HAZARD COMMUNICATION: CHEMICAL RIGHT TO KNOW Modern life would be impossible without chemicals. Plastics, drugs, and miracle fibers are just a few of the things that use chemicals in their manufacture. Prior to 1984 there was no guarantee that workers would be informed about the chemical hazards they may encounter in the workplace. Even when container labels and warning information were provided they did not always contain enough information on the hazards or potential hazards, what to do in case of an emergency, or whom to contact for help. For this reason the federal government established a uniform hazard communication standard: to provide you and your co-workers with information needed to keep you safe. The Occupational Safety and Health Administration (OSHA) promulgated the Hazard Communication Standard, 29 CFR 1910.1200, better known as the “Right to Know” law. It says you have a right to know what chemical hazards you face on the job and how to protect yourself against them. The Hazard Communication Standard is intended to comprehensively address the issue of evaluating the potential hazards of chemicals, communicating information concerning hazards, and appropriate protective measures to employees. MATERIAL SAFETY DATA SHEETS (MSDS) An MSDS is required for all chemicals and is part of the employee’s “right to know” within the Hazard Communication Standard. The MSDS provides important information regarding the health effects of the chemical, routes of entry into the body, appropriate personal protective equipment to use, and first aid treatment if exposure occurs. Unfortunately, there is no single mandatory form for an MSDS. Therefore, you will probably see many different types of MSDS styles or formats on the job. What is consistent for each MSDS, however, is the type of information included on each form. Once you understand what this information is and how to use it, you will be able to utilize the information regardless of the MSDS format. Reading the MSDS The MSDS is required by law. More importantly, the information provided on the MSDS can keep you healthy and save your life. Unless you know all the facts about the chemicals with which you work you are putting the life, health, and safety of yourself and your coworkers in jeopardy. Check the MSDS before you start any job using a chemical. By doing so you will know exactly what the risks are and how to do the job more safely. The MSDS contains a heading followed by nine to sixteen sections. It is critical for you to understand the information found within the MSDS and where you can locate the information you require from the MSDS. The MSDS Heading It is important to verify that the MSDS you are referencing represents the chemical you are using. The heading of an MSDS will provide you with: the name, address, telephone number of the company that produced the chemical the date the MSDS was issued the name of the chemical or material. There are currently nine (9) sections required on the MSDS. Some MSDSs, however, may have 16 sections. Section 1 (I) Material Identification Within section 1 of the MSDS you should find the chemical name and supplier. Synonyms may also be listed here. If the material contains more than one chemical, all chemicals must be listed. The chemical formula may be given. Section 2 (II) Ingredients and Hazards This section lists the product’s individual hazardous chemicals and their relative percentage of concentration. The permissible exposure limit (PEL) and/or the threshold limit value (TLV) will be shown if that data has been established. Trade secrets can be kept confidential but the health hazard information must still be provided on the MSDS. Section 3 (III) Physical Data All physical data that is applicable to the chemical will be found in section 3. Physical data may include: appearance, boiling point, evaporation rate, melting point, vapor pressure, vapor density, specific gravity, odor, solubility in water and/or other solvents. Section 4 (IV) Fire and Explosion Data Fire and explosion data generally include flammability and flashpoint. The type of extinguishing agent best suited for such a fire involving the chemical is listed, in addition to information important to fire fighters. Section 5 (V) Reactivity Data The information provided in this section should guide you as to the type of storage, container utilization, and incompatibilities for this chemical. Section 6 (VI) Health Hazard Data When you are exposed to a chemical it can enter your body through one of four pathways. This section describes all the routes of entry pertinent to the chemical. Acute and chronic symptoms and health effects must be listed in section 6. If the chemical or material is carcinogenic (cancer causing) it must be clearly stated within this section. Section 7 (VII) Spill, Leak, and Disposal Procedures Section 7 provides information and guidance on the safety procedures to follow in the event of a spill or leak. Section 8 (VIII) Special Protection Section 8 provides you with the methods to reduce your exposure to a particular chemical. It is then your responsibility to utilize the equipment properly. Section 9 (IX) Special Precautions The procedures for safe storing and handling of the chemical are described in this section. The types of container labels and markings are also described. Sixteen Section MSDS The section headings for a sixteen section MSDS are as follows: Section 1 Chemical Product and Company Identification Section 2 Composition/Information on Ingredients Section 3 Hazards Identification Section 4 First Aid Measures Section 5 Fire Fighting Measures Section 6 Accidental Release Measures Section 7 Handling and Storage Section 8 Exposure Control/Personal Protection Section 9 Physical and Chemical Properties Section 10 Stability and Reactivity Section 11 Toxicological Information Section 12 Ecological Information Section 13 Disposal Considerations Section 14 Transport Information Section 15 Regulatory Information Section 16 Other Information LABELING OF CHEMICALS All chemicals are identified from the time they are received on the premises until they are either utilized or the waste is processed in accordance with environmental regulations. The initial responsibility for receiving and labeling of chemical containers starts with the person who receives or accepts delivery of a chemical. Upon receipt of a chemical, the person responsible will classify the chemicals and attach the hazard-rating label if one is not already placed on the container. Hazard Rating Label The hazard-rating label is a simple marking system consisting of colors, numerals, and shapes. They identify the hazards of a material in three principle categories: health, flammability, and reactivity, and also indicate the severity of these hazards. Hazard ratings have been developed in accordance with recommendations from the National Fire Protection Association (NFPA) and are available to safeguard the lives of employees in industrial plants or storage locations where fire hazards of materials may not be readily apparent. This guide is being used worldwide. Colors Identify Categories From the diagram employees can recognize the correct rating if all color positions are strictly adhered to, even though they may be colorblind, have poor visibility, or the reading distance is excessive. Blue is the identification of the chemical health hazard and its capacity to cause personal injury from contact with, or absorption into the body. Red is the identification of flammability and the susceptibility of a material to burning. Yellow is the identification of reactivity and the susceptibility of a material to release energy by itself. White is special hazards such as pressurized containers, or protective equipment required in case of fire or other emergency. Numerical Classification of Severity A series of five (5) numerical levels ranging from zero (0) through four (4) indicate the severity of each specific hazard. The numerals may either be superimposed on a colored background or colored numbers may be used on a white field in the designated positions. Health Hazard 4 - Deadly 3 - Extreme Danger 2 - Dangerous 1 - Slight Hazard 0 - Minimal Hazard 4 2 Special Hazard W - Water Reactive OX - Oxidizer - Radioactive Fire Hazard (Flash Points) 4 - Below 73 °F 3 - Below 100 °F 2 - Below 200 °F 1 - Above 200 °F 0 -Will Not Burn 0 W Reactivity 4 - May Detonate 3 - Explosive 2 - Unstable 1 - Normally Stable 0 - Stable Labeling All containers used for chemicals must be appropriate and approved as well as properly labeled. Employees have the following responsibilities: Ensure that the integrity of chemical container labeling is maintained (accurate, legible and prominently displayed on the container). In the event of a chemical or chemical mixture being put into a container resulting in labeling inconsistent with the actual identity and hazards associated with the chemical, personnel mixing the chemical shall ensure that the container is relabeled to accurately reflect the identity and hazards associated with the new contents of the container. The only exception to the labeling requirements outlined above is when a transfer container used by one person is filled from a bulk source and emptied on the same shift. Any transfer container filled with a chemical material must not be left unattended unless it is properly labeled. CHEMICAL PROPERTIES Because of the changing technology, hundreds of new chemicals are appearing on the market daily. It is imperative that employees be aware of the hazards associated with the use of all chemicals. If you have questions regarding chemical properties, contact your supervisor. Don’t take chances with the unknown. Know what it is before you use it. ROUTES OF ENTRY Knowing how chemicals can get into your body and how your body may react is critical to personal protection. Toxic chemicals can enter your body in any one or combination of four pathways: Inhalation Absorption (eye/skin contact) Ingestion Injection The route or routes of entry, for any given chemical, can be found on the MSDS. You cannot protect yourself if you don’t know how you can be exposed. METHODS OF PROTECTION Prevention of chemical exposure and resulting injury is the number one priority. This can be accomplished by the following: Engineering controls - ventilation or containment systems. Administrative - work scheduling and task duration. Personal habits/common sense - personal hygiene and housekeeping. Personal protective equipment (PPE) - gloves, goggles, faceshields, aprons, shoe coverings and respirators. PPE should be utilized only after all reasonable avenues for protection have been exhausted. For information on all of these protection methods contact your supervisor. ACUTE AND CHRONIC EXPOSURE EFFECTS Acute or immediate effects can result from a short-term chemical exposure to hazardous materials. Common acute effects may include: Headaches Dizziness Nausea Eye, skin, and respiratory irritation Unconsciousness Death Chronic exposures are delayed effects that may not develop until months or years after the initial or repeated exposure. These delayed effects are frequently not reversible. Common chronic effects are liver and kidney damage. The effects of either acute or chronic exposure are dependent upon the dose an individual receives and their response. A dose is simply defined as the amount or quantity of chemical, per a person’s body weight (expressed in milligrams per kilogram) for the length of time of the exposure. The greater the dose (amount of chemical in a given period of time) the greater the potential reaction. PHYSICAL HAZARDS The physical hazards associated with chemicals are specific to the chemical and may include any one or all of the following: Combustible Liquid Combustible liquids are those having a flash point at or above 140° F (37.8°C). They do not ignite as easily as flammable liquids. However, combustible liquids can be ignited under certain circumstances, and must be handled with caution. Substances such as wood, paper, etc. are termed “Ordinary Combustibles.” Compressed Gas Some products are stored in a compressed state in containers that come in many shapes and sizes. The reason for this can vary from ease of utilization, to safety of handling. Whatever the reason for a material to be packaged as a compressed gas, compressed gases all involve special handling challenges. An example of this would be securing all cylinders properly to prevent them from falling over. A primary danger here is breaking the valve off and turning the cylinder into a rocket that is capable of easily going through a block wall. This does not even take into account other potential hazards of the chemical inside the cylinder. Some compressed gasses include oxygen, acetylene, and propane. Explosive For our purposes, an explosive can be defined as any substance or article, including a device, which is designed to function by explosion (i.e., an extremely rapid release of energy) or which, by chemical reaction within itself, is able to function in a similar manner even if not designed to function by explosion. Flammable Liquid According to the DOT (Department of Transportation) and NFPA (National Fire Protection Association), a flammable liquid is one that has a flash point below 140°F (37.8°C). The flash point is the lowest temperature at which a liquid gives off enough vapors to form an ignitable mixture in air that will burn. Organic Peroxide Organic compounds contain carbon atoms joined with hydrogen atoms. Organic peroxides are organic compounds containing oxygen. These compounds can be sensitive to heat, friction, impact, and light, as well as to strong oxidizing and reducing agents. Oxidizer An oxidizer is a substance that gives up oxygen to stimulate the oxidation of organic materials. The introduction of an oxidizer to a fire will speed up the burn rate or cause the fire to burn hotter. Pyrophoric A pyrophoric is commonly thought of as a material that has the potential to selfignite under the right conditions. Unstable or Water Reactive Water reactive materials will spontaneously combust or give off flammable or toxic gas when exposed to water or water vapor. These materials are generally identified by the symbol W. HEALTH HAZARDS While the physical hazards of a chemical can be measured, health hazard definitions are less precise and more subjective. Health hazards may cause measurable changes in the body. Some of these signs and symptoms of change may also be caused by nonoccupational illness. Because of this the effects of exposure are difficult to separate from normally occurring illnesses. For our purposes any chemical that meets any of the following definitions are health hazards. However, this is not intended to be an exclusive categorization. If there is available scientific data that involves other animal species or test methods, they must also be evaluated to determine the applicability of the Hazard Communication Standard. You do need to understand that some chemicals may fall into more than one category. Asphyxiants Asphyxiants are chemicals that deprive the victim's body tissues of oxygen. An asphyxiate interferes with the body's ability to transport or use the oxygen carried by the blood stream. Any gas heavier than air can easily displace oxygen and have the same effect. Examples of chemical asphyxiates are carbon monoxide and hydrogen cyanide. Carcinogens Chemicals in this category are known to cause cancer in humans or in laboratory test animals. This is a chronic effect as there is a time period that elapses before a malignant tumor will appear. Examples of carcinogens are benzene, asbestos fibers, and Silica. Also included is Methylene Chloride that may be found in some paints or paint removers. Irritants This group of chemicals will irritate various tissues causing redness, rashes, swelling, coughing, or even hemorrhaging. Chlorine and ammonia are two examples of irritants. Isopropyl alcohol is an irritant. Sensitizers Another name for sensitizers is allergens. These chemicals cause an allergic type of reaction due to sensitivity from prior exposure. An acute response may be swelling of the breathing tubes, which causes breathing difficulty. Sensitizers can cause chronic lung disease. Some common examples are epoxies, aromatic amines, formaldehyde, and nickel metal. Mutagens Mutagens cause alterations in the genes of a person exposed. The result may be malfunction of a specific organ or tissue, depending upon the type of cell the mutation took place in. Gene damage can be passed on to children if the mutation occurred in either the sperm or the egg of the parents. Examples of mutagens are ethylene oxide, benzene, and hydrazine. Teratogens Teratogens cause damage or death to a developing fetus. This damage cannot be passed on to further generations, as it does not affect the genetic code. Examples of teratogens are thalidomide, dioxins, lead, and cadmium. Target Organ Poisons Many chemicals will target a particular tissue or organ and cause disease or damage at that location. The following examples are listed according to the tissue or organ affected. Lungs - Asbestos fibers and silica dust may cause a fibrosis effect in the lung tissue. Fibrosis is a condition in which the lung becomes scarred and inflexible, making the lung unable to expand and contract. Skin - A condition called chloracne may be caused by repeated exposures to PCB's (polychlorinatedbiphenols) and other chlorinated hydrocarbons. Eyes - Lacrimators are chemicals that can cause instant tearing at low concentrations. Examples are tear gas and MACE. Other chemicals can cause cataracts, optic nerve damage, and retinal damage by circulating through the bloodstream and reaching the eye. methanol, and thallium. Examples of these are naphthalene, Central Nervous System - Chemicals affecting this system containing the brain and spinal cord are called neurotoxins. Neurotoxins affect the neurons that carry electrical signals by inhibiting their function. This can cause behavior changes, emotional changes, alterations in walking, and loss of hand-eye coordination. A condition called anoxia may occur, because of lack of oxygen flow to the brain cells. Lack of oxygen results in cell death. Examples of chemicals causing central nervous system effects are tetraethyl lead, chlorinated hydrocarbon pesticides (e.g., DDT), and Malathion. Liver - Substances that are capable of damaging the liver are called hepatotoxins. The liver is the main processing organ for toxins. It may convert toxics into nontoxic forms; however, the liver may generate a more toxic by-product, which can cause cellular and tissue damage. Examples of chemicals that cause cirrhosis (a fibrotic disease that results in liver dysfunction and jaundice) are carbon tetrachloride, beverage alcohol, and aflotoxin. Other effects can range from tumors to enlargement of the liver and fat accumulation. Kidneys - the main function of the kidneys is to filter the blood and eliminate wastes. Because the waste gets concentrated in the process, toxins can be at much higher levels in the kidneys. Toxins that damage this organ are known as nephrotoxins. Most heavy metals fall into this category, including, Lead and Copper. Many halogenated (i.e., chlorinated) organic compounds are also nephrotoxins such as tetrachloroethylene, carbon tetrachloride, and chloroform. Other chemicals that damage the kidneys include carbon disulfide, methanol, toluene, and ethylene glycol. Blood - Substances capable of producing blood disorders are called hematoxins. Chemicals that affect the bone marrow, which is the source of most of the components of blood, are arsenic, bromine, methyl chloride, and benzene. Chemicals that affect platelets, which are cell fragments that help in the process of blood clotting, are aspirin, benzene, and tetrachloroethane. Chemicals that affect white blood cells, which help the body defend against infection, are naphthalene and tetrachloroethane. Arsine, naphthalene, and warfarin can affect red cells, which carry oxygen throughout the body. Effects in the exposed individual may include (1) reduced red blood count, or anemia; (2) reduced white blood cell count, which leaves the victim susceptible to disease; and (3) reduced platelet count, which increases the possibility of hemorrhaging. Reproductive Organs- Reproductive toxins can cause sterility, infertility, or spontaneous abortions. They furthermore may affect an individual's hormone levels and activity. Examples of male reproductive toxins are mercury, lead, DDT, PCBs, dioxin, benzene, toluene, and xylene. Examples of female reproductive toxins are DDT, PCBs, parathion, and diethylstilbestrol. Highly Toxic A chemical that has a LD50 (lethal dose 50%) of 50 milligrams of chemical per 1 kilogram of body weight administered orally; LD50 of 200 milligrams or less per kilogram of body weight when administered by continuous skin contact for 24 hours; LC50 (lethal concentration 50%) in air of 200 ppm by volume or less when administered by continuous inhalation for one hour or less; or 2 mg/kg per liter or less of mist, dust, or fume when continuously inhaled for one hour or less. Toxic A chemical that has a LD50 (lethal dose 50%) of more than 50 milligrams but less than 500 mg/kg of chemical per 1 kilogram of body weight administered orally; LD50 of more than 200 milligrams per kilogram of body weight but less than 1000 mg/kg when administered by continuous skin contact for 24 hours; LC 50 (lethal concentration 50%) in air of more than 200 ppm by volume but less than 2000 when administered by continuous inhalation for one hour or less; or more than 2 mg/kg per liter but less than 20 mg/kg of mist, dust, or fume when continuously inhaled for one hour or less. Corrosive The hazard class, corrosive, is probably the second-most commonly used and transported group of hazardous materials. Corrosives can be defined as any liquid that has a severe corrosion rate on steel. Therefore corrosives are capable of destroying human tissue. Examples of corrosive material include battery acid (sulfuric acid). INTRODUCTION Personal protective equipment (PPE) for eyes, face, head, hands, and feet, protective clothing, respiratory protection, protective shields and barriers will be provided to employees wherever hazards are present that may cause injury or disability to an exposed employee. PPE should not be used as a substitute for engineering controls, safe work practice, and/or administrative controls. Using PPE requires hazard awareness and training on the part of the user. Employees must be aware that the equipment does not eliminate the hazard. If the equipment fails, exposure can occur. To reduce the possibility of failure, equipment must be properly fitted and maintained in a clean and serviceable condition. Selection of the proper PPE for a job is important. Employers and employees must understand the equipment’s purpose and its limitations. The equipment must not be altered or removed even though an employee may find it annoying. GENERAL REQUIREMENTS 29 CFR 1910.132 This regulation requires employers to ensure that PPE be “provided, used, and maintained in a sanitary and reliable condition wherever it is necessary...” to prevent injury. This includes protection of any part of the body from hazards through absorption or physical contact. Before doing work requiring use of PPE: employees must be trained to know when PPE is necessary what type is necessary how it is to be worn what it’s limitations are know it’s proper care, maintenance, useful life, and disposal EYE AND FACE PROTECTION 29 CFR 1910.133 OSHA requires eye and face protective equipment where there is a reasonable chance of eye or face injury. This applies to any individual while they are in designated areas. Suitable eye protectors must be worn where there is a potential for injury to the eyes or face from flying particles, dust, molten metal, liquid chemicals, acids or caustic liquids, chemical gases or vapors, potentially injurious light radiation or a combination of these. Eye/face protectors must meet the following minimum requirements: Provide adequate protection against the particular hazard. Reasonably comfortable when worn under the designated conditions. Fit snugly without interfering with the movements or vision of the wearer. Be durable. Be capable of being disinfected. Be easily cleaned and kept clean and in good repair. MSDS LEARNING ACTIVITY Using the MSDS for Isopropyl alcohol, answer the following questions. 1. Check the appropriate box to indicate the appropriate physical and health hazards for isopropyl alcohol. HEALTH HAZARDS PHYSICAL HAZARDS Carcinogen Combustible liquid Irritant Compressed gas Corrosive Explosive Toxic Flammable solid Sensitizer Flammable liquid Flammable gas Organic peroxide Oxidizer Water reactive/Unstable Pyrophoric 2. What does the material look like? Check all that are appropriate. crystalline powder pellets clear liquid colored liquid colorless gas colored gas solid particles other: describe below 3. Does the chemical have an odor? YES NO If yes, describe odor. 4. Primary route of entry for this chemical? Inhalation Eye/skin contact Ingestion 5. List the signs and symptoms of over exposure. 6. List four methods of protection against potential exposure to chemicals and where further instructions for your work area can be obtained.