Provision of Distance Support to The Littoral Combat Ship Background: The Naval Supply Systems Command’s (NAVSUP) future vision of Supply Chain Support, Figure 1, includes delivering warfighter logistics by effectively combining optimized resources, revolutionized supply processes, and technology enablers into a collaborative and geographically neutral support infrastructure. This includes making material management decisions at the enterprise level and moving from vertically aligned, single commodity solutions to integrated management solutions using common systems to collect data and process transactions. Data collection and transaction processing will occur with mobile computing devices when handling material to enable near real-time data exchange and supply chain visibility. Material requirements to support customers will be issued from afloat stocks or sourced from the enterprise. Working capital stock assets will be shared across strike groups or multiple expeditionary units. Orders for commodities, such as provisions and spare parts, will be done at a central location for both aggregate and disaggregated operational forces - for instance, coordination of provisions/food re-orders for an entire strike group will be done through one Prime Vendor with delivery arranged by the servicing Military Sealift Command (MSC) ship. Overall, this vision for supply chain management will increase our worldwide logistics capabilities, increase visibility and control, and improve supply chain responsiveness. Figure 1 - Distance Support Vision New construction of minimally manned ships and continued efforts to reduce afloat manning are moving Navy toward its future vision by creating an environment in which workload must be moved ashore. The Littoral Combat Ship (LCS) is the US Navy’s newest and most challenging ship procurement project in recent memory and brings to the table a number of unique manpower and technological challenges that have not previously been addressed in legacy platforms of similar size. When compared to the Oliver Hazard Perry Frigate Class (FFG) which displaces approximately 4200 tons and is manned by over 170 sailors, the LCS statistics portray a remarkably different story. LCS 1 (USS FREEDOM) displaces approximately 3000 tons when fully loaded but is manned 2 by a core crew of 40 sailors roughly equivalent to a 75% reduction in seagoing manpower. From a Logistics and Supply perspective, the Supply Department of the LCS totals five enlisted personnel as follows; one (1) Storekeeper; three (3) Culinary Specialist and one (1) Medical Corpsman. For LCS to be successful we have to take a fundamental look at how we manage our supply chain in supporting the ships, and to fully explore new enterprise system capabilities in delivering more efficient and effective supply support. Three equally important aspects need to be considered if we are to provide robust logistics in a DS environment to the LCS. These include; New Automated Information Systems (AIS) capable of moving information ashore, Dedicated shore support infrastructure, and Business process changes Figure 2 shows how we are currently supporting LCS in a DS environment. 3 Figure 1 - LCS DS Construct New AISs: Today supply officers on legacy ships operate in a “pull” environment by managing their own supply chain, making stocking and replenishment decisions, and receiving limited shore support. The onboard AISs such as Relation Supply (R-SUPPLY) and Food Service Management (FSM) are stove-piped, commodity specific systems that retain information internally for processing and reporting, and are manpower intensive and time consuming. 4 The LCS moves us away from this legacy “pull” construct into a “push” environment where the ashore support structure manages requirements and pushes material to the ship. The ship will only be required to receive, stow, issue and conduct inventories by collecting information and passing it ashore for processing and management. It was clear from the beginning that the continued use of the legacy applications within a minimally manned crew was unsustainable and new AIS enablers were required to support the supply department. The two support systems that were identified and developed to support LCS supply operations were Bar Code Supply (BCS) in support of the stores workload and Enhanced Food Service Management System (eFSM) in support of the food service workload. Bar Code Supply’s primary function is to issue, stow, receive, and manage material requirements in a fully connected and disconnected, semi-automated environment with ashore support for transactions and requisitioning. The BCS system will utilize Navy Information Application Product Suite (NIAPS) 2.0 for bidirectional communication with the Naval Tactical Command Support System (NTCSS) legacy system at the Naval Inventory Control Point in Mechanicsburg, PA (NAVICP-M), the Mission Package Support Facility (MPSF) or appropriate Naval Air Station (NAS). It will provide the Fleet with a standard process and tool set for 'reach-back' support by ensuring positive control of materials at all times. 5 The benefits are a reduced IT infrastructure and personnel footprint, and reduced afloat workload. BCS, developed by Space and Naval Warfare (SPAWAR) Systems Center Atlantic (SSCA) uses a mobile computing device to provide the LCS the capability of collecting stores information. Specifically, the functionality in BCS includes the capability to: Receive incoming material Issue storeroom material or material ordered by individual departments Process retrograde material Request material Process material returns Manage and perform inventories Manage material locations If the LCS is operating without off-ship communications, the BCS system will pass the information to the NIAPS server for storage until communications is restored at which time it will be passed ashore. The Enhanced Food Service Management (eFSM) system incorporates the following functions currently performed by the Navy FSM (Food Service Management) legacy system but with the focus on these functions being performed ashore: 6 Menu planning Recipes Meal production Replenishment Receiving Inventorying Budgeting Reporting and Point of sale functions Afloat, eFSM like BCS collects food service information on a mobile computing device and passes it ashore for processing. Additionally, from ashore, the supporting command can pass information back to the ship to support daily food operations or information to the mobile computing device for processing. Enhanced Food Service Management (eFSM) also has the capability to operate independently both afloat and ashore. If communications are interrupted, eFSM can produce required documents to support daily food service operations. Likewise the ashore based organization using the standard 21-day cycle menu, can use the embedded tools to estimate the daily usage of food and reduce on hand inventories so that food service planning can continue. 7 Dedicated Ashore Support Infrastructure: The Navy quickly determined that a single command could not provide all the support for the LCS so a matrix organization, the MSD was established. The umbrella command consists of two main service providers: Logistics Support Team (LST) Naval Inventory Control Point Mechanicsburg, PA (NAVICP-M) The LST is the single point of entry for service to the LCS. It performs food service records keeping, conducts logistics planning, and maintains a reach back capability to other commands such as the, Regional Maintenance Center (RMC) for maintenance actions or Logistics Support Center (LSC) for husbanding or material processing services. NAVICP-M, using R-SUPPLY, will perform the stock control and financial accounting functions for LCS. They will enter grant information form the Class and Squadron (CLASSRON), upload receipt, stow, issue, and inventory information from the ship, enter requirements from maintenance, ship, or LST, process financial listings, and prepare and submit required financial returns. Figure 3 represents the ashore support infrastructure for LCS. 8 LCS & Ashore Support Integration Logistics Support Team (LST) Performs Key Functions … LST Performs work previously done afloat … … FISC… FISC • •Requirements/Load Requirements/LoadPlanning Planning • •Subsistence SubsistenceMgmt Mgmt/ / Accounting Accounting NAVICP… NAVICP … • •Stock StockControl Control Maintains -back … Maintainsaareach reach -backcapability capability … • •FISC FISCLogistics LogisticsSupport SupportCenters Centers • •FISC FISCFleet FleetAssist AssistTeams Teams • FISC HAZMAT Liaison • FISC HAZMAT Liaison • Mission Module Liaison • Mission Module Liaison • •Aviation AviationDet DetLiaison Liaison • ISIC/PAPA/PLR Liaison • ISIC/PAPA/PLR Liaison • •RMC RMCCoordination Coordination • •NAVSUP, NAVSUP,DLA, DLA,DFAS DFAS • •NAVFAC, NAVFAC,NEXCOM, NEXCOM, • Vendors • Vendors LST … focal point for integrated ashore support Figure 3 - LST Ashore Support Strategy Business Process Changes: To effectively support LCS in a distance support environment we have to rethink legacy logistics processes. Terms like accountability and responsibility have to be redefined and traditional supply processes have to be doled out to several ashore supporting activities. Currently there is an ongoing Concept of Operations (CONOPS) effort with the major stake holders (i.e. Fleets, Type Commanders, Class and Squadrons (CLASSRONS), Shore Support Activities (LST, NAVICP-M)) that will jointly make those decisions. The culmination of their efforts will be a document that can provide coordinated logistics support in a DS 9 environment and be the basis for manpower requirements in a Program Objective Memorandum (POM) 12 budget package. Figure 4 represents one section of the proposed CONOPS outlining the functions and responsibilities for hazardous material. Hazardous Material Function Day-to-day HAZMAT operations Receive, stow, issue, and physical inventory Receive, consolidate, and reissue of partial containers Prepare material for offload as excess or disposal Maintain Material Safety Data Sheets (MSES) Order Maintain PUKs Shelf life reviews Offload material as excess or designated for disposal Receive and reissue excess material Forward MSES to the ship Review authorized loads for ship LCS Ship Ship Ship Ship Ship NAVICP-M LST LST LST LST NAVICP-M NAVICP-M Responsibility DDG-1000 Ship Ship Ship Ship Ship NAVICP-M LST LST LST LST NAVICP-M NAVICP-M CVN-78 Ship Ship Ship Ship Ship NAVICP-M N/A Ship Ship LST NAVICP-M NAVICP-M Figure 4 - DS CONOPS for HAZMAT Challenges Encountered: Navy has encountered several challenges in dealing with the first ship in a DS environment. First and foremost it’s the first ship and we are learning new things every day. While the CONOPS for DS is currently being devised, the document will remain “live” and will be subject to several updates while LCS1 begins its first operational cycle. Second, problems have been encountered when trying to fit legacy business processes into the DS environment. Processes once fully contained within a legacy platform don’t work as well when they are divided between the ship and ashore supporting activities. 10 Third, due to the compressed pre-delivery schedule in the ship building process, a number of technical issues were encountered during the initial roll-out of hardware/software and shortfalls in operator training have also been identified. AISs built to support the LCS had to be changed after implementation and additional onboard training in the AIS functionality had to be provided. Way Ahead: The LCS is here and other minimally manned ships will follow. While Total Overall Cost (TOC) savings will remain relatively small in the near term, these will be significantly increased as the number of hulls increases (18 hulls by FY 17 and 55 hulls by FY 23) and the ashore infrastructure becomes increasingly lean and efficient. The way forward for Navy is to use LCS as the model for DS support and incorporate lessons learned into the CONOPS so that as new ships arrive they are incorporated into a seamless logistics support effort. POM 12 offers the next opportunity to move our DS construct forward. Approved funding will lay the groundwork for: Establishing the ashore DS infrastructure required to support additional minimally manned ships and expand the concept to the legacy fleet. Developing IT solutions that incorporate operational forces requirements that reduce workload afloat and allow centralized management of all 11 commodities (mobile computing capability, single commodity scanner, and automated inventory management system). Ensuring that programs like BCS and eFSM are sustained into the future. At the same time, NAVSUP will work to understand and incorporate, where possible, new technology such as wireless capability and coordinate with the Navy Enterprise Resource Planning Office to ensure that our efforts allow for the integration of information from operational units into our Single Supply Solution, N-ERP. Summary: The LCS is moving the Supply community towards an environment where Navy and DoD are deploying new enterprise systems to centrally manage the supply chain. The goal is to deliver a more efficient and effective supply chain support with reduced total ownership and inventory costs. However to achieve this goal we need new AISs that allow information to move ashore, a dedicated ashore support infrastructure to process the information and provide logistics support, and changes in to our business processes that allow a division of accountability and responsibility. 12