Lesson 19 -20 Waste Management (2 days) Background: In major chemical manufacturing plants such as Pfizer in Groton, Connecticut, there are about 30 different waste streams. These waste streams range from general office waste such as paper and computer hardware, to lab solvents, to reactive and radioactive waste that costs $40,000 per liter for disposal. For the sake of the simulation, waste streams will be simplified into three categories: Hazardous Non-Hazardous, Non-Recyclable Non-Hazardous, Recyclable ~ If you used the character of Seymor Mess during the Breaking News Activity, you may also want to preface this lesson with an appearance by Sue Emall – see role card on the last page of this lesson. Objective: Learners will: Estimate the amount and types of waste students have accumulated during their crayon manufacturing process. Understand that waste streams exist in manufacturing processes. Understand the costs involved in disposing of manufacturing waste. Use percentages, fractions, weight, and measurement to calculate the costs of disposing of their company waste. Use a graph to illustrate their waste percentages. Make modifications to their manufacturing process to reduce the cost of waste disposal. Time needed: 45 minutes Materials: per class 25 copies of Waste Management Math Student Sheet 25 copies of Waste Management Waste Category Student Sheet 25 copies of Waste Management Math Ideas for Production Waste Reduction Digital balance scale or triple beam balance 25 rulers 5 calculators Graph paper and construction paper Newspaper Assessment: 3D Graph Rubric Anticipatory set: On the SMART Board write: What do we do with our waste? PREP Spread newspaper on the floor in a place where all the students can see. Copyright © 2003-2008 Pfizer Inc. All rights reserved. Part 1 Ask students to get their Company Waste Container out. Pass out Waste Management Math-Waste Category Student Sheet. Explain to the students that these are the EPA approved waste streams available to them. Use one of the companies waste and discuss each of the categories. Explain to the students that they have to do something with the waste or it will become a hazard. Explain to students that they will be dealing with and paying for their waste today. Pass out the Waste Management Math Student Sheet. Review the table that they have to complete. First task is to weigh and record the mass of total waste of each company. Have each company put all of their waste in the Ziploc bag so it can be weighed. One person from each company brings up the Ziploc bag and weighs it on the scale. Teacher records the mass of total waste on the board and each company records their waste on the bottom of their worksheet. The second task is to divide their waste into categories based on the information on the waste category student sheet. First: sort the waste into the 3 categories (demonstrate). Once they have sorted their waste into 3 categories they can fill in the first column: List of Wastes in This Category. In the second column students need to Estimated Percentage of Your Overall Waste. Looking at the 3 piles of waste that was sorted, estimate the percent of each category and record on worksheet. To find the estimated amount of waste in grams multiply the total waste by the percent of waste. Then complete the Waste Management Math Student Sheet. (use the example to explain each step) Each company will need to complete the total cost of waste disposal in order to determine how much their crayon will increase in price due to the cost of their waste disposal. Each company records the cost of waste disposal on their ledger. Have a student representative from each company group come to the front of the class and bring you their waste for disposal. Check their company ledger for the cost of waste disposal. Part 2 Hand out the Waste Management Math Ideas for Production Waste Reduction sheet. Ask students to think carefully about how they are currently producing their crayons and think of ways to reduce their waste during their process. Have students brainstorm a list of ways that they could reduce the waste they create in their manufacturing process and record their ideas on the sheet. Alert them to the fact that this is a Green Chemistry Seal sheet and to remember to put it in their Company Portfolio binder when it is completed. Copyright © 2003-2008 Pfizer Inc. All rights reserved. Closure Have each company share out some of the ways their company could reduce their waste during crayon production. Day 2 Explain to the students that their company shareholders want to see some data about the waste management at their company. Students will make a 3-D graph using the Waste Management Math - Making a 3-D Graph instruction to show their waste streams and how they can be reduced. Display a 3D graph for students to look at. Use the estimated percentage of your overall waste for the 3 categories found on the Waste Management Math-Student Sheet to make the 3-D graph. Assessment: 3-D Graph Rubric Copyright © 2003-2008 Pfizer Inc. All rights reserved. Waste Management Math Waste Category Student Sheet Category Waste Type Hazardous Red dye #2.275 Anything containing red dye #2.275 Non-Hazardous, Non-Recyclable Play dough Paraffin Sand Soy wax All colors except red Plastic cups Disposable stir sticks Soiled newspaper Anything containing vybar Anything containing stearic acid Plastic gloves Non-Hazardous, Recyclable Unsoiled paper Unsoiled paper towels Unsoiled newspaper Copyright © 2003-2008 Pfizer Inc. All rights reserved. Waste Management Math Student Sheet Types of Waste/Fees List of Wastes in This Category Example Hazardous Mass of total waste: 608g Red dye soy crayons Estimated Percentage of Your Overall Waste 35% Amount of Waste in Grams 35% = .35 608g x .35 = 212.8g = 213g Cost of disposal Cost of Disposal Add each row and put the total on the bottom of this page. Cost of disposal=$150 per 10 grams Hazardous Cost of disposal=$150 per 10 grams Non-Hazardous, Non-Recyclable Cost of disposal=$20 per 10 grams Non-Hazardous, Recyclable Cost of disposal=$10 per 10 grams Hazardous 213/10 = 21.3 21.3 x 150 = $3,195 Mass of total waste: _________________________________________ Total cost of waste disposal for your company: __________________________________ Copyright © 2003-2008 Pfizer Inc. All rights reserved. Waste Management Math Ideas for Production Waste Reduction Hazardous: _____________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ Non-Hazardous, Non-Recyclable: _______________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ Non-Hazardous, Recyclable: ____________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ __________________________________________________________ Copyright © 2003-2008 Pfizer Inc. All rights reserved. Waste Management Math Making a 3-D Graph Follow the directions below to construct the 3-D graph. 1) Fold a piece of graph paper in half with the grid on the outside. 2) Using the folded edge of the paper as the base, create a bar graph showing the information gathered from your survey. Note: Leave a few spaces between each bar on the graph. 3) Cut up the left and right sides of each bar. 4) Fold the tabs back and forth several times until there is a nice crease at the top of each bar. 5) Open the paper and refold along the same line so that the grid is now on the inside. 6) Partially open the paper and push the tab to the inside creating a “pop-up” effect. 7) Glue a piece of folded construction paper to the back to create a cover. Optional: Glue figures on the front of teach tab to represent what the chart shows. Copyright © 2003-2008 Pfizer Inc. All rights reserved. Name ______________ 3-D Bar Graph Assessment 4 3 2 1 4 Self Assessment 3 2 Teacher Assessment 4 • Bar Graph contains all of the following: title, labels, color, and scale • All the data is accurately graphed. 3 • Bar Graph contains three of the following: title, labels, color, and scale • All the data is accurately graphed. 2 • Bar Graph contains two of the following: title, labels, color, and scale • Some of the data is inaccurately graphed. 1 • Bar Graph contains one of the following: title, labels, color, and scale • Some of the data is inaccurately graphed. Total Grades: 15-16 = A, /16 13-14 = B, 12 = C, 11 = D, 1 /16 0-10 = F Copyright © 2003-2008 Pfizer Inc. All rights reserved. Alternative Waste Management Math Activity: Using Actual Numbers: Procedure: Have students separate their waste into the 3 waste streams and place each pile into baggies. Have students find the mass of each waste stream. Record each company’s data on Company Comparison Data Table. Using Student Sheet, students should calculate the percentage of their waste and the total cost for waste disposal. Write total costs on Company Comparison Data Table. Copyright © 2003-2008 Pfizer Inc. All rights reserved. Alternative: Waste Management Math Student Sheet Types of Waste List of Wastes in This Category Amount of Waste in Grams Fraction of Your Overall Waste Percentage of Your Overall Waste Cost of Disposal Cost of disposal= $15.00 per 1 gram Hazardous Anything contaminated by red dye Cost of disposal= $2.00 per 1 gram NonHazardous, NonRecyclable Cost of disposal= $1.00 per 1 gram NonHazardous, Recyclable Mass of total waste: _________________________________________ Total cost of waste disposal for your company: ________________ Copyright © 2003-2008 Pfizer Inc. All rights reserved. Alternative: Waste Management Math Company Comparison Data Table Company Name Mass of Mass of Mass of Hazardous NonRecyclable Waste Hazardous, nonrecyclable Copyright © 2003-2008 Pfizer Inc. All rights reserved. Total Mass Total Cost Role Card – Sue Emall Costume: Business suit, brief case, PDA, cell phone, glasses Props: Large amounts of paper for a law suit Script: “Hello, I am Sue Emall, senior partner in the law firm of Emall, Rippemoff and Cash. I am here to inform all companies that have used a Mr. Seymour Mess for their toxic waste disposal that a class action lawsuit has been filed (slam down papers) against you. The residents of the NIMBY neighborhood adjacent to the Ivor Pullam dentist office in the next town have found toxic waste by the side of the road with your company names written all over it. You are hereby ordered to pay $200.00 to the residents of NIMBY which will be used to cover the cost of clean-up and to alleviate the emotional stress caused by this episode. Mr. Mess’s business We assess the state of toxicity and eliminate it or WASTE for short is currently under investigation by the EPA and better business bureau. My representatives here will collect your payment forthwith. Thank you, Good morning. Copyright © 2003-2008 Pfizer Inc. All rights reserved.