JANA INTERNATIONAL LTD SPLIT POINT VOICE ENCRYPTION UNIT A130-STD v1 INSTALLATION NOTES FOR GP300 RADIO COPYRIGHT 2006 JANA INTERNATIONAL LTD ALL RIGHTS RESERVED A130-STD v1 JANA International Ltd 4, Benson Road, Poole, Dorset. BH17 0GB /UK Tel: +44 (0)1202 673636 Fax: +44 (0)1202 675701 E-mail: sales@janainternational.com Website: http://www.janainternational.com Page 1 of 11 A130-STD INSTALLATION NOTES Contents: 1. Introduction 2. Features 3. Typical Specifications 4. Operation 5. Reference Documents 6. A130-STD Pin Connections 7. Equipment Required 8. Installation 8.1 Important Notes 8.2 Disassembly 8.3 A130-STD Installation Instructions 8.4 Mounting the Encryption Board 9. Jana Installation Test 10. A130-STD PCB Layout (Fig 5) Page 2 of 11 A130-STD INSTALLATION NOTES 1. INTRODUCTION The standard A130 voice encryption board gives split band frequency inversion voice encryption. It is optimised for simple retro-fitting into many different types of mobile and hand held radios. The A130 encryption board is designed to give a medium level of security. Scrambling is performed by splitting the input signal frequency band into upper and lower frequencies. This is achieved by using complex analogue signal processing techniques, where each band is 'Frequency inverted' by modulating with a programmed carrier frequency. These bands are then summed into the output. This board uses separate Rx and Tx paths which are switched for half duplex operation. A total of 32 different carrier split-point frequencies are programmable using an RS232 software interface box. Programming of the board is usually default factory programmed, however an interface programmer box can be obtained upon request. 2. FEATURES 32 Programmable fixed split-band carrier frequencies for voice inversion scrambler High quality recovered audio Bleep tones in Clear Mode configurable for both Rx and Tx Optional DTMF tone generation. Page 3 of 11 A130-STD INSTALLATION NOTES 3. TYPICAL SPECIFICATIONS Note: These characteristics can be changed on request. All characteristics are measured using the following parameters unless otherwise specified: Audio level ref. 0dB = 775m Vrms Vdd = +5v Min Typ Max Units Vcc Operating voltage (+5v supply) 4.5 5 5.5 Volts Vdd Operating voltage Operating current 7.0 7.5 15 12 Volts mA DC Values : Static Values : Rx Input impedance 100 Tx Input impedance 10 Rx Output impedance Tx Output impedance K 33 24 Digital input and output level ‘1’ Digital input and output level ‘0’ K K K Volts 5 0 0.6 1.5 Volts +6 -55 dB dB 0 dB Lower -3dB cut-off (Tx or Rx) 300 Hz Upper -3dB cut-off (Tx or Rx) 3,400 Hz Received Signal Passband Gain Received signal lower -3dB cut-off 0 400 dB Hz Received signal upper -3dB cut-off 2,700 Hz Transmitted signal lower -3dB cut-off Transmitted signal upper -3dB cut-off 300 3,400 Hz Hz Dynamic Values : Analogue input level Carrier breakdown -18 Passband Characteristics : Clear mode Passband Gain Secure mode All measurements have been obtained to give as accurate record of product operating parameters. Jana International Ltd reserves the right to change this specification without any notice. Page 4 of 11 A130-STD INSTALLATION NOTES 4. OPERATION Installation of the encryption unit in the radio does not change the normal operation of the radio. Switching between Secure and Clear mode is toggled by an external press button located as the top button on the left hand side of the radio. The radio starts up in default secure mode. To indicate the radio is in Clear Mode, a bleep sound will occur on an interval of every 3 seconds. This is default programmed for both Rx and Tx clear mode. Note, for configurations where bleep tones are generated in Tx clear mode, bleeps are only sent to the local audio speaker of the radio transmitting and is not transmitted over the air. Programmable Options: Startup in Secure/Clear (Default: Secure) Bleep Enable/Disable (Default Enable) Bleep on Rx Only/Rx & Tx mode (Default Rx & Tx) Secure button Switch/Toggle (Default: Toggle) PTT button Switch/Toggle (Default: Switch) Programmable Fixed Split-point Carrier frequency Note: These options are factory default programmed, however upon customer purchase of programmer box, the above options can be changed. 5. REFERENCE DOCUMENTS GP300 Technical manual 6. A130-STD PIN CONNECTIONS Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Colours Blue Yellow Orange White Grey Violet Blue Yellow Red White Grey Purple Blue Yellow Red Pin Function TX in +Vcc (+5v) PTT Clear/Code Mute_Decode RX in Tx Out Rx Out LED Out (LED Anode) Gnd Vdd (+5v to 15v) Program enable S_CLK S_DA S_PWR Comments Audio PA Bleep control Audio Audio Audio Code/Clear Status Not used (AUX) Reserved Reserved Reserved Reserved Note: For standard installation into the GP300 use Loom Wires 1,2,3,4,5,6,7,8,10 Page 5 of 11 A130-STD INSTALLATION NOTES 7. EQUIPMENT REQUIRED Tools as specified in the Motorola GP300 Service Manual. Thin Blade Screwdriver Small Wire Cutters Small Tweezers De-Soldering Equipment (suitable for use with conventional and surface mount components) Soldering Iron Solder (60/40 Tin Lead 22 SWG) A 15 way Slimline Connector with Fine Insulated Wire pre-fitted to it. Double Sided Sticky tape A130-GP3 Unit Test Equipment as specified in the Motorola GP300 Technical Manual. 8. INSTALLATION 8.1 Important Notes ANTI-STATIC HANDLING PRECAUTIONS MUST BE OBSERVED AT ALL TIMES. CHECK THE CORRECT OPERATION OF THE RADIO BEFORE ATTEMPTING TO DISMANTLE THE RADIO – REFER TO MANUAL. RE-CHECK THE RADIO'S PERFORMANCE ON COMPLETION OF THE INSTALLATION (SEE JANA TEST SPEC) 8.2 Disassembly To disassemble the RADIO follow the instructions set out in the Technical Manual. 8.3 A130-STD Installation Instructions Remove the top cover from the radio. Remove the following components: Remove the radio PCB from the main radio chassis. Located at the bottom of the PCB are two resistors R455 and R506. Remove these two resistors as shown in Fig 1. Note: The installation utilises the radio options connector PL1. This connector is located at the bottom of the GP300 radio metal can shield, and is revealed by the can cut-out. This connector consists of 8 solder pads, and is normally used for the GP300 Keypad interface. However, for nonkeypad GP300 models, these pads are available for Jana’s encryption modules. Page 6 of 11 A130-STD INSTALLATION NOTES Figure 1 Note: Fig 1 shows the usual radio PCB layout. However for different models of radio, this layout may change. For information on the component layout for each particular radio, see GP300 Radio Service Manual relevant for the user radio model. Code/ Clear: Connect the 'Secure' wire (Loom Wire 4) from the scrambler onto the top button of the radio (top pin of the two pins from the button). See Fig 2 PTT: Connect the 'PTT' wire (Loom Wire 3) from the scrambler onto the PTT button of the radio (lower of the two pins from the button). See Fig 2. PA Mute: The PA Mute is used to control the Bleep tones in Transmit mode. Locate Q411 on the radio PCB. Lift the bottom right pin (out most on the PCB) of the Q411 SOT-23 transistor on top of a 0603 10k resistor. This is shown in Fig 3. Attach loom wire 5 onto the connection between the 10k resistor and the transistor pin. * *Please note that some installations do not have loom wire 5 fitted, but instead is directly connected to the scrambler PCB board itself. Page 7 of 11 A130-STD INSTALLATION NOTES Figure 2 - Fitting of Clear/Code and PTT loom wires Figure 3 - Fitting of Audio Mute wire Page 8 of 11 A130-STD INSTALLATION NOTES Loom To Pad Interconnections: Locate the eight solder pads found at the bottom of the radio PCB. This area is revealed by the cutout of the metal shields which cover the radio PCB. The final part the installation requires a wire to pad interconnection between the encryption board and the radio. Make the following connections between the loom wires and the option connector pads: Function Loom Colour Loom Wire Number Radio Options Pad Tx In Blue 1 5 +5v Vcc Yellow 2 2 Rx In Purple 6 7 Tx Out Blue 7 4 Rx Out Yellow 8 6 Ground White 10 8 Figure 4 - Interconnection Between Radio Option Connector Pads and Encryption Unit Loom Wires Page 9 of 11 A130-STD INSTALLATION NOTES 8.4 Mounting The Encryption Board After all the installation is complete, re-assemble the radio according to the Radio Service Manual. Before mounting the radio body into the main radio chassis, place the encryption unit with the track side down on top of the metal radio can, with the encryption unit connector facing the cut-out from the radio option connector pads. Ensure the PCB side of the encryption unit is insulated properly so that there is no electrical connection between the radio metal can and the solder joins on the encryption unit. Connect the loomed connector into the encryption unit and fit into the main radio chassis. The installation is now complete. 9. Jana Installation test The following test procedure is recommended to ensure correct installation. Two radios are required, a radio designated as the Master with a correct encryption installation and a Radio Under Test (RUT). The following test assumes a default setting with bleep tones in both Rx and Tx mode. Check 1: Combined power and Rx audio test 1) Switch on radio. If there is no characteristic bleep sound from the radio upon switch on, check the power connections between the encryption unit to the radio. Check also that Q411 has been soldered properly. Check 2: Tx Test 1) After switch on, ensure the radio is in secure mode (Secure mode is default active upon switch on if factory programmed). Press the PTT button. Listen to the master radio and check that the audio is recovered satisfactorily. If the audio is not recovered, check that the installation is correct and that no wires are trapped. 2) Select Clear Mode on both the RUT and the Master radio. Press the PTT button. Check that the radio transmitting is generating bleeps from the speaker. If the bleeps are very quiet, then turn the preset potentiometer (POT2) on the encryption board. See Fig 5. Check 3: Rx Test 1) Select secure mode on both the Master radio and the RUT. Transmit from the master radio and listen to the received audio on the radio under test. Check that the audio is recovered correctly. There should be no bleep tones heard. If the audio is not recovered properly check as Tx test. 2) Select Clear mode on both the Master radio and the RUT. Transmit from the Master radio and check that the listening radio is successfully generating bleeps when receiving audio. The installation test is now complete. Note: Jana’s Electronic’s circuits have been fully tested after assembly. This above test procedure is only at installation level. Page 10 of 11 A130-STD INSTALLATION NOTES 10. A130-STD PCB LAYOUT (Figure 5) Page 11 of 11