Baffles and Surface Water Discharge Design J.P. Johns, PE - Woolpert, Inc. SC State Rep to IECA Agenda • • • • • CGP Requirements Porous Baffles Floating Skimmers Multipurpose Basins Design Options CGP Requirements (3.2.6 II) • For common drainage outfalls that serve an area with 10 or more disturbed acres, a sediment basin, or equivalent sediment control BMPs, which meets the criteria identified in State Regulations 72-307.C.(5), must be provided where attainable until final stabilization of the construction site is achieved. • For common drainage outfalls serving areas < 10 acres, sediment basins are still recommended where applicable. CGP Requirements (3.2.6 II) • Unless infeasible, properly design, install and maintain porous baffles, or similar control measures capable of enhancing settling capabilities and restricting the accumulation of sediment around the outlet structure, in all temporary sediment traps and sediment basins to reduce velocity, turbulence, and improve sediment trapping efficiency. • Unless infeasible, sediment forebays, or similar control measures capable of providing sediment trapping at inlets of sediment basins, should be installed as practicable based on sediment storage requirements of each sediment basin. • Unless infeasible, each sediment basin must be equipped with a cleanout stake indicating when the basin is to be cleaned. CGP Requirements (3.2.6 II) • Water Surface Dewatering. • When discharging from sediment basins and similar impoundments, utilize outlet structures that only withdraw water from near the surface of the basin or impoundment, unless infeasible. This outlet structure should be capable of conveying the flow for the 10-year, 24 storm event. CGP Requirements Non-Numeric Effluent Limits (3.2.10) • Control Stormwater volume and velocity within the site to minimize soil erosion during construction activity. • Control Stormwater discharges, including both peak flow rates and total Stormwater volume, to minimize erosion at outlets and to minimize downstream channel and stream bank erosion during construction activity. CGP Requirements Non-Numeric Effluent Limits (3.2.10) • Stormwater Volume Discharge Control must be accomplished during construction activities to minimize erosion at outlets and to minimize downstream channel and stream bank erosion. This can be accomplished through the use of various BMPs and techniques including, but not limited to, the following: o Surface outlets; and o Water quantity storage within impoundments. • Peak Flow Rate Discharge Control must be accomplished during construction activities to minimize erosion at outlets and to minimize downstream channel and stream bank erosion. New Specifications • Significant new requirements included: o Surface Outlet and Baffle Sediment Basins Porous Baffles Floating Skimmers Surface Outlet & Baffle Sediment Basin Design • Stormwater runoff to a single outfall which disturb 10 acres is controlled with sediment basin. • Design Criteria is 80% TSS • Efficiency is calculated for the 10-yr 24-hr design event. • The outfall / system design must account for total drainage area served by sediment basin. Surface Outlet & Baffle Sediment Basin Design • New design requires dewatering from water surface and implements 3 spillways: 1. Primary Riser Spillway 2. Floating Skimmer 3. Stabilized Emergency Spillway o (pass the 100-year 24-hr storm event with 1-ft min freeboard) Temporary vs. Multipurpose • No perforations or weirs in Primary Riser for Temporary Basins that do not require peak flow reduction to pre-development conditions. • Orifices and weirs incorporated into Primary Riser for Permanent Multipurpose Basins requiring peak flow reduction for disturbedstate peak flow rates. o Ensure all Multipurpose Sediment Basins are designed to meet any postconstruction water quality specifications if required. General Design Requirements • Drainage Area: 5 acre min, 100 acre max. • Drainage Area: 10 acres or more draining to one location requires a Surface Outlet & Baffle Sediment Basin. • Min 80% design removal efficiency for TSS. • Sediment storage volume accounted in overall design volume. • No side slopes steeper than 3H:1V where applicable. • Optimum Basin length to width ratio is 2L:1W. • Temporary Basin bottom slope of 0.5%. • Permanent Dry Multipurpose Basins final Basin bottom slope of 2%. • Anti-vortex device / trash rack required for Primary Riser. General Design Requirements • Floating Skimmer with min dewatering time of 24 hrs. and max dewatering time of 72 hrs. • Min 3 Baffles installed in Basin. • At least 1 row of Baffles placed between Primary Riser structure and all pipes or channels discharging into Basin. • Min embankment width at the top of the dam is 8 feet. • Antiseep collars on all penetrations through the dam. • Perform temporary stabilization by seeding and install Temporary Erosion Control Blankets on Basin side slopes. Temporary Basin Primary Riser • Solid riser, no low flow orifice or staged orifice/weir discharges. • Runoff only enters Primary Riser structure by overtopping and through Floating Skimmer. • Design max 10-year 24-hour storm peak stage elevation approximately 6 inches to 1-foot above top elevation of Primary Riser to ensure weir flow / surface withdrawal. Temporary Basin Primary Riser • Primary Riser and Outlet Barrel operate in weir flow control and transition to pipe/barrel flow control. Orifice flow not allowed for 10-year 24-hour storm event. • Minimum 1.5-foot elevation difference from top of riser to crest of emergency spillway. • Emergency Spillway safely pass peak runoff from 100-yr 24-hr storm event with min 1.0-ft freeboard. • Design Emergency Spillway as a run-around conveyance that is constructed on existing ground and not over the Basin Dam/Embankment. • Show all Basin dimensions and slopes on the Plans. Baffles • Install 3 rows of Baffles with a spacing of ¼ the basin length for Basins greater than 25 feet in length. • Install 2 rows of Baffles with a spacing of 1/3 the basin length for Basins less than 25 feet in length. • Place at least 1 row of Baffles between Primary Riser structure and all pipes or channels discharging to Basin. Baffles • Baffles may consist of Porous Baffles, or Riprap Baffles. • Install Riprap Baffles consisting of Class A or B Riprap. Do not place washed stone on the face of the Riprap Baffles. • Designers may use 0% dead space when using Baffles. • Baffle Height as directed by the Design Engineer, o Height based on the 10-yr 24-hr design water surface elevation. o In no case will Baffle material height be higher than primary spillway elevation of the sediment basin or sediment trap. Baffles • Porous Baffle TRM Material Physical Property1 Test Method ASTM D 6567 or Equivalent Required Value 10% Min 35% Max Tensile Strength2 ASTM D 6818 145 X 110 lb/ft min. Ultraviolet Stability (retained strength after 1000 hrs of exposure) ASTM D 4355 80% Light Penetration (% openings) • Porous Baffle Coconut / Excelsior Blanket Material Physical Property Test Method Required Value Light Penetration (% openings) ASTM D 6567 or Equivalent 10% Min 35% Max Tensile Strength1 (machine direction) ASTM D 6818 ASTM D 4595 145 lb/ft Min Baffles Baffles Floating Skimmers • Design Primary Riser with Floating Skimmer attached to bottom of riser dewatering runoff volume below top elevation of riser in a time period ranging between 24 to 72 hours. • Not required for sediment traps. • Include a trash guard and maintenance rope to prevent and remove blockage from floating debris. Floating Skimmers • Multiple Manufacturers (many more) o Faircloth o IAS o Erosion Supply Company • Ensure manufacturer's drawdown rates singed/sealed by SC PE. • May require 3rd party testing Sediment Cleanout Stake • Install a metal post sediment clean out stake 4-feet above the Basin bottom in the first Baffle cell upstream of the first Baffle. • Cleanout Basin when sediment level reaches 2-foot mark on sediment cleanout stake (50% of the sediment storage volume). Permanent Multipurpose Basin Option 1 • PEAK FLOW CONTROL DURING CONSTRUCTION REQUIRED • Design and utilize 1 Permanent Riser and outlet barrel configuration for both phases of project based on postconstruction water quality and quantity control. o Ensures no damage or structural weakness to the primary riser, outflow barrel and permanent dam structure resulting from installing a temporary riser, removing it, and then installing a permanent riser. o Maintaining the structural integrity of the outflow barrel and permanent dam structure is of the highest importance. o Ensures a small temporary riser is not installed to maintain peak flow rates by forcing a large head on top of the riser that could jeopardize the stability of the riser, barrel, and permanent dam. Permanent Multipurpose Basin Option 1 • Primary Riser has Floating Skimmer attached to bottom of riser (typically post construction water quality low flow orifice) during construction phase to dewater in 24 to 72 hrs. o Skimmer provides withdraw from water surface for majority of storm events during the construction phase of the project. • Design Primary Riser with orifices/weirs to provide peak flow rate control and/or water quality control. Permanent Multipurpose Basin Option 1 • Design Primary Riser to have trash rack and anti-vortex device. • Provide min of 3 rows of Baffles during construction. Install at least 1 row of Baffles between riser structure and all pipes or channels discharging to the Basin. • Designers may use 0% dead space when using Baffles. Permanent Multipurpose Basin Option 1 • Provide calculations showing 80% trapping efficiency during construction phase of project. • Provide calculations showing basin designed to meet preconstruction peak flow rates for the 2-year 10-year, (25-year) 24-hour storm events. • Emergency Spillway safely pass peak runoff from 100-year 24hour storm event with min 1.0-ft freeboard. • Post construction staged orifices, low flow orifices, or staged weirs are installed in the Primary Riser structure prior to construction phase. Permanent Multipurpose Basin Option 2 • PEAK FLOW CONTROL DURING CONSTRUCTION NOT REQUIRED • 2 spillway configurations o Temporary Riser Spillway consisting of solid riser with no staged discharges. o Permanent Multipurpose Basin Riser spillway designed to reduce postdevelopment peak flow rates to pre-development peak flow rates for the 2-yr and 10-yr, (25-yr) 24-hour storm events where applicable or designed for post-construction water quality control. • Post-construction staged orifices, low flow orifices, or staged weirs securely covered or sealed during construction phase. • Uncover post-construction staged orifices, low flow orifices, or staged weirs after the construction phase is complete. Permanent Multipurpose Basin Option 2 • Floating Skimmers and Baffles may be removed when construction phase ends. • Clean Temporary Basin of deposited sediment and re-grade Basin to meet Permanent Basin contours if necessary when construction phase ends. • Make any necessary modifications to the Emergency Spillway after construction phase has ended. Permanent Multipurpose Basin Forebays • Forebays are required for all Multipurpose Basins. • Design Forebay volume (or combined volume of Forebays) equal to min of 10% post construction water quality treatment volume of Multipurpose Basin. • Design Forebay(s) so 75 percent of required sediment storage volume is allocated to the Forebay. Permanent Multipurpose Basin Forebays • Forebay separated from Multipurpose Basin area by berms, barriers, or baffles that may be constructed of earth, stones, riprap, gabions, or geotextiles. • Forebay berm may incorporate drain pipe to drain Forebay so it does not maintain a permanent pool. • Design Forebay so it is accessible for easy cleanout because it will eventually fill in with coarse particles. • Design the access to the Forebay with a maximum slope of 15-20% extending from top of embankment to toe. Temp Surface Outlet & Baffle Basin Design • Basins can be designed showing 80% trapping efficiency during construction phase of project using: o SEDCAD4 o Pond Pack o Sedimot o Other computer models o Spreadsheet/Graphical o Design Aids Temp Surface Outlet & Baffle Basin Design • SEDCAD4 o Incorporate Baffles by input of 0% dead space. o Incorporate Skimmer discharge by selecting “User Input Discharge” as the spillway type. (constant rate) Calculate required drawdown volume below primary riser crest. Determine design flow rate required for drawdown in 24-72 hours. Select specific skimmer(s) required to obtain design drawdown rate. Input skimmer specific constant rate flow rate in cfs as user input discharge in SEDCAD. The first two “This Spillway Discharge” values at “Elev’s (ft)” 0.00 and 0.01 are required to be zero. If more than 1 skimmer is used, add the flow rates together to create user input discharge. Temp Surface Outlet & Baffle Basin Design • SEDCAD4 Skimmer Design Aids Temp Surface Outlet & Baffle Basin Design • Design Aids o SCDHEC Design Aids o New Design Aids Temp Surface Outlet & Baffle Basin Design • SCHEC Design Aids Where: qpo = Peak outflow for 10-yr 24-hr storm (cfs), A = Pond Surface area at riser crest (acres), V15 = Settling velocity (fps) of D15 eroded particle (mm). • A basin not located in a low lying area and not having a high water table, has basin ratio equal to 2.20 E5 at 80% trapping efficiency. Temporary Surface Outlet & Baffle Basin New Design Aids (Sedimot Based) • Required storage volume for sediment basins implementing surface withdrawal and Porous Baffles o 2,400ft3/acre for Upper State soils o 415 ft3 per disturbed acre sediment storage. • 7 foot deep basin with 4 foot riser • Baffles 4 feet high • Sediment basins conservatively designed for min sediment trapping efficiency requirement of 80% TSS for 10yr 24hr storm event. New Design Aids Temp Surface Outlet & Baffle Basin Design • Spreadsheet / Graphical Design (From NCDENR) o 435 ft2 per cfs of Q10 peak inflow min at riser crest. Surface Outlet and Baffle Sediment Basins Surface Outlet and Baffle Sediment Basins Questions 100% Trapping for Vehicles