Manufacturers Of
Equipment For Filling
And Testing Of
Industrial Gas Cylinders
www.hydro-test.com
Hydro-Test Products Inc.
Hydro-Test Products Inc.
Catalog No. 2006
85 Hudson Road Stow, Massachusetts 01775 USA
Fax: 978-897-1942
Tel: 800-225-9488 / 978-897-4647
TYPICAL FLOOR
TABLE
PLANOF
FOR
CONTENTS
WATER JACKET TESTING
ITEM
6 Year Maint. Labels
Adapters, CO2 Filling
Adapters, Fire Extinguishers
Adapters, Fire Hose
Air Accessory Parts
Air Compressors
Air Nozzle
Air Operated Pumps
Break Free
Burette Parts
Burette Tubes
Cage
Calibrated Cylinders
Calibration Services
CGA Pamphlets
Chart Recorders
Check Valves
Clean Agent Fill Pumps
Cleaning Brushes, Valves
Cleaning Kit, Burettes
Cleaning Whip
CO2 Fill Adapters
CO2 Pump Parts
CO2 Pumps
CO2 Regulator
Compressors
Continuity Tester
Couplers
Cylinder Test System
Digital Scale
DOT Code of Regulations
DOT Stamps
Dry Chemical Filling
Dryer Parts
Dryers
Dump Rack
Electric Pump Parts
Epoxy Kit
Expansion Devices
Expansion Scale Parts
FE36 Reclaim System
Fiber Optic Lights
Filling Nozzle, Water
Fire Extinguisher Test Labels
Fittings
Floor Plan
FM200 Reclaim System
Forms
Funnels, Powder
Gauge Assembly, Proof Test
Gauge Parts
Gauges, Pressure
Halatron Reclaim System
Page
35
43
36
37
51
29
38
34
45
54
32
35
31
31
4
53
52
41
45
32
28
43
62-63
42
45
29
45
46
6-14
32
4
22
39
59
16
17
57
25
32
54
41
26
33
35
64
2
41
24
39
34
53
30
41
ITEM
Halon Reclaim System
Hammer, Stamps
Hand Pump Parts
Hand Pumps
Hazmat Training
Heating Elements
Hoist
Hopper, Dry Chemical Filling
Hoses
Hot Air Dryers
Hot Water Dryers
Hydrostatic Test Labels
Hydrostatic Test Systems
Inspection Light Parts
Inspection Lights
Instruction Manual for Testing
Inversion Rack
Kits, Rebuilding
Labels
Low Stress Stamps
Magnet
Mallet, Rubber
Marking Pen
Master Gauges
Measuring Tape
Medical Valve Wrench
Mirrors
NFPA #10 Pamphlet
Nitrogen Gauge
Nitrogen Regulator
O-Lube
On-Line Training
On-Site Training
Optical Plus
O-ring Removal Tools
O-ringer Resurfacing Tool
Parts Boxes
Pen
Pit gauge
Powder Bench
Powder Filler Parts
Powder Filling Equipment
Powder Pail Opener
Pressure Gauges
Punch, Labels
Quick Disconnects
Rebuild Kits for Test Systems
Recharge Adapts, Dry Chem.
Recorder Parts
Rollers
Rubber Mallet
Safety Reliefs
SC-5 Parts Breakdown
Page
41
22
56
34
5
59
29
39
52
16
17
24 / 35
6-14
61
26
4
17
55
24 / 35
22
27
45
25
30
33
23
26
4
38
38
45
5
5
27
45
27
45
25
27
40
60
39
45
30
35
46
55
38
53
18
45
52
62-63
ITEM
SC-5 Pump
Scales
SCBA Test Labels
SCBA Valve Wrench
Scoops, Powder
Shelf, Vise
Slip Wrench
Snubbers
Software, Test Records
Stamp Gun
Stamp Holder
Stamps
T.C. Stamp
Teflon Tape
Test Adapters, High Pressure
Test Adapters, Water Jacket
Test Adapters. Fire Extings.
Test Cage
Test Lines
Test Pump Parts
Test Pumps, Electric
Test Pumps, Fire Hose
Test Pumps, Gasoline
Test Pumps, Proof
Test Record Forms
Test Record Software
Thread Cleaning Tool
Thread Gauge
Torque Wrench
Training
Trolley, Hoist
Tumblers
Tumbling Media
Valve Cleaning Brushes
Valve Wrenches
Valves, Replacement
Valving Machine
Verification Forms
Vise
Vise Station Parts
Water Control & Filters
Water Jacket Parts
Water Jacket Test System
Whip, Cleaning
Wrench, Cartridge Receiver
Wrench, Valve
85 Hudson Road Stow, Massachusetts 01775 USA
Fax: 978-897-1942
Tel: 800-225-9488 / 978-897-4647
www.hydro-test.com
Page
42
44
25
23
39
15
23
52
24
22
22
22
22
45
19-21
19-21
36
35
52
49
37
37
37
34
24
24
23
20
33
5
29
18
18
45
23
47
15
24
15
58
51
48
6-14
28
36
23
INTRODUCTION
The requalification (visual inspection and hydrostatic testing) of DOT/TC compressed gas cylinders, ASME
coded pressure vessels, fire protection containment cylinders / fire hose and pipe / pressure components, offers
a profitably viable business opportunity with minimal initial capital equipment investment. The addition of
in-house test capability enhances both the quality and expediency of services provided to your customers.
In evaluating and designing an efficient service facility, one should consider:
(1) Your Market
A wide spectrum of industries utilize pressure vessels requiring requalification under similar
regulations, many of which can be incorporated into a single hydrostatic test station. There are over
300,000,000 DOT/TC cylinders in service that must be periodically requalified. Industrial gas, carbonic,
oxygen therapy, CO2 beverage, SCUBA dive, SCBA breathing, fire extinguishers, refrigerant, cylinders
can be test requalified using a single test station. Some prefer to service only their own customers, while
others solicit different markets to maximize utilization of equipment.
(2) Your Facility
Blueprints of the proposed floor plan should be developed to maximize utilization of existing, or new, floor
space, taking into consideration : efficient (minimum) handling of test subject, location of utilities (water,
electric, compressed air) –overhead I-beam to carry a hoist- recessed pit and drain for water jacket, etc.
(3) Selection of Equipment
Determination of desired test pressure capability and physical sizes (diameter and height) of the largest
cylinders to be tested (ie by the water jacket method) must be specified. Test pressure ranges to 10,000 psi
and a range of cylinder holding jackets from 6 to 36 inch diameter x any height, are available as ‘standard’
product. Anticipated production rates (ie. tests per hour / day) will dictate the need for optional enhancements to ensure maximum production with minimum labor requirement.
(4) Test Equipment Controls
Fully automated, computer controlled, and manually operated test stations, as well as hybrids, are manufactured
by Hydro-Test Products, Inc.
(5) Complimentary Service Shop Equipment and Accessories
Hydro-Test Products Inc. offers all accessory product necessary in outfitting a fully equipped service
facility. Cylinder handling (vises /valving machines / inverters), dryers (heated air and PLC controlled hot
water), hoists and air compressor, visual inspection and record keeping tools, etc, are available, as needed.
(6) Training and Service
Training (including HazMat) on the proper operation and maintenance is included with each test station.
Technical assistance is also provided.
Hydro-Test sales and engineering staff is available to assist you in the design of your service
facility and to provide a no obligation, detailed quotation covering the equipment needed to
meet your test application requirements.
Visit www.hydro-test.com for easy on line ordering industry information - new products - special offers.
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page TYPICAL FLOOR PLAN FOR WATER JACKET TEST SYSTEM
Hydro-Test will be pleased to make layout suggestions for your testing area. Please contact our sales department.
Hydro-Test Products Inc.
Page www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
METHODS FOR REQUALIFYING DOT SPECIFICATION CYLINDERS
WATER JACKET TEST METHOD
This method is applicable to all hydrostatic tests where determination of volumetric expansions are required. It
consists of enclosing a cylinder filled with water inside a test jacket filled with water. Pressure is then applied
internally to the cylinder, causing the cylinder to expand. The total and permanent volumetric expansions of
the cylinder are determined by measuring the amount of water displaced by the expansion of the cylinder when
under pressure and after the pressure has been released. This is the only testing method that will requalify a cylinder for charging to 10% in excess of the marked service pressure. All retesters shall have a Retesters Identification Number (RIN) issued by the D.O.T. / RSPA. In Canada test facilities are registered with T.C.
DIRECT EXPANSION TEST METHOD
This method is applicable to hydrostatic tests when volumetric expansion determinations are required. It consist of forcing a measurable volume of water into a cylinder filled with a known weight of water at a known
temperature, and measuring the volume of water expelled from the cylinder when the pressure is released.
The permanent volumetric expansion of the cylinder is calculated by subtracting the net volume of water
expelled from the cylinder from the volume of water forced into the cylinder. The total volumetric expansion
of the cylinder is calculated by subtracting from the total volume of water forced into the cylinder ( in attaining test pressure),the volume of water due to compressibility and volumetric expansion of the test apparatus.
Regulations do not permit this testing method to be used to qualify a cylinder for charging to 10% in excess of
marked service pressure. All retesters shall have a Retesters Identification Number (RIN) issued by the D.O.T.
/ RSPA. In Canada, test facilities are registered with T.C.
PROOF TEST METHOD
This method is permitted where the regulations do not require the determination of total and permanent expansion. It consist of examining a cylinder under pressure for leaks, bulges and any visible defects. Certain
specification containers, used exclusively in noncorrosive service, may be retested by this method. All retesters shall have a Retesters Identification Number (RIN) issued by the D.O.T. / RSPA. In Canada, test facilities
are registered with T.C.
VISUAL INSPECTION METHOD
This method is permitted where the regulations do not require a hydrostatic test of any kind. An example of a
cylinder than is allowed to be visual inspected in place of a hydrostatic test is a propane cylinder. As of May
31, 2004 all whom perform requalification via visual inspection shall have a Retesters Identification Number
(RIN) issued by the D.O.T. / RSPA. In Canada, test facilities are registered with T.C.
ULTRASONIC TESTING METHOD
This test method can be used only under an exemption permit for certain specification cylinders. These
specification cylinders are re qualified by an ultrasonic measuring device, which is capable of detecting
flaws and irregularities in cylinders. All retesters shall have a Retesters Identification Number (RIN) issued
by the D.O.T. / RSPA. In Canada, test facilities are registered with T.C.
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page REQUIRED PUBLICATIONS FOR DOT CYLINDER REQUALIFICATION
CODE OF FEDERAL
REGULATIONS TITLE 49
sections 100-185
NFPA 10 - STANDARD
FOR PORTABLE FIRE
EXTINGUISHERS
New edition available every October 1st. Check the date of your
book and be sure that you have the
current regulations
The standard for servicing portable
fire extinguishers. Adopted by
many state regulations
Part No. 393-350
Part No. 393-185
CGA PAMPHLETS
Compressed Gas Association (CGA) Pamphlets Are Referenced In The Code of Federal Regulations
Title 49. Hydro-Test Offers CGA Pamphlets To Comply With This Requirement. The Latest Publication
Dates Are Offered When They Become Available.
PartNo.
Title
393-30
C-Methods for Hydrostatic Testing of Compressed Gas Cylinders
393-305
C-5 Cylinder Service Life - Seamless, Steel, High Pressure Cylinders
393-306
C-6 Standards for Visual Inspection of Steel Compressed Gas Cylinders
393-306-
C-6. Standards for Visual Inspection of High Pressure Aluminum Compressed Gas Cylinders
393-306-2
C-6.2 Guidelines for Visual Inspection and Requalification of Fiber Reinforced High Pressure Cylinders
393-306-3
C-6.3 Guidelines for Visual Inspection and Requalification of Low Pressure Aluminum Compressed Gas Cylinders
393-308
C-8Standard for Requalification of DOT-3HT, CTC-3HT, and TC-3HTM Seamless Steel Cylinders
393-290
SetofAbove7CGAPamphlets(package discount)
MANUAL FOR WATER JACKET TESTING
♦ Includes Written Manual and Operational DVD
♦ Step by Step Proper Verification Procedures
♦ Easy To Understand Testing Procedures
♦ Works Well As Generic Instructional Manual for Older Test Systems
♦ Required To Be On Hand By DOT / TC Inspectors
Part No: 393-102
Check out www.hydro-test.com for other useful information on DOT and TC regulations and changes. Updated
periodically under the rules and regulations button - you will find many interesting links and information.
Hydro-Test Products Inc.
Page www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
CYLINDER RE QUALIFICATION TRAINING
49CFR §172.704(2) “each hazmat employee shall be provided function specific training...”
§172.204(c)(1) “A new hazmat employee or a hazmat employee who changes job functions may perform those
functions prior to completion of training provided that training is completed within 90 days after employment or a
change in job function”
§172.704(c)(2) “ A hazmat employee shall receive the required training... at least once every three years”
§172.704(c)(4) “ Each hazmat employer is responsible for compliance with the requirements of this subchapter...”
Hydro-Test Products Inc. Offers The Following Training Options To Assist You In Meeting These Requirements
On-Line Training
• Able to learn at your own pace
• Less expensive than sending out employees
• Train anywhere you can get a internet connection
• On-line coach to answer questions
Part No: 393-460
Written Training Program
• Able to learn at your own pace
• Less expensive than sending out employees
Part No: 393-440
Operational Training
• Designed for new retesters
• Covers proper operation, record keeping
& trouble shooting
Course held at
Part No: 393-410
Hydro-Test
Includes:
√ Easy to understand training material
√ Quizzes after each section
√ Certificate emailed
√ Security awareness disc
Includes:
√ Easy to understand written training material
√ 80 question test with answer key
√ DVD operational training video
√ Security awareness disc
Includes:
√ Hands on operating of test system
√ Written and video operational manuals
√ Sample test record forms
** no certificate is issued with this class **
Hazmat Cylinder Re-qualification Training
• This is the required course for cylinder retesters
• Small classes = More learning in less time
Part No: 393-400 Course held at
Hydro-Test
Includes:
√ Written training program
√ Hazmat training certificate
√ Security awareness disc
√ Question and answer period throughout the day
On Site Training
Includes:
• Includes operational and/or hazmat training
√ Operational and/or hazmat training
• Usually a less expensive alternative if you have √ Training on your equipment
more than 5 employees who need training.
√ Review of your equipment for compliance
√ Question and answer period throughout the day
Part No: 393-450
Price: please contact us for a quotation.Typical cost is under $3000.00
In the USA any company that re-qualifies specification cylinders must have a valid retesters identification number issued
from the Department of Transportation. Retesters must receive HazMat Training initially and every three years after.
One of the smartest moves a company can make is to get initial cylinder requalification training. It is critical that the
designated operator knows how to operated the equipment and comply with the rules and regulations prior to the on
site inspection. With this in mind, Hydro-Test Products offers the initial required training free of charge (at our facility
in Massachusetts) with the purchase of a water jacket hydrostatic cylinder test system.
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page HYDROSTATIC "WATER JACKET" CYLINDER TEST SYSTEMS
505-HP Series
Computer Controlled Test Operation
High Pressure Testing (2500 psi - 9000psi)
et
bin
Ca n
w ig
Ne Des
Features:
Ea
sy
Te To
st
So Oper
ftw ate
are
Removable Plexiglass
Front
Cabinet Size:
44"T x 44"L x 24"D
This style test system is typically used to test high pressure cylinders (CO2, N2,
SCUBA, SCBA, O2). This test system is designed for high volume testing shops.
♦Test Range of 2500 – 9000 psi
♦ Ability to Operate Manually to 10,000 psi
♦Air Operated Test Pump
√ Stainless Steel Water Section
√ Soft Seated Check Valves
√ Contaminant Free Design
♦Your Choice of 6 Different Water Jacket Sizes
√ Pneumatic or Manual Lid Closures
√ Low Pressure Safety Port
√ High / Low Pressure Bleed Valves
♦Calibrated Master Pressure Gauge
√ Class 3A, 1/4% Accuracy - 8.5" Diameter
√ 11,000 psi x 20 psi Increments
√ For Use In Periodic Verification of System
♦Digital Expansion Scale
√ 350g Capacity x 0.1g Increments
♦Calibrated Cylinder for Full Test Range
√ Steel Construction
√ Expansion Chart and Adapter Included
♦Automated Test Software
♦Computer Hardware Included
√ CPU-Monitor-Keyboard-Mouse-Printer
♦Enamel Painted Steel Cabinet
♦Removable Plexiglass Front Panel
♦Safety Relief
♦Set of 7 Test Adapters
♦Instructional Manual
♦Training Seminar at our Facility
♦ Calibration Certificates
Automated test software calculates total, permanent and elastic expansion. Test is performed at the touch of a
button. Test log and calibrated cylinder reports print in a clean - mistake free - professional looking form. User
defined templates speed up the test process. Easy to understand load screen and history screen.
Test can be performed manually for ease in troubleshooting. As with all of our water jacket test systems - free
training is included in the purchase price.
DEPENDABLE - EASY TO OPERATE - MEET/EXCEED D.O.T. AND T.C. SPECIFICATIONS
This Fully Automated Cylinder Test System Has Been Designed With The Operator In
Mind. A Comfortable Working Height With Easy Access To All Of The Components And
Ease Of Operations Makes This The Test System Of Choice.
See Next Page For A Listing Of Available Test Console And Water Jacket Combinations

One of the smartest moves a company can make is to get initial cylinder requalification training. It is critical that the
designated operator knows how to operated the equipment and comply with the rules and regulations prior to the on
site inspection. With this in mind, Hydro-Test Products offers the initial required training free of charge (at our facility
in Massachusetts) with the purchase of a water jacket hydrostatic cylinder test system.
Hydro-Test Products Inc.
Page www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
HYDROSTATIC "WATER JACKET" CYLINDER TEST SYSTEMS
505-HP Series
Computer Controlled Test Operation
High Pressure Testing (2500 psi - 9000psi)
Test System shown with 18" diameter x 72" tall
water jacket with optional pneumatic lid closure
Complete - With Water Jacket Size Of Your Choice
PartNo.
WaterJacketSize
Dia (")
Height (")
505-HP
MaximumCylinderSize
Dia (")
Height (")
TypeofWaterJacketLid
Closure
Test Console Only – No Water Jacket – Calibrated Cylinder or Test Adapters
505-HP-14S-M
14
40
12
36
Manual
505-HP-14-M
14
66
12
60
Manual
505-HP-18S-M
18
40
16
36
Manual
505-HP-18-M
18
72
16
66
Manual
505-HP-24S-M
24
40
22
36
Manual
505-HP-24-M
24
72
22
66
Manual
505-HP-14S-P
14
40
12
36
Pneumatic
505-HP-14-P
14
66
12
60
Pneumatic
505-HP-18S-P
18
40
16
36
Pneumatic
505-HP-18-P
18
72
16
66
Pneumatic
505-HP-24S-P
24
40
22
36
Pneumatic
505-HP-24-P
24
72
22
66
Pneumatic
Utilities Required to Operate
• Stable and consistent air and water temperatures
• Inlet water supply
• 115V Electrical supply
• 8CFM of 100 psi pre regulated shop air
• Pit for water jacket(s) over 40" tall
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Notes:
1) 40" tall water jackets sit on floor - no pit required
2) Other options are available see page13
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page HYDROSTATIC "WATER JACKET" CYLINDER TEST SYSTEMS
500-HP Series
Manually Operated
High Pressure Testing (2500 psi - 10,000 psi)
Features:
This test system is typically used in an industry testing
high pressure cylinders (CO2, N2, SCUBA, SCBA, O2)
♦Test Range of 2500 – 10,000 psi
♦Air Operated Test Pump
√ Stainless Steel Water Section
√ Soft Seated Check Valves
√ Contaminant Free Design
♦Your Choice of 6 Different Water Jacket Sizes
√ Low Pressure Safety Port
√ High / Low Pressure Bleed Valves
√ Choice of Manual or Pneumatic Closure
♦Calibrated Pressure Gauge
√ Class 3A, 1/4% Accuracy - 8.5" Diameter
√ 11,000 psi x 20 psi Increments
♦Pressure Pulsation Dampener
♦Calibrated Cylinder for Full Test Range
√ Steel Construction
√ Expansion Chart and Adapter Included
Your Choice of Burette Tubes or Digital Scale for Expansion Reading
√ 12.5, 25, 125, 360cc Burette Tubes (standard)
or substitute
√ 350g(cc) Net Scale x 0.1g(cc) (optional)
Removable Plexiglass
Front
♦Enamel Painted Steel Cabinet
♦Safety Relief
♦Set of 7 Test Adapters
√ For CO2, N2, SCUBA, O2, SCBA
♦Valves -Tubing - Hoses To Complete System
♦Video and Written Instructional Manuals
♦Training Seminar at our Facility
♦ Calibration Certificates
Utilities Required to Operate
• Stable and consistent air and water temperatures
• Inlet water supply
• 8CFM of 100 psi pre regulated shop air
• Pit for water jacket(s) over 40" tall
DEPENDABLE - EASY TO OPERATE - MEET/EXCEED D.O.T. AND T.C. SPECIFICATIONS
The Workhorse Cylinder Test System Of The Compressed Gas Industry. A Basic System
Can Be Purchased Initially And Options Can Be Added On As Your Business Grows.
See Page 13 For A list Of Options Available
See Next Page For A Listing Of Available Test Console And Water Jacket Combinations

One of the smartest moves a company can make is to get initial cylinder requalification training. It is critical that the
designated operator knows how to operated the equipment and comply with the rules and regulations prior to the on
site inspection. With this in mind, Hydro-Test Products offers the initial required training free of charge (at our facility
in Massachusetts) with the purchase of a water jacket hydrostatic cylinder test system.
Hydro-Test Products Inc.
Page www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
HYDROSTATIC "WATER JACKET" CYLINDER TEST SYSTEMS
500-HP Series
Manually Operated
High Pressure Testing (2500 psi - 10,000 psi)
Test System shown with 14" diameter x 40"
tall water jacket and optional digital expansion scale with burette tubes as a backup
Our Experienced Sales and Engineering Staff
Are Only a Phone Call or Email Away to Assist
You in Choosing The Correct Test Station
Choose Your Test System By Water Jacket
Size and Type of Lid Closure Desired.
PartNo.
WaterJacketSize
Dia (")
Height (")
MaximumCylinderSize
Dia (")
Height (")
TypeofWaterJacketLid
Closure
Test Console Only – No Water Jacket – Calibrated Cylinder or Test Adapters
500-HP
500-HP-4S-M
14
40
12
36
Manual
500-HP-4-M
14
66
12
60
Manual
500-HP-8S-M
18
40
16
36
Manual
500-HP-8-M
18
72
16
66
Manual
500-HP-24S-M
24
40
22
36
Manual
500-HP-24-M
24
72
22
66
Manual
500-HP-4S-P
14
40
12
36
Pneumatic
500-HP-4-P
14
66
12
60
Pneumatic
500-HP-8S-P
18
40
16
36
Pneumatic
500-HP-8-P
18
72
16
66
Pneumatic
500-HP-24S-P
24
40
22
36
Pneumatic
500-HP-24-P
24
72
22
66
Pneumatic
Notes:
1) 40" tall water jackets sit on floor - no pit required
2) Test System is available with either burette tubes or digital scale, or is available with both
3) Other options are available see page 13
4) See following pages for low pressure (under 3000 psi) test systems
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page HYDROSTATIC "WATER JACKET" CYLINDER TEST SYSTEMS
Features:
500 -LP Series
Manually Operated
Low Pressure Testing (200 psi - 1400 psi)
♦Test Range of 200 – 1400 psi
♦Air Operated Test Pump
√ Stainless Steel Water Section
√ Soft Seated Check Valves
√ Contaminant Free Design
♦Your Choice of 6 Different Water Jacket Sizes
√ Low Pressure Safety Port
√ High / Low Pressure Bleed Valves
♦Calibrated Pressure Gauge(s)
√ Class 3A, 1/4% Accuracy - 8.5" Diameter
√ 0-1500 psi x 2 psi Increments
♦Pressure Pulsation Dampener
♦Calibrated Cylinder for Full Test Range
√ Expansion Chart and Adapter Included
♦Your Choice of Burette Tubes or Digital Scale for
Test System shown with 14" diameter
x 66" tall water jacket and optional
digital expansion scale with burette
tubes as a backup
Expansion Reading
This test system is typically used in an industry testing
low pressure, DOT specification 4B series cylinders only
PartNo.
WaterJacketSize
Dia (")
Height (")
500-LP
MaximumCylinderSize
Dia (")
Height (")
TypeofWaterJacketLid
Closure
Test Console Only – No Water Jacket – Calibrated Cylinder or Test Adapters
500-LP-14S-M
14
40
12
36
Manual
500-LP-14-M
14
66
12
60
Manual
500-LP-18S-M
18
40
16
36
Manual
500-LP-18-M
18
72
16
66
Manual
500-LP-24S-M
24
40
22
36
Manual
500-LP-24-M
24
72
22
66
Manual
500-LP-14S-P
14
40
12
36
Pneumatic
500-LP-14-P
14
66
12
60
Pneumatic
500-LP-18S-P
18
40
16
36
Pneumatic
500-LP-18-P
18
72
16
66
Pneumatic
500-LP-24S-P
24
40
22
36
Pneumatic
500-LP-24-P
24
72
22
66
Pneumatic
Utilities Required to Operate
• Stable and consistent air and water temperatures
• Inlet water supply
• 8CFM of 100 psi pre regulated shop air
• Pit for water jacket(s) over 40" tall
Hydro-Test Products Inc.
Page 10
♦Enamel Painted Steel Cabinet
♦Safety Relief
♦Set of 3 Test Adapters
♦Video and Written Instructional Manuals
♦Training Seminar at our Facility
♦ Calibration Certificates
Notes:
1) 40" tall water jackets sit on floor - no pit required
2) Test System is available with either burette tubes or digital scale,
or is available with both
3) Other options are available see page 13
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
HYDROSTATIC "WATER JACKET" CYLINDER TEST SYSTEMS
500 -LHP Series
Manually Operated
High and Low Pressure Testing (200 psi - 10,000 psi)
Test System shown with 14" diameter
x 66" tall water jacket and optional
digital expansion scale with burette
tubes as a backup
Features:
♦Test Range of 200 – 10,000 psi
♦Air Operated Test Pump
√ Stainless Steel Water Section
√ Soft Seated Check Valves
√ Contaminant Free Design
♦Your Choice of 6 Different Water Jacket Sizes
√ Low Pressure Safety Port
√ High / Low Pressure Bleed Valves
♦Calibrated Pressure Gauge(s)
√ Class 3A, 1/4% Accuracy - 8.5" Diameter
√ 0-111,00 psi x 20 psi Increments
√ 0-1500 psi x 2 psi Increments
♦Pressure Pulsation Dampener
♦Calibrated Cylinder for Full Test Range
√ Steel Construction
√ Expansion Chart and Adapter Included
♦Your Choice of Burette Tubes or Digital Scale for
Expansion Reading
This style test system is typically used in an industry testing low
pressure, DOT specification 4B series cylinders and high pressure
cylinders ( CO2, N2, SCUBA, SCBA, O2)
PartNo.
500-LHP
WaterJacketSize
Dia (")
Height (")
♦Enamel Painted Steel Cabinet
♦Safety Relief
♦Set of 7 Test Adapters
♦Video and Written Instructional Manuals
♦Training Seminar at our Facility
♦ Calibration Certificates
MaximumCylinderSize
Dia (")
Height (")
TypeofWaterJacketLid
Closure
Test Console Only – No Water Jacket – Calibrated Cylinder or Test Adapters
40
12
36
Manual
500-LHP-4S-M
14
500-LHP-4-M
14
66
12
60
Manual
500-LHP-8S-M
18
40
16
36
Manual
500-LHP-8-M
18
72
16
66
Manual
500-LHP-24S-M
24
40
22
36
Manual
500-LHP-24-M
24
72
22
66
Manual
500-LHP-4S-P
14
40
12
36
Pneumatic
500-LHP-4-P
14
66
12
60
Pneumatic
500-LHP-8S-P
18
40
16
36
Pneumatic
500-LHP-8-P
18
72
16
66
Pneumatic
500-LHP-24S-P
24
40
22
36
Pneumatic
500-LHP-24-P
24
72
22
66
Pneumatic
Utilities Required to Operate
• Stable and consistent air and water temperatures
• Inlet water supply
• 8CFM of 100 psi pre regulated shop air
• Pit for water jacket(s) over 40" tall
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Notes:
1) 40" tall water jackets sit on floor - no pit required
2) Test System is available with either burette tubes or digital scale,
or is available with both
3) Other options are available see page 13
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 11
HYDROSTATIC "DIRECT EXPANSION" CYLINDER TEST SYSTEMS
501 Series
Manually Operated Test Operation
Direct Expansion Low Pressure Testing (200 psi - 1400psi)
Part No. 501-15
Digital Expansion Readout Optionally
Available to Replace Reservoir Burette
This style test system is used in the Chlorine / Refrigeration Industry for testing of
1/2 and 1 ton cylinders. This type of test is
limited to these types of vessels.
Features:
♦Test Range of 200 - 1400 psi
♦Air Operated Test Pump
√ Stainless Steel Water Section
√ Soft Seated Check Valves
√ Contaminant Free Design
♦Calibrated Pressure Gauge
√ Class 3A, 1/4% Accuracy - 8.5" Dia.
√ 0-1500 psi x 2 psi Increments
♦Calibrated Master Pressure Gauge
√ Class 3A, 1/4% Accuracy - 8.5" Dia.
√ 1500 psi x 2 psi Increments
♦3000cc x 10cc Reservoir Burette
♦Enamel Painted Steel Cabinet
♦Safety Relief
♦Set of 3 Test Adapters
♦Instructional Manual
♦ Calibration Certificates
For this type of testing the customer may need to supply a cylinder that the Independent Inspector will make into a calibrated cylinder. Optionally at the DOT
discretion the Master Gauge can be used as a daily verification instrument.
COMBINATION "DIRECT EXPANSION" AND "WATER JACKET"
HYDROSTATIC CYLINDER TEST SYSTEMS
502 Series
Manually Operated Test Operation
Direct Expansion Low Pressure Testing (200 psi - 1400psi)
and Water Jacket High / Low Pressure Testing
This style test system is used in the Chlorine / Refrigeration Industry for testing
of 1/2 and 1 ton cylinders. This system can also be used to water jacket test
cylinders for high or low pressure applications
This uniquely manufactured system allows for a variety of different test pressure and water jacket size combinations. Please
contact our experienced sales staff for pricing on a system that
meets your requirements.
All options on the next pages are available with this test system
Utilities Required to Operate
• Stable and consistent air and water temperatures
• Inlet water supply
• 8CFM of 100 psi pre regulated shop air
• Pit for water jacket(s) over 40" tall
Hydro-Test Products Inc.
Page 12
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
OPTIONS FOR WATER JACKET TEST SYSTEMS
WATER JACKET TEST RECORD SOFTWARE
Allows For Correct Entries of Hydro Test in a Clean Professional Manner
♦
♦
♦
♦
♦
Easy To Set Up Templates
Automatic Pass / Fail Calculations
All Math Done By Program
Includes Daily Verification Form
History Screen
Requires Windows 95 or greater
40MB Available Hard Drive Space
16 MB RAM
CD Rom Drive
Monitor - Keyboard - Printer
This option is included with 505 series automated test system
Part No. 393-500
BAR CODE SCANNER AND CYLINDER TEST RECORD SOFTWARE
This complete package allows the operator to enter your commonly tested cylinders as “templates”.
Print out the template cylinders on plain paper in barcode form from the supplied software.
Templates can be changed - added and deleted as required.
Part No. 500-075
Barcodes are scanned in with the supplied wireless scanner - serial number is entered on scanner and
cylinder can then be tested or the operator can continue to load in more cyls. and test them in batches.
Includes #393-500 Test Record Software above
DIGITAL SCALE FOR MEASURING OF EXPANSION
Available as an option for older test systems or can be purchased on a new test system as a
replacement for the burette tubes assembly
♦
♦
♦
♦
♦
350g Capacity x 0.1g Increments
Operates on 115V - With battery Backup
Steel Shelf Plate Bolts to Side of Your Existing Cabinet
Provides for Easier Reading of Cylinder Expansions
Easily Retrofitted to Existing Test Systems
This option is included with 505 series automated test system
Part No. 500-014
PNUEMATIC OPERATED LID CLOSURES FOR WATER JACKETS
Available as an option for older test systems or can be purchased on a new test system as a replacement for the manual style clamps
Diameter of
Water Jacket
14”
18”
24”
Part No. For Pnuematic
Replacement Closures
500-199
500-200
500-201
♦ Offer a More Positive Seal Than Manual Clamps
♦ Tremendous Time and Labor Savor
♦ Easily Retrofitted to Existing Water Jackets
♦ Requires 100 psi of Shop Air
MULTI SPUD LIDS FOR WATER JACKETS
♦ Allows for Loading / Un-loading of a Number
of Cylinders at One Time
♦ Tremendous Time and Labor Savor
♦ Easily Retrofitted to Existing Water Jackets
♦ Cylinders are tested Individually
♦ Full Size Cylinders Require a Support Frame
PartNo.
500-889
500-220
500-225
500-230
500-235
500-890
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Diameterof
WaterJacket
14”
18
24”
24”
24”
24”
#ofCylsLid Max.Dia.
CanHandle ofCyls.
3
4.25”
3
7.5”
3
10”
4
8”
5
6.125”
7
5”
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 13
UPGRADE OPTIONS FOR EXISTING WATER JACKET TEST SYSTEMS
HIGHER PRESSURE UPGRADE
Most Cylinder Test Systems Manufactured prior to 1990 are rated to 5000 or 7500 psi. With Higher Test Pressures
Now Being Seen, It May Be Profitable For Your Company To Upgrade Your Existing Test System To 10,000 psi.
Part No. 500-UP-10
The Upgrade Kit Includes:
PartNo.
90-46
Description
Air Operated Test Pump Assy (rated to 16,000psi)
Air Pump Accessory Kit (regulator, filter,
90-450
lubricator, mounting hardware)
Calibrated Cylinder (9 ¼"Dia x 34"Tall), Steel
40-234
0-11,000 psi Pressure Gauge
40-00
Safety Relief
20-2
High Pressure Bleed Valve
20-089
8' Long High Pressure Hose
200-00
Miscellaneous high pressure fittings
Installation manual
LOW PRESSURE UPGRADE
With The Addition Of A Lower Range Gauge and A Means Of Verifying At Lower Pressures (calibrated
cylinder), You Can Expand Your Testing To Encompass Low Pressure Cylinders.
Part No. 500-004
The Kit Includes:
This upgrade will
allow testing in the
200 - 1400 psi range
PartNo.
40-005
Description
0-1500 psi x 2psi Pressure Gauge
Isolation Pressure Valve
20-083
(used to isolate high pressure from low pressure)
Safety Relief
20-09
Miscellaneous pressure fittings and tubing
Installation manual
Note: A calibrated cylinder is required to verify accuracy to 1% within 10% of test pressures. An additional calibrated cylinder may be required if your existing calibrated cylinder is not calibrated in this lower range.
ADD ADDITIONAL TEST JACKET
With Multiple Operators, The Addition Of A Second Test Jacket Can Speed Up The Cylinder Testing Process. While One Cylinder Is Being Tested, The Second Operator Can Be Loading The Second Test Jacket. A Dual 3-Way Valve Package is Offered
For Two Jacket Setups.
By Upgrading to A 18" or 24" Diameter Test Jacket Optional Multi Spud Lids Can Be Utilized. (see previous page for information on multi spud lids)
PartNo.
Description
500-019S
500-019
500-020S
500-020
500-021S
500-021
14"Dia x 40"Tall with splash pan
14"Dia x 66"Tall
18"Dia x 40"Tall with splash pan
18"Dia x 72"Tall
24"Dia x 40"Tall with splash pan
24"Dia x 72"Tall
500-050
Dual Test Jacket Control Panel
Acceptscylsin
sizeupto:
Dia.
Length
12"
36"
12"
60"
16"
36"
16"
66"
22"
36"
22"
66"
Stainless Steel Test Jackets Are Available Upon Special Request
Part No. 500-050
All Test Jackets Include:
♦ Low Pressure Rupture Port
♦ Splash Pan on 40" Tall Models
♦ High and Low Pressure Bleed Valves
♦ Inlet & Outlet Water Connections
♦ Master Spud with Lifting Eye
♦ Manual Lid Closures
(pneumatics are optionally available- see previous page)
Hydro-Test Products Inc.
Page 14
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
CYLINDER VISE STATIONS
FOR INDUSTRIAL GAS CYLINDERS
♦
♦
♦
♦
♦
♦
♦
♦
♦
Operates on 60 psi of Shop Air
Rubber Belted to Protect Cylinder Finish
Unique "Center Pull" Design Eliminates Belt Slippage
Removable - Adjustable Shelf Plate
Accepts Cylinder Diameters From 3" to 12"
Small Cylinder Removable Fixture
Steel Base Plate (24" square) With Mounting Holes
Part No. 510-010
Optional Shelf
Great for Holding Stamps, Wrenches, Adapters...
Easily Bolts Onto Hydro-Test Vise
Part No. 510-045
BENCH VISE FOR PORTABLE FIRE EXTINGUISHERS
Designed to Hold O-ring Sealed Valved Portable Fire Extinguisher
Part No. 510-020
Air Operated
♦ Rubber Adjustable Pads
♦ Accepts to 9" Dia.
♦ Great for Service Vehicles
♦ Mounting Holes Provided on Steel Base Plate
Part No. 510-019
Manual Operated
VALVING / DE-VALVING MACHINES
For Removal and Insertion of Tapered Threaded Valves Into and Out of
Industrial Gas Cylinders Under a Controlled Torque
♦
Adjustable Torque Limit Control With Override
♦
1000 ft lbs of Hydraulic Powered Torque
♦
Adjustable Wrench Quick Coupled to Telescoping Wrench Arm
♦
Pneumatic Operated Rubber Belted Vise
♦
Accepts Cylinders to 12" Diameter
Utilities Required
♦
Enclosed Operating Control Panel
• 100 psi of shop air
♦
Heavy Duty Steel Construction
• Electrical (see below)
♦
36" x 48" Steel base Plate With Mounting Holes
• 12' Ceiling Height
♦
Dimensions: 36"W x 48"L x 132"T
• 15 Gallons of Hydraulic Fluid
PartNo.
Electrical
H.P.
520-001
520-002
520-009
115/230V – 1PH – 60Hz
230/460V – 3PH – 60Hz
230/460V – 3PH – 60Hz
2
2
5
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
WrenchSpeed
(RPM)
7
7
21
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 15
CYLINDER DRYERS
LIGHT DUTY DESIGN FOR THIN WALL CYLINDERS
Part No. 530-003
accepts up to 6 cylinders to 8"dia.
♦ 1/20 HP Electric Motor
♦ Operates on 115V Electrical (draws 12amp)
♦ 1500 Watt Stainless Steel Heating Element
♦ Six Outlets For Portable Size Cylinders
♦ Maximum Temperature of 130 F
♦ Will Dry Thin Wall Steel or Aluminum Cylinders in 30-40 Minutes (depending on environment)
Size: 84"L x 12"D x 12"T
HEAVY DUTY DESIGN FOR INDUSTRIAL GAS CYLINDERS
♦ 1/2 HP Electric Motor
♦ Operates on 115V or 220v Electrical
accepts up to 6 cylin- ♦ 1500 Watt Stainless Steel Heating Element
♦ Six Outlets For Portable Size Cylinders
ders to 9"dia.
♦ Maximum Temperature of 130 F
♦ Will Dry Steel or Aluminum Cylinders in 20-30 Minutes (depending on environment)
Size: 90"L x 14"D x 16"T
PartNo.
530-020
530-021
530-019
Electrical
115V-1PH-60Hz
230V-1PH-60Hz
220V-1PH–50z
H.P.
½
½
½
AMPDraw
20
11
9
Size: 92"L x 36"D x 84"T
accepts up to 6 cylinders to 10"dia.
♦ 1/2 HP Electric Motor
♦ Operates on 115V or 220v Electrical
♦ 1500 Watt Stainless Steel Heating Element
♦ Six Outlets For Full Size Cylinders
♦ Heating Tubes Quick Couple to Frame
♦ Support Legs Provided
♦ Maximum Temperature of 130 F
♦ Will Dry Steel or Aluminum Cylinders in 30-40 Minutes (depending on environment)
PartNo.
530-022
530-023
530-024
Electrical
115V-1PH-60Hz
230V-1PH-60Hz
220V-1PH–50z
H.P.
½
½
½
AMPDraw
20
11
9
OPTIONAL 2ND HEATING ELEMENT
Additional 1500 Watt heating Element Positioned Between 3rd and 4th
Outlet Provides For More Uniform Heat On Last 3 Tubes
♦
♦
♦
Factory Installed At Hydro-Test Only
Available on 1/2 HP Heavy Duty Units Only
Separate On/Off Switch
Thermostatically Controlled
Hydro-Test Products Inc.
Page 16
Part No.
530-033
530-034
For Electrical Service:
115V
220V
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
CYLINDER HANDLING EQUIPMENT
PLC CONTROLLED CYLINDER VISE - INVERTER - HOT WATER DRYER
♦ Automates the Inversion and Drying Sequence
♦ Accepts Full Size or Portable Industrial Gas Cylinders
♦ PLC Allows for Custom Time Sequences
♦ Completes Dumping of Water and Drying in 4 Minutes
♦ Padded Vise Jaws
♦ Heavy Duty Design
PartNo.
50-030
50-025
Description
Dual Cylinder Vise – Inverter - Dryer
Single Cylinder Vise – Inverter Dryer
FloorSpace
66"L x 48"W x 42"T
55"L x 48"W x 42"T
Utilities Required
• 180 F / 130GPH Hot Water Supply
• 100 psi of Regulated Shop Air
• N2 Supply Cylinder
• 115V Electrical
• Drainage Pit-Separate from Water Jacket Pit
CYLINDER ROLLER - TUMBLER
♦ Accepts Six Full Size Cylinders to 10" Dia x 58" Tall
♦ Pneumatically Tilts Rack From Vertical to Horizontal
♦ Cylinders Rotate at 85 RPM
♦ Electric Gear Motor Drive
♦ Rubber Rimmed Rollers to Protect Cylinders Surface
♦ Floor Space: 60"L x 60"W x 60"T
Utilities Required
• 115V Electrical
• 100 psi of Regulated Shop Air
Optional Variable RPM and Directional Motor and Timer Available
Part No. 540-101
MANUAL INVERSION RACK
♦
♦
♦
♦
♦
♦
For Use In Inverting Cylinders to Expel Test Water
Heavy Steel Construction
Enamel Paint Finish
Adjustable Safety Strap
Two Sizes Available
Floor Space: 30"L x 18"W x 60"T
PartNo.
Description
540-00
540-003
Manual Inversion Rack for Full Size Cylinders
Manual Inversion Rack for Portable Cylinders
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
AcceptsCylindersto:
Height
Diameter
42"-57"
6"-11"
24"-32"
6"-11"
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 17
CYLINDER ROLLERS & TUMBLERS
Cylinder Rollers and Tumblers Are Offfered for Gas Mixing and Interior Cylinder
Cleaning. Custom Designed Units Are Available To Meet Your Needs
Features
♦
Non-Marring Rubber Rollers
♦
Cold Rolled Steel Shafts
♦
115V-1phase-60Hz (220V-50Hz on request)
♦
♦
♦
Heavy Duty Steel Housing
Gear Motor Driven
Adjustable Cylinder Stop
Part No. 540-021
Designed for Two Full Size Cylinders
Minimum Size: 6" Diameter x 24" Tall
Maximum Size: 10" Diameter x 72" Tall
Part No. 540-020
Designed for Three Portable Size Cylinders (*)
Minimum Size: 4" Diameter x 12" Tall
Maximum Size: 8" Diameter x 30" Tall
(*) Cylinders can be "pyramided" so that roller will accept a total of 6 cylinders.
Be aware when stacking cylinders for tumbling, some scratching of cylinder surfaces will occur.
Part No. 540-022
Designed for One Portable Size Cylinders
Minimum Size: 4" Diameter x 14" Tall
Maximum Size: 8" Diameter x 26" Tall
♦
♦
♦
♦
♦
Part No. 230-209
Tumbling Media
3/16" Diameter
Made of Aluminum Oxide
Random Shaped
Sold in 50 Lb box
Re-Usable
Hydro-Test Products Inc.
Page 18
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
HYDROSTATIC TEST ADAPTER
TAPERED THREADS FOR WATER JACKET TESTING
For use on Steel Industrial Gas Cylinders, using a tapered thread
√ All threads machined to CGA specifications
√ Heavy duty brass stock
√ Tapped 1/2" FNPT on backside
#100-000
#100-008
PartNo.
00-000
00-002
00-003
00-004
00-005
00-006
00-007
00-008
00-009
00-0
00-02
00-00
00-00
#100-002
#100-003
#100-009
NominalSize(")
½•¾• 1
½
¾
1
1¼
¾ #1 Oversize
¾ #2 Oversize
¾ #3 Oversize
¾ #4 Oversize
¾ -24 thrd Oversize
¼
3/8
3/8
#100-004
#100-011
#100-005
#100-012
O.D.to/0th
T.P.I.
.8 • 1.0 • 1.3 14 • 14 • 11.5
.8
14
1.0
14
1.3
11.5
1.6
11.5
1.0
14
1.0
14
1.0
14
1.0
14
1.1
14
.5
18
.7
18
.7
14
#100-006
#100-001
#100-007
#100-010
CommonApplication(s)
IndustrialGasSteelCylinders
CarbonDioxideCarbonic
CarbonDioxideSteelFireExtinguishers
N2,BreathingAir,O2…SteelCylinders
LargePropane
Oversize¾"ForChlorineCylinders
TaylorWharton4500psiAirBankCylinder
SmallMedicalandSpecialApplications
For use on Steel Industrial Gas Cylinders, using a tapered thread
√ All threads machined to CGA specifications
√ Heavy duty stainless steel stock √ Tapped 1/2" FNPT on backside
#100-102
#100-104
#100-103
#100-111
#100-100
PartNo.
00-00
00-02
00-03
00-04
00-
NominalSize(")
½•¾• 1
½
¾
1
¾ -24 thrd Oversize
O.D.to/0th
T.P.I.
.8 • 1.0 • 1.3 14 • 14 • 11.5
.8
14
1.0
14
1.3
11.5
1.1
14
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
CommonApplication(s)
IndustrialGasSteelCylinders
CarbonDioxideCarbonic
CarbonDioxideSteelFireExtinguishers
N2,BreathingAir,O2…SteelCylinders
TaylorWharton4500psiAirBankCylinder
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 19
HYDROSTATIC TEST ADAPTER
"FAST SEAL" TAPERED THREADS FOR WATER JACKET TESTING
For use on Steel Industrial Gas Cylinders, using a tapered thread
√ Self sealing under test pressure √ Unique design eliminates need for teflon tape on adapter threads
√ Low torque insert - 1/4 turn beyond hand tight
√ O-ring seal is easily replaced
√ Rated to 4000 psi test pressure
♦ Tremendous Time Saver
♦ No Need To Vise Cylinders For
Insertion of Adapter
♦ Elimates the Need Of Teflon Tape
♦ Longer Life For Test Adapters
#100-133
PartNo.
00-33
00-36
00-39
#100-136
Nominal
Size(")
½"
¾"
1"
#100-139
O.D.to
T.P.I.
/0th
.8
14
1.0
14
1.3
11.5
CommonApplication
IndustrialGasSteelCylinders
CarbonDioxideCarbonic
CarbonDioxideSteelFireExtings
TYPICAL HYDRO-TEST
ADAPTER SET UP


Replacement
FaceSealNo.
00-34
00-37
00-40
THREAD MEASURING TOOLS
Be sure to use the correct adapter. The following tools will assist you in picking out the proper test adapter
Water Jacket Spud
#240-124
Thread Per Inch Gauge
#110-001
1/2" Quick Coupler
Part No. 69-047

#110-002
1/2" Quick
Coupler Nipple
Caliper to Measure Diameter
 Test Adapter
Visit www.hydro-test.com for easy on line ordering industry information - new products - special offers.
Hydro-Test Products Inc.
Page 20
Part No. 69-046
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
HYDROSTATIC TEST ADAPTER
O-RING SEALED STRAIGHT THREADS FOR WATER JACKET TESTING
For use on Cylinders, using a o-ring sealed straight thread
√ All threads machined to CGA specifications
√ Heavy duty brass stock
√ Tapped 1/2" FNPT on backside
#100-049
#100-050
#100-051
#100-053
#100-057
#100-058
#100-059
#100-060
#100-070
#100-079
#100-080
#100-081
PartNo.
00-049
00-050
00-05
00-053
00-054
00-055
00-056
00-057
00-058
00-059
00-060
00-062
00-063
00-064
00-065
00-070
00-079
00-080
00-08
00-203
00-205
00-206
Size(")
Metric
7/8"
1"
1"
¾"
¾"
1 1/8"
1 ¼"
7/8"
7/8"
1 5/16"
1 1/8"
1 3/8"
1 1/16"
1 1/16"
1 3/8"
½"
5/8"
5/8"
2"
2"
1 ½"
#100-054
#100-062
#100-203
#100-055
#100-063
#100-205
#100-056
#100-064
&
#100-065
#100-206
O.D.to
ReplacementFace
T.P.I.
CommonApplication
/0th
SealNo.
.7
Metric Drager SCUBA Re-Breather (M18 Thread)
58-058
.8
14
SCBA Steel
58-060
1.0
14
SCUBA Steel
58-063
1.0
14
SCUBA Aluminum
58-3
.7
16
2216 SCBA Steel
58-060
.7
16
2216 SCBA Aluminum & Aluminum Oxygen
58-059
1.1
12
Aluminum CO2
58-065
1.3
12
Aluminum CO2 – Amerex Brand prior to 1974
58-067
.9
14
PST Steel SCUBA 3500 psi
58-06
.9
14
Composite Wrapped Aluminum 4500 psi SCBA
58-28
1.3
12
Naval SCUBA Cylinder
58-065
Female
12
Kidde "T" Series CO2 – 5Lb
58-609
Female
12
Kidde "T" Series CO2 – 10-20Lb
58-059
Female
20
C02 Fire Extinguisher Cartridge (LHT)
58-060
Female
20
C02 Fire Extinguisher Cartridge (RHT)
58-060
1.4
12
Aluminum CO2 – Kidde European Brand
58-068
.5
20
Paintball Gun Cartridge
58-033
.6
18
Paintball Gun Cartridge & SCUBA Spare Air
58-033
.6
20
Paintball Gun Cartridge
58-059
2.0
8
Kidde and Pyro Chem Dry Powder Fire Systems
58-020
Female
12
Range Guard Fire System
58-02
1.5
8
Pyro Chem Wet Chemical Fire System
58-022
Alternative Teflon Seals for 7500 psi Testing: #58-129 for adapter #100-055
#58-133 for adapter #100-056
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 21
STAMPS FOR MARKING OF CYLINDERS
BEST GRADE HEAVY DUTY GOTHIC
Character
Size
ShankSize
Square
1/8”
¼”
5/16”
3/8”
9pcNumber
Set(0-9)
PartNo.
230-060
230-062
230-064
230-066
Length
5/16”
7/16”
½”
9/16”
2 ½”
3”
3”
3 1/8”
27pcLetter
IndividualCharacters
Set(A-Z)
Number
Letter
PartNo.
230-090
230-070-__ 230-100- __
230-092
230-072-__
230-102-__
230-094
230-074-__
230-104-__
230-096
230-076-__
230-106-__
LOW STRESS HEAVY DUTY GOTHIC
for use on 3HT specification cylinders
Character
Size
2 Digit
Stamp
2 Digit
Stamp
ShankSize
Square
Length
3/8”
1/2”
5/8”
2 3/4”
3”
3 1/8”
1/8”
¼”
3/8”

A 1
 12 3 2 06
9pcNumber
Set(0-9)
PartNo.
230-061
230-063
230-067
27pcLetter
IndividualCharacters
Set(A-Z)
Number
Letter
PartNo.
230-091
230-071-__ 230-101- __
230-093
230-073-__
230-103-__
230-097
230-077-__
230-107-__
SPECIALITY STAMPS
4 Digit D.O.T.
License Number
Character
Size
DE SC R I PT I ON
SHANKSIZE
/4"
PartNo.
230-131- ___
Square
½"
Length
3-1/2"
2 Digit Stamp Heavy Duty
/4"
230-131-LS-___
½"
3-1/2"
2 Digit Stamp Low Stress
3/8"
230-132-___
7/8"
3-1/2"
2 Digit Heavy Duty Stamp
5/32"
5/32"
/4"
/4"
/4"
3/8"
/4"
3/8"
/4"
/4"
230-118
230-130
230-133
230-133-LS
230-110
230-111
230-113
230-114
230-131-UE
230-131-VE
½"
½"
½"
½"
¼"
5/8"
½"
5/8"
½"
½"
3-1/2"
3-1/2"
3-1/2"
3-1/2"
3-1/2"
3-1/2"
3-1/2"
3-1/2"
3-1/2"
3-1/2"
4 Digit D.O.T. License Heavy Duty
4 Digit D.O.T. License Low Stress
3 Digit T.C. License Heavy Duty
3 Digit T.C. License Low Stress
Plus ( + ) Symbol
Plus ( + ) Symbol
5 Point Star Symbol
5 Point Star Symbol
UE Stamp for ultrasonic testing
VE Stamp for eddy current visual inspection
(*) Available 2 digit stamp is: 01,02,03,04,05,06,07,08,09,10,11,12 Please specify when ordering
(*) Available 2 digit stamp is: 01,02,03,04,05,06,07,08,09,10,11,12 Please specify when ordering
(*) Available 2 digit stamp is: 01,02,03,04,05,06,07,08,09,10,11,12 Please specify when ordering
TOOLS FOR STAMPING OF CYLINDERS
STAMP HOLDER
STAMP HAMMER
STAMP GUN
Part No. 230-002
Part No. 210-025
♦ Keeps Thumb Away From
Impact Zone
♦ Adjustable For Any Size Stamp
♦ Lightweight - Durable Material
♦ 2 Lb Steel Hammer
♦ Fiberglass Shaft
♦ Short 8" Shaft
♦ Rubberized Grip
Hydro-Test Products Inc.
Page 22
Part No. 230-136
♦ Air Operated @ 40 psi
♦ Accepts 1/2" Shank Stamps Only
♦ Easier / Faster Stamping
♦ Saves The Life Of The Stamp
♦ Operates Similar to a Air Chisel
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
VALVE REMOVAL / INSERTION WRENCHES
ADJUSTABLE SLIP WRENCH FOR INDUSTRIAL GAS VALVES
Hardened Steel Adjustable Wrench, Designed For
Removing and Tightening Cylinder Valves. The
Wrench Is Adjustable From A 1 5/16" to 2" Gap.
Will Work On Valves With Two Flat Sides Opposite Each Other.
Part No. 240-140
SOCKET WRENCH FOR POST VALVE
♦
♦
♦
♦
♦
♦
A Real Time Saver
Precision Machined
Replaceable Durable Delrin Insert
Protects Valve Finish
1/2" Opening for Tourque Wrench
Fast and Easy Fitting
Part No. 240-143
Replacement Delrin Insert - Part No. 240-142
WRENCH FOR AIR PAK VALVES
Wrench Designed to Fit Air Pak SCBA Valves.
If You Are Hydrotesting SCBA Cylinders or Repairing SCBA Valves - You Need This Wrench
♦ Machined to Fit Snug Over Valve
♦ 3/4" Male Hex on Top - Allows 3/4" Socket to be Used
♦ 4 Pin Alignment To Insure Proper Fit
♦ Don't Guess on the Proper Torque - Use This Wrench and Your Torque Wrench to Tighten to Manufacturers Specs.
♦ Fast and Easy to Use
Part No. 240-145
see page 33 for torque wrench
THREAD CLEANING TOOL
Designed to Clean But Not Cut Threads. Easy - Fast - Efficient Way to Remove Old Teflon Tape - Thread Sealant
♦ Hardened Tool Steel Construction ♦ Lightweight Aluminum Handle♦ Extend Life of Test Adapters and Valves
PartNo.
240-010
ThreadSpec
½” NGT Taper
TypcallyUsedOn:
Industrial Gas
CO2 Carbonic
CO2 Fire Extinguishers
Steel Cylinders – Taper Threads
240-011
¾” NGT Taper
240-012
1” NGT Taper
240-017
¾” NGT-24 Thrd Oversize Taper
240-013
¾”-14 Straight Thread
Taylor Wharton 4500psi Cascade Cylinders for
Breathing Air
Older SCBA Steel Cylinders
240-014
1”-14 Straight Thread
Aluminum SCUBA Cylinders
240-015
¾”-16 Straight Thread
240-016
7/8”-14 Straight Thread
Aluminum 2216 SCBA and Medical O2 Cylinders
4500psi SCBA & Pressed Steel Tank 3500psi
SCUBA Cylinders
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 23
REQUALIFICATION AND VERIFICATION FORMS
The U.S. Department of Transportation and Transport Canada require that records of cylinder requalification be
kept on file for the length of the requalificaion period of that cylinder or until that cylinder is again requalified.
HAND WRITTEN FORMS
For Water Jacket Testing
Part No. 393-001
♦
11" x 14" Legal Size Sheets
♦
50 Sheets Per Pad
♦
11 Test Per Sheet
♦
Verification Recording on Back of Each Sheet
♦
Detailed Instruction Sheet Included
For Proof Testing
Part No. 393-003
♦
8.5" x 11" Size Sheets
♦
50 Sheets Per Pad
♦
13 Test Per Sheet
♦
Verification Recording on Back of Each Sheet
For Visual Inspection Requalification
♦
11" x 14" Legal Size Sheets
Part No. 393-002
♦
50 Sheets Per Pad
♦
11 Inspections Per Sheet
For use by those that are re qualifying cylinders soley by the visual
inspection method (for example: Propane cylinders)
WATER JACKET TEST RECORD SOFTWARE
Allows For Correct Entries of Retest Data in a Clean Professional Manner
♦
♦
♦
♦
♦
Easy To Set Up Templates
Automatic Pass / Fail Calculations
All Math Done By Program
Includes Daily Verification Form
History Screen
Requires:
• Windows 95 or greater
• 40MB Available Hard Drive Space
• 16 MB RAM
• CD Rom Drive
• Monitor - Keyboard - Printer
Latest Version Prints In Landscape Mode And Holds Up To 18 Test Per Page
Hydro-Test Products Inc.
Page 24
Part No. 393-500
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
LABELS FOR MARKING OF CYLINDERS
Composite wrapped exemption cylinders and cylinders used as fire extinguishers can be marked with
requalification information on a label in lieu of stamping under §180.213(1) and where exemption authorizes.
Hydro-Test Offers the Following Labels to Comply
!!
LICENSE NO.
YEAR
Sold in
rolls of 50
P/N 393-012
MONTH
Sold in
rolls of 500
P/N 393-011
IN
rR d
You rinte
p
pre here
LICENSE NO.
S
YEAR
Proof is Sent for Your Approval
3
D We
e l ek
iv
er
y
S
k
oc
St
MONTH
√ 2” x 1.25” Die Cut Label
√ Mylar Capped for Protection
√ Self Destruct Void Feature
√ Black Print On Silver Background
Actual Size
In
Actual Size
For marking of DOT specification cylinders used as fire extinguishers. RIN# (license no.) must be in a clockwise format.
If a proof test is used to requalify the fire extinguisher cylinder than the letter “S” must be placed after the year. CO2 fire
extinguisher do not meet the requirements of §172.102(c)(1) and cannot be marked with a label.
√ 2” x 1.25” Die Cut Label
√ Mylar Capped for Protection
√ Self Destruct Void Feature
√ Black Print On Silver Background
!!
YEAR
Sold in
rolls of 50
P/N 393-017
Sold in
rolls of 500
P/N 393-016
MONTH
Actual Size
BY
BY
In
√ 2.25” Diameter Die Cut Label
√ Mylar Capped for Added Protection
√ Self Destruct Void Feature
√ Black Print On Silver Background
DOT LIC NO.
k
oc
St
!!
TO
YEAR
Proof is Sent for Your Approval
Have your Company Name & DOT license
number preprinted. Ideal for those companies that re qualify a large quanity of
SCBA cylinders
Actual Size
MONTH
LICENSE NO.
1st CUSTOM LINE
2nd CUSTOM LINE
YEAR
psi
PRESSURE
Sold in
rolls of 50
P/N 393-018
Sold in
rolls of 500
P/N 393-019
MONTH
IN
r R ted
u
o
Y rin
p
pre here
DOT LIC NO.
YEAR
3
D We
el ek
iv
er
y
LICENSE NO.
3
D We
el ek
iv
er
y
k
oc
St
MONTH
IN
r R ted
u
o
Y rin
p
pre here
Actual Size
In
Actual Size
For marking of fibre wrapped exemption specification cylinders, most all exemption will allow the use of a label in
lieu of stamping. Two size labels are offered. The smaller label is great for the fibre wrapped paintball gun cylinders.
Proof is Sent for Your Approval
A room temperature curing epoxy is required to seal and protect the label from abuse
encountered from rough usage the cylinders typically experience between retest periods.
• Epoxy, Hardener and Mixer in Kit
• 1 Kit Will Typically Cover 25 Labels
Part No. 393-020
• Clear Coated So As Not To Interfere With Test Data
√ For a permanent mark on labels
√ Black ink
Part No. 230-300
√ Fine point
• Quick and Easy To Apply • Non Flammable
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 25
VISUAL INSPECTION EQUIPMENT
As Part Of The Re-Qualification Of Cylinders Process, A Complete Internal and External
Visual Inspection Must Be Performed Per The Applicable CGA Pamphlets (C-6, C-6.1, C-6.2, C-6.3)
FIBER OPTICS CYLINDER INSPECTION LIGHTS
♦
♦
♦
♦
♦
♦
♦
♦
The Best Internal Inspection Light Available
Keeps Bulb Away From Cylinder
High Intesity Light
ReplacementBulb
Adjustable Light Strength Knob
PartNo
ForLightWattage:
69-120
50
50 Watt Bulb Life of 25 Hours at Full Intensity
69-122
150
150 Watt Bulb Life of 200 Hours at Full Intesity
Available in Two Different Strengths (50 & 150 Watt)
Fiber Optic Light Probes Offered in Two Lengths
PartNo.
Light Box:
69-100
69-101
69-102
69-103
Intensity
50 Watt
50 Watt
150 Watt
150 Watt
PartNo
Length
Fiber Optic Probes:
115V 50/60 Hz
69-110
60”
220V 50/60 Hz
69-111
120”
115V 50/60 Hz
69-112
60”
220V 50/60 Hz
69-113
120”
Light Box and Probes Sold Seperate
Electrical
Diameter
1/8”
1/8”
¼”
¼”
HEAVY DUTY INSPECTION LIGHT
♦ Operates on 110VAC -With Transformer to 12V
♦ Comes With 20' Long Probe
♦ Protective Lexan Bulb Cover
♦ Uses Standard Screw In Bulb
♦ Single Incandescent Bulb
♦ Bulb Life is 3000 Hours
PartNo
69-029
69-030
69-031
69-032
69-033
Description
Complete Inspection Light Assembly
20' Long Probe Only
115V – 12V Electrical Transformer Only
Replacement Lexan Bulb Cover
Replacement Bulb
#69-030
#69-031
#69-032
#69-033
Part No. 69-029
LIGHT DUTY INSPECTION LIGHT
♦ Operates on 2 AA Batteries
♦ Fits into 9/32" Opening
♦ Anodized Aluminum Case
♦ 12" Long Flexible Probe
PartNo
69-028
69-048
69-049
Description
Complete Inspection Light
Replacement Cable – 12"
Replacement Bulb
Great for Inspecting CO2 Cartridges - Small O2 - Paintball and Spare Air Cylinders
THREAD INSPECTION MIRRORS
To properly visually inspect a cylinder during the requalification process a means of checking the threads for
cracks is required. These three size mirrors offer a inexpensive - time proven method of verifying thread integrity.
♦ Stainless Steel Construction
♦ 2X Magnification
♦ 6" Long Handle
PartNo
♦ 3 Sizes
69-058
69-059
69-060
MirrorDiameter
3/8”
5/8”
7/8”
3/8" Diameter Mirror Allows For Thread Inspection Of Small O2 - Paintball and Spare Air Cylinders
Hydro-Test Products Inc.
Page 26
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
VISUAL INSPECTION EQUIPMENT
The newest, brightest, and most powerful optical instrument for cylinder inspection
The OPTICALPLUS has the highest magnification (4X), clarity and lighting capability available - surpassing anything you have
used in the past. OPTICALPLUS provides full vertical adjustment and 360-degree rotation within the threads. This allows for
perfect alignment between the instrument and threads for ease of use and performance during inspection.
Normal 2X
Magnification
♦ Rugged, anodized, aluminum construction.
♦ Adjustable focusing for clearer and brighter viewing.
♦ Adjustable light intensity for differing surface reflectivity
♦ 4X magnification for the closest thread view possible.
♦ Single unit capable of inspecting: SCUBA, Medical, SCBA, AFV,
Industrial Speciality Gas and CO2.
Optional Carrying Case
For Protection of Your
Optical Intrument
Optical Plus
4X Magnification
Part No. 69-074
Part No. 69-075
The "O-Ringer"
O-Ring Gland Resurfacing Tool
Combination Pit Gauge
And Dial Caliper
♦ Two tools in one
♦ Allows measuring of pits on exterior of cylinder
♦ Machined point on caliper end allows for precise measures
♦ Also allows measuring of valve / thread diameter
♦ Includes Protective case
Part No. 69-080
A fast - easy way to restore the o-ring gland
surface on Aluminum SCUBA cylinders.
Authorized for use by cylinder manufacturers.
Replaceable abrasive disks.
Part No. 69-050
Compressed Gas Association (CGA)
Visual Inspection Pamphlets
Magnet
♦ Determines cylinder material
♦ Small Size
♦ Horseshoe shape
♦ Suggested by DOT inspectors
Part No. 69-091
Those that requalify or visually inspect cylinders must have
the CGA guidelines on hand
PartNo.
393-306
393-306-
393-306-2
393-306-3
Title
C-6 Standards for Visual Inspection of Steel Compressed Gas Cylinders
C-6. Standards for Visual Inspection of High Pressure Aluminum
Compressed Gas Cylinders
C-6.2 Guidelines for Visual Inspection and Requalification of Fiber
Reinforced High Pressure Cylinders
C-6.3 Guidelines for Visual Inspection and Requalification of Low
Pressure Aluminum Compressed Gas Cylinders
See page 4 for all available CGA pamphlets
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 27
MULTIPLE CYLINDER INVERTER - ROLLER
Load cylinders vertically
Features:
Part No. 540-100 for 4 cylinder capacity
Part No. 540-101 for 6 cylinder capacity
Pneumatically tilts to
horizontal plane
♦ Accepts Up To Four or Six Full Size Industrial Gas Cylinders
Utilities Required to Operate
♦ In Sizes: 8" - 10" Diameter x 46" - 58" Tall
♦ Pneumatically Tilts Cylinder Rack from Vertical to Horizontal Plane • 4 CFM @ 100 psi of Pre-Regulated Shop Air
• 115V Electrical supply
♦ Ramp Provided for Easy Roll On / Off of Cylinders
♦ Electric Gear Motor Drive
Floor Space: 72"W x 60"D x 60"T
♦ Rotation Speed of 85 RPM
Optional Variable RPM and Directional Motor and Timer Available As Options
CYLINDER INTERIOR CLEANING WHIP
An Inexpensive and Easy Procedure For Removing Scaling and Loose Corrosion
From Interior of Cylinders.
Simply Attach the Wire Whip Rod to a Drill - Start Drill and Move the Wire Whip
Up and Down Cylinder Interior Wall.
The More You Use the Whip, the Wire Strands Will Start To Unravel and Cover
More Surface Area, Including Bottom of Cylinder, Making the Process Faster.
Features:
♦ Stainless Steel Wire
♦ Attaches to 3/8" Drill
♦ Two Sizes Available
Part No.
230-206
230-207
Description
30" Long – For Portable Cylinders
60" Long – For Full Size Cylinders
Visit www.hydro-test.com for easy on line ordering industry information - new products - special offers.
Hydro-Test Products Inc.
Page 28
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
SHOP AIR COMPRESSORS
Shop Compressed Air Is Used To Operate Hydro Pumps - Powder Fill Equipment - Cylinder Vises And
A Wide Range Of Other Shop Items. Be Sure That You Purchase An Air Compressor That Can Handle
All Of Your Inlet Air Supply Requirements.
Part No. 230-028
Part No. 230-023
Part No. 230-022
PartNo.
H.P
230-028
230-022
230-023
4
3
5
Tank
CFM@ Max
Size(gal) Maxpsi psi
13
60
60
4.9
10.3
15.5
125
135
135
Electrial
Amp
Draw
Outlet
Thread
115V-1Ph-60Hz
220V-1Ph-60Hz
220V-1Ph-60Hz
15.7
14.7
21.5
¼"Fnpt
3/8"Fnpt
½"Fnpt
** Other capacities and pressures available on special order **
Cylinder Height Width Length
Single
Single
Single
26.5"
66"
71"
18"
23"
30"
28"
20"
20"
HOIST ASSEMBLIES
A Hoist And Trolley Assembly Is Required For Movement
Of Cylinder and Water Jacket Lid Prior To And After The
Hydrostatic Water Jacket Test. Hydro-Test Offers Pneumatic And Electric Hoist. Typically a 4" I-Beam Is Used
And Is Recommended To Be Purchased Locally.
Air Operated
Trolley
Chain Bucket
Electric
Operated
230-033
Capacity
(lbs)
1000
Ft.perMin.
LiftSpeed
16
Lift
(ft)
10
230-035
2000
16
230-047
1000
45
PartNo.
230-040
230-04
230-037
HP
Electrical
1/2
115V-1Ph-60Hz
Hookto
Hook(")
18"
10
1
115V-1Ph-60Hz
18"
10
----
Air Operated
17"
Hoist Trolley
1000
Fits I-Beam: Vertical 4"- 10" Horizontal: 2.66" - 4.66"
2000
Fits I-Beam: Vertical 5"- 12" Horizontal: 3" – 5"
Chain Bucket
For Use With Above Eectric Hoist (included in price of air operated hoist)
** Other capacities and styles available on special order **
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 29
PRESSURE GAUGES
CALIBRATED PRESSURE GAUGES
Designed For Use With Cylinder Testing Equipment. Gauges Include a Certificate of Calibration.
These Gauges Exceed Current Department of Transportation and Transport Canada Specifications
Gauges are calibrated to 0.5% accuracy at stated pressures
Range
Increments UseableRange Diameter
PartNo.
Connection
(psi)
(psi)
(psi)
(")
0-11,000
20
1120-10,000
8.5
½" Back Connection
40-00
Calibratedat: 1000, 2000, 3000, 4000, 5000, 6000, 7000, 8000, 9000, 10,000 psi
40-003
0-5000
10
550-4500
Calibratedat: 1000, 2000, 3000, 4000, 5000 psi
8.5
½" Back Connection
40-005
0-1500
2
111-1350
8.5
½" Back Connection
Calibratedat: 200, 350, 400, 500, 600, 700, 800, 900, 1000, 1200, 1400 psi
40-08
0-1100
2
111-1000
6
¼" Bottom Connection
Calibratedat: 200, 350, 400, 500, 600, 700, 800, 900, 1000 psi
Other / Additional calibration points
can be added at additional cost.
All calibrated gauges can typically be
shipped in 2-3 working days
"True Zero" indication on calibration
sheet
Zero adjustment screw on gauge face
Hydro-Test recalibration service provides a fast 3 day turnaround on pressure gauges. Once your gauge is sent to
us for calibration, we automatically send you a reminder card every 6 months as required by CGA pamphlet C-1.
CALIBRATED MASTER PRESSURE GAUGES
For Hydrostatic Cylinder Testing
A Master Gauge Can Be Used To Recalibrate Your Existing Working Gauge Periodically
as Required. It Is Not To Be Used In Everyday Testing. This Type Of Gauge Should Only
Be Used By A Technician That Has Been Trained On Gauge Calibration
♦ Gauge mounted on
aluminum frame
♦ 6' long hose with coupler
♦ Certificate of calibration
PartNo.
40-402
40-403
40-404
40-405
Range
(psi)
0-11,000
0-5000
0-1500
0-1100
Increments
(psi)
20
10
2
2
UseableRange
(psi)
1120-10,000
550-4500
111-1350
111-1000
Diameter
(")
8.5
8.5
8.5
6
COMMERCIAL PRESSURE GAUGES
Below Are Pressure Gauges Which Can Be Used In Many Applications Where Calibration is Not Required
PartNo.
40-049
40-046
40-009
40-048
40-07
40-008
40-00
40-040
40-023
40-036
Range
(psi)
0-600
0-600
0-1000
0-1000
0-1000
0-1000
0-3000
0-5000
0-5000
0-10,000
Diameter
(")
2.5"
4"
2.5
2.5
4
4
2.5
2.5
4
4
Hydro-Test Products Inc.
Page 30
Connection
¼"
¼"
¼"
¼"
¼"
¼"
¼"
¼"
¼"
¼"
Lower
Lower
Lower
Lower
Lower
Lower
Lower
Lower
Lower
Lower
Mount
Mount
Mount
Mount
Mount
Mount
Mount
Mount
Mount
Mount
Accuracy
%
1.5
1.5
3.0
1.5
1.0
1.5
1.5
1.5
1.5
1.5
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
CALIBRATED CYLINDERS
#140-236
#140-235
#140-200 /-205
#140-234
A Calibrated Cylinder is Used To Verify The Accuracy Of The Water Jacket
Testing Equipment Everyday Prior to Testing. Accuracy Must Be Demonstrated To Within 1% Within 500psi Of Test Pressures Obtained That Day
on Pressures at or Above 3000 psi, and To Within 10% of Pressures Being
Obtained Under 3000 psi.
Calibrated Cylinders Include Test Adapter and Chart of Expansions
Calibrated cylinders can be made with a combination of low and high pressure expansion readings or additional readings between lowest and highest test range as needed
upon request.
TypicalExpansionper
Every000psi
15cc
Weightof
CylinderEmpty
35 Lbs
Aluminum
15cc
35 Lbs
Steel
45cc
145 Lbs
2000-10,000
25"
6.65"
Steel
40-235
Calibrated@ 2000,3000,4000,5000,6000,7000,8000,9000,10,000 psi
6cc
65 Lbs
2000-10,000
33"
9.25"
Steel
40-234
Calibrated@ 2000,3000,4000,5000,6000,7000,8000,9000,10,000 psi
18cc
120 Lbs
PartNo.
ForTestRange(psi)
Height
Dia.
Construction
200-1100
26"
7.25"
Aluminum
40-205
Calibrated@ 200,350,400,500,600,700,800,900,1000,1200,1400 psi
1000-5000
26"
40-200
Calibrated@ 2000,3000,4000,5000 psi
7.25"
2000-7500
51"
9.25"
40-236
Calibrated@ 2000,3000,4000,5000,6000,7000,7500 psi
RECALIBRATION SERVICES
Hydro-Test Products Offers A complete
Recalibration Service For The Cylinder
Requalification Industry.
Hydro-Test Can Recalibrate:
♦ Pressure Gauges from 0psi - 10,000psi
♦ Calibrated Cylinders from 200psi - 10,000psi
(in size up to 15" diameter x 60" tall)
We offer a fast 3 working day maximum turn around.
Recalibration certificates are supplied with instrument.
Optional "Rush" calibration service is available at an
additional charge.
Send Your DOT Gauges To A Company
That Knows The DOT Regulations.
We Keep Records of Your Calibration and Send A Reminder
Card For Your DOT Pressure Gauge Recalibration
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
No Need To Call - Just Send In The Instrument With
Your Purchase Order, Telephone No. and Shipping
Address and Specify How You Want The Instrument
Shipped Back To You.
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 31
EXPANSION MEASURING DEVICES
DIGITAL SCALE ASSEMBLY
Available as an option for older test systems or can be purchased on a
new test system as a replacement for the burette tubes assembly. Allows
for expelled expansion water to be weighed rather then measured.
♦ 350g Net Capacity x 0.1g Increments
♦ Operates on 115V - With battery Backup
♦ Steel Shelf Plate Bolts to Side of Your Existing Cabinet
♦ Provides for Easier Reading of Cylinder Expansions
♦ Easily Retrofitted to Existing Test Systems
♦ Includes Set of Calibration weights for Periodic Calibration
Part No. 500-014
Easily replaces burette tubes on older test system. Just remove flexible tube from barb fitting on existing burette manifold and
insert onto barb fitting on scale assembly. No conversion required: 1gram = 1cc
BURETTE TUBES
Hydro-Test Products burettes, outlined below, are manufactured to Class A accuracy in accordance with limits set forth in
ASTM standards. Full range accuracy for burettes listed below fall between 0.08% - 0.16% which exceed the required DOT
and TC accuracy requirements of 1%.
Features:
♦
Pyrex Construction for Srength and Volumetric Stability
♦
Lower End Supplied With 1/4" ID Slip Fit Hose Connection
♦
Numbers and Marks are Etched and Filled With Baked On Permanent Filler
BURETTESFORWATERJACKETEXPANSIONTESTING
Par t No.
F ull Scale
MarkedDivisions
0-600
0-360
0-250
0-125
0-50
0-25
0-12.5
1.0
1.0
1.0
0.2
0.1
0.05
0.02
80-009
80-006
80-005
80-004
80-003
80-002
80-00
Midpoint
InterpolationDivision
0.5
0.5
0.5
0.1
0.05
0.025
0.01
Rangeof%Resolution
(ReadableAccuracy)*
50-600
50-360
50-250
10-125
5-50
2.5-25
1-12.5
Overall
Length
30"
30"
30"
30"
30"
30"
30"
Reservoir burettes are scaled up and down
RESERVOIRBURETTESFORDIRECTEXPANSIONTESTING
Par t No.
80-02
80-05
80-007
80-008
F ull Scale
MarkedDivisions
0-6000
0-5000
0-3000
0-1500
50.0
12.5
10.0
5.0
Midpoint
InterpolationDivision
25.0
6.25
5.0
2.5
Rangeof%Resolution
(ReadableAccuracy)*
2500-6000
625-5000
500-3000
250-1500
BURETTE TUBE
CLEANING KIT
Overall
Length
30"
30"
30"
30"
BURETTE BANK
PartNo.
80-032
Description
Set of 4 burettes (25cc, 50cc, 125cc, 360cc) with
on/off valve manifold – mounted on steel support
frame with balance weight
Includes soap and 3 size brushes
Part No. 180-045
Hydro-Test Products Inc.
Page 32
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
MISCELLANEOUS CYLINDER REQUALIFICATION TOOLS
Cylinder Water Filling Nozzle
♦ Automatic Shutoff
♦ Lightweight Alum. Construction
♦ Plastic Overcoating
♦ 13/16" Nozzle O.D.
♦ 3 Gal per Min. Output
♦ Supplied With Garden Hose Connection
♦ Requires 30psi Water Pressure
Part No. 69-090
Diameter x Length Measuring Tape
Part No. 230-350
♦ Takes The Guess Work Out Of Measuring Cyls.
♦ Direct Reading Of Diameter By Wrapping Tape Around Circumfrance
♦ 60" Length x 19" Diameter
♦ Flexible
♦ Coated For Protection Against Water
Torque Wrench
Magnet
♦ AllowsDetermination of
Cylinder Construction
♦ Small Horseshoe Shape
♦ Suggested By DOT Inspectors
Part No. 230-013
♦ 1/2" Ratchet Drive
♦ Range: 10 - 150 Ft Lbs
♦ 18" Overall Length
Part No. 69-091
Stamping Gun
♦ Air Operated @ 40 psi
♦ Accepts 1/2" Stamp Shanks Only
♦ Allows For Easier And Faster Stamping
♦ Saves The Life Of The Stamp
♦ Operates Similar to a Air Chisel
Part No. 230-136
Combination Dial Caliper & Pit Gauge
♦ Two Tools In One
♦ Allows Measuring Of Pits Or Gouges As Required By C-6 Pamphlets
♦ Also Allows Measuring Of Valve And Adapter Threads
♦ Steel Construction
♦ Easy To Read Dial Gauge
Part No. 69-050
Visit www.hydro-test.com for easy on line ordering industry information - new products - special offers.
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 33
"PROOF TESTING" EQUIPMENT
TEST PUMP ASSEMBLIES
♦ Designed for Larger Volume Vessels
♦ Air Operated on 100 psi
♦ 10' Long Outlet Hose
♦ Pressure Bleed Off Valve
♦ Inlet Garden Hose Connection
♦ Inlet Air Filter Regulator
♦ Safety Relief Device
♦ 4" Dia. Pressure Gauge
♦ Steel Base Plate
Item A
♦ Designed for Small Volume Vessels
♦ Air Operated on 100 psi
♦ 6' Long Outlet Hose
♦ Pressure Bleed Off Valve
♦ Inlet Garden Hose Connection
♦ Inlet Air Filter Regulator
♦ Safety Relief Device
♦ 1000 psi Pressure Gauge
♦ Steel Base Plate
Item
{
♦ Manually Operated
♦ 6' Long Outlet Hose
♦ Pressure Bleed Off Valve
♦ Inlet Garden Hose Connection
♦ Operating Handle
♦ 1000 psi Pressure Gauge
Item D
♦ Manually Operated
♦ Operating Handle
♦ Inlet/Outlet Check Valves
♦ Stainless Steel Water Section
♦ Steel base Plate
Does not include gauge, hose or
bleed valve. Contact factory if required
Item B
For testing of fire extinguisher cylinders
Item C
A
A
A
B
C
D
D
D
D
PartNo.
500-80
500-825
500-845
500-80
500-026A
500-50
500-55
500-60
500-65
Rating(psi)
Type
Pump
Air
1000
Air
6100
Air
16,000
Air
1500
Manual
1000
Manual
3000
Manual
4300
Manual
6800
Manual
12,000
System
1000
5000
10,000
1000
1000
-
G.P.M.
2.0
0.9
0.3
0.5
0.9
0.53
0.37
0.21
0.13
GaugeRange
0-1000
0-5000
0-10,000
0-1000
0-1000
upon request
upon request
upon request
upon request
DOT/TC SPECIFICATION PROOF TEST GAUGE ASSEMBLY
When requalifying U.S. Department of Transportation or Transport Canada specification cylinders, the equipment must meet
certain requirements as set forth in CFR49 and CGA C-1 pamphlet. A dual gauge assembly must be used to perform accuracy verification of proof test equipment prior to testing. Gauges must have 1% readability and be recalibrated periodically.
Equipment must be able to demonstrate 1% overall accuracy to within 10% of pressures being tested to that day. NFPA #10
also requires the use of a calibrated gauge.
♦
♦
♦
♦
♦
♦
(2) 0-1100 psi x 2 psi Increment Gauges x 6" Diameter
Calibrated to 1/2% Accuracy
Isolation Valve
4' Long Outlet Hose to attach to test pump
Mounted on Steel Base Plate
Part No. 140-415
Includes Operational DVD
Hydro-Test Products Inc.
Page 34
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
FIRE EXTINGUISHER "PROOF TESTING" EQUIPMENT
SAFETY TEST CAGE
TEST ADAPTER SET
Part No. 300-050
Part No. 100-298
♦ As Required by NFPA 10
♦ Steel Mesh Construction
♦ Hinged Door
♦ 12" Square x 32" Tall
♦ Top Opening for Test Hose
♦ Carrying Handles
See page 36 for individual adapters
PROOF TEST LABEL FOR
DOT SPEC CYLINDERS
FIRE EXTINGUISHER
TEST LABEL
Part No. 393-012
Part No. 393-025
♦ Meets NFPA 10 Specifications
♦ 3.5" x 2.25" in Size
♦ Coated for Protection
♦ Self Destruct Void Feature
♦ 500 Labels per Roll
♦ Price Includes 4 Line Imprint
♦ Fast 3 Week Delivery
♦ Preprinted With "S"
♦ 2” x 1.25” Die Cut Label
♦ Coated for Protection
♦ Self Destruct Void Feature
♦ 50 Labels per Roll
♦ As Required By DOT
TEST RECORD FORM
Part No. 393-003
♦ 8.5" x 11" in Size
♦ 13 Test per Sheet
♦ 50 Sheets per Pad
♦ Verification Recording on Backside
♦ Required For DOT Testing
TAG/LABEL PUNCH
available with RIN number prepinted
Part No. 230-014
♦ 7/8" Reach
♦ Nickel Plated Body
REQUIRED PAMPHLETS FOR TESTING OF FIRE EXTINGUISHER CYLINDERS
Certain publications are mandatory, depending on your state/county fire codes.
If you are testing DOT specification fire extinguisher cylinders, you are required
to have on hand the CGA and DOT publications
PartNo.
393-350
393-30
393-306
393-85
Title
NFPA#0Standard for Portable Fire Extinguishers
C- Methods for Hydrostatic Testing of Compressed Gas Cylinders
C-6 Standards for Visual Inspection of Steel Compressed Gas Cylinders
CFRTitle49 Department of Transportation Code of Federal Regulations
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 35
HYDROSTATIC TEST ADAPTER
For use in "Proof Testing" of Fire Extinguisher Cylinders
√ All threads machined to CGA specifications
√ Heavy duty brass stock
√ Tapped 1/4" FNPT on backside
#100-216
#100-218
#100-238
#100-260
#100-276
#100-222
#100-244
PartNo.
#110-016
(*)
(*)
(*)
#110-015
(*)
(*)
(*)
#100-266
#100-268
#100-284
#100-288
#100-270
#100-204
ThreadSpecifications
Diameter – TPI
Male
Female
7/8" – 14
Ö
3/16" – 20
Ö
2 ¾" – 12
Ö
1.4" – 12
Ö
#100-254
#100-256
#100-272
#100-202
UsedonBrands
#100-274
#100-186
Replacement
SealNo.
58-059
58-059
58-064
58-209
2 ¼" - 12
Ansul Cartridge Operated (5Lb)
58-208
Ö
3" – 12
Ansul Cartridge Operated (10-30Lb)
58-205
Ö
Ansul Cartridge Operated Fitting Kit (5-30Lb) Includes test fittings for shells and hoses
Cartridge Receiver Removal Wrench for Ansul Cartridge Units
(*) Discontinued When Current Stock Depleted
Hydro-Test Products Inc.
Page 36
#100-250
#100-236
00-204
00-202
00-86
230-005
00-246
00-248
00-250
00-254
00-256
00-260
00-262
00-266
(*)
#100-248
#100-234
00-268
00-270
00-272
00-274
00-276
00-280
00-284
00-288
0-06
0-05
00-298
00-234
00-236
00-238
00-244
(*)
#100-232
PemAll – Fyr Fyter
FyrFyter – Norris – Buffalo
FyrFyter – Pyrene – Buffalo
FyrFyter – Norris
Badger – Am Lafrance – Amerex – Map –
1" – 12
58-60
Ö
Walter Kidde – Sentry
Plug
Badger – Am Lafrance
58-38
1 ½" – 16
Amerex – Badger
58-604
Ö
13/16 – 16
Badger – FyrFyter – Norris – General – Flag
58-059
Ö
Amerex – Map – Badger – Am Lafrance –
1 ¼" – 12
58-065
Ö
Sentry – Pyrene – Stop Fire
1" – 16
Stop Fire
58-063
Ö
1 1/8" – 16
Stop Fire
58-065
Ö
Plug
Stop Fire
58-065
1 5/8" – 8
General
58-062
Ö
1 5/8" – 8
General
58-070
Ö
Plug
General
58-044
Plug
General
58-37
Buckeye – PowerPak – Stop Fire – Safety
1" – 14
58-063
Ö
First – Pemall – World
1 1/8" – 8
Walter Kidde
58-067
Ö
Plug
Walter Kidde
58-062
1 3/8" – 12
Walter Kidde – General
58-067
Ö
1 5/8" – 12
Walter Kidde
58-07
Ö
1" – 12
Walter Kidde
58-062
Ö
1 5/16" – 18
Walter Kidde
58-068
Ö
Plug
Walter Kidde
58-075
1 7/16" – 8
Walter Kidde
58-065
Ö
Quick Disconnect Fitting – ¼" male
Quick Disconnect Coupling – ¼" female
SetofAlloftheabovetestadaptersandquickcouplernipples(does not include items below)
00-26
00-28
00-222
00-230
00-232
(*)
#230-005
#100-246
#100-262
#100-280
#100-230
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
FIRE HOSE PRESSURE TESTING EQUIPMENT
ELECTRIC OPERATED TEST PUMPS
• Ideal For Fire Hose Testing • Portable Design • Outer Steel Case
♦ 10 ft Outlet Hose x 1/2"MNPT ♦ Glycerin Filled Pressure Gauge
♦ Safety Relief & By-Pass Valve ♦ Carrying Handle
(115V-1PH-60HZ)
ModelNo.
500-300
500-30
500-302
500-303
500-304
Motor
H.P.
Amp.
½
8.6
¾
11.5
¾
11.5
1
13.0
1½
19.0
Pump
Range(psi)
G.P.M.
0-250
3.0
0-350
3.0
0-500
2.0
0-750
2.2
0-1000
2.2
GASOLINE ENGINE OPERATED TEST PUMPS
♦ 10 ft Outlet Hose x 1/2"MNPT
♦ Glycerin Filled Pressure Gauge
♦ Safety Relief & By-Pass Valve
♦ Briggs and Stratton Engine
Model No. 500-305
ModelNo.
EngineH.P.
500-305
500-306
3.5
5
Pump
Range(psi)
G.P.M.
0-500
3.0
0-400
10
Model No. 500-306
AIR OPERATED TEST PUMP
♦ Rated to 1000 psi
♦ 2 GPM Output
♦ Stainless Steel Water Pump Section
♦ 10 ft Outlet Hose x 1/4"MNPT
♦ 0-1000psi Pressure Gauge
Model No. 500-810
♦ Safety Relief
♦ Inlet Air / Filter Regulator
♦ Inlet Air Control Valve
♦ Soft Seated Check Valves
♦ Mounted on Steel Base Plate
Operates on 8CFM @ 100 psi of Preregulated Shop Air
FIRE HOSE TEST ADAPTERS AND FITTINGS
Adapters are precision machined with NST threads. Adapters to convert NST to NPSH are also available. The fire hose nozzle is typically used on the opposite end of the hose as an air bleed and shuttoff
PartNo
00-508
00-52
80-088
80-068
0-00
0-002
Description
Test Adapter: 1 ½"(M)NST x ½"(F)NPT
Test Adapter: 2 ½"(M)NST x ½"(M)NPT
Thread Adapter: 1 ½"(F)NST x 1 ½"(M)NPSH
Thread Adapter: 2 ½"(F)NST x 2 ½"(M)NPSH
Quick Coupler: ½"(F)NPT
Quick Coupler Nipple: ½"(M)NPT
3 STATION HOSE MANIFOLD
Speeds up the testing process - by testing multiple lengths of hose at one time
Part No. 500-330
♦ Easily Attaches To Any Test Pump
♦ Individual Shuttoff Valves
♦ All Brass Construction
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Quick Coupler
Quick Coupler Nipple
Test Adapter
NST
Thread Adapter
NST by NPSH
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 37
DRY CHEMICAL FIRE EXTINGUISHER RECHARGE EQUIPMENT
TYPICAL RECHARGE SET-UP
#200-048
Part No. 69-002 Nitrogen Regulator
♦ 0-450 psi Outlet Pressure
♦ CGA 580 Inlet
♦ 1/4" NPT Outlet
#140-085
Part No. 140-085 Calibrated Gauge
♦ Required by NFPA #10
♦ 0-600 psi x 10psi Increments
♦ 2.5" Diameter Stainless Steel Case
♦ Includes Calibration Certs. to 1% Accuracy
Part No. 200-048 Outlet Hose
♦ 10' Long
♦ 1/4" (M)NPT Fittings
#69-002
#120-105
Adapter
Part No. 120-105 3-Way Pressurizing Valve
♦ Positive Seat Ball Valve
♦ 1/4" (F)NPT
♦ Rated to 400 psi
#110-035
#110-013
RECHARGE ADAPTERS
#100-420
#100-435
#100-437
#100-421
#100-414
#100-439 #100-415
#100-431
#100-430
#100-444
#100-416
#100-443
#110-035
#220-135
#110-013
PartNo.
00-420
00-435
00-437
00-42
00-44
00-439
00-45
00-43
00-430
00-444
#100-425
UsedOn:
Amerex, Badger, General, Kidde, Pemall, Flag, RC
Sentry Coarse Thread Small Valve
Buckeye, Pyronauts, Kidde Pro-Line
Amerex, Badger, General, Pemall, Strike, StopFire
Old Model Kidde
RC Industries – Clip Nozzle Type
Kidde – Nylon Valve with Nozzle
FyrFyter, Buffalo, Pyrene, Norris, StopFire
Sentry
Kidde – Nylon Valve with Hose
Part No. 230-004 Air Gun
♦ 1/4" (F)NPT
♦ Rated to 150 psi
Hydro-Test Products Inc.
Page 38
#100-402
#100-400
#100-404
PartNo.
00-46
00-443
0-035
0-03
220-35
00-425
00-402
00-400
UsedOn:
Kidde Coarse Thread "AS" Series
Kidde Pro-Line, Sentry
¼" Quick Disconnect (closed center style)
1/8" Quick Disconnect Nipple
¼" Air Chuck
1/8" Air Valve
Set of 12 Recharge Adapters
Set of 12 Recharge Adapters with Air Valves
Set of 12 Recharge Adapters with Quick Disconnect
00-404
and Quick Disconnect Nipples
Part No. 200-370 Retractable Air Hose
♦ 1/4" (M)NPT Fittings
♦ Rated to 185 psi
♦ 25' Long
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
DRY CHEMICAL POWDER HANDLING EQUIPMENT
SUPER 70 POWDER FILLER / DISCHARGER
Efficiently - Cleanly - Safely Discharge and Recharge Portable Dry
Chemical Fire Extinguishers, With Recycling Capability
Part No. 550-100
♦ 70 Lb Capacity
♦ 8 Fast Coupled Recharge/Discharge Adapters
♦ Universal Fill Cone
♦ Fluidizing Port
♦ Complete Control Panel
♦ Cone Lid To Assist In Handling Of Supply Pails
♦ Inlet Air Filter
♦ Enamel Painted Tubular Frame
♦ Vacuum Recharge to 30 lb/Minute
♦ Filtered Collection Recycling
Shippable Via UPS
♦ Vacuum Venturi Driven
Dim:19"W x 19"D x 38"T
♦ Clean Efficient Operation
♦ Requires 4CFM @ 80psi of Shop Air / N2 Gas
Compact for Mobile Use Expandable
for Full Service Shop
OPTIONS FOR SUPER 70
These Options Can Be Purchased With a New System or Added On At A Later Date
Capacity Increaser
Part No. 550-064
Adds another 80 Lbs of
powder capacity to the Super 70
Control Panel Stand
Scale Rack
Part No. 550-062
Allows option of mounting control panel above unit
Part No. 550-060
Suspension rack bolts
between 2 systems
Dial Scale
Part No. 230-189
100 Lb x 4 oz
11" square stainless platform
Scale Rack
Part No. 550-061
Floor standing rack
FUNNELS-SCOOPS-PAIL OPENER
Offered for manual filling applications. Heavy duty mesh
screen in funnels helps eliminate clooging of powder.
Digital Scale
Part No. 230-150
300 Lb x 0.05 Lb
17" x 22" stainless platform
Please see page 44 for our
full line of scales
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
PartNo.
550-040
550-041
550-042
550-039
550-040
550-035
Description
Small Funnel
Large Funnel
Large Neck Funnel
1 Lb Capacity Scoop
2 Lb Capacity Scoop
Powder Pail Opener
Height
15"
13"
10"
Dia.
6"
10"
10"
TipO.D.
¾"
1 1/8"
2 ¼"
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 39
DRY CHEMICAL FIRE EXTINGUISHER RECHARGE EQUIPMENT
The below items will assist in making your powder filling operation cleaner and more efficient
AUTOMATIC SHUTOFF SCALE ASSEMBLY
DIGITAL SCALE ASSEMBLY ALLOWS FILLING OF DRY CHEMICAL FIRE EXTINGUISHERS WITH THE “TOUCH
OF A BUTTON”. ELIMINATES OVERFILLING AND UNDERFILLING OF CYLINDERS. HANDS FREE OPERATION
ALLOWS TECHNICIAN TO PERFORM OTHER DUTIES WHILE CYLINDER IS BEING FILLED.
Part No. 550-305
Includes:
♦ 60 Lb Capacity Stainless Steel Digital Scale (14" x 16" platform)
♦ Tare Weight Adjustment
♦ Large - Easy to Read LED
♦ Requires 115V Electrical
♦ Wall Mountable Control Panel
♦ Unique Powder Cone Handler Stand
♦ Automatic Powder Settling Shut-off Prior to Exact Weight
♦ Push Button Filling of 5 -10 -20Lb Cylinders
♦ Manual Fill Button for Other Capacity Extinguishers
♦ Can be Used on all Hydro-Test Products “Super 70” Powder Fillers
POWDER BENCH
KEEP POWDER DUST AWAY FROM YOUR WORKERS AND EQUIPMENT
THE POWDER BENCH HELPS ELIMINATE AIRBORNE POWDER
Part No. 550-300
Features:
♦ Operates on 110V Electrical
♦ Mounted on Casters for Easy Moving
♦ High Back and Sides
♦ Enamel Painted Steel Construction
♦ Easily Replaceable Filters
SIZE: 36” Length
24” Deep
54” Tall
Work Shelf @ 33”
This Bench Is Not Designed for Recovery of Dry Chemical From a Fully Charged Extinguisher.
It is Designed Only for Capturing Residual Powder Typically Found When Servicing Dry Chemical Fire Extinguishers.
The Ultimate Dry Chemical Filling Setup
Includes:
♦ Super 70 powder filler / reclaimer
♦ Super 70 capacity increaser
♦ Auto filling scale assy
♦ Dust bench
Part No.550-DCFP
Hydro-Test Products Inc.
Page 40
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
FIRE EXTINGUISHER CLEAN AGENT FILLING / RECLAIM SYSTEMS
HALOTRON
Part No. 570-045
Fills/Recovers Halotron @ 2Lb per Minute
Particulate Matter Removal To 15 Microns
99% Transfer Of Liquid and Vapor
Operates On 100 PSI Of Compressed Air
Air Driven Double Acting Piston Pump
Stainless Steel Check Valves And Springs
Dual 30" Vacum and 300psi Pressure Gauge
♦
♦
♦
♦
♦
♦
♦
FM200
♦
♦
♦
♦
♦
♦
♦
Fills/Recovers FE36 @ 2Lb per Minute
Particulate Matter Removal To 15 Microns
99% Transfer Of Liquid and Vapor
Operates On 100 PSI Of Compressed Air
Air Driven Double Acting Piston Pump
Stainless Steel Check Valves And Springs
Dual 30" Vacum and 300psi Pressure Gauge
• 8 CFM @ 100 psi of Pre-Regulated Shop Air
• Weighing Scale
• Supply of Halotron
♦ Includes 100Lb Recovery Tank and Dual Port Valve
♦ Heavy Duty Steel Painted Console
♦ Size: 48"T x 24"D x 24"L
Utilities Required to Operate
• 8 CFM @ 100 psi of Pre-Regulated Shop Air
• Weighing Scale
• Supply of FM200
♦ Includes 100Lb Recovery Tank and Dual Port Valve
♦ Heavy Duty Steel Painted Console
♦ Size: 48"T x 24"D x 24"L
Utilities Required to Operate
• 8 CFM @ 100 psi of Pre-Regulated Shop Air
• Weighing Scale
• Supply of FE36
Part No. 570-025
Fills/Recovers Halon 1211 @ 2Lb per Minute
Particulate Matter Removal To 15 Microns
99% Transfer Of Liquid and Vapor
Operates On 100 PSI Of Compressed Air
Air Driven Double Acting Piston Pump
Stainless Steel Check Valves And Springs
Dual 30" Vacum and 300psi Pressure Gauge
HALON 1301
♦
♦
♦
♦
♦
♦
♦
Utilities Required to Operate
Part No. 570-030
HALON 1211
♦
♦
♦
♦
♦
♦
♦
Includes 100Lb Recovery Tank and Dual Port Valve
Includes Set of Adapters for U.S. Portable FX's
Heavy Duty Steel Painted Console
Size: 48"T x 24"D x 24"L
Part No. 570-040
Fills/Recovers FM200 @ 2Lb per Minute
Particulate Matter Removal To 15 Microns
99% Transfer Of Liquid and Vapor
Operates On 100 PSI Of Compressed Air
Air Driven Double Acting Piston Pump
Stainless Steel Check Valves And Springs
Dual 30" Vacum and 300psi Pressure Gauge
FE36
♦
♦
♦
♦
♦
♦
♦
♦
♦
♦
♦
♦
♦
♦
♦
Includes 100Lb Recovery Tank and Dual Port Valve
Includes Set of Adapters for U.S. Portable FX's
Heavy Duty Steel Painted Console
Size: 48"T x 24"D x 24"L
Utilities Required to Operate
• 8 CFM @ 100 psi of Pre-Regulated Shop Air
• Weighing Scale
• Supply of Halon 1211
Part No. 570-035
Fills/Recovers Halon 1301 @ 2Lb per Minute ♦ Includes 100Lb Recovery Tank and Dual Port Valve
♦ Heavy Duty Steel Painted Console
Particulate Matter Removal To 15 Microns
♦ Size: 48"T x 24"D x 24"L
99% Transfer Of Liquid and Vapor
Operates On 100 PSI Of Compressed Air
Air Driven Double Acting Piston Pump
Utilities Required to Operate
Stainless Steel Check Valves And Springs
• 8 CFM @ 100 psi of Pre-Regulated Shop Air
Dual 30" Vacum and 300psi Pressure Gauge
• Weighing Scale
• Supply of Halon 1301
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 41
CARBON DIOXIDE FILLING EQUIPMENT
ELECTRIC OPERATED CO2 TRANSFER PUMP
♦ Standard of The Industry
♦ Maximum Inlet Pressure Of 1000 psi
♦ Minimum Inlet Pressure of 300 psi
♦ Internal Spring and Ball By-Pass
♦ External Safety Relief
♦ Transfer Rate of 6-10Lbs per Minute
♦ Supplied With (2) 6' Long Hoses
♦ Outlet Hose Includes Filling Manifold Assy
♦ Includes Spare Parts Seal Kit
♦ 1 HP Motor Available in Various Configurations
PartNo
560-040A1
560-040A2
560-040B2
560-040B4
560-040C2
ElectricalService
Cycle AllowsPumpingFrom:
Voltage Phase
(Hz)
115
1
60
230
1
60
High Pressure Cylinder
( 50 – 75-100 Lb Standard
230
3
60
CO2 Cylinder )
460
3
60
220
1
50
PartNo
560-040D1
560-040D2
560-040E2
560-040E4
560-040F2
Model SC-5
see page 44 for a complete
selection of weighing scales
ElectricalService
Cycle AllowsPumpingFrom:
Phase
(Hz)
115
1
60
Low Pressure Supply Tank
230
1
60
(ie; 1 Ton Refrigerated
230
3
60
Bulk Tank )
Safety must be set at a
460
3
60
minimum of 300 psi
220
1
50
Voltage
OPTIONAL AUTOMATIC SHUT OFF SCALE ASSEMBLIES
Includes:
♦ 150 Lb or 500Lb Capacity Digital Scale
♦ Tare Weight Adjustment
♦ Large - Easy to Read LED
♦ Wall Mountable Control Panel
♦ Push Button Filling of 5 -10 -20 - 50 - 100 Lb Cylinders
♦ Manual Fill Button for Other Capacity Extinguishers
♦ Can be Used With Hydro-Test Model SC-5 CO2 Pumps
Stainless Steel Digital Scale
(14" x 16" platform)
To Operate You Need
√ SC-5 CO2 Transfer Pump
√ 115V Electrical
√ CO2 Supply Cylinder
Part No. 560-305
Stainless Steel Digital Scale
(30" x 40" platform with ramp)
Part No. 560-310
PNEUMATIC OPERATED CO2 TRANSFER PUMP
♦ Designed For Mobile or Shop Application
♦ Allows Pumping From High Pressure Cylinders Only
♦ Internal Soft Seated Check Valves
♦ Transfer Rate of 4-6 Lbs per Minute
♦ Supplied With (2) 6' Long Hoses
♦ Outlet Hose Includes Filling Manifold Assy
♦ Requires 100 psi @ 8CFM of Pre Regulated Shop Air
Part No. 560-080A
Hydro-Test Products Inc.
Page 42
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
CARBON DIOXIDE FILLING ADAPTERS AND LINES
FILLING ADAPTERS FOR 2 1/2 LB - 100 LB CO2 CYLINDERS AND FIRE EXTINGUISHERS
♦ Machined Brass
♦ Same Size Hex
♦ CGA 320 CO2 Thread #100-553
#100-554
#100-555
On Backside
#100-556
FILLING ADAPTERS FOR CO2 SYSTEM CYLINDERS AND CARTRIDGES
#100-557
#100-558
#100-560
#100-559
#100-561
#100-563
PartNo.
ThreadSpecification
UsedForFilling:
1/8"-27NPT(F) x CGA320
2 ½ - 5LB C02 Fire Extinguishers
00-553
¼"-18NPT(F) x CGA320
10-20LB C02 Fire Extinguishers
00-554
3/8"-18NPT(F) x CGA320
10-20LB C02 Fire Extinguishers
00-555
½"-14NPT(F) x CGA320
50-100LB Wheeled Unit Fire Extinguishers
00-556
1 5/16"-12NS(F) x CGA320
AP-7H System Valve
00-557
¾"-16UNF(F) x CGA320
AP-10 System Valve
00-558
9/16"-18UNF(F) x CGA320
HV System Valve
00-559
1 ¼"-18NS(F) x CGA320
AP-8 System Valve
00-560
CGA320(M) x CGA320(M)
PS-2, PS-4 System Valve
00-56
¾"-27NS(M) x CGA320
Pack Raft, C2 Army Raft Cartridge
00-563
1 1/8"(F) x CGA320
Walter Kidde System Valve
00-566
1"-20(F) x CGA320 (left hand thread)
CO2 Fire Extinguisher Cartridges
00-575
1"-20(F) x CGA320 (right hand thread)
N2 Fire Extinguisher Cartridges
00-577
00-580 3 Point Stem For Fire Extinguisher Cartridge Fill Bonnets (adapters)
58-032 Replacement O-ring For 3 Point Stem
#100-566
#100-575
#100-580
#100-577
CO2 FILLING HOSE - FITTINGS - VALVES
#560-008
#210-009
#210-010
#220-013
#220-004
#220-003
#560-014
#220-012
#58-604
PartNo.
20-009
20-00
560-04
560-008
220-03
58-604
220-004
220-003
220-009
220-02
560-028
#220-009
Description
CO2 Filling Hose, 6' Long x ¼"NPT(F), Stainless Steel Outer Braid
CO2 Filling Hose, 6' Long x ¼"NPT(F), Metallic Construction Inner / Outer Jackets
Dual Flip Valve Filling Manifold, ¼"NPT(F) Inlet
Flip Valve, ¼"NPT(F)
Teflon Hose Washer
Fiber Hose Washer
CGA 320 Swivel Nut
Tailpiece (stem) For #220-004
CGA 320 Swivel Nut Handwheel
Tailpiece (stem) For 220-009
CO2ChargingLineKit includes:
#210-009 Hose • #560-014 Manifold • #220-009 handwheel • #220-012 Tailpiece
#100-553 Adapter • #100-554 Adapter • #100-555 Adapter • #100-556 Adapter
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 43
WEIGHING SCALES
Dial Scale
♦ 100 Lb x 4oz Capacity
♦ 10.5" Dial Face
♦ 11.5" Square Platform
♦ Chrome Plated Steel Platform
♦ Enamel Dipped Housing
♦ Overall Size: 10" W x 14.75" D x 14.5"T
♦ Temperature Compensated
Part No. 230-189
e
l fo
rad
rT
ga
Le
Digital Scale
♦ 300 Lb x 0.1 Lb capacity
♦ Operates on 115V
♦ 14" W x 16" L platform size
♦ Stainless Steel Platform
♦ Large LED Display
♦ Push Button Tare
♦ Auto Shutoff Feature
Part No. 230-150
Digital Floor Scale
Hanging Scales
for weighing of portable
CO2 cylinders and cartridges
Part No.
230-166
Part No.
230-170
4 Lb x 1oz
100 Lb x 1 Lb
Digital Scale
For Cartridge
Weighing / Filling
e
rad
rT
o
lf
♦ 10 Lb x .005Lb Capacity
ga
e
L
♦ Operates on 115VAC
♦ 6.75" x 5.25" Platform ♦ 4 Digit LED Display
♦ Stainless Steel Platform ♦ Side Mount Tare Button
Part No. 230-145
♦ Legal for Trade
Beam Scale
♦ 1000 Lb x 0.5 Lb
♦ Study Construction & Compact Design
♦ Cast-iron Construction
♦ 18 x 27-inch Platform
♦ Corrosion Resistant Loops, Bearings and Nose Irons
e
♦ Wheels for Easy Mobility
rad
T
r
Part No. 230-163
l fo
a
g
Le
Weighing less than 100 pounds and featuring built-in handles and
wheels, this scale is easy to lift and roll to wherever you need it. Whether
it’s multiple weighing locations at a single facility or the need to take a
scale to special job sites, this scale gives you true portability.
Includes floor ramps for easy rolling on and off of cylinders
Specifications
Indicator
·
·
·
·
·
•
•
•
•
•
Capacity: 500 lb x 0.2 lb/225 kg x 0.1 kg
Dimensions: 30"L x 40"W x 4 1/2"H
Platform: 30"L x 30"W x 2 1/2"H, checkered safety plate
Construction: Heavy-duty steel with baked-on,powder paint finish
Shipping Weight: 105 lb
Display: 5 digit, 7 segment, 1" high LCD
Units Conversion: Keypad selectable
Enclosure: General purpose, stainless steel
Power: Six “C” cell or NiCad batteries,standard 12VDC or 115 VAC 60 Hz
Temperature Range: 14 °F to +104 °F (-10 °C to +40 °C)
Hydro-Test Products Inc.
Page 44
Part No. 230-146
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
MISCELLANEOUS FIRE EXTINGUISHER SHOP TOOLS
BREAK FREE
Part No. 230-310
4oz Aerosol Can
Part No. 230-314
1 Pint w/Sprayer
♦ Cleaner-Lubricant-Preservative
♦ Frees Corroded Parts
♦ Protects Against Rust and Corrosion
♦ Slashes Friction and Wear
♦ Non-Toxic. Non-Corrosive
♦ Long lasting Water Resistance Film
♦ For Use In All Climates
♦ Great For Fire Hose Couplings
A Must For All Fire Extinguisher
Service Shops
Part No. 230-312
Gallon Re-Fill
O-RING REMOVAL TOOL
O-RING
LUBRICANT
♦ General Purpose
♦ Temp range -20F to +180F
♦ 4 oz Tube
♦ Heavy Duty Design
♦ Bulb Up Front
♦ Complete With Batteries
♦ Pocket Size
♦ Set of 4 Picks
♦ Includes Vinyl Pouch
♦ Invaluable Tool for O-ring Removal
Part No. 63-110
Part No. 63-111
Part No. 69-017
Part No. 69-052
♦ Silicone Compound Base
♦ Temp range -65F to +400F
♦ 2 oz Tube
VALVE CLEANING
BRUSHES
CO2 HOSE
CONTINUITY
TESTER
Part No. 230-008
RUBBER MALLET
Part No. 63-113
♦ 16 oz Size
♦ Hickory Handle
♦ Nylon Bristles
CO2 REGULATOR
PARTS BOXES
♦ 2 Sizes
♦ Ideal for Shop or Mobile Truck
♦ Keeps Parts Clean
Part No.230-200
24 Compartment
2"x2"x2"
Part No. 63-111
♦ Metal Britles
Part No. 160-030
♦ Quality Design
♦ Dual Gauges
♦ CGA 320 Inlet
Part No.230-201
18 Compartment
2 rows: 2"x2"x2"
1 row: 4"x2"x2"
POWDER PAIL OPENER
TEFLON TAPE
Part No. 550-035
♦ Fits All Manufacturers Pails
♦ Lightweight Anodized Aluminum
♦ A Real Time Saver
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Part No. 230-010
♦ 1/2" X 520"
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 45
COMMON PARTS - QUICK DISCONNECTS
Quick Disconnects and Matting Nipples Are Utilized On A Variety Of Different Equipment Manufactured By
Hydro-Test Products, Including But Not Limited To Cylinder Test Systems - Dry Chemical Filling Equipment
- Clean Agent Filling Equipment - Proof Test Pumps ...
# 110-001
# 110-002
PartNo.
# 110-041
# 110-042
# 110-015
# 110-045
# 110-035
# 110-046
# 110-013
# 110-016
Description
Old Style
Rubber
Grommet
New Style
Rubber Seal
Spring
New Style
Backup Seal
TypicallyUsedOn:
0-00
½" Female Quick Coupler (plated steel)
Underside of Water Jacket Lid
0-04
½" Female Quick Coupler (stainless steel)
Underside of Water Jacket Lid
0-05
¼" Female Quick Coupler (plated steel)
0-045
¼" Female Quick Coupler (stainless steel)
•
•
•
•
Outlet Hose From Test Console To Lid
Outlet Hose of Proof test Pumps to Test Adapters
Outlet Hose From Test Console To Lid
Outlet Hose of Proof test Pumps to Test Adapters
Rating
(psi)
10,000
9000
10,000
9000
0-002
¼" Female Quick Coupler (plated steel)
(closed centered)
½" Male Quick Disconnect Nipple (plated steel)
0-042
½" Male Quick Disconnect Nipple (stainless steel)
High Pressure Water Jacket Test Adapters
9000
0-06
¼" Male Quick Disconnect Nipple (plated steel)
•
•
Water Jacket Lid
Low Pressure Proof Test Adapters
10,000
0-046
¼" Male Quick Disconnect Nipple (stainless steel)
0-03
1/8" Male Quick Disconnect Nipple (plated steel)
0-035
Fire Extinguisher Nitogen Charging Hose
5000
High Pressure Water Jacket Test Adapters
10,000
• Water Jacket Lid
• Low Pressure Proof Test Adapters
Fire Extinguisher Pressurizing Adapters
9000
5000
ReplacementSealsandSpringsForQuickDisconnectCouplers
0-005
Old Style U-Cup Rubber Grommet used on ½" Couplers (available until stock depleted)
0-005-S New Style Rubber Seal Used On ½" Couplers
0-005-B New Style Backup Teflon Seal Used On ½" Couplers
0-004
Replacement Spring For ½" Coupler
0-09
Old Style U-Cup Rubber Grommet used on ¼" Couplers (available until stock depleted)
0-09-S New Style Rubber Seal Used On ¼" Couplers
0-09-B New Style Backup Teflon Seal Used On ¼" Couplers
0-08
Replacement Spring For ¼" Couplers
A new sealing design is now being used on Hydro-Test Products quick couplers.
The “U-Cup” rubber grommet has been replaced with an o-ring and teflon backup seal.
This new seal was designed to provide more reliability and less down time.
These new seals will only fit into the new style couplers.
The U-Cup seal will be available until current supply runs out
Hydro-Test Products Inc.
Page 46
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
COMMON PARTS - VALVES
#120-100
#120-034
#120-089
#120-009
#120-088
#120-083
#120-059
#120-102
#120-056
#120-065
#120-105
#120-075
#120-080
#120-076
#560-008
Material
Thread
Size
TypicallyUsedOn:
Rating
(psi)
Pressure Bleed Off Valve
Stainless
1/8" male
Water Jacket Lid to Relieve Cylinder Pressure
10,000
20-089
Pressure Bleed Off Valve
Plated Steel
1/8" male
Water Jacket Lid to Relieve Cylinder Pressure
10,000
20-088
Pressure Bleed Off Valve
Plated Steel
1/8" male
Water Jacket Lid to Relieve Cylinder Pressure
8000
Pressure Bleed Off Valve
Stainless
1/8" male
Water Jacket Lid to Relieve Cylinder Pressure
6000
20-034
Pressure Bleed Off Valve
Brass
¼" male
20-083
Isolation Valve (panel mount)
PartNo.
20-00
120-098
120-099
20-009
120-033
120-032
Description
Replacement seals for #120-100 valve
Replacement stem for #120-100 valve
Replacement seals for #120-009 valve
Replacement stem for #120-009 valve
Plated Steel ¼" female
Proof Test Pumps to Relieve Pressure
As An Isolation Valve On Water Jacket Testers
1000
10,000
Air Control Valve
Brass
3/8" female
Inlet Air Control On Test Pumps
200
20-02
Water Control Valve (panel mount)
Brass
¼" female
Water Control On Water Jacket Testers
200
20-059
Low Pressure Bleed Off Valve
Brass
1/8" male
Water Jacket Lid to Bleed Air From Test Jacket
200
1/8" male
Water Jacket Lid to Bleed Air From Test Jacket
200
Brass
1/8" male
Burette Manifold on Water Jacket Tester (prior 1997)
200
Plated Steel
¼" male
Burette Manifold on Water Jacket Tester (after 1997)
200
20-056
120-053
Replacement knob for #120-056 valve
20-080 Automatic Low Pressure Bleed Off Valve
Brass
20-075
Low Pressure Needle Valve
20-076
Low Pressure Ball Valve
20-05
3-Way Ball Valve
Brass
¼" female
N2 Charging Hose for Dry Chemical FX Charging
400
560-008
CO2 Flip Valve
Brass
¼" female
CO2 Charging Hose for Filling CO2 Cylinders
2700
20-065
Refrigeration ¾" Cylinder Valve
Brass
CGA
Tank Valve For Clean Agent Recovery Systems
600
Visit www.hydro-test.com for easy on line ordering industry information - new products - special offers.
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 47
WATER JACKET REPLACEMENT PARTS
#7
#5
#1
#3
#2
#4
#8
#6
#9
#10
#13
#14
#12
#11
Item
PartNo.
1
2
3
4
5
5
6
6
20-040
20-04
20-043
20-5
58-5
20-25
58-25
240-29
240-30
240-3
240-32
7
8
9
9
10
10
11
11
11
11
12
240-24
240-33
300-055
300-055S
30-05
30-05S
58-200
58-20
58-202
58-203
30-07
13
13
13
13
500-880
500-882
500-884
500-886
14
14
14
14
14
500-888
500-225
500-230
500-235
500-890
4
Description
LIDCLOSURES
Quick Acting Cam Style Clamp (used on 10" & 14" diameter water jackets)
Replacement Threaded Swivel Tip Assembly for #210-040 Clamp
Quick Acting Cam Clamps (heavy duty) (used on 18" & 24" diameter water jackets)
Pneumatic Operated Replacement Clamp (used on test jackets prior to Feb 2006)
Replacement Seal Kit For #210-115 Clamp
Pneumatic Operated Replacement Clamp (used on test jackets after Feb. 2006)
Replacement Seal Kit For #210-215 Clamp
Wing Nut Clamp For Hydro-Test Products Manuf. Water Jackets (3/4"-10 thread)
Wing Nut Clamp For Standard Air Inc. Manuf. Water Jackets (7/8"-9 thread)
Swing Bolt Clamp For Hydro-Test Products Manuf. Water Jackets (3/4"-10 thread x 10"L)
Swing Bolt Clamp For Standard Air Inc. Manuf. Water Jackets (7/8"-9 thread x 13 ½"L)
COMPONENTITEMS
Replacement Spud, ½"M(npt), With Threaded Ports For Valve and Nipple
Eyebolt (lifting eye)
Aluminum Rupture Disc For All Hydro-Test Products Manufactured Water Jackets
Aluminum Rupture Disc For All Standard Air Inc. Manufactured Water Jackets
Rubber Gasket For Hydro-Test Products Inc. Rupture Port (4 bolt hole pattern)
Rubber Gasket For Standard Air Inc. Rupture Port (6 bolt hole pattern)
O-ring Lid Seal For 10" Dia. Water Jacket: actual size of o-ring 11 5/8"ID x 12 5/8"OD
O-ring Lid Seal For 14" Dia. Water Jacket: actual size of o-ring 14 7/8"ID x 15 7/8"OD
O-ring Lid Seal For 18" Dia. Water Jacket: actual size of o-ring 19"ID x 20"OD
O-ring Lid Seal For 24" Dia. Water Jacket: actual size of o-ring 25"ID x 26"OD
Non Collapsable Rubber Tubing, From Jacket To Expansion Device (sold by the ft)
COMPLETELIDASSEMBLIES
For 10" Dia. Water Jacket
WaterJacketLidAssembly
Includes: Steel Lid Cover
For 14" Dia. Water Jacket
Spud & Eyebolt
For 18" Dia. Water Jacket
Enamel Painted Finish
For 24" Dia. Water Jacket
MULTISPUD(CYLINDER)LIDASSEMBLIES
18" Lid Assy for 3 Cylinders to 7 ½" Diameter
18" Dia. Water Jacket
24" Lid Assy for 3 Cylinders to 10" Diameter
24" Dia. Water Jacket
24" Lid Assy for 4 Cylinders to 9" Diameter
24" Dia. Water Jacket
24" Lid Assy for 5 Cylinders to 6" Diameter
24" Dia. Water Jacket
24" Lid Assy for 7 Cylinders to 5" Diameter
24" Dia. Water Jacket
Hydro-Test Products Inc.
Page 48
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
AIR OPERATED FLUID TEST PUMPS
These Style Pumps Are Typically Used In Water Jacket and Direct Expansion Cylinder Test Systems. They Are
Also Used In High Volume Proof Test Pumps.
♦ Air operated on 100psi @ 8CFM
♦ Stainless steel water section
♦ Stainless steel soft seated check valves
STYLE "A"
See page 50 for parts breakdown on these pumps
Contaminant Free Design
STYLE "B"
(for use with testing of O2 cylinders)
Pumps Can Be Operated In Either Vertical or Horizontal Posistion
Displacement Based On 100psi @ 8CFM Inlet Air Pressure
PartNo.
190-416
190-412
190-408
190-404
STYLE"A"
Rating(psi) DisplacementPerStroke
16,000
.20 cubic inch
8800
.36 cubic inch
6100
.52 cubic inch
1850
1.75 cubic inch
PartNo.
190-414
190-410
190-406
190-402
190-400
INLET AIR ACCESSORIES
KIT FOR ABOVE PUMPS Includes the following items:
STYLE"B"
Rating(psi) DisplacementPerStroke
16,000
.20 cubic inch
8800
.36 cubic inch
6100
.52 cubic inch
1850
1.75 cubic inch
1000
3.3 cubic inch
If you are purchasing one of the above Style A or
♦ Air Lubricator
B test pumps - you will need this accessory kit for
♦ Air Filter
proper installation and operation.
♦ Air Regulator with Gauge
♦ Air Control Valve
♦ 8' of Copper Tubing
♦ Copper Tubing Compression Fittings
♦ Quart of Lubricating Oil
Part No. 190-450
AIR OPERATED SMALL VOLUME TEST PUMPS
This Style Pump Is Used On Proof Test Hydro Pump Assemblies, Typically Used For
Testing Of Smaller Volume Cylinders (dry chemical fire extinguisher cylinders).
It Can Also Be Used For Low Volume Water Jacket Cylinder Testing.
Displacement Based On 100psi @ 8CFM Inlet Air Pressure
PartNo.
190-030
190-031
Rating(psi)
6000
10,000
DisplacementPerStroke
0.085 cubic inch
0.053 cubic inch
PumpBodyMaterial
Aluminum
Stainless Steel
190-129
Rebuilding kit for air operated section for both pumps
190-130
Rebuilding kit for water operated section for 6000psi pump (#90-030)
190-131
includes o-ring seals and main spring
includes o-rings, retaining ring, back up rings, gaskets, lip seal
Rebuilding kit for water operated section for 10,000psi pump (#90-03)
includes o-rings, retaining ring, back up rings, gaskets, lip seal
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 49
AIR OPERATED TEST PUMP PARTS BREAKDOWN
1
2
Pumps utilize the same internal parts, diagrams
shown for illustrational purposes only
5
4
1
6
4
2
3
STYLE "B"
7
3
5
STYLE "A"
7
8
11
{

15
Item
1
2
3
4
5
6
7
8
8
8
8
8
9
9
9
9
9
10 *
11
12
13
14
15
N/S
N/S
16
16
16
16
16
PartNo.
90-554
90-080
90-079
90-560
90-559
90-47
90-566
90-593
90-592
90-59
90-590
90-589
90-586
90-585
90-584
90-583
90-582
90-068
20-067
240-5
58-03
240-4
20-090
20-09
20-094
90-08
90-9
90-2
90-23
90-24
10
14

15
9
14
15
If parts other than those illustrated are required, it
is suggested that the pump assembly be returned to
Hydro-Test for repair. Special tools are required for
some internal adjustments.
15
Description
Gasket, Top Cover
Detent Pin
Detent Spring
Detent O-ring
Detent Bolt
Spring
O-ring, Housing
O-ring, Piston
O-ring, Piston
O-ring, Piston
O-ring, Piston
O-Ring, Piston
Spiral Teflon Backup Washer
Spiral Teflon Backup Washer
Spiral Teflon Backup Washer
Spiral Teflon Backup Washer
Spiral Teflon Backup Washer
Brass Washer, Check Valve Body
Spring, Check Valve
Poppet Shuttle
O-ring, Poppet
Check Valve Body
Complete Check Valve Assy
Rbld Kit ( #'s 10,11,12,13 )
Seal Kit for Check Valve (#'s 10,13 )
Body / Piston Assy (/2"dia.piston)
Body / Piston Assy (5/8"dia.piston)
Body / Piston Assy (3/4"dia.piston)
Body / Piston Assy (7/8"dia.piston)
Body / Piston Assy ("dia.piston)
10 11 12 13
{
10 13 12
11 10
{
13 12
13
{
8
9
14
14
11 12
Qty
1
4
4
4
4
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
ForPumpRatedTo:(PSI)
000 850
6600
8800 6,000
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
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•
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•
16
* New Brass Washer Now Being Used To Seal Check Valve Body To Pump Body. This Replaces The O-Ring Seal Provided On Pumps Manufactured Prior To July 2006.
Hydro-Test Products Inc.
Page 50
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
INLET AIR ACCESSORIES (for all all driven test pumps)
#160-064
#160-021
#160-060
#230-135
#160-062
#160-010
PartNo.
60-064
60-060
60-00
60-02
60-0
60-06
60-062
230-35
#160-061
#160-011
Description
Outlet Muffler, ½" male
Incoming Air Filter, 3/8" female
Incoming Air Filter and Regulator, ¼" female
Pressure Gauge for #160-010, 1/8"mnpt, 1 ½" Diameter
Incoming Air Lubricator, ¼" female
Incoming Air Lubricator, 3/8" female
Incoming Air Regulator, 3/8"
Oil for Lubricators, Quart
WATER CONTROL & FILTRATION
#210-125
#160-104
#160-102
#160-103
#230-350
#160-101
PartNo.
230-350
60-03
60-04
20-25
60-02
60-0
Description
Cylinder Water Filling Nozzle, With Auto Shutoff
In-Line Water Filter With Cartridge, ¼"female
Replacement Filter Cartridge for #160-103
Water Strainer With Screen, 3/8" female
Water Pressure Regulator, Garden Hose Inlet / Outlet
(recommended when inlet water pressure is greater than 60psi)
Hot and Cold Water Mixing Valve
(recommended when incoming water temp. is dramatically different then air temp.)
Visit www.hydro-test.com for easy on line ordering industry information - new products - special offers.
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 51
SAFETY RELIEFS - PRESSURE SNUBBERS - CHECK VALVES
#120-110
#120-020
#120-112
#120-018
#120-200
#140-044
#120-019
#120-090
#240-076
PartNo.
Description
Material
Thread
TypicallyUsedOn:
Size
Rating(psi)
20-0
Adjustable Safety Relief
Brass/Stainless
¼" male
High Pressure Test Systems
2000-5000
20-2
Adjustable Safety Relief
Brass/Stainless
¼" male
High Pressure Test Systems
5000-10,000
20-020
Fixed Safety Relief
Brass
¼" male
Low Pressure Test Systems
500
20-08
Fixed Safety Relief
Brass
¼" male
Low Pressure Test Systems
950
20-09
Fixed Safety Relief
Brass
¼" male
Low Pressure Test Systems
1450
40-044
Pulsation Dampner (snubber)
Brass
¼" male
For Pressure Dampening of Low Pressure Gauges
2000
240-076
Pulsation Dampner (snubber)
Brass
¼" male
For Pressure Dampening of High Pressure Gauges
10,000
20-200
In-Line Check Valve
Brass
¼" male
Low Pressure Test System
1000
20-090
Check Valve
Stainless
1"-20 male
High Pressure Test Pumps
10,000
TEST LINES - HOSES
Offered For A Multitude of Different Application, Where Water Pressure Needs To Be Transfered
From A Pump To A Cylinder / Vessell. All Hoses Are 1/4" ID and Rated For Stated Pressures.
PartNo. Rating(psi)
Length(') Threads
200-00
10,000
8'
¼"(m)npt
200-50
200-30
10,000
10,000
12'
4'
¼"(m)npt
¼"(m)npt
200-0
5000
8'
¼"(m)npt
TypicalUse:
• Connects test console to water jacket
• As outlet pressure hose on proof test pumps
• Same as above but where additional length is needed
• Pigtail connection inside multi cylinder jacket support frame
• Connect test console to water jacket on 5000 psi systems
• As outlet pressure hose on proof test pumps to 5000 psi
2000 and 5000 psi Hose Assemblies Can Be Supplied From Stock, In Any Length Required.
To Order: Specify Hose Part No. And Type Of 1/4" (m)npt Fitting Required (rigid or swivel).
Pressure
Rating(psi)
HosePartNo.
(orderbyft)
2000
200-
5000
200-08
Hydro-Test Products Inc.
Page 52
Fittings¼"(m)npt
(orderforeachend)
Rigid: #200-113
Swivel: #200-112
Rigid: #200-110
Swivel: #200-109
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
PRESSURE GAUGE PARTS AND ACCESSORIES
Please See Page 30 For Calibrated Pressure Gauges
1
3
2
4
9
5
6
8
7
Item
2
3
N/S
N/S
4
5
6
7
8
9
0
2
N/S
PartNo.
40-045
40-047
40-09
40-030
40-020
40-04
240-080
240-076
40-044
00-224
220-04
220-24
220-25
220-26
290-004
10
Description
Replacement Gauge Face for 0-11,000 psi, 8.5" Diameter Gauge
Same As Above With Dual Bar and PSI Markings
Replacement Gauge Face for 0-1100 psi, 6" Diameter Gauge
Replacement Glass Front for Hydro-Test Manufactured 8.5" Diameter Gauges
Replacement Glass Front for Hydro-Test Manufactured 6" Diameter Gauges
Replacement Mounting Foot for Hydro-Test Manufactured 8.5" Diameter Gauges
High Pressure Manifold for Water Jacket Test System
Pressure Snubber For High Pressure (5000psi +) Gauges, ¼"M x ¼"F
Pressure Pulsation Dampner For Low Pressure (- 2000psi) Gauges, ¼"M x ¼"F
Brass Gauge Block (adapter), ½"FNPT x ¼"FNPT
Stainless Steel Tube Fitting, ¼"FNPT – screws into gauge block
Replacement Nut For Tube Fitting
Replacement Back Ferrule For Tube Fitting
Replacement Front Ferrule For Tube Fitting
¼"OD Stainless Steel Tubing (sold by the ft)
11
12
PRESSURE RECORDERS PARTS AND ACCESSORIES
Time vs Pressure Chart Recorders Are Offered As An Option On Water Jacket and Direct Expansion Manually Operated
Cylinder Test Systems. At One Time Recorders Were Mandated As Standard Equipment On Cylinder Test Systems.
3
2
1
Item
PartNo.
40-00
40-02
2
2
3
3
4
4
4
4
5
6
40-40
40-4
40-5
40-2
40-0
40-
40-2
40-3
70-023
40-4
4
5
6
Description
CompletePressureRecorder,0,000psi,96RPM,2"Size
Includes: cartridge pen • chart drive motor • mounting brackets • 100 charts • calibration certificate
CompletePressureRecorder,500psi,96RPM,2"Size
Includes: cartridge pen • chart drive motor • mounting brackets • 100 charts • calibration certificate
Box Of 100 Charts, 0-10,000psi, 96 minute – chart #12211
Box Of 100 Charts, 0-1500psi, 96 minute – chart #5325
Cartridge Pen, Red Ink
Cartridge Pen, Black Ink
Chart Drive Motor, 96 Minute, 110V-1PH-60Hz Electrical
Chart Drive Motor, 96 Minute, Manual Windup Drive
Chart Drive Motor, 15 Minute, 110V-1PH-60Hz Electrical
Chart Drive Motor, 15 Minute, Manual Windup Drive
Electric Toggle Switch
Hubb Chart Holder
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 53
EXPANSION DEVICE PARTS AND ACCESSORIES
DIGITAL READOUT EXPANSION SCALE PARTS AND ACCESSORIES
2
7
5
3
1
Item
PartNo.
500-04
50-04
2
2
3
3
4
4
4
4
5
6
7
8
230-40
230-405
80-062
80-06
230-404
230-408
230-403
230-407
0-05
0-06
220-099
20-5
4
6
8
Description
DigitalExpansionReadoutAssemblyComplete (350g(cc) net capacity)
Includes: electronic scale • shelf plate • beaker • calibration weights • dip tube assembly
DigitalExpansionReadoutAssemblyComplete (3000g(cc) net capacity)
Includes: electronic scale • shelf plate • beaker • calibration weights • dip tube assembly
Replacement Digital Scale with Calibration Weights, 600g(cc) gross, 350g(cc) net
Replacement Digital Scale with Calibration Weights, 3100g(cc) gross, 3000g(cc) net
Plastic Beaker for 230-401 scale
Plastic Beaker for 230-405 scale
Calibration Weight – 1g
Calibration Weight – 10g
Calibration Weight – 200g
Calibration Weight – 500g
¼" Quick Coupler
¼" Quick Disconnect
¼" Barb Fitting
Bulk Head Fitting, ¼"
BURETTE PARTS AND ACCESSORIES
See Page 32 For Selection Of Burettes
2
5
3
7
6
1
8
4
Item
PartNo.
80-032
2
3
4
5
6
6
20-075
20-076
240-08
30-06
300-07
300-06
7
30-07
8
9
220-099
80-045
9
Description
Set of 4 burettes (25cc, 50cc, 125cc, 360cc) with on/off valve manifold – mounted on
steel support frame with balance weight
Brass Needle Valve Used On Manifold, 1/8" (used prior to 1997)
Plated Steel Ball Valve Used On Manifold, ¼" (used on/after 1997)
Brass Burette Manifold, (4) ¼"FNPT on top – (1) ¼"FNPT on side – (1) ¼"FNPT on bottom
Set of 4 Rubber Sleeves to Connect Burette Tube to Valve
Zero Reference Marker for 4 Burette Manifold
Zero Reference Marker for Old Style 6 Burette Manifold
Non Collapsible Rubber Tube (sold by the ft)
connects burette manifold to copper line leading from water jacket
Barb Fitting, ¼"MNPT (at bottom of manifold)
Burette Tube Cleaning Kit – 3 brushes and detergent
Hydro-Test Products Inc.
Page 54
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
REBUILDING KITS FOR WATER JACKET TEST STATIONS
Rebuilding Kits With The Most Commonly Replaced Consumable Items Are Now Available. Simply Pick The
Water Jacket Size That You Have. All Parts Included In The Kits Are Interchangeable With Most All Water
Jacket Type Cylinder Test Systems Offered By Hydro-Test Products Over The Past 35+ Years.
2
6
4
3
1
7
8
5
9
12
11
15
14
13
10
16
20
23
22
17
24
19
18
21
PartNumberofKit: 500-RBLD-0
SparePartsKitforJacketDiameterSize:
0"
Each Kit Consist Of:
Item# PartNo. Qty/Kit Description
1
1
O-ring for water jacket
58-200
1
1
O-ring for water jacket
58-20
1
1
O-ring for water jacket
58-202
1
1
O-ring for water jacket
58-203
2
4
½" Quick Coupler
0-00
3
1
½" Quick Disconnect Nipple
0-002
4
2
Replacement Seal for ½" Coupler
0-005-S
5
2
Repl. Teflon Seal for ½" Coupler
0-005-T
6
2
Replacement Spring for ½" Coupler
0-004
7
2
¼" Quick Coupler
0-05
8
1
¼" Quick Disconnect Nipple
0-06
9
4
Check Valve Seal Kit for Test Pump
20-094
10
1
Pump Control Valve
20-056
11
1
Low Pressure Jacket Bleed Valve
20-059
12
1
Burette Valve, ¼"
20-076
13
1
High Pressure Jacket Bleed Valve
20-089
14
2
Inlet Water Console Ball Valve
20-02
15
3
Replacement Jacket Clamp Tip
20-04
16
1
8' Long High Pressure Hose
200-00
17
1
Gasket for Burst Disc On Jacket
30-05
18
2
Burst Disc for Water Jacket
300-055
19
4'
Non Collapsable Rubber Tubing
30-07
20
4
3/8" Compression x ¼" Thread Fitting
220-070
21
2
3/8" Compression x 3/8" Thread Fitting
220-069
22
1
Set of 6 Rubber Sleeves for Burettes
30-06
23
1
Burette Cleaning Kit
80-045
24
1
Instructional DVD and Manual
393-02
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
500-RBLD-4 500-RBLD-8 500-RBLD-24
·
·
·
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·
·
·
·
·
·
·
·
·
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4"
8"
24"
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Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 55
PARTS FOR MANUAL OPERATED TEST PUMPS
5
4
3
6
2
1
3
2
4
7
1
8
Item
1
2
3
4
5
6
7
8
PartNo.
90-024
220-08
20-004
40-009
20-200
20-034
200-02
58-039
6
5
See Page 34 For Complete Manual Pump Assemblies
Description
Replacement Pump Only
Inlet Water garden Hose Fitting, 3/8"
Inlet Water Control Ball Valve, 3/8"
Pressure Gauge, 1000psi, 2" Diameter
Outlet In Line Check Valve, ¼"
Pressure Bleed Off Valve
Outlet Pressure Hose, ¼" x 6' Long
Pump Piston O-ring Seal
PARTS FOR HIGH PRESSURE MANUAL OPERATED TEST PUMPS
See Page34 For Complete Manual Pump Assemblies
1
2
10
10
6
5 6
7 8 5
{
9
3
10
7
{
4
11
10
8
9
Item
PartNo.
1
2
3
3
3
3
4
4
4
4
5*
6
7
8
9
N/S
N/S
10
11
11
11
11
90-063
90-056
90-59
90-592
90-593
90-594
90-584
90-585
90-586
90-587
90-068
20-067
240-5
58-03
240-4
20-09
20-094
20-090
90-2
90-9
90-08
90-20
Description
PressureRating(psi):
Replacement Handle
Cast Housing Fixture
0-ring, Piston
O-ring, Piston
O-ring, Piston
O-ring, Piston
Teflon Backup Washer ( 2 Req.)
Teflon Backup Washer ( 2 Req.)
Teflon Backup Washer ( 2 Req.)
Teflon Backup Washer ( 2 Req.)
Brass Washer, Check Valve Body
Spring, Check Valve
Poppet Shuttle
O-ring, Poppet
Check Valve Body
Rebuild Kit, Check Valve ( #'s 5,6,7,8 )
Seal Kit, Check Valve ( #'s 5,8 )
Complete Check Valve Assy
Body / Piston Assy
Body / Piston Assy
Body / Piston Assy
Body / Piston Assy
500-50
3020
•
•
•
•
•
•
•
•
•
•
•
•
•
ForPumpModel:
500-55
500-60
4350
6800
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
500-65
2,000
•
•
•
•
•
•
•
•
•
•
•
•
•
* New Brass Washer Now Being Used To Seal Check Valve Body To Pump Body. This
Replaces The O-Ring Seal Provided On Pumps Manufactured Prior To July 2006.
Hydro-Test Products Inc.
Page 56
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
PARTS FOR ELECTRIC OPERATED TEST PUMPS
4
3
1
11
7
5
9
6
2
12
8
Item
1
1
1
1
2
2
2
2
3
4
5
6
7
7
7
7
8
9
10
11
11
12
13
13
14
PartNo.
90-904
90-905
90-906
90-907
90-908
90-909
90-90
90-9
90-93
90-92
90-94
90-929
90-95
90-96
90-97
90-98
90-927
90-928
90-99
40-049
40-048
90-930
90-922
90-923
90-93
Description
Replacement Pump
Replacement Pump
Replacement Pump
Replacement Pump
Electric Motor
Electric Motor
Electric Motor
Electric Motor
Handle Grip
Toggle Switch
By-Pass Hose
Brass Fitting
Relief Valve
Relief Valve
Relief Valve
Relief Valve
S.S. Nipple
S.S. Nipple
Check Valve
Gauge, 600 psi
Gauge, 1000 psi
Fitting
Outlet Hose
Outlet Hose
Outlet Fitting
10
14
13
UsedOnPumpRatedTo(PSI):
250
350
500
750
000
•
•
•
•
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See Page 37 For Electric and Air Operated Test Pumps
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 57
PARTS FOR CYLINDER VISE STATIONS
A Complete Selection Of Vises Can Be Seen On Page 15
7
1
1
2
4
3
5
8
2
6
7
8
3
5
9
10
VISE NO. 510-010
Item
2
3
4
5
6
7
8
9
0
PartNo.
20-025
20-030
20-058
20-028
20-06
20-230
30-020
20-054
50-045
50-02
20-232
Description
Air Inlet Toggle Valve
Pull Pin
Nylon Cable for Belt
Internal Rubber Bladder
Pull Bar (attaches to belt)
Pull Arm Assembly (requires welding of guides)
Rubber Pad (sold by the ft)
Replacement Belt With Lacing
Optional Tool Tray
Small Cylinder Fixture
Complete Air Box Assembly (less pull arm)
2
1
4
3
VISE NO. 510-020
Item
2
3
4
5
6
1
VISE NO. 510-019
PartNo.
30-020
20-33
20-330
20-025
20-62
20-256
6
Description
Rubber Pad (sold by the ft)
Push / Pull Rod
Mechanical Screw Seal
Air Inlet Toggle Valve
Air Cylinder
Pull Pin
Hydro-Test Products Inc.
Page 58
5
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
PARTS FOR CYLINDER HOT AIR DRYERS
See Page 16 For Complete Hot Air Dryer Assemblies
8
2
8
3
Style A
Style B
4
1
3
Style C
4
2
4
7
8
6
Item
1
2
3
4
5
5
6
7
7
8
8
PartNo.
20-097
20-096
70-03
70-026
70-044
70-052
20-093
70-30
70-3
20-250
20-25
Description
Motor and Blower Assembly
Blower Assembly
Electric Motor, ½ HP
Electrical Box
Thermal Unit for Electrical Box
Thermal Unit for Electrical Box
Fan Guard
Heating Element
Heating Element
Drying Tube, 18" Long
Drying Tube, 60" long
5
ForUseOnDryerStyle:
A
B
C
0V 0V 220V 0V 220V
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Visit www.hydro-test.com for easy on line ordering industry information - new products - special offers.
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 59
PARTS FOR DRY CHEMICAL FIRE EXTINGUISHER FILL SYSTEM
13
16
17
2
21
12
3
1
4
6
7
14
5
8
10
9
15
7
6
5
4
8
11
9
12
14
15
3
10
2
18
19
20
1
See Page 39 For Dry Chemical Filling Systems and Options
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
19
20
20
21
PartNo.
60-06
60-07
20-003
60-008
40-0
40-02
60-042
0-05
0-03
00-425
30-050
60-024
60-023
20-555
30-003
50-004
50-005
220-034
220-035
220-036
220-037
220-044
220-043
200-20
Description
Plastic Threaded Powder Bowl
Filter Element
Inlet Air Control Ball Valve
Inlet Air Moisture Filter Bowl
Inlet Air Pressure Gauge, 160psi
Vacuum Gauge, 30"
Muffler, ¼"
Quick Disconnect, ¼"
Quick Disconnect Nipple, 1/8"
Schrader Valve for Powder Rejuvenation
2" Foam Strip Seal Between Cone and Hopper (sold by the ft)
Screw Seal for Filter
Discharge Filter Cloth
Manifold Assy With Tubes
Rubber Filling Cone
Clear Vacuum Line -5' With Fittings
Clear Powder Line – 7' With Fittings
Sleeve For Powder Hose
Sleeve For Vacuum Hose
Insert For Powder Hose
Insert For Vacuum Hose
Nut For Powder Hose
Nut For Vacuum Hose
Discharge Hose, ¼" x 3' Long
See Page 38 For Discharge / Recharge Adapters
Hydro-Test Products Inc.
Page 60
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
PARTS FOR CYLINDER INSPECTION LIGHTS
See Page 26 For A Complete Line of Cylinder Inspection Lights
Model #69-028
Fiber Optic
50 Watt
Fiber Optic
150 Watt
1
7
5
2
Model #69-029
6
1
8
3
10
9
Item
1
Replacement Bulb
2
Replacement Probe
3
4
5
6
7
8
9
10
Protective Dome for Bulb
Power Supply
Dimmer Switch
Circuit Breaker
Fuse Holder
Lamp (bulb) Holder
Slide Switch
Lamp Socket
2
4
ForUseOn:
50Watt
FiberOptic
Description
1
2
69-20
69-0:5'
69-:10'
------
------
69-30
69-3
69-33
69-29
------
------
50Watt
FiberOptic
PartNo.
69-22
69-0:5'
69-:10'
------
------
69-25
69-26
69-33
69-32
69-28
69-27
69-029
69-028
69-033
69-049
69-030
69-048
69-032
69-03
------
------
------
------
------
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------
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------
------
------
------
------
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PARTS FOR CYLINDER STAMPING GUN
Stamping Gun
Part No. 230-136
#230-141
Inlet Fitting
#230-138
Retainer
#230-139
Die Holder
Stamp Set (0-9) To Fit Gun
#230-064: 5/16" Character Heavy Duty
#230-063: 1/4" Character Size Low Stress
See Page 22 For A Full Line Of Stamps
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 61
PARTS FOR MODEL SC-5 C02 RECHARGE PUMP
3
4
5
6
7
1
2
13
14
15
12
17
16
18
23
24
31
10
11 9
8
25
26
30
27
28
32
29
20
19
22
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19A
20
21
22
23
24
25
26
27
28
29
30
31
32
30-32
PartNo.
25-007
25-203
240-035
240-03
20-007
240-055
20-08
240-04
25-30
240-040
20-09
20-020
240-049
20-002
240-032
220-007
240-030
58-606
240-043
58-603
240-044
220-007
25-00
240-039
240-038
58-605
240-042
240-037
220-006
560-005
560-006
560-007
560-003
Description
Bolt
Lockwasher
Plug
Washer
Spring
Cam
Ball
Body
Washer
Retainer
Spring
Ball
Plug
Disc
Washer
Adapter*
Head
Gasket
Nut Assembly
O-Ring
Packing
Adapter*
Nut
Retainer
Check
Packing
Piston
Rod
Cup
Body (Use 32)
Piston Rod Assembly (22-27)
Head Assembly (3-17)
Body Assembly (28-29)
Pump Assembly
See Page 42 For Complete CO2 Pump Assemblies
MOST COMMON PARTS AND TOOLS FOR SC-5 PUMP
5
1
2
8
9
PartNo.
240-038
20-002
58-605
240-044
240-032
240-047
58-604
20-07
560-025
20-024
Description
Check
Safety Disc
Leather Packing
Teflon Packing
Washer, Safety Disc
Piston Packing Wrench
Fibre Hose Washer
Piston Rod Lubricant (4oz)
Spare Parts Kit for Cold Section ( 1 of Each )
Spanner Wrench for Packing Nut
Hydro-Test Products Inc.
Page 62
7
4
3
Key
1
2
3
4
5
6
7
8
1-8
9
6
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
PARTS FOR MODEL SC-5 C02 RECHARGE PUMP
1
5
2
6
4
22
3
7
26
11
9
12
19
10
11
13
20
24
21
14
15
12
13
17
14
15
16
17
18
23
16
19
20/21
22
23
24
25
26
25
18
8
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PartNo.
25-00
25-203
25-003
25-20
220-00
25-004
240-034
240-033
20-006
20-005
25-002
240-062
240-028
58-607
25-004
20-003
20-022
560-02
560-020
240-036
Description
Bolt
Lockwasher
Screw
Nut
Fitting
Screw
Collar
Shaft
Bearing
Gear
Screw
Pulley
Guide
Gasket
Screw
Gear
Key
Plug Assy
Dipstick Assy
Pin
PartNo.
300-002
25-02
30-00
SeeDetail
25-005
25-300
SeeDetail
25-202
25-006
25-302
20-06
20-026
240-058
70-00
70-003
70-002
25-03
25-303
25-008
25-203
300-005
70-026
70-022
25-200
K ey
1
2
3
4
5
6
7
8
9
10
5
220-008
300-003
70-00
Description
Belt Guard
Screw
Belt
Pump Assy
Bolt
Lockwasher
Crosshead Guide & Crank Assembly
Nut
Bolt
Lockwasher
Pulley, Motor (3" Dia.)
Pulley, Motor (5" Dia.)
Key
115V/230V-1PH-60Hz Motor
230V/460V-3PH-60Hz Motor
220V-1PH-50Hz Motor
Bolt
Lockwasher
Bolt
Lockwasher
Bracket
Switch
(Specify Voltage)
Locknut
Cord - (Specify Voltage
Plug Phase, Length)
Nipple
Base
Connector
7
6
10
12
15
11
8
9
29
30
16
20
22
17
Key
21
22
23
24
25
26
27
n/s
28
n/s
29
30
31
32
33
35
36
37
PartNo.
240-029
25-0
240-052
240-053
(See#27)
240-054
560-004
20-023
240-027
58-60
25-00
25-203
58-608
20-02
20-03
240-026
20-04
20-05
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Description
Crosshead
Pin
Nut
Bolt
Cap
Shim
Conn. Rod Assy
Bushing (For #27)
Cover
Oil Seal, Cover
Bolt
Lockwasher
Seal
Cone
Cup
Crankcase
Upper Shell Bearing
Lower Shell Bearing
1
21
28
23
3
2
4
27 36
13
37
31
26
24
32
25
19
33
14
35
18
Hydro-Test Products Inc.
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
Page 63
MISCELLANEOUSTHREADEDFITTINGS
Style
HexHeadPlug
Description
HEX HEAD PLUG
MALE
ADAPTER
FXM
Adapter
Bushing
BUSHING
MXF
Coupling
COUPLING
FXF
Reducing
Coupling
HexNipple
StreetElbow
Elbow
MaleBranch
Tee
Tee
StreetTee
REDUCING COUPLING
FXF
HEX NIPPLE
M XM
STREET ELBOW 90?
MXF
ELBOW 90?
FXF
MALE BRANCH TEE
FXFXM
Cross
PartNumber
Size
Brass
StainlessSteel
Male
Female 000psiRated 3000psiRated 6000psiRated
1/8
220-045
220-316
1/4
220-046
220-318
220-123
3/8
220-166
220-320
1/2
220-168
220-322
1/8
1/4
220-131
220-314
3/8
1/4
220-050
220-324
1/2
3/8
220-026
1/4
1/8
220-051
220-328
220-117
3/8
1/8
220-164
220-326
3/8
1/4
220-052
220-332
220-118
1/2
1/4
220-053
220-334
220-121
1/2
3/8
220-128
220-330
1/8
220-192
220-336
1/4
220-058
220-338
220-102
3/8
220-302
220-340
1/2
220-160
220-342
1/4 x 1/8
220-072
220-344
3/8 x 1/4
220-162
220-346
1/2 x 1/4
100-224
220-348
220-122
1/8
220-191
220-350
220-100
1/4
220-030
220-002
220-101
1/8 x 1/4
220-304
220-107
3/8
220-055
220-352
220-139
1/4 x 3/8
220-054
1/2 x 1/2
220-116
1/8
1/8
220-189
220-354
1/4
1/4
220-031
220-356
220-141
3/8
3/8
220-027
220-358
1/2
1/2
220-075
220-360
1/8
220-306
1/4
220-066
220-362
220-120
3/8
220-308
220-364
1/4
1/4
220-033
220-366
1/4
1/4
3/8
1/2
1/4
220-067
220-310
220-076
220-032
220-005
220-368
220-370
220-372
220-103
220-143
220-144
220-147
3/8
3/8
220-074
1/8
1/4
3/8
220-190
220-042
220-312
220-374
220-376
220-146
TEE
FXFXF
STREET TEE
FXMXF
CROSS
FXFXFXF
Style
MaleAdapter
90° Elbow
Coupling
Tee
Description
1/4" Tube x 1/4" NPT Male Stainless Steel Adapter
220-104
1/4" Tube x 3/8" NPT Male Stainless Steel Adapter
220-105
1/4" Tube x 1/4" Tube Stainless Steel 90? Elbow
1/4" Tube x 1/4" Tube Stainless Steel Coupling
1/4" Tube x 1/4" Tube Stainless Steel Tee
Hydro-Test Products Inc.
Page 64
PartNo.
220-114
220-108
220-127
www.hydro-test.com
Tel: 800-225-9488 or 978-897-4647 Fax: 978-897-1942
Printed in the U.S.A. © Hydro-Test Products Inc. 2006
TERMS AND CONDITIONS OF SALE
PRICES: ALL PRICES LISTED ARE IN U.S. FUNDS. PRICES SUBJECT TO CHANGE WITHOUT NOTICE.
MINIMUM BILLING: MINIMUM BILLING IS $25.00 ( Exclusive of freight charges )
TERMS: • NET 30 DAYS TO PRE ESTABLISHED ACCOUNTS
• DISCOUNTS ARE OFFERED FOR PREPAYMENT
• MASTER CARD - VISA AND AMERICAN EXPRESS ARE ACCEPTED
EXPORT TERMS:
PAYMENT IN U.S. DOLLARS WITH CHECK OR DIRECT TRANSFER DRAWN ON A U.S. BANK, OR IRREVOCABLE
LETTER OF CREDIT. C.I.F. PROFORMA QUOTATIONS UPON REQUEST
SHIPPING: ALL SALES ARE F.O.B. STOW, MA., AND BECOME PROPERTY OF THE BUYER UPON SHIPMENT.
ALL SHIPMENTS ARE MADE BY THE MOST ECONOMICAL MEANS AS DETERMINED BY HYDROTEST PRODUCTS. PREMIUM FREIGHT ( UPS AIR, FEDERAL EXPRESS, ETC... ) SERVICE IS MADE
AVAILABLE TO ESTABLISHED ACCOUNTS, OTHERWISE CARRIER ACCOUNT NUMBER MUST BE
SUPPLIED FOR FREIGHT BILLING. OTHER CHARGES: APPLICABLE TAXES (MA.), SPECIAL PACKAGING, EXPORT DOCUMENTATION, PREMIUM FREIGHT OR OTHER UNIQUE CHARGES ARE PAYABLE BY THE BUYER
RETURNS: CONTACT HYDRO-TEST PRIOR TO MAKING ANY RETURNS FOR R.A. #, AND INSTRUCTIONS. A
MINIMUM RESTOCKING CHARGE OF 15% APPLIES TO ALL SALEABLE GOODS ACCEPTED AS AN
ACCOMMODATION TO THE BUYER. UNAUTHORIZED RETURNS WILL NOT BE ACCEPTED.
RETURNS ARE TO BE MADE TO 85 HUDSON ROAD, STOW, MA. 01775.
WARRANTY: HYDRO-TEST WARRANTS THAT ALL MERCHANDISE IS FREE FROM DEFECTS IN MATERIAL
AND WORKMANSHIP WHEN SHIPPED FOR A PERIOD OF 12 MONTHS ON MAJOR EQUIPMENT,
60 DAYS ON REPLACEMENT COMPONENTS ( IE; VALVES , COUPLERS, ADAPTERS, ETC... ) AND
THOSE COMPONENTS ON MAJOR EQUIPMENT. IT IS THE RESPONSIBILITY OF THE BUYER TO
INSPECT PRODUCT UPON RECEIPT WITHIN 10 DAYS. IF DAMAGE HAS OCCURRED IN SHIPPING
OF PRODUCT IT IS THE BUYERS RESPONSIBILITY TO MAKE THE CLAIM WITH FREIGHT COMPANY. ALL WARRANTY WORK IS ON A FOB STOW, MA. BASIS AND EXCLUDES ANY / ALL FREIGHT
SHIPPING COST. THERE ARE NO ADDITIONAL IMPLIED WARRANTIES AND IN NO EVENT WILL
HYDRO-TEST PRODUCTS BE LIABLE FOR INCIDENTAL OR COINCIDENTAL DAMAGES.
ON-LINE ORDERING IS AVAILABLE AT www.hydro-test.com
85 Hudson Road Stow, Massachusetts 01775 USA
Fax: 978-897-1942
Tel: 800-225-9488 / 978-897-4647
www.hydro-test.com
85 Hudson Road Stow, Massachusetts 01775 USA
Fax: 978-897-1942
Tel: 800-225-9488 / 978-897-4647
www.hydro-test.com