CONTENTS Features ISSUE NO. 70, SEP-OCT 2009 8 MANAGER, SAFETY COMMUNICATIONS & MARKETING Gail Sambidge-Mitchell EDITOR, FLIGHT SAFETY AUSTRALIA Margo Marchbank ADVERTISING SALES P: 131 757 or E: fsa@casa.gov.au CORRESPONDENCE Flight Safety Australia GPO Box 2005 Canberra ACT 2601 P: 131 757 F: 02 6217 1950 E: fsa@casa.gov.au W: www.casa.gov.au CHANGED YOUR ADDRESS? To change your address online, go to http://casa.gov.au/change For address-change enquiries, call CASA on 1300 737 032 DISTRIBUTION Bi-monthly to 87,000 aviation licence holders, cabin crew and industry personnel in Australia and internationally. CONTRIBUTIONS Stories and photos are welcome. Please discuss your ideas with editorial staff before submission. Note that CASA cannot accept responsibility for unsolicited material. All efforts are made to ensure that the correct copyright notice accompanies each published photograph. If you believe any to be in error, please notify us at fsa@casa.gov.au ‘HEMS diagnosis’ Helicopter emergency medical services – USA and Australia . DIRECTOR OF AVIATION SAFETY, CASA John McCormick 20 ‘Harnessing safety’ Industry risk profiles: the Australian Parachute Federation and sport aviation. 24 ‘Loading safely’ Ground safety part 2 looks at unit load devices, or ULDs. 28 ‘TAWS for thought’ Don’t ignore that alert. 29 ‘Victa Airtourer feedback on … May-June’s ‘High-G manoeuvring’ article. 31 ‘All you wanted to know about TNS 32’ DHC chief engineer, Mark Miller, on the revised technical news sheet for the Moth. 42 ‘Error management workshops ’ A round-up of Tony Kern’s Australia-wide workshop series. 58 ‘Boeing 737 stalls during an ILS approach’ Macarthur Job on a recent UK incident. 63 ‘GAAP changes’ New rules for GAAP zones. Regulars DESIGN & PRODUCTION Spectrum Graphics – www.sg.com.au PRINTING IPMG (Independent Print Media Group) NOTICE ON ADVERTISING Advertising appearing in Flight Safety Australia does not imply endorsement by the Civil Aviation Safety Authority. Warning: This educational publication does not replace ERSA, AIP, airworthiness regulatory documents, manufacturers’ advice, or NOTAMs. Operational information in Flight Safety Australia should only be used in conjunction with current operational documents. Information contained herein is subject to change. The views expressed in this publication are those of the authors, and do not necessarily represent the views of the Civil Aviation Safety Authority. © Copyright 2009, Civil Aviation Safety Authority Australia. Copyright for the ATSB and ATC supplements rests with the ATSB and Airservices Australia respectively– these supplements are written, edited and designed independently of CASA. All requests for permission to reproduce any articles should be directed to FSA editorial (see correspondence details above). Registered–Print Post: 381667-00644. ISSN 1325-5002. COVER: Polair NVG training. Photograph © Margo Marchbank 2 AirMail 4 Flight Bytes –aviation safety news 16 ATC Notes – news from Airservices Australia 18 Accident reports – International 18 Accident reports – Australian 31 Airworthiness pull-out section 33 SDRs 38 Directives 44 Close call 45 Freightful flight 47 Sky dive 49 Swamped 52 ATSB supplement 66 Av Quiz 71 Quiz answers 70 Calendar A IR M A IL PAR AVION BEVAN MARSHALL EMAILED I am a retired LAME and CPL bush pilot. I read each issue of your publication with much interest and was concerned about two letters from fellow pilots in Issue 69. FSA SEP–OCT09 2 during a Western Australian warm summer period as well; I would frequently demonstrate this to ab initio pilots to make them aware of the phenomenon. Your publication has published many fine articles on carby icing over the years. Also refer to the American FAA’s: special airworthiness information bulletin [SAIB] CE-0935, Carburettor Icing Prevention 30 June 2009.) The second letter from a ‘low-hour pilot’ (Issue 69) in his words, was relevant to short field takeoff using full flap application on the takeoff roll. In my opinion ‘full flap’ is ‘drag flap’, and if he/she keeps this practice up as a bush pilot, he/she may end up in the trees at the end of the bush airstrip. Yet I still hear some pilots suggest that icing will not occur when the ambient temperature is above freezing. Or, if you have to apply carby heat, don’t pull it completely out; they suggest half-way because of the power reduction experienced. ED: pilots should do what the pilot’s operating handbook (POH), and/or the aircraft flight manual (AFM) says for that particular aircraft (unless that information has been officially superseded by the manufacturer or CASA). I have personally experienced visible ice build up on a Continental 0-470 carburettor aluminium alloy induction yoke whilst the engine was running at low power. This was LINDSAY AMOR EMAILED Lindsay had been re-reading an article from last year on controlled flight into terrain (CFIT), prompting him to submit the following thoughts. 1. It is time that aviation around the world settles on just one standard, instead of confusing and contradictory use of measurement paradigms (metric and imperial and even American standards). Logically, it should be the metric standard: distance and heights in metres and kilometres, weights in grams and kilograms, and liquids in litres. There have been numerous accidents and incidents caused by confusion from different measurement standards. 2. The phonetic alphabet is old and needs updating to reflect modern understanding of phonetics, then appropriate words selected for a new phonetic code. Words would be selected for ease of use and understanding and in consideration of various countries’ cultural sensitivities. 3. It is time that cabin instrumentation is standardised for each aircraft Where is your aircraft right now? Track your aircraft in real-time with spidertracks, the world’s leading portable aircraft tracking system. + No installation required, simply plug it in and start tracking + No software to install, view all of your tracks at www.spidertracks.com + Rentals available from as little as $80 per month plus ongoing costs + Track your aircraft, manage your fleet, protect your people, invest in your business + Book your FREE no obligation demonstration today. Call 1800 461 776 or email demo@spidertracks.com.au P 1800 461 776 E info@spidertracks.co.nz www.spidertracks.com type, this will over time simplify the operation, training and reduce possibilities of confusion and therefore reduce the possibilities of accidents. Standard operating procedures for the particular airline (I was employed by nine) should include crew comparisons/ discussions of all significant factors. 4. Reduce the amount of jargon, archaic terms and the use of letters instead of full words. This sort of usage is a throw-back to the early military days of aviation and has a sort of elitism that one finds in medicine and botany and so forth, but is a source of confusion in aviation which has brought about operational incidents in the past. Let me give just one little example. ‘QNH’ when printed is three letters, but when said it’s ‘Que En Aitch’ 3 words, so where is the saving? And its meaning? ‘Question nil height’; an old term from the days of Morse code, which is not even used now. How many know its real meaning or origins? This Tullamarine incident would not have happened if a professional flight engineer had been in the crew. Such professionals always made their own calculations and comparisons. The other area that has a lot of jargon is the weather reports. In the days of Morse code and limited information transferral and storage; it made sense to have the weather in abbreviated codes. But not now, if you need to look up a book to decipher the code then that code should be banished to the archives. It would be good to raise some of the issues in your magazine for general debate. Wishing happy landings to the investigators. ED: Keep those emails and letters coming in. We value your feedback, and while selfishly perhaps, it’s nice to have the positive ‘bouquets’, we need the brickbats too, so that we can continue to improve the magazine. Airworthiness Consultancy Services Providing quality services for certification, manufacturing & maintenance requirements. Independent auditing to ISO, AS or regulatory standards. As a one-time DCA Airways surveyor and 28-year PIC in international airline flying (and with 24,000 plus pilot hours), I feel it important to raise several issues: Specialising in Quality Management Systems for Part 21 manufacturing, maintenance & MITCOM. For many years it has been standard airline practice to apply ‘limited EPR’ on take-offs, that is, to use less than full jet thrust on take-off if atmospheric conditions and runway length meet certain conditions. I disagree. Having made thousands of take-offs (1943-1993), I consider this to be the most critical in any routine flight. Maximum thrust permitted by engine manufacturers should be applied until the aircraft attains minimum circling altitude for that particular runway. John Niarchos Grad Dip Aircraft Eng Mgt, LAME T/F: 61 3 9885 8662 M: 0449 768 449 E: johnacs@bigpond.com ABN 1942 358 1785 AIR MAIL ROBERT BIRCH WROTE REGARDING THE ‘TULLAMARINE TAIL SCRAPE’ INVESTIGATION 3 NEW CASA BOARD Transport minister, Anthony Albanese, announced members of the new CASA board on 29 June. According to the minister’s media release: ‘The appointments flow from the landmark legislation that passed through the parliament in May creating a new five member expert board for CASA, and establishing the ATSB as a separate statutory agency with a full time chief commissioner and two part-time commissioners. FSA SEP–OCT09 4 The intellectual calibre and diverse experiences of the individuals being appointed underscores the determination of the Rudd Labor Government to preserve public confidence in the safety and reliability of air travel. While Australia has an enviable safety record, we cannot take past success for granted,’ said the minister. The new CASA Board comprises: Dr Allan Hawke (chair), David Gray (deputy chair), Trevor Danos and Helen Gillies, with CASA’s CEO and Director of Aviation Safety, John McCormick, as an ex-officio member of the board. The first CASA board meeting took place in mid-July. At the same time, Martin Dolan became the new Australian Transport Safety Bureau (ATSB) chief commissioner, supported by Noel Hart in the position of parttime commissioner, with the second part-time position yet to be fi lled. Muchamad Sholehuddin, Agustinus Budi Hartono, Sigit Sudarmadji and Udi Tito Priyatna attended a course in Brisbane, led by CASA’s Michael Horneman and David Voss. Michael and David conducted a variety of workshops, including the one pictured opposite, where the inspectors conducted an investigation following an accident. AUSTRALIAN-INDONESIAN COOPERATION The joint Australia-Indonesia education and mentoring program for Indonesian aviation continued with six Indonesian Directorate General Civil Aviation (DGCA) inspectors travelling to Australia in July as part of CASA’s foreign agency program. Capt. Megi Hudi Helmiadi, Capt. Anderson Adrin Pinson, Michael Horneman & David Voss (right) State of the Art, Two Place, Touring and Training Aircraft – Certified IFR (FAR Part 23) • Safety – robust modular design with incredible visibility • Performance – advanced aerodynamics with high manoeuverability • Comfort – 48” wide cockpit with huge baggage space • Utility – Useful load after full fuel 192 kg • Simplicity – FADEC Engine with digital engine monitoring display • Economy – 132 knots cruise at 23 litres per hour, up to 500 nm range plus reserves • Affordability – low purchase price and low operating costs Book a demonstration flight now! Call 0419 355 303 Contact Nigel Hutchinson–Brooks Liberty Aircraft Company Pty Ltd A.C.N. 118 727 889 Tel 03 5662 5658 Fax 03 5662 5179 Email nigelhb@libertyaircraft.com Details at www.libertyaircraft.com This program is part of Australia’s commitment to helping to improve aviation safety in Indonesia and is building stronger connections between Australian and Indonesian government agencies through ‘people-to-people’ links. EU LIFTS BAN ON GARUDA fourth overall in the championship after his British rival had a worse race on the challenging course set up just 20 metres above the Detroit River that runs between Canada and the U.S. city of Detroit. He has 19 championship points from three races – only 14 behind Arch and 13 behind Bonhomme in second. MATT HALL NOW FOURTH Matt Hall, who was interviewed in March-April’s Flight Safety feature: ‘The war on error’, has climbed to fourth place overall in the Red Bull Air Race World Championship. Hall, a former RAAF fighter pilot, and a Red Bull rookie, had a challenging final run in Windsor, hitting two pylons and ending up falling back to seventh place. But he was still able to move ahead of Nigel Lamb into 5 The offending pylon – bottom left Stop press After the Budapest race on 20 August, Matt Hall has dropped to fifth place overall, with two races left to go in the season. FLIGHT BYTES The European Union has removed a ban on four Indonesian airlines, including the national carrier Garuda, from flying its air space in recognition of improved safety standards. The ban was imposed in 2007 after a slew of fatal accidents, including the Garuda crash in Yogyakarta, which killed 21 people, including five Australians travelling to a media event held by the then foreign affairs minister, Alexander Downer. ‘Significant improvements and accomplishments of the Indonesian civil aviation authority are recognised in the area of safety,’ the EU said. Garuda said it was looking to resume flights to Europe next year. Sydney Morning Herald 16 July p12 STRONG LINE-UP FOR SAFESKIES Organisers of the ninth biennial SafeSkies aviation safety conference, to be held during 6-8 October, 2009 in Canberra, have assembled a strong line-up of speakers who will address the conference theme of ‘Managing aviation safety in a changing environment’. FSA SEP–OCT09 6 According to President of SafeSkies, Peter Lloyd, the calibre of the speakers, who include Captain Bertrand de Courville (pictured right) head of safety for Air France, ‘emphasise how timely the theme of our conference is. We are very pleased that Capt de Courville is able to contribute to our conference at a time when aviation safety issues are under new scrutiny following recent tragic crashes.’ Capt de Courville is co-author of a human factors training course devoted to professional pilots, and has been actively supporting safety information sharing for many years, all around the world, through a number of conferences and articles, as well as through specific safety initiative together with Airbus and Boeing. He was also a contributor and supporter of the ICAO human factors program led by Daniel Maurino during the 1990s. Chairman of SafeSkies, David Forsyth, who will welcome the 400 attendees expected for the event, outlined some of the other speakers who will address the conference. ‘Along with Capt de Courville, we have respected aviation safety specialist, Dr Rob Lee, who will talk about the necessity, in these turbulent times, to have integrated safety management systems in place. Dr Paul Dempsey, an aviation law academic from Montreal’s Magill University, and Nancy Graham, the head of ICAO’s Air Navigation Bureau, will give an international perspective on the theme,’ he explained. Professor Dempsey (pictured on page 7) has a stellar academic and public affairs career: he was a Fulbright Scholar, was awarded the Transportation Lawyers Association Distinguished Service Award, and was designated the University of Denver’s ‘outstanding scholar’. He has published 20 books and ninety law review and academic journal articles, and scores of newspaper and news magazine editorials. He has testified before the transportation committees of the U.S. Senate, the U.S. House of Representatives, the Canadian Senate, and the state legislatures of Colorado, Michigan and Texas. There would be few countries internationally where he has not lectured, across Europe, North and South America, the AsiaPacific region, and now in Australia. Nancy Graham assumed her current position in April, and oversees much of the work undertaken in the development of ICAO’s technical standards and recommended practices (SARPs) critical to the safety of the international air transport infrastructure. Sir Roy McNulty, the recently-retired former Chairman of the UK Civil Aviation Authority will bring another international perspective, and years of aviation regulation experience, to his address entitled ‘Managing safety in difficult or business environments’. Domestic issues in these challenging economic times for the industry will also receive a strong focus. Qantas CEO, Alan Joyce, will give the Sir Reginald Ansett Memorial Lecture prior to the conference dinner; and Tiger Airways’ MD, Shelley Roberts, will speak on ‘Safety management in a low-cost carrier’, while the ‘Safety management challenges of a regional RPT carrier’ will be the topic for Jim Davis, MD of Regional Express Airlines’ (Rex). The Aviation Policy Group (APG), comprising the heads of the government instrumentalities: Mike Mrdak, secretary of the Dept of Infrastructure, Transport, Regional Development and Local Government; Air Marshal Mark Binskin, Chief of Air Force; John McCormick, Director Aviation Safety, CASA; and Greg Russell, CEO, Airservices Australia, will explain the group’s role in facing the current aviation safety challenges. The APG, David Forsyth explains, plays a unique role. ‘To have this working relationship between the key players in aviation safety makes Australia the envy of many countries, and facilitates the co-ordination of the key agencies.’ The conference is now almost at capacity, so those wishing to attend should confirm their booking by registering online at www.safeskies.org.au or www.conlog.com.au/safeskies/ registration.html, or by downloading the form. Full registration is $880, with a discounted registration of $770 for groups of 10 or more/corporate, or GAPAN members. For more information, phone the conference organisers: 7 02 6281 6624, or email conference@conlog.com.au SAFESKIES In tthe wake of last year’s American hel helicopter emergency medical services (HE (HEMS) safety record, Flight Safety di Margo Marchbank, looks at editor, industry responses to the statistics. FSA SEP–OCT09 8 H EMS diagnos s The accident and fatality rate in the American HEMS sector over recent times has prompted a series of investigations, am mong them a US National Transportation Safety Board (NTSB) public hearing earlier this year. Speaking at that hearing, Dr Ira Blumen, of the Chicago Aeromedical Network, quoted in the March 2009, AeroSafety World, said ‘a detailed analysis found that 146 HEMS accidents, including 50 fatal accidents, occurred between 1998 and 2008. Of the 430 people in the accident helicopters, 131 were killed, including 111 crewmembers, 16 patients and four others’. The article goes on to say that 2008 was ‘the most deadly year on record for HEMS in the United States, with 13 crashes, nine of them fatal, and 29 fatalities’. It was against this background that Australian company, Aerosafe Risk Management, was commissioned to undertake an assessment of the American HEMS industry. Flight Safety spoke to Kimberley Turner, Aerosafe CEO, in Sydney at the company’s Australian headquarters. The story began in 2005, when Kimberley Turner presented a case study of the Australian HEMS Aviation Safety Network (ASN) at the 2005 International Helicopter Safety Team meeting in Montreal. The Chairman of the Association of Air Medical Services, hearing about the ASN, pressed her to speak at a medical conference in Austin Texas, which Kimberley says, was ‘amazing. There it’s a medical industry which happens to “do” aviation, whereas in Australia, it’s an aviation industry which happens to do medical work. It’s a huge difference.’ The ‘leading-practice example down-under of how to overcome the barriers of competition, and unite in safety’, according to Kimberley, led to a lot of interest in the ASN, with American HEMS operators wanting to join. ‘At this time’, she says, ‘safety management systems were not in the vocabulary in the US’, whereas Australia was ‘probably three to five years into the process’. The North American Aviation Safety Network was launched in May 2007 at the Australian Embassy in Washington DC. A year later, in May 2008, on the basis of the work Aerosafe had been doing with the ASN, they were approached to undertake an industry risk profile of American HEMS. There had been, Kimberley says, a lot of analysis to that date, looking at operational and training issues, but nothing which took a ‘holistic view, which got to the heart of the systemic issues’. Using the methodology which the company had already applied to good effect in Australia and New Zealand, Aerosafe consulted widely with organisations such as the Federal Aviation Administration; the NTSB; the Joint Health Care Commission; the American Association of Air Medical Services; the Helicopter Association International; the Flight Safety Foundation; and HEMS operators. After broad consultation on the draft, they released the HEMS Industry Risk Profile (IRP) in April 2009. Despite comments from some detractors that ‘we don’t think this report will get traction’, since April there have been over 50,000 downloads of the report from the Flight Safety Foundation website (www.flightsafety.org). 9 HEMS DIAGNOSIS Previous HEMS safety improvements, such as the NTSB’s ‘Most Wanted’ had suggested: Conducting all flights with medical personnel on board in accordance with Federal Aviation Regulation Part 135 – charter aircraft operation – with its tighter operating restrictions on weather and visibility Installing terrain awareness and warning systems (TAWS) on all EMS aircraft Formalised procedures for dispatch and flight-following, including current weather information. However, the IRP was the first HEMS study to examine ‘latent and systemic’ issues in the current HEMS structure, in order to o first, identify factors with the potential to introduce operational or safety risks, and then to address them. The report, Kimberley explains, provides a ‘focal poi oint for the American industry to get behind the scenes, and revisi sit how the structures are designed, and their impact on n how things are done. A lot of work has been done, but b maybe these efforts haven’t been linked back to o the cause of the risk’. The profile was developed usi sing the process in the International Standards Organization ion draft d standard on risk management (ISO31000), (which in turn urn is based on the Australian-developed standard). ‘Risk managemen ement,’ Kimberley explains, ‘is a confronting field. You have to be mature in n ‘the most deadly year on record for HEMS in the United States, with 13 crashes, nine of them fatal, and 29 fatalities’. Implementing programs to evaluate the safety risks of each flight, and being willing to identify risks, and prepared to acknowledge the real cause, and your role in inducing or removing risk.’ Consequently, there was some industry resistance to the ‘warts and all’ findings outlined in the profile. FSA SEP–OCT09 10 The process was very comprehensive: 161 HEMS stakeholders were identified in the initial and review stages, including 74 FAA-approved Part 135 HEMS operators. According to the National Association of State EMS Officials, there was ‘slow but steady growth’ in HEMS operations in the United States from the 1970s, but rapid growth from 2000 to today—from 400 EMS helicopters in 2000 to the present approximately 850. Perhaps the key driver behind this phenomenal growth was the new formula for reimbursing operators set by the Centers for Medicare and Medicaid Services in 2000, where operators are paid on flight volume, a move which encouraged the entry of private, for-profit HEMS operators. Thus HEMS operators in the US now include the community-based, not-for-profit model seen in Australia; hospital-owned services; private operators; and large enterprises, commercial such as one public company operating a fleet of over 300 aircraft, listed on the American stock exchange. The IRP report identified 26 distinct risks, categorising eight of these as ‘very high’. Three ranked at the top of the ‘very high’ were: the lack of a well-defined national EMS structure; the problematic nature of the ‘current medical reimbursement model (primary payer model)’; and the ‘complexity, non-alignment and lack of clarity around the roles and scope of federal, state and county agencies involved in oversight of the HEMS industry.’ A report issued by the Australian Transport Safety Bureau (ATSB) following the Bell 407 air ambulance accident, which claimed three lives in Queensland in 2003, reinforces the last finding. In the Queensland case, responsibility for safety oversight was divided between the Queensland Department of Emergency Services Aviation Services Unit, Central Queensland Helicopter Rescue Ltd and the operator. The ATSB report noted that ‘safety systems are strongest when one organisation has overall responsibility’. The US ‘primary payer’ model for Medicare reimbursement, the IRP report says, ‘fosters the proliferation of new programs that operate in rural areas and that incur the lowest operational overhead,’ to the potential detriment of services in urban and suburban areas. This commercial, ‘task-by-task’ imperative can also lead to ‘EMS shopping’ where a client can call several competing operators, and eventually find one willing to undertake a task which others have deemed to be too risky, because of adverse weather conditions, for example. The H report also describes how this reimbursement model can also limit the uptake of technological advances such as night vision goggles (NVGs), helicopter terrain awareness warning systems (H-TAWS), or the use of more sophisticated twin-engine, IFR aircraft. During May to mid-July 2009, ‘the full spectrum of industry stakeholders’ were when a helicopter invited to ‘work through the HEMS IRP’ occurs, in order to develop individual submissions ples the risk of trip outlining the risk treatment strategies they were already undertaking, or were willing plann nin ng to commit to; and during August a risk reduction p conference attended by representatives of all stak kehol olld deer er groups developed a HEMS industry risk reduction actiion plaan n.. This plan was due for release as Flight Safety went to print p ntt. with industry definition and contracts’, Kimberley argues, ‘so that then puts more emphasis on the operating systems and safety management systems. Australia’s medical helicopter system is much more mature [than in the United States].’ Ohlsson, Greg more than chief of checking and training at the fatalities, community-based CareFlight service, agrees. IIn Australia, ‘we are lucky in that we have first-world clients, and first-world-providers.’ EMS crash darkness As in the United States, Australia’s HEMS operations began in the 1970s, with the first service established in Sydney in 1973. There is now a network of operators in all states and territories – these are a mix of community-based, government and commercially-contracted operators. However, as distinct from the US, all contracts are organised at a state level, generally though the respective departments of health, in association with the state ambulance services. By mapping at a state level, Kimberley says, ’you’ve got more visibility of what the needs are. The placement of aircraft is mapped out: so in Queensland, for example, the coastal areas are served by HEMS, and the inland by the Royal Flying Doctor Service, and other fi xed-wing providers.’ That doesn’t happen in the US – ‘there are no contracts, and if you see a commercial opportunity, there are no real barriers to starting up business’. ‘Over there, it’s the medical industry which happens to be in aviation.’ But here, the doctors and paramedics are nearly all employed by or contracted to health departments, or the ambulance service, and the contracts come back to a central point. ‘We have a good balance between aviation and medical.’ In the United States, she explains, aviation is regulated at a federal level [by the FAA], but the medical component is administered at the state level – with hospitals regulated, and doctors and equipment licensed. ‘Australia has done a good job at the back end, That’s not n to say, however, that Australiaa can afford to be complacent, which is why tthe Australian HEMS industry has seen a conttinuing focus on safety and risk management aand governance, undertaken both by membe members within the framework of the Aviation Safety Network and by other HEMS operators. One risk identified in a number of studies is the ‘contribution of darkness and bad weather to the likelihood of helicopter EMS crashes’. A study published in the Annals of Emergency Medicine, (April 2006) found that ‘when a helicopter EMS crash occurs, darkness more than triples the risk of fatalities, and bad weather increases the risk eight-fold’. The study goes on to say, ‘To reduce the likelihood of crashes and deaths in night flights, many have argued for night vision goggles (NVGs) and helicopters equipped for night vision flight.’ In a joint statement to the National Transportation Safety Board hearing earlier this year, three HEMS industry associations asked the NTSB to consider a number of recommendations, including ‘a requirement that all night EMS flights be conducted either with NVGs or another form of enhanced vision system, or under instrument flight rules’. Similar recommendations were made in Australia following the Queensland HEMS accidents, which resulted in first a CASA trial, and then approval for the use of NVGs in helicopter EMS. ‘It was, very deliberately,’ Charles Lenarcic, a CASA avionics specialist working on the NVG project explains, ‘a measured process. The 11 HEMS DIAGNOSIS The HEMS situation in Australia, Kimberley Turner explai e inss, is ‘quite different. There is no socialised medicine in the US, hei heir and there are no state-based contracts as you have in Australia. The business model is completely different, with a reall patchwork of governance arrangements and licensing. Now just because the mode d l is different doesn’t mean it’s necessarily more risky, but there are so many gaps in accountabilities. Although there are a lot of standards and accreditation requirements, they are not centralised in the one spot. ‘If you are paid on patient transport volume, what better way is there to induce risk?’ she asks. Services tend to be provided where it is profitable to do so, and there may be a tendency to deploy less capable aircraft, because they are more commercially viable. intent behind the regulations was to create a consistent environment, to set standards [encompassing] equipment, flight crew training and operational methodology across Australia. There were no “ifs, buts or maybes”. Night vision technology is’, he continues, ‘restricted technology, available only to accredited users and approved organisations. There was a great team, with both CASA and industry involved’, Charles says, ‘Yvette Lutze and John Beasy headed the project team, supported by Dale South and Matthew Wallace who have a range of civil and defence helicopter experience. The team was oversighted by John Grima from CASA.’ Most of Australia’s EMS and law enforcement operators participated in the trial, including CareFlight NSW, Rotor-lift Aviation, EMQHR, the Victorian, Western Australian and NSW Police Air Wings, Westpac Rescue Helicopter Service (WRHS), CHC Helicopters and Australian Helicopters, to name a few. FSA SEP–OCT09 12 The operators have now had about two years’ utilisation of NVGs, since the CAO came into effect in 2007. Flight Safety spoke to a number of operators for an update on their experiences with NVGs: CareFlight; the Hunter/ New England/ North West Westpac Rescue Helicopter Service, and the NSW Police Air Wing, currently undergoing NVG training for their search and rescue operations. They are all careful to point out that first and foremost, NVGs do not turn night into day; as the CareFlight training manual states: ‘NVG flight uses night-flying techniques with a vision aid – NOT day techniques with a reduced field of view’. It is easy to focus on the night vision goggles as the most-visible part of a night vision imaging system (NVIS), but as recognised in CASA’s regulations, an NVIS comprises four equally important elements. There are the NVGs themselves [goggles, battery pack, helmet attachment]; the cockpit lighting system; crew and training; and operational procedures. Currently, the only NVGs approved for civil HEMS use in Australia are American manufactured models, which are subject to the stringent International Trade in Arms Regulation (ITAR) control administered by the US State Department. However, according to Charles Lenarcic, ‘whilst the US have been world leaders in this technology to date, the Europeans are rapidly developing comparable technology. The ANVIS 9 are the best goggles you can get out of the States at the moment’, he says, ‘whereas their more capable models, with significantly improved performance are not available in Australia due to the ITAR restrictions.’ Mike de Winton, an ex-military helicopter pilot, has been in charge of the implementation of NVGs at the Westpac Rescue Helicopter Service (WRHS) headquartered in Newcastle, in NSW’s Hunter Valley region, but is off duty after a night shift when Flight Safety visits. So it is Kevin Ratcliffe, (pictured above left) another highlyexperienced former UK military helicopter pilot, now flying for the Service, who gives a background on the Service’s implementation of NVGs. The WRHS has he explains, ‘probably used the NVGs on a hundred or so missions. The NVGs are not expanding the envelope of what we do, just enabling us to do it more safely.’ There was a detailed process necessary to set up the NVIS for the Service. People tend to think simply of the goggles, but appropriate cockpit lighting is vitally important. ‘Most instruments are internally lit, with dimmers set up in banks, but all that lighting has to be off,’ Kevin says, ‘because it’s not compatible with NVGs.’ To make illumination of the entire area suitable, each of the Service’s three aircraft, the Bell 412 (the primary response aircraft) and the two BK-117s had to have the cockpit lighting disassembled to sort out the wiring. Then ‘compatible brow lighting on the instrument coaming, and elsewhere in the cockpit was installed, so that there is even illumination down on all the instruments of interest, radios etc There was a certain amount of trial and error,’ Kevin explains, but the ‘result is very even illumination’. This in turn has to be approved under the regulations. This experience reinforces the importance of training, of currency, and a raft of human factors issues in using NVGs. When Flight Safety visited the CareFlight base in the Westmead Hospital precinct in Sydney’s west, chief of check and 13 HEMS DIAGNOSIS ‘So we’ve done the recce’ he continues, ‘we’ve said “here’s the plan”. We’ll go in on the goggles, and position ourselves. Here I have to go off the goggles and do the hoisting with the searchlights and the NiteSun will be illuminating the area. But we had a bit of a drama with the hoist and the aircraft electricals; one of the generators dropped offline. I couldn’t NVGs do not turn night into day He details a number of the missions undertaken so far using NVGS, and the understanding required when using the goggles. ‘I was on a mission up to Hat Head.’ (A national park on NSW’s mid north coast). The 412 was tasked to retrieve a [bush] walker from a slope on the ocean side. ‘There was a certain amount of weather – cloud above us. We went up on the goggles, which gave us a darn good appreciation of the conditions on the way, well before we got there. On approach we were talking to the guys on the ground, and could see the lights on their reflective jackets. We went around a couple of times to set ourselves up. At this stage, as an organisation, we have set operational constraints on what we can do on goggles, while we’re still getting things bedded down. Taking a risk management approach, we’re not doing any low-level searches; over water operations; or hoisting, for example, on goggles, while we build up operational experience with them in more benign mission environments.’ reset the generator, so I decided I was not really happy, and went away to somewhere a bit safer, away from the hover. The last thing I wanted was to have the other generator drop off, and lose all my lights, working at relatively low level near the cliff. We sorted ourselves out, and came back on goggles around the headland on the seaward side “wham” straight into showers we never saw coming. The light reflected off the rain makes the goggles virtually useless, from medium showers upwards. We had briefed up on an escape route, slightly north, but slightly out to sea, over water, convenient and safe. I reverted to instruments on an agreed safe heading, and I got Pete, my crewman, to stay on goggles and tell me when we were out of the showers. It was a great learning experience, because it showed just how abruptly you can go from aided flight which is working for you, to having to revert (to instruments).’ Crew resource management (CRM) becomes especially critical in NVG operations. CareFlight did CRM training in Sweden, former CareFlight crewmen instructor Jeremy (Jerm) Cutelli explains, ‘because the Swedes offer the best course. They have a brilliant LOFT session in a full-motion simulator.’ FSA SEP–OCT09 14 Both the Westpac Rescue Helicopter Service and CareFlight operate contracts for the NSW Ambulance Service, and full implementation of NVGs only came about after NSW Ambulance was fully satisfied that the safety benefit of the technology outweighed any potential risk. Both operators use the goggles in less populated areas, the WRHS especially in their New England-North-West operations, and CareFlight in the Northern Territory, as well as SAR IN NSW since April 2008. However, CareFlight have only had full NSW Ambulance approval to use the goggles in their Sydney Basin and Central Coast HEMS since the end of April 2009. They are in the final stages of conducting the head injury research trial (HIRT) in metropolitan Sydney, and have faced some challenges in gaining approval to use the goggles in this environment, but as Greg Ohlsson explains, ‘It’s all about how you manage the risk’. CareFlight also contracts to the Northern Territory, where their NVGs have been used mostly to date. One of the first incidents where the NVGs demonstrated their usefulness was in the retrieval of an 18-month-old boy with respiratory problems in the Katherine area. Using the NVGs, Greg was able to fly safely at the lower altitude necessary to ensure the baby boy’s breathing. CareFlight has also been conducting NVG training for the NSW Police (Aviation Support Branch), also members of the Aviation Safety Network. The Police Air Wing (Polair) implemented a venture/change risk management plan for the introduction of NVGs to manage this key area of operational change. At Polair, there has been involvement from the top down. Commander Ian Bown, who has completed the ground course, says ‘It was good to see what’s going on, and the impact your decisions have, as well as appreciating their (the NVGs’) limitations.’ ‘The NVGs fit well into Polair operations’, he explains, and describes the case of a search for a person lost in Sydney’s Royal National Park. ‘Using the goggles, the crew identified the person by the light of their mobile phone, and saved an hour or two of flight time.’ The goggles are also useful , he says, in identifying emergency landing areas such as golf courses, and ‘we can maintain a search after last light, because even small light sources make them visible: a mobile phone or a camp fire’. Given that the NSW Police conducted 140 searches for missing persons over the past 12 months, and such searches represent 16 per cent of their activity, the NVGs are likely to play an increasingly important role in Polair operations. Although according to Commander Ian Bown, Polair ‘hasn’t found a downside yet’ to using the goggles, Inspector Phil Gornall, Polair’s chief pilot says ‘NVGs require a significant level of discipline, and crew have to be competent in a wide range of areas, relying heavily on team member interdependence.’ Pic courtesy of 92 TIF Combat Camera Section training, Greg Ohlsson was conducting NVG training. CareFlight’s training package emphasises both the advantages and disadvantages of the technology, and the importance of knowing, understanding and operating within the limitations of NVGs. From the top: the same scene viewed by day, at night and through NVGs. ADVANTAGES Disadvanta N NVGS Advantages Di d Disadvantages t g No disadvantages compared to NVFR, beyond costs of acquisition. If compared to day VMC Enha En hanc ha nced nc ed visu ual acuity at night Visual acuity not equal to day See the horizon & terrain Reduced field of view Ob bse serr ve in-fligght meteorological conditions Depth perception/distance estimation Identify obstacles and in-flight hazards Requires aircraft compatibility High-level of crew coordination Increased situational awareness Potential for increased fatigue High concentration & workload Potential for overconfidence & complacency Visual acuity increase tempts you Situational awareness increase tempts you Weather more easily seen – mostly! Source: CareFlight training manual ‘Closing the loop’ Linda Werfelman AeroSafety World d March 2009 p14-18 ‘Systemic ills’ Linda Werfelman AeroSafety World d May 2009 p 12-17 Night Vision Goggles in Civil Helicopter Operations April 2005 Australian Transport Safety Bureau Aviation Research Report – available online @ www.atsb.gov.au ‘The view ahead’ - Dr Boyd Falconer & Melanie Todd Flight Safety Australia May-June 2007 p 36-37. Available online @ www.casa.gov.au ‘EMS helicopter crashes: what influences fatal outcomes?’ Annals of Emergency Medicine Vol 47 No.4 April 2006 ‘What is the right helicopter for our medical scene response?’ Blair J Mumford: Injury Journal December 2002 ‘Safety of emergency medical service helicopters’ Medical Journal of Australia January 2005, p12-19 ‘Fatal night flight’ Flight Safety Australia May-June 2005 p34-37, adaptation of ATSB report 200304282, available online @ www.atsb.gov.au Helicopter Emergency Medical Services: Industry Risk Profile. Aerosafe Risk Management April 2009. Available online @ www.flightsafety.org or hardcopies can be ordered from the Foundation of Air Medical Research & Education, Virginia, USA: www.fareonline.org HEMS DIAGNOSIS For more information 15 !"#Notes Aerodrome safety for airside drivers 16 F FSA SEP–OCT09 or the uninitiated, driving a vehicle airside can be extremely hazardous. Serious incidents like runway incursions involving tugs, catering vans and other vehicles can occur. Fortunately these types of incidents can be prevented. Here are a few tips to help you increase your safety and situational awareness at the aerodrome: t obtain a clearance to enter a runway t comply with Air Traffic Control (ATC) instructions and clearances t comply with published aerodrome procedures t use standard phraseology t accurately report your vehicle’s position to ATC t be extra cautious – - in reduced visibility (e.g. night, smog, rain or storm) - when using a runway where taxiways intersect with another runway t look for possible landing aircraft in the area before entering or crossing a runway – even if ATC has given you a clearance. Planning your aerodrome operations Before you take to the roads it’s important to plan your airside movements. Always have a current aerodrome chart or diagram available and familiarise yourself with what visual aids on the aerodrome mean including markings, signs and lights. At all times be aware of where you are and what (planes, vehicles etc.) is around you. Minimise ‘heads down’ activities while driving and use vehicle lights to show your location, ensuring the rotating beacon is on when driving on aprons, taxiways and runways. Gaining clearance from Air Traffic Control When receiving clearance for your aerodrome operations always communicate clearly and concisely, stating your position when you first contact any tower or ground controller, regardless of whether you have stated this before to a different controller. Write down any clearances or instructions, especially if detailed or complex. Read all instructions back clearly, being sure to include your call-sign. If you are unsure of an issued instruction, be sure to clarify with ATC as soon as possible and let them know if you are unable to comply with their instructions. It’s also important to listen out for other vehicles or aircraft with a call-sign that sounds like yours to ensure there is no confusion. TIP: If you are unsure of your location on the aerodrome, make sure you are clear of any runway and STOP. Speak to ATC about your situation and ask for progressive clearances or instructions, or seek help from other ground personnel (e.g. aerodrome safety officer) immediately. For more information To find out more refer to our booklet: Runway Safety – An Airside Driver’s Guide to Safe Surface Operations at Controlled Aerodromes on our website at www.airservicesaustralia.com For a hard copy of the booklet or for more information on how Airservices is improving safety for airside drivers contact Fiona Lawton, Safety Programs and Promotions Manager, at safety.promotions@airservicesaustralia.com Above: Airservices AusFIC employees processing critical flight information and facilitating pilot information requests. Tailor-make your flight: Specific Pre-flight Information Bulletins Airservices’ Specific Pre-flight Information Bulletins (SPFIB) allows pilots to retrieve MET (meteorological) and NOTAM (Notice to Airmen) information relating to the departure, destination and en route locations of their flight and its planned altitude. Default data from the bulletin can also be transferred to a flight notification so pilots do not need to re-enter default information. Any Air Traffic Services (ATS) route shown on a chart is pre-stored along with its NOTAM and weather requirements. These ATS routes are available as stored routes to select from when creating the SPFIB, enabling easy configuration of the required bulletin. If needed, any off-track NAVAID (Navigational Aid) information may be requested through the use of ‘additional locations’. Similarly, FIR (Flight Information Region) NOTAM, PRD (Prohibited, Restricted or Danger) NOTAM and ARFOR (Area Forecast) relating to an ‘ad hoc’ route are not automatically included in the bulletin and need to be noted under additional information requirements. Each bulletin created generates a NAIPS SPFIB Reference Number that can be used to easily access and update the bulletin immediately before flight or in-flight when using FLIGHTWATCH. Pilots can ask for the bulletin to be stored and retrieve it as a flight file with a description of the route using turning points (called ‘ad hoc’) or up to ten planned stages of a flight. WARNING: An ATC instruction to operate on taxiways or other areas of the aerodrome is NOT a clearance to cross a runway holding position, to enter, or to operate on a runway – unless you are specifically cleared to do so. (Note: A runway holding position is always set back from the sealed surface of a runway. It’s never aligned with edge of the sealed surface). More information on these bulletins may be found: t in ERSA at GEN-PF-2 and GEN-FIS-3; t by visiting Pilot Briefing Services on Airservices website, or t by contacting the Airservices Australia Help Desk on 1800 801 960. ATC NOTES The bulletin is free and can be requested through the Briefing Office or directly from Pilot Briefing Services on Airservices website. It includes Head Office (Australia General) NOTAM information and for flights above 10,000ft AGL, a wind and temperature profile. 17 Date Aircraft Location Fatalities Damage Description 08 Jun Antonov 32 West Siang district, India 13 Destroyed The Antonov 32 was dropping army supplies when it went missing in a mountainous area near Rinchi village. The wreckage was found two days later. 09 Jun Antonov 2 Kadamdzhayskom, Kyrgyzstan 0 Substantial The Antonov 2 crashed following engine problems. 13 Jun Antonov 2 Primorsko-Ahtarsk, Russia 0 Destroyed The Antonov 2 struck powerlines when spraying crops. 14 Jun Dornier 328-110 Tanahmerah Airport, Indonesia 0 Substantial The Dornier 328-110 was substantially damaged when it ran off the side of the runway after landing. 20 Jun Antonov 2 Pologi, Ukraine 0 Written off The Antonov 2 caught fire during a refuelling operation. 25 Jun Xian MA60 Caticlan-Malay Airport, Philippines 0 Substantial The Xian MA60 landed with a tailwind too far down the runway and overshot the runway end coming to rest at a drainage ditch. The airport was closed for several hours. 29 Jun DHC-6 Twin Otter 300 Wamena, Indonesia 3 Missing The DHC-6 Twin Otter 300 flew into the side of a mountain 9600ft above sea level during a domestic cargo flight from Dekai to Wamena. 30 Jun Airbus A310-324 Mitsamiouli, Comoros 152 Destroyed The Airbus crashed into the sea while on approach. 13 Jul Boeing 737-3H4 Charleston, West Virginia 0 Substantial The Boeing 737-300 experienced rapid decompression while en route and the crew declared an emergency and landed. On examination a hole approximately 43 x 20 cm was discovered in the top of the fuselage. 18 15 Jul Tupolev 154M Qazvin, Iran 168 Destroyed The Tupolev struck terrain 16 minutes after takeoff. The aircraft was in normal operation at 34,000ft when it suddenly turned 270 degrees and entered a rapid descent to 14,000ft. The Tupolev exploded on impact, creating a 10m deep crater. FSA SEP–OCT09 International Accidents/Incidents 08 June 2009 - 11 August 2009 19 Jul BAe 3212 Jetstream 32 Metropolitano airport, Venezuela 0 Substantial The British Aerospace suffered structural damage on landing. 24 Jul Ilyushin 62M Mashhad-Shahid Hashemi Nejad Airport, Iran 16 Written off The Ilyushin flew too fast during the approach and landing. The usual landing speed for an Il-62 would have been between 145-165 mph, this landed at a speed of 197 mph. The airplane went off the runway, colliding with a wall more than 1100m from the runway. 02 Aug DHC-6 Twin Otter 300 Between Jayapura and Okibil, Indonesia ? Missing The DHC-6 Twin Otter was reported missing when it failed to arrive after a domestic flight. It took off at 10:15 - contact was lost at 10:28. 04 Aug ATR-72212A Koh Samui Airport Thailand 1 Written off A Bangkok Airways ATR-72 skidded off the runway at Koh Samui, colliding with the airport control tower building. 11 Aug DHC-6 Twin Otter 300 near Kokoda Airport, Papua New Guinea 13 Destroyed Flight CG 4684 departed Port Moresby-Jackson Field (POM) at 10:53. The airplane flew into the side of a tree-covered mountain at an altitude of 5500 feet (1676 metres) after aborting the first attempt to land at Kokoda. Notes: compiled from information supplied by the Aviation Safety Network (see www. aviation-safety.net/database/) and reproduced with permission. While every effort is made to ensure accuracy, neither the Aviation Safety Network nor Flight Safety Australia make any representations about its accuracy, as information is based on preliminary reports only. For further information refer to final reports of the relevant official aircraft accident investigation organisation. Information on injuries is unavailable. Australian Accidents/Incidents 08 June 2009 - 30 July 2009 Date Aircraft Location Injuries Damage Description 08 Jun Robinson R44 near Laura (ALA), QLD Nil Serious A fire broke out at the rear of the helicopter, after it landed in short dry grass. When the pilot attempted to take off to move away from the fire, the engine failed. The fire advanced very quickly, destroying the unoccupied helicopter. 10 Jun Bell 206B (II) Dreamworld (HLS), QLD Jetranger Serious Serious During final approach, the engine failed. The aircraft impacted the ground and rolled over. The investigation is continuing. Australian Accidents/Incidents 08 June 2009 - 30 July 2009 Date Aircraft Location 17 Jun Robinson R22 Beta 21 Jun Injuries Description Kowanyama Aerodrome, S M Fatal 37km, QLD Minor After landing, the pilot exited the helicopter with the engine running. While walking back to the helicopter, the pilot was struck in the head by the main rotor blades and was fatally injured. Robinson R22 Alpha Darwin Aerodrome, SW M 93km, NT Minor Serious The helicopter collided with terrain during a low-level manoeuvre, and was destroyed. The passenger sustained minor injuries. 23 Jun Bell 206B Jetranger near Albury Aerodrome, NSW Minor Serious It was reported that during spraying operations, the helicopter struck power lines and subsequently collided with terrain. 25 Jun Robinson R22 Paraburdoo Aerodrome, 280° M 120km, WA Fatal Serious The helicopter was reported missing. Searching aircraft sighted wreckage which was later confirmed as the missing helicopter. The investigation is continuing. 29 Jun Piper PA31P-350/A2 Mojave Bankstown Aerodrome, NSW Nil Serious As the aircraft landed, it encountered rotor wash turbulence from the preceding helicopter. The aircraft was seriously damaged when the left wing struck the ground. 30 Jun Amateurbuilt Express CT Old Bar (ALA), NSW Nil Serious During initial climb from runway 35, the engine lost power and the pilot landed on the remaining runway. The aircraft ran off the end of the runway and collided with shrubs. 02 Jul Robinson R22 Beta Gold Coast Aerodrome, QLD Fatal Serious While conducting circuits, the helicopter collided with terrain. The solo pilot was fatally injured. 05 Jul Piper PA-28-235 Pathfinder near Mansfield (ALA), VIC Minor Serious During approach to Mansfield ALA, the engine failed. The aircraft landed heavily in a paddock, striking a creek bank during the bounce. The three occupants received minor injuries. 06 Jul Amateurbuilt VANS RV-6 Dubbo Aerodrome, NSW Nil Serious During the initial climb, the aircraft lost power. The pilot conducted a forced landing in a nearby paddock. Upon landing, the aircraft flipped, sustaining serious damage. 07 Jul Cessna 182G Skylane Sunrise Dam Aerodrome, 074° M 81Km, WA Nil Serious During cruise, the aircraft’s engine failed. The pilot conducted a forced landing on a nearby bush track. The pilot and three passengers were not injured. 08 Jul Cessna A188B/A1 AgTruck Hobart Aerodrome, 285° M 78km, TAS Nil Serious During spraying operations, the aircraft’s engine failed and the pilot conducted a forced landing. 10 Jul Beech 76 Duchess Bunbury (ALA), QLD Nil Serious During a go-around from a practice asymmetric landing on runway 25, the aircraft yawed right, left the runway then impacted the ground in a flat attitude. 10 Jul Cessna 337A Super Skymaster Hillston (ALA), 090° M 10km, NSW Nil Serious During the cruise, both engines were starved of fuel when the pilot changed tanks from the auxiliary to the main tanks. Both engines could not be restarted and the pilot conducted a wheels up forced landing beside a highway. 19 Jul Mooney M20E Balmoral (VFR), N M 13km, VIC Nil Serious During cruise, the engine lost partial power and the pilot conducted a wheels-up landing in a paddock, resulting in damage to the propeller, engine and fuselage. 20 Jul Amateurbuilt Sabre Wedderburn (ALA), NSW Nil Serious During the initial climb, the engine failed. The pilot conducted a forced landing resulting in serious damage to the aircraft. 21 Jul Robinson R44 Theodore (ALA), 225° M 8km, QLD Nil Serious A grass fire developed after landing in a grass paddock, seriously damaging the helicopter. 30 Jul Cessna U206F Broome Aerodrome, NE M 19km, WA Minor Serious During the cruise, the engine failed and the pilot conducted a forced landing in scrubland. During the landing roll, the aircraft collided with bushes and sustained serious damage. Text courtesy of the Australian Transport Safety Bureau (ATSB). Disclaimer – information on accidents is the result of a co-operative effort between the ATSB and the Australian aviation industry. Data quality and consistency depend on the efforts of industry where no follow-up action is undertaken by the ATSB. The ATSB accepts no liability for any loss or damage suffered by any person or corporation resulting from the use of these data. Please note that descriptions are based on preliminary reports, and should not be interpreted as findings by the ATSB. The data do not include sports aviation accidents. 19 ACCIDENT REPORT Damage FSA SEP–OCT09 20 G N I S S E N R HA SAFET Y As flagged in the July-August issue, Flight Safety takes a look behind the scenes at the work CASA and the Australian Parachute Federation (APF) have been doing on safety oversight and industry governance. Many people associate with parachuting adventurous risk takers who are looking for a thrill. As CEO of the APF, Brad Turner, explains, while there are some venerable skydivers, the biggest proportion of parachutists are those aged 18 to 35. Brad has extensive experience: he’s been in the industry for 28 years, a chief instructor for 18 of these, has 11,000 jumps to his credit, owned an aircraft, and was on the APF board for ten years before becoming CEO last year. This experience has been invaluable, because since taking office, he and the board have been closely involved in the joint efforts of CASA and the APF in safety oversight and industry governance arrangements. He understands the operators’ point of view, as well as the board’s role in governance. A brief overview of the Australian parachute industry There are approximately 64 registered member clubs of the APF, with some 290,000 jumps performed each year and approximately 80,000 once-only tandem jumps. Of the 64 registered operators, some provide once-only tandem jump activities exclusively. The APF came into being in 1960 to represent recreational parachutists, and the sport increased in popularity throughout that decade, with organised competitions encouraging new styles and disciplines of parachuting. In these early years of the sport, there were no specific regulations governing parachuting and the APF was formed to ddeveloped rules and procedures for the industry. In 1986, the APF became a self-administered organisation under CASA, continuing to grow under this arrangement. Throughout these years, parachuting continued to evolve. New technologies such as the development of the cruciform design and self-inflating ‘ram-air’ airfoils, and the development of tandem jumping equipment, have introduced new and different techniques. But what impact have these changes had on the parachute industry and the way it is administered? The APF is the primary body responsible for the administration of the parachute industry with the APF comprising three tiers: the board and executive; the area councils; and the drop zone (DZ) operations. The APF executive level consists of the board of directors and the executive management team, made up of the chief executive officer (CEO) and a number of technical directors. Each of these directors is responsible for specific areas, such as safety, instructors, riggers, competitions, judges and aircraft operations. A technical officer and an operations manager also support the office of the CEO. review; and a survey of parachute industry operators, were just some of the means used to gather information on all these key elements. The eight APF area councils, associations recognised by the APF as affiliated councils of the APF, represent each state and territory. Each council is responsible for appointing an area safety officer (ASO), who carries out compliance audits on their local area council members. CASA wanted a means of base-lining the level of governance and organisation capability of each of the self-administration organisations, and decided to undertake an industry risk profile (IRP) of the sector. An IRP presents a clear picture of the key risks facing a nominated sector within an industry at a given point in time. It defines the industry context; identifies risks: what impact they have and their rating; proposes high-level treatment strategies, and evaluates and ranks residual risk. An IRP provides a platform for developing a detailed risk reduction plan, including an outline of the agreed risk reduction measures, a timeline for implementation of the risk reduction measures, and accountabilities – who is responsible for what. CASA decided that an IRP was the perfect vehicle to gauge the capabilities of the various self-administration organisations, and then to use the resulting risk reduction plan to inform the subsequent deed of agreement between CASA and the self- administration organisation. In August 2008, CASA and Aerosafe Risk Management, a company with Australian and international experience in developing IRPs, began the process of working with the Australian Parachute Federation on an IRP. The industry risk profi le worked on the industry sector model developed by Aerosafe Risk Management. The model includes key elements such as: the oversight model; the compliance regime; the assurance model; the operator profile; activity profi le; aircraft capability profi le; the environment in which the industry operates; the passengers and participants; industry systems; and the safety profi le. Workshops and individual interviews with key stakeholders, including APF board members and APF executive office holders; a comprehensive documentation This data-driven approach meant that the APF and appropriate parachute industry stakeholders had the opportunity to provide input into developing the industry risk profile. Not only was the involvement of the parachute industry critical in developing the profile – in identifying the key risks – but it was also instrumental in then identifying appropriate treatment options available to reduce those identified risks. Once the data was collected and the risks identified, treatment options were developed. This was achieved through further workshops with both APF stakeholders and CASA, and resulted in a set of activities CASA and the APF could work on together to implement. Emerging industry risks In the ten months since the 2008 IRP, the APF has continued to work closely with CASA and Aerosafe to achieve a significant reduction of their industry risk profile. In fact, to quantify, in this time, the APF, has been able to reduce their industry risk exposure levels by 23.7 per cent. 2 9 0,0 0 0 jumps per formed e ach year and approximate ly 8 0,0 0 0 on ce-only tand e m jumps. 21 HARNESSING SAFETY CASA’s self-administration model for sports and recreational aviation works on the theory that those who participate in these particularly specialised activities are the ones who better understand their own industry. As Brad Turner explains, ‘We’re the best ones to control the industry, but if we are going to do it, we have to show we can control it.’ The self-administration model does not abdicate CASA’s responsibility to ensure industry compliance. So with this in mind, CASA looked for a means of assuring that each of these sports aviation industry sectors had the appropriate governance and organisational capabilities so that they could provide this assurance. Developing an industry risk profi le has allowed the APF and CASA to work closely together to achieve their common goal: reducing the perceived risk for the parachute industry sector. Consultation is part and parcel of developing an industry risk profi le, and has fostered a stronger relationship between the APF and CASA with increased openness and improvements in communication on both sides. ‘We’re enjoying our new relationship with CASA,’ Brad Turner says. We can sit around the table and talk, and arrive at a mutually rewarding outcome.’ APF has invested heavily in new software as part of an ongoing IT project, with a new database that will provide immediate and accurate information across the industry FSA SEP–OCT09 22 The APF is also reviewing every piece of documentation. ‘We’ve overhauled our operations regulations,’ Brad explains, ‘they’ve grown from 56 to 86 pages’. Also under review are the constitution and instructor manuals. ‘We’ve been able to see some inconsistencies in our processes, and recognise where the shortfalls are.’ Although he acknowledges ‘it’s a huge job,’ he says most of it will be complete by Christmas. www.dreamstime.com An important part of the process, Brad Turner explains, is to identify the information required by the regulator to lower the risk profi le. The APF has invested heavily in new software as part of an ongoing IT project, with a new database that will provide immediate and accurate information across the industry. ‘We do follow data and trends,’ Brad says, but their new IT due in place by the end of the year, ‘will make a huge difference to all our regions – with the capacity to supply even more accurate data.’ Leading the way for self-administration organisations The APF led the way, demonstrating that by identifying risks, and implementing treatment strategies, self-administration associations could improve their governance, and reduce risks. The other nine self-administration organisations which make up the recreational and sport aviation industry sector have now, along with CASA, been through the process of developing an IRP specific to their industry sector. Each IRP has identified key activities that the self-administration organisations and CASA can work together to implement over the next 12 months with the ultimate goal of reducing the overall risk exposure of the sport aviation industry sector. Sport aviation consists of approximately 39,000 participants using more than 9000 aircraft, with broad and varied activities, including the APF’s 290,000 parachute jumps made each year. Aircraft coming under the sport aviation category include single-seat gyroplanes, model aircraft, paragliders and warbirds. of organisational competence to administer this work on CASA’s behalf. This process has delivered on that expectation and holds the parachute industry in a good light. The forum will be an annual event, with the next to take place in July 2010. And in November-December’s Flight Safety, we’ll take a look at some of the data from the other nine recreational and sports aviation organisations’ industry risk profiles. Ed: An apology to Australian Parachute Federation’s CEO, Brad Turner. In the article ‘Can’t walk. Can fly’ in the July-August issue, the APF’s Susan Bostock was incorrectly given the title. Representatives from the sport aviation industry met in Canberra with CASA in early July to discuss this new framework for selfadministration organisations, and all embraced the new risk-based oversight approach to sport aviation. Greg Vaughan, General Manager Regulatory Implementation, said he was very pleased with the outcome of the IRP process. ‘Achieving a 23 per cent risk reduction in less than 12 months with the parachute industry shows this innovative, riskbased approach works. It’s a good news story. Profiling risk in this way provides a platform for ongoing improvement of governance, oversight and industry reporting. Not only does this give us great confidence, but it also provides the industry, the regulator and the community with a roadmap for further risk reduction,’ he concluded. John McCormick, CASA’s Director of Aviation Safety, opened the inaugural Sport Aviation Safety Forum on 8 July this year, where he highlighted the importance of self-administration organisations such as the APF being able to demonstrate they have a high level BOB TAIT’S AVIATION THEORY SCHOOL Has New Premises at Redcliffe Aerodrome - Queensland Full-time BAK and PPL courses now available! Check out our web page at www.bobtait.com.au BAK & PPL All CPL subjects plus IREX Courses available full-time or by home study PO Box 2018 Redcliffe North QLD 4020 P:07 3204 0965 F:07 3204 1902 W:www.bobtait.com.au E:bobtait@bobtait.com.au HARNESSING SAFETY www.dreamstime.com 23 David Voss takes a look at a sometimes neglected issue; one with potentially serious implications for safety. LOADING SAFELY FSA SEP–OCT09 24 In any given calendar year there are millions of aircraft flights worldwide, ranging from joy flights, to passenger operations and cargo-only operations. With advances in technology and the pressure for more effective utilisation of ‘cargo-hold space’ many operators are flying aircraft designed to uplift ‘unit load devices’ (commonly referred to as ULDs, containers or bins). With this increasing use, there are hundreds of reported occurrences worldwide each year in which ULDs have been: Incorrectly loaded into cargo hold positions. Not locked into position by the aircraft’s ‘cargo hold locks’. These cargo hold locks are located on the floor of an aircraft, and secure the ULD into position to prevent it from moving at any stage of flight or taxi. Uplifted when unserviceable. The cause of damage to aircraft fuselage/skin, where unsecured ULDs have moved during stages of flight. ‘A single ULD may uplift anything from a single piece of freight... to perishables, aircraft spares or several tonnes of cargo or baggage.’ Most wide-bodied aircraft, and increasingly some narrow bodies, are able to use this system of aluminium containers. These ULDs, which vary in size and dimension, are used for the transportation and uplift of passenger baggage and cargo, which is then loaded into the aircraft hold by specialised hydraulic lift equipment. The ULDs are then manoeuvred manually to a final position on board by use of a roller floor, before being finally secured in position. A single ULD may uplift anything from a single piece of freight (for example, a single dangerous goods item), to perishables, aircraft spares or several tonnes of cargo or baggage. Loaded ULDs must either be weighed, or the number of baggage items per container must be within a specified range and the prevailing standard baggage unit weights applied. ULD CASE STUDIES Case study 1 In November 2008, on a Perth Boeing 717 flight, freight was loaded into the incorrect bay and the cargo nets were not secured prior to departure. Subsequently, during descent, the freight shifted, resulting in the autopilot having difficulty holding the required descent speed. Case study 2 In October 1997, a ULD was found to be unrestrained on a Boeing 767 flight from Australia to New Zealand. The ULD weighed 1530 kilograms and had been free to travel nine metres. In November 1997, a Boeing 767-300 was travelling from New Zealand to Australia. During the descent, the crew heard ‘loud rumblings and bangs coming from the cargo hold’. When ramp staff opened the forward cargo hold, they found two ULDs weighing a total of 2015kgs, which were unrestrained and free to move about three metres during the flight. There were no injuries, or damage to the aircraft, but both ULDs were substantially damaged. Case study 4 On January 7 1998, cargo handlers opened the cargo hold of a Boeing 767 after the aircraft arrived in Australia following a flight from New Zealand. Cargo handlers discovered three ULDs that had been free to move two metres during the flight. Case study 5 On January 10 1998, a Boeing 767 arriving in New Zealand from the United States, and was found to contain a jet engine on a pallet, weighing a total of 2268 kgs. The pallet had been free to move two metres during flight. WHY DID THESE INCIDENTS HAPPEN? Several studies conducted worldwide into these types of occurrences, have identified a number of causal factors: The increasing number of containerised aircraft in use worldwide A rapidly changing technological environment 25 LOADING SAFELY Case study 3 ‘The ULD weighed 1530 kilograms and had been free to travel nine metres’ Below are some of these reported incidents where unrestrained ULDs have been loaded onto passenger aircraft. These reports have been de-identified and are case studies which highlight the risks involved in loading ULDs into aircraft holds without ensuring the locking mechanisms are secure. In each of these incidents the freight, in some cases weighing several thousand kilograms, moved, with potentially disastrous consequences. Workforce turnover, and a lack of skilled or adequately trained staff Human factors – such as fatigue, communication and multiple tasking: the person who commenced the loading task didn’t complete the task, (for example, shift change, moved on to another aircraft), communication breakdown, lack of company or supervisory oversight Deficiencies in training: insufficient, ineffective training for staff Organisational/commercial pressure – short aircraft turn-around times and under-staffing Poor lighting conditions on ramp or within aircraft holds Poor weather Procedures – ineffective, unworkable, or outdated standard operating procedures Lack of a ‘just culture’ Non-existent or poor safety management system within the groundhandling organisation. FSA SEP–OCT09 26 WHAT ARE THE CONSEQUENCES? Thankfully, the case studies described above, which are only a small sample, did not result in serious accidents. However, incorrectly loaded ULDs have the potential to cause severe hull damage, or even loss of life. They represent a large mass, upwards of 2500kgs, which if allowed to move unrestrained in the hold, can seriously affect the centre of gravity. Unrestrained ULDs can lead to the following: Weight shift (centre of gravity [CG]) during rotation, taxi, climb or descent Nose-up pitch, nose-down pitch, loss of aircraft stability, loss of control, airframe shudders and vibrations/shakes Aircraft finding itself in ‘an undesired state’ Excess fuel burn Incorrect landing/take-off configuration Incorrectly trimmed aircraft Aircraft limitations exceeded Hull/frame/floor/gear stress Cargo hold skin damage and stress ULD damage Cargo/baggage damage Complete hull loss What happens if the certified limits as defined in the ‘CG’ envelope are exceeded? Aircraft flight characteristics will be adversely affected whenever the aircraft loading limits are exceeded. For example, as the centre of gravity limit moves aft, the aircraft will become less stable. If the centre of gravity is too far aft, the aircraft may be difficult to control, and, in serious cases, uncontrollable. On the ground, if the centre of gravity shifts aft of the main undercarriage, the aircraft can tip up and a tail strike can result. This will invariably damage the aircraft. If the centre of gravity position is forward of the forward limit, there will be a decrease in elevator control authority. At some point, elevator control might become insufficient to perform required manoeuvres, such as rotating to take off, or to flare during landing Exceeding the maximum weights as specified in the aircraft flight manual can result in serous airframe damage. The cargo deck and the cargo locking mechanisms all have structural limits – exceeding these limits will cause damage and could result in unrestrained cargo. Exceeding the maximum landing weight of the aircraft could result in structural damage, failure of the airframe, or landing gear collapse. Exceeding the maximum take-off weight will affect the flight performance characteristics. The take-off ground roll distance is increased and the climb performance is reduced. (This was demonstrated vividly in the March 2009 accident at Melbourne Airport, where an Airbus A340-500’s tail struck the runway and a number of airport landing aids came into contact with the aircraft. An incorrect weight had been inadvertently entered into the laptop when completing the take-off performance calculation prior to departure. The performance calculations were based on a take-off weight that was 100 tonnes below the actual take-off weight of the aircraft. ATSB report 30 April 2009.) While a crew can sometimes get away with an overweight take-off, the margins of safety reduce rapidly when an engine failure occurs, or the runway is short, or the density altitude high. MITIGATING THESE RISKS An organisation with a healthy and robust safety management system (SMS) has the means to implement strategies to minimise risks arising from the increasing use of ULDs. An effective SMS, where a healthy safety culture is present, will provide a framework for Ensuring an effective safety reporting process exists for incident reporting Analysing and investigating incident/ occurrence reports, conducting risk analysis on processes and procedures, and root cause analysis on accident/incident data collated from reporting systems Examining all incident or occurrence reports and mitigating. Ensuring the ‘investigation loop’ is closed, and an outcome is achieved Identifying trends in incoming reported incidents Training and educating staff: through newsletters, bulletins, workshops and meetings Providing adequate and acceptable level of training and recurrent training for aircraft loading personnel The International Air Transport Association (IATA) has convened a series of working groups; their cargo working group has a panel focusing on ULDs. That panel’s plans and activities following the 2009 World Cargo Symposium are: Create a ULD care charter and start introducing this to industry Interaction and increased involvement in airport activities related to ULDs – ISAGO audit protocols re ULD content, and airport authority’s guidelines on basic ULD infrastructure. Reassess the ULD content of the standard ground handling agreement Reformat and enhance the ULD technical manual Overhaul the ULD type codes – structure and control of the codes And, in the future: ULD technical manual in electronic format Develop damage limitations for non-certified ULDs Obtain outstanding aircraft contours for inclusion in the ULD technical manual 27 Develop container-handling guidelines. ULD Type Code IATA uses three letter codes (in upper case letters) to describe key characteristics of ULDs. Examples are AKE, DPN and RKE. Each of the three letter code positions describes particular characteristics of the ULD. Position 1 The Position 1 letter describes the container as: 1. certified as to airworthiness or non-certified 2. structural unit or non-structural Position 2 The Position 2 letter describes the base dimensions of the container. Position 3 incorrectly loaded ULDs have the potential to cause severe hull damage, or even loss of life. The Position 3 letter describes the container’s contour, forklift capability, and in the case of pallets and nets, the restraint system into which the unit is classified. The Position 3 codes are extremely complex. Position Character Type Description 1 Alphabetic ULD category 2 Alphabetic Base dimensions 3 Alphabetic Contour or compatibility 4, 5, 6, 7, 8 Numeric Serial number 9, 10 Alpha-numeric Owner/registrant For full details, see IATA’s ULD technical manual. www.iata.org/workgroups/uldp.htm LOADING SAFELY Reviewing / adjusting / cha nging / implementing or adopting SOPs, as well as additional safety checks, cross-checks and check lists where necessary. INTERNATIONAL AIR TRANSPORT ASSOCIATION’S ULD PANEL TAWS for thought TAWS (terrain awareness and warning system) was developed with the aim of preventing controlled flight into terrain. It does this by ‘looking ahead’ of the aircraft using a pre-programmed terrain database, and warns the pilot/crew of any approaching impact with the ground, giving enough time to take appropriate action. It alerts audibly and visually if there is an approaching impact. FSA SEP–OCT09 28 Before flying an aircraft equipped with TAWS, you must ensure that you clearly understand the configuration of the aircraft and TAWS, and the settings of both are correct. You should have read the manuals for both the aircraft and TAWS in order to understand how terrain-alerting functions operate and how they are affected by aircraft configuration. SAFETY FIRST If you receive an alert do not ignore it, pull up and go around. Check all configurations, and if the alert is false, then report it to the equipment manufacturer and complete an air safety incident report (ASIR) with the ATSB. Terrain databases are now included in all new GPS equipment; however, do not assume that the terrain data is 100 per cent accurate. There is currently no requirement for terrain data to be verified; an issue currently being addressed by ICAO. Class B TAWS is defi ned by the U.S. FAA as Providing (at a minimum) alerts in the following circumstances: Reduced required terrain clearance Imminent terrain impact Premature descent Excessive rates of descent Negative climb rate or altitude loss after take-off Descent of the airplane to 500 feet above the terrain or nearest runway elevation (voice callout ‘Five Hundred’) during a non-precision approach. Optional: Class B TAWS installation may provide a terrain awareness display that shows either the surrounding terrain or obstacles relative to the airplane, or both. Class A TAWS includes all the above requirements, and adds the following additional three alerts and display requirements of: Excessive closure rate to terrain Flight into terrain when not in landing configuration Excessive downward deviation from an ILS glideslope. Required: Class A TAWS installations must provide a terrain awareness display that shows either the surrounding terrain or obstacles relative to the airplane, or both. Photo: courtesy Phil Vabre Some balance for the Airtourer 29 A LETTER FROM DOUG STOTT & STU HILSBERG The Airtourer has never suffered the type of failures depicted in the drawing and it’s disappointing to see the type used in such a careless manner, simply to provide a dramatic visual impact for what otherwise was an important article. approach, with the support of the designer, the late Dr Henry Millicer, to the then regulator, resulting in a review of the previous figure of 12,000 hours. The actual AD makes the following points: Time flying competition type aerobatic manoeuvres need to be factored by 20 for structural life purposes. Training or pleasure aerobatics, flown occasionally, do not attract the factor of 20. The intent of the article was to point out that some aerobatic aircraft need the actual aerobatic time recorded as it may have an implication on the fatigue life, the Airtourer being one. Information available to the writers suggests that the number of airframes to which this AD applies is now minimal. Immediately below the sketch of the breaking Airtourer the article commenced with a story of CASA grounding an aircraft because a previous operator had failed to log aerobatic time. It would not be unreasonable for a reader to believe that the aircraft referred to was an Airtourer. We have not heard of an Airtourer being treated in this manner. A significant concern to many Airtourer owners is that as a direct result of this poorly presented article, the airworthiness of the type may be questioned by industry members, LAMEs and prospective purchasers, and unless corrected, the value of the type may even be degraded. Later in the article it incorrectly states: ‘Victa Airtourers have a requirement to replace wing and tailplane structure after 17,200 hours.’ These requirements are included in AD/VAT/41 Amdt 1 which describes the components requiring replacement*. Ed: *‘The wing main spar lower cap and the wing front attachment spigot fittings; and the tailplane rear spar assembly and the tailplane to fuselage attachment fittings’. The AD is applicable to ALL models, both Victa and AESL, not just Victa. The current fatigue life in that AD was the result of an The Airtourer is a significant part of Australian aviation history. Many owners now have their aircraft in showroom condition and make a great effort in maintaining its airworthiness in what at times are difficult situations, especially given that the type is now often older than many of those responsible for its continued serviceability. AIRTOURER Flight Safety Australia magazine were surprised to see the article in the May-June edition: ‘High-G Manoeuvring’ headed by a sketch of an Airtourer with a wing separating. Just to emphasise the Airtourer connection, the next page included a photo of an Airtourer, (although the photo had been printed back to front). We are sure that there is an expectation by owners and members of all breed groups that those within the regulator responsible for such things would utilise the experience within these groups. This experience and knowledge is there for the asking, when and if the need arises. As the years progress, this is especially so as much of the corporate history and experience once held within the regulator and the industry at large is lost. There is also an expectation within the industry that articles appearing in Flight Safety Australia are researched to the highest level using all available sources and that both articles and associated drawings and photos convey the required message clearly and accurately. We could be forgiven for believing that CASA, being the Airtourer’s state of original type certification, would demonstrate a more intimate knowledge of one of Australia’s own products. 30 Doug Stott is a long-time Airtourer pilot/owner and a co-founder of the Airtourer Association. He is a professional pilot, safety manager and auditor. Stu Hilsberg is a retired commercial pilot, former Airtourer owner, airworthiness coordinator and auditor. This experience and knowledge is there for the asking Photo: courtesy Phil Vabre There are currently quite a number of clubs of aircraft owner/pilots, now often referred as ‘breed groups’. More than anyone else, the members of these groups have significant knowledge of their type, both operational and airworthiness. The Airtourer is no exception, being strongly represented by the Airtourer Association. Sadly, it is the writers’ belief that on this occasion that did not occur. We appreciate the space being made available to provide some balance. FSA SEP–OCT09 Authors This article is the opinion of the authors, Doug Stott and Stu Hilsberg, and not necessarily that of any club or association they may be members of. S E R V I C E S Jamie Johnston and Kevin McMurtrie are back in control at Johnston Aviation Services. We are offering the valueadded training, professionalism, expertise and high levels of service that our students have come to expect of us. - Leaders in M/E command instrument ratings, 2 testing officers on staff (Jamie and Kevin), PPL and CPL courses Instructor ratings Initial issue & renewal - all grades of instructor ratings - Accommodation provided Multi-Engine Command Instrument Rating Course 4 week course Training on Beechcraft Baron Includes GNSS RNAV $13,990 For further information and pricing please contact us Phone: (02) 6584 0484 Email: info@johnstonaviation.com.au Web: www.johnstonaviation.com.au Our Reputation is your Guarantee Many had hoped that an early relaxation of TNS No 32 would appear as if by magic. At the other extreme, only too well aware that we de Havilland lunatics had literally taken over the asylum, the Civil Aviation Authority, BAE Systems and our product liability insurers were undoubtedly on the lookout for any incaution in discharge of these newfound responsibilities. All that could be done initially was to analyse BAE’s bulging TNS No 32 files and to continue gathering worldwide B opinion and data from successive structural inspections. It was only by op 2008 that our thoughts had crystallised sufficiently - and the regulatory 20 planets aligned suitably - to enable meaningful progress to be made. As subscribers to DHSL’s Continuing Airworthiness Service will know, we celebrated Christmas 2008 by publishing a completely revised TNS No 32. This document at Issue 3 is infinitely more rigorous in its guidance and yet, paradoxically, it should be much easier to live with. Let me explain! THE ORIGIN OF TNS 32 Photos courtesy de Havilland Support Suppo The late 1990s were not a time of any great credit for our movement. In succession came the failure of a misplaced Tiger Moth datum bolt and fracture of a fuselage tie-rod – leading to the discovery of a UK Tiger flying with NO tie-rods at all! Then an accident in England implicated the fuel cock linkage, original type safety harnesses, and aileron controls. At a time when the then BAe was being notably more proactive in flight safety matters, these events gave rise to new Technical News Sheets and to associated CAA Airworthiness Directives which were mirrored around the world. After a still worse occurrence, the mid-air break-up of Tiger Moth VH-TMK in WA on 28 February 1998, the stage was set for draconian action. 31 AIRWORTHINESS Owne Ow n rsh ne hip of elderly ly w woode den en aeroplanes has ofte en be been likened e (and ed d not entirely in jest) to a game e of ‘p passs the pa p rcel’. Perhaps the analogy m ght be mi e appli a ied e similarly to type certificate ho olders! Whe en the music stopped and BAE Systems Syst sttems tran transferred ansfferred DH responsibilities to de an Havilland Support Ltd in 2001, not the least of our inherited hot topics was the future of Technical News Sheet CT (Moth) No 32. If you are a Moth owner, you will need no reminding that this TNS requires searching and repetitive inspections of the wooden structure. PULL-OUT SECTION Mark Miller, chief engineer with de Havilland Support in the UK, gives some background on the revised technical news sheet for the Moth. ALL YOU WANTED TO KNOW ABOUT TNS 32 .... CONT. PULL-OUT SECTION How close the entire fleet of all Moth types came to an immediate grounding is another story. Only some informed diplomacy by the de Havilland Moth Club Technical Support Group, in concert with the good influence of Lyn Forster as a local advisor trusted by BAe, enabled the Moths to continue flying pending findings from the VH-TMK investigation. FSA SEP–OCT09 32 The quid pro quo was acceptance of Technical News Sheet CT(Moth) No 32, mandated in the UK by CAA AD 002-03-98. At Issue 1 the TNS prohibited aerobatics and spinning while the implications of the Australian accident were being considered. Who could forget those yellow sticky labels, mandated even for the straight and level Moths? REINSTATEMENT OF AEROBATICS AND SPINNING To their great credit, the Australian Bureau of Air Safety Investigation, as it then was, co-operated with Bob Bennett at BAe back in the UK to share their findings on an almost day-by-day basis. Long before the VH-TMK report was published in July 1999, it was known that the right upper wing front spar had failed during a probable high ‘g’ pullout from an egg-shaped loop. Violent slat deployment was a possible but uncertain contributory factor. It came to light that the wooden wing structure was in poor condition with a disbonded spar front doubler, fungal decay, probable pre-existing compression shakes from earlier accidents, and bolt holes in the wing spars impregnated with rust to the point of weakening the surrounding timber. This set of deficiencies sounded to the de HMC Technical Support Group very much like the proverbial ‘accident waiting to happen’. But in seeking the reinstatement of aerobatic and spinning clearances, the unspoken BAe and CAA question was unanswerable – just how many more structural time bombs might be ticking out there? The only viable option on the table was to submit the entire fleet to detailed inspection … and so BAe developed Issue 2 of TNS CT(Moth) No 32. The title of ‘Flight Limitations’ remained (although the aim was removal of limitations!) and the TNS continued to be mandated in the UK by CAA AD 002-03-98, and by CASA under nder designations designation ons specific to each Moth variant. [CASA at least described the AD more accurately as ‘Flight Limitations and Structural Insp pection’] TNS No 32, Issue 2, required a detailed visual i nss pe pecc t io o n of t he interior of the flying surfaces and to this end an arrr rray ay y o f in insp spec sp e ti ec t ion n rings was prescribed for the wings, tail unit an d co o nt n ro rols ls o f all Moths. Enhanced drain hole provisions were alsso spec eciff ie ec ied (f (for or some types with more zeal than justification! ) and a o n e-o -o -off o ff ff removal of sample bolts in spar root joints was reequired t o ch c ecc k for rust in the holes. Memorably, the TNS also included a sizeable sheaff of now w outtda d ted teed photocopies containing advice on wooden structures in general. Bullk notwithstanding, TNS No 32, Issue 2 enforced an o overdue ‘wake--up p call’ on a number of very suspect airframes, allowed the resumptio on of aerobatics, and yielded some excellent informatio on from the field. The main objection to TNS No 32 has always been its denial of discretion over the scope of three-yearly repeat inspections. Maybe the effort required to make good all 92 fabriccovered inspection holes in a Tiger Moth was skewing the finite available maintenance effort too far in the direction of structures? Nor did TNS No 32 address the need for reinspection of wooden members as and when mishaps occur. THE OVERDUE REVIEW Since 2001, we have taken every opportunity to view Moths undergoing restoration or TNS No 32 inspections in Europe, the types ranging from DH60 to DH94. Even better, on a visit to family in Australia in 2007 I was chauffeured by Roy Fox to canvass Ray and Lance’s opinions at Luskintyre, by Des Porter to meet Greg and Nick at Murwillumbah, and had a good look at Mark Carr’s Moth Minor in progress at Sandora Aviation. I also re-read the incredibly useful Australian submissions made in the BAe days by Laurie Brown, Glen Caple and Mike Stacy. The key findings of what was a long investigation on are re readily summarised: Poo oorr co c nd ndit itio ion n fe feat atur ures es oft f en en pre re-date the curren en nt fa fabr bric ic R at a e of c ha han nge of o c ondition n can be negl ne glig gl i ib ig ible lee Com mpr p esssi sion on n ffai a lures ar ai aree co comm m on mm n aft fter er sp par o ove verl ve r oa rl oad d S gg Su g es esti t ng ti g iin n tu turn r tha rn h t: Morre guid gu uid idan ance is ne an eed eded ed d on in insp sp pec ection be efo fore rre e recov ov ver Dep pth of ro r ut utin iin ne insp in nsp spec e tion ec o can be subjecct to o discret ettio on R ig gor orou o s sp ou par ins nspe pee ctt io on af afte terr in te nci c dents is e ssential. SELECTED SERVICE DIFFICULTY REPORTS 1 June 2009 – 31 July 2009 AIRCRAFT ABOVE 5700KG Airbus A330202 Co-pilot’s windshield heater terminal fire. Ref 510008563 First officer’s No.1 window fire, caused by windshield heat system. Initial investigation found windshield heater terminal damaged, with evidence of high temperature and thermal degradation. Investigation continuing. BAC 146100 Landing gear emergency systems cable seized. Ref 510008800 Landing gear emergency uplock release mechanism operating cable fork-end seized at cable to link interface preventing RH main landing gear from locking in the ‘up’ position. BAC 146200 APU seized. Ref 510008573 APU seized. Sparks and smoke from tailpipe. Investigation found turbine wheel off alignment and inlet plenum support struts (4off) all cracked under stress conditions of seizure action. P/No: 4501690A. TSN: 19,715 hours/24,339 cycles. TSO: 15,622 hours/17,015 cycles. Boeing 737476 Cabin pressure controller failed. Ref 510008551 Cabin pressure controller faulty. Investigation continuing. P/No: 7638102. (4 similar occurrences) Boeing 737476 Engine anti-ice valve failed. Ref 510008516 No.1 engine anti-ice valve failed to open. P/No: 1726257. TSN: 42,665 hours. TSO: 6,190 hours. (7 similar occurrences) Boeing 737476 Galley oven faulty. Ref 510008602 Rear galley oven faulty. Toxic smell when oven turned on.TSN: 33,583 hours. TSO: 12,932 hours. (20 similar occurrences) Boeing 737476 Pressurisation controller faulty. Ref 510008597 Pressurisation system outflow valve faulty. Valve failed to close. Investigation found faulty pressurisation controller. P/No: 7638102. TSN: 57,368 hours. TSO: 18,161 hours. Boeing 737476 Pneumatic sense tubes loose. Ref 510008612 Pressurisation system high stage valve pneumatic sense tubes (3off) loose at regulator. Investigation continuing. TSN: 48,417 hours. TSO: 7,423 hours. Boeing 73776N Engine oil pressure sensor line disconnected. Ref 510008787 No.1 engine oil pressure sensor line disconnected. Oil leak. P/No: 3400218020. Boeing 7377BX Co-pilot’s elevator and rudder cables rubbing. Ref 510008842 (photo below) Co-pilot’s elevator and rudder control cables rubbing on cable guard hi-lock heads. Cable guards located at Stn 947.5. Investigations found the cable tensions low. Elevator cable tension 70lbs (normal tension approximately 115lbs) and rudder cable tension 80lbs (normal tension approximately 140lbs). Investigation only found wear on the hi-locks with no wear evident on the control cables. (1 similar occurrence) Beech 1900C Wing aileron balance weight clips cracked. Ref 510008776 RH aileron balance weight inboard two clips cracked. Found during inspection iaw SB 27-3928. P/No: 101130001191. TSN: 21,401 hours/28,443 cycles. (3 similar occurrences) Boeing 737376 Aileron PCU control rod clevis cracked. Ref 510008855 Aileron power control unit (PCU) control rod clevis cracked from threaded area to clevis head. Crack length 19.05mm (0.75in). P/No: 69407272. Boeing 737376 Rear pressure bulkhead corroded. Ref 510008749 Rear pressure bulkhead corroded on inner face of ‘C’ section of the lower horizontal flange and vertical web. Boeing 7377Q8 Nose landing gear axle failed. Ref 510008813 RH nose landing gear axle failed. Investigation continuing. P/No: 162A11202. TSN: 25,208 hours/18,355 cycles. TSO: 2,494 hours/1,751 cycles. Boeing 737838 Aircraft refuel manifold check valve failed. Ref 510008689 Refuel manifold check valve failed. Failed valve flapper half found in centre tank outboard of No.1 rib panel LH side. P/No: 2670137101. (2 similar occurrences) Boeing 737838 APU compressor contaminated. Ref 510008736 APU load compressor contaminated with oil. Investigation continuing. P/No: 38007021. (3 similar occurrences) Boeing 737838 Engine cowl anti-ice valve faulty. Ref 510008756 LH engine cowl anti-ice valve failed. P/No: 32156184. TSN: 11,906 hours. TSO: 11,906 hours. (7 similar occurrences) Boeing 73786N DEU faulty. Ref 510008549 No.2 display electronics unit (DEU) failed. Investigation found multiple internal defects. P/No: 4081600930. (4 similar occurrences) Boeing 7378BK Cabin burning smell. Ref 510008824 Burning smell in forward cabin. Smell classified as‘sulphur like’. Investigation continuing. (4 similar occurrences) Boeing 7378FE Spoiler interlock cable broken. Ref 510008814 Spoiler interlock cable broken. Investigation continuing. (12 similar occurrences) Boeing 747438 Air conditioning system – odour in cockpit. Ref 510008555 Odour in cockpit and flight deck. Suspect No.2 air conditioning pack. Investigation continuing. (3 similar occurrences) Boeing 747438 Door handle loose. Ref 510008745 No5 LH door handle moved during flight. Aircraftwas flying in light turbulence. Investigation continuing. Boeing 747438 Flight deck toilet solenoid failed. Ref 510008742 Flight deck toilet solenoid failed. Water overflow soaked floor and leaked through ceiling into A/B zone on main deck. Investigation continuing. Boeing 7377BX Wing/body overheat detector unserviceable. Ref 510008775 Wing/body overheat detector unserviceable. Investigation continuing. P/No: 3571279. (6 similar occurrences) Boeing 7474H6 Hydraulic pressure hose ruptured. Ref 510008611 No4 hydraulic system pressure hose ruptured. Loss of hydraulic fluid. P/No: AS115100192. (1 similar occurrence) Boeing 767336 Flap inboard hinge arm attachment bolt sheared. Ref 510008492 RH inboard main flap inboard hinge arm attachment bolt sheared. Investigation continuing. 33 AIRWORTHINESS BAC 146300 Flap system failed. Ref 510008656 (photo below) No.3 RH moveable flap hanging down, with damage to fixed fairing. Operating spring strut rods found sheared and fairing only retained at forward attachment pivot pins. Investigation found that the rear adjustment barrel nut had separated from the adjuster bolt allowing the internal mechanism to foul and cause operating rods to shear. Investigation revealed that adjuster bolt unwound out of the barrel nut due to the adjuster bolt lock plate tangs not engaging with the bolt head. Rather thick sealant application at lock plate/fairing interface had caused the lock plate to stand off and tang failure to effectively lock the bolt. (2 similar occurrences) Boeing 737476 AOA sensor faulty. Ref 510008833 LH angle of attack (AOA) sensor faulty causing autopilot to disengage. \P/No: 861CAS3. TSN: 47,151 hours. TSO: 47,151 hours. Boeing 7377Q8 Cockpit window frame cracked. Ref 510008643 No.1 cockpit window frame cracked. P/No: 141A48401. PULL-OUT SECTION Airbus A380842 Aircraft fuel tank contaminated. Ref 510008815 Microbiological contamination of fuel tanks found during scheduled inspection.(4 similar occurrences) Boeing 737476 Air conditioning system outflow valve faulty. Ref 510008644 Cabin pressurisation problems. Outflow valve, part number 711003-3, and LH temperature control valve replaced. P/No: 7110033. TSN: 53,104 hours. TSO: 90 hours. (2 similar occurrences) Boeing 767338ER Captain’s window burn marks. Ref 510008841 Captain’s No.1 window contained six burn marks at bottom of window. Burn marks grew progressively during flight. (4 similar occurrences) PULL-OUT SECTION Boeing 767338ER Emergency exit signs failed comparator test. Ref 510008530 Self-illuminating emergency exit signs (8off) failed comparator test. P/No: CANDB451. FSA SEP–OCT09 34 Boeing 767338ER Main wheel bearing failed bearing. Ref 510008691 No.1 main wheel inboard bearing collapsed allowing wheel to rub on brake assembly. No.1 wheel axle also damaged beyond limits. Investigation continuing. P/No: 161T113011. Boeing 767338ER Passenger entertainment system seat box sparking/smoking. Ref 510008761 Passenger entertainment system seat box and harness located beneath seat 40AB sparking and smoking. Investigation continuing. Bombardier DHC8102 NLG steering manifold check-valve split. Ref 510008797 Nose landing-gear steering manifold check-valve split. Suspect manufacturing fault. Loss of No.2 hydraulic system fluid. P/No: DSC1906. Bombardier DHC8202 TSCU suspect faulty. Ref510008622 LH engine low power. Suspect faulty torque signal condition unit (TSCU). Investigation continuing. (2 similar occurrences) Bombardier DHC8315 Cabin – oil fumes. Ref 510008636 Oil fumes in cabin. Investigation continuing. (1 similar occurrence) British Aerospace BAE1251000 Windshield shattered. Ref 510008661 RH windshield shattered during landing. Investigation continuing. P/No: PO31008GKN. TSN: 286 hours/200 cycles/200 landings. Embraer EMB120 Hydraulic pump pressure line worn and damaged. Ref 510008600 LH hydraulic pump pressure line located in LH nacelle worn and leaking. Investigation found a broken electrical bonding lead had worn a hole in the pipe. Loss of hydraulic fluid. P/No: 12039829011. TSN: 35,693 hours/37,907 cycles. Embraer ERJ170100 Flap rod sheared. Ref 510008698 LH aft flap upper rods (2off) sheared. P/No: 17103779901. Fokker F28MK0100 Autoflight systems transducer suspect faulty. Ref 510008792 Intermittent sluggish auto-throttle followed by failure of auto-throttle to disconnect. Investigation found that the dynamic rods which contain the micro switches to release the auto-throttle were out of limits. Further the RH power lever angle transmitter (PLA) was also out of limits. Investigation continuing. Fokker F28MK0100 MLG retraction actuator rod end sheared. Ref 510008808 RH main landing gear retraction actuator rod end sheared off. Investigation found the rod end had been installed 180 degrees out which allowed the grease nipple to contact the attachment casting and shear off. P/No: 415005. TSO: 4,501 hours/2,388 cycles. Saab SF340B ACM seized – suspect failed bearing. Ref 510008550 LH air cycle machine (ACM) seized. Suspect bearing failure. P/No: 7769106. TSO: 2,598 hours/2,745 cycles. (1 similar occurrence) Saab SF340B Navigation data systems transponder faulty. Ref 510008718 Anomalous transponder behaviour following introduction of AMSTAR radar. (5 similar occurrences) AIRCRAFT BELOW 5700KG Beech 200 Cargo door sill cracked. Ref 510008773 Cargo door sill cracked at door latches cut-outs. P/No: 1014301571. TSN: 9,458 hours/11,382cycles/73 months. Beech 200 Flap flex drive shaft unserviceable. Ref 510008809 RH inboard flap flexible drive-shaft unserviceable, leading to burning out of flap motor. P/No: 1013800002. Beech 200 Landing gear door link plate incorrect part. Ref 510008760 LH main landing-gear door-link plate replaced by block of metal, preventing correct door adjustment. The fitment of the aluminium block could not be traced, nor could any reason be found for fitment. The aircraft is fitted with Raisbeck high floatation landing gear doors fitted in the USA. P/No: 8137083. Beech 300 Pilot’s windshield inner-ply shattered. Ref 510008828 Pilot’s windshield inner-ply shattered. P/No: 10138402521. TSN: 4,132 hours/2,231cycles/94 months. Beech 58 Alternator cables chafed. Ref 510008664 LH and RH alternator power cables chafed in area where they pass over the top of the wing and through the nacelle firewall behind the engines. Beech B200C Passenger door inner skin cracked. Ref 510008856 Passenger door inner skin cracked. Cracks emanate from position where door cable stay bracket attaches to the skin. P/No: 1014301031. TSN: 24,840 hours/25,484 cycles/25,484 landings. (1 similar occurrence) Cessna 152 NLG steering pushrod broken. Ref 510008821 Nose landing gear steering system LH push-rod broken. P/No: 05430223. Cessna 208 Flap actuator bracket damaged. Ref 510008628 Flap actuator support bracket part no 2611144-1 torn and cutting through electrical wire to flap actuator causing short circuit. P/No: 26111441. TSN: 20,912 landings. (1 similar occurrence) Cessna 404 Aileron control pulley FOD. Ref 510008590 Autopilot system suspect faulty. Controls jamming during flight. Initial control inspection could find no faults. Further investigation found a small stone wedged under the LH aileron control pulley. Autopilot system found to be serviceable. Cessna 404 Alternator drive coupling rubber separated. Ref 510008686 LH alternator drive coupling rubber separated from inner half. P/No: LC53675N. TSO: 1,700 hours. Cessna 404 Wing structure systems spar debonded. Ref 510008730 LH and RH wing rear spars disbonded. LH spar disbonded in two areas and RH spar disbonded in three areas. Found during inspection iaw AD/ Cessna400/103. Cessna 550 Brake anti-skid system motor failed. Ref 510008534 Brake anti-skid system motor failed. Low pressure switch part no 9912163-1 also failed which prevented warning of motor failure. P/No: MP50B1. TSN: 8,753 hours/9,178 cycles/9,178 landings/120 months. Child S2CPITTS Rudder pedal bent and jamming. Ref 510008712 LH rudder pedal located in front cockpit bent and jamming on fuselage truss/vertical member. P/No: 25310004. TSN: 650 hours. Cirrus SR22 Wing flap brackets severely corroded. Ref 510008617 LH and RH wing flap attachment brackets (6off) severely corroded. P/No: 16814001. TSN: 461 hours/72 months. Gippsland GA8 Landing gear axle broken. Ref 510008608 RH main landing gear axle broken at weld. Possible evidence of inclusion in weld. RH main landing gear wheel, brake and axle missing. P/No: GA832101311. TSN: 4,178 hours. Pilatus PC12 Flap cable seized. Ref 510008672 Trailing edge flap interconnect cable seized in the ‘flap down’ position keeping the interconnect engaged and causing the autopilot circuit breaker to pop. P/No: 5271012194. TSN: 6,355 hours. Piper PA28151 Aircraft general systems corroded. Ref 510008579 ‘Significant to severe’ corrosion found on various structural parts. Both rear spar fittings on the wing and on the spar carry-through corroded. Fin forward spar attachment corroded. Severe corrosion on left rear under-floor hat section part no 76115-00. Fin left-hand skin, part no 63398-00 corroded. Stabilator trim barrel, part no 65246-00, and screw, part no 63530-00, badly worn. TSN: 8,444 hours. (3 similar occurrences) Piper PA31350 NLG steering plate to gear trunnion bolts broken. Ref 510008759 Nose landing gear steering plate to nose gear trunnion attachment bolts (2off3) broken. Investigation found bolts had been cracked in thread before failing due to overload. P/No: AN3H7A. Piper PA44180 Battery swollen/distorted. Ref 510008483 (photo below) Battery unserviceable (flat). Investigation found battery swollen and distorted with very little acid possibly due to leakage through filler caps. P/No: G35. TSN: 1,245 hours/18 months. Agusta Westland AW139 Roof beam cap angle cracked. Ref 510008782 RH roof beam cap angle cracked. Angle located at WL 2470 BL 550. P/No: 3P5338A12051. TSN: 893 hours. (1 similar occurrence) Agusta Westland AW139 Tail rotor control rod cracked and corroded. Ref 510008682 Tail rotor control rod cracked longitudinally adjacent to rod end fitting. Tube contained five cracks. P/No: 3E6722A00535. TSN: 893 hours. (1 similar occurrence) Swearingen SA227DC Fuselage ‘belly’ skin cracked. Ref 510008752 Fuselage belly skin cracked at inboard end. Found following removal of panel 610. Swearingen SA227DC Landing gear hydraulic line holed. Ref 510008674 Landing gear down hydraulic line leaking from pin hole. Loss of hydraulic fluid. P/No: 2781006143. (1 similar occurrence) Swearingen SA227DC Windshield electrical terminal short circuit. Ref 510008705 Windshield electrical terminal short circuiting to aircraft structure. Correct insulating boot was fitted. Windshield was replaced on previous day due to failed windshield heating. Heating connection is difficult to connect and inspect following window fitment. ROTORCRAFT Agusta-Bell 412 Rescue hoist electric motor suspect faulty. Ref 510008546 Rescue hoist electric motor suspect faulty. Sparks seen in area of motor. Robinson R22BETA Engine/transmission coupling drive belt failed. Ref 510008757 Engine to transmission forward drive belt failed. Damage caused to actuator, oil cooler and cooling baffle. P/No: A1902. TSN: 66 hours. (24 similar occurrences) Robinson R22BETA Engine/transmission clutch shaft seal dislodged. Ref 510008524 Engine/transmission clutch shaft leaking. Investigation found forward clutch seal dislodged. Further investigation found metal in the clutch assembly. TSN: 1,162 hours/24 months. (1 similar occurrence) Robinson R22BETA Main rotor blade debonded. Ref 510008732 (photo below) Main rotor blade debonded at tip. Nil evidence of corrosion and no paint missing. P/No: A0164. TSN: 87 hours/33 months. (11 similar occurrences) Continental GTSIO520M Engine cylinder cracked. Ref 510008503 RH engine No 2, No 4 and No 5 cylinders cracked from injector ports to spark plug holes. Cracks confirmed using dye penetrant method. TSO: 1,477 hours/25 months. (19 similar occurrences) Continental IO520C Engine counterweight incorrectly fi tted. Ref 510008748 Crankshaft counterweight circlip incorrectly fitted. Counterweight separated from crankshaft and exited through the crankcase. P/No: 639195. TSO: 1,669 hours. (1 similar occurrence) Engine exhaust system cracked. Ref 510008630 Exhaust cracked and muffler cores degraded.z P/No: 86299008. TSN: 3,215 hours. TSO: 2,900 hours. Robinson R22BETA Tail rotor control bellcrank bolt rubbing. Ref 510008727 (photo below) Tail rotor pitch control bellcrank lower bolt rubbing on upper fan-shroud. Shroud deeply scored and pal nut damaged. Problem also found on two other helicopters in fleet. Agusta Westland AW139 Landing gear system control panel suspect faulty. Ref 510008851 RH main landing gear did not indicate ‘down’ following landing gear extension. Visual and ground staff inspection found gear to be down. Investigation could not duplicate the fault and all micro switches were found to be correctly adjusted. Landing gear control panel replaced as a precaution. Nil recurrence of defect since. Agusta Westland AW139 Longeron cracked through fastener holes. Ref 510008780 Upper LH longeron cracked through fastener holes. Longeron is located adjacent to tail boom attachment bulkhead. P/No: 365306A07751. TSN: 893 hours. PISTON ENGINES Lycoming IGSO480A1E6 Engine cylinder piston ring seized. Ref 510008688 LH engine oil consumption excessive. Investigation found No 6 cylinder oil control ring seized in piston ring groove. Further investigation found corrosion on all cylinder walls. TSO: 741 hours. Lycoming IO540AC1A5 Engine fuel pump low pressure. Ref 510008848 Engine-driven fuel pump low pressure. At full power, the pump delivered 10psi. Investigation also found oil leaking from the vent fitting on the pump. P/No: LW15473. TSN: 586 hours. (8 similar occurrences) Lycoming IO540AE1A5 Magneto drive coupling incorrect. Ref 510008728 RH magneto fitted with incorrect drive coupling. Coupling fitted was for an O540F1B5 engine. Suspect incorrect coupling fitted to two or possibly three other aircraft. P/No: 7300073636. TSN: 585 hours. Robinson R44 Engine muffler failed. Ref 510008751 Muffler failed at tailpipe connection due to heat distortion and cracking. P/No: C16932. (11 similar occurrences) Lycoming LTIO540J2BD Engine cylinder cracked. Ref 510008836 RH engine No 6 cylinder cracked from upper spark plug bore recess extending to inlet valve seat. P/No: LW12966. TSN: 910 hours/28 months. (6 similar occurrences) 35 AIRWORTHINESS Swearingen SA227DC Landing gear system pipe split. Ref 510008488 Landing gear ‘up’ rigid pipe located in RH wheel well split on 90 degree bend. Split approximately 10mm (0.393in) long. Suspect caused by inter-granular corrosion. Loss of hydraulic fluid. P/No: 27810322750. TSN: 19,817 hours/27,868 cycles/27,868 landings/192 months. (2 similar occurrences) Bell 412 Aircraft vibrates and ground bounce Ref 510008618 Aircraft suffering from vibration and ground bounce. Extensive investigation has found numerous faults with components repaired/replaced. The ground bounce is still evident. Investigation continuing. (1 similar occurrence) PULL-OUT SECTION Piper PA44180 Carburettor air box cracked. Ref 510008626 Carburettor air boxes cracked around mount attachment holes. P/No: 86245041. TSN: 3,277 hours. TSO: 2,200 hours. Schweizer 269C Main rotor flapping hinge bolt head washer missing. Ref 510008633 (photo below) Main rotor ‘yellow’ flapping hinge bolt head washer missing. Investigation found marks consistent with the washer being incorrectly installed with the chamfered side towards the bearing. Inspection of the other two flapping hinge bolts found the washers installed the wrong way around as well. P/No: 269A1356. TSN: 48 hours. (1 similar occurrence) Lycoming LTIO540J2BD Engine hold-down stud broken. Ref 510008837 No6 cylinder hold-down studs part no 50-15 (1off) and part no 38-13 (2off) sheared. P/No: 5015AND3813. TSO: 910 hours/28 months. (2 similar occurrences) PULL-OUT PULL-OUT SECTION SECTION Lycoming O235L2C Engine con-rod big end bolt broken. Ref 510008511 Engine connecting rod big-end bolt failed. Crankcase damaged. P/No: 78027. TSN: 1,643 hours. Lycoming O320D3G Carburettor float broken. Ref 510008512 (photo below) Carburettor float broken. Float is manufactured from plastic material. P/No: 30804. TSO: 1,642 hours. Turbomeca MAKILA1A Engine compressor stiff to rotate. Ref 510008819 RH engine axial compressor stiff to rotate. Evidence of compressor blades rubbing. TSO: 1,082 hours. GE CF348E5 Engine compressor section shaft broken. Ref 510008624 No 1 engine inboard variable geometry (VG) shaft broken. VG actuator rod end bearing also broken. (1 similar occurrence) GE CFM567B EECU failed. Ref 510008515 No 2 engine electronic control Unit (EECU) failed. P/No: 2042M67P02. TSN: 9,495 hours. TSO: 9,495 hours. BF GOODRICH Wheel suspect faulty. Ref 510008794 (photo below) Newly-received wheel suspect faulty. Inspection of wheel on receipt found excessive blemishes in the casting which were found to be all over the wheel including in the bead area. P/No: 10180265. Lycoming O320D3G Engine cylinder valve spring broken. Ref 510008657 No1 cylinder valve springs, part no LW-11795, and part no LW-11800, broken. P/No: LW11795LW11800. TSN: 109 hours. Lycoming O360A1A Carburettor butterfly valve loose. Ref 510008502 Carburettor butterfly loose on throttle shaft. Investigation found both retention screws loose. Screws had been staked. Carburettor manufactured by Volare and came fitted to a factory rebuilt engine. Lycoming O360J2A Magneto drive gear stripped. Ref 510008528 LH magneto plastic drive gear teeth stripped. P/No: IO600614. TSN: 1,184 hours. Lycoming TIO540J2BD Exhaust turbocharger seized. Ref 510008548 LH engine exhaust turbocharger seized. P/No: 4091709001. TSO: 1,771 hours. (5 similar occurrences) TURBINE ENGINES Allison 250C20B Engine reduction gear bearing failed bearing. Ref 510008650 Engine gearbox No 2.5 bearing failing. Metal contamination of engine oil system. P/No: 23034787. TSN: 3,161 hours. TSO: 3,161 hours. Garrett TPE33112UH Engine fuel manifold unserviceable. Ref 510008592 LH engine fuel manifold hose broken away from fuel nozzle ‘T’ fitting. Manifold is Teflon hose construction. P/No: 31024692. Garrett TPE33112UH Engine reduction gear pinion failed. Ref 510008489 LH engine failure. Oil pressure increased to 150psi with a chip detector indication approximately 15 minutes later. After another 15 minutes, the engine COMPONENT GE CFM567B Engine compressor section seal missing. Ref 510008571 Engine vibration. Suspect fan blade platform strip/ seal missing. Investigation continuing. (1 similar occurrence) GE CFM567B Engine cooling system valve leaking. Ref 510008652 No 1 engine high pressure turbine active clearance control (HPTACC) valve leaking. Investigation continuing. P/No: 32911866. (1 similar occurrence) 36 FSA SEP–OCT09 surged followed by a drop in torque. The engine was shut down. Preliminary investigation found failure of the high-speed pinion gear resulting in other damage within the engine. Investigation is continuing. P/No: 310703612. TSN: 15,783 hours/21,683 cycles/217 landings/252 months. (1 similar occurrence) GE CFM567B Engine turbine section support cracked. Ref 510008527 No 1 engine No 5 bearing support cracked at lower flange. Investigation continuing. (1 similar occurrence) GE CFM567B HMU unserviceable. Ref 510008774 No 1 engine hydro-mechanical unit (HMU) fuel shutoff valve unserviceable. Valve would not shut off when selected. P/No: 185M56P12. (5 similar occurrences) PWA PT6A34AG Engine turbine blade cracked. Ref 510008605 Compressor turbine blades (2off) cracked on trailing edge. P/No: 310240101. TSN: 6,315 hours. TSO: 834 hours. (2 similar occurrences) PWA PW123B Engine turbine blade failed. Ref 510008668 RH engine high pressure turbine blade partially missing. Secondary damage found. Found during borescope inspection. P/No: 311560101. TSN: 2,032 hours/1,411cycles/21 months. (1 similar occurrence) PWA PW150A Engine fuel heater to FMU o-ring leaking. Ref 510008603 RH engine fuel heater to fuel management unit (FMU) interconnect transfer tube o-ring seals damaged and leaking. Investigation continuing. P/No: M834611116. (1 similar occurrence) Turbomeca ARRIEL2S Engine turbine binding. Ref 510008785 Engine free power turbine binding on supporting shroud. Suspect caused by water accumulation in the exhaust area during aircraft washing. TSN: 178 hours. Turbomeca ARRIUS1A Engine reduction gear seal incorrectly fi tted. Ref 510008729 No 1 engine output shaft bellow oil seal incorrectly fitted. Carbon mating ring was installed backwards causing oil leakage. P/No: 9668306526. TSN: 85 hours. Note: occurrence figures based on data received over the past five years. In July-August’s Flight Safety Australia (issue 69), SDR Ref 510008174 on page 36 under the Propellers heading, incorrectly referred to MTV as the manufacturer of the subject propeller pitch control valve. The defective item with regard to this SDR was in fact a propeller control valve manufactured by Thielert (the engine manufacturer) and not MTV. The defective item is currently the subject of a service bulletin under development by Thielert. CASA apologises for any confusion and undue concern this error may have caused. ALL YOU WANTED TO KNOW ABOUT TNS 32 .... CONT. Thinking further along these lines, it seemed to us that we were defining the need for a set of Moth-specific maintenance data, guidance notes for good trade practices, rather than the sort of directed inspection which is the true preserve of an airworthiness directive system. Might there be a chance of laying AD 002-03-98 to rest? We knew of recent precedents for absorbing ADs into continuing airworthiness instructions. What will become of the corresponding ADs in Australia and in New Zealand is for CASA and the CAA of NZ to decide locally. However, even if the UK example is not followed, the practical application of TNS No 32 Issue 3 will be little different whether mandated or not. TNS NO 32 ISSUE 3 – ‘INSPECTION OF WOODEN STRUCTURE’ The first point to note about the new TNS is that we have amended the title, while retaining the same number. An unconventional practice, but we felt it worthwhile as ‘TNS 32’ is so widely associated with structural inspection. In terms of document layout, the good news is that the main body of the TNS has been scaled down to just three pages! In truth the content has been moved into no fewer than SEVEN appendices, as follows: C. Inspection of Wooden Structure – During Periods of Normal Service - at Annual Inspections D. Inspection of Wooden Structure – Subsequent to Incidents Likely to Cause Structural Damage E. Generic Guidance on Identification of Damage and Deterioration in Wooden Structures F. Moth Type-Specific Information Affecting Wooden Structure G. Required Inspection and Drainage Provisions in Moth Aircraft Fabric At a closer look you will see that a TNS No 32 inspection is likely to involve only one of the first four appendices, supplemented by in-depth guidance from the latter three. Appendix D is deliberately hard-hitting, our investigations having found numerous instances in which wing spar breakages were overlooked. This indeed was where we came in, with the tragedy of VH-TMK. TNS No 32’s new mantra is to ‘Adopt the recommendations and perform structural inspections in relation to the known history, current usage, and storage conditions of the specific aircraft’. Please do exactly that, with rose-tinted spectacles removed! Look after your aeroplane and for the benefit of us all, keep it safe and help to preserve this new privilege which has been so hard earned. To contact uss de Havilland SSuppo port po rtt Ltd t Building 213 Duxford Airfield Cambridgeshirre CB22 4QR ENGLAND +44 44 ((0) 0)) 122 223 22 3 83 300 090 0 T: + F: +4 +44 4 (0 (0)) 12 1223 23 830 30085 E: inf n o@ o@dh dhsupp dh port.co com co m W: ww w w. w.dh dhsupp dh por o t. t.co com co m Skype: dhslh hsslh hq 37 AIRWORTHINESS By doing all this it has been possible to eliminate the UK AD status of TNS No 32, as it were to seek the desired outcome by kindness and good advice rather than by application of a big stick. Mind you, bear in mind that no coroner is likely to heap praise on an engineer who has wilfully ignored an applicable maintenance recommendation! B. Inspection of Wooden Structure – Aircraft Returning to Service after Extended Storage ‘Adopt the recommendations and perform structural inspections in relation to the known histor y, current usage, and storage conditions of the speci fic aircraft’. PULL-OUT SECTION Moreover, as the Moth aircraft predate the existence of type certificate data sheets, the UK CAA, has in recent years, devised a generic airworthiness approval note (AAN) to ‘define’ each Moth variant. Indeed, conformity to the relevant AAN must now be certified at each C of A renewal. It was a fairly simple matter for us to draft a new paragraph for each AAN, itemising the required maintenance data as a combination of the airframe and engine instruction manuals and the respective suites of TNS. A. Inspection of Wooden Structure – Aircraft Undergoing Restoration (Prior to Fabric Covering) APPROVED AIRWORTHINESS DIRECTIVES 2 July 2009 Part 39-105 - Lighter Than Air There are no amendments to Part 39-105 - Lighter than Air this issue Part 39-105 - Rotorcraft PULL-OUT SECTION Bell Helicopter Textron Canada (BHTC) 407 Series Helicopters AD/BELL 407/36 - Anti-drive Link Assembly FSA SEP–OCT09 38 Bell Helicopter Textron 427 Series Helicopters AD/BELL 427/10 - Anti-drive Link Assembly Eurocopter BK 117 Series Helicopters AD/GBK 117/24 - External Mounted Hoist System Eurocopter EC 135 Series Helicopters AD/EC 135/17 Amdt 1 - Main Gearbox Oil Sampling & Analysis Eurocopter SA 360 and SA 365 (Dauphin) Series Helicopters AD/DAUPHIN/99 - Fuel Crossfeed High Level Switches Robinson R44 Series Helicopters AD/R44/19 - Main Rotor Clutch Drive Shafts CANCELLED Sikorsky S-76 Series Helicopters AD/S-76/2 - Engine Oil Filler Service Door Modification - CANCELLED AD/S-76/13 - Tail Rotor Outboard Retaining Plate Bolts - Inspection - CANCELLED AD/S-76/14 - Fuselage Bulkhead - Engine Support Fitting Area - Inspection and Modification CANCELLED AD/S-76/18 - Pilot and Co-Pilot Seats, Support Frames - Inspection - CANCELLED AD/S-76/20 - Power Plant Mounting Supports Inspection and Modification - CANCELLED AD/S-76/22 - Main Rotor Control Servo Actuators Inspection for Balance Tube Passage - CANCELLED AD/S-76/28 - Utility Hoist - Inspection CANCELLED AD/S-76/37 - Engine Fire Extinguisher Harness Modification - CANCELLED AD/S-76/38 - Main Rotor Gear Box No. 1 and No. 2 Input Bevel Pinion Housing Assemblies Inspection - CANCELLED AD/S-76/39 Amdt 1 - Main Rotor Blade Tip Block and Tip End Assemblies - Inspection and Rectification - CANCELLED AD/S-76/41 - Emergency Flotation System CANCELLED AD/S-76/42 - Upper Fuselage, Station 300 CANCELLED AD/S-76/43 - Tail Rotor Servo Actuator Linkage CANCELLED AD/S-76/46 - Electrical DC Power System CANCELLED AD/S-76/47 - Engine and Engine Compartment Drain Lines - CANCELLED AD/S-76/48 - Main Gearbox Lower Housing Jet Port Liners - CANCELLED AD/S-76/52 - Power Turbine Speed Trim Control Actuators - CANCELLED AD/S-76/53 - Doors - Window Frame - CANCELLED AD/S-76/54 - Main Gearbox Tail Takeoff Flange Locknut - CANCELLED AD/S-76/55 Amdt 1 - Retention Bolt for Stationary Swashplate Expandable Pin - CANCELLED AD/S-76/58 - Tail Gearbox Output Shaft CANCELLED AD/S-76/59 Amdt 1 - Tail Rotor Control Rod - Rod Ends - CANCELLED Part 39-105 - Below 5700 kgs Aerospatiale (Socata) TB9 and TB10 (Tobago) Series Aeroplanes AD/TB10/5 Amdt 1 - Elevator/Elevator Tab Control Attachment Inspection and Modification AD/TB10/13 - Aircraft Wiring/Support Bracket Clearance - CANCELLED Aerospatiale (Socata) TB20 (Trinidad) Series Aeroplanes AD/TB20/1 - Engine Mount - Inspection/ Replacement - CANCELLED Airparts (NZ) Ltd. FU 24 Series Aeroplanes AD/FU24/64 Amdt 1 - Fin and Leading Edge AD/FU24/67 - Vertical Stabiliser Beagle B121 (Pup) Series Aeroplanes AD/BEA 121/4 - Dual Throttle Control CANCELLED AD/BEA 121/10 - Rudder Drain Hole - CANCELLED AD/BEA 121/11 - Fuel Tanks - CANCELLED AD/BEA 121/13 - Internal Door Lock Operating Handle - CANCELLED AD/BEA 121/21 - Nose Undercarriage and Rudder Control System - CANCELLED Beagle B206 Series Aeroplanes AD/BEA 206/3 - Chafing of Hydraulic Master Switch/Lamp - CANCELLED AD/BEA 206/5 - Nose Landing Gear Spring Box CANCELLED AD/BEA 206/7 - Cabin Door Operating Placards CANCELLED Cessna 150, F150, 152 & F152 Series Aeroplanes AD/CESSNA 150/50 - Rudder Limit Stops Consolidated Aeronautics, Colonial and LA-4 Series Aeroplanes AD/LA-4/2 - Fuel Line - Replacement - CANCELLED AD/LA-4/4 - Fuel Filter - Installation - CANCELLED AD/LA-4/5 - Battery Relay - Installation CANCELLED AD/LA-4/7 - Hull Frame Station 97 - Inspection and Modification - CANCELLED AD/LA-4/11 - Engine Mount Upper Side Straps Inspection - CANCELLED AD/LA-4/17 - Fuel Cell - Inspection - CANCELLED AD/LA-4/18 - Trim Actuating Cylinder Bracket Inspection - CANCELLED AD/LA-4/20 - Main Landing Gear - Rocker Castings P/N 2-4113-1 - Inspection and Replacement CANCELLED AD/LA-4/21 - Auxiliary Fuel Tank Lines - Inspection and Replacement, Modification - CANCELLED AD/LA-4/22 - Engine Mount Tie Rod Ends CANCELLED DH 82 (Tiger Moth) Series Aeroplanes AD/DH 82/11 Amdt 1 - Flight Limitations and Structural Inspection - CANCELLED De Havilland DH 83 (Fox Moth) Series Aeroplanes AD/DH 83/1 - Flight Limitations and Structural Inspection - CANCELLED DH 85 (Leopard Moth) Series Aeroplanes AD/DH 85/1 Amdt 1 - Flight Limitations and Structural Inspection - CANCELLED DH 87 (Hornet Moth) Series Aeroplanes AD/DH 87/2 Amdt 1 - Flight Limitations and Structural Inspection - CANCELLED DH 94 (Moth Minor) Series Aeroplanes AD/DH 94/1 Amdt 1 - Flight Limitations CANCELLED Fuji FA-200 Series Aeroplanes AD/FA-200/1 - Battery Leads - Identification and Relocation - CANCELLED AD/FA-200/2 - Nose Landing Gear Piston Stop Plate and Screws - Modification - CANCELLED AD/FA-200/3 - Propeller Blade Inspection and Operating Restriction - CANCELLED AD/FA-200/4 - Main Fuel Tank Vent - Modification - CANCELLED AD/FA-200/5 - Fuselage Skin - Modification CANCELLED AD/FA-200/7 - Rudder Cables - Inspection and Modification - CANCELLED AD/FA-200/8 - Pitot Static Water Drain Access Modification - CANCELLED AD/FA-200/10 - Oil Cooler Lines - Modification CANCELLED AD/FA-200/11 - Parking Brake Control Cable Inspection - CANCELLED AD/FA-200/12 - Auxiliary Fuel Pump - Modification - CANCELLED AD/FA-200/13 - Spin Recovery Placard Replacement - CANCELLED AD/FA-200/14 - Main Landing Gear Assemblies Modification - CANCELLED AD/FA-200/15 - Nose Landing Gear Piston Stop Plate Screws - Modification - CANCELLED AD/FA-200/18 - Fuel System - Placard Installation - CANCELLED AD/FA-200/24 - Elevator Torque Tube Corrosion CANCELLED Columbia (formerly Lancair) LC40, LC41 and LC42 Series Aeroplanes AD/LC40/3 - Rudder Hinges and Hinge Brackets Mitsubishi MU-2 Series Aeroplanes AD/MU-2/2 - Windows - Cabin and Cockpit Modification - CANCELLED AD/MU-2/9 - Trim Aileron Bellcrank Bracket Bolt Holes - Inspection - CANCELLED AD/MU-2/19 - Engine Nacelle Upper Door Rod Assembly - Removal and Modification CANCELLED AD/MU-2/26 - Control Cable Turnbuckles Inspection and Replacement - CANCELLED AD/MU-2/27 - Engine Control System Cable Pulleys - Replacement - CANCELLED AD/MU-2/33 - Rudder and Elevator Trim Idler Installation - Modification - CANCELLED AD/MU-2/38 - Landing Gear Aural Warning System - CANCELLED AD/MU-2/72 - Electrical Wiring De Havilland DH 60 (Moth) Series Aeroplanes AD/DH 60/5 Amdt 1 - Flight Limitations and Structural Inspection - CANCELLED Morava L200 Series Aeroplanes AD/L200/3 - Propeller De-Icing Control Modification - CANCELLED AD/L200/4 - Nose Wheel Retract Strut - Inspection - CANCELLED AD/L200/5 - Front (Pilot) Seats Restraint Installation - Modification - CANCELLED AD/L200/7 - Main Undercarriage Breakstrut Hinges - Inspection - CANCELLED AD/L200/8 - Fin and Stabiliser Front Attachment Hinges - Inspection - CANCELLED AD/L200/9 - Control Wheel Rod - Inspection CANCELLED Pilatus Britten-Norman BN-2 Series Aeroplanes AD/BN-2/85 - Elevator Tip Assemblies Turbomeca Turbine Engines - Arriel Series AD/ARRIEL/24 Amdt 2 - Constant Delta Pressure Valve Diaphragm AD/ARRIEL/32 Amdt 1 - Engine - Module M04 Power Turbine Blades Bombardier (Boeing Canada/De Havilland) DHC-8 Series Aeroplanes AD/DHC-8/147 - Main Landing Gear Airworthiness Limitation Items AD/DHC-8/148 - Elevator Power Control Unit Turbomeca Turbine Engines - Artouste Series AD/ARTOUSTE/2 - Oil and Fuel Lines - Replacement and Support - CANCELLED AD/ARTOUSTE/4 - Micropump Valve Rod Modification - CANCELLED Embraer ERJ-170 Series Aeroplanes AD/ERJ-170/23 - Airframe Structural Components Turbomeca Turbine Engines - Makila Series AD/MAKILA/14 - Engine Control Unit - Comparator/ Selector Boards Embraer ERJ-190 Series Aeroplanes AD/ERJ-190/21 - Airframe Structural Components Rockwell (N American) & Autair (Noorduyn) AT-6, BC-1A, SNJ, T-6G, Harvard, & AT-16 Series Aeroplanes AD/AT-6/2 Amdt 1 - Horizontal Stabliser Rear Spar Connector Fittings SAAB SF340 Series Aeroplanes AD/SF340/108 Amdt 1 - Hydraulic System Accumulators Robin Aviation Series Aeroplanes AD/ROBIN/1 - Pilot Safety Harness - Change of Straps - CANCELLED AD/ROBIN/2 - Flap Control Mechanism Dented Plate - Inspection - CANCELLED AD/ROBIN/3 - Engine Mount - Inspection and Replacement - CANCELLED AD/ROBIN/10 Amdt 1 - Control Column Assembly Welds - CANCELLED AD/ROBIN/26 - ATL Rudder Bar - CANCELLED Rolls Royce (Blackburn) Engines - Cirrus Series AD/RRP-C/1 - Connecting Rod - Modification CANCELLED AD/RRP-C/2 - Connecting Rod - Modification CANCELLED AD/RRP-C/3 - Crankshaft - Inspection - CANCELLED Rutan Varieze Series Aeroplanes AD/RUTAN/1 - Rudder Travel - Modification CANCELLED Part 39-106 - Turbine Engines Ryan ST Series Aeroplanes AD/RYAN/1B - Lower Flying Wire Lug Replacement - CANCELLED Short SC7 (Skyvan) Series Aeroplanes AD/SC7/2 - Flying Controls - Inspection and Modification - CANCELLED AD/SC7/6 - Guards at Rear of Pilots Seats Installation - CANCELLED SIAI Marchetti S205 and S208 Series Aeroplanes AD/SM-205/16 - Fuel Quantity Transmitter Scupper - Inspection and Modification - CANCELLED AD/SM-205/19 - Carburettor Air Intake Box and Engine Cowling - Modification - CANCELLED AD/SM-205/21 - Landing Gear Cross Members Inspection - CANCELLED AD/SM-205/26 - Engine Air Induction Valve Replacement - CANCELLED Part 39-105 - Above 5700 kgs Airbus Industrie A319, A320 and A321 Series Aeroplanes AD/A320/230 - High Pressure Compressor Deterioration - CANCELLED Boeing 737 Series Aeroplanes AD/B737/355 - Forward Airstair Doorway Backup Intercostals and Upper Sill Web AD/B737/356 - MLG Retract Actuator Beam Boeing 747 Series Aeroplanes AD/B747/334 Amdt 1 - Escape Slides, Ramp Slides, and Slides/Rafts of Upper Deck, Off-wing, and Main Doors AD/B747/392 - Fuselage Upper Lobe Doubler AD/B747/393 - Section 41 Upper Deck Floor Beam Upper Chords Boeing 767 Series Aeroplanes AD/B767/250 Amdt 1 - Lower Wing Skin Part 39-106 - Piston Engines Teledyne Continental Motors Piston Engines AD/CON/45 Amdt 3 - Camshaft Oil Transfer Holes - CANCELLED Allison Turbine Engines - 250 Series AD/AL 250/13 - Improved Indicating Magnetic Drain Plugs - Introduction - CANCELLED AD/AL 250/76 - Falcon Helicopters - CANCELLED AD/AL 250/77 - Third Stage Turbine Wheel P/N 23001977 - CANCELLED CFM International Turbine Engines - CFM56 Series AD/CFM56/30 - Engine - High Pressure Compressor AD/CFM56/31 - High Pressure Compressor Pratt and Whitney Canada Turbine Engines PT6A Series AD/PT6A/7 - Re-Routing Of Governor Air Pressure Line - CANCELLED AD/PT6A/8 - Compressor Rear Hub Hardness CANCELLED AD/PT6A/12 - Improved Wire Rope Reversing Cable - CANCELLED AD/PT6A/13 - Fuel Pump Drive Coupling - Improved Lubrication - CANCELLED AD/PT6A/14 - Sungear Coupling Shaft Retaining Rings - CANCELLED AD/PT6A/15 - Reversing Linkage Front End Clevis Incorporation of Inspection Hole - CANCELLED AD/PT6A/21 - Replacement of Compressor Delivery Heated Air Tube - CANCELLED AD/PT6A/23 - Replacement of Compressor Delivery Heated Air Tube by a Non-Metallic Hose - CANCELLED AD/PT6A/26 - Power Turbine Containment Ring CANCELLED Pratt and Whitney Canada Turbine Engines PT6T Series AD/PT6T/2 - Check and Regulating Valve Housing Reinforcing Bracket - CANCELLED AD/PT6T/6 - Fuel Pump Coupling - Replacement CANCELLED Rolls Royce Turbine Engines - RB211 Series AD/RB211/40 - Low Pressure Turbine Casing AD/RB211/41 - Engine - Thrust Reverser Unit Part 39-107 - Equipment Air conditioning Equipment AD/AIRCON/14 Amdt 4 - Zonal Drying System Regeneration Air Duct Overheat Auxiliary Power Units AD/APU/23 - Saphir 2 Exhaust Thermal Insulation APPROVED AIRWORTHINESS DIRECTIVES 30 July 2009 39 Part 39-105 - Lighter Than Air There are no amendments to Part 39-105 - Lighter than Air this issue Part 39-105 - Rotorcraft Aircraft - General AD/GENERAL/4 Amdt 4 - Aircraft Exits AD/GENERAL/82 Amdt 2 - Repair Assessment of Pressurised Fuselages Bell Helicopter Textron 47 (All Variants) Series Helicopters AD/BELL 47/102 - Main Rotor Blades Box Beam Clips Bell Helicopter Textron Canada (BHTC) 206 and Agusta Bell 206 Series Helicopters AD/BELL 206/81 - Auxiliary Fin - Inspection CANCELLED Bell Helicopter Textron Canada (BHTC) 222 Series Helicopters AD/BELL 222/3 - Tail Boom - Inspection and Modification - CANCELLED AD/BELL 222/5 - Ng Operating Speed Restrictions - CANCELLED AD/BELL 222/7 - Fin Assembly Attachment CANCELLED AD/BELL 222/8 Amdt 1 - Emergency Flotation System and Squib Valve - CANCELLED AD/BELL 222/11 - Swashplate Pins - CANCELLED Eurocopter AS 332 (Super Puma) Series Helicopters AD/S-PUMA/6 Amdt 1 - Lucas Air Equipment Hoists - Explosive Squib - CANCELLED Eurocopter AS 350 (Ecureuil) Series Helicopters AD/ECUREUIL/5 - Tail Rotor Control Fixed Plate Inspection of Self Aligning Bearing - CANCELLED AD/ECUREUIL/20 - Main Gear Box Oil Filter Inspection - CANCELLED AIRWORTHINESS Pilatus PC-12 Series Aeroplanes AD/PC-12/32 Amdt 2 - Nose Landing Gear Drag Link PULL-OUT SECTION Bombardier (Canadair) CL-600 (Challenger) Series Aeroplanes AD/CL-600/108 - Air Driven Generator Power Feeder Harness AD/CL-600/109 - Nose Landing Gear Selector Valve AD/CL-600/110 - Flap Actuator Pinion Gear APPROVED AIRWORTHINESS DIRECTIVES ... CONT. PULL-OUT SECTION Part 39-105 - Rotorcraft (cont.) FSA SEP–OCT09 40 AD/ECUREUIL/30 Amdt 3 - Main Rotor Sleeve Beams AD/ECUREUIL/34 - Main Rotor Head, Main Gearbox and Landing Gear - CANCELLED AD/ECUREUIL/35 - Planet Gear Cage to Rotor Shaft Attachment Bolts - CANCELLED AD/ECUREUIL/36 Amdt 2 - Consolidation of Early Airworthiness Directives - CANCELLED AD/ECUREUIL/37 Amdt 1 - Tail Rotor Control Spider - CANCELLED AD/ECUREUIL/39 - Cargo Hook Emergency Manual Control - CANCELLED AD/ECUREUIL/41 - Battery Thermal Sensor Connector - CANCELLED AD/ECUREUIL/42 Amdt 1 - Servo Control Securing Screw - CANCELLED AD/ECUREUIL/49 - Lucas Air Equipment Hoist Explosive Squib - CANCELLED AD/ECUREUIL/54 - Main Rotor Shaft Oil Jet CANCELLED AD/ECUREUIL/84 - Hydraulic Fluid - CANCELLED Eurocopter AS 355 (Twin Ecureuil) Series Helicopters AD/AS 355/1 Amdt 8 - Retirement Life - Fatigue Critical Components - CANCELLED AD/AS 355/14 Amdt 1 - Combiner Gearbox R.H. and L.H. - CANCELLED AD/AS 355/15 Amdt 1 - Sliding Door Ball Joint Inspection and Modification - CANCELLED AD/AS 355/17 - Securaiglon (Ex Laiglon) Safety Belts - Modification - CANCELLED AD/AS 355/18 Amdt 1 - Main Rotor Sleeve Beams AD/AS 355/22 - Main Rotor Head, Main Gearbox and Landing Gear - CANCELLED AD/AS 355/24 Amdt 2 - Consolidation of Early Airworthiness Directives - CANCELLED AD/AS 355/26 Amdt 1 - Tail Rotor Control Spider - CANCELLED AD/AS 355/30 - Cargo Hook Emergency Manual Control - CANCELLED AD/AS 355/31 - Tail Rotor Gearbox Casing CANCELLED AD/AS 355/32 - Servo Control Securing Screws CANCELLED AD/AS 355/35 - AC Generation System CANCELLED AD/AS 355/42 - Lucas Air Equipment Hoist Explosive Squib - CANCELLED AD/AS 355/46 - Main Rotor Shaft Oil Jet CANCELLED Aerospatiale (Socata) TB9 and TB10 (Tobago) Series Aeroplanes AD/TB10/1 Amdt 4 - Airworthiness Limitations CANCELLED Aerospatiale (Socata) TB20 (Trinidad) Series Aeroplanes AD/TB20/29 - Airworthiness Limitations CANCELLED Airtractor AT-300, 400 and 500 Series Aeroplanes AD/AT/29 Amdt 1 - Engine Mount Airtractor 600 Series Aeroplanes AD/AT 600/4 Amdt 3 - Engine Mount Auster/Beagle A.61 Series Aeroplanes AD/AUS/1 - Lift Strut - CANCELLED AD/AUS/2 - Tail Attachment Bolts - CANCELLED AD/AUS/4 - Aileron Control Push Rod - CANCELLED AD/AUS/7 - Engine Mount Attachment Bolt CANCELLED AD/AUS/8 - Lift Strut - CANCELLED AD/AUS/10 - Rudder Cables and Elevator Trim Tab Cables - CANCELLED Beagle A109 (Airedale) Series Aeroplanes AD/BEA 109/2 - Propeller Inspection and Operating Restriction - CANCELLED Bushby Mustang II Series Aeroplanes AD/BUSHBY M2/1 - Canopy Frame - Modification - CANCELLED AD/BUSHBY M2/2 Amdt 1 - Sta 114.75 Bulkhead Member P/N 240.339 - CANCELLED Cessna 150, F150, 152 & F152 Series Aeroplanes AD/CESSNA 150/10 Amdt 3 - Plastic Control Wheel Cessna 170, 172, F172, FR172 and 175 Series Aeroplanes AD/CESSNA 170/13 Amdt 3 - Plastic Control Wheel Cessna 180, 182 and Wren 460 Series Aeroplanes AD/CESSNA 180/14 Amdt 3 - Plastic Control Wheel Cessna 185 Series Aeroplanes AD/CESSNA 185/1 Amdt 3 - Plastic Control Wheel Cessna 205 (210-5) Series Aeroplanes AD/CESSNA 205/3 Amdt 2 - Plastic Control Wheel Eurocopter BK 117 Series Helicopters AD/GBK 117/25 - Tail Rotor Gearbox Bevel Gear AD/GBK 117/26 - Tail Rotor Drive Shaft Rivets Cessna 210 Series Aeroplanes AD/CESSNA 210/4 Amdt 3 - Plastic Control Wheel - Inspection Eurocopter BO 105 Series Helicopters AD/BO 105/4 - Dual Flight Controls - CANCELLED AD/BO 105/10 - Swashplate - CANCELLED AD/BO 105/11 Amdt 1 - Tail Rotor Transmission CANCELLED AD/BO 105/13 - Load Hook System - CANCELLED DH 82 (Tiger Moth) Series Aeroplanes AD/DH 82/16 - TNS Applicability to Thruxton Jackaroo Aircraft Eurocopter SA 360 and SA 365 (Dauphin) Series Helicopters AD/DAUPHIN/100 - Fuselage Frame N.9 Part 39-105 - Below 5700 kgs Aircraft - General AD/GENERAL/4 Amdt 4 - Aircraft Exits AD/GENERAL/82 Amdt 2 - Repair Assessment of Pressurised Fuselages Dornier DO-27 Series Aeroplanes AD/DO-27/2 - Tailplane Front Spar - Modification - CANCELLED AD/DO-27/3 - Elevator Hinge Bracket - Inspection - CANCELLED AD/DO-27/10 - Stall Warning System - Installation - CANCELLED Fairchild (Swearingen) SA226 and SA227 Series Aeroplanes AD/SWSA226/37 - Fuselage, Lower L.H. Cargo Area Belt Frames - Inspection and Modification CANCELLED AD/SWSA226/45 - Battery Power Cable Inspection/Modification - CANCELLED AD/SWSA226/84 Amdt 1 - Cargo Door Lower Belt Frames AD/SWSA226/97 - Chafing or Arcing Electrical Wiring Fuji FA-200 Series Aeroplanes AD/FA-200/26 - Nose and Main Landing Gear Cylinder Assemblies Mitsubishi MU-2 Series Aeroplanes AD/MU-2/73 - Baggage Compartment / Engine Bleed Lines Monnett Sonerai Series Aeroplanes AD/SONERAI/1 Amdt 1 - Flight Restriction and Limitations - Placard and Modification CANCELLED Piper PA-28 Series Aeroplanes AD/PA-28/40 Amdt 2 - Wing Rear Spar - Inspection Piper PA-32 (Cherokee Six) Series Aeroplanes AD/PA-32/27 Amdt 3 - Wing Rear Spar Inspection AD/PA-32/42 Amdt 2 - Wing Structural Fatigue Life Limitation Schweizer (Grumman) G-164 (Ag-Cat) Series Aeroplanes AD/G164/2 Amdt 1 - Hopper Load Jettison Requirement - CANCELLED AD/G164/6 - Carburettor Air Duct - Modification CANCELLED AD/G164/7 Amdt 2 - Power Plant Fire Protection Modification - CANCELLED AD/G164/10 - Elevator Pushrod Assembly Inspection - CANCELLED AD/G164/11 - Spray Fan Brake Control Modification - CANCELLED AD/G164/12 - Fuel Quantity Indicator Presentation - Inspection - CANCELLED AD/G164/13 - Outboard TE Boom Support Brackets - Replace - CANCELLED AD/G164/16 Amdt 1 - Rear Fuselage Extension Inspection and Modification - CANCELLED SIAI Marchetti 260 Series Aeroplanes AD/SM-260/1 - Engine Mount - Modification CANCELLED AD/SM-260/2 - Stabiliser Front Spar - Modification - CANCELLED AD/SM-260/3 - Pilot Seat Stroke Limit Stops Installation - CANCELLED AD/SM-260/5 - Carburettor Air Intake Box and Engine Cowling Drain Holes - Modification CANCELLED AD/SM-260/6 - Front Seat Restraint Installations Modification - CANCELLED AD/SM-260/12 - Canopy Latch Assembly Modification - CANCELLED AD/SM-260/15 - Wing Tip Fuel Tank Components Inspection and Replacement - CANCELLED AD/SM-260/17 - Aileron Balance Weight Security - CANCELLED Part 39-105 - Above 5700 kgs Aircraft - General AD/GENERAL/4 Amdt 4 - Aircraft Exits AD/GENERAL/82 Amdt 2 - Repair Assessment of Pressurised Fuselages 30 July 2009... CONT. Airbus Industrie A330 Series Aeroplanes AD/A330/31 Amdt 4 - Airworthiness Limitations Items - Time Limits/Maintenance Checks AD/A330/61 - Pylon Lateral Panels at Rib 8 Level - CANCELLED Fokker F100 (F28 Mk 100) Series Aeroplanes AD/F100/91 Amdt 1 - Fuel System - Crossfeed Valve Actuator Rolls Royce Turbine Engines - RB211 Series AD/RB211/32 Amdt 2 - Stage 5 Compressor Disc Inspection - CANCELLED Learjet 45 Series Aeroplanes AD/LJ45/13 - Left Hand Engine Hydraulic Tubes Turbomeca Turbine Engines - Arriel Series AD/ARRIEL/34 - Module M05 - Lubrication Duct Airtractor 800 Series Aeroplanes AD/AT 800/9 Amdt 3 - Engine Mount Part 39-106 - Piston Engines Turbomeca Turbine Engines - Astazou Series AD/ASTAZOU/5 - Return to Service for Civil Use CANCELLED AMD Falcon 50 and 900 Series Aeroplanes AD/AMD 50/47 - Crew and Passenger Oxygen Lines Boeing 737 Series Aeroplanes AD/B737/332 Amdt 1 - Fwd Entry and Fwd Galley Service Doorway Upper and Lower Hinge Cutout AD/B737/357 - In-Flight Entertainment Systems AD/B737/358 - Electronic Flight Instrument System Cooling Bombardier (Boeing Canada/De Havilland) DHC-8 Series Aeroplanes AD/DHC-8/149 - Spoiler Lift Dump Valve Bombardier (Canadair) CL-600 (Challenger) Series Aeroplanes AD/CL-600/86 - Nose Landing Gear(NLG) and NLG Door Selector Valves - CANCELLED AD/CL-600/111 - Nose Landing Gear Selector Valve AD/CL-600/112 - Main Landing Gear Torque Link Apex Pin AD/CL-600/113 - Passenger Door Corrosion AD/CL-600/114 - Landing Gear Alternate Extension System AD/CL-600/115 - Air Driven Generator Strut British Aerospace BAe 3100 (Jetstream) Series Aeroplanes AD/JETSTREAM/106 - Main Landing Gear Radius Rod Part 39-106 - Turbine Engines AlliedSignal (Garrett/AiResearch) Turbine Engines - ATF3 Series AD/ATF3/3 - H.P. Turbine Rotor Assembly P/No. 3001766-7 - CANCELLED AlliedSignal (Lycoming) Turbine Engines T53 Series AD/T53/2 - First Stage Power Turbine Rotor Blade Retaining Pins Retirement Life - CANCELLED AD/T53/4 - Engine Oil Pump Drive Gear Spline Inspection - CANCELLED AD/T53/5 - Accessory Drive Gearbox - Rework CANCELLED AD/T53/7 - Improved Gas Producer Turbine Rotor Blades - Introduction - CANCELLED AD/T53/8 - Second Stage Power Turbine Rotor Disc - Rework - CANCELLED AD/T53/10 - Inlet Guide Vane Feedback Tube Assembly - Inspection - CANCELLED AD/T53/12 - Fuel Regulator Main Pressure Regulator Valve Diaphragm Replacement CANCELLED AD/T53/16 - Power Turbine Clamping Plate Inspection - CANCELLED General Electric Turbine Engines - CJ610 Series AD/CJ610/6 - Stage 2 Turbine Wheels CANCELLED General Electric Turbine Engines - CT7 Series AD/CT7/3 - Compressor Modification, Power Lever Control Adjustment and Engine Inspection Procedure - CANCELLED Part 39-107 - Equipment Propellers - Variable Pitch - Hamilton Standard AD/PHS/25 - Propeller Blade Corrosion Propellers - Variable Pitch - Hartzell AD/PHZL/92 - Propeller Blade Counterweight Slug Attach Bolts Supplementary Equipment AD/SUPP/18 Amdt 1 - SIREN Load Release Units AD/SUPP/22 - Lifesaving Systems D-Lok Hook 41 AIRWORTHINESS Boeing 747 Series Aeroplanes AD/B747/131 Amdt 1 - Flap Control Unit Wiring Change AD/B747/168 Amdt 3 - Engine Pylon Aft Torque Bulkhead AD/B747/212 Amdt 1 - Modular Avionics Warning Electronic Assembly AD/B747/314 Amdt 2 - Aft Pressure Bulkhead Web Franklin Piston Engines AD/FK-P/1 - Air By-Pass Valve - Modification CANCELLED AD/FK-P/2 - Connecting Rods - Replacement CANCELLED AD/FK-P/4 - Starter Gear/Damper Assembly P/No 18708 - Inspection - CANCELLED AD/FK-P/5 - Engine/Propeller Oil Transfer Plug Replacement - CANCELLED PULL-OUT SECTION AMD Falcon 10 Series Aeroplanes AD/AMD 10/4 Amdt 1 - Wing Anti-Icing Flexible Hoses - Replacement and Modification CANCELLED AD/AMD 10/25 Amdt 1 - Wing Anti-Ice Hoses CANCELLED The one-man ‘war on error’ The war on error, Tony Kern Ben Cook (CASA human factors manager- left) & Tony Kern explained to attendees at his recent Australia-wide error 42 management roadshow, will be ‘won one heart and mind FSA SEP–OCT09 at a time’. Tony received very positive feedback from the more than 1000 pilots, LAMEs, AMEs, safety and human factors personnel who attended the day-long sessions around the country. Flight Safety sat in on one of the sessions, and talked with Tony Kern about his increasing focus of late: effective error control requires a greater consideration of the role of individual performance. Until now, he argues, the focus has been on a systemic approach to dealing with human error in aviation. Safety management systems (SMS) deal with the issue at a systems level, and crew resource management (CRM) and its fifth-generation incarnation, threat and error management (TEM) at a team level, but no-one, according to Kern, is dealing with the root cause. ‘Safety management begins with personal accountability’, he explains. With around 80 per cent of accidents in aviation attributable to human error, Tony Kern argues that the current approaches are not working – ‘CRM and TEM are polished antiques. We’re stuck in an antique mindset; people are bored with recurrent training,’ which has no effect on reducing error. Rather, Kern argues, the war on error must begin with the individual. His journey to this conclusion began with experience of the past ten years. As a US Defence Force flight instructor, he was deeply affected by the death of colleagues in controlled flight into terrain accidents. ‘They were all my equal or better,’ he recounts. ‘They were all flying good aircraft, so why them, and not me?’ After leaving the US air force, he became head of aviation services with the US firefighting force, and also undertook some work with the US Marines. High accident rates and numerous fatalities (13 in just over 18 months) led him to question the accepted systems approach to human error. ‘Individual improvement will trump organisational fi xes. Things have to be at the personal level,’ he says, ‘but personal accountability is not intuitive. It’s a learnt skill, but not a taught skill.’ He is therefore now a passionate advocate of the need for individuals to adopt a daily regime of personal error control, beginning with a war on complacency. ‘In emergencies you will perform worse, not better than your average, so your goal must be perfect performance; not being comfortable with being average.’ He encourages development of the capacity to visualise perfection. ‘What would a perfect drive to work look like?’ for example, arguing that this life skill, this pursuit of perfection, translates into the cockpit, or to the workshop. ‘Human error is no more inevitable or part of “being human” than cancer is.’ Tony Kern is well known for his work on airmanship, and his recent work builds on his bedrock principles of airmanship – discipline and the first of his pillars of knowledge – self. ‘Without personal professional discipline’, Kern told attendees, ‘SMS disintegrate from within’. Building a personal code of compliance should be in 3D, where the three Ds are: ‘attention to detail; diligence – every time, all the time; and discipline – the ability to self-check, and to resist the temptation to deviate.’ By practising these habits of professional discipline, the individual then makes them permanent.’ so your goal must be perfect performance; not being comfortable with being average Attendees at the Melbourne workshop Thank you for organising and providing a world class training event for us. The day was without fault, and hearing Tony Kern speak in person adds significant value to the knowledge I have already gleaned from his books, and this will flow through to the training sessions I conduct at work. (B737 training captain) I would just like to reiterate how fantastic Tony Kern was today. His presentation showed his progressive and practical approach to human factors training, and for the first time ever, I walked away from an HF training seminar with tools to genuinely improve human performance. It was a thoroughly enjoyable and interesting day. (Human factors training manager) The leading edge in aviation insurance. Aviation Insurance Australia is the country’s largest indepen independent aviation insurance broker providing specialist insurance assistance to a wide range ge of aviation clients. With over 90 years combined experience as pilots, we speak your our llangu language and communicate your needs to insurers and finance brokers. kers. rs For you, ultimate peace of mind is all about honesty, commitment and integrity. For us, it’s the only way we do business. admin@aviationinsurance.com.au | www.aviationinsurance.com.au Archerfield Office Ian Tait , Chris Stainer Dylan ylan Jones (07) 3274 4732 S uthern Regional Officce Southern Geoff eoff Bu Butle Butler (03) 03) 5778 7680 76 0407 170 70 789 89 43 ERROR MANAGEMENT Kern presented attendees at the workshop with his ‘blue threat’ workbook. In military terms, ‘red threats’ are external threats, while ‘blue threats’ are internal obstacles, such as human error, poor communication, inadequate planning. In the workbook, Kern has outlined a number of ‘blue threat’ proverbs – number three states that ‘Life is a mission simulator’. For Kern, effective error control in the industry requires aviation professionals to set uncompromising standards in their daily life, refusing to allow the ‘crushing grip of mediocrity’ to take hold: these life skills will then gravitate into the cockpit and workshop. The feedback (below) from the workshops showed that many attendees embraced this approach. FSA SEP–OCT09 44 Freightful flight One lovely cloudless Saturday morning, I was taking it easy when the telephone rang. ‘Hello Ron,’ said the oil company representative, ‘We have a medivac. There is a guy on board with a fever and the medic thinks he should be evacuated. Can you do it?’ ‘No worries!’ It was a beautiful day to go flying. No cloud and a light and variable wind. One and a half hours later, I landed on the huge deck of the Zapata Arctic. It was standard procedure not to shut down, but to keep everything burning and turning, with the throttles at ground idle. Soon enough there was activity on the helideck, and the helicopter landing officer (HLO) escorted three men on board. One of them was in obvious distress and the other two were there to look after him. It was not uncommon when a medivac took place for all the patient’s mates to volunteer to look after the guy. A free night in town was on the cards. I watched them being loaded in and secured. I was vaguely conscious of activity to the rear of the helicopter and assumed the deck crew were loading luggage in the tail boom locker. Eventually the passengers were securely strapped in and the sliding door was slammed shut. I looked round at the passengers and gave them the thumbs-up. One of them returned the gesture. There was no voice communication available between the cockpit and passenger cabin. The HLO stood outside the cockpit window and handed me the manifest. It simply had the names of the three passengers on it, plus the fateful words: ‘some freight’. In those days standard weights were CLOSE CALL Twenty years y ago, I was the base manager of a helicopter operation supporting an oil drilling rig in Bass Strait. We flew a couple of Bell 212 helicopters, and were based at Welshpool and the semisubmersible rig the Zapata Arctic, which was about 100nm to the south east. For some strange reason not important to this story, we flew with two pilots aboard Monday to Friday, but at the weekends we were permitted to fly single pilot. 45 tre of The cenw so s a y t i v a r g far behinbdaibtly was prohere near somew aland. New Ze used for passengers, and everyone was a bit lax about weighing freight if the helicopter was light. In this instance I only had the three passengers and about 1,000 lbs of fuel and I assumed the freight was luggage. ‘Piece of cake!’ I thought to myself. FSA SEP–OCT09 46 When the deck was cleared I lifted into a hover to check temperatures and pressures (Ts and Ps) and power availability. Everything was in the green and I was only using about 75 per cent torque. I moved to the edge of the deck for the takeoff, pointing west for home. A final check and everything seemed normal, except the aircraft seemed a bit tail heavy. Ah well, it was probably that the direction of takeoff I had selected was a bit down wind. At this weight, no worries! I pulled close to full power and up we went like a homesick angel. But as soon as I left the ground cushion, the tail really dropped. I shoved the stick forward, and to my absolute surprise and fright, I could only move the stick about three cms forward before I hit the stops. By now the helicopter was climbing fast and clear of the deck, but the tail was still dropping, and the nose was an alarming 30 degrees up and rising. Terror took control. The nose continued to rise and the airspeed was minimal. I guessed I was clear of the oil rig and I did what seemed to be the only action available. Instinctively I rolled steeply to the left, away from all obstructions and applied a hefty piece of left pedal. The aircraft banked hard left. It seemed about 90 degrees of bank, but was probably only about 60, and the nose swung down through the horizon. Immediately the airspeed started to rise, but the sea was getting really close. I rolled level again and pulled out of the dive, but this time, when stabilised, the nose was only about 10 degrees up and the airspeed was building. Soon I had 60 knots on the clock and the rear elevator started to assist the attitude control. I still had the cyclic jammed hard against the forward stop, but at least the nose was in a constant attitude and we were gently climbing. I had a stabilised airspeed of about 80 knots and I had reduced power to about 68 per cent torque. We had survived! Now I had to try to sort out the problem. There was obviously something seriously wrong with the configuration of the helicopter. I triggered the radio, attempting a controlled voice, but it was more likely close to a scream, and asked the oil rig if they would mind educating me as to what the ‘freight’ was. Their reply floored me. ‘Captain, we loaded 200 kilograms of core samples into the tail locker.’ That explained a lot. The tail locker was only cleared for a maximum of 400 lbs and then only when the front of the helicopter was fully loaded. The centre of gravity was so far behind it was probably somewhere near New Zealand. It was foolhardy to even think of getting back on the deck of the rig. I reckoned that as soon as the airspeed dropped below about 45 knots, the elevator would be useless, and the nose would start its horrible ‘pointing-at-God’ routine. I looked behind at the passengers. Three extremely white faces with huge, round eyes stared back. But these were oil rig workers and not easily scared. I pointed at the biggest bloke and indicated that I wanted him to climb over the back of the front row of seats and get himself into the vacant co-pilot’s seat. He nodded and gingerly unstrapped. Slowly and carefully, he removed the headrests and hoisted himself over the obstruction and into the co-pilot’s seat. There was an immediate easing of the centre of gravity problem. It’s amazing what 300 pounds of oil rig worker can do! The nose dropped a bit and I was able to ease off full-forward cyclic. I then indicated that the other two guys were to move into the most forward seats. This they did, and there was a further easing of the problem. Now I could achieve about 90 knots with the nose more or less level with the horizon and have a bit of forward cyclic to play with. We gingerly made our way back to Welshpool with me quietly giving a special thanks to the designer who thought to include a moveable elevator in the Bell 212. On arrival at base, I decided not to let the speed drop below 60 until I was just off touchdown. Welshpool had a lot of grass areas edging the runway and I decided to run it on over the grass. This was accomplished without too much trouble, and soon we were sitting on the ground surrounded by anxious and curious spectators, all wanting to know what the trouble was. With my most casual voice I asked the chief engineer to remove the offending freight from the tail locker. When that was done, I was able to lift off and hover normally back to dispersal. Since those days, things have improved. Standard weights for passengers are no longer used. All freight is properly weighed and notified to the crew–even when the aircraft is largely empty. However, one thing remains. All helicopter pilots should be properly trained in aerobatic manoeuvres. Sky dive by Travis Frontin-R ollet It was a bright Saturday morning and it was turning out to be a good day for flying. I was on my second flight for the day, and my second flight in a Cessna 206 for five years taking skydivers to 10,000ft. I couldn’t believe my eyes. I lowered the nose, shut down the engine and made a MAYDAY call. The smoke in the cabin was increasing rapidly, and the amount coming through the instrument panel alone was so intense that I remember thinking that I may also have an electrical fire. I turned the master off, but there was no change. I assumed that the smoke therefore was coming from the engine and turned the master back on. I saw the look of horror on the faces of my five passengers and, being below 2000ft, they knew they couldn’t jump. I hoped that the look on my face didn’t match theirs. I told them that I had a field down to our left where I was going to land, to remain calm and ensure that their single point restraint was fastened (as skydivers don’t sit on seats, they use a single point restraint instead of a seat belt). Fortunately, we were on a wide downwind for the other ALA with plenty of height and it was only a matter of completing the circuit. I stayed high deliberately until base, and then progressively used the 40 degrees of flap that this model was fitted with. We landed about a third of the way down the strip and I let the plane coast to a stop at the end. I think I would have just sat there for a while taking it all in, but my passengers had the door open as soon as we stopped and were quickly distancing themselves from this plane that they felt had cheated them. When I got out, I found that my knees were knocking and a huge shot of adrenalin was still coursing through my body. As I looked around 47 I saw the look of horror on the faces of my five passengers and, being below 2 0 0 0 ft , they knew they couldn’t jump. CLOSE CALL I was still getting used to the differences again from the Cessna 182 that the company also owned. I always plan to climb and descend within gliding distance of the drop zone (DZ) aircraft/authorised landing area (ALA) or the nearby ALA, just in case of the ‘unlikely event of an engine failure’. This slowed the climb a little as more manoeuvring was required, but I knew the DZ owner/operator supported this. Climbing through 2000ft, I was requesting an airways clearance through Amberley clearance delivery when the engine gave a large ‘bang’ and instantly lost all power. Oil started spraying on the windscreen and the cabin quickly started filling with smoke. The prop just windmilled lazily in the slipstream, totally out of my control. though, it seemed that some of my passengers where in a far greater state of shock than me. The tandem customer that we had on board looked deathly pale and said she wasn’t sure how she was going to get home to Ireland now, as she sure wasn’t going to fly after that! Some private pilots who flew from that ALA came up and described how they had seen a large trail of smoke behind the aircraft from the downwind leg onwards. were so at this highly strung lmost a stage I was p ut o ready to jum tr y My ner ves FSA SEP–OCT09 48 the door andh the my luck witchute round para on my back, I phoned Airservices to cancel the MAYDAY, only to be told that they did not hear my call due to terrain shielding in the area. I ended up filing an incident report over the phone and called the boss who came to pick us up. On the trip back to the DZ, he asked me if I wanted to fly the rest of the day in the Cessna 182, as there were plenty of tandems who still needed to go up. I thought it would be a good way of ‘getting back on the horse’, and so I agreed. As luck would have it, the engine started coughing through 8000ft on the first flight. My nerves were so highly strung at this stage I was almost ready to jump out the door and try my luck with the round parachute on my back, (Most jump pilots fly wearing a parachute in case of structural failure caused by a skydiver). I applied carburettor heat quickly and the engine thankfully resumed its normal melodic tones. An analysis of the Cessna 206 revealed that a big-end bearing had failed, breaking the crankshaft and pushing a part of the conrod out through the top of the crankcase–hence the oil and smoke. The part thankfully just missed a fuel line, or I may have also been dealing with an engine fire. As I look back at the incident, I’m glad I stayed within gliding distance of an ALA-something I still do to this day when operating at the DZ. All the practice of forced landings that I’ve done over the years was not a waste of time, and I am grateful for it. It also proves once again that the instructing technique of practising a precautionary search and landing down to 500ft, and then practising a glide approach back in the circuit area can be easily amalgamated for the real thing when required. I wonder sometimes, given my tense state, if I should have flown the C182 afterwards. This perhaps may have had a negative impact on my decision-making ability. By Emma Christensen S SWAMPED The four of us left the hotel bright and early the next morning, with a bit of scepticism about the low cloud around. We found a ‘surrogate’ flying school and they kindly printed off our weather for us. Before actually planning our flight however, we all preflighted our aircraft and refuelled. Our flights were all planned along the coast, and because of the low cloud and bumpy conditions, our convoy decided it was best to communicate on the uni-ops frequency. We all made it to Coffs Harbour where we re-fuelled, and made a quick call to base for an update of the weather down the coast. It sounded as if things were clearing up down south and our flight was going according to plan, so we all decided to makee a move. The plan other er thing t in our favour thatt day was that we h had d a 35kt tailwind, a nd, m making ng our trip rip a lot shorter o than t n it w tha would normally ma y be, and nd hence saving av on n fu fuel. ue 49 CLOSE CALL I am currently completing my aviation degree, which also includes completing my flight licences. During the CPL phase of flight, one of the planned flights for flying students is to fly from our base in Bankstown to Archerfield return. This was one of the anticipated overnight trips where four of us would leave one morning and return the following afternoon. I flew up via Moree where we had all planned to refuel, and have a quick refuelling break ourselves. We all arrived safely in Archerfield and caught a taxi to our hotel for the night to get some much needed sleep. ur at n s ng of f i C k ma ck to e ba ld hav out than nkfully I got reception u e an e noforluck), m e my mo obile phone and called wo c wn he o assiv base at Bankstown. My chief o l b r t he m d... instructoor pointed out that it e v o would be b a good idea to switch to t win e u l my ELT on. It says only to be i d ta used in an emergency, but for some reaason I didn’t think it was an emerg gency; I mean, I didn’t seem to be injured! i FSA SEP–OCT09 50 I put my hand up to go first as I was keen to get going. I departed Coffs Harbour and could see some showers off to my right a bit inland along the coast. I figured as I got down the coast the weather was clearing, so no need to worry. The further I went however, it seemed that the weather was not clearing; in fact, it was closing in on me. I managed to radio back to the others in my convoy that they should turn back while they still could. However, I was left with making a turn back to Coffs which would have blown me out over the ocean due to the massive tailwind, or turn over the land and into the terrible weather. The only good option seemed to be to make it to Port Macquarie at least, and see how the weather was from there. from 50ft it still looked fine to land on. The cloud at this stage had forced me down to 1000ft along the coast, and the turbulence was now causing my height to fluctuate down to only 700ft at some points. I was getting a really bad feeling about staying in the air. I saw on my VTC that the ALA (authorised landing area) South West Rocks was in the area, but as I drew nearer, the area was covered in showers and low cloud. The wonderful people from Westpac Life Saver Rescue Heelicopter found me and took me back to Coffss Harbour, where I was given a bit of TLC and checked for any major injuries. I only had a bit of bruising from where my harness waas. The most important thing that can come out o of any such incident is a lesson learned. I leearnt a few lessons that day. I’ll never expect a safe route up ahead and instead will turn back to safety when I still can. If in doubt I’ll I take the safe route rather than risking tthe unknown. I’d also like to stress the importance of carrying an ELT for a flight flight. The re rescue helicopter would have had a pretty hard time tracking me had it not been for the ELT, especially as it was close to last light by the time they found me. Although none of my other flights have been as eventful, I still like to make a point of learning something new each and every time I fly, to get the most out of it! It was then that I decided my best option was to land in a field. I flew a little further down the coast and flew over a small town that seemed to have a lot of wide fields available for making a nice landing. I did part of a precautionary search and landing, but honestly didn’t feel I had the time to make the two and a half circuits to analyse the ground. Instead I looked for the major obstacles at both ends, and noted that the ground looked a little bumpy, but still decided it would work to land on. I made a PAN PAN call on the downwind leg, but I wasn’t sure if I was even on the right frequency, as I was concentrating so hard on landing the aircraft safely. Coming in on late finals I could better see the surface of the ground, but even from 50ft it still looked fine to land on. It turns out my ‘perfect landing field’ was a swamp. The plane crashed into the thick tussock that was growing out of the swamp, and I sat in my seat for a minute in complete shock at what had just happened! After hopping out of the plane and having a go at the radios (with Write to us about an aviation incident or accident that you’ve been involved in. If we publish your story, you’ll receive EVER HAD A CLOSE CALL? $500 Write about a real-life incident that you’ve been involved in, and send it to us via email: fsa@casa.gov.au. Clearly mark your submission in the subject field as ‘CLOSE CALL’ 51 ADVERTISEMENT Tired of being on auto-pilot? Is it your time to soar? Fly over to The Australian on Fridays for up-to-date industry news and employment opportunities. Call (02) 9288 3333 or 1300 307 287 to discuss your advertising needs. newspace.com.au The Australian Chief Commissioner’s Message I would like to introduce myself as the first Chief Commissioner of the Australian Transport Safety Bureau (ATSB). Coincident with my appointment on 1 July 2009, the ATSB became a separate statutory Agency, governed by a Commission, within the Infrastructure, Transport, Regional Development and Local Government portfolio. For the past ten years, the ATSB has operated successfully as part of the Department of Infrastructure and its predecessors. Now, as a newly separate Agency in Australia’s transport safety framework, the ATSB’s independent role in transport safety investigation has been enhanced. The establishment of our new Commission marks a major milestone in the ATSB’s history but at the same time recognises what remains to be done in transport safety investigation. It is also a privilege that the ATSB and its commissioners value and respect. We understand that the authority and powers of an independent safety investigator are given in the public interest: to ensure that when things go wrong in transport safety, the contributing factors and safety issues are understood and the necessary safety improvements are made. In responding to its future challenges, the ATSB will maintain its focus on improving transport safety through rigorous investigation, through cogent communication of safety issues and the facilitation of safety actions, and through the dissemination of safety advice and effective education. Without compromising its independence, the ATSB will seek to cooperate with governments, regulators and industry participants to achieve our common objective of improved transport safety. I am proud to lead such a competent and professional organisation and to support the continued work of its staff. Finally, I wish to take the opportunity to thank the former Executive Director, Mr Kym Bills, who built the ATSB into an internationally respected and world-class organisation that I am proud to lead. Martin Dolan Chief Commissioner Amateur-built and experimental aircraft survey: The results I n the last three decades, both in Australia and overseas, there has been significant growth in the number of amateur-built and experimental (ABE) aircraft. While these aircraft continue to increase in popularity, there has been little formal study of them in Australia and worldwide. In the September-October 2007 edition of Flight Safety Australia, the ATSB invited owners of non-factory ABE aircraft to participate in a survey, which sought to provide some insight into the operational and demographic aspects of this sector of the industry. In June 2009, Part 1 of this two-part series was released. This report, based on the responses from the survey, explored the issues affecting ABE aircraft owners when selecting, building, purchasing, testing, designing, operating, and maintaining these aircraft. The report outlined some key features of these owners, including that: t "#& PXOFST XFSF QSJNBSJMZ PG SFUJSFNFOU BHF BOE QSJWBUF QJMPUT t PO BWFSBHF PG UIFJS UPUBM ĘZJOH IPVST XFSF ĘPXO JO "#& BJSDSBę t PO BWFSBHF "#& BJSDSBę BDDVNVMBUFE BJSGSBNF IPVST JO UIF QSFWJPVT year t CVJME DIBMMFOHF QFSTPOBM TBUJTGBDUJPO BJSDSBę QFSGPSNBODF QSJDF operational costs, and ability to perform maintenance, were important reasons for purchasing an ABE aircraft t PG CVJMEFST NBEF NBKPS NPEJĕDBUJPOT EVSJOH UIF CVJME QSPDFTT t PG "#& PXOFST VOEFSUPPL USBOTJUJPO USBJOJOH BOE UIJT XBT NPSF likely among private pilots, and those with fewer total hours t GPS PG SFTQPOEFOUT POF QFSTPO QFSGPSNFE BMM NBJOUFOBODF PO UIF aircraft t BVUPNPUJWF FOHJOFT BOE BWJPOJDT XFSF BTTPDJBUFE XJUI UIF HSFBUFTU CVJME challenge. While many of these facts have been known anecdotally, this report placed greater specificity on different aspects of ABE aircraft building and operation. This will allow aviation regulators and ABE associations to understand better the needs and activities of ABE aircraft designers, builders, operators and maintainers. This, in turn, will help to foster a safe, highly-skilled, and better represented amateur-built aircraft community. The second part of this series will examine the safety of VH- registered ABE aircraft through the analysis of accident data held by the ATSB. The survey results presented in Part 1 will also be used to inform the analysis of ABE aircraft safety trends and issues in Part 2. The ATSB would like to thank those who participated in the survey, which provided an interesting picture of ABE aviation in Australia. ! ATSB Research and Analysis Report AR-2007-043(1) Aviation Safety Investigator Engine Failure O O 'FCSVBSZ BU BCPVU CST, following takeoff from Jabiru Airport, NT, a Beech Aircraft Corporation 1900D, registered VH-VAZ, sustained a failure of the left engine and the subsequent auto-feathering of the left propeller. The aircraft was on a charter ĘJHIU UP %BSXJO XJUI UXP QJMPUT BOE B passenger on board. 'PMMPXJOH UIF FOHJOF GBJMVSF UIF ĘJHIU crew correctly identified the problem engine and took timely and appropriate action to return to Jabiru and complete a single-engine landing. the release of a power turbine secondstage blade. Metallurgical examination determined that the failure of the secondstage turbine blade had occurred as a consequence of the initiation and growth of a high-cycle fatigue crack from the downstream trailing corner of the blade fir-tree root post. Damage to the crack origin prevented the identification of any features that may have contributed to the initiation of fatigue damage. At the time of blade fracture, approximately QFS DFOU PG UIF SPPU DSPTTTFDUJPO IBE been compromised by fatigue cracking. The engine manufacturer advised that the engine was manufactured with post 4FSWJDF #VMMFUJO 4# 3 QPXFS turbine second-stage blades installed QBSU OVNCFS 1/ CMBEFT During the subsequent overhaul of the engine by an overseas overhaul facility, PVUEBUFE 1/ CMBEFT XFSF installed, and compliance with 4# 3 XBT JODPSSFDUMZ BOOPUBUFE in the engine’s documentation. Advice from the engine manufacturer indicated that the older blades should not have been installed in the FOHJOF BT UIFZ XFSF UIF TVCKFDU PG BO FBSMJFS ĘFFUXJEF FOHJOF upgrade campaign. The involvement of the overseas overhaul facility contributed to the inability of the investigation to establish XIZ UIF QSF4# 3 CMBEFT were installed during the May FOHJOF PWFSIBVM BOE the reason for the incorrect annotation in the engine’s documentation. However, the PMEFS 1/ 15 CMBEFT JG JOTUBMMFE XFSF TVCKFDU UP B SFDVSSFOU QFSJPEJD IS JOTQFDUJPO A review of the engine’s maintenance documentation did not show any evidence that those recurrent inspections had been carried out. Technicians scheduling engine maintenance subsequent to the .BZ PWFSIBVM NBZ IBWF CFFO misled by the incorrect annotation of the FOHJOFT DPNQMJBODF XJUI 4# 3 The effect would have been that the technicians would have interpreted that the routine inspection of the blades was not yet required. ! ATSB Investigation Report AO-2008-008 53 ATSB The passenger reported to the crew that debris, which was described as ‘white chunks of metal’, was coming out of the exhaust of the left engine. Observers on the ground saw a puff of smoke, followed by ĘBNFT DPNJOH GSPN UIF left engine. At the time of the engine failure, the aircraft’s landing gear was retracted and the engine was in the TAKEOFF POWER configuration. The engine failure occurred shortly after selecting the engine bleed air OPEN, and it was preceded by a loud ‘banging’ noise, followed by a left yaw of UIF BJSDSBę ćF BJSDSBęT ĘJHIU SFDPSEFS data later showed that the engine failure occurred about 20 seconds after takeoff, at about 600 ft above ground level and at an indicated airspeed of 169 kts. The data indicated normal operation of the engine prior to the occurrence. Ground personnel reported that there was visual evidence in the engine exhaust of catastrophic damage to the power, or hot section of the engine. The left engine was removed by the operator and shipped to an approved engine overhaul facility for disassembly and examination under the supervision of the ATSB. Examination of the left engine revealed that the initiator of the damage was Investigation briefs Midair collision ATSB Investigation AO-2009-005 On 7 February 2009, five aircraft were engaged in circuit training and one BJSDSBę XBT EFQBSUJOH SVOXBZ MFę - BU 1BSBĕFME "JSQPSU 4" "MM PG UIF aircraft in the circuit at the time were PQFSBUFE CZ B MPDBM ĘJHIU TDIPPM ćF control tower was not open and Common Traffic Advisory Frequency - carriage and use of radio required, CTAF (R), procedures were in place. FSA SEP–OCT09 54 "U BCPVU $FOUSBM %BZMJHIU saving Time, a S.O.C.A.T.A.-Groupe Aerospatiale TB-10 (Tobago), registered VH-YTG, with an instructor and student on board, was on final approach. In the circuit behind the Tobago was a (SPC #VSLIBBSU 'MVH[FVHCBV ( (Grob), registered VH-TGM, with an instructor and student on board, also on final approach. The Grob collided with the Tobago from behind, however both aircraft remained controllable and were MBOEFE PO SVOXBZ - BOE SJHIU The investigation found that the pilots of the Grob experienced sun glare and background visual clutter on the base leg GPS SVOXBZ - BOE XFSF VOBCMF UP TJHIU the preceding Tobago. The pilots of the Grob did not discern some broadcasts from the Tobago pilots, significantly diminishing their situational awareness. The pilots of the Grob continued the approach without positively identifying the preceding aircraft in the circuit. Soon after the accident, the aircraft PQFSBUPST ĘJHIU TBGFUZ PďDFS QSPEVDFE a comprehensive accident investigation report that captured the key aspects of the accident. Included in the report were a number of recommendations, which were implemented by the operator. The investigation identified a safety issue regarding definition of the circuit traffic limit in CTAF(R) and a safety issue related to the positive identification of traffic before turning final. CASA has considered these issues in the context of the GAAP Training and Utility Reviews. ! Wake turbulence event Approach to land on closed section of runway ATSB Investigation AO-2007-041 0O "VHVTU BU $45 B 4""# "JSDSBGU $PNQBOZ # 4""# aircraft departed from Adelaide Airport’s SVOXBZ PO B TDIFEVMFE QBTTFOHFS service to Mount Gambier with two flight crew, one cabin crew and 29 passengers PO CPBSE "QQSPYJNBUFMZ TFDPOET FBSMJFS BO "JSCVT " "JSCVT IBE BMTP EFQBSUFE GSPN SVOXBZ ATSB Investigation AO-2008-033 0O .BZ B #PFJOH $PNQBOZ $9 BJSDSBGU SFHJTUFSFE 1,(&' XBT being operated on a scheduled passenger service between Denpasar, Republic of Indonesia and Perth, WA. On board were two flight crew, six cabin crew and 76 passengers. 8IFO UIF 4""# SFBDIFE B IFJHIU PG UP GU BCPWF HSPVOE MFWFM "(- BOE BU BO JOEJDBUFE BJSTQFFE PG BCPVU LUT the flight crew reported an abrupt, severe buffeting and an uncommanded roll to the left. The angle of bank increased UP PWFS EFHSFFT BOE XBT DPVOUFSFE by full right aileron by the copilot, who was the flying pilot. That action initially produced no corrective aerodynamic response. After a short pause, however, the left roll stopped and was followed by an abrupt roll to the right. The copilot applied left aileron and levelled the aircraft. As the aircraft climbed through UP GU "(- GVSUIFS NPEFSBUF buffeting was experienced. The flight continued to Mount Gambier as planned. "U UIF BQQSPBDI DPOUSPMMFS BU 1FSUI cleared the flight crew to conduct the runway 21 localiser approach. At 1600, the aerodrome controller issued the flight crew with the landing clearance, ‘... runway 21 displaced threshold, cleared to land’. When the aircraft was about TFDPOET GSPN UPVDIEPXO UIF GMJHIU crew questioned the presence of cars on the runway and conducted a go-around. As a result of this occurrence, the aircraft operator advised that they reviewed their operating procedures relating UP EFQBSUVSFT CFIJOE KFU BJSDSBGU BOE will use the ATSB report as part of a safety promotion strategy directed at all company pilots. Company pilots are delaying their departures when behind ‘larger’ medium-category aircraft where the effect of wake turbulence is considered to be a hazard. In addition, CASA is reviewing the safety implications of this incident in particular, noting the action taken by the United Kingdom Civil Aviation Authority to expand the number and specification of wake turbulence categories. CASA is also considering the development of a safety education program for flight crew and air traffic controllers in regard to wake turbulence. ! The flight crew reported that, once established in the cruise, they reviewed their briefing material and noted that the threshold for runway 21 at Perth was displaced due to runway works. On the second approach, the flight crew were again issued the landing clearance ‘... runway 21, displaced threshold, cleared to land’. The aerodrome controller recalled observing the aircraft on what appeared to be an approach to land on the closed section of the runway and instructed the flight crew to go around. The go-around instruction also included information to assist the flight crew in identifying where the aircraft was to be landed. That additional information, together with the high workload being experienced by the flight crew at that time, may have momentarily confused them, with the result that they did not assimilate and act on the instruction to go around. As a result of this incident, the airport operator undertook a number of safety actions. Those actions included the review of its dispatch of Method Of Working Plan (MOWP) to relevant stakeholders; the implementation of a more robust MOWP receipt and acknowledge system; and the FTUBCMJTINFOU PG B QSPKFDU TBGFUZ HSPVQ JO support of all critical airside works. ! Controlled flight into terrain ATSB Investigation AO-2007-066 On 7 December 2007, the pilot of an Air 5SBDUPS *OD "5 BJSDSBę SFHJTUFSFE 7)-*4 XBT DPOEVDUJOH B UFTU ĘJHIU BU -BLF -JEEFMM /48 ćF QVSQPTF PG UIF ĘJHIU XBT UP UFTU BO FYQFSJNFOUBM JO ĘJHIU XBUFS DPMMFDUJPO TZTUFN VTJOH TLJT attached to the aircraft’s main landing gear. At about 0910 AEST, the pilot was conducting the second test run of the day. After the skis had been in contact with UIF TVSGBDF PG UIF MBLF GPS TFDPOET witnesses observed the aircraft pitching nose down, about its right main landing gear while rotating to the right. The aircraft then overturned and sank. The aircraft was substantially damaged and UIF QJMPU XBT GBUBMMZ JOKVSFE In addition, the ATSB issued a safety recommendation to CASA in respect of the need to consider the safety of third parties, including on the ground or water, before issuing a Special Certificate of Airworthiness. ! ATSB Investigation AO-2007-017 0O +VOF BU 845 BO Empresa Brasileira de Aeronáutica S.A. &.#&3 BJSDSBę SFHJTUFSFE 7)96& departed Perth, WA on a contracted QBTTFOHFS DIBSUFS ĘJHIU UP +VOEFF "JSTUSJQ ćFSF XFSF UXP QJMPUT POF ĘJHIU BUUFOEBOU BOE QBTTFOHFST PO UIF aircraft. While passing through ę BCPWF HSPVOE MFWFM PO ĕOBM BQQSPBDI XJUI ĘBQT TFU UIF BJSDSBę drifted left of the runway centreline. When a go-around was initiated, the aircraft aggressively rolled and yawed left, causing the crew control difficulties. The crew did not immediately complete the go-around procedures. Normal aircraft control was regained when the landing HFBS XBT SFUSBDUFE BCPVU NJOVUFT MBUFS The left engine had sustained a total power loss following fuel starvation, because the left fuel tank was empty. The investigation identified safety factors associated with; the fuel quantity indicating system, the ability of the crew to recognise the left engine power loss, and their performance during the go-around. There were clear indications that the operator’s fuel quantity measurement procedures and practices were not sufficiently robust to ensure that a quantity indication error was detected. The failure of that risk control provided the opportunity for other safety barriers involving both the recognition of, and the crew’s response to, the power loss, to be tested. Organisational safety factors involving regulatory guidance, UIF PQFSBUPST QSPDFEVSFT BOE ĘJHIU DSFX practices were identified in those two areas. The operator introduced revised procedures for measuring fuel quantity BOE $"4" JOJUJBUFE B QSPKFDU UP BNFOE the guidance to provide better clarity and emphasis. The crew’s endorsement and other training did not include simulator training and did not adequately prepare them for the event. There was no EMB ĘJHIU TJNVMBUPS GBDJMJUZ JO "VTUSBMJB and no Australian regulatory requirement for simulator training. In March 2009, BO &.# ĘJHIU TJNVMBUPS DBNF JOUP operation in Melbourne. ! Midair collision ATSB Investigation AO-2008-010 0O 'FCSVBSZ B 1JQFS "JSDSBę $PSQPSBUJPO 1" 4VQFS $VC BJSDSBę BOE B 3PCJOTPO )FMJDPQUFS $PNQBOZ 3 Raven helicopter, were engaged in feral goat culling operations in the Kennedy Range National Park, WA. The two aircraft collided in mid-air as the pilot of the helicopter executed a climbing left turn that brought the two aircraft into close proximity. The pilot and shooter PDDVQBOUT PG UIF 3 XFSF BXBSF UIBU UIF Super Cub was approaching them at the same height, and the helicopter pilot was aware of the position of the aeroplane during the helicopter’s climbing turn, but it appeared probable that the pilot and spotter occupants of the Super Cub did not see the helicopter. The helicopter’s main rotor blades struck the Super Cub’s right wing, severing the lift struts. The right wing detached JO ĘJHIU BOE UIF 4VQFS $VC GFMM UP UIF ground. The pilot and spotter were fatally JOKVSFE ćF IFMJDPQUFS XBT BCMF UP MBOE safely. The investigation determined that the occupants of the Super Cub were probably VOBXBSF PG UIF QSPYJNJUZ PG UIF 3 BOE UIBU UIF 3 QJMPU EJE OPU SFDPHOJTF the collision hazard until there was insufficient time to prevent contact with the Super Cub. The investigation also identified that there were no formalised operating procedures detailing the conduct of culling operations involving multiple aircraft that may have assisted in the maintenance of aircraft separation. In response to this accident, a number of safety actions were undertaken by the 3 BOE 4VQFS $VC PQFSBUPST *O BEEJUJPO extensive safety action was carried out by the WA Government departments that were involved in the operation. That included in the areas of risk management, the review and amendment of guidelines and procedures affecting multiple aircraft operations, the adoption of Safety Management Systems, and the provision of training for departmental personnel. ! 55 ATSB The investigation concluded that the right experimental ski breached the surface of the water which caused a substantial amount of drag to act on the right side of the aircraft, rendering the aircraft uncontrollable. The circumstances of this accident highlight the need for due diligence and detailed risk assessments to be performed as part of experimental test programs. As a result of this incident, CASA has proposed amendments to Advisory Circular 21-10 - Experimental Certificates to provide updated guidance information to persons applying for the issue of experimental certificates, and advice on risk management for test pilots EVSJOH FYQFSJNFOUBM ĘJHIU UFTUJOH Fuel starvation REPCON briefs Australia’s voluntary confidential aviation reporting scheme Navigation (Confidential Reporting) Regulations 2007 and allows any person who has an aviation safety concern to report it to the ATSB confidentially. Unless permission is provided by the person that personal information is about, the personal information will not be disclosed. Only de-identified information will be used for safety action. To avoid doubt, the following matters are not reportable safety concerns and are not guaranteed confidentiality: 56 (a) matters showing a serious and imminent threat to a person’s health or life; FSA SEP–OCT09 (b) acts of unlawful interference with an aircraft; (c) industrial relations matters; (d) conduct that may constitute a serious crime. Note 1: REPCON is not an alternative to complying with reporting obligations under the Transport Safety Investigation 3FHVMBUJPOT TFF XXXBUTCHPWBV Note 2: Submission of a report known by the reporter to be false or misleading JT BO PČFODF VOEFS TFDUJPO PG UIF Criminal Code. If you wish to obtain advice or further information, please call REPCON on Cabin crew rostering R200800099 Report narrative: The reporter expressed safety concerns, particularly fatigue levels and lack of rest facilities for cabin crew, due to the long duty times being rostered by the operator, which could contribute to errors being made in an emergency situation. 0O POF QBSUJDVMBS ĘJHIU JU XBT SFQPSUFE that due to delays, the anticipated cabin crew duty time was at least 17 1/2 hours. Due to the anticipated delay, the cabin crew requested a hotel room to facilitate resting, but the request was denied and UIF DSFX XBJUFE PWFS IPVST JO UIF terminal, with some crew having to sit on UIF ĘPPS The reporter also expressed concerns that reports have been submitted via the operator’s safety reporting system detailing fatigue of cabin crew who have fallen asleep during critical phases of UIF ĘJHIU CVU UIF SFQPSUFS CFMJFWFT UIBU nothing has changed. Cabin crews can be rostered to operate up to 20 hours of duty and are often provided inadequate resting facilities, such as two economy seats that are used to provide rest for the nine cabin crew. Each crew member often does not get more than 2 hours rest in a 20 hour period. REPCON comment: REPCON supplied the operator with the de-identified report. The operator advised that there were a number of assertions in the report that they believed to be factually incorrect, including that crew rest facilities vary and depend on the aircraft type, sector length and time of day. This REPCON relates to an aircraft type that is configured with a curtained off area of four seats available at the rear of the cabin for crew rest. The operator advised that a number of cabin crew have submitted reports relating to fatigue. The process for management of fatigue related reports continues to operate. Each reporter’s hours worked are reviewed using a fatigue model. Results of the analysis and a copy of the original report are forwarded to the applicable manager for their review and follow up action. Management reports are tabled at relevant safety meetings. The actions that have resulted from this management review activity resulted in a change to the routes ĘPXO UP BEESFTT UIF GBUJHVF SFMBUFE reports. This action was communicated to all staff via the company intranet. A Fatigue Risk Management System program is being implemented across the entire company. As a part of this program, all cabin crew have been provided with fatigue awareness training, reinforcing the need to manage their lifestyle choices prior to duty. It also includes the need for cabin crew to declare themselves unfit for duty, should they be too fatigued to perform their operational duties. There are adequate processes in place to identify and implement improvements to our rostering practices as a result of reported fatigue. REPCON supplied CASA with the deidentified report and a version of the operator’s response. CASA advised that it has reviewed the REPCON report in DPOKVODUJPO XJUI UIF PQFSBUPS BOE JT satisfied with the operator’s management of the issue. Decommissioning of a NDB (Non-Directional radio Beacon) R200800104 Report narrative: The reporter expressed safety concerns about the imminent decommissioning of the Adelaide Airport NDB (NonDirectional radio Beacon) and that new NDB approaches at Parafield Airport have been NOTAMED as unavailable for training operations. The reporter was also concerned that there was an increased risk of mid-air collision due to so many training aircraft having to use the already overcrowded airspace associated with the Tailem Bend NDB. REPCON comment: REPCON supplied CASA with the deidentified report and CASA provided the following response: CASA was aware of the decommissioning of the Adelaide NDB and that the Parafield NDB was relocated and commissioned for instrument approaches into that aerodrome. These events had been discussed at the Adelaide Regional Airspace Users Advisory Committee meetings some time before the aids were decommissioned and relocated. CASA has been informed that Adelaide "JSQPSUT -JNJUFE SFRVFTUFE "JSTFSWJDFT Australia (Airservices) to decommission the Adelaide Airport NDB. While the Adelaide NDB did not form part of the backup network of navigation aids, at the time it was in operation and [sic] it did provide an instrument approach into Parafield. Accordingly, there was a need to provide a replacement instrument approach into Parafield and once the Adelaide NDB was decommissioned, the re-located Parafield NDB, together with its associated instrument approach procedure, was commissioned. The safety assessments involved are matters for Airservices. The reporter was concerned about the safety implications of this situation for the large number of training aircraft operating in the affected area. CASA understands that Airservices had provided an undertaking that the Adelaide NDB would not be decommissioned until Parafield NDB approaches were available. Although the Parafield NDB approaches became available, due to environmental considerations identified by Airservices, the Parafield NDB is now TVCKFDU UP B QFSNBOFOU /05". $ with effect from 11 March 2009 that states: i703 "/% /%# 130$ /05 "7#" '03 TRAINING OPS. OTHER OPS IN IMC PERMITTED”. However the management of these airspace issues remains the responsibility of Airservices. Runway standards for the operation of the A380 R2008000116 Report narrative: The reporter notes the growing awareness of runway excursions as a significant safety risk factor, and has expressed safety concerns about runway standards required by the regulator, such as runway width and lights for the operation of UIF "JSCVT " BJSDSBę JO "VTUSBMJB that do not meet the International Civil Aviation Organization (ICAO) minimum standards. Runway pavement width as requirements determined by ICAO for Reporter comment: Is this a realistic FYQFDUBUJPO UIBU UIF " XJMM EJWFSU or not take off when the crosswind DPNQPOFOU JT HSFBUFS UIBO LOPUT The reporter is also concerned that the runway shoulder constructions should be signed off by CASA to eliminate the chance of lesser standards being applied and CASA should be more detailed in specifying the standards expected e.g. bituminous concrete surfacing rather than bitumen sealing. Reporter comment: According to the ĕOBM SVMF NBLJOH UIF " XJMM SFRVJSF B NFUSF TIPVMEFS PO FBDI TJEF GPS occasional aircraft run off, and an BEEJUJPOBM NFUSF PG CMBTU QSPUFDUJPO on each side. How is this to be interpreted JO FOHJOFFSJOH UFSNT 'PS FYBNQMF what is the percentage of capacity design thickness under Equivalent Single Wheel -PBE &48- The reporter believes that the concession for the runway edge lights seems to allow them to remain in their existing positions GPS B NFUSF XJEF SVOXBZ BOE therefore not meet the ICAO standards that require the lighting to be no more UIBO NFUSFT GSPN UIF FEHF PG B NFUSF wide runway. The reporter believes that the runway edge lights are significant PCTUBDMFT GPS UIF " FTQFDJBMMZ BT UIF runways are not being upgraded to the ICAO minimum standards and the existing positions of the runway edge lights are almost in line with the outboard FOHJOFT PG UIF " 3FQPSUFS DPNNFOU ćF ĘVTI ĕUUJOH options that are being suggested to eliminate the potential risks of the elevated lights have their own set of safety issues and should not be introduced as an option. The reporter is also concerned that KVEHJOH CZ B MBDL PG QSPHSFTT UP EBUF the ‘upgrades’ to the airports where the " PQFSBUFT NBZ OFWFS PDDVS BOE consequently Code F aircraft will be operating at airports that were never designed for that size aircraft. Reporter comment: CASA should set a firm timetable for all airports where the " PQFSBUFT UP DPNQMFUF UIF AVQHSBEFT REPCON comment: REPCON supplied CASA with the deidentified report. In response, CASA advised that it had already undertaken a detailed review of airport compatibility GPS UIF " QVCMJTIFE JO +BOVBSZ XIFO BNFOENFOUT XFSF NBEF UP UIF A.BOVBM PG 4UBOEBSET 1BSU "FSPESPNFT XIJDI QFSNJUUFE " B Code F aeroplane) operations at existing Code E runways. This document is available on the CASA website. CASA advised that the review considered all the concerns raised in the REPCON report. REPCON reports received Total 2007 117 Total 2008 121 First Quarter 2009 41 Second Quarter 2009 28 57 What happens to my report? For Your Information issued Total 2007 58 Total 2008 99 First Quarter 2009 42 Second Quarter 2009 20 Alert Bulletins issued Total 2007 1 Total 2008 12 First Quarter 2009 0 Second Quarter 2009 Who is reporting to REPCON? 0 # Aircraft maintenance personnel 27% Air Traffic controller 4% Cabin crew 3% Facilities maintenance personnel /ground crew 1% Flight crew 34% Passengers 6% Others* 25% +BO UP +VMZ * examples include residents, property owners, general public How can I report to REPCON? On line: ATSB website at <www.atsb.gov.au> Telephone: 1800 020 505 by email: repcon@atsb.gov.au by facsimile: 02 6274 6461 by mail: Freepost 600, PO Box 600, Civic Square ACT 2608 ATSB In December 2007 there were changes to CASA requirements for NDB training following the amendment of the Civil Aviation Orders dealing with instruNFOU SBUJOHT $"0 UP SFNPWF the mandatory requirement that a [sic] NDB approach must be undertaken on a Command Instrument Rating issue or renewal. NDB training is now optional for the command instrument and night VFR ratings... B DPEF ' BJSDSBę " JT SFRVJSFE UP be a minimum of 60 metres. CASA has BMMPXFE UIJT UP CF SFEVDFE UP NFUSFT BT documented in the CASA Notice of Final Rule Making. To mitigate the risks of a crosswind landing, CASA has reduced the DSPTTXJOE DPNQPOFOU UP LOPUT IBMG the certified crosswind component for the " BOEING 737 STALLS DURING ILS APPROACH FSA SEP–OCT09 58 Photo: co of Jenny urtes y Coffe y Macarthur Job provides a summary of a report cidents published earlier this year by the UK Aircraft Accidents Investigation Branch. After a night flight to Bournemouth from Portugal, in September 2007, a Boeing 737-300 began an ILS approach. Soon afterwards, unnoticed by the crew, the auto-throttle disengaged with the thrust levers in the idle thrust position. When the airspeed decayed alarmingly because the aircraft was configured for landing, the captain began a go-around. The aircraft pitched up excessively, with the airspeed reducing to 82kt. The stick-shaker activated, but the crew recovered control and completed a second approach and landing. The Boeing, G-THOF, was operating i g from Faro in Portugal to Bournemouth with the first officer flying. Before departing, the crew decided on a full flap (flaps 40) landing, and the F/O programmed the fl ight management computer for the final approach. Both pilots confirmed the flaps 40 reference speed as 129kt and the fi nal approach speed as 135kt. Eleven nm from Bournemouth, when level at 2500ft at 180kt with flaps 5 set, the autothrottle was engaged in the speed mode, with N1 averaging 60 per cent. Autopilot B was engaged in CMD mode with VOR-LOC and altitude hold modes engaged. At seven nm DME the autopilot captured the glideslope. The F/O asked for the undercarriage to be lowered, flaps 15 to be selected and the landing check list. The F/O then selected a lower speed on the mode control panel and, as expected, the autothrottle retarded the thrust levers to idle. About 20 seconds later, with the thrust levers still at idle, the autothrottle disconnect warning was triggered and the autothrottle disengaged. The crew did not recognise this, and with the autopilot still engaged, the aircraft continued to track both the localiser and the glideslope. The airspeed was decaying at about one knot per second, in line with the F/O’s expectations and d as it decr decreased below 150kt, flaps 25 was selected. As the aircraft continued d down the glideslope, the autopilot gradually raised the nose to prevent any glideslope deviation, adjusting the stabiliser to keep the aircraft in n trim. At this stage the F/O increased the illumination of his map ap lamp to check the placard speed for flaps 4 40, turned it down again, and called for flaps 40. He then selected 135kt on the mode conttrol panel. When the captain saw the flaps were iin the flaps 40 position, he completed the landing checklist by calling ‘flaps’. The F/O rresponded ‘flaps 40, green lights’. But aafter stowing his checklist on top of th he instrument panel, the captain looked down to see e the airspeed had fallen to 125kt. He called out ‘speed’, and th he F/O pushed the thrust levers forward a little, but almost immediately y the stick-shaker stall warning activated. The captain pushed his control c column forward to counteract the pitch-up, reducing ducing it to 5 d degrees nose-up. The stick-shaker operation stopped and with the airspeed increasing and both engines spooling up through 81 per cent N1 the takeoff-go-around (TOGA) mode became active. Then the autopilot disengaged, the pitch attitude increased again and the stick-shaker reactivated. Although the pilots were holding their control columns fully forward, the nose-up pitch reached 22 degrees. At an airspeed of 118kt, the pitch attitude appeared to stabilise at 22 degrees nose-up then started to decrease. Both engines were producing 96-98 per cent N1, in excess of the rated go-around thrust of 94 per cent. The first officer selected flaps 15 and the stickshaker ceased but, as the flaps retracted past flaps 25, the nose began to pitch up again at an increasing rate. The airspeed began to decay again, and the stick-shaker reactivated. The first officer called ‘high pitch’ and the captain responded ‘I have full forward stick’. 59 th stil rust l dis autloat idlevers waconn throe, the thes triggect wt tle dis auto ered arnin eng thro and g ag t tle ed. With the First Officer also holding full forward stick, both pilots felt they had no pitch control authority. As the pitch increased above 36 degrees the TOGA mode disengaged, the airspeed fell below 107kt. and the aircraft stalled 44 degrees nose-up. With no change in elevator position the pitch rate then reversed, yet the airspeed decreased for a further five seconds to 82kt when the pitch was 33 degrees nose-up. Over the next 10 seconds, the pitch angle reduced to 20 degrees and, as the airspeed began to rise again, the crew reduced the thrust to 86 per cent. The pitch reduced a further 15 degrees and the aircraft Autothrottle switch BOEING 737 STALLS Taking over, the captain cal alled, ‘I have control’, pushed the thrust levers fully forward, and ca alled ‘Go-around, flaps 15, check thrust’. This occurred when the airrspeed had fallen to 110kt, at a height of 1500ft, and the pitch attitud de, steadily increasing under the influence of pitch trim, had reached 12 1 degrees nose-up. t en r ted d i inc epo til un is tr Th s no AIB er it wa the A s af t to day ed r r 12 ccu o stabilised 5 degrees nose-up. As the speed increased the captain regained control and the TOGA mode was reengaged as the airspeed reached 147kt. Climbing to 4000ft, the captain manoeuvred the Boeing for a second approach, the F/O remarking to him that ‘the autothrottle did not capture it’. The captain flew the second approach with the autopilot and the autothrottle engaged, and both systems performed normally. After the crew shut down, the captain told the company’s base engineer that, although he thought the aircraft was serviceable, there had been an incident, and the company would want the flight data. No defects were entered in the technical log. The engineer assured the captain that the operational flight data monitoring information would have been sent from the aircraft by an automatic mobile telephone based data link. 60 The next morning the captain telephoned the airline’s safety department to advise them of the incident. But his report was not passed on to the Civil Aviation Authority for 11 days. FSA SEP–OCT09 THE CREW The captain, aged 56, had 11,000 hours experience, of which 420 were on the Boeing 737. He had been one of the company’s Boeing 757/767 fi rst officers for 17 years, and a year before the incident had completed a combined type conversion and command upgrade. The fi rst officer, 30, had 3000 hours, of which 845 were on type. Before joining the airline he had flown DHC Dash 8s and had converted to Boeing 737s about a year previously. Both based at Bournemouth, the pilots commented that they did not often conduct flaps 40 landings, as only one of their usual destinations required its use. THE AIRCRAFT The Boeing 737-300, G-THOF, was manufactured in 1995 and at the time of the incident had flown 37,000 hours. Its autothrottle computer was fitted over five years ago. The autothrottle system, part of the automatic flight control system, positions the thrust levers to maintain a computed engine thrust level. The autothrottle is selected by operating a twoposition, solenoid-held paddle switch on the left side on the glareshield. Once armed, the switch is held in position unless disengaged. The autothrottle can be disengaged manually, either by moving the paddle switch to the OFF position, or by pressing either of the push buttons on the outboard end of each thrust lever. A green annunciator light beside the switch illuminates when the autothrottle is engaged. Disengagement extinguishes the green light and illuminates a flashing red autoflightstatus annunciator on the instrument panel. This can be cancelled by a second press on the buttons on either side of the thrust levers, or by pressing the switch light itself. The autoflight-status annunciator illuminates with a flashing amber light if the autothrottle is not holding the target speed. The light flashes when the airspeed is 10 knots above the target speed and not decreasing; when the airspeed is five knots below the target speed and not increasing; or when the airspeed has dropped to alpha floor (1.3 times the stall speed) during a dual-channel autopilot approach. On approach, with the aircraft decelerating, it routinely flashes for extended periods. Flight mode annunciators on the primary flight display also show the autothrottle’s status and mode. Disengagement of the autothrottle will result from any of the following: Moving the autothrottle ARM switch to OFF Activation of one of the autothrottle disengage switches on the thrust levers Detection of an autothrottle fault within the computer by its built-in test equipment Touching down The thrust levers becoming separated by more than 10 degrees during a dual channel autopilot approach after FLARE ARMED is annunciated Autopilot roll control requiring significant spoiler deployment and the thrust levers becoming separated, when flaps are at less than 15º and the autothrottle is not in take-off or go-around mode. Autothrottle disengagement results in the ARM switch releasing to OFF and the red autothrottle disengage lights flashing, unless it has disengaged automatically after touchdown. Moving the thrust levers by hand does not cause the autothrottle to disengage. WEATHER The crew received the Bournemouth terminal forecast before departing from Faro. A surface wind from 200° at 14kt was expected, 6000m visibility, with broken cloud at 800ft. Between 1900 hrs and 0100 hrs, the visibility was expected to reduce to 2000m in light rain and mist, with broken cloud at 300ft. As the aircraft approached Bournemouth, the ATIS was reporting runway 26 in use, with the wind from 220° at 14 knots, 4000m visibility in light rain, and overcast cloud at 400ft. The temperature was 17ºC and the QNH 1011. THE AIRPORT Bournemouth (Hurn) Airport on the south coast of England is 3.5 nm NNE of the city of Bournemouth. Its single runway is 2270 metres long and orientated 26-08. Runway 26 in use at the time was equipped with a category 1 ILS with high-intensity approach lighting. Flight recorders INVESTIGATION Both pilots said they had not seen the autothrottle disconnect warning. The AAIB learnt there had been a number of other autothrottle disconnects followed by a long period of warning without crew recognition. The efficacy of the autothrottle warning system therefore became a matter of interest. An on-board test of the autothrottle computer fitted to G-THOF found no faults. The computer was then removed from the aircraft to undergo a full test procedure using the manufacturer’s automatic test equipment. The computer failed two of these tests which were related to small tolerance errors in inputs and outputs. After adjustments, the computer successfully passed further tests. Using recorded data from the flight, Boeing conducted an engineering simulation of the approach and go-around. This determined that the nose-up pitching moment, generated as the engine thrust increased and by the stabiliser’s trimmed position, overwhelmed the elevator until recovery after the stall. And a month after the incident, G-THOF experienced a similar autothrottle disconnect. In this case the autothrottle warning was active for 31 seconds, but a manual disconnect was not recorded until ten seconds after the warning ceased. The airspeed decreased to 128kt and the crew applied 75 per cent N1. The aircraft recovered without the pitch attitude exceeding 8° nose-up. Turbofan aircraft with under-slung engines tend to pitch up as the thrust is increased, because the thrust line is below the centre of gravity. Conversely, as power is reduced the aircraft tends to pitch down. On the Boeing 737-300, applying go-around thrust will cause a nose-up pitching moment which is counteracted with nose-down elevator. When the autopilot is engaged, it automatically trims the aircraft using the stabiliser and as the aircraft decelerates, the autopilot applies more nose-up trim. But this increasing trim effectively reduces the amount of pitch authority available from the elevator. The Boeing 737-300’s engines are not thrust limited; if the thrust levers are pushed fully forward, the engines will produce the maximum thrust available for the altitude and temperature. On colder-than-standard days, this could exceed the engines’ maximum rated thrust. If the elevator authority is reduced because of the amount of nose-up ose-up trim applied, and the go-around thr ust is greater than rated, there may be insufficient c t elevator authority remaining to counteraact the nose-up pitching moment. ANALYSIS The crew did not respond to the autothrottle’s disconnection either because the autothrottle warning did d not work, or the crew did not notice it. i 61 BOEING 737 STALLS This incident was not reported to the AAIB until 12 days after it occurred, and by then the trip’s recordings on the flight data recorder and the cockpit voice recorder had been deleted. But the aircraft’s operational flight data monitoring system, using onboard equipment, was programmed to transmit the aircraft’s quick access recorder data to the airline’s headquarters, and this data was made available to the AAIB. Three months before, an autothrottle disconnect occurred in another Boeing 737-300 during an approach to Belfast’s Aldergrove Airport, and the aircraft decelerated below its commanded speed of 170 knots. At 112kt with a 16 degree nose-up attitude the crew advanced the engines to 96 per cent N1 and a rapid change of pitch to 22 degrees ensued. The aircraft lost some 300ft before recovering. flightator o t u i The aannunce s t s statulumina hing il a flas if the wither light e is ambutothrotntlg the a ldi d. o not rhget spee ta The recorded flight data showed the warning was active, and testing could find no fault in the warning system. The incident involving another Boeing 737 three months before, and the subsequent event a month later in G-THOF, showed that the problem of the warning system’s failure to alert crews could be a wider issue. Data gathering carried out by the AAIB during the investigation appeared to justify the need for a larger study of the autothrottle warning system on the Boeing 737. The AAIB recommended that Boeing, in conjunction with the US Federal Aviation Administration, conduct a study of Boeing 737-300, 400 and 500 autothrottle warning systems, and if necessary, take steps to improve their means of alerting crews. The autothrottle warning on G-THOF was typical of its era. Later generation aircraft incorporate an autothrottle warning, including an audio alert, into their engine indication and crew alerting systems. Pilots who are familiar with these older aircraft with less reliable electronic systems are nearing the end of their careers, and so there is now a generation of pilots whose only experience is that of operating aircraft with highly-reliable automated systems. There is thus a concern that crews could encounter a situation in which a normally reliable system failed. 62 FSA SEP–OCT09 Because the autothrottle warning on the Boeing 737-300 routinely flashes amber for extended periods during an approach, it is likely that crews subconsciously filter out what they perceive as a nuisance message. This, combined with the high level of reliability in modern automation, could lead to a lack of awareness of autoflight modes. Top image: Autothrottle red warning of disengagement Bottom image: Autothrottle amber off speed caution Crew reaction The use of flaps 40 was not usual for crews operating out of Bournemouth. The first officer needed to increase the brightness of his map lamp to ensure the airspeed was below the flap-limiting speed before asking for flaps 40 to be selected. This action appeared to have distracted the pilots at a critical phase of the flight, and their lack of effective monitoring resulted in the aircraft losing airspeed after the autothrottle disconnected. As a result of the incident the operator conducted an internal review, and additional training in general han andling, stalling and upset recovery was added to their simulator trai raining syllabus. All their pilots were to undergo this training by the end of June 2008. The stall recovery training would include the use of nose-down pitch trim. Comment The recommendations to prevent this sort of error or mishandling certainly apply to simulator training in Australia and back up the view of a highlyexperienced B737 captain and simulator instructor that low-altitude stall recoveries and go-arounds, as well as unusual attitude training, should be included in our 737 syllabus. The full text of the AAIB’s report is available at: http://www.aaib.gov.uk/sites/aaib/publications/formal_ reports/3_2009_g_thof/g_thof_report_sections.cfm GAAPCHANGES Please note that the Visual Pilot Guides (Sydney Basin, Jandakot, On 21 July 2009, CASA issued legal Melbourne etc) and the Visual Flight Guide are no longer current and have directions to Airservices Australia been withdrawn pending revision. (Airservices) and pilots in relation In mid-August, CASA mailed an information booklet to all active pilots, detailing these changes, and debunking some myths about operations to General Aviation Aerodrome at GAAP aerodromes. Procedures (GAAP) at Archerfield, FACT 1 Bankstown, Camden, Jandakot, Moorabbin and Parafield aerodromes. Pilots are primarily responsible for separation in a GAAP control zone in visual meteorological conditions (VMC) The directions form part of CASA’s ongoing efforts to improve safety at GAAP aerodromes and complement CASA’s education and awareness campaign regarding safety and procedures at GAAP aerodromes as recommended by the recent GAAP reviews. An immediate limitation on the number of aeroplanes in the circuitt for one runway, controlled by one air traffic controller, to six. If two runways and two controllers are available then the total number of aeroplanes in the circuit is limited to 12. An additional departure may be permitted at the discretion of the controller having given due consideration to all relevant safety factors. An immediate requirement for all aircraft to obtain an air traffic control clearance to enter, cross or taxi along any runway, irrespective of whether it is active. These changes have been implemented in order to reduce identified risk levels to as low as reasonably practicable. The cap on the number of aeroplanes in the circuit is considered to be a temporary measure whilst further assessments are conducted. Transition to Class D airspace On or before 21 April 2010, Airservices must provide at each GAAP aerodrome air traffic services (ATS) applicable to Class D airspace. This will harmonise Australia with international standards. More information on the transition to Class D will be made available in the coming months. Pilots must keep an effective lookout and use information from ATC to maintain appropriate spacing. AIP reference: ENR 1.1 paragraph 24.1 In VMC, the pilot in command is primarily responsible for separation from other aircraft. ATC controls runway operations with landing and take-off clearances, and facilitates a high movement rate by providing traffic information and/or sequence instructions. GOOD AVIATION PRACTICE Keeping an effective lookout and maintaining situational awareness is critical in a GAAP control zone. With up to five other aircraft in the circuit, and parallel runway operations, you must understand that you are responsible for separating your aircraft from others. Manage your aircraft’s performance to ensure appropriate spacing is maintained. 63 GAAP CHANGES These directions came into effect on 21 July 2009, and require: It is incorrect to assume that air traffic control (ATC) separates all flights within a GAAP control zone. In VMC, the pilot in command of the aircraft, operating under visual flight rules (VFR) or instrument flight rules (IFR) is primarily responsible for establishing and maintaining safe separation from all other aircraft. To assist in safe separation, ATC will provide pilots with traffic information and instructions to establish an orderly flow of traffic, in a sequence, to a nominated runway. ATC may intervene to prevent an unsafe situation from developing by providing an alerting service. GAAP control zones are primarily flying training environments. These procedures permit maximum flexibility so training objectives can be met while maintaining safety. FSA SEP–OCT09 64 FACT 3 You must obtain a clearance to enter the GAAP control zone FACT 2 You require clearance to enter the GAAP control zone. This clearance is implied by the issue of ATC circuit entry instructions, following the inbound radio call. A take-off clearance implies departure clearance. Clearance is required to land on a runway AIP reference: ENR 1.1 section 31 - Entry to the CTR Pilots mustt obtain a landing clearance. Irrespective of whether the runway appears to be clear, if a landing clearance is not received the pilot must conduct a go-around. 31.1 Entry to the CTR must be in accordance with the procedures specified in ERSA for the particular GAAP aerodrome. In a GAAP control zone, ATC only provide runway separation. Pilots must obtain take off and landing clearances so that ATC can apply necessary runway and wake turbulence separation standards. 31.3 Where practicable, terminal information must be obtained from the ATIS prior to calling the tower. GOOD AVIATION PRACTICE Clearances via circuit entry instructions permit ATC to establish an orderly flow of traffic and landing sequence. The instructions enable you to sight traffic and establish necessary spacing. Inbound radio calls should be made at the correct GAAP approach point shown on the visual terminal chart and specified in ERSA. If the inbound radio call cannot be made at the appropriate position, or if clearance is unavailable, you should have an alternative plan. ATC apply runway separation standards between aircraft using the same and crossing runways. If a landing clearance is not received, and a landing is carried out, a safety defence layer is removed. This exposes all concerned to elevated risk as the likelihood of something going wrong increases. If you are established on short final and haven’t received a landing clearance, you must go-around. 31.2 Aircraft must not enter a GAAP CTR until in receipt of a circuit entry or zone transit instruction. GOOD AVIATION PRACTICE Do not enter the GAAP control zone without a clearance Do not orbit at an inbound reporting point AIP reference: ENR 1.1 Paragraph 27.1.1 Potentially, this is dangerous. If you need to hold, or reposition the aircraft to the GAAP approach point, do so in a manner that provides lateral and vertical separation from other aircraft likely to be in the same area. Ensure other airspace constraints are considered to avoid penetrating controlled or restricted airspace. Individual clearances are required for: Keep a vigilant lookout a. take-off and landing FACT 4 b. taxiing across or along all runways Do not overtake a slower aircraft in the circuit area Note: An instruction to HOLD SHORT OF You must not overtake a slower aircraft in a GAAP circuit area. ATC RUNWAY (number) [LEFT (or RIGHT)] issue instructions to aircraft to establish an orderly flow of traffic to a requires a pilot to hold at a marked holding nominated runway. Unless otherwise instructed by ATC, this is generally point or hold short of the runway strip. the order in which aircraft turn base and should be maintained to the c. turns in a direction contrary to the circuit landing threshold. for a particular runway Note: An ATC circuit entry instruction GOOD AVIATION PRACTICE constitutes a clearance for a contrary turn, If you are having difficulty maintaining spacing and need to overtake, if required to comply with the instruction. you should advise ATC immediately. You should manage your aircraft’s d. circuits at a height different to the circuit performance in the circuit keeping in mind the relative performance of altitude published in ERSA for the particular other aircraft. ATC manage traffic flow and priorities on the established traffic sequence. GAAP aerodrome; and e. operations on routes or at altitudes Take-off clearances are issued on the basis of the time available different from those published in ERSA for between the pending take-off and the nearest aircraft on final approach. a particular GAAP aerodrome. Instructions to sight and keep spacing from other aircraft are based on the established order of the aircraft. This allows you to look and recognise aircraft in the landing sequence. If the order changes because an aircraft has been overtaken in the circuit, there is potential for you to sight and follow the wrong aircraft. This might bring aircraft into close proximity and present a collision risk. A sequence change will require ATC to amend instructions such as traffic information and the cancellation of landing or take off clearances. This may increase frequency congestion. Civil Aviation Regulation reference: CAR 167 (1) (D) FACT 5 GOOD AVIATION PRACTICE Transiting within proximity of a GAAP aerodrome requires contact with ATC ATC decisions about the traffic flow, traffic information to other pilots and related spacing are made on the assumption that aircraft turn at the required altitude after take off. Not only is there a regulatory requirement, but early turns may also create a noise nuisance by taking aircraft over noise-sensitive areas. Pilots of aircraft tracking within 5nm of a GAAP control zone boundary (or at a distance as specified in the ERSA) but not entering the control zone must obtain the automatic terminal information service (ATIS), then broadcast their position, altitude and intentions. Pilots must comply with any instructions issued by the tower and maintain a listening watch on the tower frequency while in the area. (iii) after take-off, maintain the same track from the take-off until the aircraft is 500ft above the terrain unless a change to the track is necessary for terrain avoidance. THE FACTS AIP reference: ENR 1.1 paragraph 35.2, ‘Flight in Proximity’ Summary 35.2.1 When a radio-equipped aircraft will track within 5nm (or as specified in ERSA) of a GAAP CTR boundary, without entering the GAAP CTR, the pilot must: 1. Pilots are primarily responsible for separation in a GAAP control zone in visual meteorological conditions (VMC). a. prior to entering this airspace, obtain the ATIS then broadcast aircraft type, call-sign, position, altitude and intention on the appropriate tower frequency; and 2. Clearance is required to land on a runway. b. while operating in this airspace, maintain a continuous listening watch on the appropriate tower frequency. 35.2.2 While operating in this airspace, all aircraft must maintain a continuous visual surveillance for other aircraft GOOD AVIATION PRACTICE Most operations at GAAP aerodromes are training flights involving relatively inexperienced pilots. This may result in circuits that are wider than might be acceptable. There may also be high numbers of arriving and departing aircraft. If you make the required broadcasts, ATC and other pilots will be alerted to the fact that you are in proximity, creating potential conflict with their aircraft. You need to obtain the ATIS so that you know the duty runway and associated circuit directions. This will permit you to avoid congested areas while transiting. This procedure will also allow ATC to call you if they need to issue instructions. FACT 6 Do not turn early after take off Pilots are not permitted to turn early after take off, without ATC clearance, for a number of reasons. The Civil Aviation Regulations require aircraft to reach 500ft above ground level (AGL) after taking off before a turn is made. If this is changed by a local procedure, the local procedure should be complied with or as amended by ATC. 3. You must obtain a clearance to enter the GAAP control zone. 4. Do not overtake a slower aircraft in the circuit area. 5. Transiting within proximity of a GAAP aerodrome requires contact with ATC. 6. Do not turn early after take off. This information is for aviation safety education purposes. It does not replace information contained in the Aeronautical Information Publication (AIP), En-route Supplement Australia (ERSA) and/or NOTAMs. Pilots should always refer to these documents for up-to-date in information. Practical guidance, e, in the form of ‘Good Aviation Practice’, is offered ed as a suggested means of achieving safe operations. This is ‘advis ‘advisory’ material onlyy and is not the only methodol methodology that could be adopted. It is not legally binding. For more information and to do the online GAAP quiz, go to www.casa.gov.au and click on the GAAP changes icon* on the home page. 65 GAAP CHANGES Pilots must maintain a vigilant look out AVQUIZ FLYING OPS S 1. When holding at a holding point, at right-angles to the runway, in a tail-wheel aircraft, it is advisable to hold on the (a) downwind side of the taxiway, so as to have sufficient taxiway width to oppose ‘weathercocking’ when subsequently movi o ng forward. (b) upwind side off t he taxiway, so as to have sufficient taxiway width to oppose ‘weat e hercocking’ when subsequently moving forward. (c) downwind side of the taxiway to allow for the increased turn radius when turning on to the runway. 6. (d) upwind side of the taxiway to avoid the tail wheel leaving the taxiway when turning on to the runway. 2. 66 (a) will take 13 minutes. (b) will take 10 minutes. When an aircraft is parked facing west in a strong northerly wind, the most effective use of two chocks to counteract weathercocking would be (a) one behind the right main wheel and in front of the left main wheel. (c) will take 8 minutes. (d) cannot be determined without knowing the ground speed. 7. FSA FSA SEP–OCT09 SEP–OCT09 (c) 3 hours. (d) one fore and aft of the nose or tail wheel. (d) not applicable, since a METAR is a report, not a forecast. On typical fuel-injected piston engines, turning on the electric auxiliary fuel pump 8. In a heavily polluted atmosphere or in haze, distant objects (a) may appear closer than they actually are. (a) will increase the reliability of the fuel delivery, but will not affect the fuel fl ow. (b) may appear further away than they actually are. (b) will have no effect on the reliability of the fuel delivery or fuel fl ow. (d) may appear lower than they actually are. (d) will always increase the fuel fl ow. The otolith organs are found in (a) middle ear and detect linear acceleration. ((b) middle ear and detect angular acceleration. (c) the inner ear and detect linear acceleration. (d) the inner ear and detect angular acceleration. 5. (b) 60 minutes. (c) one either side of the nose or tail wheel. (c) depending on the type of system, may have a large effect on the fuel fl ow. 4. The validity period of METAR is (a) 30 minutes. (b) one behind the left main wheel and in front of the right main wheel. 3. A 500 fpm descent from A065 to circuit height at a destination with elevation of 1500ft The somatogravic illusion can result in fl ying into the ground on a night takeoff o because (a) deceleration is interpreted as the nose pitch hing up. (c) may appear higher than they actually are. 9. The wind direction is given in degrees (a) magnetic in both area and aerodrome forecasts. (b) magnetic in an area forecast, and true in an aerodrome forecast. (c) true in both area and aerodrome forecasts. (d) true in an area forecast, and magnetic in an aerodrome forecast. 10. A VFR aircraft may be authorised to make a vis is isual is approach when within a distance of (a) 30nm from the aerodrome but, by day, must maintain the assigned ttrack/heading or route until within 5nm from the aerodrome. ((c) rotation on takeoff is interpretedd as a high nose attitude. (b) 10nm from the aerodrome but, by day, must maintain the assigned track/heading or route until 5nm from the aerodrome. (d) the chang an e of attitude with flap retraction is misinterrpreted. (c) 30nm from the aerodrome but, by day, must maintain the assigned track/heading or route until 3nm from the aerod o rome. (b) acceleration is interpreted as the nose pitching up. (d) 10nm from the aerodrome but, by day, must maintain the assigned track/heading or route until 3nm from the aerodrome. MAINTENANCE 1. One method of oil temperature regulation on an engine consists of a stack of bimetalllic discs exposed to the oil flow. When the oil is cold these discs 7. (a) pressure regardless of input RPM. (b) pressure and thus does not require a pressure regulator. (a) close a valve that bypasses the oil cooler. (c) volume per cycle and thus requires an unloading valve to limit m pressure when system demand is low. (b) open a valve that bypasses the oil cooler. (c) close a valve that blocks the oil to the cooler. (d) volume per cycle and thus requires a pressure regulator to limit pressure when e system demand is low. (d) open a shutter which allows full air fl ow through the cooler. 2. On an aircraft equipped with a stabilator, moving the control column backwards causes the trailing edge of the stabilator to 8. 4. (a) the motor speed to increase. (b) the motor speed to decrease. (b) rise, and the trim ta ab to lower relative to it. (c) the speed to decrease, but the torque to remain the same. e (c) lower, and the trim tab to rise relative to it. (d) the synchronous speed to decrease and raise the power factor. Ideally, a stall should occur at thee wing roots first in order to minimise the tendency to The maximum number of wire terminals which should be installed on a single stud on a terminal strip is (a) 3. (b) pitch about the lateral axis. (b) 4. (c) roll about the lateral axis. (c) 5. (d) roll about the longitudinal axis. (d) 6. When two wheels are installed on one undercarriage leg, a flat tyre on one wheel (a) the frequencies, output voltages and currents will be the same. (c) can be readily detected by additional bludging of the outboard wall. (d) the frequencies will be the same, but the output currents may differ. (a) chemical stability. (b) lower oxidation. (c) corrosion resistance. (c (d)) fire resistance. The most commonly used material used in seals for a hydraulic system using mineral based oil is ((a) butyl. (b) natural rubber. (c) neoprene. ((d) PTFE. (c) the frequencies and output currents will be the same. QUIZ (b) the output voltages and loads will be the same. Synthetic hydraulic fluids used in high performance systems were developed primarily for 67 10. When two or more AC generators are connected in parallel (b) can be readily detected by additional bulging of the inboard wall. (d) can be readily detected by comparing the top camber. 6. 9. (a) cause aileron buffet. (a) cannot be visually detected reliably. 5. Reducing th he field current on a DC electric motor wil w l cause (a) rise, and the trim tabb t o rise relative to it. (d) lower, and the trim tab to lower relative to it. 3. A constant-displacement hydraulic pump delivers a constant IFR OPERATIONS DME/GPS ARRIVAL 5. Refer to the DME/GPS Arrivals for Launceston (YMLT) Tasmania (a) The 310 radial and with 310 selected, a “TO” flag. and TAC YMLT (dated 4.6.09). Part of the LT ATIS reads ‘... wind (b) The 130 radial and with 130 selected, “TO” O flag. calm, visibility 4000m in drizzle, cloud broken 1600’. (c) The 310 radial and with 130 selected, “TO” flag. You are inbound to LT along W105 at 7000, in a category B aircraft. LT Tower clear you for a DME/GPS arrival and to expect landing rwy 14R. 1. (d) The 130 radial and with 130 selected, “FROM” flag. You report established inbound and LT TWR clear you for the remainder of the D ME arrival. Which is the correct DME/GPS arrival procedure to use? (a) Sector A. 6. (c) Sector C. (b) Having passed Morris, descend to 4200, past 12 DME 3700, past 10 DME 2600, past 8 DME 2200, past 5 DME to MDA. (d) Sector D. LT Tower give you an instruction to ‘descend to 5000 not below (c) Having passed Morris, descend to 4200, past 12 DME 3700, past 10 DME 2600, past 8 DME 2200, past 5 DME 1700, past 4 DME to MDA. DME Steps and track via the Morris Intercept’. 2. How will this descent be conducted? FSA FSA SEP–OCT09 SEP–OCT09 (a) After passing 25 DME descend to 5700, after 20 DME 5400, after 18 DME 5000 and await further descent clearance. 7. (b) After passing 25 DME descend to 5800, after 18 DME 5000 and await further descent clearance. 3. (b) False. 8. What is the MDA for your approach? (a) 1440’ with a visibility of 2.4 km. The DME/GPS arrival cannot be continued once instructed to track via the Morris Intercept. True or false? (b) 1700’ with a visibility of 2.4 km. (a) True, since the Morris Intercept places the aircraft out of the DME/GPS arrival sector. (d) 1340’ and a visibility of 2.4 km. (b) False, since the Morris Intercept is still contained within the appropriate DME/GPS arrival sector. Approaching 14 DME LT on the Morris Intercept on a HDG of 090 with the ADF selected to LT and the LT VOR selected 130 “TO”. 4 4. The clearance for the DME/GPS arrival also includes a clearance to manoeuvre within the circling area for a landing. True or false? (a) True. (c) After passing 25 DME descend to 5800, after 18 DME 5100, after 15 DME 5000 and await further descent clearance. (d) After passing 25 DME descend to 5800, after 18 DME 5100, after 14 DME 5000 and await further descent clearance. How will you complete the descentt now to MDA ? (a) Having passed Morris, descend to 3700, pas pa t 10 DME 2600, past 8 DME 2200, past 5 DME to MDA. (b) Sector B. 68 What radial is this and, for a command indication, what would you see on the nav. indicator? Assuming a 5º lead in to the LT VOR track, what indications w ld you expect to see on the ADF (fi xed card) and the VOR wou with the following scale? (c) 1390’ including a PEC of 50 ‘ and visibility of 2.4 km. LT TWR advise of a lowering cloud base and deteriorating visibility, so to expect the missed approach and positioning for the 32 L ILS. 9. Where is the DME arrival missed approach point (MAPt), and what is the fi rst track on this missed approach? (a) MAPt is overhead the tracking aid of LT N NDB D or VOR, then track 133° to NILE NDB. (b) MAPt is overhead the LT NDB or VOR, then conduct a right hand 80/260° procedure turn to track 313° to LT NDB B or VOR. (a ( ) ADF 035 R, half scale left and closing. (c) MAPt is from the M.D.A. tracking 133° to NILE NDB. (b) ADF 040 R, half scale left and closing. (d) MAPt is from the M.D.A. tracking 133° to the LT NDB or VOR then a right hand 80/260° procedure turn to track 313° back overhead LT. (c ( ) ADF 045 R, half scale right and closing. (d) ADF 035 R, half scale right and closing. LT TWR asks you tto report establisheed inbound on the _ _ _ radial when the turn at Morris is completed. You do not establish visual reference at the MAPt so you conduct the published missed approach. 10. What speed restrictions are placed on a category B aircraftt during the conduct of this miss sed approach? (a) Maximum I.A.S. to NILE NDB 190kts, then maximum 210kts for the procedure turn. (b) Maximum I.A.S. 150kts throughout. (c) Maximum I.A.S. to NILE NDB 190kts, then maximum 150kts for the procedure turn. (d) Maximum T.A.S. 150kts throughout. At NILE NDB at 3000ft you conduct the right hand procedure turn. LT tower advise to repor p t ‘established’ inbound and you acknowledge. 11. Passing a HDG of 330 and with the ADF A on NILE showing 344 R, you look at the LOC needle. Where e would the C.D.I. be and is this estaablished? The scaling representation is: 69 (a) Full scale right and thus not established. (b) 1/2 “dot” right and thus established. (c) 2 “dots” right and thus established. (e) 2 “dots” right but not established until glideslope intercept. CHANGE QUIZ ME (d) 2 “dots” left and thus established. CALENDAR 2009 SEP OCT FSA SEP–OCT09 70 NOV Date Event Venue Organiser & More info 22 Se Sep Aviation ati Saf Safety Sem Seminar ar Parkes arke Parkes arke Aeroo Clubb www.casa.gov.au 22 Sep Aviation safety ty semin seminar M Moree M Moree Aero Clu Club www.casa.gov.au 2222 Sep Aviation A iation Safety Seminar Bunbury Bunbury Aero club www.casa.gov.au 23 Sep Se Aviation Safety Seminar Dubbo ubbo Dubbo ubbo Aero Club www.casa.gov.au 223 Sep Aviation A ation Safety Seminar Port Aug Augusta Port Aug Augusta sta Aero Club www.casa.gov.au 29 Sep1 Oct Third int international ional he helicopter er safety symposium Montreal M t In International tional he helicopter ter safet safety team schowdhury@bellhelicopter.textron.com 30 Sep Se 2 Oct RAAA AA Convention nv n ((30th h aanniversary ers of RAAA A Hyatt att Regency enc Coolum, oo & 10th 0th annivers anniversary ary of the con convention) vention) Sunshine Coast, QLD Regional gio Aviation via n A Association iat of Australia ral www.raaa.com.au 1-22 Oct Safety et man management e system yst overview er ew worksho workshop Orlando rlan ATC TC V Vantage ge registrations@atcvantage.com 6 Oct Pilot information info ion night Sydney ne Ai Airtraffi fic Services Servic Centre entre Ai Airservices ices Australia Aus a Sydney dne Airport rpo pilotinfonight@airservicesaustralia.com 6 Oct Pilot P ot informatio information n night Brisba Brisbane ne Brisbane ATC Centre Brisbane risb Airport Air rt 6-7 Oct O Greener Skies 2009 Hong ong Kong Island land Shangri-la hangri-la , Pacific Place, Hong Kong greenerskies@orientaviation.com 66-8 Octt Safeskies S es Conference Confe e Hyatt Ho Hotel Canberra anberra Biennial conference: rence: M Managing ging avia aviation safety afet in a changing chan ing environment. environment E: safeskies@bigpond.com www.safeskiesaustralia.org/ 14 Oct Aviation safety ty semina seminar Go Goulburn rn Go Goulburn rn Soldie Soldiers Club ub www.casa.gov.au 155 Oct Aviation A iation safety seminar Mittagong Berrima Aero Club www.casa.gov.au 20 Oct Oc Aviation safety seminar Warrn mbool Warrnamboo Warrn mbool Aero Club Warrnambool www.casa.gov.au 226 Oct Aviation A n Safety Seminar inar Point Coo Cook Point Coo Cook Flying ng Club www.casa.gov.au 2-55 N Nov 62ndd annual a al International rna al Air Safety afe Seminar (IASS) Kerry ry Centre tre Hotel, el Beijing, China Flight ht Safety ty FFoundation nd http://www.fl ightsafety.org/seminars.html 10 Nov Aviation atio safety seminar emi N Newcastle R Royal Newcastle cast Aero Club ub www.casa.gov.au 111 Nov Aviation A ation safety seminar Gloucest Gloucester Gloucest r Aero Club Gloucester www.casa.gov.au 11 Nov No Aviation safety seminar Goolw oolwa Goolw oolwa Aero Club www.casa.gov.au 1122 Nov Aviation A iation safety seminar Scone Scone Aero Aero Clu Club www.casa.gov.au 14 Nov Aviation safety ty semin seminar K Katanning in Ka Katanning ng Flyin Flying Club b www.casa.gov.au Key P ase note: Please e: AvSafety Saf Seminar em ar calendar c ar subject bje to change, cha ge, pplease e cconfi firm date an and ven venue with your regiona regional AvSafety afety Adv Advisor CASA events Other organisations’ events Have you got the latest copy of the AOPA magazine? Out now! Look out for the September/October issue of Australian Pilot For pilots and aircraft owners. In tthi hiss mo mont nths hs iiss ssue ue:: >> A Mustang heads west Dude de,, wh wher ere’ e s my a air irpo port rt? ? >> Du >> The future of ight - Sun Power 71 Support AOPA - working for YOU On sale early September QUIZ ANSWE ANSWERS WERS RS Like to attend one of CASA’s AvSafety seminars? Then go to CASA’s homepage: Click on education/seminars on the home page drop-down menu. www.casa.gov.au QUIZ ANSWERS FLYING OPS 1. (a) When taxiing, the aircraft tends to ‘weathercock’ into wind; if you stop on the upwind edge, you can be off the taxiway before gaining sufficient speed to maintain direction 2. (a) particularly with tail wheel aircraft. 3. (c) on some systems, with constant displacement engine driven pumps, this will increase the fuel flow sufficiently to cause power loss. 4. (c) 5. (b) 6. (c) A065 minus 1500 minus 1000ft 7. (d). 8. (b) 9. (c) GEN 3.5.12.6.1 10. (a) The clearance may be given at up to 30nm but the assigned track must be maintained until 5nm (ENR 1.1 para. 11.6) MAINTENANCE 1. (b) the open valve bypasses oil around the cooler thus reducing cooling. 2. (a) the trim tab or anti-servo, opposes the movement of the stabilator. 3. (d) 4. (a) 5. (d) 6. (c) 7. (c) such a pump is not sensitive to demand. 8. (a) 9. (b) 10. (d) IFR OPERATIONS VDME/GPS ARRIVAL 1. (b) D.A.P. approach plate 2. (d) D.A.P. approach plate AIP ENR 1.5-44 PARA 13.3.3 3. (b) D.A.P. approach plate T.A.C. 3, AIP ENR 1.5-43 PARA 13.1.1 4. (a) 5. (c) 6. (c) DAP approach plate 7. (a) AIP ENR 1.5-45 PARA 13.3.5 note 1. 8. (d) DAP approach plate AIP ENR 1.5-30 PARA 5.3.2 9. (a) DAP approach plate 10. (b) AIP ENR 1.5-11 PARA 1.15.1 11. (c) HDG 330-16 (344R) = 314 to NILE. LOC is 313 . .1° = 2 dots (command sense) right. Remember LOC freq is 1/2° per dot QUIZ ANSWERS Ph: 02 9791 9099 Email: mail@aopa.com m.au Web: www.aopa.com.au Cozart® provides peace of mind with saliva drug testing. Cozart® has a highly advanced reader which removes user error or bias through accurate analysis and recording of results. Processing ve drug classes in only ve minutes, Cozart® signicantly reduces workforce downtime. All tests are fully supervised, decreasing any chances of tampering and adulteration. Australian police trust the accuracy and robustness of Cozart® and currently use this technnology across ve states. Cozart® is also being utilised by CASA as part of their random testing program. For more information, email salivadrugtesting.au@siemens.com or telephone 1300 368 378. 72 Cozart® saliva drug testing FSA SEP–OCT09 Innovation for generations. =NEDM>66A:GIIDDA6I:8DB:HIDDFJ>8@AN 9dZh ndjg igV^c^c\ Xdbean l^i] 86D '%#&& VcY 86G '*(4 HV[ZVcYZ[ÒX^ZcicdgbdWVg^X]nedm^VigV^c^c\^hcdl VkV^aVWaZ Vi 6jhigVa^Vc XZcigZh# >cY^k^YjVa dg \gdje hZhh^dch[dgVaaÓ^\]ieZghdccZa# I]Z <D'6ai^ijYZ cdgbdWVg^X ]nedm^V VlVgZcZhh hnhiZb ^cXdgedgViZh XdbeaZiZ e ZYjXVi^dcVa eVX`V\Z/ i]ZdgZi^XVaVcYegVXi^XVa]nedm^V`cdlaZY\Z!Xd\c^i^kZ eZg[dgbVcXZ iZhi^c\ l]^aZ bdc^idg^c\ e]nhh^dad\^XVa eVgVbZiZgh# ;jaan VjidbViZY VcY ^chiVci k^Y YZd VcY eg^ciZYgZedgi[dgVaahijYZcih# `cdlaZY\Zd[i]ZZ[[ZXihd[Vai^ijYZ BZaWdjgcZEZgi]6YZaV^YZBVgddX]nYdgZlll#]nedm^V"ZYjXVi^dc#Xdb flightsafety safety … essential aviation reading INSIDE NEXT ISSUE Our feature looks at runway excursions SafeSkies wrap-up … all the hot topics Getting a handle on ground safety And … more of the ever-popular quiz and ‘close calls’ w w w. s a f e s k i e s a u s t r a l i a . o r g SAFESKIES A AV I AT I O N S A F E T Y C O N F E R E N C E > C A N B E R R A > 6 – 8 O C TO B E R 2 0 0 9 WO N D E R I N G H OW TO KE E P YO U R SA F E T Y P R O G R A M S O N T R AC K ? 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CONFERENCE ORGANISER Conferencce Logistics PO Box 615 15 50 Ki King ng gston ACT 260 04 PHONE FA X EMAIL WEB +6 +6 61 126 62 28 81 1 662 6624 +61 +6 61 2 62 628 85 5 133 13 33 36 conf co conf nfer e en ncce e@ccon onllo og.co om. m au au ssa afe fessk skiesa skie ie esa aus u ttrrallia a.o org S P E A KE R S I N C LU D E : > A U S T R A L I A N G OV E R N M E N T , > > > > > > A U S T R A L I A N AV I AT I O N P O L I CY G R O U P the Ho the Hon n An A th hon ny Al Alba bane ba ne ese se MP MP,, Mi Mini nist ster for ster st for o In nfr fras a trrucctu as ture re e, Tr Tran ansp an sp por ort, t, Reg egio iona io nall De D ve elo lopm pmen pm e t an en a d Lo Loca call Go ca Gove ern nme ment n nt Q A N TA S Al A an n Joy Joy oyce c CE ce EO O,, S Sir irr Reg egin in nalld An Ansett tt Mem tt e oria ia al Lec Lect cturrer ctur A I R F R A N C E Ca Capt p ain aiin Be Bert rtra rand ra nd de Co C ur u vi vill l e Ma ll Mana nage ge er, Cor o po porate te eS Saf affet etyy T I G E R A I R WAY S Shel e le l y Ro Robe b rt be rts s Ma ana nagi giing g n Dir irec ecto ec to or R E X Jim Jim Da Ji Davi vis vi s Ma M na nagi ging gi ng gD Dir irec eccto t r I CAO Na Nanc nccy Gr G ah aham am m Di Dire r ct re ctor or, Air or Air Na Ai N vviiga igati ga ati tion on Bu urrea eau u - Air Ma Air Ai ars rsha h l Ma ha Mark rk Bin Bin i sk s in nA AM M, Ch Chie i fo ie off A Air ir For o ce ce Jo ohn n F McC cCor ormi ormi mick icck k Di D re ect c orr, Av A ia iation on Saffe etty A I R S E R V I C E S Gr G eg g Rus usse sell C se sell CE EO CA A U K Si SrR Ro oy Mc McNu N lt ltyy CB BE, E, Pas astt Ch Chai aiirm ma an n n,, Past Past C Pa Chairrma an UK NAT A S GA PA N Ai A r Co Comm m o mm od dorre Ri Rick cck k Pea eaco cco ock k-E -Edw Edwar dwar dw a ds ds RA R F (R Rtd td), ), Immed ), ediia iate te Past stt Mas Maste te er M c G I L L U N I V E R S I T Y , Ca Cana nada a Prof Proff Dr Pa Pr P ull Ste tep eph phen en D Dem emps em psey ey Di Dirre ect c or, In nst s itu itute of Air and Space Law R A A F Ai A r Vi V ce-Mar a sh shal all Ma Mark rk Ski k dm dmor o e Air ir Co C mma mman mm ande er Au Aust Aust s ra ali lia a R A N Co Comm m od mm odor o e An Anth t on th o y Da alt lto on Co on Comm mm m man ande er Au Austtrali ra ali l an a Nav Navva all Av Avviia attio ion Gr Grou oup ou p ARMY B Brrig gad adie ierr Sh Shay ayne ay ne E Eld ld der e Co C mm m an ande der Au de A st stra rali liian a Arm my Av Avia ia ati t on on C Co orps orps ps - > > > > > > D E P T O F I N F R A S T R U CT C T U R E , T R A N S P O R T , R E G I O N A L D E V E LO OPMENT M ke Mrd dak Se Secr cret ret etar arry a A N D LO L CA L G OV O V E R N M E N T Mi RAAF C SA CA C A N YO U A F F O R D N OT TO J O I N T H E M ? Fu ull ll p pro rogr ro grram ma and nd reg nd gistr isstr trat atio at i n:: www w.s .saf a es esk kiesau ki esau es a sttrra ali lia. a or org g There has never been a better time to be with good people. Safe. Secure. Strong. They are the foundations of a business partnership you can rely on. What holds your head together in the cockpit? My first memories of flying were that the guys who flew the bigger aircraft were known as Captain and Captains had headsets. When I started to learn to fly, no one at the flying school had a headset - reason, we only had small aircraft. • Another great advantage of a headset is that I had about 400 hours when a pilot friend and I were doing a local flight together and he asked me why I didn’t wear a headset. I rattled off the reasons that seemed perfectly valid to me. I rejoined the circuit, landed and taxied to park. My friend then grabbed a spare headset from his flight bag, told me to plug it in and put it on. • A headset isn’t an accessory. It is a necessity. What followed was a short course in intercom, squelch and volume control. When I called for a clearance for another local flight my perception of the cockpit environment changed, forever. The tower’s response was clear, no need to stop everything so I could concentrate on what they were saying. During that flight not once did I ask my mate “What did they say?” or ask the tower to “Repeat”. I was an instant convert to headsets and immediately purchased two, together with a portable intercom. requiring a great deal of paper management, manipulation of primary controls, throttle, mixture and pitch adjustments plus undercarriage and flap activations. No need to compound these activities by listening for clearances in a noisy environment and needing to pick up a microphone to transmit at a time when all feet and hands are busy flying. This single package of equipment has put more enjoyment and safety into my flying experience than any other accessory or piece of gadgetry could come near to. Why wear a headset? • Improved hearing in the cockpit. The reason my mate jammed a headset on my ears was that during the earlier flight he had apparently told me about another aircraft in our area and I had obviously not heard a word he said. Contact details for you and your broker: Melbourne Ph: (03) 8602 9900 Brisbane Ph: (07) 3031 8588 Sydney Ph: (02) 9299 2877 Adelaide Ph: (08) 8202 2200 it comes with a boom mike activated by a ptt (press to talk) switch. The hand held mike is a back-up but it is no replacement for the boom mike and ptt. All flying schools should supply them to their students and insist on their instructors using them on all flights. All students should be required to supply their own headsets once they have completed their ab-initio instruction. • The cockpit is a noisy environment and one • There is the other benefit which you will not appreciate until a little later in life. Protecting your hearing. If you damage your hearing because of a noisy environment it is permanent damage. Since there is little that can be done to treat noise induced hearing loss, prevention by avoidance is the best course. It is not just aviation that has a noisy work environment. But the aviation industry has a very effective way of addressing the problem. Tony Ward Manager, Underwriting - Aviation Good people to be with. QBE Insurance (Australia) Limited ABN: 78 003 191 035 AFS Licence No 239545