1030510 84711
FACILITY:
ADDRESS:
Marshfield DoorSystems, Inc.
PERMIT ID:
Bolection Door - Largo Division
DISTRICT:
Southwest
CONTACT PHONE:
11200 69th Street North
Largo, FL
ARM S NO :
727-546-1260
Expiration Date:
5/5/2016
Renewal Date: 3/6/2016
Test Due Date:
8/19/2000
PERMIT NO:
1030510-004-AF
1030510 002
2772
EMISSION UNIT DESCRIPTION : Manual Production Line :Six production areas: cutting, fabrication,
machinery, prep, assembly, pre-hang. The process has table saws, routers, sanders, planers, sharpers, etc.
vented to the east side of Donaldson DF04-1444 cartridge collector
INSPECTION DATE:
February 5, 2013
INSPECTION TYPE:

 Initial
ARMS INSPECTION TYPE:
INS1
 INS2
Re-inspection
INS3
COMPLIANCE STATUS:
FUI
Complaint
 IN
Drive-by


M
N
C
SNC
Quarterly
A. General Review:
1. Permit File Review
Comments:
2. Introduction and Entry
Comments:
3. Is the Responsible Official/Authorized Representative still: JoAnne Firestone?
Comments:
The Responsible Official/Authorized Representative’s e-mail is: dana.levarn@mdrsys.com
4. Is the facility contact still: Dana Levarn?
Comments:
The facility contact’s e-mail is: dana.levarn@mdrsys.com
I
N
MNC
S
N
C
Yes
No
Yes
No
Yes
No
Yes
No
B. Specific Conditions:
Permitting note: This permit became effective on 5/6/11. It renews Federally Enforceable State
Operating Permit (FESOP) 1030510-002-AF, and also removes the specific condition that limits the
finishing process to the use of acrylic water based primer only. Painting operations at this facility will
qualify for a categorical exemption under Rule 62-210.300(3)(a).27., F.A.C. This change affects both
emissions units.
A.1. Permitted Capacity: The maximum production rate for the fiberboard door
manufacturing operation shall not exceed 850 doors per day.
[Rule 62-210.200(PTE), F.A.C.; Construction Permit 1030510-001-AC]
Comments: Based on a record review, the facility never exceeded 850 doors/day. A copy of the
monthly data for Dec, 12’ is attached to the inspection report, EU 001.

A.3. Visible Emissions: Visible emissions from each section of the dust collector system shall
not exceed 20% opacity, however, in order to provide reasonable assurance that each section is
being properly operated, visible emissions from each section should not exceed 5% opacity.
Exceedance of the 5% limit shall not be considered a violation in and of itself, but an indication
that the dust collector is not functioning properly.
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[Rule 62-296.320(4)(b)1., F.A.C.; Construction Permit 1030510-001-AC]


Comments: No visible emissions were observed during the inspection from EU 002 of the dust
collector.
A.4. Visible Emissions Tests: During each federal fiscal year (October 1st to September 30th),
each section of the dust collector shall be tested to demonstrate compliance with Specific
Condition No. A.3. All sources controlled by each section of the dust collector shall be in
operation during testing. [Rule 62-297.310, F.A.C.; Construction Permit 1030510-001-AC]
Comments: The visible emissions test performed on 9/27/12 indicated the opacity = 0%.

A.5. Test Requirements: Tests shall be conducted in accordance with the applicable
requirements specified in Appendix D (Common Testing Requirements) of this permit.
Rule 62-297.310, F.A.C.]
[
Comments: The facility meets the provision of the condition. The test is performed for 30
minutes.

A.6. Test Method(s): Required tests shall be performed in accordance with the following
reference method.
Method(s) Description of Method and Comments
9
Visual Determination of the Opacity of Emissions from Stationary Sources
[Rules 62-204.800 and 62-297.100, F.A.C.; and Appendix A of 40 CFR 60]
Comments: Marshfield Doors met the Method 9 requirements for the 9/27/12 test.

A.7. Test Notification: The permittee shall notify the Compliance Authority in writing at
least 15 days prior to any required tests. The notification must include the following
information: the date, time, and location of each test; the name and telephone number of the
facility’s contact person who will be responsible for coordinating the test; and the name,
company, and the telephone number of the person conducting the test.
Permitting Note: The notification should also include the relevant emission unit ID No(s)., test
method(s) to be used, and pollutants to be tested.}
[Rules 62-4.070(3) and 62-297.310(7)(a)9., F.A.C.]
Comments: Air Quality received the notification letter on 9/11/12, 16 days prior to the test.

A.8. Test Reports: The permittee shall prepare and submit reports for all required tests in
accordance with the requirements specified in Appendix D (Common Testing Requirements) of
this permit. The actual production rate (in number of doors per hour) for the test period shall
be included in the test report for each test. Failure to submit the actual production rate for the
test period and a copy of the daily log for the test day with the test report may invalidate the
test and fail to provide reasonable assurance of compliance.
[Rule 62-297.310(8), F.A.C.; Construction Permit 1030510-001-AC]
Comments: Under Appendix D, the facility notes its process rate during the VE test. 15 doors
were produced during the 30 minute test. 31 doors/hr.
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
A.9. Daily Log: In order to demonstrate compliance with Specific Condition No. A.1., the
permittee shall maintain appropriate daily records of the production lines. A daily operation
log shall at a minimum contain the following:
a. Date, Facility Name, and Emission Unit ID Nos.;
b. Total number of doors processed through automated conveyorized line;
c. Total number of doors processed through manual production line; and
d. Total number of doors processed through both production lines.
Daily records shall be completed within 3 business days. These records shall be maintained at the
facility for a minimum of the most recent three (3) year period and made available to the
Permitting and Compliance Authorities upon request. [Rule 62-4.070(3), F.A.C.]
Comments: As an example 12/27/12;
Door line #1 automated line = 131 doors produced
Door line #2 manual line = 24 doors produced
Total doors produced = 155 doors produced
The daily records are completed the same day. The facility will be switching to station terminals
that will allow staff to update its daily production records. The records have been on-site since
2006. A copy of this record is attached to the inspection report, EU 001

A.10. Operation and Maintenance (O & M) Plan for Particulate Matter Control: The permittee
shall maintain and implement an O & M Plan for the dust collector to include a schedule for the
maintenance and inspection of the control device, collection systems, and auxiliary equipment.
Records of inspections, maintenance, and performance data of the control device and auxiliary
equipment shall be retained at the facility for a minimum of two (2) years and shall be made
available to the Compliance Authority upon request. The O&M Plan may be amended with the
prior approval of the Compliance Authority. At a minimum, the O&M Plan shall include:
a. The operating parameters of the pollution control device.
b. Timetable for the routine maintenance of the pollution control device as specified by
the manufacturer.
c. Timetable for routine periodic observations of the pollution control device sufficient
to ensure proper operations.
d. A list of the type and quantity of the required spare parts for the pollution control
device, which are stored on the premises of the permit applicant.
e. A record log which will indicate, at a minimum:
1. When maintenance and observations were performed;
2. What maintenance and observations were performed;
3. Who performed said maintenance and observations; and
4. Acceptable parameter ranges for each operational check.
[Rule 62-4.070(3), F.A.C. and Pinellas County Code, Section 58-128(a)]
Comments: The facility keeps maintenance records. A copy of the record for 12/28/12 is
attached to the compliance file. Specifically, what was checked whether it’s the purge operation,
collector auger, transfer auger, dust shed auger or trailer level, when it was checked and who
checked it. The dust collector pressure is checked. The checks occur every 3 hours/work day.
The facility meets the provisions of the condition. A copy of this record is attached to the
inspection, EU 001.
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
Valid Permit [Rule 62-210.300]
Changes to Facility/emission unit [Rule 62-210.300]
Does the emission unit description above match what the facility is operating (Number of
emission units or points, model number and serial number, etc.)
Yes
No
Comments:

C. Other:
Pollution Prevention Activities
P2 Brochure;
P2 Manual;
P2 Checklist
 P2 Handouts Provided:
 Have any emissions reductions occurred
Yes /
No
Chemical Substitution;
Equipment Changes;
Process Changes
Chemical/Material Reuse;
On-site Recycling;
Other:
Comments: There were no pollution prevention activities during the compliance year.
Closing Conference:
Inspector(s): Jeffrey Morris, Pinellas County, Air Quality Division
Signature(s):
ACCESS?
Date:

ARMS?

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Date: