Door Latches - Aditya Auto

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What’s New
Catch up with the latest at Aditya Auto – as and when it happens. Featured here are
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Testimonials
At Aditya Auto, feedback from customers about our products and services are greatly
valued, constituting a crucial repository of learning and egging us on to raise the bar
higher.
It’s a matter of pride to place on record the confidence, critical acclaim and continued
trust reposed in us by our customers – the greatest reward for exceeding their
expectations, time and again.
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Door & Access Products
Wiring Harness & Integrated Products
Contract Manufacturing
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Intranet
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ABOUT US
COMPANY PROFILE
Who we are
Aditya Auto Products & Engineering India Private Limited is a privately owned and
professionally managed organization, engaged in the business of design & manufacture
of system & sub system to meet the requirements of the growing automobile industry.
Beginning as Autarky Auto in April 1989 and established as Aditya Auto Products in
February 1999, the company has its headquarters in Bangalore, India, and works closely
with leading players in the automobile industry, both in India and the rest of the world. At
Aditya Auto, our core competencies lie in the design and manufacture of a wide range of
products and crucial components for leading automobile brands across a large spectrum
of vehicles, crafting design prototypes, engineering turnkey solutions besides providing
testing & validation services.
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Globalization and the free market economy have opened the floodgates of opportunity
for business transcending geographies. A resurgent economy, the demands of a
dynamic market place, rapid advancements in technology and the blurring of
geographical barriers have revolutionized virtually every segment of human endeavor.
India is fast emerging as an alliance and outsourcing destination of choice for global
automobile majors across the value chain with Contract Manufacturing of auto
components constituting a huge and potent revenue model for Indian companies.
Aditya Auto has been proactive in utilizing this opportunity, thanks to formidable strength
the company enjoys in terms of skilled human resource. At Aditya Auto, people
constitute a vital ingredient in enabling the company to provide the best in products and
services, ensuring value for money while maintaining the highest levels of quality.
With close to two decades in business, proven technical capabilities, a formidable array
of associates & vendors and above all, an impressive list of customers both in India and
abroad - Aditya Auto is all set to capitalize on the growing opportunities in the auto
components sector.
What we do
At Aditya Auto, our core business is the design, development & manufacture of Door &
Access products and Wiring Harness & Integrated products for the automobile industry.
Today, Aditya Auto has emerged as one of the preferred source for Contract
Manufacturing for several leading names in the Automobile sector, thanks to our proven
capabilities in product design, tool design, prototype development, testing and validation.
Backed by state-of-the-art manufacturing facilities and managed by a team of qualified
and highly skilled professionals, Aditya Auto has an impeccable track record of providing
international quality at competitive costs with a history of delivery on time, every time.
With three manufacturing units, five logistics support facilities (two in India and one each
in the US, UK and France) and strategic technology partnerships with global leaders,
Aditya Auto is among the preferred OEMs for the best brands in India and the Tier 1
supplier of choice to OEMs for global auto majors.
Management Team
The Management Team at Aditya Auto is our intellectual capital – comprising
professionals who bring the wealth of experience along with a broad range of skills and
expertise.
Technical excellence, astute financial and strategic planning and exemplary project
implementation characterize the leadership provided by the Management Team at
Aditya Auto.
N. Reguraj - Chairman
C. Jayaraman – Managing Director & CEO
T. Sriram - Director
N. Srinivasan - Director
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Bill Byass - Director, Australia BU
Gisbert Blumel - Technical Director
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VALUE PROPOSITION
The Aditya Advantage
What endears us to our customers is the value that we bring to each product, service
and process. Strong domain knowledge, stringent adherence to industry standards, strict
quality compliance and unflinching commitment to customer delight constitute the
fundamentals of everything we do at Aditya Auto.
Typically, teams that work at Aditya Auto are high on
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Motivation
Experience
Customer Focus
Performance
Project Management
Resource Management
Result Orientation
The inherent advantages that Aditya Auto brings to the table include
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Simultaneous Engineering
Cost effective solutions
In-house facilities for critical tasks
Well documented Systems & Processes
Aditya Auto enjoys excellent C S S R & preferred vendor status, both in the domestic
and overseas markets.
All this translates into a unique value proposition for customers in terms of engineering
excellence, assured quality, prompt delivery and above all, customer delight.
Vision & Mission
At Aditya Auto, people, processes and products are sensitized to the core philosophy
that guides our outlook, work and business ethics.
Vision
Aditya Auto is committed to building process capabilities, ensuring engineering
excellence, assuring quality and guaranteeing customer delight through sustained
leadership and teamwork.
Mission
Aditya Auto would constantly strive to live and 'excel' & meet customer expectations and
shall continue to be 'customer focused' and 'customer success' driven.
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Quality perspective
As an organization that is renowned for producing the best in auto components for the
best names in the industry, Aditya Auto thrives on quality.
All aspects of our business are oriented to ensuring the best in quality – right from
people to processes and products. Adherence to best practices and compliance with
International quality standards are enforced and ensured meticulously.
Aditya Auto is an ISO 9001 / QS 9000 / ISO / TS 16949 / ISO 14001 organization testimony to our abiding commitment to quality.
Quality Policy
At Aditya Auto, our objective is to supply products in time and exceed customer
expectations through sustained improvements in quality and technology at competitive
costs. The company has identified product quality and customer service as priority areas
to ensure customer focus.
Environmental Policy
At Aditya Auto, we are committed to save and improve the environment by preventing
pollution, conserving natural resources through waste reduction, reuse and recycling. To
this end, we have consciously embarked upon measures to increase green cover in our
installations apart from ensuring strict compliance with applicable legal and statutory
norms.
Case Studies
At Aditya, innovation is a way of life. Teams working on different solutions and products
for varied clientele are highly motivated to generate the best in output and exceed
customer expectations.
Learn more on how we have made a difference.
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LOCATIONS
Domestic
Aditya Auto is based at Bangalore with the primary manufacturing hubs located at two
sites. While the Door & Access Division and Contract Manufacturing Division are located
at the Doddaballapura Industrial Area, the Wiring Harness Division is located at the
Bommasandra Industrial Area.
In keeping with the tradition of working closely with our customers and to service our
customers in western & central India, Aditya Auto will soon have its facility in Haryana, in
proximity to the Maruti Udyog plant. Similarly, Aditya Auto will soon have a facility at
Pune, close to the Tata Motors plant.
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Bangalore – Corporate Office
Bangalore – Door & Access Division
Bangalore – Contract Manufacturing Division
Bangalore – Wiring Harness Division
Trichy – Cold Heading & Part Manufacturing Division
Haryana – Site for proposed facility near Maruti Udyog plant
Pune – Site for proposed facility near Tata Motors plant
Overseas
Aditya Auto has a significant presence across the globe through its strategic
partnerships and license arrangements with various international players. Further, the
growing customer base across vehicle categories in different parts of the world
combined with a robust distribution network as part of our partnerships have ensured a
global presence for Aditya Auto.
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ArvinMeritor – Mullins, USA
ArvinMeritor – Saint Die, France
ArvinMeritor - Posnan, Poland
ArvinMeritor - Zhenjiang, China
Robert Bosch - Clayton, Australia
Kongsberg Automotive - Burton, UK
KRAH – RWI - Drolshagen, Germany
ESAB - Laxa, Sweden
GROUP SALES
Domestic
For Aditya Auto, it has been an impressive journey so far, and the road ahead looks
promising, considering the growth posted by the company. With burgeoning demand for
auto components from the expanding domestic automobile manufacturing sector, the
future holds immense potential for growth and consolidation.
Group Sales
With a CAGR of over 45% since the fiscal of 2001-02, Aditya Auto has registered a
steady progression in sales.
While Group Sales in 2005-06 touched INR 551 million (USD 12.6 million), the company
is expected to breach the INR 900 million (USD 20 million) mark in this fiscal.
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Door & Access Products
Aditya Auto’s Door & Access products find their way into vehicles manufactured both in
India and plants around the globe. Our leadership in this segment has ensured a steady
growth in revenues.
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Overseas
India has been one of the greatest beneficiaries of the globalization phenomenon, with
the domestic automobile components sector emerging as a preferred sourcing hub for
international players.
At Aditya Auto, we have been quick to capitalize on this opportunity, evident from a
growing global clientele for our products.
Wiring Harness & Integrated Products
A wide range of Wiring Harness & Integrated Products for varied applications in door
and window systems across different vehicle categories drives sales growth for this
division.
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Contract Manufacturing
Aditya Auto has worked its way into the Contract Manufacturing scene by riding the
outsourcing wave, with both domestic and global automobile majors looking to achieve
volumes as well as economies of scale. Contract Manufacturing constitutes a sizeable
chunk of the revenues for the company.
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INFRASTRUCTURE
DOOR & ACCESS DIVISION
This division located in the Doddaballapur Industrial Area on the outskirts of Bangalore,
deals with the design and manufacture of Window Regulators and Door Latches for
various vehicles with customers located across India and abroad.
Under Technical license with ArvinMeritor, a global leader in Window Regulators & Door
Latches, Sun Roof and related products, this division of Aditya Auto has an agreement
that provides for technical assistance and new product development.
Spread over floor area of 3450 sq m in a 6032 sq m campus, this unit has a full
complement of facilities like Welding facility and Manufacturing lines along with testing
facilities.
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WIRING HARNESS DIVISION
A 100% Export Oriented Unit, this division located at the Bommasandra Industrial Area
on the outskirts of Bangalore, deals with the design and manufacture of Harnesses,
Integrated Products, Lead wires and Insert Molded Connectors for export.
This division has the distinction of being ranked thirteenth in India and is also the only
manufacturing facility to get ISO, QS & TS certifications within three years of inception.
Spread over floor area of 1750 sq m in a 4000 sq m campus, this unit has a full
complement of facilities for high quality production.
CONTRACT MANUFACTURING DIVISION
Established in 2005, this division primarily deals with the exports of Window Regulator
and Latch sub systems. This division also houses Aditya Auto’s Engineering Design
Center.
Located at the Aditya Auto campus in the Doddaballapur Industrial Area on the outskirts
of Bangalore, this facility addresses the demand for outsourced manufacturing of auto
components and epitomizes our competitive edge in the realm of design, testing and
prototype development.
This division of Aditya Auto caters to the manufacture of products intended for OEMs of
leading international automobile brands and is capable of meeting specific product
development requirements. This plant is capable of high volume production conforming
to International quality standards.
Aditya Auto is a major player in the export of automotive parts to ArvinMeritor, from our
Contract Manufacturing Division. The major products are Door Latch sub-systems like
Retention Plate & Back Plate sub-assemblies and Window Regulator sub-assemblies.
COLD HEADING & PART MANUFACTURING
Established in 2006, this is the latest addition to the manufacturing divisions at Aditya
Auto. Located at Pudukottai near Trichy in Tamil Nadu, this division handles the Cold
Forging, Cold Heading and Vertical Integration tasks.
Spread over an 18,000 sq feet campus, this division deals with the manufacture of
fasteners and rivets.
ENGINEERING DESIGN
Design Capabilities
In line with customer preferences and emerging trends in the auto components sector, at
Aditya Auto, the accent is on innovation to come up with fresh design concepts in the
realm of products that we specialize.
While product and process innovation form the key to providing the best in line product
offerings, our design philosophy hinges on ensuring improved ease of use, safety and
cost effectiveness for our customers.
We do this through a combination of project management, innovative methodologies,
and the latest in hardware and software.
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High end CAD software Pro-E (Version 2001 & Wildfire) with advanced modeling
extension along with appropriate hardware and plotter
AutoCAD (Version 2004)
Skilled designers trained at the Arvin Meritor Centers of Expertise at Sully
(France) and Birmingham (UK)
The latest in technology is employed to provide best results, including software like
 CATIA V5
 PRO’E
 Auto CAD
 Auto MECHANICA
 UG (With Cabling Software)
Our understanding of customer requirements, top-of-the-line design skills, and faster
development cycles help Aditya Auto provide customers with the best in engineering
design at competitive costs.
Tool Design
The Engineering Design team at Aditya Auto has specific competencies to cater to the
Tool Design requirements of the auto components industry. This includes turnkey
solutions in product design services and assembly solutions for automobiles.
At Aditya Auto, our Tool Design team brings design competencies that ensure faster
turnaround time, cost reduction and enhanced quality. The team works in partnership
with the customers from the drawing board through the development process to the final
delivery of parts and sub-assemblies.
Our key tool design capabilities include 20 Stations of 2.5 m x 2 m Progressive dies,
Fine blanking tools, Hot Runner Molding tools, Special fixtures and gauges.
Product Validation
As part of our services offering, Aditya Auto provides complete Testing & Validation
services spanning a wide range of auto components.
At Aditya Auto, we have comprehensive infrastructure to provide product validation
based on specific customer requirements. Full product validation is done as per
customer specifications – ranging from Computerized Test rigs, Salt Spray,
Environmental, Anechoic and Dust Chambers, Rain Water Test rig, Slam Test rig, Latch,
UTM and Metrology.
Facilities
Manufacturing
The primary manufacturing hubs of Aditya Auto are located at two sites on the outskirts
of Bangalore. While the Door & Access Division and Contract Manufacturing Division are
located at the Doddaballapura Industrial Area, the Wiring Harness Division is located at
the Bommasandra Industrial Area.
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In keeping with the tradition of working closely with our customers and to service our
customers in western & central India, Aditya will soon have its facility in Haryana, in
proximity to the Maruti Udyog plant. Similarly, Aditya Auto will soon have a facility at
Pune, close to the Tata Motors plant.
Door & Access - Manufacturing Lines
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Arm and sector Window Regulator line with computerized end of line tester along
with traceability feature
Drum and Cable Window Regulator line with computerized end of line tester
Push Pull window regulator assembly line with SPM for 3 axis tube bending and
cutting
Automated Compact Latch assembly line with PLC controlled end of line tester
Manual Latch Assembly line
Welding Facility
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100 KVA SPM with three-position welding in one stroke
75 KVA Projection welding with ‘Miyachi’ Controller
50 KVA Projection Medium Frequency welding equipment from Japan
50 KVA Spot welding with ‘Miyachi’ Controller
5 KVA Energy Discharge welding machine
2 KW (20Khz) Ultrasonic Plastic Welding Machine from TELSONIC, Switzerland
Wiring Harness - Manufacturing Lines
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Komax Gamma 333PC, Megomat ASM3002 C and Schleuniger 9300 & 9400
automatic wire cutting, stripping & crimping machines
Tombow mid stripping machine
AMP and KET semi automatic crimping machines with applicators & crimp force
monitors
Windsor 15 ton and Multiplas 55 ton vertical injection molding machines for insert
molding – with auto shuttle, rotary facility for precise over molding
Harness checker boards are micro processor based with capacity to check 640
points within 5-6 seconds
Harness laying boards
Imada push/pull gauges to check crimp force of terminals and related measuring
instruments and receiver gauges
Computerized test rig for PCB assembly checking with traceability feature
Manual and dip soldering
Metrology
At Aditya Auto, we have the wherewithal to carry out a battery of Metrology tests for auto
components spanning the Door & Access and Wiring Harness Integrated Products
range.
The facilities in the Metrology section can cater to testing requirements with capabilities
to simulate diverse temperature and climactic conditions ranging from scorching desert
to freezing terrain. These facilities at Aditya Auto enable us to provide comprehensive
testing services to customers.
The Metrology facility is supported by the latest equipment like
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Mitutoyo Digital 2-D Height Master
FIE Digital Harness Tester
Mitutoyo Computerized Profile Projector
CMM
VMS
Plating thickness measurement
Hardness Tester (for Steel & Rubber)
Dry Coating Film Thickness Tester
Push Pull Gauge
Validation
A spin-off from our Testing facilities is the Validation services that we offer to customers
on a wide range of auto components.
At Aditya Auto, we have comprehensive infrastructure to provide product validation
based on specific customer requirements – ranging from Computerized Test rigs, Salt
Spray, Environmental, Anechoic and Dust Chambers, Rain Water Test rig, Slam Test
rig, Latch, UTM and Metrology.
All products undergo rigorous testing to ensure high performance and durability. This
involves tests for operating conditions, durability and robustness to ensure high
endurance levels, through simulation and evaluation of performance under controlled
conditions.
The Validation facility is supported by the latest equipment like
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Computerized Manual Window Regulator Endurance Test Rig - 1
PLC Based Manual Window Regulator Endurance Test Rig - 1
Computerized Power window regulator Endurance Test Rig - 1
Electronically controlled Power window
regulator Endurance Tester - 4
Latch Durability slam Rigs - 2
Electronic Latch Performance Tester – 1
Testing
Our accent on quality at every stage of manufacture and in the products we deliver
places high emphasis on Testing.
Some of the testing facilities at our plants include
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A one cubic meter Environmental Chamber ( - 40º to + 180º C, 0-95% Humidity)
Freezer (up to - 40º C)
Rain Tester 0.5 Cubic Meter
Salt Spray testing equipment
A 2 m walk-in Anechoic Sound Level Inspection Chamber that checks noise
levels up to 60% (30db)
Door simulator durability test rig for window regulators that simulates actual door
conditions including glass run friction, glass weight, door curvature and glass CG
UTM – Tiniusolsen, UK
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PRODUCTS
Door & Access Products
Window Regulators
Aditya Auto manufactures and supplies a wide range of Window Regulators, both
manual and power, to various customers across domestic and overseas markets.
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Cross Arm
Drum & Cable
Push Pull
Door Latches
Door Latches are among the flagship products of Aditya Auto. We currently cater to
various customers through three product categories that include
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Split Latch (2 PC. External & Internal)
Compact Latch
Actuators Including ECUs
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Wiring Harness & Integrated Products
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Wiring Harnesses
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Integrated Harnesses
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Electronic Sub Assemblies
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Over Molded / Insert Molded Assemblies
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Lead Wires
Turnkey Solutions
Prototypes
Our proven competencies across the design, development, production, testing, and
validation space for a wide range of auto components enable us to address the
requirement for Prototypes.
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Aditya Auto has specific capabilities to cater to the needs of customers for Prototypes –
high on quality while being low on costs. These capabilities include
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Production of prototypes even for low volumes and for complex requirements
Production of prototypes & Engineering samples using low cost techniques
Design and Development of small & medium size press tools including
progressive tools and moulds
Engineering Samples
Aditya Auto specializes in the design and development of engineering samples using low
cost techniques.
These samples developed by our engineering team enable testing and performance
assessment of products against various parameters. Simulations using these samples
also facilitate investigations into the impact of external forces like friction, weight and
wear and tear, providing deeper insights on failure modes.
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CUSTOMERS
Domestic
Aditya Auto has the distinction of being the OEM for the best brands in the Indian auto
sector besides being the preferred Tier 1 supplier of quality and niche products to
leading OEMs, across vehicle categories.
Aditya Auto’s prowess in the domain of Door & Access products has seen the company
notch up prestigious accounts over the years. Our customers in this segment represent
the who’s who of the industry.
It is a matter of pride that our customers have reposed great trust and confidence in our
capabilities to deliver. Customers of Aditya Auto’s Door & Access Products comprise of
Domestic OEMs and Overseas clients.
Domestic OEMs:
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Maruti Udyog (Suzuki) – 800 cc Car; Omni, Gypsy, Esteem, Wagon R, Versa &
Swift
Tata Motors – Sumo Victa Gx
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Ashok Leyland - Iveco LCVs & Trucks
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Eicher Motors (Lcvs & Trucks)
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Mahindra & Mahindra – Scorpio, Bolero & Cab King
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Overseas
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Aditya Auto has carefully nurtured a loyal customer base overseas for its various
products through a fine mix of product innovation and strategic partnerships with industry
leaders across the globe.
Our global customers benefit from constant review and up gradation of our capabilities in
manufacturing, design and engineering to ensure the best of offerings that match
international standards.
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ArvinMeritor Lvs USA, France, Poland, & China (Spin off Company of Rockwell
International Inc., USA), now known as ArvinMeritor Inc.
Robert Bosch, Clayton, Australia
Kongsberg Automotive, Burton, UK
KRAH – RWI, Drolshagen, Germany
ESAB, LAXA, Sweden
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CONTACT US
Get in touch. We would like to hear from you.
Door & Access Division
13E, KIADB Industrial Area
Doddaballapur,
Karnataka 561 203, India
Tel: +91 80 27622707
Fax: +91 80 27625040
E-mail: mktg@adityaauto.com
Wiring Harness & Integrated Products Division
179, Bommasandra Industrial Area
Hosur Road, Bangalore 560 099, Karnataka, India
Tel: +91 80 27832955
Fax: +91 80 27831103
E-mail: mktg@adityaauto.com
Contract Manufacturing Division
13D, KIADB Industrial Area
Doddaballapur, Karnataka 561 203, India
Ph: +91 80 27623329
Fax: +91 80 27625040
E-mail: mktg@adityaauto.com
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