Nonvolatile Memory Technologies: A Look into the Future Stefan Lai Vice President, TMG, Intel Corporation CoCo-Director, California Technology and Manufacturing February 2003 Key Messages ! Moore’s Law will continue through innovation – Process complexity will increase to address fundamental limits of physics ! To maintain Moore’s Law cost learning curve, difficult to do it by transistor technology alone – New opportunity for new memory structures and new materials ! Current mainstream memory technologies of ETOX and NAND will continue to be the key technologies for more than 5 years out ! Intense research activities to identify scalable memory technologies for 5 year and beyond 2 Agenda ! Moore’s Law will continue ! Emerging new memory technologies ! Market Potential for new memory technologies ! Comparison of three memory technologies ! Development Considerations ! Summary 3 Agenda ! Moore’s Law will continue ! Emerging new memory technologies ! Market Potential for new memory technologies ! Comparison of three memory technologies ! Development Considerations ! Summary 4 Moore’s Law will Continue with ETOX Flash ! Currently shipping 8th generation of ETOX® flash memory in high volume – ~50% cell size reduction per generation ! Good visibility into 90 nm and 65 nm generation ! Current projection shows scaling continues at 45 nm node but challenged to meet 50% goal ! Further innovation required to maintain cost learning curve ! Industry trend: complex transistor structure to meet scaling challenges 5 ETOX® Technology Scaling 1986 / 1.5µ µm 1996 / 0.4µ µm 1988 / 1.0µ µm 234 X 1998 / 0.25µ µm 1991 / 0.8µ µm 1993 / 0.6µ µm 2000 / 0.18µ µm 2002 / 0.13µ µm 5.4X Volume Production Year / Technology Generation ! 18 years and 8 Generations of ETOX® to 0.13 µm 6 Example of Future Transistor Gate Drain Source Silicon Gate Drain Source Source: Intel Example of Current Flash Memory Cell 7 New Materials in Silicon Technology ! The semiconductor industry has been addressing the performance and cost issues by introducing new materials – Tantalum pentoxide for DRAM storage dielectric – Cobalt and Nickel for S/D formation – Copper and low k dielectric for interconnect – High K dielectric for transistor gate ! For non-volatile memories, new memory materials provide new opportunities for further memory cost reduction 8 Agenda ! Moore’s Law will continue ! Emerging new memory technologies ! Market Potential for new memory technologies ! Comparison of three memory technologies ! Development Considerations ! Summary 9 NV Memory Mechanisms Transistor Vt Shifts 1. Floating gate 2. Floating Trap (nitride) Charge Displacement 1. Crystalline Ferroelectric 2. Polymer Ferroelectric Resistance Change 1. Magnetic: GMR or MJT 2. Phase Change 3. Complex metal oxide 4. Polymer ionic transport 10 Emerging Non-Volatile Memories MRAM Polymer OUM DataStorage Storage Region Data Region M4 Word Lines Top View Magnetic Storage Bits Chalcogenide Amorphous Crystalline Bit-Sense Line Sense Current Directions M3 Metal 1 M1 Word Lines Side View 0 1 M2 Metal M4 Word Lines 0 1 1 Phase Phase Change Change Material Interlayer Dielectrics Resistive Electrode Electrode M1 Word Lines FERAM Heater Heater RRAM FE Polymer Word line Word line Polymer Layer Bit line Bit line Bit line Polymer Layer Word line * Other brands and names are the property of their respective owners 11 What Is MRAM? ! Operation – Cell is 1 MJT + 1 Transistor – Electric current switches the magnetic polarity – Change in magnetic polarity sensed as resistance change ! Attributes – Non-Volatile – High Density – Non Destructive Read – Low Voltage & Low Power – Write = Read Speed, < 50 nsec – Unlimited R/W Endurance – Material compatibility with CMOS a key challenge M4 Word Lines Top View Magnetic Storage Bits Bit-Sense Line Sense Current Directions M3 Metal 1 M1 Word Lines M4 Word Lines Side View 0 1 0 1 M2 Metal 1 Interlayer Dielectrics M1 Word Lines 12 What Is FeRAM? ! Operation – – – ! Selected PZT crystalline materials have bi-stable center atom Data is stored by applying an voltage to polarize the internal dipoles “Up” or “Down” Non-Linear FRAM Read Capacitor Attributes – – – – – Non-Volatile Larger Cell Size “Fast” Random Read Access EApp Fast Write with very low EFilm power consumption Destructive read, limited read and write cycles Applied Electric Field Moves Center Atom Perovskite Crystal Unit Cell PZT (PbO,ZrO2, TiO2) Lead-ZirconateTitanate Tetra/Pentavalent Atom Di/Monovalent Metal Atoms Oxygen Atoms Non- Linear FRAM Capacitor Top Electrode PZT Film Polarized Bottom Electrode ENet = EApp - EFilm 13 What Is OUM? ! Operation Data Storage Region ! Chalcogenide Poly Crystalline Chalcogenide Amorphous material alloys used in re-writable CDs Heater and DVDs Phase Change Material ! Electrical energy Resistive Electrode (heat) converts the ! Attributes material between – Non-volatile crystalline – High density (conductive) and – Non-destructive read amorphous – Low voltage and low power (resistive) phases – ~1012 write/erase cycles – Easy to integrate w/ logic ! Cell reads by measuring resistance 14 What Is RRAM? ! Operation ! PCMO material, Complex metal oxide studied for high temp superconductivity ! Change in resistance with applied electric field ! Low resistance with forward bias, high resistance when process is reversed ! Low field read with no charge disturb Poly Crystalline ! Attributes – Non-volatile – High density – Non-destructive read – Low voltage and low power 15 What Is Polymer Memory? ! Operation ! Polymer material with special formulation ! Change in resistance due to ionic transport with applied electric field ! Low resistance when ionic conductance paths formed, high resistance when process is reversed when paths broken ! Low field read with no charge disturb Poly Crystalline ! Attributes – Non-volatile – High density – Non-destructive read – Low voltage and low power – Low cost with polymer 16 What Is Ferroelectric Polymer Memory? Word line Word line Polymer Layer Bit line Bit line Bit line Polymer Layer Word line Insulator (polymer) Word line Word line Polymer Layer Bit line Bit line Bit line Polymer Layer Word line ! Polymeric Ferroelectric RAM (PFRAM) – Polymer chains with a dipole moment – Data stored by changing the polarization of the polymer between metal lines ! Zero transistors per bit of storage ! Polymer layers can be stacked ! Memory is NON-Volatile ! Fast read and write speeds – Microsecond initial reads – Write speed comparable to flash – Destructive read Charge Pump Sense Amps/ Interconnect Interface Logic CMOS Base Wafer dipole moment 17 Agenda ! Moore’s Law will continue ! Emerging new memory technologies ! Market Potential for new memory technologies ! Comparison of three memory technologies ! Development Considerations ! Summary 18 Emerging Non-Volatile Memories MRAM Polymer OUM DataStorage Storage Region Data Region M4 Word Lines Top View Magnetic Storage Bits Chalcogenide Amorphous Crystalline Bit-Sense Line Sense Current Directions M3 Metal 1 M1 Word Lines Side View 0 1 M2 Metal M4 Word Lines 0 1 1 Phase Phase Change Change Material Interlayer Dielectrics Resistive Electrode Electrode M1 Word Lines FERAM Heater Heater RRAM FE Polymer Word line Word line Polymer Layer Bit line Bit line Bit line Polymer Layer Word line * Other brands and names are the property of their respective owners 19 Value of FE Polymer Memory SemiConductor Memories Cost (expensive>) SRAM DRAM Polymer Memory Disk Drives Log Read/Write Time (faster>) 20 Value of FE Polymer Memory ! Given the relatively slow read and write time (~50 µSec), FE polymer memory is not used for execute in place applications (~100 nSec required) ! Instead, it is best used in memory card application where the slower read and write time as well as the 108 cycle capability are adequate ! The multi-layer capability can provide very low cost memory systems in portable handheld systems 21 Emerging Non-Volatile Memories MRAM Polymer OUM DataStorage Storage Region Data Region M4 Word Lines Top View Magnetic Storage Bits Chalcogenide Amorphous Crystalline Bit-Sense Line Sense Current Directions M3 Metal 1 M1 Word Lines Side View 0 1 M2 Metal M4 Word Lines 0 1 1 Phase Phase Change Change Material Interlayer Dielectrics Resistive Electrode Electrode M1 Word Lines FERAM Heater Heater RRAM FE Polymer Word line Word line Polymer Layer Bit line Bit line Bit line Polymer Layer Word line * Other brands and names are the property of their respective owners 22 Value of New NV RAM Volatile Memory Space Log Write Time (faster >) New NV RAM Space FeRAM OUM MRAM Limited Unlimited Read Read Cycles Cycles SRAM DRAM Flash Space ETOX NAND ROM Space Unlimited Read Cycles ROM EPROM Not in-system Changeable Unlimited Read Cycles Log Number of Erase/Write Cycles 23 Value of New NV RAM ! Increase in functionality increases market value ! SRAM/DRAMs have fast read/write times and unlimited number of cycles, but they require power to maintain memory ! Flash is non-volatile but is slow to write and limited number of write/erase cycles (1 million) ! A memory that is fast write and capable of high number of write/erase cycles is of high value to low power portable applications – Low power is more important than performance: non volatility key – Limited cellular bandwidth limits cycle requirement 24 Agenda ! Moore’s Law will continue ! Emerging new memory technologies ! Market Potential for new memory technologies ! Comparison of three memory technologies ! Development Considerations ! Summary 25 Emerging Non-Volatile Memories MRAM Ion Polymer OUM DataStorage Storage Region Data Region M4 Word Lines Top View Magnetic Storage Bits Chalcogenide Amorphous Crystalline Bit-Sense Line Sense Current Directions M3 Metal 1 M1 Word Lines Side View 0 1 M2 Metal M4 Word Lines 0 1 1 Phase Phase Change Change Material Interlayer Dielectrics Resistive Electrode Electrode M1 Word Lines FERAM Heater Heater RRAM FE Polymer Word line Word line Polymer Layer Bit line Bit line Bit line Polymer Layer Word line * Other brands and names are the property of their respective owners 26 Technology Comparison MRAM Fastest Read and Write, Unlimited Cycles FeRAM OUM Fast Read and Write, Fast Read and Write, 1012 cycles 1012 cycles High Current/Power Lowest Current/Power High Current/Power Non Destructive Read Destructive Read Non Destructive Read Special Process Special Process “Bolt on” Process Larger Cell Size Larger Cell Size Smaller Cell Size 27 Agenda ! Moore’s Law will continue ! Emerging new memory technologies ! Market Potential for new memory technologies ! Comparison of three memory technologies ! Development Considerations ! Summary 28 Unique Challenges of Non-Volatile Memories ! Commonly accepted NV memory retention time spec is 10 years ! Retention is NEVER limited by the typical bits: it is always limited by defect mechanisms ! Fundamentally, storage mechanisms with fast write may have too low an energy barrier for long term stable retention ! In most cases, the write mechanism may cause degradation to either the write mechanism itself or to retention: giving limited cycling capability 29 Circuit Consideration ! All the new memory elements are two terminal devices, acting either as a resistor or a capacitor – Different from ETOX® flash, which is a 3 terminal transistor – Array architecture important to minimize cross cell disturb ! Ferroelectric devices senses displacement charge from change in polarization: similar to DRAM, low current, but limit to minimum cell capacitance ! MRAM requires sensing of very small change in resistance, most stringent of the new memories ! Resistance change memories all require higher level of switch current from the X-decoder in tight pitch 30 Manufacturing Consideration ! All the new memories discussed involves new materials that may not be compatible with standard silicon process and may require new manufacturing processes and new equipment ! Advanced lithography is still required: advancement in lithography including optical enhancement technologies are important for low cost ! With new memory mechanism, new testing methods as well as new testers may be required 31 Agenda ! Moore’s Law will continue ! Emerging new memory technologies ! Market Potential for new memory technologies ! Comparison of three memory technologies ! Development Considerations ! Summary 32 Summary ! Moore’s Law will continue through innovation – Process complexity will increase to address fundamental limits of physics ! To maintain Moore’s Law cost learning curve, difficult to do it by transistor technology alone – New opportunity for new memory structures and new materials ! Current mainstream memory technologies of ETOX and NAND will continue to be the key technologies for more than 5 years out ! Intense research activities to identify scalable memory technologies for 5 year and beyond 33