Document1 7/11/00 5:32 PM Page 1 Facilities Manufacturing Floor Area 200,000 sq. feet Total Land Area 31 acres Bridge Crane Capacity 40 ton Maximum Hook Height 37 feet Fork Lift Capacity 30,000 Ibs. Welding Qualifications – All weld procedures and welders are qualified to ASME Section IX: Sub ARC, ARC, Pulse ARC, TIG, MIG, Core Wire, Resistance, Electroslag, Tube Welding, Track Welding, Large Turn Tables, Rolls, Positioners Fabrication Plate Roll Angle Roll Press Brake Radial Expanders ter Plate Shear Flame and Plasma Cutting 11/2” Thickness 5” x 5” x 1” 5 ton through 400 ton 5 ton through 400 ton 1/ ” through 96” diame2 .003” through 1” 4-torch computer controlled water table Abrasive Blasting 16’ x 16’ x 24’, recirculating system Painting and finishing equipment Bellows Forming Expanding mandrel forming from 1/2” to 30 foot diameter Large bellows of unlimited diameter can be made in sections Roll forming to 14-foot diameter Hydraulic forming, 1200 ton press for specialized toroidal bellows Quality Assurance Senior Flexonics Pathway® Quality Assurance System has been certified to ISO 9001 and is in compliance with ASME Section VII, Division 1, ASME B31.1 and ASME B31.3, AWS B1.1, AISI, ASIC, Stoomwezen and T.U.V. Section VIII (U Stamp), (R Stamp) Section III (N Stamp), (NPT Stamp) Xray 300KV – 10 MA and 5 MA Magnetic Particle, Dye Penetrant, Zyglo, Ultrasonic and Eddy Current Testing Mass Spectrometer and Halogen Leak Detection Positive Material Identification (PMI) Hydro Testing Cycle Testing Spring Rate Testing Dead Weight Testing Hardness Testing Test Programs and Design Verification Tests Ambient Temperature Bellows Fatigue Testing Elevated Temperature Bellows Fatigue Testing Seismic Analysis of Fabricated Components Vibration Analysis of Fabricated Components Shock Loading Performance Testing Bellows Spring Rate Testing Expansion Joint Deflection Testing Bellows Torsion Testing Burst Testing Metal Bellows Correctedn 7/11/00 2:39 PM Page 1 Contents Introduction ................................................................2 5” through 12” Size .......................................58-59 The Senior Flexonics Pathway Advantage .................3 14” through 22” Size .....................................60-61 Engineering & Quality Assurance...............................4 24” through 32” Size .....................................62-63 Research and Development ........................................5 34” through 42” Size .....................................64-65 Manufacturing.............................................................5 44” through 144” Size ...................................66-67 How a Bellows Works...............................................6-8 Moment and Torsion Data ..................................68-69 How to Interpret a Bellows Design Analysis..............9 Torsional Stiffness Values Applications & Features .......................................10-14 2” to 28” torsion data....................................70-71 Accessories ............................................................15-16 30” to 144” torsion data................................72-73 Flanges ..................................................................16-18 X-Press® Expansion Joints .........................................74 Common Metallurgical Problems ............................19 In-Line Pressure Balanced X-Press II How to Specify a Single Expansion Joint............20-21 Single Expansion Joints – Metal Expansion Joints .................................................75 X-Press Dimensional Data ........................................76 2” and 2.5” Size .............................................22-23 X-Press Optional Features .........................................77 3” and 3.5” Size .............................................24-25 How to Specify a Externally Pressurized 4” and 5” Size.................................................26-27 6” and 8” Size.................................................28-29 10” and 12” Size ............................................30-31 14” and 16” Size ............................................32-33 18” and 20” Size ............................................34-35 22” and 24” Size ............................................36-37 26” and 28” Size ............................................38-39 30” and 32” Size ............................................40-41 Expansion Joint...................................................77 X-Press – Pressure 150 PSIG & Temperature 500°F – English ..............................78 X-Press – Pressure 10.5 Kg/Cm2 & Temperature 260°C – Metric...............................79 X-Press – Pressure 300 PSIG & Temperature 500°F – English ..............................80 X-Press – Pressure 21.1 Kg/Cm2 & 34” and 36” Size ............................................42-43 Temperature 260°C – Metric...............................81 38” and 40” Size ............................................44-45 Installation Instructions ......................................82-83 42” and 48” Size ............................................46-47 Pipe Properties......................................................87-89 50” and 60” Size ............................................48-49 Thermal Expansion Chart.........................................85 66” and 96” Size ............................................50-51 General Conversion Chart........................................84 108” and 144” Size ........................................52-53 Temperature Conversions .........................................86 How to Specify a Universal Expansion Joint......54-55 Expansion Joint Specification Sheet.........................91 Universal Expansion Joints – Metal Warranty Information...............................................90 2” through 4” Size .........................................56-57 NOTICE: The information and technical data contained herein is believed to be accurate and the best information available to us at the time of printing this catalog. All information and data contained herein is subject to change at any time, without notice. Because we have no control over the selection, installation or use of our products, we cannot be responsible for their improper application or misuse. Copyright © 2000, Senior Flexonics Pathway. All rights reserved. 1 Metal Bellows Correctedn 7/11/00 2:39 PM Page 2 -––[INTRODUCTION ]–-– Senior Flexonics Pathway is pleased to present this catalog of metal expansion joints from 2” pipe size (50mm ND) to 144" diameter (3.6M ND). The units presented are standard products and range from the simplest single bellows expansion joints with weld ends to the more complicated universals, hinged and gimbal expansion joints. If your system requirements can not be satisfied by the expansion joints provided in this catalog, Senior Flexonics Pathway will design a custom product to suit your needs. This catalog contains excellent technical references to help you understand how expansion joints work, how to apply them, and how to select the expansion joint best suited for your application. You will find spring rate references and other performance criteria that are essential for modeling expansion joints in pipe stress programs. All performance information is provided in English and metric units. The back of the catalog contains useful engineering tables. -––[EMERGENCY SERVICE 24/7]–-– Emergency service 24 hours/day, 7 days/week: For over 25 years Senior Flexonics Pathway’s reputation has been built on our ability to exceed client expectation on “Emergency requirements”. 48 hour shipment on catalog parts is a promise we’ve made and keep. Our best performance is same day shipment. Emergencies happen. When they do, we are ready to respond to your needs. Senior Flexonics Pathway’s culture is molded around our ability to deliver expedited shipments. Manufacturing redundancies, 24 hour staffing and a client response team of customer service, engineering and production personnel on-call 24 hours a day 365 days a year will continue to be a Senior Flexonics Pathway exclusive. Call our 24-hour hotline anytime @ 830 660 0337 2 Metal Bellows Correctedn 7/11/00 2:39 PM Page 3 -––[ THE SENIOR FLEXONICS PATHWAY ADVANTAGE ]–-– We have been innovating solutions since October 27, 1902. Globally, there are more than 1000 Senior Flexonics Pathway personnel devoted to the design, manufacture and service of metal bellows expansion joints and devices. Senior Flexonics Pathway is the largest metal expansion joint manufacturing company in the world and the only expansion joint company with a global presence. The Senior Flexonics Pathway ADVANTAGE is our EXPERIENCE, our PEOPLE, and our manufacturing and research FACILITIES strategically located around the world. Expansion joints are made from 1/4 inch (6.4 mm) to 45 feet (13.7 meters) in diameter; in shapes that include round, oval and rectangular; for temperatures to 2000°F (1093°C); and pressures to 4000 PSI (276 Bar). The Senior Flexonics Pathway ADVANTAGE provides you with the widest range of sizes and types of engineered expansion joints available in the world today. Industries that use the Senior Flexonics Pathway Advantage include: • • • • • • • • • • • Petrochemicals and Refining Cogeneration Cryogenics LNG District Heating, Cooling, Steam Distribution Fossil Fuel Power Generation Heating, Ventilating and Air Conditioning (HVAC) Hot Metal Processing Nuclear Power Generation Pulp and Paper Shipbuilding and Repair Other industrial applications such as: • Engine Manifolds • Heat Exchangers • Hot or Cold Piping 3 Metal Bellows Correctedn 7/11/00 2:39 PM Page 4 -––[ ENGINEERING ]–-– Our engineers use the latest computer aided design tools to provide fast proposal turn around and the most efficient use of space and materials. Pipe Stress analysis and math modeling of expansion joint systems is performed using Caesar II and other Finite Element Analysis (FEA) based programs. FEA is used extensively for design of highly loaded components and for design of high temperature hardware, a special area of competence for Senior Flexonics Pathway. Senior Flexonics Pathway is a charter member of the Expansion Joint Manufacturers Association (EJMA). Every expansion joint produced by Senior Flexonics Pathway is designed and manufactured in strict accordance with EJMA standards. Detailed calculations to validate design in accordance with latest edition of the EJMA standards are available to every Senior Flexonics Pathway customer. Customers should require full compliance with the EJMA Standards and calculations to prove compliance, regardless of the expansion joint manufacturer. -––[ QUALITY ASSURANCE ]–-– We maintain quality assurance programs in accordance with the standards and requirements of: • ASME Section III (Nuclear N Stamp, NPT Stamp) • ASME Section VIII (U Stamp, R Stamp) • MIL-I-45208A 4 Metal Bellows Correctedn 7/11/00 2:39 PM Page 5 -––[ RESEARCH AND DEVELOPMENT ]–-– We maintain the only fully equipped laboratory of its kind in the expansion joint industry. It is dedicated to bellows materials research and analysis. In addition, we have the largest and most comprehensive testing facility available. We routinely perform vibration testing, cyclic fatigue testing, seismic shake analysis and cryogenic and elevated temperature testing. A substantial portion of each annual budget is devoted to research into new and improved methods of bellows forming, verification of bellows properties, validating calculations and development of new EJMA equations. New bellows materials and pressure thrust restraint structures are also evaluated. As a result, Senior Flexonics Pathway is the leading innovator in expansion joint design. -––[ MANUFACTURING ]–-– Senior Flexonics Pathway is the only major metal expansion joint manufacturer that regularly uses all recognized bellows forming technologies, including, hydroforming, expanding mandrel or punch forming, roll forming and elastomer forming. We use the optimum forming method to make the best expansion joint bellows for the application. 5 Metal Bellows Correctedn 7/11/00 2:40 PM Page 6 -––[ HOW A BELLOWS WORKS ]–-– A bellows is a flexible seal. The convoluted portion of an expansion joint is designed to flex when thermal movements occur in the piping system. The number of convolutions depends upon the amount of movement the bellows must accommodate or the force that must be used to accomplish this deflection. The convoluted element must be strong enough circumferentially to withstand the internal pressure of the system, yet responsive enough to flex. The longitudinal load (pressure thrust) must then be absorbed by some other type of device. These devices include pipe anchors, tie rods, hinges, or gimbal structures. Pressure thrust can be calculated by multiplying the effective area shown in the catalog by the working pressure. BELLOWS MOVEMENTS AXIAL LATERAL Pressure Thrust For the purpose of understanding pressure thrust, a single bellows designed for pure axial motion can be modeled as hydraulic cylinder with a spring inside. Force on equipment or adjacent piping anchors “F” = (the effective area of the bellows) x (the working pressure) + (the spring rate of the bellows) x (the stroke of the bellows). ANGULAR The spring represents the axial spring rate of the bellows. The hydraulic piston represents the effect of the pressure thrust which the expansion joint can exert on the piping anchors or pressure thrust restraints (hinges, gimbals, tie rods) which may be part of the expansion joint assembly. The area of the hydraulic cylinder would be the effective area of the bellows. For a 20”, 150 psig catalog standard expansion joint with 20 convolutions, the spring force for 1” of axial stroke would be (the axial motion) x (the spring rate of the bellows) or 1 in. x 1521Ibs./in. = 1521 pounds. Figure 1. Working pressure acting on the effective area of the bellows. The pressure thrust force would equal (the working pressure) x (the bellows effective area) or (150 Ibs./in.2) x (359 in.2) = 53,850 pounds. The pressure thrust force is typically much higher than the spring force. Expansion joints designed for lateral offset or angular motion are more complicated to model accurately. However, the effect of pressure thrust is the same. The pages following the “HOW A BELLOWS WORKS” section describe expansion joints which can be applied to eliminate the effect of pressure thrust on rotating equipment or other stress sensitive devices. Pressure Stresses The ability of a bellows to carry pressure is limited by hoop stress or S2 as defined in the standards of the Expansion Joint Manufacturers Association (EJMA). This is a stress that runs circumferentially around the bellows due to the pressure difference between the inside and the outside of the bellows. 6 Metal Bellows Correctedn 7/11/00 2:40 PM Page 7 Hoop stress is what holds a bellows together like the hoops on a barrel. This stress must be held to a code stress level. The customer should specify the code to be used. The bellow’s ability to carry pressure is also limited by bulge stress or EJMA stress S4. This is a stress that runs longitudinal to the bellows centerline. More specifically, it is located in the bellows sidewall and it is a measure of the tendency of the convolutions to become less U-shaped and more spherical. Pressure The convolution wants to take shape S4 or pressure bending stress Figure 3. Pressure Figure 2. Hoop stress or S2 runs in the circumferential direction. For bellows that are not annealed after forming, S4 is allowed by EJMA to exceed the initial yield strength of the bellows material by a large margin because it is cold worked. If a bellows is annealed after forming, S4 must be severely limited because the bellows sidewall material is no longer cold worked. Accommodating a requirement for annealing will often result in the addition of reinforcing rings or a much heavier bellows material and more convolutions. Our standard policy is to provide bellows in the as-formed condition to take advantage of the added performance that is imparted to the bellows through cold work. Senior Flexonics Pathway will accommodate annealing requirements on request. Squirm A bellows that is pressurized internally is similar in many ways to a column loaded in compression. At some loading, a long column will buckle. Similarly, an internally pressurized expansion joint will eventually buckle or squirm at some internal pressure loading. It is the responsibility of the expansion joint manufacturer to design the bellows to avoid squirm during operating conditions or pressure testing. Squirm can lead to catastrophic failure of a bellows. Our design equations treat squirm conservatively. A hydrostatic test of the completed expansion joint verifies stability. If hydrostatic testing is desired, it should be specified at the time of order placement. Stable bellows Squirmed bellows Figure 4. Bellows squirm is similar to column buckling. Cycle Life When a bellows deflects, the motion is absorbed by bending of the sidewalls of each convolution. The associated stress caused by this motion is the deflection stress or EJMA stress S6. This stress runs longitudinal to the bellows centerline. The maximum value of S6 is located in the sidewall of each convolution near the crest or root. 7 Metal Bellows Correctedn 7/11/00 2:40 PM Page 8 HOW A BELLOW WORKS (CONTINUED) Expansion joints are designed to operate with a value for S6 that far exceeds the yield strength of the bellows material. This means that most expansion joints will take a permanent set at the rated axial, angular or lateral motion. Expansion joint bellows are rarely designed to operate in the elastic stress range. Therefore the bellows will eventually fatigue after a finite number of movement cycles. It is important to specify a realistic cycle life as a design consideration when ordering an expansion joint. An overly conservative cycle life requirement can result in a bellows design that is so long and soft that it is subject to squirm failure. Convolution shape before deflecting Multiple Ply Construction S6 or deflection bending stress The necessary amount of metal to contain pressure can be achieved with a single ply of bellows material or multiple plies of material of reduced thickness. A bellows of multiple ply construction often has a lower spring rate than a single ply bellows for the same service. Thin material experiences less strain than a thick material for the same deflection. That means a multiple ply bellows may be shorter and it may have a higher cycle life than a single ply bellows for the same application. Convolution shape after deflecting Figure 5. When the bellows compresses, the side walls bend to shorten the bellows. Axial Spring Rate Lateral Spring Rate Angular Spring Rate +(3) + – – – – + (3) +(3) +(3) S –(1) –(3) – + + + + –(3) –(3) –(3) S Higher Convolute –(1) +(2) –(2) –(3) + + + + + –(3) –(3) –(3) + Lower Convolute +(1) –(2) +(2) +(3) – – – – – +(3) +(3) +(3) – Smaller Pitch – + – – + + + + + – – – S Larger Pitch + – + + – – – – – + + + S S More Plies – – S + + S S S S + + + Fewer Plies + + S – – S S S S – – – S Larger Diameter +(1) S S + – S S – – + + + + Smaller Diameter –(1) S S – + S S + + – – – – More Convolutions S S – – S + + + + – – – S Fewer Convolutions S S + + S – – – – + + + S LEGEND: + INCREASE; – DECREASE; S SAME (#) INDICATES HOW STEEPLY THE VARIATION AFFECTS THE DESIGN VARIABLE, I.E., (1) MEANS THE CHANGE IS LINEAR; (2) MEANS THE DESIGN VARIABLE CHANGES BY THE SQUARE OF THE VARIABLE; (3) MEANS THE DESIGN VARIABLE CHANGES BY THE CUBE OF THE VARIABLE. 8 Pressure thrust Rated Angular +(1) +(2) Rated Lateral External Buckling Pressure –(2) +(1) Rated Axial Squirm Pressure –(1) Thinner Material Cycle Life Deflection Stress S6 Thicker Material VARIATION Hoop Stress S2 Bulge Stress S4 DESIGN VARIABLES AS THEY EFFECT BELLOWS DYNAMICS Metal Bellows Correctedn 7/11/00 2:40 PM Page 9 -––[HOW TO INTERPRET A SENIOR FLEXONICS PATHWAY BELLOWS DESIGN ANALYSIS ]–-– SM All custom bellows designs should be documented to prove that the critical stress values are within the limits of the selected design code. Documentation should prove that the design is safe and mechanically stable, and that the cycle life is in accordance with the specification requirements. The Senior Flexonics Pathway bellows design analysis shows all the critical information in a summary format. The following explanation is offered to help customers interpret the information that is shown on the Pathway bellows design analysis so the information is more meaningful. This is the actual temperature used for the bellows design. For certain applications such as refractory lined expansion joints, the bellows is often designed for a lower temperature than the media. This is the allowable primary stress for the bellows material at the design temperature. This is the modulus of elasticity of the bellows material at the design temperature. The room temperature modulus of elasticity is used to calculate the deflection stresses (S5 & S6). The longitudinal weld joint efficiency varies based on the method of inspection and the specified code. The design movements create the deflection stresses that determine cycle life. One complete cycle is based upon moving the bellows from the installed position to the maximum specified movement and then back to the installed position. Material thickness is stated as the standard sheet gauge thickness. Hoop Stress (S2) is a critical membrane stress that runs in the circumferential direction. The S2 value must be lower than the allowable stress for the bellows material multiplied by the bellows longitudinal weld joint efficiency. The bellows effective area is the area of the bellows that creates pressure thrust when acted upon by the operating pressure. The system anchors and/or the hardware on the expansion joint must be designed to withstand pressure thrust at the operating and test conditions. Torsional spring rate is offered for those pipe stress analysts who are inputting bellows characteristics into a pipe stress program. Bellows are not generally designed for torsional movements. But, the torsional stiffness value can affect the output of a pipe stress analysis that includes an expansion joint. The proposed design has this calculated cycle life at the specified conditions. There are two types of squirm or instability that can occur for internally pressurized bellows. One is called column squirm (similar to buckling of a column) and the other is called in-plane squirm (localized plastic deformation). Senior Flexonics Pathway calculates the maximum stability pressure based on the lower of the two values. The design stability pressure is the predicted squirm pressure divided by a safety factor of 2.25. The Senior Flexonics Pathway spring rate calculations are based on the initial elastic spring rate criteria from EJMA. Pressure Bending (S4) is a critical bending stress that is located in the sidewall of the convolution running in the longitudinal direction. It is the stress that makes a “U” shaped convolution balloon out into an omega shape. The value of S3 + S4 must be limited to 1.5 times the allowable stress for annealed bellows and 3 times the allowable stress for bellows in the asformed condition. Deflection Bending (S6) is the primary bending stress influencing fatigue life. This stress runs in the longitudinal direction and is most severe near the convolution crest or root. Since bellows operate in the plastic range, the value of S6 is generally well above the allowable code stress value. It is a theoretical calculation based on elastic theory, and the value is used to calculate cycle life. This is the specified cycle life value. If ASME B31.3 or ASME Sect. VIII are specified, this value should realistically represent the actual number of cycles the bellows will experience in service. This is typically in the hundreds of cycles, not thousands. 9 Metal Bellows Correctedn 7/11/00 2:40 PM Page 10 -––[ APPLICATIONS]–-– Single Expansion Joints AS have one bellows. Axial compression and extension, lateral and angular movement can be accommodated. These expansion joints do not restrain the internal pressure thrust. The piping designer must provide the system with separate anchoring and guiding to resist the pressure thrust. Where small thermal movements are involved and proper anchoring and guiding is feasible, a single expansion joint is the most economical installation. SINGLE UNRESTRATINED AS Tied Single AT Expansion Joints also have one bellows, except the overall length is restrained by tie rods designed to contain pressure thrust. A tied single is usually designed for lateral offset so that the tie rods can remain fully engaged and loaded with the pressure thrust force. A two tie rod design can accept angular deflection in a single plane. TIED SINGLE AT 10 Metal Bellows Correctedn 7/11/00 2:41 PM Page 11 Universal AU Expansion Joints consist of two bellows separated by a pipe spool. This configuration accommodates large lateral movements, in addition to axial compression and extension and angular deflection. These expansion joints have no restraints to resist pressure thrust and like the singles, the piping designer must provide separate anchoring to handle pressure thrust. UNIVERSAL AU Universal Tied, AUT Expansion Joints contain two bellows separated by a pipe spool and tie rods designed to contain the pressure thrust force. These expansion joints are generally designed to accommodate lateral movement only. A universal expansion joint can be designed to have a very low lateral spring force to minimize forces on adjacent equipment. A two tie rod design can also accept angular deflection in a single plane. The tie rods are usually at or near ambient temperatures and, therefore, do not expand and contract as a function of the temperature of the media within the pipe. As a result, the thermal expansion of the length of pipe between the tie rod end plates is forced into the bellows as an axial movement. The bellows design must accommodate this axial thermal expansion as well as the specified lateral movement. UNIVERSAL TIED AUT Sometimes a universal expansion joint has a very heavy center spool that can exert excessive weight on the bellows elements. To protect the bellows elements from excessive lateral loads, a support system such as a slotted hinge can be installed across the individual bellows elements to support the dead weight of the center spool. 11 Metal Bellows Correctedn 7/11/00 2:41 PM Page 12 APPLICATIONS (CONTINUED) Hinged Expansion Joints AH have a single bellows with overall length restrained by hinge hardware designed to accommodate pressure thrust. A hinged expansion joint allows angular movement in a single plane. HINGED AH Universal Hinged AUH Expansion Joints have two bellows separated by a pipe spool with overall length restrained by hinge hardware designed to contain pressure thrust. A hinged universal expansion joint accepts large lateral movements in a single plane with very low spring forces. UNIVERSAL HINGED AUH A three-hinge system can accommodate very large movements with very low reaction loads on the adjacent equipment. This is a very attractive application for large diameter hot piping systems if the movements are in the same plane. Gimbal AG Expansion Joints have a single bellows and gimbal hardware designed to resist pressure thrust. The gimbal expansion joint hardware operates like the universal joint on a drive shaft to accommodate angular movements in any plane. GIMBAL AG Universal Gimbaled AUG Expansion Joints are similar to the hinged universals except that the two expansion joints are gimbal type. The advantage of this arrangement is the ability of the expansion joint to accept large lateral movements and independent angular movements in any plane. UNIVERSAL GIMBAL AUG A system consisting of two gimbals and a hinge can accommodate very large movements with very low reaction loads on the adjacent equipment. This is a very attractive application for large diameter hot piping systems even if the movements are complex and not in a single plane. 12 Metal Bellows Correctedn 7/11/00 2:41 PM Page 13 Pressure Balanced Expansion Joints are devices which produce no pressure thrust forces in the piping system on the main anchors. In addition to eliminating the pressure thrust, the expansion joint can accept axial compression, axial extension, lateral and angular movements. The balancing thrust is created by using a balancing bellows. Pressure Balanced Elbows are expansion joints which can consist of a single or double bellows in the flow section, and a balancing bellows of equal area on the back side of the elbow. Tie rods attach the outboard end of the balancing bellows to the outboard end of the flow bellows. Under pressure the tie rods are loaded with the pressure thrust force. If the flow bellows compresses in service, the balancing bellows extends the same amount without exposing the adjacent anchors to pressure thrust forces. However, the spring forces associated with bellows movements are imposed on the adjacent equipment. A pressure balanced elbow type expansion joint can accept axial compression, axial extension, lateral movements and very limited angular motion. In-Line Pressure Balanced Expansion Joints consist of single or double (universal) bellows to accept the piping induced axial compression, extension and lateral movements. An oversize bellows with approximately two times the area of the flow bellows is used to create an annular pressure chamber that produces a balancing pressure thrust force. Tie rods are used to link the bellows elements and contain the pressure thrust force. In-Line pressure balanced expansion joints are typically used in straight pipe runs between intermediate anchors (non pressure thrust resistant) or adjacent to rotating equipment that cannot operate with large externally applied loads. 13 Metal Bellows Correctedn 7/11/00 2:41 PM Page 14 -––[ ACCESSORIES ]–-– STANDARD LINERS (PART NUMBER L) Liners can be installed inside the expansion joint to protect the bellows from damage. Liners should be specified by adding the letter L to the part number when the following conditions exist: • Smooth flow or low pressure drop is required. • Velocities which may produce flow induced vibrations described below. • For air, steam and other gases a) Up to 6” Dia. flow greater than 4 ft/sec per inch of Dia. (Up to 150 mm Dia. flow greater than 0.05 M/sec per mm of Dia.) b) Over 6” Dia. flow greater than 24 ft/sec (over 150-mm Dia. flow greater than 7.5 M/sec) • For water and other liquids a) Up to 6” Dia. flow greater than 1.67 ft/sec per inch of Dia. (up to 150 mm Dia. flow greater than 0.02 M/sec per mm of Dia.) b) Over 6” Dia. flow greater than 10 ft/sec (over 150 mm Dia. flow greater than 3.0 M/sec) HEAVY-DUTY LINERS (PART NUMBER HL) Heavy-duty liners should be used in the following conditions: • When high velocity, extremely turbulent or damaging two-phase flow exists upstream of the bellows. • When extremely high temperatures are present, the liners can create an insulating barrier which would permit the bellows to operate at lower temperatures ensuring longer life and resisting oxidation. Steam purging and/or insulation can be added to enhance protection. • When the media is erosive such as in catalyst carrying services. • When an expansion joint is located within 10 pipe diameters downstream of an elbow, tee or valve. When liners are specified, Senior Flexonics Pathway should be provided with the axial, lateral and angular movement expected. This is required so that the diameter of the liner can be properly determined to avoid interference with the downstream pipe or flange. TIE RODS OR LIMIT RODS (PART NUMBER T) This part number designation adds threaded rods that are designed to contain pressure thrust. The rods will have nuts or stops on the ends of the assembly to limit the overall length. When an expansion joint is designed for pure lateral offset the rods are defined as Tie Rods. If the expansion joint is intended to absorb axial motion as well as lateral offset, the rods will have outboard stops to limit the expansion joint to the installed length plus any specified axial extension. This is defined as a Limit Rod. The designation “T” applies to either purpose. The required movements determine if the rods are Tie Rods or Limit Rods. Limit rods are generally used to limit expansion joint movement in the event of main anchor failure. During normal operation Limit Rods do not contain pressure thrust. COVERS (PART NUMBER C) Covers should be specified when: • • • • Protection from falling objects or protection from traffic is needed. Protection of personnel is needed. Insulation will be applied over the expansion joint. When high flow velocities may exist around the outside of the expansion joint, such as in the exhaust of a steam turbine. Senior Flexonics Pathway always recommends a cover. The small cost for the cover is insurance against costly downtime due to damage. The standard cover is a removable design. 14 Metal Bellows Correctedn 7/11/00 2:41 PM Page 15 PURGE CONNECTIONS (PART NUMBER P#) Purge Connections are installed upstream of the bellows and downstream of the liner attachment to: • Prevent packing or caking of media borne solids in the convolutions which would prevent the bellows from freely flexing. • Introduce a cooling media such as steam between the outside of the liner and the inside of the bellows. The number of purge connections around the circumference can be specified by adding the number after the letter P in the Accessories portion of the part number, such as P2 or P3, etc. PLY TESTABLE (PART NUMBER PT) A ply testable bellows has an extra ply of material that is not required to satisfy basic design conditions. It is a redundant ply that acts as a protective barrier between the media and the essential bellows material. By tapping into the cavity between the redundant ply and the essential bellows material, it is possible to detect a leak that occurs in the redundant ply. If a leak occurs, the essential bellows material is still present to hold pressure with full design compliance. The ply testable bellows allows for a 100% safety factor on design. This is a requirement for certain hazardous ASME code applications. It is highly recommended for applications in which the cost of replacement or cost of down time for a leaking bellows would be extreme. It is also recommended for applications in which a leak would be very hazardous to personnel. RED TOP® LEAK INDICATOR (PART NUMBER RT) The ply testable connection on the bellows can be fitted with a pressure gage or another type of pressure sensing device. However, bellows are very reliable and pressure gages that never change are not noticed after a while. The Senior Flexonics Pathway patented “Red Top” leak indicator is a device that extends a large red button if a leak is detected. The red button is very noticeable from several meters distance. 15 Metal Bellows Correctedn 7/11/00 2:42 PM Page 16 STANDARD FLANGE DATA This abbreviated flange data summary is to aid system designers in selecting the optimum pipe and duct flanges. The working pressure at temperature ratings were obtained from applicable flange specifications. Where elevated temperature data was not available, the rated working pressure at ambient was down rated in accordance with ASME code versus temperature correction factors. NOMINAL I.D. SLIP ON FLANGES (20) TO 100 WORKING PRESSURE RATING (PSIG) AT TEMPERATURE (DEG. F) 200 300 400 500 600 700 800 CLASS 125 L.W. FORGED STEEL MAT’L. A-105 6” TO 12” 175 152 134 116 98 80 62 46 AWWA 125 L.W. C207-54T CLASS D MAT’L. A-105 14” TO 96” 150 131 115 99 83 67 51 38 CLASS 150 FORGED STEEL ANSI B16.5 MAT’L. A-105 1” TO 24” 285 260 230 200 170 140 110 80 CLASS 125 FORGED STEEL C207-54T CLASS E MAT’L. A-105 26” TO 96” 275 240 210 180 150 130 110 80 CLASS 300 FORGED STEEL ANSI B16.5 MAT’L. A-105 1” TO 24” 740 675 655 635 600 550 535 410 CLASS 400 FORGED STEEL ANSI B16.5 MAT’L. A-105 1” TO 24” 990 900 875 845 800 730 710 550 #H & HD O.D. T The dimensional data shown below has been consolidated from current standards for easy reference. All dimensions are in inches. BC L Size Inch 11/2 2 21/2 3 31/2 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 48 54 60 66 72 84 96 16 Class 125 L.W OD 11 131/2 16 19 21 231/2 25 271/2 291/2 32 341/4 361/2 383/4 413/4 433/4 46 483/4 503/4 53 591/2 661/4 73 80 861/2 993/4 1131/4 T 9/16 9/16 11/16 11/16 3/4 3/4 3/4 3/4 1 1 1 1 1 11/8 11/8 11/8 11/8 11/8 11/4 13/8 13/8 11/2 11/2 11/2 13/4 2 L 11/4 11/4 11/4 11/4 11/4 11/4 11/4 11/4 13/4 13/4 13/4 13/4 13/4 13/4 13/4 13/4 13/4 13/4 13/4 21/2 21/2 23/4 23/4 23/4 3 31/4 BC 91/2 113/4 141/4 17 183/4 211/4 223/4 25 271/4 291/2 313/4 34 36 381/2 401/2 423/4 451/4 471/4 491/2 56 623/4 691/4 76 821/2 951/2 1081/2 Class 150 B16.5 #H 8 8 12 12 12 16 16 20 20 20 24 28 28 28 32 32 32 36 36 44 44 52 52 60 64 68 HD 7/8 7/8 1 1 11/8 11/8 11/4 11/4 13/8 13/8 13/8 13/8 13/8 15/8 15/8 15/8 15/8 15/8 15/8 15/8 17/8 17/8 17/8 17/8 21/8 23/8 WT Lbs. 13 18 26 42 44 58 59 69 76 115 125 140 150 205 215 235 250 280 330 425 500 640 750 850 1000 1650 #H HD 37/8 1 43/4 11/8 51/2 13/16 6 11/4 7 15/16 71/2 17/16 81/2 1 9/16 91/2 13/4 113/4 115/16 141/4 2 3/16 17 21/4 183/4 21/2 211/4 211/16 223/4 27/8 25 31/8 271/4 31/4 291/2 Class 125 37/16 34 31/2 36 4 4 4 4 8 8 8 8 8 12 12 12 16 16 20 20 20 5/8 1 1 11/8 11/8 11/4 11/4 13/8 13/8 WT Lbs. 3 5 7 8 11 13 15 19 30 43 64 90 98 130 165 185 220 28 28 13/8 13/8 270 305 423/4 32 15/8 450 491/2 56 623/4 691/4 76 821/2 951/2 1081/2 36 44 44 52 52 60 64 68 15/8 15/8 17/8 17/8 17/8 17/8 21/8 23/8 650 800 1025 1250 1775 1925 2600 3275 T L 5 6 7 71/2 81/2 9 10 11 131/2 16 19 21 231/2 25 271/2 291/2 32 11/16 7/8 1 11/8 13/16 11/4 13/8 17/16 1 9/16 111/16 113/16 17/8 361/2 383/4 21/16 21/8 46 23/8 33/4 53 591/2 661/4 73 80 861/2 993/4 1131/4 25/8 23/4 3 31/8 33/8 31/2 37/8 41/4 4 41/8 43/8 41/2 47/8 5 53/8 53/4 3/4 7/8 15/16 15/16 15/16 15/16 Class 300 B16.5 BC OD 3/4 3/4 3/4 3/4 3/4 7/8 7/8 7/8 OD T L BC #H HD 61/8 61/2 71/2 81/4 9 10 11 121/2 15 171/2 201/2 23 251/2 28 301/2 33 36 13/16 13/16 15/16 1 11/2 11/8 111/16 13/16 13/4 11/4 17/8 13/8 2 17/16 21/16 15/8 27/16 17/8 25/8 2 27/8 21/8 3 21/4 31/4 23/8 31/2 21/2 33/4 25/8 4 23/4 43/16 41/2 5 57/8 65/8 71/4 77/8 91/4 105/8 13 151/4 173/4 201/4 221/2 243/4 27 291/4 32 4 8 8 8 8 8 8 12 12 16 16 20 20 24 24 24 24 7/8 7/8 3/4 7/8 7/8 7/8 7/8 7/8 7/8 1 11/8 11/4 11/4 13/8 13/8 13/8 15/8 15/8 WT Lbs. 6 7 10 13 17 22 28 39 58 81 115 165 190 250 315 370 475 Size Inch 11/2 2 21/2 3 31/2 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 48 54 60 66 72 84 96 Metal Bellows Correctedn 7/11/00 2:42 PM Page 17 #H & HD O.D. The dimensions data shown below has been consolidated from current standards for easy reference. T BC L To select the overall length of an assembly that uses plate flanges, use the FF (Flange by Flange) overall length from the data pages and adjust the overall catalog overall length by the amount shown in the column labeled FF OAL adjust. FF OAL Adjust Plate Flange Dimensions Nominal Pipe Size OD (Inch) T (Inch) BC (Inch) #H HD (Inch) Wt. (Lbs.) Catalog Des. Pres. 150 50 2 6 5/8 4 3/4 4 3/4 4 -3/4 2 1/2 7 5/8 5 1/2 4 3/4 5 -1 -3/4 -1 3 7 1/2 5/8 6 4 3/4 6 -1 1/8 -1 1/8* 3 1/2 8 1/2 5/8 7 8 3/4 8 -1 1/4 -1 1/4 4 9 5/8 7 1/2 8 3/4 8 -1 3/8 -1 3/8 5 10 3/4 8 1/2 8 7/8 11 -1/2* -1/2* 6 11 3/4 9 1/2 8 7/8 12 -3/8* -3/8* 8 13 1/2 1 11 3/4 8 7/8 23 -1/4* -1/4* 10 16 1 14 1/4 12 1 30 -1/8* -1/8* 12 19 1 17 12 1 43 -5/8* -5/8* 14 21 1 1/4 18 3/4 12 1 1/8 63 0 -2 16 23 1/2 1 1/4 21 1/4 16 1 1/8 76 0 -2 1/2 5/8* 18 25 1 1/2 22 3/4 16 1 1/4 90 +1/2 20 27 1/2 1 1/2 25 20 1 1/4 106 +1/2 -1* 22 29 1/2 1 1/2 27 1/4 20 1 3/8 120 -1/2 -1 1/2* 24 32 1 1/2 29 1/2 20 1 3/8 133 -1/2 -3 1/2 2 6 1/2 1 5 8 3/4 7 2 1/2 7 1/2 1 5 7/8 8 7/8 9 -1 3 8 1/4 1 6 5/8 8 7/8 11 -1 3/8 3 1/2 9 1 1/8 7 1/4 8 7/8 15 -1 1/4 4 10 1 1/8 7 7/8 8 7/8 19 -1 1/2 5 11 1 1/4 9 1/4 8 7/8 24 -1 1/2 6 12 1/2 1 1/2 10 5/8 12 7/8 34 -1 1/8 300 psig Flange Dimensions -5/8 8 15 1 1/2 13 12 1 49 -1 7/8 10 17 1/2 1 3/4 15 1/4 16 1 1/8 66 -1 3/4 12 20 1/2 2 17 3/4 16 1 1/4 102 -1 3/4 14 23 2 20 1/4 20 1 1/4 132 -2 16 25 1/2 2 1/4 22 1/2 20 1 3/8 175 -2 18 28 2 1/2 24 3/4 24 1 3/8 226 -2 20 30 1/2 2 1/2 27 24 1 3/8 265 -2 1/2 22 33 2 3/4 29 1/4 24 1 5/8 326 -2 1/2 24 36 2 3/4 32 24 1 5/8 394 -2 7/8 Notes: Plate flanges are designed for use with sheet gasket. Flange gasket seating surface is a smooth mill finish. Not recommended for use with spiral wound gaskets. A36 material not recommended for use above 700°F. or below 20°F. Not suggested for applications where ASME B31.3 or Section VIII Pressure Vessel Code requirements apply Standard Catalog Flanges: 50 psig design/Class 125 L.W., 150 psig design/Class 150, 300 psig design/Class 300 * Length difference includes space required to avoid interference with bellows and flange nuts. 17 Metal Bellows Correctedn 7/11/00 2:42 PM Page 18 ANGLE FLANGES – LOW PRESSURE 5 PSIG MAX • Economical flanges for low pressure service <5. • Can be added to single and universal expansion joints. See part number example below. Material: carbon steel. Other materials are available on request. Single overall length using angle flanges = WW OAL – 6 Inches + 2*L. Nominal Diameter (Inch) 18 Approx. Weight (Lbs.) Bolt Holes Actual ID (Inch) Angle Thickness “T” (Inch) “H” “L” 14 14 3/16 3/16 1 1/2 1 1/2 16 16 1/4 3/16 1 3/4 1 3/4 9.5 18 1/8 13/32 16 18 18 1/4 3/16 1 3/4 1 3/4 10.5 20 1/8 13/32 16 20 20 1/4 3/16 1 3/4 1 3/4 11.6 22 1/8 13/32 20 22 22 1/4 3/16 1 3/4 1 3/4 12.8 24 1/8 9/16 20 24 24 1/4 3/16 1 3/4 1 3/4 14 26 1/8 9/16 20 26 26 1/4 3/16 2 2 17.3 28 1/2 9/16 24 28 28 1/4 3/16 2 2 18.5 30 1/2 9/16 24 30 30 1/4 3/16 2 2 20 32 1/2 9/16 28 32 32 1/4 3/16 2 2 21.3 34 1/2 9/16 28 34 34 1/4 3/16 2 2 22.5 36 1/2 9/16 32 36 36 1/4 3/16 2 2 23.8 38 1/2 9/16 32 38 38 1/4 3/16 2 2 24.6 40 1/2 9/16 36 40 40 1/4 3/16 2 2 26.2 42 1/2 9/16 36 42 42 1/4 3/16 2 2 27.5 44 1/2 9/16 40 44 44 1/4 3/16 2 2 28.8 46 1/2 9/16 40 46 46 1/4 3/16 2 2 30 48 1/2 9/16 44 48 48 1/4 3/16 2 2 31.5 50 1/2 9/16 44 50 50 1/4 1/4 3 3 54 53 1/2 11/16 48 52 52 1/4 1/4 3 3 57 55 1/2 11/16 48 54 54 1/4 1/4 3 3 59.7 57 1/2 11/16 52 60 60 1/4 1/4 3 3 68.2 63 1/2 11/16 56 7 Bolt Circle (Inch) Hole Size (Inch) 15 13/16 Number of Holes 13/32 12 66 66 1/4 1/4 3 3 76.7 69 1/2 11/16 60 72 72 5/16 3/8 3 3 119.3 75 1/2 11/16 68 84 84 5/16 3/8 3 3 141.9 87 1/2 13/16 76 96 96 5/16 3/8 3 3 164.5 99 1/2 13/16 88 108 108 3/8 3/8 3 3 187.3 111 1/2 13/16 100 120 120 3/8 3/8 3 3 209.9 123 1/2 13/16 108 132 132 3/8 3/8 3 3 232.5 135 1/2 13/16 120 144 144 3/8 3/8 3 3 255.1 147 1/2 13/16 132 PART NUMBER EXAMPLE Nominal Diameter Style Ends Pressure Number of Convolutions Accessories English 66 HS (A = angle flange) 5 10 (L = Liner, C = Cover) Bellows Material 304L Metal Bellows Correctedn 7/11/00 2:42 PM Page 19 MATERIALS – COMMON METALLURGICAL PROBLEMS Failure Mode Cause Frequently Used Solution Chloride Stress Corrosion Cracking Chlorides acting on highly stressed austenitic stainless steel bellows (T304, T321, etc.) Use a high nickel alloy like alloy 600 or alloy 625. Carbide Precipitation Chromium carbides form in unstabilized stainless steels (T304, T316) at high temperature (over 700 F) causing loss of corrosion resistance at the grain boundaries. Use a stabilized stainless steel (T321 or T347) or a low carbon stainless steel (T304L) or another high alloy material that is less affected by carbide precipitation. Pitting Corrosion Galvanic action causes holes to form in a bellows, usually from acids. Use a bellows material containing molybdenum T316, Alloy 825, Alloy 625) or one of the specialty materials such as zirconium tantalum or titanium. Dew Point Corrosion Liquid acid precipitates out of a sulfur rich flue gas stream in contact with the bellows element that operates just below the dew point for acid formation. Insulate the bellows to insure it operates above dew point in service or install a “Hot Blanket” to maintain a constant bellows skin temperature that is above dew point. Standard Material Specifications For Bellows Shown In This Catalog ASTM MATERIAL Designation Part Number Designation A240 T304 A240 T304L A240 T309s A240 T316 A240 T316L A240 T317 A240 T317L A240 T321 A240 T347 B688 AL6XN A240 7Mo plus A240 2205 A625 904L B463 20Cb A240 255 B536 330 A240 253MA B435 230 B162 200 (Nickel) B162 201 (Nickel) B127 Alloy 400 (Monel) B168 600 (Inconel) B443 617 B443 625 LCF B409 800 B409 800H B424 825 304 (Catalog Standard) 304L 309s 316 316L 317 317L 321 347 AL6XN 7 Mo plus 2205 904L 20Cb 255 330 253MA 230 200 201 400 600 617 625 LCF 800 800H 825 BELLOWS MATERIAL DATA Senior Flexonics Pathway engineers can form bellows from most ductile materials that can be welded by the automatic TIG butt welding process that results in a homogenious ductile weld structure. Companies specifying and purchasing bellows must give careful consideration to the selection of bellows material. When in doubt, consult with basic supplier mill Metallurgist. Senior Flexonics does not take responsibility for alloy selection. Use of these material codes as a suffix in the Catalog part number will designate the bellows material that will be supplied by Senior flexonics Pathway. *ASME “ SA” or “ SB” materials are inventoried and are available upon request All bellows material purchased by Senior Flexonics Pathway is “mill annealed” in accordance with ASTM or ASME specifications. Senior Flexonics Pathway does not perform any other heat treating operations before welding, after welding before forming convolutions or after forming convolutions unless specified by purchaser. Heat treatment of bellows after forming convolutions can lower bellows spring rate “squirm” pressure, and cycle life. Senior Flexonics Pathway does not recommend heat treatment be performed unless the bellows is operating at high temperatures where time dependent properties of creep and stress rupture become significant. 19 Metal Bellows Correctedn 7/11/00 2:43 PM Page 20 -––[HOW TO SPECIFY A SPECIAL NOTE If a non-standard flange rating is required or a non-standard weld end thickness is required or if the fittings are nonstandard materials, those preferences must be stated along with the part number. Identify the style (AS for Single Unrestrained, AH for Hinged, AG for Gimbal, AT for Tied) using the illustrations at the top of each data page. (pages 22-53) STEP 2 STEP 1 Expansion joints are specified with part numbers starting with the nominal pipe size. If the part is metric, the pipe size should have an “M” suffix so that all units are understood to be Metric (millimeters and Kg/Cm2). Go the data page that shows the size required. (pages 22-53) See applications descriptions on pages 10 to 13. tion configura the piping forces in spool. This by a pipe and angular pressure thrust can accept separated extension produce no the expansion joint a two bellows ion and which by using devices compress consist of thrust, the like the singles, to Joints are thrust and on Joints thrust is created onaxial g the pressure Expansi resist pressure ts, in d addition l AU Expansi to eliminatin ts. The balancing to Balance Universa lateral movemen restraintsIn addition thrust. movemen no anchors. dates large Pressure have pressure and angular main jointsthe accommo , lateral to handle the system on anchoring axial extension . These expansion bellows in separateion, deflection or double axial compress must provide the of a single length bellows. rods attach piping designer can consist balancing with overall elbow. Tie the tie rods joints which one not A side of the APPLI resist the AS have joints do a single bellows pressure thrust. are expansion Under pressure bellows guiding to on the back on Joints a single AH have d Elbows These expansion anchoring and flow bellows. equal area is feasible, to accommodate on Joints Balance the balancing Single Expansi accommodated. end of the bellows of plane. separate Expansi and guiding the Pressure designed es in service, t can be a balancing Hinged the outboard t in a single system with anchoring compress forces. However, movemen hinge hardware angular movemen bellows to section, and provide the and proper by bellows thrust flow must flow balancing pressure restrained ts are involved t. A pressure joint allows force. If the end of the piping designer n. anchors to equipmen ts and outboard thermal movemen al installatio pressure thrust the adjacent hinged expansion on the adjacent with the exposing Where small , lateral movemen most economic imposed are loaded extension joint is the amount without movements are overall length ion, axial expansion the same spool with AU compress bellows pipe AH extends SAL a with by accept axial HINGED UNIVER associated joint can contain two bellows separated spring forces have two on Joints expansion to A Expansielbow type on Joints be designed tie rods designed pressure thrust. in joint can l Tied, AUTbalanced AUH Expansi spool and angular motion.joints can to contain ts expansion Universa pipe limited l Hinged by a very designed universal movemen rod design expansion Universa hardware t only. A t. A two tie large lateral force. These bellows separated by hinge movemen equipmen joint accepts pressure thrust restrained adjacent date lateral expansion forces on contain the to accommo forces. designed hinged universal very low spring force to minimize with are generally as a lateral spring plane. a single plane and contract very low in a single of to have a do not expand AS of the length angular deflection RATINED res and, therefore,the thermal expansion also accept UNREST design must SINGLE ambient temperatu pipe. As a result, t. The bellows at or near the movemen are usually as an axial media within t. re of the The tie rods into the bellows lateral movemen AUH is forced of the temperatu the specified function end plates SAL HINGED as well as on the adjacent the tie rod UNIVER loads expansion between in ts arepipe low reaction axial thermal date this the movemen ts with very accommo systems if large movemen hot piping date very diameter the can accommo n for large to accept ge system applicatio l) bellows A three-hin a very attractive double (universa by tie rods t. This is single or bellows with equipmen is restrained consist of that gimbal hardware ts. An oversize chamber on Joints overall length plane. tie rods can and operates that the the same d Expansi except the so have the a single bellows lateral movemen an annular pressure offset hardware and bellows, Balance joint one and contain create for lateral ts in Pressure on Jointscan accept angular ion, extension also have is used to designed In-Line gimbal expansion angular movemen bellows elements AG Expansi on Joints pipe runs is usually rod design axial compress flow bellows date thrust. The Gimbal to link the A two tie AT Expansi A tied single area of the used in straight that cannot piping induced rods are used to resist pressure a drive shaft to accommo times the thrust force. Tied Single t typically pressure thrust. force. Tie ately two joints are equipmen the pressure designed to contain joint on approxim to rotating pressure thrust balanced expansion loaded with designed or adjacent like the universal a balancing engaged and pressure produces thrust resistant) remain fully plane. force. In-Line AUT any plane. TIED (non pressure in a single pressure thrust deflection iate anchors the two UNIVERSAL loads. intermed except that applied s between AG universal joint to large externally GIMBAL to the hinged the expansion operate with ability of are similar ent is the on Joints arrangem d AUG Expansiadvantage of this weight on l Gimbale The excessive Universa gimbal type. ent angular that can exert system such joints are a support ts and independ center spool expansion the lateral loads, a very heavy weight of lateral movemen joint has the dead from excessive accept large expansion to support plane. elements elements ts in any s a universal the bellows l bellows movemen Sometime To protect individua elements. across the the bellows be installed 11 hinge can AT as a slotted TIED SINGLE center spool. angular , lateral and TIONS]–-– ) thrust. The INUED ion and extension -––[ APPLICA (CONTcompress internal pressure bellows. Axial restrain the CATIONS pressure thrust. STEP 5 EXAMPLE A 12” - 150 PSIG expansion joint is required to accept 1” of axial compression and .5” of lateral offset. The 12 convolution 150 PSIG catalog part has an allowable lateral offset of .51”. The example would use up .5/.51 or 98% of the available catalog lateral movement, leaving almost nothing for the required axial movement. The 16 convolution 150 PSIG catalog part lists 2.71” of available axial compression and .91” of available lateral offset. The example expansion joint would use up 1/2.71 or 36% of the catalog axial movement + .5/.91 or 55% of the catalog lateral movement or 36% + 55% = 91% of the total available catalog movement. The 16-convolution profile works. Therefore, the number 16 goes in the part number. AUG SAL GIMBAL UNIVER low reaction ts with very systems large movemen hot piping date very diameter can accommo n for large and a hinge applicatio of two gimbals a very attractive consisting t. This is A system equipmen a single plane. and not in the adjacent loads on ts are complex movemen even if the 10 12 Nominal Pipe Size Style End Fittings English 12 AS WW Metric 200 m AS WW STEP 5 Select the number of convolutions based on movement capability and/or spring rate. This is a simple iterative process. Utilizing the movement data for the size and pressure class required, compare the movements required with the movements available for a given convolution count. An acceptable design satisfies the following equation. MODIFY SPRING RATE Required Axial Movement +Required Lateral Movement + Required Angular Movement < 1 Catalog Rated Axial Catalog Rated Lateral Catalog Rated Angular MODIFY CYCLE LIFE The catalog movements are based on a cycle life of 2000 using the Expansion Joint Manufacturer Association’s calculation method. If a higher cycle life is required, the available catalog movements should be reduced by the following amount before the above calculation is performed. Desired Cycle Life Catalog Movement Reduction Factor 2000 1 3000 .905 5000 .801 7000 .741 10000 .683 65MM SIZE 50MM AND – METAL JOINTS EXPANSION SINGLE 2.5" SIZE 2" AND any nonedition for EJMA 7th – METAL cycle life is 2000 cycles per step 5. JOINTS tabulated. to page 20, 1. Rated axial movement movements, refer ) lateral movement is 50% of tabulated concurrent axial, EXPANSIONRUCTION INUED SINGLE 5 or 2. To combineaxial extension (CONT CONST alternateNS bellows page 20, step IALS OF 3. Maximum CATIO To specify life refer to APPLI in the piping thrust forces accept no pressure joint can a expansion which produce by using thrust, the are devices thrust is created on Joints g the pressure d Expansi tion to eliminatin ts. The balancing Balance configura In addition Pressure in the piping spool. This angular movemen anchors. angular thrust forces by a pipe the main , lateral and and accept separated the system on extension no pressure inextension joint can bellows ion, axial two bellows ion and a which produce double singles, the the expansion or compress consist of by using axial compress single are devices to axial and like the thrust, of a on on Joints Joints thrust the addition thrust is created bellows. rods attach in Expansi g the pressure ts, consist Tie pressure l AU Expansi balancing which can balancing d eliminatin tie rods overall length with elbow. resist to The movemen to the joints Universa of the A T304. Balance 19. or cycle pressure restraints thrust. movements. In addition large lateral expansion value. noside back a single bellows pressure thrust. ASTM A240 Pressure are Refer to page Under dates have pressure anchors. on the greater movements and angular bellows AH havea maximum bellows joints area BELLOWS: add to part number. bellows. handle date d Elbows FW/VW the main g to flow 4. To obtain factory. on Joints , lateral of equal angular Balance accommobellows of the based upon should always the balancing to accommo the material, the system on Weight end anchorin . These expansion plane. FF/VV extension contact Expansi the service, , lateral and OAL A53/A106 ratings are separate temperature designed bellows in outboard ion, axial deflection The Pressure Hinged pressure t in a single (Kg) Weightes in However, Sch. 40 operating provide WW to the and a balancing PIPE: ASTMSeries: hardware compress compress or double must (mm)thrust forces. 5. Catalog by of ion and extension movemen hinge bellows ratings. 800°F. Actual pressure thrust. bellowsOAL the Angular axial flow 50 lb. (Kg) Weight designer flow section, of a single Sch. 40 pressure angular compress balancing Lateral OAL piping the (mm) flange temperature length restrained Axial bellows. the internal rods attach to pressure thrust. of the Axial t. A pressure can consist 3 (Kg) Spring RateIfbalancing joint allows overall 150 lb. Series: pressure. not restrain bellows.working Rate force. Sch. 40 for maximum with end elbow. Tie ent (mm) adjacent anchors 133 equipmenjoints which ts and thrust the pressure be specified. page 16one the tie rods outboard expansion see have 5 A Rate Spring bellows Spring (Kg-M/Deg) Non-Concurr Angular to resistMETRIC joints do side of the 300 lb. Series: A105/A36/A516-70 hinged movemen the pressure is flanged,AS 83 (Kg/mm) exposing the a single 1 1/2 x maximum on the adjacent unit Joints withthrust. are expansion Under pressure bellows B16.5 R.F.S.O. No. of a single expansion 1 ,3lateral Lateral 6. If on have on the back ASTM pressure g and guiding loaded AH test pressure: Axial date are feasible, d Elbows extension (Deg.) (Kg/mm)without 150 lb. ANSI B16.5 R.F.S.O. 184 length on page ____ is FLANGES: Series: ts are imposed 165 anchorin flow bellows. equal area Nominal Joints dated.areThese Convo(mm) same amount overall Single Expansi 0.11 7. Maximum Balance ion, axial 5 guiding the balancing to accommo withon movemen Pressure 50 lb. 74 end of the (mm) bellows of torque values plane. g and 150 lb. ANSI B16.5 R.F.S.O. be accommo Expansi 114 factory.separate the Pressure Diameter compress bellows 11 designed lutionst inextends t can Maximum pipe spool AH 1 a singlethe contactwith es in service, a anchorin with Hinged by the system 10.0 to3the outboard and a balancing bellows 150 lb. Series: 216axial movemen 8. 300 lb. ANSIHINGED FW/VW compress (mm) (Kg/Cm^2) 197 angular rotation, forces. However, provide 1.3 associated and proper can movemen hinge hardware angular separated 0.05 accept 5 forces available joint 8.1 flow section, Weightby 9 involved flow bellows * Formust FF/VV 300 lb. Series: Steel spring 4 146 balancing two pressure thrust ts arebellows restrained 5 have 1 of the t. A pressure piping designer Carbon Steel n. OAL joint allows type expansion force. 3If the end Weight (Lbs.) Carbon A WW movemen anchors to Joints 248 elbow 10.0 thrust OAL on equipmen (In.) 229 ts and installatio 5.0 COVERS: GIMBALS, HINGES: thrust. thermal 0.04 outboard 6 Angular pressure Weight al balanced (Lbs.) the adjacent Expansi small 16.2 Steel hinged expansion 3 pressure the motion. Lateral OAL economic (In.) AUH 8 178 on the adjacent Where exposing 4 TIE RODS, Series Stainless Rate most contain , lateral movemen angular Axial 6 1 ts in the (Lbs.) loaded with 3 is to l Hinged AU without Rate Spring are279 300 10.0 limited length are imposed extension (In.) ent joint Spring SAL 5 1/4 ts designed movemen very 133 Rate amount 11.3 LINERS: overall Universa 10 Spring (In.-Lb/Deg) 5 lateral Non-Concurr 3.5 ion, axial UNIVER 0.03 same with movemen hardware expansion MATER MODIFY CYCLE LIFE EXAMPLE TIONS]–-– INUED) -––[ APPLICA NS (CONT APPLICATIO 50 20 convolutions would be required if the required cycle life were 5000. The catalog movements for a 12” – 150 PSIG expansion joint with 20 convolutions are 3.39” available axial compression, 1.42” available lateral offset. The calculation for 5000 cycles using the above example would be:1/(.801*3.39) + .5/(.801*1.42) = .37 + .44 = .81 or 81% of the available movement. Twenty convolutions works for a required cycle life of 5000. (see pages 22-53) 24.4 1 Effective two 1/4 Angular 3AH (Lbs/In.) spool 83 containbellows 12 2 by hinge 3 Lateral accepts large7 1/4 extends the 1 Joints 6 with axial compress by a pipe * Axial Area (Deg.) (Lbs/In.) joint restrained HINGED 184 onassociated 6 1/2 9 to can3accept 165 separated (In.) 20.1 11 expansion be 0.21 forces joint 5 Expansi cm (In.) bellows37 32.5 4148 forces. designed 145 spring 4 1/2 joint can 114rods 16 598 spring expansion 2 tie 21 have two Tied, AUT 7 hinged universal 10.0very low 1and type 3 expansion A 10.0 Universal 8 1/2 elbow 216 spool 7 3/4on Joints rod 0.05 with 5 197 pipe 0.9 universal 11 0.11 plane by abalanced 0.32 These 5expansion pressure thrust. in 6.0 518 t. A two tie t only. A 18 force. 5 3/4AUH Expansi a single 4 146 motion. separated 299 2 10 thrust to contain ts 7 equipmen 1 angular movemen4 l Hinged 10.0 10.0 bellows 9 3/4 9 designed movemen adjacent 248limited very 0.20 the pressure 3 Universa date lateral 229 3.7 12 0.07 hardware 0.64 6 forces on pressure 154 11.9 large lateral 5 8 to accommo 8 178 by2hinge 7 199 contain 7 6 1 designed joint5 accepts 2” 10.0 4 force to minimize 50 11 10.0 1/4 279 0.45 2 restrained 140 8.3 expansion10 are generally 50 0.07 plane. lateral spring98 0.96 6 10.5 65 Effective joints 17.9 Effective as a 3 universal 12 3 1/4 very low spring forces. 6 12 150 in a single 2 7 hinged 1 * Area and contract 4 very low Area * to have a deflection 7 1/4 of 184 6 1/2 0.79 18 171 designed 15.5 plane with 1/2 11 angular 0.37 do not expand 1.28 7 5.7 in. 37 cm 24.8 8101 of the length a single 16 250 4 AUH 130 also accept 16 1168 2 36 7 expansion 1 and, therefore, 10.0 4 res 7.7 design can AS 8 1/2 SAL HINGED 216 7 3/4 0.04 design must 9 RATINED 203 the thermal 0.7 the adjacent temperatu 12 0.18 UNIVER 1013 0.23 7 4.6 loads on 4 31 As a result, 5 3/4 t. The bellows UNREST 4 162 584 2 18 or near 1ambient 8 at248 the pipe. ts are in movemen 10.0 SINGLE 5 low9reaction 10.0 9 3/4 0.15 6 are usually 235 2.9 as an axial media within 9 14 the movemen ts 7with very t. 0.12 0.47 9.2 300 8 re of the The12tie rods9 systems 8if movemen 8 194 389 2 into the bellows 4 lateral movemen large 1 is forced 2” 10.0 50 hot piping 11 10.0 of the temperatu279 plates date very 5 1/2 0.33 6 137 specified 6.4 diameter 14 150 0.14 function 6 end 0.70 6 as the 21 the accommo Effective 175 Effective 13.8 AUH can413 12 3 7/8 n for large2 89 as well 12 the tie rod to accept 14 system 8 1 * HINGED Area ge applicatio expansion Area 4 * bellows between 1/4 SAL l) 7 adjacent 3/4 184 6 pipe 0.61 32 168(universa A three-hin on the 15 UNIVER axial thermal 0.11 0.97 7double 5.7 in. a very attractive 37 cm loads 11.4 18.2 13999 76 this 16 5 1/8 date with 16 t. This is 2019 2 single or ts are in 7 9 1 low reaction of121 7.7 bellows 4 hardware equipmen0.03 10.0 accommo 8 1/2 8 216 consist that 16 200 1.4 the movemen ts with very 16 if10.6 0.06 0.18 and gimbal ts.7 An oversize on Joints chamber 1750 plane. 9 4 systems 6 3/8 bellows 4 152 1009 2 pressure 4 d Expansi large movemen operates the same 1 movemen 11 the very 10.0 5 10.0 Balance 9 3/4 hardwarediameter hot piping and have19a single an annular 248 lateral 9 1/4 date 0.11 11 232 joint for 5.5 and contain 0.04 the accommo large to create9 0.36 ts in Pressure on Joints 518 21.3 3 extension ion, n 8 elements 7 5/8 cangimbal expansion is2 used 184 8 to accept 673 In-Line movemen 65 2 compress 9 ge3 system applicatio AG Expansi 2” pipe runs the bellows 10.0 4 * l) bellows 11 axial flow bellows 279 date angular thrust.aThe 5 3/8 Gimbal 12 A three-hin 0.25 137 used in straight (universa 12.3 very attractive 14 used to link 6 300 area2 of the 0.06 0.54 3.5 Effective Effective 341 piping induced or double 12 3is1/2shaft to accommo 89 to resist pressure t. This times 4the by tie Tie rods are1 t that cannot 12 rods31.9 typically 806 3 9 bellows with * Area designed 4equipmenconsist of single ately two hardware equipmen * joints are restrained on a drive 7 1/4 isArea thrust force. 184 that 6 5/8 0.45 jointplane. gimbal 10 168 An oversize approxim rotatingon 21.2 length can Joints 15 expansion and ts. to cm 0.22 pressure 5.7 in. 0.72 7 54 rods universal 41.3 4252 overall tie 16 148 bellows 4 3/4 balanced movemen the 121 pressure chamber 16 419 operates 15 or adjacentd Expansi 5 like the 3 a balancing the same the 9 the except 1 10.0 resistant) and lateral have a single produces an annular Balance 10.0 8 1/2 offset so that 216 In-Line pressure 0.11 7 7/8 joint hardware 0.05 5 thrust and contain 200 extension one 1.0 15 bellows, Pressure for lateral on Joints 0.42 8 have ion, 7.6 pressureIn-Line 531 plane. used to create any expansion elements 6 accept angular thrust force.ts in 7 4 19 (non can 4 designed 152 compress 210 3 also bellows is AG The gimbal 2 pipe runs 12 Expansi design the bellows on Joints angular movemen 10.0 6 is usually iate anchors the two 10.0 9 3/4 datepressure tie rod 248 induced axial of the flow 9 1/8 0.21 Expansi thatthrust. 3 232 loads. 3.9 used to link tied single 19 Gimbal intermed pressure used in straight that cannot 0.14 piping 0.84 9 area the except applied AUT stwo 157AT force.to A 15.3 resist 8 11 between thrust.4A 7 1/4 Tie rods are t to to accommo8 typically 184times thrust AG* Tied140Single two universal 10 externally drive joint shaft SAL TIED 9 force. 2 pressure designed 2.5” ately 65 joints are equipmen 5 large pressurehinged 11 GIMBAL thrust 10.0 UNIVER 0.11 approxim joint on a with 279 5 3/8 0.48 to contain 5 146 with the to the 14 8.7 expansion to rotating 50 pressure of the expansion operate Effective 1.26 9 Effective 10.5 133 designed 22.5 the universal 5 are similar 12 and loaded 3 1/2 or adjacent likeability a balancing 108 12 210 3 7 pressure balanced 9 Area 1 * engaged ent is the Area on Joints resistant) 5 produces * fully 7 1/4 184 6 5/8plane. 0.83 Expansi 19plane. 178 pressure thrust remain force. In-Line 15.4 15 any 8.3 in. 0.42 1.63 of this arrangem 54 cm 10 d AUG 30.0 8304a single 16 289 4 3/4 140 anchors (non 16 819 in The advantage 3 pressure thrust 29 l Gimbale 1 11 10.0 deflection 6 iate 7.6 two 8 1/2 angular 216 that the 7 7/8 Universa 0.04 9 210 loads. gimbal type. ent 18 0.21 between intermed weight on 0.30 s5.4except0.7 11 applied 1038 independ 4 36 joints are AG6 excessive 4 universal 409 and externally joint to 14 4 2 large171 12 expansion0.15 10.0movements 7 10.0 with 9 3/4GIMBAL that can exert 248 system such 9 1/8 to the hinged the expansion 13 241 2.8 of 10.9 21 0.28 operate 0.60 large lateral 13 a support 615 center spool ability are similar 8 accept 21 7 1/4 8 203 of the 546 4 19 ent is the very heavy lateral loads, 2 12 Joints 2.5” on 65 a weight 10.0plane. 11 any has 10.0 dead 3/4 in arrangem 279 5 excessive Expansi MATERIAL 0.34 ts 9 joint the 6.2 20 from 150 AUG 0.21 Effective BELLOWS e of this 0.89 21 Effective 259 S 16.1 expansion 9 to support 12 movemen 4 1/4 d advantag 12 409 3 l Gimbale 14 Area elements bellows elements l bellows Area 12 321 * s a universal * the ACCESSORIE type. The 7 1/4 7 NO. CONS 0.61 protect gimbal 37 Universa ent angular Sometime 11.1 C individua 21 are 8.3 in. 53 cm 1.18 PRESSURETo 21.5 joints 16186 16 23 5 1/2 8 ENDS elements. 16 1612 ts and independ across the 3 14 expansion 7.6 STYLE the bellows 10.5 be installed 8 1/2 8 1/4 0.03 hardware 18 can lateral movemen 24 NOM I.D. WW 0.21 by hinge 2023 4 6 3/4 ATas a slotted hinge accept large 4 806 EXAMPLE plane. 16 50m 10.0 t in a single 13 length restrained movemen 9 3/4 PART NUMBER ts in any 9 1/2 0.11 25 movemen 28 0.43 with overall 1199 8 Metric 8 angular center spool. 1074 4 2.5” AUG11 a single bellows joint allows 10.0 MATERIAL 0.25 GIMBAL AH have 18 BELLOWS 300 SAL 506 Effective 0.63 S hinged expansion on Joints 12 UNIVER ACCESSORIE 806 11 321 Area thrust. A Expansi * NO. ATCONS low reaction Hinged 0.44 C date pressure SINGLE 8.2 in. PRESSURE 0.85 ts with very 8 16 ENDS TIED to accommo systems large movemen designed STYLE 150 hot piping date very NOM I.D. WW diameter AT can accommo EXAMPLE n for large plane. AUG 2 and a hinge applicatio PART NUMBER GIMBAL of two gimbals English a very attractive UNIVERSAL consisting t. This is plane. low reaction A system equipmen not in a single ts with very systems on the adjacent are complex and movemen loads large piping ts very hot 22 date movemen diameter can accommo even if the n for large and a hinge applicatio of two gimbals a very attractive 12 consisting t. This is plane. A system single equipmen a in and not the adjacent loads on ts are complex movemen 10 even if the No. of Nominal ConvoPressure Diameter lutions (In.) 4 2 2 2 2 2 2 2 2 2 2 2 2 12 20 If spring rate is the limiting design factor, select the convolution count that results in a total force that is less than the required amount for lateral and axial movements. Keep in mind that pressure thrust must be added to the axial spring force for a single expansion joint that has axial compression even if limit rods are specified. To calculate the pressure thrust force, multiply the area of the bellows times the operating pressure. The affective area for any design is located under the pressure class on each page of design data. For the above example assuming 16 convolutions, the pressure thrust is 150*153 = 22,950 pounds. The axial spring force is 1*1861 = 1861 pounds. The lateral offset force is .5*2766 = 1383 pounds. (see pages 22-53) 13 13 Metal Bellows Correctedn 7/11/00 2:45 PM Page 21 SINGLE EXPANSION JOINT ]–-– Choose the type of each end fitting required (W for weld end, F for forge flange, P for plate flange, A for angle flange, V for van stone flange) using the illustrations at the top of each odd numbered data pages 22-53. Review the bill of material information at the top of each even numbered pages 2253 to understand the standard flange rating, weld end thickness, and materials of construction that will be applied. STEP 3 See pages 16, 17 and 18 for references on pressure ratings and dimensions for various flanges. See pages 87 through 89 for available pipe schedules. TS WEIGH Radius of Gyrationg T inches Section Moment Modulus of 3 Z Cross inches Inertia4 I Sectional Inside Metal A inches Minimum 36.50 Diameter Average Wall Thickness inches d sq. inches 255 45.00 (=7/8t) Wall 10.8 315 Weight 53.30 Weight tm of ion inches Thickness 13.4 13.500 373 61.40 t Designat Nominal inches Schedule 0.219 13.375 Radius 16.1 Pipe ft.429 Waterft.69.10 of Size Outside and/or 18.7lb. per 0.273 484lb. per 80.30 0.250 Section13.250 Number Weight Diameter Moment0.328 Gyrationg21.2 13.125 562 d 84.10 6.40 0.312 of Modulus T 10 of inches 3 Z Cross inches 25.0 3.92 589 0.382 Radius 98.20 0.375 Pipe 6.17 inches 13.000 Water 20 Inertia Sectional ft. 4 0.438 of 0.438 lb. per Inside 112.00 I lb. per ft. 12.814 1.56 26.3 5.61 687 5.51 30 Metal A inches 0.519 MinimumStd. Section Moment 31.2 1.25 12.750 1.55 781 118.00 Gyration 0.500 Diameter 10.8 4.98 Modulus Thickness 14.000 of Cross 14" Wall Tg sq. inches Average 3 Z d inches XS 2.81 0.5470.0321.76 12.500 1.51 36.1 825 inches 0.593 15.0 40 4.47 133.00 inches 0.186 (=7/8t) Wall Sectional Inertia 1.15 930 3.96 0.6560.0253.21 12.250 1.48 38.4 147.00 WeightInside 4 tm service <5. 60 19.0 0.127 0.625 4.02 Minimum ion 0.245 Metal inches I 4.334 1030 1.65 160.00 7.23 0.7660.0164.27 12.125 1.45 44.3 Diameter Thickness low pressure t A inches 0.0043 Designat joints. 22.5 0.122 0.750 for Nominal 3.38 Average d sq. inches 0.315 Wall Thickness inches Schedule 0.073 1120 4.260 3.17 inches 0.875 expansion 9.61 0.820 0.0009 al flanges 5.18 11.814 1.42 50.1 80 0.0052 Wall and/or 27.5 0.115 Size Outside(=7/8t) Weight universal 0.105 48.0 0.055 4.026 0.937 • Economic 4.41 Number and tm n 0.083 11.7 0.9560.0575.90 11.500 1.37 55.6 0.0011 0.0060 Diameter Thickness 9.73 tot single 5S 0.307 Designatio d inches 384 Nominal 59.3 0.207 0.072 1.093 0.33013.3 1.0940.0456.79 11.188 3.826 5.59 0.120 0.0012 100 below. Schedule inchesinches be added 0.169 9.53 12.4 6.35 10S 0.269 474 Canbeen 70.3 1.250 0.42515.3 1.2300.031 Size Outside and/or• has 0.295 example0.043 0.002 3.624 6.62 0.237 120 0.0103 0.163 1.406 0.535 Number part number 8.66 0.049 0.060 15.500 1.93 15.4 7.77 562 40S Diameter below 91.5 0.215 0.382 3.438 140 8.10 0.337 See 10S 0.0028 40 d 2.50 0.0123 steel. easy 0.155 7.88 data shown 0.219 15.376 1.92 18.4 14.6 732 inches -––[PIPE ANGLE S AND ERTIE PROP ]–-– -––[PIPE IGHTS ]–-–WE TSD S AN TIEIGH ERWE OPD S AN E PR PIPTIE PER PRO-––[ MAX 5 PSIG PRESSURE – LOW FLANGES 0.068 0.083 112 Std.on request. 80S ns s for 40S carbon 0.1013.03 0.465 0.097 160 3.152 0.438 6.95 0.0033 80 4.500 0.0140 0.273 15.250 1.88 24.4 20.8 894 7.09 117 0.095 XS 0.250 0.423 40Material: 4" are available 0.410 = The dimensio from current standard 0.590 0.125 1.87 flanges 0.531 8.43 0.3280.0835.45 15.000 1.84 Std. 0.0038 #H & HD 80S 30.2 27.0 933 angle 120 0.217 0.312 0.568 131 6.33 0.057 0.405 80Other materials 0.364 10 0.157 5.345 2.29 XS 1/8" 0.674 15.2 0.4380.0617.43 14.750 1.80 160 0.0174 31.6 33.0 length using0.077 1050 5.62 145 0.209 0.375 0.739 consolidatedThe 0.302 20 overall0.065 0.095 5.295 4.30 20.7 0.547 2*L.XX 0.0059 9.25 14.688 1.76 35.9 10S 1160 0.0216 Single 149 38.6 . 0.199 0.500 0.088 30 Inches + 0.104 T duct flanges. 0.15410.80 14.500 0.117 Std. 5.047 0.124 6.110.625 0.109 25.7 0.574 and reference 0.0073 40.1 1190 14.0 171 40S DATA data 1.72 0.0255 OAL –the60.119 O.D. 40 40WW from 0.671 5S 0.545 temperature optimum pipe 0.13212.10 14.314 0.226 XS 4.813 0.167 16" 16.000 7.95 0.134 30.0 0.655 Std. length 80S 41.6 0.0086 1370 13.7 195 5.37 0.269 0.656 0.851 selecting the BC 0.057 0.540 overall 80 10S Holes 0.493 s. Where elevated versus 0.101 0.328 4.563 0.217 9.70 XS 0.258 14.250 2.30 48.5 1560 33.6 0.738 220 Flange) designers in Bolt 0.0341 by1/4" 9.29 60 0.261 0.750 1.09 12.5 0.065 0.080 code 40S 0.423 L flange specification 0.438 Number 4.313 to aid system 0.7660.0743.58 13.938 2.30 56.6 11.3 1760 237 0.375 OAL adjust. 10S 0.0143 40 with ASME the FF (Flange 0.0407 19.0 applicable 0.250 0.843 1.30 11.3 summary is 0.091 0.110 Std. 80S labeled FF 0.547 0.0224.35 13.564 65.8 4.063 1890 0.197 Hole Size0.500 in accordanceplate flanges, use 0.875 11.9 0.902 0.0171 of Holes 80 flange data obtained from 40S 5.56.3 2.25 80 0.0478 28.6 the column 0.240 10.3 Approx. 0.126 down rated 5" 40 uses 0.655 ratings were 61.0 BoltXSCircle120 0.674(Inch) 0.625 0.250 1.031 1.72 14.4 1.066 2.23 shown in This abbreviated Std. 0.0201 8.50 13.124 2.20 72.1 FF OAL Adjust 80S 0.0527 ambient was of an assembly that 36.4 0.219 9.16 0.073 0.675 80 at temperature 549 Weight 75.5 0.288 12.20 12.814 6.407 1.218 0.320 pressure at by the amount 2.73 (Inch) 160 0.622 XS 3/8" 0.750 F) 28.1 1.258 12 0.0221 100 2.15 length 0.0577 Pres. 8.14 0.083 0.095 working pressure 13.9 45.3 rated working 679 0.546 89.6 overall lengthAT TEMPERATURE (DEG. 1.438 0.68440.5 1.394 0.095 0.266 15.00 6.357 (Lbs.) the overall 5.58 800 120 13/32 0.384 0.0243 Catalog Des. 10S 2.10 available, the 0.349 1.593 0.857 To select 0.109 17.3 53.2 0.129 XXS 807 Dimensions700 Angle 104 0.466 overall catalog RATING (PSIG) 16 0.117 “L” 150 0.231 17.80 17.500 6.065 0.504 Wt. 8.40 140 0.109 49.6 13/16 data was not 40S 2.06 15 0.0467 Plate Flange600 PRESSURE adjust the factors. 0.343 24.1 20.8 0.219 500 932 0.147 50 0.164 117 HD 40 5S 13/320.134 1.13 0.252 Thickness 0.245 0.187 20.00 17.376 WORKING 5.761 160 7 10.7 correction pages and 59.0 400 Nominal Std. 0.0245 80S (Lbs.)“H” 0.0566 24.2 9.91 0.273 16 17.250 0.334 0.250 1.47 1050 23.6 130 0.187 300 0.258 0.840 80 1/2 -3/4 temperature 10S 46 (Inch) Actual ID 18 1/8 0.378 0.128 5.501 0.201 13.3 (Inch) BC 0.280 XS 1/2" 1 66.3 200 0.0297 62 “T” FLANGE STANDARD NOMINAL I.D. 36.7 45.7 54.6 63.4 72.1 84.9 89.3 106 123 131 151 170 189 4.86 4.84 4.82 4.80 4.78 4.74 4.73 4.69 4.65 4.63 4.58 4.53 4.48 6” TO 12” 14” TO 96” (20) TO 100 Nominal 152 175 Pipe Size 150 2 131 2 1/2 3 260 3 1/2 OD 134 (Inch) 6 115 7 7 1/2 230 8 1/2 5.57 5.55 5.53 5.48 5.44 5.43 5.40 5.37 5.36 5.29 5.23 5.17 5.12 62.0 60.6 59.7 58.6 57.5 55.9 55.3 53.1 51.1 50.0 47.5 45.0 42.6 42.1 52.3 62.6 82.8 103 108 122 136 141 165 192 224 245 6.28 6.25 6.23 6.21 6.19 6.17 6.15 6.10 6.06 6.04 5.97 5.90 5.84 5.77 T Diameter 98(Inch) 116 (Inch) (Inch) 4 3/4 5/8 14 83 1/2 99 5 5/8 16 5/8 200 5/8 18 170 20 6 Choose the working pressure required. If the required pressure is between one of the listed values, use the higher of the two values listed in the catalog. If the required pressure is above the highest value listed, indicate the required pressure in the part number and the factory will custom design an expansion joint for the application. Weight of Water ft. lb. per 81.7 80.5 79.1 76.5 74.1 73.4 71.5 69.7 69.1 66.1 62.6 58.6 55.9 47.4 59.0 70.6 82.2 93.5 105 116 138 160 171 208 244 274 309 104 103 101 99.7 98.9 96.9 95.4 92.6 89.9 0.0706 -3/4 160 0.328 17.124 3.01 27.5 13.4 1170 22.5 143 0.321 0.312 1.94 88.5 #H 0.294 40S 13/32 0.252 80 9.5 10 0.492 (Inch) 0.064 6.13 5.189 15.6 0.432 40 0.920 4 1 1/2 0.0370 20 -1 0.382 0.0853 17.000 3.00 30.8 22.4 1290 22.2 168 83.7 0.304 0.375 2.44 20 0.057 Std.1/8 80S 20 1 3/4 3/4 0.628 4.897 0.333 3/16 80 0.884 13/320.562 26.5 0.438 XXS -1 0.0448 8.21 16.876 2.96 6.625 34.1 24.7 1520 21.7 192 0.100 4 79.1 0.284 0.438 10.5 0.0656" 0.073 XS 5 1 3/4 0.824 200.0527 0.756 Std. 38 0.478 13.40 16.750 0.434 2.92 0.718 1/8* 14 3/16 40.6 -1 5S 22 1/8 120 1730 20.8 204 2.95 51 75.3 0.110 0.500 0.86335.4 0.492 28.6 3/4 30 0.083 0.099 3/16 0.742 9/160.864 -1 1/8 1 3/4 67 8.407 0.409 14.70 16.500 0.570 18" 18.000 3.94 4 57.7 0.547 47.1 160 1830 19.8 242 0.0579 11.6 2.94 70.9 10S 6 1 3/4 35.6 0.443 0.562 1.40 20 0.113 0.135 0.614 16 1/4 -1 1/4 0.095 XS 8.329 24 1/8 0.374 16.80 16.250 2.91 50.2 0.718 6.58 63.4 0.656 2180 3/4 278 0.076 3/16 43.4 -1 1/4 1403/4 40S 40 18.8 0.428 0.625 1.68 0.154 XXS 0.191 4 0.434 9/16 0.109 0.130 12.8 8.125 0.311 20.60 16.126 2.88 61.2 7.260.750 8 1 3/4 2500 80 306 72.5 0.766 Std. 129 240.0500 3/8 0.115 50.9 -180S 18 1/4 17.6 0.420 110 26 1/8 0.218 0.270 1.050 5S 3/4 0.219 8.071 0.226 24.50 15.688 2.85 71.8 3/8 1803/4 2750 0.255 8.40 336 52.7 126 -1 XS 3/4" 3/16 0.875 2.17 88.3 0.820 140 0.0757 9/16 0.148 60 8 0.133 60.6 14 0.407 0.308 8 1 3/4 10S 160 -1/2* 1.185 3020 16.7 0.242 6.98 7.984 0.122 28.10 15.250 2.81 80.7 78.6 240.0874 0.413 10.5 123 0.937 2.84 106 1.012 0.250 20 1/4 28 1/2 0.161 3/4 16.1 0.387 1 3/4 0.057 -1/2* 1.097 9/16 0.277 90.8 67.8 3/16 14.876 6.94 75.7 0.282 104 7.813 120 1.156 3.66 121 1.203 0.494 8 12.8 XXS 20 32.60 80 0.106 80 2.78 17.3 11 1 3/4 0.190 72.4 15.8 0.361 1.375 0.065 0.095 28 0.355 1.367 757 6.90 285 111 123 22 1/4 110 120 7 1/2 7.625 0.80 35.60 14.438 2.76 0.639 15.0 30 1/2 30 1.049 2-3/8* 7/8 0.322 141 100 0.125 130 -3/8* 5S 0.214 3/16 5/8 8 15.5 74.7 0.109 0.116 1110 6.86 40S 9/16 0.836 146 22 129 0.957 117 1” TO 24” 1.562 1.11 154 1.558 150 0.438 7.439 0.71 37.60 2 12 18.5 17.8 9 120 0.406 2.75 10S 180 280.141 1/2 40 0.815 24 1/4 8 1/2 0.56 23.1 1460 37.4 170 6.85 0.133 7/8 0.157 154 32Std. 2-1/4* 115 1.781 1.81 162 4 0.519 210 7.189 0.65 38.50 19.500 -1/4* 140 1.08 19.9 3/4 60 3/16 8.625 8 40S 9/16 0.500 0.125 240 24 410 30.6 15.2 19.250 1700 36.9 179 0.55 6.81 20 8" 166 23 0.179 113 2 0.219 80S 40 10 2.27 166 0.219 0.599 0.628 160 7.001 0.56 -1/8* 275 21.3 0.593 320.104 Std. 9 1/2 26 1/4 535 7/8 80S 0.193 34XS1/2 80 0.328 550 19.000 3.75 36.2 18.7 1790 35.7 210 6.79 5 0.54 179 109 -1/8* 0.250 3.00 0.250 0.313 1.315 80 2 3/4 3/16 0.711 8 6.875 0.46 11.90 0.33 22.0 26” TO 96” 600 9/16 0.718 XS 1" 26 100 0.161 30 2 11 0.438 18.814 3.74 38.0 28.0 21.3 0.235 2100 34.9 226 6.77 209 103 635 0.375 3.76 0.52 0.358 160 -5/8* 320.195 10 1 11 3/4 0.766 6.813 28 1/4 0.27 14.30 0.53 0.812 655 63.7 0.519 36 1/2 120 1.530 2 6 -5/8* 1 18.750 3.71 45.4 34.2 2260 34.1 241 6.72 0.29120 256 98.3 0.500 5.22 0.51 3/16 675 12 550 0.057 1.442 9/16 0.875 28 0.793 Std. 43 0.67 4.52 2 710 76.9 0.547 22.5 -2 740 XXS 140 21.20 18.500 3.69 13 1/2 48.9 2410 32.3 277 6.63 296 92.6 0.593 0.34230 40.5 360.242 1 14 1/4 0.47 73030 1/4 0.065 0 0.095 1.380 38 1/2 2 8 1 1.07 25.60 18.376 3.67 5.490.625 0.88 114 0.655 XS 0.41110.482 1” TO 24” 52.6 800 2770 31.1 323 0.284 6.56 20" 20.000 12 3/16 341 87.8 5S 54.7 9/16 0.906 30 40 63 XXS 16 0.109 0.123 845 2 23.8 1.278 0.117 10.420 -2 1/2 17 0.96 29.90 18.250 3.63 61.4 8.260.750 1.27 138 0.711 1.11 3320 6.48 360.341 379 875 0 32 1/4 1 1/8 64.3 40 1/2 160 1.160 2 10S 10 30.70 376 0.65 1 0.140 0.167 900 12 0.144 10.250 3/16 0.88 39.40 17.938 3.60 75.3 10.10.812 2.09 161 0.766 1.53 3760 0.134 6.41 422 9/16 188 76 32 3/4 19 990 40S 0.166 67.5 2 24.6 5/8* 29.5 0.63 0.191 0.219 1/2 5S current 40 0.896 18 400.1580.219 10.136 1 1/8 0.77 45.50 17.438 3.59 87.2 4220 11.9 34d1/4 from 459 0.165 63.4 184 0.875 2.72 212 0.902 +1/2 12 42 2 80S Std. 1” TO 24” 76.9 0.26060 1 1/4 29.1 16 0.62 3/16 0.250 0.334 10S9/16 0.38 80 1.660 consolidate 90 0.269 4590 10.020 8.40 21 0.61 47.60 17.000 3.56 100 94.6 16.1 180 1.031 3.63 245 1.121 0.250 -1* been3421 XS 1 1/4" 2 26.2 1/4 80.1 0.326 27.9 400.2470.319 0.61 1 1/4 0.382 below 1has 36 1/4 +1/2 160 2 14 8.35 44 1/2 20 1.770 110 9.750 125 178 1.281 4.87 256 1.313 0.41 53.20 16.500 3.55 112 1/4 18.9 0.61 0.307 0.310 3/16 in inches. 16 89.2 0.41280 l data shown 106 0.58 are 36 0.057 16.064 1320 27.5 23 1/2 8.31 1.682 9/16 0.365 162 2 141 27.5 176 -1 1/2* 1.500 6.41 286 1.531 9.564 19.9 0.80 22 3/4 XXS 55.10 440.3910.438 1 1/4 3.52 #H & HD The dimensiona16 -1/2 38 1/4 0.508100 All dimensions 46 1/2 30 1.610 2 0.55 18.7 92.3 1.722 0.065 40S 1940 26.0 0.095 8.29 1 1/2 213 156 20 174 1.750 0.519 9.500 1.72 60.30 22.6 1.07 3/16 0.500 120 reference. 296 40 120 9/16 25 0.483 3.51 38 5S easy 1/2 104 0.598 3 25 2 28.8 27.8 23.500 2550 24.6 237 8.27 0.109 0.127Std. 171 172 1.968 1.60 324 1 3/8 9.314 440.5680.547 1.58 62.00 140 23.6 -1/2 1.43 0.593 40 1/4 standards for 18 60 1.500 2 10S 10.750 48 1/2 1 1/2 20 23.250 3.47 36.9 116 2840 8.25 0.82 261 186 166 0.145 10" 80S 0.175XS 3/16 2.64 333 0.219 133 T 0.628 9.250 160 1.45 68.40 4027 1/4 26.2 1.89 27 1/2 30 80 1.338 9/16 0.625 2 40S 0.265 O.D. 0.328 23.000 3.43 41.4 3140 52.5 285 8.22 1 3/8Size 238 0.80 158 48 0.250 3.65 0.200 0.246 20 40 2 42 1/4 1.100 9.064 50 1/2 1.28 74.30 27.1 1 1/2 0.718 368 0.438 20 Std. Inch 0.3150.655 WT 3/16 Class 300 B16.5 80S 45.9 19.6 22.875 3420 52.2 309 0.42010 8.15 296 149 0.375 5.02 BC 0.79 11/16 0.750 4229 0.281 29 1/2 0.350 80 1.900 1/2 9.000 2 31.5 0.97 30.6 0.47 399 0.492 XS 1 1/2" 100 #H HD Lbs. 480.4990.738 22.750 4.45 50.3 24.2 3710 51.1 388 22 8.07 0.56120 367 141 BC44 1/4 0.500 7.45 0.77 1 1/2 53 1/2 0.400 L -5/81602 2.245 L 0.766 Std. 8.750 11/2 0.77 20.30 22.625 4.44 34.0 T 0.78 0.843 6 3/16 32 WT Class 150 B16.5 7 /8 0.666 54.8 0.547 4650 7.96 473 11/16 429 44 OD 134 33.4 Dimensions 0.562 0.731 49.7 54 0.73 4 2 7 0.057 9.03 129 0.875 XS 8.500 41/246 1/4 24.000 HD Lbs. 24 1.07 0.875 psig 1202.157 22.00 22.500 4.42 70.0 XXS -1 0.601 5670 49.0 571 7.87 0.868 24"52 13/16Flange 300 7 3/4 2 483 127 0.625 55 1/2 3 43.8 0.97930 BC #H 16 0.70 0.065 L 0.095 8 8 3 /4 61/8 13/46 3/16 2.06711/16 1.000 0.984 6.520.687 2.50 30.00 22.064 4.39 5 1.48 3 T 141 0.656 87.2 6850 48.5 652 7.79 5/8 542 57 WT 9 3 5S Class 125 L.W 49.6 15/516 1.10 7 /8 OD 10 21/2 4 1/4 7/8 561.16 0.109 0.135 1 /2 37/8 12.420 7 /8 61 7.110.750 2.48 192 0.847 2.36 29.00 21.564 4.38 108 2.19 57 1/2 1.125 7/8 3 7820 7.70 HD Lbs. 719 1401.939 294 -1 3/8 3 10S 5 1.31 57/848 8 8 3 /4 11/16 53.5 40 Size 47.0 BC #H 11/2 0.99 13 1/4 0.154 0.191 11/16 2.66 4 1/2 48 1 5 L 0.144 12.390 9.820.968 3.53 249 1.066 8630 2.08 3 11 59.7 43/4 788 98.9 291 8 7 /8 T 1601.689 71/2 43.80 20.938 4.37 126 6 3/4 1 60 65.4 1/2 7 65/850 1/4 0.494 7/8 OD Inch 46.0 3 /4 0.98 0.218 0.300 63 1/2 -1 1/4 40 3 40S 1.503 17 7/831/4 0.158 2 51/2 12.250 7 /8 9460 4 10.5 /8 5 111/16 6 12.9 1.84 119 1150 0.165 286 11/4 1.218 5.79 279 1.340 47.10 20.376 4.33 142 Std. 0.710 8 60 8 1 8 80S 1 73.2 11/16 0.687 8 / 45.0 1 8 0.95 7 /4 15 7/8 3 /4 5S 3 0.343 68.2 0.382 2.375 80 10.5 12.090 214 13/4 157 284 14.6 1.531 7.66 300 1.586 1.54 3/16 6 5/8 22 7/8 4 0.180 0.73 68 0.9880.219 4 7 1/2 7 XS1/2 2" 56.70 19.876 4.31 159 11/2 52 1/4 6 80.9 69 1/2 1.06 80 -1 8 8 7 /8 0.92 16 19 1 152 17/8 0.436 2 13/1/2 19.314 1603 77/8 3210 44.0 11 10.4 2.70910S 255 3/4 177 0.289 5 281 12.000 15/16 1.812 10.0 362 1.804 15.7 1.07 0.250 11/16 1.04 62.80 28 1/4 1.53 4.29 8 8 1/4 19 2 1 /4 7 1/4 3 71/2 76.7 1.34 100 7 10 8 7 /8 29.1 88.5 3830 43.0 0.0731/2 10.4 336 76 1.93 0.328 196 277 2.062 13.7 401 2.050 11/4 3 11.938 0.89 19.2 91/4 54 1/4 13 3 /4 0.330 1.70 6 120 15/16 -1 1/2 3 75 20 2.635 68.80 2 XXS 39 7/81/4 8 1.64 /8 1 1/811 1354 81/2 21/2 34.9 96.2 29.376 4.27 5040 41.6 376 10.4 0.083 234 0.105 71/2 2.343 12 8 7/8 0.355 5 11.750 0.84 21.5 24 140 3.78 0.375 2.25 439 3 15/16 30 2.46913/16 15 74.50 119.3 7/98 15/16 2.00 21/16 10 /8 60 1/4 1 7 7/8 88 2.35 0.438 7 58 7/8 8 29.250 4.25 46.3 107 5640 41.1 415 10.3 8 3 9 0.120 0.178 -1 1/8 3.03 475 0.273 87 1/2 3 5S 2.32340S 11.626 81/2 160 32.8 3.61 12 8 37/1/2 0.406 2.95 121/2 1 /16 1/8 80.20 29.000 4.22 16 1 1/4 13 2.87 1 19 7 10S 111 7 15 10 52.0 0.328 39.3 6220 8 13/16 / 492 /16 /16 34 0.312 4.33 10 81 0.203 0.242Std. 3 8 /8 9 21/4 12 0.492 10 141.9 1560 11.500 1.21 26.0 31/2 3.20 0.500 4.03 511 0.438 40 2.125 15 88.10 28.875 4.21 1/4 11/8 16 7/8 12 100 1 12.750 99 1/2 -1 7/8 40 3 40S 57.6 125 7380 37.5 0.744 10 1 9/16 4 9 / 30 1 1/4 7/8 0.375 7.58 1 0.276 12" 0.328 25/8 15 /4 66 12 11/4 115 1.77180S 0.547 11.376 1.20 28.3 3/8 8 8 4 2.86 11 562 0.492 17/66 90.80 28.750 4.17 49 13/16 0.562 Std. 1.30 113/4 11 68.9 140 16 80S 171/2 13 3 /4 1.04 3 34.9 0.500 10.3 7 /8 164.5 13/4 5/8 43 0.375 0.483 XS 114 2.875 1 11.250 1.16 31.5 8 108 1.82 0.601 11/8 2.34 -1XS3/4 80 3 0.625 0.89 579 0.547 5 141/4 12 60 101.0028.500 4.13 210 27/8 17 172 5/16 2 1/2" 5 91/2 111 1/2 131/2 1 1/2 11/4 165 160 0.562 1.72 20 11/4 18 3/8 9/16 7 /8 0.552 160 115/16 14.3 64 1 20 /2 66 3.334 0.655 11.064 1.14 32.6 13/16 1.27 72 133 20 /4 2012 3 16 1/2 1.80 1 0.687 642 0.655 11 8 13/16 110.00 3 4.07 3.02 187.3 6 0.625 16 21/8 113/4 2.23 17 1212 5/16 120 30.000 23 -1 3/4 11/4 1/2 2016 1 /8 1901 1/8 18 0.073 26 9/16 18.6 0.738 2 11.000 1.09 36.9 3 123 2 3/16 6 1 90 1 1/2 221/84 0.750 701 1/4 2.23 1/8 1/4 80 2.360 123.00 30" XXS 3.90 1 0.750 1 3/8 3 12 131/2 1 1 250 4 2.88 3 / 4 30 / 12 8 3 102 19 15 2 84 1/4 14 13/16 3.02 0.083 0.105 3.068 3 11/4 24 1 /8 10.750 1.05 41.1 251/2 42 209.9 5.00 0.843 781 4 -2 15 31/2 243/96 21/4 8 18 /4 1 98 1 1/420 5/16 132 5.04 0.766 1/2 16 11/16 13/8 3.43 11/8 3 5S 135 17 12 0.120 1 3/4 21 10 0.189 23/8 16 3/8 315 3.47 0.875 10.500 47.1 3/8 211/4 16 17 1/2 28 4.81 0.875 11/4 44 1002.900 132 5.99 21/2 27 24 1 13/16 4.21 96 33/4 130 10S 11/8 3 19 11/16 232.5 17/16 -2 0.216 0.263 3701 1/422 5 /8 4.97 2.624 0.983 16 11/4 10.126 1.39 34 12 21/217 3/4 183/4 12 231/2 1.000 4.28 5.47 1/2 108243/8 11/4 3012/2 58 3 40S 3 /4 147 20 1 0.980 211/1610 22 / 165 1 /4 11/8 1.37 24 3/8 4 291/4 0.300 21 0.382 40 175 9.11 1.149 1.125 3.85 /8 20 1/4 20 20 11/2 25 1 9/16 14 25108 211/4 16 1202.300 15/8 4751 3/8 Std. -2 3 1.96 255.1 33 80S 11/4 59 3 /4 1.38 27/812 25 1.34 32120243/8 0.438 0.525 3.500 80 3 2 26 12.5 13/8 185 16 11/4 231/2 3 /4 43/16 1.312 2.53 111/16 3 /4 1.02 1 /2 20 140 XS 3" 20 1 /4 16 2 2.76 22 1 27 3/8 226 2.39 4 23 / 27 36 1 1 69 1.31 3 /4 1 /4 0.600 120 3 /8 22.9 3 13 22 1/2 1.46 25 1603.834 1 3/828 -2 1/2 160 14 291/2 20 13/8 220 2 1/4 25 20 1 18 87 3.14 Material4.79 291/2 1 /16 132 3/8 1.21 24 11/4 0.073 76 3 /4 3.760 31/4 Bellows 3/8 2.68 265 13/8 30 XXS 6.28 17/8 25 1/2 271/2 132 4.93 32 20 271/4 20 24 3/4 0.083 of 0.105 1 3/8 -2 1/2 13/4 16 125 115 Class 3.68 Accessories 3.548 1 Number 304L 144 3/8 9.85 13/8 32 24 5S /8 270 2 1/2 291/2 28 1328 0.120 ns 326 0.198 22 291/2 20 3.364 6.72 13/4 144 27 125 = Cover) 1 37/1618 34 Convolutio 10S 305 3/8 1 5/834 13/8 -2 7/8 32 21/16 0.226 = Liner, C 2.728 2 1/2 (L 0.278 24 313/4 24 24 361/2 3 /4 36 28 11/2 Pressure 1 1 140 394 2 3 40S / 1 3 8 / 10 30 0.318 0.557 40 21/8 341/4 29 1/4 34 28 1 1 5/836 26 383/4 Ends Std. 20 80S 13/4 150 2 3/4 3 /8 1 24 0.636 805 4.000 38 Nominal 361/2 33 XS 3 1/2" flange) Style 36 28 1 28 32 13/4 205 1 22 15/8 40 Diameter (A = angle 15/8 450 2 3/4 PART NUMBER 383/4 XXS 30 381/2 28 36 HS 423/4 32 13/4 1 215 33/4 88 15/8 EXAMPLE 42 23/8 413/4 1 /8 66 24 46 32 401/2 32 13/4 1 235 15/8 48 433/4 1 /8 English 34 423/4 32 13/4 250 650 with sheet gasket. 15/8 54 /8 use 46 11/8 15for 36 451/4 32 ts apply 300 491/2 36 13/4 mill finish. 1 280 4 Notes: 15/8 designed 60 s 25/8 15/8 is800a smooth 483/4 1 /8 are 56 44surface 53 38 471/4 36 Code requiremen flanges 13/4 1 330 wound gaskets. or below 20°F. Plate 41/8 seating psig design/Clas 15/8 66 8 1025spiral 23/4 gasket 17/with 503/4 1 /8 Pressure Vessel 44 use 40 491/2 36 s 150, 300 591/2 Flange /4 for above 700°F. 623ed 13/4 425 5 /8 Section VIII design/Clas 43/8 72 17 ed for use 53 11/4 B31.3 or nuts. 56 44 1 52 17/8 1250 42 661/4 Not3 recommend 150 psig 4 691/recommend 21/2 3 500 41/2 not 17/8 s where ASME s 125 L.W., 84 and flange 31/8 material 591/2 1 /8 52 17/8 1775 73 A36 48 623/4 44 with bellows 76 application 21/2 for 3 640 47/8 psig design/Clas 17/8 96 8 1925 33/8 suggested 661/4 1 /8 60 17/50 80 Not 54 691/4 52 18 avoid interference 821/2Flanges: 23/4 750 5 7 /8 Catalog 2600 required to 73 11/2 31/2 76 52 1 64 21/8 space 60 861/2 Standard 951/2 includes 23/4 850 53/8 7 /8 17/8 80 11/2 difference 68 23/8 3275 1 66 821/2 60 993/4 * 3Length 23/4 1 53/4 108 /2 21/8 1000 41/4 861/2 1 /2 72 951/2 64 1131/4 3 3 68 23/8 1650 993/4 1 /4 1 84 31/4 108 /2 2 1 96 113 /4 SLIP ON FLANGES L.W. CLASS 125 MAT’L. A-105 FORGED STEEL L.W. AWWA 125 D MAT’L. A-105 C207-54T CLASS FORGED STEEL CLASS 150 A-105 ANSI B16.5 MAT’L. FORGED STEEL CLASS 125 E MAT’L. A-105 C207-54T CLASS FORGED STEEL CLASS 300 A-105 ANSI B16.5 MAT’L. FORGED STEEL CLASS 400 A-105 ANSI B16.5 MAT’L. STEP 4 ]–-– Pipe ft. lb. per 7 89 16 Number of Convolutions Pressure Rating Optional Hardware Alternate Bellows Material 150 20 L, C 304L 10.5 20 L, C 304L STEP 8 The basic part number is now complete. For a Single untied 12” – 150 psig weld end expansion joint with T321 bellows and a liner and cover designed for 5000 cycles at 1” axial compression and .5” lateral offset the basic part number reads: 12 – AS – WW – 150 – 20 – L,C – 304L STEP 7 1” axial Select the letter code for accessories and options (L for Liner, HL for heavy liner, P# for Purges, C for Cover, PT for ply testable, RT for Red Top leak detector). Separate multiple options with commas to avoid confusion. ON – COMM MATERIALS LEMS ICAL PROB METALLURG Cause Failure Mode Chloride Stress Cracking Corrosion n Carbide Precipitatio Pitting Corrosion Dew Point Corrosion highly stressed acting on Chlorides bellows stainless steel austenitic etc.) (T304, T321, in carbides form (T304, Chromium steels d stainless re (over 700 unstabilize temperatu T316) at high of corrosion resistance loss F) causing s. boundarie at the grain ASTM MATERIAL Designation R P#) NUMBE (PART and CTIONS of the bellows CONNE upstream ons are installed nt to: Purge Connecti liner attachme solids in the am of the downstre media borne from freely caking of the bellows packing or • Prevent would prevent ons which outside convoluti between the after the as steam flexing. the number media such by adding a cooling of the bellows. be specified • Introduce ence can and the inside the circumfer or P3, etc. of the liner ns around such as P2 of purge connectio of the part number, The number s portion the Accessorie s. It is letter P in design condition By satisfy basic R PT) required to bellows material. NUMBE that is not LE (PART and the essential and the essential of material the media t ply an extra ply PLY TESTAB between has redundan the barrier bellows occurs in between the A ply testable a leak that the cavity acts as a protective is still to detect t ply that tapping into bellows material it is possible a redundan essential bellows material, a leak occurs, the ce. If complian t ply. design redundan with full This is hold pressure on design. present to safety factor ns. It is highly for a 100% allows applicatio of bellows nt or cost s ASME code replaceme The ply testable certain hazardou a leak the cost of nt for ns in which ns in which a requireme applicatio applicatio nded for nded for recomme It is also recomme be extreme. bellows would l. for a leaking down time s to personne very hazardou would be bellows the (PART joint to protect L to the LINERS expansion the letter STANDARD inside the by adding be installed be specified Liners can s exist: Liners should condition from damage. following below. when the is required. described part number pressure drop than induced vibrations flow or low flow greater • Smooth produce flow mm Dia. (Up to 150 which may • Velocities inch of Dia. other gases 4 ft/sec per steam and 7.5 M/sec) • For air, greater than greater than 6” Dia. flow Dia. flow Dia.) a) Up to (over 150-mm per mm of greater than 24 ft/sec Dia. flow 0.05 M/sec greater than to 150 mm Dia. flow of Dia. (up b) Over 6” per inch liquids 1.67 ft/sec M/sec) and other water than 3.0 For • greater than flow greater 6” Dia. flow mm Dia. Dia.) a) Up to (over 150 per mm of 10 ft/sec 0.02 M/sec greater than Dia. flow R HL) bellows. the b) Over 6” of (PART NUMBE conditions: upstream would LINERS flow exists the following barrier which two-phase HEAVY-DUTY should be used in . Steam an insulating or damaging oxidation can create ty liners turbulent the liners Heavy-du and resisting longer life velocity, extremely res are present, res ensuring • When high high temperatu . lower temperatu protection • When extremely to operate at or valve. to enhance bellows elbow, tee can be added permit the carrying services.downstream of an insulation in catalyst and angular purging and/or is erosive such as pipe diameters axial, lateral d to avoid with the within 10 media provided determine • When the joint is located should be can be properly expansion Pathway the liner of • When an Flexonics Senior diameter so that the are specified, When liners R T) This is required or flange. NUMBE t expected. to contain am pipe movemen downstre RODS (PARTrods that are designed assembly to limit ce with the LIMIT OR of the interferen n adds threaded TIE RODS on the ends offset the nuts or stops number designatio for pure lateral axial will have This part The rods joint is designed to absorb an expansion pressure thrust. joint is intended joint to the installed length. When If the expansion the overall the expansion “T” applies to as Tie Rods. n stops to limit designatio are rods are defined have outboard a Limit Rod. The Limit rods rods will as or Limit Rods. offset, the normal . This is defined are Tie Rods well as lateral failure. During axial extension determine if the rods motion as ts of main anchor any specified movemen t in the event length plus The required joint movemen either purpose. limit expansion pressure thrust. used to generally do not contain Limit Rods operation TOR a LEAK INDICA be fitted with RED TOP R RT) bellows can However, n on the (PART NUMBE connectio sensing device. ® are The ply testable another type of pressure that never change or gages patented pressure gage and pressure Pathway Flexonics very reliable button The Senior bellows are a large red after a while. that extends e from several not noticed is a device is very noticeabl leak indicator “Red Top” The red button detected. if a leak is meters distance. 15 (T321 stainless steel Use a stabilized carbon stainless a low high alloy or T347) or or another steel (T304L) less affected by is material that n. carbide precipitatio material containing Alloy Use a bellows Alloy 825, um T316, materials molybden of the specialty or 625) or one tantalum such as zirconium titanium. sulfur s out of a precipitate Liquid acid contact with stream in operates rich flue gas element that for acid the bellows the dew point just below formation. Designation Standard) 304 (Catalog 304L A240 T304 309s A240 T304L 316 A240 T309s 316L A240 T316 317 A240 T316L 317L A240 T317 321 A240 T317L 347 A240 T321 AL6XN A240 T347 7 Mo plus B688 AL6XN plus 2205 A240 7Mo 904L A240 2205 20Cb A625 904L 255 B463 20Cb 330 A240 255 253MA B536 330 230 A240 253MA 200 B435 230 (Nickel) 201 B162 200 (Nickel) 400 B162 201 600 400 (Monel) B127 Alloy (Inconel) 617 B168 600 625 LCF B443 617 LCF 800 B443 625 800H B409 800 825 B409 800H B424 825 PURGE y Used Solution Frequentl like alloy 600 nickel alloy Use a high or alloy 625. to form causes holes acids. Galvanic action usually from in a bellows, ions Specificat Material Standard Shown In This Catalog Part Number For Bellows ORIES ]–-– -––[ ACCESS R L) NUMBE 0° angular See page 19 if an alternate bellows material is preferred. Select one of the materials and insert the material code into the part number. STEP 6 See descriptions on pages 14 and 15 .5” lateral Select the bellows material. If no entry is made, the bellows material is ASTM A240 T304 stainless steel. insure it bellows to in service Insulate the dew point operates above Blanket” to maintain “Hot re or install a temperatu bellows skin a constant dew point. that is above most ductile L DATA bellows from MATERIA can form welding process engineers TIG butt Pathway the automatic Senior Flexonics welded by weld structure. that can be materials ous ductile give careful in a homogeni bellows must doubt, that results When in and purchasing material. s specifying does not of bellows Companie Flexonics selection st. Senior ion to the considerat mill Metallurgi basic supplier consult with selection. lity for alloy take responsibi will part number in the Catalog Senior flexonics as a suffix by material codes will be supplied Use of these material that the bellows upon request designate and are available Pathway. are inventoried is “mill Pathway or “ SB” materials Flexonics Senior Senior *ASME “ SA” ns. by specificatio material purchased ASTM or ASME treating operations with All bellows other heat in accordance ns or after perform any annealed” convolutio of does not Pathway before forming Heat treatment Flexonics after welding by purchaser. spring rate specified before welding, bellows ns unless does not can lower Pathway forming convolutio convolutions Flexonics forming is operating life. Senior the bellows bellows after stress and cycle unless pressure, of creep and be performed “squirm” properties d heat treatment time dependent recommen res where . at high temperatu significant rupture become BELLOWS 19 SUMMARY It is necessary to have the required movement information included in the description so that liner, cover, and limit rods can be designed with proper clearances. R C) NUMBE (PART is needed. when: from traffic be specified protection Covers should objects or from falling • Protection l is needed. joint. of personne over the expansion the outside of the • Protection will be applied may exist around against costly • Insulation a steam turbine. cover is insurance flow velocities exhaust of cost for the • When high as in the The small joint, such nds a cover. expansion e design. always recomme removabl Pathway cover is a Senior Flexonics damage. The standard e due to downtim COVERS 14 21 Metal Bellows Correctedn 7/11/00 2:45 PM Page 22 SINGLE EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106 50 lb. Series: Sch. 40 150 lb. Series: Sch. 40 300 lb. Series: Sch. 40 FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 150 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 300 lb. Series: 300 lb. ANSI B16.5 R.F.S.O. COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal No. of Diameter Pressure Convo(In.) (psig) lutions * For available angular rotation, contact factory. Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) OAL (In.) WW Weight (Lbs.) FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 4 0.32 0.05 10.0 598 4148 9 7 1/4 2 3 1/4 10 5 1/4 6 8 0.64 0.20 10.0 299 518 5 8 1/2 2 4 1/2 11 6 1/2 6 12 0.96 0.45 10.0 199 154 3 9 3/4 2 5 3/4 11 7 3/4 7 16 1.28 0.79 * 150 65 2 11 2 7 12 9 7 4 0.23 0.04 10.0 1168 8101 18 7 1/4 2 3 1/4 10 5 1/4 6 8 0.47 0.15 10.0 584 1013 9 8 1/2 2 4 1/2 11 6 1/2 6 12 0.70 0.33 10.0 389 300 6 9 3/4 2 5 3/4 12 7 3/4 7 16 0.97 0.61 * 413 175 6 11 2 7 14 9 8 4 0.18 0.03 7.7 2019 13999 32 7 1/4 2 3 7/8 14 5 1/2 8 8 0.36 0.11 10.0 1009 1750 16 8 1/2 2 5 1/8 15 6 3/4 8 12 0.54 0.25 10.0 673 518 11 9 3/4 2 6 3/8 16 8 9 16 0.72 0.45 * 806 341 12 11 3 7 5/8 19 9 1/4 11 4 0.42 0.05 10.0 419 4252 10 7 1/4 3 3 1/2 14 5 3/8 9 8 0.84 0.21 10.0 210 531 5 8 1/2 3 4 3/4 15 6 5/8 9 12 1.26 0.48 * 140 157 3 9 3/4 3 6 15 7 7/8 9 16 1.63 0.83 * 210 133 5 11 4 7 1/4 19 9 1/8 12 4 0.30 0.04 10.0 819 8304 19 7 1/4 3 3 1/2 14 5 3/8 9 8 0.60 0.15 10.0 409 1038 9 8 1/2 3 4 3/4 15 6 5/8 9 12 0.89 0.34 10.0 546 615 13 9 3/4 4 6 18 7 7/8 11 16 1.18 0.61 * 409 259 9 11 4 7 1/4 21 9 1/8 12 4 0.21 0.03 7.6 1612 16186 37 7 1/4 3 4 1/4 20 5 3/4 12 8 0.43 0.11 10.0 806 2023 18 8 1/2 3 5 1/2 21 7 12 12 0.63 0.25 10.0 1074 1199 25 9 3/4 4 6 3/4 24 8 1/4 14 16 0.85 0.44 * 806 506 18 11 4 8 28 9 1/2 16 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 2 AT WW 150 8 C 321 2” Effective Area 5.7 in.2 50 2” Effective Area 5.7 in.2 150 2” Effective Area 5.7 in.2 300 2.5” Effective Area 8.3 in.2 50 2.5” Effective Area 8.3 in.2 150 2.5” Effective Area 8.2 in.2 22 2" AND 2.5" SIZE 300 Metal Bellows Correctedn 7/11/00 2:46 PM Page 23 SINGLE EXPANSION JOINTS – METAL 50MM AND 65MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm2) lutions (mm) Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) OAL (mm) WW Weight (Kg) FF/VV OAL Weight (mm) (Kg) FW/VW OAL Weight (mm) (Kg) 4 8.1 1.3 10.0 11 74 0.11 184 1 83 5 133 3 8 16.2 5.0 10.0 5 9 0.05 216 1 114 5 165 3 12 24.4 11.3 10.0 4 3 0.04 248 1 146 5 197 3 16 32.5 20.1 * 3 1 0.03 279 1 178 6 229 3 4 6.0 0.9 10.0 21 145 0.21 184 1 83 5 133 3 8 11.9 3.7 10.0 10 18 0.11 216 1 114 5 165 3 12 17.9 8.3 10.0 7 5 0.07 248 1 146 5 197 3 16 24.8 15.5 * 7 3 0.07 279 1 178 6 229 4 4 4.6 0.7 7.7 36 250 0.37 184 1 98 6 140 4 8 9.2 2.9 10.0 18 31 0.18 216 1 130 7 171 4 12 13.8 6.4 10.0 12 9 0.12 248 1 162 7 203 4 16 18.2 11.4 * 14 6 0.14 279 1 194 9 235 5 4 10.6 1.4 10.0 7 76 0.11 184 1 89 6 137 4 8 21.3 5.5 10.0 4 9 0.06 216 1 121 7 168 4 12 31.9 12.3 * 2 3 0.04 248 1 152 7 200 4 16 41.3 21.2 * 4 2 0.06 279 2 184 9 232 5 4 7.6 1.0 10.0 15 148 0.22 184 1 89 6 137 4 8 15.3 3.9 10.0 7 19 0.11 216 1 121 7 168 4 12 22.5 8.7 10.0 10 11 0.14 248 2 152 8 200 5 16 30.0 15.4 * 7 5 0.11 279 2 184 9 232 6 4 5.4 0.7 7.6 29 289 0.42 184 1 108 9 146 5 8 10.9 2.8 10.0 14 36 0.21 216 1 140 10 178 5 12 16.1 6.2 10.0 19 21 0.28 248 2 171 11 210 6 16 21.5 11.1 * 14 9 0.21 279 2 203 13 241 7 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 50m AT WW 10.5 8 C 321 50 Effective Area 37 cm2 3.5 50 Effective Area 37 cm2 10.5 50 Effective Area 37 cm2 21 65 Effective Area 54 cm2 3.5 65 Effective Area 54 cm2 10.5 65 Effective Area 53 cm2 21 23 Metal Bellows Correctedn 7/11/00 2:46 PM Page 24 SINGLE EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106 50 lb. Series: Sch. 40 150 lb. Series: Sch. 40 300 lb. Series: Sch. 40 FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 150 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 300 lb. Series: 300 lb. ANSI B16.5 R.F.S.O. COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal No. of Diameter Pressure Convo(In.) (psig) lutions 3” Effective Area 12.4 in.2 50 3” Effective Area 12.4 in.2 150 3” Effective Area 12.2 in.2 300 3.5” Effective Area 15.9 in.2 50 3.5” Effective Area 15.9 in.2 150 3.5” * For available angular rotation, contact factory. Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) OAL (In.) WW Weight (Lbs.) FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 4 0.46 0.07 10.0 881 6794 30 7 3/4 4 5 7/8 16 6 3/4 10 8 0.92 0.27 10.0 440 849 15 9 1/2 4 7 5/8 17 8 1/2 11 12 1.38 0.61 10.0 294 252 10 11 1/4 5 9 3/8 19 10 1/4 12 16 1.85 1.09 * 220 106 8 13 5 11 1/8 21 12 13 20 2.40 1.78 * 252 76 9 14 3/4 6 12 7/8 29 13 3/4 17 4 0.24 0.04 6.9 4077 31455 140 7 3/4 4 5 7/8 17 6 3/4 10 8 0.48 0.14 10.0 2039 3932 70 9 1/2 5 7 5/8 18 8 1/2 11 12 0.72 0.32 10.0 1359 1165 47 11 1/4 5 9 3/8 21 10 1/4 13 16 0.96 0.56 10.0 1019 491 35 13 6 11 1/8 24 12 15 20 1.20 0.88 * 815 252 28 14 3/4 6 12 7/8 29 13 3/4 18 4 0.21 0.03 6.0 5035 38232 170 7 3/4 4 5 1/8 27 6 3/8 15 8 0.41 0.12 10.0 2517 4779 85 9 1/2 5 6 7/8 28 8 1/8 16 12 0.62 0.28 10.0 1678 1416 57 11 1/4 5 8 5/8 31 9 7/8 18 16 0.83 0.49 10.0 1259 597 43 13 6 10 3/8 34 11 5/8 20 20 1.11 0.83 * 1293 387 43 14 3/4 7 12 1/8 45 13 3/8 26 4 0.50 0.06 10.0 833 8258 37 7 3/4 4 4 1/4 22 6 13 8 1.00 0.26 10.0 416 1032 18 9 1/2 4 6 23 7 3/4 14 12 1.50 0.58 * 278 306 12 11 1/4 5 7 3/4 25 9 1/2 15 16 2.00 1.04 * 208 129 9 13 5 9 1/2 27 11 1/4 16 20 2.69 1.76 * 235 92 10 14 3/4 6 11 1/4 35 13 21 4 0.26 0.03 6.7 3855 38232 170 7 3/4 4 4 1/4 23 6 13 8 0.53 0.14 10.0 1927 4779 85 9 1/2 5 6 24 7 3/4 15 12 0.79 0.31 10.0 1285 1416 57 11 1/4 5 7 3/4 27 9 1/2 16 16 1.06 0.55 * 964 597 43 13 6 9 1/2 31 11 1/4 18 20 1.32 0.86 * 771 306 34 14 3/4 7 11 1/4 36 13 21 4 0.26 0.03 6.6 2967 28613 127 7 3/4 4 5 1/4 34 6 1/2 19 8 0.51 0.14 10.0 1483 3577 64 9 1/2 5 7 36 8 1/4 20 12 0.77 0.30 10.0 989 1060 42 11 1/4 5 8 3/4 38 10 21 16 0.96 0.50 10.0 1927 1195 85 13 8 10 1/2 52 11 3/4 30 20 1.19 0.77 * 1542 612 68 14 3/4 9 12 1/4 62 13 1/2 36 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 3 AT PP 50 8 C 304L Effective Area 15.9 in.2 24 3" AND 3.5" SIZE 300 Metal Bellows Correctedn 7/11/00 2:46 PM Page 25 SINGLE EXPANSION JOINTS – METAL 80MM AND 90MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm2) lutions (mm) 80 Effective Area 80 cm2 3.5 80 Effective Area 80 cm2 10.5 80 Effective Area 79 cm2 21 90 Effective Area 103 cm2 3.5 90 Effective Area 103 cm2 10.5 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) OAL (mm) WW Weight (Kg) FF/VV OAL Weight (mm) (Kg) FW/VW OAL Weight (mm) (Kg) 4 11.7 1.7 10.0 16 121 0.35 197 2 149 7 171 5 8 23.4 6.9 10.0 8 15 0.17 241 2 194 8 216 5 12 35.2 15.5 10.0 5 4 0.12 286 2 238 9 260 5 16 46.9 27.6 * 4 2 0.09 330 2 283 10 305 6 20 60.9 45.1 * 4 1 0.10 375 3 327 13 349 8 4 6.1 0.9 6.9 73 562 1.61 197 2 149 7 171 5 8 12.2 3.6 10.0 36 70 0.81 241 2 194 8 216 5 12 18.3 8.1 10.0 24 21 0.54 286 2 238 9 260 6 16 24.4 14.3 10.0 18 9 0.40 330 3 283 11 305 7 20 30.5 22.4 * 15 4 0.32 375 3 327 13 349 8 4 5.2 0.8 6.0 90 683 1.96 197 2 130 12 162 7 8 10.5 3.1 10.0 45 85 0.98 241 2 175 13 206 7 12 15.7 7.0 10.0 30 25 0.65 286 2 219 14 251 8 16 21.0 12.4 10.0 22 11 0.49 330 3 264 15 295 9 20 28.2 21.1 * 23 7 0.50 375 3 308 20 340 12 4 12.7 1.6 10.0 15 148 0.42 197 2 108 10 152 6 8 25.4 6.6 10.0 7 18 0.21 241 2 152 11 197 6 12 38.1 14.8 * 5 5 0.14 286 2 197 11 241 7 16 50.8 26.3 * 4 2 0.11 330 2 241 12 286 7 20 68.3 44.6 * 4 2 0.12 375 3 286 16 330 9 4 6.7 0.9 6.7 69 683 1.96 197 2 108 10 152 6 8 13.4 3.5 10.0 34 85 0.98 241 2 152 11 197 7 12 20.1 7.8 10.0 23 25 0.65 286 2 197 12 241 7 16 26.8 13.9 * 17 11 0.49 330 3 241 14 286 8 20 33.5 21.7 * 14 5 0.39 375 3 286 16 330 10 4 6.5 0.9 6.6 53 511 1.47 197 2 133 16 165 9 8 13.1 3.4 10.0 26 64 0.73 241 2 178 16 210 9 12 19.6 7.7 10.0 18 19 0.49 286 2 222 17 254 10 16 24.3 12.6 10.0 34 21 0.98 330 4 267 24 298 14 20 30.4 19.7 * 28 11 0.78 375 4 311 28 343 16 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 80m AT PP 3.5 8 C 304L 90 Effective Area 103 cm2 21 25 Metal Bellows Correctedn 7/11/00 2:46 PM Page 26 SINGLE EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106 50 lb. Series: Sch. 40 150 lb. Series: Sch. 40 300 lb. Series: Sch. 40 FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 150 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 300 lb. Series: 300 lb. ANSI B16.5 R.F.S.O. COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal No. of Diameter Pressure Convo(In.) (psig) lutions 4” Effective Area 19.1 in.2 50 4” Effective Area 20.1 in.2 150 4” Effective Area 20.1 in.2 300 5” Effective Area 30.4 in.2 50 5” Effective Area 29.5 in.2 150 5” Effective Area 29.2 in.2 26 300 4" AND 4.5" SIZE * For available angular rotation, contact factory. Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) OAL (In.) WW Weight (Lbs.) FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 4 0.39 0.05 9.0 1416 16905 75 7 3/4 6 4 3/8 26 6 16 8 0.78 0.18 10.0 708 2113 38 9 1/2 6 6 1/8 27 7 3/4 17 12 1.17 0.41 10.0 472 626 25 11 1/4 6 7 7/8 29 9 1/2 18 16 1.55 0.73 * 354 264 19 13 7 9 5/8 31 11 1/4 19 20 1.94 1.15 * 283 135 15 14 3/4 7 11 3/8 34 13 20 4 0.32 0.04 7.2 3046 38232 170 7 3/4 6 4 3/8 27 6 16 8 0.64 0.15 10.0 1523 4779 85 9 1/2 7 6 1/8 28 7 3/4 18 12 0.96 0.33 10.0 1015 1416 57 11 1/4 7 7 7/8 32 9 1/2 19 16 1.28 0.59 * 761 597 43 13 8 9 5/8 36 11 1/4 22 20 1.75 1.02 * 743 368 41 14 3/4 11 11 3/8 49 13 30 4 0.25 0.03 5.7 5263 66065 294 7 3/4 6 5 1/2 45 6 5/8 25 8 0.50 0.12 10.0 2631 8258 147 9 1/2 7 7 1/4 47 8 3/8 27 12 0.76 0.26 10.0 1754 2447 98 11 1/4 8 9 51 10 1/8 29 16 1.01 0.47 10.0 1316 1032 74 13 9 10 3/4 56 11 7/8 32 20 1.32 0.76 * 1451 719 80 14 3/4 12 12 1/2 73 13 5/8 43 4 0.54 0.05 10.0 1218 23065 103 7 3/4 8 6 3/8 31 7 19 8 1.08 0.20 10.0 609 2883 51 9 1/2 9 8 1/8 32 8 3/4 21 12 1.62 0.46 10.0 406 854 34 11 1/4 10 9 7/8 35 10 1/2 22 16 2.17 0.81 * 304 360 26 13 10 11 5/8 39 12 1/4 25 20 2.71 1.27 * 244 185 21 14 3/4 11 13 3/8 44 14 28 4 0.31 0.03 5.9 3805 69923 311 7 3/4 8 6 3/8 31 7 19 8 0.63 0.12 10.0 1903 8740 156 9 1/2 9 8 1/8 32 8 3/4 21 12 0.94 0.27 10.0 1268 2590 104 11 1/4 10 9 7/8 36 10 1/2 23 16 1.25 0.48 10.0 951 1093 78 13 11 11 5/8 40 12 1/4 25 20 1.57 0.75 * 761 559 62 14 3/4 12 13 3/8 45 14 28 4 0.27 0.03 5.1 4529 82368 367 7 3/4 8 5 3/4 57 6 3/4 32 8 0.54 0.10 10.0 2264 10296 183 9 1/2 9 7 1/2 58 8 1/2 34 12 0.81 0.23 10.0 1510 3051 122 11 1/4 10 9 1/4 61 10 1/4 36 16 1.08 0.42 10.0 1696 1889 135 13 12 11 70 12 41 20 1.35 0.65 10.0 1357 967 108 14 3/4 13 12 3/4 77 13 3/4 45 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 5 AH WW 300 16 L, C 321 Metal Bellows Correctedn 7/11/00 2:46 PM Page 27 SINGLE EXPANSION JOINTS – METAL 100MM AND 125MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm2) lutions (mm) 100 Effective Area 124 cm2 3.5 100 Effective Area 130 cm2 10.5 100 Effective Area 130 cm2 21 125 Effective Area 196 cm2 3.5 125 Effective Area 190 cm2 10.5 125 Effective Area 188 cm2 21 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) OAL (mm) WW Weight (Kg) FF/VV OAL Weight (mm) (Kg) FW/VW OAL Weight (mm) (Kg) 4 9.9 1.2 9.0 25 302 0.87 197 3 111 12 152 7 8 19.7 4.7 10.0 13 38 0.43 241 3 156 12 197 8 12 29.6 10.5 10.0 8 11 0.29 286 3 200 13 241 8 16 39.5 18.6 * 6 5 0.22 330 3 244 14 286 9 20 49.3 29.1 * 5 2 0.17 375 3 289 15 330 9 4 8.1 0.9 7.2 54 683 1.96 197 3 111 12 152 7 8 16.2 3.7 10.0 27 85 0.98 241 3 156 13 197 8 12 24.3 8.4 10.0 18 25 0.65 286 3 200 14 241 9 16 32.4 14.9 * 14 11 0.49 330 4 244 16 286 10 20 44.5 25.8 * 13 7 0.47 375 5 289 22 330 14 4 6.4 0.7 5.7 94 1180 3.39 197 3 140 20 168 12 8 12.8 3.0 10.0 47 148 1.70 241 3 184 21 213 12 12 19.2 6.6 10.0 31 44 1.13 286 4 229 23 257 13 16 25.6 11.8 10.0 24 18 0.85 330 4 273 25 302 15 20 33.4 19.4 * 26 13 0.92 375 5 318 33 346 19 4 13.7 1.3 10.0 22 412 1.18 197 4 162 14 178 9 8 27.5 5.2 10.0 11 52 0.59 241 4 206 15 222 9 12 41.2 11.6 10.0 7 15 0.39 286 4 251 16 267 10 16 55.0 20.6 * 5 6 0.30 330 5 295 18 311 11 20 68.7 32.2 * 4 3 0.24 375 5 340 20 356 13 4 8.0 0.8 5.9 68 1249 3.59 197 4 162 14 178 9 8 15.9 3.0 10.0 34 156 1.79 241 4 206 15 222 9 12 23.9 6.8 10.0 23 46 1.20 286 4 251 16 267 10 16 31.8 12.1 10.0 17 20 0.90 330 5 295 18 311 11 20 39.8 19.0 * 14 10 0.72 375 5 340 21 356 13 4 6.9 0.7 5.1 81 1471 4.23 197 4 146 26 171 15 8 13.8 2.6 10.0 40 184 2.11 241 4 191 26 216 15 12 20.6 5.9 10.0 27 54 1.41 286 4 235 28 260 16 16 27.4 10.6 10.0 30 34 1.55 330 5 279 32 305 18 20 34.2 16.5 10.0 24 17 1.24 375 6 324 35 349 20 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 125m AH WW 21 16 L, C 321 27 Metal Bellows Correctedn 7/11/00 2:46 PM Page 28 SINGLE EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106 50 lb. Series: Sch. 40 150 lb. Series: Sch. 40 300 lb. Series: Sch. 40 FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 150 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 300 lb. Series: 300 lb. ANSI B16.5 R.F.S.O. COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal No. of Diameter Pressure Convo(In.) (psig) lutions 6” Effective Area 43 in.2 50 6” Effective Area 43 in.2 150 6” Effective Area 42 in.2 300 8” Effective Area 70 in.2 50 8” Effective Area 69 in.2 150 8” Effective Area 69 in.2 28 300 6" AND 8" SIZE * For available angular rotation, contact factory. Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) OAL (In.) WW Weight (Lbs.) FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 4 0.62 0.07 9.7 1902 24823 226 8 1/2 11 6 7/8 39 7 5/8 25 8 1.25 0.28 10.0 951 3103 113 11 12 9 3/8 41 10 1/8 27 12 1.87 0.63 10.0 634 919 75 13 1/2 14 11 7/8 45 12 5/8 30 16 2.50 1.13 * 475 388 56 16 15 14 3/8 51 15 1/8 33 20 3.12 1.76 * 380 199 45 18 1/2 16 16 7/8 59 17 5/8 38 4 0.48 0.05 7.5 3286 42895 390 8 1/2 11 6 7/8 39 7 5/8 25 8 0.97 0.22 10.0 1643 5362 195 11 13 9 3/8 42 10 1/8 27 12 1.45 0.49 10.0 1095 1589 130 13 1/2 14 11 7/8 47 12 5/8 31 16 1.98 0.90 * 1240 994 145 16 20 14 3/8 63 15 1/8 41 20 2.47 1.41 * 992 509 116 18 1/2 22 16 7/8 77 17 5/8 49 4 0.32 0.04 5.0 6694 83720 761 8 1/2 11 6 5/8 79 7 1/2 45 8 0.64 0.15 10.0 3347 10465 381 11 12 9 1/8 81 10 47 12 0.95 0.33 10.0 2231 3101 254 13 1/2 14 11 5/8 85 12 1/2 50 16 1.20 0.55 10.0 2539 2036 296 16 18 14 1/8 98 15 58 20 1.50 0.85 10.0 2031 1043 237 18 1/2 20 16 5/8 109 17 1/2 64 4 0.69 0.06 8.4 1964 41983 382 8 1/2 16 7 1/4 61 7 7/8 39 8 1.38 0.24 10.0 982 5248 191 11 18 9 3/4 64 10 3/8 41 12 2.07 0.55 10.0 655 1555 127 13 1/2 20 12 1/4 68 12 7/8 44 16 2.77 0.98 * 491 656 95 16 22 14 3/4 74 15 3/8 48 20 3.46 1.53 * 393 336 76 18 1/2 24 17 1/4 82 17 7/8 53 4 0.47 0.04 5.8 4329 91322 830 8 1/2 16 7 1/4 61 7 7/8 39 8 0.95 0.17 10.0 2165 11415 415 11 19 9 3/4 64 10 3/8 41 12 1.42 0.38 10.0 1443 3382 277 13 1/2 21 12 1/4 69 12 7/8 45 16 1.90 0.67 10.0 1082 1427 208 16 23 14 3/4 76 15 3/8 49 20 2.39 1.07 * 1305 1087 247 18 1/2 31 17 1/4 99 17 7/8 65 4 0.34 0.03 4.1 10262 216468 1968 8 1/2 17 7 3/8 117 7 7/8 67 8 0.68 0.12 8.3 5131 27058 984 11 20 9 7/8 121 10 3/8 71 12 1.01 0.27 10.0 3421 8017 656 13 1/2 23 12 3/8 128 12 7/8 75 16 1.35 0.48 10.0 2566 3382 492 16 26 14 7/8 137 15 3/8 81 20 1.69 0.75 10.0 2052 1732 394 18 1/2 29 17 3/8 149 17 7/8 89 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 8 AG WW 50 20 L, C 304 Metal Bellows Correctedn 7/11/00 2:47 PM Page 29 SINGLE EXPANSION JOINTS – METAL 150MM AND 200MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm2) lutions (mm) 150 Effective Area 276 cm2 3.5 150 Effective Area 276 cm2 10.5 150 Effective Area 271 cm2 21 200 Effective Area 451 cm2 3.5 200 Effective Area 445 cm2 10.5 200 Effective Area 445 cm2 21 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) OAL (mm) WW Weight (Kg) FF/VV OAL Weight (mm) (Kg) FW/VW OAL Weight (mm) (Kg) 4 15.9 1.8 9.7 34 443 2.60 216 5 175 18 194 11 8 31.7 7.2 10.0 17 55 1.30 279 6 238 19 257 12 12 47.6 16.1 10.0 11 16 0.87 343 6 302 21 321 13 16 63.4 28.7 * 8 7 0.65 406 7 365 23 384 15 20 79.3 44.8 * 7 4 0.52 470 7 429 27 448 17 4 12.3 1.4 7.5 59 766 4.49 216 5 175 18 194 11 8 24.6 5.6 10.0 29 96 2.25 279 6 238 19 257 12 12 36.9 12.5 10.0 20 28 1.50 343 7 302 21 321 14 16 50.2 22.9 * 22 18 1.67 406 9 365 28 384 19 20 62.8 35.8 * 18 9 1.33 470 10 429 35 448 22 4 8.1 0.9 5.0 120 1496 8.77 216 5 168 36 191 20 8 16.2 3.7 10.0 60 187 4.38 279 6 232 37 254 21 12 24.2 8.4 10.0 40 55 2.92 343 6 295 39 318 22 16 30.4 13.9 10.0 45 36 3.41 406 8 359 44 381 26 20 38.0 21.6 10.0 36 19 2.73 470 9 422 49 445 29 4 17.6 1.6 8.4 35 750 4.40 216 7 184 28 200 17 8 35.1 6.2 10.0 18 94 2.20 279 8 248 29 264 19 12 52.7 14.0 10.0 12 28 1.47 343 9 311 31 327 20 16 70.3 24.8 * 9 12 1.10 406 10 375 34 391 22 20 87.8 38.8 * 7 6 0.88 470 11 438 37 454 24 4 12.0 1.1 5.8 77 1631 9.56 216 7 184 28 200 18 8 24.1 4.3 10.0 39 204 4.78 279 8 248 29 264 19 12 36.1 9.6 10.0 26 60 3.19 343 9 311 31 327 20 16 48.2 17.1 10.0 19 25 2.39 406 10 375 34 391 22 20 60.8 27.2 * 23 19 2.85 470 14 438 45 454 29 30 4 8.6 0.8 4.1 183 3867 22.67 216 8 187 53 200 8 17.2 3.1 8.3 92 483 11.34 279 9 251 55 264 32 12 25.8 6.9 10.0 61 143 7.56 343 10 314 58 327 34 16 34.4 12.2 10.0 46 60 5.67 406 12 378 62 391 37 20 43.0 19.1 10.0 37 31 4.53 470 13 441 68 454 40 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 200m AG WW 3.5 20 L, C 304 29 Metal Bellows Correctedn 7/11/00 2:47 PM Page 30 SINGLE EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106 50 lb. Series: STD. WALL 150 lb. Series: STD. WALL 300 lb. Series: STD. WALL FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 150 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 300 lb. Series: 300 lb. ANSI B16.5 R.F.S.O. COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal No. of Diameter Pressure Convo(In.) (psig) lutions 10” Effective Area 109 in.2 50 10” Effective Area 110 in.2 150 10” Effective Area 108 in.2 300 12” Effective Area 154 in.2 50 12” Effective Area 153 in.2 150 12” Effective Area 151 in.2 30 300 10" AND 12" SIZE * For available angular rotation, contact factory. Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) OAL (In.) WW Weight (Lbs.) FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 4 0.98 0.10 9.6 2067 35133 626 9 1/2 24 9 1/8 87 9 1/4 56 8 1.97 0.39 10.0 1034 4392 313 13 28 12 5/8 91 12 3/4 60 12 2.95 0.88 10.0 689 1301 209 16 1/2 31 16 1/8 98 16 1/4 65 16 3.94 1.56 * 517 549 156 20 35 19 5/8 108 19 3/4 71 20 5.04 2.51 10.0 639 428 191 23 1/2 49 23 1/8 139 23 1/4 94 4 0.62 0.06 6.1 5927 99661 1776 9 1/2 25 9 1/8 88 9 1/4 56 8 1.24 0.25 10.0 2963 12458 888 13 30 12 5/8 93 12 3/4 61 12 1.86 0.55 10.0 1976 3691 592 16 1/2 34 16 1/8 102 16 1/4 68 16 2.48 0.99 10.0 1482 1557 444 20 39 19 5/8 114 19 3/4 76 20 3.00 1.48 * 1600 1099 490 23 1/2 52 23 1/8 146 23 1/4 99 4 0.49 0.05 4.8 10510 177675 3166 9 1/2 26 8 3/4 164 9 1/8 95 8 0.99 0.20 9.6 5255 22209 1583 13 32 12 1/4 171 12 5/8 102 12 1.48 0.44 10.0 3503 6581 1055 16 1/2 38 15 3/4 182 16 1/8 110 16 1.97 0.78 10.0 2627 2776 791 20 44 19 1/4 198 19 5/8 121 20 2.70 1.35 10.0 2619 1752 781 23 1/2 66 22 3/4 247 23 1/8 156 4 0.98 0.08 8.0 3260 78244 1394 9 1/2 33 9 5/8 130 9 1/2 81 8 1.97 0.33 10.0 1630 9781 697 13 40 13 1/8 137 13 88 12 2.95 0.74 10.0 1087 2898 465 16 1/2 46 16 5/8 147 16 1/2 97 16 3.93 1.31 * 815 1223 349 20 53 20 1/8 162 20 108 20 4.91 2.05 * 652 626 279 23 1/2 60 23 5/8 182 23 1/2 121 4 0.68 0.06 5.6 7443 177051 3154 9 1/2 34 9 5/8 131 9 1/2 82 8 1.36 0.23 10.0 3722 22131 1577 13 42 13 1/8 138 13 90 12 2.03 0.51 10.0 2481 6557 1051 16 1/2 50 16 5/8 151 16 1/2 101 16 2.71 0.91 10.0 1861 2766 789 20 59 20 1/8 169 20 114 20 3.39 1.42 * 1489 1416 631 23 1/2 67 23 5/8 192 23 1/2 129 4 0.56 0.05 4.6 9558 224309 3996 9 1/2 34 9 1/4 232 9 3/8 133 8 1.12 0.19 9.3 4779 28039 1998 13 41 12 3/4 240 12 7/8 140 12 1.68 0.43 10.0 3186 8308 1332 16 1/2 49 16 1/4 252 16 3/8 150 16 2.38 0.81 10.0 3213 4648 1325 20 71 19 3/4 287 19 7/8 179 20 2.98 1.26 10.0 2570 2380 1060 23 1/2 83 23 1/4 319 23 3/8 201 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 10 AT PW 150 12 HL 316 Metal Bellows Correctedn 7/11/00 2:47 PM Page 31 SINGLE EXPANSION JOINTS – METAL 250MM AND 300MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm2) lutions (mm) 250 Effective Area 703 cm2 3.5 250 Effective Area 710 cm2 10.5 250 Effective Area 700 cm2 21 300 Effective Area 993 cm2 3.5 300 Effective Area 984 cm2 10.5 300 Effective Area 971 cm2 21 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) OAL (mm) WW Weight (Kg) FF/VV OAL Weight (mm) (Kg) FW/VW OAL Weight (mm) (Kg) 4 25.0 2.5 9.6 37 628 7.2 241 11 232 40 235 25 8 50.0 9.9 10.0 18 78 3.6 330 13 321 41 324 27 12 75.0 22.3 10.0 12 23 2.4 419 14 410 45 413 29 16 100.0 39.6 * 9 10 1.8 508 16 498 49 502 32 20 127.9 63.8 10.0 11 8 2.2 597 22 587 63 591 43 4 15.7 1.6 6.1 106 1780 20.5 241 11 232 40 235 26 8 31.5 6.3 10.0 53 223 10.2 330 13 321 42 324 28 12 47.2 14.1 10.0 35 66 6.8 419 16 410 46 413 31 16 62.9 25.1 10.0 26 28 5.1 508 18 498 52 502 35 20 76.2 37.5 * 29 20 5.6 597 24 587 66 591 45 4 12.5 1.2 4.8 188 3174 36.5 241 12 222 74 232 43 8 25.1 5.0 9.6 94 397 18.2 330 15 311 78 321 46 12 37.6 11.2 10.0 63 118 12.2 419 17 400 83 410 50 16 50.1 19.9 10.0 47 50 9.1 508 20 489 90 498 55 20 68.5 34.2 10.0 47 31 9.0 597 30 578 112 587 71 4 25.0 2.1 8.0 58 1398 16.1 241 15 244 59 241 37 8 49.9 8.3 10.0 29 175 8.0 330 18 333 62 330 40 12 74.9 18.7 10.0 19 52 5.4 419 21 422 67 419 44 16 99.8 33.3 * 15 22 4.0 508 24 511 74 508 49 20 124.8 52.0 * 12 11 3.2 597 27 600 82 597 55 4 17.2 1.4 5.6 133 3163 36.3 241 15 244 59 241 37 8 34.4 5.8 10.0 66 395 18.2 330 19 333 63 330 41 12 51.6 13.0 10.0 44 117 12.1 419 23 422 69 419 46 16 68.8 23.1 10.0 33 49 9.1 508 27 511 77 508 52 20 86.1 36.0 * 27 25 7.3 597 30 600 87 597 59 4 14.2 1.2 4.6 171 4007 46.0 241 15 235 105 238 60 8 28.5 4.8 9.3 85 501 23.0 330 19 324 109 327 64 12 42.7 10.8 10.0 57 148 15.3 419 22 413 114 416 68 16 60.5 20.5 10.0 57 83 15.3 508 32 502 130 505 81 20 75.6 32.1 10.0 46 43 12.2 597 38 591 145 594 91 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 250m AT PW 10.5 12 HL, C 316 31 Metal Bellows Correctedn 7/11/00 2:47 PM Page 32 SINGLE EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106/A516-70/API-5L 50 lb. Series: .375” WALL 150 lb. Series: .375” WALL 300 lb. Series: .375” WALL FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 125 lb. Lt. Wt. F.F.S.O. 150 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 300 lb. Series: 300 lb. ANSI B16.5 R.F.S.O. COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal No. of Diameter Pressure Convo(In.) (psig) lutions 14” Effective Area 177 in.2 50 14” Effective Area 182 in.2 150 14” Effective Area 180 in.2 300 16” Effective Area 229 in.2 50 16” Effective Area 234 in.2 150 16” Effective Area 231 in.2 32 300 14" AND 16" SIZE * For available angular rotation, contact factory. Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) OAL (In.) WW Weight (Lbs.) FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 4 0.95 0.07 7.3 2720 75249 1341 9 1/2 36 6 89 7 3/4 63 8 1.91 0.30 10.0 1360 9406 670 13 41 9 1/2 93 11 1/4 67 12 2.86 0.67 10.0 907 2787 447 16 1/2 46 13 100 14 3/4 73 16 3.81 1.18 * 680 1176 335 20 51 16 1/2 110 18 1/4 80 20 4.77 1.85 * 544 602 268 23 1/2 55 20 122 21 3/4 89 4 0.70 0.05 5.3 7582 215017 3831 9 1/2 41 8 183 8 3/4 112 8 1.41 0.22 10.0 3791 26877 1915 13 50 11 1/2 190 12 1/4 120 12 2.11 0.49 10.0 2527 7964 1277 16 1/2 60 15 204 15 3/4 132 16 2.81 0.86 10.0 1895 3360 958 20 69 18 1/2 222 19 1/4 145 20 3.52 1.35 * 1516 1720 766 23 1/2 78 22 246 22 3/4 162 4 0.58 0.04 4.4 9669 270853 4826 9 1/2 40 9 1/2 332 9 1/2 186 8 1.16 0.18 8.8 4835 33857 2413 13 49 13 340 13 194 12 1.74 0.40 10.0 3223 10032 1609 16 1/2 58 16 1/2 352 16 1/2 205 16 2.49 0.77 10.0 3224 5574 1589 20 83 20 389 20 236 20 3.11 1.21 10.0 2579 2854 1271 23 1/2 95 23 1/2 421 23 1/2 258 4 1.04 0.07 7.0 2612 93453 1665 9 1/2 41 6 117 7 3/4 79 8 2.08 0.28 10.0 1306 11682 833 13 47 9 1/2 122 11 1/4 84 12 3.12 0.64 10.0 871 3461 555 16 1/2 53 13 129 14 3/4 91 16 4.16 1.13 * 653 1460 416 20 59 16 1/2 139 18 1/4 99 20 5.20 1.77 * 522 748 333 23 1/2 64 20 152 21 3/4 108 4 0.73 0.05 4.8 8064 293825 5235 9 1/2 47 8 1/2 199 9 123 8 1.45 0.20 9.6 4032 36728 2618 13 58 12 207 12 1/2 132 12 2.18 0.44 10.0 2688 10882 1745 16 1/2 68 15 1/2 220 16 144 16 2.90 0.79 10.0 2016 4591 1309 20 79 19 239 19 1/2 159 20 3.63 1.23 10.0 1613 2351 1047 23 1/2 90 22 1/2 263 23 176 4 0.60 0.04 4.0 10217 368226 6561 9 1/2 46 10 383 9 3/4 214 8 1.20 0.16 8.0 5108 46028 3280 13 56 13 1/2 390 13 1/4 223 12 1.80 0.37 10.0 3406 13638 2187 16 1/2 66 17 403 16 3/4 234 16 2.59 0.71 10.0 3380 7531 2147 20 95 20 1/2 440 20 1/4 268 20 3.24 1.11 10.0 2704 3856 1717 23 1/2 110 24 474 23 3/4 292 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 16 AS FW 150 8 L, C 316L Metal Bellows Correctedn 7/11/00 3:44 PM Page 33 SINGLE EXPANSION JOINTS – METAL 350MM AND 400MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm2) lutions (mm) 350 Effective Area 1145 cm2 3.5 350 Effective Area 1174 cm2 10.5 350 Effective Area 1159 cm2 21 400 Effective Area 1481 cm2 3.5 400 Effective Area 1508 cm2 10.5 400 Effective Area 1491 cm2 21 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) OAL (mm) WW Weight (Kg) FF/VV OAL Weight (mm) (Kg) FW/VW OAL Weight (mm) (Kg) 4 24.2 1.9 7.3 49 1344 15.4 241 16 152 41 197 28 8 48.4 7.5 10.0 24 168 7.7 330 19 241 42 286 30 12 72.7 16.9 10.0 16 50 5.1 419 21 330 46 375 33 16 96.9 30.1 * 12 21 3.9 508 23 419 50 464 36 20 121.1 47.0 * 10 11 3.1 597 25 508 55 552 40 4 17.9 1.4 5.3 135 3841 44.1 241 19 203 83 222 51 8 35.7 5.5 10.0 68 480 22.1 330 23 292 86 311 55 12 53.6 12.3 10.0 45 142 14.7 419 27 381 92 400 60 16 71.4 21.9 10.0 34 60 11.0 508 31 470 101 489 66 20 89.3 34.2 * 27 31 8.8 597 35 559 111 578 73 4 14.8 1.1 4.4 173 4838 55.6 241 18 241 151 241 85 8 29.5 4.6 8.8 86 605 27.8 330 22 330 154 330 88 12 44.3 10.2 10.0 58 179 18.5 419 26 419 160 419 93 16 63.1 19.6 10.0 58 100 18.3 508 37 508 176 508 107 20 78.9 30.6 10.0 46 51 14.6 597 43 597 191 597 117 4 26.4 1.8 7.0 47 1669 19.2 241 19 152 53 197 36 8 52.8 7.2 10.0 23 209 9.6 330 21 241 55 286 38 12 79.2 16.2 10.0 16 62 6.4 419 24 330 58 375 41 16 105.6 28.8 * 12 26 4.8 508 27 419 63 464 45 20 132.0 45.0 * 9 13 3.8 597 29 508 69 552 49 4 18.4 1.2 4.8 144 5249 60.3 241 21 216 90 229 56 8 36.9 5.0 9.6 72 656 30.2 330 26 305 94 318 60 12 55.3 11.2 10.0 48 194 20.1 419 31 394 100 406 65 16 73.8 20.0 10.0 36 82 15.1 508 36 483 108 495 72 20 92.2 31.2 10.0 29 42 12.1 597 41 572 119 584 80 4 15.2 1.0 4.0 183 6578 75.6 241 21 254 173 248 97 8 30.5 4.1 8.0 91 822 37.8 330 25 343 177 337 101 12 45.7 9.3 10.0 61 244 25.2 419 30 432 183 425 106 16 65.9 18.0 10.0 60 135 24.7 508 43 521 200 514 121 20 82.3 28.1 10.0 48 69 19.8 597 50 610 215 603 132 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 400m AS FW 10.5 8 L, C 316L 33 Metal Bellows Correctedn 7/11/00 3:44 PM Page 34 SINGLE EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106/A516-70/API-5L 50 lb. Series: .375” WALL 150 lb. Series: .375” WALL 300 lb. Series: .375” WALL FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 125 lb. Lt. Wt. F.F.S.O. 150 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 300 lb. Series: 300 lb. ANSI B16.5 R.F.S.O. COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal No. of Diameter Pressure Convo(In.) (psig) lutions 18” Effective Area 287 in.2 50 18” Effective Area 294 in.2 150 18” Effective Area 295 in.2 300 20” Effective Area 352 in.2 50 20” Effective Area 359 in.2 150 20” Effective Area 361 in.2 34 300 18" AND 20" SIZE * For available angular rotation, contact factory. Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) OAL (In.) WW Weight (Lbs.) FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 4 1.08 0.07 6.5 2708 121273 2161 9 1/2 46 6 119 7 3/4 83 8 2.16 0.26 10.0 1354 15159 1080 13 53 9 1/2 124 11 1/4 88 12 3.24 0.59 10.0 903 4492 720 16 1/2 60 13 131 14 3/4 95 16 4.32 1.05 10.0 677 1895 540 20 66 16 1/2 142 18 1/4 104 20 5.40 1.65 * 542 970 432 23 1/2 73 20 155 21 3/4 114 4 0.81 0.05 4.8 7314 335135 5971 9 1/2 53 10 5/8 263 10 158 8 1.63 0.20 9.6 3657 41892 2986 13 66 14 1/8 273 13 1/2 170 12 2.44 0.44 10.0 2438 12412 1990 16 1/2 79 17 5/8 290 17 184 16 3.25 0.78 10.0 1829 5236 1493 20 92 21 1/8 312 20 1/2 202 20 4.07 1.23 10.0 1463 2681 1194 23 1/2 105 24 5/8 339 24 222 4 0.79 0.05 4.6 13643 627118 11173 9 1/2 67 10 1/2 506 10 286 8 1.57 0.19 9.3 6822 78390 5587 13 93 14 523 13 1/2 308 12 2.36 0.43 10.0 4548 23227 3724 16 1/2 119 17 1/2 552 17 336 16 3.14 0.76 10.0 3411 9799 2793 20 145 21 593 20 1/2 369 20 3.93 1.18 10.0 2729 5017 2235 23 1/2 171 24 1/2 645 24 408 4 1.12 0.06 6.1 2777 152215 2712 9 1/2 51 6 140 7 3/4 95 8 2.24 0.25 10.0 1389 19027 1356 13 59 9 1/2 144 11 1/4 101 12 3.36 0.56 10.0 926 5638 904 16 1/2 66 13 152 14 3/4 109 16 4.49 0.99 10.0 694 2378 678 20 74 16 1/2 162 18 1/4 118 20 5.61 1.55 * 555 1218 542 23 1/2 82 20 176 21 3/4 129 4 0.84 0.05 4.5 7606 425551 7582 9 1/2 59 11 333 10 1/4 196 8 1.68 0.18 9.0 3803 53194 3791 13 74 14 1/2 342 13 3/4 208 12 2.52 0.41 10.0 2535 15761 2527 16 1/2 88 18 356 17 1/4 222 16 3.36 0.73 10.0 1902 6649 1896 20 103 21 1/2 376 20 3/4 240 20 4.20 1.15 10.0 1521 3404 1516 23 1/2 117 25 403 24 1/4 260 4 0.84 0.05 4.5 13294 748115 13329 9 1/2 90 11 636 10 1/4 363 8 1.69 0.18 9.0 6647 93514 6665 13 120 14 1/2 654 13 3/4 387 12 2.53 0.41 10.0 4431 27708 4443 16 1/2 150 18 684 17 1/4 417 16 3.38 0.73 10.0 3324 11689 3332 20 180 21 1/2 726 20 3/4 453 20 4.22 1.15 10.0 2659 5985 2666 23 1/2 210 25 781 24 1/4 495 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 18 AT WW 300 16 PT, C 600 Metal Bellows Correctedn 7/11/00 3:45 PM Page 35 SINGLE EXPANSION JOINTS – METAL 450MM AND 500MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm2) lutions (mm) 450 Effective Area 1853 cm2 3.5 450 Effective Area 1896 cm2 10.5 450 Effective Area 1902 cm2 21 500 Effective Area 2268 cm2 3.5 500 Effective Area 2315 cm2 10.5 500 Effective Area 2329 cm2 21 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) OAL (mm) WW Weight (Kg) FF/VV OAL Weight (mm) (Kg) FW/VW OAL Weight (mm) (Kg) 4 27.4 1.7 6.5 48 2166 24.9 241 21 152 54 197 38 8 54.8 6.7 10.0 24 271 12.4 330 24 241 56 286 40 12 82.3 15.1 10.0 16 80 8.3 419 27 330 60 375 43 16 109.7 26.8 10.0 12 34 6.2 508 30 419 64 464 47 20 137.1 41.8 * 10 17 5.0 597 33 508 70 552 52 4 20.7 1.2 4.8 131 5987 68.8 241 24 270 119 254 72 8 41.3 5.0 9.6 65 748 34.4 330 30 359 124 343 77 12 62.0 11.2 10.0 44 222 22.9 419 36 448 131 432 84 16 82.6 19.9 10.0 33 94 17.2 508 42 537 141 521 91 20 103.3 31.2 10.0 26 48 13.8 597 47 625 154 610 101 4 19.9 1.2 4.6 244 11203 128.7 241 30 267 229 254 130 8 39.9 4.8 9.3 122 1400 64.4 330 42 356 237 343 140 12 59.8 10.8 10.0 81 415 42.9 419 54 445 250 432 152 16 79.8 19.2 10.0 61 175 32.2 508 66 533 269 521 167 20 99.7 30.0 10.0 49 90 25.7 597 78 622 293 610 185 4 28.5 1.6 6.1 50 2719 31.2 241 23 152 63 197 43 8 57.0 6.3 10.0 25 340 15.6 330 27 241 65 286 46 12 85.5 14.1 10.0 17 101 10.4 419 30 330 69 375 49 16 113.9 25.1 10.0 12 42 7.8 508 34 419 74 464 54 20 142.4 39.3 * 10 22 6.2 597 37 508 80 552 58 4 21.4 1.2 4.5 136 7602 87.4 241 27 279 151 260 89 8 42.7 4.7 9.0 68 950 43.7 330 33 368 155 349 94 12 64.1 10.5 10.0 45 282 29.1 419 40 457 162 438 101 16 85.4 18.6 10.0 34 119 21.8 508 47 546 171 527 109 20 106.8 29.1 10.0 27 61 17.5 597 53 635 183 616 118 4 21.4 1.2 4.5 237 13364 153.6 241 41 279 288 260 165 8 42.9 4.7 9.0 119 1671 76.8 330 54 368 297 349 176 12 64.3 10.5 10.0 79 495 51.2 419 68 457 310 438 189 16 85.7 18.7 10.0 59 209 38.4 508 82 546 329 527 206 20 107.2 29.2 10.0 47 107 30.7 597 95 635 354 616 225 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 450m AT WW 21 16 PT, C 600 35 Metal Bellows Correctedn 7/11/00 3:45 PM Page 36 SINGLE EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106/A516-70/API-5L 50 lb. Series: .375” WALL 150 lb. Series: .375” WALL 300 lb. Series: .375” WALL FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 125 lb. Lt. Wt. F.F.S.O. 150 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 300 lb. Series: 300 lb. ANSI B16.5 R.F.S.O. COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal No. of Diameter Pressure Convo(In.) (psig) lutions 22” Effective Area 422 in.2 50 22” Effective Area 429 in.2 150 22” Effective Area 431 in.2 300 24” Effective Area 501 in.2 50 24” Effective Area 506 in.2 150 24” Effective Area 508 in.2 36 300 22" AND 24" SIZE * For available angular rotation, contact factory. Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) OAL (In.) WW Weight (Lbs.) FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 4 1.16 0.06 5.7 2825 186005 3314 9 1/2 56 7 154 8 1/4 105 8 2.32 0.23 10.0 1413 23251 1657 13 65 10 1/2 158 11 3/4 112 12 3.48 0.53 10.0 942 6889 1105 16 1/2 73 14 166 15 1/4 120 16 4.64 0.93 10.0 706 2906 829 20 82 17 1/2 177 18 3/4 129 20 5.80 1.46 * 565 1488 663 23 1/2 90 21 190 22 1/4 140 4 0.84 0.04 4.1 8392 561448 10003 9 1/2 65 11 1/2 373 10 1/2 219 8 1.67 0.17 8.2 4196 70181 5002 13 81 15 382 14 231 12 2.51 0.38 10.0 2797 20794 3334 16 1/2 97 18 1/2 396 17 1/2 246 16 3.34 0.67 10.0 2098 8773 2501 20 113 22 416 21 264 20 4.18 1.04 10.0 1678 4492 2001 23 1/2 129 25 1/2 443 24 1/2 286 4 0.84 0.04 4.1 14668 986650 17579 9 1/2 98 11 1/2 746 10 1/2 422 8 1.68 0.17 8.2 7334 123331 8790 13 131 15 764 14 448 12 2.52 0.38 10.0 4889 36543 5860 16 1/2 164 18 1/2 794 17 1/2 479 16 3.36 0.67 10.0 3667 15416 4395 20 198 22 836 21 517 20 4.20 1.04 10.0 2934 7893 3516 23 1/2 231 25 1/2 891 24 1/2 561 4 1.26 0.06 5.7 2645 206485 3679 9 1/2 62 7 232 8 1/4 147 8 2.51 0.23 10.0 1322 25811 1839 13 72 10 1/2 236 11 3/4 154 12 3.77 0.52 10.0 882 7648 1226 16 1/2 81 14 244 15 1/4 163 16 5.02 0.93 10.0 661 3226 920 20 91 17 1/2 256 18 3/4 173 20 6.28 1.45 * 529 1652 736 23 1/2 100 21 270 22 1/4 185 4 0.83 0.04 3.8 9177 723559 12892 9 1/2 70 10 443 9 3/4 257 8 1.66 0.15 7.5 4589 90445 6446 13 88 13 1/2 452 13 1/4 270 12 2.50 0.34 10.0 3059 26798 4297 16 1/2 105 17 466 16 3/4 286 16 3.33 0.61 10.0 2294 11306 3223 20 122 20 1/2 486 20 1/4 304 20 4.16 0.96 10.0 1835 5788 2578 23 1/2 140 24 513 23 3/4 326 4 0.84 0.04 3.8 16043 1271132 22648 9 1/2 106 11 7/8 956 10 5/8 531 8 1.67 0.15 7.5 8022 158892 11324 13 143 15 3/8 974 14 1/8 558 12 2.51 0.34 10.0 5348 47079 7549 16 1/2 179 18 7/8 1004 17 5/8 592 16 3.34 0.61 10.0 4011 19861 5662 20 215 22 3/8 1046 21 1/8 631 20 4.18 0.96 10.0 3209 10169 4530 23 1/2 251 25 7/8 1101 24 5/8 676 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 24 AS AA 5 8 C 625LCF Metal Bellows Correctedn 7/11/00 3:45 PM Page 37 SINGLE EXPANSION JOINTS – METAL 550MM AND 600MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm2) lutions (mm) 550 Effective Area 2724 cm2 3.5 550 Effective Area 2769 cm2 10.5 550 Effective Area 2783 cm2 21 600 Effective Area 3231 cm2 3.5 600 Effective Area 3263 cm2 10.5 600 Effective Area 3279 cm2 21 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) OAL (mm) WW Weight (Kg) FF/VV OAL Weight (mm) (Kg) FW/VW OAL Weight (mm) (Kg) 4 29.5 1.5 5.7 50 3323 38.2 241 26 178 70 210 48 8 58.9 5.9 10.0 25 415 19.1 330 29 267 72 298 51 12 88.4 13.3 10.0 17 123 12.7 419 33 356 75 387 54 16 117.9 23.7 10.0 13 52 9.5 508 37 445 80 476 59 20 147.3 37.1 * 10 27 7.6 597 41 533 86 565 64 4 21.2 1.1 4.1 150 10030 115.3 241 29 292 169 267 99 8 42.5 4.2 8.2 75 1254 57.6 330 37 381 173 356 105 12 63.7 9.5 10.0 50 371 38.4 419 44 470 180 445 112 16 84.9 16.9 10.0 37 157 28.8 508 51 559 189 533 120 20 106.1 26.5 10.0 30 80 23.1 597 58 648 201 622 129 4 21.3 1.1 4.1 262 17625 202.5 241 45 292 338 267 191 8 42.6 4.2 8.2 131 2203 101.3 330 60 381 347 356 203 12 63.9 9.5 10.0 87 653 67.5 419 75 470 360 445 217 16 85.2 17.0 10.0 66 275 50.6 508 90 559 379 533 234 20 106.6 26.5 10.0 52 141 40.5 597 105 648 404 622 254 4 31.9 1.5 5.7 47 3689 42.4 241 28 178 105 210 67 8 63.8 5.9 10.0 24 461 21.2 330 32 267 107 298 70 12 95.7 13.3 10.0 16 137 14.1 419 37 356 111 387 74 16 127.6 23.6 10.0 12 58 10.6 508 41 445 116 476 79 20 159.4 36.8 * 9 30 8.5 597 46 533 123 565 84 4 21.1 1.0 3.8 164 12925 148.5 241 32 254 201 248 116 8 42.3 3.9 7.5 82 1616 74.3 330 40 343 205 337 122 12 63.4 8.7 10.0 55 479 49.5 419 48 432 211 425 129 16 84.6 15.6 10.0 41 202 37.1 508 56 521 221 514 138 20 105.7 24.3 10.0 33 103 29.7 597 63 610 232 603 148 4 21.2 1.0 3.8 287 22707 260.9 241 48 302 434 270 241 8 42.5 3.9 7.5 143 2838 130.5 330 65 391 442 359 253 12 63.7 8.8 10.0 96 841 87.0 419 81 479 455 448 268 16 84.9 15.6 10.0 72 355 65.2 508 97 568 475 537 286 20 106.1 24.3 10.0 57 182 52.2 597 114 657 499 625 307 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 600m AS AA .35 8 C 625LCF 37 Metal Bellows Correctedn 7/11/00 3:45 PM Page 38 SINGLE EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106/A516-70/API-5L 50 lb. Series: .375” WALL 150 lb. Series: .375” WALL 300 lb. Series: .5” WALL FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 125 lb. Lt. Wt. F.F.S.O. 150 lb. Series: Customer to specify 300 lb. Series: Customer to specify COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal No. of Diameter Pressure Convo(In.) (psig) lutions 26” Effective Area 585 in.2 50 26” Effective Area 589 in.2 150 26” Effective Area 591 in.2 300 28” Effective Area 675 in.2 50 28” Effective Area 678 in.2 150 28” Effective Area 681 in.2 38 300 26" AND 28" SIZE * For available angular rotation, contact factory. Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) OAL (In.) WW Weight (Lbs.) FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 4 1.30 0.06 5.5 2664 242809 4326 9 1/2 67 7 252 8 1/4 159 8 2.60 0.22 10.0 1332 30351 2163 13 78 10 1/2 257 11 3/4 167 12 3.90 0.50 10.0 888 8993 1442 16 1/2 88 14 265 15 1/4 177 16 5.20 0.89 10.0 666 3794 1082 20 99 17 1/2 276 18 3/4 188 20 6.50 1.39 * 533 1942 865 23 1/2 110 21 291 22 1/4 200 4 0.83 0.04 3.5 9963 914195 16288 9 1/2 76 8 1.66 0.14 7.0 4981 114274 8144 13 94 12 2.49 0.32 10.0 3321 33859 5429 16 1/2 113 16 3.32 0.57 10.0 2491 14284 4072 20 132 20 4.15 0.88 10.0 1993 7314 3258 23 1/2 151 4 0.83 0.04 3.5 17418 1605607 28607 9 1/2 115 8 1.67 0.14 7.0 8709 200701 14303 13 154 12 2.50 0.32 10.0 5806 59467 9536 16 1/2 193 16 3.33 0.57 10.0 4354 25088 7152 20 232 20 4.17 0.89 10.0 3484 12845 5721 23 1/2 271 4 1.35 0.05 5.3 2672 281143 5009 9 1/2 72 7 282 8 1/4 177 8 2.70 0.21 10.0 1336 35143 2505 13 84 10 1/2 287 11 3/4 185 12 4.04 0.48 10.0 891 10413 1670 16 1/2 96 14 295 15 1/4 195 16 5.39 0.86 10.0 668 4393 1252 20 107 17 1/2 307 18 3/4 207 20 6.74 1.34 * 534 2249 1002 23 1/2 119 21 322 22 1/4 220 4 0.83 0.03 3.2 10748 1135669 20234 9 1/2 81 8 1.66 0.13 6.5 5374 141959 10117 13 101 12 2.49 0.30 9.7 3583 42062 6745 16 1/2 122 16 3.32 0.53 10.0 2687 17745 5059 20 142 20 4.14 0.82 10.0 2150 9085 4047 23 1/2 162 4 0.83 0.03 3.2 18793 1994117 35529 9 1/2 123 8 1.66 0.13 6.5 9396 249265 17764 13 165 12 2.50 0.30 9.7 6264 73856 11843 16 1/2 208 16 3.33 0.53 10.0 4698 31158 8882 20 250 20 4.16 0.82 10.0 3759 15953 7106 23 1/2 292 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 28 AG WW 50 16 L, C, P4 304L Metal Bellows Correctedn 7/11/00 3:45 PM Page 39 SINGLE EXPANSION JOINTS – METAL 650MM AND 700MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm2) lutions (mm) 650 Effective Area 3771 cm2 3.5 650 Effective Area 3797 cm2 10.5 650 Effective Area 3815 cm2 21 700 Effective Area 4354 cm2 3.5 700 Effective Area 4372 cm2 10.5 700 Effective Area 4391 cm2 21 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) OAL (mm) WW Weight (Kg) FF/VV OAL Weight (mm) (Kg) FW/VW OAL Weight (mm) (Kg) 4 33.0 1.4 5.5 48 4337 49.8 241 30 178 114 210 72 8 66.1 5.7 10.0 24 542 24.9 330 35 267 116 298 76 12 99.1 12.7 10.0 16 161 16.6 419 40 356 120 387 80 16 132.2 22.6 10.0 12 68 12.5 508 45 445 125 476 85 20 165.2 35.3 0 (.1) * 10 35 10.0 597 50 533 132 565 91 4 21.1 0.9 3.5 178 16331 187.7 241 34 8 42.2 3.6 7.0 89 2041 93.8 330 43 12 63.3 8.1 10.0 59 605 62.6 419 51 16 84.3 14.4 10.0 44 255 46.9 508 60 20 105.4 22.5 10.0 36 131 37.5 597 69 4 21.2 0.9 3.5 311 28682 329.6 241 52 8 42.3 3.6 7.0 156 3585 164.8 330 70 12 63.5 8.1 10.0 104 1062 109.9 419 88 16 84.7 14.4 10.0 78 448 82.4 508 105 20 105.8 22.5 10.0 62 229 65.9 597 123 4 34.2 1.4 5.3 48 5022 57.7 241 33 178 128 210 80 8 68.5 5.4 10.0 24 628 28.9 330 38 267 130 298 84 12 102.7 12.3 10.0 16 186 19.2 419 43 356 134 387 89 16 136.9 21.8 10.0 12 78 14.4 508 49 445 139 476 94 20 171.2 34.1 0 (.1) * 10 40 11.5 597 54 533 146 565 100 4 21.1 0.8 3.2 192 20287 233.1 241 37 8 42.1 3.3 6.5 96 2536 116.6 330 46 12 63.2 7.5 9.7 64 751 77.7 419 55 16 84.2 13.4 10.0 48 317 58.3 508 64 20 105.3 20.9 10.0 38 162 46.6 597 74 4 21.1 0.8 3.2 336 35622 409.3 241 56 8 42.3 3.3 6.5 168 4453 204.7 330 75 12 63.4 7.5 9.7 112 1319 136.4 419 94 16 84.5 13.4 10.0 84 557 102.3 508 113 20 105.6 20.9 10.0 67 285 81.9 597 132 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 700m AG WW 3.5 16 L, C, P4 304L 39 Metal Bellows Correctedn 7/11/00 3:45 PM Page 40 SINGLE EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106/A516-70/API-5L 50 lb. Series: .375” WALL 150 lb. Series: .375” WALL 300 lb. Series: .5” WALL FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 125 lb. Lt. Wt. F.F.S.O. 150 lb. Series: Customer to specify 300 lb. Series: Customer to specify COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal No. of Diameter Pressure Convo(In.) (psig) lutions 30” Effective Area 770 in.2 40 FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 4 1.57 0.06 5.8 1659 199217 3549 9 1/2 75 7 301 8 1/4 188 8 3.15 0.23 10.0 830 24902 1775 13 85 10 1/2 306 11 3/4 196 12 4.72 0.53 10.0 553 7378 1183 16 1/2 96 14 313 15 1/4 204 16 6.30 0.94 10.0 415 3113 887 20 106 17 1/2 322 18 3/4 214 4 1.01 0.04 3.7 7837 955949 17032 9 1/2 90 8 2.02 0.15 7.3 3918 119494 8516 13 114 12 3.03 0.34 10.0 2612 35406 5677 16 1/2 138 16 4.03 0.60 10.0 1959 14937 4258 20 163 4 0.95 0.04 3.4 15674 1911898 34064 9 1/2 136 8 1.90 0.14 6.9 7837 238987 17032 13 184 12 2.85 0.32 10.0 5225 70811 11355 16 1/2 233 16 3.79 0.56 10.0 3918 29873 8516 20 281 4 1.57 0.06 5.4 1772 240826 4291 9 1/2 80 7 411 8 1/4 246 8 3.15 0.22 10.0 886 30103 2145 13 91 10 1/2 416 11 3/4 253 12 4.72 0.50 10.0 591 8919 1430 16 1/2 102 14 423 15 1/4 262 16 6.29 0.88 10.0 443 3763 1073 20 113 17 1/2 432 18 3/4 273 4 1.04 0.04 3.5 7886 1089703 19415 9 1/2 96 8 2.08 0.14 7.1 3943 136213 9708 13 122 12 3.12 0.33 10.0 2629 40359 6472 16 1/2 149 16 4.16 0.58 10.0 1971 17027 4854 20 175 4 0.98 0.03 3.3 15771 2179405 38830 9 1/2 145 8 1.96 0.14 6.7 7886 272426 19415 13 198 12 2.94 0.31 10.0 5257 80719 12943 16 1/2 251 16 3.91 0.54 10.0 3943 34053 9708 20 303 150 32” Effective Area 886 in.2 WW Weight (Lbs.) 50 32” Effective Area 886 in.2 OAL (In.) 300 32” Effective Area 872 in.2 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) 150 30” Effective Area 782 in.2 * For available angular rotation, contact factory. 50 30” Effective Area 782 in.2 30" AND 32" SIZE 300 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 30 AS FW 50 8 HL, C 304 Metal Bellows Correctedn 7/11/00 3:46 PM Page 41 SINGLE EXPANSION JOINTS – METAL 750MM AND 800MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm 2) lutions (mm) 750 Effective Area 4968 cm2 4 40.0 1.5 5.8 30 3559 40.9 241 34 178 137 210 85 8 80.0 6.0 10.0 15 445 20.4 330 39 267 139 298 89 12 120.0 13.4 10.0 10 132 13.6 419 43 356 142 387 93 16 160.0 23.8 10.0 7 56 10.2 508 48 445 146 476 97 4 25.6 0.9 3.7 140 17077 196.2 241 41 8 51.2 3.8 7.3 70 2135 98.1 330 52 12 76.9 8.5 10.0 47 632 65.4 419 63 16 102.5 15.2 10.0 35 267 49.1 508 74 4 24.1 0.9 3.4 280 34153 392.5 241 61 8 48.2 3.6 6.9 140 4269 196.2 330 83 12 72.3 8.0 10.0 93 1265 130.8 419 105 16 96.4 14.2 10.0 70 534 98.1 508 128 4 40.0 1.4 5.4 32 4302 49.4 241 36 178 187 210 111 8 79.9 5.6 10.0 16 538 24.7 330 41 267 188 298 115 12 119.9 12.6 10.0 11 159 16.5 419 46 356 192 387 119 16 159.8 22.4 10.0 8 67 12.4 508 51 445 196 476 124 4 26.4 0.9 3.5 141 19466 223.7 241 44 8 52.8 3.7 7.1 70 2433 111.8 330 55 12 79.2 8.3 10.0 47 721 74.6 419 67 16 105.7 14.7 10.0 35 304 55.9 508 79 4 24.9 0.9 3.3 282 38932 447.4 241 66 8 49.7 3.5 6.7 141 4867 223.7 330 90 12 74.6 7.8 10.0 94 1442 149.1 419 114 16 99.4 13.8 10.0 70 608 111.8 508 137 10.5 800 Effective Area 5718 cm2 FW/VW OAL Weight (mm) (Kg) 3.5 800 Effective Area 5718 cm2 FF/VV OAL Weight (mm) (Kg) 21 800 Effective Area 5623 cm2 WW Weight (Kg) 10.5 750 Effective Area 5048 cm2 OAL (mm) 3.5 750 Effective Area 5048 cm2 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) 21 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 750m AS FW 3.5 8 HL, C 304 41 Metal Bellows Correctedn 7/11/00 3:46 PM Page 42 SINGLE EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106/A516-70/API-5L 50 lb. Series: .375” WALL 150 lb. Series: .375” WALL 300 lb. Series: .75” WALL FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 125 lb. Lt. Wt. F.F.S.O. 150 lb. Series: Customer to specify 300 lb. Series: Customer to specify COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal No. of Diameter Pressure Convo(In.) (psig) lutions 34” Effective Area 981 in.2 42 FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 4 1.63 0.05 5.3 1756 268595 4786 9 1/2 85 7 431 8 1/4 258 8 3.25 0.21 10.0 878 33574 2393 13 97 10 1/2 436 11 3/4 266 12 4.88 0.48 10.0 585 9948 1595 16 1/2 109 14 443 15 1/4 276 16 6.50 0.86 10.0 439 4197 1196 20 121 17 1/2 453 18 3/4 287 4 1.04 0.03 3.3 8390 1301590 23190 9 1/2 102 8 2.08 0.14 6.7 4195 162699 11595 13 130 12 3.11 0.31 10.0 2797 48207 7730 16 1/2 158 16 4.15 0.54 10.0 2098 20337 5798 20 186 4 1.01 0.03 3.2 15824 2459101 43814 9 1/2 203 8 2.02 0.13 6.5 7912 307388 21907 13 260 12 3.03 0.30 9.7 5275 91078 14605 16 1/2 317 16 4.04 0.53 10.0 3956 38423 10953 20 374 4 1.62 0.05 5.0 1861 317827 5663 9 1/2 89 7 471 8 1/4 280 8 3.25 0.20 10.0 931 39728 2831 13 102 10 1/2 476 11 3/4 289 12 4.87 0.46 10.0 620 11771 1888 16 1/2 115 14 483 15 1/4 299 16 6.50 0.81 10.0 465 4966 1416 20 128 17 1/2 493 18 3/4 310 4 1.03 0.03 3.2 8895 1539297 27425 9 1/2 107 8 2.07 0.13 6.3 4447 192412 13713 13 137 12 3.10 0.29 9.5 2965 57011 9142 16 1/2 167 16 4.14 0.51 10.0 2224 24052 6856 20 196 4 1.01 0.03 3.1 16776 2907999 51811 9 1/2 214 8 2.01 0.12 6.1 8388 363500 25906 13 275 12 3.02 0.28 9.2 5592 107704 17270 16 1/2 335 16 4.03 0.50 10.0 4194 45437 12953 20 395 150 36” Effective Area 1112 in.2 WW Weight (Lbs.) 50 36” Effective Area 1110 in.2 OAL (In.) 300 36” Effective Area 1095 in.2 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) 150 34” Effective Area 997 in.2 * For available angular rotation, contact factory. 50 34” Effective Area 995 in.2 34" AND 36" SIZE 300 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 36 AT WW 50 8 PT, RT 800 Metal Bellows Correctedn 7/11/00 3:46 PM Page 43 SINGLE EXPANSION JOINTS – METAL 850MM AND 900MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm2) lutions (mm) 850 Effective Area 6330 cm2 4 41.3 1.4 5.3 31 4798 55.1 241 38 178 196 210 117 8 82.6 5.5 10.0 16 600 27.6 330 44 267 198 298 121 12 123.9 12.3 10.0 10 178 18.4 419 49 356 201 387 125 16 165.2 21.8 10.0 8 75 13.8 508 55 445 205 476 130 4 26.4 0.9 3.3 150 23251 267.2 241 46 8 52.7 3.5 6.7 75 2906 133.6 330 59 12 79.1 7.8 10.0 50 861 89.1 419 71 16 105.4 13.8 10.0 37 363 66.8 508 84 4 25.6 0.8 3.2 283 43929 504.8 241 92 8 51.2 3.4 6.5 141 5491 252.4 330 118 12 76.9 7.6 9.7 94 1627 168.3 419 144 16 102.5 13.4 10.0 71 686 126.2 508 169 4 41.3 1.3 5.0 33 5678 65.2 241 41 178 214 210 127 8 82.5 5.2 10.0 17 710 32.6 330 46 267 216 298 131 12 123.8 11.6 10.0 11 210 21.7 419 52 356 219 387 136 16 165.1 20.6 10.0 8 89 16.3 508 58 445 223 476 141 4 26.3 0.8 3.2 159 27497 316.0 241 49 8 52.6 3.3 6.3 79 3437 158.0 330 62 12 78.8 7.3 9.5 53 1018 105.3 419 76 16 105.1 13.0 10.0 40 430 79.0 508 89 4 25.6 0.8 3.1 300 51947 596.9 241 97 8 51.1 3.2 6.1 150 6493 298.5 330 125 12 76.7 7.1 9.2 100 1924 199.0 419 152 16 102.3 12.7 10.0 75 812 149.2 508 179 10.5 900 Effective Area 7173 cm2 FW/VW OAL Weight (mm) (Kg) 3.5 900 Effective Area 7161 cm2 FF/VV OAL Weight (mm) (Kg) 21 900 Effective Area 7066 cm2 WW Weight (Kg) 10.5 850 Effective Area 6413 cm2 OAL (mm) 3.5 850 Effective Area 6420 cm2 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) 21 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 900m AT WW 3.5 8 PT, RT 800 43 Metal Bellows Correctedn 7/11/00 3:46 PM Page 44 SINGLE EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106/A516-70/API-5L 50 lb. Series: .375” WALL 150 lb. Series: .375” WALL 300 lb. Series: .75” WALL FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 125 lb. Lt. Wt. F.F.S.O. 150 lb. Series: Customer to specify 300 lb. Series: Customer to specify COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal No. of Diameter Pressure Convo(In.) (psig) lutions 38” Effective Area 1216 in.2 44 FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 4 1.62 0.05 4.7 1966 372734 6641 9 1/2 94 7 501 8 1/4 298 8 3.25 0.19 9.5 983 46592 3320 13 108 10 1/2 506 11 3/4 307 12 4.87 0.43 10.0 655 13805 2214 16 1/2 121 14 513 15 1/4 317 16 6.49 0.77 10.0 492 5824 1660 20 135 17 1/2 523 18 3/4 329 4 1.03 0.03 3.0 9399 1804308 32147 9 1/2 113 8 2.06 0.12 6.0 4700 225538 16074 13 144 12 3.10 0.27 9.0 3133 66826 10716 16 1/2 175 16 4.13 0.49 10.0 2350 28192 8037 20 207 4 1.00 0.03 2.9 17728 3408435 60728 9 1/2 226 8 2.01 0.12 5.8 8864 426054 30364 13 289 12 3.01 0.27 8.7 5909 126238 20243 16 1/2 353 16 4.02 0.47 10.0 4432 53257 15182 20 416 4 1.62 0.05 4.5 2072 433626 7726 9 1/2 99 7 561 8 1/4 330 8 3.25 0.18 9.0 1036 54203 3863 13 113 10 1/2 566 11 3/4 339 12 4.87 0.41 10.0 691 16060 2575 16 1/2 127 14 573 15 1/4 350 16 6.49 0.73 10.0 518 6775 1931 20 142 17 1/2 583 18 3/4 362 4 1.03 0.03 2.8 9904 2098106 37382 9 1/2 119 8 2.06 0.12 5.7 4952 262263 18691 13 151 12 3.09 0.26 8.5 3301 77708 12461 16 1/2 184 16 4.12 0.46 10.0 2476 32783 9345 20 217 4 1.00 0.03 2.8 18680 3963210 70612 9 1/2 237 8 2.01 0.11 5.5 9340 495401 35306 13 304 12 3.01 0.25 8.3 6227 146786 23537 16 1/2 371 16 4.01 0.45 10.0 4670 61925 17653 20 438 150 40” Effective Area 1361 in.2 WW Weight (Lbs.) 50 40” Effective Area 1359 in.2 OAL (In.) 300 40” Effective Area 1342 in.2 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) 150 38” Effective Area 1233 in.2 * For available angular rotation, contact factory. 50 38” Effective Area 1231 in.2 38" AND 40" SIZE 300 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 38 AS WW 150 16 L, C 825 Metal Bellows Correctedn 7/11/00 3:46 PM Page 45 SINGLE EXPANSION JOINTS – METAL 950MM AND 1000MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm2) lutions (mm) 950 Effective Area 7843 cm2 4 41.2 1.2 4.7 35 6658 76.5 241 43 178 227 210 135 8 82.5 4.9 9.5 18 832 38.3 330 49 267 229 298 139 12 123.7 11.0 10.0 12 247 25.5 419 55 356 233 387 144 16 165.0 19.6 10.0 9 104 19.1 508 61 445 237 476 149 4 26.2 0.8 3.0 168 32232 370.4 241 51 8 52.4 3.1 6.0 84 4029 185.2 330 65 12 78.6 6.9 9.0 56 1194 123.5 419 80 16 104.8 12.4 10.0 42 504 92.6 508 94 4 25.5 0.8 2.9 317 60887 699.7 241 102 8 51.0 3.0 5.8 158 7611 349.8 330 131 12 76.6 6.8 8.7 106 2255 233.2 419 160 16 102.1 12.0 10.0 79 951 174.9 508 189 4 41.2 1.2 4.5 37 7746 89.0 241 45 178 255 210 150 8 82.4 4.7 9.0 19 968 44.5 330 51 267 257 298 154 12 123.6 10.5 10.0 12 287 29.7 419 58 356 260 387 159 16 164.9 18.6 10.0 9 121 22.3 508 64 445 264 476 164 4 26.2 0.7 2.8 177 37480 430.7 241 54 8 52.4 2.9 5.7 88 4685 215.3 330 69 12 78.5 6.6 8.5 59 1388 143.6 419 84 16 104.7 11.8 10.0 44 586 107.7 508 99 4 25.5 0.7 2.8 334 70797 813.5 241 107 8 51.0 2.9 5.5 167 8850 406.8 330 138 12 76.5 6.4 8.3 111 2622 271.2 419 168 16 102.0 11.4 10.0 83 1106 203.4 508 199 10.5 1000 Effective Area 8779 cm2 FW/VW OAL Weight (mm) (Kg) 3.5 1000 Effective Area 8766 cm2 FF/VV OAL Weight (mm) (Kg) 21 1000 Effective Area 8681 cm2 WW Weight (Kg) 10.5 950 Effective Area 7956 cm2 OAL (mm) 3.5 950 Effective Area 7943 cm2 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) 21 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 950m AS WW 10.5 16 L, C 825 45 Metal Bellows Correctedn 7/11/00 3:46 PM Page 46 SINGLE EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106/A516-70/API-5L 50 lb. Series: .375” WALL 150 lb. Series: .375” WALL 300 lb. Series: .75” WALL FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 125 lb. Lt. Wt. F.F.S.O. 150 lb. Series: Customer to specify 300 lb. Series: Customer to specify COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal No. of Diameter Pressure Convo(In.) (psig) lutions 42” Effective Area 1476 in.2 46 FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 4 1.62 0.04 4.3 2177 500811 8923 9 1/2 104 7 661 8 1/4 383 8 3.24 0.17 8.6 1089 62601 4461 13 119 10 1/2 666 11 3/4 392 12 4.86 0.39 10.0 726 18549 2974 16 1/2 133 14 673 15 1/4 403 16 6.47 0.70 10.0 544 7825 2231 20 148 17 1/2 683 18 3/4 416 4 1.03 0.03 2.7 10409 2422175 43156 9 1/2 124 8 2.06 0.11 5.4 5204 302772 21578 13 159 12 3.09 0.25 8.1 3470 89710 14385 16 1/2 193 16 4.12 0.44 10.0 2602 37846 10789 20 228 4 1.00 0.03 2.6 19633 4575124 81514 9 1/2 248 8 2.01 0.11 5.3 9816 571890 40757 13 319 12 3.01 0.24 7.9 6544 169449 27171 16 1/2 389 16 4.01 0.43 10.0 4908 71486 20379 20 459 4 1.61 0.04 4.1 2282 574600 10238 9 1/2 108 8 701 8 3/4 405 8 3.23 0.17 8.2 1141 71825 5119 13 124 11 1/2 706 12 1/4 415 12 4.84 0.37 10.0 761 21281 3413 16 1/2 140 15 713 15 3/4 426 16 6.46 0.66 10.0 571 8978 2559 20 155 18 1/2 723 19 1/4 439 4 1.61 0.04 3.9 2388 655302 11675 9 1/2 113 8 731 8 3/4 422 8 3.22 0.16 7.8 1194 81913 5838 13 129 11 1/2 736 12 1/4 433 12 4.84 0.36 10.0 796 24270 3892 16 1/2 146 15 743 15 3/4 444 16 6.45 0.64 10.0 597 10239 2919 20 162 18 1/2 753 19 1/4 457 4 1.61 0.04 3.7 2493 743225 13242 9 1/2 118 8 1/2 851 9 485 8 3.22 0.15 7.5 1246 92903 6621 13 135 12 856 12 1/2 495 12 4.83 0.34 10.0 831 27527 4414 16 1/2 152 15 1/2 863 16 507 16 6.44 0.61 10.0 623 11613 3310 20 169 19 873 19 1/2 521 50 48” Effective Area 1912 in.2 WW Weight (Lbs.) 50 46” Effective Area 1760 in.2 OAL (In.) 300 44” Effective Area 1615 in.2 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) 150 42” Effective Area 1495 in.2 * For available angular rotation, contact factory. 50 42” Effective Area 1493 in.2 42" TO 48" SIZE 50 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 48 AT WW 50 8 L, C 316 Metal Bellows Correctedn 7/11/00 3:46 PM Page 47 SINGLE EXPANSION JOINTS – METAL 1050MM TO 1200MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm2) lutions (mm) 1050 Effective Area 9519 cm2 4 41.1 1.1 4.3 39 8946 102.8 241 47 178 300 210 173 8 82.2 4.4 8.6 19 1118 51.4 330 54 267 302 298 178 12 123.3 10.0 10.0 13 331 34.3 419 61 356 305 387 183 16 164.5 17.7 10.0 10 140 25.7 508 67 445 310 476 188 4 26.2 0.7 2.7 186 43269 497.2 241 56 8 52.3 2.8 5.4 93 5409 248.6 330 72 12 78.5 6.3 8.1 62 1603 165.7 419 88 16 104.7 11.2 10.0 46 676 124.3 508 103 4 25.5 0.7 2.6 351 81728 939.2 241 113 8 51.0 2.7 5.3 175 10216 469.6 330 145 12 76.4 6.1 7.9 117 3027 313.1 419 176 16 101.9 10.9 10.0 88 1277 234.8 508 208 4 41.0 1.1 4.1 41 10264 117.9 241 49 203 318 222 184 8 82.0 4.2 8.2 20 1283 59.0 330 56 292 320 311 188 12 123.1 9.5 10.0 14 380 39.3 419 63 381 323 400 193 16 164.1 16.9 10.0 10 160 29.5 508 70 470 328 489 199 4 40.9 1.0 3.9 43 11706 134.5 241 51 203 332 222 191 8 81.9 4.0 7.8 21 1463 67.3 330 59 292 334 311 196 12 122.8 9.1 10.0 14 434 44.8 419 66 381 337 400 201 16 163.8 16.1 10.0 11 183 33.6 508 74 470 341 489 207 4 40.9 1.0 3.7 45 13277 152.6 241 53 216 386 229 220 8 81.8 3.9 7.5 22 1660 76.3 330 61 305 388 318 225 12 122.7 8.7 10.0 15 492 50.9 419 69 394 391 406 230 16 163.6 15.5 10.0 11 207 38.1 508 77 483 396 495 236 3.5 1200 Effective Area 12337 cm2 FW/VW OAL Weight (mm) (Kg) 3.5 1150 Effective Area 11357 cm2 FF/VV OAL Weight (mm) (Kg) 21 1100 Effective Area 10418 cm2 WW Weight (Kg) 10.5 1050 Effective Area 9643 cm2 OAL (mm) 3.5 1050 Effective Area 9630 cm2 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) 3.5 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 1200m AT WW 3.5 8 L, C 316 47 Metal Bellows Correctedn 7/11/00 3:47 PM Page 48 SINGLE EXPANSION JOINTS – METAL 50" TO 60" SIZE 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A516-70 25 lb. Series: .375” WALL 50 lb. Series: .375” WALL FLANGES: ASTM A105/A36/A516-70 25 lb. Series: 125 lb. Lt. Wt. F.F.S.O. 50 lb. Series: 125 lb. Lt. Wt. F.F.S.O. COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel * For available angular rotation, contact factory. Nominal No. of Diameter Pressure Convo(In.) (psig) lutions 50” Effective Area 2134 in.2 48 FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 2 1.47 0.04 3.2 5341 1548020 31662 9 3/4 132 8 3/4 901 9 1/4 516 4 2.93 0.14 6.4 2671 193503 15831 13 1/2 155 12 1/2 904 13 530 6 4.40 0.32 9.7 1780 57334 10554 17 1/4 179 16 1/4 909 16 3/4 544 8 5.86 0.56 10.0 1335 24188 7915 21 203 20 915 20 1/2 559 10 7.33 0.88 10.0 1068 12384 6332 24 3/4 227 23 3/4 924 24 1/4 575 12 8.79 1.26 10.0 890 7167 5277 28 1/2 250 27 1/2 934 28 592 2 1.46 0.03 3.1 5559 1737218 35531 9 3/4 136 8 3/4 951 9 1/4 544 4 2.92 0.14 6.2 2780 217152 17766 13 1/2 161 12 1/2 954 13 557 6 4.39 0.30 9.3 1853 64341 11844 17 1/4 186 16 1/4 959 16 3/4 572 8 5.85 0.54 10.0 1390 27144 8883 21 211 20 965 20 1/2 588 10 7.31 0.84 10.0 1112 13898 7106 24 3/4 235 23 3/4 974 24 1/4 605 12 8.77 1.22 10.0 927 8043 5922 28 1/2 260 27 1/2 984 28 622 2 1.46 0.03 3.0 5777 1941233 39704 9 3/4 141 8 3/4 1001 9 1/4 571 4 2.92 0.13 6.0 2889 242654 19852 13 1/2 167 12 1/2 1004 13 585 6 4.38 0.29 8.9 1926 71898 13235 17 1/4 193 16 1/4 1009 16 3/4 601 8 5.83 0.52 10.0 1444 30332 9926 21 218 20 1015 20 1/2 617 10 7.29 0.81 10.0 1155 15530 7941 24 3/4 244 23 3/4 1024 24 1/4 634 12 8.75 1.17 10.0 963 8987 6617 28 1/2 270 27 1/2 1034 28 652 2 1.53 0.03 2.8 6432 2647763 54155 9 3/4 156 9 1/4 1281 9 1/2 719 4 3.05 0.12 5.6 3216 330970 27077 13 1/2 185 13 1284 13 1/4 734 6 4.58 0.28 8.5 2144 98065 18052 17 1/4 213 16 3/4 1289 17 751 8 6.11 0.49 10.0 1608 41371 13539 21 242 20 1/2 1295 20 3/4 768 10 7.64 0.77 10.0 1286 21182 10831 24 3/4 270 24 1/4 1304 24 1/2 787 12 9.16 1.11 10.0 1072 12258 9026 28 1/2 299 28 1314 28 1/4 806 50 60” Effective Area 3031 in.2 WW Weight (Lbs.) 50 54” Effective Area 2474 in.2 OAL (In.) 50 52” Effective Area 2301 in.2 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) 25 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 60 AS WW 25 10 L, C, PT 321 Metal Bellows Correctedn 7/11/00 3:47 PM Page 49 SINGLE EXPANSION JOINTS – METAL 1250MM TO 1500MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm2) lutions (mm) 1250 Effective Area 13767 cm2 FF/VV OAL Weight (mm) (Kg) FW/VW OAL Weight (mm) (Kg) 2 37.2 0.9 3.2 95 27653 364.8 248 60 222 409 235 234 4 74.4 3.6 6.4 48 3457 182.4 343 70 318 410 330 240 6 111.6 8.0 9.7 32 1024 121.6 438 81 413 412 425 247 8 148.9 14.3 10.0 24 432 91.2 533 92 508 415 521 254 10 186.1 22.3 10.0 19 221 629 103 603 419 616 261 12 223.3 32.1 10.0 16 128 60.8 724 113 699 424 711 269 2 37.1 0.9 3.1 99 31033 409.4 248 62 222 431 235 247 4 74.3 3.4 6.2 50 3879 204.7 343 73 318 433 330 253 6 111.4 7.7 9.3 33 1149 136.5 438 84 413 435 425 260 8 148.5 13.7 10.0 25 485 102.3 533 95 508 438 521 267 10 185.7 21.4 10.0 20 248 81.9 629 107 603 442 616 274 12 222.8 30.9 10.0 17 144 68.2 724 118 699 446 711 282 2 37.1 0.8 3.0 103 34678 457.4 248 64 222 454 235 259 4 74.1 3.3 6.0 52 4335 228.7 343 76 318 455 330 266 6 111.2 7.4 8.9 34 1284 152.5 438 87 413 457 425 272 8 148.2 13.2 10.0 26 542 114.4 533 99 508 460 521 280 10 185.3 20.6 10.0 21 277 91.5 629 111 603 464 616 287 12 222.3 29.7 10.0 17 161 76.2 724 122 699 469 711 296 2 38.8 0.8 2.8 115 47299 623.9 248 71 235 581 241 326 4 77.6 3.1 5.6 57 5912 312.0 343 84 330 582 337 333 6 116.4 7.0 8.5 38 1752 208.0 438 97 425 584 432 341 8 155.2 12.5 10.0 29 739 156.0 533 110 521 587 527 349 10 193.9 19.5 10.0 23 378 124.8 629 123 616 591 622 357 12 232.7 28.1 10.0 19 219 104.0 724 135 711 596 718 366 3.5 1500 Effective Area 19556 cm2 WW Weight (Kg) 3.5 1350 Effective Area 15961 cm2 OAL (mm) 3.5 1300 Effective Area 14844 cm2 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) 1.8 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 1500m AS WW 1.8 10 L, C, PT 321 49 Metal Bellows Correctedn 7/11/00 3:47 PM Page 50 SINGLE EXPANSION JOINTS – METAL 66" TO 96" SIZE 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A516-70 25 lb. Series: .375” WALL FLANGES: ASTM A105/A36/A516-70 25 lb. Series: 125 lb. Lt. Wt. F.F.S.O. COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel * For available angular rotation, contact factory. Nominal No. of Diameter Pressure Convo(In.) (psig) lutions 66” Effective Area 3645 in.2 50 FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 2 1.52 0.03 2.6 7086 3507747 71744 9 3/4 171 9 1/4 1481 9 1/2 826 4 3.04 0.11 5.1 3543 438468 35872 13 1/2 202 13 1484 13 1/4 843 6 4.56 0.25 7.7 2362 129917 23915 17 1/4 234 16 3/4 1489 17 861 8 6.07 0.45 10.0 1771 54809 17936 21 265 20 1/2 1495 20 3/4 880 10 7.59 0.70 10.0 1417 28062 14349 24 3/4 297 24 1/4 1504 24 1/2 900 12 9.11 1.00 10.0 1181 16240 11957 28 1/2 328 28 1514 28 1/4 921 2 1.51 0.03 2.3 7740 4536264 92780 9 3/4 186 9 1/4 1701 9 1/2 943 4 3.02 0.10 4.7 3870 567033 46390 13 1/2 220 13 1704 13 1/4 962 6 4.54 0.23 7.0 2580 168010 30927 17 1/4 254 16 3/4 1709 17 981 8 6.05 0.41 9.4 1935 70879 23195 21 289 20 1/2 1715 20 3/4 1002 10 7.56 0.64 10.0 1548 36290 18556 24 3/4 323 24 1/4 1724 24 1/2 1023 12 9.07 0.92 10.0 1290 21001 15463 28 1/2 357 28 1734 28 1/4 1046 2 1.50 0.02 2.0 9049 7159214 146428 9 3/4 216 9 3/4 2001 9 3/4 1108 4 3.00 0.09 4.0 4524 894902 73214 13 1/2 256 13 1/2 2004 13 1/2 1130 6 4.51 0.20 6.0 3016 265156 48809 17 1/4 295 17 1/4 2009 17 1/4 1152 8 6.01 0.35 8.0 2262 111863 36607 21 335 21 2015 21 1175 10 7.51 0.55 10.0 1810 57274 29286 24 3/4 375 24 3/4 2024 24 3/4 1200 12 9.01 0.78 10.0 1508 33145 24405 28 1/2 415 28 1/2 2034 28 1/2 1225 2 1.49 0.02 1.7 10357 10637239 217564 9 3/4 245 10 1/4 3301 10 1773 4 2.98 0.08 3.5 5179 13 1/2 291 14 3304 13 3/4 1797 6 4.47 0.17 5.2 3452 393972 72521 17 1/4 337 17 3/4 3309 17 1/2 1823 8 5.96 0.30 7.0 2589 166207 54391 21 382 21 1/2 3315 21 1/4 1849 10 7.45 0.47 8.7 2071 85098 43513 24 3/4 428 25 1/4 3324 25 1876 12 8.94 0.68 10.0 1726 49246 36261 28 1/2 473 29 3334 28 3/4 1904 25 96” Effective Area 7562 in.2 WW Weight (Lbs.) 25 84” Effective Area 5826 in.2 OAL (In.) 25 72” Effective Area 4315 in.2 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) 1329655 108782 25 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 96 AS AA 5 4 HL, C 304 Metal Bellows Correctedn 7/11/00 3:47 PM Page 51 SINGLE EXPANSION JOINTS – METAL 1650MM TO 2400MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm2) lutions (mm) 1650 Effective Area 23516 cm2 FF/VV OAL Weight (mm) (Kg) FW/VW OAL Weight (mm) (Kg) 2 38.6 0.7 2.6 127 62661 826.6 248 78 235 672 241 375 4 77.1 2.8 5.1 63 7833 413.3 343 92 330 673 337 382 6 115.7 6.4 7.7 42 2321 275.5 438 106 425 675 432 391 8 154.3 11.3 10.0 32 979 206.6 533 120 521 678 527 399 10 192.8 17.7 10.0 25 501 165.3 629 134 616 682 622 408 12 231.4 25.5 10.0 21 290 137.8 724 149 711 687 718 418 2 38.4 0.6 2.3 138 81034 1068.9 248 84 235 771 241 428 4 76.8 2.6 4.7 69 10129 534.5 343 100 330 773 337 436 6 115.2 5.8 7.0 46 3001 356.3 438 115 425 775 432 445 8 153.7 10.4 9.4 35 1266 267.2 533 131 521 778 527 454 10 192.1 16.2 10.0 28 648 213.8 629 146 616 782 622 464 12 230.5 23.3 10.0 23 375 178.2 724 162 711 786 718 474 2 38.2 0.6 2.0 162 127890 1687.0 248 98 248 907 248 503 4 76.3 2.2 4.0 81 15986 843.5 343 116 343 909 343 512 6 114.5 5.0 6.0 54 4737 562.3 438 134 438 911 438 522 8 152.6 8.9 8.0 40 1998 421.8 533 152 533 914 533 533 10 190.8 13.8 10.0 32 1023 337.4 629 170 629 918 629 544 12 228.9 19.9 10.0 27 592 281.2 724 188 724 923 724 555 2 37.9 0.5 1.7 185 190020 2506.6 248 111 260 1497 254 804 4 75.7 1.9 3.5 93 23752 1253.3 343 132 356 1498 349 815 6 113.6 4.3 5.2 62 7038 835.5 438 153 451 1500 445 827 8 151.4 7.7 7.0 46 2969 626.7 533 173 546 1503 540 838 10 189.3 12.1 8.7 37 1520 501.3 629 194 641 1507 635 851 12 227.2 17.4 10.0 31 880 417.8 724 215 737 1512 730 863 1.8 2400 Effective Area 48788 cm2 WW Weight (Kg) 1.8 2100 Effective Area 37585 cm2 OAL (mm) 1.8 1800 Effective Area 27841 cm2 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) 1.8 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 2400m AS AA .35 4 HL, C 304 51 Metal Bellows Correctedn 7/11/00 3:47 PM Page 52 SINGLE EXPANSION JOINTS – METAL 108" TO 144" SIZE 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any nonconcurrent movement tabulated. 2. To combine axial, lateral movements, refer to page 20, step 5. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life refer to page 20, step 5 or contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A516-70 25 lb. Series: .375” WALL FLANGES: ASTM A105/A36/A516-70 25 lb. Series: 125 lb. Lt. Wt. F.F.S.O. COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel * For available angular rotation, contact factory. Nominal No. of Diameter Pressure Convo(In.) (psig) lutions 108” Effective Area 9525 in.2 52 0.02 1.5 11666 15090967 308656 9 3/4 275 4 2.98 0.07 3.1 5833 1886371 154328 13 1/2 326 6 4.47 0.15 4.6 3889 558925 102885 17 1/4 378 8 5.95 0.27 6.2 2916 235796 77164 21 429 10 7.44 0.42 7.7 2333 120728 61731 24 3/4 480 12 8.93 0.61 9.3 1944 69866 51443 28 1/2 532 2 1.49 0.02 1.4 12975 20641027 422172 9 3/4 305 4 2.97 0.06 2.8 6487 2580128 211086 13 1/2 362 6 4.46 0.14 4.2 4325 764482 140724 17 1/4 419 8 5.95 0.24 5.6 3244 322516 105543 21 476 10 7.43 0.38 7.0 2595 165128 84434 24 3/4 533 12 8.92 0.55 8.4 2162 95560 70362 28 1/2 590 2 1.48 0.01 1.3 14283 27408045 560578 9 3/4 335 4 2.97 0.06 2.5 7142 3426006 280289 13 1/2 397 6 4.45 0.12 3.8 4761 1015113 186859 17 1/4 460 8 5.94 0.22 5.1 3571 428251 140145 21 523 10 7.42 0.35 6.3 2857 219264 112116 24 3/4 585 12 8.91 0.50 7.6 2381 126889 93430 28 1/2 648 2 1.48 0.01 1.2 15592 35512650 726342 9 3/4 364 4 2.96 0.05 2.3 7796 4439081 363171 13 1/2 433 6 4.44 0.11 3.5 5197 1315283 242114 17 1/4 501 8 5.92 0.20 4.6 3898 554885 181586 21 569 10 7.40 0.32 5.8 3118 284101 145268 24 3/4 638 12 8.88 0.46 7.0 2599 164410 121057 28 1/2 706 FF/VV OAL Weight (In.) (Lbs.) FW/VW OAL Weight (In.) (Lbs.) 25 144” Effective Area 16770 in.2 1.49 WW Weight (Lbs.) 25 132” Effective Area 14129 in.2 2 OAL (In.) 25 120” Effective Area 11714 in.2 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (In.) (In.) (Deg.) (Lbs/In.) (Lbs/In.) (In.-Lb/Deg) 25 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL English 144 AT WW 25 8 L, C 600 Metal Bellows Correctedn 7/11/00 3:47 PM Page 53 SINGLE EXPANSION JOINTS – METAL 2700MM TO 3600MM SIZE For information on Plate Flanges (PP) and Angle Flanges (AA), see pages 17 and 18. METRIC Nominal No. of Diameter Pressure Convo(Kg/Cm2) lutions (mm) 2700 Effective Area 61451 cm2 2 37.8 0.4 1.5 208 269580 3556.1 248 125 4 75.6 1.7 3.1 104 33697 1778.1 343 148 6 113.4 3.9 4.6 69 9984 1185.4 438 171 8 151.2 6.9 6.2 52 4212 889.0 533 195 10 189.1 10.7 7.7 42 2157 711.2 629 218 12 226.9 15.5 9.3 35 1248 592.7 724 241 2 37.8 0.4 1.4 232 368724 4864.0 248 138 4 75.5 1.5 2.8 116 46091 2432.0 343 164 6 113.3 3.5 4.2 77 13656 1621.3 438 190 8 151.0 6.2 5.6 58 5761 1216.0 533 216 10 188.8 9.7 7.0 46 2950 972.8 629 242 12 226.6 13.9 8.4 39 1707 810.7 724 267 2 37.7 0.4 1.3 255 489608 6458.6 248 152 4 75.4 1.4 2.5 128 61201 3229.3 343 180 6 113.2 3.2 3.8 85 18134 2152.9 438 209 8 150.9 5.6 5.1 64 7650 1614.6 533 237 10 188.6 8.8 6.3 51 3917 1291.7 629 265 12 226.3 12.7 7.6 43 2267 1076.4 724 294 2 37.6 0.3 1.2 279 634385 8368.4 248 165 4 75.2 1.3 2.3 139 79298 4184.2 343 196 6 112.8 2.9 3.5 93 23496 2789.5 438 227 8 150.4 5.1 4.6 70 9912 2092.1 533 258 10 188.0 8.0 5.8 56 5075 1673.7 629 289 12 225.6 11.6 7.0 46 2937 1394.7 724 320 FF/VV OAL Weight (mm) (Kg) FW/VW OAL Weight (mm) (Kg) 1.8 3600 Effective Area 108195 cm2 WW Weight (Kg) 1.8 3300 Effective Area 91154 cm2 OAL (mm) 1.8 3000 Effective Area 75573 cm2 Non-Concurrent Axial Lateral Angular Axial Lateral Angular Spring Rate Spring Rate Spring Rate (mm) (mm) (Deg.) (Kg/mm) (Kg/mm) (Kg-M/Deg) 1.8 PART NUMBER EXAMPLE NOM I.D. STYLE ENDS PRESSURE NO. CONS ACCESSORIES BELLOWS MATERIAL Metric 3600m AT WW 1.8 8 L, C 600 53 Metal Bellows Correctedn 7/11/00 3:49 PM Page 54 -––[HOW TO SPECIFY A SPECIAL NOTE If a non-standard flange rating is required or a non-standard weld end thickness is required or if the fittings are nonstandard materials, those preferences must be stated along with the part number. STEP 2 Identify the style (AU for Dual unrestrained, AUT for Dual Tied, AUH for Dual Hinged, and AUG for Dual Gimbal) using the illustrations at the top of each data page. STEP 1 Universal expansion joints are specified with a part number that starting with the nominal pipe size. If the part is metric, the pipe size should have an “M” suffix so that all units are in metric(millimeters and bar). Go the data page that shows the size required for a universal expansion joint. See applications descriptions on pages 10 to 13. tion configura the piping spool. This forces in by a pipe and angular thrust separated can accept extension no pressure the expansion joint two bellows ion and a which produce consist of by using the singles, thrust, the are devices and like to axial compress on Joints thrust g the pressure addition on Joints thrust is created ts, in l AU Expansi d Expansi to resist pressure The balancing to eliminatin Universa Balance lateral movemen restraintsIn addition thrust. movements. dates large Pressure have noanchors. pressure and angular joints accommo the main g to handle anchorinextension, lateral the system on . These expansion separate bellows in ion, axial deflection or double must provide axial compress the of a single piping designer length bellows. rods attach can consist balancing with overall elbow. Tie not the tie rods joints which have one A resist the AS CATIO joints do side of the APPLI a single bellows pressure thrust. guiding to are expansion Under pressure bellows on Joints a single on the back AH have These expansion anchoring and date d Elbows is feasible, flow bellows. equal area Joints Single Expansi accommodated. Balance guiding the balancing to accommo end of the bellows of plane. g and on with separate Expansi the Pressure designed t can be es in service, anchorin Hinged t in a single the system However, and a balancing bellows to the outboard hardware proper movemen compress forces. provide and movemen hinge section, by must flow angular flow bellows balancing pressure thrust ts are involved t. A pressure piping designer n. restrained joint allows force. If the end of the anchors to equipmen ts and outboard thermal movemen al installatio pressure thrust the adjacent hinged expansion on the adjacent Where small with the exposing most economic , lateral movemen imposed are loaded joint is the SAL AU amount without movements are axial extension overall length ion, UNIVER same with expansion two the spool AH extends with bellows axial compress by a pipe Joints contain HINGED onassociated to can accept be forces joint Expansi bellows separated designed spring joint can expansion tie rods have two l Tied, AUT and type expansion A elbow on Joints Universa rod expansion pipe spool universal by abalanced pressure thrust. in motion. t. A two tie t only. A AUH Expansi force. These thrustangular to contain ts equipmen movemen l Hinged bellows separatedthe pressure designed movemen adjacent very limited date lateral Universa hardware forces on large lateral to accommo by hinge contain pressure designed joint accepts force to minimize restrained generally expansion plane. lateral spring forces. joints are as a very low in a single hinged universal very low spring and contract to have a deflection of with designed angular do not expand of the length a single plane also accept res and, therefore,the thermal expansion AS design can design must RATINED ambient temperatu pipe. As a result, t. The bellows UNREST at or near the movemen SINGLE are usually as an axial media within t. re of the The tie rods into the bellows lateral movemen is forced of the temperatu the specified function end plates AUH as well as the tie rod SAL HINGED pipe between thermal expansion the adjacent on UNIVER axial loads date this in ts areaccommo low reaction the movemen ts with very systems if large movemen hot piping date very diameter the can accommo n for large to accept ge system applicatio l) bellows A three-hin a very attractive double (universa t. This is by tie rods single or bellows with hardware equipmen is restrained consist of that can and gimbal ts. An oversize chamber on Joints rods plane. overall length tie bellows the movemen the Expansi operates the same d except annular pressure and contain the and lateral have a single Balance offset so that joint hardware create an one bellows, angular ts in Pressure for lateral on Joints ion, extension is used to also have In-Line can accept designed gimbal expansion angular movemen compress bellows elements AG Expansi pipe runs on Joints flow bellows is usually date thrust. The tie rod design Gimbal A twopressure to link the induced axial AT Expansi area of the used in straight that cannot A tied single piping to accommo AUT rods are used times the t typically thrust force.to resist Tied Single drive shaft SAL TIED force. Tie pressure thrust. ately two joints are equipmen the pressure designed UNIVER joint on a approxim to contain to rotating pressure thrust balanced expansion loaded with designed or adjacent like the universal a balancing pressure engaged and produces thrust resistant) remain fully force. In-Line plane. any plane. (non pressure in a single pressure thrust iate anchors the two deflection that on loads. intermed weight applied s except between AG excessive universal joint to large externally GIMBAL that can exert system such to the hinged the expansion operate with a support center spool ability of are similar the ent is the lateral loads, on Joints a very heavy weight of arrangem joint has the dead from excessive d AUG Expansiadvantage of this expansion to support elements l Gimbale The elements s a universal the bellows Universa l bellows gimbal type. ent angular Sometime To protect individua joints are elements. ts and independ across the expansion the bellows be installed hardware lateral movemen hinge can by hinge accept large single as a slotted plane. length restrained movement in a ts in any with overall movemen angular center spool. a single bellows joint allows AH have hinged expansion on Joints 11 thrust. A Expansi AT Hinged date pressure TIED SINGLE to accommo designed plane. AUG SAL GIMBAL UNIVER low reaction ts with very systems large movemen hot piping date very diameter can accommo n for large and a hinge applicatio of two gimbals a very attractive consisting t. This is A system equipmen a single plane. in not adjacent and the loads on ts are complex movemen 10 even if the angular , lateral and TIONS]–-– thrust. The ion) and extension INUED -––[ APPLICA internal pressure (CONTcompress NS bellows. Axial restrain the pressure thrust. STEP 5 EXAMPLE A 12” - 150 PSIG expansion joint is required to accept 1” of axial compression and 2.5” of lateral offset. The 150 PSIG catalog part with 36” of live length has a catalog rated lateral offset of 3.87” and catalog rated axial movement of 2.03”. The example would use up 2.5/3.87 or 65% of the available catalog lateral movement and 1/2.03 or 49% of the available catalog axial movement or 65% + 49% = 114% of the rated movement. That is unacceptable. Going to a 48” live length the calculation becomes 2.5/5.58 or 45% of the catalog lateral movement and 1/2.03 or 49% of the available catalog axial movement or 45%+ 49% = 94% of the rated movement. That works because the total is less than 100%. Therefore, the number 48 goes in the part number. 12 Nominal Pipe Size Style End Fittings English 24 AUT FF Metric 600 m AUT FF STEP 5 Select the Live Length based on movement capability and/or spring rate. The live length is the distance from the outboard end of one bellows element to the outboard end of the second bellows element. The length of end fittings are added to this dimension to determine the assembly overall length. Selection of live length is an iterative process. Working with the movement data for the size and pressure class required, compare the movements required with the movements available for a given live length. An acceptable design satisfies the following equation. MODIFY SPRING RATE Required Axial Movement + Required Lateral Movement + Required Angular Movement < 1 Catalog Rated Axial Catalog Rated Lateral Catalog Rated Angular MODIFY CYCLE LIFE The catalog movements are based on a cycle life of 2000 using the Expansion Joint Manufacturer Association’s calculation method. If a higher cycle life is required, the available catalog movements should be reduced by the following amount before the above calculation is performed. Desired Cycle Life Catalog Movement Reduction Factor 2000 1 3000 .905 5000 .801 7000 .741 10000 .683 MODIFY CYCLE LIFE EXAMPLE JOINTS EXPANSION UNIVERSAL Style SIZE 2" TO 4" any one for 7th edition – METAL life is 2000 cycles per EJMA 54. JOINTS 1. Rated cycle tabulated. , refer to page axial EXPANSION N movement ) axial, lateral movements is 50% of tabulated RUCTIObellows(CONTINUED UNIVERSAL 2. To combineaxial extension movement factory. OF CONST alternateNS contact the 3. Maximum CATIO To specify bellows or cycle life, maximum bellows MATERIALS A240 T304. APPLI value. page 19. a SIZE 100MM 50MM TO ion End Connect TIONS]–-– INUED) -––[ APPLICA NS (CONT two the 368 large spool 33 Axial 0.051 by hinge Lateral joint accepts AH 48” LL extends 3 207 with bellows axial compress by a pipe18 Joints contain 0.096 36” LL 4 HINGED on 153 (In.)restrained associated to can accept separated10.5 expansion be 14.48 0.242 1 0.006 forces joint 24” LL Expansi 99 bellowsEffective designed forces. 7 spring AUT 8.13 joint can 0.02 95 18” LL expansion 72 tie rods Axialhinged universal have two l Tied, low spring 6.02 type and expansion A 102 0.037 12” LL 44 0.1 Area spool elbow 368 on Joints Universa rod with very 3.9 29 expansion pipe universal 0.088 2 (Lbs./In.) 14 0.3 by abalanced 3 207 pressure thrust.37 cm motion. 2.84 t. A two tie t only. A 0.166 AUH Expansi force. These a single plane 4 0.6 153 angular thrust to contain ts in 1.79 equipmen movemen 14.48 0.419 1 l Hinged 0.002 bellows99separated 1.5 21 limited designed movemen 12 0.96 very 8.13 the pressure date lateral on adjacent 95 3 Universa 0.006 72 hardware forces pressure 6.02 large lateral 102 7 0.011 45 to accommo 0.2 368 by hinge contain 50 3.9 29 to minimize 0.027 designed 199 32 0.7 joint accepts 3 207 restrained 2.84 0.05 generally spring force 4 1.2 153 1.79 plane. lateral0.008 14.48expansion 0.127 forces. joints are 2.9 as a 99 3.5 1 5/16 0.7 2.5 8.13universal in a single a very low 95 5 0.024 hinged low spring 72 and contract to have 6.02 deflection 102 0.044 of 14 with 45 0.4 very 368 designed 3.9 38 150 angular 0.105 do not expand 389 23 1.1 plane single 207 of the length Effective 3 3/4 2.84 0.197 also accept 4 2.1 a AUH 153 1.75 HINGED res and, therefore,the thermal expansion 0.497 Area 5 AS14.48 0.015 design can 99 1 1/8 SAL 10.5 design must 2 0.54 9.8 Effective the adjacent 8.13 temperatu 9UNIVER 0.047 72 a result, 5.7 in. loads on 6.02 RATINED As 114 102 t. The bellows 0.086 23 Area 43 0.1 364 or near ambient 3.9 UNREST 30 the pipe. 300 at 203 ts are in 2 movemen 0.205 SINGLE low reaction 673 16 0.3 axial within usually very 3 3/4 the movemen cm 2.84 an 54 are 0.384 as with 4 media 0.6 149 rods 1.79 14.48 ts 1 1/8 0.968 re of the0.006 The tie 96 1.5 the bellows 114 lateral movement. systems if 21.1 1.26 8.13 movemen 19.2 large 3 temperatu0.02 69 forced into hot piping of the0.037 6.02 very date 102 7 42 plates is 0.4 diameter the specified 363 function 50 3.9 the accommo 0.09 140 AUH 35 1.4 large as30well as tie rod end 198 n for 3 3/4 2.84 can the143 to accept 0.173 system 2.5 applicatio expansion 1.79ge SAL4 HINGED l) bellows adjacent 14.48 0.458 0.029 pipe between 5.9 88 1 1/2 3.5 attractive A three-hin UNIVER 0.89 (universa 5.2 loads on the axial thermal 8.13 very a 0.093 114 11 this 61 is date 0.171 or double in 6.02 102 t. This 28 35 0.8 ts areaccommo 315 low reaction of single43 bellows with 3.9 150 0.416 equipmen 546 18 the movemen 2.6 171 consist Effective that 4 1/2 and gimbal hardware ts with very if 0.801 4 4.8 ts. An oversize 124on Joints chamber plane. 2.84 Area 2.12 14.35 0.035 11 movemen 76 Expansi pressure large movemen operates 10.5 systems 1 3/16 a single bellows the same1.69 2 8 Effective 0.63 the 24.3 hot piping 0.113 133 22 53Balanced hardwarediameter date very and lateral have an annular 8.3 in. 5.88 joint for 102 0.208 and contain 54 Area 30 0.3 the accommo large extension 364 to create ts in Pressure on Joints 32 300 can 3.77 ion, 2 used n expansion elements 0.506 is 16 1.1 1074 to accept In-Line 203 1/2 Expansi movemen 80 cm system 4 2.71 0.974 compress pipe runs 4 applicatio the bellows 2.1AG three-hingethrust. The gimbal l) bellows axial 149 flow bellows 1.65 date angular 14.31 a1very 2.577 A 5Gimbal 0.008 to link (universa in straight 3/16 attractive 96area of the 21 pressure 30piping induced used 133 1.38 is 0.024 to accommo 10 or double rods are used 69times the to resist 7.79 t. This by tie rods t that cannot typically 5.62 102 26 of single drive shaft bellows with 42ately two force. Tie 353joints are hardware 0.109 thrust0.045 equipmen restrained equipmen on a 1.6 50 32 3.47designed that joint 294 38approxim gimbal 5.2 192 length is can 4 1/2 expansion ts. An oversize to rotatingon Joints consist 2.41 0.21 pressure chamber rods plane.12.4 universal 4 9.6 139 bellows and0.557a balancing the overall movemen the tie 1.36 operates the same 0.035 or adjacentd Expansi 23like the 86pressure balanced 3.5 1 11/16 5produces annular pressure and contain the 0.72 6.75 and lateral have a single 0.113 resistant) Balance offset so that 133 45 bellows, except for lateral 59 In-Line joint hardware thrust create an 4.87 force. plane. 102 extension ts in Pressure 0.208 on Joints 2 have one 119 34 ion, expansion 348 accept angular is used to 44 150 3.01any In-Line can movemen anchors designed 0.506 (non pressure 20 angularthrust 6.3 Joints also 1359 bellows elements Effective 190 1/4 Expansi The gimbal pipe runs design 5AG on 2.08 axial compress is usually 0.974 iate 4 the two the flow bellows used to link the datepressure tie rod Gimbal 137 Expansi thatthrust. induced 1.18 Area 14.35 2.577 AT 11.7 0.026 28 pressure used in straight that cannot are A tied single 84 1 1/4 the area of piping except 10.5 2 applied loads. AUT stwo Effective 8 force.to A 23between intermed 59 resist 0.62 thrust. t to to accommo typically 152 Tie rods thrust AG55Tied Single two times 12.4 in. universal drive joint shaft SAL TIED0.084 ately364 force. 5.88 pressure designed 102 Area joints are equipmen large externally 144 33 GIMBAL thrust the pressure UNIVER 0.156 joint on a 2 33 300 3.77 approxim to contain to the hinged 0.379 with0.4 expansion to rotating 20operate with 1.4 1678 pressure of the expansion 203 5 1/4 103 cm 2.71designed the universal 0.729 are similar 2.5 and loaded or adjacent like4ability 149 a balancing the 1.65 13.88 1.928 pressure balanced 0.02 engaged 1/4 is 6.1 96 21 on Joints 1 ent produces 1.5 7.56 17.7 0.05 thrust resistant) arrangem 152 12remain fully Expansi 69 force. In-Line 102 pressure 5.46 plane.e of this any plane. 0.09 thrust364 d AUG 31 2 42 single (non 50 33 3.37 in aThe advantag 6.3 0.22 pressure 278 30 l Gimbale 203 5 1/4 iate anchors the 2.33deflection 0.43 two type. that 4 on Universa loads. angular 11.7 149 intermed gimbal ent 1.32 1.14 weight 13.71 0.04 applied s except 28 92 3.5 universal between to joints are55 0.79 8.4 AG 1 3/4 7.46 excessive 0.11 externally 102 joint 152 64 ts and independ expansion 5.39 GIMBAL1.5 can exert 0.21 with large 144 36 movemen system such 300 to the hinged 48 150 3.33 of the expansion spool that 0.51 operate lateral2.3 Effective 4.7 1285 6 163 a support ability 24 are similar 0.97 the 4 8.7 heavy center accept large 118 ent is the Area lateral loads, 1.31 on Joints plane. 2.58 weight of 14.35 0.06 has a very 21 73 2 10.5 1 5/16 Effective arrangem 8 excessive 0.77 ts in any 41 joint 18.1 the dead 0.19 from MAT. 50 15.9 in. ALT. BELLOWS d AUG Expansiadvantage of this movemen108 5.88 expansion Area 0.36 to support S. 29 0.9 Gimbale 2 300 3.77 The 0.87 s a universal ACCESSORIE bellows elements l321 989 19 2.8 l 6 130 cm bellows elements 2.71 1.68 Sometime protect the C gimbal type. 4 ent angular LENGTH 5.2 Universa 1.65 individua 4.45 OVERALL To 14.35are 1 5/16 joints 13 21 57 8 1.17 ts and independ across the 31.3 PRESSURE elements. 24 1523 5.86 expansion ENDS the bellows be installed 64 2 movemen hardware lateral 50 3.62 STYLE hinge can 10.5 472 6.3large by hinge 6 2.51 NOM I.D. EE 4 12 accept as a slotted t in a single 1.42 any plane. 13 AUT length restrained movemen in11.8 28 1 7/8 0.96 PART NUMBER 6.42 ts 100m 55 with overall angular center spool. 4.64 movemen 144 EXAMPLE 3.4 AUG 11 150 2.86 a single bellows joint allows MAT. Effective 1015 1.98 AH have ALT. BELLOWS 20 SAL GIMBAL Area S hinged expansion 1.12 on Joints UNIVER 49 2 11 ACCESSORIE 321 thrust. A 0.76 Expansi 94 20.1 in. low reaction Hinged LENGTHAT date pressure 249 SINGLE C OVERALL ts with very 300 TIED 1754 to accommo systems PRESSURE 60” large movemen designed ENDS hot piping date very STYLE diameter 150 accommo NOM I.D. EE n for large plane. AUG a hinge can AUT and applicatio NUMBER GIMBAL 4 PART of two gimbals a very attractive UNIVERSAL EXAMPLE consisting t. This is 50 Nominal Size (In.) Press. (psig) 2” 65 2.5” 80 3” 90 3.5” 100 4” low reaction ts with very systems large movemen hot piping date very diameter can accommo n for large and a hinge applicatio of two gimbals a very attractive consisting t. This is A system equipmen a single plane. and not in the adjacent loads on ts are complex movemen even if the A system equipmen a single plane. and not in the adjacent loads on ts are complex movemen even if the 56 12 10 12 54 – METAL in the piping thrust forces accept no pressure joint can a which produce the expansion by using Flange thrust, are devices F Forged End pressure thrust is created Weld the on Joints gW d Expansi tion to eliminatin ts. The balancing Balance AUT configura addition Pressure Tied In in the piping spool. This angular movemen anchors. angular thrust forces by a pipe the mainUniversal , lateral and and separated can accept system on extension no pressure in the producesingles, bellows the expansion joint ion, axial two bellows ion and extension a double the or compress consist of by using devices which axial compress single to axial and like the thrust, of a on on Joints Joints are thrust the addition thrust is created bellows. rods attach in Expansi g the pressure E Elbow Tie ts, consist l AU Expansi which can balancing d elbow. resist pressure movemen to eliminatin the tie rods ts. The balancing joints Universa Balance End of the to lateral AUD Universal ) (Unrestrained length with overall A restraintsIn addition pressure thrust. movemen V Vanstone large Pressure expansion thrust. noside back upon a single ASTM Refer to Under dates greater movements have pressure anchors. on the are based and angular bellows AH have temperature should joints Elbows are area BELLOWS: add to part number. bellows. handle date pressure d accommo 4. To obtain ratings the main g to Joints , lateral of equal angular (mm) pressure on Balance AUG of the flow the balancing material, Actual operating to accommo the system on Gimal end anchorin extension bellows . These expansion plane. end Fitting 5. Catalog Expansi the , lateral and A53/A106 40 Univerval separate designed of 800°F. bellows in outboard ion, axial Length ofes in service, deflection The Pressure Hinged assembly OAL t in a single However, flange pressure ch. provide to the and a balancing PIPE: ASTMSeries: hardware for maximum temperature compress compress or double must “LL” to obtain thrust forces. ion and extension AUH thrust. movemen bellows specified. bybehinge pressure the 50 lb. designer (mm) axial flow bellows Add to flow section, of a single Sch. 40 page 16angularAxial compress always E balancing seeallows piping the pressure length restrained the internal Universal Hingedthrust. of the t. A pressure can consist Tie rods attach Lateral Movementforce. Ifbalancing bellows. W joint overall 150 lb. Series: Sch. 40 anchorsFto unit is flanged, with end not restrain one bellows. working pressure. thrust the pressure equipmenjoints which ts and of the elbow. 6. Ifexpansion the tie rods outboard Rate (Kg/mm) the adjacent A LL bellows AS have 1 1/2 x maximum joints do to resistMETRIC side 300 lb. Series: A105/A36/A516-70 hinged the pressure the adjacent ratings. a single Axial LL 2133 mm Joints test Lateral Spring withthrust. are expansion Under pressure bellows exposing B16.5 R.F.S.O. on a single pressure: , lateral movemen on the back ASTM 1219 mm are imposed on pressure g and guiding page 68. loaded AH have 76 Theseonexpansion without date feasible, d Elbows 150 lb. ANSI B16.5 R.F.S.O. length extension is FLANGES: Series: ts anchorin 914 mm LL flow bellows. Joints dated. (mm) are values are 102 of equal area amount overall Single Expansi7. Maximum Balance guiding 368 torque the balancing ion,25axialbellows to accommo same withon movemen 610 mm LL 50 lb. accommo end of the plane. g and the 150 lb. ANSI B16.5 R.F.S.O. with separate a anchorin Expansi the Pressure 207 designed 8. Maximum t can be 457 mm LL pipe spool AH a single Axial es in service, with bellows 153 accept axial compress Hinged t inextends by the system and a balancing bellows to the outboard 150 lb. Series: hardware Nominal Press. movemen 305 mm LL 300 lb. ANSIHINGED compress forces. However, and proper associated movemen separated Size 99 joint can flow section,0.002 (Kg/mm) 2 must provide two Fitting (In.) by hinge involved bellows 76If the flow bellows 0.006 300 lb. Series: Steel (Kg/Cm ) 72 spring forces of endrestrained pressure thrust OAL allows angular of the balancing Length (mm) have ts are 102 t. A pressure 0.011 piping designer Carbon Steel type expansion 45 end 368 Carbon A n. movemen anchors to Joints 25 to obtain assemblyexpansion joint thrust force. 0.026 on(In.) equipmen ts and installatio 24balanced elbow COVERS: GIMBALS, HINGES: thrust. outboard 207 Add to “LL” the adjacent small thermal Expansi 0.049 motion. Steel hinged E pressure al the pressure 153 AUH on the adjacent Where TIE RODS, Series Stainless most economic 0.124 angular , lateral movemen 0.004 tsFin Lateral Movementis to W 99 thecontain 3.5 loaded with l Hinged without exposing 3.6very limited are0.012 300 76 joint (Lbs./In.) SAL AU ts are imposed ion, axial extension designed 72 LINERS: overall length Universa lateral movemen 102 UNIVER 0.022 same amount with movemen hardware expansion 84” LL Spring Rate 45 APPLICATIO A 84” live length would be required if the required cycle life were 5000. The catalog movements for a 12” – 150 PSIG universal expansion joint with 84” live length are 2.03” available axial compression, 10.78” available lateral offset. The calculation for 5000 cycles using the above example would look like: 1/(.801*2.03) + 2.5/(.801*10.78) = .61 + .29 = .90 or 90% of the available movement. The 84” live length works for a required cycle life of 5000. The OAL is 84” + (2*3 3/4”)(end connectors) = 90.5” (see pages 56-57). If spring rate is the limiting design factor, select the live length that results in a total force that is less than the required amount for lateral and axial movements. Keep in mind that pressure thrust must be added to the axial spring force for a universal expansion joint that has axial compression even if limit rods are specified. To calculate the pressure thrust force, multiply the area of the bellows times the operating pressure. The affective area for any design is located under the pressure class on each page of design data. For the above example assuming 48” live length, the pressure thrust is 150*154 = 23100 pounds. The axial spring force is 1*2481 = 2481 pounds. The lateral offset force is 2.5*131 = 328 pounds. It is acceptable to interpolate the movements and the spring rates to obtain a live length that falls between the catalog values. It is not necessary to specify the number of convolutions because all catalog universal expansion joints are based on the use of 6 convolutions in each bellows element. 13 13 Metal Bellows Correctedn 7/11/00 3:50 PM Page 55 UNIVERSAL EXPANSION JOINT ]–-– Choose the type of each end fittings required (W for weld end, F for flange, A for angle flange, V for van stoned flange, E for Elbow) using the illustrations at the top of each odd number data pages 56-67. Review the bill of material information at the top of each even number pages 56-57 to understand the standard flange rating, weld end thickness, and materials of construction that will be applied. STEP 3 WEIGH S AND ERTIE PROP TS]–-– -––[PIPE AND WEIGH TIES MAX PROPER -––[PIPE See pages 16, 17 and 18 for references on pressure ratings and dimensions for various flanges. See pages 87 though 89 for available pipe schedules. Radius of Section Moment Modulus of 3 Z Cross inches Inertia4 I Sectional Inside Metal A inches Minimum 36.50 Weight Diameter Wall Thickness inches d sq. inches 255 of 45.00 (=7/8t) Radius Pipe 10.8 315 Water 53.30 ft. 13.4 13.500of 373per ft. lb. per 61.40 lb. Gyrationg 16.1 13.375 429 69.10 T 0.032 inches 18.70.186 13.250 484 80.30 Choose the working pressure required. If the required pressure is between one of the listed values, use the higher of the two values listed in the catalog. If the required pressure is above the highest value listed, indicate the required pressure in the part number and the factory will custom design an expansion joint for the application. TS]–-– Pipe ft. lb. per Weight of Water ft. lb. per Gyrationg 62.0 T inches 36.7 60.6 4.86 45.7 59.7 4.84 54.6 58.6 4.82 63.4 57.5 4.80 72.1 55.9 4.78 84.9 55.3 4.74 89.3 53.1 4.73 106 51.1 0.025 21.2 13.125 562 4.69 84.10 123 50.0 0.127 0.245 25.0 13.000 5890.016 4.65 98.20 131 47.5 0.122 0.315 26.3 12.814 687 4.63 112.00 151 45.0 0.115 31.2 12.750 7810.057 4.58 118.00 170 42.6 0.330 Designatio Nominal the Can data beSchedule example t 0.072 0.593 0.0012 XS 36.1 0.547 O.D. 12.500 8250.045 4.53 133.00 189 inches from • 40 The 0.169 0.043 0.425 0.269 length Size Outside and/or 0.002 0.625 38.4 0.656 12.250 number 9300.031 4.48 147.00 81.7 BC 0.0103 60 and duct flanges. 0.163 Number See part 0.049 0.060 0.535 Diameter 0.215 Flange) overall steel. 44.3 0.766 12.125 1030 160.00 42.1 80.5 0.750 0.0028 optimum pipe L elevated temperature 10S 0.0123 on request. (Flange by 0.155 0.068 0.083 OAL adjust.inches d Material: carbon 50.1 0.820 11.814 1120 5.57 selecting the 0.101 52.3 0.097 0.875 0.0033 = 79.1 use the FF s. Where 80 40S are available labeled FF 0.0140 designers in 0.095 versus plate flanges, 40 0.423 0.410 55.6 0.956 11.500 5.55 48.0 62.6 76.5 0.083 angle flanges 0.125 0.937 0.0038 materials Std. flange specification with ASME codethat in the column uses to aid system 80S Adjust 0.405 Other using is 0.217 OAL shown 0.057 80 1.094 11.188 384 0.568 5.53 applicable 0.364 FF 59.3 82.8 74.1 length summary 0.061 0.157 1.093 XS 1/8" 100 in accordance of an assembly 0.0174 0.209 flange data obtained from by the amount 12.4 1.230 0.065 0.077 474 5.48 70.3 0.739 103 + 2*L. 0.302 73.4 1.250 0.0059 Single overall10S length down rated 120 Pres. ratings were 0.0216 This abbreviated overall length 0.199 – 6 Inches0.088 15.4 15.500 562 5.44 91.5 0.104 108 ambient was To select the overall 71.5 Catalog Des. 0.154 140 0.124 1.406 0.0073 at temperature WW OAL pressure at 40S overall catalog 0.0255 F) 18.4 0.219 15.376 732 5.43 Wt. 112 150 122 69.7 0.119 Flange Dimensions 40 0.671 0.545 160 0.132 Plate working pressure 0.167 adjust the AT TEMPERATURE (DEG. rated working Std. 0.0086 50 HD 80S 800 24.4 0.273 15.250 894 5.40 117 0.269 136 69.1 0.250 0.057 Bolt Holes pages and 0.540 80 0.851 available, the 0.493 700 (Lbs.) 0.101 0.217 XS 1/4"-3/4 RATING (PSIG) 600 30.2 0.328 15.000 0.0341 933 5.37 Number 131 141 data was not 66.1 0.312 0.261 (Inch) BC 0.065 0.080 PRESSURE 10 1.09 factors. 0.423 500 0.074 -3/4 Size #H T WORKING 31.6 0.438 14.750 10S 1050 correction 5.36 145 0.0407 165 400 62.6 Holes0.375 0.0143 0.250 0.091 of0.197 20 0.110 Hole 4 1.30 -1 0.022 300 (Inch) OD temperature 46 Approx. Circle 35.9 0.547 14.688 1160 5.29 149 40S 192 58.6 0.500 0.0171 0.0478 3/4 200 62 -1 0.240 30 (Inch)0.674 (Inch) 0.126 Bolt 40 NOMINAL 1.72 0.250 0.625 0.0201 4 Nominal Std. 40.1 0.574 14.500 Std. 1190 5.23 171 224 (20) TO 100 55.9 Weight 80S 5 (Inch)80 0.0527 40 (Inch) 16.000 0.219 98 12 1/8*0.675 0.073 80 I.D. -1 4 3/4 0.288 0.320 0.656 0.0221 XS 0.622 3/4 41.6 0.655 14.314 XS 3/8" 1370 5.17 16" 195 116 245 Pipe Size -1 1/8 0.0577 SLIP ON FLANGES (Lbs.) 5/8 4 13/32 0.083 0.095 134 0.684 0.546 0.266 6Angle 48.5 0.384 0.738 14.250 1560 5.12 6 220 104 152 38 16 0.750 0.0243 10S 60 “L” -1 1/4 1/2 0.349 5 13/16 0.109 51 0.129 3/4 0.857 175 0.466 15 2 56.6 0.766 13.938 0.231 1760 0.504 0.843 237 -1 1/4 “H” 47.4 103 5/8 67 Thickness 4 40S 7 13/32 0.0467 0.343 8 L.W. 0.147 0.164 7 40 1.13 83 6” TO 12” 0.252 65.8 0.902 13.564 1890 6.28 0.187 59.0 16 0.875 0.0245 6 Nominal 101 -1 3/8 CLASS 125 Std. 80 Actual 99 1/2 80S 3/4ID 18 1/8 0.258 0.0566 “T” (Inch) -1 3/8 0.334 0.187 0.840 1 1/2 80 2 1.47 72.1 1.066 13.124 5/8 MAT’L. A-105 6.25 61.0 115 70.6 99.7 0.128 0.201 1.031 0.0297 13/32 XS 8 9.5 131 80 7 Diameter 8 0.0706 FORGED STEEL (Inch) 7 1/2 1 1/21/2" 0.321 -1/2* 0.294 20 1.218 1.258 160 12.814 549 1.94 6.23 0.920 75.5 82.2 98.9 110 150 0.064 3/4 0.252 20 1/8 100 3 0.0370 -1/2* 1 3/4 0.0853 140 (Inch) 8 5/8 0.304 13.9 1.394 679 0.057 6.21 89.6 13/32 93.5 L.W. 2.44 0.884 96.9 1.438 11 3/16 14” TO 96” 170 0.333 10.5 120 8 1/2 XXS 1 3/4 -3/8* AWWA 125 1/2 20 1.593 0.0448 0.100 3/16 7 200 1/8 A-105 0.284 17.3 17.500 807 7/8 6.19 104 0.065 14 0.073 105 95.4 22 0.824 MAT’L. 3/4 -3/8* D 140 1 0.478 0.434 3 1/2 230 5/8 0.0527 5S 9/16 0.110 14 8 20.8 0.219 17.376 932 260 6.17 80 C207-54T CLASS 12 3/16 117 9 116 92.6 0.083 0.099 11.6 0.863 0.742 160 1 3/4 -1/4* 0.409 0.570 110 1/4 20 285 8 1/2 0.0579 167/8 10S 24 1/8 0.135 24.2 0.273 17.250 1050 4 6.15 130 -1/4* 138 0.443 89.9 130 0.250 1 3/4 0.113 3/4 1.40 0.614 FORGED STEEL 0.374 0.718 9/16 1” TO 24” 16 8 150 23 3/16 10 40S 27.5 0.328 17.124 1170 0.076 12.8 6.10 143 CLASS 150 160 88.5 0.428 1 3/4 -1/8* 180 0.154 40 10 9 1/2 1/4 24 0.312 0.0500 1.68 0.434 187/8 0.311 A-105 5 26 1/8 0.191 -1/8* Std. 210 30.8 0.382 17.000 1290 80S 6.06 1 3/4 3/4 168 0.115 171 83.7 0.375 0.420 0.218 0.270 240 80 9/16 20 ANSI B16.5 MAT’L. 2.17 410 18 8 30 3/16 11 0.226 14 0.255 XS -5/8*1.050 34.1 535 0.438 16.876 1520 6.04 275 192 1 3/43/4" 208 79.1 0.438 0.0757 0.133 1 1/4 11 3/4 24 0.407 1/2 20 0.308 STEEL 160 6 550 2.84 1.185 28 -5/8* 1 0.122 0.413 1 3/4 Std. FORGED 40.6 0.492 16.750 1730 5.97 204 244 75.3 26” TO 96” 0.500 0.0874 600 0.161 9/161.09730 43 3/16 20 12 0.387 CLASS 125 -2 0.057 3.66 17.3 13 1/2 635 0.494 1 47.1 0.547 16.500 14 1/4 1830 5.90 18" 18.000 XXS 28 242 274 70.9 0.562 0.106 0 1 3/4 E MAT’L. A-105 22 1/4 655 8 0.190 30 1/2 2 1 0.361 0.065 0.095 1.049 675 C207-54T CLASS 550 XS 0.80 50.2 0.656 0.639 16.250 2180 5.84 278 309 9/16 63 3/16 0.625 0.125 22 12 16 5S 710 40 0.214 740 2-2 1/2 18.5 17 0.109 0.116 1.11 0.957 1/4 28 0 1241/8 730 61.2 0.766 16.126 2500 0.71 5.77 0.836 306 10 800 129 0.750 0.141 1 32 1/2 2 FORGED STEEL 10S 1” TO 24” 0.56 0.133 0.157 76 3/16 1.81 CLASS 300 9/160.81560 71.8 19 0.820 15.688 2750 24 12 336 52.7 0.65 845 126 1.08 0.875 2 5/8* 40S20 A-105 18 3/4 0.125 1/4 875 1261/8 32 0.55 MAT’L. 0.179 1/2 +1/2 0.219 12 40 2.27 80.7 1.012 0.599 15.250 3020 6.98 B16.5 34 2 78.6 1/4 123 0.937 0.104 0.56 1 900 ANSI 16 Std. 80S 90 3/16 0.193 21 9/16 0.54 990 26 0.250 0.313 90.8 1.203 14.876 80 6.94 3.00 75.7 104 2 1" -1* 1.315 120 21.3 1.156 0.161 0.46 21 1/4 0.33 80 XS 1281/4 1/4 32 +1/2 14 0.235 FORGED STEEL 0.52 2 1” TO 24” 1 1/4 1.367 14.438 757 0.358 36 1/2 6.90 16 111 160 123 3.76 120 1.375 CLASS 400 0.27 0.53 106 3/16 9/161.530100 0.195 28 23 1/2 0.291 -1 A-105 2 1/2* 22.5 15.5 0.51 1.558 1110 6.86 22 3/4 146 129 0.057 1/4 117 1.562 5.22 1.442120 130 1/4 36 -1/2 16 0.67 XXS 0.242 ANSI B16.5 MAT’L. 38 1/2 0.095 2 1 1/2 20 0.342 23.1 19.500 1460 6.85 0.47 170 154 115 1.781 0.065 120 3/16 25 9/161.380140 1.07 30 0.88 25 0.284 23 1/2 23.8 5S 3/8 0.411 30.6 0.219 132 19.250 1700 6.81 179 166 #H & HD 113 -1/2 1/4 36 18 0.109 0.123 1/2 1.27 1.278 160 1 1/2 40 2 0.96 20 1.11 10S 36.2 0.328 19.000 133 3/16 1790 6.79 210 179 109 0.2500.341 0.65 9/161.160 27 1/2 32 0.140 0.167 2.09 27 1/4 2 24.6 0.88 3/8 1.53 134 20 38.0 0.438 1/4 18.814 40 2100 6.77 40S 226 209 0.166 103 0.375 1 1/2 0.63 20 2 10 0.191 42 1/2 0.219 40 2.72 0.77 3/16 T Std. 45.4 0.519 18.750 2260 29 1/2 6.72 9/160.89620 241 256 80S 98.3 34 0.5000.158 1/2 0.260 29Size 0.62 2 1/4" 1.660 26.2 0.250 O.D. 80 3.63 22 0.61 40 0.38 Std. 1 48.9 0.547 1/2 0.334 18.500 2410 36 1/4 1 1/2 WT Inch 6.63 277 296 92.6 0.5930.247 2XS -5/8 0.326 30 0.61 Class 300 B16.5 32 0.382 44 160 4.87 BC Dimensions 9/16 0.41 XS 1.770 0.61 52.6 0.655 18.376 2770 6.56 20" 20.000 323 341 7 3/16 87.8 0.6250.310 2 HD Lbs. 27.5 Flange 36 0.412 40 #H 24 0.58 psig 1/4 44 0.057 BC 6.41 1.682 300 1/2 38 -1 3/4 61.4 0.711 L 18.250 0.80 3320 46 2 6.48 376 379 L XXS 0.7500.391 T 6 11/2 0.508 WT Class 150 B16.5 0.55 9/161.610 OD 0.065 0.095 38 8 9 3/16 4 7 /8 75.3 0.766 17.938 3760 6.41 1.72 2 422 28.8 1.07 188 0.8120.483 41/2 HD Lbs. 25 5S 1/4 44 0.598 13/16 40 7 7/8 0.109 48 1/2 0.127 BC #H 2 -1 3/8 1.60 1.500 87.2 0.902 17.438 4220 459 63.4 L 1.58 184 0.8750.568 1.43 8 3/14 61/8 13/16 3 T 10S 9/161.33860 5 /8 40 8 /2 11 3/16 WT 0.82 30 Class 125 L.W 0.145 2 15/166 1/2 5 0.175 7 /8 OD 10 5217/8 100 2.64 1.121 17.000 4590 8.40 4 94.6 180 1.031 1.45 1.89 1/4 48 37/8 8 7/18 1/2 7/8 7 /8 61/2 2 42 40S -1 1/4 HD Lbs. 2 0.265 5 57/8 0.80 3/4 3 11/16 0.200 50 Size 0.246 112 1.313 16.500 40 8.35 3.65 110 125 BC #H 11/2 178 1.2810.315 13 1.28 4 1 5 L 11/161.10080 42 8 15 3/16 Std. 43/4 80S 2 8 7 /8 T 31.5 0.420 71/2 7 1/265/8 1 0.79 1.531 16.064 15/8 1320 7 0.281 8.31 0.350 162 6 OD 80 1.900 1/4 141 Inch 48 3/4 3/4 5.02 176 2 1.500 / 11 7/8 1/2 3 1/2 44 16 / 0.97 -1 0.47 100 53 2XS 17 1 1/2" 4 0.499 6 2811/2 11/8 1 0.561 51/2 /4 18.7 8 7/18 1.722 0.77 1940 8.29 1 213 156 0.400 174 1.750 160 7.45 11/162.245120 11/8 44 8 19 3/16 8 7 /8 3 /4 4 54 0.77 0.78 2 13/48 1/47 /4 0.666 22 7 1/4 7 /8 4 7 0.731 52 27.8 11/2 7/81/4 23.500 2550 8.27 6 237 0.73 171 46 -1 1/2 172 1.968 9 3 13/16 8 1 1/8 9.03 55 1/2 0.057 3XXS 2.157140 13/16 1.07 77/8 11 3/4 5 15/16 0.868 17/8 36.9 0.979 0.219 23.250 2840 28 24 3/16 8.25 11/162.067160 9 261 46 8 8 186 166 2 0.70 11/4 71/2 57 0.065 0.095 7 3 10 8 7 /8 2.50 7 7/8 1.48 7/81/4 56 11/4 91/4 13 -1 1/8 3/4 1/2 0.135 6 48 41.4 15/16 5S 0.328 23.000 3140 8.22 1.10 285 2 238 3 158 0.2501.16 3 1/2 13/8 39 0.109 57 7 /8 8 1 1/8 8 2.48 81/2 21/2 2.36 71/2 2.19 11 34 1/4 11/161.939 10 48 45.9 0.438 22.875 3420 8.15 10S 15/16 309 296 15 105/8 12 149 0.3751.31 3 7/8 59.7 8 1/16 15/16 1/4 0.99 9 10 0.154 0.191 2 7/8 7/8 7 3.53 58 1.689 1/4 60 8 3 16 9 -1 / 1 2.08 4 1/2 1 1 50 2.66 8 /2 63 3 50.3 0.492 22.750 3710 8.07 12 1 1/4 388 121/2 367 40S 141 0.500 0.494 17/16 19 0.98 20 7/8 0.218 15/16 0.300 49 1/4 40 5.79 11/16 27/16 1113 50 12 5 81 1010 1.84 1 /8 8 Std.1.503 54.8 10 0.547 22.625 68.2 4650 31/2 5/8 7.96 Std. 473 429 134 0.5620.710 91/2 80S 15 5 1 /8 0.687 16 11/2 1 68 -1 3/4 3 0.95 0.343 69 1/2 0.382 52 11/4 1 9/16 30 2.375 80 7.66 7/8 12 3XS 1 1 1.54 XS 0.73 25/8 15 /4 70.0 12 0.601 22.500 5670 7.87 2" 24" 24.000 571 483 127 8 0.6250.988 4 11 17/8 66 1/4 1.06 113/4 11/162.70930 0.92 52 16 11/4 115 171/2 13 12 1/23 0.436 160 76.7 7 /8 10.0 13/4 43 87.2 1.07 0.656 22.064 6850 1.04 7.79 1413 1/81/4 652 542 1 1 54 0.6871.53 8 -1 3/4 3 11/8 27/8 17 /4 76 6 2 1.34 5 91/2 131/2 75 1/2 0.073 3 0.89 11/4 165 1 1/2 16 141/4 12 11/4 13.7 201/2 18 9/16 108 0.847 7 /8 21.564 7820 7.70 719 1.70 294 115/16 102 1/4 64 0.7501.93 201/4 20 XXS 13/162.635 40 54 1 3 15 11 8 13/16 3 /4 1.64 1 /8 3 190 15161/4 3 /8 0.84 12 6 -2 119.3 16 2 11 1/4 0.083 0.105 1 1 1 17 2.469 126 1.066 4 20.938 8630 / 1/4 8 88 23 788 1 98.9 20 3 3.78 291 26 0.968 1 2.25 9/16 60 2.35 2 /16 1 87 1/2 0.178 3 90 1 3/4 22 /2 16 5S 18 2.00 4 1/2 11/4 11/8 31/17 131/2 1 0.120 132 1/4 142 8 1.340 20.376 3.03 9460 19 10.5 141/4 12 119 286 1.2182.87 13/162.323 60 60 3.61 2.95 183/4 12 3/4 11/4 24 13/8 250 1720 251/210 2 /4 42 3 -2 3 141.9 1/41/4 10S 21/4 1 1 66 98 1.21 16 11/16 100 0.203 99 1/2 159 13/8 1.586 0.242 11/8 19.876 31/2 24 /4 10.5 214 4.33 2.125 80 157 284 1.531 3 2 315 17 12 3 20 21 10 3.20 23/8 4.03 211/4 16 28 11/4 40S 175 3/8 44 1/227 24 1 /8 0.744 21/2 1.20 1.804 13/16 1.771 100 19.314 3210 66 11/8 10.4 0.276 0.328 255 177 40 164.5 281 7.58 4 1.812 19 11/16 11/4 130 -2 3 33/20 20221/4 17/16 1 2.86 1 3/8 12 183/4 12 Std. 1.30 231/2 80S 108 223/4 16 1.04 11/4 24 15/82 370 301/212 2 /2 58 1 3 /4 29.1 2.050 72 5/16 1.16 3830 10.4 20 3 336 196 0.375 111 1/2 277 0.483 2.062 80 2.875 211/16 10.3 165 1/4 11/8 24 120 4 29 226 2.34 21 23/4 0.89 3/8 2 1/2" XS 1.82 25 1 9/16 14 13/16 25/8 72 211/4 16 1.72 15/8 475 22 1/2 34.9 25 20 1 29.376 5040 10.4 376 1.14 3/8 33 1/2 3 234 7 /8 11/4 24 2.343 59 0.552 1 187.3 3 /4 -2 160 1 14.3 3.334 2 140 14 32 4 / 185 1 1.80 3 1 1.27 3 5/16 11 120 26 2 1/4 1 /8 3.02 24 23 /2 84 3 123 1/2 0.073 46.3 0.273 2.23 29.250 5640 10.3 415 16 23/4 4 /1625 1/2 223/4 16 271/2 1 /16 1.09 265 3/8 271/4 20 36 18.6 11/4 69 3 /4 1 /4 13/16 2.360 160 2.23 31/8 84 24283/4 XXS 13 3.90 1 3/8 52.0 25 0.328 29.000 -2 1/2 3 6220 209.9 13/8 220 492 2.88 0.312 16 1.05 25 20 1 18 0.083 132 291/2 1 /16 2 1/2 3.068 24 291/2 20 96 5/16 11/4 5.00 3 3.02 76 3 /4 135 1/2 0.105 31/4 5.04 326 57.6 0.438 28.875 28 7380 13/8 5S 30 27 3/8 3.43 0.375 17/8 271/2 0.120 0.189 13/16 2.900 10 96 3.47 32 20 271/4 20 1 5/83/8 4.81 -2 7/8 3 4.21 232.5 18 13/4 68.9 0.492 28.750 5.99 115 Class 125 10S 1 0.500 2 1/2 270 3/8 24 13/8 32 1.39 108 0.216147 1/2 3 0.263 291/2 4.97 2.624 394 4.28 22 5.47 291/2 20 3/8 0.547 30 1/2 28.500 34 28 1 0.562 13/4 40S 125 0.980 29341/4 3 /8 5/8 108 20 1 37/16 1.37 1 305 3 3 /8 0.300 1 1/16 0.382 40 255.1 20 9.11 2.300 32 1 24 2 3 3/4 3.85 1 3/8 0.655 2 24 24 31 /4 0.625 1.96 36 /2 120 36 28 80S 3Std. 1.38 13/4 33 140 1.34 3 /8 0.438 1 31/2 3.500 80 30.000 3/8 12.5 36 32 2.53 1.02 30"0.525 21/8 341/4 XS 0.750 120 2.76 34 28 1 26 3 3" 30 22 2.39 383/4 3 Average Wall #H & HD T STEP 4 Weight tm PSIG 5 Designat ion been inchesSection Thickness t Nominal below has Schedule CrossinchesMoment 0.219 Modulus of 3 Z Size Outside and/or <5. ns data shown s for easy 0.273 Number inches service Inside Sectional0.250 Inertia4 Diameter d The dimensio from current standard SURE Minimum 10 joints. Metal 0.312 inches I 0.328 inches for low pressure Diameter A 0.382 0.0043 expansion 20 d sq. inches 0.375 al flangesAverage Wall Thickness LOW PRES consolidated inches 0.438 universal 0.0052 0.438 0.0009 Wall (=7/8t) • Economic 30 Weight n GES – 0.055 0.500 0.0011 single and inches tm Std. . 0.519 0.0060 E FLAN added to Thickness 0.307 14.000 reference below. 14" ANGL DATA FLANGE STANDARD d from current consolidate below has been l data shown are in inches. The dimensiona All dimensions easy reference. standards for 1 /4 150 3 /8 1 361/2 36 28 1 28 13/4 205 1 15/8 383/4 30 381/2 28 13/4 1 215 15/8 413/4 1 /8 32 401/2 32 13/4 1 235 15/8 433/4 1 /8 34 423/4 32 13/4 250 15/8 46 11/8 36 451/4 32 13/4 1 280 15/8 483/4 1 /8 38 471/4 36 13/4 1 330 15/8 503/4 1 /8 40 491/2 36 13/4 425 5 /8 53 11/4 56 44 1 42 21/2 3 500 17/8 591/2 1 /8 48 623/4 44 21/2 3 640 17/8 661/4 1 /8 54 691/4 52 23/4 750 7 /8 73 11/2 76 52 1 60 23/4 850 17/8 80 11/2 66 821/2 60 23/4 1 21/8 1000 861/2 1 /2 72 951/2 64 3 3 68 23/8 1650 993/4 1 /4 1 84 31/4 108 /2 2 1 96 113 /4 46 53 591/2 661/4 73 80 861/2 993/4 1131/4 23/8 25/8 23/4 3 31/8 33/8 31/2 37/8 41/4 2 3/4 132 3/8 38 36 3/8 132 24 40 15/8 450 144 3/8 423/4 32 42 144 sheet gasket. 48 for use with ts apply 300 mill finish. Notes: designed s requiremen a smooth Ends 650 flanges are 20°F. 54 15/8 Plate surface is spiral wound gaskets. Vessel Code300Style psig design/Clas or below 491/2 36 700°F. 4 with VIII Pressure Nominal 800 gasket seating 5/8 s 150, 60 3 1/2" angle flange) ed for use or Section for use above Diameter 56 44 1 Flange design/Clas PART NUMBER B31.3 nuts. (A = 41/8 1025recommend recommended 150 psig 66 17/8 Not and flange HS not s where ASME s 125 L.W., EXAMPLE 623/4 44 43/8 1250material for application with bellows 66 17/8 A36 psig design/Clas 72 English 691/4 52 interference 41/2 7/8 Not avoid Flanges: 50 1775suggested 84 76 52 1 Standard Catalog required to 47/8 96 17/8 1925 includes space 821/2 60 5 21/8 * 2600 Length difference 951/2 64 53/8 68 23/8 3275 1 53/4 108 /2 0.600 160 XXS 33/4 Pressure 5Std. 4.000 XS 17 XXS 0.073 of Accessories Number 0.105 ns 0.083 5S = Cover) 0.120 C0.198 Convolutio (L = Liner, 0.278 10S 0.226 40S10 40 80 80S 0.318 0.636 3.834 Material 1.46 Bellows 3.760 2.68 3.548304L 3.68 3.364 2.728 4.79 6.28 9.85 3.14 4.93 1.31 1.21 22.9 89 87 6.72 0.557 18 16 Pressure Rating Overall Length Optional Hardware Alternate Bellows Material 150 90.5” L, C 321 10.5 2299 L, C 321 STEP 8 The basic part number is now complete. For a Universal untied 24” – 150 psig weld end expansion joint with T321 bellows and a liner and cover designed for 5000 cycles at 1” axial compression and 2.5” lateral offset the basic part number reads: 24 – AUT – FF – 150 – 90.5 – L,C – 321 STEP 7 1” axial See page 19 if an alternate bellows material is preferred. Select one of the materials and insert the material code into the part number. STEP 6 Select the letter code for accessories and options (L for Liner, HL for heavy liner, P# for Purges, C for Cover, PT for ply testable, RT for Red Top leak detector). Separate multiple options with commas to avoid confusion. ON – COMM MATERIALS CAL METALLURGI Chloride Stress Cracking Corrosion n Carbide Precipitatio Pitting Corrosion Corrosion titanium. sulfur s out of a precipitate Liquid acid contact with stream in operates rich flue gas element that for acid the bellows the dew point just below formation. ons Specificati Material Standard Shown In This Catalog Part Number For Bellows ASTM MATERIAL Designation R P#) (PART NUMBE and CTIONS of the bellows CONNE upstream ons are installed nt to: Purge Connecti liner attachme solids in the am of the downstre media borne from freely caking of the bellows packing or • Prevent would prevent ons which outside convoluti between the after the as steam flexing. the number media such by adding a cooling of the bellows. be specified • Introduce ence can and the inside the circumfer or P3, etc. of the liner ns around such as P2 of purge connectio of the part number, The number s portion the Accessorie s. It is letter P in design condition By satisfy basic R PT) required to bellows material. NUMBE that is not LE (PART and the essential and the essential of material the media t ply an extra ply PLY TESTAB between has redundan the barrier bellows occurs in between the A ply testable a leak that the cavity acts as a protective is still to detect t ply that tapping into bellows material it is possible a redundan essential bellows material, a leak occurs, the ce. complian t ply. If design redundan with full is hold pressure design. This present to factor on a 100% safety ns. It is highly allows for applicatio of code bellows nt or cost s ASME replaceme The ply testable certain hazardou a leak the cost of nt for ns in which ns in which a requireme applicatio applicatio nded for nded for recomme It is also recomme be extreme. bellows would l. for a leaking down time s to personne very hazardou would be PURGE ORIES ]–-– be installed be specified Liners can s exist: Liners should condition from damage. following below. when the is required. described part number pressure drop than induced vibrations flow or low flow greater • Smooth produce flow mm Dia. (Up to 150 which may • Velocities inch of Dia. other gases 4 ft/sec per steam and 7.5 M/sec) • For air, greater than greater than 6” Dia. flow Dia. flow Dia.) a) Up to than (over 150-mm per mm of 24 ft/sec flow greater 0.05 M/sec mm Dia. greater than (up to 150 Dia. flow inch of Dia. b) Over 6” liquids ft/sec per M/sec) and other than 1.67 than 3.0 • For water greater flow greater 6” Dia. flow mm Dia. Dia.) a) Up to (over 150 per mm of 10 ft/sec 0.02 M/sec greater than Dia. flow R HL) the bellows. b) Over 6” NUMBE of s: (PART upstream condition would LINERS flow exists the following barrier which two-phase HEAVY-DUTY should be used in . Steam an insulating or damaging oxidation can create ty liners turbulent the liners Heavy-du extremely life and resisting present, longer velocity, are res res ensuring • When high high temperatu . lower temperatu protection • When extremely to operate at or valve. to enhance bellows elbow, tee can be added permit the carrying services.downstream of an insulation in catalyst and angular purging and/or is erosive such as pipe diameters axial, lateral d to avoid with the within 10 media provided determine • When the joint is located should be can be properly expansion Pathway of the liner • When an Senior Flexonics diameter so that the are specified, When liners R T) This is required or flange. t expected. am pipe (PART NUMBE designed to contain to limit movemen downstre ce with the LIMIT RODSthreaded rods that are assembly the OR of interferen n adds TIE RODS on the ends offset the nuts or stops number designatio for pure lateral axial will have This part The rods joint is designed to absorb an expansion pressure thrust. joint is intended joint to the installed length. When If the expansion the overall the expansion “T” applies to as Tie Rods. n stops to limit designatio are rods are defined have outboard a Limit Rod. The Limit rods rods will or Limit Rods. defined as offset, the normal . This is are Tie Rods well as lateral failure. During axial extension determine if the rods motion as ts of main anchor any specified movemen t in the event length plus The required joint movemen either purpose. limit expansion pressure thrust. used to generally do not contain Limit Rods operation Designation Standard) 304 (Catalog 304L A240 T304 309s A240 T304L 316 A240 T309s 316L A240 T316 317 A240 T316L 317L A240 T317 321 A240 T317L 347 A240 T321 AL6XN A240 T347 7 Mo plus B688 AL6XN plus 2205 A240 7Mo 904L A240 2205 20Cb A625 904L 255 B463 20Cb 330 A240 255 253MA B536 330 230 A240 253MA 200 B435 230 (Nickel) 201 B162 200 (Nickel) 400 B162 201 600 400 (Monel) B127 Alloy (Inconel) 617 B168 600 625 LCF B443 617 LCF 800 B443 625 800H B409 800 825 B409 800H B424 825 See descriptions on pages 14 and 15 R L) the bellows (PART NUMBE joint to protect L to the LINERS expansion the letter STANDARD inside the by adding PROBLEMS Used Solution Frequently like alloy 600 nickel alloy Use a high highly stressed or alloy 625. acting on Chlorides bellows stainless steel (T321 austenitic stainless steel etc.) (T304, T321, Use a stabilized carbon stainless a low in high alloy or T347) or carbides form (T304, or another Chromium steel (T304L) less affected by stainless steels (over 700 is e unstabilized material that temperatur n. T316) at high of corrosion resistance carbide precipitatio loss F) causing . boundaries material containing at the grain a bellows 825, Alloy Use to form m T316, Alloy materials molybdenu causes holes of the specialty or acids. Galvanic action 625) or one usually from tantalum in a bellows, such as zirconium Cause Failure Mode Dew Point -––[ ACCESS 2.5” lateral 0° angular Select the bellows material. If no entry is made, the bellows material is ASTM A240 T304 stainless steel. insure it bellows to in service Insulate the dew point operates above Blanket” to maintain “Hot e or install a temperatur bellows skin a constant dew point. that is above most ductile L DATA bellows from MATERIA can form welding process engineers TIG butt Pathway the automatic Senior Flexonics welded by weld structure. that can be materials us ductile give careful in a homogenio bellows must doubt, that results When in and purchasing material. specifying does not of bellows Companies Flexonics selection t. Senior on to the considerati mill Metallurgis basic supplier consult with selection. ity for alloy take responsibil will part number in the Catalog Senior flexonics as a suffix by material codes will be supplied Use of these material that the bellows upon request designate and are available Pathway. are inventoried is “mill Pathway or “ SB” materials Flexonics *ASME “ SA” ns. Senior by Senior specificatio operations material purchased ASTM or ASME treating bellows with All other heat in accordance ns or after perform any annealed” convolutio of does not Pathway before forming Heat treatment Flexonics after welding by purchaser. spring rate specified before welding, bellows ns unless does not can lower Pathway forming convolutio convolutions Flexonics operating forming life. Senior bellows is bellows after stress and cycle unless the pressure, of creep and be performed “squirm” properties d heat treatment time dependent recommen es where at high temperatur significant. rupture become BELLOWS 19 SUMMARY It is necessary to have the required movement information included in the description so that liner, cover, and limit rods can be designed with proper clearances. INDICATOR ® LEAK a be fitted with RED TOP R RT) bellows can However, n on the (PART NUMBE connectio sensing device. are The ply testable another type of pressure that never change or gages patented pressure gage and pressure Pathway Flexonics very reliable button The Senior bellows are a large red after a while. that extends e from several not noticed is a device is very noticeabl leak indicator “Red Top” The red button detected. if a leak is meters distance. 15 R C) (PART NUMBE COVERS be specified when: is needed. from traffic protection Covers should objects or from falling • Protection l is needed. joint. of personne over the expansion the outside of the • Protection will be applied may exist around against costly • Insulation a steam turbine. cover is insurance flow velocities exhaust of cost for the • When high as in the The small joint, such nds a cover. expansion e design. always recomme removabl Pathway cover is a Senior Flexonics damage. The standard e due to downtim 14 55 Metal Bellows Correctedn 7/11/00 3:50 PM Page 56 UNIVERSAL EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any one movement tabulated. 2. To combine axial, lateral movements, refer to page 54. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life, contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106 50 lb. Series: ch. 40 150 lb. Series: Sch. 40 300 lb. Series: Sch. 40 FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 150 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 300 lb. Series: 300 lb. ANSI B16.5 R.F.S.O. COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal Size (In.) Press. (psig) 50 2” Effective Area 5.7 in.2 150 300 50 2.5” Effective Area 8.3 in.2 150 300 50 3” Effective Area 12.4 in.2 150 300 50 3.5” Effective Area 15.9 in.2 150 300 50 4” Effective Area 20.1 in.2 150 300 PART NUMBER EXAMPLE 56 Axial (In.) Axial (Lbs./In.) 2" TO 4" SIZE Lateral Movement (In.) Length of end Fitting (In.) Add to “LL” to obtain assembly OAL Lateral Spring Rate (Lbs./In.) 12” LL 18” LL 24” LL 36” LL 48” LL 84” LL F 0.96 1.79 2.84 3.9 6.02 8.13 14.48 199 7 3 1.5 0.6 0.3 0.1 0.7 1.79 2.84 3.9 6.02 8.13 14.48 389 14 5 2.9 1.2 0.7 0.2 0.54 1.75 2.84 3.9 6.02 8.13 14.48 673 23 9 5 2.1 1.1 0.4 1.26 1.79 2.84 3.9 6.02 8.13 14.48 140 7 3 1.5 0.6 0.3 0.1 0.89 1.79 2.84 3.9 6.02 8.13 14.48 546 28 11 5.9 2.5 1.4 0.4 0.63 1.69 2.84 3.9 6.02 8.13 14.48 1074 54 22 11 4.8 2.6 0.8 1.38 1.65 2.71 3.77 5.88 8 14.35 294 26 10 5 2.1 1.1 0.3 0.72 1.36 2.41 3.47 5.62 7.79 14.31 1359 119 45 23 9.6 5.2 1.6 0.62 1.18 2.08 3.01 4.87 6.75 12.4 1678 144 55 28 11.7 6.3 2 1.5 1.65 2.71 3.77 5.88 8 14.35 278 31 12 6.1 2.5 1.4 0.4 0.79 1.32 2.33 3.37 5.46 7.56 13.88 1285 144 55 28 11.7 6.3 2 0.77 1.31 2.3 3.33 5.39 7.46 13.71 989 108 41 21 8.7 4.7 1.5 1.17 1.65 2.71 3.77 5.88 8 14.35 472 64 24 13 5.2 2.8 0.9 0.96 1.42 2.51 3.62 5.86 8 14.35 1015 144 55 28 12 6.3 2 0.76 1.12 1.98 2.86 4.64 6.42 11.8 1754 249 94 49 20 11 3.4 NOM I.D. 4 STYLE AUT ENDS EE PRESSURE OVERALL LENGTH 150 60” E 1 4 3 1 4 3 1 5/16 4 3 1 1/8 4 3 3/4 1 1/8 4 3 3/4 1 1/2 4 3 3/4 1 3/16 4 4 1/2 1 3/16 4 4 1/2 1 11/16 4 4 1/2 1 1/4 4 5 1/4 1 1/4 4 5 1/4 1 3/4 4 5 1/4 1 5/16 4 6 1 5/16 4 6 1 7/8 4 6 ACCESSORIES C W ALT. BELLOWS MAT. 321 Metal Bellows Correctedn 7/11/00 3:51 PM Page 57 UNIVERSAL EXPANSION JOINTS – METAL 50MM TO 100MM SIZE Style End Connection AUD Universal (Unrestrained) AUT Universal Tied AUH Universal Hinged W Weld End AUG Univerval Gimal F Forged Flange V Vanstone End E Elbow METRIC Axial (mm) Nominal Size Press. Axial (mm) (Kg/Cm2) (Kg/mm) 305 mm LL 3.5 50 Effective Area 37 cm2 10.5 21 3.5 65 Effective Area 54 cm2 10.5 21.1 3.5 80 Effective Area 80 cm2 10.5 21 3.5 90 Effective Area 103 cm2 10.5 21 3.5 100 Effective Area 130 cm2 10.5 21 PART NUMBER EXAMPLE Lateral Movement (mm) Length of end Fitting (mm) Add to “LL” to obtain assembly OAL Lateral Spring Rate (Kg/mm) 457 mm LL 610 mm LL 914 mm LL 1219 mm LL 2133 mm LL 24 45 72 99 153 207 368 3.6 0.124 0.049 0.026 0.011 0.006 0.002 18 45 72 99 153 207 368 7 0.242 0.096 0.051 0.022 0.012 0.004 14 44 72 99 153 207 368 12 0.419 0.166 0.088 0.037 0.02 0.006 32 45 72 99 153 207 368 2.5 0.127 0.05 0.027 0.011 0.006 0.002 23 45 72 99 153 207 368 9.8 0.497 0.197 0.105 0.044 0.024 0.008 16 43 72 99 153 207 368 19.2 0.968 0.384 0.205 0.086 0.047 0.015 35 42 69 96 149 203 364 5.2 0.458 0.173 0.09 0.037 0.02 0.006 18 35 61 88 143 198 363 24.3 2.12 0.801 0.416 0.171 0.093 0.029 16 30 53 76 124 171 315 30 2.577 0.974 0.506 0.208 0.113 0.035 38 42 69 96 149 203 364 5 0.557 0.21 0.109 0.045 0.024 0.008 20 34 59 86 139 192 353 23 2.577 0.974 0.506 0.208 0.113 0.035 20 33 59 84 137 190 348 17.7 1.928 0.729 0.379 0.156 0.084 0.026 30 42 69 96 149 203 364 8.4 1.14 0.43 0.22 0.09 0.05 0.02 24 36 64 92 149 203 364 18.1 2.58 0.97 0.51 0.21 0.11 0.04 19 29 50 73 118 163 300 31.3 4.45 1.68 0.87 0.36 0.19 0.06 NOM I.D. STYLE ENDS PRESSURE OVERALL LENGTH 100m AUT EE 10.5 1523 F ACCESSORIES. C W E 25 102 76 25 102 76 33 102 76 29 102 95 29 102 95 38 102 95 30 102 114 30 102 114 43 102 114 32 102 133 32 102 133 44 102 133 33 102 152 33 102 152 48 102 152 ALT. BELLOWS MAT. 321 57 Metal Bellows Correctedn 7/11/00 3:51 PM Page 58 UNIVERSAL EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any one movement tabulated. 2. To combine axial, lateral movements, refer to page 54. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life, contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106 50 lb. Series: STD. WALL 150 lb. Series: STD. WALL 300 lb. Series: STD. WALL FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 150 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 300 lb. Series: 300 lb. ANSI B16.5 R.F.S.O. COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal Size (In.) Press. (psig) 50 5” Effective Area 30.4 in.2 150 300 50 6” Effective Area 42.7 in.2 150 300 50 8” Effective Area 70 in.2 150 300 50 10” Effective Area 109 in.2 150 300 50 12” Effective Area 154 in.2 150 300 PART NUMBER EXAMPLE 58 Axial (In.) Axial (Lbs./In.) 5" TO 12" SIZE Lateral Movement (In.) Length of end Fitting (In.) Add to “LL” to obtain assembly OAL Lateral Spring Rate (Lbs./In.) 12” LL 18” LL 24” LL 36” LL 48” LL 84” LL F 1.62 1.65 2.71 3.77 5.88 8 14.35 406 87 33 17 7 3.8 1.2 0.94 1.15 2.04 2.94 4.76 6.59 12.1 1268 264 100 52 21 12 3.6 0.81 1 1.77 2.55 4.13 5.73 10.51 1510 311 117 61 25 14 4.2 1.87 1.45 2.51 3.57 5.69 7.8 14.15 634 237 83 42 17 8.8 2.7 1.45 1.2 2.28 3.41 5.69 7.8 14.15 1095 409 143 72 29 15 5 0.95 0.8 1.53 2.28 3.84 5.4 10.14 2231 799 280 140 56 30 9 2.07 1.33 2.51 3.57 5.69 7.8 14.15 655 401 140 70 28 15 5 1.42 0.92 1.75 2.62 4.4 6.2 11.64 1443 872 305 153 61 32 10 1.01 0.66 1.25 1.87 3.14 4.43 8.3 3421 2066 724 362 144 77 23 2.95 1.14 2.25 3.31 5.42 7.54 13.89 689 873 278 133 50 26 8 1.86 0.72 1.51 2.38 4.2 6.07 11.72 1976 2478 790 376 142 74 22 1.48 0.57 1.2 1.89 3.34 4.82 9.31 3503 4417 1408 670 253 132 39 2.95 0.96 2.01 3.17 5.42 7.54 13.89 1087 1945 620 295 112 58 17 2.03 0.67 1.39 2.19 3.87 5.58 10.78 2481 4402 1403 668 252 131 39 W E 1 7/16 4 7 1/2 1 7/16 4 7 1/2 2 4 7 1/2 1 9/16 6 9 1 9/16 6 9 2 1/16 6 9 1 3/4 6 12 1 3/4 6 12 2 7/16 6 12 1 15/16 6 15 1 15/16 6 15 2 5/8 6 15 2 3/16 8 18 2 3/16 8 18 2 7/8 8 18 1.68 0.55 1.16 1.83 3.22 4.65 8.98 3186 5576 1778 846 320 166 49 NOM I.D. STYLE ENDS PRESSURE OVERALL LENGTH ACCESSORIES ALT. BELLOWS MAT. 12 AU WW 50 52 L, C 600 Metal Bellows Correctedn 7/11/00 3:51 PM Page 59 UNIVERSAL EXPANSION JOINTS – METAL 125MM TO 300MM SIZE Style End Connection AUD Universal (Unrestrained) AUT Universal Tied AUH Universal Hinged W Weld End AUG Univerval Gimal F Forged Flange V Vanstone End E Elbow METRIC Axial (mm) Nominal Size Press. Axial (mm) (Kg/Cm2) (Kg/mm) 305 mm LL 3.5 125 Effective Area 196 cm2 10.5 21 3.5 150 Effective Area 276 cm2 10.5 21 3.5 200 Effective Area 451 cm2 10.5 21 3.5 250 Effective Area 703 cm2 10.5 21 3.5 300 Effective Area 993 cm2 10.5 21 PART NUMBER EXAMPLE Lateral Movement (mm) Length of end Fitting (mm) Add to “LL” to obtain assembly OAL Lateral Spring Rate (Kg/mm) 457 mm LL 610 mm LL 914 mm LL 1219 mm LL 2133 mm LL 41 42 69 96 149 203 364 7.3 1.55 0.59 0.31 0.13 0.07 0.02 24 29 52 75 121 167 307 22.7 4.71 1.78 0.93 0.38 0.21 0.06 21 25 45 65 105 145 267 27 5.55 2.1 1.09 0.45 0.24 0.08 48 37 64 91 144 198 359 11.3 4.23 1.48 0.74 0.29 0.16 0.05 37 30 58 87 144 198 359 19.6 7.31 2.56 1.28 0.51 0.27 0.08 24 20 39 58 97 137 258 39.9 14.28 5 2.5 0.99 0.53 0.16 53 34 64 91 144 198 359 11.7 7.16 2.51 1.26 0.5 0.27 0.08 36 23 44 67 112 158 296 25.8 15.57 5.45 2.73 1.08 0.58 0.18 26 17 32 48 80 112 211 61.1 36.91 12.93 6.47 2.57 1.37 0.42 75 29 57 84 138 191 353 12.3 15.6 5 2.4 0.9 0.5 0.1 47 18 38 61 107 154 298 35.3 44.3 14.1 6.7 2.5 1.3 0.4 38 15 31 48 85 122 237 62.6 78.9 25.2 12 4.5 2.4 0.7 75 24 51 80 138 191 353 19.4 34.7 11.1 5.3 2 1 0.3 52 17 35 56 98 142 274 44.3 78.6 25.1 11.9 4.5 2.3 0.7 43 14 29 46 82 118 228 56.9 99.6 31.8 15.1 5.7 3 0.9 F W E 37 102 191 37 102 191 51 102 191 40 152 229 40 152 229 52 152 229 44 152 305 44 152 305 62 152 305 49 152 381 49 152 381 67 152 381 56 203 457 56 203 457 73 203 457 NOM I.D. STYLE ENDS PRESSURE OVERALL LENGTH ACCESSORIES ALT. BELLOWS MAT. 300m AU WW 3.5 1320 L, C 600 59 Metal Bellows Correctedn 7/11/00 3:51 PM Page 60 UNIVERSAL EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any one movement tabulated. 2. To combine axial, lateral movements, refer to page 54. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life, contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106/A516-70 API 56 50 lb. Series: .375” WALL 150 lb. Series: .375” WALL 300 lb. Series: .375” WALL 14”-20”/.5” WALL 22” FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 125 lb. Lt. Wt. F.F.S.O. 150 lb. Series: 150 lb. ANSI B16.5 R.F.S.O. 300 lb. Series: 300 lb. ANSI B16.5 R.F.S.O. COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal Size (In.) Press. (psig) 50 14” Effective Area 182 in.2 150 300 50 16” Effective Area 234 in.2 150 300 50 18” Effective Area 295 in.2 150 300 50 20” Effective Area 361 in.2 150 300 50 22” Effective Area 431 in.2 150 300 PART NUMBER EXAMPLE 60 Axial (In.) Axial (Lbs./In.) 14" TO 22" SIZE Lateral Movement (In.) Length of end Fitting (In.) Add to “LL” to obtain assembly OAL Lateral Spring Rate (Lbs./In.) 18” LL 24” LL 30” LL 36” LL 48” LL 84” LL 2.86 1.82 2.86 3.94 5.05 7.28 13.89 907 596 284 165 107 56 16 2.11 1.32 2.08 2.87 3.68 5.3 10.25 2527 1704 811 471 307 159 47 1.74 1.1 1.73 2.39 3.06 4.41 8.52 3223 2146 1022 593 386 201 59 3.12 1.74 2.74 3.78 4.84 6.98 13.48 871 741 353 205 133 69 20 2.18 1.21 1.9 2.62 3.35 4.83 9.34 2688 2329 1109 643 419 218 64 1.8 1 1.58 2.17 2.78 4.02 7.76 3406 2918 1389 806 525 273 81 3.24 1.62 2.55 3.51 4.49 6.48 12.52 903 961 458 265 173 90 27 2.44 1.2 1.9 2.61 3.35 4.83 9.33 2438 2656 1264 734 478 248 73 2.36 1.16 1.83 2.52 3.22 4.65 8.99 4548 4970 2366 1373 894 465 137 3.36 1.52 2.39 3.3 4.22 6.09 11.76 926 1206 574 333 217 113 33 2.52 1.13 1.77 2.45 3.13 4.51 8.72 2535 3372 1606 932 607 315 93 2.53 1.13 1.78 2.45 3.13 4.52 8.73 4431 5929 2823 1638 1067 554 164 3.48 1.43 2.26 3.11 3.98 5.74 11.1 942 1474 702 407 265 138 41 2.51 1.02 1.61 2.22 2.84 4.1 7.93 2797 4449 2118 1229 800 416 123 F W E 1 1/4 8 21 2 1/4 8 21 3 8 21 1 1/4 8 24 2 1/2 8 24 3 1/4 8 24 1 1/4 8 27 2 11/16 8 27 3 1/2 8 27 1 1/4 9 30 2 7/8 9 30 3 3/4 9 30 1 3/4 9 33 3 1/8 9 33 4 9 33 2.52 1.02 1.61 2.23 2.85 4.11 7.94 4889 7819 3723 2160 1407 731 216 NOM I.D. STYLE ENDS PRESSURE OVERALL LENGTH ACCESSORIES ALT. BELLOWS MAT. 20 AUG EE 150 108 L, C 825 Metal Bellows Correctedn 7/11/00 3:52 PM Page 61 UNIVERSAL EXPANSION JOINTS – METAL 350MM TO 550MM SIZE Style End Connection AUD Universal (Unrestrained) AUT Universal Tied AUH Universal Hinged W Weld End AUG Univerval Gimal F Forged Flange V Vanstone End E Elbow METRIC Axial (mm) Nominal Size Press. Axial (mm) (Kg/Cm2) (Kg/mm) 305 mm LL 3.5 350 Effective Area 1174 cm2 10.5 21 3.5 400 Effective Area 1508 cm2 10.5 21 3.5 450 Effective Area 1902 cm2 10.5 21 3.5 500 Effective Area 2329 cm2 10.5 21 3.5 550 Effective Area 2783 cm2 10.5 21 PART NUMBER EXAMPLE Lateral Movement (mm) Length of end Fitting (mm) Add to “LL” to obtain assembly OAL Lateral Spring Rate (Kg/mm) 457 mm LL 610 mm LL 914 mm LL 1219 mm LL 2133 mm LL 73 46 73 100 128 185 353 16.2 10.7 5.1 2.9 1.9 1 0.3 54 34 53 73 93 135 260 45.1 30.4 14.5 8.4 5.5 2.8 0.8 44 28 44 61 78 112 216 57.6 38.3 18.3 10.6 6.9 3.6 1.1 79 44 70 96 123 177 342 15.6 13.2 6.3 3.7 2.4 1.2 0.4 55 31 48 66 85 123 237 48 41.6 19.8 11.5 7.5 3.9 1.2 46 25 40 55 71 102 197 60.8 52.1 24.8 14.4 9.4 4.9 1.4 82 41 65 89 114 165 318 16.1 17.2 8.2 4.7 3.1 1.6 0.5 62 31 48 66 85 123 237 43.6 47.4 22.6 13.1 8.5 4.4 1.3 60 29 46 64 82 118 228 81.2 88.8 42.3 24.5 16 8.3 2.5 85 39 61 84 107 155 299 16.5 21.5 10.3 6 3.9 2 0.6 64 29 45 62 79 115 222 45.3 60.2 28.7 16.6 10.8 5.6 1.7 64 29 45 62 80 115 222 79.2 105.9 50.4 29.3 19.1 9.9 2.9 88 36 57 79 101 146 282 16.8 26.3 12.5 7.3 4.7 2.5 0.7 64 26 41 56 72 104 201 50 79.5 37.8 22 14.3 7.4 2.2 64 26 41 57 72 104 202 87.3 139.7 66.5 38.6 25.1 13.1 3.9 F W E 32 203 533 57 203 533 76 203 533 32 203 610 64 203 610 83 203 610 32 203 686 68 203 686 89 203 686 32 229 762 73 229 762 95 229 762 44 229 838 79 229 838 102 229 838 NOM I.D. STYLE ENDS PRESSURE OVERALL LENGTH ACCESSORIES ALT. BELLOWS MAT 500m AUG EE 10.5 2743 L, C 825 61 Metal Bellows Correctedn 7/11/00 3:52 PM Page 62 UNIVERSAL EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any one movement tabulated. 2. To combine axial, lateral movements, refer to page 54. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life, contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106/A516-70/API 5L 50 lb. Series: .375” WALL 150 lb. Series: .375” WALL 300 lb. Series: .5” WALL FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 125 lb. Lt. Wt. F.F.S.O. 150 lb. Series: Customer to specify 8F > 24” 300 lb. Series: Customer to specify 8F > 24” COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal Size (In.) Press. (psig) 50 24” Effective Area 508 in.2 150 300 50 26” Effective Area 591 in.2 150 300 50 28” Effective Area 681 in.2 150 300 50 30” Effective Area 782 in.2 150 300 50 32” Effective Area 886 in.2 150 300 PART NUMBER EXAMPLE 62 Axial (In.) Axial (Lbs./In.) 24" TO 32" SIZE Lateral Movement (In.) Length of end Fitting (In.) Add to “LL” to obtain assembly OAL Lateral Spring Rate (Lbs./In.) 18” LL 24” LL 30” LL 36” LL 48” LL 84” LL 3.77 1.42 2.24 3.09 3.96 5.71 11.03 882 1636 779 452 294 153 45 2.5 0.94 1.48 2.04 2.61 3.77 7.28 3059 5734 2730 1584 1032 536 159 2.51 0.94 1.48 2.04 2.61 3.77 7.29 5348 10074 4796 2783 1812 942 279 3.9 1.36 2.15 2.96 3.79 5.47 10.58 888 1924 916 532 346 180 53 2.49 0.87 1.37 1.89 2.41 3.48 6.73 3321 7245 3449 2001 1303 677 200 2.5 0.87 1.37 1.89 2.42 3.49 6.74 5806 12724 6058 3515 2289 1190 352 4.04 1.32 2.07 2.86 3.66 5.28 10.2 891 2228 1061 615 401 208 62 2.49 0.81 1.27 1.75 2.24 3.24 6.26 3583 9000 4285 2486 1619 842 249 2.5 0.81 1.27 1.76 2.25 3.24 6.27 6264 15803 7524 4365 2843 1478 437 4.72 1.44 2.27 3.13 4 5.77 11.15 553 1579 752 436 284 148 44 3.03 0.91 1.44 1.99 2.54 3.67 7.09 2612 7576 3607 2093 1363 708 210 2.85 0.86 1.36 1.87 2.39 3.45 6.67 5225 15152 7214 4185 2726 1417 419 4.72 1.35 2.13 2.94 3.76 5.42 10.47 591 1909 909 527 343 178 53 3.12 0.89 1.4 1.92 2.46 3.55 6.87 2629 8636 4111 2386 1554 808 239 F W E 1 3/4 9 36 3 1/4 9 36 4 3/16 9 36 1 3/4 10 39 * 10 39 * 10 39 1 3/4 10 42 * 10 42 * 10 42 1 3/4 10 45 * 10 45 * 10 45 1 3/4 11 48 * 11 48 * 11 48 2.94 0.83 1.31 1.81 2.32 3.34 6.46 5257 17272 8223 4771 3107 1615 478 NOM I.D. STYLE ENDS PRESSURE OVERALL LENGTH ACCESSORIES 32 AUT FF 50 39.5 L, C ALT. BELLOWS MAT. 316 Metal Bellows Correctedn 7/11/00 3:52 PM Page 63 UNIVERSAL EXPANSION JOINTS – METAL 600MM TO 800MM SIZE Style End Connection AUD Universal (Unrestrained) AUT Universal Tied AUH Universal Hinged W Weld End AUG Univerval Gimal F Forged Flange V Vanstone End E Elbow METRIC Axial (mm) Nominal Size Press. Axial (mm) (Kg/Cm2) (Kg/mm) 305 mm LL 3.5 600 Effective Area 3279 cm2 10.5 21 3.5 650 Effective Area 3815 cm2 10.5 21 3.5 700 Effective Area 4391 cm2 10.5 21 3.5 750 Effective Area 5048 cm2 10.5 21 3.5 800 Effective Area 5718 cm2 10.5 21 PART NUMBER EXAMPLE Lateral Movement (mm) Length of end Fitting (mm) Add to “LL” to obtain assembly OAL Lateral Spring Rate (Kg/mm) 457 mm LL 610 mm LL 914 mm LL 1219 mm LL 2133 mm LL 96 36 57 79 100 145 280 16 29 14 8 5 3 1 63 24 38 52 66 96 185 55 102 49 28 18 10 3 64 24 38 52 66 96 185 96 180 86 50 32 17 5 99 35 55 75 96 139 269 16 34 16 9 6 3 1 63 22 35 48 61 88 171 59 129 62 36 23 12 4 63 22 35 48 61 89 171 104 227 108 63 41 21 6 103 33 53 73 93 134 259 16 40 19 11 7 4 1 63 21 32 45 57 82 159 64 161 77 44 29 15 4 63 21 32 45 57 82 159 112 282 134 78 51 26 8 120 37 58 79 102 147 283 10 28 13 8 5 3 1 77 23 37 50 65 93 180 47 135 64 37 24 13 4 72 22 34 47 61 88 169 93 271 129 75 49 25 7 120 34 54 75 95 138 266 11 34 16 9 6 3 1 79 23 35 49 63 90 174 47 154 73 43 28 14 4 75 21 33 46 59 85 164 94 309 147 85 56 29 9 F W E 44 229 914 83 229 914 106 229 914 44 254 991 * 254 991 * 254 991 44 254 1067 * 254 1067 * 254 1067 44 254 1143 * 254 1143 * 254 1143 44 279 1219 * 279 1219 * 279 1219 NOM I.D. STYLE ENDS PRESSURE OVERALL LENGTH ACCESSORIES ALT. BELLOWS MAT. 800m AUT FF 3.5 1002 L, C 316 63 Metal Bellows Correctedn 7/11/00 3:52 PM Page 64 UNIVERSAL EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any one movement tabulated. 2. To combine axial, lateral movements, refer to page 54. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life, contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A516-70/API 5L 50 lb. Series: .375” WALL 150 lb. Series: .375” WALL 300 lb. Series: .75” WALL FLANGES: ASTM A105/A36/A516-70 50 lb. Series: 125 lb. Lt. Wt. F.F.S.O. 150 lb. Series: Customer to specify 300 lb. Series: Customer to specify COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal Size (In.) Press. (psig) 50 34” Effective Area 997 in.2 150 300 50 36” Effective Area 1112 in.2 150 300 50 38” Effective Area 1233 in.2 150 300 50 49” Effective Area 1361 in.2 150 300 50 42” Effective Area 1495 in.2 150 300 PART NUMBER EXAMPLE 64 Axial (In.) Axial (Lbs./In.) 34" TO 42" SIZE Lateral Movement (In.) Length of end Fitting (In.) Add to “LL” to obtain assembly OAL Lateral Spring Rate (Lbs./In.) 18” LL 24” LL 30” LL 36” LL 48” LL 84” LL 4.88 1.32 2.07 2.86 3.66 5.28 10.21 585 2129 1013 588 383 199 59 3.11 0.83 1.31 1.81 2.32 3.35 6.47 2797 10315 4911 2849 1856 965 285 3.03 0.81 1.28 1.76 2.25 3.25 6.28 5275 19488 9278 5383 3506 1822 539 4.87 1.25 1.96 2.71 3.46 5 9.65 620 2519 1199 696 453 236 70 3.1 0.79 1.24 1.71 2.19 3.16 6.1 2965 12199 5808 3370 2194 1141 337 3.02 0.77 1.21 1.66 2.13 3.07 5.93 5592 23046 10972 6366 4146 2155 637 4.87 1.18 1.86 2.57 3.28 4.74 9.15 655 2954 1406 816 531 276 82 3.1 0.75 1.18 1.62 2.07 2.99 5.78 3133 14299 6808 3950 2572 1337 395 3.01 0.73 1.14 1.58 2.02 2.91 5.62 5909 27012 12860 7462 4859 2526 747 4.87 1.12 1.77 2.44 3.12 4.51 8.71 691 3436 1636 949 618 321 95 3.09 0.71 1.12 1.54 1.97 2.84 5.5 3301 16627 7916 4593 2991 1555 460 3.01 0.69 1.09 1.5 1.92 2.77 5.35 6227 31408 14953 8676 5650 2937 869 4.86 1.07 1.68 2.32 2.97 4.29 8.28 726 3969 1890 1096 714 371 110 3.09 0.68 1.07 1.47 1.88 2.71 5.24 3470 19196 9139 5303 3453 1795 531 F W E 1 3/4 11 51 * 11 51 * 11 51 1 3/4 11 54 * 11 54 * 11 54 1 3/4 12 57 * 12 57 * 12 57 1 3/4 12 60 * 12 60 * 12 60 1 3/4 12 63 * 12 63 * 12 63 3.01 0.66 1.04 1.43 1.83 2.64 5.1 6544 36258 17262 10016 6522 3390 1003 NOM I.D. STYLE ENDS PRESSURE OVERALL LENGTH ACCESSORIES 42 AUH WW 150 60 C ALT. BELLOWS MAT. 800 Metal Bellows Correctedn 7/11/00 6:39 PM Page 65 UNIVERSAL EXPANSION JOINTS – METAL 850MM TO 1050MM SIZE Style End Connection AUD Universal (Unrestrained) AUT Universal Tied AUH Universal Hinged W Weld End AUG Univerval Gimal F Forged Flange V Vanstone End E Elbow METRIC Axial (mm) Nominal Size Press. Axial (mm) (Kg/Cm2) (Kg/mm) 305 mm LL 3.5 850 Effective Area 6431 cm2 10.5 21 3.5 900 Effective Area 7173 cm2 10.5 21 3.5 950 Effective Area 7956 cm2 10.5 21 3.5 1000 Effective Area 8779 cm2 10.5 21 3.5 1050 Effective Area 9643 cm2 10.5 21 PART NUMBER EXAMPLE Lateral Movement (mm) Length of end Fitting (mm) Add to “LL” to obtain assembly OAL Lateral Spring Rate (Kg/mm) 457 mm LL 610 mm LL 914 mm LL 1219 mm LL 2133 mm LL 124 33 53 73 93 134 259 10 38 18 11 7 4 1 79 21 33 46 59 85 164 50 184 88 51 33 17 5 77 21 32 45 57 83 160 94 348 166 96 63 33 10 124 32 50 69 88 127 245 11 45 21 12 8 4 1 79 20 32 43 56 80 155 53 218 104 60 39 20 6 77 19 31 42 54 78 151 100 412 196 114 74 38 11 124 30 47 65 83 120 233 12 53 25 15 9 5 1 79 19 30 41 53 76 147 56 255 122 71 46 24 7 77 18 29 40 51 74 143 106 483 230 133 87 45 13 124 29 45 62 79 114 221 12 61 29 17 11 6 2 79 18 28 39 50 72 140 59 297 141 82 53 28 8 76 18 28 38 49 70 136 111 561 267 155 101 52 16 123 27 43 59 75 109 210 13 71 34 20 13 7 2 78 17 27 37 48 69 133 62 343 163 95 62 32 9 76 17 26 36 46 67 130 117 648 308 179 117 61 18 F W E 44 279 1295 * 279 1295 * 279 1295 44 279 1372 * 279 1372 * 279 1372 44 305 1448 * 305 1448 * 305 1448 44 305 1524 * 305 1524 * 305 1524 44 305 1600 * 305 1600 * 305 1600 NOM I.D. STYLE ENDS PRESSURE OVERALL LENGTH ACCESSORIES ALT. BELLOWS MAT. 1050m AUH WW 10.5 1524 C 800 65 Metal Bellows Correctedn 7/11/00 6:39 PM Page 66 UNIVERSAL EXPANSION JOINTS – METAL 1. Rated cycle life is 2000 cycles per EJMA 7th edition for any one movement tabulated. 2. To combine axial, lateral movements, refer to page 54. 3. Maximum axial extension movement is 50% of tabulated axial value. 4. To obtain greater movements or cycle life, contact the factory. 5. Catalog pressure ratings are based upon a maximum bellows temperature of 800°F. Actual operating temperature should always be specified. 6. If unit is flanged, see page 16 for maximum flange pressure ratings. 7. Maximum test pressure: 1 1/2 x maximum working pressure. 8. Maximum torque values are on page 68. MATERIALS OF CONSTRUCTION BELLOWS: ASTM A240 T304. To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A516-70/API-5L 25 lb. Series: .375” WALL 50 lb. Series: .375” WALL FLANGES: ASTM A105/A36/A516-70 25 lb. Series: 125 lb. Lt. Wt. F.F.S.O. 50 lb. Series: 125 lb. Lt. Wt. F.F.S.O. COVERS: Carbon Steel TIE RODS, GIMBALS, HINGES: Carbon Steel LINERS: 300 Series Stainless Steel Nominal Size (In.) 44” Effective Area 1615 in.2 46” Effective Area 1760 in.2 48” Effective Area 1912 in.2 50” Effective Area 2134 in.2 52” Effective Area 2301 in.2 54” Effective Area 2474 in.2 60” Effective Area 3031 in.2 66” Effective Area 3645 in.2 72” Effective Area 4315 in.2 84” Effective Area 5826 in.2 96” Effective Area 7562 in.2 108” Effective Area 9525 in.2 120” Effective Area 11714 in.2 132” Effective Area 14129 in.2 144” Effective Area 16770 in.2 Press. (psig) 50 50 50 50 50 50 25 25 25 25 25 25 25 25 25 PART NUMBER EXAMPLE 66 Axial (In.) Axial (Lbs./In.) 44" TO 144" SIZE Lateral Movement (In.) Length of end Fitting (In.) Add to “LL” to obtain assembly OAL Lateral Spring Rate (Lbs./In.) 30” LL 36” LL 48” LL 60” LL 84” LL 120” LL F 4.84 2.21 2.83 4.09 5.35 7.9 11.73 761 1258 819 426 260 126 59 4.84 2.12 2.71 3.91 5.12 7.55 11.22 796 1435 934 486 297 144 68 4.83 2.03 2.6 3.75 4.91 7.24 10.75 831 1627 1060 551 336 163 77 8.79 2.21 3.07 4.89 6.8 10.71 16.68 890 3071 1847 868 500 227 102 8.77 2.13 2.95 4.7 6.53 10.29 16.03 927 3447 2073 974 561 254 114 8.75 2.05 2.84 4.52 6.29 9.9 15.42 963 3852 2316 1089 627 284 128 9.16 1.94 2.68 4.28 5.95 9.37 14.59 1072 5253 3159 1485 855 388 174 9.11 1.76 2.43 3.88 5.39 8.49 13.23 1181 6960 4185 1968 1133 514 231 9.07 1.61 2.23 3.55 4.94 7.77 12.11 1290 9001 5413 2545 1465 664 299 9.01 1.37 1.9 3.04 4.22 6.65 10.35 1508 14205 8542 4016 2312 1048 471 8.94 1.2 1.66 2.64 3.67 5.79 9.01 1726 21106 12692 5967 3436 1558 700 8.93 1.06 1.48 2.35 3.27 5.15 8.02 1944 29942 18007 8465 4874 2210 993 8.92 0.96 1.33 2.12 2.94 4.64 7.22 2162 40954 24629 11578 6667 3023 1359 8.91 0.87 1.21 1.93 2.68 4.22 6.57 2381 54381 32703 15374 8853 4014 1804 W E 2 1/4 8 66 2 1/4 8 69 2 1/2 8 72 2 1/2 8 1/2 75 2 1/2 8 1/2 78 2 1/2 8 1/2 81 2 3/4 10 90 2 3/4 10 99 2 3/4 10 108 3 12 126 3 1/4 12 144 * 12 162 * 13 1/2 180 * 13 1/2 198 * 13 1/2 216 8.88 0.8 1.11 1.76 2.45 3.86 6.01 2599 70462 42374 19920 11470 5201 2338 NOM I.D. STYLE ENDS PRESSURE OVERALL LENGTH ACCESSORIES 96 AU FF 25 42.5 L, C ALT. BELLOWS MAT. 304L Metal Bellows Correctedn 7/11/00 6:39 PM Page 67 UNIVERSAL EXPANSION JOINTS–METAL1100MM TO 3600MM SIZE Style End Connection AUD Universal (Unrestrained) AUT Universal Tied AUH Universal Hinged W Weld End AUG Univerval Gimal F Forged Flange V Vanstone End E Elbow METRIC Axial (mm) Nominal Size Press. Axial (mm) (Kg/Cm2) (Kg/mm) 305 mm LL 1100 Effective Area 10418 cm2 1150 Effective Area 11357 cm2 1200 Effective Area 12337 cm2 1250 Effective Area 13767 cm2 1300 Effective Area 14844 cm2 1350 Effective Area 15961 cm2 1500 Effective Area 19556 cm2 1650 Effective Area 23516 cm2 1800 Effective Area 27841 cm2 2100 Effective Area 37585 cm2 2400 Effective Area 48788 cm2 2700 Effective Area 61451 cm2 3000 Effective Area 75573 cm2 3300 Effective Area 91154 cm2 3600 Effective Area 108195 cm2 3.5 3.5 3.5 3.5 3.5 3.5 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 PART NUMBER EXAMPLE Lateral Lateral Movement Movement (mm) Length of end Fitting (mm) Add to “LL” to obtain assembly OAL Lateral Spring Rate (Kg/mm) 457 mm LL 610 mm LL 123 56 72 104 914 mm LL 1219 mm LL 2133 mm LL 136 201 298 14 22 15 8 5 2 1 123 54 69 99 130 192 285 14 26 17 9 5 3 1 123 52 66 95 125 184 273 15 29 19 10 6 3 1 223 56 78 124 173 272 424 16 55 33 16 9 4 2 223 54 75 119 166 261 407 17 62 37 17 10 5 2 222 52 72 115 160 252 392 17 69 41 19 11 5 2 233 49 68 109 151 238 371 19 94 56 27 15 7 3 231 45 62 99 137 216 336 21 124 75 35 20 9 4 230 41 57 90 125 197 308 23 161 97 45 26 12 5 229 35 48 77 107 169 263 27 254 153 72 41 19 8 227 30 42 67 93 147 229 31 377 227 107 61 28 13 227 27 37 60 83 131 204 35 535 322 151 87 39 18 227 24 34 54 75 118 183 39 732 440 207 119 54 24 226 22 31 49 68 107 167 43 971 584 275 158 72 32 F W E 57 203 1676 57 203 1753 64 203 1829 64 216 1905 64 216 1981 64 216 2057 70 254 2286 70 254 2515 70 254 2743 76 305 3200 83 305 3658 * 305 4115 * 343 4572 * 343 5029 * 343 5486 226 20 28 45 62 98 153 46 1259 757 356 205 93 42 NOM I.D. STYLE ENDS PRESSURE OVERALL LENGTH ACCESSORIES ALT. BELLOWS MAT. 2400m AU FF 1.8 1080 L, C 304L 67 Metal Bellows Correctedn 7/11/00 6:39 PM Page 68 -––[ MOMENT AND TORSION DATA ]–-– The information on the following pages is offered for the benefit of those specifiers who are modeling expansion joints in computer stress programs. Forces and Moments When an expansion joint is offset laterally, the offset force can be assumed to act at a node at the center of the bellows element if the expansion joint is a single bellows type. If the expansion joint is a universal type, the offset force can be assumed to act at a node at the center of the spool that separates the two bellows elements. The expansion joint can be considered as a node with stiffness values acting at the node point. 0" 0" FL FL L/2 L/2 Model if expansion joint is considered as a node Applied Force To Offset FL FL LL/2 LL/2 LL L Single If the expansion joint is being evaluated as an component with offset loads acting at the ends of the assembly, there is a moment that must be considered to properly evaluate the effect of the expansion joint on the adjacent piping. The moment is equal to (the offset force) X (the distance from the end of the assembly to the center of the bellows element) if the expansion joint is a single bellows type. If the expansion joint is a universal, the moment is equal to (the offset force) X (the distance from the center of the center spool to the end of the assembly). FL FL FL Model if expansion joint is considered as an assembly FL MA MB B A Operating OAL 68 MA MB B A Operating OAL Metal Bellows Correctedn 7/11/00 6:39 PM Page 69 Torsion Pipe stress programs require that expansion joints be modeled with 6 degrees of stiffness. One of these values is torsional stiffness. The Caesar II pipe stress program by COADE contains a data base that includes all the spring rate values for Senior Flexonics Pathway standard bellows elements from this catalog, including torsion spring rate values. When other software programs are used, the torsional spring rates and torsional limits in the following tables will be helpful. Torsion can be very damaging to an expansion joint. Torque causes a bellows to want to take a cork screw shape, significantly reducing its pressure carrying capacity. If torsion is present in any amount, it is very important to specify the torsion loading in the inquiry so that the effects of torsion can be taken into account in the product design. If a significant amount of torsion is present, it may be necessary to add hardware to the expansion joint to isolate the bellows element from excessive torque. Expansion joint design engineers assume there is no torsion load on an expansion joint unless a torsion value is specified. Contact the factory for further information about torsion loading. The torsion spring rates are based on torsional stiffness for single bellows elements with no lateral offset. Testing indicates that lateral offset drastically reduces torsional stiffness and the pressure carrying capacity of the bellows. The torsion data following is applicable to single bellows elements without hinge or gimbal hardware. A universal expansion joint without hardware to resist torque is made up of two single bellows elements. The universal expansion joints specified in this catalog use two 6 convolution bellows elements. Therefore, the torsion criteria for a standard universal expansion joints should be based on a 12-convolution single bellows element if the assembly is being evaluated in total. If each bellows of the universal is being evaluated, use the criteria for a 6 convolution bellows. 69 Metal Bellows Correctedn 7/11/00 6:39 PM Page 70 TORSIONAL STIFFNESS VALUES 2" TO 28" SIZE VALUES ARE BASED ON: 1. Standard Convolution Height and Pitch 2. T-304 S/S Bellows Material 3. 800ΛF Maximum Operating Condition 4. Data is Based Upon Single Bellows With Stated Convolution Counts Only SPRING RATES BELOW RESIST BELLOWS MOVEMENT FOR TORSIONALLY APPLIED MOMENT M 2 2 1/2 3 3 1/2 150 PSIG 300 PSIG † † † ** ** ** 4 .006 .062 .008 .062 .010 .061 † Maximum Allowable Torsion Angle in Degrees Nom. 50 PSIG 150 PSIG 300 PSIG Dia. † † † (In.) ** ** ** 6 70 150 PSIG † † ** ** 300 PSIG ** † 4 .152 .052 .184 .051 .223 .042 8 .076 .103 .092 .102 .112 .085 8 1.23 .057 1.79 .065 3.65 .064 12 .002 .187 .003 .186 .003 .184 12 .051 .155 .061 .154 .074 .127 12 .820 .085 1.19 .097 2.43 .095 4 2.46 .028 3.58 .032 7.30 .032 16 .002 .250 .004 .222 .005 .218 16 .038 .206 .085 .185 .067 .188 16 .615 .113 .895 .130 1.82 .127 20 20 .030 .258 .068 .231 .054 .235 20 .492 .141 .716 .162 1.46 .159 4 .010 .060 .012 .059 .016 .057 4 .314 .042 .406 .039 .549 .039 8 .005 .120 .006 .119 .008 .114 8 8 .157 .085 .203 .079 .274 .078 8 1.65 .052 2.41 .060 4.81 .060 12 .003 .179 .009 .172 .011 .164 12 .105 .127 .135 .118 .183 .116 12 1.10 .078 1.60 .089 3.20 .089 20 4 3.30 .026 4.81 .030 9.61 .030 16 .005 .233 .006 .230 .008 .218 16 .079 .170 .102 .157 .137 .155 16 .825 .104 1.20 .119 2.40 .119 20 20 .063 .212 .150 .178 .110 .194 20 .660 .130 .963 .149 1.92 .149 4 .564 .044 .799 .041 .983 .042 4 .021 .063 .036 .061 .038 .058 10 22 4 4.29 .024 6.41 .027 12.8 .027 8 .011 .125 .018 .123 .019 .116 8 .282 .088 .400 .083 .492 .084 8 2.15 .048 3.20 .054 6.40 .054 12 .007 .188 .012 .184 .013 .174 12 .188 .132 .266 .124 .328 .126 12 1.43 .073 2.14 .081 4.26 .081 16 .005 .250 .009 .245 .009 .231 16 .141 .176 .200 .166 .246 .168 16 1.07 .097 1.60 .108 3.20 .108 20 .008 .289 .007 .306 .013 .263 20 .208 .199 .182 .227 .343 .193 4 1.08 .043 1.42 .041 1.52 .038 4 .030 .058 .051 .057 .045 .051 12 20 .859 .121 1.28 .135 2.56 .135 24 4 5.33 .023 8.32 .025 16.6 .025 8 .015 .115 .025 .113 .022 .102 8 .538 .087 .708 .082 .760 .077 8 2.67 .046 4.16 .050 8.30 .050 12 .010 .173 .017 .170 .015 .154 12 .358 .130 .472 .123 .507 .115 12 1.78 .070 2.77 .074 5.54 .075 16 .007 .231 .013 .226 .027 .215 16 .269 .173 .354 .164 .677 .138 16 1.33 .093 2.08 .099 4.15 .099 20 .215 .217 .283 .205 .541 .172 4 1.25 .034 1.83 .038 1.96 .036 4 .047 .046 .065 .056 .079 .055 14 20 1.07 .116 1.66 .124 3.32 .124 26 4 6.64 .022 10.6 .023 21.1 .023 8 .024 .092 .033 .111 .040 .110 8 .623 .068 .917 .077 .982 .071 8 3.32 .044 5.29 .046 10.6 .046 12 .016 .138 .022 .167 .026 .165 12 .415 .101 .611 .115 .655 .107 12 2.21 .066 3.53 .069 7.04 .069 16 .012 .184 .016 .222 .020 .220 16 .311 .135 .459 .153 .872 .129 16 1.66 .087 2.64 .092 5.28 .092 20 .249 .169 .367 .191 .698 .161 4 1.77 .031 2.68 .034 2.86 .032 8 .043 .104 .062 .090 .065 .086 8 .885 .062 1.34 .068 1.43 .064 8 4.06 .041 6.60 .043 13.2 .043 12 .029 .155 .041 .135 .043 .128 12 .590 .093 .893 .103 .955 .096 12 2.71 .062 4.40 .064 8.79 .064 16 .021 .207 .031 .180 .059 .149 16 .442 .124 .670 .137 1.27 .116 16 2.03 .083 3.30 .085 6.59 .085 20 .017 .259 .025 .225 .048 .187 20 .354 .155 .536 .171 1.015 .145 20 1.62 .104 2.64 .106 5.27 .106 20 .009 .230 .023 .257 .029 .252 5 18 50 PSIG 8 .003 .125 .004 .124 .005 .123 20 .011 .268 .010 .283 .021 .269 4 Nom. Dia. (In.) # of Cons 50 PSIG # of Cons Nom. Dia. (In.) # of Cons ** Torsional Spring Rate (Kg - M) X 103 for catalog parts 4 .086 .052 .123 .045 .129 .043 16 20 1.33 .109 2.12 .114 4.22 .115 28 4 8.12 .021 13.2 .021 26.4 .021 Metal Bellows Correctedn 7/11/00 6:40 PM Page 71 TORSIONAL STIFFNESS VALUES 50MM TO 700MM SIZE VALUES ARE BASED ON: 1. Standard Convolution Height and Pitch 2. T-304 S/S Bellows Material 3. 800ΛF Maximum Operating Condition 4. Data is Based Upon Single Bellows With Stated Convolution Counts Only SPRING RATES BELOW RESIST BELLOWS MOVEMENT FOR TORSIONALLY APPLIED MOMENT M METRIC ** † 10.5 Kg/Cm2 ** † 21. Kg/Cm2 ** † 4 0.075 0.062 0.094 0.062 0.114 0.061 † Maximum Allowable Torsion Angle in Degrees Nom. 3.5 Kg/Cm2 10.5 Kg/Cm2 21. Kg/Cm2 Dia. † † † (mm) ** ** ** 150 ** † 4 28.4 0.028 41.3 0.032 1.29 0.085 8 14.2 0.057 20.6 0.065 42 0.064 12 0.025 0.187 0.031 0.186 0.038 0.184 12 0.585 0.155 0.707 0.154 0.857 0.127 12 9.45 0.085 13.8 0.097 28 0.095 16 0.019 16 0.439 0.206 0.978 0.185 0.771 0.188 16 7.09 0.113 10.3 0.13 21 0.127 20 0.351 0.258 0.783 0.231 0.617 0.235 20 5.67 0.141 8.25 0.162 16.8 0.159 0.25 0.042 0.222 0.053 0.218 4 0.114 0.06 0.143 0.059 0.18 0.057 8 0.057 0.12 0.072 0.119 0.09 0.114 200 4 3.62 0.042 4.68 0.039 6.32 0.039 4 38 0.026 55.5 0.03 111 0.03 2.34 0.079 3.16 0.078 8 19 0.052 27.7 0.06 55.4 0.06 1.56 0.118 2.11 0.116 12 12.7 0.078 18.5 0.089 36.9 0.089 0.17 1.17 0.157 1.58 0.155 16 9.5 0.104 13.9 0.119 27.7 0.119 20 0.724 0.212 1.73 0.178 1.26 0.194 20 7.6 0.13 11.1 0.149 22.1 0.149 9.21 0.041 11.3 0.042 49.5 0.024 73.8 0.027 147 0.027 12 16 0.059 0.233 0.074 16 0.905 0.23 0.094 0.218 4 0.242 0.063 0.413 0.061 0.437 0.058 250 1.21 0.127 500 84.1 0.032 8 1.811 0.085 12 0.038 0.179 0.099 0.172 0.125 0.164 4 6.49 0.044 8 0.121 0.125 0.206 0.123 0.218 0.116 8 3.25 0.088 4.6 0.083 5.66 0.084 8 24.7 0.048 36.9 0.054 73.7 0.054 12 0.081 0.188 0.138 0.184 0.146 0.174 12 2.16 0.132 3.07 0.124 3.78 0.126 12 16.5 0.073 24.6 0.081 49.1 0.081 550 4 0.25 0.103 0.245 0.109 0.231 16 1.62 0.176 2.3 0.166 2.83 0.168 16 12.4 0.097 18.5 0.108 36.8 0.108 20 0.087 0.289 0.083 0.306 0.154 0.263 20 2.39 0.199 2.1 0.227 3.95 0.193 20 9.89 0.121 14.8 0.135 29.5 0.135 4 12.4 0.043 16.3 0.041 17.5 0.038 4 61.5 0.023 95.8 0.025 191 0.025 8 6.19 0.087 8.16 0.082 8.76 0.077 8 30.7 0.046 47.9 95.7 4.13 0.13 5.44 0.123 5.84 0.115 12 20.5 0.07 31.9 0.074 63.8 0.075 3.1 0.173 4.08 0.164 7.79 0.138 16 15.4 0.093 24 0.099 47.8 0.099 12.3 0.116 19.2 0.124 38.3 0.124 76.5 0.022 121.8 0.023 243 0.023 4 0.343 0.058 0.583 0.057 0.516 0.051 300 8 0.172 0.115 0.292 0.113 0.258 0.102 0.17 0.172 0.154 12 16 0.086 0.231 0.146 0.226 0.307 0.215 16 20 0.123 0.268 0.117 0.283 0.246 0.269 4 0.545 0.046 0.752 0.056 0.91 0.055 8 0.272 0.092 0.376 0.111 0.455 350 20 2.48 0.217 3.26 0.205 6.24 0.172 4 14.3 0.034 21.1 0.038 22.6 0.036 600 20 650 4 0.05 0.05 0.11 8 7.17 0.068 10.6 0.077 11.3 0.071 8 38.3 0.044 60.9 0.046 121.6 0.046 12 0.182 0.138 0.251 0.167 0.303 0.165 12 4.78 0.101 7.04 0.115 7.55 0.107 12 25.5 0.066 40.6 0.069 81.1 0.069 16 0.136 0.184 0.188 0.222 0.228 16 3.59 0.135 5.28 0.153 10 0.129 16 19.1 0.087 30.5 0.092 60.8 0.092 15.3 0.109 20 0.109 125 † 2.57 0.042 12 0.114 0.173 0.194 100 ** 1.06 0.102 16 0.061 90 † 21. Kg/Cm2 2.12 0.051 20 80 ** 10.5 Kg/Cm2 1.76 0.052 20 65 450 3.5 Kg/Cm2 8 0.878 0.103 8 0.037 0.125 0.047 0.124 0.057 0.123 4 Nom. Dia. (mm) # of Cons 50 3.5 Kg/Cm2 # of Cons Nom. Dia. (mm) # of Cons ** Torsional Spring Rate (Kg - M) X 103 for catalog parts 0.23 0.22 0.26 0.257 0.332 0.252 20 2.87 0.169 4.23 0.191 8.04 0.161 4 20.4 0.031 30.9 0.034 33 0.032 0.09 0.745 0.086 8 10.2 0.062 15.4 0.068 12 0.329 0.155 0.473 0.135 0.497 0.128 12 6.8 0.093 16 0.247 0.207 0.355 0.18 0.684 0.149 16 5.1 0.124 20 0.197 0.259 0.284 0.225 0.547 0.187 20 4.08 0.155 4 0.986 0.052 1.42 0.045 8 0.493 0.104 0.71 1.49 0.043 400 20 24.4 0.114 48.7 0.115 4 93.6 0.021 152.2 0.021 304 0.021 16.5 0.064 8 46.8 0.041 76.1 0.043 152 0.043 10.3 0.103 11 0.096 12 31.2 0.062 50.7 0.064 101 0.064 7.71 0.137 14.6 0.116 16 23.4 0.083 38 0.085 76 0.085 6.17 0.171 11.7 0.145 20 18.7 0.104 30.4 0.106 60.8 0.106 700 71 Metal Bellows Correctedn 7/11/00 6:40 PM Page 72 TORSIONAL STIFFNESS VALUES 30" TO 144" SIZE VALUES ARE BASED ON: 1. Standard Convolution Height and Pitch 2. T-304 S/S Bellows Material 3. 800ΛF Maximum Operating Condition 4. Data is Based Upon Single Bellows With Stated Convolution Counts Only 30 32 34 36 50 PSIG 150 PSIG † † ** ** ** Torsional Spring Rate (In. - Lb/Deg) X 106 for catalog parts † Maximum Allowable Torsion Angle in Degrees Nom. 300 PSIG Nom. 50 PSIG 25 PSIG Dia. # of Cons Dia. † † † (In.) (In.) ** ** ** # of Cons Nom. Dia. (In.) # of Cons SPRING RATES BELOW RESIST BELLOWS MOVEMENT FOR TORSIONALLY APPLIED MOMENT M 4 25.6 .014 2 125 .008 2 726 7.25 .044 15.0 .043 8 12.8 .027 4 62.3 .017 4 363 .009 12 2.76 .058 4.84 .067 10.0 .064 12 8.55 .041 6 41.5 .025 6 242 .014 3.63 .089 7.51 .086 8 5.03 .036 40 42 72 .005 16 6.41 .054 8 31.1 .033 8 182 .018 4 29.3 .013 10 24.9 .041 10 145 .023 8.65 .042 17.9 .041 8 14.7 .026 12 20.8 .050 12 121 .028 12 3.36 .055 5.77 .064 11.9 .061 12 9.77 .039 2 166 .008 2 996 .004 16 2.52 .073 4.32 .085 8.95 .082 16 7.33 .052 4 82.9 .015 4 498 .008 4 11.8 .017 20.7 .020 42.2 .020 4 33.3 .012 6 55.3 .023 6 332 .012 8 5.92 .035 10.4 .040 21.1 .039 8 16.6 .025 8 41.4 .030 8 249 .017 12 3.94 .052 6.92 .060 14.1 .059 12 11.1 .037 10 33.2 .038 10 199 .021 12 27.6 .045 2 215 .007 16 2.96 .070 5.19 .080 10.5 .079 4 14.0 .017 24.6 .019 50.1 .019 46 48 50 8 7.02 .033 12.31 .038 25.0 .037 38 † 14.5 .022 30.0 .021 17.3 .021 35.8 .020 108 ** 8 4.15 .039 4 10.1 .018 60 25 PSIG # of Cons 4 8.29 .019 16 2.07 .078 44 Nom. Dia. (In.) 66 16 8.32 .050 2 72.1 .010 4 36.0 .020 4 108 72 120 12 166 .025 2 1326 .004 .014 4 663 .008 132 12 4.68 .050 8.21 .057 16.7 .056 6 24.0 .030 6 71.7 .021 6 442 .011 16 3.51 .066 6.16 .075 12.5 .074 8 18.0 .040 8 53.8 .028 8 332 .015 4 16.5 .016 29.0 .018 58.9 .018 10 14.4 .050 10 43.0 .035 10 265 .019 8 8.26 .031 14.5 .036 29.4 .035 12 12.0 .060 12 35.9 .041 12 221 .023 12 5.51 .047 9.66 .054 19.6 .053 2 81.1 .010 2 342 .006 2 1722 .003 52 84 144 16 4.13 .063 7.24 .071 14.7 .070 4 40.5 .019 4 171 .012 4 861 .007 4 19.3 .015 33.8 .017 68.7 .017 6 27.0 .029 6 114 .018 6 574 .010 8 9.63 .030 16.9 .034 34.3 .033 8 20.3 .038 8 85.4 .024 8 430 .014 12 6.42 .045 11.3 .051 22.9 .050 10 16.2 .048 10 68.4 .030 10 344 .017 16 4.82 .059 8.45 .068 17.2 .067 12 13.5 .057 12 57.0 .035 12 287 .021 4 22.3 .014 39.1 .016 79.5 .016 2 90.8 .009 2 510 .005 8 11.15 .028 19.6 .032 39.8 .032 4 45.4 .018 4 255 .010 12 7.44 .042 13.0 .048 26.5 .048 6 30.3 .028 6 170 .016 16 5.58 .057 9.78 .065 19.9 .064 .021 54 96 8 22.7 .037 8 128 10 18.2 .046 10 102 .026 12 15.1 .055 12 85.0 .031 Metal Bellows Correctedn 7/11/00 6:40 PM Page 73 TORSIONAL STIFFNESS VALUES 750MM TO 3600MM SIZE VALUES ARE BASED ON: 1. Standard Convolution Height and Pitch 2. T-304 S/S Bellows Material 3. 800ΛF Maximum Operating Condition 4. Data is Based Upon Single Bellows With Stated Convolution Counts Only SPRING RATES BELOW RESIST BELLOWS MOVEMENT FOR TORSIONALLY APPLIED MOMENT M METRIC ** Torsional Spring Rate (Kg - M) X 103 for catalog parts 750 4 95.6 0.019 167 0.022 346 0.021 1100 800 850 900 950 1000 1050 3.5 Kg/Cm2 ** † 10.5 Kg/Cm2 ** † 21. Kg/Cm2 ** † # of Cons # of Cons † Maximum Allowable Torsion Angle in Degrees Nom. Nom. 3.5 Kg/Cm2 Dia. Dia. # of Cons † (In.) (In.) ** Nom. Dia. (In.) 4 295 0.014 1500 1.8 Kg/Cm2 ** † 2 1435 0.008 Nom. Dia. (In.) 2700 # of Cons 1.8 Kg/Cm2 ** † 2 8369 0.005 8 47.8 0.039 83.6 0.044 173 0.043 8 148 0.027 4 718 0.017 4 4185 0.009 12 31.9 0.058 55.7 0.067 115 0.064 12 98.5 0.041 6 478 0.025 6 2790 0.014 16 23.9 0.078 41.8 0.089 87 0.086 16 73.9 0.054 8 359 0.033 8 2092 0.018 4 116 0.018 199 0.021 412 4 338 0.013 10 287 0.041 10 1674 0.023 8 58 0.036 99.6 0.042 206 0.041 8 169 0.026 12 239 0.05 12 1395 0.028 12 38.7 0.055 66.4 0.064 137 0.061 12 113 0.039 2 1910 0.008 2 11480 0.004 16 29 0.073 49.8 0.085 103 0.082 16 84.4 0.052 4 955 0.015 4 5740 0.008 4 136 0.017 239 0.02 486 4 384 0.012 6 637 0.023 6 3827 0.012 0.02 1150 0.02 1200 1650 3000 8 68.2 0.035 120 0.04 243 0.039 8 192 0.025 8 478 0.03 8 2870 0.017 12 45.4 0.052 79.7 0.06 162 0.059 12 128 0.037 10 382 0.038 10 2296 0.021 16 34.1 59.8 0.08 121 0.079 16 95.9 0.05 12 318 0.045 12 1913 0.025 0.07 4 162 0.017 284 0.019 577 0.019 1250 2 830 0.01 2 2480 0.007 2 15280 0.004 8 80.9 0.033 142 0.038 288 0.037 4 415 0.02 4 1240 0.014 4 7640 0.008 12 53.9 0.05 94.6 0.057 192 0.056 6 277 0.03 6 827 0.021 6 5093 0.011 16 40.5 0.066 70.9 0.075 144 0.074 8 208 0.04 8 620 0.028 8 3820 0.015 4 190 0.016 334 0.018 678 0.018 10 166 0.05 10 496 0.035 10 3056 0.019 8 95.2 0.031 167 0.036 339 0.035 12 138 0.06 12 63.4 0.047 111 0.054 226 0.053 1300 2 934 0.01 16 47.6 0.063 83.4 0.071 170 0.07 4 467 4 222 0.015 389 0.017 791 0.017 6 8 111 195 0.034 396 0.033 8 0.03 1800 12 413 0.041 2 3938 0.006 0.019 4 1969 311 0.029 6 234 0.038 8 2100 3300 12 2547 0.023 2 19838 0.003 0.012 4 9919 0.007 1313 0.018 6 6613 0.01 984 0.024 8 4960 0.014 3600 12 74 0.045 130 0.051 264 0.05 10 187 0.048 10 788 0.03 10 3968 0.017 16 55.5 0.059 97.3 0.068 198 0.067 12 156 0.057 12 656 0.035 12 3306 0.021 4 257 0.014 451 0.016 916 0.016 1350 2 1046 0.009 2 5878 0.005 2400 8 128 0.028 225 0.032 458 0.032 4 523 0.018 4 2939 0.01 12 85.7 0.042 150 0.048 305 0.048 6 349 0.028 6 1959 0.016 16 64.2 0.057 113 0.065 229 0.064 8 262 0.037 8 1469 0.021 10 209 0.046 10 1176 0.026 12 174 0.055 12 980 0.031 73 Metal Bellows Correctedn 7/11/00 6:40 PM Page 74 -––[ X-PRESS EXPANSION JOINTS ]–-– Features • • • • • • • Long axial movements Self draining convolutions Integral cover and liner Leak proof – packless Maintenance free Integral guide ring 5 Year Warranty with alloy 625 bellows The X-Press bellows absorbs a very long stroke that minimizes the number of expansion joints required for a typical installation. Inherent in the design are internal guide rings, a full thickness cover, self draining convolutions, and an integral liner that is insensitive to flow direction. The internal guide rings permit the designer to reduce the number of guides compared with a conventional internally pressurized bellows system. The full thickness cover is designed to contain the full pressure of the system. If a bellows leak were to occur, flow is directed along the pipe rather than radially toward personnel. The heavy wall cover is also very easy to insulate due to its nominal pipe size. The self draining convolutions eliminate the possibility of sediment and residue collecting in the convolutions and causing corrosive attack. The X-Press design is inherently safe. In the event of an anchor failure, the bellows compress and actually increase its strength. The end rings limit the extension of the expansion joint so that an anchor failure is controlled and contained. The X-Press does not require maintenance, therefore, it can be installed in areas where accessibility is limited. Lubrication and repacking are eliminated. Normally located near an anchor, the single X-Press should be placed with the fixed end adjacent to the anchor. The double X-Press is typically mounted in the middle of a long pipe run to absorb similar movements from either direction. A support foot is uncluded with the double X-Press and acts as an intermediate anchor. PURGE and VENT CONNECTION located in the top of the casing, allows the venting of air or gases to assure a fluid-filled line. In conjunction with a drain connection, the vent can be used to flush the X-Press casing. ANCHOR FOOT for single X-Press can be supplied to withstand full pressure thrust and can be bolted or welded in place. The double X-Press includes an intermediate anchor foot. DRAIN CONNECTION located in the bottom of the casing for the removal of dirt, scale, sludge, condensate and residue. This is an ideal location for a steam trap when used for steam service. A reprint of the paper “ Expansion Joints Vs Loops, an Economic Decision” by Robert K. Broyles, is available without charge on request. 74 Metal Bellows Correctedn 7/11/00 6:40 PM Page 75 -––[ IN-LINE PRESSURE BALANCED X-PRESS II EXPANSION JOINTS]–-– Features • • • • • • • • • Eliminates main anchors Eliminates pressure thrust Long axial movement Self draining convolutions Integral cover and liner Leak proof – packless Maintenance free Integral guide ring 5 Year Warranty with alloy 625 bellows The X-Press II is an inline externally pressurized, pressure balanced expansion joint. The built in pressure eompensating bellows eliminates all pressure thrust traditionally created from using unrestrained bellows. The X-Press II is capable of long axial movements while eliminating pressure thrust on the system. Main anchors are no longer required! The unique design also incorporates internal guide rings to minimize external guiding requirements, a full thickness cover that is easy to insulate, self draining convolutions to minimize corrosion and an integral liner that insensitive to flow direction. The X-Press can be supplied in single or double ended design. Either type can be supplied with a support that acts as an intermediate anchor. Pipe Guide Spacing Senior Flexonics Pathway recommends the first guide for an X-Press or X-Press II should be located within 12 pipe diameters of the expansion joint. The remaining guides should be spaced in accordance with the formula below. L = 0.131*(Ep*Ip/(P*A+SR*AX)).5 L = Maximum intermediate guide spacing (Feet) Ep = pipe modulus of elasticity (lb/In2) Ip = Pipe moment of inertia (Inches4) P = Design pressure (lb/In2) A = Bellows effective area (Inches2) SR = Bellows spring rate AX = Axial movement Ep - 27,400,000 lb/In2 for carbon steel pipe at 300F. Ip - See pages 87 through 89 for pipe moments of inertia A – See pages 78 and 81 for effective areas SR – See pares 78 and 81 for expansion joint spring rates 75 Metal Bellows Correctedn 7/11/00 6:40 PM Page 76 -––[ X-PRESS DIMENSIONAL DATA ]–-– H. HOLE DIA. (B) CL FL TYPE ANCHOR FOOT A B C D E ANCHOR FOOT FL 8” 8” 10” 12” FW CL CW FW CW B 5/8” 4” 61/2” 3” 7/8” 61/2” 53/4” 4” 1 1 3 8 /8” 6 /4” 4 /4” 13/8” 7/8” 61/2” 91/2” 4” Custom Design Refer to individual data pages 78-81 for diameter, shell O.D., O.A.L., and “H”. Direct Buried X-Press Soil PRIMARY SEAL Nickel Alloy Insulation Bellows Concrete Anchor plate to hold expansion joint in place by Senior Flexonics Pathway or others SECONDARY SEAL Field applied high temperature rope type packing material to keep out foreign matter Many Senior Flexonics Pathway customers have direct burried X-Press Expansion Joints in steam and condensate service. This eliminates the need for maintenance manways which are inconvenient to locate and expensive to build. Years of dependable maintenance-free buried service have proven that manways are not always required nor are they cost effective. Consider this money-saving approach when comparing the total installed cost of slip joints versus X-Press. Additional information on direct buried X-Press is available upon request. 76 Metal Bellows Correctedn 7/11/00 6:41 PM Page 77 -––[HOW TO SPECIFY AN EXTERNALLY PRESSURIZED EXPANSION JOINT ]–-– SPECIAL NOTE If a special flange rating or non-standard wall thickness is required, indicate any special requirements as free text at the end of the part number. STEP 1 STEP 3 The nominal pipe size is the first item of the part number. If the metric tables have been used, the letter “M” should follow the nominal pipe size. STEP 2 Select the type of end fittings (weld ends WW, flanges FF, flange by weld end FW). 2, E - 260C TEMPERATUR 10.5 KG/CM Review the bill of material located on even number pages 78 through 81 to obtain the flange ratings and weld wall thickness that is supplied with standard expansion joints. Select the style required (Single X-Press ASX, Double X-Press ADX) X-PRESS SHOWN) X-PRESS (WW E - 500°F ASX – SINGLE TEMPERATUR7th edition for the X-PRESS - 150 PSIG,life is 1000 cycles per EJMA SHOWN) X-PRESS (WW cycle /shown. 1/4" axial, + PRESSURE - 500°F 1. Rated ASX – SINGLE movement GE nt is + / RATURE full rated the misalignme FF – FLANGE/FLAN edition for installation PSIG, TEMPE EJMA 7th END 2. Maximum alternate flange pressureper OF - 300 To specify is 1000 cycles lateral. 1/16” SURE – WELD END/WELD 16 for maximum cycle life /WW (Alloy 625). MATERIALS to page 19. shown. see page 1/4" axial, + PRES 1. Rated ASTM B443 part number. Refer movement pressure. is flanged, nt is + / full rated BELLOWS: 3. If unitN add to working misalignme A516-70 RUCTIO installation ratings. bellows material, END X-PRESS 11/2 x maximum X-PRESS ADX – DOUBLE X-PRESS (WW SHOWN) 2, E - 260C TEMPERATUR 21 KG/CM ADX – DOUBLE FW – FLANGE/WELD A53/A106/ alternate test pressure: 2. Maximum flange pressure OF CONST To specify PIPE: ASTMWall lateral. thrust. IALS B16.5 /16” pressure 20. R.F.S.O. 625). for1full 4. Maximum 18 for maximum MATERlb. page“D”. Standard seefoot ANSI B443 (Alloynumber. Refer to page Feet are designed anchor flanged, 150 ASTM ASTM A1052) Series: part unit iswith toR.F.S.O. 5. Anchor BELLOWS:lb. ANSI B16.5 3.willIf come FLANGES: working pressure. Kg/Cm 300 material, add A516-70 X-Press (ADX) METRIC ratings. 2 Series: bellows 150 lb. (10.5 11/2 x maximum A53/A106/ 6. All double Kg/Cm ) thrust. test pressure: with plug. 300 lb. (21 PIPE: ASTM Nominal Wall for full pressure 4. Maximum “D”. half coupling RGE: ASTMA105 Standard B16.5 R.F.S.O. anchor foot Diameter SteelA105 DRAIN/PU Feet are designed 3000# Threaded 150 lb. ANSI B16.5 R.F.S.O. ASTM come with 70 Carbon 2 ) Series: 3 /4” Diameter 5. Anchor FLANGES: (ADX) will 300 lb. ANSI ASTM A36/A516- 150 lb. (10.5 Kg/Cm Weight (Lb)X-Press 2 Series: ANCHOR: 6. All double (mm) Kg/Cm ) with plug. ADX 300 lb. (21 half coupling RGE: ASTMA105 FW Threaded Dimensions ASX Steel Length DRAIN/PU FF 3000# 25 of Carbon Overall 70Anchor WW 3 /4” DiameterType FW (In.) A36/A51657Weight (Lb) Shell Spring Bellows FF ASTM 59 Anchor “H” WW Axial ANCHOR: 55 Effective ADX OD Height 33 WW – WELD X-PRESS (WW SHOWN) END N CONSTRUCTIO FW – FLANGE/WELD END/WELD END GE FF – FLANGE/FLAN Weight (Lb) ADX Dimensions FW ASX FF Overall Length Type of WW Anchor Bellows FW (mm) 26Weight (Lb) Shell FF 27 Anchor “H” WW 25 Effective ADX OD Height 15 44 ADX ASX Foot for 16 45 (mm) Area 14Dimensions 44 (mm) FW 940 24 ADX ASX 29 FF 584 25 (Cm2) 31 Overall Length Type of WW 159 24 28 Anchor 114 (mm)18 31 1626 ADX (Kg/mm) Shell METRIC 46FW Spring Bellows 914 A 33 19 ASX Anchor 47FF 54 Axial WW 159 30 16 “H” Effective 44 ADX 0.77 OD Height 114 18 Rate 54 26 ASX Nominal 200 A Foot for 940 55 27 (mm) 100 37 20 34 54Movement Area 584 159 52 24 (mm) 32 17 0.39 Diameter 114 29 ADX 1626 (mm) 36 21940 400 A (Cm2) 914 39 23584 200 57 30 55 54 (Kg/mm) 159 34 19159 53 28 0.77 1626 22 940114 59 31 200 A ADX 114 ASX 62 54 584A 33914 100 51 24 48 54 (mm) 57 29159 1.54 159 45 19 114 Rate 0.39 98 ADX ASX 33 Nominal 200 114 Foot for 43 29940 35 400 (In.) 40 100 Movement Area 100 A 46 54 914A 1626 32584 31Dimensions 200 (In.) 82 36 79 96 54 39 25159 Diameter FW 0.77 159 54 ASX 76 30 114 ASX (In.) 0.77 25 65 1626 25 FF 23 of 37 400 114 70 47 56 (In.2) 200 68 Overall Length Type WW 200 A 73 6 1/4 54 686A 1168 52914 52 100 (Lb/In.) 56 29 52 62 54 Anchor FW (In.)39 67 4 1/2 41159 64 1.54 171 69 ADX 49 22 Shell 114 0.39 Spring Bellows Anchor FF A 101 39 36 200 141 51 72 32940 42 ASX 400 50 8.4 Axial 1/4 (In.) 100 A 55 54 1118A 2032 66 6 Effective 35584 36 “H” 200 88 43 84 98WW 104 74 43 ADX OD Height 40 46 4 1/2 28159 Rate 0.77 171 8 57 80 36 114 118 ASX Nominal 2.91 40 A Foot 1626 30 43 76 23 for 37 400 141 (In.) 82 4 48 60 121 200 Area 914 8.4Movement 35 64 37 81 1/4 686A 1168 200 A 86 (In.) 54 6 51 54 115 100 69 71 74 22 159 26 Diameter 37 1/2 186 64 77 ASX 4 44 64 (In.)A 1.54 80 46 59 16 114 1 1.46 23 1168 46 67 121 36 (In.2) 200 168 65 86 39 8 400 65 8.4 6 1/4 51 61 126 100 A (Lb/In.) 71 54 1118A 2032 74 6 1/4 44686 200 76 50 83 43 100 4 1/2 41 1/2 48 59 34171 37 0.77 186 8 68 64 116 79 41 141 131 3.48 50 36 A ADX 4 2032 39 54 106 ASX 23A 400 168 83 4 54 137 200 8.4 (In.) 1118 6 1/4 73 42 113 1/48.4 200 A 66 74 686A 1168 59 125 100 82 45 76 22 100 4 1/2 63 8 4 1/2 86 6 73 99 49171 64 2.91 186 94 63 37 99 70 34 141 16 1.75 23 1168 59 4 A 1 1/2 200 168 78 8 46 8.4 36A 101 400 80 181 79 174 6 1/4 70 65 82 100 A 85 74 1118A 2032 87 52686 200 43 1 8.4 186 167 67 124 4 1/2 56 54 65 64 1/2 43 6 1/4 186 56 72 4 40 16 46 1.46 8 98 168 155 A 103 3.86 65 36 2032 52 63 115 27 400 168 4 60 A 1041 120 162 200 8.4 8 A 1118 6 1/4 115 59 93 49 123 3/48.4 200 A 66 116 100 635 148 100 22 124 4 1/2 91 85 9/16 86 6 87 54186 80 123 3.48 211 70 37 107 86 45 100 16 112 2 1.93 23 1168 79 4 A 44A 200 219 94 8 56 A 1753168 122 400 90 193 94 185 6 1/4 78 87 111 100 B 43 6 3/48.4 63686 104 100 991 102 200 177 80 161 163 1/2 11.4 4 1/2 62 71 107 67 84 49186 46 1.75 211 8 168 180 2.22 80 1 36 105 64 A 165 9/16 2032 115 64 77 142 400 219 4 71 8.4 27A 156 190 200 1118 6 1/4 113 72 109 11.4 8 57 152 635A 1041 200 B 78 166 170 100 82 161 4 1/2 97 56 118 46 131 211124 8 6 5/8 867 5/16 63186 80 101 146 3.86 86 168 144 16 A 101 1.11 27 A 183 219 1041 98 4 2 1/2 44 111 200 66 8 8.4 A 1753 111 157 400 168 140 100 6 3/4 96 100 B 74635 125 124 991 131 200 174 91 230 195 2 15.5 88 148108 5/8 437 5/16 5469/16 75 87 97 57211 1.93 211 8 182 A 2.52 90 44 119 80 A 16 6 1753 131 72 400 219 4 82 B 1041219 179 145 11.4 27 200 181100 168 6 3/4 129 85 195 15.5 8 200 B 90991 193 161 635 219 100 98 155 74 230 59 208 5809/16 108 8 6 5/81637 5/16 73211 131 166 4.45 238 16 A 3 1.25 27 101 46 172.5 1041 181 4 A 108 200 273 8 B 1753219 127 187 120 11.4 44 400 5/16 114 143144 180 125 100 B 145 161 991 158 133635 200 273122 259 217118 309 216 1/2 19.2 6 5/8 788 5/8 827 5/16 41 114 110 2.23 238 3 8 219 106211 A 246 94 2 44 132 80 263.5 A 16 6 205 273 1753 80 8 25 129 400 1067 4 B 203 256 100 152 145 15.5 200 221 98 207 19.2 7 5/16 200 B 220 230 660 271 166991 100 189 99 309 108 6 5/8 119 62 227 8 8 5/81958 5/16 69 185 139211 5.04 264 173.5 207 A 16 1.5 27 123 46 1041 188 4 B 3 1/2 118 200 324 8 B 1778219 222 229 15.5 39 400 235191 244 150 136 273 7 5/16 139 100 C 249 230 1016 185 171635 151 200 253156 488 124 3 24.9 6 5/8 107 100 293 5/8 988 5/16 41 141 196 132238 2.52 264 8 344 A 3.89125 44 156 80 B 16 8 1753 254 140 400 324 4 B 1067273 356 366 180 19.2 25 200 260158 241 24.9 8 166 309 7 5/16 172 200 C 382 309 660 322 200991 100 62 222124 488 6 5/8 140 114 338 8 8 5/82168 5/16 69 216 329 161238 6.02 279 16 4 1.95 25 145 41 244.5 1067 280 4 B 207 39A 238 308 200 356 8 B 1778273 273 275 193 164 19.2 400 660 5/16 327 403 C 200 35.6 233 194 8 100 5/16 1016 310 309 214 222 200 289 723 141 1/2 8 5/8 126 180 432 5/81088 41 159 237 164264 3.02 279 8 B 3 4.77150 39 180 69 395.5 B 16 8 1778 374 171 400 356 4 C 1041324 361 426 24.9 25 200 459187 429 1016 239 35.6 8 208 342 8 5/16 199 3/8 200 C 397 488 660 365 100 70 399131 723 8 5/8 161 134 383 810 3/4249 9 69 324 210264 268 7.79 305 238.5 281 B 16 5 2.39 25 264 41 1067 302 4 B 243 200 406 8 C 1753324 353 320 216 24.9 39 400 602269 572 250 280 452 8 5/16 294 100 C 405 488 1016 242 258660 200 542208 985 168 4 47.9 8 5/8 234 206 493 3/4125 9 3/8 176 42 301 176279 3.89 305 8 447 B 39 336 69 6.47200 B 1610 1778 411 4 C 1092356 534 486 35.6 26 200 5/16 366 500215 457 335226 1016 272 C 400 406 47.9 8 278 137 8 3/8 200 686 586 723 408 282 10 306 312 100 5/8 279 84 379 414 985 8 174 812 3/4 260 70 482 9.56 330 231 490 B 16 6 25 334 41 3.23 1041 290 4 C 317 200 457 8 C 1854356 419 548 219 35.6 40 400 645299 602 300 9 3/8 377 370 510 100 C 493 723 1067 432 263660 200 559221 218 5 75.6 10 264 555 3/414110 3/8 42 3/4 291 309 344 4.79 330 174305 8 784 B 39 398 69 8.06250 1198 1753 466 8 C 1612 272 400 457 4 C 1092406 587 842 47.9 26 200 745367 681 1016 306 9 3/8 441 75.6 11 347 390 200 C 662 985 686 726 100 617251 109 1198 14337 10 197 449 8 456 70 3/4 355 512 262305 351 13.06 356 603 B 16 8 26 425 42 4.04 C 1092 331 357 514 888 200 508 8 C 1854406 416 684 47.9 40 400 112 4 350 10 3/8 489 11 432 570 398 952 100 C 502 985 1067 522 E 316686 257 169 361 200 3/4 629 824 267 70 1519 14 12 283 356 16 377 41 330 6.54 6 198 8 795 C 40 528 9.16300 C 1854 511 280 458 755 400 508 4 C 1118457 575 876 75.6 26 200 1067 348 112 8 10 3/8 592 366 443 12 296 845 200 C 661 714 E 407 1198 711 100 134 1519 16436 12 194 518 8 536 488 69 3/4 464 289 12.08 406 778 C 16 476 42 665 4.59 10 1092 368 4 C 359 617 997 200 610 8 C 1880457 501 893 75.6 40 11 568 26 400 400 445 667 12 455 1087 100 C 614 663 E 371686 296 1198 1092 200 362 8 152.6 1890 16218 273 742 499 387 43 14 388 6.04 406 8 508 221 C 599 70 907 1177 10.31350 1854 592 8 C 16 340 400 610 4 707 1292 11 689 40 200 836614 738 1067 408 454 579 13112 27 152.6 200 C 711C 1118 820 E 483 1519 1062 14 509 100 181 E 41 640384 1890 18535 227 678 8 699 594 73 333 13.74 508 923 C 16 482 479 26 5.16 12 1118 4 C 444 815 1125 200 610 8 616 1088 12 580 400 450 557 832 13112 42 583 1223 100 E 1092C 1880 759 758 E 483711 383 1519 200 451 10 185.7 E 2302 18268 330 932 600 473 43 16 384 6.88 8 610 283 C 675 69 1027 1294 11.45400 1880 732 8 C 16 417 400 610 4 904 1459 12 773 40 200 152.6 27 1092 510 989765 859 560 14 185.7 200 E 737C 1143 E 610 1047 1890 1129 100 226 E 43 729435 2302 20731 274 8 788 761 MAT.554 73 16 577 15.45 610 410 917 C 16 5.73 14 1118 4 C 953 1257 200 762 8 760 E 697 27 567 1107 400 152.6 42 ALT BELLOWS 711 500 690 14 100 E 1118C 1905 975 727 E 1890 200 513 12 235.4 E 73 1127623 1387 FEATURES 418 3246 20366 617 544 44 18 437 7.73 8 610 E 767 1267 42 13.74 1880 977 OPTIONAL 762 8 C 16 625 532 807 28 400 E 4 450 E 897 1042 1457 200 185.7 1092 747 16 235.4 200 E E 1257 2302 1077 100 257 43 812427 1142 3246 317 24676 8 D, P, A AXIAL MOVEMENT 792 74 18 637 17.17 610 E 16 1104 6.88 16 1143 C 673 79 826 982 1471 200 E 8 E 817 27 652 1354 400 185.7 43 737 PRESSURE 293 4 600 888 16 100 854 4 E 2302 200 MAT. 577 14 73 1306602 1636 458 24338 ENDS 8.59 750 44 20 487 8 762 1559 1905 C 16 28E 400 ALT BELLOWS 1000 1276 E 4 500 STYLE E 1064 42 899 10.5 1809 235.4 1118 293 8 E 200 E FEATURES 3246 1309 DIAMETER 289 44 1056500 1496 WW 27.47 24769 8 978 74 20 734 OPTIONAL 762 625 16 1358 18 4 E ASX 43E 200 1228 1834 E 8 E 1064 28 844 1673 235.4 E 2054 NUMBER 728 356.8 100 100 3246 1043 PART D, P, A AXIAL MOVEMENT 641 16 74 1614 24385 919 45 24 624 13.74 8 E 1993 EXAMPLE 8 E 16 400 1234 PRESSURE 4 600 E 1344 43 1124 2308 E293 29 4 604 356.8 200 MAT. 1678 ENDS 321 44 30865 8 75 24 904 1221 E 16 1675 28 ALT BELLOWS STYLE 20 21 4 E 1521 8 E 2150 E293 44 FEATURES 921 DIAMETER WW 1200 24 769 18 503.2 74 30433 OPTIONAL 625 1173 8 E ADX 2297 43 8 E 16 1648 4 E NUMBER 2772 356.8 MOVEMENT A 100 P, 698 503.2 PART D, AXIAL 961 1822 24 385 45 8 1484 E 16 29 24 PRESSURE 4 EXAMPLE 1959 8 E 4 356.8 MAT. ENDS 1009 481 30 75 16 ALT BELLOWS 20 STYLE8 E 150 44 E FEATURES 503.2 DIAMETER WW 30 1538 OPTIONAL 625 8 ASX 4 E 4 503.2 PART NUMBER D, P, A AXIAL MOVEMENT 769 16 24 PRESSURE EXAMPLE 8 4 ENDS STYLE 300 DIAMETER WW ADX 78 4 PART NUMBER EXAMPLE Axial Movement (mm) Spring Rate 81 80 Style End Fittings Pressure Rating Axial Movement Optional Hardware Alternate Bellows Material 3 1/2 ASX WW 50 4 D, P 625 90 m ASX WW 3.5 100 D, P 625 Nominal Pipe Size English Metric STEP 4 Specify the design pressure. If the required design pressure is less than 150 PSIG, specify 150 PSIG. If the required design pressure is greater than 150 PSIG but less than 300 PSIG, specify 300 PSIG. If the required design pressure is greater than 300 PSIG, indicate the required design pressure in the part number and a custom design will be developed for the application. STEP 7 STEP 5 Indicate the desired axial movement in increments of 4” through 16” as shown in the product description tables on pages 78 through 81. STEP 6 Specify any options that are preferred. Options are described above. ALLOY 625 WARRANTY Senior Flexonics Pathway will replace in kind any X-Press style expansion joint made with Alloy 625 bellows that fails due to workmanship or corrosion within 6 years of the date of shipment or 5 years from date of first use. Coverage does not include field removal and replacement costs or charges required for obtaining access to the part. Coverage does not apply to failures caused by over pressurization due to water hammer, excessive test pressure, or process upset conditions. Return of the failed part is required for warranty replacement. Specify an alternate bellows material. The standard bellows material is Alloy 625. If Alloy 625 is acceptable, it is not necessary to specify a material. If an alternate bellows material is preferred, indicate the bellows material from the alloy choices listed on page 19. Keep in mind that the five-year warranty only applies to Alloy 625 because Alloy 625 has superior corrosion properties when compared to other bellows materials in steam and condensate service. 77 Metal Bellows Correctedn 7/11/00 X-PRESS 6:41 PM Page 78 PRESSURE - 150 PSIG, TEMPERATURE - 500°F 1. Rated cycle life is 1000 cycles per EJMA 7th edition for the full rated movement shown. MATERIALS OF CONSTRUCTION BELLOWS: ASTM B443 (Alloy 625). To specify alternate bellows material, add to part number. Refer to page 19. PIPE: ASTM A53/A106/A516-70 Standard Wall FLANGES: ASTM A105 150 lb. ANSI B16.5 R.F.S.O. 150 lb. (10.5 Kg/Cm2) Series: 300 lb. ANSI B16.5 R.F.S.O. 300 lb. (21 Kg/Cm2) Series: DRAIN/PURGE: ASTMA105 3/4” Diameter 3000# Threaded half coupling with plug. ANCHOR: ASTM A36/A516-70 Carbon Steel Nominal Diameter (In.) Axial Movement (In.) ASX 1 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 24 Bellows Type of Effective Anchor Area Foot for (Lb/In.) (In.2) ASX ADX Shell OD (In.) 3. If unit is flanged, see page 16 for maximum flange pressure ratings. 4. Maximum test pressure: 11/2 x maximum working pressure. 5. Anchor Feet are designed for full pressure thrust. 6. All double X-Press (ADX) will come with anchor foot “D”. Dimensions Anchor Overall Length (In.) Height “H” (In.) ASX ADX Weight (Lb) ASX WW FF ADX FW WW FF FW 4 8 43 8.4 A 4 1/2 6 1/4 23 37 31 35 33 55 59 8 16 22 8.4 A 4 1/2 6 1/4 36 64 52 56 54 96 100 98 4 8 43 8.4 A 4 1/2 6 1/4 23 37 36 42 39 62 68 65 8 16 22 8.4 A 4 1/2 6 1/4 36 64 54 60 57 98 104 101 4 8 43 8.4 A 4 1/2 6 1/4 23 37 41 51 46 71 81 76 8 16 22 8.4 A 4 1/2 6 1/4 36 64 63 73 68 116 126 121 4 8 163 11.4 A 5 9/16 6 3/4 27 46 56 70 63 99 113 106 8 16 82 11.4 A 5 9/16 6 3/4 44 80 91 115 103 167 181 174 4 8 195 15.5 A 6 5/8 7 5/16 27 46 62 78 70 107 123 115 8 16 98 15.5 A 6 5/8 7 5/16 44 80 97 113 105 177 193 185 4 8 216 19.2 A 6 5/8 7 5/16 27 46 75 96 86 131 152 142 8 16 108 19.2 A 6 5/8 7 5/16 44 80 108 129 119 174 168 183 4 8 124 24.9 B 8 5/8 8 5/16 25 41 88 114 101 155 181 168 8 16 62 24.9 B 8 5/8 8 5/16 39 69 119 145 132 217 143 180 4 8 141 35.6 B 8 5/8 8 5/16 25 41 107 139 123 189 221 205 8 16 70 35.6 B 8 5/8 8 5/16 39 69 140 172 156 253 235 244 4 8 168 47.9 B 10 3/4 9 3/8 25 41 126 164 145 222 260 241 8 16 84 47.9 B 10 3/4 9 3/8 39 69 161 199 180 289 327 308 4 8 218 75.6 C 12 3/4 10 3/8 26 42 234 294 264 399 459 429 8 16 109 75.6 C 12 3/4 10 3/8 40 70 306 366 336 542 602 572 4 8 267 112 C 14 11 26 42 291 377 334 414 500 457 8 16 134 112 C 14 11 40 70 355 441 398 559 645 602 4 8 362 152.6 C 16 12 26 41 361 489 425 617 745 681 8 16 181 152.6 C 16 12 40 69 464 592 528 824 952 888 4 8 451 185.7 C 18 13 27 43 388 568 476 665 845 755 8 16 226 185.7 C 18 13 42 73 509 689 599 907 1087 997 4 8 513 235.4 C 20 14 27 43 384 580 482 640 836 738 8 16 257 235.4 C 20 14 42 73 577 773 675 1027 1223 1125 4 8 577 293 C 24 16 28 44 437 697 567 729 989 859 8 16 289 293 C 24 16 43 74 637 897 767 1127 1387 1257 4 8 641 356.8 E 24 E 28 44 487 817 652 812 1142 977 8 16 321 356.8 E 24 E 43 74 734 1064 899 1306 1636 1471 4 8 769 503.2 E 30 E 29 45 624 1064 844 1056 1496 1276 8 16 385 503.2 E 30 E 44 75 904 1344 1124 1614 2054 1834 PART NUMBER EXAMPLE 78 Spring Rate 2. Maximum installation misalignment is + / - 1/4" axial, + / 1/16” lateral. DIAMETER STYLE ENDS PRESSURE 4 ASX WW 150 AXIAL MOVEMENT 4 OPTIONAL FEATURES D, P, A 57 ALT BELLOWS MAT. 625 Metal Bellows Correctedn 7/11/00 6:41 PM Page 79 10.5 KG/CM2, TEMPERATURE - 260C X-PRESS ASX – SINGLE X-PRESS (WW SHOWN) ADX – DOUBLE X-PRESS (WW SHOWN) WW – WELD END/WELD END FF – FLANGE/FLANGE FW – FLANGE/WELD END METRIC Nominal Diameter (mm) 25 40 50 65 80 90 100 125 150 200 250 300 350 400 450 500 600 Axial Movement (mm) ASX Spring Rate Bellows Type of Effective Anchor Area Foot for (Kg/mm) (Cm2) ADX ADX Dimensions Shell Anchor Overall Length (mm) OD Height “H” (mm) (mm) ASX ADX Weight (Lb) ASX WW FF ADX FW WW FF FW 100 200 0.77 54 A 114 159 584 940 14 16 15 25 27 26 200 400 0.39 54 A 114 159 914 1626 24 25 24 44 45 44 100 200 0.77 54 A 114 159 584 940 16 19 18 28 31 29 200 400 0.39 54 A 114 159 914 1626 24 27 26 44 47 46 100 200 0.77 54 A 114 159 584 940 19 23 21 32 37 34 200 400 0.39 54 A 114 159 914 1626 29 33 31 53 57 55 100 200 2.91 74 A 141 171 686 1168 25 32 29 45 51 48 200 400 1.46 74 A 141 171 1118 2032 41 52 47 76 82 79 100 200 3.48 100 A 168 186 686 1168 28 35 32 49 56 52 200 400 1.75 100 A 168 186 1118 2032 44 51 48 80 88 84 100 200 3.86 124 A 168 186 686 1168 34 44 39 59 69 64 200 400 1.93 124 A 168 186 1118 2032 49 59 54 79 76 83 100 200 2.22 161 B 219 211 635 1041 40 52 46 70 82 76 200 400 1.11 161 B 219 211 991 1753 54 66 60 98 65 82 100 200 2.52 230 B 219 211 635 1041 49 63 56 86 100 93 200 400 1.25 230 B 219 211 991 1753 63 78 71 115 107 111 100 200 3 309 B 273 238 635 1041 57 74 66 101 118 109 200 400 1.5 309 B 273 238 991 1753 73 90 82 131 148 140 100 200 3.89 488 C 324 264 660 1067 106 133 120 181 208 195 200 400 1.95 488 C 324 264 1016 1778 139 166 152 246 273 259 100 200 4.77 723 C 356 279 660 1067 132 171 151 188 227 207 200 400 2.39 723 C 356 279 1016 1778 161 200 180 254 293 273 100 200 6.47 985 C 406 305 660 1041 164 222 193 280 338 309 200 400 3.23 985 C 406 305 1016 1753 210 268 239 374 432 403 100 200 8.06 1198 C 457 330 686 1092 176 258 216 302 383 342 200 400 4.04 1198 C 457 330 1067 1854 231 312 272 411 493 452 100 200 9.16 1519 C 508 356 686 1092 174 263 219 290 379 335 200 400 4.59 1519 C 508 356 1067 1854 262 351 306 466 555 510 100 200 10.31 1890 C 610 406 711 1118 198 316 257 331 449 390 200 400 5.16 1890 C 610 406 1092 1880 289 407 348 511 629 570 100 200 11.45 2302 E 610 E 711 1118 221 371 296 368 518 443 200 400 5.73 2302 E 610 E 1092 1880 333 483 408 592 742 667 100 200 13.74 3246 E 762 E 737 1143 283 483 383 479 678 579 200 400 6.88 3246 E 762 E 1118 1905 410 610 510 732 932 832 PART NUMBER EXAMPLE DIAMETER STYLE ENDS PRESSURE 100 ASX WW 10.5 AXIAL MOVEMENT 4 OPTIONAL FEATURES D, P, A ALT BELLOWS MAT. 625 79 Metal Bellows Correctedn 7/11/00 X-PRESS 6:41 PM Page 80 PRESSURE - 300 PSIG, TEMPERATURE - 500°F 1. Rated cycle life is 1000 cycles per EJMA 7th edition for the full rated movement shown. MATERIALS OF CONSTRUCTION BELLOWS: ASTM B443 (Alloy 625). To specify alternate bellows material, add to part number. Refer to page 20. PIPE: ASTM A53/A106/A516-70 Standard Wall FLANGES: ASTM A105 150 lb. ANSI B16.5 R.F.S.O. 150 lb. (10.5 Kg/Cm2) Series: 300 lb. ANSI B16.5 R.F.S.O. 300 lb. (21 Kg/Cm2) Series: DRAIN/PURGE: ASTMA105 3/4” Diameter 3000# Threaded half coupling with plug. ANCHOR: ASTM A36/A516-70 Carbon Steel Nominal Diameter (In.) Axial Movement (In.) ASX 1 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 24 Bellows Type of Effective Anchor Area Foot for (Lb/In.) (In.2) ASX ADX Shell OD (In.) 3. If unit is flanged, see page 18 for maximum flange pressure ratings. 4. Maximum test pressure: 11/2 x maximum working pressure. 5. Anchor Feet are designed for full pressure thrust. 6. All double X-Press (ADX) will come with anchor foot “D”. Dimensions Anchor Overall Length (In.) Height “H” (In.) ASX ADX Weight (Lb) ASX WW FF ADX FW WW FF FW 4 8 86 8.4 A 4 1/2 6 1/4 23 37 37 43 40 66 72 69 8 16 43 8.4 A 4 1/2 6 1/4 36 64 61 67 64 115 121 118 4 8 86 8.4 A 4 1/2 6 1/4 23 37 42 54 48 74 86 80 8 16 43 8.4 A 4 1/2 6 1/4 36 64 67 79 73 125 137 131 4 8 86 8.4 A 4 1/2 6 1/4 23 37 49 63 56 87 101 94 8 16 43 8.4 A 4 1/2 6 1/4 36 64 80 94 87 148 162 155 4 8 163 11.4 A 5 9/16 6 3/4 27 46 57 77 67 102 122 112 8 16 82 11.4 A 5 9/16 6 3/4 44 80 91 111 101 170 190 180 4 8 195 15.5 A 6 5/8 7 5/16 27 46 74 100 87 131 157 144 8 16 98 15.5 A 6 5/8 7 5/16 44 80 118 144 131 219 145 182 4 8 216 19.2 A 6 5/8 7 5/16 27 46 99 129 114 158 187 172.5 8 16 108 19.2 A 6 5/8 7 5/16 44 80 156 191 173.5 271 256 263.5 4 8 249 24.9 B 8 5/8 8 5/16 25 41 124 158 141 185 229 207 8 16 125 24.9 B 8 5/8 8 5/16 39 69 194 238 216 322 366 344 4 8 282 35.6 B 8 5/8 8 5/16 25 41 131 187 159 214 275 244.5 8 16 141 35.6 B 8 5/8 8 5/16 39 69 208 269 238.5 365 426 395.5 4 8 337 47.9 B 10 3/4 9 3/8 25 41 137 215 176 242 320 281 8 16 169 47.9 B 10 3/4 9 3/8 39 69 221 299 260 408 486 447 4 8 436 75.6 C 12 3/4 10 3/8 26 42 251 367 309 432 548 490 8 16 218 75.6 C 12 3/4 10 3/8 40 70 398 514 456 726 842 784 4 8 535 112 C 14 11 26 42 296 458 377 522 684 603 8 16 268 112 C 14 11 40 70 455 617 536 714 876 795 4 8 731 152.6 C 16 12 26 41 384 614 499 663 893 778 8 16 366 152.6 C 16 12 40 69 583 815 699 1062 1292 1177 4 8 676 185.7 E 18 E 27 43 435 765 600 758 1088 923 8 16 338 185.7 E 18 E 42 73 623 953 788 1129 1459 1294 4 8 769 235.4 E 20 E 27 43 427 807 617 727 1107 917 8 16 385 235.4 E 20 E 42 73 602 982 792 1077 1457 1267 4 8 865 293 E 24 E 28 44 500 1000 750 854 1354 1104 8 16 433 293 E 24 E 43 74 728 1228 978 1309 1809 1559 4 8 961 356.8 E 24 E 28 44 604 1234 919 1043 1673 1358 8 16 481 356.8 E 24 E 43 74 921 1521 1221 1678 2308 1993 4 8 1538 503.2 E 30 E 29 45 698 1648 1173 1200 2150 1675 8 16 769 503.2 E 30 E 44 75 1009 1959 1484 1822 2772 2297 PART NUMBER EXAMPLE 80 Spring Rate 2. Maximum installation misalignment is + / - 1/4" axial, + / 1/16” lateral. DIAMETER STYLE ENDS PRESSURE 4 ADX WW 300 AXIAL MOVEMENT 4 OPTIONAL FEATURES D, P, A ALT BELLOWS MAT. 625 Metal Bellows Correctedn 7/11/00 6:41 PM Page 81 21 KG/CM2, TEMPERATURE - 260C X-PRESS ASX – SINGLE X-PRESS (WW SHOWN) ADX – DOUBLE X-PRESS (WW SHOWN) WW – WELD END/WELD END FF – FLANGE/FLANGE FW – FLANGE/WELD END METRIC Nominal Diameter (mm) 25 40 50 65 80 90 100 125 150 200 250 300 350 400 450 500 600 Axial Movement (mm) ASX Spring Rate Bellows Type of Effective Anchor Area Foot for (Kg/mm) (Cm2) ADX ADX Dimensions Shell Anchor Overall Length (mm) OD Height “H” (mm) (mm) ASX ADX Weight (Lb) ASX WW FF ADX FW WW FF FW 100 200 1.54 54 A 114 159 584 940 17 20 18 30 33 31 200 400 0.77 54 A 114 159 914 1626 28 30 29 52 55 54 100 200 1.54 54 A 114 159 584 940 19 24 22 34 39 36 200 400 0.77 54 A 114 159 914 1626 30 36 33 57 62 59 100 200 1.54 54 A 114 159 584 940 22 29 25 39 46 43 200 400 0.77 54 A 114 159 914 1626 36 43 39 67 73 70 100 200 2.91 74 A 141 171 686 1168 26 35 30 46 55 51 200 400 1.46 74 A 141 171 1118 2032 41 50 46 77 86 82 100 200 3.48 100 A 168 186 686 1168 34 45 39 59 71 65 200 400 1.75 100 A 168 186 1118 2032 54 65 59 99 66 83 100 200 3.86 124 A 168 186 686 1168 45 59 52 72 85 78 200 400 1.93 124 A 168 186 1118 2032 71 87 79 123 116 120 100 200 4.45 161 B 219 211 635 1041 56 72 64 84 104 94 200 400 2.23 161 B 219 211 991 1753 88 108 98 146 166 156 100 200 5.04 230 B 219 211 635 1041 59 85 72 97 125 111 200 400 2.52 230 B 219 211 991 1753 94 122 108 166 193 179 100 200 6.02 309 B 273 238 635 1041 62 98 80 110 145 127 200 400 3.02 309 B 273 238 991 1753 100 136 118 185 220 203 100 200 7.79 488 C 324 264 660 1067 114 166 140 196 249 222 200 400 3.89 488 C 324 264 1016 1778 180 233 207 329 382 356 100 200 9.56 723 C 356 279 660 1067 134 208 171 237 310 273 200 400 4.79 723 C 356 279 1016 1778 206 280 243 324 397 361 100 200 13.06 985 C 406 305 660 1041 174 278 226 301 405 353 200 400 6.54 985 C 406 305 1016 1753 264 370 317 482 586 534 100 200 12.08 1198 C 457 E 686 1092 197 347 272 344 493 419 200 400 6.04 1198 C 457 E 1067 1854 283 432 357 512 662 587 100 200 13.74 1519 C 508 E 686 1092 194 366 280 330 502 416 200 400 6.88 1519 C 508 E 1067 1854 273 445 359 488 661 575 100 200 15.45 1890 C 610 E 711 1118 227 454 340 387 614 501 200 400 7.73 1890 C 610 E 1092 1880 330 557 444 594 820 707 100 200 17.17 2302 E 610 E 711 1118 274 560 417 473 759 616 200 400 8.59 2302 E 610 E 1092 1880 418 690 554 761 1047 904 100 200 27.47 3246 E 762 E 737 1143 317 747 532 544 975 760 200 400 13.74 3246 E 762 E 1118 1905 458 888 673 826 1257 1042 PART NUMBER EXAMPLE DIAMETER STYLE ENDS PRESSURE 100 ADX WW 21 AXIAL MOVEMENT 4 OPTIONAL FEATURES D, P, A ALT BELLOWS MAT. 625 81 Metal Bellows Correctedn 7/11/00 6:41 PM Page 82 -––[ INSTALLATION INSTRUCTIONS ]–-– Senior Flexonics Pathway Expansion Joints are fully inspected at the factory and are packaged to arrive at the job site in good condition. Please, immediately upon receipt at the job site, verify that there is no freight damage; i.e., dents, broken hardware, loose shipping bars, etc. Because the bellows expansion joint is required to absorb thermal and/or mechanical movements, the bellows element must be constructed of a relatively thin gage material. This requires special installation precautions. The following steps should be taken prior to installation of the expansion joint into the pipeline or duct. 1. The opening into which the expansion joint will be installed should be examined to verify that the opening for which the expansion joint wa designed does not exceed the installation tolerances designated by the designer and/or purchaser. If the opening exceeds the tolerance, notify Senior flexonics pathway at once for a disposition. 2. The attachment edges of the pipe or duct should be smooth, clean, and parallel to each other. 3. The area around the expansion joint should be cleared of any sharp objects or protrusions. If not removable, they should be noted so they can be avoided. 4. Expansion joints provided with lifting lugs should be lifted only by the designated lifting lugs. SHIPPING BARS (PAINTED YELLOW) ARE NOT DESIGNED TO BE LIFTING DEVICES. NEVER USE A CHAIN OR ANY OTHER HANDLING DEVICES DIRECTLY ON THE BELLOWS ELEMENT OR BELLOWS COVER. For expansion joints not provided with lifting lugs (i.e., less than 500 lbs.), the best lifting method should be evaluated at the time of installation. 5. The shipping bars are installed on an expansion joint to maintain shipping length and give the expansion joint stability during transit and installation. DO NOT REMOVE THE SHIPPING BARS UNTIL THE INSTALLATION IS COMPLETE. Installation: The following precautions must be taken when installing an expansion joint: 1. Remove any protective covering from the ends of expansion joint. Plywood covers may have been used to protect flanges or weld ends. Check inside expansion joint for dessicant bags or any other material. 82 2. When a flow liner is installed in the expansion joint, orient the expansion joint with FLOW ARROW POINTING IN DIRECTION OF FLOW. 3. Using lifting lugs, lift joint to desired location and position into pipeline or ducting. 4. Weld end expansion joints. (a) PRIOR TO WELDING, COVER THE BELLOWS ELEMENT WITH A CHLORIDE FREE FIRE RETARDANT CLOTH. This is to prevent arc strikes, weld splatter, etc. from damaging the bellows element. (b) Using the proper electrode, weld the expansion joint to adjacent piping. DO NOT USE BELLOWS TO CORRECT FOR MISALIGNMENT OF PIPING UNLESS THIS HAS BEEN CONSIDERED IN THE DESIGN OF THE EXPANSION JOINT. 5. Flanged end expansion joints. (a) Orient expansion joint flanges so that the bolt holes are aligned with the mating flanges. DO NOT FORCE THE EXPANSION JOINT TO MATCH THE BOLT HOLES OF THE MATING FLANGE. This causes torsion on the bellows and will severely reduce the bellows capability during operation and may cause premature failure of the expansion joint. It is good practice to leave one pipe flange loose until the expansion joint is installed or to purchase an expansion joint with a flange that will rotate. (b) Install gaskets and bolt to the required torque recommended by the flange manufacturer. Metal Bellows Correctedn 7/11/00 6:42 PM Page 83 INSTALLATION INSTRUCTIONS (CONTINUED) After installation BUT PRIOR TO HYDRO TEST 1. Inspect entire system to insure that anchors, guides and pipe supports are installed in strict accordance with piping system drawings. A pipe guide spacing chart is provided below to aid in this check. 2. ANCHORS MUST BE DESIGNED FOR THE TEST PRESSURE THRUST LOADS. Expansion joints exert a force equal to the test pressure times the effective area of the bellows during hydro test. Pressure thrust at design pressure may be found on the individual drawings. Refer to EJMA Safety Recommendations. 3. If the system media is gaseous, check to determine if the piping and/or the expansion joint may require additional temporary supports due to the weight for water during testing. 4. REMOVE SHIPPING BARS (PAINTED YELLOW) PRIOR TO HYDROTESTING. Shipping bars are not designed for hydrostatic pressure thrust loads. 5. Hydrostatically test pipeline and expansion joint. ONLY CHLORIDE FREE WATER SHOULD BE USED FOR HYDROTEST. (published reports indicate chloride attach of stainless steel bellows as low as 3 PPM). Water should not be left standing in the bellows. Pipe Guide Spacing Table 1. Senior flexonics pathway recommends that for Flexway™ Single Expansion Joints the first guide be located within four (4) pipe diameters from the expansion joint and the second guide be located within a distance of fourteen (14) pipe diameters from the first guide. The remaining guides are to be in accordance with the table below. 2. Senior flexonics pathway recommends that for X-Press Expansion Joints the first guide be located within twelve (12) pipe diameters from the expansion joint. The remaining guides are to be in accordance with the formula below. Maximum intermediate guide spacing for any pipe material or thickness may be calculated using the following formula: L = 0.131 E1 PA Ra Where L = Maximum intermediate guide NOTES: spacing (feet) 1. When bellows is compressed in E + Modulus of elasticity of pipe operation use (+) β Ra; when extended, material (psi). use (–) βRa. P + Design pressure (psig). 2. Dead weight of the pipe should also be A + Bellows effective area (in2). considered for guide spacing. β + Axial stroke of expansion joint (in). Ra + Axial spring rate of bellows (lbs/in.). Recommended Maximum Spacing of Intermediate Pipe Guides for Applications Involving Axial Movement Only. (Values Based on Standard Weight Carbon Steel Pipe) General Precautions 1. Cleaning agents, soaps and solvents may contain chlorides, caustics, or sulfides and can cause stress corrosion which appears only after a bellows is put into service. 2. Wire brushes, steel wool and other abrasives should not be used on the bellows element. 3. Hydrostatic test pressure should not exceed 1 1/2 times the rated working pressure unless the expansion joint was specifically designed for this test pressure. 4. Some types of insulation leach chlorides when wet. Only chloride free insulation materials should be used for insulating an expansion joint. SENIOR FLEXONICS PATHWAY’S WARRANTY IS VOID UNLESS THE ABOVE INSTRUCTIONS ARE FOLLOWED 83 Metal Bellows Correctedn 7/11/00 6:42 PM Page 84 -––[GENERAL CONVERSION FACTORS ]–-– 84 Multiply By To Obtain Multiply By To Obtain Atmospheres Atmospheres Atmospheres Atmospheres Atmospheres Bars Bars Bars Bars British Thermal Units British Thermal Units British Thermal Units British Thermal Units B.T.U./hr. B.T.U./hr./sq. ft. B.T.U./hr./sq. ft./deg F. B.T.U./sq. ft. B.T.U./sq. ft./in. Celsius Centimeters Centimeters Centimeters Centimeters Centimeters/sec Centipoises Cubic centimeters Cubic centimeters Cubic centimeters Cubic feet Cubic feet Cubic feet Cubic feet Cubic feet/second Cubic inches Cubic inches Cubic meters Cubic meters Cubic meters Degrees (angle) Dynes Dynes Dynes/sq. cm. Dynes/sq. cm. Dynes/sq. cm. Dynes/sq. cm. Dynes/sq. cm. Fahrenheit Feet Feet Feet Feet Feet/minute Foot-pounds Foot-pounds Foot-pounds Gallons (U.S.) Gallons (U.S.) Gallons (U.S.) Gallons (U.S.) Gallons of water Gallons/hour Grams Grams Grams/cubic cm. Grams/sq. cm. Inches Inches Inches Inches of mercury Inches of mercury Inches of mercury Inches of water Inches of water Inches of water 33.9 29.92 103.30 14.7 760 9.869 x 10-1 1.0 x 106 1.020 x 104 14.5 777.5 1054.6 0.2520 2.928 x 10-4 0.2520 2.712 4.882 2.712 6.892 (oC x 1.8) + 32 0.0328 0.3937 0.01 1. x 104 0.03281 0.000672 3.531 x 10-9 6.102 x 10-2 1.0 x 10-3 1728 0.03704 7.481 28.32 26915 1.639 x 10-5 4.329 x 10-3 1.0 x 106 35.31 1.308 1.745 x 10-2 1.020 x 10-6 2.248 x 10-6 9.870 x 10-7 1 x 10-6 0.01020 2.089 x 10-3 1.450 x 10-5 5/9 (oF -32) 30.48 3.048 x 10-4 0.3048 304.8 0.01667 1.356 3.241 x 10-4 0.1383 0.1337 231 3.785 x 10-3 3.785 8.337 3.71 x 10-5 980.7 2.205 x 10-3 0.03613 1.422 x 10-2 2.54 0.0254 25.4 0.03342 3.453 x 10-2 0.4912 2.458 x 10-3 0.07355 0.03613 Feet of water Inches of mercury Kilograms/sq. m. Pounds/sq. in. mm of mercury Atmospheres Dynes/sq. cm. Kgs./sq. meter Pounds/sq. in. Foot-pounds Joules Kg. -calories K.W. -hours Kg. cal/Hr. Kg.-cal/hr./sq. m. Kg.-cal/hr./sq.m./deg. C. Kg.cal./sq.m. Kg.cal/sq.m./cm. Fahrenheit Feet Inches Meters Microns Feet/sec Lbs./ft.-sec. Cubic feet Cubic inches Liters Cubic inches Cubic yards Gallons Liters Gallons/hour Cubic meters Gallons Cubic cm. Cubic feet Cubic yards Radians Kilograms Pounds Atmosphere Bars Kgs./sq.meter Pounds/sq. ft. Pounds/sq. in. Celsius Centimeters Kilometers Meters Millimeters Feet/second Joules Kg.-calories Kg.-meters Cubic feet Cubic inches Cubic meters Liters Pounds of water Cu.ft./sec. Dynes Pounds Lbs./cu. in. Lbs./sq. in. Centimeters Meters Millimeters Atmospheres Kgs./sq. cm. Lbs./sq. in. Atmospheres Inches of mercury Lbs./sq. in. Inches of water Inches of water (at 4o C.) Inches-pounds/deg. Joules Joules Joules Kilograms Kilograms Kilograms Kilogram-calories Kilogram-calories Kilogram-calories Kilogram-meters Kilograms/cu. meters Kilograms/sq.cm. Kilograms/sq.cm. Kilograms/sq. meter Kilograms/sq. meters Kilometers Kilometers Kilometers Kilonewtons/sq. meter Kilospascals Liters Liters Liters Mega pascals (mPa) Meters Meters Meters Meters Meters Meters/sec. Microns Micropecka Millimeters Millimeters Millimeters Millimeters Millimeters Newtons Newtons Newtons/mm Newton-Meters Newtons/sq. meter Ounces Ounces (fluid) Pounds Pounds Pounds Pounds of water Pounds of water Pounds of water Pounds/cu. foot Pounds/cubic foot Pounds/cubic foot Pounds/cu. in. Pounds/cu. in. Pounds/inch Pounds/inch Pounds/square inch Pounds/square inch Pounds/square inch Radians Slugs Square centimeters Square feet Square feet Square inches Square inches Square meters Square millimeters Square millimeters 0.1869 2.54 x 10-3 0.66 9.486 x 10-4 0.7376 2.390 x 10-4 980665 1.0 x 103 2.205 3.968 3086 4186 7.233 3.613 x 10-5 9.80665 x 105 14.226 9.678 x 10-5 98.07 1.0 x 105 3281 3.937 x 104 0.145 0.145 103 0.0351 0.2642 145 3.281 39.37 100 0.001 1000 3.281 3.94 x 10-5 1.00 0.1 0.003281 0.03937 1.0 x 10-6 .001 1.0 x 105 0.2248 5.71 8.8504 1 28.35 0.02957 444823 453.6 0.4536 0.01602 27.68 0.1198 0.01602 16.02 5.787 x 104 2.768 x 104 1.728 x 103 17.86 178.6 2.036 51.7 703.1 57.3 3.217 x 101 0.1550 929 0.0929 645.2 6.452 1.55 x 103 1.0 x 10-2 1.55 x 10-3 Cms. of mercury Kgs./sq. in. Kilogram-meters/rad. B.T.U. Foot-pounds Kg.-calories Dynes Grams Pounds B.T.U. Foot-pounds Joules Foot-pounds Pounds/cu. in. Dynes/sq. cm. Pounds/sq. in. Atmospheres Bars Centimeters Feet Inches Pounds/sq. in. Pounds/sq. in. Cubic centimeters Cubic feet Gallons (U.S.) Pounds/sq. in. Feet Inches Centimeters Kilometers Millimeters Feet/sec. Inches Slug Centimeters Feet Inches Kilometers Meters Dynes Pounds Pounds/inch Inch-pounds Pascals Grams Liters Dynes Grams Kilograms Cubic feet Cubic inches Gallons Grams/cu. cm. Kgs./cu. meter Pounds/ cu. in. Kgs./cu. meter Pounds/cu. ft. Kilograms/meter Grams/cm. Inches of mercury Mm of mercury Kgs./sq. meter Degrees Pounds Square inches Square cms. Square meters Square mms. Square cms. Square inches Square cms. Square inches Metal Bellows Correctedn 7/11/00 6:42 PM Page 85 -––[THERMAL EXPANSION DATA ]–-– Linear Thermal Expansion between 70°F and Indicated Temperature, inches/100 feet MATERIALS Saturated Steam (PSIG) -14.33 -13.75 -12.75 -10.97 -7.98 -3.16 4.22 15.12 30.71 52.31 81.46 119.9 169.6 232.6 311.3 407.9 525.2 666.2 833.6 1031 1261 1529 Temp. deg F -325 -300 -275 -250 -225 -200 -175 -150 -125 -100 -75 -50 -25 0 25 50 70 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 675 700 725 750 775 800 825 850 875 900 925 950 975 1000 1025 1050 1075 1100 1125 1150 1175 1200 1225 1250 1275 1300 1325 1350 1375 1400 1425 1450 1475 1500 Carbon Steel Austenitic 5 Cr Mo Carbon-Moly Stainless thru Steels Low-Chrome 9 Cr Mo 18 (thru 3 Cr Mo) Cr 8 Ni -2.37 -2.24 -2.11 -1.98 -1.85 -1.71 -1.58 -1.45 -1.30 -1.15 -1.00 -0.84 -0.68 -0.49 -0.32 -0.14 0 0.23 0.42 0.61 0.80 0.99 1.21 1.40 1.61 1.82 2.04 2.26 2.48 2.70 2.93 3.16 3.39 3.62 3.86 4.11 4.35 4.60 4.86 5.11 5.37 5.63 5.90 6.16 6.43 6.70 6.97 7.25 7.53 7.81 8.08 8.35 8.62 8.89 9.17 9.46 9.75 10.04 10.31 10.57 10.83 11.10 11.38 11.66 11.94 12.22 12.50 12.78 13.06 13.34 -3.85 -3.63 -3.41 -3.19 -2.96 -2.73 -2.50 -2.27 -2.01 -1.75 -1.50 -1.24 -0.98 -0.72 -0.46 -0.21 0 0.34 0.62 0.90 1.18 1.46 1.75 2.03 2.32 2.61 2.90 3.20 3.50 3.80 4.10 4.41 4.71 5.01 5.31 5.62 5.93 6.24 6.55 6.87 7.18 7.50 7.82 8.15 8.47 8.80 9.13 9.46 9.79 10.12 10.46 10.80 11.14 11.48 11.82 12.16 12.50 12.84 13.18 13.52 13.86 14.20 14.54 14.88 15.22 15.56 15.90 16.24 16.58 16.92 17.30 17.69 18.08 18.47 -2.22 -2.10 -1.98 -1.86 -1.74 -1.62 -1.50 -1.37 -1.23 -1.08 -0.94 -0.79 -0.63 -0.46 -0.30 -0.13 0 0.22 0.40 0.58 0.76 0.94 1.13 1.33 1.52 1.71 1.90 2.10 2.30 2.50 2.72 2.93 3.14 3.35 3.58 3.80 4.02 4.24 4.47 4.69 4.92 5.14 5.38 5.62 5.86 6.10 6.34 6.59 6.83 7.07 7.31 7.56 7.81 8.06 8.30 8.55 8.80 9.05 9.28 9.52 9.76 10.00 10.26 10.53 10.79 11.06 11.30 11.55 11.80 12.05 12 Cr 17 Cr 27 Cr 25 Cr 20 Ni Monel 67 Ni 30 Cr -2.04 -1.92 -1.80 -1.68 -1.57 -1.46 -1.35 -1.24 -1.11 -0.98 -0.85 -0.72 -0.57 -0.42 -0.27 -0.12 0 0.20 0.36 0.53 0.69 0.86 1.03 1.21 1.38 1.56 1.74 1.93 2.11 2.30 2.50 2.69 2.89 3.08 3.28 3.49 3.69 3.90 4.10 4.31 4.52 4.73 4.94 5.16 5.38 5.60 5.82 6.05 6.27 6.49 6.71 6.94 7.17 7.40 7.62 7.95 8.18 8.31 8.53 8.76 8.98 9.20 9.42 9.65 9.88 10.11 10.33 10.56 10.78 11.01 -3.00 -2.83 -2.66 -2.49 -2.32 -2.15 -1.98 -1.81 -1.60 -1.39 -1.18 -0.98 -0.78 -0.57 -0.37 -0.16 0 0.28 0.51 0.74 0.98 1.21 1.45 1.70 1.94 2.18 2.43 2.69 2.94 3.20 3.46 3.72 3.98 4.24 4.51 4.79 5.06 5.33 5.60 5.88 6.16 6.44 6.73 7.02 7.31 7.60 7.89 8.19 8.48 8.78 9.07 9.37 9.66 9.95 10.24 10.54 10.83 11.12 11.41 11.71 12.01 12.31 12.59 12.88 13.17 13.46 13.75 14.05 14.35 14.65 -2.62 -2.50 -2.38 -2.26 -2.14 -2.02 -1.90 -1.79 -1.59 -1.38 -1.18 -0.98 -0.77 -0.57 -0.37 -0.20 0 0.28 0.52 0.75 0.99 1.22 1.46 1.71 1.96 2.21 2.44 2.68 2.91 3.25 3.52 3.79 4.06 4.33 4.61 4.90 5.18 5.46 5.75 6.05 6.34 6.64 6.94 7.25 7.55 7.85 8.16 8.48 8.80 9.12 9.44 9.77 10.09 10.42 10.75 11.09 10.43 11.77 12.11 12.47 12.81 13.15 13.50 13.86 14.22 14.58 14.94 15.30 15.66 16.02 3 1/2 Nickel -2.22 -2.10 -1.98 -1.86 -1.74 -1.62 -1.50 -1.38 -1.23 -1.08 -0.93 -0.78 -0.62 -0.46 -0.30 -0.14 0 0.22 0.40 0.58 0.76 0.94 1.13 1.32 1.51 1.69 1.88 2.08 2.27 2.47 2.69 2.91 3.13 3.34 3.57 3.80 4.03 4.27 4.51 4.75 4.99 5.24 5.50 5.76 6.02 6.27 6.54 6.81 7.08 7.35 7.72 8.09 8.46 8.83 8.98 9.14 9.29 9.45 9.78 10.11 10.44 10.78 Bronze -3.98 -3.74 -3.50 -3.26 -3.02 -2.78 -2.54 -2.31 -2.06 -1.81 -1.56 -1.32 -1.25 -0.77 -0.49 -0.22 0 0.36 0.66 0.96 1.26 1.56 1.86 2.17 2.48 2.79 3.11 3.42 3.74 4.05 4.37 4.69 5.01 5.33 5.65 5.98 6.31 6.64 6.96 7.29 7.62 7.95 8.28 8.62 8.96 9.30 9.64 9.99 10.33 10.68 11.02 11.37 11.71 12.05 12.40 12.76 13.11 13.47 Brass -3.88 -3.64 -3.40 -3.16 -2.93 -2.70 -2.47 -2.24 -2.00 -1.76 -1.52 -1.29 -1.02 -0.75 -0.48 -0.21 0 0.35 0.64 0.94 1.23 1.52 1.83 2.14 2.45 2.76 3.08 3.41 3.73 4.05 4.38 4.72 5.06 5.40 5.75 6.10 6.45 6.80 7.16 7.53 7.89 8.26 8.64 9.02 9.40 9.78 10.17 10.57 10.96 11.35 11.75 12.16 12.57 12.98 13.39 13.81 14.23 14.65 70 Cu 30 Ni -3.15 -2.87 -2.70 -2.53 -2.36 -2.19 -2.12 -1.95 -1.74 -1.53 -1.33 -1.13 -0.89 -0.66 -0.42 -0.19 0 0.31 0.56 0.82 1.07 1.33 1.59 1.86 2.13 2.40 2.68 2.96 3.24 3.52 Aluminum -4.68 -4.46 -4.21 -3.97 -3.71 -3.44 -3.16 -2.88 -2.57 -2.27 -1.97 -1.67 -1.32 -0.97 -0.63 -0.28 0 0.46 0.85 1.23 1.62 2.00 2.41 2.83 3.24 3.67 4.09 4.52 4.95 5.39 5.83 6.28 6.72 7.17 7.63 8.10 8.56 9.03 These data are for information and it is not to be implied that materials are suitable for all the temperatures shown. 85 Metal Bellows Correctedn 7/11/00 6:42 PM Page 86 -––[ TEMPERATURE CONVERSIONS]–-– Temp. °C. °C. or °F. °F. °C. -459.69 to -19 -273.16 -267.78 -262.22 -256.67 -251.11 -245.56 -240.00 -234.44 -228.89 -223.33 -217.78 -212.22 -206.67 -201.11 -195.56 -190.00 -184.44 -178.89 -173.33 -169.53 -168.89 -167.78 -162.22 -156.67 -151.11 -145.56 -140.00 -134.44 -128.89 -123.33 -117.78 -112.22 -106.67 -101.11 -95.56 -90.00 -84.44 -78.89 -73.33 -70.56 -67.78 -65.00 -62.22 -59.45 -56.67 -53.89 -51.11 -48.34 -45.56 -42.78 -40.00 -39.45 -39.89 -38.34 -37.78 -37.23 -36.67 -36.12 -35.56 -35.00 -34.44 -33.89 -33.33 -32.78 -32.22 -31.67 -31.11 -30.56 -30.00 -29.45 -28.89 -28.31 86 -459.69 -450 -440 -430 -420 -410 -400 -390 -380 -370 -360 -350 -340 -330 -320 -310 -300 -290 -280 -273.16 -272 -270 -260 -250 -240 -230 -220 -210 -200 -190 -180 -170 -160 -150 -140 -130 -120 -110 -100 -95 -90 -85 -80 -75 -70 -65 -60 -55 -50 -45 -40 -39 -38 -37 -36 -35 -34 -33 -32 -31 -30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -459.69 -457.6 -454.0 -436.0 -418.0 -400.0 -382.0 -364.0 -346.0 -328.0 -310.0 -292.0 -274.0 -256.0 -238.0 -220.0 -202.0 -184.0 -166.0 -143.0 -139.0 -130.0 -121.0 -112.0 -103.0 -94.0 -85.0 -76.0 -67.0 -58.0 -49.0 -40.0 -38.2 -36.4 -34.6 -32.8 -31.0 -29.2 -27.4 -25.6 -23.8 -22.0 -20.2 -18.4 -16.6 -14.8 -13.0 -11.2 -9.4 -7.6 -5.8 -4.0 -2.2 Temp. °C. or °F. 0F. °C. -18 to 53 -27.78 -27.23 -26.67 -26.12 -25.56 -25.00 -24.44 -23.89 -23.33 -22.78 -22.22 -21.67 -21.11 -20.56 -20.00 -19.44 -18.89 -18.33 -17.8 -17.2 -16.7 -16.1 -15.6 -15.0 -14.4 -13.9 -13.3 -12.8 -12.2 -11.7 -11.1 -10.6 -10.0 -9.44 -8.89 -8.33 -7.78 -7.22 -6.67 -6.11 -5.56 -5.00 -4.44 -3.89 -3.33 -2.78 -2.22 -1.67 -1.11 -0.56 0 0.56 1.11 1.67 2.22 2.78 3.33 3.89 4.44 5.00 5.56 6.11 6.67 7.22 7.78 8.33 8.89 9.44 10.0 10.6 11.1 11.7 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Temp. °C. or °F. °F. °C. 54 to 350 -0.4 1.4 3.2 5.0 6.8 8.6 10.4 12.2 14.0 15.8 17.6 19.4 21.2 23.0 24.8 26.6 28.4 30.2 32.0 33.8 35.6 37.4 39.2 41.0 42.8 44.6 46.4 48.2 50.0 51.8 53.6 55.4 57.2 59.0 60.8 62.6 64.4 66.2 68.0 69.8 71.6 73.4 75.2 77.0 78.8 80.6 82.4 84.2 86.0 87.8 89.6 91.4 93.2 95.0 96.8 98.6 100.4 102.2 104.2 105.8 107.6 109.4 111.2 113.0 114.8 116.6 118.4 120.2 122.0 123.8 125.6 127.4 12.2 12.8 13.3 13.9 14.4 15.0 15.6 16.1 16.7 17.2 17.8 18.3 18.9 19.4 20.0 20.6 21.1 21.7 22.2 22.8 23.3 23.9 21.4 25.0 25.6 26.1 26.7 27.2 27.8 28.3 28.9 29.4 30.0 30.6 31.1 31.7 32.2 32.8 33.3 33.9 34.4 35.0 35.6 36.1 36.7 37.2 37.8 43.3 48.9 54.4 60.0 65.6 71.1 76.7 82.2 87.8 93.3 98.9 104.4 110.0 115.6 121.1 126.7 132.2 137.8 143.3 148.9 154.4 160.0 165.6 171.1 176.7 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 Temp. °C. or °F. 360 to 1,070 129.2 131.0 132.8 134.6 136.4 138.2 140.0 141.8 143.6 145.4 147.2 149.0 150.8 152.6 154.4 156.2 158.0 159.8 161.6 163.4 165.2 167.0 168.8 170.6 172.4 174.2 176.0 177.8 179.6 181.4 183.2 185.0 186.8 188.6 190.4 192.2 194.0 195.8 197.6 199.4 201.2 203.0 204.8 206.6 208.4 210.2 212.0 230.0 248.0 266.0 284.0 302.0 320.0 338.0 356.0 374.0 392.0 410.0 428.0 446.0 464.0 482.0 500.0 518.0 536.0 554.0 572.0 590.0 608.0 626.0 644.0 662.0 182.2 187.8 193.3 198.9 204.4 210.0 215.6 221.1 226.7 232.2 237.8 243.3 248.9 254.4 260.0 265.6 271.1 276.7 282.2 287.8 293.3 298.9 304.4 310.0 315.6 321.1 326.7 332.2 337.8 343.3 348.9 354.4 360.0 365.6 371.1 376.7 382.2 387.8 393.3 398.9 404.4 410.0 415.6 421.1 426.7 432.2 437.8 443.3 448.9 454.4 460.0 465.6 471.1 476.7 482.2 487.8 493.3 498.9 504.4 510.0 515.6 521.1 526.7 532.2 537.8 543.3 548.9 554.4 560.0 565.6 571.1 576.7 360 370 380 390 400 410 420 430 440 450 460 470 480 490 500 510 520 530 540 550 560 570 580 590 600 610 620 630 640 650 660 670 680 690 700 710 720 730 740 750 760 770 780 790 800 810 820 830 840 850 860 870 880 890 900 910 920 930 940 950 960 970 980 990 1000 1010 1020 1030 1040 1050 1060 1070 Temp. °F. °C. 680.0 698.0 16.0 734.0 752.0 770.0 788.0 806.0 824.6 842.0 860.0 878.0 896.0 914.0 932.0 950.0 968.0 986.0 1004.0 1022.0 1040.0 1058.0 1076.0 1094.0 1112.0 1130.0 1148.0 1166.0 1184.0 1202.0 1220.0 1238.0 1256.0 1274.0 1292.0 1310.0 1328.0 1346.0 1364.0 1382.0 1400.0 1418.0 1436.0 1454.0 1472.0 1490.0 1508.0 1526.0 1544.0 1562.0 1580.0 1598.0 1616.0 1634.0 1652.0 1670.0 1688.0 1706.0 1724.0 1742.0 1760.0 1778.0 1796.0 1814.0 1832.0 1850.0 1868.0 1886.0 1904.0 1922.0 1940.0 1958.0 °C. or °F. 1,080 to 1,790 582.2 587.8 593.3 598.9 604.4 610.0 615.6 621.1 626.7 632.2 637.8 643.3 648.9 654.4 660.0 665.6 671.1 676.7 682.2 687.8 693.3 698.9 704.4 710.0 715.6 721.1 726.7 732.2 737.8 743.3 748.9 754.4 760.0 765.6 771.1 776.7 782.2 787.8 793.3 798.9 804.4 810.0 815.6 821.1 826.7 832.2 837.8 843.3 848.9 854.4 860.0 865.6 871.1 876.7 882.2 887.8 893.3 898.9 904.4 910.0 915.6 921.1 926.7 932.2 937.8 943.3 948.9 954.4 960.0 965.6 971.1 976.7 1,080 1,090 1,100 1,110 1,120 1,130 1,140 1,150 1,160 1,170 1,180 1,190 1,200 1,210 1,220 1,230 1,240 1,250 1,260 1,270 1,280 1,290 1,300 1,310 1,320 1,330 1,340 1,350 1,360 1,370 1,380 1,390 1,400 1,410 1,420 1,430 1,440 1,450 1,460 1,470 1,480 1,490 1,500 1,510 1,520 1,530 1,540 1,550 1,560 1,570 1,580 1,590 1,600 1,610 1,620 1,630 1,640 1,650 1,660 1,670 1,680 1,690 1,700 1,710 1,720 1,730 1,740 1,750 1,760 1,770 1,780 1,790 Temp. °F. °C. 1,976.0 1,994.0 2,012.0 2,030.0 2,048.0 2,066.0 2,084.0 2,102.0 2,120.0 2,138.0 2,156.0 2,174.0 2,192.0 2,210.0 2,228.0 2,246.0 2,264.0 2,282.0 2,300.0 2,318.0 2,336.0 2,354.0 2,372.0 2,390.0 2,408.0 2,426.0 2,444.0 2,462.0 2,480.0 2,498.0 2,516.0 2,534.0 2,552.0 2,570.0 2,588.0 2,606.0 2,624.0 2,642.0 2,660.0 2,678.0 2,696.0 2,714.0 2,732.0 2,750.0 2,768.0 2,786.0 2,804.0 2,822.0 2,840.0 2,858.0 2,876.0 2,894.0 2,912.0 2,930.0 2,948.0 2,966.0 2,984.0 3,002.0 3,020.0 3,038.0 3,056.0 3,074.0 3,092.0 3,110.0 3,128.0 3,146.0 3,164.0 3,182.0 3,200.0 3,218.0 3,236.0 3,254.0 °C. or °F. °F. 1,800 to 3,000 982.2 987.8 993.3 998.9 1,004.4 1,010.0 1,015.6 1,021.1 1,026.7 1,032.2 1,037.8 1,043.3 1,048.9 1,054.4 1,060.0 1,065.6 1,071.1 1,076.7 1,082.2 1,087.8 1,093.3 1,098.9 1,104.4 1,110.0 1,115.6 1,121.1 1,126.7 1,132.2 1,137.8 1,143.3 1,148.9 1,154.4 1,160.0 1,165.6 1,171.1 1,176.7 1,182.2 1,187.8 1,193.3 1,198.9 1,204.4 1,210.0 1,215.6 1,221.1 1,226.7 1,232.2 1,237.8 1,243.3 1,248.9 1,254.4 1,260.0 1,265.6 1,271.1 1,276.7 1,282.2 1,287.8 1,293.3 1,298.9 1,304.4 1,310.0 1,343.3 1,371.1 1,398.9 1,426.7 1,454.4 1,482.2 1,510.0 1,537.8 1,565.1 1,593.3 1,621.1 1,648.9 1,800 1,810 1,820 1,830 1,840 1,850 1,860 1,870 1,880 1,890 1,900 1,910 1,920 1,930 1,940 1,950 1,960 1,970 1,980 1,990 2,000 2,010 2,020 2,030 2,040 2,050 2,060 2,070 2,080 2,090 2,100 2,110 2,120 2,130 2,140 2,150 2,160 2,170 2,180 2,190 2,200 2,210 2,220 2,230 2,240 2,250 2,260 2,270 2,280 2,290 2,300 2,310 2,320 2,330 2,340 2,350 2,360 2,370 2,380 2,390 2,450 2,500 2,550 2,600 2,650 2,700 2,750 2,800 2,850 2,900 2,950 3,000 3,272.0 3,290.0 3,308.0 3,326.0 3,344.0 3,362.0 3,380.0 3,398.0 3,416.0 3,434.0 3,452.0 3,470.0 3,488.0 3,506.0 3,524.0 3,542.0 3,560.0 3,578.0 3,596.0 3,614.0 3,632.0 3,650.0 3,668.0 3,686.0 3,704.0 3,722.0 3,740.0 3,758.0 3,776.0 3,794.0 3,812.0 3,830.0 3,848.0 3,866.0 3,884.0 3,902.0 3,920.0 3,938.0 3,956.0 3,974.0 3,992.0 4,010.0 4,028.0 4,046.0 4,064.0 4,032.0 4,100.0 4,118.0 4,136.0 4,154.0 4,172.0 4,190.0 4,208.0 4,226.0 4,244.0 4,262.0 4,280.0 4,298.0 4,316.0 4,334.0 4,442.0 4,532.0 4,622.0 4,712.0 4,802.0 4,892.0 4,982.0 5,072.0 5,162.0 5,252.0 5,342.0 5,432.0 Metal Bellows Correctedn 7/11/00 6:42 PM Page 87 -––[PIPE PROPERTIES AND WEIGHTS]–-– Nominal Size Outside Diameter inches d Weight Designation and/or Schedule Number Average Wall Thickness inches t Minimum Cross Inside Wall Thickness Sectional Diameter (=7/8t) Metal inches d inches tm sq. inches A Moment of Inertia inches4 I Section Modulus inches3 Z Radius of Gyration inches Tg Pipe lb. per ft. Weight of Water lb. per ft. 1/8" 0.405 Std. XS 40 80 10S 40S 80S 0.049 0.068 0.095 0.043 0.060 0.083 0.307 0.269 0.215 0.055 0.072 0.002 0.0009 0.0011 0.0012 0.0043 0.0052 0.0060 0.127 0.122 0.115 0.186 0.245 0.315 0.032 0.025 0.016 1/4" 0.540 Std. XS 40 80 10S 40S 80S 0.065 0.088 0.119 0.057 0.077 0.104 0.410 0.364 0.302 0.097 0.125 0.157 0.0028 0.0033 0.0038 0.0103 0.0123 0.0140 0.169 0.163 0.155 0.330 0.425 0.535 0.057 0.045 0.031 3/8" 0.675 Std. XS 40 80 10S 40S 80S 0.065 0.091 0.126 0.057 0.080 0.110 0.545 0.493 0.423 0.124 0.167 0.217 0.0059 0.0073 0.0086 0.0174 0.0216 0.0255 0.217 0.209 0.199 0.423 0.568 0.739 0.101 0.083 0.061 1/2" 0.840 Std. XS 40 80 160 10S 40S 80S 0.083 0.109 0.147 0.187 0.294 0.073 0.095 0.129 0.164 0.258 0.674 0.622 0.546 0.466 0.252 0.197 0.250 0.320 0.384 0.504 0.0143 0.0171 0.0201 0.0221 0.0243 0.0341 0.0407 0.0478 0.0527 0.0577 0.269 0.261 0.250 0.240 0.219 0.671 0.851 1.09 1.30 1.72 0.154 0.132 0.101 0.074 0.022 5S 10S 40S 80S 0.065 0.083 0.113 0.154 0.218 0.308 0.057 0.073 0.099 0.135 0.191 0.270 0.920 0.884 0.824 0.742 0.614 0.434 0.201 0.252 0.333 0.434 0.570 0.718 0.0245 0.0297 0.0370 0.0448 0.0527 0.0579 0.0467 0.0566 0.0706 0.0853 0.100 0.110 0.349 0.343 0.334 0.321 0.304 0.284 0.684 0.857 1.13 1.47 1.94 2.44 0.288 0.266 0.231 0.187 0.128 0.064 5S 10S 40S 80S 0.065 0.109 0.133 0.179 0.250 0.358 0.057 0.095 0.116 0.157 0.219 0.313 1.185 1.097 1.049 0.957 0.815 0.599 0.255 0.413 0.494 0.639 0.836 1.08 0.0500 0.0757 0.0874 0.106 0.125 0.141 0.076 0.115 0.133 0.161 0.190 0.214 0.443 0.428 0.420 0.407 0.387 0.361 0.863 1.40 1.68 2.17 2.84 3.66 0.478 0.409 0.374 0.311 0.226 0.122 5S 10S 40S 80S 0.065 0.109 0.140 0.191 0.250 0.382 0.057 0.095 0.123 0.167 0.219 0.334 1.530 1.442 1.380 1.278 1.160 0.896 0.33 0.53 0.67 0.88 1.11 1.53 0.104 0.161 0.195 0.242 0.284 0.341 0.125 0.193 0.235 0.291 0.342 0.411 0.56 0.55 0.54 0.52 0.51 0.47 1.11 1.81 2.27 3.00 3.76 5.22 0.80 0.71 0.65 0.56 0.46 0.27 5S 10S 40S 80S 0.065 0.109 0.145 0.200 0.281 0.400 0.057 0.095 0.127 0.175 0.246 0.350 1.770 1.682 1.610 1.500 1.338 1.100 0.38 0.61 0.80 1.07 1.43 1.89 0.158 0.247 0.310 0.391 0.483 0.568 0.166 0.260 0.326 0.412 0.508 0.598 0.65 0.63 0.62 0.61 0.58 0.55 1.27 2.09 2.72 3.63 4.87 6.41 1.07 0.96 0.88 0.77 0.61 0.41 5S 10S 40S 80S 0.065 0.109 0.154 0.218 0.343 0.436 0.057 0.095 0.135 0.191 0.300 0.382 2.245 2.157 2.067 1.939 1.689 1.503 0.47 0.78 1.07 1.48 2.19 2.66 0.315 0.499 0.666 0.868 1.16 1.31 0.265 0.420 0.561 0.731 0.979 1.10 0.82 0.80 0.79 0.77 0.73 0.70 1.60 2.64 3.65 5.02 7.45 9.03 1.72 1.58 1.45 1.28 0.97 0.77 5S 10S 40S 80S 0.083 0.120 0.203 0.276 0.375 0.552 0.073 0.105 0.178 0.242 0.328 0.483 2.709 2.635 2.469 2.323 2.125 1.771 0.73 1.04 1.70 2.25 2.95 4.03 0.710 0.988 1.53 1.93 2.35 2.87 0.494 0.687 1.06 1.34 1.64 2.00 0.99 0.98 0.95 0.92 0.89 0.84 2.48 3.53 5.79 7.66 10.0 13.7 2.50 2.36 2.08 1.84 1.54 1.07 5S 10S 40S 80S 0.083 0.120 0.216 0.300 0.438 0.600 0.073 0.105 0.189 0.263 0.382 0.525 3.334 2.360 3.068 2.900 2.624 2.300 0.89 1.27 2.23 3.02 4.21 5.47 1.30 1.82 3.02 3.90 5.04 5.99 0.744 1.04 1.72 2.23 2.88 3.43 1.21 1.20 1.16 1.14 1.09 1.05 3.03 4.33 7.58 10.3 14.3 18.6 3.78 3.61 3.20 2.86 2.34 1.80 5S 10S 40S 80S 0.083 0.120 0.226 0.318 0.636 0.073 0.105 0.198 0.278 0.557 3.834 3.760 3.548 3.364 2.728 1.02 1.46 2.68 3.68 6.72 1.96 2.76 4.79 6.28 9.85 0.980 1.38 2.39 3.14 4.93 1.39 1.37 1.34 1.31 1.21 3.47 4.97 9.11 12.5 22.9 5.00 4.81 4.28 3.85 2.53 XXS 3/4" 1.050 Std. XS 40 80 160 XXS 1" 1.315 Std. XS 40 80 160 XXS 1 1/4" 1.660 Std. XS 40 80 160 XXS 1 1/2" 1.900 Std. XS 40 80 160 XXS 2" 2.375 Std. XS 40 80 160 XXS 2 1/2" 2.875 Std. XS 40 80 160 XXS 3" 3.500 Std. XS 40 80 160 XXS 3 1/2" 4.000 Std. XS XXS 40 80 87 Metal Bellows Correctedn 7/11/00 6:42 PM Page 88 -––[PIPE PROPERTIES AND WEIGHTS]–-– Nominal Size Outside Diameter inches d 4" 4.500 Weight Designation and/or Schedule Number Std. XS 40 80 120 160 5.56.3 Std. XS 40 80 120 160 6.625 Std. XS 40 80 120 160 8" 8.625 Std. XS Std. XS 1.25 1.76 3.21 4.27 5.18 5.90 6.79 1.56 1.55 1.51 1.48 1.45 1.42 1.37 3.92 5.61 10.8 15.0 19.0 22.5 27.5 6.40 6.17 5.51 4.98 4.47 4.02 3.38 5S 10S 40S 80S 0.109 0.134 0.258 0.375 0.500 0.625 0.750 0.095 0.117 0.226 0.328 0.438 0.547 0.655 5.345 5.295 5.047 4.813 4.563 4.313 4.063 1.87 2.29 4.30 6.11 7.95 9.70 11.3 6.95 8.43 15.2 20.7 25.7 30.0 33.6 2.50 3.03 5.45 7.43 9.25 10.80 12.10 1.93 1.92 1.88 1.84 1.80 1.76 1.72 6.35 7.77 14.6 20.8 27.0 33.0 38.6 9.73 9.53 8.66 7.88 7.09 6.33 5.62 5S 10S 40S 80S 0.109 0.134 0.280 0.432 0.562 0.718 0.864 0.095 0.117 0.245 0.378 0.492 0.628 0.756 6.407 6.357 6.065 5.761 5.501 5.189 4.897 2.23 2.73 5.58 8.40 10.7 13.3 15.6 11.9 14.4 28.1 40.5 49.6 59.0 66.3 3.58 4.35 8.50 12.20 15.00 17.80 20.00 2.30 2.30 2.25 2.20 2.15 2.10 2.06 5.37 9.29 19.0 28.6 36.4 45.3 53.2 14.0 13.7 12.5 11.3 10.3 9.16 8.14 5S 10S 0.109 0.148 0.250 0.277 0.322 0.406 0.500 0.593 0.718 0.812 0.875 0.906 0.095 0.130 0.219 0.242 0.282 0.355 0.438 0.519 0.628 0.711 0.766 0.793 8.407 8.329 8.125 8.071 7.984 7.813 7.625 7.439 7.189 7.001 6.875 6.813 2.92 3.94 6.58 7.26 8.40 10.5 12.8 15.0 17.8 19.9 21.3 22.0 26.5 35.4 57.7 63.4 72.5 88.3 106 121 141 154 162 166 6.13 8.21 13.40 14.70 16.80 20.60 24.50 28.10 32.60 35.60 37.60 38.50 3.01 3.00 2.96 2.95 2.94 2.91 2.88 2.85 2.81 2.78 2.76 2.75 9.91 13.4 22.4 24.7 28.6 35.6 43.4 50.9 60.6 67.8 72.4 74.7 24.1 23.6 22.5 22.2 21.7 20.8 19.8 18.8 17.6 16.7 16.1 15.8 0.134 0.165 0.250 0.307 0.365 0.500 0.593 0.625 0.718 0.750 0.843 0.875 1.000 1.125 0.117 0.144 0.219 0.269 0.319 0.438 0.519 0.547 0.628 0.655 0.738 0.766 0.875 0.984 10.482 10.420 10.250 10.136 10.020 9.750 9.564 9.500 9.314 9.250 9.064 9.000 8.750 8.500 4.52 5.49 8.26 10.1 11.9 16.1 18.9 19.9 22.6 23.6 26.2 27.1 30.6 34.0 63.7 76.9 114 138 161 212 245 256 286 296 324 333 368 399 11.90 14.30 21.20 25.60 29.90 39.40 45.50 47.60 53.20 55.10 60.30 62.00 68.40 74.30 3.75 3.74 3.71 3.69 3.67 3.63 3.60 3.59 3.56 3.55 3.52 3.51 3.47 3.43 15.2 18.7 28.0 34.2 40.5 54.7 64.3 67.5 76.9 80.1 89.2 92.3 104 116 37.4 36.9 35.7 34.9 34.1 32.3 31.1 30.70 29.5 29.1 27.9 27.5 26.0 24.6 0.165 0.180 0.250 0.330 0.375 0.406 0.500 0.562 0.625 0.687 0.750 0.843 0.875 1.000 1.125 1.312 0.144 0.158 0.219 0.289 0.328 0.355 0.438 0.492 0.547 0.601 0.655 0.738 0.766 0.875 0.983 1.149 12.420 12.390 12.250 12.090 12.000 11.938 11.750 11.626 11.500 11.376 11.250 11.064 11.000 10.750 10.500 10.126 6.52 7.11 9.82 12.9 14.6 15.7 19.2 21.5 32.8 26.0 28.3 31.5 32.6 36.9 41.1 47.1 129 141 192 249 279 300 362 401 439 475 511 562 579 642 701 781 20.30 22.00 30.00 29.00 43.80 47.10 56.70 62.80 68.80 74.50 80.20 88.10 90.80 101.00 110.00 123.00 4.45 4.44 4.42 4.39 4.38 4.37 4.33 4.31 4.29 4.27 4.25 4.22 4.21 4.17 4.13 4.07 19.6 24.2 33.4 43.8 49.6 53.5 65.4 73.2 80.9 88.5 96.2 107 111 125 140 160 52.5 52.2 51.1 49.7 49.0 48.5 47.0 46.0 45.0 44.0 43.0 41.6 41.1 39.3 37.5 34.9 40S 80S 40S 80S 100 120 140 160 5S 10S 20 30 12" 12.750 Std. 40S 40 XS 80S 60 80 100 120 140 160 88 Weight of Water lb. per ft. 2.81 3.96 7.23 9.61 11.7 13.3 15.3 5S 10S 10.750 Pipe lb. per ft. 1.15 1.65 3.17 4.41 5.59 6.62 8.10 160 10" Radius of Gyration inches Tg 4.334 4.260 4.026 3.826 3.624 3.438 3.152 XXS 20 30 40 60 80 Section Modulus inches3 Z 0.073 0.105 0.207 0.295 0.382 0.465 0.590 XXS 20 30 40 60 80 100 120 140 Moment of Inertia inches4 I 0.083 0.120 0.237 0.337 0.438 0.531 0.674 XXS 6" Minimum Cross Inside Wall Thickness Sectional Diameter (=7/8t) Metal inches d inches tm sq. inches A 5S 10S 40S 80S XX 5" Average Wall Thickness inches t Metal Bellows Correctedn 7/11/00 6:42 PM Page 89 -––[PIPE PROPERTIES AND WEIGHTS]–-– Moment of Inertia inches4 I Section Modulus inches3 Z Radius of Gyration inches Tg Pipe lb. per ft. Weight of Water lb. per ft. 10.8 13.4 16.1 18.7 21.2 25.0 26.3 31.2 36.1 38.4 44.3 50.1 55.6 255 315 373 429 484 562 589 687 781 825 930 1030 1120 36.50 45.00 53.30 61.40 69.10 80.30 84.10 98.20 112.00 118.00 133.00 147.00 160.00 4.86 4.84 4.82 4.80 4.78 4.74 4.73 4.69 4.65 4.63 4.58 4.53 4.48 36.7 45.7 54.6 63.4 72.1 84.9 89.3 106 123 131 151 170 189 62.0 60.6 59.7 58.6 57.5 55.9 55.3 53.1 51.1 50.0 47.5 45.0 42.6 15.500 15.376 15.250 15.000 14.750 14.688 14.500 14.314 14.250 13.938 13.564 13.124 12.814 12.4 15.4 18.4 24.4 30.2 31.6 35.9 40.1 41.6 48.5 56.6 65.8 72.1 384 474 562 732 894 933 1050 1160 1190 1370 1560 1760 1890 48.0 59.3 70.3 91.5 112 117 131 145 149 171 195 220 237 5.57 5.55 5.53 5.48 5.44 5.43 5.40 5.37 5.36 5.29 5.23 5.17 5.12 42.1 52.3 62.6 82.8 103 108 122 136 141 165 192 224 245 81.7 80.5 79.1 76.5 74.1 73.4 71.5 69.7 69.1 66.1 62.6 58.6 55.9 0.219 0.273 0.328 0.382 0.438 0.492 0.547 0.656 0.766 0.820 1.012 1.203 1.367 1.558 17.500 17.376 17.250 17.124 17.000 16.876 16.750 16.500 16.250 16.126 15.688 15.250 14.876 14.438 13.9 17.3 20.8 24.2 27.5 30.8 34.1 40.6 47.1 50.2 61.2 71.8 80.7 90.8 549 679 807 932 1050 1170 1290 1520 1730 1830 2180 2500 2750 3020 61.0 75.5 89.6 104 117 130 143 168 192 204 242 278 306 336 6.28 6.25 6.23 6.21 6.19 6.17 6.15 6.10 6.06 6.04 5.97 5.90 5.84 5.77 47.4 59.0 70.6 82.2 93.5 105 116 138 160 171 208 244 274 309 104 103 101 99.7 98.9 96.9 95.4 92.6 89.9 88.5 83.7 79.1 75.3 70.9 0.250 0.375 0.500 0.593 0.625 0.750 0.812 0.875 1.031 1.281 1.500 1.750 1.968 0.219 0.328 0.438 0.519 0.547 0.655 0.711 0.766 0.902 1.121 1.313 1.531 1.722 19.500 19.250 19.000 18.814 18.750 18.500 18.376 18.250 17.938 17.438 17.000 16.500 16.064 15.5 23.1 30.6 36.2 38.0 45.4 48.9 52.6 61.4 75.3 87.2 100 112 757 1110 1460 1700 1790 2100 2260 2410 2770 3320 3760 4220 4590 75.7 111 146 170 179 210 226 241 277 323 376 422 459 6.98 6.94 6.90 6.86 6.85 6.81 6.79 6.77 6.72 6.63 6.56 6.48 6.41 52.7 78.6 104 123 129 154 166 179 209 256 296 341 379 129 126 123 120 120 117 115 113 109 103 98.3 92.6 87.8 0.250 0.375 0.500 0.562 0.625 0.687 0.750 0.968 1.218 1.531 1.812 2.062 2.343 0.219 0.328 0.438 0.492 0.547 0.601 0.656 0.847 1.066 1.340 1.586 1.804 2.050 23.500 23.250 23.000 22.875 22.750 22.625 22.500 22.064 21.564 20.938 20.376 19.876 19.314 18.7 27.8 36.9 41.4 45.9 50.3 54.8 70.0 87.2 108 126 142 159 1320 1940 2550 2840 3140 3420 3710 4650 5670 6850 7820 8630 9460 110 162 213 237 261 285 309 388 473 571 652 719 788 8.40 8.35 8.31 8.29 8.27 8.25 8.22 8.15 8.07 7.96 7.87 7.79 7.70 63.4 94.6 125 141 156 171 186 238 296 367 429 483 542 188 184 180 178 176 174 172 166 158 149 141 134 127 0.312 0.375 0.500 0.562 0.625 0.750 0.273 0.328 0.438 0.492 0.547 0.655 29.376 29.250 29.000 28.875 28.750 28.500 29.1 34.9 46.3 52.0 57.6 68.9 3210 3830 5040 5640 6220 7380 214 255 336 376 415 492 10.5 10.5 10.4 10.4 10.4 10.3 98.9 119 157 177 196 234 294 291 286 284 281 277 Nominal Size Outside Diameter inches d Weight Designation and/or Schedule Number Average Wall Thickness inches t 14" Std. XS 10 20 30 0.250 0.312 0.375 0.438 0.500 0.593 0.625 0.750 0.875 0.937 1.093 1.250 1.406 0.219 0.273 0.328 0.382 0.438 0.519 0.547 0.656 0.766 0.820 0.956 1.094 1.230 13.500 13.375 13.250 13.125 13.000 12.814 12.750 12.500 12.250 12.125 11.814 11.500 11.188 0.250 0.312 0.375 0.500 0.625 0.656 0.750 0.843 0.875 1.031 1.218 1.438 1.593 0.219 0.273 0.328 0.438 0.547 0.574 0.655 0.738 0.766 0.902 1.066 1.258 1.394 0.250 0.312 0.375 0.438 0.500 0.562 0.625 0.750 0.875 0.937 1.156 1.375 1.562 1.781 14.000 40 60 80 100 120 140 160 16" 16.000 Std. XS 10 20 30 40 60 80 100 120 140 160 10 20 18" 18.000 Std. 30 XS 40 60 80 100 120 140 160 20" 20.000 Std. XS 10 20 30 40 60 80 100 120 140 160 24" 24.000 Std. XS 10 20 30 40 60 80 100 120 140 160 10 30" 30.000 20 30 Minimum Cross Inside Wall Thickness Sectional Diameter (=7/8t) Metal inches d inches tm sq. inches A 89 Metal Bellows Correctedn 7/11/00 6:42 PM Page 90 Warranty Senior Flexonics Pathway warrants that products furnished will, at the time of delivery, be free from defects in material and workmanship. Senior Flexonics Pathway will repair or replace any defects which occur within one year from the date of installation or eighteen months from the date of shipment, whichever occurs first. Repair or replacement of the product will be, at Senior Flexonics Pathway’s option. Products to be examined, and replaced or repaired at Senior Flexonics Pathway’s facilities must be returned to Senior Flexonics Pathway by Purchaser within the warranty period with transportation charges prepaid. If the examined equipment is found not to be defective or is not for some other reason within the warranty coverage, Senior Flexonics Pathway service time and all other costs incurred on and off location will be charged to Purchaser. Purchaser shall be responsible for proper installation of the units and operating within the design limits of each unit. Warranty shall not apply if the products are used for any purpose or under any condition beyond those specified including without limitation; (1) abuse or misuse, or (2) modification by others, or (3) uses subject to product abnormal conditions exceeding design limitations. Correction of defects by repair or replacement shall constitute Senior Flexonics Pathway’s sole and exclusive responsibility to Purchaser under this Warranty. Senior Flexonics Pathway shall in no event be liable for injuries to persons or property or direct, incidental, liquidated or consequential damages caused by use of the product. Bellows Design Analysis is a Service Mark of Senior Flexonics Pathway. X-Press and Pathway are registered trademarks of Senior Flexonics Pathway. ™ Flexway and Red Top are trademarks of Senior Flexonics Pathway. SM ® 90 Metal Bellows Correctedn 7/11/00 6:43 PM Page 91 EXPANSION JOINT SPECIFICATION SHEET Company: Date: Sheet Inquiry No. Job No. Project: Item No./EJ Tag No. Quantity Nominal Size/I.D./O.D. (In.) Expansion Joint Type Fluid Information Design Pressure, psig. Test Pressure, psig. Temperature Maximum Installation Movement Maximum Design Movements Operating Fluctuations Materials of Construction Rods (Tie/Limit/Control) Pantographic Linkage Anchor Base (Main/Intermediate) Dimensional Limitations Spring Rate Limitations Installation Position Horiz./Vert. Quality Assurance Requirements Medium Gas/Liquid Velocity (Ft./Sec.) Flow Direction Design (°F) Max./Min. (°F) Installation (°F) Axial Compression (in.) Axial Extension (in.) Lateral (in.) Angular (deg.) Axial Compression (in.) Axial Extension (in.) Lateral (in.) Angular (deg.) No. of Cycles Axial Compression (in.) Axial Extension (in.) Lateral (in.) Angular (deg.) No. of Cycles Bellows Liners Cover Pipe Specifications Flange Specification Overall Length (in.) Outside Diameter (in.) Inside Diameter (in.) Axial (lbs./in.) Lateral (lbs./in.) Angular (lbs./in./deg.) Bellows Long. Seam Weld NDE Attach. Pipe NDE Design Code Reqrd. Partial Data Reqrd. Vibration Amplitude/Frequency Purge Instrumentation Connection Facing O.D. (in.) I.D. (in.) Thickness (in.) B.C. Diameter (in.) No. Holes Size Holes Hole Orientation Special Flange Design 1 2 3 4a 4b 4c 5 6 7a 7b 7c 8a 8b 8c 8d 9a 9b 9c 9d 9e 10a 10b 10c 10d 10e 11a 11b 11c 11d 11e 12 13 14 15a 15b 15c 16a 16b 16c 17 18a 18b 18c 18d 18e 18f 18g 19 20 21a 21b 21c 21d 21e 21f 21g 21h of 91