C-037 (P) The 2nd Joint International Conference on “Sustainable Energy and Environment (SEE 2006)” 21-23 November 2006, Bangkok, Thailand Thermal Stability of Biodiesel Fuel as Prepared by Supercritical Methanol Process Hiroaki Imahara, Eiji Minami, Shusaku Hari and Shiro Saka* Graduate School of Energy Science, Kyoto University, Kyoto, Japan Abstract: Non-catalytic biodiesel production technology from oils/fats in vegetables and animals has been developed in our laboratory employing supercritical methanol. However, due to conditions in high temperature and high pressure of the supercritical fluid, biodiesel prepared may possibly be thermally degraded. In this study, therefore, thermal stability of fatty acid methyl esters and actual biodiesel fuels from various feedstocks was studied in supercritical methanol, and discussed the effect of thermal degradation on fuel properties, mainly cold flow properties. As a result, it was found that poly-unsaturated methyl esters were partly decomposed and isomerized from cis-type to trans-type at the temperature higher than 350oC. These behaviors were also observed for actual biodiesel fuels prepared from linseed and safflower oils, which are high in poly-unsaturated fatty acids. On the other hand, their temperatures of cloud point and pour point remained almost unchanged after supercritical methanol exposure. From these results, it was clarified that biodiesel is not deteriorated in terms of cold flow properties after exposure to supercritical methanol. Keywords: Biodiesel, Fatty Acid Methyl Esters, Supercritical Methanol, Cis-trans isomerization, Cold Flow Properties 1. INTRODUCTION For pursuit of sustainable energy, biodiesel fuel (fatty acid methyl esters) has been given much attention as a substitute for fossil diesel fuel. Currently, biodiesel is commonly produced by alkali-catalyzed method. In this method, however, waste oils/fats rich in free fatty acids and water are difficult to be utilized efficiently since the former results in producing undesirable saponified products, while the latter hinders complete conversion of oils/fats. The non-catalytic supercritical methanol technologies are attractive processes to overcome such problems. Our research group has developed the one-step supercritical methanol method (Saka process) in which oils/fats can be converted into biodiesel fuel through transesterification. However, this process requires rather high temperature and high pressure conditions (350oC/20~50MPa) [1-4]. Although the two-step method (Saka-Dadan process), which consists of oils/fats hydrolysis in subcritical water and following methyl esterification in supercritical methanol, can offer relatively moderate reaction conditions (<300oC/7~20MPa) [5], these are still higher than those of the conventional alkali-catalyzed method. In such severe conditions of supercritical fluid, thermal stability of biodiesel is a major concern. As is well known, especially, poly-unsaturated fatty acids are rather reactive and thus vulnerable to denaturations such as oxidation and cis-trans isomerization. In this study, therefore, thermal stability of various kinds of fatty acid methyl esters was studied in supercritical methanol to discuss its effect on fuel properties of biodiesel, focusing on fuel cold properties such as cloud point and pour point. 2. MATERIALS AND METHODS As main components of biodiesel, four kinds of fatty acid methyl esters (methyl stearate (18:0), oleate (18:1), linoleate (18:2) and linolenate (18:3) purchased from Aldrich-Sigma) were, respectively, exposed to supercritical methanol. These unsaturated fatty acid methyl esters used in this study have only cis-type double bonds since unsaturated fatty acids are cis-type only in nature. The exposure was made by placing fatty acid methyl esters in methanol using a 5mL batch-type reaction vessel made of Inconel-625 at temperatures between 270 and 380oC for a designated reaction time. After the exposure, the obtained reactant was directly analyzed by high performance liquid chromatography (HPLC) with a Shimadzu LC-10A system under the following conditions: column, Cadenza CD-C18 (ID4.6mm x L250mm); flow rate, 0.8mL/min; eluent, methanol; detector, refractive index detector; temperature, 40oC. The remaining sample was then evaporated at 70oC for 20min to remove methanol on a rotary evaporator and analyzed by Fourier transform infrared spectrometry (Shimadzu, FT-IR 8300). As actual biodiesel samples, on the other hand, linseed oil, safflower oil, rapeseed oil and palm oil were chosen as these oils have different chemical compositions of fatty acids in their triglycerides as in Table 1. These oils were converted into fatty acid methyl esters by alkali-catalyzed method reported by Freedman et al. [6]. The obtained esters were then subjected to a similar exposure to supercritical methanol and subsequent analysis mentioned above. In addition, cloud point and pour point were measured by a mini pour/cloud point tester (TANAKA Scientific, MPC-102). 3. RESULTS AND DISCUSSION 3.1 Thermal stability of fatty acid methyl esters To study the thermal stability of fatty acid methyl esters, fatty acid methyl ester itself was evaluated for its stability against an exposure to supercritical methanol at 350oC/43MPa. As a result, in Fig.1, methyl stearate (18:0) was found out to be stable for the first 20 min and slightly decomposed in further reaction time. Methyl oleate (18:1) was also stable but a little more decreased in its amount. In the case of methyl linoleate (18:2), however, a monotonous decrease was obvious to be approximately 75wt% in 40 min, and even more in the case of methyl linolenate (18:3). These results clearly demonstrate that poly-unsaturated fatty acid is much more vulnerable to thermal treatment than mono-unsaturated one. Therefore, methyl linolenate was studied more in detail over various exposure conditions as in Fig.2. At 270 and 300oC, thermal Corresponding author: saka@energy.kyoto-u.ac.jp This paper is the revised manuscript presented at the 14th European Biomass Conference held in Paris, France in October 2005, being planned to submit as an original paper to the Journal of the Japan Institute of Energy. 1 C-037 (P) The 2nd Joint International Conference on “Sustainable Energy and Environment (SEE 2006)” 21-23 November 2006, Bangkok, Thailand degradation of methyl linolenate could not be significant even after 60 min of exposure. Therefore, it seems likely that methyl linolenate is rather stable in supercritical methanol at the temperatures below 300oC. Under the temperature above 320oC, on the other hand, the degradation became noticeable when an exposure was prolonged. This decomposition was getting more obvious with a rise in temperature; at 350oC for 20 min, 20 wt% of methyl linolenate remained, while at 380oC for 15 min, only 10 wt%. From these results, it seems apparent that methyl linolenate is stable in supercritical methanol below 300 oC, but unstable above 320oC. 100 18:0 18:1 80 Recovery (wt%) 18:2 60 40 18:3 20 0 0 10 20 30 40 Exposure time (min) 50 60 Fig. 1 Recovery of various fatty acid methyl esters (cis-type plus trans-type) as exposed to supercritical methanol at 350oC/43MPa 100 270oC/17MPa Recovery (wt%) 80 300oC/19MPa 60 320oC/29MPa 40 350oC/43MPa 20 0 380oC/56MPa 0 10 20 30 40 Exposure time (min) 50 60 Fig. 2 Recovery of methyl linolenate (cis-type plus trans-type) as exposed to supercritical methanol at various reaction conditions 3.2 FT-IR analyses for fatty acid methyl esters To evaluate the fatty acid methyl esters and actual biodiesel after exposure to supercritical methanol, FT-IR analyses were carried out as shown in Fig.3. It is apparent that for each fatty acid methyl ester, IR absorbance peaks for ester and alkyl groups, described by C=O stretching, C-H deformation, C-O stretching and (CH2)4 skeleton, remained unchanged after exposure to supercritical methanol. These results indicate that these groups are stable after supercritical methanol exposure at 350 oC. In the case of unsaturated fatty acid methyl esters, on the other hand, the absorbance peak for C=C (cis) stretching was observed at the wavenumber around 690cm-1[7]. With regard to methyl oleate, the peak remained unchanged even after 40min of exposure (Fig.3(b)). For the other unsaturated esters, the absorbance peak for C=C (trans) stretching was newly formed as observed at 970cm-1 [7] after supercritical methanol exposure (Fig.3(c, d)). For methyl linoleate, the peak was getting higher with increasing exposure time, followed by decrease in the peak for C=C (cis). For methyl linolenate, in contrast, both peaks corresponding to C=C decreased in 40min of exposure in supercritical methanol. Fig.4 shows the possible pathway of the cis-trans isomerization for methyl linoleate (18:2). At first, a hydrogen atom is incidentally withdrawn from poly-unsaturated methyl ester (LH) producing a radical species (L·). If oxygen exists in the reaction system, then, it reacts with the radical species to form hydroperoxide (LOO·) accompanied by geometrical isomerization. Without oxygen, however, only the isomerization occurs as in Fig.4. As is well known in lipids chemistry, a hydrogen atom at the position of methylene group between two double bonds can be withdrawn more easily than that in other methylene groups. Therefore, methyl oleate, which has only one double bond, is more stable as in saturated methyl esters than poly-unsaturated ones such as methyl linoleate and linolenate. 2 The 2nd Joint International Conference on “Sustainable Energy and Environment (SEE 2006)” 21-23 November 2006, Bangkok, Thailand C-037 (P) C=O stretching C-O stretching C=O stretching C-H deformation C-O stretching (CH2)4 skeleton C-H deformation (CH2)4 skeleton 40min 40min 20min 20min 0min 2000 C=C (cis) b) Methyl oleate (18:1) a) Methyl stearate (18:0) 0min 1800 1600 1400 1200 1000 800 600 2000 1800 1600 C=C (cis) c) Methyl linoleate (18:2) C-O stretching C=O stretching 1400 1200 1000 800 600 Wavenumber (cm-1) Wavenumber (cm-1) C=C (trans) C-H deformation C=C (cis) d) Methyl linolenate (18:3) C=O stretching (CH2)4 skeleton C-O stretching C=C (trans) C-H deformation (CH2)4 skeleton 40min 40min 20min 20min 0min 2000 0min 1800 1600 1400 1200 1000 800 600 2000 1800 Wavenumber (cm-1) 1600 1400 1200 1000 800 600 Wavenumber (cm-1) Fig. 3 FT-IR spectra of various methyl esters as exposed to supercritical methanol at 350oC/43MPa 12 9 B A ● ● ● trans-10, cis-12 cis-9, cis-12 cis-9, trans-11 ● ● ● ● trans-9, cis-12 trans-9, trans-11 cis-9, trans-12 trans-10, trans-12 ● trans-9, trans-12 Fig. 4 Possible cis-trans isomerization of methyl linoleate in supercritical methanol (A, -(CH2)7COOCH3; B, -(CH2)4CH3) 3.3 FT-IR analyses for biodiesel (BDF) To investigate the effect of thermal degradation on actual biodiesel, BDF from rapeseed oil, safflower oil, linseed oil and palm oil were studied in supercritical methanol. As shown in Table 1, rapeseed oil is rich in unsaturated fatty acid content, especially in oleic acid; safflower oil and linseed oil are also rich in unsaturated fatty acid content, but especially in linoleic and linolenic acid, respectively. Palm oil, on the other hand, is high in saturated fatty acid content, namely palmitic acid. These oils were chosen as a representative of oleic acid, linoleic acid, linolenic acid and palmitic acid. Fig.5 shows FT-IR spectra of biodiesel fuels as exposed to supercritical methanol at 350oC. With regard to palm oil BDF, formation of the peak corresponding to C=C (trans) was not observed as in Fig.5(a). In the case of rapeseed oil BDF, safflower oil BDF and linseed oil BDF, in contrast, formation of C=C (trans) was confirmed after 20 min in Fig.5(b, c and d) as in a similar manner to the poly-unsaturated methyl esters mentioned above. These behaviors are due to the difference in fatty acid composition of oils. Since most of the vegetable oils contain higher amount of poly-unsaturated fatty acids, it tends to be vulnerable to thermal degradation. However, some of them are rich in saturated fatty acid content as in the case of palm oil and thereby become more stable than other oils. 3 The 2nd Joint International Conference on “Sustainable Energy and Environment (SEE 2006)” 21-23 November 2006, Bangkok, Thailand C-037 (P) Table 1 Various oils used in this study and their chemical composition of fatty acids in triglycerides Oils and fats Fatty acid composition (wt%) 16:0 18:0 18:1 18:3 Others Palm oil 39.5 4.1 43.2 10.6 00.2 2.4 Rapeseed oil 04.3 1.9 61.5 20.6 08.3 3.4 Safflower oil 06.4 2.2 13.9 76.0 00.2 1.3 Linseed oil 06.7 3.7 21.7 15.8 52.1 0.0 C=C (cis) a) Palm oil BDF C-O stretching C=O stretching C=O stretching C-O stretching C-H deformation C=C (trans) 40min 40min 20min 20min C=C (trans) (CH2)4 skeleton 0min 0min 1800 1600 1400 1200 1000 800 600 2000 1800 1600 Wavenumber (cm-1) C=O stretching 1400 1200 1000 800 600 Wavenumber (cm-1) C=C (cis) c) Safflower oil BDF C-O stretching C=C (trans) C-H deformation C=C (cis) d) Linseed oil BDF C=O stretching (CH2)4 skeleton C-O stretching C-H deformation 40min 40min 20min 20min 0min 2000 C=C (cis) b) Rapeseed oil BDF (CH2)4 skeleton C-H deformation 2000 18:2 C=C (trans) (CH2)4 skeleton 0min 1800 1600 1400 1200 1000 800 600 2000 1800 Wavenumber (cm-1) 1600 1400 1200 1000 800 600 Wavenumber (cm-1) Fig. 5 FT-IR spectra of biodiesel fuels from (a) palm oil, (b) rapeseed oil, (c) safflower oil and (d) linseed oil as exposed to supercritical methanol at 350oC/43MPa. 3.4 Cold flow properties of biodiesel The cis-trans isomerization mentioned above may have adverse effect on cold properties of biodiesel since trans-isomer generally has higher melting point than cis-isomer. For instance, a melting point of α-linolenic acid methyl ester, which exists in nature with having three cis-type double bonds, is lower than -50oC, whereas that of linolenelaidic acid methyl ester, which has three trans-type ones, is about 16oC [8,9]. Therefore, the effect of supercritical methanol exposure on cold flow properties should be investigated. To evaluate the effect of supercritical methanol exposure on cold flow properties, cloud point and pour point were analyzed and the obtained results are shown in Table 2. It can be seen from these results that both cloud point and pour point of biodiesel from linseed oil increase slightly by 2oC from –5oC to –3oC and –6oC to –4oC, respectively after 40 min of exposure. Similar behavior can be seen in the case of biodiesel from safflower and rapeseed oil. With regard to biodiesel from palm oil, in contrast, both cloud point and pour point remain unchanged even after 40min of exposure. Taking it into account that these measurements are conducted with an interval of ±1oC, these results clearly indicate that thermal degradation and cis-trans isomerizaiton have little effect on cold flow properties. Table 2 Cold flow properties of biodiesel fuels prepared from various oil/fat feedstocks as exposed to supercritical methanol (350oC, 43MPa) Oils and fats Palm oil Rapeseed oil Exposure time Cloud point Pour point (min) (oC) (oC) 0 11 11 20 11 11 40 11 11 0 -7 -17 20 -7 -17 4 C-037 (P) The 2nd Joint International Conference on “Sustainable Energy and Environment (SEE 2006)” 21-23 November 2006, Bangkok, Thailand Safflower oil Linseed oil 40 -6 -15 0 -6 -8 20 -6 -8 40 -4 -6 0 -5 -6 20 -4 -5 40 -3 -4 4. SUMMARY For high-quality biodiesel production by supercritical methanol process, its degradation behaviors were studied in supercritical methanol by exposing fatty acid methyl ester and biodiesel itself to supercritical methanol. As a result, it was found that polyunsaturated methyl esters such as methyl linoleate (18:2) and methyl linolenate (18:3) were partly degraded and isomerized into trans-type one with a rise in treatment temperature, especially above 300oC. Moreover, these changes were more likely to occur for p oly-unsaturated fatty acids with higher degree of unsaturation. The effect of thermal degradation and cis-trans isomerization on cold flow properties is, however, not noteworthy as exposed to supercritical methanol. From these lines of evidence, it was clarified that biodiesel is not deteriorated in terms of cold flow properties by the supercritical methanol treatment. 5. ACKNOWLEDGMENTS This work has been done in the Kyoto University 21 COE program “Establishment of COE on Sustainable-Energy System”, Grant-in-Aid for Scientific Research (B) (2) (No.13556058, 2001.4~2003.3) from the Ministry of Education, Science, Sports and Culture, Japan, and in part in NEDO “High Efficiency Bioenergy Conversion Projects”, for all of which the authors are highly acknowledged. 6. REFERENCES [1] Saka, S. and Kusdiana, D. (2001) Biodiesel fuel from rapeseed oil as prepared in supercritical methanol, Fuel, 80, pp. 225-231. [2] Kusdiana, D. and Saka, S. (2001) Kinetics of transesterification in rapeseed oil to biodiesel fuel as treated in supercritical methanol, Fuel, 80, pp. 693-698. [3] Kusdiana, D. and Saka, S. (2001) Methyl esterification of free fatty acids of rapeseed oil as treated in supercritical methanol, J. Chem. Eng. Jpn., 34, pp. 383-387. [4] Tabe, A., Kusdiana, D., Minami, E. and Saka, S. 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