USN: PES INSTITUTE OF TECHNOLOGY – BANGALORE SOUTH CAMPUS Hosur Road (1Km before Electronic City), Bangalore -560100 INTERNAL TEST # 3 Operations Management – 12MBA32 Course: MBA Semester III Faculty: Mrs Priya Diana Mercy & Mr H Krishnan Date: 10/11/2014 Time Allowed: 90 Minutes Marks: 50 (Fifty Marks) Time: 11.30 AM – 1 PM Note: Answer all the Questions. 1 (a) Select the best location from the following data Factors L1 L2 L3 L4 L5 Availability of infrastructure 20 40 60 35 55 Size of the market 30 30 40 60 80 IR climate Tax benefits and concession 80 80 30 20 50 10 60 20 50 20 Availability of cheap labour Nearness to port 70 20 70 40 45 90 50 50 50 60 L1 300 5 L2 230 1 L3 295 4 L4 275 3 L5 315 6 Solution: Total Ranking (b) (3 marks) Explain the various Location models in detail. 1. Factor rating method 2. Point rating method 3. Locational Break even analysis 4. Quantitative factor analysis FACTOR RATING METHOD In this method factor ratings are used to evaluate alternative locations The method has following advantages: 1. their simplicity helps decide why one site is better than another; 2. they enable managers to bring diverse locational considerations into the evaluation process; 3. They foster consistency of judgment about location alternatives. The following steps are involved in factor rating: 1. Develop a list of relevant factors. 2. Rate each factor to indicate its relative importance (weights may total 1.00). 3. Score each potential location according to the designated scale, and multiply the scores by the ratings /weights. 4. Total the points for each location, and choose the location with the maximum points. (7 marks) POINT RATING METHOD If 2 alternative potential locations are found to be equally attractive by comparing the costs then , these two locations may further be evalued , based on the tangiable factors using the point rating method. Points are usually assigned to intangible factors and an evaluation is made to determine whether the differences between the intangible scores is worth the difference if any , between the tangible cost of the competing locations. Each potential site is evaluated in respect to every factor a company is looking for and points are assigned to each factor. LOCATIONAL BREAKEVEN ANALYSIS Steps involved: 1. Determine all relevant cost that vary with each location 2. Categorise the cost for each location into a. Annual fixed cost b. Variable cost c. Calculate total cost 3. Plot the total cost for each location on a graph of csot versus annual production 4. Select the location with the lowest total annual cost 5. If revenue’s vary from one location to another, then the comparisons of locations should be made on the basis of profits (TR-TC) for each location. The location alternative with the highest profit should be the choice. 6. If capital / investment is given then the return on investment has to be computed. ROI % = profit / investment X 100. The location alternative with the highest ROI should be the choice. QUALITATIVE FACTOR ANAYLSIS METHOD If economic criteria (cost, revenues, or profits) alone are not sufficiently influential to determine the location alternative, a system of assigning scores to qualitative factors and quantitative factors separately and combing them to arrive at a total score is useful in making the location decision. This approach is known as qualitative factor analysis. Steps: 1. On the basis on total operating cost, calculate the best location. 2. Quantify intangible factors by assigning scores to qualitative ratings. 3. For the intangible factors alone, calculate the total rating for each location. 4. Convert the total operating cost to a mere number. Assign a score of 10 to the lowest total operating cost. Economic rating of location A = lowest total operating cost X 10 Total operating cost of Location A 5. Total factor rating = economic factor rating + intangible factor rating 6. Select the location with the highest total factor rating (c) Mr. Kapoor wants to start a factory to produce ice-cream. He has collected the below data. Factors Economic factors Labour costs transportation cost local taxes cost of power other costs Intangible factors (10 marks) A B C D E 270000 29000 19000 19000 37000 100000 25000 25000 14000 22000 190000 19000 11000 18000 28000 170000 23000 17000 11000 29000 95000 27000 14000 16000 27000 community attitude Labour availability Quality of transport very good fair good good very good fair fair acceptable outstanding quality of life fair outstanding acceptable Accepta ble fair good very good very good acceptable Fair outstanding a) On the basis of operating data – which site would you choose On the basis of overall evaluation – which location is the best. Solution: A total operating cost rank 374000 5 outstanding very good good fair acceptable intangible factor rating community attitude Labour availability Quality of transport quailty of life TOTAL RATING RANK B C 186000 3 D 266000 4 E 250000 2 179000 1 5 4 3 2 1 A B 4 2 3 2 11 3 C 3 4 2 5 14 1 D E 2 1 5 1 9 5 1 2 3 4 10 4 4 1 2 5 12 2 ECONOMIC RATING OF LOCATION A B C D E TOTAL FACTOR A B C 4.79 9.62 6.73 7.16 10.00 D E RATING 2 (a) (b) (c) 15.79 23.62 15.73 17.16 Name the factors involved in service delivery design Ans:The technology/people mix The nature of the services to be delivered Categories of services Complexity of the service Volumes Order-winners and qualifiers Draw the ABC Analysis graph for the following data. Assume A- 70% , B- 20% and C- 10% Ans:69.05416 0.2 91.87466 0.5 1000 1 22.00 (3 marks) (7 marks) Product Annual consumption (in units per item) Price per unit in Rs 1 1.480 6.10 2 1.680 0.15 3 10.120 0.20 4 3.520 0.40 5 3.830 9.50 6 4.368 0.25 7 4.180 0.45 8 3.590 0.90 9 4.820 0.70 10 6.000 0.02 A leading orchard owner of Saharanpur has annual demand of 60,000 wooden packing boxes. The cost of placing an order is Rs 800 and the inventory carrying cost is 25 percent . The price of a packing box is Rs 10. The supplier of the boxes offers 2 percent discount if 10000 or more boxes are purchased and 4% if 15000 boxes are purchased. What should be the quantity of boxes ordered and Minimum Cost of Inventory among these alternatives? (10 marks) Ans:- 15,000 boxes will be ordered and minimum cost is =Rs 597875 EOQ = 6197 units 3 XYZ limited has been regularly using forecast to plan its production. It has always believed that its forecast was perfect. Mr Roy, the production manager of the plant has tabulated data about the actual demand and the forecast that was made for 8 months. You are a management consultant who is hired by XYZ Ltd. Help Mr Roy calculate the errors. The data is as given below. Period 1 2 3 4 5 6 7 8 Demand 120 114 130 124 97 95 100 110 Forecast 109 118 132 110 110 105 98 95 (10 marks)