ARTICLE IN PRESS Biomaterials 26 (2005) 6449–6459 www.elsevier.com/locate/biomaterials Effects of resin hydrophilicity on water sorption and changes in modulus of elasticity Shuichi Itoa, Masanori Hashimotob, Bakul Wadgaonkarc, Nadia Svizerod, Ricardo M. Carvalhoe, Cynthia Yiuf, Frederick A. Rueggebergg, Stephen Foulgerh, Takashi Saitoa, Yoshihiro Nishitanii, Masahiro Yoshiyamai, Franklin R. Tayf, David H. Pashleyc, a Department of Operative Dentistry and Endodontology, School of Dentistry, Health Sciences University of Hokkaido, Sapporo, Japan b Division of Pediatric Dentistry, Hokkaido University, Graduate School of Dental Medicine, Sapporo, Japan c Department of Oral Biology and Maxillofacial Pathology, School of Dentistry, Medical College of Georgia, Augusta, GA, USA d Department of Operative Dentistry, School of Dentistry, University of Sagrado Caracao, Bauru, SP, Brazil e Department of Restorative Dentistry and Endodontics, Bauru School of Dentistry, University São Paulo, Bauru, SP, Brazil f Pediatric Dentistry and Orthodontics, Faculty of Dentistry, The University of Hong Kong, Pokfulam, Hong Kong, SAR, China g Department of Oral Rehabilitation, School of Dentistry, Medical College of Georgia, Augusta, GA, USA h School of Materials Science and Engineering, Clemson University, Clemson, South Carolina, USA i Department of Operative Dentistry, School of Dentistry, Okayama University, Okayama, Japan Received 25 February 2005; accepted 17 April 2005 Available online 8 June 2005 Abstract As acidic monomers of self-etching adhesives are incorporated into dental adhesives at high concentrations, the adhesive becomes more hydrophilic. Water sorption by polymers causes plasticization and lowers mechanical properties. The purpose of this study was to compare the water sorption and modulus of elasticity (E) of five experimental neat resins (EX) of increasing hydrophilicity, as ranked by their Hoy’s solubility parameters and five commercial resins. Methods: After measuring the initial modulus of all resin disks by biaxial flexure, half the specimens were stored in hexadecane and the rest were stored in water. Repeated measurements of stiffness were made for 3 days. Water sorption and solubility measurements were made in a parallel experiment. Results: None of the specimens stored in oil showed any significant decrease in modulus. All resins stored in water exhibited a time-dependent decrease in modulus that was proportional to their degree of water sorption. Water sorption of EX was proportional to Hoy’s solubility parameter for polar forces (dp ) with increasing polarity resulting in higher sorption. The least hydrophilic resin absorbed 0.55 wt% water and showed a 15% decrease in modulus after 3 days. The most hydrophilic experimental resin absorbed 12.8 wt% water and showed a 73% modulus decrease during the same period. The commercial resins absorbed between 5% and 12% water that was associated with a 19–42% reduction in modulus over 3 days. r 2005 Elsevier Ltd. All rights reserved. Keywords: Bis-phenol a derivative; Hydrophilicity; Hydroxyethyl methacrylate; Elasticity; Water 1. Introduction Corresponding author. Tel.: +1 706 721 2033; fax: +1 706 721 6252. E-mail address: dpashley@mail.mcg.edu (D.H. Pashley). 0142-9612/$ - see front matter r 2005 Elsevier Ltd. All rights reserved. doi:10.1016/j.biomaterials.2005.04.052 As dentine adhesives increase in hydrophilicity, they can absorb considerably more water [1,2] than the original enamel adhesives or pit-and-fissure sealants that are composed of comparatively more hydrophobic resins [3]. Because of small molecular size and high ARTICLE IN PRESS 6450 S. Ito et al. / Biomaterials 26 (2005) 6449–6459 molar concentration of water, it can penetrate into nanometer-size free volume spaces between polymer chains [4,5], or cluster around functional groups that are capable of hydrogen bonding [6,7]. The major effect of water on polymer matrices is a depression of glasstransition temperature (Tg), that results in a decrease in thermal stability and polymer plasticization. These changes occur by different mechanisms, depending on the level of interaction of sorbed water molecules with the polymer matrix. Water sorption may deteriorate polymer mechanical properties, such as the modulus of elasticity, yield strength and produce changes in yield/ deformation mechanisms. Sorbed water may also result in hygrothermal degradation during aging (such as the formation of swelling stresses, microcrack and craze formation), degradation of the matrix/fiber or matrix/ filler interfaces, and polymer chain scission through hydrolytic cleavage [8–10]. It is thus anticipated that if the adhesive layer coupling resin composite to hybridized dentine becomes less stiff over time due to water sorption, it may adversely affect stress distribution across the bonded interface possibly resulting in debonding under repeated loading. Water sorption within polymer matrices created by contemporary hydrophilic dentine adhesives is not always uniform. Using ammoniacal silver nitrate to trace the distribution of water sorbed, Tay et al. have shown both uniform and non-uniform water uptake into commercial adhesive resins [11–13]. Uniform absorption was seen as isolated individual silver grains, while the non-uniform type formed linear, branched water-filled channels [12]. When dentine bonded with adhesive resins was stored in water for 12 months, the distribution of absorbed water increased dramatically [13]. Clearly, water sorption by dental resins and the hybrid layer is more complex than expected [14]. Data on the effect of water uptake on the mechanical properties of polymers has been based mostly on epoxybased systems. However, little is known of the water sorption characteristics in hydrophilic methacrylatebased resins that are commercially employed as adhesives for bonding to hydrophilic substrates such as dentine. Hydrophilic and/or ionic resin monomers are incorporated in most contemporary dentine adhesives to enable them to bond to intrinsically wet dentine substrates. In order for self-etching primers and adhesives to diffuse through smear layers and demineralize the underlying dentine, they are rendered more acidic by increasing the concentration of ionic or acidic monomers. Moreover, the correlation between resin hydrophilicity and water sorption has not been convincing in previous studies as a systematic method for calculating the polarity of the resin systems has not been utilized [5,10,15,16]. The purpose of this work was to study the effects of water sorption on the elastic modulus of a series of unfilled resins of known composition as well as dental resins sold commercially. These resins included both hydrophobic and hydrophilic monomers, from which the relative hydrophilicity could be determined and expressed in terms of Hoy’s solubility parameters. It was hypothesized that resins having higher Hoy’s solubility parameter for polar forces result in (1) higher water sorption values and (2) decreased elastic modulus. 2. Materials and methods The composition of the five experimental neat dental resin blends and their Hoy’s solubility parameters are listed in Table 1 along with those of five commercial resins, and the monomer structures are shown in Fig. 1. Hoy’s solubility parameters (d) were calculated by summing the molar attractive constants of each repeating functional group in the polymers according to the method of Van Krevelen [17] and Barton [18]. These intermolecular attractive forces can be categorized as either polar forces (dp ), hydrogen bonding forces (dh ), or dispersive forces (dd ). The square root of the sum of these squares of forces yields the total cohesive energy density (dt ) that is equivalent to Hildebrand’s solubility parameter [8]. The dt values are included in Table 1 for those who prefer to use the Hildebrand solubility parameter. The experimental resins were formulated by Bisco Dental Products Co. (Schaumburg, IL, USA). The commercial resins were Excite (Ivoclar/Vivadent, Schaan, Liechtenstein), Scotchbond Multi-Purpose adhesive (MP, 3M-ESPE, St. Paul, MN, USA), One-Up Bond F (Tokuyama Corp., Tokyo, Japan), Xeno III (L.D. Caulk, Milford, DE, USA) and Clearfil SE Bond (Kuraray Medical Inc., Osaka, Japan). 2.1. Specimen preparation The experimental comonomer mixtures were used as neat solutions. They were placed in wells made in teflon molds to form disks 6.070.1 mm in diameter and 0.570.02 mm thick. The surface of the comonomers was covered with a glass cover slip to exclude atmospheric oxygen, forming a flat surface, and the resin was light-cured for 30 s using a dental curing light (VIP unit, Bisco, Schaumburg, IL, USA) operated at 600 mW/ cm2 with the tip held 1 mm from the cover slip. After removing the disk from the mold, a similar light exposure was applied to the lower disk surface. Specimen dimensions to the nearest 0.01 mm were measured using a digital micrometer. Ten resin disks were made for each of the five experimental resin blends and for the five commercial resins. Two of the commercial adhesives (Clearfil SE Bond and Scotchbond Multi-Purpose) were solvent-free and were used as supplied. One-Up Bond F contains bound water that cannot be evaporated (unpublished observation). It was used as dispensed. Excite contains only 20% ethanol/water while Xeno III contains 30% ethanol/ water. These solvents were evaporated with an air syringe just prior to disk formation. The polymerized disks were stored dry for 24 h at 23 1C and then placed over anhydrous calcium sulfate (Drierite, Fisher Scientific, Atlanta, GA) for another 24 h at 23 1C prior to obtaining initial dry weights. ARTICLE IN PRESS S. Ito et al. / Biomaterials 26 (2005) 6449–6459 6451 Table 1 Composition and Hoy’s solubility parameters of resin blends used Resin blend Composition Wt% Hoy’s solubility parameters (J/cm3)1/2 dd dp dh dt 1 E-BisGMA TEGDMA CQ EDMAB 70.00 28.75 0.25 1.00 15.4 10.2 4.5 19.0 2 BisGMA TEGDMA CQ EDMAB 70.00 28.75 0.25 1.00 14.2 12.1 9.5 21.1 3 BisGMA HEMA CQ EDMAB 70.00 28.75 0.25 1.00 14.0 13.1 10.8 22.0 4 BisGMA TEGDMA TCDM CQ DMABA 40.00 28.75 30.00 0.25 1.00 14.3 12.2 8.5 20.7 5 BisGMA HEMA 2MP CQ EDMAB 40.00 28.75 30.00 0.25 1.00 14.5 13.7 9.7 22.3 Excite SBMP SE bond One-Up bond Xeno III BisGMA/HEMA/MA-154 BisGMA/HEMA/CQ/DPHF BisGMA/HEMA/MDP/CQ E-BisGMA/MAC-10/HEMA UDMA/HEMA/Pyro-EMA-SK — — — — — — — — — — — — — — — — — — — — — — — — — Abbreviations:- 2 MP: Bis[2-(methacryloyloxy)ethyl] phosphate; Bis-GMA: bisphenol A diglycidyl ether dimethacrylate; Bis-GMA-E: ethoxylated bisphenol A diglycidyl ether dimethacrylate; CQ: camphorquinone; EDMAB: ethyl N,N-dimethyl-4-aminobenzoate; HEMA: 2-hydroxylethyl methacrylate; DMABA: dimethylaminobenzoic acid; TEGDMA: triethylene-glycol dimethacrylate; TCDM: di(hydroxyethylmethacrylate) ester of 5(2,5-dioxotetrahydrofurfuryl)-3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride; MDP-10: 10-methacryloyloxydecamethylene phosphoric acid; MA-154: acryloyloxyethyl phosphoric acid; UDMA: dimethacryloyloxyethyl 2,2,4(3,3,5)-trimethylhexamethylene dicarbamate; MAC-10: 10methacryloyloxydecamethylene malonic acid; dd : dispersion component; dp : polar component; dh : hydrogen bonding component; dt : total cohesive energy density value. 2.2. Monomer conversion To ascertain that the increase in water sorption of the more hydrophilic resin blends was not caused by their lower extent of cure, the monomer conversion of the experimental comonomer formulations was measured using infrared spectroscopy, according to the method of Rueggeberg et al. [19]. Briefly, cured specimens were prepared by curing thin films of the five resins. A 6 mm hole was punched in a piece of singlesided Scotchtape, that was placed directly over the 2 2 mm diamond crystal of a horizontal diamond attenuated total reflectance unit (Golden Gate-SPECAC, Inc., Woodstock, GA). As the tape was 5071 mm thick, the hole provided a convenient ‘‘well’’ into which was placed 5 mL of each neat resin blend. The fluid was covered with a thin Mylar film which, in turn, was covered by a glass slide. The resin was cured as described above, but using a 120 s exposure. Multiple scans were made before and after light exposure at 2 cm1 resolution between 1680 and 1550 cm1 at a rate of one scan/s for 305 s, using an Fourier Transform Infrared spectrophotometer (F75-40, Bio-Rad Laboratories, Cambridge, MA, USA). The degree of conversion was calculated using changes in the molar ratios (represented as peak absorbance height) of aliphatic (1636 cm–1)/aromatic (1608 cm–1) carbon double bonds on the cured (C) and uncured (U) states. Conversion was calculated by using the following equation [19]: % Conversion ¼ ð1 C=UÞ 100. (1) 2.3. Modulus of elasticity (modulus) The polymerized specimens in each group (Section 2.1) were stored in air for 24 h. The modulus of each specimen was measured in biaxial flexure using a universal testing machine (Model 5844, Instron, Canton, MA, USA) by load–displace- ARTICLE IN PRESS S. Ito et al. / Biomaterials 26 (2005) 6449–6459 6452 H2C CH3 CH3 CH3 C CH3 COOCH2CHCH2O C C C CH2CH2 O C OCH2CHCH2OOCH2 CH3 OH H2C CH2 OH O OH HEMA BisGMA O CH3 H2C C CH3 CH3 O CH2CH2 O C n CH3 CH3 O CH2CH2 C O CH2 H2C n HO C COOCH2CH2OOC CH CH3 CH3 COOCH2OOCHCHNHCH2 C C H2 C H2 C CH3 OH C CH2 COOCH2CH2OC TCDM CH3 C C CH2 E-BisGMA H2C O CH3 C NHCOOCH2 H2 C CH3 CH2 CH2 C CH3 O C O CH2CH2 O P O CH2CH2 O C C CH2 OOC OH O O CH3 2MP UDMA CH3 CH3 O CH2OCC CCH2O(CH2)2 P OH O OH H2C C COOH COO(CH2)10 CH H2C CH3 CH3 C C C O O (CH2CH2O) 3 O CH2 C O COOH MA -154 MAC -10 TEGDMA Fig. 1. Chemical structure of the six methacrylate monomers used in this work. Abbreviations: BisGMA ¼ 2,2-bis(4,2-hydroxy-3-methacryloyloxy propoxyphenyl) propane; E-BisGMA ¼ ethoxylated BisGMA; TCDM ¼ dihydroxy ester of 3a,4,5,7a-tetrahydro-7-methyl-5 (tetrahydro-2,5-dioxo3-furanyl)-1,3-isobenzofurandione; 2MP ¼ Bis[(2-methacryloyl)ethyl] phosphate; HEMA ¼ hydroxyethyl methacrylate; TEGDMA: tri-ethyleneglycol dimethacrylate. MAC-10 ¼ 10-methacryloyloxydecamethylene malonic acid; UDMA ¼ urethane dimethacrylate; MA-154 ¼ 2-[4-(dihydroxyphosphoryl)-2-oxabutyl) acrylate. ment. After determining the linear portion of the load–displacement curve at 1 mm/min, all subsequent modulus measurements were made by recording the load that developed when the specimen was displaced vertically by 0.125 mm. The modulus of elasticity (E) was calculated assuming the configuration of a circumferentially supported resin disk (Fig. 2) by using a modification of the method of Kirstein et al. [20], As each specimen was subjected to eight biaxial flexure measurements, a separate set of disks was prepared from resin #5 (the most hydrophilic resin) to determine if less frequent testing affected the results. This set of resin disks was incubated for the same period but was only flexed twice: once at the beginning and again at the end of the incubation time. 2.4. Water sorption KLa2 E¼ , yt3 (2) where E is the modulus of elasticity (MPa), K is the load support constant, L is the applied load (N), a is the disk radius (mm), y is the vertical displacement (mm) and t is the disk thickness (mm). The disks were then placed in separate capped bottles containing either 10 ml of hexadecane (Fisher Scientific, Atlanta, GA) or deionized water at 25 1C. Modulus measurements were repeated for each specimen after 15, 30, 60, 180, 720 min, and at 1 and 3 days of incubation. At each time period, the disk was removed from the medium, tested while still moist, and returned to its storage medium after only a few minutes. Water sorption was measured using a separate set of resin disks made exactly as those used for measuring modulus following the method outlined in ISO 4049 (12–1998). However, disk diameters were 6 mm instead of 15 mm, to match the dimensions of specimens used for testing modulus. Water sorption (expressed as weight %) was calculated as the difference between the dry mass of the resin disk before water sorption and after each immersion time until reaching a plateau (i.e. maximal water sorption). Solubility was calculated as the difference in dry mass before immersion and after reaching the water sorption plateau, following drying in a sealed chamber filled with anhydrous calcium sulfate [21]. Disk volume was determined by measuring diameter and thickness ARTICLE IN PRESS S. Ito et al. / Biomaterials 26 (2005) 6449–6459 Direction of piston movement φ2.25 Lip restricting circumferential deflection Test sample φ 6.0 φ1.58 Self leveling half bearing φ6.98 φ5.16 Hollow well into which specimen rests 6453 fluorescent light to facilitate reduction of the diamine silver ions into metallic silver particles. Cross-sections (1 mm thick) were cut from each disk using a diamond-impregnated copper disk (Isomet Saw, Buehler Ltd., Lake Bluff, IL). Each crosssection was embedded in Epon 812 (Electron Microscopy Sciences, Haffield, PA) as previously described [12]. After curing the embedding epoxy, the methacrylate resin disks (i.e. 0.5 mm thick) supported on both sides with epoxy resin were cut into 90 nm thick sections using an ultramicrotome (Reichert Ultracut S, Leica, Vienna, Austria). The ultrathin sections were examined unstained, using transmission electron microscopy (CM100, Philips, Eindhoven, The Netherlands) operating at 80 kV. 3. Results 3.1. Monomer conversion Fig. 2. Schematic showing the resin disk supported circumferentially and loaded in the center. before and after water exposure. Dry weight measurements were followed daily for 10 days. The values (%) for water sorption (WS) and solubility (SL) were calculated as WS ¼ M 2 M 1 =V , (3) SL ¼ M 1 M 3 =V , (4) where M 1 is the initial dry constant mass (mg) before water immersion; M 2 is the mass (mg) after water immersion; M 3 is the mass (mg) after drying specimens that had reached their maximum water sorption and V is the specimen volume in mm3. Net water uptake was calculated as the sum of water sorption and solubility [3]. 2.5. Statistical analyses One-way ANOVA was used among test values of each parameter. If differences were found, pair-wise testing was performed using the Student Newman–Kuels multiple comparison test. Regression analyses were used to examine the relationship between water sorption and the different Hoy’s solubility parameters of the experimental resins, and between changes in the resin modulus and water sorption. For all analyses, statistical significance was pre-set at a ¼ 0:05. 2.6. Transmission electron microscopy Two additional resin disks from each group were prepared as outlined in Section 2.1 above. The discs were immersed for 3 days in an aqueous tracer solution of 50 wt% ammoniacal silver nitrate (pH ¼ 9.5) [11]. After immersion, the silverimpregnated resin disks were rinsed thoroughly in distilled water and placed in a photodeveloping solution (Developer D76, Eastman Kodak, Rochester, NY) for 8 h with exposure to Conversion values for the experimental resins 1–5 ranged from a low of 58% (74.9) for resin 1 to a high of 71.6% (72.5) for resin 5 (Table 2). Conversion values for the commercial resins ranged from 68.4 (70.8) for MP to 97.4 (0.9) for Excite. There was no significant correlation between percent conversion and modulus prior to water sorption (Table 3). 3.2. Water sorption and solubility changes over time When mass gain (i.e. water sorption) and mass loss (i.e. solubility) of disks made from the experimental resins 1–5 were plotted against time, the lowest water sorption (0.55 wt%) was found in resin 1 followed by resins 2, 4 and 3 with resin 5 showing the highest value, 12.8% (Fig. 3). The time required to reach maximum water sorption was different among the five resin blends, being the shortest for resin 5, followed by resin 1, 3, 4 and 2 (Fig. 3). Solubility values for resins 1–4 ranged from 0.5–1%, while that of resin 5 was about 4% (Table 4). The water sorption of the commercial resins varied from a low of 5% for SE Bond to a high of 11.6% for Xeno III (Fig. 4). Their solubility ranged from a low of 1.1% for SE Bond to 9.3% for Xeno III (Fig. 5). Since water sorption and solubility occur simultaneously [3], they were added together to provide an estimate of the total water uptake. These values varied from 1.1% to 20.9% among the resin blends (Table 4). When the maximum water sorption for the experimental resins 1–5 were plotted against their Hoy’s solubility parameters, the best correlation was found using dp , the Hoy’s solubility parameter for polar forces (R2 ¼ 0:93; po0:01; Fig. 5—solid line). Analysis of this relationship using the other solubility parameter (dd , dh ) also showed significant correlation to maximum water sorption, but with lower R2 values (dh ¼ 0:88, dd ¼ 0:80). ARTICLE IN PRESS S. Ito et al. / Biomaterials 26 (2005) 6449–6459 6454 3.3. Modulus change over time higher than the experimental resins. The moduli of SE Bond, MP and Excite fell 21–25% when incubated in water for 3 days. Somewhat larger decreases in moduli were seen in One-Up Bond and Xeno III (39 and 42%, respectively, Table 3). When the resins were incubated in water, they all showed a time-dependent final modulus decrease. The modulus of resin 1 and 2 decreased 15% (Table 3). This decrease in stiffness was significantly less (po0:05) than the 26% and 29% decrease recorded for resins 3 and 4, respectively. The modulus of resin 5 decreased 73% in 3 days and was significantly lower than all the other resin groups (Table 3). The commercial resins showed decreases in modulus of 21–42% over 3 days of incubation in water. When mean modulus decrease of the experimental resins was plotted against the Hoy’s solubility parameter for polarity (dp ) (Fig. 3—dotted line), a significant (p ¼ 0:05), positive correlation was found (R2 ¼ 0:74). Lower R2 values were obtained (dh ¼ 0:71, dd ¼ 0:44) in the others between modulus and solubility parameters. A separate experiment in which disks prepared from resin 5 were flexed only at the beginning and after 3 days of water immersion, revealed no significant difference in modulus values between these groups and those undergoing the conventional flexing test (p40:05). Thus, as a factor, repeated flexing of the disks did not influence water sorption (data not shown). Modulus before water sorption was highest for experimental resin 2, followed by 3, 4, 5 and 1, in decreasing magnitude (Table 3). When resins 3 and 4 were incubated in hexadecane, they exhibited a slight time-dependent increase in final modulus, but were not statistically different from other hexadecane-stored specimens. Resins 1, 2 and 5 showed a slight decrease in modulus; however, the differences among the five groups were not statistically significant (p40:05). The commercial resins had initial moduli that were generally Table 2 Percent conversion of the experimental resin blends Resin blend Conversion (%) 1 2 3 4 5 SE Bond adhesive One-Up Bond F Scotchbond MP adhesive Xeno III Excite 58.074.9a 61.170.7a 66.971.1b 64.970.8a,b 71.672.5c 82.470.6e 79.970.8d 68.470.8b 77.370.2d 97.470.9f Mean7SD (n ¼ 5) percent conversion. Resin composition presented in Table 1. Groups identified by different superscript letters are significantly different (po0:05). Table 3 Changes in modulus of elasticity (E) MPa, of experimental and commercial resins during storage in water vs. hexadane Resin Water storage Initial E 1 2 3 4 5 Excite SE Bond MP One-Up Xeno III 2300 (898) 4300 (401) 4249 (213) 3351 (288) 3153 (122) 3352 (163) 5274 (458) 5571 (747) 4559 (235) 4239 (534) Hexadecane storage Final E 1942 (729) 3648 (362) 3126 (54) 2355 (216) 865 (77) 2627 (105) 4289 (209) 4419 (676) 2693 (291) 2447 (321) % change b 15% (6) 15%b (4) 26%c (4) 29%c (8) 73%e (3) 25%c (3) 21%c (3) 21%c (7) 39%d (7) 42%d (5) Initial E Final E % Change 2395 (416) 4036 (310) 3956 (141) 3651 (225) 3410 (367) 3124 (435) 5079 (483) 6385 (679) 4420 (338) 3714 (279) 2344 (425) 4002 (182) 4172 (190) 3690 (103) 3185 (67) 3454 (284) 5653 (357) 6196 (567) 4383 (402) 3918 (139) 1%a (5) 4%a (9) 6%a (3) 4%a (2) 2%a (4) 5%a (10) 13%a (7) 3%a (7) 0%a (13) 9%a (7) Values are mean (SD) of n ¼ 5. Measured initial and final values at time t ¼ 0 and 3 days, respectively. Groups identified by different superscript letters are significantly different (po0:05). Composition of resin 1–5 are given in Table 1. ARTICLE IN PRESS Sorption 6455 15 Resin 5 10 Resin 3 Resin 4 5 Resin 2 Resin 1 0 -5 Solubility % water sorption/solubility S. Ito et al. / Biomaterials 26 (2005) 6449–6459 -10 0 20 40 60 80 100 120 140 160 180 time, min(1/2) Fig. 3. Water sorption (% wt gain) and solubility (% wt loss) of experimental resins 1–5. Negative values indicate loss of dry weight (solubility). Table 4 Water sorption/solubility of resin blends determined by weight change Resin Water sorption (%) Solubility (%) Net water uptake (%)a 1 2 3 4 5 SE bond MP Excite One-Up Xeno III 0.5570.08a 2.6270.12b 5.5870.03d 4.5970.06c 12.8370.27f 4.9570.01c 6.6470.03d 8.0270.25e 8.1470.27e 11.6372.13f 0.5670.06a 0.8570.15b 0.9870.07c 1.1070.15c 3.9370.37d 1.1470.05c +1.4370.12c +11.2370.25g 4.3770.05e 9.3071.51f 1.11 3.47 6.56 5.69 16.76 6.09 8.07 19.25 12.51 20.93 Sorption 15 3.4. Correlation between water sorption and modulus reduction after water sorption When reduction in modulus with time was plotted against the maximum percent water sorption of each resin, significant inverse correlations were obtained (Fig. 6). The initial modulus was lowest in resin 1 and decreased 15% over the 3 days of water immersion. The modulus of resin 5 was intermediate, but decreased the most (i.e. 73%) of all resins during water immersion. Resin moduli at 2% water sorption were compared to determine the effect of a constant water sorption value. These results are shown in the insert in Fig. 6 and reveal that the modulus of resin 2 fell 16% at this sorption value, while that of resin 3 fell 18%. The moduli of resins 4 and 5 decreased 22% and 24%, respectively at the same 2% water sorption value. 10 3.5. Transmission electron microscopy 5 SE Bond 0 MP -5 Solubility % water sorption/solubility Values are mean7SD (n ¼ 5), percent change in weight. Groups having different superscript letters are significantly different (po0:05). a Net water uptake is the sum of water sorption and solubility. Fig. 5. Regression line for percent water sorption and percent change in modulus of elasticity after 3 days of experimental resins 1–5 vs. their Hoy’s solubility parameter for polar forces (dp ) of those resins. One-Up Bond Xeno Excite -10 -15 0 20 40 60 80 100 120 140 160 time, min(1/2) Fig. 4. Water sorption (% wt gain) and solubility (% wt loss) of five commercial resins. Negative values indicate loss of dry weight (solubility). SE Bond ¼ Clearfil SE Bond adhesive (Kuraray Medical, Inc., Osaka, Japan); MP ¼ Scotchbond Multi-Purpose Plus adhesive (3M-ESPE, St. Paul, MN, USA); One-Up Bond ¼ One-Up Bond F (Tokuyama Dental Corp., Ibarak, Japan); Xeno ¼ Xeno III (Caulk/ Dentsply, Milford, DE, USA); Excite ¼ Excite (Ivoclar/Vivadent, Schaan, Liechtenstein). Resins 1–3 showed only uniform, spot-like distributions of silver uptake throughout their bulk (Fig. 6A–C) that decreased in size from the periphery toward the center of the resin disks. These segregated silver grains could only be seen at very high magnifications (430,000 ) for resins 1–3, but could clearly be identified at lower magnifications (11,000–14,000 ) for resins 4 and 5. In addition, resins 4 (Fig. 6D) and 5 (Fig. 6E) exhibited surface zones that were characterized by the presence of branched, silver-filled fissures that propagated from the disk surface to a depth of 2–3 mm. This surface crazing was observed consistently for the most hydrophilic resin 5 and was identified in 50% of the specimens examined in resin 4 (Fig. 7). ARTICLE IN PRESS 6456 S. Ito et al. / Biomaterials 26 (2005) 6449–6459 Fig. 6. Changes in modulus of elasticity of resins 1–5 as a function of percent water sorption. The dotted vertical line compares the changes in stiffness of resins 2–5 at 2% water sorption. The values are listed in the insert table. 4. Discussion The results of this study support the hypotheses that (1) methacrylate resins having higher Hoy’s solubility parameters for polar forces have higher water sorption values and (2) lower moduli of elasticity, than resins with lower Hoy’s solubility parameters for polar forces. The results of water sorption and decreases in modulus of the commercial resins was similar to those of the experimental resins 3–5. However, as their exact composition is unknown it was impossible to determine their relative hydrophilicity based on the solubility parameters of the respective components. The results clearly show that decreases in resin modulus (i.e. modulus of elasticity, E) of these unfilled copolymers were proportional to their extent of water sorption (Fig. 3). Both the magnitude of the water sorption and the decline in modulus is directly related to the Hoy’s solubility parameter for polar forces (dp ) (Fig. 5). That is, the more polar the resin, the higher the water sorption and the greater the reduction in modulus [5]. The polar functional groups in the model resins used (Fig. 1) included OH groups in Bis-GMA and HEMA, carboxyl groups in TCDM, and phosphate groups in 2MP. In the current study, resin polarity was found to be the major determinant of equilibrium water uptake. Less polar resins, such as resin 1, absorbed very little water (Table 4) compared to the more polar species. Water attracted to polar groups forms hydrogen bonds [6] resulting in ‘‘bound water’’ and is responsible for plasticizing polymers [22,23]. The increase in discrete, spot-like distribution of silver seen in the TEMs of resins 1–5 (Fig. 6) correlates well with the water sorption data of the resins. The highest solubility was seen in resin 5 which also exhibited the most crazing (Fig. 6E). These results confirm the previous report of the effects of water storage on the ultimate tensile strength (UTS) of these same resin systems [24]. In that study, UTS reduction of specimens stored in water were significantly correlated to their Hoy’s solubility parameter for hydrogen bonding forces (dh ). In the current study, reduction in modulus correlated better with the solubility parameter for polar forces (dp ). In the UTS study, the specimens were 0.9 mm thick and reached their lowest values in less than 30 days. In the current work, the resin disks were only 0.5 mm thick and the experiment was stopped after 3 days due to the extreme reduction in the modulus of resin 5. Water sorption in the five experimental resin blends varied from 0.6 to 12.8 wt%, depending upon their degree of hydrophilicity (the greater the hydrophilicity, the greater the sorption) (Table 4). Sideridou et al. [25] recently reported that the water sorption at equilibrium for poly(Bis-EMA), poly(Bis-GMA), poly(UDMA), and poly(TEGDMA) were 1.8, 2.6, 2.9 and 6.3 wt%, respectively. The authors attributed the higher sorption in poly(Bis-GMA) and poly(UDMA) to the higher cohesive energy density of the hydroxyl groups (2980 J cm3) and the urethane groups (1425 J cm3) compared with those ether groups (881 J cm3). In addition, the high water sorption in poly(TEGDMA) was attributed to its low modulus before water sorption, with the increased flexibility of the polymer chains permitting a greater degree of swelling after water sorption [25]. Although resin blends containing Bis-GMA and TEDGMA are considered relatively hydrophilic showing appreciable water sorption and solubility characteristics [26], they are substantially less hydrophilic when compared with the ionic resin monomers with carboxylic (resin 4 and One-Up) or phosphate groups (resin 5, Excite, SE Bond, Xeno III, Fig. 1). Thus, it should not be surprising that much higher water sorption values were observed in these resin blends. It is important to note that the increase in water sorption of these hydrophilic resin blends was not caused by reduced conversion or cross-linking [27] within the resin matrices. Indeed, they exhibited similar or higher conversion values when compared with resin blends 1 and 2. Likewise, the significantly greater reduction in modulus for resins 3–5 and One-Up and Xeno III after water sorption is not related to the relatively low initial modulus of the resin blends [28]. Rather, the increase in water sorption associated with the more hydrophilic resin blends is likely to be associated with an increase in bound water within the polymer matrix. With the use of FTIR spectroscopy, three molecular water species have been identified within epoxy resin matrices after water sorption [29]. The S0 species [29] or the portion of absorbed water that freezes at 0 1C [22], is thought to be associated with bulk water that occupies the free volume of the polymer matrix. The Sl species [29], or the portion of water that freezes below 0 1C [22], represents either ARTICLE IN PRESS S. Ito et al. / Biomaterials 26 (2005) 6449–6459 6457 Fig. 7. Transmission electron micrographs of resin disks made from resin 1–5 after 3 days of immersion in 50 wt% silver nitrate. Micrographs 7A–C were made at 30,000 magnification, while 7D was made at 11,000 and 7E at 14,000X. A. Resin 1 showed little uptake of silver. B. The individual spot-like silver deposits (open arrowhead) seen in resin 2–5 are thought to represent uniformly distributed water uptake. C. These spot-like silver deposits increased in density and size, comparing resins 1 vs. 3. D. Resin 4 revealed an outer heavy silver deposit on the surface that is thought to represent surface erosion of resin and linear arrays of silver penetrating 901 to the surface. E. Resin 5 showed the most surface crazing. The 3 mm zone beneath the surface (between the open arrows) includes a series of faint vertical linear channels that branch (pointer). E ¼ epoxy embedding resin. They represent crazing that can facilitate further water permeation. self-associated dimers, or water molecules with weak hydrogen bonding along the secondary hydration shells. Conversely, the S 2 molecular species [29], or the nonfreezable portion of absorbed water molecules, are firmly bound to polar sites along the polymer network and exhibit high plasticizing efficiency. Hydrogen bonding between water molecules and polar hydroxyl, carboxylate, or phosphate groups of polymer networks [6,10,22] disrupt interchain hydrogen bonding, altering the molecular structure and increasing the segmental mobility of polymer chain segments. These changes are reflected by reduction in the mechanical properties and decline in the glass transition temperatures of the polymerized resins [30]. Further studies should be performed to examine the effect of resin hydrophilicity on the lowering of glass transition temperatures of these experimental methacrylate-based resin blends after water sorption. It is worth comparing the water sorption data derived from the experimental resin blends with those previously ARTICLE IN PRESS 6458 S. Ito et al. / Biomaterials 26 (2005) 6449–6459 reported using commercial adhesive systems. One of the most hydrophobic commercial dentine adhesives contains 5 vol% 4-methacryloxyethyl trimellitic anhydride (4-META) in 95 vol% methyl methacrylate. Unemori et al. [3] reported that this material had a water sorption of 0.4 wt% at 37 1C. Thus, by comparison, the experimental resin 1 used in the current study, that only absorbed 0.6 wt% of water, can be considered a hydrophobic adhesive. Burrow et al. [2] reported that the adhesive resins in the products Universal Bond (L.D. Caulk, Milford, DE, USA), All Bond 2 (Bisco, Schaumburg, IL, USA) and Clearfil Liner Bond II (Kuraray Medical, Tokyo, Japan) had maximum water sorption values of 2.0, 3.9, 4.8 and 5.5%, respectively. These values are similar to the net water uptake observed in resins 2–4. Conversely, experimental resin 5 exhibited a water sorption value that is much higher (ca. 16.8%, Table 4), and thus should be regarded as very hydrophilic. Such a resin is comparable to some of the very acidic, self-etching adhesive products that contain dicarboxylic (One-Up Bond, Fig. 1) or phosphate functional groups such as Xeno III (Dentsply DeTrey, Konstanz, Germany). Xeno III contains a large diphosphate methacrylate derivative called tetra-methacryl-ethyl pyrophosphate that hydrolyzes in the presence of water to a product that is identical to 2 MP used in resin 5 (Fig. 1). Thus, resin 5 and Xeno III are similar although not identical because Xeno III contains additional monomers. When specimens of resin 5 that had absorbed water for 3 days were placed in 0% RH chambers for 6 h, their moduli returned to original values (data not shown). This finding indicates that the absorbed water was loosely bound, and that the decrease in modulus was due to plasticization by water [6] rather than solubilization of resin (Table 4). Even so, immersion of resins 4 and 5 in ammoniacal silver nitrate for the same period revealed the presence of abnormal water channels that appeared along the disk periphery (Fig. 6). These surface defects may be interpreted as surface crazing [31,32]. It has been shown that moisture can also cause structural damage by inducing microcavities or crazes in polymeric materials [33,34]. The formation of this structural damage can further accelerate water uptake [31,35], generate internal swelling stresses [8], or form chain scission via hydrolysis of ester bonds [4,29]. These irreversible water–resin interactions may be more pronounced when the polymers are allowed to undergo repeated sorption/desorption cycles [10] Using neat resin blends with known, and varying hydrophilicities to simulate non-solvented resin mixtures employed in various forms of commercial enamel and dentine adhesives, this study showed that water sorption and modulus reduction after water sorption are directly correlated with the polar attributes of the solubility parameters of these resins. In particular, the extensive amount of water sorption and solubility that was coupled with large reduction in resin modulus after water sorption for the most hydrophilic resin blend is a cause of concern, as the concentration of acidic resin monomers utilized in this resin blend is similar to those employed in contemporary aggressive self-etching dentine adhesives. Formulation compromises are made when creating these self-etching adhesives. The inclusion of relatively high concentrations of acidic monomers and water, to permit ionization of those monomers and solubilization of calcium and phosphate, makes these polymers very hydrophilic. The advantages that these systems provide during bonding may be compromised by relatively large subsequent water sorption behavior, that lowers the stiffness of adhesive layer which couples resin composites to dentine. This change may result in poor load transfer across the bonded interface over time, leading to catastrophic joint failure. It must be mentioned that the results from this study were generated under conditions that were far removed from clinical practice. Clinically, adhesive resin films are protected from water by the underlying dentine and the overlying resin composite that would greatly restrict free water diffusion. The use of neat resins instead of solvated resins, on the other hand, represents idealized conditions in which these resins are polymerized or challenged [36]. It is anticipated that the use of solvated resins will create non-homogenous regions with uncontrollable voids, or increased polymer chain mobility, making these polymers more susceptible to water sorption. The inclusion of fillers in commercial adhesives may also alter their water sorption characteristics [35] and the subsequent changes in mechanical properties after water sorption. Clearly, long-term studies on the durability of resin–dentine bonds are needed to provide a more realistic evaluation of the longevity of bonds made with new, more hydrophilic self-etch adhesives. 5. Conclusion This study demonstrated that water sorption by methacrylate-based neat resins is positively correlated with their polarity as defined by their Hoy’s solubility parameters for polar forces (dp ). As both water sorption and dp values increased, the modulus of elasticity of the resins decreased significantly, to very low (ca. 0.8 GPa) values. Acknowledgements The authors thank Bisco Dental Products Co. (Schammberg, IL) for the preparation of the five experimental resin blends employed in this study, and Ivoclar/Vivadent (Schaan, Liechtenstein), 3M ESPE (St. ARTICLE IN PRESS S. Ito et al. / Biomaterials 26 (2005) 6449–6459 Louis, MO, USA), Tokuyama Corp. (Tokyo, Japan), Kuraray Medical Inc. (Osaka, Japan), L.D. 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