MV 1911 Single-phase transformer Theory and Experiments Contents Introduction...............................................................................................................................1 Experiment 1 ............................................................................................................................3 1.1 Purpose ..........................................................................................................................3 1.2 Equipment.......................................................................................................................3 1.3 Theory.............................................................................................................................3 1.5 Load tests .......................................................................................................................6 1.6 Connection diagram........................................................................................................6 1.7 Procedure .......................................................................................................................7 1.8 Problems and tasks ........................................................................................................7 1.9 Measurement result table ...............................................................................................7 Experiment 2 ............................................................................................................................9 2.1 Purpose ..........................................................................................................................9 2.2 Theory.............................................................................................................................9 2.3 No-load test ..................................................................................................................11 2.3.1 Equipment ..............................................................................................................11 2.3.2 Procedure...............................................................................................................11 2.4 Measurement of winding resistances ...........................................................................12 2.4.1 Equipment ..............................................................................................................12 2.4.2 Procedure...............................................................................................................12 2.5 Short-circuit test............................................................................................................13 2.5.1 Equipment ..............................................................................................................13 2.5.2 Procedure...............................................................................................................13 2.6 Load test .......................................................................................................................14 2.6.1 Equipment ..............................................................................................................14 2.6.2 Procedure...............................................................................................................14 2.7 Measurement result table .............................................................................................15 2.7.3 No-load test............................................................................................................15 2.7.4 Measurement of winding resistances.....................................................................15 2.7.5 Short-circuit test .....................................................................................................15 2.7.6 Load test ................................................................................................................15 2.8 Problems and tasks ......................................................................................................16 Experiment 3 ..........................................................................................................................17 3.1 Purpose ........................................................................................................................17 3.2 Equipment.....................................................................................................................17 3.3 Theory...........................................................................................................................17 3.4 Procedure .....................................................................................................................19 3.5 Problems and tasks ......................................................................................................19 3.6 Measurement result tables ...........................................................................................20 Experiment 4 ..........................................................................................................................21 4.1 Purpose ........................................................................................................................21 4.2 Equipment.....................................................................................................................21 4.3 Theory...........................................................................................................................21 4.4 Procedure .....................................................................................................................23 4.5 Measurement result table .............................................................................................24 4.6 Problem ........................................................................................................................24 Introduction Introduction The single-phase transformer is used, above all, in mains power units for supplying different types of electrical equipment. The transformer is then used to change the mains voltage to other voltages that are required in the equipment. The single-phase transformer consists of two windings on a common iron core. If one of the windings is connected to an AC voltage V1, an alternating magnetic field will be set up in the iron core. This field will then induce an AC voltage V2 in the other winding. The ratio between these voltages is the same as the ratio between the number of tums on the two windings: V1 N 1 = V2 N 2 The winding for the higher voltage is called the up winding and the other winding is called the down winding. If the transformer is connected in an electric circuit the input winding is called the primary winding. The other winding, which gives out power, is called the secondary winding. In reality the up and down windings of a transformer are wound on top of each other, and not side by side as shown in the figure. This arrangement results in reduced leakage magnetic flux, and thus a smaller voltage drop in the transformer on load. In transformer MV 1911, however, the windings are laid side by side so that a larger, and hence easier to measure, voltage drop is obtained in the transformer when carrying out the laboratory exercises. 1 Introduction 2 Experiment 1 Experiment 1 Performing a load test. 1.1 Purpose To investigate how the secondary voltage of the transformer changes with different loads. 1.2 Equipment Power pack MV 1300 T = Transformer MV 1911 R = Load resistor MV 1100 V1, V2 = Voltmeter 250 V, MV 1926 I1 = Ammeter 6 A, MV 1923 I2 = Ammeter 12 A, MV 1923 S = Switch MV 1500 For later use: Load reactor MV 1101 Load capacitor MV 1102 1.3 Theory When a transformer is loaded, i.e. current flows through the secondary winding, the secondary voltage will be reduced because of the voltage drop in the winding resistance and because of the magnetic leakage flux. In a model this leakage flux can be simulated by reactances and the following very familiar model for a transformer is obtained, where the no-load current has not been taken into consideration. 3 Experiment 1 It can be shown that precisely the same effect can be simulated by replacing R2 on the right-hand side of the model by a resistor on the left-hand side of the model, with a resistance value of: N1 N2 2 ⋅ R2 The same applies in the case of X2, which gives us a new model for the transformer: If the two resistances are now combined to give one single value Rsc, and the two reactances to give Xsc, the simple transformed model shown below is obtained. It is of course also possible to construct another model with Rsc and Xsc drawn on the right-hand side of the model, but they will then have different numerical values.Suitable designations are included in the model in order to study the voltage drop in the transformer. V2 stands for the voltage on transformer side 2 transferred over to side 1. V2' = V2 ⋅ N1 N2 4 Experiment 1 The voltages are calculated, in complex form, in accordance with the following expressions: V2' = V1 − Rsc ⋅ I 1 − jX sc ⋅ I 1 For practical transformer use the approximate formula: V2' = V1 − Rsc ⋅ I 1 ⋅ cos ϕ 2 − X sc ⋅ I 1 ⋅ sin ϕ 2 Where φ2 is the phase angle between V2 and I2. From this formula it can be seen that if the feeding voltage V1 is constant, the secondary voltage V2 will decrease when the load , that is to say I1, increases. However, one exception to this is a capacitive load, when I2 is negative. Sinφ2 is then also negative, and hence the last term in the expression for the secondary voltage is positive. Thus if the load is sufficiently capacitive there will be a negative voltage drop. The transformer characteristic is shown below: 5 Experiment 1 1.5 Load tests The transformer has four windings on the down side, each of which give 55 V. These windings are connected in series and parallel so that the voltage on the down side is 110 V. See the connection diagram below. The rated power of the transformer is 1 kVA. Calculate the rated current on the down side: I 2n = S n 1000 = = _____ A 110 Vn This current must not be exceeded during the experiment . 1.6 Connection diagram 6 Experiment 1 1.7 Procedure 1. Connect three phases in parallel across the load resistor. Switch on the variable AC voltage and adjust the voltage to 220 V. This must be maintained constant during all the measurements. 2. Load the transformer in steps of 1 A up to the rated current by adjusting the load resistor. Make a note of I1, V2 and I2 for each step. 3. Switch off the AC voltage and replace the load resistance by one phase on the load reactor and repeat the same measurements (it is sufficient to go up to about 7 A). 4. Replace the load reactor by the load capacitor and repeat the same measurements up to about 3 A. 1.8 Problems and tasks 1. Draw the graphs of measurements on V2 = f(l2) for the three sets of measurements in the same diagram. 2. Calculate a suitable value of resistance Rsc in a model for this transformer. Take the numerical values from the values measured with resistive load and rated current, and substitute these figures in the formula for the voltage drop. 3. Calculate a suitable value for the reactance xsc in a corresponding way, using the figures from the measurement with inductive load. 1.9 Measurement result table I2n = _____A Max 5A I1 Parallellkopplade resistorer I1 (A) R I2 (A) V2 (v) Alla lägen En spole I1 (A) L I2 (A) V2 (v) Alla lägen Parallellkopplade kond. I1 (A) C I2 (A) V2 (v) Xk=_____Ω 7 Experiment 1 8 Experiment 2 Experiment 2 Measurement of efficiency and shortcircuit impedance. 2.1 Purpose To measure efficiency and short circuit impedance, from no load test, winding resistance, short circuit test and load test. 2.2 Theory The efficiency can be determined by measuring the input power P1 and the output power P2. The efficiency is then given by η= P2 P1 In practice it is often difficult to obtain access to the large powers involved in the case of full load for a large power transformer. Consequently, only the losses in the transformer are measured and the efficiency calculated using the following expression: η= P1 − Pf P1 = 1− Pf P1 = 1− Pf P2 + Pf The losses Pf consists of the no-load losses plus the load losses. The no-load losses constitue the power the transformer consumes when it is not loaded. The load losses constitute the power which is consumed when the rated current flows in one winding and the other winding is short-circuited. When measuring the load losses the short-circuit impedance of the transformer can also be determined. The model is then as in the diagram: In order to carry out this short-circuit test, the feeding voltage Vsc is of course reduced to a few per cent of the rated voltage. The short-circuit impedance Zsc is given by Z sc = Vsc I 1n 9 Experiment 2 The short-circuit resistance Rsc is determined with the aid of the power Psc which is measured when carrying out the short-circuit test: Psc = Rsc ⋅ I 1n2 The short-circuit impedance and resistance are often given as percentages. It can be shown that they can be calculated from the following formulas : vz = v sc vn vr = Psc Sn v x = v z2 − v r2 where Sn is the rated power of the transformer 10 Experiment 2 2.3 No-load test 2.3.1 Equipment Power pack MV 1300 T = Transformer MV 1911 I = Ammeter 1A, MV 1922 V = Voltmeter 250 V, MV 1926 P = Wattmeter 5 A, 250 V, MV 1928 2.3.2 Procedure 1. Connect the circuit as shown in the diagram. 2. Do not change to a smaller measuring range on the wattmeter despite the fact that only a small reading is obtained when carrying out this measurement. As the voltage is 230 V it is not possible to connect in a measuring range that is less than 230 V, and as the current is about 0.3 A it is not possible to connect in a measuring range that is less than 0.3 A. The small reading of the wattmeter is due to the fact that the phase shift in a transformer on no load is very big ( P = V ⋅ I ⋅ cos ϕ ). 3. Switch on the variable AC voltage and adjust the voltage to 220.0 V. 4. Read off and make a note of the current I0 and the power P0. 5. Switch off the AC voltage. 11 Experiment 2 2.4 Measurement of winding resistances 2.4.1 Equipment T R = Transformer MV 1911 = Ohmmeter with high accuracy in the range 1-10 ohms . 2.4.2 Procedure 1. Connect up the circuit as shown in the diagram 2. When carrying out the measurement of resistance of the down winding, the winding must be connected in the same way as it is for the remainder of the laboratory exercises. The resistance is then measured between the terminals to the winding as shown on the diagram. 3. Read off and make a note of the resistances of the up and down windings of the transformer. 12 Experiment 2 2.5 Short-circuit test 2.5.1 Equipment Power pack MV 1300 T = Transformer MV 1911 V = Voltmeter 50 V, MV 1926 I = Ammeter 6 A, MV 1923 P = Wattmeter 50 V, 5 A, MV 1928 2.5.2 Procedure 1. Connect the circuit as shown in the diagram. 2. Calculate the rated current of the transformer. Since the transformer is short-circuited, the current will be large even with quite a small voltage. Switch on the variable AC voltage and increase the voltage very slowly until the current is equal to the rated current. 3. Make a note of the voltage Vsc, the current Isc and the power Psc. 13 Experiment 2 2.6 Load test For comparison purposes the efficiency will be measured directly. 2.6.1 Equipment Power pack MV 1300 T = Transformer MV 1911 V1 , V2 = Voltmeter 250 V, MV 1926 I1 = Ammeter 6 A, MV 1923 I2 = Ammeter 12 A, MV 1923 P = Wattmeter 250 V, 5 A, MV 1928 R = Load resistor MV 1100 2.6.2 Procedure 1. Connect the circuit as shown in the diagram. 2. Note that the wattmeter must again have the measuring range 240 V. 3. Calculate the rated current of the transformer on the down side. 4. Set the load resistor to the position giving the smallest current, and then switch on the variable AC voltage. Adjust the voltage to 220.0 V. 5. Adjust the load resistor so that the current on the transformer down side is equal to the rated current of the transformer. 6. Make a note of I1, P1, V2 and I2. 7. Vary the current on the down side of the transformer in steps of 2.0 A down to zero. 8. Make a note of I1, P1, V2 and I2 for each step. 9. Switch off the AC voltage. 14 Experiment 2 2.7 Measurement result table 2.7.3 No-load test V (V) I0 (A) P0 (w) 220.0 2.7.4 Measurement of winding resistances Up winding R1 (Ω) Down winding R2 (Ω) 2.7.5 Short-circuit test Vsc (V) Isc (A) Psc (W) 2.7.6 Load test Measured values V1 (V) I1 (A) P1 (W) Calculated values V2 (V) 220.0 15 I2 (A) P2 (W) η (%) Experiment 2 2.8 Problems and tasks 1. Calculate the efficiency of the transformer at the given full rated power and with a power factor of 1.0, using the loss summation method. η = 1− Pf =1P0 + Psc = P2 + Pf 100 ⋅ 1.0 + P0 ⋅ Psc 2. Calculte the given power P2 = V2 ⋅ I 2 ⋅ 1.0 for measurement 2.6. The power factor is 1.0 because the load consisted of a pure resistance. Then calculate the efficiency η = P2 P1 3. Why does the efficiency measured using the loss summation method differ from the efficiency measured by the direct method? 4. What are the advantages and disadvantages of measuring the efficiency direct? 5. Calculate the copper losses PCu = R1 ⋅ I 12 + R2 ⋅ I 22 with the resistances from measurement 2.4 and with the rated current of the transformer on the up and down sides respectively. 6. Why do the calculated losses in the windings PCu differ from the measured Psc? 16 Experiment 3 Experiment 3 Waveform of the no-load current 3.1 Purpose To examine and measure the no load current. 3.2 Equipment Power pack MV 1300 T = Transformer MV 1911 R = Resistor 1.0 ohm, 100 W OSC = Oscilloscope, double beam, VC 6015 I1 = Ammeter 1 A, moving coil, for example universal instrument 3010 I2 = Ammeter 1 A, moving iron, MV 1922 V = Voltmeter 250 V, MV 1926 3.3 Theory The no-load current in a transformer is usually so small that the voltage drop in the winding resistance on no load can be ignored. An impressed voltage is then assumed to be opposed only by the induced e.m.f. Take the normal case, when the voltage is sinusoidal, the induced e.m.f. will then also be sinusoidal. This means that the magnetic flux in the iron core of the transformer will be sinusoidal (e = dφ ) dt Since the magnetization curve of the iron is bent (hysteresis curve), a sinusoidal flux will give rise to a non-sinusoidal current. The figure below shows a part of the waveform of the current derived from a sinusoidal flux via a hysteresis curve. 17 Experiment 3 Complete the derivation of the current waveform in the figure. 18 Experiment 3 3.4 Procedure 1. Connect the circuit as shown in the circuit diagram. 2. The oscilloscope is connected so that beam A shows the mains voltage and beam B the voltage drop in R, which is proportional to the no-load current. 3. Switch on the variable three-phase voltage and adjust it to 220.0 V. 4. Make a note of I1 and I2. 5. Draw the oscilloscope picture of the current. 6. Read off on the oscilloscope the phase difference between the voltage and current. 7. Increase the voltage to 240.0 V. 8. Make a note of I1 and I2. 9. Draw the oscilloscope picture of the current. 10. Reduce the voltage to 200.0 V. 11. Make a note of I1 and I2. 12. Draw the oscilloscope picture of the current. 3.5 Problems and tasks 1. I1 and I2 are different despite the fact that they are the same current. Why? 2. Explain why the waveform of the current changes when the voltage is increased or decreased. 19 Experiment 3 3.6 Measurement result tables V (V) 200.0 V 220.0 V 240.0 V I1 (A) I2 (A) V = 200.0V Scale: Y: 1cm = X: 1cm = V = 220.0V Scale: Y: 1cm = X: 1cm = V = 240.0V Scale: Y: 1cm = X: 1cm = 20 Experiment 4 Experiment 4 Inrush current 4.1 Purpose To study and measure the inrush current. 4.2 Equipment Power pack MV 1300 T = Transformer MV 1911 R = Resistor 1 ohm, MV 1953 OSC = Memory oscilloscope, double beam VC 6015 4.3 Theory When a transformer is connected to the mains voltage, very large currents may be obtained during the first few cycles of the AC voltage. The amplitude of this inrush current depends on the phase of the AC voltage at the instant that it is connected to the transformer, and in the worst case it can amount to 10-100 times the rated current. This inrush current depends on the magnetization curve of the iron core, in precisely the same way as the no-load current waveform. In Experiment 3, Theory, it was shown that the magnetic flux in a transformer varies sinusoidally. We assume that before switching on there is a certain residual magnetic field Φr in the iron core, what is known as remanence. We can then derive the inrush current in the following way. The derivation is an exact analogy of that in Experiment 3, Theory, and it is assumed that switching on takes place at an instant when the magnetic field passes through zero. 21 Experiment 4 1. What is the value of AC voltage at the switching-on instant in the above figure? (The answer should be max., zero or min.) 2. At what value of switch-on voltage do we obtain the highest inrush current? (The answer should be max., zero or min.) In practise this inrush current can cause problems as blown fuses and tripping of transformer protections. 22 Experiment 4 4.4 Procedure Measurement of inrush current 1. Connect the circuit as shown in the circuit diagram. 2. Set up the memory oscilloscope as follows: YA axis 100 V/cm (it is necessary to use a high voltage probe), YB axis 10 V/cm, X axis 10 ms/cm, trigger on YA single sweep and memory function. 3. Switch on the fixed three-phase voltage on MV 1300. Read off on the oscilloscope the amplitude of the maximum half cycle of the current, which is of course the first half cycle. Read off also the phase angle of the voltage at which connection takes place. 4. Make a note of the values in the measurement result table. 5. When using the switch on the power pack it is difficult to determine the phase angle of the voltage at which connection occurs, and hence it is necessary to repeat the connection process a number of times until it can be assumed that in all probability the worst possible case has been included. 6. Switch off the AC voltage. Reset the oscilloscope so that the oscilloscope picture is erased. Carry out a new measurement by again switching on the three-phase voltage. Repeat the measurement ten times. 23 Experiment 4 4.5 Measurement result table Ipeak (A) Phase angle (°) 4.6 Problem At what phase angle is the maximum inrush current measured? 24