Your global partner for materials IN THIS ISSUE: FASTENERS / CRUCIBLES MATERIAL SELECTION / MATERIALS IN USE MEET THE PEOPLE / EXHIBITIONS AND EVENTS Welcome Back! The past 12 months have seen a period of consolidation and preparation for the next stages in the development of Goodfellow. The move of Goodfellow Corporation last year to our new facility in the Pittsburgh area went very well. Good progress is being made in establishing an additional stock location to serve not only our US customers but our customers, worldwide. As many of you will know, Goodfellow has had a representative office in China since 2006. In late 2012 we opened Goodfellow (Shanghai) Trading Co. Ltd under our General Manager, John Jiang, to ensure that we are well placed to benefit further from growth in this country. Our product range continues to expand with the addition of crucibles and metal fasteners. As always, we listen to our customers, and more new products will follow. I welcome your comments on any aspect of Goodfellow. My e-mail address is stephen. aldersley@goodfellow.com, and you may be assured that I answer all of my e-mails! Technical Article High-tech metal fasteners now available for specialised applications In response to customer requests, we are pleased to announce the recent addition of specialised metal fasteners (nuts, bolts and washers) to our catalogue of products available from stock for quick delivery. Molybdenum, tantalum, niobium and tungsten nuts, bolts and washers in sizes ranging from M3 to M6 provide an impressive array of properties that address the needs of a variety of high-tech applications. These metal fasteners complement the ceramic fasteners launched last year, and offer a solution where more standard metal or plastic fasteners would not be suitable, such as applications involving high temperature, high voltage, magnetism, or harsh conditions that would quickly corrode or wear away other materials. Material characteristics and applications Tungsten has the highest melting point of all metals (3410˚C) and is the base of a range of tungsten-copper-nickel alloys used for radiation shielding; these alloys provide a 50% increase in density compared to lead. Fasteners made from tungsten and its alloys can, therefore, be used in radiation shielding applications and are also used in military applications (e.g. armour). Tantalum has a corrosion resistance similar to glass but the mechanical properties of a metal, making it an excellent choice for extremely corrosive environments. Fasteners made from tantalum can be found in the chemical processing, mining, energy, pharmaceutical and metal processing industries. Tantalum is also radio-opaque, making tantalum fasteners useful in x-ray applications. Niobium finds application in atomic reactors because of its corrosion resistance. Fasteners made from niobium or from nickel-, cobalt-, and iron-based superalloys containing niobium are found in jet engine parts, gas turbines, rocket subassemblies, advanced airframe systems, and heat-resisting and combustion equipment. Molybdenum maintains its strength at high temperatures, making molybdenum fasteners ideal for applications where both high temperature and strength are needed. These fasteners are used in the semiconductor industry, the manufacture of armour and aircraft parts and in industrial motors. The technical staff at Goodfellow is at your disposal to discuss the use of fasteners in your application, and can be contacted on 0800 731 4653 (UK) or +44 1480 424800 or via e-mail at info@goodfellow.com. As refractory metals, all four have a melting point above 2400˚C, high hardness at room temperature, are chemically inert, have relatively high density and are stable against creep deformation at very high temperatures. Stephen Aldersley Managing Director For more information on our fastener range, click here Martyn Lewis, Business Development Manager martyn.lewis@goodfellow.com Technical Article Crucibles Using the right crucible is the first step in any successful melting operation. However, selecting that crucible can be a complex process, given the wide range of materials, shapes and capacities available. Because of these many variables, we have traditionally not included crucibles in our standard catalogue – even though we do supply them! In fact, customers are already using our crucibles across the world, either as labware, or for more industrial purposes such as powder refining, semiconductor processing or solar applications. These crucibles range from as small as 5ml up to multi-litre capacity. Cylindrical Crucibles from stock Following customer requests, earlier this year we decided to introduce a range of standard alumina crucibles to our catalogue. Further crucibles will be added to the catalogue in the future, but we have listed in the adjacent box a selection of some of the materials and shapes we currently supply. Resolving our customers’ problems One area where our business has grown significantly in recent years is in calcining, where high-purity fused silica vessels are needed to withstand rapid temperature variations and avoid contaminating the high-purity powders being processed. Recently, we were able to successfully resolve a longstanding issue for one of Rectangular our customers where lower quality fused silica was being used, and premature crucible failures were occurring. Our high-quality crucibles resolved the problems and we received a commendation from the customer’s production manager, who was finally able to concentrate on production, rather than worry about crucible performance. Selecting a crucible When selecting a crucible, it is important to consider how, and for how long, the crucible will be used. For example: • What temperature will the crucible need to withstand? • What thermal gradients will the crucible be subjected to? • What material will be melted within the crucible? Rounded Shallow Custom shapes can also be produced in some materials For more information and to visit our website dedicated to ceramic and glass products, click here Ian Doggett, Manager, Ceramic and Glass Division ian.doggett@goodfellow.com • Is a ceramic, glass or metal crucible required? • Is the shape of the crucible important for the application? • Are the dimensions of the crucible critical, or is capacity the most important feature? • Is the crucible intended to be single or multi-use? For further information contact ceramic@goodfellow.com Crucibles available from Goodfellow Goodfellow offers an extensive selection of crucible materials and shapes to help our customers achieve optimal results. Alumina Pyrolytic boron nitride Fused silica Quartz Graphite Titanium Inconel Tungsten Magnesia Vitreous carbon Nickel Zirconia Platinum Zirconium Porcelain Tapered Technical Article Material selection: Evaluating specifications Whether selecting a metal, polymer, ceramic or composite, one approach used by many design engineers is to draw up an engineering specification which details the physical properties, appearance, processing technique, costs Polymethylpentene (TPX®) and any other important criteria. However, if you lack precise engineering requirements and would like to quickly identify a short list of candidates, simply list the characteristics you require, starting with the most important, and gradually eliminate materials that don’t fit your requirements. can be injection moulded. Although cost can be an important part of your evaluation process, if the component can be reused after a suitable cleaning process, this potential cost saving needs to be included in the calculation. For example, let us assume you need to produce a plastic component that has a low density, can be steam sterilised, is transparent, resistant to solvents, and Density Steam Sterilisable Transparency Solvent Resistance Injection Mouldable Cost 0.833 g/cc Yes Clear Excellent Yes Medium-High Polysulphone (PSu) 1.24 g/cc Yes Amber Tint Fair/Good Yes High Polycarbonate (PC) 1.2 g/cc Limited Clear Poor Yes Medium High Density Polyethylene (HDPE) 0.95 g/cc Limited Clear/Hazy Excellent Yes Low Polymethylmethacrylate (PMMA) 1.19 g/cc No Clear Poor Yes Low-medium From this exercise, TPX® would appear to be the most suitable material for this particular application. However, if we stay with the same short list, but change some of the desired properties to place greater importance on operating temperature, and eliminate the need for solvent resistance and sterilisation, the order changes: Heat Distortion Temperature (HDT) 0.45 MPa Solvent Resistance Transparency Injection Mouldable Density Cost Polysulphone (PSu) 182°C Fair/Good Amber Tint Yes 1.24 g/cc High Polycarbonate (PC) 140°C Poor Clear Yes 1.2 g/cc Medium Polymethylmethacrylate (PMMA) 105°C Poor Clear Yes 1.19 g/cc Low-Medium Polymethylpentene (TPX®) 100°C Excellent Clear Yes 0.833 g/cc Medium-High High Density Polyethylene (HDPE) 75°C Excellent Clear/Hazy Yes 095 g/cc Low From these results it now appears that polysulphone is the most suitable material and TPX has dropped much lower down the list. This second example highlights the need to consider the desired properties in order of their importance. ® Polymer Terminology The material selection process can be a little daunting if you are not familiar with all of the terms used in connection with the type of material you require. Here are a few of the more commonly used terms related to polymers: Thermoplastic A plastic material that will soften and/or melt when heated Thermoset A polymer which does not soften or melt when heated Amorphous A plastic material where the polymer chains are randomly arranged (no order) Semi-crystalline A plastic material where the polymer chains have regions of order Heat distortion temperature (HDT) The temperature at which a polymer will start to distort, usually determined by applying a load of 0.45 MPa or 1.8 MPa Uniaxially oriented The condition in which a polymer has been stretched in one direction (usually longitudinally), leading to an increase in strength Biaxially oriented The condition in which a polymer has been stretched both longitudinally and laterally, once again leading to an increase in strength The Goodfellow technical sales team is always available to discuss your application and help you select the most suitable material. Just e-mail us at info@goodfellow.com or call 0800 731 4653 (UK) or +44 1480 424800. Click here to download a data table for all polymers. Paul Everitt, Business Development Manager, Polymer Division paul.everitt@goodfellow.com Application Article It’s (not) all about speed One of the principle uses of honeycomb materials is to absorb energy in impacts. Aluminium honeycomb is used, for example, as an integral part of the crash testing carried out on all new cars in the Euro NCAP and Insurance Institute for Highway Safety (IIHS) programmes. Honeycomb’s low mass to volume ratio and high energyabsorption to mass ratio also mean it can be used as part of the vehicle itself, and this year Goodfellow was pleased to supply the aluminium honeycomb used in the nose structure of the University of Birmingham’s Formula Student race car, which successfully competed at the Silverstone Circuit between the 3rd and the 7th July 2013. Formula Student is an international student engineering competition held annually in the UK, with Class 1 cars competing to similar rules as those used in Formula SAE (Society of Automotive Engineers) in the USA. Student teams from around the world design, build, test, and race a small- scale formula style racing car. The cars are judged on a number of criteria including 70% weight reduction over the crash structure used in their 2012 car. For a video well as alumina, aluminium, carbon, copper, nickel, silicon carbide, stainless steel speed, endurance and crashworthiness. of Goodfellow’s aluminium honeycomb being tested on a crash rig at the Transport Research Laboratory, please click here. and zinc foams. Our range of composite materials includes carbon, glass, polyaramid, polyethylene and polypropylene fibres in a variety of matrices. Since 2009, fuel economy has also been used as part of the calculation of the overall score. This has led to the adoption of smaller engines combined with innovative techniques to reduce weight, such as the use of aluminium honeycomb and other lightweight or composite materials. The weight of the average Class 1 car is now usually less than 230kg in race trim. The honeycomb supplied by Goodfellow allowed the team to achieve more than a Despite at one point setting the fastest lap time, a steering rack malfunction meant that the team did not finish as highly as had been hoped in the endurance race, and were therefore not placed in the fuel efficiency scoring. For more information about Goodfellow’s range of lightweight materials, please contact us on 0800 731 4653 (UK) or +44 1480 424800 or via e-mail at info@goodfellow.com. Aluminium is only one of the low-density materials available as honeycomb from the Goodfellow catalogue. We also stock polyaramid and polypropylene honeycomb, as Formula Student 2013 Class 1 results Position (out of 98 competitors) Winner Overall 33rd ETH Zurich Business Presentation 49th University of the Basque Country Cost and Sustainability 9 University of Strathclyde Design 24th ETH Zurich Acceleration 33 rd University of Stuttgart (Team E) Skidpan 39th University of Stuttgart (Team C) Sprint 38 Fuel Efficiency Not Placed UAS Zwickau Endurance 21st ETH Zurich th th For more information on our honeycomb range, click here. Martyn Lewis, Business Development Manager martyn.lewis@goodfellow.com Delft University of Technology Meet the people who make Goodfellow’s reputation for excellent service a reality... Rick LaMar Technical Product Specialist, Goodfellow Corporation rick.lamar@goodfellowusa.com Rick has been with polymers for which he was manufactured components or ship to customers wherever Goodfellow for over 6 years granted patents. who have application-related they may be in the world. and has more than 25 years As a Technical Product specifications and tolerances. of industry experience in Specialist with Goodfellow, Goodfellow Corporation in technical support and sales Rick is the primary point of Coraopolis, Pennsylvania, is of metals and materials. contact for customers in the in the process of expanding Rick received his Bachelor USA who have questions its stock management of Science degree in about specific materials and facilities. Rick is spearheading chemistry from the University their properties or who have this effort which will not of Pittsburgh and, during special requests regarding only benefit North American his subsequent career as a composition, size, finish customers, giving us faster, chemist, he invented and or quantity. Rick assists more flexible deliveries, but helped develop several novel customers needing custom- will also allow Goodfellow to Rick and his colleagues at Goodfellow Corporation can be contacted from 8.30am to 5.00pm ET at 1 800 821 2870 to answer your questions. John Jiang General Manager, Goodfellow Shanghai Office john@goodfellow.com John Jiang joined experience helping Western to Goodfellow becoming not only the right material Goodfellow in 2006 as companies start businesses one of the most recognised but also technical support to Chief Representative in our in China, with his MBA brands for the supply of our customers has helped Shanghai Office, and in the education in Hong Kong specialist materials in China Goodfellow Shanghai to grow past 7 years he has helped and former operations and in only 7 years. rapidly since 2006, so that it to grow our business in marketing management Throughout all of its global now has tens of thousands China from almost zero to positions in international millions of dollars in sales. operations, Goodfellow companies. John deployed Because of the rapid increase employs people with a strong an innovative and flexible in sales, in November 2012 technical background, so sales strategy in China for Goodfellow transformed its that we can offer support to Goodfellow: at the same operation in Shanghai from a researchers and engineers time as building up a representative office to a full and provide a one-stop- distribution network with local trading company, with John shop for customers to get partners, John recognised taking the position of General the right materials for their the importance of direct Manager. projects. John and his team marketing and sales. in China are no different. John has wide-ranging This strategy has contributed This approach of supplying of customers in education, research and hi-tech production. These customers include both Chinese companies and foreign companies based in China, who call on our services for the highest material quality and rapid delivery. Where in the world... Exhibitions & Events 2013 With offices around the world, Goodfellow offers a truly global materials supply solution. HEAD OFFICE Goodfellow Cambridge Limited Ermine Business Park Huntingdon, PE29 6WR, England Tel: or Fax: or 0800 731 4653 (UK) +44 1480 424 800 0800 328 7689 (UK) +44 1480 424 900 info@goodfellow.com THE PEOPLE’S REPUBLIC OF CHINA Shanghai Office (9-10 Oct 2013) Lyon, France china@goodfellow.com www.goodfellow.cn Materialica FRANCE Goodfellow SARL Tel: 1 800 821 2870 (USA) Fax: 1 800 283 2020 (USA) Tél: ou Fax: ou info@goodfellowusa.com www.goodfellowusa.com GERMANY Goodfellow GmbH Tel: oder Fax: oder 0800 1000 579 (freecall) +44 1480 424 810 0800 1000 580 (freecall) +44 1480 424 900 info@goodfellow.com www.goodfellow.com (2-3 Oct 2013) Coventry, UK Tel: +86 21 6112 1560 Fax: +86 21 6130 4901 USA Goodfellow Corporation france@goodfellow.com www.goodfellow.fr Engineering Materials Les Rendez-Vous Carnot www.goodfellow.com 0800 917 241 (numéro vert) +44 1480 424 813 0800 917 313 (numéro vert) +44 1480 424 900 October to December JAPAN Goodfellow Cambridge Limited c/o Intralink Japan Tel: +81 3 5579 9285 Fax: +81 3 5579 9291 info-jp@goodfellow.com www.goodfellow-japan.jp For a list of our distributors in other countries, please click here (15-17 Oct 2013) Munich, Germany Materials Science and Technology (MS&T) 2013 (27-31 Oct 2013) Montreal, Quebec, Canada Chemistry and Materials Meeting (27-28 Nov 2013) Bordeaux, France Materials Research Society (MRS) Fall 2013 (3-5 Dec 2013) Boston, MA, USA Fifth Joint BER II and BESSY II (Berlin Electron Storage Ring Society for Synchrotron Radiation) User Meeting (4-6 Dec 2013) Berlin, Germany