Technical Data Sheet RHOPLEX™ HG-95P Ambient Crosslinking Emulsion Polymer For Aqueous Gloss and Semigloss Enamels Introduction RHOPLEX™ HG-95P Emulsion Polymer was developed specifically for low VOC aqueous gloss enamels with excellent durability and resistance properties. It is recommended for interior/exterior applications in both high gloss and semigloss finishes. RHOPLEX™ HG-95P Emulsion Polymer uses new ambient temperature crosslinking technology to offer improved performance versus conventional latex polymers. This new polymer technology was designed to provide VOC compliant enamels with excellent hardness development and durability for high traffic interior applications. Benefits of Aqueousgloss Enamels Based on RHOPLEX™ HG-95P Emulsion Polymer • • • • • New Ambient Temperature Crosslinking Technology RHOPLEX™ HG-95P Emulsion Polymer offers the benefits of ambient temperature crosslinking chemistry in a true one-pack system. Paints formulated with RHOPLEX™ HG-95P Emulsion Polymer will form a covalently crosslinked network. Typical Physical Properties1 Early and ultimate block and print resistance Excellent alkyd adhesion Excellent resistance to household chemicals, grease, and hand creams Combines low coalescent demand with low VOC (below 200 g/l) capabilities 100% acrylic composition RHOPLEX™ HG-95P Emulsion Polymer will oxidatively cure after the coalescing of latex particles to form a crosslinked film with improved hardness, toughness, and resistance properties. Aqueous gloss enamels based on RHOPLEX™ HG-95P Emulsion Polymer will have very similar drying characteristics to conventional latex paints. Enamels exhibit very good early properties and will continue to improve during the curing process which may require 2-4 weeks for some properties to fully develop. Figure 1 (on page 3) shows the development of solvent resistance as the binder cures over time. RHOPLEX™ HG-95P Emulsion Polymer outperforms the conventional gloss copolymer and begins to approach the performance of the alkyd. Solvent resistance is measured by MEK (methyl ethyl ketone) rubs on a 1-2 mil dry film. Property Appearance Solids Content, % Viscosity, Brookfield, cP, max (#2 spindle, 60 rpm) pH Density, US gal/lb Bulking Value, US lb/gal Dry Solids Minimum Film Formation Temperature, (MFFT), °C Typical Values Milky White Liquid 46.5 500 8.5 - 9.5 8.84 0.1053 26 1. These properties are typical but do not constitute specifications. Page 1 of 8 ®TM Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow RHOPLEX™ HG-95P Emulsion Polymer Form No. 884-00131-0612-NAR-EN-CDP Performance Advantages Improved Toughness and Hardness RHOPLEX™ HG-95P Emulsion Polymer was developed for use in low VOC aqueous gloss enamels that offer improved hardness, toughness, and resistance properties and represents a viable alternative to solvent-based gloss paints. RHOPLEX™ HG-95P Emulsion Polymer has a lower coalescent demand than most other gloss copolymers in a similar hardness range. This reduced coalescent demand improves early block resistance, and some formulations develop room temperature block resistance after as little as six hours drying time. RHOPLEX™ HG-95P Emulsion Polymer has very good block and print resistance under practical “summer day” conditions as shown in Figure 2. The thermoplastic behavior of conventional acrylic emulsion binders can cause paint films to soften at high temperatures and high humidity. RHOPLEX™ HG-95P Emulsion Polymer develops sufficient thermoset characteristics to improve performance under these conditions making it ideal for applications such as doors, window frames, and bookcases. Improved Resistance to Household Chemicals RHOPLEX™ HG-95P Emulsion Polymer offers improved resistance to household chemicals compared to existing latex technology. Figures 3 and 4 describe the significant resistance improvement over conventional gloss copolymer technology. The excellent chemical resistance and film properties make RHOPLEX™ HG-95P Emulsion Polymer ideal for demanding applications. Excellent Adhesion Gloss enamels based on RHOPLEX™ HG-95P Emulsion Polymer demonstrate excellent adhesion qualities over a variety of substrates. Over five years of exterior exposure data has been collected on this polymer. Very good exterior performance has been found in gloss enamels based on RHOPLEX™ HG-95P Emulsion Polymer. Figure 1: Solvent Resistance of RHOPLEX™ HG-95P Emulsion Polymer Page 2 of 8 ®TM Trademark Figure 2: Effect Dry Time on High Temperature Block Resistance (120°F/30 min/2 psi) of The Dow Chemical Company (“Dow”) or an affiliated company of Dow RHOPLEX™ HG-95P Emulsion Polymer Form No. 884-00131-0612-NAR-EN-CDP Figure 3: Effect of Dry Time on Household Chemical Resistance Test Figure 4: Effect of Household Oils on Film Integrity After 16-Hour Spot spsennijenni auroral1430auauaslkjdklsjdfauro Formulation RHOPLEX™ HG-95P Emulsion Polymer offers the benefits of a new crosslinking technology in low VOC aqueous gloss enamels with excellent durability and resistance properties. It was developed for use in interior and exterior applications in both high gloss and semigloss finishes. RHOPLEX™ HG-95P Emulsion Polymer will behave differently than conventional acrylic emulsions and may require some new formulating approaches to fully take advantage of the crosslinking technology. Paints formulated with RHOPLEX™ HG-95P Emulsion Polymer will crosslink over time and may require two to four weeks to fully cure and reach their maximum performance level. Some additives and chemicals can cause pre-crosslinking of the RHOPLEX™ HG-95P Emulsion Polymer, resulting in a poorly coalesced film when the paint is applied. Formaldehyde or formaldehyde-releasing preservatives will cause pre-crosslinking and are not recommended for use with this emulsion polymer. Aldehydes from the hydrolysis of vinyl acrylic polymers will also cause precrosslinking, and blends of RHOPLEX™ HG-95P Emulsion Polymer with vinyl acrylic latexes are not recommended. Rheology Modifiers ACRYSOL™ RM-2020 NPR Rheology Modifier and ACRYSOL™ RM-825 Urethane Associative Thickeners should be used to achieve optimum rheology with RHOPLEX™ HG-95P Emulsion Polymer. ACRYSOL™ RM-2020NPR Rheology Modifier is a solvent-free polyurethane that serves as the primary thickener and is used to achieve the desired ICI viscosity. ACRYSOL™ RM-825 Rheology Modifier acts as a co-thickener and can then be used to adjust the KU viscosity efficiently with only a small increase in ICI viscosity. If a higher ICI viscosity is desired, Butyl Carbitol can be added to suppress the KU viscosity, followed by additional ACRYSOL™ RM-2020 NPR Rheology Modifier to reach the desired ICI target. Page 3 of 8 ®TM Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow RHOPLEX™ HG-95P Emulsion Polymer Form No. 884-00131-0612-NAR-EN-CDP HASE thickeners, such as ACRYSOL™ RM-5 Rheology Modifier, can also be used with RHOPLEX™ HG-95P Emulsion Polymer. Modifications to the suggested HASE formulation HG95P-4 should be evaluated for heat aged stability. Butyl Carbitol can cause heat aged instability in formulations thickened with ACRYSOL™ RM-5 Rheology Modifier and is not recommended as a cosolvent in those paints. Cellulosic thickeners will reduce flow and gloss when used with a small particle size emulsion, and are not recommended for use as the primary thickener with RHOPLEX™ HG-95P Emulsion Polymer. Dispersants TAMOL™ 731 Dispersant, TAMOL™ 1124 Dispersant, or TAMOL™ 165 Gloss Dispersants are recommended with RHOPLEX™ HG-95P Emulsion Polymer. In most cases, TAMOL™ 731 Dispersant or TAMOL™ 165 Gloss Dispersant will give the best stability with HEUR thickeners, while TAMOL™ 1124 Dispersant usually gives best stability with HASE-type thickeners. TAMOL™ 681 Dispersant will enhance flow, but heat-age stability problems have been experienced in some test formulations using this dispersant. Coalescents RHOPLEX™ HG-95P Emulsion Polymer has a lower coalescent demand than most other latex polymers in this hardness range. For interior formulations, Texanol ester alcohol is recommended at a starting point of 9% to 11% on binder solids. For exterior formulations, Texanol ester alcohol should be evaluated at 10% to 12% on binder solids. Pigments The grade of titanium dioxide is another important factor in achieving high gloss in enamels. Universal Grades such as Ti-Pure R-706 titanium dioxide give very good exterior durability. Some grades of universal titanium dioxide pigment, such as Millennium RCL-535 titanium dioxide pigment, require low levels of dispersant (0.35% dispersant solids on pigment solids) for best stability and color acceptance. Gloss grades of titanium dioxide, such as Ti-Pure R-700 titanium dioxide or Kemira OR-600 titanium dioxide, can offer slightly higher 20 degree glosses than the universal grades of titanium dioxide. Titanium dioxide can also assist the oxidative cure mechanism of RHOPLEX™ HG-95P Emulsion Polymer. Grades with minimal surface treatment (including many interior grades) will be the most effective at increasing the rate of crosslinking. pH Adjustment Neutralizing the paint with aqueous ammonia to a pH range of 8.8 to 9.1 is recommended for best formulation stability. Adjusting pH to higher than 9.3 may contribute to heat aged instability in some paints. Defoamers When formulating high gloss systems, it is especially important to use an effective defoamer. Tiny bubbles or craters, which may or may not be visible in flat paint formulations, may become very noticeable in high gloss systems. Care should be taken in evaluating and choosing a defoamer. Some defoamers can reduce the gloss and adversely affect color acceptance. Byk 022 defoamer is recommended with formulations based on RHOPLEX™ HG-95P Emulsion Polymer. Alternate considerations are Foamaster AP defoamer, and Dee Fo HG-12 defoamer. Page 4 of 8 ®TM Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow RHOPLEX™ HG-95P Emulsion Polymer Form No. 884-00131-0612-NAR-EN-CDP Preservative KATHON™ LX 1.5% Microbicide is an effective preservative that will protect paint formulations based on RHOPLEX™ HG-95P Emulsion Polymer. The recommended use level for KATHON™ LX 1.5% Preservative is 25 ppm or 1.65 pounds per 1,000 pounds of paint. When formulating with RHOPLEX™ HG-95P Emulsion Polymer this microbicide should be added to the grind. Formaldehyde or formaldehyde-releasing additives will adversely affect the performance of paints based on RHOPLEX™ HG-95P Emulsion Polymer and are not recommended for use with this emulsion polymer. Nuosept 95 preservative and DOWACIL™ 75 Preservative are examples of this type of additive and are not recommended with RHOPLEX™ HG-95P Emulsion Polymer. Tinting Systems The level and type of colorants added to paints based on RHOPLEX™ HG-95P Emulsion Polymer can affect the gloss, rheology, and application properties of the finished paint. Tinting systems such as the Creanova Colortrend 8800 series (glycol-dispersed) can be used with RHOPLEX™ HG-95P Emulsion Polymer. Paint formulators may also prepare colors by grinding pigments or with waterdispersed colors such as Harshaw Aurasperse. This method may be preferred for medium and deeptone paints because it does not affect gloss and rheology as much as some glycol-based colorants do when used at a high level. Primer Recommendations High gloss enamels based on RHOPLEX™ HG-95P Emulsion Polymer show best exterior durability when applied over previously painted or primed surfaces. A stain-blocking primer based on RHOPLEX™ MV-23LO Emulsion Copolymer (Formulation P-23LO-22) is recommended for use under gloss enamels when a primer is required. Early Rust Resistance A water-based or oil-based rust-inhibiting primer is recommended under paints based on RHOPLEX™ HG-95P Emulsion Polymer when they are applied over ferrous metal surfaces. However, if there is a chance of an enamel based on RHOPLEX™ HG-95P Emulsion Polymer coming into direct contact with the metal, then the addition of 1.5 pounds of sodium nitrite per 100 gallons of paint will reduce both flash and early rust. Sodium nitrite should be added to the letdown as a 15% aqueous solution. Page 5 of 8 ®TM Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow RHOPLEX™ HG-95P Emulsion Polymer Form No. 884-00131-0612-NAR-EN-CDP Interior / Exterior HEUR-Thickened High Gloss Paint Based on RHOPLEX™ HG-95P and ACRYSOL™ RM-2020NPR Rheology Modifiers Formulation HG-95P-3 Materials Propylene Glycol Water KATHON™ LX 1.5% Preservative TAMOL™ 731 Dispersant Surfynol 104E defoamer Byk 022 defoamer Kemira OR-600 titanium dioxide Grind RHOPLEX™ HG-95P Emulsion Polymer Water Butyl Carbitol Texanol ester alcohol Strodex PK-95G surfactant ACRYSOL™ RM-2020NPR Rheology Modifier ACRYSOL™ RM-8W Rheology Modifier Byk 022 defoamer Formulation Constants Pigment Volume Concentration, % Volume, Solids Viscosity, Initial, KU Viscosity, Equilibrated, KU Viscosity, ICI, poise pH VOC, g/l Gloss 60° 20° Page 6 of 8 } Premix Totals Pounds 34.63 25.00 1.00 Gallons 4.00 3.00 0.12 11.51 1.00 0.12 225.00 1.25 0.12 0.02 6.57 521.66 59.00 155.99 6.00 25.76 1.00 25.00 8.72 0.75 3.25 0.10 2.80 2.00 0.23 0.50 1036.17 0.06 100.00 20.5 32.0 98 ± 2 103 ± 2 1.5 ± 0.1 8.9 ± 0.2 194 83 60 ®TM Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow RHOPLEX™ HG-95P Emulsion Polymer Form No. 884-00131-0612-NAR-EN-CDP Interior / Exterior HASE Thickened High Gloss Paint Based on RHOPLEX™ HG-95P and ACRYSOL™ RM-2020NPR Rheology Modifier Formulation HG-95P-4 Materials Propylene Glycol Water KATHON™ LX 1.5% Preservative TAMOL™ 1124 Dispersant Surfynol 104E defoamer Igepal CTA-639W detergent Byk 022 defoamer Ti-Pure R-706 titanium dioxide Grind RHOPLEX™ HG-95P Emulsion Polymer Water Texanol ester alcohol ACRYSOL™ RM-5 Rheology Modifier Water Byk 022 defoamer Formulation Constants Pigment Volume Concentration, % Volume, Solids, % Viscosity, Initial, KU Viscosity, Equilibrated, KU Viscosity, ICI, poise pH VOC, g/l Gloss 60° 20° Safe Handling } Premix Totals Pounds 34.63 25.00 1.00 Gallons 4.00 3.00 0.12 4.93 1.00 1.00 0.16 225.00 0.50 0.12 0.11 0.02 6.20 519.37 58.74 144.52 25.75 25.50 17.35 3.25 2.89 25.00 0.50 1021.82 3.00 0.06 100.10 21 32.1 95 ± 2 103 ± 2 1.3 ± 0.1 8.9 ± 0.2 178 82 55 Based on similar materials, this product is not expected to be toxic via single acute oral or dermal exposure. It may be a mild-to-moderate skin and eye irritant. The Dow Chemical Company Material Safety Data Sheets (MSDS) contain pertinent information that you may need to protect your employees and customers against any known health or safety hazards associated with our products. Under the OSHA Hazard Communication Standard, workers must have access to and understand MSDS on all hazardous substances to which they are exposed. Thus, it is important that you provide appropriate training and information to your employees and make sure they have available to them MSDS on any hazardous products in their workplace. The Dow Chemical Company sends MSDS on non-OSHA-hazardous as well as OSHA-hazardous products to the "bill to" and/or "ship to" locations of all our customers upon initial shipment (including samples). If you do not have access to one of these MSDS, please contact your local Dow representative for an additional copy. Updated MSDS are sent upon revision to all customers of record. In addition, MSDS are sent on an annual basis to all customers receiving products deemed hazardous under the Superfund Amendments and Reauthorization Act. MSDS should be obtained from your suppliers of other materials recommended in this bulletin. Page 7 of 8 ®TM Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow RHOPLEX™ HG-95P Emulsion Polymer Form No. 884-00131-0612-NAR-EN-CDP Handling Precautions Before using this product, consult the Material Safety Data Sheet (MSDS)/Safety Data Sheet (SDS) for details on product hazards, recommended handling precautions and product storage. CAUTION! Keep combustible and/or flammable products and their vapors away from heat, sparks, flames and other sources of ignition including static discharge. Processing or operating at temperatures near or above product flashpoint may pose a fire hazard. Use appropriate grounding and bonding techniques to manage static discharge hazards. CAUTION! Failure to maintain proper volume level when using immersion heaters can expose tank and solution to excessive heat resulting in a possible combustion hazard, particularly when plastic tanks are used. Storage Store products in tightly closed original containers at temperatures recommended on the product label. Disposal Considerations Dispose in accordance with all local, state (provincial) and federal regulations. Empty containers may contain hazardous residues. This material and its container must be disposed in a safe and legal manner. It is the user's responsibility to verify that treatment and disposal procedures comply with local, state (provincial) and federal regulations. Contact your Dow Technical Representative for more information. Product Stewardship Dow has a fundamental concern for all who make, distribute, and use its products, and for the environment in which we live. 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References to “Dow” or the “Company” mean the Dow legal entity selling the products to Customer unless otherwise expressly noted. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. Page 8 of 8 ® Trademark of The Dow Chemical Company Form No. 884-00131-0612-NAR-EN-CDP