GARDNER-PACIFIC CORPORATION
OWNER'S
MANUAL
sunrader
CREATORS OF AMERICA'S
FINEST RECREATIONAL VEHICLES
SECTION I
We thank you for selecting a SUNRADER MINI-HOME. Your new
SUNRADER is one of the most ENERGY EFFICIENT RV's on the road
today. We have tried to keep you the customer in mind in engineering
our product with the highest quality workmanship and materials
available. In the event that a problem should arise concerning your new
unit you should contact your Sunrader dealer as prescribed in your
warranty. If this course of action proves unsatisfactory, please feel free to
call or write us here at Gardner-Pacific Corporation. Our primary aim
here and with our dealer's, is customer satisfaction now and for the years
to come.
Thank you and Happy Traveling...
Gardner-Pacific Corporation
369 Kelly Road
Vallejo, CA 94589
707-252-8188
Limited Warranty Validation
Before you read further ... have you validated your warranty? Make
sure the warranty registration for your recreational vehicle has been sent
to us. Warranty provisions require that this registration be sent in within
10 days from the date of delivery. Warranty for appliances should be
sent to their respective manufacturers.
We request that you complete the following steps for you to
better enjoy your new Sunrader Motorhome.
1. Validate all service warranties on items manufactured by others.
These should be filled out and sent to the respective
manufacturers.
2. Read and understand all manufacturer's booklets.
3. Completely familiarize yourself and your family with the proper
function of all systems.
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SECTION II
Dealer Manual Review
1. Review both this manual and the truck owner's manual with your
dealer.
2. Make sure the customer-dealer inspection form has been
explained to your satisfaction and that you have retained a copy of
this form.
3. Inspect your Sunrader for any adjustments you may feel are
necessary.
4. Road test your Sunrader so you can get the feel of your new
motorhome's handling characteristics.
Your (Owner's) Responsibility
Our warranty does not cover normal maintenance service,
replacement of soft trim or appearance items because of use, exposure,
change of fashion, periodic sealing of door and window seams ... or
adjustment and tightening operations which may become necessary
through normal use. Therefore, your responsibility for preventive
maintenance is an important part of a program to insure carefree
enjoyment of your Sunrader. This Owner's Manual will help guide you so
that you may perform proper maintenance procedures and insure the
validity of your warranty.
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SECTION III
Description and Operation of
System's Electrical Systems
General - The electrical system is designed to provide power to your
built-in appliances and lights from either a 120 volt outside source or a
12-volt battery installed in your RV and to charge this battery while your
RV is connected to the 120 volt source. As with all other RV systems the
electrical equipment has been installed in an approved manner required
by the American National Standard A119.2. Remember that the power
from the battery is limited. Do not try to operate your RV for too long on
the battery alone. You will find from experience just about how long the
battery will last before it needs recharging.
Changes, Modifications and Additions - Your electrical system of 120
volts AC and 12 volts DC has been designed and installed in accordance
with the safety requirements of ANSI standard A119.2 and the National
Electrical code. Any changes, additions and/or modifications that you
might make after the delivery may develop a hazardous condition. Be
sure to consult your local authorized dealer for advice concerning
changes or additions. Only qualified electrical technicians should attempt
to make any changes or addition to your electrical system, and then
using only approved material and components and employing approved
methods of installation.
12 Volt DC Battery System - The 12 volt battery system operates from
the vehicle 12 volt battery and the auxiliary battery. The 12 volt battery
system is designed to power all of the vehicle's 12 volt needs just like a
standard automobile and also the following equipment in the living area:
Interior Lights
Water Pump
Range Exhaust Fan 12 Volt operation
Furnace (Blower)
of refrigerator
Battery Care and Maintenance - When camping in out-of-the-way
places your source of electricity will be your 12 volt auxiliary battery. The
battery will supply power for your lights and all other RV accessories.
Proper care of your battery is necessary for longer service life. Check the
battery charge often. Examine for loose terminals or water loss. You can
use a hydrometer at most service stations to check the specific gravity of
the
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battery. To clean the battery, remove it and wash the top with baking
soda and water.
120 Volt AC System - The 120 volt AC system operates from an
external 120 volt power source. The system is designed to provide 120
volt AC to all electrical convenience outlets and the optional roof air
conditioner. The 120 volt AC system also supplies power to the RV's
converter which converts 120 volts to 12 volts DC. The converter
automatically disconnects the battery 12 volt DC and provides the
needed current to run all 12 volt equipment. There is a battery charger
built into the converter, it will provide an automatic charge to the 12 volt
auxiliary battery when the unit is operated on 120 volt AC external
power.
Circuit Box - Your Sunrader is equipped with a circuit breaker box. You
should become familiar with the location of the breaker box in your RV
The breaker box operates just like home circuit boxes. When a circuit is
overloaded or shorted, the breaker switch will trip. The breaker switch
can be manually reset by turning to the off position and then turning back
on. If the breaker continues to trip and you have made certain that the
circuit is not overloaded, a qualified electrical repair person should be
consulted. Your breaker box is equipped with two breakers, a 15 amp
circuit for all the 120 volt receptacles in your unit and a 20 amp circuit for
the optional roof air conditioner. You will also find right next to your 120
volt circuit center the 12 volt fuse panel which contains the 12 volt
circuits as follows: a 10 amp fuse for your water pump, a 15 amp fuse for
all 12 volt power for one side of your unit, a 15 amp fuse for the other
side of the unit, a 15 amp fuse for your refrigerator on 12 volt operation.
NOTE: AT NO TIME SHOULD A HIGHER RATED BREAKER OR FUSE
BE INSTALLED INTO YOUR SYSTEM.
L.P.G. System
Basic Information
Your motorhome is equipped with a LPG (liquified petroleum gas
System. LPG is a true gas compressed into liquid form for easy
transportation and storage. It is also known as Butane, Propane or
bottled gas. The system provides gas for cooking, heating and
refrigeration. NOTE: Do not connect your RV to natural gas as your
appliances are designed to operate on LPG only. The LPG system in
your RV consists of gas bottle, shut-off valves, pressure regulator.
furnace, gas/electric refrigerator, water heater and range. Butane and
propane are the two basic fuels used for LPG systems. If not confined,
butane in free air turns to vapor at a temperature of 30º F. Propane turns
to vapor at minus 44º F.
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Butane and propane in the gaseous state are both heavier than air. If
allowed to escape into the atmosphere they will flow to the lowest point
in your RV. Both butane and propane in this natural state are odorless
and tasteless. An odorant is introduced into these gases so that, in the
event of a leak, you should detect a distinct odor. NOTE: Before turning
on the LPG cylinder make sure that all appliance valves are closed.
A warning label has been located near the LP-Gas container. This label
reads:
DO NOT FILL CONTAINER(S) TO MORE THAN 80 PERCENT
OF CAPACITY
Overfilling the LP-Gas container can result in uncontrolled gas flow which
can cause fire or explosion. A properly filled container will contain
approximately 80 percent of its volume as liquid LP-Gas.
A warning that portable fuel-burning equipment, including wood and
charcoal grills and stoves, shall not be used inside the recreational
vehicle. The use of this equipment inside the recreational vehicle may
cause fires or asphyxiation.
A warning which states not to bring or store LP-Gas containers, gasoline
or other flammable liquids inside the vehicle because a fire or explosion
may result.
The following label has been placed in the vehicle near the range area:
IF YOU SMELL GAS:
1. Extinguish any open flames, pilot lights and all smoking materials.
2. Do not touch electrical switches.
3. Shut off the gas supply at the tank valve(s) gas supply connection.
4. Open doors and other ventilating openings.
5. Leave the area until odor clears.
6. Have the gas system checked and leakage source corrected before
using again.
LP-Gas regulators must always be installed with the diaphragm vent
facing downward. Regulators that are not in compartments have been
equipped with a protective cover. Make sure that regulator vent faces
downward and that cover is kept in place to minimize vent blockage
which could result in excessive gas pressure causing fire or explosion.
WARNING: LP-Gas containers shall not be placed or stored inside the
vehicle. LP-Gas containers are equipped with safety devices which
relieve excessive pressure by discharging gas to the atmosphere.
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WARNING: IT IS NOT SAFE TO USE COOKING
APPLIANCES FOR COMFORT HEATING
Cooking appliances need fresh air for safe operation. Before operation:
1. Open overhead vent or turn on exhaust fan, and
2. Open window.
This warning label has been located in the cooking area to remind you to
provide an adequate supply of fresh air for combustion. Unlike homes,
the amount of oxygen supply is limited due to the size of the recreational
vehicle, and proper ventilation when using the cooking appliance(s) will
avoid dangers of asphyxiation. It is especially important that cooking
appliances not be used for comfort heating as the danger of asphyxiation
is greater when the appliance is used for long periods of time.
Liquified petroleum gas (LPG) is explosive. Utmost care should be
exercised to prevent leaks from open valves. If you smell a gas leak, all
windows, outside door, and cupboard doors should be opened so that
the gas may escape. Let the unit stand for 2 hours. Opening the windows
only may not eliminate the danger of explosion.
Checking for Gas Leaks - If your motorhome has been in transit, check
the fuel line connections and appliance valves before and after opening
the LP bottle valve. A flexible line runs from the LPG cylinder and no
connections are accessible for checking. Some easily performed tests
are outlined below:
Turn off all appliances; turn off LPG valve and wait approximately three
minutes. By putting your ear close to the regulator and turning the tank
valve on rapidly, listen for a slight hiss. If you hear a slight hiss there is
definitely a leak in the gas line. Apply soapy water to all points or
connection points with the gas turned on and look for tell-tale bubbles.
CAUTION: Never use an open flame for testing for leaks In the gas
system. Instructions for proper lighting of appliances will be found in the
applicable instruction manual.
LPG Precautions
1. Never fill LPG bottle completely. Liquid gas expands as
temperature increases. You must allow sufficient space in the
container for the increase.
2. Never carry your LPG cylinder inside the unit.
3. Ask your dealer or LPG service center to check all connections
between the gas cylinder and appliances.
4. If you are involved in an accident, turn off the LPG valve
immediately.
NOTE: Certain states require that all LPG gas bottle valves be closed
during transit.
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Fresh water system - Your motorhome is equipped with a demand
water system. Demand water systems feature an electric water pump, a
fresh water storage tank, and associated piping to bring fresh water to
you when a faucet is opened. When connected to your 12 volt power
source, the pump will keep a constant pressure in the system running
only when there is a demand for water. The pump will automatically
shut-off when the demand for water ceases.
System Operation
1. Check level of water in tank.
2. Be sure all valves are open and strainers are open.
3. Open all faucets hot and cold.
4. Turn on power to pump and wait for hot water tank and water lines
to fill.
5. Close each faucet when it starts to deliver a steady stream of water
(close cold water first).
6. Observe the pump. Check to be sure pump stops soon after closing
all faucets.
7. Pump is now ready for automatic operation. It will start when a
faucet is opened and stop when faucet is closed.
Handling the water supply - When you first bring your new vehicle
home, you can be assured that the water tank has been tested for leaks
at the factory and by your dealer. However, it is advisable to flush the
water tank before using. Use a standard garden hose to provide a
connection to the outside water supply. We recommend 25 to 50 feet of
non-toxic plastic water line.
When filling your tank, be sure the water fill area is clean and free from
dirt and debris. Clean your filling hose nozzle before inserting it into the
water fill. Only refill your water tank at good water sources.
Sanitizing Potable Water Systems - To assure complete sanitation of
your potable water system, the following procedure is recommended, it
applies equally to a new system, one that has not been used for a period
of time, or one that may have become contaminated.
1. Mix solution of one gallon of water and 1/4 cup of Clorox or Purex
bleach (5% sodium hypochlorite).
2. Make sure tank is empty. Pour solution into tank. Use one gallon of
solution for each 15 gallons of tank capacity.
3. Fill tank with fresh water. Open all faucets and drain valves until all
air has been released and entire system is filled. Close faucets
and valves.
4. Allow to stand for 3 hours.
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5. Drain and flush with fresh water.
6. To remove excessive chlorine taste or odor which might remain,
mix a solution of one quart of vinegar to five gallons of water. Pour
this solution into tank and allow to agitate in tank for several days
(rock or move vehicle back and forth several times day).
7. Drain tank and again flush with potable fresh water. Water should
not be left in the water tank after your trip. This water will stagnate
and lose its flavor. Fresh water before each trip will insure the
highest quality drinking water for your family.
Sewage Disposal and Tank Cleaning - Motorhome owners will find that
several simple guidelines for holding tank care and cleaning will facilitate
sewage system maintenance. Before starting on you extended trip, it is
advisable to add 1 to 2 gallons of water to the holding tank. This prevents
the build-up of solids in front of the termination valve. You may want to
add one of the commercial available holding tank deodorants.
During your trip, use only toilet tissue in the stool. Facial tissues or other
paper will not dissolve in the liquid of the holding tank. Also, the toilet
should be flushed clean after use. Any paper which sticks in the toilet
valve will cause a steady trickle of water into the holding tank.
To determine when to empty the holding tank, you should find out how
much water your stool uses per flush. Usually this is between and 2
quarts of water. If you have a 10 gallon holding tank, this means that you
can get about 30 flushes before you have to empt the holding tank.
When it's time to empty just take your unit to the nearest dump station;
or, if you're in a park, hook up to the sewage facilities. When connected
to park sewage facilities, it is advisable to keep your termination valve
closed until the tank is nearly full. This will help the solids dissolve and
the tank will empty more completely. After you've hooked up the sewer
hose, pull out the termination valve slide. It is advisable to flush the
holding tank with water during the dumping procedure. Close the slide
after rinsing. Store the sewer hose in the bumper. To clean your holding
tank, fill the holding tank about one-half full with water on your way
home. After you arrive, empty the holding tank completely and rinse with
water.
Fresh Water Toilet - The fresh water toilet used in your Sunrader
operates on the same principle as a household toilet except that it uses a
smaller amount of water. High velocity water injection produces a "swirl
effect" in the bowl then scours the bowl with each flush.
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A self-cleaning, odor tight, gas tight Teflon seal closes off the waste
holding tank when the unit is not in use. Since each flush uses fresh
water, no chemical additives are needed.
SECTION IV
General Care and Maintenance
Tires and Tire Care - We cannot overstress the importance of proper
tire care and its relationship to safety and economy of operation. The
following information is provided so you may be informed regarding
some of the problems related to tire care and maintenance. It is not our
intention to supercede your tire manufacturer's recommendations and if a
question arises, we suggest you contact your dealer for a specific
recommendation
The original equipment factory-installed tires on your unit are designed to
meet all normal operating requirements. These tires are designed for
your vehicle and provide the best overall performance for normal
operation; in addition, their ride and handling characteristics match the
vehicle's requirements. With proper care your tires will give excellent
reliability, traction, skid resistance and tread life.
Tire inflation pressure is one of the most important elements of tire care.
Inflation pressures recommended for all vehicle models have been
carefully selected to provide a proper balance between ride, handling,
and tire life.
Tire pressures should be checked periodically and should be
checked and adjusted before any long trips. Check and adjust tire
pressures when tires are cold, if possible. It is normal for tire air
pressure to increase (2-6 PSI) due to temperature increase caused
by tire flexing. Under no circumstances should inflation pressures
of warm tires be reduced.
Should you have a flat tire on the rear dual wheel system, it is critical that
the replacement tire or tires is of the same make, size and tread width.
Under no circumstances should the unit travel any distance with a flat or
damaged tire. Doing so may cause damage to your rear axle and void
your warranty.
WARNING: It is mandatory that you periodically check your wheel lugs
for proper torque. Please refer to your truck owners manual or your local
automotive dealership tor this information.
After the vehicle is in service, ordinary road dirt that collects on tires may
be cleaned with soap or a non-abrasive cleaner and (if necessary) a soft
bristle brush. Under no circumstances should gasoline, kerosene, or any
cleaning fluid containing a solvent derived from oil
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be used to clean tires. Oil in any form is detrimental to rubber, and a
cleaner with an oil base solvent will discolor or injure the tire.
Spare Tire - Your unit is equipped with a spare tire which is mounted by
means of a winch under the rear center of the unit. To detach the spare
tire use the jack extension handle.
Rotate the handle counter clockwise till the tire is down, then disconnect
the winch and pull out the tire. To replace the spare tire reverse the
above procedure.
Roof Vents - Root vents should be inspected occasionally to prevent
build-up of dirt and debris which may hinder opening. Each vent should
also be lubricated periodically to keep it in good working order.
Never Force Open a Roof Vent
Make sure roof vents are closed while you are on the highway because
dust and dirt may enter your unit through the vent.
Exterior Maintenance - The exterior of your unit should be washes with
a soft cloth and a mild detergent. First rinse the unit to remove surface
dirt, then wash. Once a year it is recommended that you wax the exterior
of your unit with an automotive wax. Never use harsh abrasives or a stiff
bristled brush, as it will scratch the surface. The Sunrader exterior is of
reinforced fiberglass. It is not unusual over period of time for fiberglass to
get hair line cracks in the finish. These cracks do not weaken the
strength of the fiberglass but are similar to cracks in paint. Any fiberglass
repairs should be made by an experienced repairman.
Interior Fiberglass - Interior fiberglass and other plastic part should be
cleaned with soap and water; avoid the use of abrasive or chemical
cleaners. These surfaces can be wiped clean with a dam cloth. Lubricate
the holding tank latches and the slide lever using only recommended
lubricants. The wrong lubricant may attack plastic parts and the rubber
gasket.
Cabinetry and Wardrobes - Cabinetry and wardrobes should be cared
for like fine furniture. Application of furniture polish an cleaner will keep
those wood surfaces beautiful. Avoid harsh polishes or waxes.
Countertops, Sidewalls and Dinette Tables - High pressure laminated
countertops, dinettes and wood sidewalls may be cleaned with detergent
and water, or liquid cleaners.
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Draperies and cushions - Draperies may be removed for cleaning. A
cold water cleaner such as Woolite should be used. Cushion covers may
be cleaned in a similar manner.
Plexiglass Windows - Your unit is equipped with plexiglass windows.
These windows should be cleaned with a soft cloth and approved
cleaner. On occasion it is suggested to put some lubrication in the
window tracks of your slider windows to insure ease of opening and
closing.
Winterizing Your RV
1. Flush all water lines, water tank and holding tanks.
2. Open all faucets in the vehicle.
3. Open the waterline drains and the drain on the water heater and
allow all water to drain out.
4. Close all faucets and cold water line drains, but leave the hot water
tank drain valve open.
5. With an air pressure hose, through the city water fill, thoroughly
blow out the lines, checking each faucet, one at a time, to see that
no water remains in the faucet or lines.
6. Then open all faucets and leave them open for winter.
7. Fill the P-traps in your sink and shower pan with the antifreeze
specified by your dealer. This will keep the traps from freezing. Do
not use alcohol in the traps.
8. Should you have any questions on winterizing your RV contact your
dealer.
Miscellaneous
1. Open your holding tank valves and leave them open for winter.
2. Be sure all windows and doors are shut.
3. Empty your gas bottles; don't leave gas in the bottles if the unit is
not in use.
4. The battery should be removed from the vehicle and should be
charged as necessary to maintain full charge through the winter.
We at Sunrader wish you
many miles of Happy Traveling...
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Dealer Purchased From
Name _________________________
Address _______________________
City ___________________________
Phone _________________________
Purchased Date ____________________
Unit Serial # _______________________
Truck Serial # ______________________
Refrigerator
Name ___________________________________
Model # __________________________________
Serial # __________________________________
Stove
Name ___________________________________
Model # __________________________________
Serial # __________________________________
Furnace
Name ___________________________________
Model # __________________________________
Serial # __________________________________
Hot Water Heater
Name ___________________________________
Model # __________________________________
Serial # __________________________________
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