C.RAVI KUMAR
SAP-PP & QM Consultant
Career Profile:Mr. Ravi has got more than 4+ years of extensive experience with an international expose in SAP PP,
PI and QM. Expertise in SAP PP master data, MRP activities, shop floor activities, and demand
management, make to stock, make to order strategies ,Quality master data, certificates, Inspection
Planning, and completion, notifications creation, processing and work flow templates, integration
knowledge with MM, FICO, SD. Currently involving in PP & QM implementation( Malaysia).
Have 1+ year of strong functional Experience in Pharmacy industry.
Education:B.Sc - 2006 Government Degree College.
SAP-PP Technical Skills:
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SAP PP:Setting up master data like Material Master, Bill of materials, Work centers, Routings, Production
version, Production Resources & Tools.
Configuring production order functionalities like Planning, scheduling, Controlling, Make to Order /
Make to stock Production.
SOP – Sales Operations Planning (Standard SOP & Flexible SOP)
DM – Demand Management
Master Planning ( Long term Planning, MPS)
MRP and Capacity Requirement Planning
Production orders and Shop floor Controls.
Quota arrangement.
ECM.
Long term planning.
Consumption based planning.
Batch management, FIFO, LIFO Methods.
Variant configuration.
Bi-Product & Co-Product
MPN ( Inventory & NON Inventory)
SAP-PP-PI:Setting up master data like Material Master, Bill of materials, Resource, Master Recipe, Production
version, Production Resources & Tools.
Configuring process order functionalities like Planning, scheduling, Controlling, order types, Order
Type-Dependent Parameters, Production Scheduling Profiles and process instructions.
Availability check like checking group, checking rule, scope of check, checking control
Conformation like conformation parameters.
Messaging Process.
SAP QM: Setting up master data like Material Master, inspection setup, inspection plan, info records, master
inspection characteristics.
 Dynamic modification rule.
 Quality notification
 Quality certificate.
 Test equipment management.
Strong Knowledge in SAP PM
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Breakdown Maintenance Process
Preventive Maintenance Process
Regular Maintenance Process
Calibration Process
Professional Experience
Project: 5
Client
Organization
Duration
Environment
Position
On Site E2E Implementation
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SHIN YANG Sdn. Bhd.
MAZE INFO SOFT Sdn Bhd.
Feb 2011 to till date.
SAP R/3 ECC 6
PP/QM Consultant
Role & Responsibilities
Working as a PP and QM lead.
• Documentation of Proposed Business Process
• To suggest the improvement in existing process.
• Involvement of configuring PP & QM
• Making Functional Specification of PP, QM and CO reports.
• Preparation of development functional specification.
Project: 4
Client
Organization
Duration
Environment
Position
On Site E2E Implementation & Support
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PT. Synergy Oil Nusantara (PT. SON)
ASAP Info Systems Pvt. Ltd.
Aug 2010 to Feb 2011.
SAP R/3 ECC 6
PP/QM Consultant
CLIENT PROFILE
PT. Synergy Oil Nusantara (PT. SON) is a consumer company that is committed to producing
sustainable palm oil which is located in Kabil Port Road, 12.5 km Kabil, Batam, Riau Islands, Indonesia.
Taken over on March 28, 2006 by a foreign company joint venture between PT. Indo TH Plantation with
Twin Wealth Group Hong Kong. On December 26, 2008 PT. Synergy Oil Nusantara was taken over by
PT. Indo TH Plantation 100%. On December 7, 2009 PT. Synergy Oil Nusantara was taken over by
Felda Iffco 50% and 50% TH Indo Plantation. Where is the raw material provided by PT. Indo TH
Plantation, located in Riau with the provision of Crude Palm Oil (CPO) approached the 250,000 MT per
year.
The main activity of PT. Synergy Oil Nusantara is refining CPO into value-added product that consists
of RBD (Refined bleached deodorized) Palm Olein or better known as cooking oil, RBD Palm Stearin,
and Palm Fatty Acid distillate (PFAD) as a byproduct of the processing of CPO.
The production process refineries PT. SON and production facilities have strict control system to
ensure that every product produced in accordance with the highest quality standards consistently. The
production facility is equipped with a laboratory to determine the quality of the raw shot production
process and final products before shipping.
Role & Responsibilities
My role as a PP-PI Consultant during the project is as follows.
Designed the complete production workflow.
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Analyzed the As-Is condition of the clients, existing manufacturing system and carried
out the To-be analysis, business process re-engineering and configuration.
Involved in master data collection from key users of the company.
Involved in material master creation, Bill of material creation, routing creation.
Solving the end user issues.
Prepared End user manuals accordingly.
Implemented ASAP methodology Scoping, responsible for business analysis &
Requirements gathering, research and interviews with end users, documentation, eading
blueprints, testing, and modeling of business requirements, realization, pre go-live, go-live.
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Preparation of Functional Specifications for New Developments / Enhancement requirements of
the Client.
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Studied and documented the SAP PP-PI module for functionality of master data like Material
Master, Bill of Materials, Resource, Recipe and transactional data like Demand Management,
MPS, Shop Floor control using process orders system.
Listed the Testing data for all scenarios and performed the full cycle.
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Preparation of Functional Specifications for New Developments / Enhancement requirements of
the Client.
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Provided the End-User Training
Project: 3
Client
Organization
Duration
Environment
Position
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Implementation & Support
IFB Bangalore
WDC Limited
July 2009 to July 2010.
SAP R/3 ECC 6
PP & QM Consultant
CLIENT PROFILE
IFB Industries Limited originally known as Indian Fine Blanks Limited started their operations in India
during 1974 in collaboration with Hienrich Schmidt AG of Switzerland. The product range includes Fine
Blanked components, tools and related machine tools like Straighteners, Decoilers, Strip loaders and
others.
IFB India Ltd. aims at providing superior quality engineering Products to enhance the daily living
standards providing innovation and technology parallel to Global standards.
IFB Industries situated at Kolkata and Bangalore
IFB Automotive Pvt. Ltd. situated at Bangalore, Chennai, Pune and New Delhi
The company implemented PP,PI, QM,SD, FI – CO, MM,PM.
PP Responsibilities:
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SAP PP- Consultant with involvement in SAP implementation, Development and Support.
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Collating & integrating relevant data from across the company development of the system (i.e.
conducted As-Is study & To-Be analysis).
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Contribution in preparation of Business Blue Print for PP.
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Creation of Material Master Record, Bill of Materials, Work center, Routing, Demand
management, Material Requirements Planning, Shop Floor Control
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Preparation of Training Manual and Imparting Training to PP Core Team formed by IFB
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Configuring The settings for Master data such as Bill of Material, Work Center, Routing
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Configuring MRP activities
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Configuring Shop floor activities
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Batch management.
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Quota arrangement.
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ECM
PP-PI Responsibilities:
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SAP PP PI- Consultant with involvement in SAP implementation, Development and Support.
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Documented the SAP PP-PI module for functionality of master data like Material Master, Bill of
Materials, Resourse, Master recipes and transactional data like Demand Management, MRP,
Shop Floor control using Process orders system.
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Material Requirement Planning: Material requirement planning, Master production scheduling.
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Planned Orders: Configuration of Planned Order, Scheduling, Availability check, Goods
movement.
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Process Orders: Configuration of Process Order, Scheduling, Availability check, Operational
Confirmation, Goods movement and Order Settlement.
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Process Instructions: Process Instruction Characteristics, Characteristics group for Process
Instruction, Process Instruction Categories, Assigning of Process Instruction Characteristics to
Process Instruction Categories, PI sheet.
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Process Messages: Process Message Characteristics, Process Message Categories, Assigning
of Process Message Characteristics to Process Message Categories
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Digital signatures.
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End User Training and Documentation.
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Co-ordination with client and Technical consultant for new Developments.
SAP QM Responsibilities: Support
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SAP QM- Quality Inspection In production(in process, Pre dispatch)
QM master data such as characteristics, catalogs, inspection plan.
Supporting QM , preparation of QM user manuals,
Project: 2
Client
Organization
Duration
Environment
Position
End to End Implementation
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CELESTIAL LABS Ltd.
PR eRP SOLUTIONS Pvt Ltd
Oct 2008 to Aprl 2009.
SAP R/3 ECC 6
PP Consultant
CLIENT PROFILE:
Celestial Labs Ltd (CLL) is an ISO 9001-2001 certified company with a decade of experience
in Insilco Drug Discovery and Development, and contract research services. Celestial Labs has been
providing customized IT solutions for Pharma, Bio-pharma, Biotech and manufacturing and sale of
biological products like enzymes, nutraceuticals, by providing cost-effective integrated Bio-IT and Bio
services to hasten the Drug Discovery and Development. A celestial lab is a rapidly growing global IT
services company. Celestial labs are headquartered in Hyderabad, India. It was established in 1997,
offering a wide array of customized solutions to various clients across the globe.
Role & Responsibilities
My role as a PP Consultant during the project is as follows.
Designed the complete production workflow.
Studied and documented the SAP PP module for functionality of master data like Material Master, Bill of
Materials, Work Centers, Routings and transactional data like SOP, Demand Management, MRP, Shop
Floor control using production orders system.
Listed the Testing data for all scenarios and performed the full cycle.
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Planned Orders: Configuration of Planned Order, Scheduling, Availability check, Goods movement.
Material Requirement Planning: Material requirement planning, Master production scheduling,
Consumption based planning.
Sales and Operation Planning: Purpose, Planning methods, Transforming SOP data to demand
management Capacity Planning: Purpose, Capacity requirement, Capacity evaluation, Capacity leveling.
Production Orders: Configuration of Production Order, Scheduling, Availability check, Operational
Confirmation, Goods movement and Order Settlement.
End User Training and Documentation
Project: 1
Client
Organization
Duration
Environment
Position
Post Implementation On site Support
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Orient Paper Mills Pvt Ltd
Pr eRP SOLUTIONS Pvt Ltd
Sep -2007 to Aug 2008
SAP R/3 ECC 6
PP Consultant
CLIENT PROFILE:
Orient Paper Mills is one of India's major players in Paper with a wide range of writing, printing, industrial
and specialty papers. Orient Paper Mills is in total control right from raw materials to the production of a
variety of superior papers and boards
The Orient Paper Mills plants at AMLAI, Madhya Pradesh have manufacturing facilities to produce a
variety of grades and types of papers..
The Company has recently set up state-of-the-art facilities to produce a spectrum of Soft Tissue Paper of
world class quality.
On the global plane, Orient Paper Mills has blazed a trail by promoting and successfully managing Pan
African Paper Mills Limited, Kenya, in partnership with the Government of Kenya and International
Finance Corporation. The company implemented SD, PP, FI – CO, MM & HR Modules by Birla Soft, due
to some technical problems, there is an amendment in the master data and went for Go-Live again. In the
process the company hired some consultants for the amendment.
Role & Responsibilities
1 Uploading master data in coordination with Birla Soft
2 Post implementation support
3 Supporting day to day issues in PP.
4 Co-ordination with client and Technical consultant for new Developments
Functional Experience:
Company
Designation
Duration
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SAI PARENTERALS Pvt Ltd, Hyderabad
IPQA executive
Jun-2006 – Jul-2007.
Job Profile:
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Monitoring of area in Production
Dispensing of raw materials
Regular IPQA activities
Environmental Monitoring
Line clearance
Documentation