SFP Catalog 1 Metal Bellows

Document1
7/11/00
5:32 PM
Page 1
Facilities
Manufacturing Floor Area
200,000 sq. feet
Total Land Area
31 acres
Bridge Crane Capacity
40 ton
Maximum Hook Height
37 feet
Fork Lift Capacity
30,000 Ibs.
Welding Qualifications – All weld procedures and
welders are qualified to ASME Section IX: Sub ARC,
ARC, Pulse ARC, TIG, MIG, Core Wire, Resistance,
Electroslag, Tube Welding, Track Welding, Large Turn
Tables, Rolls, Positioners
Fabrication
Plate Roll
Angle Roll
Press Brake
Radial Expanders
ter
Plate Shear
Flame and Plasma Cutting
11/2” Thickness
5” x 5” x 1”
5 ton through 400 ton
5 ton through 400 ton
1/ ” through 96” diame2
.003” through 1”
4-torch computer
controlled water table
Abrasive Blasting
16’ x 16’ x 24’, recirculating system
Painting and finishing equipment
Bellows Forming
Expanding mandrel forming from 1/2” to 30 foot diameter
Large bellows of unlimited diameter can be made
in sections
Roll forming to 14-foot diameter
Hydraulic forming, 1200 ton press for specialized
toroidal bellows
Quality Assurance
Senior Flexonics Pathway® Quality Assurance System has
been certified to ISO 9001 and is in compliance with
ASME Section VII, Division 1, ASME B31.1 and ASME
B31.3, AWS B1.1, AISI, ASIC, Stoomwezen and T.U.V.
Section VIII (U Stamp), (R Stamp)
Section III (N Stamp), (NPT Stamp)
Xray 300KV – 10 MA and 5 MA Magnetic Particle, Dye
Penetrant, Zyglo, Ultrasonic and Eddy Current Testing
Mass Spectrometer and Halogen Leak Detection
Positive Material Identification (PMI)
Hydro Testing
Cycle Testing
Spring Rate Testing
Dead Weight Testing
Hardness Testing
Test Programs and
Design Verification Tests
Ambient Temperature Bellows Fatigue Testing
Elevated Temperature Bellows Fatigue Testing
Seismic Analysis of Fabricated Components
Vibration Analysis of Fabricated Components
Shock Loading Performance Testing
Bellows Spring Rate Testing
Expansion Joint Deflection Testing
Bellows Torsion Testing
Burst Testing
Metal Bellows Correctedn
7/11/00
2:39 PM
Page 1
Contents
Introduction ................................................................2
5” through 12” Size .......................................58-59
The Senior Flexonics Pathway Advantage .................3
14” through 22” Size .....................................60-61
Engineering & Quality Assurance...............................4
24” through 32” Size .....................................62-63
Research and Development ........................................5
34” through 42” Size .....................................64-65
Manufacturing.............................................................5
44” through 144” Size ...................................66-67
How a Bellows Works...............................................6-8
Moment and Torsion Data ..................................68-69
How to Interpret a Bellows Design Analysis..............9
Torsional Stiffness Values
Applications & Features .......................................10-14
2” to 28” torsion data....................................70-71
Accessories ............................................................15-16
30” to 144” torsion data................................72-73
Flanges ..................................................................16-18
X-Press® Expansion Joints .........................................74
Common Metallurgical Problems ............................19
In-Line Pressure Balanced X-Press II
How to Specify a Single Expansion Joint............20-21
Single Expansion Joints – Metal
Expansion Joints .................................................75
X-Press Dimensional Data ........................................76
2” and 2.5” Size .............................................22-23
X-Press Optional Features .........................................77
3” and 3.5” Size .............................................24-25
How to Specify a Externally Pressurized
4” and 5” Size.................................................26-27
6” and 8” Size.................................................28-29
10” and 12” Size ............................................30-31
14” and 16” Size ............................................32-33
18” and 20” Size ............................................34-35
22” and 24” Size ............................................36-37
26” and 28” Size ............................................38-39
30” and 32” Size ............................................40-41
Expansion Joint...................................................77
X-Press – Pressure 150 PSIG &
Temperature 500°F – English ..............................78
X-Press – Pressure 10.5 Kg/Cm2 &
Temperature 260°C – Metric...............................79
X-Press – Pressure 300 PSIG &
Temperature 500°F – English ..............................80
X-Press – Pressure 21.1 Kg/Cm2 &
34” and 36” Size ............................................42-43
Temperature 260°C – Metric...............................81
38” and 40” Size ............................................44-45
Installation Instructions ......................................82-83
42” and 48” Size ............................................46-47
Pipe Properties......................................................87-89
50” and 60” Size ............................................48-49
Thermal Expansion Chart.........................................85
66” and 96” Size ............................................50-51
General Conversion Chart........................................84
108” and 144” Size ........................................52-53
Temperature Conversions .........................................86
How to Specify a Universal Expansion Joint......54-55
Expansion Joint Specification Sheet.........................91
Universal Expansion Joints – Metal
Warranty Information...............................................90
2” through 4” Size .........................................56-57
NOTICE: The information and technical data contained herein is believed to be accurate and the best information
available to us at the time of printing this catalog. All information and data contained herein is subject to change at
any time, without notice. Because we have no control over the selection, installation or use of our products, we cannot
be responsible for their improper application or misuse.
Copyright © 2000, Senior Flexonics Pathway. All rights reserved.
1
Metal Bellows Correctedn
7/11/00
2:39 PM
Page 2
-––[INTRODUCTION ]–-–
Senior Flexonics Pathway is pleased to present this catalog of metal expansion joints from 2” pipe size
(50mm ND) to 144" diameter (3.6M ND). The units presented are standard products and range from the
simplest single bellows expansion joints with weld ends to the more complicated universals, hinged and
gimbal expansion joints. If your system requirements can not be satisfied by the expansion joints provided
in this catalog, Senior Flexonics Pathway will design a custom product to suit your needs.
This catalog contains excellent technical references to help you understand how expansion joints work, how
to apply them, and how to select the expansion joint best suited for your application. You will find spring
rate references and other performance criteria that are essential for modeling expansion joints in pipe stress
programs. All performance information is provided in English and metric units. The back of the catalog
contains useful engineering tables.
-––[EMERGENCY SERVICE 24/7]–-–
Emergency service 24 hours/day, 7 days/week:
For over 25 years Senior Flexonics Pathway’s reputation has been built on our ability to exceed client
expectation on “Emergency requirements”. 48 hour shipment on catalog parts is a promise we’ve made and
keep. Our best performance is same day shipment.
Emergencies happen. When they do, we are ready to respond to your needs. Senior Flexonics Pathway’s
culture is molded around our ability to deliver expedited shipments. Manufacturing redundancies, 24 hour
staffing and a client response team of customer service, engineering and production personnel on-call 24
hours a day 365 days a year will continue to be a Senior Flexonics Pathway exclusive.
Call our 24-hour hotline anytime @ 830 660 0337
2
Metal Bellows Correctedn
7/11/00
2:39 PM
Page 3
-––[ THE SENIOR FLEXONICS
PATHWAY ADVANTAGE ]–-–
We have been innovating solutions since October 27, 1902. Globally, there are more than 1000 Senior
Flexonics Pathway personnel devoted to the design, manufacture and service of metal bellows expansion
joints and devices. Senior Flexonics Pathway is the largest metal expansion joint manufacturing company in
the world and the only expansion joint company with a global presence.
The Senior Flexonics Pathway ADVANTAGE is our EXPERIENCE, our PEOPLE, and our manufacturing and
research FACILITIES strategically located around the world. Expansion joints are made from 1/4 inch
(6.4 mm) to 45 feet (13.7 meters) in diameter; in shapes that include round, oval and rectangular; for
temperatures to 2000°F (1093°C); and pressures to 4000 PSI (276 Bar). The Senior Flexonics Pathway
ADVANTAGE provides you with the widest range of sizes and types of engineered expansion joints available
in the world today.
Industries that use the Senior Flexonics Pathway Advantage include:
•
•
•
•
•
•
•
•
•
•
•
Petrochemicals and Refining
Cogeneration
Cryogenics
LNG
District Heating, Cooling, Steam Distribution
Fossil Fuel Power Generation
Heating, Ventilating and Air Conditioning (HVAC)
Hot Metal Processing
Nuclear Power Generation
Pulp and Paper
Shipbuilding and Repair
Other industrial applications such as:
• Engine Manifolds
• Heat Exchangers
• Hot or Cold Piping
3
Metal Bellows Correctedn
7/11/00
2:39 PM
Page 4
-––[ ENGINEERING ]–-–
Our engineers use the latest computer aided design tools to provide fast proposal turn around and the most
efficient use of space and materials. Pipe Stress analysis and math modeling of expansion joint systems is
performed using Caesar II and other Finite Element Analysis (FEA) based programs. FEA is used extensively
for design of highly loaded components and for design of high temperature hardware, a special area of
competence for Senior Flexonics Pathway.
Senior Flexonics Pathway is a charter member of the Expansion Joint
Manufacturers Association (EJMA). Every expansion joint produced by
Senior Flexonics Pathway is designed and manufactured in strict
accordance with EJMA standards.
Detailed calculations to validate design in accordance with latest edition
of the EJMA standards are available to every Senior Flexonics Pathway
customer. Customers should require full compliance with the EJMA
Standards and calculations to prove compliance, regardless of the
expansion joint manufacturer.
-––[ QUALITY
ASSURANCE ]–-–
We maintain quality assurance programs in
accordance with the standards and
requirements of:
• ASME Section III (Nuclear N Stamp,
NPT Stamp)
• ASME Section VIII (U Stamp, R Stamp)
• MIL-I-45208A
4
Metal Bellows Correctedn
7/11/00
2:39 PM
Page 5
-––[ RESEARCH AND DEVELOPMENT ]–-–
We maintain the only fully equipped laboratory of its kind in the expansion joint industry. It is dedicated to
bellows materials research and analysis. In addition, we have the largest and most comprehensive testing
facility available. We routinely perform vibration testing, cyclic fatigue testing, seismic shake analysis and
cryogenic and elevated temperature testing.
A substantial portion of each annual budget is
devoted to research into new and improved
methods of bellows forming, verification of bellows
properties, validating calculations and development
of new EJMA equations. New bellows materials and
pressure thrust restraint structures are also
evaluated. As a result, Senior Flexonics Pathway is
the leading innovator in expansion joint design.
-––[ MANUFACTURING ]–-–
Senior Flexonics Pathway is the only major metal
expansion joint manufacturer that regularly uses all
recognized bellows forming technologies, including,
hydroforming, expanding mandrel or punch forming,
roll forming and elastomer forming.
We use the optimum forming method to
make the best expansion joint bellows
for the application.
5
Metal Bellows Correctedn
7/11/00
2:40 PM
Page 6
-––[ HOW A BELLOWS WORKS ]–-–
A bellows is a flexible seal. The convoluted portion of an expansion joint is
designed to flex when thermal movements occur in the piping system. The
number of convolutions depends upon the amount of movement the
bellows must accommodate or the force that must be used to accomplish
this deflection.
The convoluted element must be strong enough circumferentially to
withstand the internal pressure of the system, yet responsive enough to flex.
The longitudinal load (pressure thrust) must then be absorbed by some
other type of device. These devices include pipe anchors, tie rods, hinges, or
gimbal structures. Pressure thrust can be calculated by multiplying the
effective area shown in the catalog by the working pressure.
BELLOWS MOVEMENTS
AXIAL
LATERAL
Pressure Thrust
For the purpose of understanding pressure thrust, a single bellows designed for
pure axial motion can be modeled as hydraulic cylinder with a spring inside.
Force on equipment or adjacent piping anchors “F” = (the effective area of the
bellows) x (the working pressure) + (the spring rate of the bellows) x (the
stroke of the bellows).
ANGULAR
The spring represents the axial spring rate of the bellows. The hydraulic piston
represents the effect of the pressure thrust which the expansion joint can exert on the piping anchors or
pressure thrust restraints (hinges, gimbals, tie rods)
which may be part of the expansion joint assembly.
The area of the hydraulic cylinder would be the
effective area of the bellows. For a 20”, 150 psig catalog
standard expansion joint with 20 convolutions, the
spring force for 1” of axial stroke would be (the axial
motion) x (the spring rate of the bellows) or 1 in. x
1521Ibs./in. = 1521 pounds.
Figure 1. Working pressure acting on the effective
area of the bellows.
The pressure thrust force would equal (the working
pressure) x (the bellows effective area) or (150 Ibs./in.2)
x (359 in.2) = 53,850 pounds.
The pressure thrust force is typically much higher than the spring force.
Expansion joints designed for lateral offset or angular motion are more complicated to model accurately.
However, the effect of pressure thrust is the same.
The pages following the “HOW A BELLOWS WORKS” section describe expansion joints which can be applied
to eliminate the effect of pressure thrust on rotating equipment or other stress sensitive devices.
Pressure Stresses
The ability of a bellows to carry pressure is limited by hoop stress or S2 as defined in the standards of the
Expansion Joint Manufacturers Association (EJMA). This is a stress that runs circumferentially around the
bellows due to the pressure difference between the inside and the outside of the bellows.
6
Metal Bellows Correctedn
7/11/00
2:40 PM
Page 7
Hoop stress is what holds a bellows together like the hoops
on a barrel. This stress must be held to a code stress level.
The customer should specify the code to be used.
The bellow’s ability to carry pressure is also limited by
bulge stress or EJMA stress S4. This is a stress that runs
longitudinal to the bellows centerline. More specifically, it
is located in the bellows sidewall and it is a measure of the
tendency of the convolutions to become less U-shaped and
more spherical.
Pressure
The convolution
wants to take
shape
S4 or pressure
bending stress
Figure 3.
Pressure
Figure 2. Hoop stress or S2 runs in the
circumferential direction.
For bellows that are not annealed after forming, S4 is allowed by
EJMA to exceed the initial yield strength of the bellows material
by a large margin because it is cold worked. If a bellows is
annealed after forming, S4 must be severely limited because the
bellows sidewall material is no longer cold worked.
Accommodating a requirement for annealing will often result in
the addition of reinforcing rings or a much heavier bellows
material and more convolutions. Our standard policy is to
provide bellows in the as-formed condition to take advantage of
the added performance that is imparted to the bellows through
cold work. Senior Flexonics Pathway will accommodate
annealing requirements on request.
Squirm
A bellows that is pressurized internally is similar in
many ways to a column loaded in compression. At
some loading, a long column will buckle. Similarly,
an internally pressurized expansion joint will
eventually buckle or squirm at some internal
pressure loading. It is the responsibility of the
expansion joint manufacturer to design the bellows
to avoid squirm during operating conditions or
pressure testing.
Squirm can lead to catastrophic failure of a bellows.
Our design equations treat squirm conservatively. A
hydrostatic test of the completed expansion joint
verifies stability. If hydrostatic testing is desired, it
should be specified at the time of order placement.
Stable bellows
Squirmed bellows
Figure 4. Bellows squirm is similar to column buckling.
Cycle Life
When a bellows deflects, the motion is absorbed by bending of the sidewalls of each convolution. The
associated stress caused by this motion is the deflection stress or EJMA stress S6. This stress runs longitudinal
to the bellows centerline. The maximum value of S6 is located in the sidewall of each convolution near the
crest or root.
7
Metal Bellows Correctedn
7/11/00
2:40 PM
Page 8
HOW A BELLOW WORKS (CONTINUED)
Expansion joints are designed to operate with a value for
S6 that far exceeds the yield strength of the bellows
material. This means that most expansion joints will take a
permanent set at the rated axial, angular or lateral motion.
Expansion joint bellows are rarely designed to operate in
the elastic stress range. Therefore the bellows will
eventually fatigue after a finite number of movement
cycles. It is important to specify a realistic cycle life as a
design consideration when ordering an expansion joint.
An overly conservative cycle life requirement can result in
a bellows design that is so long and soft that it is subject to
squirm failure.
Convolution shape
before deflecting
Multiple Ply Construction
S6 or deflection
bending stress
The necessary amount of metal to contain pressure can be
achieved with a single ply of bellows material or multiple
plies of material of reduced thickness. A bellows of
multiple ply construction often has a lower spring rate
than a single ply bellows for the same service. Thin
material experiences less strain than a thick material for
the same deflection. That means a multiple ply bellows
may be shorter and it may have a higher cycle life than a
single ply bellows for the same application.
Convolution shape
after deflecting
Figure 5. When the bellows compresses, the side
walls bend to shorten the bellows.
Axial Spring Rate
Lateral Spring Rate
Angular Spring Rate
+(3)
+
–
–
–
–
+ (3)
+(3)
+(3)
S
–(1)
–(3)
–
+
+
+
+
–(3)
–(3)
–(3)
S
Higher Convolute
–(1)
+(2)
–(2)
–(3)
+
+
+
+
+
–(3)
–(3)
–(3)
+
Lower Convolute
+(1)
–(2)
+(2)
+(3)
–
–
–
–
–
+(3)
+(3)
+(3)
–
Smaller Pitch
–
+
–
–
+
+
+
+
+
–
–
–
S
Larger Pitch
+
–
+
+
–
–
–
–
–
+
+
+
S
S
More Plies
–
–
S
+
+
S
S
S
S
+
+
+
Fewer Plies
+
+
S
–
–
S
S
S
S
–
–
–
S
Larger Diameter
+(1)
S
S
+
–
S
S
–
–
+
+
+
+
Smaller Diameter
–(1)
S
S
–
+
S
S
+
+
–
–
–
–
More Convolutions
S
S
–
–
S
+
+
+
+
–
–
–
S
Fewer Convolutions
S
S
+
+
S
–
–
–
–
+
+
+
S
LEGEND: + INCREASE; – DECREASE; S SAME
(#) INDICATES HOW STEEPLY THE VARIATION AFFECTS THE DESIGN VARIABLE, I.E., (1) MEANS THE CHANGE IS LINEAR; (2) MEANS THE DESIGN
VARIABLE CHANGES BY THE SQUARE OF THE VARIABLE; (3) MEANS THE DESIGN VARIABLE CHANGES BY THE CUBE OF THE VARIABLE.
8
Pressure thrust
Rated Angular
+(1)
+(2)
Rated Lateral
External Buckling
Pressure
–(2)
+(1)
Rated Axial
Squirm Pressure
–(1)
Thinner Material
Cycle Life
Deflection Stress S6
Thicker Material
VARIATION
Hoop Stress S2
Bulge Stress S4
DESIGN VARIABLES AS THEY EFFECT BELLOWS DYNAMICS
Metal Bellows Correctedn
7/11/00
2:40 PM
Page 9
-––[HOW TO INTERPRET A
SENIOR FLEXONICS PATHWAY
BELLOWS DESIGN ANALYSIS ]–-–
SM
All custom bellows designs should be documented to prove that the critical stress values are within the limits
of the selected design code. Documentation should prove that the design is safe and mechanically stable, and
that the cycle life is in accordance with the specification requirements. The Senior Flexonics Pathway bellows
design analysis shows all the critical information in a summary format. The following explanation is offered
to help customers interpret the information that is shown on the Pathway bellows design analysis so the
information is more meaningful.
This is the actual temperature used for the bellows design. For
certain applications such as refractory lined expansion joints,
the bellows is often designed for a lower temperature than the
media.
This is the allowable primary stress for the bellows material at
the design temperature.
This is the modulus of elasticity of the bellows material at the
design temperature. The room temperature modulus of
elasticity is used to calculate the deflection stresses (S5 & S6).
The longitudinal weld joint efficiency varies based on the
method of inspection and the specified code.
The design movements create the deflection stresses that
determine cycle life. One complete cycle is based upon
moving the bellows from the installed position to the
maximum specified movement and then back to the installed
position.
Material thickness is stated as the standard sheet gauge
thickness.
Hoop Stress (S2) is a critical membrane stress that runs in the
circumferential direction. The S2 value must be lower than the
allowable stress for the bellows material multiplied by the
bellows longitudinal weld joint efficiency.
The bellows effective area is the area of
the bellows that creates pressure thrust
when acted upon by the operating
pressure. The system anchors and/or the
hardware on the expansion joint must
be designed to withstand pressure thrust
at the operating and test conditions.
Torsional spring rate is offered for those
pipe stress analysts who are inputting
bellows characteristics into a pipe stress
program. Bellows are not generally
designed for torsional movements. But,
the torsional stiffness value can affect the
output of a pipe stress analysis that
includes an expansion joint.
The proposed design has this
calculated cycle life at the specified
conditions.
There are two types of squirm or instability
that can occur for internally pressurized
bellows. One is called column squirm
(similar to buckling of a column) and the
other is called in-plane squirm (localized
plastic deformation). Senior Flexonics
Pathway calculates the maximum stability
pressure based on the lower of the two
values. The design stability pressure is the
predicted squirm pressure divided by a
safety factor of 2.25.
The Senior Flexonics Pathway spring rate
calculations are based on the initial elastic
spring rate criteria from EJMA.
Pressure Bending (S4) is a critical bending stress that is located
in the sidewall of the convolution running in the longitudinal
direction. It is the stress that makes a “U” shaped convolution
balloon out into an omega shape. The value of S3 + S4 must
be limited to 1.5 times the allowable stress for annealed
bellows and 3 times the allowable stress for bellows in the
asformed condition.
Deflection Bending (S6) is the primary bending stress
influencing fatigue life. This stress runs in the longitudinal
direction and is most severe near the convolution crest or root.
Since bellows operate in the plastic range, the value of S6 is
generally well above the allowable code stress value. It is a
theoretical calculation based on elastic theory, and the value is
used to calculate cycle life.
This is the specified cycle life value. If ASME B31.3 or ASME
Sect. VIII are specified, this value should realistically represent
the actual number of cycles the bellows will experience in
service. This is typically in the hundreds of cycles, not
thousands.
9
Metal Bellows Correctedn
7/11/00
2:40 PM
Page 10
-––[ APPLICATIONS]–-–
Single Expansion Joints AS have one bellows. Axial compression and extension, lateral and angular
movement can be accommodated. These expansion joints do not restrain the internal pressure thrust. The
piping designer must provide the system with separate anchoring and guiding to resist the pressure thrust.
Where small thermal movements are involved and proper anchoring and guiding is feasible, a single
expansion joint is the most economical installation.
SINGLE UNRESTRATINED AS
Tied Single AT Expansion Joints also have one bellows, except the overall length is restrained by tie rods
designed to contain pressure thrust. A tied single is usually designed for lateral offset so that the tie rods can
remain fully engaged and loaded with the pressure thrust force. A two tie rod design can accept angular
deflection in a single plane.
TIED SINGLE AT
10
Metal Bellows Correctedn
7/11/00
2:41 PM
Page 11
Universal AU Expansion Joints consist of two bellows separated by a pipe spool. This configuration
accommodates large lateral movements, in addition to axial compression and extension and angular
deflection. These expansion joints have no restraints to resist pressure thrust and like the singles, the
piping designer must provide separate anchoring to handle pressure thrust.
UNIVERSAL AU
Universal Tied, AUT Expansion Joints contain two
bellows separated by a pipe spool and tie rods designed to
contain the pressure thrust force. These expansion joints
are generally designed to accommodate lateral movement only. A universal expansion joint can be designed
to have a very low lateral spring force to minimize forces on adjacent equipment. A two tie rod design can
also accept angular deflection in a single plane.
The tie rods are usually at or near ambient temperatures and, therefore, do not expand and contract as a
function of the temperature of the media within the pipe. As a result, the thermal expansion of the length of
pipe between the tie rod end plates is forced into the bellows as an axial movement. The bellows design must
accommodate this axial thermal expansion as well as the specified lateral movement.
UNIVERSAL TIED AUT
Sometimes a universal expansion joint has a very heavy center spool that can exert excessive weight on
the bellows elements. To protect the bellows elements from excessive lateral loads, a support system such
as a slotted hinge can be installed across the individual bellows elements to support the dead weight of the
center spool.
11
Metal Bellows Correctedn
7/11/00
2:41 PM
Page 12
APPLICATIONS (CONTINUED)
Hinged Expansion Joints AH have a single bellows with overall length
restrained by hinge hardware designed to accommodate pressure thrust. A
hinged expansion joint allows angular movement in a single plane.
HINGED AH
Universal Hinged AUH Expansion Joints have two bellows separated by a pipe spool with overall length
restrained by hinge hardware designed to contain pressure thrust. A
hinged universal expansion joint accepts large lateral movements in
a single plane with very low spring forces.
UNIVERSAL HINGED AUH
A three-hinge system can accommodate very large movements with very low reaction loads on the adjacent
equipment. This is a very attractive application for large diameter hot piping systems if the movements are in
the same plane.
Gimbal AG Expansion Joints have a single bellows and gimbal hardware
designed to resist pressure thrust. The gimbal expansion joint hardware operates
like the universal joint on a drive shaft to accommodate angular movements in
any plane.
GIMBAL AG
Universal Gimbaled AUG Expansion Joints are similar to the hinged universals except that the two
expansion joints are gimbal type. The advantage of this arrangement is the ability of the expansion joint to
accept large lateral movements and independent angular
movements in any plane.
UNIVERSAL GIMBAL AUG
A system consisting of two gimbals and a hinge can accommodate very large movements with very low reaction
loads on the adjacent equipment. This is a very attractive application for large diameter hot piping systems
even if the movements are complex and not in a single plane.
12
Metal Bellows Correctedn
7/11/00
2:41 PM
Page 13
Pressure Balanced Expansion Joints are devices which produce no pressure thrust forces in the piping
system on the main anchors. In addition to eliminating the pressure thrust, the expansion joint can accept
axial compression, axial extension, lateral and angular movements. The balancing thrust is created by using a
balancing bellows.
Pressure Balanced Elbows are expansion joints which can consist of a single or double bellows in the
flow section, and a balancing bellows of equal area on the back side of the elbow. Tie rods attach the
outboard end of the balancing bellows to the outboard end of the flow bellows. Under pressure the tie rods
are loaded with the pressure thrust force. If the flow bellows compresses in service, the balancing bellows
extends the same amount without exposing the adjacent anchors to pressure thrust forces. However, the
spring forces associated with bellows movements are imposed on the adjacent equipment. A pressure
balanced elbow type expansion joint can accept axial compression, axial extension, lateral movements and
very limited angular motion.
In-Line Pressure Balanced Expansion Joints consist of single or double (universal) bellows to accept the
piping induced axial compression, extension and lateral movements. An oversize bellows with
approximately two times the area of the flow bellows is used to create an annular pressure chamber that
produces a balancing pressure thrust force. Tie rods are used to link the bellows elements and contain the
pressure thrust force. In-Line pressure balanced expansion joints are typically used in straight pipe runs
between intermediate anchors (non pressure thrust resistant) or adjacent to rotating equipment that cannot
operate with large externally applied loads.
13
Metal Bellows Correctedn
7/11/00
2:41 PM
Page 14
-––[ ACCESSORIES ]–-–
STANDARD LINERS (PART NUMBER L)
Liners can be installed inside the expansion joint to protect the bellows
from damage. Liners should be specified by adding the letter L to the
part number when the following conditions exist:
• Smooth flow or low pressure drop is required.
• Velocities which may produce flow induced vibrations described below.
• For air, steam and other gases
a) Up to 6” Dia. flow greater than 4 ft/sec per inch of Dia. (Up to 150 mm Dia. flow greater than
0.05 M/sec per mm of Dia.)
b) Over 6” Dia. flow greater than 24 ft/sec (over 150-mm Dia. flow greater than 7.5 M/sec)
• For water and other liquids
a) Up to 6” Dia. flow greater than 1.67 ft/sec per inch of Dia. (up to 150 mm Dia. flow greater than
0.02 M/sec per mm of Dia.)
b) Over 6” Dia. flow greater than 10 ft/sec (over 150 mm Dia. flow greater than 3.0 M/sec)
HEAVY-DUTY LINERS (PART NUMBER HL)
Heavy-duty liners should be used in the following conditions:
• When high velocity, extremely turbulent or damaging two-phase flow exists upstream of the bellows.
• When extremely high temperatures are present, the liners can create an insulating barrier which would
permit the bellows to operate at lower temperatures ensuring longer life and resisting oxidation. Steam
purging and/or insulation can be added to enhance protection.
• When the media is erosive such as in catalyst carrying services.
• When an expansion joint is located within 10 pipe diameters downstream of an elbow, tee or valve.
When liners are specified, Senior Flexonics Pathway should be provided with the axial, lateral and angular
movement expected. This is required so that the diameter of the liner can be properly determined to avoid
interference with the downstream pipe or flange.
TIE RODS OR LIMIT RODS (PART NUMBER T)
This part number designation adds threaded rods that are designed to contain
pressure thrust. The rods will have nuts or stops on the ends of the assembly to limit
the overall length. When an expansion joint is designed for pure lateral offset the
rods are defined as Tie Rods. If the expansion joint is intended to absorb axial
motion as well as lateral offset, the rods will have outboard stops to limit the expansion joint to the installed
length plus any specified axial extension. This is defined as a Limit Rod. The designation “T” applies to
either purpose. The required movements determine if the rods are Tie Rods or Limit Rods. Limit rods are
generally used to limit expansion joint movement in the event of main anchor failure. During normal
operation Limit Rods do not contain pressure thrust.
COVERS (PART NUMBER C)
Covers should be specified when:
•
•
•
•
Protection from falling objects or protection from traffic is needed.
Protection of personnel is needed.
Insulation will be applied over the expansion joint.
When high flow velocities may exist around the outside of the
expansion joint, such as in the exhaust of a steam turbine.
Senior Flexonics Pathway always recommends a cover. The small cost for the cover is insurance against costly
downtime due to damage. The standard cover is a removable design.
14
Metal Bellows Correctedn
7/11/00
2:41 PM
Page 15
PURGE CONNECTIONS (PART NUMBER P#)
Purge Connections are installed upstream of the bellows and
downstream of the liner attachment to:
• Prevent packing or caking of media borne solids in the
convolutions which would prevent the bellows from freely
flexing.
• Introduce a cooling media such as steam between the outside
of the liner and the inside of the bellows.
The number of purge connections around the circumference can be specified by adding the number after the
letter P in the Accessories portion of the part number, such as P2 or P3, etc.
PLY TESTABLE (PART NUMBER PT)
A ply testable bellows has an extra ply of material that is not required to satisfy basic design conditions. It is
a redundant ply that acts as a protective barrier between the media and the essential bellows material. By
tapping into the cavity between the redundant ply and the essential
bellows material, it is possible to detect a leak that occurs in the
redundant ply. If a leak occurs, the essential bellows material is still
present to hold pressure with full design compliance.
The ply testable bellows allows for a 100% safety factor on design. This is
a requirement for certain hazardous ASME code applications. It is highly
recommended for applications in which the cost of replacement or cost of
down time for a leaking bellows would be extreme. It is also recommended for applications in which a leak
would be very hazardous to personnel.
RED TOP® LEAK INDICATOR
(PART NUMBER RT)
The ply testable connection on the bellows can be fitted with a
pressure gage or another type of pressure sensing device. However,
bellows are very reliable and pressure gages that never change are
not noticed after a while. The Senior Flexonics Pathway patented
“Red Top” leak indicator is a device that extends a large red button
if a leak is detected. The red button is very noticeable from several
meters distance.
15
Metal Bellows Correctedn
7/11/00
2:42 PM
Page 16
STANDARD FLANGE DATA
This abbreviated flange data summary is to aid system designers in selecting the optimum pipe and duct flanges. The
working pressure at temperature ratings were obtained from applicable flange specifications. Where elevated temperature
data was not available, the rated working pressure at ambient was down rated in accordance with ASME code versus
temperature correction factors.
NOMINAL
I.D.
SLIP ON FLANGES
(20) TO 100
WORKING PRESSURE RATING (PSIG) AT TEMPERATURE (DEG. F)
200
300
400
500
600
700
800
CLASS 125 L.W.
FORGED STEEL MAT’L. A-105
6” TO 12”
175
152
134
116
98
80
62
46
AWWA 125 L.W.
C207-54T CLASS D MAT’L. A-105
14” TO 96”
150
131
115
99
83
67
51
38
CLASS 150 FORGED STEEL
ANSI B16.5 MAT’L. A-105
1” TO 24”
285
260
230
200
170
140
110
80
CLASS 125 FORGED STEEL
C207-54T CLASS E MAT’L. A-105
26” TO 96”
275
240
210
180
150
130
110
80
CLASS 300 FORGED STEEL
ANSI B16.5 MAT’L. A-105
1” TO 24”
740
675
655
635
600
550
535
410
CLASS 400 FORGED STEEL
ANSI B16.5 MAT’L. A-105
1” TO 24”
990
900
875
845
800
730
710
550
#H & HD
O.D.
T
The dimensional data shown below has been consolidated from current
standards for easy reference. All dimensions are in inches.
BC
L
Size
Inch
11/2
2
21/2
3
31/2
4
5
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
48
54
60
66
72
84
96
16
Class 125 L.W
OD
11
131/2
16
19
21
231/2
25
271/2
291/2
32
341/4
361/2
383/4
413/4
433/4
46
483/4
503/4
53
591/2
661/4
73
80
861/2
993/4
1131/4
T
9/16
9/16
11/16
11/16
3/4
3/4
3/4
3/4
1
1
1
1
1
11/8
11/8
11/8
11/8
11/8
11/4
13/8
13/8
11/2
11/2
11/2
13/4
2
L
11/4
11/4
11/4
11/4
11/4
11/4
11/4
11/4
13/4
13/4
13/4
13/4
13/4
13/4
13/4
13/4
13/4
13/4
13/4
21/2
21/2
23/4
23/4
23/4
3
31/4
BC
91/2
113/4
141/4
17
183/4
211/4
223/4
25
271/4
291/2
313/4
34
36
381/2
401/2
423/4
451/4
471/4
491/2
56
623/4
691/4
76
821/2
951/2
1081/2
Class 150 B16.5
#H
8
8
12
12
12
16
16
20
20
20
24
28
28
28
32
32
32
36
36
44
44
52
52
60
64
68
HD
7/8
7/8
1
1
11/8
11/8
11/4
11/4
13/8
13/8
13/8
13/8
13/8
15/8
15/8
15/8
15/8
15/8
15/8
15/8
17/8
17/8
17/8
17/8
21/8
23/8
WT
Lbs.
13
18
26
42
44
58
59
69
76
115
125
140
150
205
215
235
250
280
330
425
500
640
750
850
1000
1650
#H
HD
37/8
1
43/4
11/8
51/2
13/16
6
11/4
7
15/16
71/2
17/16
81/2
1 9/16
91/2
13/4
113/4
115/16
141/4
2 3/16
17
21/4
183/4
21/2
211/4
211/16
223/4
27/8
25
31/8
271/4
31/4
291/2
Class 125
37/16
34
31/2
36
4
4
4
4
8
8
8
8
8
12
12
12
16
16
20
20
20
5/8
1
1
11/8
11/8
11/4
11/4
13/8
13/8
WT
Lbs.
3
5
7
8
11
13
15
19
30
43
64
90
98
130
165
185
220
28
28
13/8
13/8
270
305
423/4
32
15/8
450
491/2
56
623/4
691/4
76
821/2
951/2
1081/2
36
44
44
52
52
60
64
68
15/8
15/8
17/8
17/8
17/8
17/8
21/8
23/8
650
800
1025
1250
1775
1925
2600
3275
T
L
5
6
7
71/2
81/2
9
10
11
131/2
16
19
21
231/2
25
271/2
291/2
32
11/16
7/8
1
11/8
13/16
11/4
13/8
17/16
1 9/16
111/16
113/16
17/8
361/2
383/4
21/16
21/8
46
23/8
33/4
53
591/2
661/4
73
80
861/2
993/4
1131/4
25/8
23/4
3
31/8
33/8
31/2
37/8
41/4
4
41/8
43/8
41/2
47/8
5
53/8
53/4
3/4
7/8
15/16
15/16
15/16
15/16
Class 300 B16.5
BC
OD
3/4
3/4
3/4
3/4
3/4
7/8
7/8
7/8
OD
T
L
BC
#H
HD
61/8
61/2
71/2
81/4
9
10
11
121/2
15
171/2
201/2
23
251/2
28
301/2
33
36
13/16
13/16
15/16
1
11/2
11/8 111/16
13/16
13/4
11/4
17/8
13/8
2
17/16 21/16
15/8 27/16
17/8
25/8
2
27/8
21/8
3
21/4
31/4
23/8
31/2
21/2
33/4
25/8
4
23/4 43/16
41/2
5
57/8
65/8
71/4
77/8
91/4
105/8
13
151/4
173/4
201/4
221/2
243/4
27
291/4
32
4
8
8
8
8
8
8
12
12
16
16
20
20
24
24
24
24
7/8
7/8
3/4
7/8
7/8
7/8
7/8
7/8
7/8
1
11/8
11/4
11/4
13/8
13/8
13/8
15/8
15/8
WT
Lbs.
6
7
10
13
17
22
28
39
58
81
115
165
190
250
315
370
475
Size
Inch
11/2
2
21/2
3
31/2
4
5
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
48
54
60
66
72
84
96
Metal Bellows Correctedn
7/11/00
2:42 PM
Page 17
#H & HD
O.D.
The dimensions data shown below has been
consolidated from current standards for easy
reference.
T
BC
L
To select the overall length of an assembly that uses plate flanges, use the FF (Flange by Flange) overall length from the data
pages and adjust the overall catalog overall length by the amount shown in the column labeled FF OAL adjust.
FF OAL Adjust
Plate Flange Dimensions
Nominal
Pipe Size
OD
(Inch)
T
(Inch)
BC
(Inch)
#H
HD
(Inch)
Wt.
(Lbs.)
Catalog Des. Pres.
150
50
2
6
5/8
4 3/4
4
3/4
4
-3/4
2 1/2
7
5/8
5 1/2
4
3/4
5
-1
-3/4
-1
3
7 1/2
5/8
6
4
3/4
6
-1 1/8
-1 1/8*
3 1/2
8 1/2
5/8
7
8
3/4
8
-1 1/4
-1 1/4
4
9
5/8
7 1/2
8
3/4
8
-1 3/8
-1 3/8
5
10
3/4
8 1/2
8
7/8
11
-1/2*
-1/2*
6
11
3/4
9 1/2
8
7/8
12
-3/8*
-3/8*
8
13 1/2
1
11 3/4
8
7/8
23
-1/4*
-1/4*
10
16
1
14 1/4
12
1
30
-1/8*
-1/8*
12
19
1
17
12
1
43
-5/8*
-5/8*
14
21
1 1/4
18 3/4
12
1 1/8
63
0
-2
16
23 1/2
1 1/4
21 1/4
16
1 1/8
76
0
-2 1/2
5/8*
18
25
1 1/2
22 3/4
16
1 1/4
90
+1/2
20
27 1/2
1 1/2
25
20
1 1/4
106
+1/2
-1*
22
29 1/2
1 1/2
27 1/4
20
1 3/8
120
-1/2
-1 1/2*
24
32
1 1/2
29 1/2
20
1 3/8
133
-1/2
-3 1/2
2
6 1/2
1
5
8
3/4
7
2 1/2
7 1/2
1
5 7/8
8
7/8
9
-1
3
8 1/4
1
6 5/8
8
7/8
11
-1 3/8
3 1/2
9
1 1/8
7 1/4
8
7/8
15
-1 1/4
4
10
1 1/8
7 7/8
8
7/8
19
-1 1/2
5
11
1 1/4
9 1/4
8
7/8
24
-1 1/2
6
12 1/2
1 1/2
10 5/8
12
7/8
34
-1 1/8
300 psig Flange Dimensions
-5/8
8
15
1 1/2
13
12
1
49
-1 7/8
10
17 1/2
1 3/4
15 1/4
16
1 1/8
66
-1 3/4
12
20 1/2
2
17 3/4
16
1 1/4
102
-1 3/4
14
23
2
20 1/4
20
1 1/4
132
-2
16
25 1/2
2 1/4
22 1/2
20
1 3/8
175
-2
18
28
2 1/2
24 3/4
24
1 3/8
226
-2
20
30 1/2
2 1/2
27
24
1 3/8
265
-2 1/2
22
33
2 3/4
29 1/4
24
1 5/8
326
-2 1/2
24
36
2 3/4
32
24
1 5/8
394
-2 7/8
Notes:
Plate flanges are designed for use with sheet gasket.
Flange gasket seating surface is a smooth mill finish.
Not recommended for use with spiral wound gaskets.
A36 material not recommended for use above 700°F. or below 20°F.
Not suggested for applications where ASME B31.3 or Section VIII Pressure Vessel Code requirements apply
Standard Catalog Flanges: 50 psig design/Class 125 L.W., 150 psig design/Class 150, 300 psig design/Class 300
* Length difference includes space required to avoid interference with bellows and flange nuts.
17
Metal Bellows Correctedn
7/11/00
2:42 PM
Page 18
ANGLE FLANGES – LOW PRESSURE
5 PSIG MAX
• Economical flanges for low pressure service <5.
• Can be added to single and universal expansion joints.
See part number example below.
Material: carbon steel.
Other materials are available on request.
Single overall length using angle flanges =
WW OAL – 6 Inches + 2*L.
Nominal
Diameter
(Inch)
18
Approx.
Weight
(Lbs.)
Bolt Holes
Actual ID
(Inch)
Angle
Thickness
“T” (Inch)
“H”
“L”
14
14 3/16
3/16
1 1/2
1 1/2
16
16 1/4
3/16
1 3/4
1 3/4
9.5
18 1/8
13/32
16
18
18 1/4
3/16
1 3/4
1 3/4
10.5
20 1/8
13/32
16
20
20 1/4
3/16
1 3/4
1 3/4
11.6
22 1/8
13/32
20
22
22 1/4
3/16
1 3/4
1 3/4
12.8
24 1/8
9/16
20
24
24 1/4
3/16
1 3/4
1 3/4
14
26 1/8
9/16
20
26
26 1/4
3/16
2
2
17.3
28 1/2
9/16
24
28
28 1/4
3/16
2
2
18.5
30 1/2
9/16
24
30
30 1/4
3/16
2
2
20
32 1/2
9/16
28
32
32 1/4
3/16
2
2
21.3
34 1/2
9/16
28
34
34 1/4
3/16
2
2
22.5
36 1/2
9/16
32
36
36 1/4
3/16
2
2
23.8
38 1/2
9/16
32
38
38 1/4
3/16
2
2
24.6
40 1/2
9/16
36
40
40 1/4
3/16
2
2
26.2
42 1/2
9/16
36
42
42 1/4
3/16
2
2
27.5
44 1/2
9/16
40
44
44 1/4
3/16
2
2
28.8
46 1/2
9/16
40
46
46 1/4
3/16
2
2
30
48 1/2
9/16
44
48
48 1/4
3/16
2
2
31.5
50 1/2
9/16
44
50
50 1/4
1/4
3
3
54
53 1/2
11/16
48
52
52 1/4
1/4
3
3
57
55 1/2
11/16
48
54
54 1/4
1/4
3
3
59.7
57 1/2
11/16
52
60
60 1/4
1/4
3
3
68.2
63 1/2
11/16
56
7
Bolt Circle
(Inch)
Hole Size
(Inch)
15 13/16
Number
of Holes
13/32
12
66
66 1/4
1/4
3
3
76.7
69 1/2
11/16
60
72
72 5/16
3/8
3
3
119.3
75 1/2
11/16
68
84
84 5/16
3/8
3
3
141.9
87 1/2
13/16
76
96
96 5/16
3/8
3
3
164.5
99 1/2
13/16
88
108
108 3/8
3/8
3
3
187.3
111 1/2
13/16
100
120
120 3/8
3/8
3
3
209.9
123 1/2
13/16
108
132
132 3/8
3/8
3
3
232.5
135 1/2
13/16
120
144
144 3/8
3/8
3
3
255.1
147 1/2
13/16
132
PART NUMBER
EXAMPLE
Nominal
Diameter
Style
Ends
Pressure
Number of
Convolutions
Accessories
English
66
HS
(A = angle flange)
5
10
(L = Liner, C = Cover)
Bellows Material
304L
Metal Bellows Correctedn
7/11/00
2:42 PM
Page 19
MATERIALS – COMMON METALLURGICAL PROBLEMS
Failure Mode
Cause
Frequently Used Solution
Chloride Stress Corrosion
Cracking
Chlorides acting on highly stressed
austenitic stainless steel bellows
(T304, T321, etc.)
Use a high nickel alloy like alloy 600
or alloy 625.
Carbide Precipitation
Chromium carbides form in
unstabilized stainless steels (T304,
T316) at high temperature (over 700
F) causing loss of corrosion resistance
at the grain boundaries.
Use a stabilized stainless steel (T321
or T347) or a low carbon stainless
steel (T304L) or another high alloy
material that is less affected by
carbide precipitation.
Pitting Corrosion
Galvanic action causes holes to form
in a bellows, usually from acids.
Use a bellows material containing
molybdenum T316, Alloy 825, Alloy
625) or one of the specialty materials
such as zirconium tantalum or
titanium.
Dew Point Corrosion
Liquid acid precipitates out of a sulfur
rich flue gas stream in contact with
the bellows element that operates
just below the dew point for acid
formation.
Insulate the bellows to insure it
operates above dew point in service
or install a “Hot Blanket” to maintain
a constant bellows skin temperature
that is above dew point.
Standard Material Specifications
For Bellows Shown In This Catalog
ASTM MATERIAL
Designation
Part Number
Designation
A240 T304
A240 T304L
A240 T309s
A240 T316
A240 T316L
A240 T317
A240 T317L
A240 T321
A240 T347
B688 AL6XN
A240 7Mo plus
A240 2205
A625 904L
B463 20Cb
A240 255
B536 330
A240 253MA
B435 230
B162 200 (Nickel)
B162 201 (Nickel)
B127 Alloy 400 (Monel)
B168 600 (Inconel)
B443 617
B443 625 LCF
B409 800
B409 800H
B424 825
304 (Catalog Standard)
304L
309s
316
316L
317
317L
321
347
AL6XN
7 Mo plus
2205
904L
20Cb
255
330
253MA
230
200
201
400
600
617
625 LCF
800
800H
825
BELLOWS MATERIAL DATA
Senior Flexonics Pathway engineers can form bellows from most ductile
materials that can be welded by the automatic TIG butt welding process
that results in a homogenious ductile weld structure.
Companies specifying and purchasing bellows must give careful
consideration to the selection of bellows material. When in doubt,
consult with basic supplier mill Metallurgist. Senior Flexonics does not
take responsibility for alloy selection.
Use of these material codes as a suffix in the Catalog part number will
designate the bellows material that will be supplied by Senior flexonics
Pathway.
*ASME “ SA” or “ SB” materials are inventoried and are available upon request
All bellows material purchased by Senior Flexonics Pathway is “mill
annealed” in accordance with ASTM or ASME specifications. Senior
Flexonics Pathway does not perform any other heat treating operations
before welding, after welding before forming convolutions or after
forming convolutions unless specified by purchaser. Heat treatment of
bellows after forming convolutions can lower bellows spring rate
“squirm” pressure, and cycle life. Senior Flexonics Pathway does not
recommend heat treatment be performed unless the bellows is operating
at high temperatures where time dependent properties of creep and stress
rupture become significant.
19
Metal Bellows Correctedn
7/11/00
2:43 PM
Page 20
-––[HOW TO SPECIFY A
SPECIAL
NOTE
If a non-standard flange
rating is required or a
non-standard weld end
thickness is required or if
the fittings are nonstandard materials, those
preferences must be
stated along with the part
number.
Identify the style (AS for Single
Unrestrained, AH for Hinged, AG
for Gimbal, AT for Tied) using the
illustrations at the top of each data
page. (pages 22-53)
STEP
2
STEP
1
Expansion joints are specified with
part numbers starting with the
nominal pipe size. If the part is
metric, the pipe size should have an “M” suffix
so that all units are understood to be Metric
(millimeters and Kg/Cm2). Go the data page
that shows the size required. (pages 22-53)
See applications descriptions on
pages 10 to 13.
tion
configura
the piping
forces in
spool. This
by a pipe
and angular
pressure thrust
can accept
separated
extension
produce no the expansion joint
a
two bellows
ion and
which
by using
devices
compress
consist of
thrust, the
like the singles,
to
Joints are thrust and
on Joints
thrust is created
onaxial
g the pressure
Expansi resist pressure
ts, in
d addition
l AU Expansi
to eliminatin
ts. The balancing
to
Balance
Universa
lateral movemen
restraintsIn addition
thrust. movemen
no anchors.
dates large Pressure
have
pressure
and angular
main
jointsthe
accommo
, lateral
to handle
the
system on
anchoring
axial extension
. These expansion
bellows in
separateion,
deflection
or double
axial compress
must provide
the
of a single
length
bellows.
rods attach
piping designer
can consist
balancing
with overall
elbow. Tie
the tie rods
joints which
one
not
A
side of the
APPLI
resist the
AS have
joints do
a single bellows pressure thrust.
are expansion
Under pressure bellows
guiding to
on the back
on Joints
a single
AH have
d Elbows
These expansion anchoring and
flow bellows.
equal area
is feasible, to accommodate
on Joints
Balance
the balancing
Single Expansi accommodated.
end of the
bellows of
plane.
separate
Expansi
and guiding
the
Pressure
designed
es in service,
t can be
a balancing
Hinged
the outboard
t in a single
system with
anchoring
compress
forces. However,
movemen
hinge hardware angular movemen
bellows to
section, and
provide the
and proper
by
bellows
thrust
flow
must
flow
balancing
pressure
restrained
ts are involved
t. A pressure
joint allows
force. If the
end of the
piping designer
n.
anchors to
equipmen
ts and
outboard
thermal movemen
al installatio
pressure thrust
the adjacent
hinged expansion
on the adjacent
with the
exposing
Where small
, lateral movemen
most economic
imposed
are loaded
extension
joint is the
amount without movements are
overall length
ion, axial
expansion
the same
spool with
AU
compress
bellows
pipe
AH
extends
SAL
a
with
by
accept axial
HINGED
UNIVER
associated
joint can
contain two
bellows separated
spring forces
have two
on Joints expansion to
A
Expansielbow type
on Joints
be designed
tie rods designed
pressure thrust. in
joint can
l Tied, AUTbalanced
AUH Expansi
spool and
angular motion.joints
can
to contain
ts
expansion
Universa
pipe limited
l Hinged
by a very
designed
universal
movemen
rod design
expansion
Universa
hardware
t only. A
t. A two tie
large lateral
force. These
bellows separated
by hinge
movemen
equipmen
joint accepts
pressure thrust
restrained
adjacent
date lateral
expansion
forces on
contain the
to accommo
forces.
designed
hinged universal very low spring
force to minimize
with
are generally
as a
lateral spring
plane.
a single plane
and contract
very low
in a single
of
to have a
do not expand
AS
of the length
angular deflection
RATINED
res and, therefore,the thermal expansion
also accept
UNREST
design must
SINGLE
ambient temperatu pipe. As a result,
t. The bellows
at or near
the
movemen
are usually
as an axial
media within
t.
re of the
The tie rods
into the bellows
lateral movemen
AUH
is forced
of the temperatu
the specified
function
end plates
SAL HINGED
as well as
on the adjacent
the tie rod
UNIVER
loads
expansion
between
in
ts arepipe
low reaction
axial thermal
date this
the movemen
ts with very
accommo
systems if
large movemen
hot piping
date very
diameter
the
can accommo
n for large
to accept
ge system
applicatio
l) bellows
A three-hin
a very attractive
double (universa
by tie rods
t. This is
single or
bellows with
equipmen
is restrained
consist of
that
gimbal hardware
ts. An oversize
chamber
on Joints
overall length
plane.
tie rods can and
operates
that the
the same
d Expansi
except the
so have
the
a single bellows
lateral movemen an annular pressure
offset
hardware
and
bellows,
Balance
joint
one
and contain
create
for lateral
ts in
Pressure
on Jointscan accept angular
ion, extension
also have
is used to
designed
In-Line
gimbal expansion angular movemen
bellows elements
AG Expansi
on Joints
pipe runs
is usually
rod design
axial compress
flow bellows
date
thrust. The
Gimbal
to link the
A two tie
AT Expansi
A tied single
area of the
used in straight that cannot
piping induced
rods are used
to resist pressure a drive shaft to accommo
times the
thrust force.
Tied Single
t
typically
pressure thrust.
force. Tie
ately two
joints are
equipmen
the pressure designed
to contain
joint on
approxim
to rotating
pressure thrust balanced expansion
loaded with
designed
or adjacent
like the universal
a balancing
engaged and
pressure
produces
thrust resistant)
remain fully
plane.
force. In-Line
AUT
any plane.
TIED
(non pressure
in a single
pressure thrust
deflection
iate anchors
the two UNIVERSAL
loads.
intermed
except that
applied
s
between
AG
universal
joint to
large externally
GIMBAL
to the hinged
the expansion
operate with
ability of
are similar
ent is the
on Joints
arrangem
d AUG Expansiadvantage of this
weight on
l Gimbale
The
excessive
Universa
gimbal type.
ent angular
that can exert
system such
joints are
a support
ts and independ
center spool
expansion
the
lateral loads,
a very heavy
weight of
lateral movemen
joint has
the dead
from excessive
accept large
expansion
to support
plane.
elements
elements
ts in any
s a universal
the bellows
l bellows
movemen
Sometime
To protect
individua
elements.
across the
the bellows
be installed
11
hinge can
AT
as a slotted
TIED SINGLE
center spool.
angular
, lateral and
TIONS]–-–
)
thrust. The
INUED
ion and extension
-––[ APPLICA
(CONTcompress
internal pressure
bellows. Axial
restrain the
CATIONS
pressure thrust.
STEP 5 EXAMPLE
A 12” - 150 PSIG expansion joint is
required to accept 1” of axial
compression and .5” of lateral offset.
The 12 convolution 150 PSIG catalog
part has an allowable lateral offset of
.51”. The example would use up .5/.51
or 98% of the available catalog lateral
movement, leaving almost nothing for
the required axial movement. The 16
convolution 150 PSIG catalog part lists
2.71” of available axial compression and
.91” of available lateral offset. The
example expansion joint would use up
1/2.71 or 36% of the catalog axial
movement + .5/.91 or 55% of the
catalog lateral movement or 36% + 55%
= 91% of the total available catalog
movement. The 16-convolution profile
works. Therefore, the number 16 goes
in the part number.
AUG
SAL GIMBAL
UNIVER
low reaction
ts with very
systems
large movemen
hot piping
date very
diameter
can accommo
n for large
and a hinge
applicatio
of two gimbals
a very attractive
consisting
t. This is
A system
equipmen
a single plane.
and not in
the adjacent
loads on
ts are complex
movemen
even if the
10
12
Nominal
Pipe Size
Style
End
Fittings
English
12
AS
WW
Metric
200 m
AS
WW
STEP
5
Select the number of convolutions based on movement capability and/or spring rate.
This is a simple iterative process. Utilizing the movement data for the size and pressure
class required, compare the movements required with the movements available for a
given convolution count. An acceptable design satisfies the following equation.
MODIFY SPRING RATE
Required Axial Movement +Required Lateral Movement + Required Angular Movement < 1
Catalog Rated Axial
Catalog Rated Lateral
Catalog Rated Angular
MODIFY CYCLE LIFE
The catalog movements are based on a cycle life of 2000 using the Expansion Joint Manufacturer
Association’s calculation method. If a higher cycle life is required, the available catalog movements
should be reduced by the following amount before the above calculation is performed.
Desired Cycle Life
Catalog Movement Reduction Factor
2000
1
3000
.905
5000
.801
7000
.741
10000
.683
65MM SIZE
50MM AND
– METAL
JOINTS
EXPANSION
SINGLE
2.5" SIZE
2" AND
any nonedition for
EJMA 7th
– METAL cycle life is 2000 cycles per
step 5.
JOINTS
tabulated.
to page 20,
1. Rated
axial
movement movements, refer
) lateral movement is 50% of tabulated
concurrent axial,
EXPANSIONRUCTION
INUED
SINGLE
5 or
2. To combineaxial extension
(CONT
CONST alternateNS
bellows
page 20, step
IALS OF
3. Maximum
CATIO
To specify
life refer to
APPLI
in the piping
thrust forces
accept
no pressure
joint can
a
expansion
which produce
by using
thrust, the
are devices
thrust is created
on Joints
g the pressure
d Expansi
tion
to eliminatin
ts. The balancing
Balance
configura
In addition
Pressure
in the piping
spool. This
angular movemen
anchors.
angular thrust forces
by a pipe
the main
, lateral and
and
accept
separated
the
system on
extension
no pressure
inextension
joint can
bellows
ion, axial
two bellows
ion and
a
which produce
double
singles, the
the expansion
or compress
consist of
by using
axial compress
single
are devices
to axial
and like the thrust,
of a on
on Joints
Joints
thrust the
addition
thrust is created
bellows.
rods attach
in Expansi
g the pressure
ts, consist
Tie
pressure
l AU Expansi
balancing
which can
balancing
d
eliminatin tie rods
overall length
with
elbow.
resist to
The
movemen
to
the
joints
Universa
of the
A
T304.
Balance
19.
or cycle
pressure
restraints
thrust. movements.
In addition
large lateral
expansion
value.
noside
back
a single bellows pressure thrust.
ASTM A240
Pressure
are
Refer to page
Under
dates
have
pressure
anchors.
on the
greater movements
and angular bellows
AH havea maximum bellows
joints
area
BELLOWS: add to part number.
bellows.
handle
date
d Elbows
FW/VW
the main
g to
flow
4. To obtain factory. on Joints
, lateral
of equal
angular
Balance accommobellows
of the
based upon
should always
the balancing
to accommo
the
material,
the
system on
Weight
end anchorin
. These expansion
plane.
FF/VV extension
contact Expansi
the
service,
, lateral and
OAL
A53/A106
ratings are
separate
temperature
designed
bellows in
outboard
ion, axial
deflection
The Pressure
Hinged
pressure
t in a single
(Kg)
Weightes in
However,
Sch. 40
operating
provide
WW
to the
and a balancing
PIPE: ASTMSeries:
hardware
compress
compress
or double
must
(mm)thrust forces.
5. Catalog by of
ion and extension
movemen
hinge
bellows
ratings.
800°F. Actual
pressure thrust.
bellowsOAL
the
Angular axial flow
50 lb.
(Kg)
Weight
designer
flow section,
of a single
Sch. 40
pressure
angular
compress
balancing
Lateral
OAL
piping
the
(mm)
flange
temperature
length
restrained
Axial
bellows.
the internal
rods attach
to pressure
thrust.
of the
Axial
t. A pressure can consist
3
(Kg)
Spring RateIfbalancing
joint allows
overall
150 lb. Series:
pressure. not restrain
bellows.working
Rate force.
Sch. 40
for maximum
with end
elbow. Tie
ent
(mm) adjacent anchors
133 equipmenjoints which ts and
thrust
the pressure
be specified.
page 16one
the tie rods
outboard
expansion
see have
5
A Rate Spring
bellows
Spring
(Kg-M/Deg)
Non-Concurr Angular
to resistMETRIC
joints do
side of the
300 lb. Series: A105/A36/A516-70
hinged
movemen
the pressure
is flanged,AS
83
(Kg/mm) exposing the
a single
1 1/2 x maximum
on the adjacent
unit Joints
withthrust.
are expansion
Under pressure bellows
B16.5 R.F.S.O.
No. of
a single
expansion
1
,3lateral
Lateral
6. If on
have
on the back
ASTM
pressure
g and guiding
loaded
AH
test pressure:
Axial
date
are
feasible,
d Elbows extension
(Deg.) (Kg/mm)without
150 lb. ANSI B16.5 R.F.S.O.
184
length
on page ____
is
FLANGES: Series:
ts are imposed
165
anchorin
flow bellows.
equal area
Nominal
Joints
dated.areThese
Convo(mm) same amount
overall
Single Expansi
0.11
7. Maximum
Balance ion, axial
5
guiding
the balancing
to accommo
withon
movemen
Pressure
50 lb.
74
end of the
(mm)
bellows of
torque values
plane.
g and
150 lb. ANSI B16.5 R.F.S.O.
be accommo
Expansi
114
factory.separate
the
Pressure
Diameter
compress
bellows
11
designed
lutionst inextends
t can Maximum
pipe spool
AH
1
a singlethe
contactwith
es in service,
a anchorin
with
Hinged
by
the system
10.0
to3the outboard
and a balancing bellows
150 lb. Series:
216axial
movemen 8.
300 lb. ANSIHINGED
FW/VW
compress
(mm) (Kg/Cm^2)
197
angular rotation,
forces. However,
provide
1.3 associated
and proper
can
movemen
hinge hardware angular
separated
0.05 accept
5
forces
available
joint
8.1
flow section,
Weightby
9
involved
flow bellows
* Formust
FF/VV
300 lb. Series: Steel
spring
4
146 balancing
two
pressure thrust
ts arebellows
restrained
5
have
1 of the
t. A pressure
piping designer
Carbon Steel
n. OAL
joint allows
type expansion
force. 3If the
end
Weight
(Lbs.)
Carbon
A
WW
movemen
anchors to
Joints
248
elbow 10.0
thrust
OAL
on
equipmen
(In.)
229
ts and
installatio
5.0
COVERS: GIMBALS, HINGES:
thrust.
thermal
0.04 outboard
6
Angular
pressure
Weight al
balanced
(Lbs.)
the adjacent
Expansi
small
16.2
Steel
hinged expansion
3
pressure
the
motion.
Lateral
OAL economic
(In.)
AUH
8
178
on the adjacent
Where
exposing
4
TIE RODS, Series Stainless
Rate
most
contain
, lateral movemen
angular
Axial
6
1
ts in
the
(Lbs.)
loaded with
3
is to
l Hinged
AU
without
Rate Spring
are279
300
10.0
limited
length
are imposed
extension
(In.)
ent
joint
Spring
SAL
5 1/4
ts
designed
movemen
very
133
Rate
amount
11.3
LINERS:
overall
Universa
10
Spring
(In.-Lb/Deg)
5
lateral
Non-Concurr
3.5
ion, axial
UNIVER 0.03
same
with
movemen
hardware
expansion
MATER
MODIFY CYCLE LIFE EXAMPLE
TIONS]–-–
INUED)
-––[ APPLICA
NS (CONT
APPLICATIO
50
20 convolutions would be required if the required cycle life were 5000. The
catalog movements for a 12” – 150 PSIG expansion joint with 20 convolutions
are 3.39” available axial compression, 1.42” available lateral offset. The
calculation for 5000 cycles using the above example would be:1/(.801*3.39) +
.5/(.801*1.42) = .37 + .44 = .81 or 81% of the available movement. Twenty
convolutions works for a required cycle life of 5000. (see pages 22-53)
24.4
1
Effective
two
1/4
Angular
3AH
(Lbs/In.)
spool
83 containbellows
12
2
by hinge
3
Lateral
accepts large7 1/4
extends the 1 Joints
6
with
axial compress
by a pipe
*
Axial
Area
(Deg.) (Lbs/In.) joint
restrained
HINGED
184
onassociated
6 1/2
9
to can3accept
165
separated
(In.)
20.1
11
expansion
be
0.21
forces
joint
5
Expansi
cm
(In.)
bellows37
32.5
4148 forces.
designed
145
spring
4 1/2
joint can
114rods
16
598 spring
expansion
2
tie
21
have two
Tied, AUT
7
hinged universal 10.0very low
1and type
3
expansion
A
10.0 Universal
8 1/2
elbow
216 spool
7 3/4on Joints
rod
0.05 with
5
197
pipe
0.9
universal
11
0.11
plane
by abalanced
0.32
These 5expansion
pressure thrust. in
6.0
518
t. A two tie
t only. A
18
force.
5 3/4AUH Expansi
a single
4
146 motion.
separated
299
2
10
thrust
to contain
ts
7
equipmen
1 angular
movemen4
l Hinged
10.0
10.0 bellows
9 3/4
9
designed
movemen
adjacent
248limited
very
0.20
the pressure
3 Universa
date lateral
229
3.7
12
0.07
hardware
0.64
6
forces on
pressure
154
11.9
large lateral
5
8
to accommo
8
178
by2hinge 7
199
contain
7
6
1
designed
joint5 accepts
2”
10.0
4
force to minimize
50
11
10.0
1/4
279
0.45
2 restrained
140
8.3
expansion10
are generally
50
0.07
plane.
lateral spring98
0.96
6
10.5
65
Effective
joints
17.9
Effective
as a
3
universal
12
3 1/4
very low
spring forces. 6
12
150
in a single
2
7
hinged
1
*
Area
and contract
4
very low
Area
*
to have a
deflection
7 1/4
of
184
6 1/2
0.79
18
171
designed
15.5
plane with 1/2
11
angular
0.37
do not expand
1.28
7
5.7 in.
37 cm
24.8
8101
of the length
a single
16
250
4
AUH
130
also accept
16
1168
2
36
7
expansion
1
and, therefore,
10.0
4
res
7.7 design can
AS
8 1/2
SAL HINGED
216
7 3/4
0.04
design must
9 RATINED
203
the thermal
0.7
the adjacent
temperatu
12
0.18
UNIVER 1013
0.23
7
4.6
loads on
4
31
As a result,
5 3/4
t. The bellows
UNREST
4
162
584
2
18
or near 1ambient
8
at248
the pipe.
ts are in
movemen
10.0
SINGLE
5
low9reaction
10.0
9 3/4
0.15
6
are usually
235
2.9
as an axial
media within 9
14
the movemen
ts 7with very
t.
0.12
0.47
9.2
300
8
re of the
The12tie rods9
systems 8if
movemen
8
194
389
2
into the bellows 4 lateral movemen
large
1 is forced
2”
10.0
50
hot piping
11
10.0
of the temperatu279 plates
date very
5 1/2
0.33
6
137 specified
6.4
diameter
14
150
0.14
function 6
end
0.70
6 as the
21
the
accommo
Effective
175
Effective
13.8
AUH
can413
12
3 7/8
n for large2
89 as well
12
the tie rod
to accept
14
system
8
1
*
HINGED
Area
ge
applicatio
expansion
Area
4
*
bellows
between
1/4
SAL
l)
7
adjacent
3/4
184
6
pipe
0.61
32
168(universa
A three-hin
on the
15
UNIVER
axial thermal
0.11
0.97
7double
5.7 in.
a very attractive
37 cm
loads 11.4
18.2
13999
76 this
16
5 1/8
date
with
16
t. This is
2019
2
single or
ts are in 7
9
1
low reaction
of121
7.7
bellows
4
hardware
equipmen0.03
10.0 accommo
8 1/2
8
216 consist
that
16
200
1.4
the movemen
ts with very
16
if10.6
0.06
0.18
and gimbal
ts.7 An oversize
on Joints
chamber
1750
plane.
9
4
systems
6 3/8
bellows
4
152
1009
2
pressure
4 d Expansi
large movemen
operates
the same
1 movemen
11
the
very
10.0
5
10.0 Balance
9 3/4
hardwarediameter hot piping
and
have19a single
an annular
248 lateral
9 1/4 date
0.11
11
232
joint for
5.5
and contain
0.04
the
accommo
large
to create9
0.36
ts in
Pressure
on Joints
518
21.3
3 extension
ion,
n
8
elements
7 5/8 cangimbal expansion
is2 used 184
8
to accept
673
In-Line
movemen 65
2
compress
9
ge3 system
applicatio
AG Expansi
2”
pipe runs
the bellows
10.0
4
*
l) bellows
11
axial
flow bellows
279
date angular
thrust.aThe
5 3/8
Gimbal 12 A three-hin
0.25
137 used in straight
(universa
12.3
very attractive
14
used to link 6
300
area2 of the
0.06
0.54
3.5
Effective
Effective
341
piping induced
or double
12
3is1/2shaft to accommo
89
to resist pressure
t. This
times 4the
by tie
Tie rods are1
t that cannot
12 rods31.9
typically
806
3
9
bellows with
*
Area
designed
4equipmenconsist of single
ately two
hardware
equipmen
*
joints are
restrained
on a drive
7 1/4
isArea
thrust force.
184
that
6 5/8
0.45
jointplane.
gimbal
10
168
An oversize
approxim
rotatingon
21.2
length
can
Joints
15
expansion
and
ts.
to
cm
0.22
pressure
5.7 in.
0.72
7
54
rods
universal
41.3
4252
overall
tie
16
148
bellows
4 3/4
balanced
movemen
the
121
pressure chamber
16
419
operates 15
or adjacentd Expansi 5
like the
3
a balancing
the same
the
9 the
except
1
10.0
resistant)
and lateral
have a single
produces
an annular
Balance
10.0
8 1/2
offset so that
216
In-Line pressure 0.11
7 7/8
joint hardware
0.05
5
thrust
and contain
200 extension
one
1.0
15 bellows,
Pressure
for lateral
on Joints
0.42
8
have
ion,
7.6
pressureIn-Line
531 plane.
used to create
any
expansion
elements
6
accept angular
thrust force.ts in 7
4
19
(non
can
4
designed
152 compress
210
3 also
bellows is
AG
The gimbal
2
pipe runs
12 Expansi
design
the bellows
on Joints
angular movemen
10.0
6
is usually
iate anchors
the two
10.0
9 3/4
datepressure
tie rod
248 induced axial
of the flow
9 1/8
0.21
Expansi
thatthrust.
3
232
loads.
3.9
used to link
tied single 19 Gimbal
intermed
pressure
used in straight that cannot
0.14 piping
0.84
9 area
the
except
applied
AUT
stwo
157AT
force.to A
15.3
resist
8
11
between
thrust.4A 7 1/4
Tie rods are
t
to to accommo8
typically
184times
thrust
AG* Tied140Single
two
universal
10
externally
drive
joint shaft
SAL TIED
9
force.
2
pressure
designed
2.5”
ately
65
joints are
equipmen
5
large
pressurehinged
11
GIMBAL
thrust
10.0
UNIVER 0.11 approxim
joint on a
with
279
5 3/8
0.48
to contain 5
146
with the to the 14
8.7
expansion
to rotating
50
pressure
of the expansion
operate
Effective
1.26
9
Effective
10.5
133
designed
22.5
the universal
5
are similar
12
and loaded
3 1/2
or adjacent
likeability
a balancing
108
12
210
3
7
pressure balanced
9
Area
1
*
engaged
ent is the
Area
on Joints
resistant)
5
produces
*
fully
7 1/4
184
6 5/8plane.
0.83
Expansi 19plane.
178 pressure thrust
remain
force. In-Line
15.4
15 any
8.3 in.
0.42
1.63
of this arrangem
54 cm
10
d AUG
30.0
8304a single
16
289
4 3/4
140 anchors (non
16
819
in The advantage
3
pressure thrust
29
l Gimbale
1
11
10.0 deflection
6
iate
7.6 two
8 1/2 angular
216
that the
7 7/8
Universa
0.04
9
210 loads.
gimbal type.
ent
18
0.21 between intermed
weight on
0.30
s5.4except0.7
11 applied
1038 independ
4
36
joints are
AG6
excessive
4
universal
409
and
externally
joint to 14
4
2 large171
12
expansion0.15
10.0movements
7
10.0
with
9 3/4GIMBAL
that can exert
248
system such
9 1/8
to the hinged
the expansion
13
241
2.8
of 10.9
21
0.28 operate
0.60 large lateral
13
a support
615
center spool
ability
are similar
8 accept
21
7 1/4
8
203
of the
546
4
19
ent is the
very heavy
lateral loads,
2
12 Joints
2.5”
on
65
a
weight
10.0plane.
11
any
has
10.0
dead
3/4
in
arrangem
279
5
excessive
Expansi
MATERIAL
0.34
ts
9
joint
the
6.2
20
from
150
AUG
0.21
Effective
BELLOWS
e of this
0.89
21
Effective
259
S
16.1
expansion
9
to support
12 movemen
4 1/4 d
advantag
12
409
3
l Gimbale
14
Area
elements
bellows elements l bellows
Area
12
321
*
s a universal
*
the ACCESSORIE
type. The
7 1/4
7
NO. CONS
0.61
protect
gimbal
37 Universa
ent angular
Sometime
11.1
C individua
21
are
8.3 in.
53 cm
1.18
PRESSURETo
21.5
joints
16186
16
23
5 1/2
8
ENDS elements.
16
1612
ts and independ
across the
3
14
expansion
7.6
STYLE
the bellows
10.5 be installed
8 1/2
8 1/4
0.03
hardware
18
can
lateral movemen
24
NOM I.D.
WW
0.21
by hinge
2023
4
6 3/4
ATas a slotted hinge
accept large 4
806
EXAMPLE
plane.
16
50m
10.0
t in a single
13
length restrained movemen
9 3/4
PART NUMBER
ts in any
9 1/2
0.11
25 movemen
28
0.43
with overall
1199
8
Metric
8
angular
center spool.
1074
4
2.5”
AUG11
a single bellows
joint allows
10.0
MATERIAL
0.25
GIMBAL
AH have
18
BELLOWS
300
SAL 506
Effective
0.63
S
hinged expansion
on Joints
12
UNIVER
ACCESSORIE
806
11
321
Area
thrust. A
Expansi
*
NO.
ATCONS
low reaction
Hinged
0.44
C
date pressure
SINGLE
8.2 in.
PRESSURE
0.85
ts with very
8
16
ENDS TIED
to accommo
systems
large movemen
designed
STYLE
150
hot piping
date very
NOM I.D.
WW
diameter
AT
can accommo
EXAMPLE
n for large
plane.
AUG
2
and a hinge
applicatio
PART NUMBER
GIMBAL
of two gimbals
English
a very attractive UNIVERSAL
consisting
t. This is
plane.
low reaction
A system
equipmen
not in a single
ts with very
systems
on the adjacent are complex and
movemen
loads
large
piping
ts
very
hot
22
date
movemen
diameter
can accommo
even if the
n for large
and a hinge
applicatio
of two gimbals
a very attractive
12
consisting
t. This is
plane.
A system
single
equipmen
a
in
and not
the adjacent
loads on
ts are complex
movemen
10
even if the
No. of
Nominal
ConvoPressure
Diameter
lutions
(In.)
4
2
2
2
2
2
2
2
2
2
2
2
2
12
20
If spring rate is the limiting design
factor, select the convolution count
that results in a total force that is less
than the required amount for lateral
and axial movements. Keep in mind
that pressure thrust must be added to
the axial spring force for a single
expansion joint that has axial
compression even if limit rods are
specified. To calculate the pressure
thrust force, multiply the area of the
bellows times the operating pressure.
The affective area for any design is
located under the pressure class on
each page of design data. For the
above example assuming 16
convolutions, the pressure thrust is
150*153 = 22,950 pounds. The axial
spring force is 1*1861 = 1861 pounds.
The lateral offset force is .5*2766 =
1383 pounds. (see pages 22-53)
13
13
Metal Bellows Correctedn
7/11/00
2:45 PM
Page 21
SINGLE EXPANSION JOINT ]–-–
Choose the type of each end fitting required (W for weld end, F for forge
flange, P for plate flange, A for angle flange, V for van stone flange) using
the illustrations at the top of each odd numbered data pages 22-53. Review
the bill of material information at the top of each even numbered pages 2253 to understand the standard flange rating, weld end thickness, and materials of
construction that will be applied.
STEP
3
See pages 16, 17 and 18
for references on pressure
ratings and dimensions
for various flanges. See
pages 87 through 89
for available pipe
schedules.
TS
WEIGH
Radius
of
Gyrationg
T
inches
Section
Moment
Modulus
of
3 Z
Cross
inches
Inertia4 I
Sectional
Inside
Metal A inches
Minimum
36.50
Diameter
Average
Wall Thickness inches d sq. inches
255
45.00
(=7/8t)
Wall
10.8
315 Weight 53.30
Weight
tm
of
ion
inches
Thickness
13.4
13.500
373
61.40
t
Designat
Nominal
inches
Schedule
0.219
13.375 Radius 16.1 Pipe ft.429 Waterft.69.10
of
Size Outside and/or
18.7lb. per
0.273
484lb. per
80.30
0.250
Section13.250
Number
Weight
Diameter
Moment0.328
Gyrationg21.2
13.125
562
d
84.10
6.40
0.312
of
Modulus
T
10
of
inches
3 Z
Cross
inches 25.0 3.92 589
0.382
Radius
98.20
0.375 Pipe
6.17
inches 13.000
Water
20
Inertia
Sectional
ft. 4 0.438
of 0.438 lb. per
Inside
112.00
I lb. per ft. 12.814 1.56 26.3 5.61 687
5.51
30
Metal A inches 0.519
MinimumStd. Section
Moment
31.2
1.25 12.750 1.55
781
118.00
Gyration
0.500
Diameter
10.8
4.98
Modulus
Thickness
14.000
of
Cross 14" Wall
Tg
sq. inches
Average
3 Z d inches
XS
2.81 0.5470.0321.76 12.500 1.51 36.1
825
inches
0.593
15.0
40
4.47 133.00
inches
0.186
(=7/8t)
Wall
Sectional
Inertia
1.15
930
3.96 0.6560.0253.21 12.250 1.48 38.4
147.00
WeightInside
4 tm
service <5.
60
19.0
0.127 0.625
4.02
Minimum
ion
0.245
Metal
inches I
4.334
1030
1.65
160.00
7.23 0.7660.0164.27 12.125 1.45 44.3
Diameter Thickness
low pressure
t A inches
0.0043
Designat
joints.
22.5
0.122 0.750
for
Nominal
3.38
Average
d sq.
inches
0.315
Wall Thickness
inches
Schedule
0.073
1120
4.260
3.17
inches
0.875
expansion
9.61 0.820
0.0009
al flanges
5.18 11.814 1.42 50.1
80
0.0052
Wall
and/or
27.5
0.115
Size Outside(=7/8t)
Weight
universal
0.105
48.0
0.055
4.026
0.937
• Economic
4.41
Number
and tm
n
0.083
11.7 0.9560.0575.90 11.500 1.37 55.6
0.0011
0.0060
Diameter
Thickness
9.73
tot single
5S
0.307
Designatio
d inches
384
Nominal
59.3
0.207
0.072
1.093 0.33013.3 1.0940.0456.79 11.188
3.826
5.59
0.120
0.0012
100
below.
Schedule
inchesinches
be added
0.169
9.53
12.4 6.35
10S
0.269
474
Canbeen
70.3
1.250 0.42515.3 1.2300.031
Size Outside and/or• has
0.295
example0.043
0.002
3.624
6.62
0.237
120
0.0103
0.163 1.406 0.535
Number part number
8.66
0.049
0.060
15.500 1.93 15.4 7.77
562
40S
Diameter below
91.5
0.215
0.382
3.438
140
8.10
0.337
See 10S
0.0028
40
d
2.50
0.0123
steel.
easy
0.155
7.88
data shown
0.219
15.376 1.92 18.4 14.6
732
inches
-––[PIPE
ANGLE
S AND
ERTIE
PROP
]–-–
-––[PIPE
IGHTS
]–-–WE
TSD
S AN
TIEIGH
ERWE
OPD
S AN
E PR
PIPTIE
PER
PRO-––[
MAX
5 PSIG
PRESSURE
– LOW
FLANGES
0.068
0.083
112
Std.on request.
80S
ns
s for 40S carbon
0.1013.03
0.465
0.097
160
3.152
0.438
6.95
0.0033
80
4.500
0.0140
0.273
15.250 1.88 24.4 20.8
894
7.09
117
0.095
XS
0.250 0.423
40Material:
4" are available
0.410 =
The dimensio from current standard
0.590
0.125
1.87
flanges
0.531
8.43 0.3280.0835.45 15.000 1.84
Std.
0.0038
#H & HD
80S
30.2 27.0
933
angle 120
0.217 0.312 0.568
131
6.33
0.057
0.405
80Other materials
0.364
10
0.157
5.345
2.29
XS
1/8"
0.674
15.2 0.4380.0617.43 14.750 1.80
160
0.0174
31.6 33.0
length using0.077
1050 5.62 145
0.209 0.375 0.739
consolidatedThe
0.302
20
overall0.065
0.095
5.295
4.30
20.7 0.547
2*L.XX
0.0059
9.25 14.688 1.76
35.9
10S
1160
0.0216
Single
149
38.6
.
0.199 0.500
0.088
30
Inches + 0.104
T
duct flanges.
0.15410.80 14.500
0.117 Std.
5.047
0.124
6.110.625
0.109
25.7 0.574
and reference
0.0073
40.1
1190 14.0 171
40S
DATA
data
1.72
0.0255
OAL –the60.119
O.D.
40
40WW from
0.671
5S
0.545
temperature
optimum pipe
0.13212.10 14.314
0.226 XS
4.813
0.167 16" 16.000
7.95
0.134
30.0 0.655
Std. length 80S
41.6
0.0086
1370 13.7 195
5.37
0.269 0.656 0.851
selecting the
BC
0.057
0.540 overall
80
10S Holes
0.493
s. Where elevated versus
0.101
0.328
4.563
0.217
9.70
XS
0.258
14.250 2.30 48.5
1560
33.6 0.738
220
Flange)
designers in
Bolt
0.0341
by1/4"
9.29
60
0.261 0.750 1.09
12.5
0.065
0.080
code
40S
0.423
L flange specification
0.438
Number
4.313
to aid system
0.7660.0743.58 13.938 2.30 56.6
11.3
1760
237
0.375
OAL adjust. 10S
0.0143
40
with ASME
the FF (Flange
0.0407
19.0
applicable
0.250 0.843 1.30
11.3
summary is
0.091
0.110
Std.
80S
labeled FF
0.547
0.0224.35 13.564
65.8
4.063
1890
0.197
Hole Size0.500
in accordanceplate flanges, use
0.875
11.9 0.902
0.0171
of Holes
80
flange data
obtained from
40S
5.56.3
2.25
80
0.0478
28.6
the column
0.240
10.3
Approx.
0.126
down rated
5"
40
uses
0.655
ratings were
61.0
BoltXSCircle120 0.674(Inch) 0.625
0.250
1.031 1.72 14.4 1.066
2.23
shown in
This abbreviated
Std.
0.0201
8.50 13.124 2.20 72.1
FF OAL Adjust
80S
0.0527
ambient was of an assembly that
36.4
0.219
9.16
0.073
0.675
80
at temperature
549
Weight
75.5
0.288 12.20 12.814
6.407
1.218
0.320
pressure at
by the amount
2.73
(Inch) 160 0.622
XS
3/8"
0.750
F)
28.1 1.258
12
0.0221
100
2.15
length
0.0577
Pres.
8.14
0.083
0.095
working pressure
13.9 45.3
rated working
679
0.546
89.6
overall lengthAT TEMPERATURE (DEG.
1.438 0.68440.5 1.394
0.095
0.266 15.00
6.357
(Lbs.)
the overall
5.58
800
120
13/32 0.384
0.0243
Catalog Des. 10S
2.10
available, the
0.349 1.593 0.857
To select
0.109
17.3 53.2
0.129
XXS
807
Dimensions700 Angle
104
0.466
overall catalog RATING (PSIG)
16 0.117
“L” 150
0.231 17.80 17.500
6.065
0.504
Wt.
8.40
140
0.109
49.6
13/16
data was not
40S
2.06
15
0.0467
Plate Flange600
PRESSURE
adjust the
factors.
0.343
24.1
20.8
0.219
500
932
0.147
50
0.164
117
HD
40
5S 13/320.134
1.13
0.252
Thickness
0.245
0.187 20.00 17.376
WORKING
5.761
160
7
10.7
correction
pages and
59.0
400 Nominal
Std.
0.0245
80S
(Lbs.)“H”
0.0566
24.2 9.91
0.273
16
17.250
0.334 0.250 1.47
1050 23.6 130
0.187
300
0.258
0.840
80 1/2 -3/4
temperature
10S
46
(Inch)
Actual ID
18 1/8
0.378
0.128
5.501
0.201
13.3
(Inch)
BC
0.280
XS
1/2"
1
66.3
200
0.0297
62 “T”
FLANGE
STANDARD
NOMINAL
I.D.
36.7
45.7
54.6
63.4
72.1
84.9
89.3
106
123
131
151
170
189
4.86
4.84
4.82
4.80
4.78
4.74
4.73
4.69
4.65
4.63
4.58
4.53
4.48
6” TO 12”
14” TO 96”
(20) TO 100
Nominal
152
175 Pipe Size
150
2
131
2 1/2
3
260
3 1/2
OD
134
(Inch)
6
115
7
7 1/2
230
8 1/2
5.57
5.55
5.53
5.48
5.44
5.43
5.40
5.37
5.36
5.29
5.23
5.17
5.12
62.0
60.6
59.7
58.6
57.5
55.9
55.3
53.1
51.1
50.0
47.5
45.0
42.6
42.1
52.3
62.6
82.8
103
108
122
136
141
165
192
224
245
6.28
6.25
6.23
6.21
6.19
6.17
6.15
6.10
6.06
6.04
5.97
5.90
5.84
5.77
T Diameter
98(Inch)
116
(Inch) (Inch)
4 3/4
5/8
14
83 1/2
99
5
5/8
16
5/8
200
5/8
18
170
20
6
Choose the working pressure
required. If the required pressure
is between one of the listed
values, use the higher of the two values
listed in the catalog. If the required pressure
is above the highest value listed, indicate the
required pressure in the part number and
the factory will custom design an expansion
joint for the application.
Weight
of
Water
ft.
lb. per
81.7
80.5
79.1
76.5
74.1
73.4
71.5
69.7
69.1
66.1
62.6
58.6
55.9
47.4
59.0
70.6
82.2
93.5
105
116
138
160
171
208
244
274
309
104
103
101
99.7
98.9
96.9
95.4
92.6
89.9
0.0706
-3/4 160
0.328
17.124 3.01 27.5 13.4
1170 22.5 143
0.321 0.312 1.94
88.5
#H
0.294
40S 13/32 0.252
80
9.5
10
0.492
(Inch)
0.064 6.13
5.189
15.6
0.432
40 0.920
4 1 1/2
0.0370
20
-1
0.382
0.0853
17.000 3.00 30.8 22.4
1290 22.2 168
83.7
0.304 0.375 2.44
20
0.057
Std.1/8
80S
20
1 3/4
3/4
0.628
4.897
0.333
3/16
80 0.884 13/320.562
26.5 0.438
XXS -1
0.0448
8.21 16.876 2.96
6.625
34.1 24.7
1520 21.7 192
0.100
4
79.1
0.284 0.438
10.5
0.0656"
0.073
XS
5 1 3/4
0.824
200.0527
0.756 Std.
38
0.478 13.40 16.750
0.434
2.92
0.718
1/8*
14 3/16
40.6
-1 5S
22 1/8 120
1730 20.8 204
2.95
51
75.3
0.110
0.500 0.86335.4 0.492
28.6
3/4
30
0.083
0.099
3/16
0.742 9/160.864
-1 1/8 1 3/4
67
8.407
0.409 14.70 16.500
0.570 18" 18.000
3.94
4
57.7 0.547
47.1
160
1830 19.8 242
0.0579
11.6
2.94
70.9
10S
6 1 3/4
35.6
0.443 0.562 1.40
20
0.113
0.135
0.614
16 1/4
-1 1/4
0.095 XS
8.329
24 1/8
0.374 16.80 16.250 2.91 50.2
0.718
6.58
63.4 0.656
2180
3/4
278
0.076
3/16
43.4
-1 1/4 1403/4 40S
40
18.8
0.428 0.625 1.68
0.154
XXS
0.191
4
0.434 9/16 0.109
0.130
12.8
8.125
0.311 20.60 16.126 2.88 61.2
7.260.750
8 1 3/4
2500
80
306
72.5 0.766
Std.
129
240.0500
3/8
0.115
50.9
-180S
18 1/4
17.6
0.420
110
26 1/8
0.218
0.270
1.050
5S
3/4
0.219
8.071
0.226 24.50 15.688 2.85 71.8
3/8 1803/4
2750
0.255
8.40
336
52.7
126
-1 XS
3/4"
3/16
0.875 2.17 88.3 0.820
140
0.0757
9/16 0.148
60
8
0.133
60.6
14
0.407
0.308
8 1 3/4
10S
160 -1/2*
1.185
3020 16.7
0.242
6.98
7.984
0.122 28.10 15.250 2.81 80.7
78.6
240.0874
0.413
10.5
123
0.937 2.84 106 1.012
0.250
20 1/4
28 1/2
0.161
3/4
16.1
0.387
1 3/4
0.057
-1/2*
1.097 9/16 0.277
90.8 67.8
3/16
14.876
6.94
75.7
0.282
104
7.813
120
1.156 3.66 121 1.203
0.494
8
12.8
XXS
20
32.60
80
0.106
80
2.78
17.3
11 1 3/4
0.190
72.4
15.8
0.361 1.375
0.065
0.095
28 0.355
1.367
757
6.90
285
111
123
22 1/4 110
120
7 1/2
7.625
0.80 35.60 14.438 2.76
0.639
15.0
30 1/2 30 1.049
2-3/8*
7/8
0.322
141
100
0.125
130
-3/8*
5S
0.214
3/16
5/8
8
15.5 74.7
0.109
0.116
1110
6.86
40S 9/16 0.836
146
22
129
0.957
117
1” TO 24”
1.562 1.11 154 1.558
150
0.438
7.439
0.71 37.60
2
12
18.5
17.8
9
120
0.406
2.75
10S
180
280.141
1/2 40 0.815
24 1/4
8 1/2
0.56
23.1
1460 37.4 170
6.85
0.133
7/8
0.157
154
32Std.
2-1/4*
115
1.781 1.81 162
4
0.519
210
7.189
0.65 38.50 19.500
-1/4*
140
1.08
19.9
3/4
60
3/16
8.625
8
40S
9/16 0.500
0.125
240
24
410
30.6 15.2
19.250
1700 36.9 179
0.55
6.81
20 8"
166
23
0.179
113
2
0.219
80S
40
10
2.27 166 0.219
0.599
0.628
160
7.001
0.56
-1/8*
275
21.3
0.593
320.104
Std.
9 1/2
26 1/4 535
7/8
80S
0.193
34XS1/2 80
0.328
550
19.000 3.75 36.2 18.7
1790 35.7 210
6.79
5
0.54
179
109
-1/8*
0.250 3.00
0.250
0.313
1.315
80 2
3/4
3/16
0.711
8
6.875
0.46 11.90
0.33
22.0
26” TO 96”
600
9/16 0.718
XS
1"
26
100
0.161
30
2
11
0.438
18.814 3.74 38.0 28.0
21.3
0.235
2100 34.9 226
6.77
209
103
635
0.375 3.76
0.52
0.358
160 -5/8*
320.195
10
1
11 3/4
0.766
6.813
28 1/4
0.27 14.30
0.53
0.812
655
63.7 0.519
36 1/2 120 1.530
2
6
-5/8*
1
18.750 3.71 45.4 34.2
2260 34.1 241
6.72
0.29120
256
98.3
0.500 5.22
0.51
3/16
675
12
550
0.057
1.442 9/16 0.875
28
0.793 Std.
43
0.67
4.52
2
710
76.9 0.547
22.5
-2
740
XXS
140
21.20 18.500 3.69
13 1/2
48.9
2410 32.3 277
6.63
296
92.6
0.593
0.34230
40.5
360.242
1
14 1/4
0.47
73030 1/4
0.065
0
0.095
1.380
38 1/2
2
8
1
1.07 25.60 18.376 3.67
5.490.625
0.88
114 0.655
XS 0.41110.482
1” TO 24”
52.6
800
2770 31.1 323
0.284
6.56
20" 20.000
12
3/16
341
87.8
5S
54.7
9/16 0.906
30
40
63
XXS
16
0.109
0.123
845
2
23.8
1.278
0.117
10.420
-2 1/2
17
0.96 29.90 18.250 3.63 61.4
8.260.750 1.27 138 0.711
1.11
3320
6.48
360.341
379
875
0
32 1/4
1 1/8
64.3
40 1/2 160 1.160
2 10S
10
30.70 376
0.65
1
0.140
0.167
900
12
0.144
10.250
3/16
0.88 39.40 17.938 3.60 75.3
10.10.812 2.09 161 0.766
1.53
3760
0.134
6.41
422
9/16
188
76
32 3/4
19
990
40S
0.166
67.5
2
24.6
5/8*
29.5
0.63
0.191
0.219 1/2
5S
current
40
0.896
18
400.1580.219
10.136
1 1/8
0.77 45.50 17.438 3.59 87.2
4220
11.9
34d1/4
from
459
0.165
63.4
184
0.875 2.72 212 0.902
+1/2
12
42
2 80S
Std.
1” TO 24”
76.9
0.26060
1 1/4
29.1
16
0.62
3/16
0.250
0.334
10S9/16 0.38
80
1.660
consolidate
90
0.269
4590
10.020
8.40
21
0.61 47.60 17.000 3.56 100
94.6
16.1
180
1.031 3.63 245 1.121
0.250
-1*
been3421
XS
1 1/4"
2
26.2
1/4
80.1
0.326
27.9
400.2470.319
0.61
1 1/4
0.382
below 1has
36 1/4
+1/2 160 2
14
8.35
44 1/2 20 1.770
110
9.750
125
178
1.281 4.87 256 1.313
0.41 53.20 16.500 3.55 112
1/4
18.9
0.61
0.307
0.310
3/16
in inches. 16
89.2
0.41280
l data shown
106
0.58
are
36
0.057
16.064
1320 27.5
23 1/2
8.31
1.682 9/16 0.365
162
2
141
27.5
176
-1 1/2*
1.500 6.41 286 1.531
9.564
19.9
0.80
22 3/4
XXS
55.10
440.3910.438
1 1/4
3.52
#H & HD
The dimensiona16
-1/2
38 1/4
0.508100
All dimensions
46 1/2 30 1.610
2
0.55
18.7 92.3
1.722
0.065
40S
1940 26.0
0.095
8.29
1 1/2
213
156
20
174
1.750
0.519
9.500
1.72 60.30
22.6
1.07
3/16
0.500
120
reference.
296
40
120
9/16
25
0.483
3.51
38
5S
easy
1/2
104
0.598
3
25
2
28.8
27.8
23.500
2550 24.6 237
8.27
0.109
0.127Std.
171
172
1.968 1.60 324
1 3/8
9.314
440.5680.547
1.58 62.00
140
23.6
-1/2
1.43
0.593
40 1/4
standards for 18
60 1.500
2 10S
10.750 48 1/2
1 1/2
20
23.250 3.47 36.9 116
2840
8.25
0.82
261
186
166
0.145 10"
80S
0.175XS
3/16
2.64 333 0.219
133
T
0.628
9.250
160
1.45 68.40
4027 1/4
26.2
1.89
27 1/2
30
80 1.338 9/16 0.625
2
40S
0.265
O.D.
0.328
23.000 3.43 41.4
3140 52.5 285
8.22
1 3/8Size
238
0.80
158
48
0.250 3.65
0.200
0.246
20
40 2
42 1/4
1.100
9.064
50 1/2
1.28 74.30
27.1
1 1/2
0.718
368 0.438
20
Std.
Inch
0.3150.655
WT 3/16
Class 300 B16.5
80S
45.9 19.6
22.875
3420 52.2 309
0.42010
8.15
296
149
0.375 5.02
BC
0.79
11/16 0.750
4229
0.281
29 1/2
0.350
80
1.900
1/2
9.000
2
31.5
0.97
30.6
0.47
399 0.492
XS
1 1/2"
100
#H HD Lbs.
480.4990.738
22.750 4.45 50.3 24.2
3710 51.1 388
22
8.07
0.56120
367
141
BC44 1/4
0.500 7.45
0.77
1 1/2
53 1/2
0.400
L
-5/81602
2.245
L
0.766 Std.
8.750
11/2
0.77 20.30 22.625 4.44
34.0
T
0.78
0.843
6 3/16
32 WT
Class 150 B16.5
7 /8
0.666
54.8
0.547
4650
7.96
473
11/16
429
44
OD
134
33.4
Dimensions
0.562
0.731
49.7
54
0.73
4
2
7
0.057
9.03 129
0.875 XS
8.500
41/246 1/4
24.000
HD Lbs.
24
1.07
0.875
psig
1202.157
22.00 22.500 4.42
70.0
XXS -1
0.601
5670 49.0 571
7.87
0.868
24"52
13/16Flange
300
7 3/4 2
483
127
0.625
55 1/2
3
43.8
0.97930
BC #H
16
0.70
0.065
L
0.095
8 8 3 /4
61/8 13/46
3/16
2.06711/16 1.000
0.984
6.520.687
2.50 30.00 22.064 4.39
5
1.48
3
T
141 0.656
87.2
6850 48.5 652
7.79
5/8
542
57
WT
9
3
5S
Class 125 L.W
49.6
15/516
1.10
7 /8
OD
10 21/2
4
1/4 7/8
561.16
0.109
0.135
1 /2
37/8
12.420
7 /8
61
7.110.750 2.48 192 0.847
2.36 29.00 21.564 4.38 108
2.19
57 1/2
1.125
7/8 3
7820
7.70
HD Lbs.
719
1401.939
294
-1 3/8 3 10S
5
1.31
57/848 8 8
3 /4
11/16
53.5
40
Size
47.0
BC #H
11/2
0.99
13 1/4
0.154
0.191
11/16 2.66
4 1/2
48
1
5
L
0.144
12.390
9.820.968 3.53 249 1.066
8630
2.08
3
11
59.7
43/4
788
98.9
291
8 7 /8
T
1601.689
71/2
43.80 20.938 4.37 126
6 3/4
1
60
65.4
1/2
7
65/850 1/4
0.494
7/8
OD
Inch
46.0
3 /4
0.98
0.218
0.300
63 1/2
-1 1/4 40 3 40S
1.503
17 7/831/4
0.158
2 51/2
12.250
7 /8
9460
4
10.5
/8 5 111/16
6
12.9
1.84
119
1150
0.165
286
11/4
1.218 5.79 279 1.340
47.10 20.376 4.33 142
Std.
0.710
8
60
8
1
8
80S
1
73.2
11/16
0.687
8
/
45.0
1
8
0.95
7 /4
15
7/8
3 /4
5S
3
0.343
68.2
0.382
2.375
80
10.5
12.090
214
13/4
157
284
14.6
1.531 7.66 300 1.586
1.54
3/16 6 5/8
22 7/8 4
0.180
0.73
68 0.9880.219
4 7 1/2
7
XS1/2
2"
56.70 19.876 4.31 159
11/2
52 1/4
6
80.9
69 1/2
1.06 80
-1
8 8 7 /8
0.92
16
19 1 152 17/8
0.436
2
13/1/2
19.314
1603
77/8
3210 44.0
11
10.4
2.70910S
255
3/4
177
0.289
5
281
12.000
15/16
1.812 10.0 362 1.804
15.7
1.07
0.250
11/16 1.04
62.80
28 1/4
1.53
4.29
8 8 1/4
19
2
1 /4 7 1/4
3
71/2
76.7
1.34 100
7
10
8 7 /8
29.1 88.5
3830 43.0
0.0731/2
10.4
336
76 1.93 0.328
196
277
2.062 13.7 401 2.050
11/4 3
11.938 0.89 19.2
91/4 54 1/4
13
3 /4
0.330
1.70
6
120
15/16
-1 1/2 3
75
20 2.635
68.80
2
XXS
39 7/81/4
8
1.64
/8
1 1/811
1354
81/2
21/2
34.9 96.2
29.376 4.27
5040 41.6 376
10.4
0.083
234
0.105
71/2
2.343
12 8 7/8
0.355
5
11.750 0.84 21.5
24
140
3.78
0.375
2.25
439
3
15/16
30 2.46913/16
15
74.50
119.3
7/98
15/16
2.00
21/16 10 /8 60 1/4 1
7 7/8
88 2.35 0.438
7
58 7/8 8
29.250 4.25 46.3 107
5640 41.1 415
10.3
8
3
9
0.120
0.178
-1 1/8
3.03 475 0.273
87 1/2
3 5S
2.32340S
11.626
81/2
160
32.8
3.61
12 8
37/1/2
0.406
2.95
121/2 1 /16
1/8
80.20 29.000 4.22
16
1
1/4
13
2.87
1
19
7
10S
111
7
15
10
52.0
0.328
39.3
6220
8
13/16
/
492
/16
/16
34
0.312 4.33
10
81
0.203
0.242Std.
3
8
/8 9 21/4
12
0.492
10
141.9
1560
11.500 1.21 26.0
31/2
3.20
0.500
4.03
511 0.438
40 2.125
15
88.10 28.875 4.21
1/4 11/8
16
7/8 12
100
1
12.750 99 1/2
-1 7/8 40 3 40S
57.6 125
7380 37.5
0.744 10
1 9/16 4 9 /
30 1 1/4
7/8
0.375 7.58
1
0.276 12"
0.328
25/8 15 /4 66 12 11/4 115
1.77180S
0.547
11.376 1.20 28.3
3/8
8
8
4
2.86
11
562 0.492
17/66
90.80 28.750 4.17
49
13/16 0.562
Std.
1.30
113/4
11
68.9 140
16
80S
171/2
13
3 /4
1.04
3
34.9
0.500 10.3
7 /8
164.5
13/4
5/8
43
0.375
0.483 XS
114
2.875
1
11.250 1.16 31.5
8
108 1.82 0.601
11/8
2.34
-1XS3/4 80 3
0.625
0.89
579 0.547
5 141/4 12
60
101.0028.500 4.13
210 27/8 17 172 5/16
2 1/2"
5
91/2
111 1/2
131/2
1
1/2
11/4 165
160
0.562
1.72 20
11/4
18
3/8
9/16
7 /8
0.552
160
115/16
14.3
64 1 20 /2
66
3.334
0.655
11.064 1.14 32.6
13/16 1.27
72 133 20 /4 2012 3
16
1/2
1.80
1
0.687
642 0.655
11
8
13/16
110.00
3
4.07
3.02
187.3
6
0.625
16
21/8
113/4
2.23
17 1212
5/16
120 30.000
23
-1 3/4
11/4
1/2
2016 1 /8 1901 1/8 18
0.073
26
9/16
18.6
0.738
2
11.000 1.09 36.9
3
123
2 3/16 6
1
90 1 1/2
221/84
0.750
701
1/4
2.23
1/8
1/4
80 2.360
123.00
30"
XXS
3.90
1
0.750
1
3/8
3
12
131/2
1
1
250
4
2.88
3
/
4
30
/
12
8
3
102
19
15
2 84 1/4
14
13/16 3.02
0.083
0.105
3.068
3
11/4
24 1 /8
10.750 1.05 41.1
251/2
42
209.9
5.00
0.843
781
4
-2
15 31/2 243/96
21/4 8 18 /4
1
98
1 1/420
5/16
132 5.04 0.766
1/2
16 11/16
13/8
3.43
11/8
3 5S
135
17 12
0.120
1 3/4
21
10
0.189
23/8
16 3/8 315
3.47
0.875
10.500
47.1
3/8
211/4 16 17 1/2
28
4.81
0.875
11/4
44
1002.900
132
5.99
21/2
27 24 1
13/16 4.21
96 33/4
130
10S
11/8
3
19 11/16
232.5
17/16
-2
0.216
0.263
3701 1/422
5 /8
4.97
2.624
0.983
16 11/4
10.126 1.39
34
12
21/217 3/4
183/4 12
231/2
1.000
4.28
5.47
1/2
108243/8
11/4
3012/2
58
3 40S
3 /4
147
20 1
0.980
211/1610 22 /
165
1 /4
11/8
1.37
24
3/8
4 291/4
0.300
21
0.382
40
175
9.11
1.149
1.125
3.85
/8 20 1/4
20 20 11/2
25 1 9/16
14
25108
211/4 16
1202.300
15/8 4751 3/8
Std. -2
3
1.96
255.1
33
80S
11/4
59
3 /4
1.38
27/812 25
1.34
32120243/8
0.438
0.525
3.500
80 3
2
26
12.5
13/8 185
16 11/4
231/2
3 /4
43/16
1.312
2.53
111/16
3 /4
1.02
1 /2
20
140
XS
3"
20
1 /4
16
2
2.76
22
1
27
3/8
226
2.39
4
23
/
27
36
1
1
69
1.31
3 /4
1 /4
0.600
120
3 /8
22.9
3
13
22 1/2
1.46
25
1603.834
1 3/828
-2 1/2 160
14 291/2 20 13/8 220 2 1/4
25 20 1
18
87
3.14
Material4.79
291/2 1 /16
132 3/8
1.21
24
11/4
0.073
76
3 /4
3.760
31/4
Bellows
3/8
2.68
265
13/8
30
XXS
6.28
17/8
25 1/2
271/2
132
4.93
32
20
271/4 20
24 3/4
0.083 of
0.105
1 3/8
-2 1/2
13/4
16 125
115
Class
3.68
Accessories 3.548
1
Number
304L
144 3/8
9.85
13/8
32
24
5S
/8 270 2 1/2
291/2
28 1328
0.120 ns
326
0.198
22
291/2 20
3.364
6.72
13/4
144 27
125
= Cover)
1
37/1618 34
Convolutio
10S
305
3/8
1 5/834
13/8
-2 7/8
32
21/16
0.226
= Liner, C
2.728
2 1/2
(L 0.278
24
313/4 24
24
361/2
3 /4
36 28 11/2
Pressure
1
1
140
394
2
3
40S
/
1
3
8
/
10
30
0.318
0.557
40
21/8
341/4
29 1/4
34 28 1
1 5/836
26
383/4
Ends
Std.
20
80S
13/4
150
2 3/4
3 /8
1
24
0.636
805
4.000
38
Nominal
361/2
33
XS
3 1/2" flange)
Style
36 28 1
28
32
13/4
205
1
22
15/8
40
Diameter
(A = angle
15/8 450 2 3/4 PART NUMBER
383/4
XXS
30
381/2 28
36
HS
423/4 32
13/4
1
215
33/4
88
15/8
EXAMPLE
42
23/8
413/4 1 /8
66
24
46
32
401/2 32
13/4
1
235
15/8
48
433/4 1 /8
English
34
423/4 32
13/4
250
650 with sheet gasket.
15/8
54
/8 use
46 11/8
15for
36
451/4 32
ts apply 300
491/2 36
13/4
mill finish.
1
280
4
Notes:
15/8
designed
60
s
25/8
15/8 is800a smooth
483/4 1 /8
are 56
44surface
53
38
471/4 36
Code requiremen
flanges
13/4
1
330
wound gaskets. or below 20°F.
Plate
41/8 seating
psig design/Clas
15/8
66
8 1025spiral
23/4 gasket
17/with
503/4 1 /8
Pressure Vessel
44 use
40
491/2 36
s 150, 300
591/2 Flange
/4 for
above 700°F.
623ed
13/4
425
5 /8
Section VIII design/Clas
43/8
72
17
ed for use
53 11/4
B31.3 or
nuts.
56 44 1
52 17/8 1250
42
661/4 Not3 recommend
150 psig
4
691/recommend
21/2
3
500
41/2 not
17/8
s where ASME s 125 L.W.,
84 and flange
31/8 material
591/2 1 /8
52 17/8 1775
73 A36
48
623/4 44
with bellows
76 application
21/2
for
3
640
47/8
psig design/Clas
17/8
96
8 1925
33/8 suggested
661/4 1 /8
60 17/50
80 Not
54
691/4 52
18
avoid interference
821/2Flanges:
23/4
750
5
7 /8
Catalog
2600 required to
73 11/2
31/2
76 52 1
64 21/8 space
60
861/2 Standard
951/2 includes
23/4
850
53/8
7 /8
17/8
80 11/2
difference
68 23/8 3275
1
66
821/2 60
993/4 * 3Length
23/4
1
53/4 108 /2
21/8 1000
41/4
861/2 1 /2
72
951/2 64
1131/4
3
3
68 23/8 1650
993/4 1 /4
1
84
31/4 108 /2
2
1
96 113 /4
SLIP ON FLANGES
L.W.
CLASS 125
MAT’L. A-105
FORGED STEEL
L.W.
AWWA 125
D MAT’L. A-105
C207-54T CLASS
FORGED STEEL
CLASS 150
A-105
ANSI B16.5 MAT’L.
FORGED STEEL
CLASS 125
E MAT’L. A-105
C207-54T CLASS
FORGED STEEL
CLASS 300
A-105
ANSI B16.5 MAT’L.
FORGED STEEL
CLASS 400
A-105
ANSI B16.5 MAT’L.
STEP
4
]–-–
Pipe
ft.
lb. per
7
89
16
Number of
Convolutions
Pressure
Rating
Optional
Hardware
Alternate
Bellows
Material
150
20
L, C
304L
10.5
20
L, C
304L
STEP
8
The basic part number is
now complete. For a Single
untied 12” – 150 psig weld
end expansion joint with T321 bellows
and a liner and cover designed for
5000 cycles at 1” axial compression
and .5” lateral offset the basic part
number reads:
12 – AS – WW – 150 – 20 – L,C – 304L
STEP
7
1” axial
Select the letter code for
accessories and options
(L for Liner, HL for heavy
liner, P# for Purges, C for Cover,
PT for ply testable, RT for Red Top
leak detector). Separate multiple
options with commas to avoid
confusion.
ON
– COMM
MATERIALS
LEMS
ICAL PROB
METALLURG
Cause
Failure Mode
Chloride Stress
Cracking
Corrosion
n
Carbide Precipitatio
Pitting Corrosion
Dew Point
Corrosion
highly stressed
acting on
Chlorides
bellows
stainless steel
austenitic
etc.)
(T304, T321,
in
carbides form (T304,
Chromium
steels
d stainless
re (over 700
unstabilize
temperatu
T316) at high of corrosion resistance
loss
F) causing
s.
boundarie
at the grain
ASTM MATERIAL
Designation
R P#)
NUMBE
(PART
and
CTIONS
of the bellows
CONNE
upstream
ons are installed nt to:
Purge Connecti
liner attachme
solids in the
am of the
downstre
media borne
from freely
caking of
the bellows
packing or
• Prevent
would prevent
ons which
outside
convoluti
between the
after the
as steam
flexing.
the number
media such
by adding
a cooling
of the bellows.
be specified
• Introduce
ence can
and the inside
the circumfer
or P3, etc.
of the liner
ns around
such as P2
of purge connectio of the part number,
The number
s portion
the Accessorie
s. It is
letter P in
design condition By
satisfy basic
R PT)
required to
bellows material.
NUMBE
that is not
LE (PART
and the essential and the essential
of material
the media
t ply
an extra ply
PLY TESTAB
between
has
redundan
the
barrier
bellows
occurs in
between the
A ply testable
a leak that
the cavity
acts as a protective
is still
to detect
t ply that
tapping into
bellows material
it is possible
a redundan
essential
bellows material, a leak occurs, the
ce.
If
complian
t ply.
design
redundan
with full
This is
hold pressure
on design.
present to
safety factor
ns. It is highly
for a 100%
allows
applicatio
of
bellows
nt or cost
s ASME code
replaceme
The ply testable certain hazardou
a leak
the cost of
nt for
ns in which
ns in which
a requireme
applicatio
applicatio
nded for
nded for
recomme
It is also recomme
be extreme.
bellows would
l.
for a leaking
down time
s to personne
very hazardou
would be
bellows
the
(PART
joint to protect L to the
LINERS
expansion
the letter
STANDARD
inside the
by adding
be installed
be specified
Liners can
s exist:
Liners should
condition
from damage.
following
below.
when the
is required.
described
part number
pressure drop
than
induced vibrations
flow or low
flow greater
• Smooth
produce flow
mm Dia.
(Up to 150
which may
• Velocities
inch of Dia.
other gases
4 ft/sec per
steam and
7.5 M/sec)
• For air,
greater than
greater than
6” Dia. flow
Dia. flow
Dia.)
a) Up to
(over 150-mm
per mm of
greater than
24 ft/sec
Dia. flow
0.05 M/sec
greater than
to 150 mm
Dia. flow
of Dia. (up
b) Over 6”
per inch
liquids
1.67 ft/sec
M/sec)
and other
water
than 3.0
For
•
greater than
flow greater
6” Dia. flow
mm Dia.
Dia.)
a) Up to
(over 150
per mm of
10 ft/sec
0.02 M/sec
greater than
Dia. flow
R HL)
bellows.
the
b) Over 6”
of
(PART NUMBE conditions:
upstream
would
LINERS
flow exists
the following
barrier which
two-phase
HEAVY-DUTY should be used in
. Steam
an insulating
or damaging
oxidation
can create
ty liners
turbulent
the liners
Heavy-du
and resisting
longer life
velocity, extremely res are present,
res ensuring
• When high
high temperatu
.
lower temperatu
protection
• When extremely to operate at
or valve.
to enhance
bellows
elbow, tee
can be added
permit the
carrying services.downstream of an
insulation
in catalyst
and angular
purging and/or is erosive such as
pipe diameters
axial, lateral
d to avoid
with the
within 10
media
provided
determine
• When the
joint is located
should be
can be properly
expansion
Pathway
the liner
of
• When an
Flexonics
Senior
diameter
so that the
are specified,
When liners
R T)
This is required or flange.
NUMBE
t expected.
to contain
am pipe
movemen
downstre
RODS (PARTrods that are designed assembly to limit
ce with the
LIMIT
OR
of the
interferen
n adds threaded
TIE RODS
on the ends
offset the
nuts or stops
number designatio
for pure lateral axial
will have
This part
The rods
joint is designed
to absorb
an expansion
pressure thrust.
joint is intended joint to the installed
length. When
If the expansion
the overall
the expansion “T” applies to
as Tie Rods.
n
stops to limit
designatio
are
rods are defined
have outboard a Limit Rod. The
Limit rods
rods will
as
or Limit Rods.
offset, the
normal
. This is defined
are Tie Rods
well as lateral
failure. During
axial extension determine if the rods
motion as
ts
of main anchor
any specified
movemen
t in the event
length plus
The required
joint movemen
either purpose. limit expansion
pressure thrust.
used to
generally
do not contain
Limit Rods
operation
TOR
a
LEAK INDICA
be fitted with
RED TOP
R RT)
bellows can
However,
n on the
(PART NUMBE
connectio
sensing device.
®
are
The ply testable another type of pressure that never change
or
gages
patented
pressure gage
and pressure
Pathway
Flexonics
very reliable
button
The Senior
bellows are
a large red
after a while.
that extends
e from several
not noticed
is a device
is very noticeabl
leak indicator
“Red Top”
The red button
detected.
if a leak is
meters distance.
15
(T321
stainless steel
Use a stabilized carbon stainless
a low
high alloy
or T347) or
or another
steel (T304L) less affected by
is
material that
n.
carbide precipitatio
material containing
Alloy
Use a bellows
Alloy 825,
um T316,
materials
molybden
of the specialty or
625) or one
tantalum
such as zirconium
titanium.
sulfur
s out of a
precipitate
Liquid acid
contact with
stream in
operates
rich flue gas
element that
for acid
the bellows
the dew point
just below
formation.
Designation
Standard)
304 (Catalog
304L
A240 T304
309s
A240 T304L
316
A240 T309s
316L
A240 T316
317
A240 T316L
317L
A240 T317
321
A240 T317L
347
A240 T321
AL6XN
A240 T347
7 Mo plus
B688 AL6XN
plus
2205
A240 7Mo
904L
A240 2205
20Cb
A625 904L
255
B463 20Cb
330
A240 255
253MA
B536 330
230
A240 253MA
200
B435 230
(Nickel)
201
B162 200
(Nickel)
400
B162 201
600
400 (Monel)
B127 Alloy
(Inconel)
617
B168 600
625 LCF
B443 617
LCF
800
B443 625
800H
B409 800
825
B409 800H
B424 825
PURGE
y Used Solution
Frequentl
like alloy 600
nickel alloy
Use a high
or alloy 625.
to form
causes holes
acids.
Galvanic action
usually from
in a bellows,
ions
Specificat
Material
Standard Shown In This Catalog
Part Number
For Bellows
ORIES ]–-–
-––[ ACCESS
R L)
NUMBE
0° angular
See page 19 if an alternate bellows
material is preferred. Select one of the
materials and insert the material code
into the part number.
STEP
6
See descriptions on
pages 14 and 15
.5” lateral
Select the bellows material. If no
entry is made, the bellows material
is ASTM A240 T304 stainless steel.
insure it
bellows to
in service
Insulate the
dew point
operates above Blanket” to maintain
“Hot
re
or install a
temperatu
bellows skin
a constant
dew point.
that is above
most ductile
L DATA
bellows from
MATERIA
can form
welding process
engineers
TIG butt
Pathway
the automatic
Senior Flexonics
welded by
weld structure.
that can be
materials
ous ductile
give careful
in a homogeni
bellows must
doubt,
that results
When in
and purchasing
material.
s specifying
does not
of bellows
Companie
Flexonics
selection
st. Senior
ion to the
considerat
mill Metallurgi
basic supplier
consult with
selection.
lity for alloy
take responsibi
will
part number
in the Catalog Senior flexonics
as a suffix
by
material codes
will be supplied
Use of these
material that
the bellows
upon request
designate
and are available
Pathway.
are inventoried
is “mill
Pathway
or “ SB” materials
Flexonics
Senior
Senior
*ASME “ SA”
ns.
by
specificatio
material purchased ASTM or ASME
treating operations
with
All bellows
other heat
in accordance
ns or after
perform any
annealed”
convolutio
of
does not
Pathway
before forming
Heat treatment
Flexonics
after welding
by purchaser. spring rate
specified
before welding,
bellows
ns unless
does not
can lower
Pathway
forming convolutio convolutions
Flexonics
forming
is operating
life. Senior
the bellows
bellows after
stress
and cycle
unless
pressure,
of creep and
be performed
“squirm”
properties
d heat treatment time dependent
recommen
res where
.
at high temperatu
significant
rupture become
BELLOWS
19
SUMMARY
It is necessary to have the required
movement information included in
the description so that liner, cover,
and limit rods can be designed with
proper clearances.
R C)
NUMBE
(PART
is needed.
when:
from traffic
be specified
protection
Covers should
objects or
from falling
• Protection
l is needed.
joint.
of personne
over the expansion the outside of the
• Protection
will be applied may exist around
against costly
• Insulation
a steam turbine.
cover is insurance
flow velocities
exhaust of
cost for the
• When high
as in the
The small
joint, such
nds a cover.
expansion
e design.
always recomme
removabl
Pathway
cover is a
Senior Flexonics damage. The standard
e due to
downtim
COVERS
14
21
Metal Bellows Correctedn
7/11/00
2:45 PM
Page 22
SINGLE EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106
50 lb. Series:
Sch. 40
150 lb. Series:
Sch. 40
300 lb. Series:
Sch. 40
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
150 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
300 lb. Series:
300 lb. ANSI B16.5 R.F.S.O.
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
* For available angular rotation, contact factory.
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
OAL
(In.)
WW
Weight
(Lbs.)
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
4
0.32
0.05
10.0
598
4148
9
7 1/4
2
3 1/4
10
5 1/4
6
8
0.64
0.20
10.0
299
518
5
8 1/2
2
4 1/2
11
6 1/2
6
12
0.96
0.45
10.0
199
154
3
9 3/4
2
5 3/4
11
7 3/4
7
16
1.28
0.79
*
150
65
2
11
2
7
12
9
7
4
0.23
0.04
10.0
1168
8101
18
7 1/4
2
3 1/4
10
5 1/4
6
8
0.47
0.15
10.0
584
1013
9
8 1/2
2
4 1/2
11
6 1/2
6
12
0.70
0.33
10.0
389
300
6
9 3/4
2
5 3/4
12
7 3/4
7
16
0.97
0.61
*
413
175
6
11
2
7
14
9
8
4
0.18
0.03
7.7
2019
13999
32
7 1/4
2
3 7/8
14
5 1/2
8
8
0.36
0.11
10.0
1009
1750
16
8 1/2
2
5 1/8
15
6 3/4
8
12
0.54
0.25
10.0
673
518
11
9 3/4
2
6 3/8
16
8
9
16
0.72
0.45
*
806
341
12
11
3
7 5/8
19
9 1/4
11
4
0.42
0.05
10.0
419
4252
10
7 1/4
3
3 1/2
14
5 3/8
9
8
0.84
0.21
10.0
210
531
5
8 1/2
3
4 3/4
15
6 5/8
9
12
1.26
0.48
*
140
157
3
9 3/4
3
6
15
7 7/8
9
16
1.63
0.83
*
210
133
5
11
4
7 1/4
19
9 1/8
12
4
0.30
0.04
10.0
819
8304
19
7 1/4
3
3 1/2
14
5 3/8
9
8
0.60
0.15
10.0
409
1038
9
8 1/2
3
4 3/4
15
6 5/8
9
12
0.89
0.34
10.0
546
615
13
9 3/4
4
6
18
7 7/8
11
16
1.18
0.61
*
409
259
9
11
4
7 1/4
21
9 1/8
12
4
0.21
0.03
7.6
1612
16186
37
7 1/4
3
4 1/4
20
5 3/4
12
8
0.43
0.11
10.0
806
2023
18
8 1/2
3
5 1/2
21
7
12
12
0.63
0.25
10.0
1074
1199
25
9 3/4
4
6 3/4
24
8 1/4
14
16
0.85
0.44
*
806
506
18
11
4
8
28
9 1/2
16
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
2
AT
WW
150
8
C
321
2”
Effective
Area
5.7 in.2
50
2”
Effective
Area
5.7 in.2
150
2”
Effective
Area
5.7 in.2
300
2.5”
Effective
Area
8.3 in.2
50
2.5”
Effective
Area
8.3 in.2
150
2.5”
Effective
Area
8.2 in.2
22
2" AND 2.5" SIZE
300
Metal Bellows Correctedn
7/11/00
2:46 PM
Page 23
SINGLE EXPANSION JOINTS – METAL
50MM AND 65MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm2) lutions
(mm)
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
OAL
(mm)
WW
Weight
(Kg)
FF/VV
OAL
Weight
(mm)
(Kg)
FW/VW
OAL
Weight
(mm)
(Kg)
4
8.1
1.3
10.0
11
74
0.11
184
1
83
5
133
3
8
16.2
5.0
10.0
5
9
0.05
216
1
114
5
165
3
12
24.4
11.3
10.0
4
3
0.04
248
1
146
5
197
3
16
32.5
20.1
*
3
1
0.03
279
1
178
6
229
3
4
6.0
0.9
10.0
21
145
0.21
184
1
83
5
133
3
8
11.9
3.7
10.0
10
18
0.11
216
1
114
5
165
3
12
17.9
8.3
10.0
7
5
0.07
248
1
146
5
197
3
16
24.8
15.5
*
7
3
0.07
279
1
178
6
229
4
4
4.6
0.7
7.7
36
250
0.37
184
1
98
6
140
4
8
9.2
2.9
10.0
18
31
0.18
216
1
130
7
171
4
12
13.8
6.4
10.0
12
9
0.12
248
1
162
7
203
4
16
18.2
11.4
*
14
6
0.14
279
1
194
9
235
5
4
10.6
1.4
10.0
7
76
0.11
184
1
89
6
137
4
8
21.3
5.5
10.0
4
9
0.06
216
1
121
7
168
4
12
31.9
12.3
*
2
3
0.04
248
1
152
7
200
4
16
41.3
21.2
*
4
2
0.06
279
2
184
9
232
5
4
7.6
1.0
10.0
15
148
0.22
184
1
89
6
137
4
8
15.3
3.9
10.0
7
19
0.11
216
1
121
7
168
4
12
22.5
8.7
10.0
10
11
0.14
248
2
152
8
200
5
16
30.0
15.4
*
7
5
0.11
279
2
184
9
232
6
4
5.4
0.7
7.6
29
289
0.42
184
1
108
9
146
5
8
10.9
2.8
10.0
14
36
0.21
216
1
140
10
178
5
12
16.1
6.2
10.0
19
21
0.28
248
2
171
11
210
6
16
21.5
11.1
*
14
9
0.21
279
2
203
13
241
7
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
50m
AT
WW
10.5
8
C
321
50
Effective
Area
37 cm2
3.5
50
Effective
Area
37 cm2
10.5
50
Effective
Area
37 cm2
21
65
Effective
Area
54 cm2
3.5
65
Effective
Area
54 cm2
10.5
65
Effective
Area
53 cm2
21
23
Metal Bellows Correctedn
7/11/00
2:46 PM
Page 24
SINGLE EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106
50 lb. Series:
Sch. 40
150 lb. Series:
Sch. 40
300 lb. Series:
Sch. 40
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
150 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
300 lb. Series:
300 lb. ANSI B16.5 R.F.S.O.
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
3”
Effective
Area
12.4 in.2
50
3”
Effective
Area
12.4 in.2
150
3”
Effective
Area
12.2 in.2
300
3.5”
Effective
Area
15.9 in.2
50
3.5”
Effective
Area
15.9 in.2
150
3.5”
* For available angular rotation, contact factory.
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
OAL
(In.)
WW
Weight
(Lbs.)
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
4
0.46
0.07
10.0
881
6794
30
7 3/4
4
5 7/8
16
6 3/4
10
8
0.92
0.27
10.0
440
849
15
9 1/2
4
7 5/8
17
8 1/2
11
12
1.38
0.61
10.0
294
252
10
11 1/4
5
9 3/8
19
10 1/4
12
16
1.85
1.09
*
220
106
8
13
5
11 1/8
21
12
13
20
2.40
1.78
*
252
76
9
14 3/4
6
12 7/8
29
13 3/4
17
4
0.24
0.04
6.9
4077
31455
140
7 3/4
4
5 7/8
17
6 3/4
10
8
0.48
0.14
10.0
2039
3932
70
9 1/2
5
7 5/8
18
8 1/2
11
12
0.72
0.32
10.0
1359
1165
47
11 1/4
5
9 3/8
21
10 1/4
13
16
0.96
0.56
10.0
1019
491
35
13
6
11 1/8
24
12
15
20
1.20
0.88
*
815
252
28
14 3/4
6
12 7/8
29
13 3/4
18
4
0.21
0.03
6.0
5035
38232
170
7 3/4
4
5 1/8
27
6 3/8
15
8
0.41
0.12
10.0
2517
4779
85
9 1/2
5
6 7/8
28
8 1/8
16
12
0.62
0.28
10.0
1678
1416
57
11 1/4
5
8 5/8
31
9 7/8
18
16
0.83
0.49
10.0
1259
597
43
13
6
10 3/8
34
11 5/8
20
20
1.11
0.83
*
1293
387
43
14 3/4
7
12 1/8
45
13 3/8
26
4
0.50
0.06
10.0
833
8258
37
7 3/4
4
4 1/4
22
6
13
8
1.00
0.26
10.0
416
1032
18
9 1/2
4
6
23
7 3/4
14
12
1.50
0.58
*
278
306
12
11 1/4
5
7 3/4
25
9 1/2
15
16
2.00
1.04
*
208
129
9
13
5
9 1/2
27
11 1/4
16
20
2.69
1.76
*
235
92
10
14 3/4
6
11 1/4
35
13
21
4
0.26
0.03
6.7
3855
38232
170
7 3/4
4
4 1/4
23
6
13
8
0.53
0.14
10.0
1927
4779
85
9 1/2
5
6
24
7 3/4
15
12
0.79
0.31
10.0
1285
1416
57
11 1/4
5
7 3/4
27
9 1/2
16
16
1.06
0.55
*
964
597
43
13
6
9 1/2
31
11 1/4
18
20
1.32
0.86
*
771
306
34
14 3/4
7
11 1/4
36
13
21
4
0.26
0.03
6.6
2967
28613
127
7 3/4
4
5 1/4
34
6 1/2
19
8
0.51
0.14
10.0
1483
3577
64
9 1/2
5
7
36
8 1/4
20
12
0.77
0.30
10.0
989
1060
42
11 1/4
5
8 3/4
38
10
21
16
0.96
0.50
10.0
1927
1195
85
13
8
10 1/2
52
11 3/4
30
20
1.19
0.77
*
1542
612
68
14 3/4
9
12 1/4
62
13 1/2
36
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
3
AT
PP
50
8
C
304L
Effective
Area
15.9 in.2
24
3" AND 3.5" SIZE
300
Metal Bellows Correctedn
7/11/00
2:46 PM
Page 25
SINGLE EXPANSION JOINTS – METAL
80MM AND 90MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm2) lutions
(mm)
80
Effective
Area
80 cm2
3.5
80
Effective
Area
80 cm2
10.5
80
Effective
Area
79 cm2
21
90
Effective
Area
103 cm2
3.5
90
Effective
Area
103 cm2
10.5
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
OAL
(mm)
WW
Weight
(Kg)
FF/VV
OAL
Weight
(mm)
(Kg)
FW/VW
OAL
Weight
(mm)
(Kg)
4
11.7
1.7
10.0
16
121
0.35
197
2
149
7
171
5
8
23.4
6.9
10.0
8
15
0.17
241
2
194
8
216
5
12
35.2
15.5
10.0
5
4
0.12
286
2
238
9
260
5
16
46.9
27.6
*
4
2
0.09
330
2
283
10
305
6
20
60.9
45.1
*
4
1
0.10
375
3
327
13
349
8
4
6.1
0.9
6.9
73
562
1.61
197
2
149
7
171
5
8
12.2
3.6
10.0
36
70
0.81
241
2
194
8
216
5
12
18.3
8.1
10.0
24
21
0.54
286
2
238
9
260
6
16
24.4
14.3
10.0
18
9
0.40
330
3
283
11
305
7
20
30.5
22.4
*
15
4
0.32
375
3
327
13
349
8
4
5.2
0.8
6.0
90
683
1.96
197
2
130
12
162
7
8
10.5
3.1
10.0
45
85
0.98
241
2
175
13
206
7
12
15.7
7.0
10.0
30
25
0.65
286
2
219
14
251
8
16
21.0
12.4
10.0
22
11
0.49
330
3
264
15
295
9
20
28.2
21.1
*
23
7
0.50
375
3
308
20
340
12
4
12.7
1.6
10.0
15
148
0.42
197
2
108
10
152
6
8
25.4
6.6
10.0
7
18
0.21
241
2
152
11
197
6
12
38.1
14.8
*
5
5
0.14
286
2
197
11
241
7
16
50.8
26.3
*
4
2
0.11
330
2
241
12
286
7
20
68.3
44.6
*
4
2
0.12
375
3
286
16
330
9
4
6.7
0.9
6.7
69
683
1.96
197
2
108
10
152
6
8
13.4
3.5
10.0
34
85
0.98
241
2
152
11
197
7
12
20.1
7.8
10.0
23
25
0.65
286
2
197
12
241
7
16
26.8
13.9
*
17
11
0.49
330
3
241
14
286
8
20
33.5
21.7
*
14
5
0.39
375
3
286
16
330
10
4
6.5
0.9
6.6
53
511
1.47
197
2
133
16
165
9
8
13.1
3.4
10.0
26
64
0.73
241
2
178
16
210
9
12
19.6
7.7
10.0
18
19
0.49
286
2
222
17
254
10
16
24.3
12.6
10.0
34
21
0.98
330
4
267
24
298
14
20
30.4
19.7
*
28
11
0.78
375
4
311
28
343
16
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
80m
AT
PP
3.5
8
C
304L
90
Effective
Area
103 cm2
21
25
Metal Bellows Correctedn
7/11/00
2:46 PM
Page 26
SINGLE EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106
50 lb. Series:
Sch. 40
150 lb. Series:
Sch. 40
300 lb. Series:
Sch. 40
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
150 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
300 lb. Series:
300 lb. ANSI B16.5 R.F.S.O.
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
4”
Effective
Area
19.1 in.2
50
4”
Effective
Area
20.1 in.2
150
4”
Effective
Area
20.1 in.2
300
5”
Effective
Area
30.4 in.2
50
5”
Effective
Area
29.5 in.2
150
5”
Effective
Area
29.2 in.2
26
300
4" AND 4.5" SIZE
* For available angular rotation, contact factory.
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
OAL
(In.)
WW
Weight
(Lbs.)
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
4
0.39
0.05
9.0
1416
16905
75
7 3/4
6
4 3/8
26
6
16
8
0.78
0.18
10.0
708
2113
38
9 1/2
6
6 1/8
27
7 3/4
17
12
1.17
0.41
10.0
472
626
25
11 1/4
6
7 7/8
29
9 1/2
18
16
1.55
0.73
*
354
264
19
13
7
9 5/8
31
11 1/4
19
20
1.94
1.15
*
283
135
15
14 3/4
7
11 3/8
34
13
20
4
0.32
0.04
7.2
3046
38232
170
7 3/4
6
4 3/8
27
6
16
8
0.64
0.15
10.0
1523
4779
85
9 1/2
7
6 1/8
28
7 3/4
18
12
0.96
0.33
10.0
1015
1416
57
11 1/4
7
7 7/8
32
9 1/2
19
16
1.28
0.59
*
761
597
43
13
8
9 5/8
36
11 1/4
22
20
1.75
1.02
*
743
368
41
14 3/4
11
11 3/8
49
13
30
4
0.25
0.03
5.7
5263
66065
294
7 3/4
6
5 1/2
45
6 5/8
25
8
0.50
0.12
10.0
2631
8258
147
9 1/2
7
7 1/4
47
8 3/8
27
12
0.76
0.26
10.0
1754
2447
98
11 1/4
8
9
51
10 1/8
29
16
1.01
0.47
10.0
1316
1032
74
13
9
10 3/4
56
11 7/8
32
20
1.32
0.76
*
1451
719
80
14 3/4
12
12 1/2
73
13 5/8
43
4
0.54
0.05
10.0
1218
23065
103
7 3/4
8
6 3/8
31
7
19
8
1.08
0.20
10.0
609
2883
51
9 1/2
9
8 1/8
32
8 3/4
21
12
1.62
0.46
10.0
406
854
34
11 1/4
10
9 7/8
35
10 1/2
22
16
2.17
0.81
*
304
360
26
13
10
11 5/8
39
12 1/4
25
20
2.71
1.27
*
244
185
21
14 3/4
11
13 3/8
44
14
28
4
0.31
0.03
5.9
3805
69923
311
7 3/4
8
6 3/8
31
7
19
8
0.63
0.12
10.0
1903
8740
156
9 1/2
9
8 1/8
32
8 3/4
21
12
0.94
0.27
10.0
1268
2590
104
11 1/4
10
9 7/8
36
10 1/2
23
16
1.25
0.48
10.0
951
1093
78
13
11
11 5/8
40
12 1/4
25
20
1.57
0.75
*
761
559
62
14 3/4
12
13 3/8
45
14
28
4
0.27
0.03
5.1
4529
82368
367
7 3/4
8
5 3/4
57
6 3/4
32
8
0.54
0.10
10.0
2264
10296
183
9 1/2
9
7 1/2
58
8 1/2
34
12
0.81
0.23
10.0
1510
3051
122
11 1/4
10
9 1/4
61
10 1/4
36
16
1.08
0.42
10.0
1696
1889
135
13
12
11
70
12
41
20
1.35
0.65
10.0
1357
967
108
14 3/4
13
12 3/4
77
13 3/4
45
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
5
AH
WW
300
16
L, C
321
Metal Bellows Correctedn
7/11/00
2:46 PM
Page 27
SINGLE EXPANSION JOINTS – METAL
100MM AND 125MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm2) lutions
(mm)
100
Effective
Area
124 cm2
3.5
100
Effective
Area
130 cm2
10.5
100
Effective
Area
130 cm2
21
125
Effective
Area
196 cm2
3.5
125
Effective
Area
190 cm2
10.5
125
Effective
Area
188 cm2
21
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
OAL
(mm)
WW
Weight
(Kg)
FF/VV
OAL
Weight
(mm)
(Kg)
FW/VW
OAL
Weight
(mm)
(Kg)
4
9.9
1.2
9.0
25
302
0.87
197
3
111
12
152
7
8
19.7
4.7
10.0
13
38
0.43
241
3
156
12
197
8
12
29.6
10.5
10.0
8
11
0.29
286
3
200
13
241
8
16
39.5
18.6
*
6
5
0.22
330
3
244
14
286
9
20
49.3
29.1
*
5
2
0.17
375
3
289
15
330
9
4
8.1
0.9
7.2
54
683
1.96
197
3
111
12
152
7
8
16.2
3.7
10.0
27
85
0.98
241
3
156
13
197
8
12
24.3
8.4
10.0
18
25
0.65
286
3
200
14
241
9
16
32.4
14.9
*
14
11
0.49
330
4
244
16
286
10
20
44.5
25.8
*
13
7
0.47
375
5
289
22
330
14
4
6.4
0.7
5.7
94
1180
3.39
197
3
140
20
168
12
8
12.8
3.0
10.0
47
148
1.70
241
3
184
21
213
12
12
19.2
6.6
10.0
31
44
1.13
286
4
229
23
257
13
16
25.6
11.8
10.0
24
18
0.85
330
4
273
25
302
15
20
33.4
19.4
*
26
13
0.92
375
5
318
33
346
19
4
13.7
1.3
10.0
22
412
1.18
197
4
162
14
178
9
8
27.5
5.2
10.0
11
52
0.59
241
4
206
15
222
9
12
41.2
11.6
10.0
7
15
0.39
286
4
251
16
267
10
16
55.0
20.6
*
5
6
0.30
330
5
295
18
311
11
20
68.7
32.2
*
4
3
0.24
375
5
340
20
356
13
4
8.0
0.8
5.9
68
1249
3.59
197
4
162
14
178
9
8
15.9
3.0
10.0
34
156
1.79
241
4
206
15
222
9
12
23.9
6.8
10.0
23
46
1.20
286
4
251
16
267
10
16
31.8
12.1
10.0
17
20
0.90
330
5
295
18
311
11
20
39.8
19.0
*
14
10
0.72
375
5
340
21
356
13
4
6.9
0.7
5.1
81
1471
4.23
197
4
146
26
171
15
8
13.8
2.6
10.0
40
184
2.11
241
4
191
26
216
15
12
20.6
5.9
10.0
27
54
1.41
286
4
235
28
260
16
16
27.4
10.6
10.0
30
34
1.55
330
5
279
32
305
18
20
34.2
16.5
10.0
24
17
1.24
375
6
324
35
349
20
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
125m
AH
WW
21
16
L, C
321
27
Metal Bellows Correctedn
7/11/00
2:46 PM
Page 28
SINGLE EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106
50 lb. Series:
Sch. 40
150 lb. Series:
Sch. 40
300 lb. Series:
Sch. 40
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
150 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
300 lb. Series:
300 lb. ANSI B16.5 R.F.S.O.
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
6”
Effective
Area
43 in.2
50
6”
Effective
Area
43 in.2
150
6”
Effective
Area
42 in.2
300
8”
Effective
Area
70 in.2
50
8”
Effective
Area
69 in.2
150
8”
Effective
Area
69 in.2
28
300
6" AND 8" SIZE
* For available angular rotation, contact factory.
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
OAL
(In.)
WW
Weight
(Lbs.)
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
4
0.62
0.07
9.7
1902
24823
226
8 1/2
11
6 7/8
39
7 5/8
25
8
1.25
0.28
10.0
951
3103
113
11
12
9 3/8
41
10 1/8
27
12
1.87
0.63
10.0
634
919
75
13 1/2
14
11 7/8
45
12 5/8
30
16
2.50
1.13
*
475
388
56
16
15
14 3/8
51
15 1/8
33
20
3.12
1.76
*
380
199
45
18 1/2
16
16 7/8
59
17 5/8
38
4
0.48
0.05
7.5
3286
42895
390
8 1/2
11
6 7/8
39
7 5/8
25
8
0.97
0.22
10.0
1643
5362
195
11
13
9 3/8
42
10 1/8
27
12
1.45
0.49
10.0
1095
1589
130
13 1/2
14
11 7/8
47
12 5/8
31
16
1.98
0.90
*
1240
994
145
16
20
14 3/8
63
15 1/8
41
20
2.47
1.41
*
992
509
116
18 1/2
22
16 7/8
77
17 5/8
49
4
0.32
0.04
5.0
6694
83720
761
8 1/2
11
6 5/8
79
7 1/2
45
8
0.64
0.15
10.0
3347
10465
381
11
12
9 1/8
81
10
47
12
0.95
0.33
10.0
2231
3101
254
13 1/2
14
11 5/8
85
12 1/2
50
16
1.20
0.55
10.0
2539
2036
296
16
18
14 1/8
98
15
58
20
1.50
0.85
10.0
2031
1043
237
18 1/2
20
16 5/8
109
17 1/2
64
4
0.69
0.06
8.4
1964
41983
382
8 1/2
16
7 1/4
61
7 7/8
39
8
1.38
0.24
10.0
982
5248
191
11
18
9 3/4
64
10 3/8
41
12
2.07
0.55
10.0
655
1555
127
13 1/2
20
12 1/4
68
12 7/8
44
16
2.77
0.98
*
491
656
95
16
22
14 3/4
74
15 3/8
48
20
3.46
1.53
*
393
336
76
18 1/2
24
17 1/4
82
17 7/8
53
4
0.47
0.04
5.8
4329
91322
830
8 1/2
16
7 1/4
61
7 7/8
39
8
0.95
0.17
10.0
2165
11415
415
11
19
9 3/4
64
10 3/8
41
12
1.42
0.38
10.0
1443
3382
277
13 1/2
21
12 1/4
69
12 7/8
45
16
1.90
0.67
10.0
1082
1427
208
16
23
14 3/4
76
15 3/8
49
20
2.39
1.07
*
1305
1087
247
18 1/2
31
17 1/4
99
17 7/8
65
4
0.34
0.03
4.1
10262
216468
1968
8 1/2
17
7 3/8
117
7 7/8
67
8
0.68
0.12
8.3
5131
27058
984
11
20
9 7/8
121
10 3/8
71
12
1.01
0.27
10.0
3421
8017
656
13 1/2
23
12 3/8
128
12 7/8
75
16
1.35
0.48
10.0
2566
3382
492
16
26
14 7/8
137
15 3/8
81
20
1.69
0.75
10.0
2052
1732
394
18 1/2
29
17 3/8
149
17 7/8
89
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
8
AG
WW
50
20
L, C
304
Metal Bellows Correctedn
7/11/00
2:47 PM
Page 29
SINGLE EXPANSION JOINTS – METAL
150MM AND 200MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm2) lutions
(mm)
150
Effective
Area
276 cm2
3.5
150
Effective
Area
276 cm2
10.5
150
Effective
Area
271 cm2
21
200
Effective
Area
451 cm2
3.5
200
Effective
Area
445 cm2
10.5
200
Effective
Area
445 cm2
21
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
OAL
(mm)
WW
Weight
(Kg)
FF/VV
OAL
Weight
(mm)
(Kg)
FW/VW
OAL
Weight
(mm)
(Kg)
4
15.9
1.8
9.7
34
443
2.60
216
5
175
18
194
11
8
31.7
7.2
10.0
17
55
1.30
279
6
238
19
257
12
12
47.6
16.1
10.0
11
16
0.87
343
6
302
21
321
13
16
63.4
28.7
*
8
7
0.65
406
7
365
23
384
15
20
79.3
44.8
*
7
4
0.52
470
7
429
27
448
17
4
12.3
1.4
7.5
59
766
4.49
216
5
175
18
194
11
8
24.6
5.6
10.0
29
96
2.25
279
6
238
19
257
12
12
36.9
12.5
10.0
20
28
1.50
343
7
302
21
321
14
16
50.2
22.9
*
22
18
1.67
406
9
365
28
384
19
20
62.8
35.8
*
18
9
1.33
470
10
429
35
448
22
4
8.1
0.9
5.0
120
1496
8.77
216
5
168
36
191
20
8
16.2
3.7
10.0
60
187
4.38
279
6
232
37
254
21
12
24.2
8.4
10.0
40
55
2.92
343
6
295
39
318
22
16
30.4
13.9
10.0
45
36
3.41
406
8
359
44
381
26
20
38.0
21.6
10.0
36
19
2.73
470
9
422
49
445
29
4
17.6
1.6
8.4
35
750
4.40
216
7
184
28
200
17
8
35.1
6.2
10.0
18
94
2.20
279
8
248
29
264
19
12
52.7
14.0
10.0
12
28
1.47
343
9
311
31
327
20
16
70.3
24.8
*
9
12
1.10
406
10
375
34
391
22
20
87.8
38.8
*
7
6
0.88
470
11
438
37
454
24
4
12.0
1.1
5.8
77
1631
9.56
216
7
184
28
200
18
8
24.1
4.3
10.0
39
204
4.78
279
8
248
29
264
19
12
36.1
9.6
10.0
26
60
3.19
343
9
311
31
327
20
16
48.2
17.1
10.0
19
25
2.39
406
10
375
34
391
22
20
60.8
27.2
*
23
19
2.85
470
14
438
45
454
29
30
4
8.6
0.8
4.1
183
3867
22.67
216
8
187
53
200
8
17.2
3.1
8.3
92
483
11.34
279
9
251
55
264
32
12
25.8
6.9
10.0
61
143
7.56
343
10
314
58
327
34
16
34.4
12.2
10.0
46
60
5.67
406
12
378
62
391
37
20
43.0
19.1
10.0
37
31
4.53
470
13
441
68
454
40
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
200m
AG
WW
3.5
20
L, C
304
29
Metal Bellows Correctedn
7/11/00
2:47 PM
Page 30
SINGLE EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106
50 lb. Series:
STD. WALL
150 lb. Series:
STD. WALL
300 lb. Series:
STD. WALL
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
150 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
300 lb. Series:
300 lb. ANSI B16.5 R.F.S.O.
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
10”
Effective
Area
109 in.2
50
10”
Effective
Area
110 in.2
150
10”
Effective
Area
108 in.2
300
12”
Effective
Area
154 in.2
50
12”
Effective
Area
153 in.2
150
12”
Effective
Area
151 in.2
30
300
10" AND 12" SIZE
* For available angular rotation, contact factory.
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
OAL
(In.)
WW
Weight
(Lbs.)
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
4
0.98
0.10
9.6
2067
35133
626
9 1/2
24
9 1/8
87
9 1/4
56
8
1.97
0.39
10.0
1034
4392
313
13
28
12 5/8
91
12 3/4
60
12
2.95
0.88
10.0
689
1301
209
16 1/2
31
16 1/8
98
16 1/4
65
16
3.94
1.56
*
517
549
156
20
35
19 5/8
108
19 3/4
71
20
5.04
2.51
10.0
639
428
191
23 1/2
49
23 1/8
139
23 1/4
94
4
0.62
0.06
6.1
5927
99661
1776
9 1/2
25
9 1/8
88
9 1/4
56
8
1.24
0.25
10.0
2963
12458
888
13
30
12 5/8
93
12 3/4
61
12
1.86
0.55
10.0
1976
3691
592
16 1/2
34
16 1/8
102
16 1/4
68
16
2.48
0.99
10.0
1482
1557
444
20
39
19 5/8
114
19 3/4
76
20
3.00
1.48
*
1600
1099
490
23 1/2
52
23 1/8
146
23 1/4
99
4
0.49
0.05
4.8
10510
177675
3166
9 1/2
26
8 3/4
164
9 1/8
95
8
0.99
0.20
9.6
5255
22209
1583
13
32
12 1/4
171
12 5/8
102
12
1.48
0.44
10.0
3503
6581
1055
16 1/2
38
15 3/4
182
16 1/8
110
16
1.97
0.78
10.0
2627
2776
791
20
44
19 1/4
198
19 5/8
121
20
2.70
1.35
10.0
2619
1752
781
23 1/2
66
22 3/4
247
23 1/8
156
4
0.98
0.08
8.0
3260
78244
1394
9 1/2
33
9 5/8
130
9 1/2
81
8
1.97
0.33
10.0
1630
9781
697
13
40
13 1/8
137
13
88
12
2.95
0.74
10.0
1087
2898
465
16 1/2
46
16 5/8
147
16 1/2
97
16
3.93
1.31
*
815
1223
349
20
53
20 1/8
162
20
108
20
4.91
2.05
*
652
626
279
23 1/2
60
23 5/8
182
23 1/2
121
4
0.68
0.06
5.6
7443
177051
3154
9 1/2
34
9 5/8
131
9 1/2
82
8
1.36
0.23
10.0
3722
22131
1577
13
42
13 1/8
138
13
90
12
2.03
0.51
10.0
2481
6557
1051
16 1/2
50
16 5/8
151
16 1/2
101
16
2.71
0.91
10.0
1861
2766
789
20
59
20 1/8
169
20
114
20
3.39
1.42
*
1489
1416
631
23 1/2
67
23 5/8
192
23 1/2
129
4
0.56
0.05
4.6
9558
224309
3996
9 1/2
34
9 1/4
232
9 3/8
133
8
1.12
0.19
9.3
4779
28039
1998
13
41
12 3/4
240
12 7/8
140
12
1.68
0.43
10.0
3186
8308
1332
16 1/2
49
16 1/4
252
16 3/8
150
16
2.38
0.81
10.0
3213
4648
1325
20
71
19 3/4
287
19 7/8
179
20
2.98
1.26
10.0
2570
2380
1060
23 1/2
83
23 1/4
319
23 3/8
201
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
10
AT
PW
150
12
HL
316
Metal Bellows Correctedn
7/11/00
2:47 PM
Page 31
SINGLE EXPANSION JOINTS – METAL
250MM AND 300MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm2) lutions
(mm)
250
Effective
Area
703 cm2
3.5
250
Effective
Area
710 cm2
10.5
250
Effective
Area
700 cm2
21
300
Effective
Area
993 cm2
3.5
300
Effective
Area
984 cm2
10.5
300
Effective
Area
971 cm2
21
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
OAL
(mm)
WW
Weight
(Kg)
FF/VV
OAL
Weight
(mm)
(Kg)
FW/VW
OAL
Weight
(mm)
(Kg)
4
25.0
2.5
9.6
37
628
7.2
241
11
232
40
235
25
8
50.0
9.9
10.0
18
78
3.6
330
13
321
41
324
27
12
75.0
22.3
10.0
12
23
2.4
419
14
410
45
413
29
16
100.0
39.6
*
9
10
1.8
508
16
498
49
502
32
20
127.9
63.8
10.0
11
8
2.2
597
22
587
63
591
43
4
15.7
1.6
6.1
106
1780
20.5
241
11
232
40
235
26
8
31.5
6.3
10.0
53
223
10.2
330
13
321
42
324
28
12
47.2
14.1
10.0
35
66
6.8
419
16
410
46
413
31
16
62.9
25.1
10.0
26
28
5.1
508
18
498
52
502
35
20
76.2
37.5
*
29
20
5.6
597
24
587
66
591
45
4
12.5
1.2
4.8
188
3174
36.5
241
12
222
74
232
43
8
25.1
5.0
9.6
94
397
18.2
330
15
311
78
321
46
12
37.6
11.2
10.0
63
118
12.2
419
17
400
83
410
50
16
50.1
19.9
10.0
47
50
9.1
508
20
489
90
498
55
20
68.5
34.2
10.0
47
31
9.0
597
30
578
112
587
71
4
25.0
2.1
8.0
58
1398
16.1
241
15
244
59
241
37
8
49.9
8.3
10.0
29
175
8.0
330
18
333
62
330
40
12
74.9
18.7
10.0
19
52
5.4
419
21
422
67
419
44
16
99.8
33.3
*
15
22
4.0
508
24
511
74
508
49
20
124.8
52.0
*
12
11
3.2
597
27
600
82
597
55
4
17.2
1.4
5.6
133
3163
36.3
241
15
244
59
241
37
8
34.4
5.8
10.0
66
395
18.2
330
19
333
63
330
41
12
51.6
13.0
10.0
44
117
12.1
419
23
422
69
419
46
16
68.8
23.1
10.0
33
49
9.1
508
27
511
77
508
52
20
86.1
36.0
*
27
25
7.3
597
30
600
87
597
59
4
14.2
1.2
4.6
171
4007
46.0
241
15
235
105
238
60
8
28.5
4.8
9.3
85
501
23.0
330
19
324
109
327
64
12
42.7
10.8
10.0
57
148
15.3
419
22
413
114
416
68
16
60.5
20.5
10.0
57
83
15.3
508
32
502
130
505
81
20
75.6
32.1
10.0
46
43
12.2
597
38
591
145
594
91
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
250m
AT
PW
10.5
12
HL, C
316
31
Metal Bellows Correctedn
7/11/00
2:47 PM
Page 32
SINGLE EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106/A516-70/API-5L
50 lb. Series:
.375” WALL
150 lb. Series:
.375” WALL
300 lb. Series:
.375” WALL
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
150 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
300 lb. Series:
300 lb. ANSI B16.5 R.F.S.O.
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
14”
Effective
Area
177 in.2
50
14”
Effective
Area
182 in.2
150
14”
Effective
Area
180 in.2
300
16”
Effective
Area
229 in.2
50
16”
Effective
Area
234 in.2
150
16”
Effective
Area
231 in.2
32
300
14" AND 16" SIZE
* For available angular rotation, contact factory.
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
OAL
(In.)
WW
Weight
(Lbs.)
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
4
0.95
0.07
7.3
2720
75249
1341
9 1/2
36
6
89
7 3/4
63
8
1.91
0.30
10.0
1360
9406
670
13
41
9 1/2
93
11 1/4
67
12
2.86
0.67
10.0
907
2787
447
16 1/2
46
13
100
14 3/4
73
16
3.81
1.18
*
680
1176
335
20
51
16 1/2
110
18 1/4
80
20
4.77
1.85
*
544
602
268
23 1/2
55
20
122
21 3/4
89
4
0.70
0.05
5.3
7582
215017
3831
9 1/2
41
8
183
8 3/4
112
8
1.41
0.22
10.0
3791
26877
1915
13
50
11 1/2
190
12 1/4
120
12
2.11
0.49
10.0
2527
7964
1277
16 1/2
60
15
204
15 3/4
132
16
2.81
0.86
10.0
1895
3360
958
20
69
18 1/2
222
19 1/4
145
20
3.52
1.35
*
1516
1720
766
23 1/2
78
22
246
22 3/4
162
4
0.58
0.04
4.4
9669
270853
4826
9 1/2
40
9 1/2
332
9 1/2
186
8
1.16
0.18
8.8
4835
33857
2413
13
49
13
340
13
194
12
1.74
0.40
10.0
3223
10032
1609
16 1/2
58
16 1/2
352
16 1/2
205
16
2.49
0.77
10.0
3224
5574
1589
20
83
20
389
20
236
20
3.11
1.21
10.0
2579
2854
1271
23 1/2
95
23 1/2
421
23 1/2
258
4
1.04
0.07
7.0
2612
93453
1665
9 1/2
41
6
117
7 3/4
79
8
2.08
0.28
10.0
1306
11682
833
13
47
9 1/2
122
11 1/4
84
12
3.12
0.64
10.0
871
3461
555
16 1/2
53
13
129
14 3/4
91
16
4.16
1.13
*
653
1460
416
20
59
16 1/2
139
18 1/4
99
20
5.20
1.77
*
522
748
333
23 1/2
64
20
152
21 3/4
108
4
0.73
0.05
4.8
8064
293825
5235
9 1/2
47
8 1/2
199
9
123
8
1.45
0.20
9.6
4032
36728
2618
13
58
12
207
12 1/2
132
12
2.18
0.44
10.0
2688
10882
1745
16 1/2
68
15 1/2
220
16
144
16
2.90
0.79
10.0
2016
4591
1309
20
79
19
239
19 1/2
159
20
3.63
1.23
10.0
1613
2351
1047
23 1/2
90
22 1/2
263
23
176
4
0.60
0.04
4.0
10217
368226
6561
9 1/2
46
10
383
9 3/4
214
8
1.20
0.16
8.0
5108
46028
3280
13
56
13 1/2
390
13 1/4
223
12
1.80
0.37
10.0
3406
13638
2187
16 1/2
66
17
403
16 3/4
234
16
2.59
0.71
10.0
3380
7531
2147
20
95
20 1/2
440
20 1/4
268
20
3.24
1.11
10.0
2704
3856
1717
23 1/2
110
24
474
23 3/4
292
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
16
AS
FW
150
8
L, C
316L
Metal Bellows Correctedn
7/11/00
3:44 PM
Page 33
SINGLE EXPANSION JOINTS – METAL
350MM AND 400MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm2) lutions
(mm)
350
Effective
Area
1145 cm2
3.5
350
Effective
Area
1174 cm2
10.5
350
Effective
Area
1159 cm2
21
400
Effective
Area
1481 cm2
3.5
400
Effective
Area
1508 cm2
10.5
400
Effective
Area
1491 cm2
21
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
OAL
(mm)
WW
Weight
(Kg)
FF/VV
OAL
Weight
(mm)
(Kg)
FW/VW
OAL
Weight
(mm)
(Kg)
4
24.2
1.9
7.3
49
1344
15.4
241
16
152
41
197
28
8
48.4
7.5
10.0
24
168
7.7
330
19
241
42
286
30
12
72.7
16.9
10.0
16
50
5.1
419
21
330
46
375
33
16
96.9
30.1
*
12
21
3.9
508
23
419
50
464
36
20
121.1
47.0
*
10
11
3.1
597
25
508
55
552
40
4
17.9
1.4
5.3
135
3841
44.1
241
19
203
83
222
51
8
35.7
5.5
10.0
68
480
22.1
330
23
292
86
311
55
12
53.6
12.3
10.0
45
142
14.7
419
27
381
92
400
60
16
71.4
21.9
10.0
34
60
11.0
508
31
470
101
489
66
20
89.3
34.2
*
27
31
8.8
597
35
559
111
578
73
4
14.8
1.1
4.4
173
4838
55.6
241
18
241
151
241
85
8
29.5
4.6
8.8
86
605
27.8
330
22
330
154
330
88
12
44.3
10.2
10.0
58
179
18.5
419
26
419
160
419
93
16
63.1
19.6
10.0
58
100
18.3
508
37
508
176
508
107
20
78.9
30.6
10.0
46
51
14.6
597
43
597
191
597
117
4
26.4
1.8
7.0
47
1669
19.2
241
19
152
53
197
36
8
52.8
7.2
10.0
23
209
9.6
330
21
241
55
286
38
12
79.2
16.2
10.0
16
62
6.4
419
24
330
58
375
41
16
105.6
28.8
*
12
26
4.8
508
27
419
63
464
45
20
132.0
45.0
*
9
13
3.8
597
29
508
69
552
49
4
18.4
1.2
4.8
144
5249
60.3
241
21
216
90
229
56
8
36.9
5.0
9.6
72
656
30.2
330
26
305
94
318
60
12
55.3
11.2
10.0
48
194
20.1
419
31
394
100
406
65
16
73.8
20.0
10.0
36
82
15.1
508
36
483
108
495
72
20
92.2
31.2
10.0
29
42
12.1
597
41
572
119
584
80
4
15.2
1.0
4.0
183
6578
75.6
241
21
254
173
248
97
8
30.5
4.1
8.0
91
822
37.8
330
25
343
177
337
101
12
45.7
9.3
10.0
61
244
25.2
419
30
432
183
425
106
16
65.9
18.0
10.0
60
135
24.7
508
43
521
200
514
121
20
82.3
28.1
10.0
48
69
19.8
597
50
610
215
603
132
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
400m
AS
FW
10.5
8
L, C
316L
33
Metal Bellows Correctedn
7/11/00
3:44 PM
Page 34
SINGLE EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106/A516-70/API-5L
50 lb. Series:
.375” WALL
150 lb. Series:
.375” WALL
300 lb. Series:
.375” WALL
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
150 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
300 lb. Series:
300 lb. ANSI B16.5 R.F.S.O.
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
18”
Effective
Area
287 in.2
50
18”
Effective
Area
294 in.2
150
18”
Effective
Area
295 in.2
300
20”
Effective
Area
352 in.2
50
20”
Effective
Area
359 in.2
150
20”
Effective
Area
361 in.2
34
300
18" AND 20" SIZE
* For available angular rotation, contact factory.
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
OAL
(In.)
WW
Weight
(Lbs.)
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
4
1.08
0.07
6.5
2708
121273
2161
9 1/2
46
6
119
7 3/4
83
8
2.16
0.26
10.0
1354
15159
1080
13
53
9 1/2
124
11 1/4
88
12
3.24
0.59
10.0
903
4492
720
16 1/2
60
13
131
14 3/4
95
16
4.32
1.05
10.0
677
1895
540
20
66
16 1/2
142
18 1/4
104
20
5.40
1.65
*
542
970
432
23 1/2
73
20
155
21 3/4
114
4
0.81
0.05
4.8
7314
335135
5971
9 1/2
53
10 5/8
263
10
158
8
1.63
0.20
9.6
3657
41892
2986
13
66
14 1/8
273
13 1/2
170
12
2.44
0.44
10.0
2438
12412
1990
16 1/2
79
17 5/8
290
17
184
16
3.25
0.78
10.0
1829
5236
1493
20
92
21 1/8
312
20 1/2
202
20
4.07
1.23
10.0
1463
2681
1194
23 1/2
105
24 5/8
339
24
222
4
0.79
0.05
4.6
13643
627118
11173
9 1/2
67
10 1/2
506
10
286
8
1.57
0.19
9.3
6822
78390
5587
13
93
14
523
13 1/2
308
12
2.36
0.43
10.0
4548
23227
3724
16 1/2
119
17 1/2
552
17
336
16
3.14
0.76
10.0
3411
9799
2793
20
145
21
593
20 1/2
369
20
3.93
1.18
10.0
2729
5017
2235
23 1/2
171
24 1/2
645
24
408
4
1.12
0.06
6.1
2777
152215
2712
9 1/2
51
6
140
7 3/4
95
8
2.24
0.25
10.0
1389
19027
1356
13
59
9 1/2
144
11 1/4
101
12
3.36
0.56
10.0
926
5638
904
16 1/2
66
13
152
14 3/4
109
16
4.49
0.99
10.0
694
2378
678
20
74
16 1/2
162
18 1/4
118
20
5.61
1.55
*
555
1218
542
23 1/2
82
20
176
21 3/4
129
4
0.84
0.05
4.5
7606
425551
7582
9 1/2
59
11
333
10 1/4
196
8
1.68
0.18
9.0
3803
53194
3791
13
74
14 1/2
342
13 3/4
208
12
2.52
0.41
10.0
2535
15761
2527
16 1/2
88
18
356
17 1/4
222
16
3.36
0.73
10.0
1902
6649
1896
20
103
21 1/2
376
20 3/4
240
20
4.20
1.15
10.0
1521
3404
1516
23 1/2
117
25
403
24 1/4
260
4
0.84
0.05
4.5
13294
748115
13329
9 1/2
90
11
636
10 1/4
363
8
1.69
0.18
9.0
6647
93514
6665
13
120
14 1/2
654
13 3/4
387
12
2.53
0.41
10.0
4431
27708
4443
16 1/2
150
18
684
17 1/4
417
16
3.38
0.73
10.0
3324
11689
3332
20
180
21 1/2
726
20 3/4
453
20
4.22
1.15
10.0
2659
5985
2666
23 1/2
210
25
781
24 1/4
495
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
18
AT
WW
300
16
PT, C
600
Metal Bellows Correctedn
7/11/00
3:45 PM
Page 35
SINGLE EXPANSION JOINTS – METAL
450MM AND 500MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm2) lutions
(mm)
450
Effective
Area
1853 cm2
3.5
450
Effective
Area
1896 cm2
10.5
450
Effective
Area
1902 cm2
21
500
Effective
Area
2268 cm2
3.5
500
Effective
Area
2315 cm2
10.5
500
Effective
Area
2329 cm2
21
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
OAL
(mm)
WW
Weight
(Kg)
FF/VV
OAL
Weight
(mm)
(Kg)
FW/VW
OAL
Weight
(mm)
(Kg)
4
27.4
1.7
6.5
48
2166
24.9
241
21
152
54
197
38
8
54.8
6.7
10.0
24
271
12.4
330
24
241
56
286
40
12
82.3
15.1
10.0
16
80
8.3
419
27
330
60
375
43
16
109.7
26.8
10.0
12
34
6.2
508
30
419
64
464
47
20
137.1
41.8
*
10
17
5.0
597
33
508
70
552
52
4
20.7
1.2
4.8
131
5987
68.8
241
24
270
119
254
72
8
41.3
5.0
9.6
65
748
34.4
330
30
359
124
343
77
12
62.0
11.2
10.0
44
222
22.9
419
36
448
131
432
84
16
82.6
19.9
10.0
33
94
17.2
508
42
537
141
521
91
20
103.3
31.2
10.0
26
48
13.8
597
47
625
154
610
101
4
19.9
1.2
4.6
244
11203
128.7
241
30
267
229
254
130
8
39.9
4.8
9.3
122
1400
64.4
330
42
356
237
343
140
12
59.8
10.8
10.0
81
415
42.9
419
54
445
250
432
152
16
79.8
19.2
10.0
61
175
32.2
508
66
533
269
521
167
20
99.7
30.0
10.0
49
90
25.7
597
78
622
293
610
185
4
28.5
1.6
6.1
50
2719
31.2
241
23
152
63
197
43
8
57.0
6.3
10.0
25
340
15.6
330
27
241
65
286
46
12
85.5
14.1
10.0
17
101
10.4
419
30
330
69
375
49
16
113.9
25.1
10.0
12
42
7.8
508
34
419
74
464
54
20
142.4
39.3
*
10
22
6.2
597
37
508
80
552
58
4
21.4
1.2
4.5
136
7602
87.4
241
27
279
151
260
89
8
42.7
4.7
9.0
68
950
43.7
330
33
368
155
349
94
12
64.1
10.5
10.0
45
282
29.1
419
40
457
162
438
101
16
85.4
18.6
10.0
34
119
21.8
508
47
546
171
527
109
20
106.8
29.1
10.0
27
61
17.5
597
53
635
183
616
118
4
21.4
1.2
4.5
237
13364
153.6
241
41
279
288
260
165
8
42.9
4.7
9.0
119
1671
76.8
330
54
368
297
349
176
12
64.3
10.5
10.0
79
495
51.2
419
68
457
310
438
189
16
85.7
18.7
10.0
59
209
38.4
508
82
546
329
527
206
20
107.2
29.2
10.0
47
107
30.7
597
95
635
354
616
225
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
450m
AT
WW
21
16
PT, C
600
35
Metal Bellows Correctedn
7/11/00
3:45 PM
Page 36
SINGLE EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106/A516-70/API-5L
50 lb. Series:
.375” WALL
150 lb. Series:
.375” WALL
300 lb. Series:
.375” WALL
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
150 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
300 lb. Series:
300 lb. ANSI B16.5 R.F.S.O.
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
22”
Effective
Area
422 in.2
50
22”
Effective
Area
429 in.2
150
22”
Effective
Area
431 in.2
300
24”
Effective
Area
501 in.2
50
24”
Effective
Area
506 in.2
150
24”
Effective
Area
508 in.2
36
300
22" AND 24" SIZE
* For available angular rotation, contact factory.
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
OAL
(In.)
WW
Weight
(Lbs.)
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
4
1.16
0.06
5.7
2825
186005
3314
9 1/2
56
7
154
8 1/4
105
8
2.32
0.23
10.0
1413
23251
1657
13
65
10 1/2
158
11 3/4
112
12
3.48
0.53
10.0
942
6889
1105
16 1/2
73
14
166
15 1/4
120
16
4.64
0.93
10.0
706
2906
829
20
82
17 1/2
177
18 3/4
129
20
5.80
1.46
*
565
1488
663
23 1/2
90
21
190
22 1/4
140
4
0.84
0.04
4.1
8392
561448
10003
9 1/2
65
11 1/2
373
10 1/2
219
8
1.67
0.17
8.2
4196
70181
5002
13
81
15
382
14
231
12
2.51
0.38
10.0
2797
20794
3334
16 1/2
97
18 1/2
396
17 1/2
246
16
3.34
0.67
10.0
2098
8773
2501
20
113
22
416
21
264
20
4.18
1.04
10.0
1678
4492
2001
23 1/2
129
25 1/2
443
24 1/2
286
4
0.84
0.04
4.1
14668
986650
17579
9 1/2
98
11 1/2
746
10 1/2
422
8
1.68
0.17
8.2
7334
123331
8790
13
131
15
764
14
448
12
2.52
0.38
10.0
4889
36543
5860
16 1/2
164
18 1/2
794
17 1/2
479
16
3.36
0.67
10.0
3667
15416
4395
20
198
22
836
21
517
20
4.20
1.04
10.0
2934
7893
3516
23 1/2
231
25 1/2
891
24 1/2
561
4
1.26
0.06
5.7
2645
206485
3679
9 1/2
62
7
232
8 1/4
147
8
2.51
0.23
10.0
1322
25811
1839
13
72
10 1/2
236
11 3/4
154
12
3.77
0.52
10.0
882
7648
1226
16 1/2
81
14
244
15 1/4
163
16
5.02
0.93
10.0
661
3226
920
20
91
17 1/2
256
18 3/4
173
20
6.28
1.45
*
529
1652
736
23 1/2
100
21
270
22 1/4
185
4
0.83
0.04
3.8
9177
723559
12892
9 1/2
70
10
443
9 3/4
257
8
1.66
0.15
7.5
4589
90445
6446
13
88
13 1/2
452
13 1/4
270
12
2.50
0.34
10.0
3059
26798
4297
16 1/2
105
17
466
16 3/4
286
16
3.33
0.61
10.0
2294
11306
3223
20
122
20 1/2
486
20 1/4
304
20
4.16
0.96
10.0
1835
5788
2578
23 1/2
140
24
513
23 3/4
326
4
0.84
0.04
3.8
16043 1271132
22648
9 1/2
106
11 7/8
956
10 5/8
531
8
1.67
0.15
7.5
8022
158892
11324
13
143
15 3/8
974
14 1/8
558
12
2.51
0.34
10.0
5348
47079
7549
16 1/2
179
18 7/8
1004
17 5/8
592
16
3.34
0.61
10.0
4011
19861
5662
20
215
22 3/8
1046
21 1/8
631
20
4.18
0.96
10.0
3209
10169
4530
23 1/2
251
25 7/8
1101
24 5/8
676
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
24
AS
AA
5
8
C
625LCF
Metal Bellows Correctedn
7/11/00
3:45 PM
Page 37
SINGLE EXPANSION JOINTS – METAL
550MM AND 600MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm2) lutions
(mm)
550
Effective
Area
2724 cm2
3.5
550
Effective
Area
2769 cm2
10.5
550
Effective
Area
2783 cm2
21
600
Effective
Area
3231 cm2
3.5
600
Effective
Area
3263 cm2
10.5
600
Effective
Area
3279 cm2
21
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
OAL
(mm)
WW
Weight
(Kg)
FF/VV
OAL
Weight
(mm)
(Kg)
FW/VW
OAL
Weight
(mm)
(Kg)
4
29.5
1.5
5.7
50
3323
38.2
241
26
178
70
210
48
8
58.9
5.9
10.0
25
415
19.1
330
29
267
72
298
51
12
88.4
13.3
10.0
17
123
12.7
419
33
356
75
387
54
16
117.9
23.7
10.0
13
52
9.5
508
37
445
80
476
59
20
147.3
37.1
*
10
27
7.6
597
41
533
86
565
64
4
21.2
1.1
4.1
150
10030
115.3
241
29
292
169
267
99
8
42.5
4.2
8.2
75
1254
57.6
330
37
381
173
356
105
12
63.7
9.5
10.0
50
371
38.4
419
44
470
180
445
112
16
84.9
16.9
10.0
37
157
28.8
508
51
559
189
533
120
20
106.1
26.5
10.0
30
80
23.1
597
58
648
201
622
129
4
21.3
1.1
4.1
262
17625
202.5
241
45
292
338
267
191
8
42.6
4.2
8.2
131
2203
101.3
330
60
381
347
356
203
12
63.9
9.5
10.0
87
653
67.5
419
75
470
360
445
217
16
85.2
17.0
10.0
66
275
50.6
508
90
559
379
533
234
20
106.6
26.5
10.0
52
141
40.5
597
105
648
404
622
254
4
31.9
1.5
5.7
47
3689
42.4
241
28
178
105
210
67
8
63.8
5.9
10.0
24
461
21.2
330
32
267
107
298
70
12
95.7
13.3
10.0
16
137
14.1
419
37
356
111
387
74
16
127.6
23.6
10.0
12
58
10.6
508
41
445
116
476
79
20
159.4
36.8
*
9
30
8.5
597
46
533
123
565
84
4
21.1
1.0
3.8
164
12925
148.5
241
32
254
201
248
116
8
42.3
3.9
7.5
82
1616
74.3
330
40
343
205
337
122
12
63.4
8.7
10.0
55
479
49.5
419
48
432
211
425
129
16
84.6
15.6
10.0
41
202
37.1
508
56
521
221
514
138
20
105.7
24.3
10.0
33
103
29.7
597
63
610
232
603
148
4
21.2
1.0
3.8
287
22707
260.9
241
48
302
434
270
241
8
42.5
3.9
7.5
143
2838
130.5
330
65
391
442
359
253
12
63.7
8.8
10.0
96
841
87.0
419
81
479
455
448
268
16
84.9
15.6
10.0
72
355
65.2
508
97
568
475
537
286
20
106.1
24.3
10.0
57
182
52.2
597
114
657
499
625
307
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
600m
AS
AA
.35
8
C
625LCF
37
Metal Bellows Correctedn
7/11/00
3:45 PM
Page 38
SINGLE EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106/A516-70/API-5L
50 lb. Series:
.375” WALL
150 lb. Series:
.375” WALL
300 lb. Series:
.5” WALL
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
150 lb. Series:
Customer to specify
300 lb. Series:
Customer to specify
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
26”
Effective
Area
585 in.2
50
26”
Effective
Area
589 in.2
150
26”
Effective
Area
591 in.2
300
28”
Effective
Area
675 in.2
50
28”
Effective
Area
678 in.2
150
28”
Effective
Area
681 in.2
38
300
26" AND 28" SIZE
* For available angular rotation, contact factory.
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
OAL
(In.)
WW
Weight
(Lbs.)
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
4
1.30
0.06
5.5
2664
242809
4326
9 1/2
67
7
252
8 1/4
159
8
2.60
0.22
10.0
1332
30351
2163
13
78
10 1/2
257
11 3/4
167
12
3.90
0.50
10.0
888
8993
1442
16 1/2
88
14
265
15 1/4
177
16
5.20
0.89
10.0
666
3794
1082
20
99
17 1/2
276
18 3/4
188
20
6.50
1.39
*
533
1942
865
23 1/2
110
21
291
22 1/4
200
4
0.83
0.04
3.5
9963
914195
16288
9 1/2
76
8
1.66
0.14
7.0
4981
114274
8144
13
94
12
2.49
0.32
10.0
3321
33859
5429
16 1/2
113
16
3.32
0.57
10.0
2491
14284
4072
20
132
20
4.15
0.88
10.0
1993
7314
3258
23 1/2
151
4
0.83
0.04
3.5
17418
1605607
28607
9 1/2
115
8
1.67
0.14
7.0
8709
200701
14303
13
154
12
2.50
0.32
10.0
5806
59467
9536
16 1/2
193
16
3.33
0.57
10.0
4354
25088
7152
20
232
20
4.17
0.89
10.0
3484
12845
5721
23 1/2
271
4
1.35
0.05
5.3
2672
281143
5009
9 1/2
72
7
282
8 1/4
177
8
2.70
0.21
10.0
1336
35143
2505
13
84
10 1/2
287
11 3/4
185
12
4.04
0.48
10.0
891
10413
1670
16 1/2
96
14
295
15 1/4
195
16
5.39
0.86
10.0
668
4393
1252
20
107
17 1/2
307
18 3/4
207
20
6.74
1.34
*
534
2249
1002
23 1/2
119
21
322
22 1/4
220
4
0.83
0.03
3.2
10748
1135669
20234
9 1/2
81
8
1.66
0.13
6.5
5374
141959
10117
13
101
12
2.49
0.30
9.7
3583
42062
6745
16 1/2
122
16
3.32
0.53
10.0
2687
17745
5059
20
142
20
4.14
0.82
10.0
2150
9085
4047
23 1/2
162
4
0.83
0.03
3.2
18793
1994117
35529
9 1/2
123
8
1.66
0.13
6.5
9396
249265
17764
13
165
12
2.50
0.30
9.7
6264
73856
11843
16 1/2
208
16
3.33
0.53
10.0
4698
31158
8882
20
250
20
4.16
0.82
10.0
3759
15953
7106
23 1/2
292
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
28
AG
WW
50
16
L, C, P4
304L
Metal Bellows Correctedn
7/11/00
3:45 PM
Page 39
SINGLE EXPANSION JOINTS – METAL
650MM AND 700MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm2) lutions
(mm)
650
Effective
Area
3771 cm2
3.5
650
Effective
Area
3797 cm2
10.5
650
Effective
Area
3815 cm2
21
700
Effective
Area
4354 cm2
3.5
700
Effective
Area
4372 cm2
10.5
700
Effective
Area
4391 cm2
21
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
OAL
(mm)
WW
Weight
(Kg)
FF/VV
OAL
Weight
(mm)
(Kg)
FW/VW
OAL
Weight
(mm)
(Kg)
4
33.0
1.4
5.5
48
4337
49.8
241
30
178
114
210
72
8
66.1
5.7
10.0
24
542
24.9
330
35
267
116
298
76
12
99.1
12.7
10.0
16
161
16.6
419
40
356
120
387
80
16
132.2
22.6
10.0
12
68
12.5
508
45
445
125
476
85
20
165.2
35.3
0 (.1) *
10
35
10.0
597
50
533
132
565
91
4
21.1
0.9
3.5
178
16331
187.7
241
34
8
42.2
3.6
7.0
89
2041
93.8
330
43
12
63.3
8.1
10.0
59
605
62.6
419
51
16
84.3
14.4
10.0
44
255
46.9
508
60
20
105.4
22.5
10.0
36
131
37.5
597
69
4
21.2
0.9
3.5
311
28682
329.6
241
52
8
42.3
3.6
7.0
156
3585
164.8
330
70
12
63.5
8.1
10.0
104
1062
109.9
419
88
16
84.7
14.4
10.0
78
448
82.4
508
105
20
105.8
22.5
10.0
62
229
65.9
597
123
4
34.2
1.4
5.3
48
5022
57.7
241
33
178
128
210
80
8
68.5
5.4
10.0
24
628
28.9
330
38
267
130
298
84
12
102.7
12.3
10.0
16
186
19.2
419
43
356
134
387
89
16
136.9
21.8
10.0
12
78
14.4
508
49
445
139
476
94
20
171.2
34.1
0 (.1) *
10
40
11.5
597
54
533
146
565
100
4
21.1
0.8
3.2
192
20287
233.1
241
37
8
42.1
3.3
6.5
96
2536
116.6
330
46
12
63.2
7.5
9.7
64
751
77.7
419
55
16
84.2
13.4
10.0
48
317
58.3
508
64
20
105.3
20.9
10.0
38
162
46.6
597
74
4
21.1
0.8
3.2
336
35622
409.3
241
56
8
42.3
3.3
6.5
168
4453
204.7
330
75
12
63.4
7.5
9.7
112
1319
136.4
419
94
16
84.5
13.4
10.0
84
557
102.3
508
113
20
105.6
20.9
10.0
67
285
81.9
597
132
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
700m
AG
WW
3.5
16
L, C, P4
304L
39
Metal Bellows Correctedn
7/11/00
3:45 PM
Page 40
SINGLE EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106/A516-70/API-5L
50 lb. Series:
.375” WALL
150 lb. Series:
.375” WALL
300 lb. Series:
.5” WALL
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
150 lb. Series:
Customer to specify
300 lb. Series:
Customer to specify
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
30”
Effective
Area
770 in.2
40
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
4
1.57
0.06
5.8
1659
199217
3549
9 1/2
75
7
301
8 1/4
188
8
3.15
0.23
10.0
830
24902
1775
13
85
10 1/2
306
11 3/4
196
12
4.72
0.53
10.0
553
7378
1183
16 1/2
96
14
313
15 1/4
204
16
6.30
0.94
10.0
415
3113
887
20
106
17 1/2
322
18 3/4
214
4
1.01
0.04
3.7
7837
955949
17032
9 1/2
90
8
2.02
0.15
7.3
3918
119494
8516
13
114
12
3.03
0.34
10.0
2612
35406
5677
16 1/2
138
16
4.03
0.60
10.0
1959
14937
4258
20
163
4
0.95
0.04
3.4
15674
1911898
34064
9 1/2
136
8
1.90
0.14
6.9
7837
238987
17032
13
184
12
2.85
0.32
10.0
5225
70811
11355
16 1/2
233
16
3.79
0.56
10.0
3918
29873
8516
20
281
4
1.57
0.06
5.4
1772
240826
4291
9 1/2
80
7
411
8 1/4
246
8
3.15
0.22
10.0
886
30103
2145
13
91
10 1/2
416
11 3/4
253
12
4.72
0.50
10.0
591
8919
1430
16 1/2
102
14
423
15 1/4
262
16
6.29
0.88
10.0
443
3763
1073
20
113
17 1/2
432
18 3/4
273
4
1.04
0.04
3.5
7886
1089703
19415
9 1/2
96
8
2.08
0.14
7.1
3943
136213
9708
13
122
12
3.12
0.33
10.0
2629
40359
6472
16 1/2
149
16
4.16
0.58
10.0
1971
17027
4854
20
175
4
0.98
0.03
3.3
15771
2179405
38830
9 1/2
145
8
1.96
0.14
6.7
7886
272426
19415
13
198
12
2.94
0.31
10.0
5257
80719
12943
16 1/2
251
16
3.91
0.54
10.0
3943
34053
9708
20
303
150
32”
Effective
Area
886 in.2
WW
Weight
(Lbs.)
50
32”
Effective
Area
886 in.2
OAL
(In.)
300
32”
Effective
Area
872 in.2
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
150
30”
Effective
Area
782 in.2
* For available angular rotation, contact factory.
50
30”
Effective
Area
782 in.2
30" AND 32" SIZE
300
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
30
AS
FW
50
8
HL, C
304
Metal Bellows Correctedn
7/11/00
3:46 PM
Page 41
SINGLE EXPANSION JOINTS – METAL
750MM AND 800MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm 2) lutions
(mm)
750
Effective
Area
4968 cm2
4
40.0
1.5
5.8
30
3559
40.9
241
34
178
137
210
85
8
80.0
6.0
10.0
15
445
20.4
330
39
267
139
298
89
12
120.0
13.4
10.0
10
132
13.6
419
43
356
142
387
93
16
160.0
23.8
10.0
7
56
10.2
508
48
445
146
476
97
4
25.6
0.9
3.7
140
17077
196.2
241
41
8
51.2
3.8
7.3
70
2135
98.1
330
52
12
76.9
8.5
10.0
47
632
65.4
419
63
16
102.5
15.2
10.0
35
267
49.1
508
74
4
24.1
0.9
3.4
280
34153
392.5
241
61
8
48.2
3.6
6.9
140
4269
196.2
330
83
12
72.3
8.0
10.0
93
1265
130.8
419
105
16
96.4
14.2
10.0
70
534
98.1
508
128
4
40.0
1.4
5.4
32
4302
49.4
241
36
178
187
210
111
8
79.9
5.6
10.0
16
538
24.7
330
41
267
188
298
115
12
119.9
12.6
10.0
11
159
16.5
419
46
356
192
387
119
16
159.8
22.4
10.0
8
67
12.4
508
51
445
196
476
124
4
26.4
0.9
3.5
141
19466
223.7
241
44
8
52.8
3.7
7.1
70
2433
111.8
330
55
12
79.2
8.3
10.0
47
721
74.6
419
67
16
105.7
14.7
10.0
35
304
55.9
508
79
4
24.9
0.9
3.3
282
38932
447.4
241
66
8
49.7
3.5
6.7
141
4867
223.7
330
90
12
74.6
7.8
10.0
94
1442
149.1
419
114
16
99.4
13.8
10.0
70
608
111.8
508
137
10.5
800
Effective
Area
5718 cm2
FW/VW
OAL
Weight
(mm)
(Kg)
3.5
800
Effective
Area
5718 cm2
FF/VV
OAL
Weight
(mm)
(Kg)
21
800
Effective
Area
5623 cm2
WW
Weight
(Kg)
10.5
750
Effective
Area
5048 cm2
OAL
(mm)
3.5
750
Effective
Area
5048 cm2
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
21
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
750m
AS
FW
3.5
8
HL, C
304
41
Metal Bellows Correctedn
7/11/00
3:46 PM
Page 42
SINGLE EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106/A516-70/API-5L
50 lb. Series:
.375” WALL
150 lb. Series:
.375” WALL
300 lb. Series:
.75” WALL
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
150 lb. Series:
Customer to specify
300 lb. Series:
Customer to specify
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
34”
Effective
Area
981 in.2
42
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
4
1.63
0.05
5.3
1756
268595
4786
9 1/2
85
7
431
8 1/4
258
8
3.25
0.21
10.0
878
33574
2393
13
97
10 1/2
436
11 3/4
266
12
4.88
0.48
10.0
585
9948
1595
16 1/2
109
14
443
15 1/4
276
16
6.50
0.86
10.0
439
4197
1196
20
121
17 1/2
453
18 3/4
287
4
1.04
0.03
3.3
8390
1301590
23190
9 1/2
102
8
2.08
0.14
6.7
4195
162699
11595
13
130
12
3.11
0.31
10.0
2797
48207
7730
16 1/2
158
16
4.15
0.54
10.0
2098
20337
5798
20
186
4
1.01
0.03
3.2
15824
2459101
43814
9 1/2
203
8
2.02
0.13
6.5
7912
307388
21907
13
260
12
3.03
0.30
9.7
5275
91078
14605
16 1/2
317
16
4.04
0.53
10.0
3956
38423
10953
20
374
4
1.62
0.05
5.0
1861
317827
5663
9 1/2
89
7
471
8 1/4
280
8
3.25
0.20
10.0
931
39728
2831
13
102
10 1/2
476
11 3/4
289
12
4.87
0.46
10.0
620
11771
1888
16 1/2
115
14
483
15 1/4
299
16
6.50
0.81
10.0
465
4966
1416
20
128
17 1/2
493
18 3/4
310
4
1.03
0.03
3.2
8895
1539297
27425
9 1/2
107
8
2.07
0.13
6.3
4447
192412
13713
13
137
12
3.10
0.29
9.5
2965
57011
9142
16 1/2
167
16
4.14
0.51
10.0
2224
24052
6856
20
196
4
1.01
0.03
3.1
16776
2907999
51811
9 1/2
214
8
2.01
0.12
6.1
8388
363500
25906
13
275
12
3.02
0.28
9.2
5592
107704
17270
16 1/2
335
16
4.03
0.50
10.0
4194
45437
12953
20
395
150
36”
Effective
Area
1112 in.2
WW
Weight
(Lbs.)
50
36”
Effective
Area
1110 in.2
OAL
(In.)
300
36”
Effective
Area
1095 in.2
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
150
34”
Effective
Area
997 in.2
* For available angular rotation, contact factory.
50
34”
Effective
Area
995 in.2
34" AND 36" SIZE
300
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
36
AT
WW
50
8
PT, RT
800
Metal Bellows Correctedn
7/11/00
3:46 PM
Page 43
SINGLE EXPANSION JOINTS – METAL
850MM AND 900MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm2) lutions
(mm)
850
Effective
Area
6330 cm2
4
41.3
1.4
5.3
31
4798
55.1
241
38
178
196
210
117
8
82.6
5.5
10.0
16
600
27.6
330
44
267
198
298
121
12
123.9
12.3
10.0
10
178
18.4
419
49
356
201
387
125
16
165.2
21.8
10.0
8
75
13.8
508
55
445
205
476
130
4
26.4
0.9
3.3
150
23251
267.2
241
46
8
52.7
3.5
6.7
75
2906
133.6
330
59
12
79.1
7.8
10.0
50
861
89.1
419
71
16
105.4
13.8
10.0
37
363
66.8
508
84
4
25.6
0.8
3.2
283
43929
504.8
241
92
8
51.2
3.4
6.5
141
5491
252.4
330
118
12
76.9
7.6
9.7
94
1627
168.3
419
144
16
102.5
13.4
10.0
71
686
126.2
508
169
4
41.3
1.3
5.0
33
5678
65.2
241
41
178
214
210
127
8
82.5
5.2
10.0
17
710
32.6
330
46
267
216
298
131
12
123.8
11.6
10.0
11
210
21.7
419
52
356
219
387
136
16
165.1
20.6
10.0
8
89
16.3
508
58
445
223
476
141
4
26.3
0.8
3.2
159
27497
316.0
241
49
8
52.6
3.3
6.3
79
3437
158.0
330
62
12
78.8
7.3
9.5
53
1018
105.3
419
76
16
105.1
13.0
10.0
40
430
79.0
508
89
4
25.6
0.8
3.1
300
51947
596.9
241
97
8
51.1
3.2
6.1
150
6493
298.5
330
125
12
76.7
7.1
9.2
100
1924
199.0
419
152
16
102.3
12.7
10.0
75
812
149.2
508
179
10.5
900
Effective
Area
7173 cm2
FW/VW
OAL
Weight
(mm)
(Kg)
3.5
900
Effective
Area
7161 cm2
FF/VV
OAL
Weight
(mm)
(Kg)
21
900
Effective
Area
7066 cm2
WW
Weight
(Kg)
10.5
850
Effective
Area
6413 cm2
OAL
(mm)
3.5
850
Effective
Area
6420 cm2
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
21
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
900m
AT
WW
3.5
8
PT, RT
800
43
Metal Bellows Correctedn
7/11/00
3:46 PM
Page 44
SINGLE EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106/A516-70/API-5L
50 lb. Series:
.375” WALL
150 lb. Series:
.375” WALL
300 lb. Series:
.75” WALL
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
150 lb. Series:
Customer to specify
300 lb. Series:
Customer to specify
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
38”
Effective
Area
1216 in.2
44
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
4
1.62
0.05
4.7
1966
372734
6641
9 1/2
94
7
501
8 1/4
298
8
3.25
0.19
9.5
983
46592
3320
13
108
10 1/2
506
11 3/4
307
12
4.87
0.43
10.0
655
13805
2214
16 1/2
121
14
513
15 1/4
317
16
6.49
0.77
10.0
492
5824
1660
20
135
17 1/2
523
18 3/4
329
4
1.03
0.03
3.0
9399 1804308
32147
9 1/2
113
8
2.06
0.12
6.0
4700
225538
16074
13
144
12
3.10
0.27
9.0
3133
66826
10716
16 1/2
175
16
4.13
0.49
10.0
2350
28192
8037
20
207
4
1.00
0.03
2.9
17728 3408435
60728
9 1/2
226
8
2.01
0.12
5.8
8864
426054
30364
13
289
12
3.01
0.27
8.7
5909
126238
20243
16 1/2
353
16
4.02
0.47
10.0
4432
53257
15182
20
416
4
1.62
0.05
4.5
2072
433626
7726
9 1/2
99
7
561
8 1/4
330
8
3.25
0.18
9.0
1036
54203
3863
13
113
10 1/2
566
11 3/4
339
12
4.87
0.41
10.0
691
16060
2575
16 1/2
127
14
573
15 1/4
350
16
6.49
0.73
10.0
518
6775
1931
20
142
17 1/2
583
18 3/4
362
4
1.03
0.03
2.8
9904 2098106
37382
9 1/2
119
8
2.06
0.12
5.7
4952
262263
18691
13
151
12
3.09
0.26
8.5
3301
77708
12461
16 1/2
184
16
4.12
0.46
10.0
2476
32783
9345
20
217
4
1.00
0.03
2.8
18680 3963210
70612
9 1/2
237
8
2.01
0.11
5.5
9340
495401
35306
13
304
12
3.01
0.25
8.3
6227
146786
23537
16 1/2
371
16
4.01
0.45
10.0
4670
61925
17653
20
438
150
40”
Effective
Area
1361 in.2
WW
Weight
(Lbs.)
50
40”
Effective
Area
1359 in.2
OAL
(In.)
300
40”
Effective
Area
1342 in.2
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
150
38”
Effective
Area
1233 in.2
* For available angular rotation, contact factory.
50
38”
Effective
Area
1231 in.2
38" AND 40" SIZE
300
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
38
AS
WW
150
16
L, C
825
Metal Bellows Correctedn
7/11/00
3:46 PM
Page 45
SINGLE EXPANSION JOINTS – METAL
950MM AND 1000MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm2) lutions
(mm)
950
Effective
Area
7843 cm2
4
41.2
1.2
4.7
35
6658
76.5
241
43
178
227
210
135
8
82.5
4.9
9.5
18
832
38.3
330
49
267
229
298
139
12
123.7
11.0
10.0
12
247
25.5
419
55
356
233
387
144
16
165.0
19.6
10.0
9
104
19.1
508
61
445
237
476
149
4
26.2
0.8
3.0
168
32232
370.4
241
51
8
52.4
3.1
6.0
84
4029
185.2
330
65
12
78.6
6.9
9.0
56
1194
123.5
419
80
16
104.8
12.4
10.0
42
504
92.6
508
94
4
25.5
0.8
2.9
317
60887
699.7
241
102
8
51.0
3.0
5.8
158
7611
349.8
330
131
12
76.6
6.8
8.7
106
2255
233.2
419
160
16
102.1
12.0
10.0
79
951
174.9
508
189
4
41.2
1.2
4.5
37
7746
89.0
241
45
178
255
210
150
8
82.4
4.7
9.0
19
968
44.5
330
51
267
257
298
154
12
123.6
10.5
10.0
12
287
29.7
419
58
356
260
387
159
16
164.9
18.6
10.0
9
121
22.3
508
64
445
264
476
164
4
26.2
0.7
2.8
177
37480
430.7
241
54
8
52.4
2.9
5.7
88
4685
215.3
330
69
12
78.5
6.6
8.5
59
1388
143.6
419
84
16
104.7
11.8
10.0
44
586
107.7
508
99
4
25.5
0.7
2.8
334
70797
813.5
241
107
8
51.0
2.9
5.5
167
8850
406.8
330
138
12
76.5
6.4
8.3
111
2622
271.2
419
168
16
102.0
11.4
10.0
83
1106
203.4
508
199
10.5
1000
Effective
Area
8779 cm2
FW/VW
OAL
Weight
(mm)
(Kg)
3.5
1000
Effective
Area
8766 cm2
FF/VV
OAL
Weight
(mm)
(Kg)
21
1000
Effective
Area
8681 cm2
WW
Weight
(Kg)
10.5
950
Effective
Area
7956 cm2
OAL
(mm)
3.5
950
Effective
Area
7943 cm2
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
21
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
950m
AS
WW
10.5
16
L, C
825
45
Metal Bellows Correctedn
7/11/00
3:46 PM
Page 46
SINGLE EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106/A516-70/API-5L
50 lb. Series:
.375” WALL
150 lb. Series:
.375” WALL
300 lb. Series:
.75” WALL
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
150 lb. Series:
Customer to specify
300 lb. Series:
Customer to specify
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
42”
Effective
Area
1476 in.2
46
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
4
1.62
0.04
4.3
2177
500811
8923
9 1/2
104
7
661
8 1/4
383
8
3.24
0.17
8.6
1089
62601
4461
13
119
10 1/2
666
11 3/4
392
12
4.86
0.39
10.0
726
18549
2974
16 1/2
133
14
673
15 1/4
403
16
6.47
0.70
10.0
544
7825
2231
20
148
17 1/2
683
18 3/4
416
4
1.03
0.03
2.7
10409 2422175
43156
9 1/2
124
8
2.06
0.11
5.4
5204
302772
21578
13
159
12
3.09
0.25
8.1
3470
89710
14385
16 1/2
193
16
4.12
0.44
10.0
2602
37846
10789
20
228
4
1.00
0.03
2.6
19633 4575124
81514
9 1/2
248
8
2.01
0.11
5.3
9816
571890
40757
13
319
12
3.01
0.24
7.9
6544
169449
27171
16 1/2
389
16
4.01
0.43
10.0
4908
71486
20379
20
459
4
1.61
0.04
4.1
2282
574600
10238
9 1/2
108
8
701
8 3/4
405
8
3.23
0.17
8.2
1141
71825
5119
13
124
11 1/2
706
12 1/4
415
12
4.84
0.37
10.0
761
21281
3413
16 1/2
140
15
713
15 3/4
426
16
6.46
0.66
10.0
571
8978
2559
20
155
18 1/2
723
19 1/4
439
4
1.61
0.04
3.9
2388
655302
11675
9 1/2
113
8
731
8 3/4
422
8
3.22
0.16
7.8
1194
81913
5838
13
129
11 1/2
736
12 1/4
433
12
4.84
0.36
10.0
796
24270
3892
16 1/2
146
15
743
15 3/4
444
16
6.45
0.64
10.0
597
10239
2919
20
162
18 1/2
753
19 1/4
457
4
1.61
0.04
3.7
2493
743225
13242
9 1/2
118
8 1/2
851
9
485
8
3.22
0.15
7.5
1246
92903
6621
13
135
12
856
12 1/2
495
12
4.83
0.34
10.0
831
27527
4414
16 1/2
152
15 1/2
863
16
507
16
6.44
0.61
10.0
623
11613
3310
20
169
19
873
19 1/2
521
50
48”
Effective
Area
1912 in.2
WW
Weight
(Lbs.)
50
46”
Effective
Area
1760 in.2
OAL
(In.)
300
44”
Effective
Area
1615 in.2
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
150
42”
Effective
Area
1495 in.2
* For available angular rotation, contact factory.
50
42”
Effective
Area
1493 in.2
42" TO 48" SIZE
50
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
48
AT
WW
50
8
L, C
316
Metal Bellows Correctedn
7/11/00
3:46 PM
Page 47
SINGLE EXPANSION JOINTS – METAL
1050MM TO 1200MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm2) lutions
(mm)
1050
Effective
Area
9519 cm2
4
41.1
1.1
4.3
39
8946
102.8
241
47
178
300
210
173
8
82.2
4.4
8.6
19
1118
51.4
330
54
267
302
298
178
12
123.3
10.0
10.0
13
331
34.3
419
61
356
305
387
183
16
164.5
17.7
10.0
10
140
25.7
508
67
445
310
476
188
4
26.2
0.7
2.7
186
43269
497.2
241
56
8
52.3
2.8
5.4
93
5409
248.6
330
72
12
78.5
6.3
8.1
62
1603
165.7
419
88
16
104.7
11.2
10.0
46
676
124.3
508
103
4
25.5
0.7
2.6
351
81728
939.2
241
113
8
51.0
2.7
5.3
175
10216
469.6
330
145
12
76.4
6.1
7.9
117
3027
313.1
419
176
16
101.9
10.9
10.0
88
1277
234.8
508
208
4
41.0
1.1
4.1
41
10264
117.9
241
49
203
318
222
184
8
82.0
4.2
8.2
20
1283
59.0
330
56
292
320
311
188
12
123.1
9.5
10.0
14
380
39.3
419
63
381
323
400
193
16
164.1
16.9
10.0
10
160
29.5
508
70
470
328
489
199
4
40.9
1.0
3.9
43
11706
134.5
241
51
203
332
222
191
8
81.9
4.0
7.8
21
1463
67.3
330
59
292
334
311
196
12
122.8
9.1
10.0
14
434
44.8
419
66
381
337
400
201
16
163.8
16.1
10.0
11
183
33.6
508
74
470
341
489
207
4
40.9
1.0
3.7
45
13277
152.6
241
53
216
386
229
220
8
81.8
3.9
7.5
22
1660
76.3
330
61
305
388
318
225
12
122.7
8.7
10.0
15
492
50.9
419
69
394
391
406
230
16
163.6
15.5
10.0
11
207
38.1
508
77
483
396
495
236
3.5
1200
Effective
Area
12337 cm2
FW/VW
OAL
Weight
(mm)
(Kg)
3.5
1150
Effective
Area
11357 cm2
FF/VV
OAL
Weight
(mm)
(Kg)
21
1100
Effective
Area
10418 cm2
WW
Weight
(Kg)
10.5
1050
Effective
Area
9643 cm2
OAL
(mm)
3.5
1050
Effective
Area
9630 cm2
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
3.5
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
1200m
AT
WW
3.5
8
L, C
316
47
Metal Bellows Correctedn
7/11/00
3:47 PM
Page 48
SINGLE EXPANSION JOINTS – METAL
50" TO 60" SIZE
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A516-70
25 lb. Series:
.375” WALL
50 lb. Series:
.375” WALL
FLANGES: ASTM A105/A36/A516-70
25 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
50 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
* For available angular rotation, contact factory.
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
50”
Effective
Area
2134 in.2
48
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
2
1.47
0.04
3.2
5341
1548020
31662
9 3/4
132
8 3/4
901
9 1/4
516
4
2.93
0.14
6.4
2671
193503
15831
13 1/2
155
12 1/2
904
13
530
6
4.40
0.32
9.7
1780
57334
10554
17 1/4
179
16 1/4
909
16 3/4
544
8
5.86
0.56
10.0
1335
24188
7915
21
203
20
915
20 1/2
559
10
7.33
0.88
10.0
1068
12384
6332
24 3/4
227
23 3/4
924
24 1/4
575
12
8.79
1.26
10.0
890
7167
5277
28 1/2
250
27 1/2
934
28
592
2
1.46
0.03
3.1
5559
1737218
35531
9 3/4
136
8 3/4
951
9 1/4
544
4
2.92
0.14
6.2
2780
217152
17766
13 1/2
161
12 1/2
954
13
557
6
4.39
0.30
9.3
1853
64341
11844
17 1/4
186
16 1/4
959
16 3/4
572
8
5.85
0.54
10.0
1390
27144
8883
21
211
20
965
20 1/2
588
10
7.31
0.84
10.0
1112
13898
7106
24 3/4
235
23 3/4
974
24 1/4
605
12
8.77
1.22
10.0
927
8043
5922
28 1/2
260
27 1/2
984
28
622
2
1.46
0.03
3.0
5777
1941233
39704
9 3/4
141
8 3/4
1001
9 1/4
571
4
2.92
0.13
6.0
2889
242654
19852
13 1/2
167
12 1/2
1004
13
585
6
4.38
0.29
8.9
1926
71898
13235
17 1/4
193
16 1/4
1009
16 3/4
601
8
5.83
0.52
10.0
1444
30332
9926
21
218
20
1015
20 1/2
617
10
7.29
0.81
10.0
1155
15530
7941
24 3/4
244
23 3/4
1024
24 1/4
634
12
8.75
1.17
10.0
963
8987
6617
28 1/2
270
27 1/2
1034
28
652
2
1.53
0.03
2.8
6432
2647763
54155
9 3/4
156
9 1/4
1281
9 1/2
719
4
3.05
0.12
5.6
3216
330970
27077
13 1/2
185
13
1284
13 1/4
734
6
4.58
0.28
8.5
2144
98065
18052
17 1/4
213
16 3/4
1289
17
751
8
6.11
0.49
10.0
1608
41371
13539
21
242
20 1/2
1295
20 3/4
768
10
7.64
0.77
10.0
1286
21182
10831
24 3/4
270
24 1/4
1304
24 1/2
787
12
9.16
1.11
10.0
1072
12258
9026
28 1/2
299
28
1314
28 1/4
806
50
60”
Effective
Area
3031 in.2
WW
Weight
(Lbs.)
50
54”
Effective
Area
2474 in.2
OAL
(In.)
50
52”
Effective
Area
2301 in.2
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
25
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
60
AS
WW
25
10
L, C, PT
321
Metal Bellows Correctedn
7/11/00
3:47 PM
Page 49
SINGLE EXPANSION JOINTS – METAL
1250MM TO 1500MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm2) lutions
(mm)
1250
Effective
Area
13767 cm2
FF/VV
OAL
Weight
(mm)
(Kg)
FW/VW
OAL
Weight
(mm)
(Kg)
2
37.2
0.9
3.2
95
27653
364.8
248
60
222
409
235
234
4
74.4
3.6
6.4
48
3457
182.4
343
70
318
410
330
240
6
111.6
8.0
9.7
32
1024
121.6
438
81
413
412
425
247
8
148.9
14.3
10.0
24
432
91.2
533
92
508
415
521
254
10
186.1
22.3
10.0
19
221
629
103
603
419
616
261
12
223.3
32.1
10.0
16
128
60.8
724
113
699
424
711
269
2
37.1
0.9
3.1
99
31033
409.4
248
62
222
431
235
247
4
74.3
3.4
6.2
50
3879
204.7
343
73
318
433
330
253
6
111.4
7.7
9.3
33
1149
136.5
438
84
413
435
425
260
8
148.5
13.7
10.0
25
485
102.3
533
95
508
438
521
267
10
185.7
21.4
10.0
20
248
81.9
629
107
603
442
616
274
12
222.8
30.9
10.0
17
144
68.2
724
118
699
446
711
282
2
37.1
0.8
3.0
103
34678
457.4
248
64
222
454
235
259
4
74.1
3.3
6.0
52
4335
228.7
343
76
318
455
330
266
6
111.2
7.4
8.9
34
1284
152.5
438
87
413
457
425
272
8
148.2
13.2
10.0
26
542
114.4
533
99
508
460
521
280
10
185.3
20.6
10.0
21
277
91.5
629
111
603
464
616
287
12
222.3
29.7
10.0
17
161
76.2
724
122
699
469
711
296
2
38.8
0.8
2.8
115
47299
623.9
248
71
235
581
241
326
4
77.6
3.1
5.6
57
5912
312.0
343
84
330
582
337
333
6
116.4
7.0
8.5
38
1752
208.0
438
97
425
584
432
341
8
155.2
12.5
10.0
29
739
156.0
533
110
521
587
527
349
10
193.9
19.5
10.0
23
378
124.8
629
123
616
591
622
357
12
232.7
28.1
10.0
19
219
104.0
724
135
711
596
718
366
3.5
1500
Effective
Area
19556 cm2
WW
Weight
(Kg)
3.5
1350
Effective
Area
15961 cm2
OAL
(mm)
3.5
1300
Effective
Area
14844 cm2
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
1.8
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
1500m
AS
WW
1.8
10
L, C, PT
321
49
Metal Bellows Correctedn
7/11/00
3:47 PM
Page 50
SINGLE EXPANSION JOINTS – METAL
66" TO 96" SIZE
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A516-70
25 lb. Series:
.375” WALL
FLANGES: ASTM A105/A36/A516-70
25 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
* For available angular rotation, contact factory.
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
66”
Effective
Area
3645 in.2
50
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
2
1.52
0.03
2.6
7086
3507747
71744
9 3/4
171
9 1/4
1481
9 1/2
826
4
3.04
0.11
5.1
3543
438468
35872
13 1/2
202
13
1484
13 1/4
843
6
4.56
0.25
7.7
2362
129917
23915
17 1/4
234
16 3/4
1489
17
861
8
6.07
0.45
10.0
1771
54809
17936
21
265
20 1/2
1495
20 3/4
880
10
7.59
0.70
10.0
1417
28062
14349
24 3/4
297
24 1/4
1504
24 1/2
900
12
9.11
1.00
10.0
1181
16240
11957
28 1/2
328
28
1514
28 1/4
921
2
1.51
0.03
2.3
7740
4536264
92780
9 3/4
186
9 1/4
1701
9 1/2
943
4
3.02
0.10
4.7
3870
567033
46390
13 1/2
220
13
1704
13 1/4
962
6
4.54
0.23
7.0
2580
168010
30927
17 1/4
254
16 3/4
1709
17
981
8
6.05
0.41
9.4
1935
70879
23195
21
289
20 1/2
1715
20 3/4
1002
10
7.56
0.64
10.0
1548
36290
18556
24 3/4
323
24 1/4
1724
24 1/2
1023
12
9.07
0.92
10.0
1290
21001
15463
28 1/2
357
28
1734
28 1/4
1046
2
1.50
0.02
2.0
9049
7159214 146428
9 3/4
216
9 3/4
2001
9 3/4
1108
4
3.00
0.09
4.0
4524
894902
73214
13 1/2
256
13 1/2
2004
13 1/2
1130
6
4.51
0.20
6.0
3016
265156
48809
17 1/4
295
17 1/4
2009
17 1/4
1152
8
6.01
0.35
8.0
2262
111863
36607
21
335
21
2015
21
1175
10
7.51
0.55
10.0
1810
57274
29286
24 3/4
375
24 3/4
2024
24 3/4
1200
12
9.01
0.78
10.0
1508
33145
24405
28 1/2
415
28 1/2
2034
28 1/2
1225
2
1.49
0.02
1.7
10357 10637239 217564
9 3/4
245
10 1/4
3301
10
1773
4
2.98
0.08
3.5
5179
13 1/2
291
14
3304
13 3/4
1797
6
4.47
0.17
5.2
3452
393972
72521
17 1/4
337
17 3/4
3309
17 1/2
1823
8
5.96
0.30
7.0
2589
166207
54391
21
382
21 1/2
3315
21 1/4
1849
10
7.45
0.47
8.7
2071
85098
43513
24 3/4
428
25 1/4
3324
25
1876
12
8.94
0.68
10.0
1726
49246
36261
28 1/2
473
29
3334
28 3/4
1904
25
96”
Effective
Area
7562 in.2
WW
Weight
(Lbs.)
25
84”
Effective
Area
5826 in.2
OAL
(In.)
25
72”
Effective
Area
4315 in.2
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
1329655 108782
25
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
96
AS
AA
5
4
HL, C
304
Metal Bellows Correctedn
7/11/00
3:47 PM
Page 51
SINGLE EXPANSION JOINTS – METAL
1650MM TO 2400MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm2) lutions
(mm)
1650
Effective
Area
23516 cm2
FF/VV
OAL
Weight
(mm)
(Kg)
FW/VW
OAL
Weight
(mm)
(Kg)
2
38.6
0.7
2.6
127
62661
826.6
248
78
235
672
241
375
4
77.1
2.8
5.1
63
7833
413.3
343
92
330
673
337
382
6
115.7
6.4
7.7
42
2321
275.5
438
106
425
675
432
391
8
154.3
11.3
10.0
32
979
206.6
533
120
521
678
527
399
10
192.8
17.7
10.0
25
501
165.3
629
134
616
682
622
408
12
231.4
25.5
10.0
21
290
137.8
724
149
711
687
718
418
2
38.4
0.6
2.3
138
81034
1068.9
248
84
235
771
241
428
4
76.8
2.6
4.7
69
10129
534.5
343
100
330
773
337
436
6
115.2
5.8
7.0
46
3001
356.3
438
115
425
775
432
445
8
153.7
10.4
9.4
35
1266
267.2
533
131
521
778
527
454
10
192.1
16.2
10.0
28
648
213.8
629
146
616
782
622
464
12
230.5
23.3
10.0
23
375
178.2
724
162
711
786
718
474
2
38.2
0.6
2.0
162
127890
1687.0
248
98
248
907
248
503
4
76.3
2.2
4.0
81
15986
843.5
343
116
343
909
343
512
6
114.5
5.0
6.0
54
4737
562.3
438
134
438
911
438
522
8
152.6
8.9
8.0
40
1998
421.8
533
152
533
914
533
533
10
190.8
13.8
10.0
32
1023
337.4
629
170
629
918
629
544
12
228.9
19.9
10.0
27
592
281.2
724
188
724
923
724
555
2
37.9
0.5
1.7
185
190020
2506.6
248
111
260
1497
254
804
4
75.7
1.9
3.5
93
23752
1253.3
343
132
356
1498
349
815
6
113.6
4.3
5.2
62
7038
835.5
438
153
451
1500
445
827
8
151.4
7.7
7.0
46
2969
626.7
533
173
546
1503
540
838
10
189.3
12.1
8.7
37
1520
501.3
629
194
641
1507
635
851
12
227.2
17.4
10.0
31
880
417.8
724
215
737
1512
730
863
1.8
2400
Effective
Area
48788 cm2
WW
Weight
(Kg)
1.8
2100
Effective
Area
37585 cm2
OAL
(mm)
1.8
1800
Effective
Area
27841 cm2
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
1.8
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
2400m
AS
AA
.35
4
HL, C
304
51
Metal Bellows Correctedn
7/11/00
3:47 PM
Page 52
SINGLE EXPANSION JOINTS – METAL
108" TO 144" SIZE
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated.
2. To combine axial, lateral movements, refer to page 20, step 5.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life refer to page 20, step 5 or
contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should always
be specified.
6. If unit is flanged, see page 16 for maximum flange pressure ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A516-70
25 lb. Series:
.375” WALL
FLANGES: ASTM A105/A36/A516-70
25 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
* For available angular rotation, contact factory.
Nominal
No. of
Diameter Pressure Convo(In.)
(psig) lutions
108”
Effective
Area
9525 in.2
52
0.02
1.5
11666 15090967 308656
9 3/4
275
4
2.98
0.07
3.1
5833
1886371 154328
13 1/2
326
6
4.47
0.15
4.6
3889
558925 102885
17 1/4
378
8
5.95
0.27
6.2
2916
235796
77164
21
429
10
7.44
0.42
7.7
2333
120728
61731
24 3/4
480
12
8.93
0.61
9.3
1944
69866
51443
28 1/2
532
2
1.49
0.02
1.4
12975 20641027 422172
9 3/4
305
4
2.97
0.06
2.8
6487
2580128 211086
13 1/2
362
6
4.46
0.14
4.2
4325
764482 140724
17 1/4
419
8
5.95
0.24
5.6
3244
322516 105543
21
476
10
7.43
0.38
7.0
2595
165128
84434
24 3/4
533
12
8.92
0.55
8.4
2162
95560
70362
28 1/2
590
2
1.48
0.01
1.3
14283 27408045 560578
9 3/4
335
4
2.97
0.06
2.5
7142
3426006 280289
13 1/2
397
6
4.45
0.12
3.8
4761
1015113 186859
17 1/4
460
8
5.94
0.22
5.1
3571
428251 140145
21
523
10
7.42
0.35
6.3
2857
219264 112116
24 3/4
585
12
8.91
0.50
7.6
2381
126889
93430
28 1/2
648
2
1.48
0.01
1.2
15592 35512650 726342
9 3/4
364
4
2.96
0.05
2.3
7796
4439081 363171
13 1/2
433
6
4.44
0.11
3.5
5197
1315283 242114
17 1/4
501
8
5.92
0.20
4.6
3898
554885 181586
21
569
10
7.40
0.32
5.8
3118
284101 145268
24 3/4
638
12
8.88
0.46
7.0
2599
164410 121057
28 1/2
706
FF/VV
OAL
Weight
(In.)
(Lbs.)
FW/VW
OAL
Weight
(In.)
(Lbs.)
25
144”
Effective
Area
16770 in.2
1.49
WW
Weight
(Lbs.)
25
132”
Effective
Area
14129 in.2
2
OAL
(In.)
25
120”
Effective
Area
11714 in.2
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(In.)
(In.)
(Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg)
25
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
English
144
AT
WW
25
8
L, C
600
Metal Bellows Correctedn
7/11/00
3:47 PM
Page 53
SINGLE EXPANSION JOINTS – METAL
2700MM TO 3600MM SIZE
For information on
Plate Flanges (PP) and Angle Flanges (AA),
see pages 17 and 18.
METRIC
Nominal
No. of
Diameter Pressure Convo(Kg/Cm2) lutions
(mm)
2700
Effective
Area
61451 cm2
2
37.8
0.4
1.5
208
269580
3556.1
248
125
4
75.6
1.7
3.1
104
33697
1778.1
343
148
6
113.4
3.9
4.6
69
9984
1185.4
438
171
8
151.2
6.9
6.2
52
4212
889.0
533
195
10
189.1
10.7
7.7
42
2157
711.2
629
218
12
226.9
15.5
9.3
35
1248
592.7
724
241
2
37.8
0.4
1.4
232
368724
4864.0
248
138
4
75.5
1.5
2.8
116
46091
2432.0
343
164
6
113.3
3.5
4.2
77
13656
1621.3
438
190
8
151.0
6.2
5.6
58
5761
1216.0
533
216
10
188.8
9.7
7.0
46
2950
972.8
629
242
12
226.6
13.9
8.4
39
1707
810.7
724
267
2
37.7
0.4
1.3
255
489608
6458.6
248
152
4
75.4
1.4
2.5
128
61201
3229.3
343
180
6
113.2
3.2
3.8
85
18134
2152.9
438
209
8
150.9
5.6
5.1
64
7650
1614.6
533
237
10
188.6
8.8
6.3
51
3917
1291.7
629
265
12
226.3
12.7
7.6
43
2267
1076.4
724
294
2
37.6
0.3
1.2
279
634385
8368.4
248
165
4
75.2
1.3
2.3
139
79298
4184.2
343
196
6
112.8
2.9
3.5
93
23496
2789.5
438
227
8
150.4
5.1
4.6
70
9912
2092.1
533
258
10
188.0
8.0
5.8
56
5075
1673.7
629
289
12
225.6
11.6
7.0
46
2937
1394.7
724
320
FF/VV
OAL
Weight
(mm)
(Kg)
FW/VW
OAL
Weight
(mm)
(Kg)
1.8
3600
Effective
Area
108195 cm2
WW
Weight
(Kg)
1.8
3300
Effective
Area
91154 cm2
OAL
(mm)
1.8
3000
Effective
Area
75573 cm2
Non-Concurrent
Axial
Lateral Angular
Axial
Lateral Angular Spring Rate Spring Rate Spring Rate
(mm)
(mm)
(Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg)
1.8
PART NUMBER EXAMPLE
NOM I.D.
STYLE
ENDS
PRESSURE
NO. CONS
ACCESSORIES
BELLOWS MATERIAL
Metric
3600m
AT
WW
1.8
8
L, C
600
53
Metal Bellows Correctedn
7/11/00
3:49 PM
Page 54
-––[HOW TO SPECIFY A
SPECIAL
NOTE
If a non-standard flange
rating is required or a
non-standard weld end
thickness is required or if
the fittings are nonstandard materials, those
preferences must be
stated along with the part
number.
STEP
2
Identify the style (AU for Dual
unrestrained, AUT for Dual Tied,
AUH for Dual Hinged, and AUG
for Dual Gimbal) using the illustrations at
the top of each data page.
STEP
1
Universal expansion joints are specified
with a part number that starting with
the nominal pipe size. If the part is
metric, the pipe size should have an “M” suffix
so that all units are in metric(millimeters and
bar). Go the data page that shows the size
required for a universal expansion joint.
See applications descriptions on
pages 10 to 13.
tion
configura
the piping
spool. This
forces in
by a pipe
and angular thrust
separated
can accept
extension no pressure
the expansion joint
two bellows
ion and
a
which produce
consist of
by using
the singles,
thrust, the
are devices and like
to axial compress
on Joints
thrust g the pressure
addition on Joints
thrust is created
ts, in
l AU Expansi
d Expansi to resist pressure
The balancing
to eliminatin
Universa
Balance
lateral movemen
restraintsIn addition
thrust. movements.
dates large Pressure
have noanchors.
pressure
and angular
joints
accommo
the main
g to handle
anchorinextension, lateral
the
system on
. These expansion
separate
bellows in
ion, axial
deflection
or double
must provide
axial compress
the
of a single
piping designer
length
bellows.
rods attach
can consist
balancing
with overall
elbow. Tie
not
the tie rods
joints which
have one
A
resist the
AS CATIO
joints do
side of the
APPLI
a single bellows pressure thrust.
guiding to
are expansion
Under pressure bellows
on Joints
a single
on the back
AH have
These expansion anchoring and
date
d Elbows
is feasible,
flow bellows.
equal area
Joints
Single Expansi accommodated.
Balance
guiding
the balancing
to accommo
end of the
bellows of
plane.
g and on
with separate
Expansi
the
Pressure
designed
t can be
es in service,
anchorin
Hinged
t in a single
the system
However,
and a balancing bellows to the outboard
hardware
proper
movemen
compress
forces.
provide
and
movemen
hinge
section,
by
must
flow
angular
flow bellows
balancing
pressure thrust
ts are involved
t. A pressure
piping designer
n. restrained
joint allows
force. If the
end of the
anchors to
equipmen
ts and
outboard
thermal movemen
al installatio
pressure thrust
the adjacent
hinged expansion
on the adjacent
Where small
with the
exposing
most economic
, lateral movemen
imposed
are loaded
joint is the
SAL AU
amount without movements are
axial extension
overall length
ion,
UNIVER
same
with
expansion
two
the
spool
AH
extends
with bellows
axial compress
by a pipe
Joints contain
HINGED
onassociated
to can accept
be
forces
joint
Expansi
bellows separated
designed
spring
joint can
expansion
tie rods
have two
l Tied, AUT
and type
expansion
A
elbow
on Joints
Universa
rod
expansion
pipe spool
universal
by abalanced
pressure thrust. in
motion.
t. A two tie
t only. A
AUH Expansi
force. These
thrustangular
to contain
ts
equipmen
movemen
l Hinged
bellows separatedthe pressure
designed
movemen
adjacent
very limited
date lateral
Universa
hardware
forces on
large lateral
to accommo
by hinge
contain pressure
designed
joint accepts
force to minimize
restrained
generally
expansion
plane.
lateral spring
forces.
joints are
as a
very low
in a single
hinged universal very low spring
and contract
to have a
deflection
of
with
designed
angular
do not expand
of the length
a single plane
also accept
res and, therefore,the thermal expansion
AS
design can
design must
RATINED
ambient temperatu pipe. As a result,
t. The bellows
UNREST
at or near
the
movemen
SINGLE
are usually
as an axial
media within
t.
re of the
The tie rods
into the bellows
lateral movemen
is forced
of the temperatu
the specified
function
end plates
AUH
as well as
the tie rod
SAL HINGED
pipe between
thermal expansion
the adjacent
on
UNIVER
axial
loads
date this
in
ts areaccommo
low reaction
the movemen
ts with very
systems if
large movemen
hot piping
date very
diameter
the
can accommo
n for large
to accept
ge system
applicatio
l) bellows
A three-hin
a very attractive
double (universa
t. This is
by tie rods
single or
bellows with
hardware
equipmen
is restrained
consist of
that
can and gimbal
ts. An oversize
chamber
on Joints
rods
plane.
overall length
tie
bellows
the
movemen
the
Expansi
operates
the same
d
except
annular pressure and contain the
and lateral
have a single
Balance
offset so that
joint hardware
create an
one bellows,
angular
ts in
Pressure
for lateral
on Joints
ion, extension
is used to
also have
In-Line
can accept
designed
gimbal expansion angular movemen
compress
bellows elements
AG Expansi
pipe runs
on Joints
flow bellows
is usually
date
thrust. The
tie rod design
Gimbal A twopressure
to link the
induced axial
AT Expansi
area of the
used in straight that cannot
A tied single
piping
to accommo
AUT
rods are used
times the
t
typically
thrust force.to resist
Tied Single
drive shaft
SAL TIED
force. Tie
pressure thrust.
ately two
joints are
equipmen
the pressure designed
UNIVER
joint on a
approxim
to contain
to rotating
pressure thrust balanced expansion
loaded with
designed
or adjacent
like the universal
a balancing
pressure
engaged and
produces
thrust resistant)
remain fully
force. In-Line
plane.
any plane.
(non pressure
in a single
pressure thrust
iate anchors
the two
deflection
that
on
loads.
intermed
weight
applied
s except
between
AG
excessive
universal
joint to
large externally
GIMBAL
that can exert
system such
to the hinged
the expansion
operate with
a support
center spool
ability of
are similar
the
ent is the
lateral loads,
on Joints
a very heavy
weight of
arrangem
joint has
the dead
from excessive
d AUG Expansiadvantage of this
expansion
to support
elements
l Gimbale
The
elements
s a universal
the bellows
Universa
l bellows
gimbal type.
ent angular
Sometime
To protect
individua
joints are
elements.
ts and independ
across the
expansion
the bellows
be installed
hardware
lateral movemen
hinge can
by hinge
accept large
single
as a slotted
plane.
length restrained movement in a
ts in any
with overall
movemen
angular
center spool.
a single bellows
joint allows
AH have
hinged expansion
on Joints
11
thrust. A
Expansi
AT
Hinged
date pressure
TIED SINGLE
to accommo
designed
plane.
AUG
SAL GIMBAL
UNIVER
low reaction
ts with very
systems
large movemen
hot piping
date very
diameter
can accommo
n for large
and a hinge
applicatio
of two gimbals
a very attractive
consisting
t. This is
A system
equipmen
a single plane.
in
not
adjacent
and
the
loads on
ts are complex
movemen
10
even if the
angular
, lateral and
TIONS]–-–
thrust. The
ion) and extension
INUED
-––[ APPLICA
internal pressure
(CONTcompress
NS
bellows. Axial
restrain the
pressure thrust.
STEP 5 EXAMPLE
A 12” - 150 PSIG expansion joint is
required to accept 1” of axial compression
and 2.5” of lateral offset. The 150 PSIG
catalog part with 36” of live length has a
catalog rated lateral offset of 3.87” and
catalog rated axial movement of 2.03”.
The example would use up 2.5/3.87 or
65% of the available catalog lateral
movement and 1/2.03 or 49% of the
available catalog axial movement or 65%
+ 49% = 114% of the rated movement.
That is unacceptable. Going to a 48” live
length the calculation becomes 2.5/5.58
or 45% of the catalog lateral movement
and 1/2.03 or 49% of the available catalog
axial movement or 45%+ 49% = 94% of
the rated movement. That works because
the total is less than 100%. Therefore, the
number 48 goes in the part number.
12
Nominal
Pipe Size
Style
End
Fittings
English
24
AUT
FF
Metric
600 m
AUT
FF
STEP
5
Select the Live Length based on movement capability and/or spring rate. The live
length is the distance from the outboard end of one bellows element to the outboard
end of the second bellows element. The length of end fittings are added to this
dimension to determine the assembly overall length. Selection of live length is an iterative
process. Working with the movement data for the size and pressure class required, compare the
movements required with the movements available for a given live length. An acceptable design
satisfies the following equation.
MODIFY SPRING RATE
Required Axial Movement + Required Lateral Movement + Required Angular Movement < 1
Catalog Rated Axial
Catalog Rated Lateral
Catalog Rated Angular
MODIFY CYCLE LIFE
The catalog movements are based on a cycle life of 2000 using the Expansion Joint Manufacturer
Association’s calculation method. If a higher cycle life is required, the available catalog movements
should be reduced by the following amount before the above calculation is performed.
Desired Cycle Life
Catalog Movement Reduction Factor
2000
1
3000
.905
5000
.801
7000
.741
10000
.683
MODIFY CYCLE LIFE EXAMPLE
JOINTS
EXPANSION
UNIVERSAL
Style
SIZE
2" TO 4" any one
for
7th edition
– METAL life is 2000 cycles per EJMA
54.
JOINTS
1. Rated cycle tabulated.
, refer to page
axial
EXPANSION N
movement
) axial, lateral movements is 50% of tabulated
RUCTIObellows(CONTINUED
UNIVERSAL
2. To combineaxial extension movement
factory.
OF CONST
alternateNS
contact the
3. Maximum
CATIO
To specify
bellows
or cycle life, maximum bellows
MATERIALS A240 T304.
APPLI
value.
page 19.
a
SIZE
100MM
50MM TO
ion
End Connect
TIONS]–-–
INUED)
-––[ APPLICA
NS (CONT
two
the 368
large
spool
33
Axial
0.051
by hinge Lateral joint accepts
AH
48” LL
extends
3
207
with bellows
axial compress
by a pipe18
Joints contain
0.096
36” LL
4
HINGED
on
153
(In.)restrained
associated
to can accept
separated10.5
expansion
be
14.48
0.242
1
0.006
forces
joint
24” LL
Expansi
99
bellowsEffective
designed
forces.
7
spring
AUT
8.13
joint can
0.02
95
18” LL
expansion
72
tie rods
Axialhinged universal
have two
l Tied,
low spring 6.02
type
and
expansion
A
102
0.037
12” LL
44
0.1
Area
spool
elbow
368
on Joints
Universa
rod
with very
3.9
29 expansion
pipe
universal
0.088
2
(Lbs./In.)
14
0.3
by abalanced
3
207
pressure thrust.37 cm
motion.
2.84
t. A two tie
t only. A
0.166
AUH Expansi
force. These
a single plane
4
0.6
153
angular
thrust
to contain
ts in
1.79
equipmen
movemen
14.48
0.419
1
l Hinged
0.002
bellows99separated
1.5
21
limited
designed
movemen
12
0.96
very
8.13
the pressure
date lateral
on adjacent
95
3
Universa
0.006
72
hardware
forces
pressure
6.02
large lateral
102
7
0.011
45
to accommo
0.2
368
by hinge
contain
50
3.9
29 to minimize
0.027
designed
199
32
0.7
joint accepts 3
207
restrained
2.84
0.05
generally
spring force
4
1.2
153
1.79
plane.
lateral0.008
14.48expansion
0.127
forces.
joints are
2.9
as a
99
3.5
1 5/16
0.7
2.5
8.13universal
in a single
a very low
95
5
0.024
hinged
low spring
72
and contract
to have
6.02
deflection
102
0.044
of
14
with
45
0.4 very
368
designed
3.9
38
150
angular
0.105
do not expand
389
23
1.1 plane
single
207
of the length
Effective
3 3/4
2.84
0.197
also accept
4
2.1 a AUH
153
1.75
HINGED
res and, therefore,the thermal expansion
0.497
Area
5
AS14.48
0.015
design can
99
1 1/8
SAL
10.5
design must
2
0.54
9.8
Effective
the adjacent
8.13
temperatu
9UNIVER
0.047
72
a result,
5.7 in.
loads on
6.02 RATINED
As 114
102
t. The bellows
0.086
23
Area
43
0.1
364
or near ambient
3.9 UNREST
30 the pipe.
300
at 203
ts are in
2
movemen
0.205
SINGLE
low reaction
673
16
0.3
axial
within
usually
very
3 3/4 the movemen
cm
2.84
an
54
are
0.384
as
with
4
media
0.6
149
rods
1.79
14.48 ts 1 1/8
0.968
re of the0.006
The tie 96
1.5
the bellows 114 lateral movement.
systems if
21.1
1.26
8.13 movemen
19.2
large
3
temperatu0.02
69
forced into
hot piping
of the0.037
6.02 very
date
102
7
42
plates is
0.4
diameter
the specified
363
function
50
3.9
the
accommo
0.09
140
AUH
35
1.4 large
as30well as
tie rod end
198
n for
3 3/4
2.84 can
the143
to accept
0.173
system
2.5
applicatio
expansion
1.79ge
SAL4 HINGED
l) bellows
adjacent
14.48
0.458
0.029
pipe between
5.9
88
1 1/2
3.5
attractive
A three-hin
UNIVER
0.89
(universa
5.2 loads on the
axial thermal
8.13
very
a
0.093
114
11
this
61
is
date 0.171
or double
in
6.02
102
t. This
28
35
0.8
ts areaccommo
315
low reaction
of single43
bellows with
3.9
150
0.416
equipmen
546
18 the movemen
2.6
171 consist
Effective
that
4 1/2 and gimbal hardware
ts with very
if
0.801
4
4.8
ts. An oversize
124on Joints
chamber
plane. 2.84
Area
2.12
14.35
0.035
11
movemen
76 Expansi
pressure
large movemen
operates
10.5 systems
1 3/16 a single bellows
the same1.69
2
8
Effective
0.63
the
24.3
hot piping
0.113
133
22
53Balanced
hardwarediameter
date very
and lateral
have
an annular
8.3 in.
5.88
joint for
102
0.208
and contain
54
Area
30
0.3
the
accommo
large
extension
364 to create
ts in
Pressure
on Joints
32
300
can
3.77
ion,
2
used
n
expansion
elements
0.506
is
16
1.1
1074
to accept
In-Line
203
1/2
Expansi
movemen 80 cm
system
4
2.71
0.974 compress
pipe runs
4 applicatio
the bellows
2.1AG three-hingethrust. The gimbal
l) bellows
axial
149 flow bellows
1.65
date angular
14.31 a1very
2.577
A
5Gimbal
0.008 to link
(universa
in straight
3/16 attractive
96area of the
21
pressure
30piping induced
used 133
1.38
is
0.024
to accommo
10
or double
rods are used
69times the
to resist 7.79
t. This
by tie rods
t that cannot
typically
5.62
102
26
of single
drive shaft
bellows with
42ately two
force. Tie
353joints are
hardware 0.109 thrust0.045
equipmen
restrained
equipmen
on a 1.6
50
32
3.47designed
that
joint
294
38approxim
gimbal
5.2
192
length is
can
4 1/2
expansion
ts. An oversize
to rotatingon Joints consist
2.41
0.21 pressure
chamber
rods
plane.12.4
universal
4
9.6
139
bellows and0.557a balancing
the overall
movemen
the tie
1.36
operates
the same
0.035 or adjacentd Expansi
23like the
86pressure balanced
3.5
1 11/16
5produces
annular pressure and contain the
0.72
6.75
and lateral
have a single
0.113 resistant) Balance
offset so that
133
45
bellows, except for lateral
59 In-Line
joint hardware
thrust
create an
4.87
force.
plane.
102 extension
ts in
Pressure
0.208
on Joints
2 have one
119
34
ion,
expansion
348
accept angular
is used to
44
150
3.01any
In-Line
can
movemen anchors
designed
0.506 (non pressure
20 angularthrust
6.3 Joints also
1359
bellows elements
Effective
190
1/4 Expansi
The gimbal
pipe runs
design
5AG
on
2.08
axial compress
is usually
0.974
iate
4
the two
the flow bellows used to link the
datepressure
tie rod
Gimbal
137
Expansi
thatthrust.
induced
1.18
Area
14.35
2.577
AT 11.7
0.026
28
pressure
used in straight that cannot
are
A tied single
84
1 1/4
the area of
piping
except
10.5
2
applied loads.
AUT
stwo
Effective
8
force.to A
23between intermed 59
resist
0.62
thrust.
t
to to accommo
typically
152 Tie rods
thrust
AG55Tied Single
two times
12.4 in.
universal
drive
joint shaft
SAL TIED0.084 ately364
force.
5.88 pressure
designed
102
Area
joints are
equipmen
large externally
144
33
GIMBAL
thrust
the pressure
UNIVER 0.156
joint on a
2
33
300
3.77
approxim
to contain
to the hinged
0.379
with0.4
expansion
to rotating
20operate with
1.4
1678
pressure
of the expansion
203
5 1/4
103 cm
2.71designed
the universal
0.729
are similar
2.5 and loaded
or adjacent
like4ability
149
a balancing
the
1.65
13.88
1.928
pressure balanced
0.02
engaged
1/4 is
6.1
96
21
on Joints
1 ent
produces
1.5
7.56
17.7
0.05
thrust resistant)
arrangem
152
12remain fully
Expansi
69
force. In-Line 102 pressure
5.46 plane.e of this
any plane.
0.09
thrust364
d AUG
31
2
42
single
(non
50
33
3.37 in aThe
advantag 6.3
0.22
pressure
278
30
l Gimbale
203
5 1/4
iate anchors
the
2.33deflection
0.43 two
type.
that
4
on
Universa
loads.
angular
11.7
149
intermed
gimbal
ent
1.32
1.14
weight
13.71
0.04
applied
s except
28
92
3.5 universal
between
to
joints are55
0.79
8.4
AG 1 3/4
7.46
excessive
0.11
externally 102
joint
152
64
ts and independ
expansion
5.39
GIMBAL1.5
can exert
0.21
with large
144
36
movemen
system such
300
to the hinged
48
150
3.33
of the expansion
spool that
0.51
operate
lateral2.3
Effective
4.7
1285
6
163
a support
ability 24
are similar
0.97
the
4
8.7
heavy center
accept large
118
ent is the
Area
lateral loads,
1.31
on Joints
plane.
2.58
weight of
14.35
0.06 has a very
21
73
2
10.5
1 5/16
Effective
arrangem
8
excessive
0.77
ts in any 41
joint
18.1
the dead
0.19
from MAT.
50
15.9 in.
ALT. BELLOWS
d AUG Expansiadvantage of this
movemen108
5.88
expansion
Area
0.36
to support
S.
29
0.9
Gimbale
2
300
3.77
The
0.87 s a universal
ACCESSORIE
bellows elements l321
989
19
2.8 l
6
130 cm
bellows elements
2.71
1.68 Sometime
protect the C
gimbal type. 4
ent angular
LENGTH
5.2 Universa
1.65
individua
4.45
OVERALL To
14.35are 1 5/16
joints
13
21
57
8
1.17
ts and independ
across the
31.3
PRESSURE elements.
24
1523
5.86 expansion
ENDS the bellows
be installed
64
2 movemen
hardware
lateral
50
3.62
STYLE
hinge can
10.5
472
6.3large
by hinge
6
2.51
NOM I.D.
EE
4
12 accept
as a slotted
t in a single
1.42
any plane.
13
AUT
length restrained movemen
in11.8
28
1 7/8
0.96
PART NUMBER
6.42 ts
100m
55
with overall
angular
center spool.
4.64 movemen
144
EXAMPLE
3.4
AUG 11
150
2.86
a single bellows
joint allows
MAT.
Effective
1015
1.98
AH have
ALT. BELLOWS
20
SAL GIMBAL
Area
S
hinged expansion
1.12
on Joints
UNIVER 49
2
11
ACCESSORIE
321
thrust. A
0.76
Expansi
94
20.1 in.
low reaction
Hinged
LENGTHAT
date pressure
249
SINGLE
C
OVERALL
ts with very
300
TIED
1754
to accommo
systems
PRESSURE
60”
large movemen
designed
ENDS
hot piping
date very
STYLE
diameter
150
accommo
NOM I.D.
EE
n for large
plane.
AUG
a hinge can
AUT
and
applicatio
NUMBER
GIMBAL
4
PART
of two gimbals
a very attractive UNIVERSAL
EXAMPLE
consisting
t. This is
50
Nominal
Size
(In.)
Press.
(psig)
2”
65
2.5”
80
3”
90
3.5”
100
4”
low reaction
ts with very
systems
large movemen
hot piping
date very
diameter
can accommo
n for large
and a hinge
applicatio
of two gimbals
a very attractive
consisting
t. This is
A system
equipmen
a single plane.
and not in
the adjacent
loads on
ts are complex
movemen
even if the
A system
equipmen
a single plane.
and not in
the adjacent
loads on
ts are complex
movemen
even if the
56
12
10
12
54
– METAL
in the piping
thrust forces
accept
no pressure
joint can
a
which produce
the expansion
by using
Flange
thrust,
are devices
F Forged
End
pressure
thrust is created
Weld
the
on Joints
gW
d Expansi
tion
to eliminatin
ts. The balancing
Balance AUT
configura
addition
Pressure
Tied In
in the piping
spool. This
angular movemen
anchors.
angular thrust forces
by a pipe
the mainUniversal
, lateral and
and
separated
can accept
system on
extension
no pressure
in the
producesingles,
bellows
the expansion joint
ion, axial
two bellows
ion and extension
a
double
the
or compress
consist of
by using
devices which
axial compress
single
to axial
and like the thrust,
of a on
on Joints
Joints are
thrust the
addition
thrust is created
bellows.
rods attach
in Expansi
g the pressure
E Elbow Tie
ts, consist
l AU Expansi
which can
balancing
d
elbow.
resist pressure
movemen
to eliminatin
the tie rods ts. The balancing
joints
Universa
Balance End of the to
lateral
AUD
Universal
)
(Unrestrained
length
with overall
A
restraintsIn addition
pressure
thrust. movemen
V Vanstone
large Pressure
expansion
thrust.
noside
back
upon a single
ASTM
Refer to
Under
dates
greater movements
have
pressure
anchors.
on the
are based
and angular bellows
AH have temperature should
joints
Elbows are
area
BELLOWS: add to part number.
bellows.
handle
date pressure
d accommo
4. To obtain
ratings
the main
g to
Joints
, lateral
of equal
angular
(mm)
pressure
on
Balance AUG
of the flow
the balancing
material,
Actual operating to accommo
the
system on
Gimal
end anchorin
extension
bellows
. These expansion
plane.
end Fitting
5. Catalog
Expansi
the
, lateral and
A53/A106 40
Univerval
separate
designed
of 800°F.
bellows in
outboard
ion, axial
Length ofes in service,
deflection
The Pressure
Hinged
assembly OAL
t in a single
However,
flange pressure
ch.
provide
to the
and a balancing
PIPE: ASTMSeries:
hardware for maximum
temperature
compress
compress
or double
must
“LL” to obtain thrust forces.
ion and extension
AUH thrust.
movemen
bellows
specified.
bybehinge
pressure
the
50 lb.
designer
(mm) axial flow bellows Add to
flow section,
of a single
Sch. 40
page 16angularAxial compress
always
E
balancing
seeallows
piping
the
pressure
length
restrained
the internal Universal Hingedthrust.
of the
t. A pressure can consist
Tie rods attach
Lateral Movementforce. Ifbalancing bellows.
W
joint
overall
150 lb. Series:
Sch. 40
anchorsFto
unit is flanged,
with end
not restrain
one bellows. working pressure.
thrust
the pressure
equipmenjoints which ts and of the elbow.
6. Ifexpansion
the tie rods
outboard
Rate (Kg/mm) the adjacent
A
LL
bellows
AS have 1 1/2 x maximum joints do
to resistMETRIC
side
300 lb. Series: A105/A36/A516-70
hinged
the pressure
the adjacent
ratings.
a single Axial
LL 2133 mm
Joints test
Lateral Spring
withthrust.
are expansion
Under pressure bellows
exposing
B16.5 R.F.S.O.
on
a single
pressure:
, lateral movemen
on the back
ASTM
1219 mm are imposed on
pressure
g and guiding
page 68.
loaded
AH have
76
Theseonexpansion
without
date
feasible,
d Elbows
150 lb. ANSI B16.5 R.F.S.O.
length
extension
is
FLANGES: Series:
ts
anchorin
914 mm LL
flow bellows.
Joints
dated.
(mm) are
values are
102
of equal area
amount
overall
Single Expansi7. Maximum
Balance
guiding
368
torque
the balancing
ion,25axialbellows
to accommo
same
withon
movemen
610 mm LL
50 lb.
accommo
end of the
plane.
g and
the
150 lb. ANSI B16.5 R.F.S.O.
with separate a anchorin
Expansi
the
Pressure
207
designed
8. Maximum
t can be
457 mm LL
pipe spool
AH
a single
Axial
es in service,
with bellows 153 accept
axial compress
Hinged
t inextends
by
the system
and a balancing bellows to the outboard
150 lb. Series:
hardware Nominal
Press.
movemen
305 mm LL
300 lb. ANSIHINGED
compress
forces. However,
and proper
associated
movemen
separated
Size
99 joint can flow section,0.002
(Kg/mm)
2
must provide two
Fitting (In.) by hinge
involved
bellows
76If the flow bellows
0.006
300 lb. Series: Steel
(Kg/Cm )
72
spring forces
of endrestrained
pressure thrust
OAL
allows angular
of the balancing
Length
(mm)
have ts are
102
t. A pressure
0.011
piping designer
Carbon Steel
type expansion
45
end 368
Carbon
A n.
movemen
anchors to
Joints
25
to obtain assemblyexpansion joint
thrust force.
0.026
on(In.)
equipmen
ts and
installatio
24balanced elbow
COVERS: GIMBALS, HINGES:
thrust.
outboard
207
Add to “LL”
the adjacent
small thermal
Expansi
0.049 motion.
Steel
hinged E
pressure al
the pressure
153
AUH
on the adjacent
Where
TIE RODS, Series Stainless
most economic
0.124 angular
, lateral movemen
0.004
tsFin
Lateral Movementis to
W
99
thecontain
3.5
loaded with
l Hinged
without exposing
3.6very limited
are0.012
300
76
joint (Lbs./In.)
SAL AU
ts are imposed ion, axial extension
designed
72
LINERS:
overall length
Universa
lateral movemen
102
UNIVER
0.022
same amount
with
movemen
hardware
expansion
84” LL
Spring Rate
45
APPLICATIO
A 84” live length would be required if the required cycle life were 5000. The catalog
movements for a 12” – 150 PSIG universal expansion joint with 84” live length are 2.03”
available axial compression, 10.78” available lateral offset. The calculation for 5000 cycles
using the above example would look like: 1/(.801*2.03) + 2.5/(.801*10.78) = .61 + .29 =
.90 or 90% of the available movement. The 84” live length works for a required cycle life
of 5000. The OAL is 84” + (2*3 3/4”)(end connectors) = 90.5” (see pages 56-57).
If spring rate is the limiting design factor,
select the live length that results in a total
force that is less than the required amount
for lateral and axial movements. Keep in
mind that pressure thrust must be added
to the axial spring force for a universal
expansion joint that has axial compression
even if limit rods are specified. To calculate
the pressure thrust force, multiply the area
of the bellows times the operating
pressure. The affective area for any design
is located under the pressure class on
each page of design data. For the above
example assuming 48” live length, the
pressure thrust is 150*154 = 23100
pounds. The axial spring force is 1*2481 =
2481 pounds. The lateral offset force is
2.5*131 = 328 pounds. It is acceptable to
interpolate the movements and the spring
rates to obtain a live length that falls
between the catalog values. It is not
necessary to specify the number of
convolutions because all catalog universal
expansion joints are based on the use of 6
convolutions in each bellows element.
13
13
Metal Bellows Correctedn
7/11/00
3:50 PM
Page 55
UNIVERSAL EXPANSION JOINT ]–-–
Choose the type of each end fittings required (W for weld end, F for flange,
A for angle flange, V for van stoned flange, E for Elbow) using the
illustrations at the top of each odd number data pages 56-67. Review the
bill of material information at the top of each even number pages 56-57 to
understand the standard flange rating, weld end thickness, and materials of
construction that will be applied.
STEP
3
WEIGH
S AND
ERTIE
PROP
TS]–-–
-––[PIPE AND WEIGH
TIES
MAX
PROPER
-––[PIPE
See pages 16, 17 and 18
for references on
pressure ratings and
dimensions for various
flanges. See pages 87
though 89 for available
pipe schedules.
Radius
of
Section
Moment
Modulus
of
3 Z
Cross
inches
Inertia4 I
Sectional
Inside
Metal A inches
Minimum
36.50
Weight
Diameter
Wall Thickness inches d sq. inches
255 of
45.00
(=7/8t)
Radius
Pipe
10.8
315
Water
53.30
ft.
13.4
13.500of
373per ft.
lb. per
61.40
lb.
Gyrationg 16.1
13.375
429
69.10
T
0.032
inches
18.70.186
13.250
484
80.30
Choose the working pressure
required. If the required pressure
is between one of the listed
values, use the higher of the two values
listed in the catalog. If the required pressure
is above the highest value listed, indicate the
required pressure in the part number and
the factory will custom design an expansion
joint for the application.
TS]–-–
Pipe
ft.
lb. per
Weight
of
Water
ft.
lb. per
Gyrationg
62.0
T
inches
36.7
60.6
4.86
45.7
59.7
4.84
54.6
58.6
4.82
63.4
57.5
4.80
72.1
55.9
4.78
84.9
55.3
4.74
89.3
53.1
4.73
106
51.1
0.025
21.2
13.125
562
4.69
84.10
123
50.0
0.127
0.245
25.0
13.000
5890.016
4.65
98.20
131
47.5
0.122
0.315
26.3
12.814
687
4.63
112.00
151
45.0
0.115
31.2
12.750
7810.057
4.58
118.00
170
42.6
0.330
Designatio
Nominal the Can
data
beSchedule example
t
0.072 0.593 0.0012
XS
36.1
0.547
O.D.
12.500
8250.045
4.53
133.00
189
inches
from •
40
The
0.169
0.043
0.425
0.269
length
Size Outside and/or
0.002 0.625
38.4
0.656
12.250
number
9300.031
4.48
147.00
81.7
BC
0.0103
60
and duct flanges.
0.163
Number
See part
0.049
0.060
0.535
Diameter
0.215
Flange) overall
steel.
44.3
0.766
12.125
1030
160.00
42.1
80.5
0.750 0.0028
optimum pipe L elevated temperature
10S
0.0123
on request.
(Flange by
0.155
0.068
0.083
OAL adjust.inches d Material: carbon
50.1
0.820
11.814
1120
5.57
selecting the
0.101
52.3
0.097 0.875 0.0033
=
79.1
use the FF
s. Where
80
40S are available
labeled FF
0.0140
designers in
0.095
versus plate flanges,
40
0.423
0.410
55.6
0.956
11.500
5.55
48.0
62.6
76.5
0.083
angle flanges
0.125 0.937 0.0038
materials
Std.
flange specification with ASME codethat
in the column
uses
to aid system
80S
Adjust 0.405 Other
using
is
0.217
OAL
shown
0.057
80
1.094
11.188
384
0.568
5.53
applicable
0.364
FF
59.3
82.8
74.1
length
summary
0.061
0.157 1.093
XS
1/8"
100
in accordance of an assembly
0.0174
0.209
flange data
obtained from
by the amount
12.4
1.230
0.065
0.077
474
5.48
70.3
0.739
103
+ 2*L.
0.302
73.4
1.250 0.0059
Single overall10S
length
down rated
120
Pres.
ratings were
0.0216
This abbreviated
overall length
0.199
– 6 Inches0.088
15.4
15.500
562
5.44
91.5
0.104
108
ambient was To select the overall
71.5
Catalog Des.
0.154
140
0.124 1.406 0.0073
at temperature
WW OAL
pressure at
40S
overall catalog
0.0255
F)
18.4
0.219
15.376
732
5.43
Wt.
112
150
122
69.7
0.119
Flange Dimensions
40
0.671
0.545
160
0.132
Plate
working pressure
0.167
adjust the AT TEMPERATURE (DEG.
rated working
Std.
0.0086
50
HD
80S
800
24.4
0.273
15.250
894
5.40
117
0.269
136
69.1
0.250
0.057 Bolt Holes
pages and
0.540
80
0.851
available, the
0.493
700
(Lbs.)
0.101
0.217
XS
1/4"-3/4
RATING (PSIG)
600
30.2
0.328
15.000
0.0341
933
5.37
Number
131
141
data was not
66.1
0.312
0.261
(Inch)
BC
0.065
0.080
PRESSURE
10
1.09
factors.
0.423
500
0.074
-3/4
Size
#H
T
WORKING
31.6
0.438
14.750
10S
1050
correction
5.36
145
0.0407
165
400
62.6
Holes0.375 0.0143
0.250
0.091
of0.197
20
0.110 Hole
4
1.30
-1
0.022
300
(Inch)
OD
temperature
46
Approx.
Circle
35.9
0.547
14.688
1160
5.29
149
40S
192
58.6
0.500 0.0171
0.0478
3/4
200
62
-1
0.240
30
(Inch)0.674
(Inch)
0.126 Bolt
40
NOMINAL
1.72
0.250 0.625 0.0201
4
Nominal
Std.
40.1
0.574
14.500
Std.
1190
5.23
171
224
(20) TO 100
55.9
Weight
80S
5
(Inch)80
0.0527
40
(Inch) 16.000
0.219
98
12
1/8*0.675
0.073
80
I.D.
-1
4 3/4
0.288
0.320 0.656 0.0221
XS 0.622
3/4
41.6
0.655
14.314
XS
3/8"
1370
5.17
16"
195
116
245
Pipe Size
-1 1/8
0.0577
SLIP ON FLANGES
(Lbs.)
5/8
4
13/32
0.083
0.095
134
0.684
0.546
0.266
6Angle
48.5
0.384
0.738
14.250
1560
5.12
6
220
104
152
38
16 0.750 0.0243
10S
60
“L”
-1 1/4
1/2
0.349
5
13/16
0.109
51
0.129
3/4
0.857
175
0.466
15
2
56.6
0.766
13.938
0.231
1760
0.504 0.843
237
-1 1/4 “H”
47.4
103
5/8
67
Thickness
4
40S 7
13/32
0.0467
0.343
8
L.W.
0.147
0.164
7
40
1.13
83
6” TO 12”
0.252
65.8
0.902
13.564
1890
6.28
0.187
59.0
16 0.875 0.0245
6 Nominal
101
-1 3/8
CLASS 125
Std.
80
Actual
99 1/2
80S
3/4ID
18 1/8 0.258
0.0566
“T” (Inch) -1 3/8
0.334
0.187
0.840 1 1/2
80
2
1.47
72.1
1.066
13.124
5/8
MAT’L. A-105
6.25
61.0
115
70.6
99.7
0.128
0.201 1.031 0.0297
13/32
XS
8
9.5
131
80 7 Diameter 8
0.0706
FORGED STEEL
(Inch)
7 1/2
1 1/21/2"
0.321
-1/2*
0.294
20 1.218
1.258
160
12.814
549
1.94
6.23
0.920
75.5
82.2
98.9
110
150
0.064
3/4
0.252
20 1/8
100
3
0.0370
-1/2*
1 3/4
0.0853
140
(Inch) 8
5/8
0.304
13.9
1.394
679
0.057
6.21
89.6
13/32
93.5
L.W.
2.44
0.884
96.9
1.438
11 3/16
14” TO 96”
170
0.333
10.5
120
8 1/2
XXS
1 3/4 -3/8*
AWWA 125
1/2
20 1.593 0.0448
0.100
3/16
7
200
1/8
A-105
0.284
17.3
17.500
807
7/8
6.19
104
0.065
14
0.073
105
95.4
22
0.824
MAT’L.
3/4
-3/8*
D
140
1
0.478
0.434
3 1/2
230
5/8
0.0527
5S
9/16
0.110
14 8
20.8
0.219
17.376
932
260
6.17
80
C207-54T CLASS
12 3/16
117
9
116
92.6
0.083
0.099
11.6
0.863
0.742
160
1 3/4 -1/4*
0.409
0.570
110
1/4
20
285
8 1/2
0.0579
167/8
10S
24 1/8 0.135
24.2
0.273
17.250
1050
4
6.15
130
-1/4*
138
0.443
89.9
130
0.250
1 3/4
0.113
3/4
1.40
0.614
FORGED STEEL
0.374
0.718
9/16
1” TO 24”
16 8
150
23 3/16
10
40S
27.5
0.328
17.124
1170
0.076
12.8
6.10
143
CLASS 150
160
88.5
0.428
1 3/4 -1/8*
180
0.154
40
10
9 1/2
1/4
24 0.312 0.0500
1.68
0.434
187/8
0.311
A-105
5
26 1/8 0.191
-1/8*
Std.
210
30.8
0.382
17.000
1290
80S
6.06
1 3/4
3/4
168
0.115
171
83.7
0.375
0.420
0.218
0.270
240
80
9/16 20
ANSI B16.5 MAT’L.
2.17
410
18 8
30 3/16
11
0.226
14
0.255
XS
-5/8*1.050
34.1
535
0.438
16.876
1520
6.04
275
192
1 3/43/4"
208
79.1
0.438 0.0757
0.133
1
1/4
11 3/4
24
0.407
1/2
20
0.308
STEEL
160
6
550
2.84
1.185
28
-5/8*
1
0.122
0.413
1 3/4
Std.
FORGED
40.6
0.492
16.750
1730
5.97
204
244
75.3
26” TO 96”
0.500 0.0874
600
0.161
9/161.09730
43 3/16
20 12
0.387
CLASS 125
-2
0.057
3.66
17.3
13 1/2
635
0.494
1
47.1
0.547
16.500
14 1/4
1830
5.90
18" 18.000
XXS
28
242
274
70.9
0.562 0.106
0 1 3/4
E MAT’L. A-105
22 1/4
655
8
0.190
30 1/2
2
1
0.361
0.065
0.095
1.049
675
C207-54T CLASS
550
XS
0.80
50.2
0.656
0.639
16.250
2180
5.84
278
309
9/16
63 3/16
0.625 0.125
22 12
16
5S
710
40
0.214
740
2-2 1/2
18.5
17
0.109
0.116
1.11
0.957
1/4
28
0
1241/8
730
61.2
0.766
16.126
2500
0.71
5.77
0.836
306
10 800
129
0.750 0.141
1
32 1/2
2
FORGED STEEL
10S
1” TO 24”
0.56
0.133
0.157
76 3/16
1.81
CLASS 300
9/160.81560
71.8
19
0.820
15.688
2750
24 12
336
52.7
0.65
845
126
1.08
0.875
2 5/8*
40S20
A-105
18 3/4
0.125
1/4
875
1261/8
32
0.55
MAT’L.
0.179
1/2
+1/2
0.219
12
40
2.27
80.7
1.012
0.599
15.250
3020
6.98
B16.5
34
2
78.6
1/4
123
0.937 0.104
0.56
1
900
ANSI
16
Std.
80S
90 3/16
0.193
21
9/16
0.54
990
26
0.250
0.313
90.8
1.203
14.876
80
6.94
3.00
75.7
104
2 1" -1* 1.315
120
21.3
1.156 0.161
0.46
21 1/4
0.33
80
XS
1281/4
1/4
32
+1/2
14
0.235
FORGED STEEL
0.52
2
1” TO 24”
1 1/4
1.367
14.438
757
0.358 36 1/2
6.90
16
111
160
123
3.76
120
1.375
CLASS 400
0.27
0.53
106 3/16
9/161.530100
0.195
28
23 1/2
0.291
-1
A-105
2 1/2*
22.5
15.5
0.51
1.558
1110
6.86
22 3/4
146
129
0.057
1/4
117
1.562
5.22
1.442120
130
1/4
36
-1/2
16
0.67
XXS
0.242
ANSI B16.5 MAT’L.
38 1/2 0.095
2
1 1/2
20
0.342
23.1
19.500
1460
6.85
0.47
170
154
115
1.781
0.065
120 3/16
25
9/161.380140
1.07
30
0.88
25
0.284
23 1/2
23.8
5S
3/8
0.411
30.6
0.219
132
19.250
1700
6.81
179
166
#H & HD
113
-1/2
1/4
36
18
0.109
0.123
1/2
1.27
1.278
160
1 1/2
40
2
0.96
20
1.11
10S
36.2
0.328
19.000
133 3/16
1790
6.79
210
179
109
0.2500.341
0.65
9/161.160
27 1/2
32
0.140
0.167
2.09
27 1/4
2
24.6
0.88
3/8
1.53
134
20
38.0
0.438
1/4
18.814
40
2100
6.77
40S
226
209
0.166
103
0.375
1 1/2
0.63
20
2
10
0.191 42 1/2 0.219
40
2.72
0.77
3/16
T
Std.
45.4
0.519
18.750
2260
29 1/2
6.72
9/160.89620
241
256
80S
98.3
34
0.5000.158
1/2
0.260
29Size
0.62
2 1/4" 1.660
26.2
0.250
O.D.
80
3.63
22
0.61
40
0.38
Std.
1
48.9
0.547
1/2 0.334
18.500
2410
36 1/4
1 1/2 WT Inch
6.63
277
296
92.6
0.5930.247
2XS
-5/8
0.326
30
0.61
Class 300 B16.5
32
0.382 44
160
4.87
BC
Dimensions
9/16
0.41
XS 1.770
0.61
52.6
0.655
18.376
2770
6.56
20" 20.000
323
341
7 3/16
87.8
0.6250.310
2
HD Lbs.
27.5
Flange 36
0.412
40
#H
24
0.58
psig
1/4
44
0.057
BC
6.41
1.682
300
1/2
38
-1
3/4
61.4
0.711
L
18.250
0.80
3320
46
2
6.48
376
379
L
XXS
0.7500.391
T
6 11/2
0.508
WT
Class 150 B16.5
0.55
9/161.610
OD
0.065
0.095
38 8
9 3/16
4 7 /8
75.3
0.766
17.938
3760
6.41
1.72
2
422
28.8
1.07
188
0.8120.483
41/2
HD Lbs.
25
5S
1/4
44
0.598
13/16
40
7
7/8
0.109 48 1/2 0.127
BC #H
2
-1 3/8
1.60
1.500
87.2
0.902
17.438
4220
459
63.4
L
1.58
184
0.8750.568
1.43
8 3/14
61/8 13/16
3
T
10S
9/161.33860
5 /8
40 8
/2
11 3/16
WT
0.82
30
Class 125 L.W
0.145
2
15/166 1/2 5
0.175
7 /8
OD
10 5217/8
100
2.64
1.121
17.000
4590
8.40
4
94.6
180
1.031
1.45
1.89
1/4
48
37/8
8 7/18
1/2
7/8
7 /8
61/2 2
42
40S
-1 1/4
HD Lbs.
2
0.265
5
57/8
0.80
3/4
3
11/16
0.200 50
Size
0.246
112
1.313
16.500
40
8.35
3.65
110
125
BC #H
11/2
178
1.2810.315
13
1.28
4
1
5
L
11/161.10080
42 8
15 3/16
Std.
43/4
80S
2
8 7 /8
T
31.5
0.420
71/2
7 1/265/8
1
0.79
1.531
16.064
15/8
1320
7
0.281
8.31
0.350
162
6
OD
80
1.900
1/4
141
Inch
48
3/4
3/4
5.02
176
2
1.500
/
11
7/8
1/2
3
1/2
44
16
/
0.97
-1
0.47
100
53
2XS
17
1 1/2"
4
0.499
6
2811/2
11/8 1
0.561
51/2
/4
18.7
8 7/18
1.722
0.77
1940
8.29
1
213
156
0.400
174
1.750
160
7.45
11/162.245120
11/8
44 8
19 3/16
8
7 /8
3 /4
4
54
0.77
0.78
2
13/48 1/47 /4
0.666
22 7 1/4
7 /8
4
7
0.731
52
27.8
11/2
7/81/4
23.500
2550
8.27
6
237
0.73
171
46
-1 1/2
172
1.968
9 3 13/16
8 1 1/8
9.03
55 1/2 0.057
3XXS
2.157140
13/16
1.07
77/8
11
3/4
5
15/16
0.868
17/8
36.9
0.979
0.219
23.250
2840
28
24 3/16
8.25
11/162.067160
9
261
46 8
8
186
166
2
0.70
11/4
71/2
57
0.065
0.095
7
3
10
8 7 /8
2.50
7 7/8
1.48
7/81/4
56
11/4
91/4
13
-1 1/8
3/4
1/2 0.135
6
48
41.4
15/16
5S
0.328
23.000
3140
8.22
1.10
285
2
238
3
158
0.2501.16
3 1/2 13/8
39
0.109 57
7 /8
8
1 1/8
8
2.48
81/2
21/2
2.36
71/2
2.19
11
34 1/4
11/161.939
10
48
45.9
0.438
22.875
3420
8.15
10S
15/16
309
296
15
105/8 12
149
0.3751.31
3
7/8
59.7
8
1/16
15/16
1/4
0.99
9
10
0.154
0.191
2
7/8
7/8
7
3.53
58
1.689
1/4
60
8
3
16
9
-1
/
1
2.08
4
1/2
1
1
50
2.66
8 /2
63
3
50.3
0.492
22.750
3710
8.07
12 1 1/4
388
121/2
367
40S
141
0.500
0.494
17/16
19
0.98
20
7/8
0.218
15/16
0.300
49 1/4
40
5.79
11/16
27/16 1113
50 12
5
81 1010
1.84
1 /8
8
Std.1.503
54.8
10
0.547
22.625
68.2
4650
31/2
5/8
7.96
Std.
473
429
134
0.5620.710
91/2
80S
15 5 1 /8
0.687
16 11/2
1
68
-1 3/4 3
0.95
0.343 69 1/2 0.382
52 11/4
1 9/16
30
2.375
80
7.66
7/8
12
3XS
1
1
1.54
XS
0.73
25/8 15 /4
70.0
12
0.601
22.500
5670
7.87
2"
24" 24.000
571
483
127
8
0.6250.988
4
11
17/8
66 1/4
1.06
113/4
11/162.70930
0.92
52
16 11/4 115
171/2
13
12 1/23
0.436
160 76.7
7 /8
10.0
13/4
43
87.2
1.07
0.656
22.064
6850
1.04
7.79
1413
1/81/4
652
542
1
1 54
0.6871.53
8
-1 3/4 3
11/8
27/8 17 /4
76
6
2
1.34
5
91/2
131/2
75 1/2 0.073
3
0.89
11/4 165
1 1/2
16
141/4 12
11/4
13.7
201/2
18
9/16
108
0.847
7 /8
21.564
7820
7.70
719
1.70
294
115/16
102 1/4
64
0.7501.93
201/4 20
XXS
13/162.635 40
54
1
3 15
11
8
13/16
3 /4
1.64
1 /8
3
190 15161/4
3 /8
0.84
12
6
-2
119.3
16
2
11
1/4
0.083
0.105
1
1
1
17
2.469
126
1.066
4
20.938
8630
/
1/4
8
88
23
788
1
98.9
20
3
3.78
291
26
0.968
1
2.25
9/16
60
2.35
2 /16
1
87 1/2 0.178
3
90
1 3/4
22 /2
16
5S
18
2.00
4 1/2
11/4
11/8
31/17
131/2
1
0.120
132 1/4
142
8
1.340
20.376
3.03
9460
19
10.5
141/4 12
119
286
1.2182.87
13/162.323 60
60
3.61
2.95
183/4 12
3/4
11/4
24 13/8 250 1720
251/210 2 /4
42
3
-2 3
141.9
1/41/4
10S
21/4
1
1 66
98
1.21
16 11/16
100
0.203 99 1/2
159
13/8
1.586
0.242
11/8
19.876
31/2 24 /4
10.5
214
4.33
2.125 80
157
284
1.531
3 2 315
17 12
3
20
21
10
3.20
23/8
4.03
211/4 16
28
11/4
40S
175 3/8
44
1/227 24 1 /8
0.744
21/2
1.20
1.804
13/16 1.771 100
19.314
3210
66
11/8
10.4
0.276
0.328
255
177
40 164.5
281
7.58
4
1.812
19 11/16
11/4 130
-2 3
33/20
20221/4
17/16
1
2.86
1 3/8
12
183/4 12
Std.
1.30
231/2
80S
108
223/4 16
1.04
11/4
24 15/82 370
301/212 2 /2
58
1
3 /4
29.1
2.050
72 5/16
1.16
3830
10.4
20
3
336
196
0.375 111 1/2
277
0.483
2.062
80
2.875
211/16
10.3
165
1/4
11/8
24
120
4 29
226
2.34
21
23/4
0.89
3/8
2 1/2"
XS
1.82
25 1 9/16
14
13/16
25/8
72
211/4 16
1.72
15/8 475 22 1/2
34.9
25 20 1
29.376
5040
10.4
376
1.14
3/8
33
1/2
3
234
7 /8
11/4
24
2.343
59
0.552
1
187.3
3 /4
-2
160
1
14.3
3.334
2
140
14
32
4
/
185
1
1.80
3
1
1.27
3
5/16
11
120
26
2 1/4
1 /8
3.02
24
23 /2
84
3
123 1/2 0.073
46.3
0.273
2.23
29.250
5640
10.3
415
16
23/4 4 /1625 1/2
223/4 16
271/2 1 /16
1.09
265
3/8
271/4 20
36
18.6
11/4
69
3 /4
1 /4
13/16 2.360 160
2.23
31/8
84
24283/4
XXS
13
3.90
1 3/8
52.0
25
0.328
29.000
-2 1/2 3
6220
209.9
13/8 220
492
2.88
0.312
16
1.05
25 20 1
18
0.083
132
291/2 1 /16
2 1/2
3.068
24
291/2 20
96 5/16
11/4
5.00
3
3.02
76
3 /4
135 1/2 0.105
31/4
5.04
326
57.6
0.438
28.875
28
7380
13/8
5S
30 27
3/8
3.43
0.375
17/8
271/2
0.120
0.189
13/16 2.900 10
96
3.47
32
20
271/4 20
1 5/83/8
4.81
-2 7/8 3
4.21
232.5
18
13/4
68.9
0.492
28.750
5.99
115
Class 125
10S
1
0.500
2 1/2
270
3/8
24
13/8
32
1.39
108
0.216147 1/2
3
0.263
291/2
4.97
2.624
394
4.28
22
5.47
291/2 20
3/8
0.547
30 1/2
28.500
34 28 1
0.562
13/4
40S
125
0.980
29341/4
3 /8
5/8
108
20
1
37/16
1.37
1
305
3
3 /8
0.300
1
1/16
0.382
40
255.1
20
9.11
2.300
32
1
24
2
3
3/4
3.85
1
3/8
0.655
2
24
24
31 /4
0.625
1.96
36 /2
120
36 28
80S
3Std.
1.38
13/4
33
140
1.34
3 /8
0.438
1
31/2
3.500
80
30.000
3/8
12.5
36 32
2.53
1.02
30"0.525
21/8
341/4
XS
0.750
120
2.76
34 28 1
26
3 3"
30
22
2.39
383/4
3
Average
Wall
#H & HD
T
STEP
4
Weight
tm
PSIG
5 Designat
ion
been
inchesSection
Thickness
t
Nominal
below has
Schedule CrossinchesMoment
0.219
Modulus
of
3 Z
Size Outside and/or
<5.
ns data shown
s for easy
0.273
Number
inches
service Inside
Sectional0.250 Inertia4
Diameter
d
The dimensio from current standard
SURE
Minimum
10 joints.
Metal 0.312 inches I 0.328
inches
for low pressure
Diameter
A
0.382
0.0043
expansion
20 d sq. inches 0.375
al flangesAverage
Wall Thickness
LOW PRES
consolidated
inches
0.438
universal
0.0052
0.438 0.0009
Wall
(=7/8t)
• Economic
30
Weight n
GES –
0.055 0.500 0.0011
single and inches
tm Std.
.
0.519
0.0060
E FLAN
added to Thickness
0.307
14.000
reference
below.
14"
ANGL
DATA
FLANGE
STANDARD
d from current
consolidate
below has been
l data shown
are in inches.
The dimensiona
All dimensions
easy reference.
standards for
1 /4
150
3 /8
1
361/2
36 28 1
28
13/4
205
1
15/8
383/4
30
381/2 28
13/4
1
215
15/8
413/4 1 /8
32
401/2 32
13/4
1
235
15/8
433/4 1 /8
34
423/4 32
13/4
250
15/8
46 11/8
36
451/4 32
13/4
1
280
15/8
483/4 1 /8
38
471/4 36
13/4
1
330
15/8
503/4 1 /8
40
491/2 36
13/4
425
5 /8
53 11/4
56 44 1
42
21/2
3
500
17/8
591/2 1 /8
48
623/4 44
21/2
3
640
17/8
661/4 1 /8
54
691/4 52
23/4
750
7 /8
73 11/2
76 52 1
60
23/4
850
17/8
80 11/2
66
821/2 60
23/4
1
21/8 1000
861/2 1 /2
72
951/2 64
3
3
68 23/8 1650
993/4 1 /4
1
84
31/4 108 /2
2
1
96 113 /4
46
53
591/2
661/4
73
80
861/2
993/4
1131/4
23/8
25/8
23/4
3
31/8
33/8
31/2
37/8
41/4
2 3/4
132 3/8
38
36
3/8
132
24
40
15/8 450
144 3/8
423/4 32
42
144
sheet gasket.
48
for use with
ts apply 300
mill finish.
Notes:
designed
s
requiremen
a smooth
Ends
650 flanges are
20°F.
54
15/8 Plate
surface is spiral wound gaskets.
Vessel Code300Style
psig design/Clas
or below
491/2 36
700°F.
4
with
VIII Pressure Nominal
800 gasket seating
5/8
s 150,
60
3 1/2"
angle flange)
ed for use
or Section
for use above
Diameter
56 44 1 Flange
design/Clas
PART NUMBER
B31.3
nuts. (A =
41/8
1025recommend recommended
150 psig
66
17/8 Not
and flange HS
not
s where ASME s 125 L.W., EXAMPLE
623/4 44
43/8
1250material for application
with bellows 66
17/8 A36
psig design/Clas 72
English
691/4 52
interference
41/2
7/8 Not
avoid
Flanges: 50
1775suggested
84
76 52 1 Standard Catalog
required to
47/8
96
17/8 1925
includes space
821/2 60
5
21/8 * 2600
Length difference
951/2 64
53/8
68 23/8 3275
1
53/4 108 /2
0.600
160
XXS
33/4
Pressure
5Std.
4.000
XS
17
XXS
0.073
of
Accessories
Number
0.105
ns 0.083
5S
= Cover)
0.120
C0.198
Convolutio
(L = Liner, 0.278
10S
0.226
40S10
40
80
80S
0.318
0.636
3.834
Material
1.46
Bellows
3.760
2.68
3.548304L
3.68
3.364
2.728
4.79
6.28
9.85
3.14
4.93
1.31
1.21
22.9
89
87
6.72
0.557
18
16
Pressure
Rating
Overall
Length
Optional
Hardware
Alternate
Bellows
Material
150
90.5”
L, C
321
10.5
2299
L, C
321
STEP
8
The basic part number is now
complete. For a Universal
untied 24” – 150 psig weld
end expansion joint with T321 bellows
and a liner and cover designed for
5000 cycles at 1” axial compression
and 2.5” lateral offset the basic part
number reads:
24 – AUT – FF – 150 – 90.5 – L,C – 321
STEP
7
1” axial
See page 19 if an alternate bellows
material is preferred. Select one of the
materials and insert the material code
into the part number.
STEP
6
Select the letter code for
accessories and options
(L for Liner, HL for heavy
liner, P# for Purges, C for Cover,
PT for ply testable, RT for Red Top
leak detector). Separate multiple
options with commas to avoid
confusion.
ON
– COMM
MATERIALS
CAL
METALLURGI
Chloride Stress
Cracking
Corrosion
n
Carbide Precipitatio
Pitting Corrosion
Corrosion
titanium.
sulfur
s out of a
precipitate
Liquid acid
contact with
stream in
operates
rich flue gas
element that
for acid
the bellows
the dew point
just below
formation.
ons
Specificati
Material
Standard Shown In This Catalog
Part Number
For Bellows
ASTM MATERIAL
Designation
R P#)
(PART NUMBE
and
CTIONS
of the bellows
CONNE
upstream
ons are installed nt to:
Purge Connecti
liner attachme
solids in the
am of the
downstre
media borne
from freely
caking of
the bellows
packing or
• Prevent
would prevent
ons which
outside
convoluti
between the
after the
as steam
flexing.
the number
media such
by adding
a cooling
of the bellows.
be specified
• Introduce
ence can
and the inside
the circumfer
or P3, etc.
of the liner
ns around
such as P2
of purge connectio of the part number,
The number
s portion
the Accessorie
s. It is
letter P in
design condition By
satisfy basic
R PT)
required to
bellows material.
NUMBE
that is not
LE (PART
and the essential and the essential
of material
the media
t ply
an extra ply
PLY TESTAB
between
has
redundan
the
barrier
bellows
occurs in
between the
A ply testable
a leak that
the cavity
acts as a protective
is still
to detect
t ply that
tapping into
bellows material
it is possible
a redundan
essential
bellows material, a leak occurs, the
ce.
complian
t ply. If
design
redundan
with full
is
hold pressure
design. This
present to
factor on
a 100% safety
ns. It is highly
allows for
applicatio
of
code
bellows
nt or cost
s ASME
replaceme
The ply testable certain hazardou
a leak
the cost of
nt for
ns in which
ns in which
a requireme
applicatio
applicatio
nded for
nded for
recomme
It is also recomme
be extreme.
bellows would
l.
for a leaking
down time
s to personne
very hazardou
would be
PURGE
ORIES ]–-–
be installed
be specified
Liners can
s exist:
Liners should
condition
from damage.
following
below.
when the
is required.
described
part number
pressure drop
than
induced vibrations
flow or low
flow greater
• Smooth
produce flow
mm Dia.
(Up to 150
which may
• Velocities
inch of Dia.
other gases
4 ft/sec per
steam and
7.5 M/sec)
• For air,
greater than
greater than
6” Dia. flow
Dia. flow
Dia.)
a) Up to
than
(over 150-mm
per mm of
24 ft/sec
flow greater
0.05 M/sec
mm Dia.
greater than
(up to 150
Dia. flow
inch of Dia.
b) Over 6”
liquids
ft/sec per
M/sec)
and other
than 1.67
than 3.0
• For water
greater
flow greater
6” Dia. flow
mm Dia.
Dia.)
a) Up to
(over 150
per mm of
10 ft/sec
0.02 M/sec
greater than
Dia. flow
R HL)
the bellows.
b) Over 6”
NUMBE
of
s:
(PART
upstream
condition
would
LINERS
flow exists
the following
barrier which
two-phase
HEAVY-DUTY should be used in
. Steam
an insulating
or damaging
oxidation
can create
ty liners
turbulent
the liners
Heavy-du
extremely
life and resisting
present,
longer
velocity,
are
res
res ensuring
• When high
high temperatu
.
lower temperatu
protection
• When extremely to operate at
or valve.
to enhance
bellows
elbow, tee
can be added
permit the
carrying services.downstream of an
insulation
in catalyst
and angular
purging and/or is erosive such as
pipe diameters
axial, lateral
d to avoid
with the
within 10
media
provided
determine
• When the
joint is located
should be
can be properly
expansion
Pathway
of the liner
• When an
Senior Flexonics
diameter
so that the
are specified,
When liners
R T)
This is required or flange.
t expected.
am pipe
(PART NUMBE designed to contain to limit
movemen
downstre
ce with the
LIMIT RODSthreaded rods that are
assembly
the
OR
of
interferen
n adds
TIE RODS
on the ends
offset the
nuts or stops
number designatio
for pure lateral axial
will have
This part
The rods
joint is designed
to absorb
an expansion
pressure thrust.
joint is intended joint to the installed
length. When
If the expansion
the overall
the expansion “T” applies to
as Tie Rods.
n
stops to limit
designatio
are
rods are defined
have outboard a Limit Rod. The
Limit rods
rods will
or Limit Rods.
defined as
offset, the
normal
. This is
are Tie Rods
well as lateral
failure. During
axial extension determine if the rods
motion as
ts
of main anchor
any specified
movemen
t in the event
length plus
The required
joint movemen
either purpose. limit expansion
pressure thrust.
used to
generally
do not contain
Limit Rods
operation
Designation
Standard)
304 (Catalog
304L
A240 T304
309s
A240 T304L
316
A240 T309s
316L
A240 T316
317
A240 T316L
317L
A240 T317
321
A240 T317L
347
A240 T321
AL6XN
A240 T347
7 Mo plus
B688 AL6XN
plus
2205
A240 7Mo
904L
A240 2205
20Cb
A625 904L
255
B463 20Cb
330
A240 255
253MA
B536 330
230
A240 253MA
200
B435 230
(Nickel)
201
B162 200
(Nickel)
400
B162 201
600
400 (Monel)
B127 Alloy
(Inconel)
617
B168 600
625 LCF
B443 617
LCF
800
B443 625
800H
B409 800
825
B409 800H
B424 825
See descriptions on pages
14 and 15
R L)
the bellows
(PART NUMBE
joint to protect L to the
LINERS
expansion
the letter
STANDARD
inside the
by adding
PROBLEMS
Used Solution
Frequently
like alloy 600
nickel alloy
Use a high
highly stressed
or alloy 625.
acting on
Chlorides
bellows
stainless steel
(T321
austenitic
stainless steel
etc.)
(T304, T321,
Use a stabilized carbon stainless
a low
in
high alloy
or T347) or
carbides form (T304,
or another
Chromium
steel (T304L) less affected by
stainless steels (over 700
is
e
unstabilized
material that
temperatur
n.
T316) at high of corrosion resistance
carbide precipitatio
loss
F) causing
.
boundaries
material containing
at the grain
a bellows
825, Alloy
Use
to form
m T316, Alloy materials
molybdenu
causes holes
of the specialty or
acids.
Galvanic action
625) or one
usually from
tantalum
in a bellows,
such as zirconium
Cause
Failure Mode
Dew Point
-––[ ACCESS
2.5” lateral 0° angular
Select the bellows material. If no
entry is made, the bellows material
is ASTM A240 T304 stainless steel.
insure it
bellows to
in service
Insulate the
dew point
operates above Blanket” to maintain
“Hot
e
or install a
temperatur
bellows skin
a constant
dew point.
that is above
most ductile
L DATA
bellows from
MATERIA
can form
welding process
engineers
TIG butt
Pathway
the automatic
Senior Flexonics
welded by
weld structure.
that can be
materials
us ductile
give careful
in a homogenio
bellows must
doubt,
that results
When in
and purchasing
material.
specifying
does not
of bellows
Companies
Flexonics
selection
t. Senior
on to the
considerati
mill Metallurgis
basic supplier
consult with
selection.
ity for alloy
take responsibil
will
part number
in the Catalog Senior flexonics
as a suffix
by
material codes
will be supplied
Use of these
material that
the bellows
upon request
designate
and are available
Pathway.
are inventoried
is “mill
Pathway
or “ SB” materials
Flexonics
*ASME “ SA”
ns. Senior
by Senior
specificatio
operations
material purchased ASTM or ASME
treating
bellows
with
All
other heat
in accordance
ns or after
perform any
annealed”
convolutio
of
does not
Pathway
before forming
Heat treatment
Flexonics
after welding
by purchaser. spring rate
specified
before welding,
bellows
ns unless
does not
can lower
Pathway
forming convolutio convolutions
Flexonics
operating
forming
life. Senior
bellows is
bellows after
stress
and cycle
unless the
pressure,
of creep and
be performed
“squirm”
properties
d heat treatment time dependent
recommen
es where
at high temperatur
significant.
rupture become
BELLOWS
19
SUMMARY
It is necessary to have the required
movement information included in
the description so that liner, cover,
and limit rods can be designed with
proper clearances.
INDICATOR
® LEAK
a
be fitted with
RED TOP
R RT)
bellows can
However,
n on the
(PART NUMBE
connectio
sensing device.
are
The ply testable another type of pressure that never change
or
gages
patented
pressure gage
and pressure
Pathway
Flexonics
very reliable
button
The Senior
bellows are
a large red
after a while.
that extends
e from several
not noticed
is a device
is very noticeabl
leak indicator
“Red Top”
The red button
detected.
if a leak is
meters distance.
15
R C)
(PART NUMBE
COVERS be specified when:
is needed.
from traffic
protection
Covers should
objects or
from falling
• Protection
l is needed.
joint.
of personne
over the expansion the outside of the
• Protection
will be applied may exist around
against costly
• Insulation
a steam turbine.
cover is insurance
flow velocities
exhaust of
cost for the
• When high
as in the
The small
joint, such
nds a cover.
expansion
e design.
always recomme
removabl
Pathway
cover is a
Senior Flexonics damage. The standard
e due to
downtim
14
55
Metal Bellows Correctedn
7/11/00
3:50 PM
Page 56
UNIVERSAL EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any one
movement tabulated.
2. To combine axial, lateral movements, refer to page 54.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life, contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should
always be specified.
6. If unit is flanged, see page 16 for maximum flange pressure
ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106
50 lb. Series:
ch. 40
150 lb. Series:
Sch. 40
300 lb. Series:
Sch. 40
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
150 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
300 lb. Series:
300 lb. ANSI B16.5 R.F.S.O.
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
Size
(In.)
Press.
(psig)
50
2”
Effective
Area
5.7 in.2
150
300
50
2.5”
Effective
Area
8.3 in.2
150
300
50
3”
Effective
Area
12.4 in.2
150
300
50
3.5”
Effective
Area
15.9 in.2
150
300
50
4”
Effective
Area
20.1 in.2
150
300
PART NUMBER
EXAMPLE
56
Axial
(In.)
Axial
(Lbs./In.)
2" TO 4" SIZE
Lateral Movement (In.)
Length of end Fitting (In.)
Add to “LL” to obtain assembly OAL
Lateral Spring Rate (Lbs./In.)
12” LL
18” LL
24” LL
36” LL
48” LL
84” LL
F
0.96
1.79
2.84
3.9
6.02
8.13
14.48
199
7
3
1.5
0.6
0.3
0.1
0.7
1.79
2.84
3.9
6.02
8.13
14.48
389
14
5
2.9
1.2
0.7
0.2
0.54
1.75
2.84
3.9
6.02
8.13
14.48
673
23
9
5
2.1
1.1
0.4
1.26
1.79
2.84
3.9
6.02
8.13
14.48
140
7
3
1.5
0.6
0.3
0.1
0.89
1.79
2.84
3.9
6.02
8.13
14.48
546
28
11
5.9
2.5
1.4
0.4
0.63
1.69
2.84
3.9
6.02
8.13
14.48
1074
54
22
11
4.8
2.6
0.8
1.38
1.65
2.71
3.77
5.88
8
14.35
294
26
10
5
2.1
1.1
0.3
0.72
1.36
2.41
3.47
5.62
7.79
14.31
1359
119
45
23
9.6
5.2
1.6
0.62
1.18
2.08
3.01
4.87
6.75
12.4
1678
144
55
28
11.7
6.3
2
1.5
1.65
2.71
3.77
5.88
8
14.35
278
31
12
6.1
2.5
1.4
0.4
0.79
1.32
2.33
3.37
5.46
7.56
13.88
1285
144
55
28
11.7
6.3
2
0.77
1.31
2.3
3.33
5.39
7.46
13.71
989
108
41
21
8.7
4.7
1.5
1.17
1.65
2.71
3.77
5.88
8
14.35
472
64
24
13
5.2
2.8
0.9
0.96
1.42
2.51
3.62
5.86
8
14.35
1015
144
55
28
12
6.3
2
0.76
1.12
1.98
2.86
4.64
6.42
11.8
1754
249
94
49
20
11
3.4
NOM I.D.
4
STYLE
AUT
ENDS
EE
PRESSURE
OVERALL LENGTH
150
60”
E
1
4
3
1
4
3
1 5/16
4
3
1 1/8
4
3 3/4
1 1/8
4
3 3/4
1 1/2
4
3 3/4
1 3/16
4
4 1/2
1 3/16
4
4 1/2
1 11/16
4
4 1/2
1 1/4
4
5 1/4
1 1/4
4
5 1/4
1 3/4
4
5 1/4
1 5/16
4
6
1 5/16
4
6
1 7/8
4
6
ACCESSORIES
C
W
ALT. BELLOWS MAT.
321
Metal Bellows Correctedn
7/11/00
3:51 PM
Page 57
UNIVERSAL EXPANSION JOINTS – METAL
50MM TO 100MM SIZE
Style
End Connection
AUD
Universal
(Unrestrained)
AUT
Universal Tied
AUH
Universal Hinged
W Weld End
AUG
Univerval Gimal
F Forged Flange
V Vanstone End
E Elbow
METRIC
Axial
(mm)
Nominal
Size
Press.
Axial
(mm)
(Kg/Cm2) (Kg/mm) 305 mm LL
3.5
50
Effective
Area
37 cm2
10.5
21
3.5
65
Effective
Area
54 cm2
10.5
21.1
3.5
80
Effective
Area
80 cm2
10.5
21
3.5
90
Effective
Area
103 cm2
10.5
21
3.5
100
Effective
Area
130 cm2
10.5
21
PART NUMBER
EXAMPLE
Lateral Movement (mm)
Length of end Fitting (mm)
Add to “LL” to obtain assembly OAL
Lateral Spring Rate (Kg/mm)
457 mm LL
610 mm LL
914 mm LL 1219 mm LL 2133 mm LL
24
45
72
99
153
207
368
3.6
0.124
0.049
0.026
0.011
0.006
0.002
18
45
72
99
153
207
368
7
0.242
0.096
0.051
0.022
0.012
0.004
14
44
72
99
153
207
368
12
0.419
0.166
0.088
0.037
0.02
0.006
32
45
72
99
153
207
368
2.5
0.127
0.05
0.027
0.011
0.006
0.002
23
45
72
99
153
207
368
9.8
0.497
0.197
0.105
0.044
0.024
0.008
16
43
72
99
153
207
368
19.2
0.968
0.384
0.205
0.086
0.047
0.015
35
42
69
96
149
203
364
5.2
0.458
0.173
0.09
0.037
0.02
0.006
18
35
61
88
143
198
363
24.3
2.12
0.801
0.416
0.171
0.093
0.029
16
30
53
76
124
171
315
30
2.577
0.974
0.506
0.208
0.113
0.035
38
42
69
96
149
203
364
5
0.557
0.21
0.109
0.045
0.024
0.008
20
34
59
86
139
192
353
23
2.577
0.974
0.506
0.208
0.113
0.035
20
33
59
84
137
190
348
17.7
1.928
0.729
0.379
0.156
0.084
0.026
30
42
69
96
149
203
364
8.4
1.14
0.43
0.22
0.09
0.05
0.02
24
36
64
92
149
203
364
18.1
2.58
0.97
0.51
0.21
0.11
0.04
19
29
50
73
118
163
300
31.3
4.45
1.68
0.87
0.36
0.19
0.06
NOM I.D.
STYLE
ENDS
PRESSURE
OVERALL LENGTH
100m
AUT
EE
10.5
1523
F
ACCESSORIES.
C
W
E
25
102
76
25
102
76
33
102
76
29
102
95
29
102
95
38
102
95
30
102
114
30
102
114
43
102
114
32
102
133
32
102
133
44
102
133
33
102
152
33
102
152
48
102
152
ALT. BELLOWS MAT.
321
57
Metal Bellows Correctedn
7/11/00
3:51 PM
Page 58
UNIVERSAL EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any one
movement tabulated.
2. To combine axial, lateral movements, refer to page 54.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life, contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should
always be specified.
6. If unit is flanged, see page 16 for maximum flange pressure
ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106
50 lb. Series:
STD. WALL
150 lb. Series:
STD. WALL
300 lb. Series:
STD. WALL
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
150 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
300 lb. Series:
300 lb. ANSI B16.5 R.F.S.O.
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
Size
(In.)
Press.
(psig)
50
5”
Effective
Area
30.4 in.2
150
300
50
6”
Effective
Area
42.7 in.2
150
300
50
8”
Effective
Area
70 in.2
150
300
50
10”
Effective
Area
109 in.2
150
300
50
12”
Effective
Area
154 in.2
150
300
PART NUMBER
EXAMPLE
58
Axial
(In.)
Axial
(Lbs./In.)
5" TO 12" SIZE
Lateral Movement (In.)
Length of end Fitting (In.)
Add to “LL” to obtain assembly OAL
Lateral Spring Rate (Lbs./In.)
12” LL
18” LL
24” LL
36” LL
48” LL
84” LL
F
1.62
1.65
2.71
3.77
5.88
8
14.35
406
87
33
17
7
3.8
1.2
0.94
1.15
2.04
2.94
4.76
6.59
12.1
1268
264
100
52
21
12
3.6
0.81
1
1.77
2.55
4.13
5.73
10.51
1510
311
117
61
25
14
4.2
1.87
1.45
2.51
3.57
5.69
7.8
14.15
634
237
83
42
17
8.8
2.7
1.45
1.2
2.28
3.41
5.69
7.8
14.15
1095
409
143
72
29
15
5
0.95
0.8
1.53
2.28
3.84
5.4
10.14
2231
799
280
140
56
30
9
2.07
1.33
2.51
3.57
5.69
7.8
14.15
655
401
140
70
28
15
5
1.42
0.92
1.75
2.62
4.4
6.2
11.64
1443
872
305
153
61
32
10
1.01
0.66
1.25
1.87
3.14
4.43
8.3
3421
2066
724
362
144
77
23
2.95
1.14
2.25
3.31
5.42
7.54
13.89
689
873
278
133
50
26
8
1.86
0.72
1.51
2.38
4.2
6.07
11.72
1976
2478
790
376
142
74
22
1.48
0.57
1.2
1.89
3.34
4.82
9.31
3503
4417
1408
670
253
132
39
2.95
0.96
2.01
3.17
5.42
7.54
13.89
1087
1945
620
295
112
58
17
2.03
0.67
1.39
2.19
3.87
5.58
10.78
2481
4402
1403
668
252
131
39
W
E
1 7/16
4
7 1/2
1 7/16
4
7 1/2
2
4
7 1/2
1 9/16
6
9
1 9/16
6
9
2 1/16
6
9
1 3/4
6
12
1 3/4
6
12
2 7/16
6
12
1 15/16
6
15
1 15/16
6
15
2 5/8
6
15
2 3/16
8
18
2 3/16
8
18
2 7/8
8
18
1.68
0.55
1.16
1.83
3.22
4.65
8.98
3186
5576
1778
846
320
166
49
NOM I.D.
STYLE
ENDS
PRESSURE
OVERALL LENGTH
ACCESSORIES
ALT. BELLOWS MAT.
12
AU
WW
50
52
L, C
600
Metal Bellows Correctedn
7/11/00
3:51 PM
Page 59
UNIVERSAL EXPANSION JOINTS – METAL
125MM TO 300MM SIZE
Style
End Connection
AUD
Universal
(Unrestrained)
AUT
Universal Tied
AUH
Universal Hinged
W Weld End
AUG
Univerval Gimal
F Forged Flange
V Vanstone End
E Elbow
METRIC
Axial
(mm)
Nominal
Size
Press.
Axial
(mm)
(Kg/Cm2) (Kg/mm) 305 mm LL
3.5
125
Effective
Area
196 cm2
10.5
21
3.5
150
Effective
Area
276 cm2
10.5
21
3.5
200
Effective
Area
451 cm2
10.5
21
3.5
250
Effective
Area
703 cm2
10.5
21
3.5
300
Effective
Area
993 cm2
10.5
21
PART NUMBER
EXAMPLE
Lateral Movement (mm)
Length of end Fitting (mm)
Add to “LL” to obtain assembly OAL
Lateral Spring Rate (Kg/mm)
457 mm LL
610 mm LL
914 mm LL 1219 mm LL 2133 mm LL
41
42
69
96
149
203
364
7.3
1.55
0.59
0.31
0.13
0.07
0.02
24
29
52
75
121
167
307
22.7
4.71
1.78
0.93
0.38
0.21
0.06
21
25
45
65
105
145
267
27
5.55
2.1
1.09
0.45
0.24
0.08
48
37
64
91
144
198
359
11.3
4.23
1.48
0.74
0.29
0.16
0.05
37
30
58
87
144
198
359
19.6
7.31
2.56
1.28
0.51
0.27
0.08
24
20
39
58
97
137
258
39.9
14.28
5
2.5
0.99
0.53
0.16
53
34
64
91
144
198
359
11.7
7.16
2.51
1.26
0.5
0.27
0.08
36
23
44
67
112
158
296
25.8
15.57
5.45
2.73
1.08
0.58
0.18
26
17
32
48
80
112
211
61.1
36.91
12.93
6.47
2.57
1.37
0.42
75
29
57
84
138
191
353
12.3
15.6
5
2.4
0.9
0.5
0.1
47
18
38
61
107
154
298
35.3
44.3
14.1
6.7
2.5
1.3
0.4
38
15
31
48
85
122
237
62.6
78.9
25.2
12
4.5
2.4
0.7
75
24
51
80
138
191
353
19.4
34.7
11.1
5.3
2
1
0.3
52
17
35
56
98
142
274
44.3
78.6
25.1
11.9
4.5
2.3
0.7
43
14
29
46
82
118
228
56.9
99.6
31.8
15.1
5.7
3
0.9
F
W
E
37
102
191
37
102
191
51
102
191
40
152
229
40
152
229
52
152
229
44
152
305
44
152
305
62
152
305
49
152
381
49
152
381
67
152
381
56
203
457
56
203
457
73
203
457
NOM I.D.
STYLE
ENDS
PRESSURE
OVERALL LENGTH
ACCESSORIES
ALT. BELLOWS MAT.
300m
AU
WW
3.5
1320
L, C
600
59
Metal Bellows Correctedn
7/11/00
3:51 PM
Page 60
UNIVERSAL EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any one
movement tabulated.
2. To combine axial, lateral movements, refer to page 54.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life, contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should
always be specified.
6. If unit is flanged, see page 16 for maximum flange pressure
ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106/A516-70 API 56
50 lb. Series:
.375” WALL
150 lb. Series:
.375” WALL
300 lb. Series:
.375” WALL 14”-20”/.5” WALL 22”
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
150 lb. Series:
150 lb. ANSI B16.5 R.F.S.O.
300 lb. Series:
300 lb. ANSI B16.5 R.F.S.O.
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
Size
(In.)
Press.
(psig)
50
14”
Effective
Area
182 in.2
150
300
50
16”
Effective
Area
234 in.2
150
300
50
18”
Effective
Area
295 in.2
150
300
50
20”
Effective
Area
361 in.2
150
300
50
22”
Effective
Area
431 in.2
150
300
PART NUMBER
EXAMPLE
60
Axial
(In.)
Axial
(Lbs./In.)
14" TO 22" SIZE
Lateral Movement (In.)
Length of end Fitting (In.)
Add to “LL” to obtain assembly OAL
Lateral Spring Rate (Lbs./In.)
18” LL
24” LL
30” LL
36” LL
48” LL
84” LL
2.86
1.82
2.86
3.94
5.05
7.28
13.89
907
596
284
165
107
56
16
2.11
1.32
2.08
2.87
3.68
5.3
10.25
2527
1704
811
471
307
159
47
1.74
1.1
1.73
2.39
3.06
4.41
8.52
3223
2146
1022
593
386
201
59
3.12
1.74
2.74
3.78
4.84
6.98
13.48
871
741
353
205
133
69
20
2.18
1.21
1.9
2.62
3.35
4.83
9.34
2688
2329
1109
643
419
218
64
1.8
1
1.58
2.17
2.78
4.02
7.76
3406
2918
1389
806
525
273
81
3.24
1.62
2.55
3.51
4.49
6.48
12.52
903
961
458
265
173
90
27
2.44
1.2
1.9
2.61
3.35
4.83
9.33
2438
2656
1264
734
478
248
73
2.36
1.16
1.83
2.52
3.22
4.65
8.99
4548
4970
2366
1373
894
465
137
3.36
1.52
2.39
3.3
4.22
6.09
11.76
926
1206
574
333
217
113
33
2.52
1.13
1.77
2.45
3.13
4.51
8.72
2535
3372
1606
932
607
315
93
2.53
1.13
1.78
2.45
3.13
4.52
8.73
4431
5929
2823
1638
1067
554
164
3.48
1.43
2.26
3.11
3.98
5.74
11.1
942
1474
702
407
265
138
41
2.51
1.02
1.61
2.22
2.84
4.1
7.93
2797
4449
2118
1229
800
416
123
F
W
E
1 1/4
8
21
2 1/4
8
21
3
8
21
1 1/4
8
24
2 1/2
8
24
3 1/4
8
24
1 1/4
8
27
2 11/16
8
27
3 1/2
8
27
1 1/4
9
30
2 7/8
9
30
3 3/4
9
30
1 3/4
9
33
3 1/8
9
33
4
9
33
2.52
1.02
1.61
2.23
2.85
4.11
7.94
4889
7819
3723
2160
1407
731
216
NOM I.D.
STYLE
ENDS
PRESSURE
OVERALL LENGTH
ACCESSORIES
ALT. BELLOWS MAT.
20
AUG
EE
150
108
L, C
825
Metal Bellows Correctedn
7/11/00
3:52 PM
Page 61
UNIVERSAL EXPANSION JOINTS – METAL
350MM TO 550MM SIZE
Style
End Connection
AUD
Universal
(Unrestrained)
AUT
Universal Tied
AUH
Universal Hinged
W Weld End
AUG
Univerval Gimal
F Forged Flange
V Vanstone End
E Elbow
METRIC
Axial
(mm)
Nominal
Size
Press.
Axial
(mm)
(Kg/Cm2) (Kg/mm) 305 mm LL
3.5
350
Effective
Area
1174 cm2
10.5
21
3.5
400
Effective
Area
1508 cm2
10.5
21
3.5
450
Effective
Area
1902 cm2
10.5
21
3.5
500
Effective
Area
2329 cm2
10.5
21
3.5
550
Effective
Area
2783 cm2
10.5
21
PART NUMBER
EXAMPLE
Lateral Movement (mm)
Length of end Fitting (mm)
Add to “LL” to obtain assembly OAL
Lateral Spring Rate (Kg/mm)
457 mm LL
610 mm LL
914 mm LL 1219 mm LL 2133 mm LL
73
46
73
100
128
185
353
16.2
10.7
5.1
2.9
1.9
1
0.3
54
34
53
73
93
135
260
45.1
30.4
14.5
8.4
5.5
2.8
0.8
44
28
44
61
78
112
216
57.6
38.3
18.3
10.6
6.9
3.6
1.1
79
44
70
96
123
177
342
15.6
13.2
6.3
3.7
2.4
1.2
0.4
55
31
48
66
85
123
237
48
41.6
19.8
11.5
7.5
3.9
1.2
46
25
40
55
71
102
197
60.8
52.1
24.8
14.4
9.4
4.9
1.4
82
41
65
89
114
165
318
16.1
17.2
8.2
4.7
3.1
1.6
0.5
62
31
48
66
85
123
237
43.6
47.4
22.6
13.1
8.5
4.4
1.3
60
29
46
64
82
118
228
81.2
88.8
42.3
24.5
16
8.3
2.5
85
39
61
84
107
155
299
16.5
21.5
10.3
6
3.9
2
0.6
64
29
45
62
79
115
222
45.3
60.2
28.7
16.6
10.8
5.6
1.7
64
29
45
62
80
115
222
79.2
105.9
50.4
29.3
19.1
9.9
2.9
88
36
57
79
101
146
282
16.8
26.3
12.5
7.3
4.7
2.5
0.7
64
26
41
56
72
104
201
50
79.5
37.8
22
14.3
7.4
2.2
64
26
41
57
72
104
202
87.3
139.7
66.5
38.6
25.1
13.1
3.9
F
W
E
32
203
533
57
203
533
76
203
533
32
203
610
64
203
610
83
203
610
32
203
686
68
203
686
89
203
686
32
229
762
73
229
762
95
229
762
44
229
838
79
229
838
102
229
838
NOM I.D.
STYLE
ENDS
PRESSURE
OVERALL LENGTH
ACCESSORIES
ALT. BELLOWS MAT
500m
AUG
EE
10.5
2743
L, C
825
61
Metal Bellows Correctedn
7/11/00
3:52 PM
Page 62
UNIVERSAL EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any one
movement tabulated.
2. To combine axial, lateral movements, refer to page 54.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life, contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should
always be specified.
6. If unit is flanged, see page 16 for maximum flange pressure
ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106/A516-70/API 5L
50 lb. Series:
.375” WALL
150 lb. Series:
.375” WALL
300 lb. Series:
.5” WALL
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
150 lb. Series:
Customer to specify 8F > 24”
300 lb. Series:
Customer to specify 8F > 24”
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
Size
(In.)
Press.
(psig)
50
24”
Effective
Area
508 in.2
150
300
50
26”
Effective
Area
591 in.2
150
300
50
28”
Effective
Area
681 in.2
150
300
50
30”
Effective
Area
782 in.2
150
300
50
32”
Effective
Area
886 in.2
150
300
PART NUMBER
EXAMPLE
62
Axial
(In.)
Axial
(Lbs./In.)
24" TO 32" SIZE
Lateral Movement (In.)
Length of end Fitting (In.)
Add to “LL” to obtain assembly OAL
Lateral Spring Rate (Lbs./In.)
18” LL
24” LL
30” LL
36” LL
48” LL
84” LL
3.77
1.42
2.24
3.09
3.96
5.71
11.03
882
1636
779
452
294
153
45
2.5
0.94
1.48
2.04
2.61
3.77
7.28
3059
5734
2730
1584
1032
536
159
2.51
0.94
1.48
2.04
2.61
3.77
7.29
5348
10074
4796
2783
1812
942
279
3.9
1.36
2.15
2.96
3.79
5.47
10.58
888
1924
916
532
346
180
53
2.49
0.87
1.37
1.89
2.41
3.48
6.73
3321
7245
3449
2001
1303
677
200
2.5
0.87
1.37
1.89
2.42
3.49
6.74
5806
12724
6058
3515
2289
1190
352
4.04
1.32
2.07
2.86
3.66
5.28
10.2
891
2228
1061
615
401
208
62
2.49
0.81
1.27
1.75
2.24
3.24
6.26
3583
9000
4285
2486
1619
842
249
2.5
0.81
1.27
1.76
2.25
3.24
6.27
6264
15803
7524
4365
2843
1478
437
4.72
1.44
2.27
3.13
4
5.77
11.15
553
1579
752
436
284
148
44
3.03
0.91
1.44
1.99
2.54
3.67
7.09
2612
7576
3607
2093
1363
708
210
2.85
0.86
1.36
1.87
2.39
3.45
6.67
5225
15152
7214
4185
2726
1417
419
4.72
1.35
2.13
2.94
3.76
5.42
10.47
591
1909
909
527
343
178
53
3.12
0.89
1.4
1.92
2.46
3.55
6.87
2629
8636
4111
2386
1554
808
239
F
W
E
1 3/4
9
36
3 1/4
9
36
4 3/16
9
36
1 3/4
10
39
*
10
39
*
10
39
1 3/4
10
42
*
10
42
*
10
42
1 3/4
10
45
*
10
45
*
10
45
1 3/4
11
48
*
11
48
*
11
48
2.94
0.83
1.31
1.81
2.32
3.34
6.46
5257
17272
8223
4771
3107
1615
478
NOM I.D.
STYLE
ENDS
PRESSURE
OVERALL LENGTH
ACCESSORIES
32
AUT
FF
50
39.5
L, C
ALT. BELLOWS MAT.
316
Metal Bellows Correctedn
7/11/00
3:52 PM
Page 63
UNIVERSAL EXPANSION JOINTS – METAL
600MM TO 800MM SIZE
Style
End Connection
AUD
Universal
(Unrestrained)
AUT
Universal Tied
AUH
Universal Hinged
W Weld End
AUG
Univerval Gimal
F Forged Flange
V Vanstone End
E Elbow
METRIC
Axial
(mm)
Nominal
Size
Press.
Axial
(mm)
(Kg/Cm2) (Kg/mm) 305 mm LL
3.5
600
Effective
Area
3279 cm2
10.5
21
3.5
650
Effective
Area
3815 cm2
10.5
21
3.5
700
Effective
Area
4391 cm2
10.5
21
3.5
750
Effective
Area
5048 cm2
10.5
21
3.5
800
Effective
Area
5718 cm2
10.5
21
PART NUMBER
EXAMPLE
Lateral Movement (mm)
Length of end Fitting (mm)
Add to “LL” to obtain assembly OAL
Lateral Spring Rate (Kg/mm)
457 mm LL
610 mm LL
914 mm LL 1219 mm LL 2133 mm LL
96
36
57
79
100
145
280
16
29
14
8
5
3
1
63
24
38
52
66
96
185
55
102
49
28
18
10
3
64
24
38
52
66
96
185
96
180
86
50
32
17
5
99
35
55
75
96
139
269
16
34
16
9
6
3
1
63
22
35
48
61
88
171
59
129
62
36
23
12
4
63
22
35
48
61
89
171
104
227
108
63
41
21
6
103
33
53
73
93
134
259
16
40
19
11
7
4
1
63
21
32
45
57
82
159
64
161
77
44
29
15
4
63
21
32
45
57
82
159
112
282
134
78
51
26
8
120
37
58
79
102
147
283
10
28
13
8
5
3
1
77
23
37
50
65
93
180
47
135
64
37
24
13
4
72
22
34
47
61
88
169
93
271
129
75
49
25
7
120
34
54
75
95
138
266
11
34
16
9
6
3
1
79
23
35
49
63
90
174
47
154
73
43
28
14
4
75
21
33
46
59
85
164
94
309
147
85
56
29
9
F
W
E
44
229
914
83
229
914
106
229
914
44
254
991
*
254
991
*
254
991
44
254
1067
*
254
1067
*
254
1067
44
254
1143
*
254
1143
*
254
1143
44
279
1219
*
279
1219
*
279
1219
NOM I.D.
STYLE
ENDS
PRESSURE
OVERALL LENGTH
ACCESSORIES
ALT. BELLOWS MAT.
800m
AUT
FF
3.5
1002
L, C
316
63
Metal Bellows Correctedn
7/11/00
3:52 PM
Page 64
UNIVERSAL EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any one
movement tabulated.
2. To combine axial, lateral movements, refer to page 54.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life, contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should
always be specified.
6. If unit is flanged, see page 16 for maximum flange pressure
ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A516-70/API 5L
50 lb. Series:
.375” WALL
150 lb. Series:
.375” WALL
300 lb. Series:
.75” WALL
FLANGES: ASTM A105/A36/A516-70
50 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
150 lb. Series:
Customer to specify
300 lb. Series:
Customer to specify
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
Size
(In.)
Press.
(psig)
50
34”
Effective
Area
997 in.2
150
300
50
36”
Effective
Area
1112 in.2
150
300
50
38”
Effective
Area
1233 in.2
150
300
50
49”
Effective
Area
1361 in.2
150
300
50
42”
Effective
Area
1495 in.2
150
300
PART NUMBER
EXAMPLE
64
Axial
(In.)
Axial
(Lbs./In.)
34" TO 42" SIZE
Lateral Movement (In.)
Length of end Fitting (In.)
Add to “LL” to obtain assembly OAL
Lateral Spring Rate (Lbs./In.)
18” LL
24” LL
30” LL
36” LL
48” LL
84” LL
4.88
1.32
2.07
2.86
3.66
5.28
10.21
585
2129
1013
588
383
199
59
3.11
0.83
1.31
1.81
2.32
3.35
6.47
2797
10315
4911
2849
1856
965
285
3.03
0.81
1.28
1.76
2.25
3.25
6.28
5275
19488
9278
5383
3506
1822
539
4.87
1.25
1.96
2.71
3.46
5
9.65
620
2519
1199
696
453
236
70
3.1
0.79
1.24
1.71
2.19
3.16
6.1
2965
12199
5808
3370
2194
1141
337
3.02
0.77
1.21
1.66
2.13
3.07
5.93
5592
23046
10972
6366
4146
2155
637
4.87
1.18
1.86
2.57
3.28
4.74
9.15
655
2954
1406
816
531
276
82
3.1
0.75
1.18
1.62
2.07
2.99
5.78
3133
14299
6808
3950
2572
1337
395
3.01
0.73
1.14
1.58
2.02
2.91
5.62
5909
27012
12860
7462
4859
2526
747
4.87
1.12
1.77
2.44
3.12
4.51
8.71
691
3436
1636
949
618
321
95
3.09
0.71
1.12
1.54
1.97
2.84
5.5
3301
16627
7916
4593
2991
1555
460
3.01
0.69
1.09
1.5
1.92
2.77
5.35
6227
31408
14953
8676
5650
2937
869
4.86
1.07
1.68
2.32
2.97
4.29
8.28
726
3969
1890
1096
714
371
110
3.09
0.68
1.07
1.47
1.88
2.71
5.24
3470
19196
9139
5303
3453
1795
531
F
W
E
1 3/4
11
51
*
11
51
*
11
51
1 3/4
11
54
*
11
54
*
11
54
1 3/4
12
57
*
12
57
*
12
57
1 3/4
12
60
*
12
60
*
12
60
1 3/4
12
63
*
12
63
*
12
63
3.01
0.66
1.04
1.43
1.83
2.64
5.1
6544
36258
17262
10016
6522
3390
1003
NOM I.D.
STYLE
ENDS
PRESSURE
OVERALL LENGTH
ACCESSORIES
42
AUH
WW
150
60
C
ALT. BELLOWS MAT.
800
Metal Bellows Correctedn
7/11/00
6:39 PM
Page 65
UNIVERSAL EXPANSION JOINTS – METAL 850MM TO 1050MM SIZE
Style
End Connection
AUD
Universal
(Unrestrained)
AUT
Universal Tied
AUH
Universal Hinged
W Weld End
AUG
Univerval Gimal
F Forged Flange
V Vanstone End
E Elbow
METRIC
Axial
(mm)
Nominal
Size
Press.
Axial
(mm)
(Kg/Cm2) (Kg/mm) 305 mm LL
3.5
850
Effective
Area
6431 cm2
10.5
21
3.5
900
Effective
Area
7173 cm2
10.5
21
3.5
950
Effective
Area
7956 cm2
10.5
21
3.5
1000
Effective
Area
8779 cm2
10.5
21
3.5
1050
Effective
Area
9643 cm2
10.5
21
PART NUMBER
EXAMPLE
Lateral Movement (mm)
Length of end Fitting (mm)
Add to “LL” to obtain assembly OAL
Lateral Spring Rate (Kg/mm)
457 mm LL
610 mm LL
914 mm LL 1219 mm LL 2133 mm LL
124
33
53
73
93
134
259
10
38
18
11
7
4
1
79
21
33
46
59
85
164
50
184
88
51
33
17
5
77
21
32
45
57
83
160
94
348
166
96
63
33
10
124
32
50
69
88
127
245
11
45
21
12
8
4
1
79
20
32
43
56
80
155
53
218
104
60
39
20
6
77
19
31
42
54
78
151
100
412
196
114
74
38
11
124
30
47
65
83
120
233
12
53
25
15
9
5
1
79
19
30
41
53
76
147
56
255
122
71
46
24
7
77
18
29
40
51
74
143
106
483
230
133
87
45
13
124
29
45
62
79
114
221
12
61
29
17
11
6
2
79
18
28
39
50
72
140
59
297
141
82
53
28
8
76
18
28
38
49
70
136
111
561
267
155
101
52
16
123
27
43
59
75
109
210
13
71
34
20
13
7
2
78
17
27
37
48
69
133
62
343
163
95
62
32
9
76
17
26
36
46
67
130
117
648
308
179
117
61
18
F
W
E
44
279
1295
*
279
1295
*
279
1295
44
279
1372
*
279
1372
*
279
1372
44
305
1448
*
305
1448
*
305
1448
44
305
1524
*
305
1524
*
305
1524
44
305
1600
*
305
1600
*
305
1600
NOM I.D.
STYLE
ENDS
PRESSURE
OVERALL LENGTH
ACCESSORIES
ALT. BELLOWS MAT.
1050m
AUH
WW
10.5
1524
C
800
65
Metal Bellows Correctedn
7/11/00
6:39 PM
Page 66
UNIVERSAL EXPANSION JOINTS – METAL
1. Rated cycle life is 2000 cycles per EJMA 7th edition for any one
movement tabulated.
2. To combine axial, lateral movements, refer to page 54.
3. Maximum axial extension movement is 50% of tabulated axial
value.
4. To obtain greater movements or cycle life, contact the factory.
5. Catalog pressure ratings are based upon a maximum bellows
temperature of 800°F. Actual operating temperature should
always be specified.
6. If unit is flanged, see page 16 for maximum flange pressure
ratings.
7. Maximum test pressure: 1 1/2 x maximum working pressure.
8. Maximum torque values are on page 68.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM A240 T304. To specify alternate bellows
material, add to part number. Refer to page 19.
PIPE: ASTM A516-70/API-5L
25 lb. Series:
.375” WALL
50 lb. Series:
.375” WALL
FLANGES: ASTM A105/A36/A516-70
25 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
50 lb. Series:
125 lb. Lt. Wt. F.F.S.O.
COVERS: Carbon Steel
TIE RODS, GIMBALS, HINGES: Carbon Steel
LINERS: 300 Series Stainless Steel
Nominal
Size
(In.)
44”
Effective Area
1615 in.2
46”
Effective Area
1760 in.2
48”
Effective Area
1912 in.2
50”
Effective Area
2134 in.2
52”
Effective Area
2301 in.2
54”
Effective Area
2474 in.2
60”
Effective Area
3031 in.2
66”
Effective Area
3645 in.2
72”
Effective Area
4315 in.2
84”
Effective Area
5826 in.2
96”
Effective Area
7562 in.2
108”
Effective Area
9525 in.2
120”
Effective Area
11714 in.2
132”
Effective Area
14129 in.2
144”
Effective Area
16770 in.2
Press.
(psig)
50
50
50
50
50
50
25
25
25
25
25
25
25
25
25
PART NUMBER
EXAMPLE
66
Axial
(In.)
Axial
(Lbs./In.)
44" TO 144" SIZE
Lateral Movement (In.)
Length of end Fitting (In.)
Add to “LL” to obtain assembly OAL
Lateral Spring Rate (Lbs./In.)
30” LL
36” LL
48” LL
60” LL
84” LL
120” LL
F
4.84
2.21
2.83
4.09
5.35
7.9
11.73
761
1258
819
426
260
126
59
4.84
2.12
2.71
3.91
5.12
7.55
11.22
796
1435
934
486
297
144
68
4.83
2.03
2.6
3.75
4.91
7.24
10.75
831
1627
1060
551
336
163
77
8.79
2.21
3.07
4.89
6.8
10.71
16.68
890
3071
1847
868
500
227
102
8.77
2.13
2.95
4.7
6.53
10.29
16.03
927
3447
2073
974
561
254
114
8.75
2.05
2.84
4.52
6.29
9.9
15.42
963
3852
2316
1089
627
284
128
9.16
1.94
2.68
4.28
5.95
9.37
14.59
1072
5253
3159
1485
855
388
174
9.11
1.76
2.43
3.88
5.39
8.49
13.23
1181
6960
4185
1968
1133
514
231
9.07
1.61
2.23
3.55
4.94
7.77
12.11
1290
9001
5413
2545
1465
664
299
9.01
1.37
1.9
3.04
4.22
6.65
10.35
1508
14205
8542
4016
2312
1048
471
8.94
1.2
1.66
2.64
3.67
5.79
9.01
1726
21106
12692
5967
3436
1558
700
8.93
1.06
1.48
2.35
3.27
5.15
8.02
1944
29942
18007
8465
4874
2210
993
8.92
0.96
1.33
2.12
2.94
4.64
7.22
2162
40954
24629
11578
6667
3023
1359
8.91
0.87
1.21
1.93
2.68
4.22
6.57
2381
54381
32703
15374
8853
4014
1804
W
E
2 1/4
8
66
2 1/4
8
69
2 1/2
8
72
2 1/2
8 1/2
75
2 1/2
8 1/2
78
2 1/2
8 1/2
81
2 3/4
10
90
2 3/4
10
99
2 3/4
10
108
3
12
126
3 1/4
12
144
*
12
162
*
13 1/2
180
*
13 1/2
198
*
13 1/2
216
8.88
0.8
1.11
1.76
2.45
3.86
6.01
2599
70462
42374
19920
11470
5201
2338
NOM I.D.
STYLE
ENDS
PRESSURE
OVERALL LENGTH
ACCESSORIES
96
AU
FF
25
42.5
L, C
ALT. BELLOWS MAT.
304L
Metal Bellows Correctedn
7/11/00
6:39 PM
Page 67
UNIVERSAL EXPANSION JOINTS–METAL1100MM TO 3600MM SIZE
Style
End Connection
AUD
Universal
(Unrestrained)
AUT
Universal Tied
AUH
Universal Hinged
W Weld End
AUG
Univerval Gimal
F Forged Flange
V Vanstone End
E Elbow
METRIC
Axial
(mm)
Nominal
Size
Press.
Axial
(mm)
(Kg/Cm2) (Kg/mm) 305 mm LL
1100
Effective Area
10418 cm2
1150
Effective Area
11357 cm2
1200
Effective Area
12337 cm2
1250
Effective Area
13767 cm2
1300
Effective Area
14844 cm2
1350
Effective Area
15961 cm2
1500
Effective Area
19556 cm2
1650
Effective Area
23516 cm2
1800
Effective Area
27841 cm2
2100
Effective Area
37585 cm2
2400
Effective Area
48788 cm2
2700
Effective Area
61451 cm2
3000
Effective Area
75573 cm2
3300
Effective Area
91154 cm2
3600
Effective Area
108195 cm2
3.5
3.5
3.5
3.5
3.5
3.5
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
PART NUMBER
EXAMPLE
Lateral
Lateral Movement
Movement (mm)
Length of end Fitting (mm)
Add to “LL” to obtain assembly OAL
Lateral Spring Rate (Kg/mm)
457 mm LL
610 mm LL
123
56
72
104
914 mm LL 1219 mm LL 2133 mm LL
136
201
298
14
22
15
8
5
2
1
123
54
69
99
130
192
285
14
26
17
9
5
3
1
123
52
66
95
125
184
273
15
29
19
10
6
3
1
223
56
78
124
173
272
424
16
55
33
16
9
4
2
223
54
75
119
166
261
407
17
62
37
17
10
5
2
222
52
72
115
160
252
392
17
69
41
19
11
5
2
233
49
68
109
151
238
371
19
94
56
27
15
7
3
231
45
62
99
137
216
336
21
124
75
35
20
9
4
230
41
57
90
125
197
308
23
161
97
45
26
12
5
229
35
48
77
107
169
263
27
254
153
72
41
19
8
227
30
42
67
93
147
229
31
377
227
107
61
28
13
227
27
37
60
83
131
204
35
535
322
151
87
39
18
227
24
34
54
75
118
183
39
732
440
207
119
54
24
226
22
31
49
68
107
167
43
971
584
275
158
72
32
F
W
E
57
203
1676
57
203
1753
64
203
1829
64
216
1905
64
216
1981
64
216
2057
70
254
2286
70
254
2515
70
254
2743
76
305
3200
83
305
3658
*
305
4115
*
343
4572
*
343
5029
*
343
5486
226
20
28
45
62
98
153
46
1259
757
356
205
93
42
NOM I.D.
STYLE
ENDS
PRESSURE
OVERALL LENGTH
ACCESSORIES
ALT. BELLOWS MAT.
2400m
AU
FF
1.8
1080
L, C
304L
67
Metal Bellows Correctedn
7/11/00
6:39 PM
Page 68
-––[ MOMENT AND TORSION DATA ]–-–
The information on the following pages is offered for the benefit of those specifiers who are modeling
expansion joints in computer stress programs.
Forces and Moments
When an expansion joint is offset laterally, the offset force can be assumed to act at a node at the center of
the bellows element if the expansion joint is a single bellows type. If the expansion joint is a universal type,
the offset force can be assumed to act at a node at the center of the spool that separates the two bellows
elements. The expansion joint can be considered as a node with stiffness values acting at the node point.
0"
0"
FL
FL
L/2
L/2
Model if
expansion
joint is
considered
as a node
Applied
Force
To Offset
FL
FL
LL/2
LL/2
LL
L
Single
If the expansion joint is being evaluated as an component with offset loads acting at the ends of the
assembly, there is a moment that must be considered to properly evaluate the effect of the expansion joint on
the adjacent piping. The moment is equal to (the offset force) X (the distance from the end of the assembly
to the center of the bellows element) if the expansion joint is a single bellows type. If the expansion joint is
a universal, the moment is equal to (the offset force) X (the distance from the center of the center spool to
the end of the assembly).
FL
FL
FL
Model if
expansion
joint is
considered
as an
assembly
FL
MA
MB
B
A
Operating OAL
68
MA
MB
B
A
Operating OAL
Metal Bellows Correctedn
7/11/00
6:39 PM
Page 69
Torsion
Pipe stress programs require that expansion joints be modeled with 6 degrees of stiffness. One of these values
is torsional stiffness. The Caesar II pipe stress program by COADE contains a data base that includes all the
spring rate values for Senior Flexonics Pathway standard bellows elements from this catalog, including torsion
spring rate values. When other software programs are used, the torsional spring rates and torsional limits in
the following tables will be helpful.
Torsion can be very damaging to an expansion joint. Torque causes a bellows to want to take a cork screw
shape, significantly reducing its pressure carrying capacity. If torsion is present in any amount, it is very
important to specify the torsion loading in the inquiry so that the effects of torsion can be taken into
account in the product design. If a significant amount of torsion is present, it may be necessary to add
hardware to the expansion joint to isolate the bellows element from excessive torque. Expansion joint design
engineers assume there is no torsion load on an expansion joint unless a torsion value is specified. Contact
the factory for further information about torsion loading.
The torsion spring rates are based on torsional stiffness for single bellows elements with no lateral offset.
Testing indicates that lateral offset drastically reduces torsional stiffness and the pressure carrying capacity of
the bellows.
The torsion data following is applicable to single bellows elements without hinge or gimbal hardware. A
universal expansion joint without hardware to resist torque is made up of two single bellows elements. The
universal expansion joints specified in this catalog use two 6 convolution bellows elements. Therefore, the
torsion criteria for a standard universal expansion joints should be based on a 12-convolution single bellows
element if the assembly is being evaluated in total. If each bellows of the universal is being evaluated, use the
criteria for a 6 convolution bellows.
69
Metal Bellows Correctedn
7/11/00
6:39 PM
Page 70
TORSIONAL STIFFNESS VALUES
2" TO 28" SIZE
VALUES ARE BASED ON:
1. Standard Convolution Height and Pitch
2. T-304 S/S Bellows Material
3. 800˚F Maximum Operating Condition
4. Data is Based Upon Single Bellows With Stated Convolution
Counts Only
SPRING RATES BELOW RESIST BELLOWS
MOVEMENT FOR TORSIONALLY APPLIED
MOMENT M
2
2 1/2
3
3 1/2
150 PSIG
300 PSIG
†
†
†
**
**
**
4 .006 .062 .008 .062 .010 .061
† Maximum Allowable Torsion Angle in Degrees
Nom.
50 PSIG
150 PSIG
300 PSIG
Dia.
†
†
†
(In.)
**
**
**
6
70
150 PSIG
†
†
**
**
300 PSIG
**
†
4
.152 .052 .184 .051 .223 .042
8
.076 .103 .092 .102 .112 .085
8 1.23 .057 1.79 .065 3.65 .064
12 .002 .187 .003 .186 .003 .184
12
.051 .155 .061 .154 .074 .127
12 .820 .085 1.19 .097 2.43 .095
4 2.46 .028 3.58 .032 7.30 .032
16 .002 .250 .004 .222 .005 .218
16
.038 .206 .085 .185 .067 .188
16 .615 .113 .895 .130 1.82 .127
20
20
.030 .258 .068 .231 .054 .235
20 .492 .141 .716 .162 1.46 .159
4 .010 .060 .012 .059 .016 .057
4
.314 .042 .406 .039 .549 .039
8 .005 .120 .006 .119 .008 .114
8
8
.157 .085 .203 .079 .274 .078
8 1.65 .052 2.41 .060 4.81 .060
12 .003 .179 .009 .172 .011 .164
12
.105 .127 .135 .118 .183 .116
12 1.10 .078 1.60 .089 3.20 .089
20
4 3.30 .026 4.81 .030 9.61 .030
16 .005 .233 .006 .230 .008 .218
16
.079 .170 .102 .157 .137 .155
16 .825 .104 1.20 .119 2.40 .119
20
20
.063 .212 .150 .178 .110 .194
20 .660 .130 .963 .149 1.92 .149
4
.564 .044 .799 .041 .983 .042
4 .021 .063 .036 .061 .038 .058
10
22
4 4.29 .024 6.41 .027 12.8 .027
8 .011 .125 .018 .123 .019 .116
8
.282 .088 .400 .083 .492 .084
8 2.15 .048 3.20 .054 6.40 .054
12 .007 .188 .012 .184 .013 .174
12
.188 .132 .266 .124 .328 .126
12 1.43 .073 2.14 .081 4.26 .081
16 .005 .250 .009 .245 .009 .231
16
.141 .176 .200 .166 .246 .168
16 1.07 .097 1.60 .108 3.20 .108
20 .008 .289 .007 .306 .013 .263
20
.208 .199 .182 .227 .343 .193
4
1.08 .043 1.42 .041 1.52 .038
4 .030 .058 .051 .057 .045 .051
12
20 .859 .121 1.28 .135 2.56 .135
24
4 5.33 .023 8.32 .025 16.6 .025
8 .015 .115 .025 .113 .022 .102
8
.538 .087 .708 .082 .760 .077
8 2.67 .046 4.16 .050 8.30 .050
12 .010 .173 .017 .170 .015 .154
12
.358 .130 .472 .123 .507 .115
12 1.78 .070 2.77 .074 5.54 .075
16 .007 .231 .013 .226 .027 .215
16
.269 .173 .354 .164 .677 .138
16 1.33 .093 2.08 .099 4.15 .099
20
.215 .217 .283 .205 .541 .172
4
1.25 .034 1.83 .038 1.96 .036
4 .047 .046 .065 .056 .079 .055
14
20 1.07 .116 1.66 .124 3.32 .124
26
4 6.64 .022 10.6 .023 21.1 .023
8 .024 .092 .033 .111 .040 .110
8
.623 .068 .917 .077 .982 .071
8 3.32 .044 5.29 .046 10.6 .046
12 .016 .138 .022 .167 .026 .165
12
.415 .101 .611 .115 .655 .107
12 2.21 .066 3.53 .069 7.04 .069
16 .012 .184 .016 .222 .020 .220
16
.311 .135 .459 .153 .872 .129
16 1.66 .087 2.64 .092 5.28 .092
20
.249 .169 .367 .191 .698 .161
4
1.77 .031 2.68 .034 2.86 .032
8 .043 .104 .062 .090 .065 .086
8
.885 .062 1.34 .068 1.43 .064
8 4.06 .041 6.60 .043 13.2 .043
12 .029 .155 .041 .135 .043 .128
12
.590 .093 .893 .103 .955 .096
12 2.71 .062 4.40 .064 8.79 .064
16 .021 .207 .031 .180 .059 .149
16
.442 .124 .670 .137 1.27 .116
16 2.03 .083 3.30 .085 6.59 .085
20 .017 .259 .025 .225 .048 .187
20
.354 .155 .536 .171 1.015 .145
20 1.62 .104 2.64 .106 5.27 .106
20 .009 .230 .023 .257 .029 .252
5
18
50 PSIG
8 .003 .125 .004 .124 .005 .123
20 .011 .268 .010 .283 .021 .269
4
Nom.
Dia.
(In.)
# of Cons
50 PSIG
# of Cons
Nom.
Dia.
(In.)
# of Cons
** Torsional Spring Rate (Kg - M) X 103 for catalog parts
4 .086 .052 .123 .045 .129 .043
16
20 1.33 .109 2.12 .114 4.22 .115
28
4 8.12 .021 13.2 .021 26.4 .021
Metal Bellows Correctedn
7/11/00
6:40 PM
Page 71
TORSIONAL STIFFNESS VALUES
50MM TO 700MM SIZE
VALUES ARE BASED ON:
1. Standard Convolution Height and Pitch
2. T-304 S/S Bellows Material
3. 800˚F Maximum Operating Condition
4. Data is Based Upon Single Bellows With Stated Convolution
Counts Only
SPRING RATES BELOW RESIST BELLOWS
MOVEMENT FOR TORSIONALLY APPLIED
MOMENT M
METRIC
**
†
10.5 Kg/Cm2
**
†
21. Kg/Cm2
**
†
4 0.075 0.062 0.094 0.062 0.114 0.061
† Maximum Allowable Torsion Angle in Degrees
Nom.
3.5 Kg/Cm2 10.5 Kg/Cm2 21. Kg/Cm2
Dia.
†
†
†
(mm)
**
**
**
150
**
†
4
28.4 0.028
41.3 0.032
1.29 0.085
8
14.2 0.057
20.6 0.065
42 0.064
12 0.025 0.187 0.031 0.186 0.038 0.184
12 0.585 0.155 0.707 0.154 0.857 0.127
12
9.45 0.085
13.8 0.097
28 0.095
16 0.019
16 0.439 0.206 0.978 0.185 0.771 0.188
16
7.09 0.113
10.3
0.13
21 0.127
20 0.351 0.258 0.783 0.231 0.617 0.235
20
5.67 0.141
8.25 0.162
16.8 0.159
0.25 0.042 0.222 0.053 0.218
4 0.114
0.06 0.143 0.059
0.18 0.057
8 0.057
0.12 0.072 0.119
0.09 0.114
200
4
3.62 0.042
4.68 0.039
6.32 0.039
4
38 0.026
55.5
0.03
111
0.03
2.34 0.079
3.16 0.078
8
19 0.052
27.7
0.06
55.4
0.06
1.56 0.118
2.11 0.116
12
12.7 0.078
18.5 0.089
36.9 0.089
0.17
1.17 0.157
1.58 0.155
16
9.5 0.104
13.9 0.119
27.7 0.119
20 0.724 0.212
1.73 0.178
1.26 0.194
20
7.6
0.13
11.1 0.149
22.1 0.149
9.21 0.041
11.3 0.042
49.5 0.024
73.8 0.027
147 0.027
12
16 0.059 0.233 0.074
16 0.905
0.23 0.094 0.218
4 0.242 0.063 0.413 0.061 0.437 0.058
250
1.21 0.127
500
84.1 0.032
8 1.811 0.085
12 0.038 0.179 0.099 0.172 0.125 0.164
4
6.49 0.044
8 0.121 0.125 0.206 0.123 0.218 0.116
8
3.25 0.088
4.6 0.083
5.66 0.084
8
24.7 0.048
36.9 0.054
73.7 0.054
12 0.081 0.188 0.138 0.184 0.146 0.174
12
2.16 0.132
3.07 0.124
3.78 0.126
12
16.5 0.073
24.6 0.081
49.1 0.081
550
4
0.25 0.103 0.245 0.109 0.231
16
1.62 0.176
2.3 0.166
2.83 0.168
16
12.4 0.097
18.5 0.108
36.8 0.108
20 0.087 0.289 0.083 0.306 0.154 0.263
20
2.39 0.199
2.1 0.227
3.95 0.193
20
9.89 0.121
14.8 0.135
29.5 0.135
4
12.4 0.043
16.3 0.041
17.5 0.038
4
61.5 0.023
95.8 0.025
191 0.025
8
6.19 0.087
8.16 0.082
8.76 0.077
8
30.7 0.046
47.9
95.7
4.13
0.13
5.44 0.123
5.84 0.115
12
20.5
0.07
31.9 0.074
63.8 0.075
3.1 0.173
4.08 0.164
7.79 0.138
16
15.4 0.093
24 0.099
47.8 0.099
12.3 0.116
19.2 0.124
38.3 0.124
76.5 0.022 121.8 0.023
243 0.023
4 0.343 0.058 0.583 0.057 0.516 0.051
300
8 0.172 0.115 0.292 0.113 0.258 0.102
0.17 0.172 0.154
12
16 0.086 0.231 0.146 0.226 0.307 0.215
16
20 0.123 0.268 0.117 0.283 0.246 0.269
4 0.545 0.046 0.752 0.056
0.91 0.055
8 0.272 0.092 0.376 0.111 0.455
350
20
2.48 0.217
3.26 0.205
6.24 0.172
4
14.3 0.034
21.1 0.038
22.6 0.036
600
20
650
4
0.05
0.05
0.11
8
7.17 0.068
10.6 0.077
11.3 0.071
8
38.3 0.044
60.9 0.046 121.6 0.046
12 0.182 0.138 0.251 0.167 0.303 0.165
12
4.78 0.101
7.04 0.115
7.55 0.107
12
25.5 0.066
40.6 0.069
81.1 0.069
16 0.136 0.184 0.188 0.222 0.228
16
3.59 0.135
5.28 0.153
10 0.129
16
19.1 0.087
30.5 0.092
60.8 0.092
15.3 0.109
20 0.109
125
†
2.57 0.042
12 0.114 0.173 0.194
100
**
1.06 0.102
16 0.061
90
†
21. Kg/Cm2
2.12 0.051
20
80
**
10.5 Kg/Cm2
1.76 0.052
20
65
450
3.5 Kg/Cm2
8 0.878 0.103
8 0.037 0.125 0.047 0.124 0.057 0.123
4
Nom.
Dia.
(mm)
# of Cons
50
3.5 Kg/Cm2
# of Cons
Nom.
Dia.
(mm)
# of Cons
** Torsional Spring Rate (Kg - M) X 103 for catalog parts
0.23
0.22
0.26 0.257 0.332 0.252
20
2.87 0.169
4.23 0.191
8.04 0.161
4
20.4 0.031
30.9 0.034
33 0.032
0.09 0.745 0.086
8
10.2 0.062
15.4 0.068
12 0.329 0.155 0.473 0.135 0.497 0.128
12
6.8 0.093
16 0.247 0.207 0.355
0.18 0.684 0.149
16
5.1 0.124
20 0.197 0.259 0.284 0.225 0.547 0.187
20
4.08 0.155
4 0.986 0.052
1.42 0.045
8 0.493 0.104
0.71
1.49 0.043
400
20
24.4 0.114
48.7 0.115
4
93.6 0.021 152.2 0.021
304 0.021
16.5 0.064
8
46.8 0.041
76.1 0.043
152 0.043
10.3 0.103
11 0.096
12
31.2 0.062
50.7 0.064
101 0.064
7.71 0.137
14.6 0.116
16
23.4 0.083
38 0.085
76 0.085
6.17 0.171
11.7 0.145
20
18.7 0.104
30.4 0.106
60.8 0.106
700
71
Metal Bellows Correctedn
7/11/00
6:40 PM
Page 72
TORSIONAL STIFFNESS VALUES
30" TO 144" SIZE
VALUES ARE BASED ON:
1. Standard Convolution Height and Pitch
2. T-304 S/S Bellows Material
3. 800˚F Maximum Operating Condition
4. Data is Based Upon Single Bellows With Stated Convolution
Counts Only
30
32
34
36
50 PSIG
150 PSIG
†
†
**
**
** Torsional Spring Rate (In. - Lb/Deg) X 106 for catalog parts
† Maximum Allowable Torsion Angle in Degrees
Nom.
300 PSIG Nom.
50 PSIG
25 PSIG
Dia. # of Cons
Dia.
†
†
†
(In.)
(In.)
**
**
**
# of Cons
Nom.
Dia.
(In.)
# of Cons
SPRING RATES BELOW RESIST BELLOWS
MOVEMENT FOR TORSIONALLY APPLIED
MOMENT M
4
25.6
.014
2
125
.008
2
726
7.25 .044 15.0 .043
8
12.8
.027
4
62.3
.017
4
363
.009
12 2.76 .058
4.84 .067 10.0 .064
12
8.55
.041
6
41.5
.025
6
242
.014
3.63 .089 7.51 .086
8 5.03 .036
40
42
72
.005
16
6.41
.054
8
31.1
.033
8
182
.018
4
29.3
.013
10
24.9
.041
10
145
.023
8.65 .042 17.9 .041
8
14.7
.026
12
20.8
.050
12
121
.028
12 3.36 .055
5.77 .064 11.9 .061
12
9.77
.039
2
166
.008
2
996
.004
16 2.52 .073
4.32 .085 8.95 .082
16
7.33
.052
4
82.9
.015
4
498
.008
4 11.8 .017
20.7 .020 42.2 .020
4
33.3
.012
6
55.3
.023
6
332
.012
8 5.92 .035
10.4 .040 21.1 .039
8
16.6
.025
8
41.4
.030
8
249
.017
12 3.94 .052
6.92 .060 14.1 .059
12
11.1
.037
10
33.2
.038
10
199
.021
12
27.6
.045
2
215
.007
16 2.96 .070
5.19 .080 10.5 .079
4 14.0 .017
24.6 .019 50.1 .019
46
48
50
8 7.02 .033 12.31 .038 25.0 .037
38
†
14.5 .022 30.0 .021
17.3 .021 35.8 .020
108
**
8 4.15 .039
4 10.1 .018
60
25 PSIG
# of Cons
4 8.29 .019
16 2.07 .078
44
Nom.
Dia.
(In.)
66
16
8.32
.050
2
72.1
.010
4
36.0
.020
4
108
72
120
12
166
.025
2
1326
.004
.014
4
663
.008
132
12 4.68 .050
8.21 .057 16.7 .056
6
24.0
.030
6
71.7
.021
6
442
.011
16 3.51 .066
6.16 .075 12.5 .074
8
18.0
.040
8
53.8
.028
8
332
.015
4 16.5 .016
29.0 .018 58.9 .018
10
14.4
.050
10
43.0
.035
10
265
.019
8 8.26 .031
14.5 .036 29.4 .035
12
12.0
.060
12
35.9
.041
12
221
.023
12 5.51 .047
9.66 .054 19.6 .053
2
81.1
.010
2
342
.006
2
1722
.003
52
84
144
16 4.13 .063
7.24 .071 14.7 .070
4
40.5
.019
4
171
.012
4
861
.007
4 19.3 .015
33.8 .017 68.7 .017
6
27.0
.029
6
114
.018
6
574
.010
8 9.63 .030
16.9 .034 34.3 .033
8
20.3
.038
8
85.4
.024
8
430
.014
12 6.42 .045
11.3 .051 22.9 .050
10
16.2
.048
10
68.4
.030
10
344
.017
16 4.82 .059
8.45 .068 17.2 .067
12
13.5
.057
12
57.0
.035
12
287
.021
4 22.3 .014
39.1 .016 79.5 .016
2
90.8
.009
2
510
.005
8 11.15 .028
19.6 .032 39.8 .032
4
45.4
.018
4
255
.010
12 7.44 .042
13.0 .048 26.5 .048
6
30.3
.028
6
170
.016
16 5.58 .057
9.78 .065 19.9 .064
.021
54
96
8
22.7
.037
8
128
10
18.2
.046
10
102
.026
12
15.1
.055
12
85.0
.031
Metal Bellows Correctedn
7/11/00
6:40 PM
Page 73
TORSIONAL STIFFNESS VALUES
750MM TO 3600MM SIZE
VALUES ARE BASED ON:
1. Standard Convolution Height and Pitch
2. T-304 S/S Bellows Material
3. 800˚F Maximum Operating Condition
4. Data is Based Upon Single Bellows With Stated Convolution
Counts Only
SPRING RATES BELOW RESIST BELLOWS
MOVEMENT FOR TORSIONALLY APPLIED
MOMENT M
METRIC
** Torsional Spring Rate (Kg - M) X 103 for catalog parts
750
4
95.6 0.019
167 0.022
346 0.021 1100
800
850
900
950
1000
1050
3.5 Kg/Cm2
**
†
10.5 Kg/Cm2
**
†
21. Kg/Cm2
**
†
# of Cons
# of Cons
† Maximum Allowable Torsion Angle in Degrees
Nom.
Nom.
3.5 Kg/Cm2
Dia.
Dia. # of Cons
†
(In.)
(In.)
**
Nom.
Dia.
(In.)
4
295
0.014
1500
1.8 Kg/Cm2
**
†
2
1435
0.008
Nom.
Dia.
(In.)
2700
# of Cons
1.8 Kg/Cm2
**
†
2
8369
0.005
8
47.8 0.039
83.6 0.044
173 0.043
8
148
0.027
4
718
0.017
4
4185
0.009
12
31.9 0.058
55.7 0.067
115 0.064
12
98.5
0.041
6
478
0.025
6
2790
0.014
16
23.9 0.078
41.8 0.089
87 0.086
16
73.9
0.054
8
359
0.033
8
2092
0.018
4
116 0.018
199 0.021
412
4
338
0.013
10
287
0.041
10
1674
0.023
8
58 0.036
99.6 0.042
206 0.041
8
169
0.026
12
239
0.05
12
1395
0.028
12
38.7 0.055
66.4 0.064
137 0.061
12
113
0.039
2
1910
0.008
2
11480
0.004
16
29 0.073
49.8 0.085
103 0.082
16
84.4
0.052
4
955
0.015
4
5740
0.008
4
136 0.017
239
0.02
486
4
384
0.012
6
637
0.023
6
3827
0.012
0.02 1150
0.02 1200
1650
3000
8
68.2 0.035
120
0.04
243 0.039
8
192
0.025
8
478
0.03
8
2870
0.017
12
45.4 0.052
79.7
0.06
162 0.059
12
128
0.037
10
382
0.038
10
2296
0.021
16
34.1
59.8
0.08
121 0.079
16
95.9
0.05
12
318
0.045
12
1913
0.025
0.07
4
162 0.017
284 0.019
577 0.019 1250
2
830
0.01
2
2480
0.007
2
15280
0.004
8
80.9 0.033
142 0.038
288 0.037
4
415
0.02
4
1240
0.014
4
7640
0.008
12
53.9
0.05
94.6 0.057
192 0.056
6
277
0.03
6
827
0.021
6
5093
0.011
16
40.5 0.066
70.9 0.075
144 0.074
8
208
0.04
8
620
0.028
8
3820
0.015
4
190 0.016
334 0.018
678 0.018
10
166
0.05
10
496
0.035
10
3056
0.019
8
95.2 0.031
167 0.036
339 0.035
12
138
0.06
12
63.4 0.047
111 0.054
226 0.053 1300
2
934
0.01
16
47.6 0.063
83.4 0.071
170
0.07
4
467
4
222 0.015
389 0.017
791 0.017
6
8
111
195 0.034
396 0.033
8
0.03
1800
12
413
0.041
2
3938
0.006
0.019
4
1969
311
0.029
6
234
0.038
8
2100
3300
12
2547
0.023
2
19838
0.003
0.012
4
9919
0.007
1313
0.018
6
6613
0.01
984
0.024
8
4960
0.014
3600
12
74 0.045
130 0.051
264
0.05
10
187
0.048
10
788
0.03
10
3968
0.017
16
55.5 0.059
97.3 0.068
198 0.067
12
156
0.057
12
656
0.035
12
3306
0.021
4
257 0.014
451 0.016
916 0.016 1350
2
1046
0.009
2
5878
0.005
2400
8
128 0.028
225 0.032
458 0.032
4
523
0.018
4
2939
0.01
12
85.7 0.042
150 0.048
305 0.048
6
349
0.028
6
1959
0.016
16
64.2 0.057
113 0.065
229 0.064
8
262
0.037
8
1469
0.021
10
209
0.046
10
1176
0.026
12
174
0.055
12
980
0.031
73
Metal Bellows Correctedn
7/11/00
6:40 PM
Page 74
-––[ X-PRESS EXPANSION JOINTS ]–-–
Features
•
•
•
•
•
•
•
Long axial movements
Self draining convolutions
Integral cover and liner
Leak proof – packless
Maintenance free
Integral guide ring
5 Year Warranty with alloy 625 bellows
The X-Press bellows absorbs a very long stroke that minimizes the number of expansion joints required for a
typical installation. Inherent in the design are internal guide rings, a full thickness cover, self draining
convolutions, and an integral liner that is insensitive to flow direction. The internal guide rings permit the
designer to reduce the number of guides compared with a conventional internally pressurized bellows system.
The full thickness cover is designed to contain the full pressure of the system. If a bellows leak were to occur,
flow is directed along the pipe rather than radially toward personnel. The heavy wall cover is also very easy
to insulate due to its nominal pipe size. The self draining convolutions eliminate the possibility of sediment
and residue collecting in the convolutions and causing corrosive attack.
The X-Press design is inherently safe. In the event of an anchor failure, the bellows compress and actually
increase its strength. The end rings limit the extension of the expansion joint so that an anchor failure is
controlled and contained. The X-Press does not require maintenance, therefore, it can be installed in areas
where accessibility is limited. Lubrication and repacking are eliminated.
Normally located near an anchor, the single X-Press should be placed with the fixed end adjacent to the
anchor. The double X-Press is typically mounted in the middle of a long pipe run to absorb similar
movements from either direction. A support foot is uncluded with the double X-Press and acts as an
intermediate anchor.
PURGE and VENT CONNECTION located in
the top of the casing, allows the venting of
air or gases to assure a fluid-filled line. In
conjunction with a drain connection, the
vent can be used to flush the X-Press casing.
ANCHOR FOOT for single X-Press can be supplied
to withstand full pressure thrust and can be bolted
or welded in place. The double X-Press includes an
intermediate anchor foot.
DRAIN CONNECTION located in the bottom of the
casing for the removal of dirt, scale, sludge,
condensate and residue. This is an ideal location
for a steam trap when used for steam service.
A reprint of the paper “ Expansion Joints Vs Loops, an Economic Decision” by Robert K. Broyles, is available without charge on request.
74
Metal Bellows Correctedn
7/11/00
6:40 PM
Page 75
-––[ IN-LINE PRESSURE BALANCED
X-PRESS II EXPANSION JOINTS]–-–
Features
•
•
•
•
•
•
•
•
•
Eliminates main anchors
Eliminates pressure thrust
Long axial movement
Self draining convolutions
Integral cover and liner
Leak proof – packless
Maintenance free
Integral guide ring
5 Year Warranty with alloy 625 bellows
The X-Press II is an inline externally pressurized, pressure balanced expansion joint. The built in pressure
eompensating bellows eliminates all pressure thrust traditionally created from using unrestrained bellows.
The X-Press II is capable of long axial movements while eliminating pressure thrust on the system. Main
anchors are no longer required!
The unique design also incorporates internal guide rings to minimize external guiding requirements, a full
thickness cover that is easy to insulate, self draining convolutions to minimize corrosion and an integral liner
that insensitive to flow direction. The X-Press can be supplied in single or double ended design. Either type
can be supplied with a support that acts as an intermediate anchor.
Pipe Guide Spacing
Senior Flexonics Pathway recommends the first guide for an X-Press or X-Press II should be located within 12
pipe diameters of the expansion joint. The remaining guides should be spaced in accordance with the
formula below.
L = 0.131*(Ep*Ip/(P*A+SR*AX)).5
L = Maximum intermediate guide spacing (Feet)
Ep = pipe modulus of elasticity (lb/In2)
Ip = Pipe moment of inertia (Inches4)
P = Design pressure (lb/In2)
A = Bellows effective area (Inches2)
SR = Bellows spring rate
AX = Axial movement
Ep - 27,400,000 lb/In2 for carbon steel pipe at 300F.
Ip - See pages 87 through 89 for pipe moments of inertia
A – See pages 78 and 81 for effective areas
SR – See pares 78 and 81 for expansion joint spring rates
75
Metal Bellows Correctedn
7/11/00
6:40 PM
Page 76
-––[ X-PRESS DIMENSIONAL DATA ]–-–
H.
HOLE DIA. (B)
CL
FL
TYPE
ANCHOR
FOOT
A
B
C
D
E
ANCHOR FOOT
FL
8”
8”
10”
12”
FW
CL
CW
FW
CW
B
5/8”
4”
61/2”
3”
7/8”
61/2” 53/4”
4”
1
1
3
8 /8” 6 /4” 4 /4” 13/8”
7/8”
61/2” 91/2”
4”
Custom Design
Refer to individual data pages 78-81 for diameter, shell O.D., O.A.L., and “H”.
Direct Buried X-Press
Soil
PRIMARY SEAL
Nickel Alloy
Insulation
Bellows
Concrete
Anchor plate to hold
expansion joint in place
by Senior Flexonics
Pathway or others
SECONDARY SEAL
Field applied high
temperature rope type
packing material to keep
out foreign matter
Many Senior Flexonics Pathway customers have direct burried X-Press Expansion Joints in steam and
condensate service. This eliminates the need for maintenance manways which are inconvenient to locate
and expensive to build. Years of dependable maintenance-free buried service have proven that manways are
not always required nor are they cost effective. Consider this money-saving approach when comparing the
total installed cost of slip joints versus X-Press.
Additional information on direct buried X-Press is available upon request.
76
Metal Bellows Correctedn
7/11/00
6:41 PM
Page 77
-––[HOW TO SPECIFY AN EXTERNALLY
PRESSURIZED EXPANSION JOINT ]–-–
SPECIAL
NOTE
If a special flange
rating or non-standard
wall thickness is
required, indicate any
special requirements
as free text at the end
of the part number.
STEP
1
STEP
3
The nominal pipe
size is the first item
of the part number.
If the metric tables have been
used, the letter “M” should
follow the nominal pipe size.
STEP
2
Select the type of end fittings
(weld ends WW, flanges FF,
flange by weld end FW).
2,
E - 260C
TEMPERATUR
10.5 KG/CM
Review the bill of
material located on
even number pages
78 through 81 to
obtain the flange
ratings and weld wall
thickness that is
supplied with standard
expansion joints.
Select the style required
(Single X-Press ASX,
Double X-Press ADX)
X-PRESS
SHOWN)
X-PRESS (WW
E - 500°F
ASX – SINGLE
TEMPERATUR7th edition for the
X-PRESS
- 150 PSIG,life is 1000 cycles per EJMA
SHOWN)
X-PRESS (WW
cycle
/shown.
1/4" axial, +
PRESSURE
- 500°F
1. Rated
ASX – SINGLE
movement
GE
nt is + / RATURE
full rated
the
misalignme
FF – FLANGE/FLAN
edition for
installation
PSIG, TEMPE
EJMA 7th
END
2. Maximum
alternate
flange pressureper
OF
- 300
To specify
is 1000 cycles
lateral.
1/16” SURE
– WELD END/WELD
16 for maximum
cycle life
/WW
(Alloy 625).
MATERIALS
to page 19.
shown.
see page
1/4" axial, +
PRES
1. Rated
ASTM B443 part number. Refer
movement pressure.
is flanged,
nt is + / full rated
BELLOWS:
3. If unitN
add to
working misalignme
A516-70
RUCTIO
installation
ratings.
bellows material,
END
X-PRESS
11/2 x maximum
X-PRESS
ADX – DOUBLE
X-PRESS (WW
SHOWN)
2,
E - 260C
TEMPERATUR
21 KG/CM
ADX – DOUBLE
FW – FLANGE/WELD
A53/A106/
alternate test pressure: 2. Maximum
flange pressure
OF CONST To specify
PIPE: ASTMWall
lateral. thrust.
IALS B16.5
/16” pressure
20.
R.F.S.O. 625).
for1full
4. Maximum
18 for maximum
MATERlb.
page“D”.
Standard
seefoot
ANSI B443 (Alloynumber. Refer to page Feet are designed
anchor
flanged,
150 ASTM
ASTM A1052) Series:
part
unit iswith
toR.F.S.O.
5. Anchor
BELLOWS:lb. ANSI B16.5
3.willIf come
FLANGES:
working pressure.
Kg/Cm
300 material, add A516-70
X-Press (ADX)
METRIC
ratings.
2 Series: bellows
150 lb. (10.5
11/2 x maximum
A53/A106/
6. All double
Kg/Cm )
thrust.
test pressure:
with plug.
300 lb. (21
PIPE: ASTM
Nominal
Wall
for full pressure
4. Maximum
“D”.
half coupling
RGE: ASTMA105 Standard
B16.5 R.F.S.O.
anchor foot Diameter
SteelA105
DRAIN/PU
Feet are designed
3000# Threaded
150 lb. ANSI B16.5 R.F.S.O.
ASTM
come with
70 Carbon
2 ) Series:
3 /4” Diameter
5. Anchor
FLANGES:
(ADX) will
300 lb. ANSI
ASTM A36/A516- 150 lb. (10.5 Kg/Cm
Weight (Lb)X-Press
2 Series:
ANCHOR:
6. All double
(mm)
Kg/Cm )
with plug.
ADX
300 lb. (21
half coupling
RGE: ASTMA105
FW
Threaded Dimensions
ASX
Steel Length
DRAIN/PU
FF
3000#
25
of
Carbon Overall
70Anchor
WW
3 /4” DiameterType
FW
(In.)
A36/A51657Weight (Lb)
Shell
Spring Bellows
FF
ASTM
59
Anchor
“H”
WW
Axial
ANCHOR:
55
Effective
ADX
OD Height
33
WW – WELD
X-PRESS (WW
SHOWN)
END
N
CONSTRUCTIO
FW – FLANGE/WELD
END/WELD
END
GE
FF – FLANGE/FLAN
Weight (Lb)
ADX
Dimensions
FW
ASX
FF
Overall Length
Type of
WW
Anchor
Bellows
FW
(mm)
26Weight (Lb)
Shell
FF
27
Anchor
“H”
WW
25
Effective
ADX
OD Height
15
44
ADX
ASX
Foot for
16
45
(mm)
Area
14Dimensions
44
(mm)
FW
940
24
ADX
ASX
29
FF
584
25
(Cm2)
31
Overall Length
Type of
WW
159
24
28
Anchor
114
(mm)18
31
1626
ADX (Kg/mm)
Shell
METRIC
46FW
Spring Bellows 914
A
33
19
ASX
Anchor
47FF
54 Axial
WW
159
30
16 “H”
Effective
44
ADX
0.77
OD Height
114
18
Rate
54
26
ASX
Nominal
200
A
Foot for 940
55
27
(mm)
100
37 20 34
54Movement
Area 584
159
52
24
(mm)
32 17
0.39
Diameter
114
29
ADX 1626
(mm)
36
21940
400
A
(Cm2) 914
39
23584
200
57 30 55
54
(Kg/mm) 159
34
19159
53 28
0.77
1626
22
940114
59
31
200
A ADX 114
ASX
62
54 584A
33914
100
51 24 48
54
(mm)
57
29159
1.54 159
45 19
114
Rate
0.39
98
ADX
ASX
33
Nominal
200 114
Foot for
43
29940
35
400
(In.)
40
100
Movement
Area
100 A
46
54 914A 1626
32584
31Dimensions
200
(In.)
82 36 79
96
54
39
25159
Diameter
FW
0.77 159
54
ASX
76 30
114
ASX
(In.)
0.77 25
65
1626
25
FF
23 of 37
400 114
70
47
56
(In.2)
200
68
Overall Length
Type
WW
200 A
73
6 1/4
54 686A 1168
52914
52
100
(Lb/In.)
56 29 52
62
54
Anchor
FW
(In.)39
67
4 1/2
41159
64
1.54 171
69
ADX
49 22
Shell
114
0.39
Spring Bellows Anchor
FF
A
101
39
36
200 141
51
72
32940
42
ASX
400
50
8.4 Axial
1/4
(In.)
100 A
55
54 1118A 2032
66
6 Effective
35584
36 “H”
200
88 43 84
98WW 104
74
43
ADX
OD Height
40
46
4 1/2
28159
Rate
0.77 171
8
57
80 36
114
118
ASX
Nominal
2.91 40
A
Foot
1626
30
43 76
23 for 37
400 141
(In.)
82
4
48
60
121
200
Area
914
8.4Movement
35 64
37 81
1/4
686A 1168
200 A
86
(In.)
54
6
51
54
115
100
69
71
74
22
159
26
Diameter
37
1/2
186
64
77
ASX
4
44
64
(In.)A
1.54
80
46
59
16
114
1
1.46
23
1168
46
67 121
36
(In.2)
200 168
65
86
39
8
400
65
8.4
6 1/4 51
61 126
100 A
(Lb/In.)
71
54 1118A 2032
74
6 1/4
44686
200
76 50 83
43
100
4 1/2 41
1/2
48
59
34171
37
0.77 186
8
68 64 116
79 41
141
131
3.48 50
36
A ADX 4
2032
39
54 106
ASX
23A
400 168
83
4
54
137
200
8.4
(In.)
1118
6 1/4 73
42 113
1/48.4
200 A
66
74 686A 1168
59
125
100
82 45 76
22
100
4 1/2 63
8 4 1/2 86 6
73
99
49171
64
2.91 186
94
63 37 99
70 34
141
16
1.75
23
1168
59
4 A
1 1/2
200 168
78
8
46
8.4 36A
101
400
80
181 79 174
6 1/4 70
65 82
100 A
85
74 1118A 2032
87
52686
200
43 1 8.4
186
167 67
124
4 1/2 56
54 65
64
1/2 43 6 1/4
186
56
72
4
40
16
46
1.46
8
98
168
155
A
103
3.86 65
36
2032
52
63 115
27
400 168
4
60
A 1041
120
162
200
8.4 8 A
1118
6 1/4 115
59 93
49 123
3/48.4
200 A
66
116
100 635
148
100
22
124
4 1/2 91
85 9/16 86 6
87
54186
80
123
3.48 211
70 37 107
86 45 100
16
112
2
1.93
23
1168
79
4 A
44A
200 219
94
8
56
A 1753168
122
400
90
193 94 185
6 1/4 78
87 111
100 B
43 6 3/48.4
63686
104
100 991
102
200
177 80
161
163 1/2 11.4
4 1/2 62
71 107
67
84
49186
46
1.75 211
8
168
180
2.22 80
1
36 105 64
A 165 9/16
2032 115
64
77 142
400 219
4
71
8.4 27A
156
190
200
1118
6 1/4 113
72 109
11.4 8
57 152
635A 1041
200 B
78
166
170
100
82
161
4 1/2 97
56 118
46 131
211124
8 6 5/8 867 5/16
63186
80
101
146
3.86
86
168
144
16
A
101
1.11
27
A
183
219
1041
98
4
2 1/2
44
111
200
66
8
8.4
A 1753
111
157
400
168
140
100
6 3/4 96
100 B
74635
125
124 991
131
200
174 91
230
195 2 15.5
88 148108
5/8 437 5/16
5469/16 75
87
97
57211
1.93 211
8
182
A
2.52 90
44 119 80
A 16 6
1753 131
72
400 219
4
82
B 1041219
179
145
11.4 27
200
181100 168
6 3/4 129
85 195
15.5 8
200 B
90991
193
161 635
219
100
98
155 74
230
59 208
5809/16 108
8 6 5/81637 5/16
73211
131
166
4.45 238
16
A
3
1.25
27 101 46
172.5
1041 181
4 A
108
200 273
8
B 1753219
127
187
120
11.4 44
400
5/16 114
143144 180
125
100 B
145
161 991
158
133635
200
273122 259
217118
309
216 1/2 19.2
6 5/8 788
5/8 827 5/16
41
114
110
2.23 238
3
8
219 106211
A
246 94
2
44 132 80
263.5
A 16 6
205
273
1753
80
8
25
129
400
1067
4
B
203
256
100
152
145
15.5
200
221
98 207
19.2
7 5/16
200 B
220
230 660
271
166991
100
189 99
309
108
6 5/8 119
62 227
8 8 5/81958 5/16
69
185
139211
5.04 264
173.5
207
A
16
1.5
27 123 46
1041 188
4 B
3 1/2
118
200 324
8
B 1778219
222
229
15.5 39
400
235191 244
150
136 273
7 5/16 139
100 C
249
230 1016
185
171635 151
200
253156
488
124 3 24.9
6 5/8 107
100 293
5/8 988 5/16
41
141
196
132238
2.52 264
8
344
A
3.89125
44 156 80
B 16 8
1753 254
140
400 324
4
B 1067273
356
366
180
19.2 25
200
260158 241
24.9 8
166 309
7 5/16 172
200 C
382
309 660
322
200991
100
62
222124
488
6 5/8 140
114 338
8 8 5/82168 5/16
69
216
329
161238
6.02 279
16
4
1.95
25 145 41
244.5
1067 280
4 B
207
39A
238 308
200 356
8
B 1778273
273
275
193
164
19.2
400
660
5/16
327
403
C
200
35.6
233
194
8
100
5/16
1016
310
309
214
222
200
289
723
141 1/2
8 5/8 126
180 432
5/81088
41
159
237
164264
3.02 279
8
B
3
4.77150
39 180 69
395.5
B 16 8
1778 374
171
400 356
4
C 1041324
361
426
24.9 25
200
459187 429
1016 239
35.6 8
208 342
8 5/16 199
3/8
200 C
397
488 660
365
100
70
399131
723
8 5/8 161
134 383
810 3/4249 9
69
324
210264 268
7.79 305
238.5
281
B
16
5
2.39
25 264 41
1067 302
4 B
243
200 406
8
C 1753324
353
320
216
24.9 39
400
602269 572
250
280 452
8 5/16 294
100 C
405
488 1016
242
258660
200
542208
985
168 4 47.9
8 5/8 234
206 493
3/4125 9 3/8
176
42
301
176279
3.89 305
8
447
B
39 336 69
6.47200
B 1610
1778 411
4
C 1092356
534
486
35.6 26
200
5/16 366
500215 457
335226
1016 272
C 400 406
47.9 8
278
137
8
3/8
200
686
586
723
408
282
10
306
312
100
5/8
279
84
379
414
985
8
174
812 3/4
260
70
482
9.56 330
231
490
B
16
6
25 334 41
3.23
1041 290
4 C
317
200 457
8
C 1854356
419
548
219
35.6 40
400
645299 602
300
9 3/8 377
370 510
100 C
493
723 1067
432
263660
200
559221
218 5 75.6
10
264 555
3/414110 3/8
42 3/4 291
309
344
4.79 330
174305
8
784
B
39 398 69
8.06250 1198
1753 466
8 C 1612
272
400 457
4
C 1092406
587
842
47.9 26
200
745367 681
1016 306
9 3/8 441
75.6
11
347 390
200 C
662
985 686
726
100
617251
109
1198
14337
10
197 449
8
456
70 3/4 355
512
262305 351
13.06 356
603
B
16
8
26 425 42
4.04
C
1092 331
357
514 888
200 508
8
C 1854406
416
684
47.9 40
400
112 4
350
10 3/8 489
11
432 570
398 952
100 C
502
985 1067
522
E 316686 257
169
361
200
3/4
629
824
267
70
1519
14
12
283
356
16
377
41
330
6.54
6
198
8
795
C
40 528
9.16300
C
1854 511
280
458 755
400 508
4
C 1118457
575
876
75.6 26
200
1067 348
112 8
10 3/8 592
366 443
12
296 845
200 C
661
714
E 407
1198 711
100
134
1519
16436
12
194 518
8
536
488
69 3/4 464
289
12.08 406
778
C
16
476 42 665
4.59
10
1092 368
4 C
359
617 997
200 610
8
C 1880457
501
893
75.6 40
11 568 26
400
400
445 667
12
455 1087
100 C
614
663
E 371686 296
1198 1092
200
362 8 152.6
1890
16218
273 742
499
387
43 14 388
6.04 406
8
508 221
C
599 70 907
1177
10.31350
1854 592
8 C 16
340
400 610
4
707
1292
11 689 40
200
836614 738
1067 408
454 579
13112 27
152.6
200 C
711C 1118
820
E 483
1519
1062
14 509
100
181
E
41 640384
1890
18535
227 678
8
699
594
73
333
13.74
508
923
C
16
482
479
26
5.16
12
1118
4 C
444
815 1125
200 610
8
616
1088
12 580
400
450
557 832
13112 42
583 1223
100 E
1092C 1880
759
758
E 483711 383
1519
200
451 10 185.7
E
2302
18268
330 932
600
473
43 16 384
6.88
8
610 283
C
675 69 1027
1294
11.45400
1880 732
8 C 16
417
400 610
4
904
1459
12 773 40
200
152.6 27
1092 510
989765 859
560
14
185.7
200 E
737C 1143
E 610
1047
1890
1129
100
226
E
43 729435
2302
20731
274
8
788
761
MAT.554
73 16 577
15.45
610 410
917
C
16
5.73
14
1118
4 C
953 1257
200 762
8
760
E 697 27 567
1107
400
152.6 42
ALT BELLOWS
711
500
690
14
100 E
1118C 1905
975
727
E
1890
200
513 12 235.4
E
73 1127623 1387
FEATURES 418
3246
20366
617
544
44 18 437
7.73
8
610
E
767
1267
42
13.74
1880
977
OPTIONAL
762
8 C 16
625
532
807
28
400
E
4
450
E
897
1042
1457
200
185.7
1092
747
16
235.4
200 E
E
1257
2302
1077
100
257
43 812427 1142
3246
317
24676
8
D, P, A
AXIAL MOVEMENT
792
74 18 637
17.17
610
E
16
1104
6.88
16
1143
C
673 79 826
982 1471
200
E
8
E 817 27 652
1354
400
185.7 43
737
PRESSURE
293 4
600
888
16
100
854
4
E
2302
200
MAT.
577 14
73 1306602 1636
458
24338
ENDS 8.59
750
44 20 487
8
762
1559
1905
C 16
28E
400
ALT BELLOWS
1000 1276
E
4
500 STYLE
E 1064 42 899
10.5
1809
235.4
1118
293 8
E
200
E
FEATURES
3246
1309
DIAMETER
289
44 1056500 1496
WW 27.47
24769
8
978
74 20 734
OPTIONAL
762
625
16
1358
18
4 E
ASX
43E
200
1228 1834
E
8
E 1064 28 844
1673
235.4
E
2054
NUMBER
728
356.8
100
100
3246
1043
PART
D, P, A
AXIAL MOVEMENT
641 16
74 1614
24385
919
45 24 624
13.74
8
E
1993 EXAMPLE
8 E 16
400
1234
PRESSURE
4
600
E 1344 43 1124
2308
E293 29
4
604
356.8
200
MAT.
1678
ENDS
321
44
30865
8
75 24 904
1221
E
16
1675
28
ALT BELLOWS
STYLE
20
21
4 E
1521
8
E
2150
E293 44
FEATURES
921
DIAMETER
WW
1200
24
769 18 503.2
74
30433
OPTIONAL
625
1173
8
E
ADX
2297
43
8 E 16
1648
4
E
NUMBER
2772
356.8
MOVEMENT
A
100
P,
698
503.2
PART
D,
AXIAL
961
1822
24
385
45
8
1484
E
16
29
24
PRESSURE
4
EXAMPLE
1959
8
E
4
356.8
MAT.
ENDS
1009
481
30
75
16
ALT BELLOWS
20 STYLE8
E
150
44
E
FEATURES
503.2
DIAMETER
WW
30
1538
OPTIONAL
625
8
ASX 4
E
4
503.2
PART NUMBER
D, P, A
AXIAL MOVEMENT
769
16
24
PRESSURE
EXAMPLE
8
4
ENDS
STYLE
300
DIAMETER
WW
ADX
78
4
PART NUMBER
EXAMPLE
Axial
Movement
(mm)
Spring
Rate
81
80
Style
End
Fittings
Pressure
Rating
Axial
Movement
Optional
Hardware
Alternate
Bellows
Material
3 1/2
ASX
WW
50
4
D, P
625
90 m
ASX
WW
3.5
100
D, P
625
Nominal
Pipe Size
English
Metric
STEP
4
Specify the
design pressure.
If the required
design pressure is less
than 150 PSIG, specify
150 PSIG. If the required
design pressure is greater
than 150 PSIG but less
than 300 PSIG, specify
300 PSIG. If the required
design pressure is greater
than 300 PSIG, indicate
the required design
pressure in the part
number and a custom
design will be developed
for the application.
STEP
7
STEP
5
Indicate the
desired axial
movement in
increments of 4” through
16” as shown in the
product description tables
on pages 78 through 81.
STEP
6
Specify any
options
that are
preferred. Options
are described above.
ALLOY 625 WARRANTY
Senior Flexonics Pathway will replace in kind any X-Press style
expansion joint made with Alloy 625 bellows that fails due
to workmanship or corrosion within 6 years of the date of
shipment or 5 years from date of first use. Coverage does not
include field removal and replacement costs or charges
required for obtaining access to the part. Coverage does not
apply to failures caused by over pressurization due to water
hammer, excessive test pressure, or process upset conditions.
Return of the failed part is required for warranty replacement.
Specify an alternate
bellows material.
The standard
bellows material is Alloy 625.
If Alloy 625 is acceptable, it is
not necessary to specify a
material. If an alternate
bellows material is preferred,
indicate the bellows material
from the alloy choices listed
on page 19. Keep in mind
that the five-year warranty
only applies to Alloy 625
because Alloy 625 has
superior corrosion properties
when compared to other
bellows materials in steam
and condensate service.
77
Metal Bellows Correctedn
7/11/00
X-PRESS
6:41 PM
Page 78
PRESSURE - 150 PSIG, TEMPERATURE - 500°F
1. Rated cycle life is 1000 cycles per EJMA 7th edition for the
full rated movement shown.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM B443 (Alloy 625). To specify alternate
bellows material, add to part number. Refer to page 19.
PIPE: ASTM A53/A106/A516-70
Standard Wall
FLANGES: ASTM A105
150 lb. ANSI B16.5 R.F.S.O.
150 lb. (10.5 Kg/Cm2) Series:
300 lb. ANSI B16.5 R.F.S.O.
300 lb. (21 Kg/Cm2) Series:
DRAIN/PURGE: ASTMA105
3/4” Diameter 3000# Threaded half coupling with plug.
ANCHOR: ASTM A36/A516-70 Carbon Steel
Nominal
Diameter
(In.)
Axial
Movement
(In.)
ASX
1
1 1/2
2
2 1/2
3
3 1/2
4
5
6
8
10
12
14
16
18
20
24
Bellows Type of
Effective Anchor
Area
Foot for
(Lb/In.)
(In.2)
ASX
ADX
Shell
OD
(In.)
3. If unit is flanged, see page 16 for maximum flange pressure
ratings.
4. Maximum test pressure: 11/2 x maximum working pressure.
5. Anchor Feet are designed for full pressure thrust.
6. All double X-Press (ADX) will come with anchor foot “D”.
Dimensions
Anchor
Overall Length
(In.)
Height “H”
(In.)
ASX
ADX
Weight (Lb)
ASX
WW
FF
ADX
FW
WW
FF
FW
4
8
43
8.4
A
4 1/2
6 1/4
23
37
31
35
33
55
59
8
16
22
8.4
A
4 1/2
6 1/4
36
64
52
56
54
96
100
98
4
8
43
8.4
A
4 1/2
6 1/4
23
37
36
42
39
62
68
65
8
16
22
8.4
A
4 1/2
6 1/4
36
64
54
60
57
98
104
101
4
8
43
8.4
A
4 1/2
6 1/4
23
37
41
51
46
71
81
76
8
16
22
8.4
A
4 1/2
6 1/4
36
64
63
73
68
116
126
121
4
8
163
11.4
A
5 9/16
6 3/4
27
46
56
70
63
99
113
106
8
16
82
11.4
A
5 9/16
6 3/4
44
80
91
115
103
167
181
174
4
8
195
15.5
A
6 5/8 7 5/16
27
46
62
78
70
107
123
115
8
16
98
15.5
A
6 5/8 7 5/16
44
80
97
113
105
177
193
185
4
8
216
19.2
A
6 5/8 7 5/16
27
46
75
96
86
131
152
142
8
16
108
19.2
A
6 5/8 7 5/16
44
80
108
129
119
174
168
183
4
8
124
24.9
B
8 5/8 8 5/16
25
41
88
114
101
155
181
168
8
16
62
24.9
B
8 5/8 8 5/16
39
69
119
145
132
217
143
180
4
8
141
35.6
B
8 5/8 8 5/16
25
41
107
139
123
189
221
205
8
16
70
35.6
B
8 5/8 8 5/16
39
69
140
172
156
253
235
244
4
8
168
47.9
B
10 3/4
9 3/8
25
41
126
164
145
222
260
241
8
16
84
47.9
B
10 3/4
9 3/8
39
69
161
199
180
289
327
308
4
8
218
75.6
C
12 3/4
10 3/8
26
42
234
294
264
399
459
429
8
16
109
75.6
C
12 3/4
10 3/8
40
70
306
366
336
542
602
572
4
8
267
112
C
14
11
26
42
291
377
334
414
500
457
8
16
134
112
C
14
11
40
70
355
441
398
559
645
602
4
8
362
152.6
C
16
12
26
41
361
489
425
617
745
681
8
16
181
152.6
C
16
12
40
69
464
592
528
824
952
888
4
8
451
185.7
C
18
13
27
43
388
568
476
665
845
755
8
16
226
185.7
C
18
13
42
73
509
689
599
907
1087
997
4
8
513
235.4
C
20
14
27
43
384
580
482
640
836
738
8
16
257
235.4
C
20
14
42
73
577
773
675
1027
1223
1125
4
8
577
293
C
24
16
28
44
437
697
567
729
989
859
8
16
289
293
C
24
16
43
74
637
897
767
1127
1387
1257
4
8
641
356.8
E
24
E
28
44
487
817
652
812
1142
977
8
16
321
356.8
E
24
E
43
74
734
1064
899
1306
1636
1471
4
8
769
503.2
E
30
E
29
45
624
1064
844
1056
1496
1276
8
16
385
503.2
E
30
E
44
75
904
1344
1124
1614
2054
1834
PART NUMBER
EXAMPLE
78
Spring
Rate
2. Maximum installation misalignment is + / - 1/4" axial, + / 1/16” lateral.
DIAMETER
STYLE
ENDS
PRESSURE
4
ASX
WW
150
AXIAL MOVEMENT
4
OPTIONAL FEATURES
D, P, A
57
ALT BELLOWS MAT.
625
Metal Bellows Correctedn
7/11/00
6:41 PM
Page 79
10.5 KG/CM2, TEMPERATURE - 260C
X-PRESS
ASX – SINGLE X-PRESS (WW SHOWN)
ADX – DOUBLE X-PRESS (WW SHOWN)
WW – WELD END/WELD END
FF – FLANGE/FLANGE
FW – FLANGE/WELD END
METRIC
Nominal
Diameter
(mm)
25
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
600
Axial
Movement
(mm)
ASX
Spring
Rate
Bellows Type of
Effective Anchor
Area
Foot for
(Kg/mm) (Cm2)
ADX
ADX
Dimensions
Shell
Anchor
Overall Length
(mm)
OD Height “H”
(mm)
(mm)
ASX
ADX
Weight (Lb)
ASX
WW
FF
ADX
FW
WW
FF
FW
100
200
0.77
54
A
114
159
584
940
14
16
15
25
27
26
200
400
0.39
54
A
114
159
914
1626
24
25
24
44
45
44
100
200
0.77
54
A
114
159
584
940
16
19
18
28
31
29
200
400
0.39
54
A
114
159
914
1626
24
27
26
44
47
46
100
200
0.77
54
A
114
159
584
940
19
23
21
32
37
34
200
400
0.39
54
A
114
159
914
1626
29
33
31
53
57
55
100
200
2.91
74
A
141
171
686
1168
25
32
29
45
51
48
200
400
1.46
74
A
141
171
1118
2032
41
52
47
76
82
79
100
200
3.48
100
A
168
186
686
1168
28
35
32
49
56
52
200
400
1.75
100
A
168
186
1118
2032
44
51
48
80
88
84
100
200
3.86
124
A
168
186
686
1168
34
44
39
59
69
64
200
400
1.93
124
A
168
186
1118
2032
49
59
54
79
76
83
100
200
2.22
161
B
219
211
635
1041
40
52
46
70
82
76
200
400
1.11
161
B
219
211
991
1753
54
66
60
98
65
82
100
200
2.52
230
B
219
211
635
1041
49
63
56
86
100
93
200
400
1.25
230
B
219
211
991
1753
63
78
71
115
107
111
100
200
3
309
B
273
238
635
1041
57
74
66
101
118
109
200
400
1.5
309
B
273
238
991
1753
73
90
82
131
148
140
100
200
3.89
488
C
324
264
660
1067
106
133
120
181
208
195
200
400
1.95
488
C
324
264
1016
1778
139
166
152
246
273
259
100
200
4.77
723
C
356
279
660
1067
132
171
151
188
227
207
200
400
2.39
723
C
356
279
1016
1778
161
200
180
254
293
273
100
200
6.47
985
C
406
305
660
1041
164
222
193
280
338
309
200
400
3.23
985
C
406
305
1016
1753
210
268
239
374
432
403
100
200
8.06
1198
C
457
330
686
1092
176
258
216
302
383
342
200
400
4.04
1198
C
457
330
1067
1854
231
312
272
411
493
452
100
200
9.16
1519
C
508
356
686
1092
174
263
219
290
379
335
200
400
4.59
1519
C
508
356
1067
1854
262
351
306
466
555
510
100
200
10.31
1890
C
610
406
711
1118
198
316
257
331
449
390
200
400
5.16
1890
C
610
406
1092
1880
289
407
348
511
629
570
100
200
11.45
2302
E
610
E
711
1118
221
371
296
368
518
443
200
400
5.73
2302
E
610
E
1092
1880
333
483
408
592
742
667
100
200
13.74
3246
E
762
E
737
1143
283
483
383
479
678
579
200
400
6.88
3246
E
762
E
1118
1905
410
610
510
732
932
832
PART NUMBER
EXAMPLE
DIAMETER
STYLE
ENDS
PRESSURE
100
ASX
WW
10.5
AXIAL MOVEMENT
4
OPTIONAL FEATURES
D, P, A
ALT BELLOWS MAT.
625
79
Metal Bellows Correctedn
7/11/00
X-PRESS
6:41 PM
Page 80
PRESSURE - 300 PSIG, TEMPERATURE - 500°F
1. Rated cycle life is 1000 cycles per EJMA 7th edition for the
full rated movement shown.
MATERIALS OF CONSTRUCTION
BELLOWS: ASTM B443 (Alloy 625). To specify alternate
bellows material, add to part number. Refer to page 20.
PIPE: ASTM A53/A106/A516-70
Standard Wall
FLANGES: ASTM A105
150 lb. ANSI B16.5 R.F.S.O.
150 lb. (10.5 Kg/Cm2) Series:
300 lb. ANSI B16.5 R.F.S.O.
300 lb. (21 Kg/Cm2) Series:
DRAIN/PURGE: ASTMA105
3/4” Diameter 3000# Threaded half coupling with plug.
ANCHOR: ASTM A36/A516-70 Carbon Steel
Nominal
Diameter
(In.)
Axial
Movement
(In.)
ASX
1
1 1/2
2
2 1/2
3
3 1/2
4
5
6
8
10
12
14
16
18
20
24
Bellows Type of
Effective Anchor
Area
Foot for
(Lb/In.)
(In.2)
ASX
ADX
Shell
OD
(In.)
3. If unit is flanged, see page 18 for maximum flange pressure
ratings.
4. Maximum test pressure: 11/2 x maximum working pressure.
5. Anchor Feet are designed for full pressure thrust.
6. All double X-Press (ADX) will come with anchor foot “D”.
Dimensions
Anchor
Overall Length
(In.)
Height “H”
(In.)
ASX
ADX
Weight (Lb)
ASX
WW
FF
ADX
FW
WW
FF
FW
4
8
86
8.4
A
4 1/2
6 1/4
23
37
37
43
40
66
72
69
8
16
43
8.4
A
4 1/2
6 1/4
36
64
61
67
64
115
121
118
4
8
86
8.4
A
4 1/2
6 1/4
23
37
42
54
48
74
86
80
8
16
43
8.4
A
4 1/2
6 1/4
36
64
67
79
73
125
137
131
4
8
86
8.4
A
4 1/2
6 1/4
23
37
49
63
56
87
101
94
8
16
43
8.4
A
4 1/2
6 1/4
36
64
80
94
87
148
162
155
4
8
163
11.4
A
5 9/16
6 3/4
27
46
57
77
67
102
122
112
8
16
82
11.4
A
5 9/16
6 3/4
44
80
91
111
101
170
190
180
4
8
195
15.5
A
6 5/8 7 5/16
27
46
74
100
87
131
157
144
8
16
98
15.5
A
6 5/8 7 5/16
44
80
118
144
131
219
145
182
4
8
216
19.2
A
6 5/8 7 5/16
27
46
99
129
114
158
187
172.5
8
16
108
19.2
A
6 5/8 7 5/16
44
80
156
191
173.5
271
256
263.5
4
8
249
24.9
B
8 5/8 8 5/16
25
41
124
158
141
185
229
207
8
16
125
24.9
B
8 5/8 8 5/16
39
69
194
238
216
322
366
344
4
8
282
35.6
B
8 5/8 8 5/16
25
41
131
187
159
214
275
244.5
8
16
141
35.6
B
8 5/8 8 5/16
39
69
208
269
238.5
365
426
395.5
4
8
337
47.9
B
10 3/4
9 3/8
25
41
137
215
176
242
320
281
8
16
169
47.9
B
10 3/4
9 3/8
39
69
221
299
260
408
486
447
4
8
436
75.6
C
12 3/4
10 3/8
26
42
251
367
309
432
548
490
8
16
218
75.6
C
12 3/4
10 3/8
40
70
398
514
456
726
842
784
4
8
535
112
C
14
11
26
42
296
458
377
522
684
603
8
16
268
112
C
14
11
40
70
455
617
536
714
876
795
4
8
731
152.6
C
16
12
26
41
384
614
499
663
893
778
8
16
366
152.6
C
16
12
40
69
583
815
699
1062
1292
1177
4
8
676
185.7
E
18
E
27
43
435
765
600
758
1088
923
8
16
338
185.7
E
18
E
42
73
623
953
788
1129
1459
1294
4
8
769
235.4
E
20
E
27
43
427
807
617
727
1107
917
8
16
385
235.4
E
20
E
42
73
602
982
792
1077
1457
1267
4
8
865
293
E
24
E
28
44
500
1000
750
854
1354
1104
8
16
433
293
E
24
E
43
74
728
1228
978
1309
1809
1559
4
8
961
356.8
E
24
E
28
44
604
1234
919
1043
1673
1358
8
16
481
356.8
E
24
E
43
74
921
1521
1221
1678
2308
1993
4
8
1538
503.2
E
30
E
29
45
698
1648
1173
1200
2150
1675
8
16
769
503.2
E
30
E
44
75
1009
1959
1484
1822
2772
2297
PART NUMBER
EXAMPLE
80
Spring
Rate
2. Maximum installation misalignment is + / - 1/4" axial, + / 1/16” lateral.
DIAMETER
STYLE
ENDS
PRESSURE
4
ADX
WW
300
AXIAL MOVEMENT
4
OPTIONAL FEATURES
D, P, A
ALT BELLOWS MAT.
625
Metal Bellows Correctedn
7/11/00
6:41 PM
Page 81
21 KG/CM2, TEMPERATURE - 260C
X-PRESS
ASX – SINGLE X-PRESS (WW SHOWN)
ADX – DOUBLE X-PRESS (WW SHOWN)
WW – WELD END/WELD END
FF – FLANGE/FLANGE
FW – FLANGE/WELD END
METRIC
Nominal
Diameter
(mm)
25
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
600
Axial
Movement
(mm)
ASX
Spring
Rate
Bellows Type of
Effective Anchor
Area
Foot for
(Kg/mm) (Cm2)
ADX
ADX
Dimensions
Shell
Anchor
Overall Length
(mm)
OD Height “H”
(mm)
(mm)
ASX
ADX
Weight (Lb)
ASX
WW
FF
ADX
FW
WW
FF
FW
100
200
1.54
54
A
114
159
584
940
17
20
18
30
33
31
200
400
0.77
54
A
114
159
914
1626
28
30
29
52
55
54
100
200
1.54
54
A
114
159
584
940
19
24
22
34
39
36
200
400
0.77
54
A
114
159
914
1626
30
36
33
57
62
59
100
200
1.54
54
A
114
159
584
940
22
29
25
39
46
43
200
400
0.77
54
A
114
159
914
1626
36
43
39
67
73
70
100
200
2.91
74
A
141
171
686
1168
26
35
30
46
55
51
200
400
1.46
74
A
141
171
1118
2032
41
50
46
77
86
82
100
200
3.48
100
A
168
186
686
1168
34
45
39
59
71
65
200
400
1.75
100
A
168
186
1118
2032
54
65
59
99
66
83
100
200
3.86
124
A
168
186
686
1168
45
59
52
72
85
78
200
400
1.93
124
A
168
186
1118
2032
71
87
79
123
116
120
100
200
4.45
161
B
219
211
635
1041
56
72
64
84
104
94
200
400
2.23
161
B
219
211
991
1753
88
108
98
146
166
156
100
200
5.04
230
B
219
211
635
1041
59
85
72
97
125
111
200
400
2.52
230
B
219
211
991
1753
94
122
108
166
193
179
100
200
6.02
309
B
273
238
635
1041
62
98
80
110
145
127
200
400
3.02
309
B
273
238
991
1753
100
136
118
185
220
203
100
200
7.79
488
C
324
264
660
1067
114
166
140
196
249
222
200
400
3.89
488
C
324
264
1016
1778
180
233
207
329
382
356
100
200
9.56
723
C
356
279
660
1067
134
208
171
237
310
273
200
400
4.79
723
C
356
279
1016
1778
206
280
243
324
397
361
100
200
13.06
985
C
406
305
660
1041
174
278
226
301
405
353
200
400
6.54
985
C
406
305
1016
1753
264
370
317
482
586
534
100
200
12.08
1198
C
457
E
686
1092
197
347
272
344
493
419
200
400
6.04
1198
C
457
E
1067
1854
283
432
357
512
662
587
100
200
13.74
1519
C
508
E
686
1092
194
366
280
330
502
416
200
400
6.88
1519
C
508
E
1067
1854
273
445
359
488
661
575
100
200
15.45
1890
C
610
E
711
1118
227
454
340
387
614
501
200
400
7.73
1890
C
610
E
1092
1880
330
557
444
594
820
707
100
200
17.17
2302
E
610
E
711
1118
274
560
417
473
759
616
200
400
8.59
2302
E
610
E
1092
1880
418
690
554
761
1047
904
100
200
27.47
3246
E
762
E
737
1143
317
747
532
544
975
760
200
400
13.74
3246
E
762
E
1118
1905
458
888
673
826
1257
1042
PART NUMBER
EXAMPLE
DIAMETER
STYLE
ENDS
PRESSURE
100
ADX
WW
21
AXIAL MOVEMENT
4
OPTIONAL FEATURES
D, P, A
ALT BELLOWS MAT.
625
81
Metal Bellows Correctedn
7/11/00
6:41 PM
Page 82
-––[ INSTALLATION INSTRUCTIONS ]–-–
Senior Flexonics Pathway Expansion Joints are fully
inspected at the factory and are packaged to arrive at
the job site in good condition. Please, immediately
upon receipt at the job site, verify that there is no
freight damage; i.e., dents, broken hardware, loose
shipping bars, etc.
Because the bellows expansion joint is required to absorb
thermal and/or mechanical movements, the bellows
element must be constructed of a relatively thin gage
material. This requires special installation precautions.
The following steps should be taken prior to installation
of the expansion joint into the pipeline or duct.
1. The opening into which the expansion joint will
be installed should be examined to verify that the
opening for which the expansion joint wa
designed does not exceed the installation
tolerances designated by the designer and/or
purchaser. If the opening exceeds the tolerance,
notify Senior flexonics pathway at once for a
disposition.
2. The attachment edges of the pipe or duct should
be smooth, clean, and parallel to each other.
3. The area around the expansion joint should be
cleared of any sharp objects or protrusions. If not
removable, they should be noted so they can be
avoided.
4. Expansion joints provided with lifting lugs
should be lifted only by the designated lifting
lugs. SHIPPING BARS (PAINTED YELLOW) ARE
NOT DESIGNED TO BE LIFTING DEVICES.
NEVER USE A CHAIN OR ANY OTHER
HANDLING DEVICES DIRECTLY ON THE
BELLOWS ELEMENT OR BELLOWS COVER. For
expansion joints not provided with lifting lugs
(i.e., less than 500 lbs.), the best lifting method
should be evaluated at the time of installation.
5. The shipping bars are installed on an expansion
joint to maintain shipping length and give the
expansion joint stability during transit and
installation. DO NOT REMOVE THE SHIPPING
BARS UNTIL THE INSTALLATION IS COMPLETE.
Installation:
The following precautions must be taken when
installing an expansion joint:
1. Remove any protective covering from the ends of
expansion joint. Plywood covers may have been
used to protect flanges or weld ends. Check
inside expansion joint for dessicant bags or any
other material.
82
2. When a flow liner is installed in the expansion
joint, orient the expansion joint with FLOW
ARROW POINTING IN DIRECTION OF FLOW.
3. Using lifting lugs, lift joint to desired location
and position into pipeline or ducting.
4. Weld end expansion joints.
(a) PRIOR TO WELDING, COVER THE BELLOWS
ELEMENT WITH A CHLORIDE FREE FIRE
RETARDANT CLOTH. This is to prevent arc
strikes, weld splatter, etc. from damaging the
bellows element.
(b) Using the proper electrode, weld the
expansion joint to adjacent piping.
DO NOT USE BELLOWS TO CORRECT FOR
MISALIGNMENT OF PIPING UNLESS THIS
HAS BEEN CONSIDERED IN THE DESIGN OF
THE EXPANSION JOINT.
5. Flanged end expansion joints.
(a) Orient expansion joint flanges so that the
bolt holes are aligned with the mating flanges.
DO NOT FORCE THE EXPANSION JOINT TO
MATCH THE BOLT HOLES OF THE MATING
FLANGE. This causes torsion on the bellows
and will severely reduce the bellows capability
during operation and may cause premature
failure of the expansion joint. It is good
practice to leave one pipe flange loose until
the expansion joint is installed or to purchase
an expansion joint with a flange that will
rotate.
(b) Install gaskets and bolt to the required torque
recommended by the flange manufacturer.
Metal Bellows Correctedn
7/11/00
6:42 PM
Page 83
INSTALLATION INSTRUCTIONS (CONTINUED)
After installation BUT PRIOR TO
HYDRO TEST
1. Inspect entire system to insure that anchors,
guides and pipe supports are installed in strict
accordance with piping system drawings. A pipe
guide spacing chart is provided below to aid in
this check.
2. ANCHORS MUST BE DESIGNED FOR THE TEST
PRESSURE THRUST LOADS.
Expansion joints exert a force equal to the test
pressure times the effective area of the bellows
during hydro test. Pressure thrust at design
pressure may be found on the individual
drawings. Refer to EJMA Safety
Recommendations.
3. If the system media is gaseous, check to
determine if the piping and/or the expansion
joint may require additional temporary supports
due to the weight for water during testing.
4. REMOVE SHIPPING BARS (PAINTED YELLOW)
PRIOR TO HYDROTESTING. Shipping bars are
not designed for hydrostatic pressure thrust loads.
5. Hydrostatically test pipeline and expansion joint.
ONLY CHLORIDE FREE WATER SHOULD BE
USED FOR HYDROTEST. (published reports
indicate chloride attach of stainless steel bellows
as low as 3 PPM). Water should not be left
standing in the bellows.
Pipe Guide Spacing Table
1. Senior flexonics pathway recommends that for
Flexway™ Single Expansion Joints the first guide be
located within four (4) pipe diameters from the
expansion joint and the second guide be located
within a distance of fourteen (14) pipe diameters
from the first guide. The remaining guides are to
be in accordance with the table below.
2. Senior flexonics pathway recommends that for
X-Press Expansion Joints the first guide be located
within twelve (12) pipe diameters from the
expansion joint. The remaining guides are to be
in accordance with the formula below.
Maximum intermediate guide spacing for any pipe
material or thickness may be calculated using the
following formula:
L
=
0.131
E1
PA Ra
Where L = Maximum intermediate guide
NOTES:
spacing (feet)
1. When bellows is compressed in
E + Modulus of elasticity of pipe
operation use (+) βˆ† Ra; when extended,
material (psi).
use (–) βˆ†Ra.
P + Design pressure (psig).
2.
Dead
weight of the pipe should also be
A + Bellows effective area (in2).
considered for guide spacing.
βˆ† + Axial stroke of expansion joint
(in).
Ra + Axial spring rate of bellows
(lbs/in.).
Recommended Maximum Spacing of Intermediate Pipe Guides for Applications Involving
Axial Movement Only. (Values Based on Standard Weight Carbon Steel Pipe)
General Precautions
1. Cleaning agents, soaps and solvents may contain
chlorides, caustics, or sulfides and can cause stress
corrosion which appears only after a bellows is
put into service.
2. Wire brushes, steel wool and other abrasives
should not be used on the bellows element.
3. Hydrostatic test pressure should not exceed 1 1/2
times the rated working pressure unless the
expansion joint was specifically designed for this
test pressure.
4. Some types of insulation leach chlorides when
wet. Only chloride free insulation materials
should be used for insulating an expansion joint.
SENIOR FLEXONICS PATHWAY’S WARRANTY IS
VOID UNLESS THE ABOVE INSTRUCTIONS ARE
FOLLOWED
83
Metal Bellows Correctedn
7/11/00
6:42 PM
Page 84
-––[GENERAL CONVERSION FACTORS ]–-–
84
Multiply
By
To Obtain
Multiply
By
To Obtain
Atmospheres
Atmospheres
Atmospheres
Atmospheres
Atmospheres
Bars
Bars
Bars
Bars
British Thermal Units
British Thermal Units
British Thermal Units
British Thermal Units
B.T.U./hr.
B.T.U./hr./sq. ft.
B.T.U./hr./sq. ft./deg F.
B.T.U./sq. ft.
B.T.U./sq. ft./in.
Celsius
Centimeters
Centimeters
Centimeters
Centimeters
Centimeters/sec
Centipoises
Cubic centimeters
Cubic centimeters
Cubic centimeters
Cubic feet
Cubic feet
Cubic feet
Cubic feet
Cubic feet/second
Cubic inches
Cubic inches
Cubic meters
Cubic meters
Cubic meters
Degrees (angle)
Dynes
Dynes
Dynes/sq. cm.
Dynes/sq. cm.
Dynes/sq. cm.
Dynes/sq. cm.
Dynes/sq. cm.
Fahrenheit
Feet
Feet
Feet
Feet
Feet/minute
Foot-pounds
Foot-pounds
Foot-pounds
Gallons (U.S.)
Gallons (U.S.)
Gallons (U.S.)
Gallons (U.S.)
Gallons of water
Gallons/hour
Grams
Grams
Grams/cubic cm.
Grams/sq. cm.
Inches
Inches
Inches
Inches of mercury
Inches of mercury
Inches of mercury
Inches of water
Inches of water
Inches of water
33.9
29.92
103.30
14.7
760
9.869 x 10-1
1.0 x 106
1.020 x 104
14.5
777.5
1054.6
0.2520
2.928 x 10-4
0.2520
2.712
4.882
2.712
6.892
(oC x 1.8) + 32
0.0328
0.3937
0.01
1. x 104
0.03281
0.000672
3.531 x 10-9
6.102 x 10-2
1.0 x 10-3
1728
0.03704
7.481
28.32
26915
1.639 x 10-5
4.329 x 10-3
1.0 x 106
35.31
1.308
1.745 x 10-2
1.020 x 10-6
2.248 x 10-6
9.870 x 10-7
1 x 10-6
0.01020
2.089 x 10-3
1.450 x 10-5
5/9 (oF -32)
30.48
3.048 x 10-4
0.3048
304.8
0.01667
1.356
3.241 x 10-4
0.1383
0.1337
231
3.785 x 10-3
3.785
8.337
3.71 x 10-5
980.7
2.205 x 10-3
0.03613
1.422 x 10-2
2.54
0.0254
25.4
0.03342
3.453 x 10-2
0.4912
2.458 x 10-3
0.07355
0.03613
Feet of water
Inches of mercury
Kilograms/sq. m.
Pounds/sq. in.
mm of mercury
Atmospheres
Dynes/sq. cm.
Kgs./sq. meter
Pounds/sq. in.
Foot-pounds
Joules
Kg. -calories
K.W. -hours
Kg. cal/Hr.
Kg.-cal/hr./sq. m.
Kg.-cal/hr./sq.m./deg. C.
Kg.cal./sq.m.
Kg.cal/sq.m./cm.
Fahrenheit
Feet
Inches
Meters
Microns
Feet/sec
Lbs./ft.-sec.
Cubic feet
Cubic inches
Liters
Cubic inches
Cubic yards
Gallons
Liters
Gallons/hour
Cubic meters
Gallons
Cubic cm.
Cubic feet
Cubic yards
Radians
Kilograms
Pounds
Atmosphere
Bars
Kgs./sq.meter
Pounds/sq. ft.
Pounds/sq. in.
Celsius
Centimeters
Kilometers
Meters
Millimeters
Feet/second
Joules
Kg.-calories
Kg.-meters
Cubic feet
Cubic inches
Cubic meters
Liters
Pounds of water
Cu.ft./sec.
Dynes
Pounds
Lbs./cu. in.
Lbs./sq. in.
Centimeters
Meters
Millimeters
Atmospheres
Kgs./sq. cm.
Lbs./sq. in.
Atmospheres
Inches of mercury
Lbs./sq. in.
Inches of water
Inches of water (at 4o C.)
Inches-pounds/deg.
Joules
Joules
Joules
Kilograms
Kilograms
Kilograms
Kilogram-calories
Kilogram-calories
Kilogram-calories
Kilogram-meters
Kilograms/cu. meters
Kilograms/sq.cm.
Kilograms/sq.cm.
Kilograms/sq. meter
Kilograms/sq. meters
Kilometers
Kilometers
Kilometers
Kilonewtons/sq. meter
Kilospascals
Liters
Liters
Liters
Mega pascals (mPa)
Meters
Meters
Meters
Meters
Meters
Meters/sec.
Microns
Micropecka
Millimeters
Millimeters
Millimeters
Millimeters
Millimeters
Newtons
Newtons
Newtons/mm
Newton-Meters
Newtons/sq. meter
Ounces
Ounces (fluid)
Pounds
Pounds
Pounds
Pounds of water
Pounds of water
Pounds of water
Pounds/cu. foot
Pounds/cubic foot
Pounds/cubic foot
Pounds/cu. in.
Pounds/cu. in.
Pounds/inch
Pounds/inch
Pounds/square inch
Pounds/square inch
Pounds/square inch
Radians
Slugs
Square centimeters
Square feet
Square feet
Square inches
Square inches
Square meters
Square millimeters
Square millimeters
0.1869
2.54 x 10-3
0.66
9.486 x 10-4
0.7376
2.390 x 10-4
980665
1.0 x 103
2.205
3.968
3086
4186
7.233
3.613 x 10-5
9.80665 x 105
14.226
9.678 x 10-5
98.07
1.0 x 105
3281
3.937 x 104
0.145
0.145
103
0.0351
0.2642
145
3.281
39.37
100
0.001
1000
3.281
3.94 x 10-5
1.00
0.1
0.003281
0.03937
1.0 x 10-6
.001
1.0 x 105
0.2248
5.71
8.8504
1
28.35
0.02957
444823
453.6
0.4536
0.01602
27.68
0.1198
0.01602
16.02
5.787 x 104
2.768 x 104
1.728 x 103
17.86
178.6
2.036
51.7
703.1
57.3
3.217 x 101
0.1550
929
0.0929
645.2
6.452
1.55 x 103
1.0 x 10-2
1.55 x 10-3
Cms. of mercury
Kgs./sq. in.
Kilogram-meters/rad.
B.T.U.
Foot-pounds
Kg.-calories
Dynes
Grams
Pounds
B.T.U.
Foot-pounds
Joules
Foot-pounds
Pounds/cu. in.
Dynes/sq. cm.
Pounds/sq. in.
Atmospheres
Bars
Centimeters
Feet
Inches
Pounds/sq. in.
Pounds/sq. in.
Cubic centimeters
Cubic feet
Gallons (U.S.)
Pounds/sq. in.
Feet
Inches
Centimeters
Kilometers
Millimeters
Feet/sec.
Inches
Slug
Centimeters
Feet
Inches
Kilometers
Meters
Dynes
Pounds
Pounds/inch
Inch-pounds
Pascals
Grams
Liters
Dynes
Grams
Kilograms
Cubic feet
Cubic inches
Gallons
Grams/cu. cm.
Kgs./cu. meter
Pounds/ cu. in.
Kgs./cu. meter
Pounds/cu. ft.
Kilograms/meter
Grams/cm.
Inches of mercury
Mm of mercury
Kgs./sq. meter
Degrees
Pounds
Square inches
Square cms.
Square meters
Square mms.
Square cms.
Square inches
Square cms.
Square inches
Metal Bellows Correctedn
7/11/00
6:42 PM
Page 85
-––[THERMAL EXPANSION DATA ]–-–
Linear Thermal Expansion between 70°F and Indicated Temperature, inches/100 feet
MATERIALS
Saturated
Steam
(PSIG)
-14.33
-13.75
-12.75
-10.97
-7.98
-3.16
4.22
15.12
30.71
52.31
81.46
119.9
169.6
232.6
311.3
407.9
525.2
666.2
833.6
1031
1261
1529
Temp.
deg F
-325
-300
-275
-250
-225
-200
-175
-150
-125
-100
-75
-50
-25
0
25
50
70
100
125
150
175
200
225
250
275
300
325
350
375
400
425
450
475
500
525
550
575
600
625
650
675
700
725
750
775
800
825
850
875
900
925
950
975
1000
1025
1050
1075
1100
1125
1150
1175
1200
1225
1250
1275
1300
1325
1350
1375
1400
1425
1450
1475
1500
Carbon Steel Austenitic
5 Cr Mo
Carbon-Moly Stainless
thru
Steels
Low-Chrome
9
Cr Mo 18
(thru 3 Cr Mo) Cr 8 Ni
-2.37
-2.24
-2.11
-1.98
-1.85
-1.71
-1.58
-1.45
-1.30
-1.15
-1.00
-0.84
-0.68
-0.49
-0.32
-0.14
0
0.23
0.42
0.61
0.80
0.99
1.21
1.40
1.61
1.82
2.04
2.26
2.48
2.70
2.93
3.16
3.39
3.62
3.86
4.11
4.35
4.60
4.86
5.11
5.37
5.63
5.90
6.16
6.43
6.70
6.97
7.25
7.53
7.81
8.08
8.35
8.62
8.89
9.17
9.46
9.75
10.04
10.31
10.57
10.83
11.10
11.38
11.66
11.94
12.22
12.50
12.78
13.06
13.34
-3.85
-3.63
-3.41
-3.19
-2.96
-2.73
-2.50
-2.27
-2.01
-1.75
-1.50
-1.24
-0.98
-0.72
-0.46
-0.21
0
0.34
0.62
0.90
1.18
1.46
1.75
2.03
2.32
2.61
2.90
3.20
3.50
3.80
4.10
4.41
4.71
5.01
5.31
5.62
5.93
6.24
6.55
6.87
7.18
7.50
7.82
8.15
8.47
8.80
9.13
9.46
9.79
10.12
10.46
10.80
11.14
11.48
11.82
12.16
12.50
12.84
13.18
13.52
13.86
14.20
14.54
14.88
15.22
15.56
15.90
16.24
16.58
16.92
17.30
17.69
18.08
18.47
-2.22
-2.10
-1.98
-1.86
-1.74
-1.62
-1.50
-1.37
-1.23
-1.08
-0.94
-0.79
-0.63
-0.46
-0.30
-0.13
0
0.22
0.40
0.58
0.76
0.94
1.13
1.33
1.52
1.71
1.90
2.10
2.30
2.50
2.72
2.93
3.14
3.35
3.58
3.80
4.02
4.24
4.47
4.69
4.92
5.14
5.38
5.62
5.86
6.10
6.34
6.59
6.83
7.07
7.31
7.56
7.81
8.06
8.30
8.55
8.80
9.05
9.28
9.52
9.76
10.00
10.26
10.53
10.79
11.06
11.30
11.55
11.80
12.05
12 Cr
17 Cr
27 Cr
25 Cr
20 Ni
Monel
67 Ni
30 Cr
-2.04
-1.92
-1.80
-1.68
-1.57
-1.46
-1.35
-1.24
-1.11
-0.98
-0.85
-0.72
-0.57
-0.42
-0.27
-0.12
0
0.20
0.36
0.53
0.69
0.86
1.03
1.21
1.38
1.56
1.74
1.93
2.11
2.30
2.50
2.69
2.89
3.08
3.28
3.49
3.69
3.90
4.10
4.31
4.52
4.73
4.94
5.16
5.38
5.60
5.82
6.05
6.27
6.49
6.71
6.94
7.17
7.40
7.62
7.95
8.18
8.31
8.53
8.76
8.98
9.20
9.42
9.65
9.88
10.11
10.33
10.56
10.78
11.01
-3.00
-2.83
-2.66
-2.49
-2.32
-2.15
-1.98
-1.81
-1.60
-1.39
-1.18
-0.98
-0.78
-0.57
-0.37
-0.16
0
0.28
0.51
0.74
0.98
1.21
1.45
1.70
1.94
2.18
2.43
2.69
2.94
3.20
3.46
3.72
3.98
4.24
4.51
4.79
5.06
5.33
5.60
5.88
6.16
6.44
6.73
7.02
7.31
7.60
7.89
8.19
8.48
8.78
9.07
9.37
9.66
9.95
10.24
10.54
10.83
11.12
11.41
11.71
12.01
12.31
12.59
12.88
13.17
13.46
13.75
14.05
14.35
14.65
-2.62
-2.50
-2.38
-2.26
-2.14
-2.02
-1.90
-1.79
-1.59
-1.38
-1.18
-0.98
-0.77
-0.57
-0.37
-0.20
0
0.28
0.52
0.75
0.99
1.22
1.46
1.71
1.96
2.21
2.44
2.68
2.91
3.25
3.52
3.79
4.06
4.33
4.61
4.90
5.18
5.46
5.75
6.05
6.34
6.64
6.94
7.25
7.55
7.85
8.16
8.48
8.80
9.12
9.44
9.77
10.09
10.42
10.75
11.09
10.43
11.77
12.11
12.47
12.81
13.15
13.50
13.86
14.22
14.58
14.94
15.30
15.66
16.02
3 1/2
Nickel
-2.22
-2.10
-1.98
-1.86
-1.74
-1.62
-1.50
-1.38
-1.23
-1.08
-0.93
-0.78
-0.62
-0.46
-0.30
-0.14
0
0.22
0.40
0.58
0.76
0.94
1.13
1.32
1.51
1.69
1.88
2.08
2.27
2.47
2.69
2.91
3.13
3.34
3.57
3.80
4.03
4.27
4.51
4.75
4.99
5.24
5.50
5.76
6.02
6.27
6.54
6.81
7.08
7.35
7.72
8.09
8.46
8.83
8.98
9.14
9.29
9.45
9.78
10.11
10.44
10.78
Bronze
-3.98
-3.74
-3.50
-3.26
-3.02
-2.78
-2.54
-2.31
-2.06
-1.81
-1.56
-1.32
-1.25
-0.77
-0.49
-0.22
0
0.36
0.66
0.96
1.26
1.56
1.86
2.17
2.48
2.79
3.11
3.42
3.74
4.05
4.37
4.69
5.01
5.33
5.65
5.98
6.31
6.64
6.96
7.29
7.62
7.95
8.28
8.62
8.96
9.30
9.64
9.99
10.33
10.68
11.02
11.37
11.71
12.05
12.40
12.76
13.11
13.47
Brass
-3.88
-3.64
-3.40
-3.16
-2.93
-2.70
-2.47
-2.24
-2.00
-1.76
-1.52
-1.29
-1.02
-0.75
-0.48
-0.21
0
0.35
0.64
0.94
1.23
1.52
1.83
2.14
2.45
2.76
3.08
3.41
3.73
4.05
4.38
4.72
5.06
5.40
5.75
6.10
6.45
6.80
7.16
7.53
7.89
8.26
8.64
9.02
9.40
9.78
10.17
10.57
10.96
11.35
11.75
12.16
12.57
12.98
13.39
13.81
14.23
14.65
70 Cu
30 Ni
-3.15
-2.87
-2.70
-2.53
-2.36
-2.19
-2.12
-1.95
-1.74
-1.53
-1.33
-1.13
-0.89
-0.66
-0.42
-0.19
0
0.31
0.56
0.82
1.07
1.33
1.59
1.86
2.13
2.40
2.68
2.96
3.24
3.52
Aluminum
-4.68
-4.46
-4.21
-3.97
-3.71
-3.44
-3.16
-2.88
-2.57
-2.27
-1.97
-1.67
-1.32
-0.97
-0.63
-0.28
0
0.46
0.85
1.23
1.62
2.00
2.41
2.83
3.24
3.67
4.09
4.52
4.95
5.39
5.83
6.28
6.72
7.17
7.63
8.10
8.56
9.03
These data are for information and it is not to be implied that materials are suitable for all the temperatures shown.
85
Metal Bellows Correctedn
7/11/00
6:42 PM
Page 86
-––[ TEMPERATURE CONVERSIONS]–-–
Temp.
°C.
°C. or °F.
°F. °C.
-459.69 to -19
-273.16
-267.78
-262.22
-256.67
-251.11
-245.56
-240.00
-234.44
-228.89
-223.33
-217.78
-212.22
-206.67
-201.11
-195.56
-190.00
-184.44
-178.89
-173.33
-169.53
-168.89
-167.78
-162.22
-156.67
-151.11
-145.56
-140.00
-134.44
-128.89
-123.33
-117.78
-112.22
-106.67
-101.11
-95.56
-90.00
-84.44
-78.89
-73.33
-70.56
-67.78
-65.00
-62.22
-59.45
-56.67
-53.89
-51.11
-48.34
-45.56
-42.78
-40.00
-39.45
-39.89
-38.34
-37.78
-37.23
-36.67
-36.12
-35.56
-35.00
-34.44
-33.89
-33.33
-32.78
-32.22
-31.67
-31.11
-30.56
-30.00
-29.45
-28.89
-28.31
86
-459.69
-450
-440
-430
-420
-410
-400
-390
-380
-370
-360
-350
-340
-330
-320
-310
-300
-290
-280
-273.16
-272
-270
-260
-250
-240
-230
-220
-210
-200
-190
-180
-170
-160
-150
-140
-130
-120
-110
-100
-95
-90
-85
-80
-75
-70
-65
-60
-55
-50
-45
-40
-39
-38
-37
-36
-35
-34
-33
-32
-31
-30
-29
-28
-27
-26
-25
-24
-23
-22
-21
-20
-19
-459.69
-457.6
-454.0
-436.0
-418.0
-400.0
-382.0
-364.0
-346.0
-328.0
-310.0
-292.0
-274.0
-256.0
-238.0
-220.0
-202.0
-184.0
-166.0
-143.0
-139.0
-130.0
-121.0
-112.0
-103.0
-94.0
-85.0
-76.0
-67.0
-58.0
-49.0
-40.0
-38.2
-36.4
-34.6
-32.8
-31.0
-29.2
-27.4
-25.6
-23.8
-22.0
-20.2
-18.4
-16.6
-14.8
-13.0
-11.2
-9.4
-7.6
-5.8
-4.0
-2.2
Temp.
°C. or °F.
0F.
°C.
-18 to 53
-27.78
-27.23
-26.67
-26.12
-25.56
-25.00
-24.44
-23.89
-23.33
-22.78
-22.22
-21.67
-21.11
-20.56
-20.00
-19.44
-18.89
-18.33
-17.8
-17.2
-16.7
-16.1
-15.6
-15.0
-14.4
-13.9
-13.3
-12.8
-12.2
-11.7
-11.1
-10.6
-10.0
-9.44
-8.89
-8.33
-7.78
-7.22
-6.67
-6.11
-5.56
-5.00
-4.44
-3.89
-3.33
-2.78
-2.22
-1.67
-1.11
-0.56
0
0.56
1.11
1.67
2.22
2.78
3.33
3.89
4.44
5.00
5.56
6.11
6.67
7.22
7.78
8.33
8.89
9.44
10.0
10.6
11.1
11.7
-18
-17
-16
-15
-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Temp.
°C. or °F.
°F. °C.
54 to 350
-0.4
1.4
3.2
5.0
6.8
8.6
10.4
12.2
14.0
15.8
17.6
19.4
21.2
23.0
24.8
26.6
28.4
30.2
32.0
33.8
35.6
37.4
39.2
41.0
42.8
44.6
46.4
48.2
50.0
51.8
53.6
55.4
57.2
59.0
60.8
62.6
64.4
66.2
68.0
69.8
71.6
73.4
75.2
77.0
78.8
80.6
82.4
84.2
86.0
87.8
89.6
91.4
93.2
95.0
96.8
98.6
100.4
102.2
104.2
105.8
107.6
109.4
111.2
113.0
114.8
116.6
118.4
120.2
122.0
123.8
125.6
127.4
12.2
12.8
13.3
13.9
14.4
15.0
15.6
16.1
16.7
17.2
17.8
18.3
18.9
19.4
20.0
20.6
21.1
21.7
22.2
22.8
23.3
23.9
21.4
25.0
25.6
26.1
26.7
27.2
27.8
28.3
28.9
29.4
30.0
30.6
31.1
31.7
32.2
32.8
33.3
33.9
34.4
35.0
35.6
36.1
36.7
37.2
37.8
43.3
48.9
54.4
60.0
65.6
71.1
76.7
82.2
87.8
93.3
98.9
104.4
110.0
115.6
121.1
126.7
132.2
137.8
143.3
148.9
154.4
160.0
165.6
171.1
176.7
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
Temp.
°C. or °F.
360 to 1,070
129.2
131.0
132.8
134.6
136.4
138.2
140.0
141.8
143.6
145.4
147.2
149.0
150.8
152.6
154.4
156.2
158.0
159.8
161.6
163.4
165.2
167.0
168.8
170.6
172.4
174.2
176.0
177.8
179.6
181.4
183.2
185.0
186.8
188.6
190.4
192.2
194.0
195.8
197.6
199.4
201.2
203.0
204.8
206.6
208.4
210.2
212.0
230.0
248.0
266.0
284.0
302.0
320.0
338.0
356.0
374.0
392.0
410.0
428.0
446.0
464.0
482.0
500.0
518.0
536.0
554.0
572.0
590.0
608.0
626.0
644.0
662.0
182.2
187.8
193.3
198.9
204.4
210.0
215.6
221.1
226.7
232.2
237.8
243.3
248.9
254.4
260.0
265.6
271.1
276.7
282.2
287.8
293.3
298.9
304.4
310.0
315.6
321.1
326.7
332.2
337.8
343.3
348.9
354.4
360.0
365.6
371.1
376.7
382.2
387.8
393.3
398.9
404.4
410.0
415.6
421.1
426.7
432.2
437.8
443.3
448.9
454.4
460.0
465.6
471.1
476.7
482.2
487.8
493.3
498.9
504.4
510.0
515.6
521.1
526.7
532.2
537.8
543.3
548.9
554.4
560.0
565.6
571.1
576.7
360
370
380
390
400
410
420
430
440
450
460
470
480
490
500
510
520
530
540
550
560
570
580
590
600
610
620
630
640
650
660
670
680
690
700
710
720
730
740
750
760
770
780
790
800
810
820
830
840
850
860
870
880
890
900
910
920
930
940
950
960
970
980
990
1000
1010
1020
1030
1040
1050
1060
1070
Temp.
°F. °C.
680.0
698.0
16.0
734.0
752.0
770.0
788.0
806.0
824.6
842.0
860.0
878.0
896.0
914.0
932.0
950.0
968.0
986.0
1004.0
1022.0
1040.0
1058.0
1076.0
1094.0
1112.0
1130.0
1148.0
1166.0
1184.0
1202.0
1220.0
1238.0
1256.0
1274.0
1292.0
1310.0
1328.0
1346.0
1364.0
1382.0
1400.0
1418.0
1436.0
1454.0
1472.0
1490.0
1508.0
1526.0
1544.0
1562.0
1580.0
1598.0
1616.0
1634.0
1652.0
1670.0
1688.0
1706.0
1724.0
1742.0
1760.0
1778.0
1796.0
1814.0
1832.0
1850.0
1868.0
1886.0
1904.0
1922.0
1940.0
1958.0
°C. or °F.
1,080 to 1,790
582.2
587.8
593.3
598.9
604.4
610.0
615.6
621.1
626.7
632.2
637.8
643.3
648.9
654.4
660.0
665.6
671.1
676.7
682.2
687.8
693.3
698.9
704.4
710.0
715.6
721.1
726.7
732.2
737.8
743.3
748.9
754.4
760.0
765.6
771.1
776.7
782.2
787.8
793.3
798.9
804.4
810.0
815.6
821.1
826.7
832.2
837.8
843.3
848.9
854.4
860.0
865.6
871.1
876.7
882.2
887.8
893.3
898.9
904.4
910.0
915.6
921.1
926.7
932.2
937.8
943.3
948.9
954.4
960.0
965.6
971.1
976.7
1,080
1,090
1,100
1,110
1,120
1,130
1,140
1,150
1,160
1,170
1,180
1,190
1,200
1,210
1,220
1,230
1,240
1,250
1,260
1,270
1,280
1,290
1,300
1,310
1,320
1,330
1,340
1,350
1,360
1,370
1,380
1,390
1,400
1,410
1,420
1,430
1,440
1,450
1,460
1,470
1,480
1,490
1,500
1,510
1,520
1,530
1,540
1,550
1,560
1,570
1,580
1,590
1,600
1,610
1,620
1,630
1,640
1,650
1,660
1,670
1,680
1,690
1,700
1,710
1,720
1,730
1,740
1,750
1,760
1,770
1,780
1,790
Temp.
°F. °C.
1,976.0
1,994.0
2,012.0
2,030.0
2,048.0
2,066.0
2,084.0
2,102.0
2,120.0
2,138.0
2,156.0
2,174.0
2,192.0
2,210.0
2,228.0
2,246.0
2,264.0
2,282.0
2,300.0
2,318.0
2,336.0
2,354.0
2,372.0
2,390.0
2,408.0
2,426.0
2,444.0
2,462.0
2,480.0
2,498.0
2,516.0
2,534.0
2,552.0
2,570.0
2,588.0
2,606.0
2,624.0
2,642.0
2,660.0
2,678.0
2,696.0
2,714.0
2,732.0
2,750.0
2,768.0
2,786.0
2,804.0
2,822.0
2,840.0
2,858.0
2,876.0
2,894.0
2,912.0
2,930.0
2,948.0
2,966.0
2,984.0
3,002.0
3,020.0
3,038.0
3,056.0
3,074.0
3,092.0
3,110.0
3,128.0
3,146.0
3,164.0
3,182.0
3,200.0
3,218.0
3,236.0
3,254.0
°C. or °F.
°F.
1,800 to 3,000
982.2
987.8
993.3
998.9
1,004.4
1,010.0
1,015.6
1,021.1
1,026.7
1,032.2
1,037.8
1,043.3
1,048.9
1,054.4
1,060.0
1,065.6
1,071.1
1,076.7
1,082.2
1,087.8
1,093.3
1,098.9
1,104.4
1,110.0
1,115.6
1,121.1
1,126.7
1,132.2
1,137.8
1,143.3
1,148.9
1,154.4
1,160.0
1,165.6
1,171.1
1,176.7
1,182.2
1,187.8
1,193.3
1,198.9
1,204.4
1,210.0
1,215.6
1,221.1
1,226.7
1,232.2
1,237.8
1,243.3
1,248.9
1,254.4
1,260.0
1,265.6
1,271.1
1,276.7
1,282.2
1,287.8
1,293.3
1,298.9
1,304.4
1,310.0
1,343.3
1,371.1
1,398.9
1,426.7
1,454.4
1,482.2
1,510.0
1,537.8
1,565.1
1,593.3
1,621.1
1,648.9
1,800
1,810
1,820
1,830
1,840
1,850
1,860
1,870
1,880
1,890
1,900
1,910
1,920
1,930
1,940
1,950
1,960
1,970
1,980
1,990
2,000
2,010
2,020
2,030
2,040
2,050
2,060
2,070
2,080
2,090
2,100
2,110
2,120
2,130
2,140
2,150
2,160
2,170
2,180
2,190
2,200
2,210
2,220
2,230
2,240
2,250
2,260
2,270
2,280
2,290
2,300
2,310
2,320
2,330
2,340
2,350
2,360
2,370
2,380
2,390
2,450
2,500
2,550
2,600
2,650
2,700
2,750
2,800
2,850
2,900
2,950
3,000
3,272.0
3,290.0
3,308.0
3,326.0
3,344.0
3,362.0
3,380.0
3,398.0
3,416.0
3,434.0
3,452.0
3,470.0
3,488.0
3,506.0
3,524.0
3,542.0
3,560.0
3,578.0
3,596.0
3,614.0
3,632.0
3,650.0
3,668.0
3,686.0
3,704.0
3,722.0
3,740.0
3,758.0
3,776.0
3,794.0
3,812.0
3,830.0
3,848.0
3,866.0
3,884.0
3,902.0
3,920.0
3,938.0
3,956.0
3,974.0
3,992.0
4,010.0
4,028.0
4,046.0
4,064.0
4,032.0
4,100.0
4,118.0
4,136.0
4,154.0
4,172.0
4,190.0
4,208.0
4,226.0
4,244.0
4,262.0
4,280.0
4,298.0
4,316.0
4,334.0
4,442.0
4,532.0
4,622.0
4,712.0
4,802.0
4,892.0
4,982.0
5,072.0
5,162.0
5,252.0
5,342.0
5,432.0
Metal Bellows Correctedn
7/11/00
6:42 PM
Page 87
-––[PIPE PROPERTIES AND WEIGHTS]–-–
Nominal
Size Outside
Diameter
inches d
Weight
Designation
and/or Schedule
Number
Average
Wall
Thickness
inches t
Minimum
Cross
Inside
Wall Thickness
Sectional
Diameter
(=7/8t)
Metal
inches d
inches tm
sq. inches A
Moment
of
Inertia
inches4 I
Section
Modulus
inches3 Z
Radius
of
Gyration
inches Tg
Pipe
lb. per ft.
Weight
of
Water
lb. per ft.
1/8"
0.405
Std.
XS
40
80
10S
40S
80S
0.049
0.068
0.095
0.043
0.060
0.083
0.307
0.269
0.215
0.055
0.072
0.002
0.0009
0.0011
0.0012
0.0043
0.0052
0.0060
0.127
0.122
0.115
0.186
0.245
0.315
0.032
0.025
0.016
1/4"
0.540
Std.
XS
40
80
10S
40S
80S
0.065
0.088
0.119
0.057
0.077
0.104
0.410
0.364
0.302
0.097
0.125
0.157
0.0028
0.0033
0.0038
0.0103
0.0123
0.0140
0.169
0.163
0.155
0.330
0.425
0.535
0.057
0.045
0.031
3/8"
0.675
Std.
XS
40
80
10S
40S
80S
0.065
0.091
0.126
0.057
0.080
0.110
0.545
0.493
0.423
0.124
0.167
0.217
0.0059
0.0073
0.0086
0.0174
0.0216
0.0255
0.217
0.209
0.199
0.423
0.568
0.739
0.101
0.083
0.061
1/2"
0.840
Std.
XS
40
80
160
10S
40S
80S
0.083
0.109
0.147
0.187
0.294
0.073
0.095
0.129
0.164
0.258
0.674
0.622
0.546
0.466
0.252
0.197
0.250
0.320
0.384
0.504
0.0143
0.0171
0.0201
0.0221
0.0243
0.0341
0.0407
0.0478
0.0527
0.0577
0.269
0.261
0.250
0.240
0.219
0.671
0.851
1.09
1.30
1.72
0.154
0.132
0.101
0.074
0.022
5S
10S
40S
80S
0.065
0.083
0.113
0.154
0.218
0.308
0.057
0.073
0.099
0.135
0.191
0.270
0.920
0.884
0.824
0.742
0.614
0.434
0.201
0.252
0.333
0.434
0.570
0.718
0.0245
0.0297
0.0370
0.0448
0.0527
0.0579
0.0467
0.0566
0.0706
0.0853
0.100
0.110
0.349
0.343
0.334
0.321
0.304
0.284
0.684
0.857
1.13
1.47
1.94
2.44
0.288
0.266
0.231
0.187
0.128
0.064
5S
10S
40S
80S
0.065
0.109
0.133
0.179
0.250
0.358
0.057
0.095
0.116
0.157
0.219
0.313
1.185
1.097
1.049
0.957
0.815
0.599
0.255
0.413
0.494
0.639
0.836
1.08
0.0500
0.0757
0.0874
0.106
0.125
0.141
0.076
0.115
0.133
0.161
0.190
0.214
0.443
0.428
0.420
0.407
0.387
0.361
0.863
1.40
1.68
2.17
2.84
3.66
0.478
0.409
0.374
0.311
0.226
0.122
5S
10S
40S
80S
0.065
0.109
0.140
0.191
0.250
0.382
0.057
0.095
0.123
0.167
0.219
0.334
1.530
1.442
1.380
1.278
1.160
0.896
0.33
0.53
0.67
0.88
1.11
1.53
0.104
0.161
0.195
0.242
0.284
0.341
0.125
0.193
0.235
0.291
0.342
0.411
0.56
0.55
0.54
0.52
0.51
0.47
1.11
1.81
2.27
3.00
3.76
5.22
0.80
0.71
0.65
0.56
0.46
0.27
5S
10S
40S
80S
0.065
0.109
0.145
0.200
0.281
0.400
0.057
0.095
0.127
0.175
0.246
0.350
1.770
1.682
1.610
1.500
1.338
1.100
0.38
0.61
0.80
1.07
1.43
1.89
0.158
0.247
0.310
0.391
0.483
0.568
0.166
0.260
0.326
0.412
0.508
0.598
0.65
0.63
0.62
0.61
0.58
0.55
1.27
2.09
2.72
3.63
4.87
6.41
1.07
0.96
0.88
0.77
0.61
0.41
5S
10S
40S
80S
0.065
0.109
0.154
0.218
0.343
0.436
0.057
0.095
0.135
0.191
0.300
0.382
2.245
2.157
2.067
1.939
1.689
1.503
0.47
0.78
1.07
1.48
2.19
2.66
0.315
0.499
0.666
0.868
1.16
1.31
0.265
0.420
0.561
0.731
0.979
1.10
0.82
0.80
0.79
0.77
0.73
0.70
1.60
2.64
3.65
5.02
7.45
9.03
1.72
1.58
1.45
1.28
0.97
0.77
5S
10S
40S
80S
0.083
0.120
0.203
0.276
0.375
0.552
0.073
0.105
0.178
0.242
0.328
0.483
2.709
2.635
2.469
2.323
2.125
1.771
0.73
1.04
1.70
2.25
2.95
4.03
0.710
0.988
1.53
1.93
2.35
2.87
0.494
0.687
1.06
1.34
1.64
2.00
0.99
0.98
0.95
0.92
0.89
0.84
2.48
3.53
5.79
7.66
10.0
13.7
2.50
2.36
2.08
1.84
1.54
1.07
5S
10S
40S
80S
0.083
0.120
0.216
0.300
0.438
0.600
0.073
0.105
0.189
0.263
0.382
0.525
3.334
2.360
3.068
2.900
2.624
2.300
0.89
1.27
2.23
3.02
4.21
5.47
1.30
1.82
3.02
3.90
5.04
5.99
0.744
1.04
1.72
2.23
2.88
3.43
1.21
1.20
1.16
1.14
1.09
1.05
3.03
4.33
7.58
10.3
14.3
18.6
3.78
3.61
3.20
2.86
2.34
1.80
5S
10S
40S
80S
0.083
0.120
0.226
0.318
0.636
0.073
0.105
0.198
0.278
0.557
3.834
3.760
3.548
3.364
2.728
1.02
1.46
2.68
3.68
6.72
1.96
2.76
4.79
6.28
9.85
0.980
1.38
2.39
3.14
4.93
1.39
1.37
1.34
1.31
1.21
3.47
4.97
9.11
12.5
22.9
5.00
4.81
4.28
3.85
2.53
XXS
3/4"
1.050
Std.
XS
40
80
160
XXS
1"
1.315
Std.
XS
40
80
160
XXS
1 1/4" 1.660
Std.
XS
40
80
160
XXS
1 1/2" 1.900
Std.
XS
40
80
160
XXS
2"
2.375
Std.
XS
40
80
160
XXS
2 1/2" 2.875
Std.
XS
40
80
160
XXS
3"
3.500
Std.
XS
40
80
160
XXS
3 1/2" 4.000
Std.
XS
XXS
40
80
87
Metal Bellows Correctedn
7/11/00
6:42 PM
Page 88
-––[PIPE PROPERTIES AND WEIGHTS]–-–
Nominal
Size Outside
Diameter
inches d
4"
4.500
Weight
Designation
and/or Schedule
Number
Std.
XS
40
80
120
160
5.56.3
Std.
XS
40
80
120
160
6.625
Std.
XS
40
80
120
160
8"
8.625
Std.
XS
Std.
XS
1.25
1.76
3.21
4.27
5.18
5.90
6.79
1.56
1.55
1.51
1.48
1.45
1.42
1.37
3.92
5.61
10.8
15.0
19.0
22.5
27.5
6.40
6.17
5.51
4.98
4.47
4.02
3.38
5S
10S
40S
80S
0.109
0.134
0.258
0.375
0.500
0.625
0.750
0.095
0.117
0.226
0.328
0.438
0.547
0.655
5.345
5.295
5.047
4.813
4.563
4.313
4.063
1.87
2.29
4.30
6.11
7.95
9.70
11.3
6.95
8.43
15.2
20.7
25.7
30.0
33.6
2.50
3.03
5.45
7.43
9.25
10.80
12.10
1.93
1.92
1.88
1.84
1.80
1.76
1.72
6.35
7.77
14.6
20.8
27.0
33.0
38.6
9.73
9.53
8.66
7.88
7.09
6.33
5.62
5S
10S
40S
80S
0.109
0.134
0.280
0.432
0.562
0.718
0.864
0.095
0.117
0.245
0.378
0.492
0.628
0.756
6.407
6.357
6.065
5.761
5.501
5.189
4.897
2.23
2.73
5.58
8.40
10.7
13.3
15.6
11.9
14.4
28.1
40.5
49.6
59.0
66.3
3.58
4.35
8.50
12.20
15.00
17.80
20.00
2.30
2.30
2.25
2.20
2.15
2.10
2.06
5.37
9.29
19.0
28.6
36.4
45.3
53.2
14.0
13.7
12.5
11.3
10.3
9.16
8.14
5S
10S
0.109
0.148
0.250
0.277
0.322
0.406
0.500
0.593
0.718
0.812
0.875
0.906
0.095
0.130
0.219
0.242
0.282
0.355
0.438
0.519
0.628
0.711
0.766
0.793
8.407
8.329
8.125
8.071
7.984
7.813
7.625
7.439
7.189
7.001
6.875
6.813
2.92
3.94
6.58
7.26
8.40
10.5
12.8
15.0
17.8
19.9
21.3
22.0
26.5
35.4
57.7
63.4
72.5
88.3
106
121
141
154
162
166
6.13
8.21
13.40
14.70
16.80
20.60
24.50
28.10
32.60
35.60
37.60
38.50
3.01
3.00
2.96
2.95
2.94
2.91
2.88
2.85
2.81
2.78
2.76
2.75
9.91
13.4
22.4
24.7
28.6
35.6
43.4
50.9
60.6
67.8
72.4
74.7
24.1
23.6
22.5
22.2
21.7
20.8
19.8
18.8
17.6
16.7
16.1
15.8
0.134
0.165
0.250
0.307
0.365
0.500
0.593
0.625
0.718
0.750
0.843
0.875
1.000
1.125
0.117
0.144
0.219
0.269
0.319
0.438
0.519
0.547
0.628
0.655
0.738
0.766
0.875
0.984
10.482
10.420
10.250
10.136
10.020
9.750
9.564
9.500
9.314
9.250
9.064
9.000
8.750
8.500
4.52
5.49
8.26
10.1
11.9
16.1
18.9
19.9
22.6
23.6
26.2
27.1
30.6
34.0
63.7
76.9
114
138
161
212
245
256
286
296
324
333
368
399
11.90
14.30
21.20
25.60
29.90
39.40
45.50
47.60
53.20
55.10
60.30
62.00
68.40
74.30
3.75
3.74
3.71
3.69
3.67
3.63
3.60
3.59
3.56
3.55
3.52
3.51
3.47
3.43
15.2
18.7
28.0
34.2
40.5
54.7
64.3
67.5
76.9
80.1
89.2
92.3
104
116
37.4
36.9
35.7
34.9
34.1
32.3
31.1
30.70
29.5
29.1
27.9
27.5
26.0
24.6
0.165
0.180
0.250
0.330
0.375
0.406
0.500
0.562
0.625
0.687
0.750
0.843
0.875
1.000
1.125
1.312
0.144
0.158
0.219
0.289
0.328
0.355
0.438
0.492
0.547
0.601
0.655
0.738
0.766
0.875
0.983
1.149
12.420
12.390
12.250
12.090
12.000
11.938
11.750
11.626
11.500
11.376
11.250
11.064
11.000
10.750
10.500
10.126
6.52
7.11
9.82
12.9
14.6
15.7
19.2
21.5
32.8
26.0
28.3
31.5
32.6
36.9
41.1
47.1
129
141
192
249
279
300
362
401
439
475
511
562
579
642
701
781
20.30
22.00
30.00
29.00
43.80
47.10
56.70
62.80
68.80
74.50
80.20
88.10
90.80
101.00
110.00
123.00
4.45
4.44
4.42
4.39
4.38
4.37
4.33
4.31
4.29
4.27
4.25
4.22
4.21
4.17
4.13
4.07
19.6
24.2
33.4
43.8
49.6
53.5
65.4
73.2
80.9
88.5
96.2
107
111
125
140
160
52.5
52.2
51.1
49.7
49.0
48.5
47.0
46.0
45.0
44.0
43.0
41.6
41.1
39.3
37.5
34.9
40S
80S
40S
80S
100
120
140
160
5S
10S
20
30
12"
12.750
Std.
40S
40
XS
80S
60
80
100
120
140
160
88
Weight
of
Water
lb. per ft.
2.81
3.96
7.23
9.61
11.7
13.3
15.3
5S
10S
10.750
Pipe
lb. per ft.
1.15
1.65
3.17
4.41
5.59
6.62
8.10
160
10"
Radius
of
Gyration
inches Tg
4.334
4.260
4.026
3.826
3.624
3.438
3.152
XXS
20
30
40
60
80
Section
Modulus
inches3 Z
0.073
0.105
0.207
0.295
0.382
0.465
0.590
XXS
20
30
40
60
80
100
120
140
Moment
of
Inertia
inches4 I
0.083
0.120
0.237
0.337
0.438
0.531
0.674
XXS
6"
Minimum
Cross
Inside
Wall Thickness
Sectional
Diameter
(=7/8t)
Metal
inches d
inches tm
sq. inches A
5S
10S
40S
80S
XX
5"
Average
Wall
Thickness
inches t
Metal Bellows Correctedn
7/11/00
6:42 PM
Page 89
-––[PIPE PROPERTIES AND WEIGHTS]–-–
Moment
of
Inertia
inches4 I
Section
Modulus
inches3 Z
Radius
of
Gyration
inches Tg
Pipe
lb. per ft.
Weight
of
Water
lb. per ft.
10.8
13.4
16.1
18.7
21.2
25.0
26.3
31.2
36.1
38.4
44.3
50.1
55.6
255
315
373
429
484
562
589
687
781
825
930
1030
1120
36.50
45.00
53.30
61.40
69.10
80.30
84.10
98.20
112.00
118.00
133.00
147.00
160.00
4.86
4.84
4.82
4.80
4.78
4.74
4.73
4.69
4.65
4.63
4.58
4.53
4.48
36.7
45.7
54.6
63.4
72.1
84.9
89.3
106
123
131
151
170
189
62.0
60.6
59.7
58.6
57.5
55.9
55.3
53.1
51.1
50.0
47.5
45.0
42.6
15.500
15.376
15.250
15.000
14.750
14.688
14.500
14.314
14.250
13.938
13.564
13.124
12.814
12.4
15.4
18.4
24.4
30.2
31.6
35.9
40.1
41.6
48.5
56.6
65.8
72.1
384
474
562
732
894
933
1050
1160
1190
1370
1560
1760
1890
48.0
59.3
70.3
91.5
112
117
131
145
149
171
195
220
237
5.57
5.55
5.53
5.48
5.44
5.43
5.40
5.37
5.36
5.29
5.23
5.17
5.12
42.1
52.3
62.6
82.8
103
108
122
136
141
165
192
224
245
81.7
80.5
79.1
76.5
74.1
73.4
71.5
69.7
69.1
66.1
62.6
58.6
55.9
0.219
0.273
0.328
0.382
0.438
0.492
0.547
0.656
0.766
0.820
1.012
1.203
1.367
1.558
17.500
17.376
17.250
17.124
17.000
16.876
16.750
16.500
16.250
16.126
15.688
15.250
14.876
14.438
13.9
17.3
20.8
24.2
27.5
30.8
34.1
40.6
47.1
50.2
61.2
71.8
80.7
90.8
549
679
807
932
1050
1170
1290
1520
1730
1830
2180
2500
2750
3020
61.0
75.5
89.6
104
117
130
143
168
192
204
242
278
306
336
6.28
6.25
6.23
6.21
6.19
6.17
6.15
6.10
6.06
6.04
5.97
5.90
5.84
5.77
47.4
59.0
70.6
82.2
93.5
105
116
138
160
171
208
244
274
309
104
103
101
99.7
98.9
96.9
95.4
92.6
89.9
88.5
83.7
79.1
75.3
70.9
0.250
0.375
0.500
0.593
0.625
0.750
0.812
0.875
1.031
1.281
1.500
1.750
1.968
0.219
0.328
0.438
0.519
0.547
0.655
0.711
0.766
0.902
1.121
1.313
1.531
1.722
19.500
19.250
19.000
18.814
18.750
18.500
18.376
18.250
17.938
17.438
17.000
16.500
16.064
15.5
23.1
30.6
36.2
38.0
45.4
48.9
52.6
61.4
75.3
87.2
100
112
757
1110
1460
1700
1790
2100
2260
2410
2770
3320
3760
4220
4590
75.7
111
146
170
179
210
226
241
277
323
376
422
459
6.98
6.94
6.90
6.86
6.85
6.81
6.79
6.77
6.72
6.63
6.56
6.48
6.41
52.7
78.6
104
123
129
154
166
179
209
256
296
341
379
129
126
123
120
120
117
115
113
109
103
98.3
92.6
87.8
0.250
0.375
0.500
0.562
0.625
0.687
0.750
0.968
1.218
1.531
1.812
2.062
2.343
0.219
0.328
0.438
0.492
0.547
0.601
0.656
0.847
1.066
1.340
1.586
1.804
2.050
23.500
23.250
23.000
22.875
22.750
22.625
22.500
22.064
21.564
20.938
20.376
19.876
19.314
18.7
27.8
36.9
41.4
45.9
50.3
54.8
70.0
87.2
108
126
142
159
1320
1940
2550
2840
3140
3420
3710
4650
5670
6850
7820
8630
9460
110
162
213
237
261
285
309
388
473
571
652
719
788
8.40
8.35
8.31
8.29
8.27
8.25
8.22
8.15
8.07
7.96
7.87
7.79
7.70
63.4
94.6
125
141
156
171
186
238
296
367
429
483
542
188
184
180
178
176
174
172
166
158
149
141
134
127
0.312
0.375
0.500
0.562
0.625
0.750
0.273
0.328
0.438
0.492
0.547
0.655
29.376
29.250
29.000
28.875
28.750
28.500
29.1
34.9
46.3
52.0
57.6
68.9
3210
3830
5040
5640
6220
7380
214
255
336
376
415
492
10.5
10.5
10.4
10.4
10.4
10.3
98.9
119
157
177
196
234
294
291
286
284
281
277
Nominal
Size Outside
Diameter
inches d
Weight
Designation
and/or Schedule
Number
Average
Wall
Thickness
inches t
14"
Std.
XS
10
20
30
0.250
0.312
0.375
0.438
0.500
0.593
0.625
0.750
0.875
0.937
1.093
1.250
1.406
0.219
0.273
0.328
0.382
0.438
0.519
0.547
0.656
0.766
0.820
0.956
1.094
1.230
13.500
13.375
13.250
13.125
13.000
12.814
12.750
12.500
12.250
12.125
11.814
11.500
11.188
0.250
0.312
0.375
0.500
0.625
0.656
0.750
0.843
0.875
1.031
1.218
1.438
1.593
0.219
0.273
0.328
0.438
0.547
0.574
0.655
0.738
0.766
0.902
1.066
1.258
1.394
0.250
0.312
0.375
0.438
0.500
0.562
0.625
0.750
0.875
0.937
1.156
1.375
1.562
1.781
14.000
40
60
80
100
120
140
160
16" 16.000
Std.
XS
10
20
30
40
60
80
100
120
140
160
10
20
18" 18.000
Std.
30
XS
40
60
80
100
120
140
160
20" 20.000
Std.
XS
10
20
30
40
60
80
100
120
140
160
24" 24.000
Std.
XS
10
20
30
40
60
80
100
120
140
160
10
30" 30.000
20
30
Minimum
Cross
Inside
Wall Thickness
Sectional
Diameter
(=7/8t)
Metal
inches d
inches tm
sq. inches A
89
Metal Bellows Correctedn
7/11/00
6:42 PM
Page 90
Warranty
Senior Flexonics Pathway warrants that products furnished will, at the time of delivery, be free from
defects in material and workmanship. Senior Flexonics Pathway will repair or replace any defects which
occur within one year from the date of installation or eighteen months from the date of shipment,
whichever occurs first.
Repair or replacement of the product will be, at Senior Flexonics Pathway’s option. Products to be
examined, and replaced or repaired at Senior Flexonics Pathway’s facilities must be returned to Senior
Flexonics Pathway by Purchaser within the warranty period with transportation charges prepaid. If the
examined equipment is found not to be defective or is not for some other reason within the warranty
coverage, Senior Flexonics Pathway service time and all other costs incurred on and off location will be
charged to Purchaser.
Purchaser shall be responsible for proper installation of the units and operating within the design limits
of each unit. Warranty shall not apply if the products are used for any purpose or under any condition
beyond those specified including without limitation; (1) abuse or misuse, or (2) modification by others,
or (3) uses subject to product abnormal conditions exceeding design limitations.
Correction of defects by repair or replacement shall constitute Senior Flexonics Pathway’s sole and
exclusive responsibility to Purchaser under this Warranty. Senior Flexonics Pathway shall in no event be
liable for injuries to persons or property or direct, incidental, liquidated or consequential damages
caused by use of the product.
Bellows Design Analysis is a Service Mark of Senior Flexonics Pathway.
X-Press and Pathway are registered trademarks of Senior Flexonics Pathway.
™ Flexway and Red Top are trademarks of Senior Flexonics Pathway.
SM
®
90
Metal Bellows Correctedn
7/11/00
6:43 PM
Page 91
EXPANSION JOINT SPECIFICATION SHEET
Company:
Date:
Sheet
Inquiry No.
Job No.
Project:
Item No./EJ Tag No.
Quantity
Nominal Size/I.D./O.D. (In.)
Expansion Joint Type
Fluid Information
Design Pressure, psig.
Test Pressure, psig.
Temperature
Maximum Installation Movement
Maximum Design Movements
Operating Fluctuations
Materials of Construction
Rods (Tie/Limit/Control)
Pantographic Linkage
Anchor Base (Main/Intermediate)
Dimensional Limitations
Spring Rate Limitations
Installation Position Horiz./Vert.
Quality Assurance Requirements
Medium Gas/Liquid
Velocity (Ft./Sec.)
Flow Direction
Design (°F)
Max./Min. (°F)
Installation (°F)
Axial Compression (in.)
Axial Extension (in.)
Lateral (in.)
Angular (deg.)
Axial Compression (in.)
Axial Extension (in.)
Lateral (in.)
Angular (deg.)
No. of Cycles
Axial Compression (in.)
Axial Extension (in.)
Lateral (in.)
Angular (deg.)
No. of Cycles
Bellows
Liners
Cover
Pipe Specifications
Flange Specification
Overall Length (in.)
Outside Diameter (in.)
Inside Diameter (in.)
Axial (lbs./in.)
Lateral (lbs./in.)
Angular (lbs./in./deg.)
Bellows
Long. Seam
Weld NDE
Attach.
Pipe NDE
Design Code Reqrd.
Partial Data Reqrd.
Vibration Amplitude/Frequency
Purge Instrumentation Connection
Facing
O.D. (in.)
I.D. (in.)
Thickness (in.)
B.C. Diameter (in.)
No. Holes
Size Holes
Hole Orientation
Special Flange Design
1
2
3
4a
4b
4c
5
6
7a
7b
7c
8a
8b
8c
8d
9a
9b
9c
9d
9e
10a
10b
10c
10d
10e
11a
11b
11c
11d
11e
12
13
14
15a
15b
15c
16a
16b
16c
17
18a
18b
18c
18d
18e
18f
18g
19
20
21a
21b
21c
21d
21e
21f
21g
21h
of
91