A Wider Spectrum in University Research Project to Underpin Safety Legislation Development Gary C. H. Ma, Albert W. K. Kwok Industrial Centre, The Hong Kong Polytechnic University and Dr. John K.L. Ho Department of Manufacturing Engineering and Engineering Management The City University of Hong Kong Abstract This paper reports on two research projects that have identified the limitations of two separate construction safety regulations in Hong Kong Special Administrative Region. The projects examined their effects on the work process as well as the safety of the workers and came out with proposals of effective work method and more comprehensive inspection system. The project results also shined the direction for the amendment of the regulations to provide a wider and better safety protection. Similar research projects by the universities could help to continuously assess the safety legislation in a wider spectrum and also provide practical recommendations to the lawmakers without the bias of interest. Government's encouragement and participation of joint research with the tertiary institutions could improve the applicability and coverage of the safety legislation. Key words: safety legislation, industry-based student research, construction industry. Introduction In Hong Kong, the MSc program jointly offered by University of Western Sydney, Hawkesbury and The Hong Kong Polytechnic University in Safety Management is offered through part-time mode studies. The students are working adults, engaging in safety or safety related industries, with extensive field experiences. They are familiar with and applying the safety regulations in their daily functions. The students' dissertation topics of the MSc program are often formulated from their daily faced-problems in the work. This is followed by individual study guided by a "mentor" university lecturer. The dissertation projects are particularly beneficial to the students. At one hand the students can hone their research skills and on the other hand, they can make use of the project results to improve the workplace safety or work efficiency and recommend practical solutions to the problems. This paper reports on two MSc dissertation projects supervised by the authors that critically reviewed two different construction safety regulations in Hong Kong Special Administrative Region. The two projects were to study the use of boatswain's chair and to review the inspection system of bamboo scaffolding in Hong Kong respectively. A study of using boatswain’s chair in Hong Kong Boatswain's Chair A boatswain's chair is primarily a suspended "seat". The rider lowers the suspending rope to enable him to gain access to the different levels of the external wall. The boatswain's chair is similar to the swing in the children 's playground. Boatswain’s chair has been widely used in Hong Kong construction industry for well over 20 years. Comparing with bamboo scaffold and suspended working platform, boatswain's chair is more cost-effective in terms of cost, manoeuvrability, productivity and convenience, particularly in the used for external wall cleaning and inspection. Also the legislative control on the boatswain's chair is looser than on the suspended working platform. However, following the advancement of technology, suspended working platforms are gradually replacing boatswain's chairs as they are safer to the riders and allow the riders to bring along more work tools and material. The Committee on Occupational Safety and Health (COSH) revealed the risks associated with the use of boatswain chair: When work begins, workers have to climb over the roof edge to sit on the seating board. At this juncture, usually the safety belt has not been fastened. The worker may fall over the edge of the high-rise building. Both the pulley system and the independent lifeline are affixed at some points usually at the rooftop. This kind of anchorage provides no security and depends only on the experience and the subjective judgement of the worker who is responsible for setting up the equipment. Any error in their selection of the anchorage or in the way the suspension rope in the selection of the anchorage or in the way the suspension rope is affixed to the anchorage may result in the failure of the whole system with serious consequences. The knots and the hitches of the pulley system and the independent lifeline that tie to the anchorage depend very much on the skill of the worker. Any fault in the process may also result in serious consequences. The strength of the fibre rope is also critical element in the safe work system. Since the work is conducted in open areas, the fibre rope is subject to constant wear and tear due to frictional contact with roof edge if not protected and the hitches as well as contact with corrosive substances. Any damage to the rope during its use could present grave safety problems. When painting of external wall proceeds, it is difficult for the workers to refill their paints. Hence, buckets of paint are carried with them. Since there is limited space on the seating board, these buckets are hung at two sides of the seating. They are not well secured. Any lateral displacement of the board may result in the drop-off of the buckets from height. This sudden lost of balance may cause the worker to fall off the seat board. Further more, falling buckets may cause injuries to passers-by. The seating board restricts movement of the workers concerned. Prolong exposure may produce adverse chronic effect on the spine of the worker.” Since the consequence of foreseeable hazard with boatswain's chair is very high and will normally lead to fatality; therefore, the Hong Kong Legislative Council on March 1999 passed the bill to amend the Construction Site Safety Regulation for prohibiting the use of boatswain’s chair. It has estimated that this bill would affect only 240 workers. The social-economic impact was not large and these workers could easily change their careers to work on suspended working platform. Amended Construction Site (Safety) Regulation The amended Construction Site (Safety) Regulation simply disallows the use of boatswain’s chair in all situations. Suspended working platform (SWP) is suggested to be the replacement equipment in situation previously using boatswain's chair. Exemption will only be granted in circumstances where the use of a suspended scaffold or suspended working platform is not reasonably practicable or the work is of such short duration as to make the use of suspended scaffold or suspended working platform unreasonable. In applying for exemption, the contractor has to explain the practical difficulties in that particular situation and the detailed safety precaution to be adopted during the use of boatswain's chair. Nevertheless, the safety precaution for the use of boatswain's chair must be to the satisfactory of the Commissioner for Labour before exemption is granted. Circumstances where boatswain's chair is the only solution The research conducted a comprehensive review on local high-level construction activities and identified situations and applications that boatswain's chair was the only solution. The findings were listed below: Buildings under the following physical layout or constraints do not favour the use of suspended working platform: the roof floor did not have enough floor area to move the suspended working platform all around the building and reached every part of external wall. building services facilities such as air-conditioning chiller pipes and other building equipment such as water tank, restricted the use of suspended working platform the building roof did not have adequate strength to hold against overturning the suspended working platform parapet wall incurred technical difficulties to install the suspended working platform and the strength of the parapet wall were not strong enough to withstand the weight of the SWP and workers. Other applications, such as: close visual inspection to concrete structure of flyovers or bridges and external wall works in Correctional Services Department’s Institutions also requires the use of boatswain's chair as the suspended working platform would cause traffic congestion in trunk roads and defect the security system respectively. The research also investigated into the causes of boatswain's chair fatal accidents and found lifeline was either improperly used or simply not being used (see Table 1). Table 1: Fatal Accident Analysis by Age and Cause Case Year Age Cause 1 1981 19 Shackle failure 2 1981 25 Hitch failure 3 1982 22 Rope breakage 4 1984 26 Rope breakage 5 1984 22 Hitch failure 6 1984 32 U-bracket detachment 7 1986 25 Shackle failure 8 1987 25 Hitch failure 9 1998 23 Shackle Failure Whether lifeline is used Yes, but not properly used Yes, but not properly used Yes, but not properly used No No No Yes, but not properly used Yes, but not properly used Yes, but not properly used The research argued that should the government have enforced a stringent control on the setting up of the boatswain's chair and the formal training to the riders on the proper use of boatswain's chair, these accidents could have been avoided. The research also revealed varies control methods being adopted by foreign countries in boatswain's chair application that could be adopted by the Hong Kong government to develop similar legislation control (see Table 2). Table 2: Boatswain’s Chair Control in Different Countries America United Japan Kingdom Use of Boatswain Chair covered by law Yes Yes No Details of the boatswain’s chair covered by No No N/A law Details of the boatswain’s chair covered by Yes Yes No National Standards Details of the boatswain’s chair covered by No No Yes Code of Practice The use of boatswain’s chair is banned No No No Hong Kong Yes No No No Yes Research outputs The research concluded that there were distinctive situations and application where the use of boatswain’s chair was the only solution, but still the new legislation required the responsible contractors to apply exemption. While cost-effectiveness was always the major concern in Hong Kong’s construction industry, the amended regulation caused the responsible contractors additional administrative costs and delay in the progress schedule. To improve the safety legislation, the research recommended basket exemption for the following situations in the regulation: 1) Inspection of concrete structures such as concrete column of flyovers/bridges where: (a) No access road is provided; (b) Access road has been provided but road traffic rendered the use of safe means of support, such as mobile hydraulic platform, to be impossible; (c) Current mobile hydraulic platform could not reach such height. 2) Emergency inspection of building façade that would be required to be carried out immediately in order to assess the condition of the building and recommend prompt remedial action to prevent its structure from further deteriorating, causing serious danger to the public at large or for the benefit of the public. 3) Emergency inspection of road side slope that would be required to be carried out immediately in order to assess the condition of the slope and recommend prompt remedial action to prevent the slope for further collapse, causing serious danger to public at large or for the benefit of the public. A Review on the Inspection System of Bamboo Scaffolding in Hong Kong The objective of this project is to identify the deficiencies of the existing bamboo scaffolding inspection system with a viewing to recommending some improvement actions. The elements that the researcher aimed to study: the sufficiency of the legislation regarding bamboo scaffolding inspection; the training and experience of competent persons in bamboo scaffolding; the adequacy of Form 5, the approved from for inspection of scaffolding; monitoring of the competent persons in bamboo scaffolding; and management's views in appointing and monitoring of these competent persons. In the project, he has had extensive discussions on: the deficiency of existing legislation on safety of bamboo scaffolding ; the competency of the so-called competent persons in construction of bamboo scaffolding; the inspection system fails to reflect the actual situation of bamboo scaffolding safety; and the deficiency in the design of the "Form 5" and its use as a bamboo scaffolding safety assessment tool; The research has taken the "Form 5" as a main subject for investigation, as it affects the effectiveness of the scaffolding inspection system. Without an effective inspection system, the defects of a scaffold cannot be identified in time. During the period of the research project, coincidentally the Labour Department of Hong Kong was preparing amendments on the Construction Site (Safety) Regulations which would include more stringent safety requirements for scaffolding and working platform. Before the final version of the law was enacted, the comments given in the research was generally based on the Regulation 38K(1)(b) of the Construction Sites (Safety) Regulations before the amendment. However, there is no significant change to the format of "Form 5", but the time interval for inspection was substantially tightened. The researcher commented in his project that the design of the Form 5 is too simple. The form can give little guidance on the following aspects: how to check a bamboo scaffolding; what specific defects in the bamboo scaffolding should be checked; what standards should be used to assess the quality and safety of the erected bamboo scaffolding; what particulars on the bamboo scaffolding system should be reported; and what remedial actions and follow-up procedures should be taken. Research Method In studying the inspection system of bamboo scaffolding, the information collected for the analysis was basically qualitative such as the training, experience and attitude of the competent person and management. In the simple survey, a questionnaire was designed to view the attitude of senior management on bamboo scaffolding. The senior management's attitude is important to make a scaffolding inspection system successful. Besides, a questionnaire was designed to gather information about the training, experience and the attitude of the competent person in bamboo scaffolding. Since the key element of the existing bamboo scaffolding inspection system is the Form 5. Numbers of "Form 5" were collected and analysed to identify: if the form had been filled by the appointed competent person; if the form had been properly filled-in; could the form reflected the actual conditions; did the form include any recommendations; and had there any follow-up actions been taken. In order to verify the validity and quality of the Forms 5 collected, the researcher has had physical inspections to the bamboo scaffoldings involved in his study. During his inspections, he found that all the bamboo scaffoldings needed to be repaired in one way or the other. When coming to sensitive questions, the competent persons were very cautious. All competent persons claimed that they would not certify the scaffold safe if they find the scaffold unsafe. They claimed that they would repair the defective sections and would reflect the unsafe conditions in the Form 5. All the competent persons opined that experience was more important than formal training. However, they were quite reluctant to attend formal training courses. Regarding the interviews with site management, they generally did not care very much about the efficiency and effectiveness of the scaffolding inspection system. They would have more concern on if their competent persons had signed the Form 5, rather than their training background, experience and competency. It seemed that management had little knowledge of the training and experience of the competent persons in bamboo scaffolding. At least, all of respondents agreed that the competent persons should have undertaken certain formal training and should be experienced in that field. Critical Findings The research was intended to explore the deficiencies of the existing bamboo scaffolding inspection system. It was found that the deficiencies might be due to too vagueness of legislation. In the existing legislation, training and experience of competent person are not well defined. The frequency of inspection is not sufficient to ensure scaffolding safety, although it had been strung in the amended Construction Sites (Safety) Regulations. There are no requirements for taking follow-up actions. Another problem is the management’s apathy attitude in the scaffolding inspection system. They do not care about the competency of their competent persons, but the completion of Form 5 in time as stipulated statutorily. There is no monitoring of the inspection system and no follow-up actions will be initiated in response to the inspections. What they really care is to complete the Form 5 in time. In the research, it was found that the training for competent persons is not adequate. Many competent persons still do not have the recognised qualification. Most of the competent persons did not have any knowledge of the 'Code of Practice for Scaffolding Safety'. They had no ideas of the current standard for scaffolding safety. It was concluded that the statutory scaffolding inspection form (Form 5) is too simple and does not provide adequate guidance for inspection, it does not specify the items for checking and provide any criteria for assessment as well. The competent person can simply write a few words on the form in order to discharge his duties. The researcher recommended that a more comprehensive inspection form is required for the bamboo scaffolding inspection system. The legislation is suggested to include tighter control in the competency of the competent person and the frequency of inspection. The criteria for assessment should be stipulated and guidelines for inspection should be provided in the Form. The follow-up actions after inspections should be specified. Conclusion and Recommendation Nowadays, the Government in drafting the legislation often consults with the trade union and other interest parties so that the trade practices and public opinions are incorporated in the legislation. These two dissertation projects have illustrated the additional benefits of utilising the university's resources and staff as mentor for the safety advancement. The projects have applied the students' working experience to critically review and examine the safety legislation to reveal the situations and application that the legislation do not or improperly cover. Practical recommendations were then put forward to the industry to improve the work methods and for the government to enhance the legislation. These kinds of industry-university research continuously would cover the safety legislation in a wider spectrum from the application's point of view and also provide practical recommendations to the lawmakers without the bias of interest. It is alike a review and feedback loop of a quality system to improve the standard and the coverage of the safety regulations. The government's encouragement and participation of joint researches with the universities would enhance the applicability and the quality of the safety legislation. Acknowledgement The authors would like to acknowledge Joseph Tam and James Cheung of their MSc Dissertation research works that greatly contribute to this paper. List of Reference British 1960, The Ship Building and Ship Repairing Regulations, Government press, London. British 1971, The Ship Building and Ship Repairing Regulations (North Ireland), Government Press, London. British 1996, Construction (Health, Safety and Welfare) Regulations (North Ireland), Government Press, London. BSI 1990, BS 5974 Code of Practice for temporarily installed suspended scaffolds and access equipment, BSI, London. BSI 1993, BS 6073:1993 Code of practice for permanently installed suspended access equipment, BSI, London. BSI 1994, BS 2830:1994 Specification for suspended access equipment (suspended chairs, traditional steeplejack’s seats, work cages, cradles and platforms) for use in the building, engineering construction, steeplejack and cleaning industries, BSI, London. 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