Third Edition CHAPTER MECHANICS OF MATERIALS Ferdinand P. Beer E. Russell Johnston, Jr. John T. DeWolf Columns Lecture Notes: J. Walt Oler Texas Tech University © 2002 The McGraw-Hill Companies, Inc. All rights reserved. Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Columns Stability of Structures Euler’s Formula for Pin-Ended Beams Extension of Euler’s Formula Sample Problem 10.1 Eccentric Loading; The Secant Formula Sample Problem 10.2 Design of Columns Under Centric Load Sample Problem 10.4 Design of Columns Under an Eccentric Load © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 2 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Stability of Structures • In the design of columns, cross-sectional area is selected such that - allowable stress is not exceeded σ= P ≤ σ all A - deformation falls within specifications δ= PL ≤ δ spec AE • After these design calculations, may discover that the column is unstable under loading and that it suddenly becomes sharply curved or buckles. © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 3 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Stability of Structures • Consider model with two rods and torsional spring. After a small perturbation, K (2∆θ ) = restoring moment L L P sin ∆θ = P ∆θ = destabilizing moment 2 2 • Column is stable (tends to return to aligned orientation) if L P ∆θ < K (2∆θ ) 2 P < Pcr = © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 4K L 10 - 4 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Stability of Structures • Assume that a load P is applied. After a perturbation, the system settles to a new equilibrium configuration at a finite deflection angle. L P sin θ = K (2θ ) 2 PL P θ = = 4 K Pcr sin θ • Noting that sinθ < θ , the assumed configuration is only possible if P > Pcr. © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 5 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Euler’s Formula for Pin-Ended Beams • Consider an axially loaded beam. After a small perturbation, the system reaches an equilibrium configuration such that d2y M P = = − y 2 EI EI dx d2y P + y=0 2 EI dx • Solution with assumed configuration can only be obtained if P > Pcr = π 2 EI L2 ( ) π 2 E Ar 2 π 2E P = σ = > σ cr = 2 A L A (L r )2 © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 6 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Euler’s Formula for Pin-Ended Beams • The value of stress corresponding to the critical load, π 2 EI P > Pcr = σ= σ cr = = L2 P P > σ cr = cr A A ( ) π 2 E Ar 2 L2 A π 2E (L r ) 2 = critical stress L = slenderness ratio r • Preceding analysis is limited to centric loadings. © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 7 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Extension of Euler’s Formula • A column with one fixed and one free end, will behave as the upper-half of a pin-connected column. • The critical loading is calculated from Euler’s formula, Pcr = σ cr = π 2 EI L2e π 2E (Le r )2 Le = 2 L = equivalent length © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 8 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Extension of Euler’s Formula © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 9 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Sample Problem 10.1 An aluminum column of length L and rectangular cross-section has a fixed end at B and supports a centric load at A. Two smooth and rounded fixed plates restrain end A from moving in one of the vertical planes of symmetry but allow it to move in the other plane. a) Determine the ratio a/b of the two sides of the cross-section corresponding to the most efficient design against buckling. L = 20 in. E = 10.1 x 106 psi b) Design the most efficient cross-section for the column. P = 5 kips FS = 2.5 © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 10 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Sample Problem 10.1 SOLUTION: The most efficient design occurs when the resistance to buckling is equal in both planes of symmetry. This occurs when the slenderness ratios are equal. • Buckling in xy Plane: 1 ba 3 I a2 2 z 12 rz = = = 12 A ab Le, z rz = rz = a 12 0 .7 L a 12 • Most efficient design: Le, z rz • Buckling in xz Plane: ry2 = Le, y ry Iy A = = 1 ab3 12 ab b2 = 12 ry = b 12 2L b / 12 © 2002 The McGraw-Hill Companies, Inc. All rights reserved. = Le, y ry 0 .7 L 2L = a 12 b / 12 a 0 .7 = b 2 a = 0.35 b 10 - 11 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Sample Problem 10.1 • Design: Le 2L 2(20 in ) 138.6 = = = ry b 12 b 12 b Pcr = ( FS )P = (2.5)(5 kips ) = 12.5 kips σ cr = σ cr = Pcr 12500 lbs = (0.35b )b A π 2E = 2 (Le r ) ( ( π 2 10.1 × 106 psi (138.6 b )2 E = 10.1 x 106 psi 12500 lbs π 2 10.1 × 106 psi = (0.35b )b (138.6 b )2 P = 5 kips b = 1.620 in. L = 20 in. FS = 2.5 ) ) a = 0.35b = 0.567 in. a/b = 0.35 © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 12 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Eccentric Loading; The Secant Formula • Eccentric loading is equivalent to a centric load and a couple. • Bending occurs for any nonzero eccentricity. Question of buckling becomes whether the resulting deflection is excessive. • The deflection become infinite when P = Pcr d2y = 2 dx − Py − Pe EI ⎡ ⎛π P ⎞ ⎤ ⎟ − 1⎥ ymax = e ⎢sec⎜⎜ ⎟ P 2 cr ⎠ ⎦ ⎝ ⎣ Pcr = π 2 EI L2e • Maximum stress σ max = P ⎡ ( ymax + e )c ⎤ 1+ ⎢ ⎥ A⎣ ⎦ r2 P ⎡ ec ⎛ 1 P Le ⎞⎤ ⎟⎟⎥ = ⎢1 + 2 sec⎜⎜ 2 A⎣ r EA r ⎠⎦ ⎝ © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 13 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Eccentric Loading; The Secant Formula σ max = σ Y = P ⎡ ec ⎛ 1 P Le ⎞⎤ ⎟⎥ ⎢1 + sec⎜ A ⎣ r 2 ⎜⎝ 2 EA r ⎟⎠⎦ © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 14 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Sample Problem 10.2 The uniform column consists of an 8-ft section of structural tubing having the cross-section shown. a) Using Euler’s formula and a factor of safety of two, determine the allowable centric load for the column and the corresponding normal stress. E = 29 × 106 psi. b) Assuming that the allowable load, found in part a, is applied at a point 0.75 in. from the geometric axis of the column, determine the horizontal deflection of the top of the column and the maximum normal stress in the column. © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 15 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Sample Problem 10.2 SOLUTION: • Maximum allowable centric load: - Effective length, Le = 2(8 ft ) = 16 ft = 192 in. - Critical load, Pcr = π 2 EI = 2 Le ( )( π 2 29 × 106 psi 8.0 in 4 (192 in )2 ) = 62.1 kips - Allowable load, 62.1 kips P Pall = cr = FS 2 σ= © 2002 The McGraw-Hill Companies, Inc. All rights reserved. Pall 31.1 kips = A 3.54 in 2 Pall = 31.1 kips σ = 8.79 ksi 10 - 16 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Sample Problem 10.2 • Eccentric load: - End deflection, ⎡ ⎛π P ⎞ ⎤ ⎟ − 1⎥ ym = e ⎢sec⎜⎜ ⎟ ⎣ ⎝ 2 Pcr ⎠ ⎦ ⎡ ⎛ π ⎞ ⎤ = (0.075 in )⎢sec⎜ ⎟ − 1⎥ 2 2 ⎠ ⎦ ⎣ ⎝ ym = 0.939 in. - Maximum normal stress, P ⎡ ec ⎛ π P ⎞⎤ ⎟⎥ σ m = ⎢1 + 2 sec⎜⎜ ⎟ A⎣ = r ⎝ 2 Pcr ⎠⎦ 31.1 kips ⎡ (0.75 in )(2 in ) ⎛ π ⎞⎤ 1+ sec⎜ ⎟⎥ 2 ⎢ 2 2 2 ⎝ ⎠⎦ 3.54 in ⎣ (1.50 in ) σ m = 22.0 ksi © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 17 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Design of Columns Under Centric Load • Previous analyses assumed stresses below the proportional limit and initially straight, homogeneous columns • Experimental data demonstrate - for large Le/r, σcr follows Euler’s formula and depends upon E but not σY. - for small Le/r, σcr is determined by the yield strength σY and not E. - for intermediate Le/r, σcr depends on both σY and E. © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 18 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Design of Columns Under Centric Load Structural Steel American Inst. of Steel Construction • For Le/r > Cc π 2E σ cr = 2 σ all = (Le / r ) σ cr FS FS = 1.92 • For Le/r > Cc ⎡ (Le / r )2 ⎤ σ cr = σ Y ⎢1 − 2 ⎥ C 2 ⎢⎣ c ⎥⎦ σ all = 5 3 L / r 1⎛ L / r ⎞ FS = + e − ⎜⎜ e ⎟⎟ 3 8 Cc 8 ⎝ Cc ⎠ σ cr FS 3 • At Le/r = Cc σ cr = © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 1σ 2 Y Cc2 = 2π 2 E σY 10 - 19 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Design of Columns Under Centric Load Aluminum Aluminum Association, Inc. • Alloy 6061-T6 Le/r < 66: σ all = [20.2 − 0.126(Le / r )] ksi = [139 − 0.868(Le / r )] MPa Le/r > 66: σ all = 51000 ksi (Le / r ) 2 = 351 × 103 MPa (Le / r )2 • Alloy 2014-T6 Le/r < 55: σ all = [30.7 − 0.23(Le / r )] ksi = [212 − 1.585( Le / r )] MPa Le/r > 66: σ all = © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 54000 ksi (Le / r ) 2 = 372 × 103 MPa (Le / r )2 10 - 20 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Sample Problem 10.4 SOLUTION: • With the diameter unknown, the slenderness ration can not be evaluated. Must make an assumption on which slenderness ratio regime to utilize. • Calculate required diameter for assumed slenderness ratio regime. • Evaluate slenderness ratio and verify initial assumption. Repeat if necessary. Using the aluminum alloy2014-T6, determine the smallest diameter rod which can be used to support the centric load P = 60 kN if a) L = 750 mm, b) L = 300 mm © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 21 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Sample Problem 10.4 • For L = 750 mm, assume L/r > 55 • Determine cylinder radius: P 372 × 103 MPa σ all = = A (L r )2 60 × 103 N πc c = cylinder radius r = radius of gyration = πc 4 4 c I = = 2 A 2 πc 2 = 372 × 103 MPa ⎛ 0.750 m ⎞ ⎜ ⎟ ⎝ c/2 ⎠ 2 c = 18.44 mm • Check slenderness ratio assumption: L L 750mm = = = 81.3 > 55 r c / 2 (18.44 mm ) assumption was correct d = 2c = 36.9 mm © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 22 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Sample Problem 10.4 • For L = 300 mm, assume L/r < 55 • Determine cylinder radius: σ all = P ⎡ ⎛ L ⎞⎤ = ⎢212 − 1.585⎜ ⎟⎥ MPa A ⎣ ⎝ r ⎠⎦ 60 × 103 N πc 2 ⎡ ⎛ 0.3 m ⎞⎤ 6 = ⎢212 − 1.585⎜ ⎟⎥ × 10 Pa ⎝ c / 2 ⎠⎦ ⎣ c = 12.00 mm • Check slenderness ratio assumption: L L 300 mm = = = 50 < 55 r c / 2 (12.00 mm ) assumption was correct d = 2c = 24.0 mm © 2002 The McGraw-Hill Companies, Inc. All rights reserved. 10 - 23 Third Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf Design of Columns Under an Eccentric Load • An eccentric load P can be replaced by a centric load P and a couple M = Pe. • Normal stresses can be found from superposing the stresses due to the centric load and couple, σ = σ centric + σ bending σ max = P Mc + A I • Allowable stress method: P Mc + ≤ σ all A I • Interaction method: P A + Mc I (σ all )centric (σ all )bending © 2002 The McGraw-Hill Companies, Inc. 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