1 CH 4620 - Polymer Chemistry Syllabus Spring 2006 Lecturer: Dr. Pat Heiden Class Meetings: M,W,F 10:05 – 10:55AM (paheiden@mtu.edu) Location: ME-EM, Room 405 510 B, ChemSci Text: “Principles of Polymerization”, 4th Ed., George Odian Other reading will be assigned Web page: http://www.chemistry.mtu.edu/pages/courses Then scroll down and click on CH4620 To download files: Name: polymer Password: springtime Grading: Dates: To Be Announced Exam 1 150 points Probably End of Week 4 Exam 2 150 points Probably End of Week 8 Exam 3 150 points Probably end of week 13 Quizzes 150 points Probably 5, some take home. Assignments+Project 100 points Oral Presentations Week 14 700 points Letter Grades: Approximately 92% A ; 80% AB - B ; 70% BC - C ; 60% CD-D ; < 60% F Recommended Supplemental Text Resources available in the Library: I will post various papers and web page addresses on the web page. In addition, some general resources from our library are given below. Encyclopedia of Polymer Science and Technology, 2003 TP1110 .E53 1st Floor Comprehensive Polymer Science. 1989, supp. 1992 QD 381 .C66 3rd Floor Kirk-Othmer Encyclopedia of Chemical Technology 1991 TP9 .E561 1st Floor Encyclopedia of Polymer Science and Engineering. 1985 TP1087 .E46 1st Floor For Special Topics: ACS Symposium Series. 2nd floor, most QD, TP, and TS Note: Only the Encyclopedia of Polymer Science and Technology, 2003, is relatively current, and depending on what year you might select, the ACS Symposium Series volumes. However, on basic reactions and polymer properties all the volumes will be suitable. Recommended Supplemental Web Resources: Excellent network site for most topics. http://www.psigate.ac.uk/roads/cgibin/psibrowse.pl?limit=0&toplevel=materials&subject=620.192c For more on Molecular weight http://www.pslc.ws/mactest/weight.htm For more on Glass Transition http://www.pslc.ws/mactest/tg.htm Also http://www.doitpoms.ac.uk/tlplib/glass-transition/index.php On Silicones http://www.dowcorning.com/content/textiles/texfashion/Tutorial_Silicone_Polymers_Siloxanes.asp For Demo of Biological polymer condensation http://www.wwnorton.com/chemistry/tutorials/ch13.htm For more on Mechanical Properties http://www.pslc.ws/mactest/mech.htm For more on thermosets and on composites http://islnotes.cps.msu.edu/trp/toc.html 2 Tentative Lecture Content and Schedule: Part 1 Step Growth Polymerization Reading Assignments Key: Odian (O); Download from Course Web Page (D); Lecture Notes (L) ; Web Resources: link will be given. (Course content and Dates May Change. Topics do NOT necessarily correspond to specific days of the week.) Schedule Topics and Supplemental Sources Reading Week 1 Polymer Basics Jan 9-13 M W F Note; topics and reading are given by week, not a specific day. History, Trends, and General Polymer Background Org Chm vs PolyChem: Similarities, Differences,Terminology Types of Molecular Weight, Measurements (W) Properties, Characterization, Basic Kinetics (W) Chain vs Step; Polymer Structures (W) Thermal and Mechanical Properties (W) See: http://web.umr.edu/~wlf/elevators.html Floors 3, 4, and 5 http://web.umr.edu/~wlf/alpha.html Odian Ch. 1 Quiz 1: Chapter 1 Probs. - Due Mon. Jan 23 Some Notes (D) Week 2 Step Growth Pzn: Process, Kinetics, Control of Mol. Weight Jan 16-20 M W F Condensation vs Step Growth Basics (L, Odian Ch2) Monomer conversion versus Molecular Weight Properties versus Processing versus Molecular Weight Reqs to get HMW polymer and why. p>0.99 for polymer. Equilibrium, extent of conversion(p), and Mol. Wt. Control of molecular weight MW considerations and rxn conditions (Melt, Sol’n; Other) Polyesters and Polyamides Basic Chemistry See: http://www.pslc.ws/mactest/weight.htm Odian Ch. 2 Key sections: 2.4, 2.6-2.7 Some Notes (D) Week 3 Step Growth Pzn: Synthesis and StructurePropertyProcess Relationships Jan 23-27 M W F Thermoplastic Polyesters and Polyamides (L, Odian Ch2) Class Cancelled PET vs PBT and Transesterification Using DSC, Morphology Crystallinity Structure-Property Nucleation and Growth: Manipulating Tg and Tm and % Xtal. Thermotropic Liquid Xtals Nylons in Melt Pzn; Structure-Prop. Tg, Tm, and Hydrophilicity Aramids and Sol’n: Kevlar and Structure-Props w Solubility Co-pzn, Trans Rxn and Reactive extrusion for Co-polyesteramides Also some sections from: http://islnotes.cps.msu.edu/trp/toc.html Odian Ch.2 Key sections: 2.8 (omit 2.92.12, 2.15.) 2.13-2.14g. 2.17a,b omit Some Notes (D) Week 4 Step Growth Pzn: Synthesis and Reaction Control Jan 30 Feb 3 M W F Other Structures, Structure and MW Control (L, Odian Ch2) Blocks, “Alternating”, Graft, copolymers Star Polymers, Hyperbranched and Dendrimer Polymers Prepolymers, Thermosets and Processing Reactive Extrusion, Composites, and Foams Practice with synthesis/process control Odian Ch.2 Key sections: 2.9-2.12b, 2.16 Ch. 2 HW: 2-7, 9-12,13 (only Carothers), 15-19 Week 5 See Seminar Assignment at end of Syllabus. Feb 6 - 10 M W F Finish any remaining topics. Start Radical Pzn (Ch3) if time. No Class – Attend 1 Polymer-Related Seminar During Term No Class: Winter Carnival Odian Ch.3 Key Sections: pages198-215 Pages 228- 283 (some sections will be skipped) Secs 3.10; 3.11, 3.13, 3.14e 3 Week 6 Radical Pzn Feb 13-17 M W F Basic Kinetics of Chain Growth (L, Odian Ch.3) Exam 1 – All Material Covered to Date. In Chem Sci 404. Mechanism, p versus Mn; R grp effects and type of pzn Kinetic chain length vs Xn. Kinetics/mehcnaism of I,P,T “RADAR”; Reqs for HMW Control of molecular weight, Importance of choice of I; Effect of solvent, inhibitor, retarder, chain xfer and transfer agents MW/rate and rxn conditions (Melt, Sol’n; Susp., Emulsion) End groups and grafting reactions. Ch3 HW: 1, 2, 5, 6, 11a, 12, 13(1st three solvents), 23, 25. Week 7 Radical CoPzn Feb 20-24 M W F Basics of Radical CoPzn (L, Odian Ch. 6) Types of Copzn, difficulty of control, reactivity ratios, copolymer types, factors affecting reactivity ratios. Emulsion Pzn: Basics; I and T vs sol’n; surf, surf-free pzn, inverse emulsion, particle control(#, size, stability and structure) Odian Ch 6 6-6.2a, 6.2c-6.2f 6.2h- 6.3b-1 Ch. 4: All HW: 1-3, 5 Week 8 Finish Radical. Basic Ionic Pzn Fb27- Mar 3 M W F If Necessary Complete Radical. If time: Ionic Pzn: Ionic Pzn: Basics, Monomers, , I,P,T; Ion Spectrum, difficulty in determining rate constants, importance of solvent and counterion and water, End grps/Iniferters,,Living; X-over Pzns Odian Ch. 5 Sections 5 - 5-2a, 5.2e - 5.3c Mar 6-10 Spring Break Week 9 Mar 13-17 M W F Ionic and Living Polymerizations Exam 2: All Material Covered To Date. In Chem Sci 404. Living pzn (anionic, cationic, radical): definitions, characteristics, Mn, Xn, termination and functionalization of end groups. Odian pp.422436, 400-407,. 313-328 (not kinetics), Week 10 Prelim Web Page Mar 20-24 M W F Grafting vs Branching vs Thermosets Types and uses of grafting, Blends and Compatibilizers More Thermosets; pc, x-link density, Mc, and properties Polyurethanes and foams, Sol-Gel and aerogels and xerogels Epoxies and toughening if time. Handouts/ Lecture Notes Week 11 2nd Prelim Web Page Mar 27- 31 M W F Biomaterials and Biocomposites Assignment 2 (3-4 Points) Preliminary Web Page Feedback Biopolymers, renewable resources, agrifiber, nanocrystals Fiber modifications, WPCs, AgPCs (PP), bioresins. Handouts/ Lecture Notes Week 12 Apr 3-7 M W F Topics To Be Determined Based on Time and Class Interest Handouts/ Lecture Notes. Week 13 Apr 10-14 M W F Topics To Be Determined Based on Time and Class Interest Final Web Page Due: Complete Web Page MUST be posted for classmates to view no later than Wednesday April 12. Review Session – On Anything Handouts/ Lecture Notes. Week 14 Apr 17-21 M W F Oral Presentations and Oral Exam Exam 3: All Material Since Mar. 3 . In Chem Sci 404. No Class – Oral Presentations No Class – Oral Presentations Final Quiz Due Mon. 4-17 Assignments (20 out-of-class assignment points): 1) Seminar Assignment 4 points. Attend 1 Polymer-Related Seminar at any time during this term. Submit a 1 paragraph write-up on the seminar: when/where attended, name of speaker, seminar title, and a brief description of the seminar. 2) Web Page Feedback Assignment 3-4 Points: See Web Project Page. 3) Other Assignments will be given at various times throughout the semester.