University of Western Sydney In Conjunction with The Hong Kong Polytechnic University Development of an Occupational Health and Safety Management System Framework for an Electrical and Mechanical Engineering Services Organisation By K.C. Lo A report submitted as partial fulfillment of the requirements for Master of Applied Science (Safety Management) December, 2001 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ DECLARATION OF ORIGINALITY The following work has been completed by the author as coursework research project report in the Master of Applied Science (Safety Management) at the University of Western Sydney in conjunction with The Hong Kong Polytechnic University under the supervision of Mr. Patrick S.K. Poon. I hereby declare that this submission is my own work and that, to the best of my knowledge and belief, it contains no material previously published or written by another person nor material which to a substantial extent has been accepted for the award of any other degree or diploma of a University or other institute of higher learning, except where due acknowledgement has been made in the text. K.C. Lo December, 2001 _____________________________________________________________________________________ Declaration of Originality i Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ ABSTRACT The Organisation under study has to develop an occupational health and safety (OHS) management system to comply with the Factories and Industrial Undertakings (Safety Management) Regulation. Review of published literatures indicated that the standards based OHS management systems were inflexible, lacking psychosocial consideration and lacking implementation guidelines whereas key elements from “OHS best practices” were found to be associated with good OHS performance. Literatures also showed that to be effective, an OHS management system should fit the organisation’s specific situations such as culture, size and type of hazards. In addition, safety professionals found that perception surveys were useful in tracking employees’ views about OHS and reviewing effectiveness of OHS management practices. As a case study, a questionnaire perception survey was conducted for samples of the Organisation’s employees to review the Organisation’s performance in respect of the 6 key elements identified from the “OHS best practices”. These included management commitment, employee participation, preventive approach, integration of OHS with line management function, OHS training and continuous improvement. The survey also checked for any OHS perception differences among employees at different ranks, i.e. front line staff, supervisory staff and line management personnel. The research concluded that the Organisation’s OHS performance against the 6 key elements were satisfactory but with rooms for improvement. Line management personnel had more involvement in OHS activities and rated the Organisation’s OHS performance better than the other two ranks. The OHS values and attitudes of the employees as revealed from the perception survey were not fully consistent with the key elements for effective OHS management. The Organisation was recommended to enhance its communication for OHS messages and activities to close perception gap, provide more OHS training for safety awareness and competence, and review channels and opportunities for promoting employee participation in OHS. An OHS management system framework, encompassing the key OHS elements and the various interrelated dimensions of an organisation, was also suggested to the Organisation for accident prevention, continuous improvement in OHS, and cultivation of positive OHS culture. _____________________________________________________________________________________ Abstract ii Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ ACKNOWLEDGEMENT I owe a lot to the invaluable support from Mr. Patrick S.K. Poon, my project supervisor, who has rendered me professional advice and guidance during the course of my research project. I would also thank Dr. Sue Reed, the Course Coordinator, and Dr. Zina O’Leary of the University of Western Sydney for their advice given during the project seminars, which has enabled me to critically review the design and contents of my research. The timely coordination and assistance by staff of the Industrial Centre and School of Professional Education and Executive Development (SPEED) of the Hong Kong Polytechnic University have also facilitated me to meet the administrative deadlines of the research project. I would also take the opportunity to thank all those who have participated in the questionnaire survey and interviews. Without the information collected from them, the research study would not have been completed. Last but not the least, I wish to express my hearty thanks to Fanny, my wife, for her forbearance and continued support during the past months when I was deeply involved in the research project. _____________________________________________________________________________________ Acknowledgement iii Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ TABLE OF CONTENTS Declaration of Originality Abstract Acknowledgement Table of Contents List of Figures List of Tables List of Appendices Page i ii iii iv - vi vii viii ix Chapter 1 1-19 Introduction 1 1.1 Research Topic 1.2 The Background and Context 1-2 1.2.1 Background of the Organisation 1-2 1.2.2 Legal Requirement for Safety Management System 2 1.2.3 Problems of the Existing OHS Management 2 Practices 1.3 Literature Review 2-17 1.3.1 3-4 Characteristics of Organisations and Management Systems 1.3.2 Benefits of Management Systems Approach to OHS 4-5 1.3.3 Limitations of Standards Based OHS Management 5-6 System 1.3.4 Key Elements from Best Practices for Effective 6-12 OHS Management 1.3.5 Essence of Safety Culture for Effective OHS 12-13 Management 1.3.6 Methods for Review of OHS Management Practices 13-15 1.3.7 Summary of Findings and Insights from the 15-17 Literature Review 1.4 Objectives of the Study 17 1.5 Definition of Terms 18 1.6 Scope of the Study 18-19 1.7 Significance of the Study 19 _____________________________________________________________________________________ Table of Contents iv Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ Page Chapter 2 20-24 Research Methodology 2.1 Research Approach Adopted in the Study 20 2.2 Checklist for Interview with Line Management 20 2.3 Questionnaire Design for Perception Survey 2.4 Sampling and Data Collection for Perception Survey 24 2.5 Data Analysis and Validation of Results 24 Chapter 3 20-23 25-46 Results 3.1 Returns from the OHS Perception Survey 3.2 Demographics of the Respondents 25-26 3.3 Respondents’ Understanding of the Organisation’s OHS 27-28 25 Policy 3.4 Employees’ Participation in OHS Activities 28-32 28-29 3.4.1 Participation in Different Types of OHS Activities 3.4.2 Usefulness of OHS Taskforces and Schemes 30 3.4.3 Perception Differences in Usefulness of OHS 30-32 Taskforces and Schemes 3.5 3.6 Responsibility and Accountability for OHS 3.5.1 OHS Responsibilities 3.5.2 Accountability for OHS Performance Awareness of Hazards and Adequacy of Control Measures 33-35 33-35 35 3.6.1 Awareness of Hazards at Work 35-39 35-37 3.6.2 Adequacy of Control Measures at Work 38-39 3.7 Perception of Performance Related to Key OHS Elements 40-42 3.8 Important Ways for Accident Prevention at Work 42-44 3.9 Constraints to Promotion of OHS within the Organisation 45-46 _____________________________________________________________________________________ Table of Contents v Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ Page Chapter 4 Discussion 47-57 4.1 General 4.2 Management commitment and Employee Participation 47 4.2.1 Management Commitment 47-51 47-49 4.2.2 Employee Participation 49-51 4.3 Preventive Approach for OHS 51-52 4.4 Integration of OHS with Line Management Function 52-53 4.5 OHS Training 53-54 4.6 Continuous Improvement to OHS 54 4.7 Employees’ Views and Attitudes about OHS 55 4.8 OHS Management System Framework for the 55-56 Organisation 4.9 Chapter 5 Limitations of the Research Study 56-57 Conclusions and Recommendations 58-64 5.1 Conclusions 5.2 Recommendations to the Organisation for OHS 58 59-63 Improvement 5.2.1 Recommendations Related to the Key OHS 59-61 Elements 5.2.2 Recommended OHS Management System 61-63 Framework for the Organisation 5.3 Suggestions for Future Research Study 64 References 65-70 Appendices 71-92 _____________________________________________________________________________________ Table of Contents vi Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ LIST OF FIGURES Page Fig. 1 Composition of Respondents in the Perception Survey 26 Fig. 2 Respondents’ Participation in Different Types of OHS 29 Activities Fig. 3 Perception Rating of Respondents at Different Ranks about 31 Usefulness of OHS Committee, Taskforce and Incentive Scheme Fig. 4 Respondents’ Awareness about OHS Responsibilities 34 Fig. 5 Respondents’ Preference for OHS Performance to Become Part 36 of the Staff’s Performance Appraisal Report Fig. 6 Respondents’ Perception of Different Types of Hazards at 37 Work Fig. 7 Perception about Adequacy of Control Measures at Work 39 Fig. 8 Respondents’ Perception of Organisation’s Performance 41 Related to Key OHS Elements Fig. 9 Ways Perceived to be Important for Prevention of Accident 44 Fig. 10 Constraints to Promotion of OHS within the Organisation 46 _____________________________________________________________________________________ List of Figures vii Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ LIST OF TABLES Page Exh. 1 Questionnaire Returns from the Self-administered Survey on 25 OHS Perception Exh. 2 Respondents’ Understanding of the Organisation’s OHS Policy 27 Exh. 3 Respondents’ Perception on Usefulness of OHS Committees, 30 Works Improvement Teams and OHS Incentive Schemes Exh. 4 Perception by Respondents at Different Ranks on Usefulness of 32 OHS Committees, Works Improvement Teams and OHS Incentive Schemes Exh. 5 T-test on Difference in Perception between Respondents at 32 Different Ranks about Usefulness of OHS Committees, Works Improvement Teams and OHS Incentive Schemes Exh. 6 Respondents that Correctly Indicated the Parties Responsible 33 for OHS under the Occupational Safety and Health Ordinance Exh. 7 Respondents’ Awareness about Hazards at Work 35 Exh. 8 Respondents’ Perception Rating on Performance Related to Key 40 OHS Elements Exh. 9 T-test for Perception Difference about OHS Performance 42 Aspects between Respondents at Different Ranks Exh. 10 Recommended Conceptual OHS Management System 63 Framework for the Organisation _____________________________________________________________________________________ List of Tables viii Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ LIST OF APPENDICES Page Appendix I Process Elements under the Factories and Industrial 71 Undertakings (Safety Management) Regulation Appendix II The Plan-Do-Check-Act Management Cycle Incorporated 72 into OHSAS 18001 (1999) and AS/NZS 4804 (1997) Appendix III Comparison between OHS Management System 73-77 Frameworks and Models Promulgated by Different Standards Development Institutions and OHS Professional Associations Appendix IV Checklist on Interview Questions for Line Management of 78-80 the Organisation Appendix V Information Collected from Interview with Line 81-84 Management Appendix VI Questionnaire for Self-administered Survey on OHS 85-88 Perception of Employees Appendix VII Questionnaire for Self-administered Survey on OHS 89-92 Perception of Employees (Chinese Version of Appendix VI) _____________________________________________________________________________________ List of Appendices ix Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ CHAPTER 1 1.1 INTRODUCTION Research Topic The thesis presents the research findings and conclusions on “development of an occupational health and safety management system framework for an electrical and mechanical engineering services organisation”. To maintain confidentiality, the identity of the target organisation has not been disclosed in this report but is named as “the Organisation”. The research has reviewed the existing OHS management practices and OHS performance of the target Organisation as a case study and made recommendations for improvement to OHS performance and for setting up an OHS management system framework for the Organisation. The research began with a review of the background of the Organisation and the literatures related to OHS management systems, key elements crucial for effective OHS management, and methods for assessing overall performance of OHS management practices. The research objectives, scope of study and research methodology were then defined for the conduct of the actual field work. 1.2 The Problems and Context 1.2.1 Background of the Organisation The Organisation under study provides operation and maintenance (O&M) services on electrical and mechanical plants and equipment for its clients. Based on the clients and specific services offered, the Organisation is sectored into Divisions as functional units. The Organisation’s employees (approx. 4000 nos.) either work within the Organisation’s workshops or station at the clients’ various venues to undertake the O&M works. Each Division has already obtained ISO 9002 and ISO 14001 certification for its respective quality management system and environmental management system. According to the job responsibilities and posts/ranks in the hierarchy, the employees of a typical Division could be classified generally into four categories. These categories or sub-groups include front line staff (i.e. artisans and workmen), supervisory staff (i.e. works supervisors), line management staff (i.e. inspectors, __________________________________________________________________________________________________________ Chapter 1 1 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ section managers and engineers), and clerical support staff (i.e. clerks). In addition, a full-time safety officer supports each Division whereas some works supervisors and inspectorate staff have been nominated to undertake the role as part-time safety supervisors. 1.2.2 Legal Requirement for Safety Management System The Factories and Industrial Undertakings (Safety Management) Regulation (F&IU (SM) Reg.) was enacted in end 1999 and would be effective by around early 2002. It requires proprietors of specified hazardous industrial undertakings and contractors of construction sites to set up and implement safety management systems with key process elements (Appendix I). As operation and maintenance services are considered as construction works whereas workshops are classified as factories under the F&IU Ordinance, the Organisation needs to set up its own OHS management system. 1.2.3 Problems of the Existing OHS Management Practices Hitherto, OHS matters within the Organisation have been dealt with using a piecemeal approach. Whilst the Organisation does have some OHS set ups and procedures in place, such as an OHS committee, accident reporting procedures, safety guidelines for work activities, and safety inspection programmes, it was found that many employees at Divisions were not familiar with or aware of the OHS procedures at work. It is expected that the OHS management system, with a holistic approach, could help the Organisation addressing OHS issues systematically and effectively. 1.3 Literature Review Two fundamental questions in the development of OHS management system frameworks were to identify and understand the elements for effective OHS management, and to identify methods for reviewing OHS management practices. Hence, published literatures about characteristics, benefits and limitations of management systems, elements for effective OHS management in “OHS best practices”, and OHS system models and frameworks by various OHS professional and standards associations, and review methods for OHS performance have been __________________________________________________________________________________________________________ Chapter 1 2 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ reviewed in Sections 1.3.1 to 1.3.6 below. The findings from the literature review were synthesized and summarised in Section 1.3.7. 1.3.1 Characteristics of Organisations and Management Systems The role of management systems within an organisation has been reviewed by analysing an organisation as an open system. (a) Organisation as a System According to the systems approach, a generic system comprises interdependent sub-systems that interact to accomplish goals (Adams 1995, p.169) and is characterised by inputs, outputs, processes, feedback, a boundary, and an environment (IOHA 1999). An organisation could be interpreted as an open system that interacts with and adapts to the wider environment (Burnes 2000, p.14; Yolles 1999, p.11). Kast & Rosenweiez (1985, pp.16-17) describe an organisation as a system that interacts with the macro environment system. The organisation system comprises the following interrelated sub-systems: (1) goals and values, (2) psychosocial, (3) technical, (4) structural, and (5) managerial. Bolman & Deal (cited in Hale & Hovden 1998, p.144) also recognised the complex nature of an organisation and derived four different frames or dimensions for analysis of an organisation, i.e. structural, human resources, political and symbolic. (b) Role of Management System According to Kast & Rosenweiez (1985), managerial functions and practices are vital to the coordination and integration of activities in all the other sub-systems. Maund (1999, p.273) and Stranks (1994, p.1) hold similar views in that management is responsible for directing and coordinating the activities of the other sub-systems in achieving the organisational goals. Fayol’s classical management theory (cited in Burnes 2000, p.43) defines management functions in terms of planning, organising, command, coordination and control. Adams (1995, p.3) suggests a similar definition, i.e. management functions consist of planning, organising, implementing and controlling. On the __________________________________________________________________________________________________________ Chapter 1 3 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ other hand, Deming’s model (cited in Noble 2000, p.17) promotes the notion of continual improvement through a plan-do-check-act management cycle. OHSAS 18001 (1999) and AS/NZS 4804 (1997) (Appendix II) are two examples of OHS management system standards that encompass such management principles for eliminating/ controlling OHS risks associated with the business activities of an organisation. 1.3.2 Benefits of Management Systems Approach to OHS The benefits of management systems approach to OHS could be broadly classified into two aspects, i.e. effective management and system integration. (a) Effective Management of OHS Safety practitioners in general agree that management theories and practices could be applied for effective management of OHS as for the other aspects of an organisation’s activities (Bamber 1999, p.204; Krafcisin 1997; Petersen 1996, p.44). IOHA (1999) recommends that systems models be applied to OHS management and Stranks (1994, p.80) suggests that effective systems for prevention of accidents and incidents should be established and maintained for successful management of OHS issues. Feyer & Williamson (1998, p.118) further advocate that good accident prevention strategies require a consideration of all aspects of the system, including how individual workers interact with it. ISO (2000) also promotes that the systems approach, which manages interrelated processes as a system, could contribute to the organisation’s effectiveness and efficiency in achieving its goals. (b) Management Synergy through Systems Integration A central concept underlying the management systems approach to OHS is the consideration and integration of OHS within the context of the total organisational system (Richardson 2000, p.5; Moodie 1997, p.7). Industry Commission (1995, p.189) suggests that OHS systems are more effective when __________________________________________________________________________________________________________ Chapter 1 4 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ integrated with the broader management systems due to management synergies. Indeed, prominent OHS management system standards such as OHSAS 18001 (1999, p.2), AS/NZS 4804 (1997, p.7) and BS 8800 (1996, p.3) and ILO’s guidelines on OHS management systems (2001) also consider an OHS management system as part of the organisation’s overall management system. 1.3.3 Limitations of Standards Based OHS Management System Standards based OHS management system frameworks were often criticized from three broad perspectives, i.e. lack of psychosocial consideration, inflexibility, lack of implementation guidelines. (a) Lack of Psychosocial Consideration Kuhn (cited in Frick 1999, p.92) noted that OHS management systems did not take into account psychosocial factors. In fact, OHS management system standards focus mainly on the structure and technical dimensions rather than the other non-structural dimensions of the organisation. For example, OHSAS 18001 (1999, p.2) defines OHS management system to include “organisational structure, planning activities, responsibilities, practices, procedures, processes and resources for developing, implementing, achieving, reviewing and maintaining the organisation’s OHS policy”. Hence, based on the concepts of the 4-frame model for organisation analysis by Bolman & Deal and the inter-related sub-systems approach by Kast & Rosenweiez (Section 1.3.1(a) above), the OHS management system standards do not explicitly touch on the political and symbolic dimensions or the psychosocial and values sub-systems. (b) Inflexibility Wren (cited in Frick 1999, p.80) contended that OHS management system did not necessarily fit the needs of small and medium size companies as it could demand huge resources to comply with the published OHS management system standards. OSHA (cited in Weinstein 1997, p.111) also queried the effectiveness of applying the OHS management system that requires comprehensive documentation and record keeping and advocated that OHS management systems should fit the size __________________________________________________________________________________________________________ Chapter 1 5 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ and work complexity of the organisation. It suggested that relatively simple, unwritten policies, practices and procedures would be adequate to address the hazards in many smaller or less hazardous establishments whereas the more formal and complex programs may be needed for the more complex and hazardous operations. The argument that complexity of the OHS management systems should depend on size of the organisation, industry infrastructure, and types of hazards and degree of risks is also in line with ILO’s guidelines for OHS management system (2001, p.4). To prevent the pitfalls of creating bureaucracy or paper biased OHS management system (Blewett & Shaw 1996, p.485), documentation should be kept to the minimal level required and proactive OHS performance indicators should be established to measure and monitor the organisation’s OHS performance. (c) Lack of Implementation Guidelines Emmett & Hickling (1995, p.623) noted that the ISO standards for management systems are “standards for systems” and are not themselves management systems. Channing (1999, p.322) also commented that standards based OHS management systems are high level models that only set standards and make use of audits to assess system effectiveness but offer little guidance as to how the standards could be implemented. Hence, such OHS management systems need to be supported by more detailed OHS programmes at work. 1.3.4 Key Elements from Best Practices for Effective OHS Management Key elements for effective OHS management as identified and promulgated by various OHS professionals and standards associations were reviewed and summarised as follows: (a) Key OHS Elements from Industry Commission “OHS best practices” provide benchmarks of organisational practices for superior OHS performance (Industry Commission 1995, p.183). Emmett & Hickling (1995, p.620) identified the following seven core characteristics of “OHS best practice” companies that could be applied for effective OHS management: __________________________________________________________________________________________________________ Chapter 1 6 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ (i) Recognition of OHS as part of the business operation; (ii) Senior management’s commitment to OHS; (iii) Participation of the whole workforce in improving OHS; (iv) Measurement and monitoring of OHS performance; (v) Adoption of the concept of continuous improvement; (vi) Training for provision of knowledge and skills; (vii) Safe and healthy design for workplaces; (b) Key OHS Elements from NOHSC Similarly, Bottomley (1999, pp.12-13) highlighted six operational principles for best practices in his report for the National Occupational Health and Safety Commission (NOHSC), which include: (i) Management commitment: involvement, financial resources and power sharing; (ii) Participation: teams, union and workforce; (iii) Skills development: percentage of workforce trained, effectiveness and quality of training, financial commitment; (iv) Designing the work environment: work procedure, risk identification, assessment and control, ongoing process of change; (v) Integration of OHS with organisational structures and processes; (vi) Continuous improvement: performance assessment, use of measures to drive change, evaluation; (c) Key OHS Elements from Worksafe Australia and OSHA Worksafe Australia and Occupational Safety and Health Administration (OSHA) of USA (cited in Krafcisin 1997) have identified similar and compatible characteristics from the best practice companies and the Voluntary Protection Program (VPP) respectively. The 5 characteristics from Worksafe Australia (1992, p.468) included: (i) Committed leadership from the top management; (ii) Preventive approach with the process and systems in place to support OHS; (iii) Empowered employees; (iv) Provision of OHS skills training to employees; __________________________________________________________________________________________________________ Chapter 1 7 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ (v) Integration of the OHS management system as part of the overall management system; Whereas the 4 key components from OSHA’s VPP (cited in Krafcisin 1997), which are also recommended by US Department of Energy (cited in Weinstein 1997, p.111) included: (i) Management commitment and employee involvement; (ii) Work site analysis; (iii) Hazard prevention and control; (iv) Safety and health training; (d) Quality Management Principles from ISO The key characteristics identified from the “OHS best practices” were found consistent with the quality management principles for improving performance, promulgated by ISO (2000), which include: (i) Customer focus, i.e. the employees and workers in the case of OHS management; (ii) Leadership; (iii) Involvement of people at all levels, i.e. employee participation; (iv) Process approach, i.e. activities and resources are managed as a process; (v) System approach to management; (vi) Continual improvement; (vii) Factual approach to decision making; (viii) Mutually beneficial supplier relationship; (e) Analysis of Key OHS Elements from Best Practices To summarise, apart from the systems approach, the following elements from “OHS best practices” were considered by safety practitioners and standards institutions as crucial for effective management of OHS: (i) Management commitment Top management should undertake management and leadership roles in OHS. They need to determine the organisation’s vision and plans for OHS __________________________________________________________________________________________________________ Chapter 1 8 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ and allocate adequate resources for achieving the OHS objectives and plans (AS/NZS 4804). According to the management principles of ISO (2000), top management also acts as a change agent and aligns the people and activities in a unified way. OSHA (cited in Weinstein 1997, p.114) noted that management involvement must be apparent to all employees, including establishment of clear lines of communication with employees, and setting personal examples of safe and healthy behaviour, ensuring a safe and healthy workplace etc.. According to Bolman & Deal (cited in Hale & Hovden 1998, pp.151-152), management commitment and visibility are considered “symbolic” issues within an organisation. It is generally agreed that a written OHS policy is an effective means to demonstrate management commitment towards OHS and to communicate management’s values in OHS to all employees (AS 4801, 2000; OHSAS 18001, 1999; Weinstein 1997, p.112; Noble 2000, p.48). (ii) Employee participation As the most direct beneficiaries of OHS outcomes/ conditions, employees should have a major say and hence employee participation should be an integral part of OHS management (Frick 1999, p.79). Weinstein (1997, p.115) suggests that employee involvement provides the means through which workers could develop and express their own commitment to safety and health protection both for themselves and their co-workers. Sutherland, Makin & Cox 2000 (p.15) suggested that empowerment of workers at all levels in the organisation leads to ownership of the safety process- shop floor driven. A similar view was held by ISO (2000) that full involvement of people at all levels could lead to ownership and accountability. Indeed, safety practitioners found that inaction or unsafe actions of people are more important in causing injuries than unsafe conditions and hence participation by employees is critical for better OHS (Pierce 1995, pp.101-102). __________________________________________________________________________________________________________ Chapter 1 9 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ Safety practitioners and academics in general agreed that employee should be involved in such activities as job hazard analysis for works, OHS committees, safety inspection, OHS training, OHS programs, accident investigation and development of safety working procedures (Noble 2000, p.64; Weinstein 1997, p.116). (iii) Preventive approach Proactive strategies for prevention of accidents and ill-health incidents (Strank 1994, p.4), with focus on underlying causes such as management and systems factors, should be adopted for effective management of OHS. Krafcisin (1997) advocated that with a preventive approach, hazards could be identified and eliminated/ controlled in a timely manner, and safe work practices could be better understood and adhered to at work. Pierce (1995) poses that with a proactive approach, line management will have ownership and authority to rectify OHS problems at the workplaces. In addition, proper planning could be a useful tool in identifying and controlling hazards at work. Safety professionals and academics in general agree that hierarchy of controls, i.e. elimination, substitution, engineering controls, administrative procedures, and use of personal protection equipment, should be adopted when working out hazard control measures (BSI 1996, p.26; Hopkins 1995, pp.9-10). (iv) Integration of OHS with line management function As discussed in Section 1.3.2 above, integration of OHS with the organisation’s overall management systems results in synergies and effectiveness. Emmett & Hickling (1995, p.621) suggested that integration of OHS into overall management systems would result in each activity being planned, implemented and reviewed with regard to its potential to cause injury or ill-health. ILO (2001, p.3) and Weinstein (1997, p.3) also agreed that to succeed, OHS should be viewed as a line management __________________________________________________________________________________________________________ Chapter 1 10 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ function with line managers at all levels responsible and accountable for performance. Some OHS management system standards, such as OHSAS 18001 (1999, p.ii) and AS/NZS 4804 (1997, p.4), have been configured in a way to facilitate integration of OHS, environment and quality management systems. (v) OHS training Safety training could increase safety awareness and improve the workers’ safety know-how (McCutcheon 1995). In particular, the workers could be trained to know and understand the hazards at work as well as the control measures for preventing the harms (Krafcisin 1997; Litske 1999, p.161). Safety practitioners also agree that training, especially the competence based training, could change the workers’ behaviours to make them work safely (Evans 1995). Apart from workers, OHS training should also be provided to managers and supervisors so that they could understand their OHS responsibilities (Krafcisin 1997; McCutcheon 1995). (vi) Continuous improvement As highlighted in Section 1.3.1, continual improvement is an important concept within Deming’s plan-do-check-act management cycle. It is process oriented (Pierce 1995, p.198), i.e. fine tuning the process, a little at a time to make it work better. ISO (2000) defines continual improvement as a recurring activity to increase the ability to fulfill requirements. It also recommends that continual improvement in the organisation’s overall performance should be a persistent objective of the organisation. These 6 key OHS elements are also components of the OHS management system models and frameworks developed by standards development organisations and OHS professional associations. The system elements of AS/NZS 4804 (1997), ILO (2001), IOHA (1999), OHSAS 18001 (1999), OSHA Voluntary Protection Program (VPP) (1997) and OSHA Process Safety Management Guidelines (PSMG) (1997) have been analysed and compared (Appendix III) to illustrate such relationship. The aspects encompassed in these OHS management system __________________________________________________________________________________________________________ Chapter 1 11 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ models and frameworks which are also related to the 6 key OHS elements, as identified from the “OHS best practices”, are highlighted below: Key OHS Element IOHA ILO Management Management OSH policy; Commitment commitment & resources; OHSAS 18001 OHS policy; AS/NZS 4804 OSHA VPP OSHA PSMG Leadership and Management commitment; commitment and OHS policy; involvement; OHS policy; Safety policy; Responsibility; Responsibility; Employee Employee participation; involvement Consultation; Responsibility Responsibility; Supervisor and & authority; manager readiness; Employee Employee Participation participation; Worker participation; Assigned responsibility Preventive OHS goals & OSH OHS OHS objectives Objectives; Approach objectives; objectives; objectives; & targets; Safety System System OHS OHS management planning & planning & management management programs; development; development; programmes; plans; Work site Baseline Prevention & Planning for Identification hazard evaluation & control hazard of hazards, analysis; risk measures; identification, assessment and assessment; risk assessment control of risks; Hazard Management of and controls; prevention and Hazard control change Administrative control; system; Operational control; Preventive controls; Site Preventive action; Preventive inspections; action system; Preventive action; action; Inspection; Integration of Accountability; Accountability; Compatible Accountability; Accountability; OHS with framework line functions Integration with quality & Integration; environment management systems; OHS training Training Competence & Training, Training and Safety and system; training; awareness and competency; health training; competence; Technical Safety and expertise & health training personnel content; qualification; Continuous Continual Continual Continual Continual Program improvement improvement; improvement; improvement; improvement; review; Management review; Management review; Management review; Process hazard analysis; Mechanical integrity Managing change; Operating procedures and practices; Employee training; Review of OHSMS; 1.3.5 Essence of Safety Culture for Effective OHS Management “Safety culture” is often defined as the shared thinking, values, beliefs and __________________________________________________________________________________________________________ Chapter 1 12 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ attitudes relevant to safety and its management (Boyle 1996, p.39; IEE 1997; Trimpop 2000, p.190). On the other hand, Hale & Hovden (1998, p.155) used “safety climate”, a dimension that could be measured using a rating scale, to assess “safety culture”. Zohar (cited in Dejoy, Gershon & Murphy 1998, p.111) and Shaw (1994, p.18) defined “safety climate” in a similar manner, i.e. shared perceptions about the quality and actualisation of safety related activities and practices within an organisation. Hopkins (1995, p.187) and Moodie (1997, p.7) both considered that development of safety culture is important for good OHS performance of an organisation and Shaw & Blewett (1996, p.189) noted that OHS management systems should be consistent with the organisation’s OHS culture, i.e. its OHS values, beliefs and norms. They suggested that OHS culture guides OHS activities and behaviours and hence affects OHS performance. Based on findings from empirical studies, Petersen (1989, p.234) advocated that when determining effectiveness of safety programs, the procedural-engineered factors may not be as good as the other factors which affect worker and supervisor behaviours. Experience of local utilities and construction companies also affirmed that safety culture is positively associated with good safety performance (OSHC 1999). Dedobbeleer & Beland (1998, p.75) used 9 variables representing safety concerns in the construction industry and derived a 2-factor safety climate model from empirical perception surveys. They identified that management commitment and workers’ involvement were the two key factors which discriminated high accident companies from the low accident companies. 1.3.6 Methods for Review of OHS Management Practices Two contemporary approaches for reviewing OHS management systems and practices have been appraised, i.e. system auditing and perception survey. (a) System Auditing AS/NZS 4804 (1997, pp.9-10) suggests that OHS review could be conducted by comparing the existing management practices and procedures of an organisation __________________________________________________________________________________________________________ Chapter 1 13 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ with the intent of the elements in the OHS management system standards. The review tools could include questionnaires, interviews, checklists, inspection, review of records, and comparisons with similar organisations. Such approach has been adopted by OHS system auditing. OHS institutions and safety practitioners have established and applied OHS auditing systems and frameworks as tools for evaluating the effectiveness of the OHS management systems and measuring the OHS performance of organisations (Shaw 1994, p.18). AS4801 (2000, p.1) is an example of a standard-based framework that sets out auditable criteria against which OHS management systems could be reviewed. Other examples of proprietary OHS auditing systems and protocols in the market include WorkSafe Plan of the Worksafe Western Australia (1999), DOE’s Management System Verification protocol (2000), and International Safety Rating System (cited in Shaw 1994, p.18). Subject to proper administration, the system auditing approach could be a proactive tool for monitoring the implementation effectiveness of OHS management practices in an organisation. The OHS audit process should abide by the audit protocol to ensure certain degree of consistency and objectivity of the audit results, and the auditors should be appropriately trained and competent for conducting the audit (Noble 2000, p.152 & p.217). To maintain impartiality, the auditors should also be independent of the activities and practices to be audited (ILO 2001, p.18). Besides, system auditing mainly concerns the structural dimension rather than the other 3 frames of the Bolman and Deal 4-frame model (Hale & Hovden 1998, p.155). On the other hand, system auditing based on packaged audit protocols does have shortcomings. These include lack of correlation between good OHS performance and the yardstick elements incorporated in the audit protocol, obstacles to creativity, subjectivity of the auditors when going through the audit questions (Petersen 1989, p.224 & p.238), and generic sets of audit questions for all types of organisations (Shaw 1994, p.19). __________________________________________________________________________________________________________ Chapter 1 14 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ (b) Perception Survey Perception surveys provide information about employees’ attitudes, values and beliefs towards OHS and could assess the effectiveness of OHS management system within the organisation (Shaw 1994, p.18; Shaw & Blewett 1996, p.189) and promote safety culture among employees (Trimpop 2000, pp.192-193). Through questionnaires or interviews, employees as the key stakeholders in OHS could actually be involved in evaluating the OHS performance of the Organisation. Apart from identifying the strengths and weaknesses of the OHS programs and initiatives, employees’ perception surveys could also uncover the perception gaps between front line employees and the management (Petersen 2000, p.17). By repeating the surveys periodically, perception surveys could be used as a tool to monitor the progress and effectiveness of new OHS initiatives implemented in an organisation and promote employee participation in OHS (Trimpop 2000, p.193). Empirical studies also suggested that perception surveys based on statistically validated questionnaires were better when compared with the other indicators in predicting the future safety performance of an organisation (Petersen 2000, p.17). On the other hand, Shaw & Blewett (1996, p.189) noted that questionnaire based survey could not collect information about the stories, myths and rituals, which are also part of the organisation culture. Some safety practitioners and academics also advocated that results of the perception surveys would be affected by the questions set in the questionnaire, demographic factors and the statistical methods adopted for analysis (Dedobbeleer & Beland 1998, pp.78-79; Saari 1998, p.187). Hale & Hovden (1998, p.155) suggest that external validation of the rating scale could help improve the reliability and consistency of such survey tool. 1.3.7 Summary of Findings and Insights from the Literature Review This Section summarises the key findings and insights from the series of literature review on OHS management system and methods for reviewing OHS management practices in Section 1.3.1 to 1.3.6 above: __________________________________________________________________________________________________________ Chapter 1 15 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ (a) An organisation is an open system comprising interrelated sub-systems and different dimensions (Section 1.3.1). Hence, an OHS management system developed solely in accordance with the OHS management system standards (Section 1.3.3), which focus mainly on structure and technical aspects, may be inflexible and not be effective for accident prevention and achievement of good OHS performance. Instead, the complex nature of an organisation should be recognised and issues related to its various facets, sub-systems and dimensions should be addressed in the development of the OHS management system. (b) To capitalise the merits of OHS management systems (Section 1.3.2), the OHS management system should fit the specific situations of the organisation, including culture and non-structural dimensions such as human resources, political and symbolic issues within the organisation. OHS management systems should also match the size of the organisation as well as the type of hazards and the degree of risks encountered (Section 1.3.3). (c) The generic management cycle consisting of plan-do-check-act stages and an aspiration for continuous improvement has been adopted in various management system frameworks (Section 1.3.1). In addition, the OHS management system could act as a means to link up the key OHS elements in a systematic and coordinated manner (Section 1.3.2). (d) Apart from the systems approach, the other 6 key OHS elements identified from “OHS best practices” (Section 1.3.4) include management commitment, employee participation, preventive approach, integration of OHS with line management functions, OHS training, and continuous improvement. These OHS elements were found encompassed in the various OHS management system models and frameworks promulgated by OHS professionals and associations. There were also empirical evidences that good OHS performance organisations have taken these key elements into __________________________________________________________________________________________________________ Chapter 1 16 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ consideration in their OHS management practices. (e) Safety culture was found to be associated with good OHS performance and empirical studies based on safety climate, a measurable concept for safety culture, have identified a 2-factor safety climate model comprising management commitment and worker involvement (Section 1.3.5). (f) Two approaches for review of overall OHS performance were identified, i.e. system auditing and perception survey (Section 1.3.6). The latter approach promotes employees’ participation in OHS activities and feedback on OHS performance within an organisation. There were also empirical studies supporting the use of perception survey, in preference to other indicators, for tracking the OHS performance of an organisation. 1.4 Objectives of the Study According to the problems stipulated in Section 1.2 and review of published literatures related to OHS management systems in Section 1.3, it is evident that the Organisation should design and tailor an OHS management system that encompasses key OHS elements from best practices and fits its specific situations and culture. The process for development of an OHS management system would thus involve an analysis and understanding of the various dimensions of the Organisation. Whilst the key OHS elements for effective OHS management have been identified in Section 1.3, the objectives of the research study were thus defined as follows: (a) To review the Organisation’s performance against the key elements for effective OHS management; (b) To identify the employees’ views and attitudes about OHS within the Organisation; (c) To suggest recommendations for improvement to OHS management practices and an OHS management system framework for the Organisation; __________________________________________________________________________________________________________ Chapter 1 17 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ 1.5 Definition of Terms Conceptual framework: A form of theory that has not been highly developed or rigorously tested. It shows a set of interrelated concepts and elements to present a systematic view about situations and events. (NIOH & NCI 1990) Hazard: Source or situation with a potential for harm (OHSAS 18001). Occupational health and safety (OHS): Conditions and factors that affect the well-being of employees and other persons in the workplace (OHSAS 18001). OHS best practices: Organisational practices for superior OHS performance (Industry Commission 1995). Safety culture: Shared values, beliefs and attitudes relevant to safety and its management (IEE 1997; Trimpop 2000). Safety climate: Shared perceptions about the quality and actualisation of safety related activities and practices within an organisation, as measured in a rating scale (Shaw 1994). 1.6 Scope of the Study Despite that a comprehensive review should look at all aspects of the Organisation’s management practices, the OHS review in the research was confined to only the 6 key OHS elements identified from “OHS best practices” due to time and resource constraints. Such focus was considered justifiable in that the key OHS elements would indicate the effectiveness and performance of the OHS management practices as exhibited by “OHS best practices”. The research examined the Organisation’s overall OHS performance rather than going into details of its individual OHS programs and plans. The recommendations for the Organisation as derived from the research study were on broad strategic terms. It is envisaged that the Organisation could base on the recommendations to draw up its detailed action plans for implementation. __________________________________________________________________________________________________________ Chapter 1 18 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ In identifying the employees’ views and attitudes about OHS, only four categories of employees were targeted, i.e. line management, supervisory staff, front line staff, and clerical support staff. Such categorisation could provide insights for understanding the views and attitudes representative of employees in the line function. The senior management’s views and attitudes about OHS could be reserved for further study. 1.7 Significance of the Study It is expected that the research would have the following contributions to the Organisation in particular and the industry in general: (a) Recommendations for improvement to OHS management practices and setting up of an OHS management system will help the Organisation to comply with the requirements under the Factories & Industrial Undertakings (Safety Management) Regulation. (b) The OHS management system framework specifically developed for the Organisation could assist the Organisation in handling and promoting OHS matters in a more systematic and effective manner, and working out detailed OHS management plans and programmes. (c) The research approach adopted and OHS management system framework so developed could also be referenced to by other similar organisations in the electrical and mechanical engineering services field. As highlighted in Sections 1.3.3 and 1.3.5 above, some safety professionals and associations suggested that OHS culture, size and nature of hazards at work would affect the type of OHS management system to be set up for the organisations. __________________________________________________________________________________________________________ Chapter 1 19 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ CHAPTER 2 2.1 RESEARCH METHODOLOGY Research Approach Adopted in the Study The research project was a case study on the OHS management practices within the Organisation. Based on the findings from the literature review, the study was conducted in two parts. In the first part, line management representatives of the Organisation were interviewed to collect background information about the Organisation’s priorities and practices on OHS management. In the second part, a self-administered questionnaire survey was carried out to collect the employees’ views and perception about the OHS management practices and performance of the Organisation. Perception survey has been adopted in the research in lieu of system auditing (Sections 1.3.6 & 1.3.7) so as to uncover and understand the employees’ views and attitudes about OHS. This would provide information for analysis of the structural and non-structural dimensions of the Organisation which would in turn facilitate the development of an OHS management system framework that would be suitable for the Organisation. Such a research approach would also promote employee participation in OHS within the Organisation. 2.2 Checklist for Interview with Line Management A checklist, with questions on aspects related to the 6 key OHS elements, was compiled to facilitate the conduct of a semi-structured interview with the line management representatives (Appendix IV). The information collected from the interview was summarised in Appendix V, which were referenced to in other parts of the research report. 2.3 Questionnaire Design for Perception Survey The information collected in the interview (i.e. first part of the research) (Appendix V) provided inputs for formulation of the survey questionnaire (i.e. second part of the research). The questions in the questionnaire focussed on the 6 key OHS elements and views about OHS. As recommended by research practitioners for structured questionnaire surveys, the questionnaire for the study __________________________________________________________________________________________________________ Chapter 2 20 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ (Appendix VI) has been designed to include four parts, i.e. introduction, demographic questions, warm up questions, and study questions (Burns 1997, p.475). (a) Introduction To solicit active response to the questionnaire survey, a covering letter was incorporated at the beginning of the questionnaire to outline the background of the proposed survey, explain the importance of the respondents in providing responses in the survey, and indicate the return date and address for the completed questionnaire. (b) Demographic and Warm-up Questions Questions Q.1 to Q.3 aimed to collect profile information of the respondents, including the post/rank (i.e. Q.1) and safety roles (i.e. safety supervisor role in Q.2, and OHS committee or taskforce role in Q.3) within the Organisation. Based on the job responsibilities and posts/ranks within the hierarchy of the Organisation (i.e. Q.1), the employees were classified into four sub-groups. These included front line staff (including artisans and workmen), supervisory staff (i.e. works supervisors), line management staff (including inspectors, section managers and engineers), and clerical support staff (i.e. clerks). Questions Q.2 and Q.3 served both as warm-up questions and filter questions to distinguish the safety personnel, OHS committee or taskforce members from the other respondents. The categorisation enabled analysis of the responses from the different sub-groups, i.e. according to ranks and safety roles within the Organisation. (c) Study Questions The other questions in the Questionnaire aimed to collect the respondents’ views and perception about the Organisation’s OHS performance in the 6 key OHS elements as well as OHS concerns. __________________________________________________________________________________________________________ Chapter 2 21 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ Question Q.4 checked the respondents’ understanding of the Organisation’s existing OHS policy, which demonstrates the commitment of the Organisation’s management towards OHS. As advised by the line management representatives at the interview, the Organisation accorded equal priority to safety and other production function (Appendix V). However, the statement “safety is of higher priority than productivity” was deliberately incorporated into Q.4 together with other contents of the Organisation’s OHS policy to track the views of the respondents on the subject. Question Q.5 surveyed the respondents’ degree of participation in the various OHS activities within the Organisation, notably job hazard analysis for works, safety inspection, safety training, OHS programs, accident investigation and development of safety work procedures or guidelines. These were the key activities that should involve employees for promoting OHS (Section 1.3.4(e)(ii)). Question Q.6 checked the respondents’ views about the usefulness of OHS committee, taskforce and incentive schemes in helping the Organisation to improve OHS in the workplace. The OHS set-up and initiatives were often quoted as useful in promoting OHS within organisations (Section 1.3.4(e)(ii)). A 6-point rating scale, from “not useful” at one end to “very useful” at the other, together with the option of “no idea” was included. Questions Q.7 and Q.8 probed the awareness of the respondents about their OHS responsibilities defined by the Organisation and under the law. As accountability was a central issue for integrating OHS with other line operations (Section 1.3.4(e)(iv)), Question Q.9 tracked the respondents’ views about making OHS performance part of the performance appraisal to make the employees accountable for OHS performance and hence promote ownership for OHS. __________________________________________________________________________________________________________ Chapter 2 22 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ Questions Q.10 and Q.11 respectively checked the respondents’ awareness about hazards at work and their views about the adequacy of the measures for controlling the hazards. Those hazards were highlighted by the line management representatives at the interview and referenced to in the accident statistics records maintained by the Organisation (Appendix V). Question Q.12 aimed to identify the respondents’ views and perception about the Organisation’s OHS performance in connection with management commitment, employee participation, hazard prevention and control, integration of OHS with other line functions, provision of OHS training, and continuous improvement in OHS. The aspects surveyed were related to the 6 key elements characteristic of the “OHS best practices”. A 5-point rating scale, ranging from “poor” at one end to “outstanding” at the other, was adopted together with the option of “no idea”. Questions Q.13 and Q.14 respectively checked the respondents’ views about ways important for accident prevention at work and perceived constraints to promotion of OHS within the Organisation. The key aspects for “OHS best practices” were included to probe the respondents’ views. Question Q.15 was an open-ended question to enable the respondents to express their other views and suggestions, if any, on promoting OHS practices within the Organisation. The draft questionnaire has been reviewed by the Project Supervisor before it is finalised. To ensure that the contents of the questionnaire were comprehensible and easy to understand by the target respondents, the questionnaire was translated into Chinese (Appendix VII), the native language of the target respondents. Prior to the launch of the self-administered survey, 2 outsiders have been requested to attempt the questionnaire as a pilot test and their feedback about meaning of some terms were incorporated into the final questionnaire for the survey. __________________________________________________________________________________________________________ Chapter 2 23 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ 2.4 Sampling and Data Collection for Perception Survey The target population for the self-administered questionnaire survey included the Organisation’s employees who were at different ranks except senior management. Senior management was excluded from the survey due to resource and time constraints of the research project. It is envisaged that the views of the senior management could be collected as a separate study. Owing to the large number of employees within the Organisation which made a full population survey impracticable within the limited resource and time frame of the research project, convenience sampling was adopted instead. The questionnaires were distributed to the target employees when the author met them during site visits to the resident operation and maintenance venues. The arrangement did have the following advantages: (a) Safety inspections were conducted regularly to the O&M venues according to a planned inspection schedule which would cover all O&M venues within the Organisation. (b) The author could meet the target employees and explain the importance of the questionnaire survey to them and answer their queries, if any. This could in turn promote higher response rate. 2.5 Data Analysis and Validation of Results The responses in the returns from the questionnaire survey were analysed using descriptive statistics and where applicable, t-statistics parametric tests were applied to test statistical significance of the results. A 10% significance level was set for the parametric tests. __________________________________________________________________________________________________________ Chapter 2 24 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ CHAPTER 3 3.1 RESULTS Returns from the OHS Perception Survey The self-administered questionnaire survey was conducted in October 2001. A total of 124 questionnaires were distributed out to the target respondents (i.e. front line staff, supervisory staff, line management personnel and clerical support staff) when the author visited 23 nos. operation and maintenance workplaces with resident site staff in October 2001. The following exhibit (Exh. 1) summarises the questionnaire returns from the convenience sampling survey, which could demonstrate representativeness of the survey results: (a) No. of questionnaires distributed out: 124 (b) No. of questionnaires returned: 92 (c) Response rate of the questionnaire survey: (d) No. of questionnaire discarded due to incomplete or 74% 2 inconsistent answers: (e) No. of questionnaire used for analysis: 90 (f) % resident O&M venues visited for distribution of 9% questionnaires (out of approx. 250 nos.): (g) % employees surveyed (out of approx. 4000 nos.): 3% “Microsoft Excel” was adopted to analyse the data collected in the returns using descriptive statistics and t-statistics parametric tests, and the results were highlighted in the following Sections. 3.2 Demographics of the Respondents According to the posts/ranks in the Organisation (Q.1), the respondents were classified into four sub-groups as illustrated in Fig. 1 to facilitate analysis, i.e. front line staff (artisan and workman), line supervisory staff, line management personnel (inspector, section manager and engineer), and clerical support staff. __________________________________________________________________________________________________________ Chapter 3 25 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________________________________________________ _______________ Fig. 1 Composition of the Respondents in the Perception Survey (B) Composition in Terms of Safety Roles (A) Composition in Terms of Post/Rank of Respondents 8% 26% (7) 44% 100% 11% (40) (C) Composition in Terms of OHS Taskforces 100% 11% 20% 80% 80% (23) 60% 60% 89% 40% 89% 80% 40% 20% 20% 22% 0% (20) Front Line Staff Line Supervisory Staff Line Management Personnel Clerical Support Staff 0% Sectional Safety Supervisor Staff in general OHS committee Non-member Works improvement team Member _______________________________________________________________________________________________________________________________________________________________________________ Chapter 3 26 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ It is noted that whilst clerical support staff was also included in the sub-group analysis using descriptive statistics for the sake of completeness, comparison and interpretation of the results were mainly focussed on the other three sub-groups. This reason was that the number of respondents in the sub-group of clerical support staff was too small to make the results statistically significant. The following characteristics of the respondents were also noted from Fig. 1: (a) 11% of the respondents were part-time safety supervisors (Q.2). (b) 11% of the respondents were members of OHS committees (Q.3). (c) 18% of the respondents were members of works improvement teams (Q.3). As most of the respondents were employees who did not take up special OHS roles such as part-time safety supervisors, OHS committee or task force members, the OHS perception survey results should be representative of the employees in general within the Organisation. 3.3 Respondents’ Understanding of the Organisation’s OHS Policy The following exhibit (Exh. 2) summarises the respondents’ understanding of the Organisation’s OHS policy, as measured in Q.4: Aspects of OHS Policy Percentage (i) Achieve high standard of safety and health 96% (ii) Comply safety legislation and COPs at work 94% (iii) Management to provide necessary safety training, 93% supervision and instruction (iv) Management to provide safe plant and equipment and safe 96% work environment (v) Note: Safety is of higher priority than productivity 86% The figure under “Percentage” column refers to the respondents (in %) who indicated that the surveyed aspect was part of the Organisation’s OHS Policy Except for “safety is of higher priority than productivity”, the first four aspects were in fact incorporated in the Organisation’s OHS policy. It is noted that the respondents’ understanding and awareness of the Organisation’s OHS policy were __________________________________________________________________________________________________________ Chapter 3 27 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ high, with 88% respondents correctly indicating that all the first four aspects were part of the Organisation’s OHS policy. 3.4 Employees’ Participation in OHS Activities 3.4.1 Participation in Different Types of OHS Activities Fig. 2 shows the percentage of respondents in each of the sub-groups that have participated in the different OHS activities (Q.5). In particular, the followings were noted: (a) Overall the participation rate in the different types of OHS activities ranged from 36% in “assistance in accident investigation” to 58% in both “safety inspection” and “development & implementation of programs for improving OHS”. (b) With participation rates ranging from 74% to 91%, the involvement of the line management personnel in OHS activities was substantially higher than that of the other sub-groups. On the other hand, the line supervisory staff’s participation rates in OHS activities appeared lower than that of the front line staff in 4 types of OHS activities, i.e. job hazard analysis, safety inspection, attending to safety training, and development & implementation of OHS programs. __________________________________________________________________________________________________________ Chapter 3 28 Development of OHS Management System Framework for an E&M Engineering Services Organisation _________________________________________________________________________________________________________________________________ ___________ Fig. 2 Respondents' Participation in Different Types of OHS Activities 100% 91% 83% 90% 91% 78% 80% 74% 74% 70% 60% 53% 58% 53% 58% 58% 56% 58% 55% 53% 45% 50% 45% 45% 50% 43% 40% 45% 43% 36% 40% 25% 29% 25% 30% 20% 10% 0% 0% 0% 0% Job hazard analysis Safety inspection Front line staff Attend safety training for new or revised safety work procedures Supervisory staff Development and implementation of programs for improving OHS Line management Assist safety personnel in accident investigation Clerical staff Contribute to working out safety work procedures or guidelines Overall _______________________________________________________________________________________________________________________________________________________________________________ Chapter 3 29 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ 3.4.2 Usefulness of OHS Taskforces and Schemes Exh. 3 below cross-tabulates the respondents’ perception about usefulness of OHS committees, works improvement teams and OHS incentive schemes in helping to improve OHS at workplace, as measured in Q.6 using a 6-point scale. The 6-point “usefulness” scale comprises “not useful”, “least useful”, “not so useful”, “quite useful”, “useful”, “very useful” as represented by “1” to “6” respectively. Taskforce/ Scheme (i) OHS committee Member Non-member Overall P (t-test) Mean 4.40 4.56 4.54 67% Std. Dev. 1.07 1.24 1.22 -- 10 75 85 -- Mean 4.67 4.54 4.57 64% Std. Dev. 0.91 1.24 1.17 -- No. 18 70 88 -- Mean -- -- 4.51 -- Std. Dev. -- -- 1.33 -- No. -- -- 84 -- No. (ii) Works improvement team (iii) OHS incentive scheme Note: P (t-test) is the probability that the observed score difference between the sub-groups was by chance based on t-test for small and different sized samples. “Mean” refers to the average rating from the responses. Exh. 3: Respondents’ Perception on Usefulness of OHS Committees, Works Improvement Teams and OHS Incentive Schemes It is noted from Exh. 3 that OHS committees, works improvement teams, and OHS incentive schemes were rated by the respondents somewhere between “quite useful” and “useful” (i.e. between “4” and “5” in the rating scale). Besides, the ratings given by the respondents who have actually been members of OHS committees or works improvement teams were not statistically different (at 10% significance level) from that given by the non-members. 3.4.3 Perception Difference in Usefulness of OHS Taskforces and Schemes The difference in perception ratings by the different sub-groups were cross-tabulated in the exhibit below (Exh. 4) and plotted in Fig. 3. __________________________________________________________________________________________________________ Chapter 3 30 Development of OHS Management System Framework for an E&M Engineering Services Organisation ____________________________________________________________________________________________________________________________________________ Fig. 3 Perception Rating of Respondents at Different Rank/Post about Usefulness of OHS Committee, Taskforce & Incentive Scheme 6.00 5.29 5.29 5.00 5.09 4.54 4.24 5.14 4.51 4.57 4.34 4.10 4.05 5.09 4.10 4.20 4.20 4.00 3.00 2.00 1.00 0.00 OHS committee Front line staff Works improvement team Supervisory staff Line management OHS incentive scheme Clerical staff Overall _______________________________________________________________________________________________________________________________________________________________________________ Chapter 3 31 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ Taskforce/ Scheme (i) Front line Supervisory Line Clerical Overall staff staff management staff OHS Mean 4.24 4.05 5.29 5.29 4.54 committee Std. Dev. 1.20 1.51 0.56 0.49 1.22 38 19 21 7 85 4.34 4.10 5.09 4.10 4.57 1.21 0.29 0.29 0.53 1.17 38 20 23 7 88 Mean 4.20 4.20 5.09 5.14 4.51 incentive Std. Dev. 1.39 1.64 0.75 0.69 1.33 scheme No. 35 20 22 7 84 No. (ii) Works Mean improvement Std. Dev. team (iii) OHS No. Exh. 4: Perception by respondents at different ranks on usefulness of OHS committees, works improvement teams and OHS incentive schemes The observed differences in perception ratings between the sub-groups were analysed by conducting the t-test at 10% significance level (Exh. 5): Taskforce/ Scheme (i) OHS committee (ii) Works Line management Line management v.s. v.s. Supervisory staff Front line staff < 0.1% < 0.1% Supervisory staff v.s. Front line staff 65% 0.1% 1% 42% 0.15% 3% 100% improvement team (iii) OHS incentive scheme Note: The tabulation indicates P(t-test), i.e. the probability that the observed score difference between the sub-groups was by chance based on 2-tail t-test for small and different sized samples. % figure in bold refers to significant result at 10% significance level. Exh. 5: T-test on Difference in Perception between Respondents at Different Ranks about Usefulness of OHS Taskforces/Incentive Schemes It is noted from Exh. 5 that line management personnel were found to have rated the usefulness of OHS committees, works improvement teams, and OHS incentive schemes higher than the other 2 sub-groups in the line function, and such results were statistically significant at 10% significance level. __________________________________________________________________________________________________________ Chapter 3 32 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ 3.5 Responsibility and Accountability for OHS 3.5.1 OHS Responsibilities Fig. 4 depicts the percentage of respondents in each sub-group who claimed to know the rank/post specific OHS responsibilities defined by the Organisation and the general duties under the Occupational Safety and Health Ordinance, as measured in Q.7. Overall, 80% of the respondents were aware of the rank/post specific OHS responsibilities whereas 81% were aware of the general OHS responsibilities under the law. The reliability of responses in Q.7 was checked and affirmed by the respondents’ respective responses for Q.8 as tabulated below (Exh. 6): (a) Respondents claimed to know general duties under OS&H 72 Ordinance (Q.7(ii)): (b) Respondents claimed to know general duties under OS&H Ordinance (Q.7(ii)) and correctly indicated that both 64 (i.e. 89%) employer and employees are responsible for OHS: __________________________________________________________________________________________________________ Chapter 3 33 Development of OHS Management System Framework for an E&M Engineering Services Organisation ____________________________________________________________________________________________________________________________________________ Fig. 4 Respondents' Awareness about OHS Responsibilities 100% 90% 95% 91% 86% 83% 81% 80% 73% 70% 80% 71% 60% 40% 20% 0% Rank/post specific OHS responsibilities Front line staff Supervisory staff General duties under OS&H Ordinance Line management Clerical staff Overall _______________________________________________________________________________________________________________________________________________________________________________ Chapter 3 34 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ 3.5.2 Accountability for OHS Performance According to Fig. 5, which plots the respondents’ preference for OHS performance to become part of the staff’s performance appraisal report (Q.9), the followings were noted: (a) It appeared that overall more employees preferred to include OHS performance as part of the performance appraisal. (b) Line management personnel and supervisory staff have shown higher preference than the front line staff in making OHS performance part of the performance appraisal. 3.6 Awareness of Hazards and Adequacy of Control Measures 3.6.1 Awareness of Hazards at Work As stipulated in Exh. 7 below, 88% of the respondents were aware of hazards at their work (Q.10): Respondent Aware of Hazards (Percentage) (a) Front line staff 90% (b) Line supervisory staff 95% (c) Line management personnel 91% (d) Clerical support staff 43% (e) Overall (i.e. all sub-groups) 88% According to Fig. 6 on the hazards perceived by the respondents at work, the followings could be noted: (a) Overall, “injured due to manual handling”, “falling from height”, “falling objects”, “electric shock”, and “struck against objects” were the 5 most frequently perceived hazards at work. (b) There appeared not much difference in the type of hazards perceived by respondents at different ranks of the line function. __________________________________________________________________________________________________________ Chapter 3 35 Development of OHS Management System Framework for an E&M Engineering Services Organisation ____________________________________________________________________________________________________________________________________________ Fig. 5 Respondents' Preference for OHS Performance to Become Part of the Staff's Performance Appraisal Report 100% 80% 74% 57% 60% 53% 50% 43% 38% 40% 30% 20% 20% 17% 20% 29% 30% 17% 14% 9% 0% "Preferred" "Not preferred" "No idea" Preference Front line staff Supervisory staff Line management Clerical staff Overall _______________________________________________________________________________________________________________________________________________________________________________ Chapter 3 36 Development of OHS Management System Framework for an E&M Engineering Services Organisation ____________________________________________________________________________________________________________________________________________ Fig. 6 Respondents' Perception of Different Types of Hazards at Work 29% 29% 30% 25% 20% 14% 14% 14% 13% 13% 12% 13% 15% 13% 12% 12% 12% 11% 12% 12% 12% 11% 9% 11% 10% 10% 9% 10% 14% 14% 10% 11% 10%11% 8% 8% 9% 10% 12% 9% 13% 14% 13% 10% 10% 8% 5% 0% 0% 0% 0% 1%1% 0% 0% 1% 0% Falling from height Falling objects Electric shock Struck against Hit / injured by Contack with objects moving parts chemicals Front line staff Supervisory staff Burns Line management Injured due to Hazards due to manual plant & handling machinery Clerical staff Others Overall _______________________________________________________________________________________________________________________________________________________________________________ Chapter 3 37 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ 3.6.2 Adequacy of Control Measures at Work Fig. 7 plots the respondents’ perception as to whether the control measures were adequate to reduce hazards at work, and the followings were noted: (a) Overall, 62% of the respondents were satisfied with the control measures. A higher percentage of the line management personnel (78%) considered that the control measures were adequate when compared with the other 2 sub-groups in the line function (i.e. 65% in line supervisory staff and 48% in front line staff). (b) The respondents considered that no immediate improvement was needed. On the other hand, 30% respondents indicated that further improvements were recommended. Whilst not all respondents have indicated the areas that needed improvement in their responses, some aspects mentioned were inadequate ventilation at workplace, work at height at plant room, and inclusion of maintenance requirement at design stage. __________________________________________________________________________________________________________ Chapter 3 38 Development of OHS Management System Framework for an E&M Engineering Services Organisation ____________________________________________________________________________________________________________________________________________ Fig. 7 Perception about Adequacy of Control Measures at Work 100% 86% 78% 80% 65% 62% 60% 48% 40% 40% 30% 30% 17% 20% 14% 12% 8% 5% 0% 0% 0% 0% 5% 0% 0% 0% Adequate Front line staff Further improvement recommended Supervisory staff Immediate improvement needed Line management Clerical staff No idea Overall _______________________________________________________________________________________________________________________________________________________________________________ Chapter 3 39 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ 3.7 Perception of Performance Related to Key OHS Elements Exh. 8 below tabulates the respondents’ perception rating about the Organisation’s performance with respect to the key OHS elements: Front line Supervisory OHS Aspect (i) staff 3.83 3.86 3.58 following through Std. Dev. 0.97 0.51 0.58 0.38 0.77 38 20 23 7 88 Provide resources Mean 3.39 3.68 3.74 3.86 3.59 for OHS Std. Dev. 0.84 0.45 0.57 0.38 0.80 38 19 23 7 87 3.46 3.60 3.78 4.14 3.63 0.77 0.82 0.90 1.07 0.85 37 20 23 7 87 Promote employee Mean Identify hazards at Mean 3.42 3.44 3.78 3.71 3.55 work Std. Dev. 0.79 0.62 0.67 0.76 0.73 38 18 23 7 86 No. (vi) management 3.55 No. (v) staff 3.39 participation in OHS Std. Dev. (iv) staff Mean No. (iii) Clerical Overall Management commitment in OHS No. (ii) Line Implementation of Mean 3.37 3.47 3.61 3.86 3.49 risk control Std. Dev. 0.75 0.70 0.72 0.38 0.71 measures No. 38 19 23 7 87 Integration of safety Mean 3.37 3.26 3.48 3.57 3.39 requirements into 0.82 0.73 0.59 0.53 0.72 38 19 23 7 87 Mean 3.26 3.37 3.91 4.00 3.52 Std. Dev. 0.92 0.50 0.79 0.58 0.83 38 19 23 7 87 Mean 3.34 3.44 3.78 3.86 3.52 OHS plans for Std. Dev. 0.88 0.62 0.67 0.38 0.76 continuous No. 38 19 23 7 87 Std. Dev. line work processes No. (vii) Provision of OHS training No. (viii) Implementation of improvement Note: The rating is based on 5-point scale, i.e. from “1” to “5” for “poor”, “inadequate”, “satisfactory”, “good” and “outstanding” respectively. “Mean” and “Std. Dev.” refer to the average rating by the respondents and the standard deviation respectively. The average perception ratings of the sub-groups for each of the OHS aspects were plotted on Fig. 8, and the followings were noted: __________________________________________________________________________________________________________ Chapter 3 40 Development of OHS Management System Framework for an E&M Engineering Services Organisation ____________________________________________________________________________________________________________________________________________ Fig. 8 Respondents' Perception of Organisation's Performance Related to Key OHS Elements 4.50 4.14 4.00 4.00 3.91 3.83 3.86 3.86 3.86 3.78 3.74 3.60 3.59 3.58 3.78 3.71 3.68 3.55 3.86 3.78 3.63 3.61 3.44 3.46 3.50 3.57 3.55 3.47 3.49 3.42 3.39 3.37 3.39 3.52 3.48 3.39 3.37 3.26 3.37 3.44 3.52 3.34 3.26 3.00 Management following throught its commitment in OHS Provide resources for OHS Promote employee participation in OHS Front line staff Identify hazards at work Supervisory staff Implementation of Integration of safety Provision of OHS risk control requirements into training measures line work processes Line management Clerical staff Implementation of OHS plans for continuous improvement Overall _______________________________________________________________________________________________________________________________________________________________________________ Chapter 3 41 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ (a) Overall the performance of the OHS aspects were somewhere between “satisfactory” and “good”, i.e. between “3” and “4” on the 5-point rating scale. (b) In general, it appeared that the line management personnel have rated the Organisation’s performance better than the other 2 sub-groups in the line function. The perception difference were confirmed using t-test at 10% significance level below (Exh. 9) in respect of management commitment, provision of OHS training, and implementation of OHS plan for continuous improvement: OHS Aspect Line Management Line Management Supervisory Staff v.s. v.s. v.s. Front Line Staff Supervisory Staff Front Line Staff (i) Management following 10% 43% 3% through commitment in OHS (ii) Provide resources for 12% 80% 18% OHS (iii) Promote employee 16% 56% 53% participation in OHS (iv) Identify hazards at 6% 10% 90% work (v) Implementation of risk 22% 54% 60% control measures (vi) Integration of safety 55% 31% 63% requirements into line work processes (vii) Provision of OHS 1% 1% 58% training (viii) Implementation of OHS 3% 10% 62% plans for continuous improvement Note: The tabulation indicates P(t-test), i.e. the probability that the observed score difference between the sub-groups was by chance based on 2-tail t-test for small and different sized samples. % figure in bold refers to significant result at 10% significance level. Exh. 9: T-test for Perception Difference about OHS Performance Aspects between Respondents at Different Ranks 3.8 Important Ways for Accident Prevention at Work Fig. 9 plots the different ways that were perceived to be important for prevention __________________________________________________________________________________________________________ Chapter 3 42 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ of accidents at work (Q.13), and the followings were noted: (a) Overall the three ways most frequently perceived as important for accident prevention were enhancement of employees’ safety awareness, provision of training on work safety control measures, and availability of adequate safety tools and equipment. On the other hand, staff’s participation in solving safety problems at work (19%) and maintaining control measures against hazards at work (24%) were less frequently perceived as important when compared with the other options. (b) It appeared that respondents in the line management personnel sub-group perceived that maintaining control measures against hazards at work and following safety work procedures were more important than provision of training on work safety control measures and availability of safety tools and equipment. The other 2 sub-groups in the line function have perceived these two latter aspects more important in their responses. (c) It appeared that the line supervisory staff focussed particularly on the importance of providing adequate supervision at work when compared with the front line staff and the line management personnel. __________________________________________________________________________________________________________ Chapter 3 43 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________________________________________________ _______________ Fig. 9 Ways Perceived to be Important for Prevention of Accident 90% 80% 75% 78% 72% 70% 60% 65% 57% 60% 58% 57% 51% 50% 50% 50% 45% 49% 43% 43% 43% 39% 40% 35% 35% 28% 30% 20%20% 17% 20% 28% 27% 26% 28% 24% 20% 20% 19% 18% 14% 10% 0% 0% 0% Provide training Enhance employees' safety on work safety control measures awareness Front Line Staff Adequate safety tools and equipment Supervisory staff Follow safety Provide adequate work procedures supervision of work Line management Clerical staff Maintain control measures against hazards at work Staff's participation in solving safety problems at work Overall _______________________________________________________________________________________________________________________________________________________________________________ Chapter 3 44 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ 3.9 Constraints to Promotion of OHS within the Organisation Fig. 10 depicts the aspects that were perceived as constraints to promoting OHS within the Organisation, and the followings were noted: (a) Overall, “staff’s habitual practices and not following safety rules”, “inadequate safety awareness”, “lack of OHS training”, and “resources for OHS implementation” were mostly perceived to be constraints to promoting OHS within the Organisation. On the other hand, “management support for OHS”, “supervision at work” and “arrangement and set up for OHS” were less frequently perceived as constraints to OHS promotion. (b) There appeared some differences in the concerns of the respondents from the different sub-groups in the line function. The line management personnel were concerned more about “staff’s habitual practices and not following safety rules” and “resources for OHS implementation”. In addition to “staff’s habitual practices and not following safety rules”, the line supervisory staff were also concerned about “lack of OHS training” whereas the front line staff were concerned about “inadequate safety awareness”. __________________________________________________________________________________________________________ Chapter 3 45 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________________________________________________ _______________ Fig. 10 Constraints to Promotion of OHS within the Organisation 35% 29% 30% 27% 27% 24% 25% 21% 20% 20% 18% 17% 16% 16% 15% 14% 15% 14% 14% 14% 14% 13% 11% 10% 10% 8% 7% 6% 5% 10% 10% 9% 10% 8% 8% 10% 8% 7% 6% 6% 6% 6% 6% 5% 6% 5% 5% 5% 4% 3% 0% 0% 0% Resources for OHS implementation Insufficient management support for OHS Front Line Staff Lack of OHS training Inadequate supervision at work Supervisory staff Staff's habitual Inadequate OHS Inadequate Accountability of OHS not practices and not awareness arrangements and OHS not integrated with following safety set up for OHS reflected as part work process rules of performance appraisal Line management Clerical staff Overall _______________________________________________________________________________________________________________________________________________________________________________ Chapter 3 46 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ CHAPTER 4 4.1 DISCUSSION General This Chapter discusses the implications of the findings from the perception survey, as detailed in Chapter 3, with a view to drawing up recommendations for improvement of OHS management for the Organisation. The following Sections will focus on each of the 6 key OHS elements under study, the employees’ concerns about OHS within the Organisation and some reflections on limitations of the research study. 4.2 Management Commitment and Employee Participation According to the 4-frame model for organisation analysis by Bolman & Deal (cited in Hale & Hovden 1998), management commitment is “symbolic” in nature whereas employee participation is both a “human resources” and “political” issue. The two dimensions, i.e. management commitment and employee participation, would exhibit the safety climate of the organisation (Dedobbeleer & Beland 1998). 4.2.1 Management Commitment The employees’ perception of management commitment was gauged in the perception survey in three aspects, i.e. understanding about the Organisation’s OHS policy, management’s following through their commitment in OHS, and provision of resources for OHS. (a) Understanding about the Organisation’s OHS policy As identified in the survey results in Section 3.3 of Chapter 3, the employees’ understanding about the Organisation’s OHS policy was high. Whilst the OHS policy statement itself is a “structural” element, the OHS values and messages conveyed in the statement are “symbolic”. It is noted that 86% of the respondents have perceived that “safety is of higher priority than productivity” being part of the Organisation’s OHS policy though it was not explicitly stated therein. However, according to the line management representative’s advice during the interview, the Organisation would accord equal priority to safety and other __________________________________________________________________________________________________________ Chapter 4 47 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ considerations such as cost, productivity and quality (Appendix V). The following interpretations and implications were derived from the observed results: (i) There might have been communication problems such that management could not clearly communicate the full contents and messages of the OHS policy to its employees. Apart from communication channels, the Organisation’s core value of “caring” might have conveyed a confused message to the employees about the Organisation’s level of commitment towards OHS. (ii) The employees’ responses that “safety is of higher priority than productivity” may have reflected the employees’ norms and values about OHS. The Organisation should take the employees’ concern into consideration when reviewing its OHS policy and operations; for example, the Organisation may consider to incorporate such employees’ preference and value into the OHS policy. (b) Following Through and Resources for OHS Commitment As analysed in Sections 3.7 and 3.9 of Chapter 3, the employees’ average perception of management’s commitment in respect of actions and resources for OHS commitments was somewhere between “satisfactory” and “good” (i.e. between 3 to 4) in the 5-point rating scale (Fig. 8). The line management personnel rated the two aspects better than the other sub-groups in the line function. The following implications from the observed results were noted: (i) Based on the 5-point rating scale, with a maximum of “5” for “outstanding”, there were rooms for the Organisation to improve. The Organisation’s management could review whether their actions are consistent with their OHS commitment and declaration. The Organisation could also collect feedback from its various Divisions on whether resources deployed for OHS were adequate. In fact, according to the results in Section 3.9 (Fig. 10), “resources for OHS implementation” was one of the key concerns of the line management personnel. Whilst the Organisation has already __________________________________________________________________________________________________________ Chapter 4 48 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ created a dedicated account for OHS expenditures (Appendix V), it may use the account to track the yearly expenditures on OHS such as provision of OHS training, procurement of tools and equipment, and OHS promotion, and allocate additional funding where necessary. (ii) The perception difference between line management personnel and employees at the other ranks in the line function also warrants management attention. It may have implied that employees at different ranks/posts could perceive things differently due to their different backgrounds and positions. Nevertheless, the Organisation should review its existing communication channels for OHS and enhance the quality of both vertical and horizontal communications for OHS throughout the Organisation with a view to closing the perception gap. 4.2.2 Employee Participation The employees’ participation in OHS activities and taskforces as well as the Organisation’s performance in promoting employee participation were measured in the perception survey. The following analysis on implications from the observed results (Sections 3.4 and 3.7 to 3.9) were noted: (i) As analysed in Section 3.4 and Fig. 2, the overall participation rates of the employees in OHS activities were quite low, i.e. ranging from 36% in “assistance in accident investigation” to 58% in both “safety inspection” and “development & implementation of programs for improving OHS”. As the number of accidents each year in the Organisation was quite low, it is not unusual that only low percentage of employees were ever involved in assisting the safety personnel for accident investigation. (ii) On the other hand, the reasons for low employee participation, especially the front line staff and the line supervisory staff, in the other OHS activities should be explored. The survey showed that the employees did not accord much value to participation in OHS activities (Fig. 9 and Section 3.8). They have rated “staff’s participation in solving safety problems at work” __________________________________________________________________________________________________________ Chapter 4 49 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ relatively low in terms of importance when compared with the other ways for preventing accidents. The Organisation should promote employees’ awareness about OHS and communicate the need and importance for employees’ participation in OHS activities. This could in turn foster ownership and accountability for OHS among the employees. (iii) Whilst safety practitioners suggest that employees at all levels should be involved for effective management of OHS (Section 1.3.4(e)(ii)), the participation rates in OHS activities among the front line staff and supervisory staff were much lower than that of the line management personnel (Fig. 2). The Organisation should review whether the existing means and opportunities for OHS participation of the front line employees are adequate, e.g. OHS committees, works improvement teams and incentive schemes. (iv) The low participation rate of the line supervisory staff when compared with the front line staff (Fig. 2) also warrants management attention. Line supervisory staff, who are the immediate supervisors of the front line staff at work, should be responsible for their subordinates and the work being performed. They serve as a communication linkage between line management and the front line staff and hence should be conversant with the Organisation’s OHS priorities and work practices, and their active participation in OHS activities would set a good example to the front line staff. (v) It is noted that the line management personnel have rated the Organisation’s OHS performance against the key OHS elements better than the other sub-groups (Section 3.7 and Fig. 8). One factor that could have led to the perception difference might be the degree of participation in OHS activities. In fact, the line management personnel’s participation in OHS activities were higher (Fig. 2) and hence they could have got a better idea of how the Organisation was performing in the OHS areas. If such an assumption is valid, the implication will be that promoting the front line __________________________________________________________________________________________________________ Chapter 4 50 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ employees’ participation in OHS could help reducing the perception gap about OHS performance amongst different sub-groups. 4.3 Preventive Approach for OHS According to safety professionals (Section 1.3.4(e)(iii)), the essence of preventive approach lies in identifying and controlling the hazards before occurrence of accidents. Job hazard analysis, control measures at work, and employees’ safety awareness as surveyed in the perception survey provided some insights in the respective OHS performance of the Organisation. Work activities and control measures are part of the technical sub-system of the Kast & Rosenweiez sub-system approach. On the other hand, based on the Bolman and Deal 4-frame model, job hazard analysis belongs to the structural frame whereas employees’ safety awareness belongs to the human resources frame. The followings were noted from the survey findings in Chapter 3: (i) The hazards most frequently perceived by the employees (Fig. 6) were quite in line with the types of accidents occurred in the past 2 years (Appendix V), including manual handling, fall of persons and struck against objects. The Organisation should thus focus on the underlying causes for accident prevention and address the employees’ concern about adequacy of control measures at the workplaces. In fact, employees’ perception of the Organisation’s performance in identifying hazards at work and implementation of risk control measures were somewhere between “satisfactory” and “good” (i.e. between 3 and 4 in the 5-point rating scale) (Fig. 8) and there were rooms for improvement. (ii) It seems that the Organisation has relied very much on the line management personnel to conduct job hazard analysis (Fig. 2), with quite low participation by the front line staff and supervisory staff. Similar situation holds for “development and implementation of programs for improving OHS” and “working out safety work procedures or guidelines”. For effectiveness, it is prudent for the Organisation to involve more front line staff and supervisory staff in the job hazard analysis and development of __________________________________________________________________________________________________________ Chapter 4 51 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ safety work procedures as they were actually involved in the work and should be more familiar with the hazards encountered and the site constraints. This could ensure that the safety work procedures and control measures developed be practicable and matching the specific site situations. (iii) It is noted from Fig. 9 that maintaining control measures against hazards at work, and following safety work procedures have been accorded low importance by the employees when compared with other aspects such as safety awareness, OHS training, and safety tools and equipment in accident prevention. The result seems to align with some safety professionals’ views that procedure-based factors were less important when compared with the psychosocial factors (Section 1.3.5). 4.4 Integration of OHS with Line Management Function Literature review showed that integration of management systems would result in synergies and effectiveness and employees at all levels should be made responsible and accountable for OHS performance (Section 1.3.4(e)(iv)). In this connection, the followings could be derived from the findings in Chapter 3: (i) The Organisation’s performance in integration of safety requirements into line work processes was perceived somewhere between “satisfactory” and “good” (i.e. between 3 and 4 on the 5-point rating scale) (Fig. 8). There was some degree of concern that OHS not being integrated with the line activities would be a constraint to OHS promotion within the Organisation (Fig. 10). The Organisation should thus review its existing work practices with a view to integrating the safety requirements into them. Whilst the Organisation’s existing ISO standard based quality and environment management systems could form a “structural” framework for the integration, the pitfalls of developing a bureaucratic or paper biased integrated management system should be cautioned against (Section 1.3.3). (ii) The survey result showed that the percentage of employees who preferred __________________________________________________________________________________________________________ Chapter 4 52 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ OHS performance to be accountable was much higher than those who opposed (Fig. 5). Such findings, together with some employees’ concern that “accountability of OHS not reflected as part of performance appraisal” (Fig. 10), may well support the Organisation to make OHS performance part of the performance appraisal. All this would promote ownership of OHS and raise line management’s attention towards better OHS performance. 4.5 OHS Training OHS training concerns competence and safety awareness of employees (Section 1.3.4(e)(v)) and belongs to either “structural” or “human resources” dimensions in the 4-frame model of Bolman & Deal (cited in Hale & Hovden 1998) depending on the level of analysis. Whilst an OHS training programme itself is a “structural” element, OHS training as a means for enhancing competence and promoting behaviour change will be a “human resources” element. The followings were the implications derived from the observed results in Chapter 3: (i) The importance of OHS training for accident prevention was ascertained in Fig. 9. In fact, enhancement of safety awareness and training on work safety control measures were the two ways that employees perceived as most important for accident prevention. On the other hand, inadequate OHS awareness and lack of OHS training were still the key concerns of the employees as constraints to OHS promotion within the Organisation (Fig. 10). This might help explaining why the employees’ perception of the Organisation’s performance on provision of OHS training was just somewhere between “satisfactory” and “good” (i.e. between 3 and 4 on the 5-point rating scale). (ii) As for the other aspects, line management personnel’s participation in OHS training (Fig. 2) was higher and perception about the Organisation’s performance on OHS training was better when compared with the other two sub-groups in the line function. Two implications are noted. Firstly, this might suggest that degree of participation in an aspect may have some __________________________________________________________________________________________________________ Chapter 4 53 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ association with the rating given on the aspect surveyed. Secondly, the Organisation should review whether the front line staff and supervisory staff are provided with adequate opportunities for receiving OHS training when compared with the line management personnel. If resource allocation is involved for providing OHS training to employees at different ranks/posts, “political” issues will come into the scene and should be appropriately addressed to avoid conflicts between the different sub-groups. (iii) The major constraint to OHS promotion identified from the survey was “staff’s habitual practices and not following safety rules” (Fig. 10). By providing appropriate types of training, in particular the competence based training as noted in Section 1.3.4(e)(v), the Organisation could change the employees’ work behaviours to make them more safety conscious at work. 4.6 Continuos Improvement to OHS Using Bolman & Deal 4-frame model (cited in Hale & Hovden 1998), the concept of continuous improvement could be considered “symbolic”. The survey findings have shown gaps in various aspects that the Organisation should attend with a view for continuous improvement in OHS. The employees’ perception rating of the Organisation’s performance in respect of implementation of OHS plans for continuous improvement (Fig. 8), i.e. between “satisfactory” and “good” in the 5-point rating scale, indicated that there were rooms for improvement. The Organisation could incorporate continuous improvement in OHS as part of its OHS policy so as to demonstrate and communicate its OHS commitment to the employees. To put words into action, the Organisation should follow up the aspects at workplaces where employees have indicated that further improvements were recommended (Fig. 7). For effectiveness, the hierarchy of control (Section 1.3.4(e)(iii)) should be adopted in working out and implementing hazard control measures. This could in turn promote employees’ participation in OHS and bringing up OHS concerns for management attention, which is important in fostering a positive OHS culture within the Organisation. __________________________________________________________________________________________________________ Chapter 4 54 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ 4.7 Employees’ Views and Attitudes about OHS Employees’ views and attitudes about OHS are part of the OHS culture and “symbolic” in nature based on Bolman & Deal 4-frame model (cited in Hale & Hovden 1998). Safety practitioners in general agree that positive OHS culture contributes to good OHS performance within organisations (Section 1.3.5). According to the findings of the perception survey, the employees’ attitudes towards certain OHS aspects were positive and should be reinforced. They valued that “safety is of higher priority than productivity” (Section 4.2.1), considered OHS training important (Section 4.5), and were willing to become accountable for OHS performance (Section 4.4). On the other hand, the employees’ relatively negative views and attitudes towards employee participation in OHS (Section 4.2.2) and usefulness of control measures for accident prevention (Section 4.3) should be changed. Besides, the general level of safety awareness was still a prime concern among the employees (Fig. 9 & Fig. 10). In this connection, OHS training programme (Section 4.5) and management’s real and visible commitment in OHS (Section 4.6) could help to change and strengthen the employees’ attitudes to the desired state. 4.8 OHS Management System Framework for the Organisation As analysed in the above Sections 4.2 to 4.7 above, the key OHS elements for effective OHS management and employees’ views and attitudes towards OHS did belong to and intertwine with the different dimensions or sub-systems of the Organisation, i.e. structural, human resources, political, technical and symbolic. Hence OHS management should recognise the complex nature of an organisation and take into account the different dimensions or sub-systems of the organisation as revealed from the literature review (Section 1.3.7). To help linking up the key OHS elements and plans in perspective and in a systematic manner, an OHS management system framework with plan-do-check-act management cycle could be adopted. Apart from being part of the OHS management system framework, the 6 key OHS elements, i.e. __________________________________________________________________________________________________________ Chapter 4 55 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ management commitment, employee participation, preventive approach, integration of OHS with line management function, provision of OHS training and continuous improvement, could serve as guiding principles in planning and implementation of OHS programmes and plans. For sustainable improvement in OHS performance, the OHS management system should include cultivation of positive OHS culture and continuous improvement in OHS as long term goals in addition to the short term goal of eliminating/controlling hazards for accident prevention. Apart from the various dimensions or sub-systems within the Organisation, interface with external environment should also be taken into consideration as discussed in Section 1.3.1. The requirements of the F&IU (Safety Management) Regulation should be incorporated into the OHS management system. As the Organisation has already been operating with the ISO standards quality management system and environment management system, it could reference to the OHSAS 18001 (1999) or the AS/NZS 4804 (1997) for incorporation of other important OHS elements. Such OHS elements could include OHS documentation and record management, performance measurement and monitoring, preventive and corrective action, emergency preparedness, and management review. This could facilitate integration of management systems by virtue of compatibility among the system standards. However, as discussed in Section 4.4, the OHS management system should be kept flexible and not be paper biased. 4.9 Limitations of the Research Study Whilst the above analysis and discussions were made based on careful interpretation of findings from the research study, it is recognised that owing to resources and time constraints, the research process itself did have limitations in terms of research design and scope of study. The following remarks, which could be referenced to in future studies on similar research topics, were noted: (i) The employees’ views and perception about the Organisation’s OHS performance were measured in the questionnaire survey by using a rating scale against the specific OHS aspects or elements. Comprehension and __________________________________________________________________________________________________________ Chapter 4 56 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ interpretation of the questions and rating scale among the respondents were tested by having the questionnaire tried out by 2 outsiders before the official launch of the survey. As noted in the literature review (Section 1.3.6(b)), reliability of the questionnaire and rating scale could be further improved through external validation by larger scale of pilot testing. (ii) In the study, sub-group analysis involving line management, supervisory staff and front line staff have been conducted to assess perception differences due to difference in ranks/posts within the hierarchy of the Organisation. On the other hand, sample size of the sub-groups from the survey result was quite different, which in turn could affect validity of the parametric tests adopted for testing statistical significance of the survey findings. The sample size of the clerical support staff from the survey was even too small for conducting statistical significance test. It is suggested that to ensure compatible number of returns from the different sub-groups are available, the sampling could be planned more strategically. For example, the number of questionnaires for issue to the target respondents in each sub-group could be pre-determined before the survey and the sample size for each sub-group could be increased to reduce sampling error. (iii) The research study seems to show signs of association between degree of participation in OHS activities and perception rating for OHS performance. The subject area may be worthwhile for verification in future studies. If the relationship is proved positive, it will mean that the Organisation could raise the employees’ perception rating in OHS aspects by promoting their participation in the OHS activities. (iv) The study measured the employees’ perception at one particular point in time only. As perception may change over time due to changes in OHS situations and environment, it is desirable that similar perception surveys be conducted periodically to keep tracking the current OHS perception. Apart from the sub-groups in the present study, senior management could also be included in the perception survey to collect and monitor their views __________________________________________________________________________________________________________ Chapter 4 57 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ and perception about OHS as well. In this way, the OHS perception across the Organisation’s hierarchy would be more comprehensive. __________________________________________________________________________________________________________ Chapter 4 58 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ CHAPTER 5 5.1 CONCLUSIONS AND RECOMMENDATIONS Conclusions Based on the findings from the perception survey in Chapter 3 and the analysis and discussions in Chapter 4, the following conclusions could be drawn from the case study on the target Organisation: (a) The perception survey was found useful in providing valuable information for reviewing the Organisation’s performance against the key OHS elements and insights for understanding the views and attitudes of the Organisation’s employees in OHS. This together with models for organisation analysis, i.e. Bolman & Deal 4-frame model and Kast & Rosenweiez interacting sub-systems approach, has enabled a thorough analysis of the interrelated facets of the Organsation and the key elements for effective OHS management. (b) Overall, the employees perceived the Organisation’s performance in respect of the key OHS elements under study somewhere between “satisfactory” and “good”, i.e. between 3 and 4 on the 5-point scale, signifying that there were much room for improvement in each of the key OHS elements. Recommendations for improvement will be highlighted in the next Section. (c) The OHS values and attitudes of the employees as revealed from the perception survey were not wholly consistent with the key elements for effective OHS management. Whilst the employees’ values towards OHS training, safety awareness, and integration and accountability for OHS were consistent with the key OHS elements, the value of control measures for hazard elimination/ reduction and employee participation in promoting OHS within the Organisation were not yet fully recognised by the employees. This warrants the attention of the Organisation’s management for closing the mis-match with a view for developing a positive OHS culture within the Organisation. __________________________________________________________________________________________________________ Chapter 5 59 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ 5.2 Recommendations to the Organisation for OHS Improvement This Section summarises the recommendations derived from the research study. It is noted that the recommendations were described in broad terms and aimed to provide guidelines for the Organisation to develop detailed action plans for improvement to its OHS performance. The first part lists out the recommendations that are related to the key OHS elements whereas the second part puts forward a conceptual OHS management system framework to assist the Organisation in handling OHS matters systematically. 5.2.1 Recommendations Related to the Key OHS Elements The followings are the recommendations related to the specific OHS aspects: (a) The Organisation’s OHS policy should be reviewed with a view to incorporating the employees’ concerns of “safety is of higher priority than productivity” into the policy. This could show the management’s commitment towards OHS and the core value of “caring”. (b) The Organisation should establish arrangements to periodically review the needs for and adequacy of resources deployed for OHS. Dedicated account for OHS expenditures and periodical feedback from the Divisions could serve as a monitoring tool. (c) Communication for OHS throughout the Organisation should be reviewed and enhanced. Apart from communication channels, the quality of communication should be focussed at to ensure that communication of OHS messages is effective. This could help closing the OHS perception gaps between the Organisation’s management and employees. (d) The Organisation should review adequacy of existing channels and opportunities for employees’ participation, and should encourage employees, in particular the front line staff and the supervisory staff, to participate actively in OHS activities so as to foster ownership for OHS and a positive OHS culture. In addition, the existing employee participation __________________________________________________________________________________________________________ Chapter 5 60 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ channels through OHS committees, works improvement teams and OHS incentive schemes should be promoted. (e) Apart from the line management personnel, the front line staff and line supervisory staff should also be encouraged to actively participate in the processes for job hazard analysis and development of safety working procedures. This would ensure that the outputs be more realistic and fit the work site situations. The participation would also promote ownership for OHS. (f) Accountability for OHS should be made part of the staff performance appraisal together with other line functions to promote ownership and positive OHS culture. (g) OHS training arrangements should be reviewed to ensure that OHS training needs of employees at different ranks/posts would be catered for and appropriate OHS training programmes provided. The OHS training would in turn help enhancing competence and OHS awareness for promoting positive OHS culture. Competence based training could be applied to change the undesirable work behaviours of the employees. (h) Continuous improvement should be incorporated as part of the OHS policy to demonstrate commitment towards OHS by the Organisation’s management. It is suggested that the Organisation should make its commitment visible and concrete by putting its words into action. To this end, OHS action plans for improvement could be drawn up to address OHS concerns of the employees as collected from the perception survey. (i) The Organisation should initiate OHS culture change programme by focussing on the key elements for effective OHS management that have been valued less positively, e.g. employee participation and control measures for hazard elimination/ reduction, so as to cultivate positive OHS culture. The perception survey could be conducted periodically to keep __________________________________________________________________________________________________________ Chapter 5 61 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ tracking the progress and effectiveness of the OHS culture change programme. 5.2.2 Recommended OHS Management System Framework for the Organisation To coordinate and link up the various OHS aspects effectively and systematically, the Organisation should establish and implement an OHS management system. In this connection, the conceptual OHS management system framework depicted in Exh. 10 is recommended to the Organisation to guide its planning and implementation of OHS activities and programmes for improving OHS performance. The recommended conceptual framework was based on the key OHS elements, the Bolman & Deal 4-frame model and Kast & Rosenweiez sub-systems approach for organisation analysis, and the Deming’s plan-do-check-act management cycle, with highlights as follows: (a) To facilitate integration of OHS into line functions, OHS management should be considered within the context of the total organisation, with interrelated sub-systems or dimensions, i.e. goals & values, human resources (psychosocial), technical, structural and management. In addition, external factors such as legal requirements (i.e. Factories and Industrial Undertakings (Safety Management) Regulations) and OHS best practices in the industry should also be taken into consideration. All these dimensions and factors have a bearing on the planning, implementation and control of the OHS action plans and programmes and should be appropriately addressed for effective management of OHS. (b) Goals for OHS management should include elimination/controlling hazards for accident prevention, continuous improvement in OHS, and cultivation of positive OHS culture within the Organisation. OHS values to be cultured among stakeholders within the Organisation (i.e. management and employees) should encompass full commitment to OHS at work, preventive approach to accident prevention, and involvement of all stakeholders for OHS improvement. __________________________________________________________________________________________________________ Chapter 5 62 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ (c) The human resources (psychosocial) dimension should take into account the issues of people within the Organisation for promotion of employee empowerment and participation in OHS activities. Key issues should include provision of OHS training for promoting safety awareness, work competence, and safe work behaviours, and political consideration in resource allocation, and communication effectiveness. (d) The technical dimension refers to the work activities and the associated plants and equipment. Control measures for hazards should take into account the key OHS element of preventive approach for OHS by applying the higher end measures at the hierarchy of control, i.e. elimination, substitution and engineering controls. (e) The structural dimension should take into account OHS structures, rules and procedures as well as OHS programmes. As the ISO standards based management systems for quality and environment are in place within the Organisation, the procedure elements in OHSAS 18001 (1999) or AS/NZS 4804 (1997), which is compatible with the ISO standards, could be referenced to for facilitating integration of OHS with the line management functions. (f) The core of the OHS management system framework would be the management dimension, which links up the other dimensions in a coordinated manner. Management of the OHS elements, programmes and activities should be based on a plan-do-check-act management cycle for continuous improvement in OHS. __________________________________________________________________________________________________________ Chapter 5 63 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ Management Commitment - OHS policy Action in OHS Resources allocation Goals & Values - Human Resources (Psychosocial) OHS Management - - Employee participation OHS training Communication Development of positive OHS culture and values Continuous improvement to OHS Elimination/control of hazards for accident prevention - Plan-Do-Check-Act Management Cycle Integration with line functions Technical - Work activities, plants & equipment Preventive approach to OHS Structural - External Factors - OHS structure, procedures and rules OHS programmes Relevant procedure elements in standards based OHS management systems Organisation as an open system Legal requirements OHS best practices in industry Exh. 10: Recommended Conceptual OHS Management System Framework for the Organisation __________________________________________________________________________________________________________ Chapter 5 64 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ 5.3 Suggestions for Future Research Study The followings related to the present study are suggested for future research studies: (a) The relationship between employees’ participation in OHS activities and OHS perception rating, if any, is worthwhile to be explored. If such relationship could be established, it may imply that OHS perception rating could be modified through promotion of participation in OHS activities. (b) The present study has referred to 6 key OHS elements identified from OHS best practices. It makes sense if relative importance between the key OHS elements, if any, could be traced. In this way, limited resources for OHS could be deployed to the more important key OHS elements for efficient utilisation of resources. (c) In addition to the line management, line supervisory staff and clerical support staff under the present study, the senior management could also be included in the perception survey so that OHS perception of stakeholders at all levels of the hierarchy within an organisation could be tracked and compared. __________________________________________________________________________________________________________ Chapter 5 65 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ REFERENCES Adams, E.E. 1995, Total Quality Safety Management- An Introduction, American Society of Safety Engineers, Des Plaines. Bamber, L. 1999, “Risk Management: Techniques and Practices”, Ch.10 in Safety at Work, eds. J. Ridley & J. Channing, Butterworth Heinemann, Oxford. 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Williamson, Taylor & Francis, London. __________________________________________________________________________________________________________ References 69 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ Shaw, A. 1994, “OHS Performance Indicators for Benchmarking: Report on the Literature Review Conducted as Stage 1 of the Worksafe Australia Project to Develop a Benchmarking Methodology for Occupational Health and Safety”, Positive Performance Indicators: Beyond Lost Time Injuries: Part 1- Issues, Worksafe Australia, National Occupational Health and Safety Commission, Australia, pp.15-27. Shaw, A. & Blewett, V. 1996, “Telling Tales: OHS and Organisational Cuture”, Journal of Occupational Health and Safety- Australia and New Zealand, vol.12, no.2, pp.185-191. Standards Australia 2000, AS4801: Occupational Health and Safety Management Systems- Specification with Guidance for Use, Standards Australia, Strathfield. Standards Australia/Standards New Zealand 1997, AS/NZS4804: Occupational Health and Safety Management Systems- General Guidelines on Principles, Systems and Supporting Techniques, jointly published by Standards Australia, Homebush, Australia, and Standards New Zealand, Wellington, New Zealand. Stranks, J. 1994, Management Systems for Safety, Financial Times Management, London. Sutherland, V., Makin, P. & Cox, C. 2000, The Management of Safety, SAGE Publications Ltd., London. Trimpop, R. 2000, “Safety Culture”, in Human Error and System Design and Management, eds. P.F. Elzer, R.H. Kluwe and B. Boussoffara, Springer, London. Yolles, M. 1999, Management Systems: A Viable Approach, Financial Times Pitman Publishing, London. Weinstein, M.B. 1997, Total Quality Safety Management and Auditing, Lewis Publishers, Boca Raton. __________________________________________________________________________________________________________ References 70 Development of OHS Management System Framework for an E&M Engineering Services Organisation _____________________________________________________________________________________ Worksafe Australia, 1992, “Best Practices in Occupational Health and Safety”, Journal of Occupational Health and Safety (Australia and New Zealand), vol. 8, no. 6, pp.467-469. WorkSafe Western Australia 1999, WorkSafe Plan- Assessment of Occupational Safety and Management Systems, WorkSafe Western Australia; http://www.safetyline.wa.gov.au/PageBin/bestplan0002.htm, accessed on 23/7/2001. __________________________________________________________________________________________________________ References 71 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ Appendix I: Process Elements under the Factories & Industrial Undertakings (Safety Management) Regulation The Regulation requires the proprietors of specified hazardous industrial undertakings to set up and implement safety management systems with either 8 or 14 safety elements depending on the number of workers involved and the size of the construction contracts as stipulated in Schedule 3 of the Regulation. The 14 safety elements prescribed in the Regulation include: 1. Safety policy 2. Safety organisation 3. Safety training 4. In-house safety rules and regulations 5. Programme for inspection of hazardous conditions 6. Personal protection programme 7. Accident/incident investigation 8. Emergency preparedness 9. Evaluation, selection and control of sub-contractor 10. Safety committee 11. Job hazard analysis 12. Safety promotion 13. Process control programme 14. Health assurance programme __________________________________________________________________________________________________________ Appendix I 72 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ Appendix II: The Plan-Do-Check-Act Management Cycle Incorporated into OHSAS 18001 (1999) and AS/NZS 4804 (1997) The illustration below shows the application of plan-do-check-act management cycle in OHSAS 18001 and AS/NZS 4804: Deming’s model OHSAS 18001 AS/NZS 4804 Plan OHS Policy Planning Commitment and policy Planning Do Implementation and operation Implementation Check Checking and corrective action Measurement and evaluation Act Management review Review and improvement Repeat the plan-do-check-act Continual improvement cycle for continual improvement Continual improvement __________________________________________________________________________________________________________ Appendix II 73 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________________________________________________ _______________ Appendix III: Comparison between OHS Management System Frameworks and Models Promulgated by Different Standards Development Institutions and OHS Professional Associations Note: The OHS elements highlighted in bold characters in the following tabulation for OHS management system frameworks and models are related to the 6 key elements identified from the “OHS best practices”. IOHA’s Universal Model ILO OSHMS OHSAS 18001 Management commitment and resources Regulatory compliance and system conformance Accountability, Responsibility responsibility and and authority accountability Legal and other requirements Employee participation Worker participation Consultation OHS policy OSH policy OHS policy Structure and responsibility AS/NZS 4804 OSHA Voluntary Protection Program OSHA Process Safety Management Guideline Leadership and Management commitment commitment and Resources- human, involvement physical, and financial Legal and other requirements Accountability Supervisor and and responsibility manager readiness Assigned responsibilities and accountabilities Consultation, Employee motivation and participation awareness OHS policy Safety policy Employee involvement ______________________________________________________________________________________________________________________________________________________________________________ Appendix IV 74 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________________________________________________ _______________ (Cont’d Appendix III) IOHA’s Universal Model OHS goals and objectives ILO OSHMS Initial review OSH objectives OHSAS 18001 Objectives Performance measures System planning System planning, OHS development and and development management implementation programmes Baseline Planning for evaluation and hazard hazard/risk identification, assessment risk assessment and risk control OHSMS manual OSH management Documentation and procedures system documentation Training system Technical Competence and Training, expertise and training awareness and personnel competence qualification AS/NZS 4804 OSHA Voluntary Protection Program OSHA Process Safety Management Guideline Initial OHS review Objectives and targets Performance indicators OHS management plans Planning identification of hazards, assessment and control of risks Documentation Objectives Training and competency Safety and health Employee training training Safety and health training content Safety management program Work site hazard Process hazard analysis analysis Baseline surveys ______________________________________________________________________________________________________________________________________________________________________________ Appendix IV 75 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________________________________________________ _______________ (Cont’d Appendix III) IOHA’s Universal Model ILO OSHMS OHSAS 18001 Hazard control system Prevention and Operational control measures control Process design Management of change Emergency preparedness and response system Emergency prevention, preparedness and response Hazardous agent management system Emergency preparedness and response AS/NZS 4804 Hazard identification, risk assessment and control of risks Hazard identification Risk assessment Contingency preparedness and response Emergency or disaster plans Incidents involving employees Critical incident recovery plan Risk control Design, fabrication, installation and commissioning OSHA Voluntary Protection Program OSHA Process Safety Management Guideline Hazard prevention and control Operating procedures and practices Pre-startup safety Procedures and protective equipment Facility and equipment maintenance Emergency planning Process safety information Mechanical integrity Managing change Emergency preparedness Non-routine work authorisation Administrative control ______________________________________________________________________________________________________________________________________________________________________________ Appendix IV 76 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________________________________________________ _______________ (Cont’d Appendix III) IOHA’s Universal Model Preventive and corrective action system Procurement and contracting Communication system ILO OSHMS OHSAS 18001 AS/NZS 4804 Preventive and corrective action Review and back to organising Procurement Contracting Corrective and Corrective and preventive action preventive action Communication Communication Document and record management system Evaluation system Performance monitoring and measurement Auditing and Audit self-inspection Incident Investigation of investigation and work-related root cause analysis injury, ill-health, disease & incident OSHA Voluntary Protection Program Supplying goods Contract workers and services Purchasing goods and services Communication Hazard and Reporting program communications Document control Records and information management Document and data control Records and records management Performance Measurement and Site inspections measurement and evaluation monitoring Inspection, testing and monitoring Audit Audits of the OHSMS Accidents, Incident Accident and incidents, investigation injury analysis non-conformances OSHA Process Safety Management Guideline Contractors Compliance audits Investigation of incidents ______________________________________________________________________________________________________________________________________________________________________________ Appendix IV 77 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________________________________________________ _______________ (Cont’d Appendix III) IOHA’s Universal Model Health/ medical program and surveillance Continual improvement Integration Management review ILO OSHMS OHSAS 18001 AS/NZS 4804 OSHA Voluntary Protection Program OSHA Process Safety Management Guideline Medical program Continual improvement Continual improvement Management review Management review Continual improvement Integration Review of the OHSMS Program review ______________________________________________________________________________________________________________________________________________________________________________ Appendix IV 78 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ Appendix IV: Checklist on Interview Questions for Line Management of the Organisation Part 1: Management Commitment Q.1 Has the Organisation formulated and promulgated an OHS policy? (check also a copy of the OHS policy) □1 Q.2 Has the OHS policy been kept under review by management to ensure that it is relevant to the Organisation’s business operation and up to date? If so, how? □2 Q.3 Has the OHS policy been communicated to the employees and other interested parties? If so, how and through which means? □3 Q.4 How does the Organisation determine if the resources for implementation of the OHS policy and activities are adequate? □4 Q.5 Do management personally involved in the various types of OHS management activities? Please give examples, say OHS committee meetings, OHS promotion activities, OHS performance assessment etc. □5 Q.6 Have safety responsibilities been defined for persons at all levels within the Organisation? If so, please elaborate and provide a copy of the defined responsibilities for reference? □6 Part 2: Employee Involvement Q.7 Q.8 Are line function staff involved in each of the following activities? Yes No (i) Job hazard analysis for work 1 2 (ii) Safety inspection 1 2 (iii) Safety training provision for newly 1 2 revised safety work procedures (iv) Development and implementation of 1 2 plans for improving OHS Have any consultation or feedback mechanisms been established to consult and collect views of employees in respect OHS issues? If yes, what are they? How about the staff representations in those mechanisms/forum? Is OHS consultation planned in a systematic manner? □7 □8 □9 □10 □11 Part 3: Preventive Approach Q.9 Has the Organisation conducted any risk assessment for hazards at work to ascertain the risk level and the necessary control measures? If so, what are the assessment procedures/processes? Is the approach systematic? Please show record. □12 __________________________________________________________________________________________________________ Appendix IV 79 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ Q.10 Have hazards at work been identified? If yes, please list out the hazards that are encountered by persons at the workplaces due to: (i) the Organisation’s work activities (ii) equipment, tools and facilities used (iii) work environment □13 □14 □15 Q.11 Have the Organisation established any safety work procedures to deal with OHS hazards in both routine and non-routine activities, including emergency situations? If so, what are they? Is the approach systematic? How about the implementation of the risk control measures? □16 Q.13 Is there any safety inspection programme in place for the Organisation’s work activities and workplaces? If yes, how? Are the abnormalities spotted from the safety inspections followed up? □17 Part 4: Integration with Overall Management Systems Q.14 Are the OHS requirements built into the Organisation’s work process operating procedures? If yes, how? □18 Q.15 Are OHS requirements accorded with similar priority as other management considerations when setting the Organisation’s strategies and plans? If yes, give examples. □19 Q.16 Have the Organisation included OHS performance as part of the employee performance management process? If yes, how? What are the performance indicators adopted? □20 Q.17 Are there arrangements for reporting and recording of work related accidents/incidents? If so, how are the accident investigation findings referred to as input in the hazard identification process? □21 Part 5: OHS Training Q.17 Is there any arrangement to identify the safety training needs of staff at different ranks against the competency requirement, legal requirements and hazards of the work activities? Q.18 Are the following types of safety training provided to staff at different ranks: Yes No (i) General safety induction training 1 2 (ii) Site/ work specific training for staff 1 2 concerned (iii) Tool box talks/ OHS briefings on 1 2 specific topic (iv) Safety briefing/ drills on emergency 1 2 procedures □22 □23 □24 □25 □26 __________________________________________________________________________________________________________ Appendix IV 80 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ Q.19 Is the progress of the OHS training programme monitored and effectiveness evaluated? If yes, how e.g. training record system? □27 Q.20 Is refresher training provided to employees? If so, how is the refresher training programme monitored? □28 Part 6: Continuos Improvement Q.25 Has the Organisation committed itself to continuous improvement of OHS performance? If yes, how? □29 Q.26 Has the Organisation conducted periodic review and revision, where necessary, of its OHS arrangements, policy and objectives to match the changing environment? □30 - The End - __________________________________________________________________________________________________________ Appendix IV 81 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ Appendix V: Information Collected from Interview with Line Management Based on the interview question checklist in Appendix IV, an interview with the line management representative was conducted during which relevant OHS documents and records were checked. The following summarises the information collected from the interviewee with reference to the 6 key OHS elements: 1.0 Management Commitment 1.1 The Organisation has established and promulgated a written corporate OHS policy in early 2001. The OHS policy has been signed by the director of the Organisation and includes the commitment to achieving and maintaining a high standard safety and health at work. The policies include: (i) provision of safe work systems and working environment, (ii) observance to statutory and contractual requirements for safety and health, (iii) provision of adequate resources for implementing OHS plans and training, (iv) constant review and update to the OHS policy. 1.2 The OHS policy has been uploaded to the Organisation’s intranet, published on its monthly newsletter, and outlined to the new recruits as part of the induction training course which is held once every 3 to 4 months. 1.3 The Organisation has been deploying resources to provide safety training to its employees and to procure up-to-date safety tools and equipment for use at work. Whilst annual budget for OHS expenditure has not been set, a dedicated account has been created to track and monitor the expenditure incurred in OHS matters each year. 1.4 The Organisation has an OHS committee, chaired by a senior manager and with members derived from the part-time safety supervisors of Divisions and representatives of the staff consultative committees. Senior management would attend OHS promotion functions. 1.5 OHS responsibilities for employees at different ranks are defined in the Organisation’s Safety Manual. 2.0 Employee Involvement 2.1 Regarding involvement in OHS activities, the line management representative __________________________________________________________________________________________________________ Appendix V 82 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ confirmed that the Organisation’s line function staff are involved in: (a) job hazard analysis for work activities; (b) safety inspection; (c) attendance to safety training for newly developed or revised work procedures; (d) 2.2 OHS improvement projects from works improvement teams Apart from the organisation wide OHS committee (para. 1.4 above), Divisions have begun to set up Division OHS committee as well. In addition, employees could also form works improvement teams voluntarily to initiate improvement projects of various nature, e.g. for improvement of productivity, service quality and OHS. 2.3 The OHS committee monitors the OHS performance of the Organisation, coordinates OHS promotion functions, and serves as a forum for consultation and discussion of OHS issues. Its members could bring up organisation wide OHS issues for discussion in the committee. 3.0 Preventive Approach 3.1 The Organisation has carried out risk assessment for its work activities and records for some of its risk assessments, accounting for both severity and likelihood in a risk matrix, were available for inspection. 3.2 The Organisation’s employees in general work in two types of environment, i.e. office work and site work: (a) The front line staff responsible for operation and maintenance work activities would be exposed to such hazards as electricity, hazards from running plant and equipment, slips or falls, chemicals, hot environment, noise, fall of persons, and manual handling/lifting. (b) The supervisory staff and line management personnel are involved in inspection of works and hence would be exposed to the hazards prevailing at work sites such as slips and falls, falling objects/tools, contact with electricity, and running plant and machinery. Besides, the line management personnel also work in the offices and would face similar office work hazards as the clerical support staff. (c) The clerical support staff are involved in office work and use of office equipment such as computer and photocopier, movement of files and __________________________________________________________________________________________________________ Appendix V 83 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ documents, and stay inside enclosed air-conditioned area. All this lead to hazards such as ergonomics, manual handling/lifting, falling objects, tripping/slippage and inadequate ventilation. 3.3 According to the accident statistics in the past 2 years, the three most common types of accidents were fall of persons, striking against/struck by moving objects, and manual handling. 3.4 The Organisation has compiled and promulgated safety guidelines for some common work activities such as electrical work, work at height, handling of chemicals, manual handling, lifting operations, use of hand tools, and use of machinery. The individual Divisions would develop other work specific guidelines where necessary. 3.5 The full-time safety officers and the part-time safety supervisors would plan and conduct safety inspections to the works venues within the Division, and bring up abnormalities, if any, to the line management for follow up action. 4.0 Integration of OHS into line management function 4.1 Despite that the Organisation has established safety guidelines for various work activities, it has maintained separate sets of work process procedures under the purview of the Organisation’s ISO 9001 quality management system. Not all the requirements under the safety guidelines were incorporated as part of the work process procedures. 4.2 The line management representative advised that the Organisation would accord equal priority to OHS and other considerations such as cost, productivity and quality. In fact, in the Organisation’s vision-mission-value statement, “caring” is one of the core values together with customer focus, integrity, service excellence, and commitment. 4.3 The Organisation has not explicitly included OHS performance as part of the employees’ performance appraisal process. However, management would review the annual safety performance of the Divisions based on such parameters as number of accidents, accident rates, productivity loss and severity. 4.4 The Organisation has promulgated an instruction on procedures for accident reporting. The instruction requires that all accidents be investigated by the safety supervisors or safety officers and recommendations for prevention of recurrence and improvements be referred to the responsible line management for follow up __________________________________________________________________________________________________________ Appendix V 84 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ action. The Safety Unit maintains the accident statistics based on returns from Divisions and compiles the annual safety report for the Organisation. 5.0 OHS Training 5.1 The Organisation’s Safety Unit has conducted safety training needs analysis for employees at various ranks and compiled a safety training programme which stipulates the general safety training requirements for each rank. The Divisions would assess the hazards and the competence requirements for specific works and arrange for other special training for their employees. 5.2 The following types of safety training have been provided to staff at different ranks: (a) General safety induction training: the Labour Department recognised green card training for all front line staff and safety induction briefing as part of the induction training course to new recruits; (b) Site/work specific training for employees concerned; (c) Tool box talks and OHS briefings on specific topics; (d) Safety briefing and drills on emergency procedures such as fire and chemical spillage at workplace; 5.3 Apart from the safety training records kept by Divisions, the Organisation’s Training Unit would also update and maintain the training records based on the quarterly returns of the Divisions. 5.4 Refresher training would be provided where necessary. For example, safety briefing sessions with similar topics would be arranged regularly by the Divisions’ safety officers and the Safety Unit. 6.0 Continuous Improvement 6.1 The Safety Unit would review the Organisation’s OHS arrangements and policy and propose necessary changes for management’s consideration and employee consultation. __________________________________________________________________________________________________________ Appendix V 85 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ Appendix VI: Questionnaire for Self-administered Survey on OHS Perception of Employees Dear Respondents, I am undertaking on a personal basis a research project about OHS management practices in organisations, which will form part of the requirements for the Master of Applied Science (Safety Management) degree course, jointly organised by the Hong Kong Polytechnic University and the University of Western Sydney, Hawkesbury. The questionnaire survey is aiming to collect the views of the respondents about the OHS management practices of the Organisation. The survey findings will provide valuable information for understanding the current status of the Organisation in respect of OHS and for working out measures to further enhance the OHS within the Organisation. When you answer the questions on the attached survey form, please circle the appropriate number/letter to indicate your answer or preference. Please return the completed survey form to: “Return address for completed questionnaire (attn: Mr. K.C. Lo)” on or before 31/10/2001. Information and data collected in the survey will be used for conducting analysis on aggregate basis for the purpose of the survey and will be kept confidential. The questionnaire survey forms returned will be destroyed upon completion of the study. Thanks for your participation in the questionnaire survey. K.C. Lo October 2001 _____________________________________________________________________ Internal use Q.1 What is your post/rank in the Organisation? □1 a. Artisan b. Workman c. Works Supervisor d. Inspector e. Section Manager f. Engineer g. Clerical Staff h. Others: (Please specify __________________________) Q.2 Are you a part-time Safety Supervisor? a. Yes b. No Q.3 Are you a member of the following committee or taskforce? Yes No (a) OHS committee 1 2 (b) Works improvement team 1 2 □2 □3 □4 __________________________________________________________________________________________________________ Appendix VI 86 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ Q.4 Q.5 Q.6 Do the followings reflect your understanding of the Organisation’s Occupational Health & Safety Policy? Yes No No idea (i) Achieve high standard of safety and health 1 2 3 (ii) Comply safety legislation and COPs at work 1 2 3 (iii) Management to provide necessary safety 1 2 3 training, supervision and instruction (iv) Management to provide safe plant and 1 2 3 equipment and safe work environment (v) Safety is of higher priority than productivity 1 2 3 Have you participated in any of the following activities? Yes (i) Job hazard analysis for work 2 (ii) Safety inspection 2 (iii) Attend safety training for new or revised 2 safety work procedures (iv) Development and implementation of 2 programs for improving OHS (v) Assist safety personnel in accident 2 investigation (vi) Contribute to working out safety work 2 procedures or guidelines □5 □6 □7 □8 □9 No 1 1 1 □10 □11 □12 1 □13 1 □14 1 □15 How do you rate the followings in terms of helping the Organisation to improve OHS in your workplace? Not Least Not so Quite Useful Very No useful useful useful useful useful idea (i) (ii) OHS Committee Works Improvement Teams (iii) OHS incentive scheme Q.7 1 1 2 2 3 3 4 4 5 5 6 6 7 7 □16 □17 1 2 3 4 5 6 7 □18 Do you know your responsibilities for OHS? (i) (ii) Rank/post specific OHS responsibilities defined by the Organisation General duties under OS&H Ordinance Yes 1 No 2 □19 1 2 □20 Q.8 Which party is responsible for OHS under the OS&H Ordinance? (a) Employer (b) Employee (c) Both employer and employee (d) No idea □21 Q.9 Do you think that OHS performance should become part of the staff’s performance appraisal? (a) Yes (b) No (c) No idea □22 __________________________________________________________________________________________________________ Appendix VI 87 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ Q.10 □23 Are you aware of any hazards at your work? (a) No, there is no hazard (b) Yes If “Yes”, please indicate below: (may circle one or more choice(s)) (i) Falling from height (ii) Falling objects (iii) Electric shock (iv) Struck against objects (v) Hit/ injured by moving parts (vi) Contact with chemicals (vii) Burns (viii) Injured due to manual handling (ix) Hazards due to plant and machinery (x) Others: _________________ □24 □25 □26 □27 □28 □29 □30 □31 □32 □33 Q.11 Do you find the control measures in place are adequate to reduce hazards that may be encountered at work? (a) Adequate (b) Further improvements are recommended (Please specify: _____________________________________) (c) Immediate improvements are needed. (Please specify: _____________________________________) (d) No idea Q.12 What do you think about the Organisation’s performance in connection with each of the followings? (Please circle) □34 Poor Not Satisfactory Good Outstanding No adequate idea (i) (ii) (iii) (iv) (v) (vi) (vii) (viii) Management following through its commitment in OHS Provide resources for OHS Promote employee participation in OHS Identify hazards at work Implementation of risk control measures Integration of safety requirements into line work processes Provision of OHS training 1 2 3 4 5 6 □35 1 2 3 4 5 6 □36 1 2 3 4 5 6 □37 1 2 3 4 5 6 □38 1 2 3 4 5 6 □39 1 2 3 4 5 6 □40 1 2 3 4 5 6 □41 Implementation of OHS plans for continuous improvement 1 2 3 4 5 6 □42 __________________________________________________________________________________________________________ Appendix VI 88 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ Q.13 Q.14 Q.15 What do you think are the 3 most important ways to prevent accidents at work? (please rank your three choices from “1” to “3” in descending order of importance, i.e. “1” for most important, “2” for second most important, and “3” for third most important) (i) Enhance employees’ safety awareness _________ (ii) Follow safety work procedures _________ (iii) Provide training on work safety control measures _________ (iv) Provide adequate supervision of work _________ (v) Adequate safety tools and equipment _________ (vi) Maintain control measures against hazards at work _________ (vii) Staff’s participation in solving safety problems at work _________ (viii) Others: (Please specify: ___________) _________ (ix) No idea _________ What do you think are the constraints in promoting OHS in the Organisation? (may circle one or more choice(s)) (i) Resources for OHS implementation (ii) Insufficient management support for OHS (iii) Lack of OHS training (iv) Inadequate supervision at work (v) Staff’s habitual practices and not following safety rules (vi) Inadequate OHS awareness (vii) Inadequate arrangements and set up for OHS (viii) Accountability for OHS not reflected as part of performance appraisal (ix) OHS not integrated with work process (x) Others: (Please specify: ________________) (xi) No idea Do you have any other comments and suggestions on promoting OHS practices within the organisation? If yes, please list out: ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ □43 □44 □45 □46 □47 □48 □49 □50 □51 □52 □53 □54 □55 □56 □57 □58 □59 □60 □61 □62 □63 This is the end of the Questionnaire. Thank You! __________________________________________________________________________________________________________ Appendix VI 89 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ Appendix VII: Questionnaire for Self-administered Survey on OHS Perception of Employees (Chinese Version of Appendix VI) 問卷調查:機構的職安健管理與實踐 你好: 本人現正以個人身份進行一項有關在機構內之職安健管理與實踐的研究,以符合 香港理工大學與University of Western Sydney 聯合舉辦之安全管理碩士課程的部 份要求。本問卷旨在收集閣下對你的機構之職安健管理與實踐的意見。問卷所收 集到的資料對瞭解機構內的職安健狀況和作出進一步改善職安健的建議計劃將有 很大的幫助。 在閣下回答問卷的時候,請在每一問題中圈出你所揀選的答案。並請將完成作答 的問卷在 2001 年 10 月 31 日或之前交回或寄回「香港 xxx(盧錦祥先生 收啟)」。 所有在問卷中收集到的資料只會以整體型式來應用於本研究項目中,並會絕對保 密。在完成本研究項目之後,所有問卷將會全部被消毀。 對閣下之參與本問卷調查,謹此致意。 盧錦祥 2001年10月 ______________________________________________________________________ 供內部用 Q.1 你在機構內的職級/職位是: a. 技工 (Artisan) b. 一般工人 (Workman) c. 監工 (Works Supervisor) d. 督察 (Inspector) e. 分組/區經理 (Section Manager) f. 工程師 (Engineer) g. 文員 (Clerical Staff) h. 其他: (請註明 _________________________________) □1 Q.2 你有沒有兼任機構內的組別安全督導員? a. 有 b. 沒有 □2 Q.3 你是否以下各組織的成員? (a) 職安健委員會 (b) 工作改善小組 是 1 1 否 2 2 □3 □4 __________________________________________________________________________________________________________ Appendix VII 90 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ Q.4 以你的理解,以下各項是否包括在你的機構之職業安全及健康政 策宣言當中? (i) (ii) (iii) (iv) (v) Q.5 (iv) (v) (vi) 不知道 1 1 1 2 2 2 3 3 3 □3 □4 □5 1 2 3 □6 1 2 3 □7 有 沒有 2 2 2 1 1 1 □8 □9 □10 2 2 1 1 □11 □12 2 1 □13 工作危害分析活動 安全巡查 參加為改動過或新增的工作程序 而設的安全訓練 訂立及落實改善職安健的計劃 協助安全人員進行意外事故的調 查 提供意見或建議以便制訂工作安 全程序或指引 你覺得以下各組織/措施對改善你的工作地點之職安健是否有效 用? (i) (ii) (iii) Q.7 否 你有沒有參與過以下各項活動? (i) (ii) (iii) Q.6 維持高水平的工作安全及健康 遵守有關職安健的法例和實務守則 管理層會提供足夠訓練、督導及資訊 指示以落實政策宣言 管理層會提供安全的工作環境及安全 的器材和工具 安全的優先次序高於生產力 是 職安健委員會 工作改善小組 職安健獎勵計劃 無用 很少 效用 不太 有用 1 1 1 2 2 2 3 3 3 尚算 有用 非常 不知道 有用 有用 4 4 4 5 5 5 6 6 6 7 7 7 □16 □17 □18 你是否知道你所需要承擔的職安健責任? 是 否 1 2 □19 1 2 □20 Q.8 跟據“職業安全及健康條例”,那些人需要為職安健負責? (a) 僱主 (b) 僱員 (c) 僱主及僱員 (d) 不知道 □21 Q.9 你認為職安健的表現應否成為員工工作表現評核的其中一部份? (a) 應該 (b) 不應該 (c) 無意見 □22 (i) (ii) 部門為你所屬職級/職位所界定的職 安健責任 在“職業安全及健康條例”所訂定 的一般性責任 __________________________________________________________________________________________________________ Appendix VII 91 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ Q.10 □23 你覺得你日常的工作有沒有危害? (a) 沒有危害 (b) 有 如果“有”,請圈出以下適用的危害:(可圈出一個或以上項目) (i) 人體從高處墮下 (ii) 物件下墮 (iii) 電擊或接觸電流 (iv) 被物件碰撞 (v) 被移動的物件擊中或所傷 (vi) 與化學品接觸 (vii) 燒傷或燙傷 (viii) 因人力提舉而受傷 (ix) 機械及機器所引致的危害 (x) 其他: (請註明) _________________________________ Q.11 你覺得在你工作地點的控制措施是否足夠以減低工作上可能遇到 的危害? (a) 足夠 (b) 尚算足夠,但可以進一步改善 (請註明﹕ _____________________________________) (c) 不足夠,需要即時改善 (請註明﹕_____________________________________) (d) 不知道 Q.12 你認為你的機構在以下各項目的表現如何? 管理層在落實和貫徹 有關職安健的承諾 (ii) 管理層在職安健事務 上所提供的資源 (iii) 促進員工參與職安健 (iv) 找出工作上的危害 (v) 控制危害措施的實踐 和執行 (vi) 將安全要求融匯於日 常工作程序中 (vii) 職安健訓練的提供與 安排 (viii) 訂定及落實計劃以持 續改善職安健 (i) □24 □25 □26 □27 □28 □29 □30 □31 □32 □33 □34 差劣 不足 滿意 良好 極好 不知道 1 2 3 4 5 6 □35 1 2 3 4 5 6 □36 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 □37 □38 □39 1 2 3 4 5 6 □40 1 2 3 4 5 6 □41 1 2 3 4 5 6 □42 __________________________________________________________________________________________________________ Appendix VII 92 Development of an OHS Management System Framework for an E&M Engineering Service Organisation _____________________________________________________________________________________ Q.13 Q.14 Q.15 你認為以下項目中那三項為最重要的措施以預防意外發生?(請 以“1”至“3”標示出你所選出項目的重要性:“1”為最重要、 “2”為次重要、“3”為第三重要) (i) _________ 加強員工的安全意識 (ii) 員工遵照安全指引工作 _________ (iii) 提供有關安全工作的訓練 _________ (iv) 在工作過程中提供適當的督導和指導 _________ (v) 有足夠的安全設備和器材 _________ (vi) 維持適當的控制措施以消除或減低工 _________ 作上的危害 (vii) 員工參與解決工作上有關安全的問題 _________ (viii) 其他: (請註明: _________________) _________ (ix) 不知道 _________ 你覺得以下那些項目會對你的機構推行職安健構成障礙?(可選 擇一個或多個項目) (i) 實踐職安健的資源不足夠 (ii) 管理層對職安健的支持不足夠 (iii) 職安健的訓練不足夠 (iv) 工作上的督導和指導不足夠 (vi) 員工在工作上的慣性及不依照安全指引工作 (vi) 安全意識不足夠 (vii) 沒有適當的職安健機制與安排 (viii) 職安健的問責並未成為員工工作表現評核的其中一部份 (ix) 職安健並未融匯於日常工作程序當中 (x) 其他﹕ (請註明: ________________) (xi) 不知道 你對在機構內推廣職安健有沒有其他意見或建議?如果有的話, 請在以下列出: ________________________________________________________ ________________________________________________________ ________________________________________________________ ________________________________________________________ □43 □44 □45 □46 □47 □48 □49 □50 □51 □52 □53 □54 □55 □56 □57 □58 □59 □60 □61 □62 □63 問卷到此為止。謝謝! __________________________________________________________________________________________________________ Appendix VII 93