THE NATURE OF PETROLEUM Petroleum may be defined as a naturally occurring, complex mixture of hydrocarbons which may be either gas, liquid or solid, depending upon its own unique composition and the pressure and temperature at which it is confined. The principal hydrocarbon series found in petroleum are: i. Paraffins (also called saturated hydrocarbons or alkanes) which have a general formula CnH2n+2 . crude oils contain some paraffins. All The first few members of this series are: Abbreviation Formula C1 CH4 C2 C2H6 C3 C3H8 C4 C4H10 iC4 C4H10 Chemical Structure H H C H H H H H C C H H H H H H H C C C H H H H H H H H H C C C C H H H H H H H H H C C C H H H H C H H Name Methane Ethane Propane Normal Butane Iso-Butane 1 ii. Cycloparaffins (naphthenes) The general formula is CnH2n. These compounds have a ring structure, the simplest member being cyclopropane. Typical members of this group are: C3H6 C4H8 iii. H H C H H C C H H Cyclopropane Cyclobutane H H C H H C H H Aromatics (benzene series) The general formula is CnH2n-6 . These compounds are chemically active and contain the benzene ring. The simplest member is: H C C6H6 Benzene H C H C C H C H C H 2 In addition to hydrocarbons, petroleum may contain numerous impurities such as: Carbon dioxide (CO2) Hydrogen sulphide (H2S) and other complex compounds of nitrogen, sulphur and oxygen So it become obvious that precise chemical analysis of petroleum is impossible. Consequently, petroleum is often classified as either paraffin based, asphalt base or mixed base crude. A paraffin based crude is an oil whose chief components are paraffins, and which, when completely distilled, leaves a solid residue of wax. An asphalt base crude is an oil composed primarily of cyclic compound (mostly naphthenes) which, when distilled leaves a solid residue of asphalt. 3 Properties of Liquid Petroleum The most widely used indicator of a crude oil’s worth to the produces is its API (American Petroleum Institute) gravity. API Gravity (degrees) 141.5 131 .5 S. G Normally, the price which a producer receives for his oil depends on its gravity, the less dense oils (higher API gravity) being the most valuable. Lighter oils contain higher percentages of the more valuable products such as gasoline. The surface or tank oil as finally sold by the producer is not the same liquid which existed underground. A reservoir oil contains in solution some components which may be gases at standard temperature and pressure. Their solubility is due to the high pressure and temperature existing underground. 4 As oil is produced (brought from underground to the surface), the pressure is decreased until it reaches at atmospheric conditions in the stock tanks. This pressure reductions causes certain changes in the reservoir fluid properties: (a) Some of the volatile fractions vaporize, causing (b) the liquid volume to shrink (c) the liquid viscosity to increase. A number of fundamental ideas must be thoroughly defined: 1. Bubble Point Pressure, Pb The bubble point pressure is also known as saturation pressure. It is the pressure at which the first gas is liberated from the reservoir temperature. 2. Formation Volume Factor, Bo It is the reservoir volume occupied per volume of tank oil (oil reduced to standard conditions – 14.7 psia and 600F) and its dissolved gas. 5 The value of Bo is always greater than 1.0 because of: (a) thermal expansion [shown as VT in Figure 1(D)]. (b) swelling as gas is dissolved at the higher pressures [shown by increasing values of Vro in Figure 1 (A), (B), (C), (D)]. Note that Bo increases as the pressure is decreased from Pi to Pb due to liquid’s expansion. 6 3. The solution gas oil ratio, Rs It is denoted as GOR in the industry. It is the number of standard cubic feet of gas dissolved per barrel of tank oil (SCF/STB) 4. The oil viscosity (o) behaviour shown in Figure 2. Figure 2 (a) Viscosity decreases as pressure is reduced from Pi to Pb due to the liquid’s expansion. This is due to the greater intermolecular freedom of motion, and internal friction is reduced. (b) Viscosity increases with pressure reduction below Pb because the low viscosity fractions are lost; this more than compensates for the effect of liquid expansion. 7 Gaseous Petroleum (Natural Gas) Natural gas is a highly valuable product and is produced from three classes of wells: 1. From wells where the dominant product is oil (oil wells). 2. From wells where the gas itself is the principal product (gas wells). 3. As gas from condensate wells. Condensate wells produce from reservoirs in which the hydrocarbons (gas and liquid) originally existed as a single fluid (or phase), the reservoir temperature and pressure being above the critical point of the hydrocarbon mixture. Each natural gas. Like each crude oil, is a unique mixture of hydrocarbons. All natural gas composed primarily of the light members of the paraffin series and are predominantly methane. 8 Numerous impurities are found in petroleum gases, some of the more common being carbon dioxide (CO2), hydrogen sulphide (H2S), water vapour, nitrogen and helium. These impurities detract from the value of a natural gas by raising the costs of processing it to pipeline and consumer standards. There are a number of definitions which can be presented here: 1. Wet gas: A natural gas is said to be wet if it contains an appreciable amount of natural gasoline content as determined by standard tests 2. GPM: The natural gasoline content of a gas expressed in gallons per thousand standard cubic feet (MCF). Gases having a GPM of 1 to 2 are wet, while gas with a GPM of 0.2 would be considered somewhat dry. 3. Sour gas: Natural gas containing hydrogen sulphide. 4. Sweet gas: Natural gas containing no hydrogen sulphide. 9 5. Gas gravity: The ratio of the density of a gas to the density of air at standard conditions. 6. Standard conditions: 14.7 psia and 600F. The Gas Law The gas law as applied to the behaviour of natural gas is most commonly stated as PV = znRT Where . . . . . . . . . . . . . . . . . . (1) P = absolute pressure V = volume z = deviation (also called compressibility) factor to account for the difference between actual and ideal gas volumes. n = number of mols R = gas constant T = absolute temperature The value of R is dependent on the system of units used as given in the Table below. P atmospheres atmospheres mm mercury gm per sq cm lb per sq inch lb per sq ft atmospheres V cc litres cc cc cu ft cu ft cu ft T O K O K O K O K O R O R O R R 82.1 0.0821 62369. 8.315 10.7 1545. 0.730 10 Equation 1 may be rewritten as: PV z W RT M where . . . . . . . . . . . . . . . . . . . (2) W/M = n W = total weight of gas M = molecular weight of gas V zRT W M Hence, P or v zRT PM where v =V/W = specific volume of the gas also 1 PM =ρ= v zRT where = gas density Another useful expression relating to PVT behaviour of a constant number of mols of gas is : P1V1 P2V2 = = nR = Cons tan t z1T1 z2T2 11 Determination of z The values of z for natural gas mixtures have been experimental correlated as functions of pressure, temperature and composition. In preparing a correlation for hydrocarbon mixture, the ratio of actual pressure and temperature to the molal average critical or pseudo-critical temperature (Tpc) have been used. pressure (Ppc) and These ratio are called reduced pressures (Pr) and reduced temperatures (Tr). i.e. reduced pressure, Pr = P Ppc reduced temperature, Tr = T Tpc Figure 3 is a correlation of z as a function of these quantities. The chemical analysis of a natural gas is not always available, an alternative method is by using Figure 4 and Figure 5. 12 13 14 15 Sample Problems: 1. Given the analysis in the table below of a natural gas produced from an oil well, compute (a) the gas gravity, and (b) the pseudo-critical temperature and pressure. Component in the natural gas methane ethane propane Iso-butane n-butane Iso-pentane n-pentane Hexanes Heptane + Mol % 79.05 10.85 4.61 1.28 2.04 0.21 0.34 0.84 0.78 Also given the physical properties of light paraffin hydrocarbons and miscellaneous compounds (Table 1) Compound Abbreviation Name of formula C1 Methane C2 Ethane C3 Propane iC4 iso-Butane nC4 normal-Butane iC5 iso-Pentane nC5 normal-Pentane nC6 normal-Hexane nC7 normal-Heptane nC8 normal-Octane nC9 normal-Nonane nC10 normal-Decane Air N2 Nitrogen O2 Oxygen CO2 Carbon Dioxide H 2S Hydrogen Sulphide H 2O Water Molecular weight 16.04 30.07 44.09 58.12 58.12 72.15 72.15 86.17 100.2 114.2 128.3 142.3 28.97 28.02 32.00 44.01 34.08 18.02 Critical pressure, psia 673 709 618 530 551 482 485 434 397 370 335 312 547 492 732 1072 1306 3206 Critical temperature, o Rankine 344 550 666 733 766 830 847 915 973 1025 1073 1115 239 227 278 548 673 1165 16 Molecular weight of C7+ = 140 Specific gravity of C7+ = 0.85 2. What volume will 100 lb of the above gas occupy at P = 3000 psig, T = 1700F? 3. (a) What is the density of a miscellaneous 0.90 gravity gas at 2000 psia and 1500F? (b) What is the specific volume at these conditions? Solutions: 1. (1) (2) (3) (4) (5) (6) (7) Component Mol % M. wt (1)x(2) Pc, psia Tc, 0R (1)x(4) (1)x(5) methane 79.05 16.04 12.7 673 344 531 272 ethane 10.85 30.07 3.26 709 550 77.0 59.7 propane 4.61 44.09 2.03 618 666 28.5 30.7 Iso-butane 1.28 58.12 0.74 530 733 6.8 9.4 n-butane 2.04 58.12 1.19 551 766 11.2 15.6 Iso-pentane 0.21 72.15 0.15 482 830 1.0 1.7 n-pentane 0.34 72.15 0.25 485 847 1.6 2.9 Hexanes 0.84 86.17 0.72 434 915 3.6 7.7 Heptane + 0.78 140.0 1.09 405 1172 3.2 9.2 664 409oK 100.00 22.13 17 (a) Column (1) is given. Column (2) is obtained from Table 1, and the molecular weight of the mixture is the total of column (3). Gas Gravity = Gs = density of gas at Std. Cond. density of air at Std. Cond. Since one mol of any gas occupies the same volume at standard conditions (379 ft3). Gs = 22.13 / 379 22.13 = = 0.76 29 / 379 29 where 29 = molecular weight of air (b) The C7+ fraction is itself a mixture, and its pseudocritical properties must be obtained from Figure 5. The other values in column (4) and (5) are from Table 1. The answer is in column (6) and (7): Ppc = 664 psia Tpc = 4090R 18 2. V= znRT P n = 100/22.1 = 4.52 T = 460 + 170 = 6300R P = 3000 + 14.7 = 3015 psia R = 10.7 Obtain z from Figure 3, Reduced pressure, Pr = P 3015 = = 4.54 Ppc 664 Reduced temperature, Tr = T 630 = = 1.54 Tpc 409 From Figure 3, z = 0.81 and 3. (a) V= (0.81)(4.52)(10 .7 )(630) = 8.2 ft3 3015 Gas gravity = 0.9 T = 460 + 150 = 6100F P = 2000 psia From Figure 4: Tpc = 4520F Ppc = 658 psia Tr = T/Tpc = 610/452 = 1.35 Pr = P/Ppc = 2000/658 = 3.04 From Figure 3: z = 0.67 19 Then the density, ρ= (c) PM (2000)(29)(0.9) = = 11 .9 lb/ft 3 zRT (0.67 )(10 .7)(610 ) The specific volume, v= 1 1 = = 0.084 ft3 / lb ρ 11 .9 Additional questions: 4. A cylindrical tank contains miscellaneous 0.8 gravity gas at 2500 psia and 1000F. The volume of the tank is 10ft3. (a) How many mols of gas are in the tank? (b) What standard volume of gas is this? (c) 1000 SCF of gas is released from the tank. This causes the temperature to fall to 600F. What is the final tank pressure? Solutions: (a) From question 3, z = 0.67 n= PV (2500)(10) = = 6.2 zRT (0.67)(10.7)(560) 20 (b) The standard volume of the gas Vs =6.2 x 379 = 2350 SCF or PsVs PV = Ts zT Vs = (c) PV Ts (2500)(10)(520) × = = 2350 SCF zT Ps (0.67)(560)(14.7) Mols remaining = 6.2 P 100 = 3.6 mols 39 znRT V But z = function of P, therefore the solution requires trial and error. P (3.6)(10 .7 )(520) 2000 z 10 Assume (i) P = 1500, then z = 0.581* P/z = 2580 (high) (ii) P = 1300, then z = 0.617* P/z = 2100 (high) (iii) P = 1250, then z = 0.627* P/z = 1955 2000 (close enough) final P = 1250 psia 21