A Study of Motorcycle Oils Second Edition AMSOIL Power Sports Group © June 2009, AMSOIL INC. Table of Contents Overview.................................................................................................................................................3 Purpose..................................................................................................................................................4 Method....................................................................................................................................................4 Scope......................................................................................................................................................4 Review Candidates................................................................................................................................5 Physical Properties, Performance Results and Prices.........................................................................6 SAE Viscosity Grade (Initial Viscosity - SAE J300)...........................................................................................6 Viscosity Index (ASTM D-2270)....................................................................................................................8 Viscosity Shear Stability (ASTM D-6278)........................................................................................................9 High Temperature/High Shear Viscosity (HT/HS ASTM D-5481)........................................................................11 Zinc Concentration (ppm, ICP)...................................................................................................................12 Wear Protection (4-Ball, ASTM D-4172).......................................................................................................13 Gear Performance (FZG ASTM D-5182).......................................................................................................14 Oxidation Stability (TFOUT ASTM D-4742)...................................................................................................16 Volatility (Evaporation) (ASTM D-5800)........................................................................................................17 Acid Neutralization and Engine Cleanliness (TBN ASTM D-2896)......................................................................18 Foaming Tendency (ASTM D-892)..............................................................................................................19 Rust Protection (Humidity Cabinet ASTM D-1748).........................................................................................20 Pricing..................................................................................................................................................21 Wet-Clutch Compatibility (JASO T 904:2006, limited review).............................................................................22 Scoring and Summary of Results.........................................................................................................23 Conclusion............................................................................................................................................25 Appendix A...........................................................................................................................................26 Affidavit of Test Results.............................................................................................................................26 References............................................................................................................................................27 2 Editor’s Note: At the time of its original printing in December 2005, the A Study of Motorcycle Oils white paper represented the most comprehensive study of motorcycle oils ever published. The document served to educate hundreds of thousands of readers on the complex dynamic of motorcycle oil and motorcycle operation. The paper revealed, through an exhaustive series of relevant industry tests, that the motorcycle oils available to consumers varied greatly in quality and in their ability to perform the functions of motorcycle lubrication. This second edition printing maintains the same scientific approach and includes the same testing protocol. Additional oils were tested, and some of the original oils tested differently than they had initially, indicating formulation changes. It should be noted that while some oils tested more poorly than they initially had, others showed improvement. Whether or not this improvement can be credited to the data revealed in the original publication remains a matter of speculation. In any case, as motorcycle oils continue to improve, consumers will benefit. Overview Motorcycles have long been used as a popular means of general transportation as well as for recreational use. There are nearly seven million registered motorcycles in the United States, with annual sales in excess of one million units. This trend is unlikely to change. As with any vehicle equipped with an internal combustion engine, proper lubrication is essential to insure performance and longevity. It is important to point out that not all internal combustion engines are similarly designed or exposed to the same types of operation. These variations in design and operation place different demands on engine oils. Specifically, the demands placed on motorcycle engine oils are more severe than those placed on automotive engine oils. Therefore, the performance requirements of motorcycle oils are more demanding as well. Though the degree may be debatable, few will disagree that a difference exists between automotive and motorcycle applications. In which area these differences are and to what degree they alter lubrication requirements are not clear to most motorcycle operators. By comparing some basic equipment information, one can better understand the differences that exist. The following comparison information offers a general synopsis of both automotive and motorcycle applications. Vehicle Equipment Type Engine Cooling Displacement Lubricant Reservoir Compression Max. HP@ HP per Ratio RPM C.I. Honda Accord Automotive Water cooled 183 cu. in. Single, engine only 10:1 240@6,250 1.3 Ford Explorer Automotive SUV Water cooled 281 cu. in. Single, engine only 9.4:1 239@4,750 .85 Dodge Ram L/D Truck Water cooled 345 cu. in. Single, engine only 9.6:1 345@5,400 .99 Chevrolet Corvette Automotive Performance Water cooled 366 cu. in. Single, engine only 10.9:1 400@6,000 1.1 Honda CBR 1000 RR Motorcycle Performance Water cooled 61 cu. in. Shared - engine & transmission 11.9:1 153@11,000 2.5 BMW R 1200 RT Motorcycle Touring Air & Oil cooled 71.4 cu. in. Separate - engine & transmission 11.0:1 110@7,500 1.5 H/D Road King FLHRSI Motorcycle Large Bore Air cooled 88 cu. in. Separate - engine & transmission 8.8:1 58@5,000 .66 Yamaha YZ450F Motorcycle Motocross Water cooled 27.1 cu. in. Shared, engine & transmission 12.3:1 47.2@8,700 1.7 There are six primary differences between motorcycle and automotive engine applications: 1. Operational Speed - Motorcycles tend to operate at engine speeds significantly higher than automobiles. This places additional stress on engine components, increasing the need for wear protection. It also subjects lubricating oils to higher loading and shear forces. Elevated operating RPMs also promote foaming, which can reduce an oil’s load-carrying ability and accelerate oxidation. 2. Compression Ratios - Motorcycles tend to operate with higher engine compression ratios than automobiles. Higher compression ratios place additional stress on engine components and increase engine operating temperatures. Higher demands are placed on the oil to reduce wear. Elevated operating temperatures also promote thermal degradation of the oil, reducing its life expectancy and increasing the formation of internal engine deposits. 3. Horsepower/ Displacement Density - Motorcycle engines produce nearly twice the horsepower per cubic inch of displacement of automobile engines. This exposes the lubricating oil to higher temperatures and stress. 3 4. Variable Engine Cooling - In general, automotive applications use a sophisticated water-cooling system to control engine operating temperature. Similar systems can be found in motorcycle applications, but other designs also exist. Many motorcycles are air-cooled or use a combination air/oil design. Though effective, they result in greater fluctuations in operating temperatures, particularly when motorcycles are operated in stop-and-go traffic. Elevated operating temperature promotes oxidation and causes oils to thin, reducing their load carrying ability. 5. Multiple Lubrication Functionality - In automotive applications, engine oils are required to lubricate only the engine. Other automotive assemblies, such as transmissions, have separate fluid reservoirs that contain a lubricant designed specifically for that component. The requirements of that fluid differ significantly from those of automotive engine oil. Many motorcycles have a common sump supplying oil to both the engine and transmission. In such cases, the oil is required to meet the needs of both the engine and the transmission gears. Many motorcycles also incorporate a frictional clutch within the transmission that uses the same oil. 6. Inactivity - Motorcycles are typically used less frequently than automobiles. Whereas automobiles are used on a daily basis, motorcycle use is usually periodic and in many cases seasonal. These extended periods of inactivity place additional stress on motorcycle oils. In these circumstances, rust and acid corrosion protection are of critical concern. It is apparent that motorcycle applications place a different set of requirements on lubricating oils. Motorcycle oils, therefore, must be formulated to address this unique set of high stress conditions. Purpose The purpose of this paper is to provide information regarding motorcycle applications, their lubrication needs and typical lubricants available to the end user. It is intended to assist the end user in making an educated decision as to the lubricant most suitable for his or her motorcycle application. Method The testing used to evaluate the lubricants was done in accordance with American Society for Testing and Materials (ASTM) procedures. Testing was finalized in May 2009. Test methodology has been indicated for all data points, allowing for duplication and verification by any analytical laboratory capable of conducting the ASTM tests. A notarized affidavit certifying compliance with ASTM methodology and the accuracy of the test results is included in the appendix of this document. Five different laboratories were used in the generation of data listed within this document. In all cases blind samples were submitted to reduce the potential of bias. Scope This document reviews the physical properties and performance of a number of generally available motorcycle oils. Those areas of review are: 1. An oil’s ability to meet the required viscosity grade of an application. 2. An oil’s ability to maintain a constant viscosity when exposed to changes in temperature. 3. An oil’s ability to retain its viscosity during use. 4. An oil’s ability to resist shearing forces and maintain its viscosity at elevated temperatures. 5. An oil’s zinc content. 6. An oil’s ability to minimize general wear. 7. An oil’s ability to minimize gear wear. 8. An oil’s ability to minimize deterioration when exposed to elevated temperatures. 9. An oil’s ability to resist volatilization when exposed to elevated temperatures. 10. An oil’s ability to maintain engine cleanliness and control acid corrosion. 11. An oil’s ability to resist foaming. 12. An oil’s ability to control rust corrosion. Individual results have been listed for each category. The results were then combined to provide an overall picture of the ability of each oil to address the many demands required of motorcycle oils. 4 Review Candidates Two groups of candidate oils were tested, SAE 40 grade oils and SAE 50 grade oils. The oils tested are recommended specifically for motorcycle applications by their manufacturers. SAE 40 Group Brand Viscosity Grade Base Batch Number AMSOIL MCF 10W-40 Synthetic 11631 231 Bel-Ray EXS Super Bike 0W-40 Synthetic AF 25940607 Castrol Power RS R4 4T 5W-40 Synthetic 14/02/28/C7011996 Honda HP4 10W-40 Syn / Petro Blend 7KJA0001 Lucas High Performance 10W-40 Syn / Petro Blend None indicated on container Maxima Maxum 4 Ultra 5W-40 Synthetic 1608 Mobil 1 Racing 4T 10W-40 Synthetic X10C8 4967 Motul 300V Factory Line 10W-40 Synthetic 04611/03235M1 Pennzoil Motorcycle Oil 10W-40 Petroleum HLPA418968/04237 21:00 Pure (Polaris) Victory 20W-40 Syn / Petro Blend LT7 2 239 Royal Purple Max-Cycle 10W-40 Synthetic ICPMO4701 Spectro, Platinum SX4 10W-40 Synthetic 16290 Suzuki, 4-Cycle Syn Racing 10W-40 Synthetic HLPA358224/01106/03:47 Torco T-4SR 10W-40 Synthetic PSPAG-L96296 Valvoline 4-Stroke 10W-40 Petroleum 0148C2 Viscosity Grade Base Batch Number AMSOIL MCV 20W-50 Synthetic 11678 253 Bel-Ray V-Twin 10W-50 Synthetic AF22311106 BMW Super Synthetic 15W-50 Synthetic 17233 Castrol V-Twin 20W-50 Syn / Petro Blend 19/05/06 6003206 Harley Davidson HD 360 20W-50 Petroleum 0932C0798 1242 Harley Davidson SYN 3 20W-50 Synthetic 0021000248 Honda HP4 20W-50 Syn / Petro Blend 7IJA0001 Lucas High Performance 20W-50 Synthetic None indicated on container Maxima Maxum 4 Ultra 5W-50 Synthetic 28107 Mobil 1 V-Twin 20W-50 Synthetic X04D8 4967 Motul 7100 Ester 20W-50 Synthetic 02610/A/83243 Pennzoil Motorcycle 20W-50 Petroleum HLPA429090/07237 23:15 Royal Purple Max-Cycle 20W-50 Synthetic ICPJ25705 Spectro, Platinum HD 20W-50 Synthetic 16785 Suzuki 4-Cycle V-Twin 20W-50 Syn / Petro Blend HLPA351478/01096/10:34 Torco V-Series SS 20W-50 Synthetic L90974 LRU1G SA Valvoline 4-Stroke 20W-50 Petroleum B268C2 SAE 50 Group Brand 5 Physical Properties, Performance Results and Prices SAE Viscosity Grade (Initial Viscosity - SAE J300) A lubricant is required to perform a variety of tasks. Foremost is the minimization of wear. An oil’s first line of defense is its viscosity (thickness). Lubricating oils are by nature non-compressible and when placed between two moving components will keep the components from contacting each other. With no direct contact between surfaces, wear is eliminated. Though non-compressible, there is a point at which the oil film separating the two components is insufficient and contact occurs. The point at which this occurs is a function of an oil’s viscosity. Generally speaking, the more viscous or thicker an oil, the greater the load it will carry. Common sense would suggest use of the most viscous (thickest) oil. However, high viscosity also presents disadvantages. Thicker oils are more difficult to circulate, especially when an engine is cold, and wear protection may be sacrificed, particularly at start-up. Thicker oils also require more energy to circulate, which negatively affects engine performance and fuel economy. Furthermore, the higher internal resistance of thicker oils tends to increase the operating temperature of the engine. There is no advantage to using an oil that has a greater viscosity than that recommended by the equipment manufacturer. An oil too light, however, may not possess sufficient load carrying ability to meet the requirements of the equipment. From a consumer standpoint, fluid viscometrics can be confusing. To ease selection, the Society of Automotive Engineers (SAE) has developed a grading system based on an oil’s viscosity at specific temperatures. Grading numbers have been assigned to ranges of viscosity. The equipment manufacturer determines the most appropriate viscosity for an application and indicates for the consumer which SAE grade is most suitable for a particular piece of equipment. Note that the SAE grading system allows for the review of an oil’s viscosity at both low and high temperatures. As motorcycle applications rarely contend with low temperature operation, that area of viscosity is not relevant to this discussion. The following chart identifies the viscosities of the oils before use. The purpose of testing initial viscosity is to ensure that the SAE grade indicated by the oil manufacturer is representative of the actual SAE grade of the oil, and that it is therefore appropriate for applications requiring such a fluid. The results were obtained using American Society for Testing and Materials (ASTM) test methodology D-445. The fluid test temperature was 100° C and results are reported in centistokes. Using SAE J300 standards, the SAE viscosity grades and grade ranges for each oil were determined and are listed below. SAE 40 Group Brand Indicated Viscosity Grade Measured Viscosity @ 100° C cSt AMSOIL MCF 10W-40 14.45 Yes Bel-Ray EXS Super Bike 0W-40 14.13 Yes Castrol Power RS R4 4T 5W-40 12.95 Yes Honda HP4 10W-40 13.75 Yes Lucas High Performance 10W-40 13.56 Yes Maxima Maxum 4 Ultra 5W-40 12.67 Yes Mobil 1 Racing 4T 10W-40 13.98 Yes Motul 300V Factory Line 10W-40 13.03 Pennzoil Motorcycle Oil 10W-40 15.24 Yes Pure (Polaris) Victory 20W-40 14.60 Yes Royal Purple Max-Cycle 10W-40 13.51 Yes Spectro, Platinum SX4 10W-40 14.61 Yes Suzuki, 4-Cycle Syn Racing 10W-40 14.72 Yes Torco T-4SR 10W-40 15.60 Yes Valvoline 4-Stroke 10W-40 15.22 Yes 6 SAE Viscosity Range for 40 Grade 12.5 to <16.3 Within Grade Yes SAE 50 Group Brand Indicated Viscosity Grade Measured Viscosity SAE Viscosity @ 100° C cSt Range for 50 Grade Within Grade AMSOIL MCV 20W-50 20.56 Yes Bel-Ray V-Twin 10W-50 16.95 Yes BMW Super Synthetic 15W-50 17.88 Yes Castrol V-Twin 20W-50 18.49 Yes Harley Davidson HD 360 20W-50 20.50 Yes Harley Davidson SYN 3 20W-50 20.38 Yes Honda HP4 20W-50 17.58 Yes Lucas High Performance 20W-50 17.75 Yes Maxima Maxum 4 Ultra 5W-50 15.69 Mobil 1 V-Twin 20W-50 21.04 Yes Motul 7100 Ester 20W-50 17.94 Yes Pennzoil Motorcycle 20W-50 20.69 Yes Royal Purple Max-Cycle 20W-50 20.09 Yes Spectro, Platinum HD 20W-50 19.26 Yes Suzuki 4-Cycle V-Twin 20W-50 19.82 Yes Torco V-Series SS 20W-50 21.05 Yes Valvoline 4-Stroke 20W-50 18.18 Yes 16.3 to < 21.9 No The results show that all of the oils tested except Maxima Maxum 4 Ultra 20W-50 have initial viscosities consistent with their indicated SAE viscosity grades. Those oils consistent with their indicated SAE viscosity grades are appropriate for use in applications recommending these grades/viscosities. 7 Viscosity Index (ASTM D-2270) The viscosity (thickness) of an oil is affected by temperature changes during use. As the oil’s temperature increases, its viscosity will decrease. The degree of change that occurs with temperature is determined by using ASTM test methodology D2270. Referred to as the oil’s Viscosity Index, the methodology compares the viscosity change that occurs between 100° C (212° F) and 40° C (104° F). The higher the viscosity index, the less the oil’s viscosity changes with changes in temperature. While a greater viscosity index number is desirable, it does not represent that oil’s high temperature viscosity or its load carrying ability. Shearing forces within the engine, and particularly the transmission, can significantly reduce an oil’s viscosity. Therefore, oils with a lower viscosity index but higher shear stability can, in fact, have a higher viscosity at operating temperature than one with a higher viscosity index and lower shear stability. Ambient temperatures can also effect an oil’s viscosity. Oil thickens as outside temperatures decrease, leading to pumpability and circulation concerns. Oils with high viscosity indices function better over a broader temperature range than those with lower numbers. This is important if equipment is used year round in colder climates. Results - Viscosity Index, SAE 40 Group 149 152 154 150 156 157 161 160 163 167 171 172 170 173 175 180 180 157 190 140 130 117 120 V is Po l ar on da ic H to P ry 4 4T H M ob il e R 4- ac S in tr g O g in ac in R ok e il il O or yn S uz uk i4 -C yc le S ot vo l ax M nz oi lM pl ur Pe n P cy cl e -C M IL O S e M R oy al V al F yc le C V ot A M la ti nu ul m 30 S 0 X ra U 4 um P ro pe im ct a S ax M lt S T4 co M ax S To r R ol as tr R 4T R 4 an m fo r C s ca Lu Results - Viscosity Index, SAE 50 Group 181 180 182 190 124 130 130 131 124 120 141 138 130 145 152 158 156 148 140 159 150 160 160 160 170 110 ax M Lu ca el -R ay V -T w s im in H a ig 4 h U Pe lt ra rf or m B M an W ce M M ot ot H or ul ar O 71 le il y00 D a E S vi st pe ds er ct on ro S A P yn M la S 3 ti O nu IL m M H C ea V To vy rc o D V ut -S y er R M ie oy o s al bi S l1 S P ur V pl -T e w Pe M in nn ax H zo -C ar il yc le M yle ot D or av cy id so cl e n H D S uz 36 H uk on 0 i4 da -C H yc P 4 le V C -T as w t r i V n ol al V vo -T lin w e in 4S tr ok e 100 B B el -R H ay ig h E X S Pe r S up er bi ce ke 100 4 110 8 Viscosity Shear Stability (ASTM D-6278) An oil’s viscosity can be affected through normal use. Mechanical activity creates shearing forces that can cause an oil to thin out, reducing its load carrying ability. Engines operating at high RPMs and those that share a common oil sump with the transmission are particularly subject to high shear rates. Gear sets found in the transmissions are the leading cause of shear-induced viscosity loss in motorcycle applications. The ASTM D-6278 test methodology is used to determine oil shear stability. First an oil’s initial viscosity is determined. The oil is then subjected to shearing forces using a test apparatus outlined in the methodology. Viscosity measurements are taken at the end of 15, 30 and 90 cycles and compared to the oil’s initial viscosity. The oils that perform well are those that show little or no viscosity change. Oils demonstrating a significant loss in viscosity would be subject to concern. The flatter the line on the charts below, the greater the shear stability of the oil. Each SAE grade was split into two or more groups to make the charts easier to reference. Results - Viscosity Shear Stability SAE 40 Group 1 15 SAE 40 14 4 6 8 7 13 1 1 1 AMSOIL MCF 3 2 4 2 3 4 2 Polaris Victory 5 6 5 Motul 300 V 3 Spectro Platinum SX4 4 6 5 Mobil Racing 4T 5 OUT OF INDICATED VISCOSITY GRADE 12 6 Honda HP 4 7 11 SAE 30 Viscosity - cSt @ 100° C 3 2 1 7 7 Royal Purple Max-Cycle 8 8 10 9 8 Lucas High Performance 0 Cycles 15 Cycles 30 Cycles 90 Cycles SAE 40 Oils Tested in Group #1 Polaris Victory 3 1 AMSOIL MCF 4 Mobil Racing 4T 7 Royal Purple Max-Cycle 2 Motul 300 V 5 Spectro Platinum SX4 Honda HP 4 6 Lucas High Performance 8 Results - Viscosity Shear Stability SAE 40 Group 2 14 SAE 40 15 7 61 4 1 1 2 2 13 12 11 1 Pennzoil Motorcycle 2 4 3 5 3 4 3 5 5 2 Bel-Ray EXS 3 4 Castrol RS R4 OUT OF INDICATED VISCOSITY GRADE 6 7 5 Suzuki Syn Racing Maxima 4 Ultra 6 SAE 30 Viscosity - cSt @ 100° C 16 6 Valvoline 4-Stroke 7 7 Torco T-4SR 10 9 0 Cycles 15 Cycles 30 Cycles 90 Cycles SAE 40 Oils Tested in Group #2 1 Pennzoil Motorcycle 2 4 Castrol RS R4 6 Valvoline 4-Stroke Bel-Ray EXS Maxima 4 Ultra 5 Torco T-4SR 7 9 3 Castrol RS R4 Results - Viscosity Shear Stability SAE 50 Group 1 21.5 2 1 19.5 18.5 1 1 AMSOIL MCV 1 3 2 SAE 50 Viscosity - cSt @ 100° C 20.5 2 6 4 2 Pennzoil Motorcycle 17.5 15.5 14.5 13.5 3 4 3 4 OUT OF INDICATED VISCOSITY GRADE 5 SAE 40 16.5 6 5 4 3 BMW Motor Oil Royal Purple Max Cycle 5 Maxima 4 Ultra 6 6 5 Lucas High Performance 0 Cycles 15 Cycles 30 Cycles 90 Cycles SAE 50 Oils Tested in Group #1 1 AMSOIL MCV 2 Pennzoil Motorcycle 3 Royal Purple Max Cycle 4 BMW Motor Oil 5 Maxima 4 Ultra 6 Lucas High Performance Results - Viscosity Shear Stability SAE 50 Group 2 2 1 20.5 1 1 1 Mobil V-Twin 2 2 2 Torco V Series SS 19.5 18.5 SAE 50 3 5 3 3 17.5 3 Suzuki 4-Cycle V-Twin 4 16.5 15.5 14.5 13.5 4 4 SAE 40 Viscosity - cSt @ 100° C 21.5 OUT OF INDICATED VISCOSITY GRADE 5 4 Bel-Ray V-Twin 5 5 Valvoline 4-Stroke 0 Cycles 15 Cycles 30 Cycles 90 Cycles SAE 50 Oils Tested in Group #2 1 Mobil V-Twin 2 Torco V Series SS 3 Suzuki 4-Cycle V-Twin 4 Bel-Ray V-Twin 5 Valvoline 4-Stroke Results - Viscosity Shear Stability SAE 50 Group 3 20.5 18.5 SAE 50 19.5 4 3 15.5 14.5 13.5 6 3 1 1 3 2 2 5 17.5 16.5 1 2 1 Spectro Platinum HD 2 Motul 7100 Ester 3 Harley-Davidson Syn-3 6 4 5 4 6 5 OUT OF INDICATED VISCOSITY GRADE SAE 40 Viscosity - cSt @ 100° C 21.5 4 Harley-Davidson HD 360 5 Honda HP-4 6 Castrol V-Twin 0 Cycles 15 Cycles 30 Cycles 90 Cycles SAE 50 Oils Tested in Group #3 1 Spectro Platinum HD 2 Motul 7100 Ester 3 Harley-Davidson Syn-3 4 Harley-Davidson HD 360 5 Honda HP-4 6 Castrol V-Twin 10 The results point out significant differences between oils and their ability to retain their viscosity. Within the SAE 40 group, 40% of the oils dropped one viscosity grade to an SAE 30. Within the SAE 50 group, 53% dropped one grade to an SAE 40. Many of the oils losing a viscosity grade did so quickly, within the initial 15 cycles of shearing. In order to meet motorcycle oil standards JASO T903:2006 and ISO 24254:2007, SAE 40 oils must not shear below 12 cSt in 30 cycles and SAE 50 oils must not shear below 15 cSt in 30 cycles. In the test, no SAE 50 oils fell below 15 cSt at 30 cycles. Maxima 4 Ultra and Lucas High Performance, however, fell below the 15 cSt limit prior to 90 cycles. In the SAE 40 group, Royal Purple Max-Cycle, Lucas High Performance, Torco T-4SR and Valvoline 4-Stroke fell below the 12 cSt limit in 30 cycles, while Honda HP4 fell below the limit in 90 cycles. The importance of shear stability cannot be overstated. This same test is used to evaluate heavy duty diesel engine oils subjected to service intervals as high as 50,000 miles in Class 8 trucks. It should be noted that no correlation exists between the viscosity index of an oil and its ability to minimize shear. In the SAE 40 group, for example, the Lucas High Performance had the second-highest viscosity index, yet performed the worst when it came to viscosity retention in the face of shearing forces. The AMSOIL MCF, on the other hand, had a significantly lower viscosity index, yet placed first in the area of viscosity retention. High Temperature/High Shear Viscosity (HT/HS ASTM D-5481) Shear stability and good high temperature viscosity are critical in motorcycle applications. How these two areas in combination affect the oil is measured using ASTM test methodology D-5481. The test measures an oil’s viscosity at high temperature under shearing forces. Shear stable oils that are able to maintain high viscosity at high temperatures perform well in the High Temperature/High Shear Test. The test is revealing as it combines viscosity, shear stability and viscosity index. It is important because bearings require the greatest level of protection during high temperature operation. Test results are indicated in cetipoises (cP), which are units of viscosity. The higher the test result, the greater the level of viscosity protection offered by the oil. Results - HT/HS, SAE 40 Group 4.8 3.91 4.00 4.04 3.8 4.00 4.14 4.17 4.20 4.10 cP 4.0 4.18 4.2 4.23 4.29 4.4 4.14 4.52 4.6 3.4 3.53 3.53 3.6 in g O To il rc o Tob M 4 S ax il R R im ac a in Lu M g ax ca 4T um s H ig 4 h U R lt Pe oy ra rf al or P m ur an pl B el e ce -R M ax ay -C E Pe X yc S nn le S zo up il er M bi ot ke or cy C as cl e tr O ol il R S R 4 4T H on da H P 4 4 X S m yc le -C i4 uk S uz M R ac nu la ti P o tr pe c S S to tr S ic V 4- vo l in e is V al Po l yn ry V F C 0 M 30 IL ul M ot O S M A ar 3.0 ok e 3.2 Results - HT/HS, SAE 50 Group 4.78 4.86 4.88 4.86 4.98 4.88 4.36 4.5 5.10 5.34 5.0 5.26 5.42 5.34 6.02 5.43 cP 5.54 5.5 6.08 6.0 6.12 6.5 1 il ob M H To r co V -S er ie s S S V -T A ar w M le in S yO R D IL oy av S M al id pe C so V P ct ur n ro pl S P yn e la M 3 ti a nu xC m S yc uz H le uk ea H i4 vy ar -C D le yc ut yy le D Lu av V ca -T id w so s in H n ig H h D Pe 36 rf V 0 or al vo m an lin ce e 4S B tr M ok W e M ot M ax or im O il M a ot 4 ul U lt Pe 71 r a nn 00 zo E il st M er ot or C cy as cl tr e ol V -T w H on in da B el H -R P -4 ay V -T w in 4.0 11 Zinc Concentration (ppm, ICP) Though viscosity is critical in terms of wear protection, it does have limitations. Component loading can exceed the load carrying ability of the oil. When that occurs, partial or full contact results between components and wear will occur. Chemical additives are added to the oil as the last line of defense to control wear in these conditions. These additives have an attraction to metal surfaces and create a sacrificial coating on engine parts. If contact occurs the additive coating takes the abuse to minimize component wear. The most common additive used in internal combustion engine oils is zinc dithiophosphate (ZDP). A simple way of reviewing ZDP levels within an oil is to measure the zinc content. It should be noted that ZDP defines a group of zinc-containing compounds that vary in composition, quality and performance. Quantity of zinc content alone does not indicate its performance. Therefore, it cannot be assumed that oils with higher concentrations of zinc provide better wear protection. Additional testing must be reviewed to determine an oil’s actual ability to prevent wear. The wear testing further in this document reflects the general lack of correlation between zinc levels and wear protection. Due to this lack of correlation, zinc levels are not included in the scoring and summary of results contained in the review. The tables below show the levels of zinc present in each of the oils. Results were determined using an inductively coupled plasma (ICP) machine and are reported in parts per million. Zinc levels varied widely in both the SAE 40 and 50 groups, ranging from as low as 996 ppm to as high as 2,209 ppm. Results - Zinc Levels, SAE 40 Group 2500 O lM ot or cy cl e da 1,001 il 1,012 1,016 4 P H g in on H ac R yn S uz uk i4 Pe n -C nz oi ct yc le ro S P O S co T4 0 30 ul To r ot R V 4 X S m nu 4- la ti e in vo l pe V al M tr S er up B S el ok e ke bi ce an m fo r S ay -R H S Pe r h ig ur P s ca Lu X R M e pl tr as C R oy al E S ax R -C 4 M IL O ol M A ax M yc le 4T F C ry to ic V S is ar im a M M ob Po l il ax R um ac 4 in U g lt ra 500 4T 700 il 1,016 1,021 1,093 900 1,108 1,160 1100 1,274 1300 1,278 1500 1,570 1700 1,417 1900 1,793 Parts Per Million 2100 1,106 2,209 2300 Results - Zinc Levels, SAE 50 Group 2400 2,163 2200 996 1,016 1,020 1,045 1,056 1,127 1,132 1,159 1,105 800 1,170 1,209 1000 1,307 1200 1,312 1400 1,434 1600 1,542 1,710 1800 V h B pl H ig s ca H ar e M ax M C ut y O IL S M A ur P R oy al Lu H m nu la ti P ro S pe ct D in ea vy V -T w il ob M ax im a 1 4 U lt ra 400 -C Pe yc rf le or m el an -R ce le a yy D V av -T w id in so n C S as yn t ro V 3 al lV H vo ar -T lin le w ye i n D 4av S tr id ok so e n H B D M 36 Pe W 0 nn M ot zo S or il uz M O uk ot il i4 or cy -C yc cl e le M ot V -T ul w 71 in 00 E st H er on To da rc o H V P -4 -S er ie s S S 600 M Parts Per Million 2000 12 Wear Protection (4-Ball, ASTM D-4172) The ASTM D-4172 4-Ball Wear Test is a good measure of an oil’s ability to minimize wear in case of metal-to-metal contact. The test consists of a steel ball that sits atop three identical balls that have been placed in a triangular pattern and restrained from moving. All four balls are immersed in the test oil, which is heated and maintained at a constant temperature. The upper ball is then rotated and forced onto the lower three balls with a load measured in kilogram-force (kgf). After a one-hour period of constant load, speed and temperature, the lower three balls are inspected at the point of contact. Any wear will appear as a single scar on each of the lower balls. The diameter of the scar is measured on each of the lower balls and the results are reported as the average of the three scars, expressed in millimeters. The lower the average scar diameter, the better the anti-wear properties of the oil. In this case, the load, speed and temperature used for the test were 40 kg, 1800 RPMs and 150° C respectively. Results - 4-Ball Wear Test, SAE 40 Group 1.077 1.1 1.0 0.731 0.721 0.709 0.661 0.649 V C ic as R to oy tr ry ol al R P S ur R pl 4 e 4T M ax -C yc le 4 m nu ar Po l la ti P pe ct ro is da H S P X 4 il O on H cy cl e nz oi lM ot R or ac in g O il ce an fo r yn S S Pe n yc le h ig H s -C uk S uz Lu i4 ca ax M m S 4- Pe r e R in vo l V al M ok e tr g in ac ul ot ob il M M im a 4T V 0 30 lt U 4 er up S um ax X E ay -R el B ra ke bi C M O S M A To rc o T4S R 0.2 IL 0.3 F 0.353 0.410 0.4 0.637 0.5 0.628 0.558 0.604 0.6 0.670 0.7 0.701 0.8 0.804 0.9 S Wear Scar Diameter (mm) 1.2 Results - 4-Ball Wear Test, SAE 50 Group 1.107 1.1 1.0 0.455 0.724 0.719 0.693 0.662 0.652 0.648 0.642 0.607 av U lt id ra so nz n oi S lM yn ot 3 or B el cy -R c V le ay al Lu V vo ca -T S lin w s pe e in H ct 4ig ro S h tr Pe P ok la rf e ti or nu m m an H ce ea vy D H ut on y da C S a H uz st P uk -4 ro lV i4 -T -C w yc in le M H ot V ar -T ul le w 7 yin 10 D av 0 E id st so er n H R B oy D M 36 W al 0 M P ur ot pl or e O M il ax -C yc le V -T w in a im Pe n M ax H ar le yD il 1 4 IL S O M A co To r M ob V -S er ie s M C S S 0.2 V 0.3 0.373 0.4 0.395 0.5 0.546 0.6 0.605 0.7 0.687 0.8 0.786 0.9 0.363 Wear Scar Diameter (mm) 1.2 Torco and AMSOIL motorcycle oils finished first and second respectively in both the SAE 40 and SAE 50 groups. Interestingly, Torco oils had among the lowest zinc levels of all oils tested, while the AMSOIL oils had zinc levels in the middle to upper range. Although the Maxima oils contained the highest levels of zinc, each placed fourth in its respective 4-Ball Wear Test. Royal Purple oils featured zinc levels similar to those of the AMSOIL oils. However, the wear scars were 2.6 to 2.8 times greater and they ranked last in each test. The results strongly suggest that simply having high levels of zinc is not sufficient to effectively minimize wear. 13 Gear Performance (FZG ASTM D-5182) Wear protection is provided by both the oil’s viscosity and its chemical additives. The greatest need for both is in the motorcycle transmission gear set. High sliding pressures, shock loading and the shearing forces applied by the gears demand a great deal from a lubricant. Motorcycle applications present a unique situation because many motorcycle engines share a common lubrication sump with the transmission. The same oil lubricates both assemblies, yet engines place different demands on the oil than do transmissions. What may work well for one may not work well for the other. In an attempt to meet both needs, a lubricant’s performance can be compromised in both areas. To examine gear oil performance, the ASTM test methodology D-5182 (FZG) is used. In this test, two hardened steel spur gears are partially immersed in the oil to be tested. The oil is maintained at a constant 90° C and a predetermined load is placed on the pinion gear. The gears are then rotated at 1,450 RPM for 21,700 revolutions. Finally, the gears are inspected for scuffing (adhesive wear). If the total width of wear on the pinion gear teeth exceeds 20 mm, the test is ended. If less than 20 mm of wear is noted, additional load is placed on the pinion gear and the test is run for another 21,700 revolutions. Each time additional load is added, the test oil advances to a higher stage. The highest stage is 13. Results indicate the stage passed by each oil. Wear is reported for the stage at which the oil failed. Results, Gear Wear Test, SAE 40 Group Pass Example: AMSOIL MCF Passed Stage 13, Total Wear 0 mm Failure Example: Torco T-4SR Passed Stage 12, Failed Stage 13, Total Wear in Stage 13, 320 mm Wear Pattern Original Machining marks Results - Gear Wear Test, SAE 40 Group Failed - 320mm Failed - 32mm Failed - 320mm Passed all 13 Stages - 2mm Wear Passed all 13 Stages - 0.5mm Wear Passed all 13 Stages - 0mm Wear Passed all 13 Stages - 0mm Wear Passed all 13 Stages - 0mm Wear Passed all 13 Stages - 0mm Wear Passed all 13 Stages - 0mm Wear Passed all 13 Stages - 0mm Wear Passed all 13 Stages - 0mm Wear Passed all 13 Stages - 0mm Wear Passed all 13 Stages - 0mm Wear to r C as tr o V ic U 4 um M ax y lR ct S ro R R 4 P oy la 4T al ti nu P ur m pl S e X M 4 V ax al -C vo B yc lin el le S -R e uz 4ay uk S E t i4 r X ok S -C e S yc up le e Lu rb S yn ca ik e s R ac H ig i ng h Pe O il rf or m an ce H on da M ob H P il 4 R ac in g To 4T rc o T Pe -4 S M nn R ot zo ul il 30 M ot 0 or V cy cl e O il M ax im a A M S O IL M C F 9 pe 10 Wear results shown in mm at last test stage passed. S 11 ar is 12 lt ra Passed all 13 Stages - 0mm Wear Maximum Test Stage = 13 Po l Test Stages Passed 13 14 Results, Gear Wear Test, SAE 50 Group Pass Example: AMSOIL MCV Passed Stage 13, Total Wear 0 mm Failure Example: Lucas High Performance Passed Stage 11, Failed Stage 12, Total Wear in Stage 12, 160 mm Wear Pattern Original Machining marks Results - Gear Wear Test, SAE 50 Group Failed - 160 mm Failed - 67.2 mm Failed - 27.9 mm Passed all 13 Stages - 14 mm Passed all 13 Stages - 10.5 mm Passed all 13 Stages - 0.7 mm Passed all 13 Stages - 0.2 mm Passed all 13 Stages - 0.2 mm Passed all 13 Stages - 0 mm Passed all 13 Stages - 0 mm Passed all 13 Stages - 0 mm Passed all 13 Stages - 0 mm Passed all 13 Stages - 0.2 mm 10 Passed all 13 Stages - 0 mm 11 Passed all 13 Stages - 0 mm 12 Passed all 13 Stages - 0 mm Test Stages Passed 13 Passed all 13 Stages - 0 mm Maximum Test Stage = 13 - Wear results shown in mm at last test stage passed. B A M M S W O R IL M o ot S y M al pe or C V P ct c ur yc ro pl l e P e la O M il ti ax nu -C m y H cl ea V e al H vy vo ar -D ke lin ut ye y D 4av S S tr id uz ok so uk e n i4 H D -C 36 yc 0 le V -T w H in on da M H ob P il -4 1 M V -T ax w im in a 4 C U as lt tr ra ol B V el -T -R w in ay To rc V H -T o ar w V le in -S yer D Pe i av es nn id S zo so S il n M S ot yn or 3 cy M Lu ot cl ca ul e s O 71 H il ig 00 h E Pe st rf er or m an ce 9 The test shows that 80% of the SAE 40 oils and 83% of the SAE 50 oils passed stage 13. Because FZG and 4-Ball Wear Tests measure wear protection differently and address different lubrication concerns within a motorcycle, it is important for oils to obtain high scores in both tests to ensure superior protection in a variety of motorcycle applications and conditions. Although the Torco T-4SR oil scored the best in the 4-Ball Wear Test, it failed stage 13 in the FZG Gear Wear Test. AMSOIL motorcycle oils obtained consistently high marks in both the SAE 40 and SAE 50 4-Ball and FZG Gear Wear Tests. 15 Oxidation Stability (TFOUT ASTM D-4742) Heat can destroy lubricants. High temperatures accelerate oxidation, which shortens the oil life and promotes carbon deposits. Oxidized lubricants can create and react with contaminants such as fuel and water to produce corrosive by-products. Oxidation stability is critical in air-cooled and high performance motorcycles. ASTM test methodology D-4742 is used to determine an oil’s ability to resist oxidation by exposing the oil to common conditions found in gasoline fueled engines. These conditions include the presence of fuel; metal catalysts such as iron, lead and copper; water; oxygen and heat. Typically, the initial rate of oxidation is slow and increases with time. At a certain point, the rate of oxidation will increase significantly. The length of time it takes to reach that level of rapid oxidation is measured in minutes. The maximum duration of the test is 500 minutes. 185 140 180 230 196 248 275 198 311 320 215 365 296 402 Minutes to Break 410 366 500 500 455 500 500 500 500 Results - Oxidation Stability, SAE 40 Group ke bi ot ul 30 0 T pe or V co ct ro T4S P la R ti nu V al m vo S lin X 4 e 4C as S tr tr ok ol S e uz R S uk R i4 4 4T -C H on yc le da S H yn P 4 R ac in P Pe g ol O ar nn il is zo V il Lu ic M t ca or ot or s y H cy ig cl h e Pe O rf il or m an ce S E ay S M up -C ax S X e pl ur -R el B P er yc le 4T g in ac M R il ob M ax R oy al im a M M A ax M S um O 4 IL U M lt C F 50 ra 74 95 500 500 450 500 500 500 500 Results - Oxidation Stability, SAE 50 Group 142 V -T ax w im in P a ur 4 pl U e lt ra M ax B -C el S yc -R pe le ay To ct rc V ro -T o P w V la in S ti er nu ie m s H S ea S M vy ot ul D ut 71 y 00 B E M st W e M r ot or H O on V il al da vo H lin P e -4 4S C S tr as uz ok tr uk e ol i4 V -T -C Pe w yc i n nn le zo V H -T il ar w M le in o yto H D rc ar av yc le id yle s D on Lu av ca S id yn s so H 3 n ig H h D Pe 36 rf 0 or m an ce R oy al M ob M M S il 1 O IL M C V 0 A 164 50 50 147 100 184 150 194 200 231 250 250 282 300 339 350 343 380 Minutes to Break 400 The test shows that only 33% of the SAE 40 group oils and 29% of the SAE 50 group oils achieved the maximum obtainable results of 500 minutes. The results of the remaining oils suggest a faster rate of degradation and shorter service life. 16 Volatility (Evaporation) (ASTM D-5800) When oil is heated, lighter fractions in the oil volatilize (evaporate). This leads to increased oil consumption, emissions and viscosity increase. Higher operating temperatures produce greater volatility. To determine an oil’s resistance to volatility, ASTM test methodology D-5800 is used. In this test, a specific volume of oil is heated to a temperature of 250° C for a period of 60 minutes. Air is drawn through the container holding the oil sample, removing oil that has turned into vapor. At the end of the 60-minute period, the remaining oil volume is weighed and compared to the original weight of the sample. The difference is reported as the percentage of weight lost. Results - Volatility, SAE 40 Group 15.18% -C an ax m e pl ur P h ig H s ce il O cy cl e Pe r or 4- ot lM nz oi ca Lu M 13.50% 12.07% tr S in ac e in vo l V al Pe n S uz uk i4 ok e 11.77% il O g bi er up R S yc le -R -C el B yn S X E ay a im ke 9.91% 4 P H da on S 9.59% U 4 T4S R H ra lt 4T 4 R S R um M ax ol tr as C ax M S To rc o 6.44% 0 ot ul 30 M IL S O M is M ar Po l V F 5.89% C ry to V in m ac nu R il la ti P ob M ro pe ct ic g S X 4 0% A 2% 4T 4.47% 4% 5.51% 6% 8.28% 8% 9.57% 10% 11.76% 12% fo r 14% R oy al Percent Loss 16% yc le 18.44% 18% 18.68% 20% Results - Volatility, SAE 50 Group 11.91% 11.43% 10.72% 9.77% 9.32% 8.50% 8.33% 8.07% 6.56% 6.38% 4.57% 4.51% ul H P la 71 -4 ti 00 nu E m s te H ea To r vy rc o D V ut -S y er B ie M s W S S M H ot ar M or ob le O yil il D 1 av V -T id w so V i n n al H vo H D lin ar 36 le e 0 y4D S av tr ok id so e n M S S a yn uz xi m uk 3 a i4 4 -C U lt yc r a le R B V oy el -T -R w al in ay P Lu ur V pl ca -T e w s M in H ax ig h -C P y Pe er cl e fo nn rm zo an il M c e ot or cy cl e da on S pe ct ro P M ot ol tr M C A as S O IL M C V 0% H 2% in 3.89% 4% 4.49% 6% 6.31% 8% 7.83% 10% V -T w Percent Loss 12% 11.74% 14% The results show a significant difference between those oils with low volatility and those with higher volatility. Low volatility is of particular benefit in hot running, air-cooled engines. 17 Acid Neutralization and Engine Cleanliness (TBN ASTM D-2896) Motor oils are designed to neutralize acids and keep engines clean. Both tasks can be accomplished, in part, through the use of detergent additives, as they are alkaline in nature. Alkalinity is measured using ASTM D-2896. Reported as a Total Base Number (TBN), the test determines the amount of acid required to neutralize the oil’s alkaline properties. The higher the result, the greater amount of acid the oil can withstand. Detergent additives are sacrificial and are depleted as they neutralize acids. Therefore, oils with a higher TBN should provide benefits over a longer period of time. Results - TBN & Cleanliness, SAE 40 Group 7.75 8.15 8.24 8.53 8 8.63 8.68 8.83 9 8.99 9.32 10.01 10 10.25 10.37 11.10 11 11.18 11.44 12 bi er up S S or -R ay E X ot lM el B nz oi ke il cy cl e O g in ac ul R ot yn S yc le Pe n -C S uz uk i4 O il V 30 to ic V is M ct pe S ax M 0 ry 4 S Po l P ro ar nu da la ti on m H P X 4 ok e e H in vo l M 4- co S tr T4 S R 4T ob il To r R R S ac R in 4 g 4T ra V al im C a as M tr ax M A P ol S um O 4 IL U M lt C F yc le -C pl ur h ig H s R oy al ca Lu M e Pe r fo r ax m an 6 ce 7 Results - TBN & Cleanliness, SAE 50 Group as yc le 4 a im C -C P ct ro pe uk uz S 7.27 7.77 8.09 8.17 8.26 8.36 lt ra V -T w la tr in ti ol nu V -T m Pe w H in ea nn Lu vy zo ca il D s ut M H ot y ig or h cy Pe cl rf e or M ot m an ul ce 71 00 H ar E le st H yer on D da av id H so P -4 V n al H vo D lin 36 e 0 4B S el tr -R ok ay e V -T w in S S U s ax i4 S in ie er 1 il ob To r co V -S ot M M il O or M IL B M W M O S M A V -T w C 3 yn S so n av id D y- le ar H R oy al P ur pl e M ax -C yc le 6 V 7 8.48 8 8.69 8.87 9 9.02 9.26 10 8.90 10.42 11.05 11.10 11.15 11 11.23 12 18 Only AMSOIL had oils in both the SAE 40 and SAE 50 groups that exhibited zero mL foam after the five-minute bubbling process. Pass Example: AMSOIL MCV (0-0-0) Fail Example: Lucas High Performance (500-555-510) Higher operating speeds and gear systems in motorcycles increase the need for good foam control. While oil cannot prevent the introduction of air, it can control foaming through the use of anti-foam additives. Results - Foaming Tendency, SAE 40 Group - Sequence II - Sequence III 10-200 10200-10 -10 300 250 200 20-30 20 30-20 -20 5-60 60-0 -0 5-50 50-0 -0 0-30 30-0 -0 0-30 30-0 -0 0-20 20-0 -0 P ro S im ct ax pe M S -C S uz uk i4 nu m S To X 4 rc o a TM 4S ax R um 4 Pe U l nn tr M a ot zo ul il Lu M 30 ot ca 0 or V s cy H ig cl h e R Pe O oy il rf al or P m ur a pl B nc el e e -R M ax ay -C E X yc S le S up er bi ke 0-20 20-0 -0 il H da la ti on ac H R 4- P O g in tr S R S R e in vo l yc le V al 4 0-20 20-0 -0 0-20 20-0 -0 ok e 4T 4 g in ac R ol tr as C M yn 0-0-0 -0 4T 0-0-0 -0 il ob Po l A M ar S is O V IL ic M to C ry F 0 0-20 20-0 -0 100 0-50 50-0 -0 150 50 The results show the levels of foam present for each sequence immediately following the fiveminute bubbling process. In the SAE 40 group, Pennzoil Motorcycle Oil, Lucas High Performance, Royal Purple Max-Cycle and BelRay EXS Superbike failed to meet the foaming requirements of JASO T903:2006 and ISO 24254:2007, which specify a minimum standard of 10/50/10. In the SAE 50 group, Motul 7100 Ester, Bel-Ray V-Twin and Lucas High Performance failed to meet the standards. 265-200 265200-190 -190 - Sequence I Foam Volume (mL) Results - Foaming Tendency, SAE 50 Group - Sequence II - Sequence III 275-300 275300-200 -200 Foam Volume (mL) 600 500 400 H in vo l V al le ar H m nu 5-100 100-0 -0 0-50 50-0 -0 5-45 45-0 -0 0-40 40-0 -0 0-20 20-0 -0 0-10 10-0 -0 0-10 10-0 -0 0-0-0 -0 P ea 4 vy D u yty e D 4av S S tr id uz ok so uk e n i4 H D -C 30 yc 0 le M V -T ax w im i n a 4 C as U Pe lt tr ra ol nn V zo -T il w M in ot To or rc cy o cl V -S e M er ot ie ul s 71 S S 00 Lu B E ca el st -R s er ay H ig V h -T Pe w rf in or m an ce 0-0-0 -0 yn H H on da S on ds P la ti ro ct pe S 19 3 0-0-0 -0 O il 0-0-0 -0 or C yc le M ot W M B le y ar H e pl -D av i M ax il ob M P ur A M S 1 O IL M V -T w C V 0 in 0-0-0 -0 100 0-0-0 -0 200 10-40 10 40-10 -10 300 500-555 500555-510 -510 - Sequence I R oy al To determine foaming characteristics, ASTM test methodology D-892 is used. The testing is divided into three individual sequences. In each sequence, air is bubbled through the oil for five minutes and the foam generated is measured in millimeters immediately following the test. At the end of the sequence, the oil is allowed to settle for 10 minutes and the remaining foam is measured again. Both results are reported. The temperature is altered for each sequence. Sequence I is conducted at 24° C, Sequence II at 93.5° C and Sequence III after allowing the oil to cool back to 24° C. 0-10 10-0 -0 Foaming Tendency (ASTM D-892) During engine and transmission operation, air is introduced into the lubricating oil, which may produce foam. In severe cases, foam can increase wear, operating temperatures and oxidation. Oil is non-compressible, but when air passes through loaded areas, the bubbles can collapse and allow the metal surfaces to contact each other. In addition, the oil has a larger surface area exposed to oxygen when air is trapped in the oil, which promotes increased oxidation. Rust Protection (Humidity Cabinet ASTM D-1748) Rust protection is of particular importance in motorcycle applications. Motorcycles are typically not used every day and are often stored during the off-season. Condensation and moisture within the engine can cause rust. Rust is very abrasive and leaves pits in metal surfaces. Rust rapidly accelerates wear and can cause catastrophic failure. Roller bearings are especially sensitive to rust. Oil, however, has little or no natural ability to prevent rust. General engine oil additives may provide some degree of rust protection, but for superior anti-rust properties, rust inhibitors must be added. Rust protection is measured using the ASTM D-1748 humidity cabinet test. The procedure calls for metal coupons to be dipped in the test oil, then placed in a humidity cabinet for 24 hours at 48.9° C. After 24 hours, the coupons are removed and inspected for rust. Oils allowing no rust or no more than three rust spots less than or equal to 1 mm in diameter are determined to have passed. Oils allowing more than three rust spots or one rust spot greater than 1 mm in diameter are determined to have failed. The degree of failure has been divided into three additional categories: 1-10 spots, 11-20 spots and 21 or more spots. Results, Rust Protection, SAE 40 Group Pass Example: AMSOIL MCF Fail Example: Castrol RS R4 4T Results - Rust Protection, SAE 40 Group 10.0 = PASS 10.0 = PASS 10.0 = PASS 10.0 = PASS = 21+ - Rust Spot Heavy 4 2 nz M ax oi lM -C yc ot le S or uz V cy al uk cl vo i4 e lin O -C il e yc 4le S tr S yn ok e R ac in g B el O H il -R on ay da E H X S P S pe 4 S ct up ro er bi P la ke ti nu C m as S tr X ol 4 R S R 4 4T y T4S R or ic t Pe n P ur pl e V s ar i To rc o V in g ac Po l ob i lR ot ul 30 0 U 4 M 4T R oy al a M M ax um m fo r ax im M ca s H ig h A Pe r M S O IL M C an ce F 0 lt ra 1 2.5 = FAIL 5.0 = FAIL 5 2.5 = FAIL 6 3 Lu = 11-20 - Rust Spot Medium 10.0 = PASS 10.0 = PASS 10.0 = PASS 7 10.0 = PASS Rating Scale 8 10.0 = PASS 9 10.0 = PASS 10.0 = PASS 10 = 1-10 - Rust Spot Light 10.0 = PASS = 0 - Rust Spot Clean 20 21 ay a im ul co T4 S R ke ra bi lt U er up 4 .22 .22 .22 .42 .39 .37 .34 .33 .32 .29 .28 .26 $0.40 To r S um 4T V yc le -C ax g 0 4 S X 30 in R ac M S X E ax e pl M ur P -R B el ax M il ob M m nu ot M C F M 4T 4 ry P 4 R IL O S S H il ce to ic da R la ti P M A ol V O .11 $0.30 R oy al ro ct pe tr on is g an m ok e $0.20 H fo r in ac R Pe r yn .09 .46 5.0 = FAIL 3 Po la r ig h il O 4 C as H tr S 4- 7.5 = FAIL 7.5 = FAIL 7.5 = FAIL Pass Example: AMSOIL MCV S s ca e in cy cl e $0.10 S or $0.00 yc le -C vo l V al 7.5 = FAIL 10.0 = PASS 10.0 = PASS 10.0 = PASS 10.0 = PASS 10.0 = PASS 10.0 = PASS 10.0 = PASS 10.0 = PASS 10.0 = PASS = 11-20 - Rust Spot Medium Lu i4 uk uz S ot Pricing Performance is not all that is considered when making a motorcycle oil purchase. The consumer will wish to optimize the performance of the product as compared to the price. In this evaluation the price of the candidate oils were compared on a cost per ounce basis, equalizing the differences between quart and liter volumes. Prices are based on the actual cost paid for the product when purchased in case lots. lM H 5 nz oi V al 6 Cost Per Ounce yc le -C 10.0 = PASS 10.0 = PASS = 1-10 - Rust Spot Light Pe n m M ce -4 P H an m ax M W M B e pl nu la ti P ur fo r Pe r 10.0 = PASS = 0 - Rust Spot Clean ot or O ea il v vo y H lin D ar u le e ty y4D S av tr ok id e so To n rc S o y V n -S 3 M er ot ie S ul s uz S 71 uk S 00 i4 H ar -C E st le yc er yl e D V av T id w Pe so in nn n H zo D il 36 M 0 ot B or el cy -R cl ay e M V -T ax w im in a 4 C U as lt tr ra ol V -T w in ro ct pe S h da in V 0 on C 7 V -T w 8 H 1 Rating Scale 9 P ig H il M 10 R oy al s ca Lu IL O S M ob A M Results, Rust Protection, SAE 50 Group Fail Example: Castrol V-Twin Results - Rust Protection, SAE 50 Group = 21+ - Rust Spot Heavy 2 1 Results - Pricing, SAE 40 Group $0.50 Results - Pricing, SAE 50 Group .37 .34 .33 .31 .28 .26 .47 .46 .19 Pe M C rf V or D m av an P id la c s e ti on nu m S yn H ea 3 vy R M oy ob D al ut il y P 1 ur V pl -T e w M in ax M -C ax yc im le a 4 B M U lt W ra To M ot rc or o V O -S il er B ie el s -R S ay S V -T w in S M S pe ct ro H ar le y- h A H ig Lu ca s M ot ul 71 00 O IL E st er -4 da H P in H on lV -T w in C -C i4 as V -T w tr o 0 36 H D tr o uz uk S y- D av i ds on S 4e in vo l V al le H ar Pe n nz oi lM ot or cy cl e ke $0.00 yc le .09 $0.10 .11 .15 .16 $0.20 .30 $0.30 .30 Cost Per Ounce $0.40 .39 .45 $0.50 Although the initial price of a product is a primary concern, it does not reflect the actual cost of using the product. Less expensive oils may save money initially but can cost more in the end if they compromise performance. The additional benefits offered by a more expensive oil can offset the difference in price. For example, oils that last longer cost less over time, and oils that offer superior anti-wear performance and rust protection can increase equipment life, reducing expensive repairs. High quality motorcycle oil is an inexpensive way to protect an expensive investment. Wet-Clutch Compatibility (JASO T 904:2006, ISO 24254:2007 limited review) It has been noted that motorcycle oils must be multi-functional, meeting the needs of both the engine and transmission. An additional concern is in those applications in which the clutch is immersed in the oil occupying the transmission. As the clutch is a frictional device and oils are by design used to minimize friction, concern arises over the impact the oil may have on the operation of the clutch. How an oil performs in a wet-clutch application is, in part, a function of its additive system. An oil should be free of additives such as friction modifiers that can dramatically alter the dynamic and static frictional properties of the clutch and result in clutch plate slippage. Wet-clutch compatibility is determined using JASO T 904:2006 test methodology, which is a subsection of JASO T 903:2006. Identical test methodology is also found in ISO standard 24254:2007. These procedures determine the frictional characteristics of an oil and allow comparison against a standard. That standard has four categories: JASO MB, MA, MA1, MA2 and ISO L-EMB, L-EMA, L-EMA1 and L-EMA2. Oils falling into the MB (L-EMB) category offer minimal wetclutch performance, while MA2 (L-EMA2) fluids offer the best performance to help prevent clutch plate slippage. The scope of this paper did not allow for the evaluation of all oils in this area. As such, results of the oils tested were not included within the overall product summary. Testing revealed the AMSOIL motorcycle oils meet the highest rating of JASO MA2 (L-EMA2), offering superior wet-clutch performance. Motul and Royal Purple meet the JASO MA specification, the minimum standard specified by most motorcycle manufacturers. Although both Maxima and Torco claim to meet the JASO MA specification, testing shows Maxima only qualifies as a JASO MB oil, while Torco does not qualify for a JASO category at all. Results, Wet-Clutch Compatibility AMSOIL MCF 10W-40 AMSOIL MCV 20W-50 Motul 300V 10W-40 Royal Purple 10W-40 Maxima Maxum 4 Ultra 5W-40 Torco T-4SR 10W-40 Dynamic Friction Index 2.03 2.07 2.07 1.54 Static Friction Index 1.94 1.95 1.63 1.87 Stop Time Index 1.99 1.98 1.98 1.58 JASO Category MA2 MA2 MA MA JASO Category Advertised MA2 MA2 MA None ISO Category L-EMA2 L-EMA2 L-EMA L-EMA 1.46 1.10 1.28 0.57 1.53 1.08 MB None MA MA L-EMB None 22 AMSOIL MCF Mobil Racing 4T Maxima Maxum 4 Ultra Polaris Victory Valvoline 4-Stroke Motul 300 V Castrol RS R4 4T Suzuki 4-Cycle Syn Racing Spectro Platinum SX4 Lucas High Performance Torco T-4SR Honda HP 4 Bel Ray EXS Super Bike Royal Purple Max-Cycle Pennzoil Motorcycle Oil Scoring and Summary of Results Each oil was assigned a score for each test result. The oil with the best test result was assigned a 1. The oil with the second best result was assigned a 2, and so on. Oils demonstrating the same level of performance were assigned the same number. Note that the results of each test have not been weighted to reflect or suggest the degree of significance it represents in a motorcycle application. The degree of significance will vary between individual applications and by consumer perception. As oils must perform a number of tasks, results in all categories were added together to produce an overall total for each oil. The oil with the lowest total is the overall highest performer. 8 13 5 15 12 7 3 11 6 2 4 14 1 9 9 1 5 4 6 13 2 3 10 8 14 15 11 7 12 9 1 7 9 3 4 2 14 6 5 10 7 14 11 11 13 Wear Protection (4-Ball ASTM D-4172) 2 6 4 13 7 5 14 9 12 8 1 11 3 15 10 Gear Performance (FZG ASTM D-5182) 1 1 1 1 1 14 1 1 1 1 13 1 1 1 15 Oxidation Stability (TFOUT ASTM D-4742) 1 1 1 13 9 6 10 12 8 15 7 11 1 1 14 Volatility (NOACK ASTM D-5800) 4 2 7 3 12 5 6 11 1 14 8 9 10 15 13 Acid Neutralization (TBN ASTM D-2896) 3 6 4 11 8 12 5 13 10 1 7 9 15 2 14 SAE 40 - PRODUCT COMPARISON RESULTS Viscosity Index (ASTM D-2270) Foam Control (ASTM D-892) 1 3 10 1 3 11 3 3 8 13 8 3 15 14 12 Rust Protection (Humidity Cabinet ASTM D1748) 1 1 1 1 1 1 14 1 14 1 1 1 13 1 1 Pricing 8 11 13 3 2 10 7 3 9 3 15 6 14 12 1 TOTALS 32 56 59 70 72 75 80 80 82 82 86 90 91 93 111 Ranking 1 2 3 4 5 6 7 7 9 9 AMSOIL MCF Mobil Racing 4T Maxima Maxum 4 Ultra Polaris Victory Valvoline 4-Stroke Motul 300 V Castrol RS R4 4T Suzuki 4-Cycle Syn Racing Spectro Platinum SX4 Lucas High Performance Viscosity Shear Stability (% Viscosity Retention after 90 cycles, ASTM D-6278) High Temperature / High Shear Viscosity (HT/HS ASTM D-4683) 23 Pennzoil Motorcycle Oil Royal Purple Max-Cycle Bel Ray EXS Super Bike Honda HP 4 Torco T-4SR 11 12 13 14 15 AMSOIL MCV Mobil 1 V-Twin Torco V-Series SS Harley Davidson SYN 3 Spectro Platinum HD BMW Motor Oil Maxima 4 Ultra Royal Purple Max-Cycle Honda HP 4 Suzuki 4-Cycle V-Twin Valvoline 4-Stroke Motul 7100 Ester Bel-Ray V-Twin Castrol V-Twin Harley Davidson HD 360 Lucas High Performance Pennzoil Motorcycle Oil 7 10 9 6 8 3 2 11 14 14 16 5 1 16 13 3 12 2 1 4 12 6 8 5 16 9 10 13 3 7 15 17 14 11 3 2 1 4 6 11 12 5 16 7 10 12 17 14 7 9 14 Wear Protection (4-Ball ASTM D-4172) 2 3 1 5 10 16 4 17 11 13 8 14 7 12 15 9 6 Gear Performance (FZG ASTM D-5182) 1 1 1 1 1 1 1 1 1 1 1 16 1 1 1 16 15 Oxidation Stability (TFOUT ASTM D-4742) 1 1 6 15 7 9 1 1 10 13 11 8 1 12 16 17 14 Volatility (NOACK ASTM D-5800) 1 8 6 11 5 7 12 15 3 13 10 4 14 2 9 16 17 Acid Neutralization (TBN ASTM D-2896) 3 5 6 2 10 4 7 1 14 8 16 13 17 9 15 12 11 Foam Control (ASTM D-892) 1 1 14 1 7 1 11 1 1 10 7 15 16 12 7 17 13 Rust Protection (Humidity Cabinet ASTM D-1748) 1 1 1 1 1 1 13 1 1 1 1 1 13 17 13 1 13 Pricing 8 12 16 10 11 15 14 13 6 4 2 7 17 5 3 8 1 TOTALS 30 45 65 68 72 76 82 82 86 92 95 98 111 115 116 122 127 Ranking 1 2 3 4 5 6 7 7 9 AMSOIL MCV Mobil 1 V-Twin Torco V-Series SS Harley Davidson SYN 3 Spectro Platinum HD BMW Motor Oil Maxima 4 Ultra Royal Purple Max-Cycle Honda HP 4 24 Pennzoil Motorcycle Oil Lucas High Performance Harley Davidson HD 360 Castrol V-Twin Bel-Ray V-Twin Motul 7100 Ester 10 11 12 13 14 15 16 17 Valvoline 4-Stroke Viscosity Index (ASTM D-2270) Viscosity Shear Stability (% Viscosity Retention after 90 Cycles, ASTM D-6278 High Temperature / High Shear Viscosity (HT/HS ASTM D-4683) Suzuki 4-Cycle V-Twin SAE 50 - PRODUCT COMPARISON RESULTS Conclusion The intent of this document is to provide scientific data on the performance of motorcycle oils and information on their intended applications. The document also attempts to dismiss several rumors or mistruths common to motorcycle oils. In doing so, it will assist the reader in making an informed decision when selecting a motorcycle oil. The tests conducted are intended to measure variables of lubrication critical to motorcycles, with some having much greater value than others. Gear and general anti-wear protection, oxidation stability and rust protection are the most important, with zinc content being among the least important. The results were not weighted based on importance. The value of each test is to be determined by the reader. The data presented serves as predictors of actual service; the better the score, the better the performance. AMSOIL MCF and MCV demonstrated superior performance, particularly in the most important areas, and each ranked first overall in its respective category. It should be noted that the performance of a given manufacturer’s oils was not always consistent between viscosities. The results suggest a relationship between the cost of an oil and its level of performance. Generally, higher priced oils tend to perform better, although price alone is not a guarantee of performance. Bel-Ray V-Twin was the most costly oil tested, yet many lower priced oils showed better performance. Price must be put into perspective. The cost of oil compared to the cost of a motorcycle is minimal. The cost difference between the average price for motorcycle oils and the most expensive oils is less than $15 per oil change. If the performance of an oil can support an extended oil change interval, that cost is reduced. The consumer must consider the performance and benefits offered by an oil and how those benefits affect their motorcycle investment to determine the oil’s value. In conclusion, maximum performance and cost effectiveness are obtained when one looks beyond marketing claims and selects a product based on the data that supports it. 25 26 References 1. SAE Viscosity Grades for Engine Oils - SAE J300 Nov 07 2. JASO T 903:2006 3. JASO T 904:2006 4. ISO 24254:2007 5. ASTM Test Methodology Designation: D 892-03 6. ASTM Test Methodology Designation: D 1748-00 7. ASTM Test Methodology Designation: D 2270-04 8. ASTM Test Methodology Designation: D 2896-03 9. ASTM Test Methodology Designation: D 4172-94 (Reapproved 2004) 10. ASTM Test Methodology Designation: D 4742-02a 11. ASTM Test Methodology Designation: D 5182-97 (Reapproved 2002) 12. ASTM Test Methodology Designation: D 5481-04 13. ASTM Test Methodology Designation: D 5800-00a 14. ASTM Test Methodology Designation: D 6278-02 27 G2156 6-09