Appraisal and Evaluation of Energy Utilization and Efficiency in the Kingdom of Saudi Arabia Volume 2: Energy Efficiency Audit: Case Studies 2014 Blank color only Managed By: Prepared by: Gesellschaft für Internationale Zusammenarbeit GmbH Confidentiality Statement Disclaimer All content included in this report, such as text, logos, small icons and images, is the property of King Abdullah University of Science and Technology (KAUST). No part of this report may be reproduced in any form without the prior written permission of KAUST. The study in this report was conducted by a third-party consultant and, as such, does not express the opinion of KAUST. KAUST does not take any responsibility for the contents of this report, does not make any representation as to its accuracy or completeness, and expressly disclaims any liability therein for any loss arising from, or incurred in reliance upon, any part of this report. Volume 2 i KAUST Industry Collaboration Program (KICP) Partners ii Volume 2 KAUST Industry Collaboration Program (KICP) Partner Volume 2 iii Acknowledgments This 2013/2014 KICP strategic study, Appraisal and Evaluation of Energy Utilization and Efficiency in Saudi Arabia: Supply and Demand Impacts, Business Opportunities, and Technological and Economic Considerations, was led by Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ), in collaboration and with contribution from several other organizations. The King Abdullah University for Science and Technology (KAUST) Industry Collaboration Program (KICP) and Economic Development would like to extend their gratitude to all who contributed to this strategic study. Special thanks to the following distinguished contributors: • • • • • • • • • • • • • • • • Dr. Naif Alabbadi, General Director, Saudi Energy Efficiency Center Mr. Jean Michel Merzea, Vice President, Total Innovative Energies Solutions, Total Mr. Saleh A. Al-Agili, VP, National Industrial Clusters Development Program (NICDP) Dr. Ramzy Obaid, Professor of Electrical Engineering, King Abdulaziz University Dr. Aqil Jamal, Researcher, Saudi Aramco Dr. Muhammad Asif, Professor of Architectural Engineering, King Fahd University for Petroleum and Minerals (KFUPM) Dr. Raed Bkayrat, Vice President of Business Development, First Solar Inc. Dr. Mohammed-Slim Alouni, Professor of Electrical Engineering, KAUST Eng. Bertrand Rioux, Researcher, King Abdullah Petroleum Studies and Research Center (KAPSARC) Eng. Mohammed Al-Tamimi, Researcher, Research, Development, & Innovation, King Abdullah City for Atomic and Renewable Energy (K.A.CARE) Mr. Ahmed AlMohaimeed, Vice President & General Manager, Advanced Electronic Company Eng. Aiman Baker, Utilities Manager, KAUST Eng. Abdullah Al-Ghumaiz, Development Manager, Advanced Electronic Company Eng. Waleed Al-Rumaih, General Manager, Imdad Energy Mr. Guy Chaperon, CEO, Al Safwa Cement Company Eng. Imad Albadry, General Manager, Al-Shurfa Restaurant We also extend our sincere gratitude to the following organizations that provided meaningful input to the study: • • • • iv Electricity & Cogeneration Regulatory Authority National Grid Company Saudi Electricity Company University of Dammam Volume 2 Preface The Kingdom of Saudi Arabia is one of the few countries that have both abundant hydrocarbon resources and high renewable energy potential. While it is well positioned in terms of energy security, the Kingdom faces some major challenges: one of the highest energy consumption per capita rates in the world, as well as a high rate of increase in energy consumption. Worldwide, improving energy efficiency is considered to have the highest short-term payoff in reducing energy consumption. So, it comes as no surprise that this topic was chosen for the annual KICP Strategic Study by the KAUST Industry Advisory Board (KIAB) members. The findings of this year’s study are of critical importance from the perspective of combatting anthropogenic climate change as well as stabilizing energy demand in the face of population growth—without hampering economic prosperity. This, KICP’s fourth annual strategic study is entitled, Appraisal and Evaluation of Energy Utilization and Efficiency in Saudi Arabia: Supply and Demand Impacts, Business Opportunities, and Technological and Economic Considerations. The study reviews and evaluates the current and future energy supply and demand in the Kingdom. It involves: • • • Assessment of the current energy waste in the industrial sector Energy consumption audits in residential, commercial, and industrial sectors Evaluation of smart grid technologies, including efficient integration of renewable energy resources, adaptation, and regulations. There are many options available to policy makers, scientists, and the private sector to improve energy efficiency and flatten consumption. These options enable meeting the needs of the Kingdom’s growing population, without inhibiting its robust economic growth. The KICP Strategic Study explores many of the more promising ones, informing critical decision-making in both the public and private sectors. This study estimates the potential energy that can be generated from waste heat in the three main industrial sectors (saline water, petrochemicals, and power generation) is equivalent to 3,500 MWth. Energy audits were conducted in select industrial sectors, including power, water, cement, paper, petrochemicals, food, and textiles. The study concluded that up to 141 MW can be re-generated from the current wasted heat, assuming efficiency rate between 10 percent and 25 percent were achieved. By 2040, the energy efficiency in the most pessimistic (10 percent) and optimistic (25 percent) scenarios is projected to translate to cumulative potential energy savings of 2,050 TWh and 4,413 TWh, respectively. Smart grid energy efficiency solutions were also considered in the scope of this study. Smart grid technologies represent new business opportunities, integrating ICT solutions with legacy power systems, power station control units, network distribution lines, transmission, and renewable energy. Energy efficiency audits form the foundation of the report and represent the most accurate, credible data collected in the Kingdom to date. These audits involved data collection both in the industrial sector and on the household level, based upon load profile metering. The study does not stop at data collection but presents further analysis, load profile evaluation, and proposed energy efficiency measures and priorities to curtail consumption. Renewable energy solutions, including solar (i.e., PV, CPV, and CSP), wind, geothermal, hydroelectric, and wave energy were assessed in this report. Renewable energy applications in seawater desalination and rooftop peak shaving case studies were also discussed and evaluated. The benefits of applying the recommendations of the KICP Strategic Study are not limited to energy savings and efficient capital utilization. The study identifies opportunities for strengthening the Kingdom’s human capital base, enhancing academic research, and achieving “triple bottom line” business outcomes. Amin Shibani, Vice President, Economic Development Volume 2 v Energy Efficiency Audit: Case Studies Case Studies Summary The objective of the energy efficiency audit case studies is to establish the baseline of the current energy efficiency (EE) rating and to identify areas for improvement or energy savings in Saudi Arabia’s commercial buildings and industrial sectors. The focus has been placed on medium-size clients with exemplary replication potential and expected high specific energy consumption based on typical samples for existing regional economics. These were found mainly at three locations, including the West Coast area around the city of Jeddah, the Central Economic area around the city of Riyadh, and the East Coast area around the cities of Dammam, Dhahran, and Khobar. The original plan was to execute seven to 10 energy audits in various sectors. The following table describes the six facilities that were shortlisted from an original list of 30 facilities. Riyadh Facility Company Business Status Jeddah Quality Commercial Trade and Services Hospitals Hotels M-Hotel, Riyadh 89 rooms, 210 beds, 120 staff, 12% admin Small, well committed Shopping Malls Restaurants Al-Shurfa Restaurant Industrial Production ACP Cement Jeddah 1,200 m2, 110 staff Company Business Status Pilot F, Hospital, Jeddah Enmar, Hotel Jeddah Medium-size, 300 beds 200 rooms, 400 beds, 15% admin A Mall in Jeddah, KSA, Corniche Road 240,000 m2, 240 staff Well committed Al-SAFWAH- Lafarge 1.5 Mtons/year, Cement Factory 900 staff The agreed-upon business areas to be considered were commercial trade and services (e.g., restaurants, hotels, hospitals, shopping malls) and industrial production (e.g., cement production, plastic production, and seawater desalination) as described in the preceding table. The stakeholders agreed to concentrate on small- and medium-enterprise (SME) clients in the Kingdom because these clients were representative of actual economic development and because this sector avoided duplication of work with the KSA oil and gas industries. Specific commercial sites with rather high energy consumption and suitable SME size have been commonly identified and selected with the assistance of national/local trade agencies and MoCT and with the support of the KAUST/KICP-PM. The pre-selected, committed clients were visited and investigated based on an in-depth EE audit. Resulting savings have been identified by comparing Saudi consumption with international consumption standards. The results of the energy audits were compared to Germany and world standards as well as to best practices in the field of energy. Detailed analysis of these studies and the results of the energy assessments are summarized in Volume 1, Chapter 7: Study Findings and Conclusions, Recommendations, and Business Opportunities. Volume 2 vii Table of Contents Case Study Summaries Case Study 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia....................................................... CS 1-1 1.1 Introduction .............................................................................................................. CS 1-1 1.2 Summary of Energy-Efficiency Measurements........................................................... CS 1-1 1.2.1 Energy Audit ........................................................................................................ CS 1-1 1.2.2 ACP Energy Efficiency Proposed Measures......................................................... CS 1-2 1.2.2.1 Short-Term Measures ......................................................................... CS 1-4 1.2.2.2 Medium-Term Measures .................................................................... CS 1-5 1.2.2.3 Long-Term Measures .......................................................................... CS 1-6 1.3 Existing Status........................................................................................................... CS 1-7 1.3.1 Overview of Global Cement Plants ..................................................................... CS 1-7 1.3.2 ACP General Data ................................................................................................ CS 1-8 1.3.3 ACP Process Overview ........................................................................................ CS 1-8 1.3.4 Energy Supply and Consumption ........................................................................ CS 1-9 1.3.5 Existing Meters and Data Basis ......................................................................... CS 1-11 1.3.6 Energy Costs and Consumption ........................................................................ CS 1-14 1.3.7 Water Supply Consumption and Costs ............................................................. CS 1-20 1.3.8 Greenhouse Gas Emission Factors .................................................................... CS 1-20 1.3.9 Former Activities Regarding Energy Efficiency ................................................. CS 1-22 1.3.10 Planned Activities Regarding EE Issues ............................................................. CS 1-22 1.3.10.1 Precalcination with Alternative Fuel ................................................ CS 1-22 1.3.11 Who Benefits from EE? ..................................................................................... CS 1-23 1.4 Results .................................................................................................................... CS 1-23 1.4.1 Raw Mill Replacement by Vertical Mill ............................................................. CS 1-23 1.4.2 New Bag Filters Combined with VSD ................................................................ CS 1-24 1.4.3 Cooling and Waste Heat Technology ................................................................ CS 1-25 1.4.3.1 Process Cooling ................................................................................. CS 1-27 1.4.3.2 ORC Waste Heat Usage .................................................................... CS 1-27 1.4.3.3 Absorption Chiller with Waste Heat ................................................. CS 1-28 1.4.3.4 Increase the Internal Target Temperature ....................................... CS 1-30 1.4.4 Lighting .............................................................................................................. CS 1-30 1.4.5 Water Consumption .......................................................................................... CS 1-30 1.4.6 Optimization of Electrical Machines ................................................................. CS 1-31 1.4.6.1 Using Energy-Efficient Drives ........................................................... CS 1-31 1.4.6.2 Using VSDs ........................................................................................ CS 1-32 1.4.6.3 Maintenance of Drives ..................................................................... CS 1-33 1.4.7 Reduction of Pressured Air for Bag-Filter Cleaning and VSD ............................ CS 1-33 1.4.8 Development and Implementation of an Energy-Monitoring System ............. CS 1-36 1.4.8.1 Measurement-Point Concept ........................................................... CS 1-37 1.4.8.2 Assessment of Investment and Savings ........................................... CS 1-38 1.4.9 Load-Management System ............................................................................... CS 1-39 1.4.10 Base-Load Reduction ........................................................................................ CS 1-39 1.4.11 Implementation of an EnMS ............................................................................. CS 1-39 1.4.12 Specification for the Purchase of Machinery and Equipment .......................... CS 1-41 1.4.13 Sensitization of Employees ............................................................................... CS 1-41 Case Study 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia: A Traditional Middle-Class Family Restaurant in the Riyadh City Center ....................................................... CS 2-1 2.1 Introduction .............................................................................................................. CS 2-1 2.1.1 Technical Assessment ......................................................................................... CS 2-2 viii Volume 2 2.2 2.3 2.4 2.5 2.6 2.1.2 Energy Efficiency Optimization Measures .......................................................... CS 2-2 2.1.3 Energy Efficiency Assessment ............................................................................. CS 2-4 Business Description ................................................................................................. CS 2-4 2.2.1 Al-Shurfa Restaurant Site Specifications ............................................................. CS 2-4 2.2.2 Estimated Climate Impact: Temperature and Humidity ..................................... CS 2-6 2.2.3 Building Construction Analysis ............................................................................ CS 2-6 Occupancy Rates, Power Consumption, and Outside Temperature Analysis .............. CS 2-7 2.3.1 Modeling of the Electricity Demand ................................................................... CS 2-8 Proposed Energy Efficiency Measures ..................................................................... CS 2-11 2.4.1 Short-Term Measures ....................................................................................... CS 2-11 2.4.2 Medium-Term Measures .................................................................................. CS 2-11 2.4.3 Long-Term Measures ........................................................................................ CS 2-11 2.4.4 Cost-Benefit Analysis of EE Measures ............................................................... CS 2-11 EE Legislation and Health and Safety Policy Issues................................................... CS 2-12 Impact Analysis on the Country’s Economy ............................................................. CS 2-13 Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia ..................................................................... CS 3-1 3.1 Introduction .............................................................................................................. CS 3-1 3.2 Enmar Hotel Business ............................................................................................... CS 3-1 3.2.1 Proposed Energy Efficiency Measures ................................................................ CS 3-2 3.2.1.1 Short-Term Measures ......................................................................... CS 3-4 3.2.1.2 Mid-Term Measures ........................................................................... CS 3-4 3.2.1.3 Long-Term Measures .......................................................................... CS 3-5 3.2.1.4 Cost and Benefit Analysis of EE Measures.......................................... CS 3-5 3.2.1.5 Health and Safety Policy ..................................................................... CS 3-5 3.2.2 Existing Status ..................................................................................................... CS 3-6 3.2.2.1 Fact Sheet for Enmar Hotel ................................................................ CS 3-6 3.2.2.2 Energy Supply and Consumption........................................................ CS 3-8 3.2.2.3 Greenhouse Gas Emission Factors ................................................... CS 3-18 3.2.3 Results ............................................................................................................... CS 3-18 3.2.3.1 Cooling Technology .......................................................................... CS 3-18 3.2.3.2 Lighting ............................................................................................. CS 3-23 3.2.3.3 Water Consumption ......................................................................... CS 3-24 3.2.3.4 Optimization of Electrical Machines ................................................. CS 3-27 3.2.3.5 Development and Implementation of an Energy Monitoring System .............................................................................................. CS 3-28 3.2.3.6 Base Load Reduction ........................................................................ CS 3-30 3.2.3.7 Reactive Power Reduction................................................................ CS 3-30 3.2.3.8 Implementation of an EnMS............................................................. CS 3-31 3.2.3.9 Sensitization of Employees ............................................................... CS 3-33 3.2.3.10 Optimizing the Building Envelope .................................................... CS 3-33 3.2.3.11 Shading at Southern-Side Windows ................................................. CS 3-33 3.2.3.12 Establish Increased Roof Insulation .................................................. CS 3-33 Case Study 4: Case Study 4: M-Hotel, Riyadh, Saudi Arabia ....................................................... CS 4-1 4.1 Introduction .............................................................................................................. CS 4-1 4.2 Technical Fact Sheet.................................................................................................. CS 4-1 4.2.1 Proposed Energy Efficiency Measures ................................................................ CS 4-2 4.2.2 Hotel Aspect and Opportunities ......................................................................... CS 4-3 4.3 Business Description ................................................................................................. CS 4-3 4.3.1 Location and Specifications ................................................................................ CS 4-4 4.3.2 Climate Impact—Temperature and Humidity .................................................... CS 4-5 4.3.3 EE Construction Analysis ..................................................................................... CS 4-6 Volume 2 ix 4.3.4 4.3.5 4.3.6 Occupancy Rates, Power Consumption, and Outside Temperatures Analysis ... CS 4-7 Modeling of the Electricity Demand ................................................................... CS 4-8 Short-Term Measures ......................................................................................... CS 4-9 4.3.6.1 Medium-Term Measures .................................................................... CS 4-9 4.3.6.2 Long-Term Measures ........................................................................ CS 4-11 4.3.6.3 Cost and Benefit Analysis of EE Measures........................................ CS 4-11 4.3.7 EE Health and Safety Policy Issues .................................................................... CS 4-11 4.3.8 EE Recommendations ....................................................................................... CS 4-12 Case Study 5: A Mall, Jeddah, Saudi Arabia ............................................................................... CS 5-1 5.1 Introduction .............................................................................................................. CS 5-1 5.1.1 Energy Efficiency Optimization Measures .......................................................... CS 5-2 5.1.1.1 Short-Term Measures ......................................................................... CS 5-5 5.1.1.2 Medium-Term Measures .................................................................... CS 5-5 5.1.1.3 Long-Term Measures .......................................................................... CS 5-5 5.2 Existing Status........................................................................................................... CS 5-6 5.2.1 Description and Specifications ............................................................................ CS 5-6 5.2.2 Energy Supply and Consumption ........................................................................ CS 5-6 5.2.2.1 Electrical Supply.................................................................................. CS 5-6 5.2.2.2 Existing Meters and Data Basis......................................................... CS 5-12 5.2.2.3 New Prepaid Meters in 2014 ............................................................ CS 5-14 5.2.2.4 Energy Consumption ........................................................................ CS 5-14 5.2.2.5 Energy Cost ....................................................................................... CS 5-28 5.2.3 Greenhouse Gas Emission Factors .................................................................... CS 5-28 5.2.4 Who Benefits from Energy Efficiency?.............................................................. CS 5-28 5.3 Results .................................................................................................................... CS 5-29 5.3.1 Cooling Technology ........................................................................................... CS 5-29 5.3.1.1 Absorption Chiller with Waste Heat Usage ...................................... CS 5-32 5.3.1.2 Increasing the Internal Temperature ............................................... CS 5-33 5.3.1.3 Using Cold Night Air in Winter.......................................................... CS 5-33 5.3.1.4 Refrigerated Shelves ......................................................................... CS 5-33 5.3.1.5 Temperatures in Refrigerated Shelves and Freezers ....................... CS 5-34 5.3.2 Lighting .............................................................................................................. CS 5-34 5.3.2.1 Lighting in the Mall ........................................................................... CS 5-34 5.3.2.2 Lighting in the Supermarket ............................................................. CS 5-35 5.3.2.3 Lighting in Smaller Stores ................................................................. CS 5-36 5.3.3 Water Consumption .......................................................................................... CS 5-36 5.3.3.1 Domestic Water ................................................................................ CS 5-36 5.3.4 Optimization of Electrical Machines ................................................................. CS 5-37 5.3.4.1 Using Energy-Efficient Drives ........................................................... CS 5-37 5.3.4.2 Using Variable-Speed Drives............................................................. CS 5-38 5.3.4.3 Maintenance of Drives ..................................................................... CS 5-38 5.3.5 Development and Implementation of an Energy Monitoring System .............. CS 5-38 5.3.5.1 Measurement Point Concept ........................................................... CS 5-39 5.3.5.2 Assessment of Investment and Savings ........................................... CS 5-40 5.3.6 Peak Load Management System ....................................................................... CS 5-41 5.3.7 Base Load Reduction ......................................................................................... CS 5-44 5.3.8 Improvement of the Power Factor ................................................................... CS 5-44 5.3.9 Implementation of an Energy Management System ........................................ CS 5-45 5.3.10 Specification for the Purchase of Machinery and Equipment .......................... CS 5-47 5.3.11 Sensitization of Employees ............................................................................... CS 5-48 5.3.12 Optimizing the Building Envelope ..................................................................... CS 5-48 x Volume 2 5.3.12.1 Shadowing at Southern Wall Windows and at Specific Southern Roof Areas ........................................................................................ CS 5-48 5.3.12.2 Increasing Roof Insulation ................................................................ CS 5-49 Case Study 6: Case Study 6: Pilot Hospital, Jeddah, Saudi Arabia: Midsize, Traditional Clinics and Hospital in the City-Coast Area, Jeddah ............................................. CS 6-1 6.1 Introduction .............................................................................................................. CS 6-1 6.1.1 Jeddah Hospital: Local Service Component ........................................................ CS 6-3 6.2 Business Description ................................................................................................. CS 6-4 6.2.1 Hospital Data ....................................................................................................... CS 6-4 6.2.2 Location and Construction Specifications ........................................................... CS 6-5 6.2.3 Climate Impact, Temperature, and Humidity Analysis ....................................... CS 6-6 6.2.4 Existing Supply Structure and Metering ............................................................. CS 6-7 6.2.5 EE Building Construction Analysis ....................................................................... CS 6-8 6.3 Occupancy Rates, Power Consumption, and Outside Temperature Analysis .............. CS 6-9 6.4 Modeling (LP Analysis) of the Electricity Demand .................................................... CS 6-10 6.5 Proposed Energy Efficiency Measures ..................................................................... CS 6-13 6.5.1 Short-Term Measures ....................................................................................... CS 6-13 6.5.2 Medium-Term Measures .................................................................................. CS 6-13 6.5.3 Long-Term Measures ........................................................................................ CS 6-13 6.5.4 Cost and Benefit Analysis for the EE Measures ................................................ CS 6-13 6.6 Environmental Impact and Health and Safety Policy ............................................... CS 6-13 6.7 Replication Case Basis Seen for Similar Hospital Service Clients in KSA .................... CS 6-15 6.8 Conclusion and Recommendation ........................................................................... CS 6-15 Volume 2 xi List of Tables Table CS 1-1: Table CS 1-2: Table CS 1-3: Table CS 1-4: Table CS 1-5: Table CS 1-6: Table CS 1-7: Table CS 1-8: Table CS 1-9: Table CS 1-10: Table CS 1-11: Table CS 1-12: Table CS 1-13: Table CS 1-14: Table CS 1-15: Table CS 1-16: Table CS 1-17: Table CS 1-18: Table CS 1-19: Table CS 1-20: Table CS 1-21: Table CS 1-22: Table CS 1-23: Table CS 2-1: Table CS 2-2: Table CS 2-3: Table CS 2-4: Table CS 2-5: Table CS 3-1: Table CS 3-2: Table CS 3-3: Table CS 3-4: Table CS 3-5: Table CS 3-6: Table CS 3-7: Table CS 3-8: Table CS 3-9: Table CS 3-10: Table CS 3-11: xii Media Data for ACP and W-Company...................................................................... CS 1-1 Monthly ACP Consumption and Production Rate for 2012 ..................................... CS 1-2 Top Public Construction Firms in Saudi Arabia ........................................................ CS 1-2 EE Measures and Expected Payback Times ............................................................. CS 1-3 Power Consumption Savings Potential, Implementable Measures ......................... CS 1-4 Price List for All Media Used at ACP ...................................................................... CS 1-18 Monthly Costs According to Staff Interviews ........................................................ CS 1-18 Water Usage at ACP ............................................................................................... CS 1-20 Ball Mill Replacement Only for Raw Mill and All Mills ........................................... CS 1-24 Bag Filter and VSD Replacement Effects ................................................................ CS 1-24 Climate Data for Jeddah, 1961–1990..................................................................... CS 1-25 Average Temperatures and Corresponding Estimated Percentage of Cooling Consumption .......................................................................................................... CS 1-25 Assumption for Cooling Capacity of Split Units at ACP .......................................... CS 1-26 ACP Calculation Example for Implementing ORC into Cement Plants................... CS 1-28 Cooling Demand Assumption from Chapter 5 ....................................................... CS 1-29 Estimated Savings by Using Absorption Chillers .................................................... CS 1-29 Savings Attained by Increasing the Temperature .................................................. CS 1-30 Savings by Energy-Efficient Drives ......................................................................... CS 1-31 Average Power Demand of Known Drives and Fans without VSDs ....................... CS 1-32 Savings from Using VSDs ........................................................................................ CS 1-33 Effect of Pressured Air Reduction and a New VSD-Driven Compressor ................ CS 1-36 Parent Pneumatic Control ..................................................................................... CS 1-36 Estimated Cost Savings from Implementing an EnMS at ACP ............................... CS 1-41 Basic Technical Fact Sheet and References for the Al-Shurfa Restaurant, Riyadh ...................................................................................................................... CS 2-2 Proposed EE Measures for the Al-Shurfa Restaurant, Riyadh ................................. CS 2-3 Summary of Cooling Demand for the Al-Shurfa Restaurant with 3,800 CDDs for Riyadh, Likely Estimated to Be Approximately 9.2 MWh-th ............................. CS 2-7 Load Modeling for the Al-Shurfa Restaurant Power Demand by Sector and Load Analysis ............................................................................................................ CS 2-9 EE Proposals Identified for the Al-Shurfa Restaurant in Riyadh ............................ CS 2-12 Overview of Potential Savings ................................................................................. CS 3-2 Savings Potential ...................................................................................................... CS 3-3 Result of Modeling for Enmar Hotel Power Demand by Sector and Time-Load Analysis, Sorted by Percentage ................................................................................ CS 3-9 Official Prices for Electrical Energy ........................................................................ CS 3-12 Electricity Consumption and Cost of Enmar Hotel in 2010 .................................... CS 3-13 Electricity Consumption and Cost of Enmar Hotel in 2011 .................................... CS 3-13 Electricity Consumption and Cost of Enmar Hotel in 2012, and a Whole Mall in Jeddah, KSA for Comparison .............................................................................. CS 3-13 Enmar Hotel Consumption Model 2012, Sorted by Percentage............................ CS 3-15 Prices for Electricity in KSA .................................................................................... CS 3-18 Average Temperatures and Corresponding Estimated Percentage of Cooling Consumption, Source: NOAA ................................................................................. CS 3-19 Air Chiller Types and Small Devices for the Enmar Hotel ...................................... CS 3-21 Volume 2 Table CS 3-12: Table CS 3-13: Table CS 3-14: Table CS 3-15: Table CS 3-16: Table CS 3-17: Table CS 3-18: Table CS 3-19: Table CS 3-20: Table CS 4-1: Table CS 4-2: Table CS 4-3: Table CS 4-4: Table CS 5-1: Table CS 5-2: Table CS 5-3: Table CS 5-4: Table CS 5-5: Table CS 5-6: Table CS 5-7: Table CS 5-8: Table CS 5-9: Table CS 5-10: Table CS 5-11: Table CS 5-12: Table CS 5-13: Table CS 5-14: Table CS 5-15: Table CS 5-16: Table CS 5-17: Table CS 5-18: Table CS 5-19: Table CS 5-20: Table CS 6-1: Table CS 6-2: Table CS 6-3 Table CS 6-4: Table CS 6-5: Table CS 6-6: Volume 2 Calculated Number of Absorption Chillers for the Enmar Hotel and Cumulated Waste Heat Demand from a Mall in Jeddah, KSA for Chillers and HW Production CS 3-22 Estimated Savings by Using Absorption Chillers .................................................... CS 3-22 Savings by Increasing the Target Temperature ..................................................... CS 3-23 Lighting Replacement by LED................................................................................. CS 3-24 Savings Potential for Lighting................................................................................. CS 3-24 Electric Boiler Replacement for HW ...................................................................... CS 3-25 Savings by Using VSDs ............................................................................................ CS 3-28 Reactive Power Reduction ..................................................................................... CS 3-30 Savings Potential by Implementing an EnMS, Including Monitoring..................... CS 3-32 Basic Technical Fact Sheet and References of the Considered M-Hotel, Riyadh .... CS 4-1 Summarized Cooling Demand for the M-Hotel With 3,800 CDDs for Riyadh.......... CS 4-6 Load Modeling for the M-Hotel Power Demand by Sector and Load Grouping .................................................................................................................. CS 4-8 EE Proposals Identified for the M-Hotel in Riyadh ................................................ CS 4-12 Overview of the Potential Savings ........................................................................... CS 5-2 Economic Figures of Measures ................................................................................ CS 5-3 Comparison of CO2 Emissions with and without Generators ................................. CS 5-8 Estimation of the Power Demand of the Entire Mall............................................. CS 5-12 Electricity Consumption and Cost of Three Large Clients in 2012 ......................... CS 5-15 Electricity Consumption of Large Client No. 4 and Calculations for Total Consumption in 2012 ............................................................................................. CS 5-17 Electricity Consumption of Four Large Clients in 2010 .......................................... CS 5-20 Electricity Consumption of Four Large Clients in 2011 .......................................... CS 5-22 Electricity Consumption of Four Large Clients in 2013 .......................................... CS 5-24 Climate Data for Jeddah, 1961–1990a (Source: NOAA, via Wikipedia) ................. CS 5-29 Average Temperatures and Corresponding Estimated Percentages of Cooling Consumptiona ........................................................................................................ CS 5-29 Estimated Savings by Using Absorption Chillers .................................................... CS 5-32 Savings by Increasing the Temperature ................................................................. CS 5-33 Savings by Using Intelligent Light Controlling ........................................................ CS 5-34 Savings from Energy-Efficient Drives ..................................................................... CS 5-37 Savings from Using Variable-Speed Drives ............................................................ CS 5-38 Savings Potential by Implementing an Energy Monitoring System ....................... CS 5-41 Savings Potential by Implementing a Peak Load Management System ................ CS 5-44 Savings by Compensation of Reactive Power ........................................................ CS 5-45 Savings Potential by Implementing an Energy Management System ................... CS 5-47 Technical Fact Sheet of the Pilot Hospital, Jeddah .................................................. CS 6-1 Proposed EE Measures at Pilot Hospital, Jeddah .................................................... CS 6-2 Technical Fact Sheet for the Pilot Jeddah Hospital .................................................. CS 6-4 The Summarized Cooling Demand for the Pilot Hospital with 3,900 CDD for Jeddah City Has Been Estimated at Around 115.8 GWh-th Annually ................ CS 6-9 Modeling of the Annual Power Demand at Pilot Hospital by Sector, Capacity, and Time ................................................................................................................ CS 6-11 EE Proposals Identified and Benefits Achievable for the Pilot Hospital in Jeddah ................................................................................................................ CS 6-14 xiii List of Figures Figure CS 1-1: Figure CS 1-2: Figure CS 1-3: Figure CS 1-4: Figure CS 1-5: Figure CS 1-6: Figure CS 1-7: Figure CS 1-8: Figure CS 1-9: Figure CS 1-10: Figure CS 1-11: Figure CS 1-13: Figure CS 1-12: Figure CS 1-15: Figure CS 1-14: Figure CS 1-17: Figure CS 1-16: Figure CS 1-18: Figure CS 1-19: Figure CS 1-20: Figure CS 1-21: Figure CS 1-22: Figure CS 1-23: Figure CS 1-24: Figure CS 1-25: Figure CS 2-1: Figure CS 2-2: Figure CS 2-3: Figure CS 2-4: Figure CS 2-5: Figure CS 2-6: Figure CS 2-7: Figure CS 3-1: Figure CS 3-2: Figure CS 3-3: Figure CS 3-4: xiv Saving Potentials and Their Economic Value ........................................................... CS 1-3 Short-Term Measures .............................................................................................. CS 1-4 German Employee Survey Conducted in 2010 (Data Source: kfw Bank of NRW [Germany], 2010) ............................................................................................ CS 1-5 Global Behavior of the Cement Market (Source: VDZ Germany) ............................ CS 1-7 Process Flow of a Cement Plant with Rotary Furnace (Source: ökobau.dat from http://www.nachhaltigesbauen.de/baustoff-undgebaeudedaten/oekobaudat.html) ......................................................................... CS 1-9 Relative Consumption Rate 2012, ACP .................................................................. CS 1-10 The Engine Room Containing Five W-Company Motors........................................ CS 1-10 Sankey Diagram of Energy Production .................................................................. CS 1-11 One of the Three Main Transformers .................................................................... CS 1-12 Power Plant 2012 Daily HFO Consumption (Below) and Power Generation (Above) ................................................................................................................... CS 1-13 The Control Room .................................................................................................. CS 1-14 Kiln Consumption in Liters/Hour............................................................................ CS 1-15 HFO Consumption by ACP in Tons/Month............................................................. CS 1-15 Raw Mill Consumption in kWh............................................................................... CS 1-16 cc Burner Consumption in Liters/Hour .................................................................. CS 1-16 CM1 Consumption in kWh ..................................................................................... CS 1-17 CM2 Consumption in kWh ..................................................................................... CS 1-17 Electricity Consumption at ACP in kWh/Month..................................................... CS 1-19 Monthly Water Consumption in Tons, 2012 ......................................................... CS 1-21 Tire Components (Source: VDZ Germany, 2013) ................................................... CS 1-22 Average Temperatures and Corresponding Estimated Percentage of Cooling Consumption .......................................................................................................... CS 1-26 Waste Heat Use via ORC: A Simple Description..................................................... CS 1-28 Compressor Rooms ................................................................................................ CS 1-34 Start and Stop Times for All Grids .......................................................................... CS 1-35 The Plan-Do-Check-Act Circle of an EnMS ............................................................. CS 1-39 Front View of the Al-Shurfa Restaurant, Riyadh ...................................................... CS 2-1 Main Benefits of Implementing EE Proposals for the Al-Shurfa Restaurant, Riyadh ...................................................................................................................... CS 2-3 Schematic of the Al-Shurfa Restaurant, Riyadh ....................................................... CS 2-5 Metered Temperature Band and Humidity Data from Riyadh Airport, September 2012 to September 2013 ...................................................................... CS 2-6 Business Data, Outside Temperature, and Monthly Power/Water Consumption for the Al-Shurfa Restaurant, Riyadh, 2012 ...................................... CS 2-8 Power Consumption Shares for the Al-Shurfa Restaurant in Riyadh ...................... CS 2-9 Power Distribution Shares for the Al-Shurfa Restaurant in Riyadh ....................... CS 2-10 Saving Potentials in SR ............................................................................................. CS 3-2 Short-Term and Long-Term Measures, Savings, and Complexity of Implementation ....................................................................................................... CS 3-3 Basic Ground Scheme of the Enmar Hotel, Jeddah, Provided by Management ..... CS 3-7 Monthly Relative Outside Temperature, Occupancy Rate, Power Consumption, and Water Consumption at Enmar Hotel, Jeddah, for the Year 2012; Volume 2 Figure CS 3-5: Figure CS 3-6: Figure CS 3-7: Figure CS 3-8: Figure CS 3-9: Figure CS 3-10: Figure CS 3-11: Figure CS 3-12: Figure CS 3-13: Figure CS 3-14: Figure CS 4-1: Figure CS 4-2: Figure CS 4-3: Figure CS 4-4: Figure CS 4-5: Figure CS 4-6: Figure CS 4-7: Figure CS 5-1: Figure CS 5-2: Figure CS 5-3: Figure CS 5-4: Figure CS 5-5: Figure CS 5-6: Figure CS 5-7: Figure CS 5-8: Figure CS 5-9: Figure CS 5-10: Figure CS 5-11: Figure CS 5-12: Figure CS 5-13: Figure CS 5-14: Figure CS 5-15: Figure CS 5-16: Figure CS 5-17: Figure CS 5-18: Volume 2 Consumption Data from a Mall in Jeddah, KSA Reporting and from a Respective Mall in Jeddah, KSA Staff Interviews ..................................................... CS 3-8 Enmar Hotel Main Feeder ...................................................................................... CS 3-10 Power Generation a Mall in Jeddah, KSA (Hourly Values) ..................................... CS 3-11 Energy Balance of the Year 2012 for a Mall in Jeddah, KSA and the Distribution of about 8 Percent to the Enmar Hotel ...................................................................... CS 3-14 Electrical Consumption in Percentage for 2012 for Enmar Hotel .......................... CS 3-16 Monthly Electricity Consumption of Enmar Hotel in 2012, Starting September 1, 2012 (Left), Ending August 2013 (Right) ......................................... CS 3-17 Climate Data for Jeddah 1961–1990, Source: NOAA ............................................. CS 3-18 Average Temperatures and Corresponding Estimated Percentage of Cooling Consumption ............................................................................................. CS 3-19 Comparative Type of Larger Cooling Packages on the Roof of a Mall in Jeddah, KSA ............................................................................................................ CS 3-20 A Mall in Jeddah, KSA and Enmar Hotel Using Waste Heat for HW and Absorption Chillers ................................................................................................................... CS 3-26 The Plan-Do-Check-Act Circle of an EnMS ............................................................. CS 3-31 List of Proposed EE Measures for the M-Hotel, Riyadh ........................................... CS 4-2 Main Benefits from EE Proposals for the M-Hotel, Riyadh...................................... CS 4-3 Basic Ground Scheme of the M-Hotel, Riyadh......................................................... CS 4-4 Metered Temperature Band and Humidity Data at Riyadh Airport, September 2012 to September 2013 ...................................................................... CS 4-6 Relative Business Data, Outside Temperature and Monthly Power/Water Consumption for the M-Hotel, Riyadh 2012............................................................ CS 4-7 Power Consumption Shares for the M-Hotel, Riyadh.............................................. CS 4-9 Power Distribution Shares for the M-Hotel, Riyadh .............................................. CS 4-10 Short-Term Measures, Savings, and Complexity of Implementation ...................... CS 5-4 Long-Term Measures, Savings, and Complexity of Implementation ....................... CS 5-4 The Three 12-MVA Transformers ............................................................................ CS 5-7 One of the Two Generator Rooms Containing Nine Generators ............................. CS 5-7 Technical Specifications of the Generators ............................................................. CS 5-8 Generators in Generator Station 9, Its Sum, and the Overall Sum of All 18 Generators (Hourly Values) ................................................................................ CS 5-9 Generators in Generator Station 4 and Its Sum .................................................... CS 5-10 Sum of All Generators from Gate 4 and Gate 9 ..................................................... CS 5-11 Utility Meter in One of the RMUs .......................................................................... CS 5-13 One of the MDP Meters with Pulse Outputs ......................................................... CS 5-13 Feed-In into the Units, Also with Meters with Pulse Outputs ............................... CS 5-14 Electricity Consumption of the Large Clients, Other Clients, and Sum of a Mall in Jeddah, KSA in 2012 ................................................................................... CS 5-18 Energy Balance of the Year 2012 for a Mall in Jeddah, KSA .................................. CS 5-19 Electricity Consumption of Four Large Clients in the Last 3.5 Years...................... CS 5-26 Total Electricity Consumption of All Four Large Clients (Top, Stacked; Bottom, Percentage Portions) ............................................................................................. CS 5-27 Average Temperatures and Corresponding Estimated Percentages of Cooling Consumption .......................................................................................................... CS 5-30 Larger Cooling Packages on the Roof..................................................................... CS 5-31 Smaller Split Devices on the Roof .......................................................................... CS 5-31 xv Figure CS 5-19: Figure CS 5-20: Figure CS 5-22: Figure CS 5-21: Figure CS 5-23: Figure CS 5-24: Figure CS 5-25: Figure CS 6-1: Figure CS 6-2: Figure CS 6-3: Figure CS 6-4: Figure CS 6-5: Figure CS 6-6: xvi Halogen Lamps in the Mall .................................................................................... CS 5-35 Intensive Lighting in the Supermarket ................................................................... CS 5-36 Sample Graphic of Peak Power Reduction ............................................................ CS 5-42 Sample Load Curve ................................................................................................ CS 5-42 Sample Graph of Peak Power Reduction (Magnified) ........................................... CS 5-43 The Plan-Do-Check-Act Circle of an Energy Management System ........................ CS 5-46 Thin Roof Insulation ............................................................................................... CS 5-49 Main Benefits from EE Proposals for the Jeddah Pilot Hospital .............................. CS 6-3 Metered Temperatures and Humidity Data at Jeddah Airport, September 2012 Through September 2013 ............................................................ CS 6-7 Existing Supply Structure and Metering .................................................................. CS 6-7 Analytical Comparison of Relative Outside Temperature, Occupancy Rate, and Monthly Power Consumption at the Pilot Hospital in Jeddah for 2012 (36.571 MWhel Total) ............................................................................................ CS 6-10 Analyzing the Annual Power Consumption Shares for the Pilot Hospital in Jeddah, 2012 ...................................................................................................... CS 6-11 Analyzing the Daily/Weekly Power Consumption at the Pilot Hospital, Jeddah .................................................................................................................... CS 6-12 Volume 2 Abbreviations € °C a ABB AC acc ACHSI ACM ACP ACPFP ACS ADB AEC AMI APC a-Siμc-Si BAT BAU bbl Bbbl Bbbl/d Bcm Bcm/a b/d Bn BO Boe/d BOO BOS cp CAPEX cc CCGT CDD CDM CDSI CdTe CEE CFL CHP CI CIGS CIS CM Volume 2 EURO Degree Centigrade Year Asea Brown Bovery Air Conditioner/Conditioning According Australian Council for Healthcare Standards International Associate for Computing Machinery ALSAFWA Cement Plan Australian Centre for Plant Functional Genomics Absorption Chiller System Asian Development Bank Advanced Electronics Company Automated Metering Infrastructure Active Power Control Amorphous-Microcrystalline Silicon Best Available Technology Business As Usual Barrel Billion Barrels Billion Barrels per Day Billion Cubic Meters Billion Cubic Meters per Year Barrels per Day Billion Business Opportunity Barrels of Oil Equivalent per Day Build-Own-Operate Balance of System Power Coefficient Capital Expenditure Cement-per-Clinker Combined-Cycle Gas Turbine Cooling Degree Days Clean Development Mechanism Central Department for Statistics and Information Cadmium Telluride Central and Eastern European Compact Fluorescent Lamp Combined Heat and Power Confidence Interval Copper Indium Gallium Selenide Copper Indium Selenide Cement Mill xvii CNG CO2 COC COE COP CPV c-SI CSP CT DCS Deg C DFO DG DIN DNA DNI DRI DSM EAF EC ECRA EDD EDP EE EER EGS EMS EnMS EnPI EPC EPI EPIA EQuIP ESCO ESD EU EUROSTAT EV EVA FACTS FOB FS GCC GCP GDP xviii Compressed Natural Gas Carbon Dioxide Chamber of Commerce Cost of Generating Energy Coefficient of Performance Concentrating Photovoltaics Crystalline Silicon Concentrating Solar Power Current Transformers Digital Control System Degree Centigrade Diesel Fuel Oil Diesel Generator Deutsches Institut für Normung Designated National Authority Direct Normal Irradiance Direct-Reduced Iron Demand-Side Management Electric Arc Furnace Energy Converter Electricity and Cogeneration Regulatory Authority Energy Data Development Eight Development Plan Energy Efficiency Energy Efficiency Ratio Enhanced Geothermal System Energy Audit and Management System Energy Management System Energy Performance Indicator Engineering, Procurement, and Construction Energy Performance Indicator European Photovoltaic Industry Association Evaluation and Quality Improvement Program Energy Services Company EU Directive on Energy End-Use Efficiency and Energy Services European Union Statistical Office of the European Commission Electric Vehicle Ethylene Vinyl Acetate Flexible AC-Transmission Systems Free-on-Board Feasibility Study Gulf Cooperation Council Grid Connection Points Gross Domestic Product Volume 2 GE GHG GHI GIZ GJ/t GNP GT HFO HH HRSG HTF HVAC HVDC HW I&C I/O IAC ICB IEA IEEJ IPP ISCC ISE ISO IWPP JCI JCIA JICA KACARE KAPSARC KAUST KFUPM KIAB KPI KSA kV KWKG LBNL LCOE LED LFO LNG LOE LPG LTS Volume 2 General Electric Company Greenhouse Gas Global Horizontal Irradiation Gesellschaft für Internationale Zusammenarbeit GmbH Gigajoule per Ton Gross National Product Gas Turbine Heavy Fuel Oil Household Heat Recovery Steam Generator Heat Transfer Fluid Heating, Ventilation, and Air Conditioning High Voltage DC Hot Water Instrumentation and Control Input/Output International Advisory Council Incandescent Bulb International Energy Agency Institute of Energy Economics, Japan Independent Power Producer Integrated Solar Combined Cycle Institute for Solar Energy Systems International Organization for Standardization Independent Water and Power Producer Joint Commission International Joint Commission International Accreditation Japan International Cooperation Agency King Abdullah Center for Atomic and Renewable Energy King Abdullah Petroleum Studies and Research Center King Abdullah University of Science and Technology King Fahd University of Petroleum and Minerals KAUST Industry Advisory Board Key Performance Indicator Kingdom of Saudi Arabia Kilo Volt Kraft-Wärme-Kopplungs-Gesetz Lawrence Berkeley National Laboratory Levelized Cost of Electricity Light-Emitting Diode Light Fuel Oil Liquified Natural Gas Level of Effort Liquid Petroleum Gas Long-Term Strategy xix LWPC Mboe/d MDP MED MENA min Mio MJ/m3 MoE MOEP MOPMR MOWE MSF NAMA NCV NDA NEEAP NEEP NG NGO NICDP Nm3 NOAA NRC NWC O&M OECD OEM OLTC OPEC OPET OPEX ORC PF PFC PV PV-RO R&D RE RMU RO RPC SASO SBC SCADA xx Levelized Water Production Cost Million Barrels of Oil Equivalent per Day Main Distribution Point Multiple-Effect Desalination Middle East and North Africa Minute Million Megajoules per Cubic Meter Measure of Effectiveness Ministry of Economy and Planning Ministry of Petroleum and Mineral Resources Ministry of Water and Energy Multi-Stage Flash National Appropriate Mitigation Actions Net Calorific Value Non-Disclosure Agreement National Energy Efficiency Action Plans National Energy Efficiency Program Natural Gas Nongovernmental Organization National Industrial Clusters Development Program Normal Cubic Meter National Oceanic and Atmospheric Administration National Research Council National Saudi Water Company Operation and Maintenance Organisation for Economic Co-operation and Development Original Equipment Manufacturer On-Load Tap-Changer Organization of Petroleum Exporting Countries Organizations for the Promotion of Energy Technologies Operational Expenditure Organic Rankine cycle Power Factor Power Factor Compensation Photovoltaic Photovoltaic-Powered Reverse Osmosis Research and Development Renewable Energy Ring Main Unit Reverse Osmosis Reactive Power Control Saudi Standard Organization Saudi Building Code Supervisory Control and Data Acquisition Volume 2 SCE SEC SEDC SEEC SEER SEGS SGAM SGBC SI SIDF SIEE SM SO2 SR SWCC SWOT t TFC TL TO ToR ToU TPES TPP Tri-Gen UAE UN UNDP UNFCCC UNSD UNSNA VSC VSD WACC WE WEC Volume 2 Saudi Council of Engineers Saudi Electricity Company Solar Energy Development Center Saudi Energy Efficiency Center Strategic Energy and Economic Research Solar Energy Generating System Smart Grid Architecture Model Saudi Green Building Council System International of Units Saudi Industrial Development Fund Energy-Economic Information System Smart Meter Sulfur Dioxide Saudi Ryal Saline Water Conservation Corporation Strengths, Weaknesses, Opportunities, and Threats Ton (Metric) Total Final Consumption Team Lead Time of Operation Terms of Reference Time of Use Total Primary Energy Supply Thermal Power Plant Trigeneration United Arab Emirates United Nations United Nations Development Program United Nations Framework Convention on Climate Change United Nations Statistics Division United Nations System of National Accounts Variable-Speed Controller Variable-Speed Drive Weighted Average Cost of Capital Western Europe Wind Energy Converter xxi Case Study 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Case Study 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia 1.1 Introduction This audit report verifies energy consumption in the commercial/industrial and residential sectors of Saudi Arabia and considers different regions, commercial client structures, consumer behavior, and climate impact. This report provides a first assessment of the energy efficiency (EE) of the Alsafwa Cement Plant (ACP). The objective is to identify the areas and technical devices in which savings are suspected or are obviously present. To provide a review of technical details in this energy audit, we would need to contact specialist companies (e.g., a company for mill design or Organic Rankine Cycle [ORC] implementation) and would require extensive documentation. However, for analysis of the essential saving potentials of ACP, this energy audit is sufficient. Because the energy costs of the ACP are largely determined by the cost of electricity and heavy fuel oil (HFO), this energy audit focuses on the potential savings in these areas. The plant is located in the northwest coast region of Jeddah and began operations in 2011. The administration office is located in Jeddah, separated from the production site. The plant has no external power connection and operates with electricity supplied from its own power plant (about 45 MW installed capacity) on a contracting basis with W-Company as an island operator. W-Company is also responsible for the maintenance at the power plant. The KICP team visited the operating room of the control center room (CCR), the production plant, and the power plant in general. The full-scope supervisory control and data acquisition (SCADA) system noted that there remains nothing more to measure, but the load profiling has probably been discussed and verified. During several on-site inspections, the main technical installations were inspected and analyzed and their operations were analyzed along with several documents, which were provided by the ACP management. 1.2 Summary of Energy-Efficiency Measurements 1.2.1 Energy Audit In Germany, the energy performance indicator (EnPI) regarding specific heat and power consumption for power plants in total (qG) is 3,065.56 kJ/kgCement. Normally, 90 percent of total demand is used for fuel consumption; this means that for fuel (qF) only, the specific demand is qF = 2759 kJ/kgCement (source: VDZ 2012b Germany). The rest (10 percent) is electrical demand qE. The percentage of energy used divided between electricity and fuel differs by only 2 percent more for electricity in ACP, but the absolute values for qE and qF differ more. That means that in general, there is potential to decrease the demand in KSA (theoretically, 21.94 percent for electric power and 4.42 percent for HFO consumption per kgCement), but the segmentation of energy is comparable to Germany. The EnPIs have been calculated using the media data in Table CS 1-1 and Table CS 1-2. Table CS 1-1: Volume 2 Media Data for ACP and W-Company CS 1-1 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Table CS 1-2: Monthly ACP Consumption and Production Rate for 2012 The system border for the calculation in Table CS 1-2 considered only the area of the cement plant, not the captive power plant. Therefore, it is easier to compare the system with existing plants in other countries. Considering that cement production in Saudi Arabia is expected to reach more than 66 million tons per year in 2015 (Saudi report, 2013), the need for energy-efficient cement plants is high. ACP is an example of an already well-performing plant in this sector. A next step should be to investigate the top public construction firms involved in cement production, such as those listed in Table CS 1-3. Table CS 1-3: Top Public Construction Firms in Saudi Arabia Source: Saudi Arabia Report, 2013, and Construction Week Online, August 2012. 1.2.2 ACP Energy Efficiency Proposed Measures The greatest amount of energy is used for burning HFO to treat the raw material for clinker production. Because of the high theoretical-optimization potential of 21.94 percent for electrical demand, the investigation focused more on this than on the HFO consumption element. Nevertheless, because of the self-generated power, the HFO is influenced directly by implementation of EE measures regarding electricity demand. CS 1-2 Volume 2 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia The following data show all investigated energy savings potential for ACP, by consumption savings (Table CS 1-4) and by cost savings (Figure CS 1-1). Table CS 1-4: Figure CS 1-1: EE Measures and Expected Payback Times Saving Potentials and Their Economic Value The bubble diagram in Figure CS 1-2 shows only short-term measures for savings. All others can be considered for future projects in Saudi Arabia. Volume 2 CS 1-3 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Figure CS 1-2: Short-Term Measures Considering the payback time, all implementable measures in total would save approximately 10 percent of the ACP’s annual power consumption. So, excluding the absorption chiller system (ACS), the ORC, and the raw mill measures, the realistic savings potential is 10 percent, according to the assumptions and calculations made (Table CS 1-5). Table CS 1-5: Power Consumption Savings Potential, Implementable Measures One factor to control the existing efficiency regarding HFO and power consumption is to observe the cement-per-clinker (cc) ratio. From information received from ACP management, the achieved value in 2013 was cc = 1.18, compared with the existing average value for the KSA cement industry of cc = 1.10. The value is predicted to reach cc = 1.22 in 2014 and cc = 1.30 in 2 years. 1.2.2.1 Short-Term Measures These measures can be implemented easily and require little effort. User Behavior in General User behavior has a big influence on consumption rates in nearly every company. When employees do not identify with the job they perform, their behavior becomes indifferent. Nevertheless, most people are motivated to change, but often their workload is too great for a sustainable result. The result of a 2010 survey in Germany underlines this point (Figure CS 1-3). CS 1-4 Volume 2 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Figure CS 1-3: German Employee Survey Conducted in 2010 (Data Source: kfw Bank of NRW [Germany], 2010) Furthermore, most employees think that the money should flow into more important investments. This impression alone shows the lack of knowledge that exists about sustainable behavior regarding ecological issues and its connection to the economy. User behavior is part of implementing an energy management system (EnMS), according to International Organization for Standardization (ISO) 50001, so the energy savings are included in Sections 1.4.11 to 1.4.13. Pressured Air The energy-saving potential per 1 bar reduction in the pressured air grid produces compressed air that is approximately 7 percent higher than usual. Because of this high percentage, every part of the existing grid has to be checked regarding the necessity of the existing pressure. Detailed calculations can be seen in Section 1.4.7. Parent Pneumatic Control This measure is recommended because the existing systems use the same bandwidth for pressured air and start at the same time to load the grid. Controlling this behavior would save 12 percent of the total compressor energy consumption. Increase the Internal Temperature Compared with other energy-related issues, this measure has a low impact on the ACP. There are too few offices in the ACP, and the cooling demand is only 0.82 percent of the total electrical power demand. Nevertheless, the amortization rate for internal temperature is only half a year, so it should be seriously considered. Detailed calculations can be seen in Section 1.4.3.4. 1.2.2.2 Medium-Term Measures These measures are worthwhile to implement for the plant. With long-term thinking, they will be more efficient as soon as the energy price rises slightly in KSA. New Bag Filters Combined with Variable-Speed Drive Using a controlled, variable-speed drive (VSD) for the fan behind the bag filters and installing a new bag filter technology instead of needle-felt filters will contribute about 30 percent energy savings for the drives plus a reduction of pressurized air from 6 bars to 4 bars for the cleaning cycles. The decline of 2 bars provides about 14 percent of the energy savings. Volume 2 CS 1-5 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia The cleaning cycles will be fewer than current cycles, because the system has a much higher de-dusting rate per cleaning cycle. Table CS 1-10 shows the results of the energy savings. Variable-Speed Controller for Fans and Other Drives Implementing variable-speed controller (VSC) technology must be calculated carefully. A VSC is far from being the most economical option for each application or engine. The drives of the raw mill and cement mills, for instance, can only be operated at fixed speeds. Other drives, such as for compressed air, could be replaced easily, but doing so largely depends on their load. Compressors running full time are not worth designing a VSC for. Furthermore, the drive itself should fit the changing frequencies. Considering only these influences, the rest of the known non-VSC motors could save around 6 percent in electrical energy per year. Calculations can be seen in Section 1.4.6.2. Implementation of an Energy-Monitoring System Data monitoring can document only the existing state. This measure is not an EE measure simply because it is implemented. It is just a tool, and because of the structured data it is able to obtain, it is useful for implementing and controlling an EnMS. It can contribute up to 5 percent in savings, depending on the company, and is part of a sustainable running EnMS. Implementation of an Energy Management System Using an EnMS for continuous EE work can result in energy savings of up to 20 percent after it is first implemented, depending on the existing system and company structure. ACP is already optimized in some areas of energy consumption. For example, clinker cooling, preheating, and precalcination contribute considerably to the use of a shorter rotary kiln, resulting in lower thermal radiation loss and decreased HFO consumption. Here, the saving potentials through implementation alone will be much smaller than normal—3 percent can be conservatively assumed. Further results can be observed in Section 1.4.11. 1.2.2.3 Long-Term Measures The following potential savings will not be recommended for the existing plant because of amortization time but should be considered for new plants in KSA generally. ORC Waste Heat Usage The ORC is one method of using a lower waste-temperature (<300 °C) level for power generation. Even if ACP had a higher waste heat level than it does now, the cost of investment would be much too high because of the low consumption costs for industrial partners in the high-energy-consumption sector of KSA. The ORC process could save from 12 percent to 30 percent of the total electrical-energy consumption with a thermal coefficient of performance (COP) of 18 percent to 22 percent. Details are available in Section 1.4.3.2. Absorption Chillers for Cooling Use of an ACS is not an option yet but may be in the future if cooling demand increases (e.g., more office buildings). Details are available in Section 1.4.3.3. Raw Mill and Cement Mill Replacement Instead of using the existing ball mills, it is common to install a vertical mill for raw milling purposes. Even the cement mills, which also have ball mill technology, can be replaced by vertical mill technology. The assumption that vertical mills require more maintenance than roll presses, for instance, is just the opposite in practical application. Unfortunately, no single cement mill has been replaced in KSA with vertical mills because of the high investment costs. Nevertheless, the savings potential—from 15 percent to 30 percent—is great enough to consider this technology in the future. Sometimes, the savings mentioned cannot simply be added together because they influence each other. For example, reducing the amount of time the lighting operates may not reduce savings because it requires more frequent replacement of lamps. CS 1-6 Volume 2 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia 1.3 Existing Status 1.3.1 Overview of Global Cement Plants Cement cannot be produced without primary commodities and conversion of materials; it also requires the use of fuels and current. In Germany, for instance, the energy consumption for the German cement industry was 49 percent in 2010, according to the Federal Statistical Office. It is the highest value of all industries in Germany, although the energy plant efficiency was greater than 70 percent. Because of the robust construction activity in Saudi Arabia in recent years, cement production could not keep up with demand, resulting in shortages. Cement export was prohibited in 2012. Because the entire production had to be sold domestically, domestic sales in 2012 increased by 14 percent. From 2005 to 2010, the output of the local cement manufacturers increased by 65 percent and climbed to 53.3 million tons in 2012 (published by Yamana Saudi Cement; Source: Economic Report from Built Industry Saudi Arabia, March 2013, VDMA). Observing the growth from a global perspective, the production and consumption of cement rose, especially in Asia. The world market share expanded by about one-third from 1990 to about 80 percent in 2010 (see Figure CS 1-4). China accounts for more than half of the total global cement consumption; by comparison, Europe accounts for around 8.5 percent. Saudi Arabia remains in ninth place in the world, after Turkey and Indonesia (Source: Global Cement Report, 2013). South Korea Figure CS 1-4: Volume 2 Global Behavior of the Cement Market (Source: VDZ Germany) CS 1-7 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia 1.3.2 ACP General Data Name of the client: Alsafwa Cement Company Address: Saudi Arabia Audit location: Jeddah 500,000 square meters Occupied total production area and available administration service space: Operating at this location: Since 2008 (see below for further comments) Staff in total (production plant, headquarters): 350 employees Staff production plant: 191 employees, 20–25 in shift work (2 shifts) Staff power plant: 33 employees (3 shifts) Remarks for plant maintenance: 40 days total off/year for maintenance services Building type: Concrete base Number of floors: 2 1.3.3 ACP Process Overview A general view of the standard cement production process is provided in Figure CS 1-5. The ACP plant is running in a two-shift system and differs in specific parts; the process has the following structure (numbers are the design values for 100 percent load): 1. Mining and preblending of 1,600 tons/h, transported by conveyor belts to storage 2. Storage (two piles, each 30,000 tons: one for production, one as a backup from mining, thus ensuring a continuous workflow) 3. Crushing to gravel (4,000 tons/d limestone, d = 40–50 mm, 1,000 tons/d additional material) 4. Raw milling (ball mill), 410 tons/h maximum, 1,200 tons/h circulated by cyclone system) 5. Separation/homogenization 6. Preheating and precalcination (difference from the preceding picture, cc burner, HFO consumption: 11,080 kg/h, preheated air input [from grate cooling]: 103,800 Nm³/h, 740 °C) 7. Burning to clinker (rotary kiln, fuel [HFO] consumption: 8,300 kg/h, 5,230 tons/d cc storage, 1.69 kg raw material produces 1 kg clinker) rotating furnace (doutside = 5.20 m, dinside = 4.60 m), double-walled kiln, in parallel with a tube for recuperative heat from grate cooling for preheating, about half the diameter (2 m) 8. Cement milling (two ball mills, 150 tons/h in sum, 1,500,000 tons/a total production [1,482,131 tons/a for 2012]) 9. Storage (three silos, plus one additional silo under construction, divided into four parts) 10. Mixing (after flowchart 11: 10 different mills with 350 tons/h transport maximum to produce different products and particle sizes, placed in parallel for higher mass flow rate) 11. Filling, loading, and transportation. CS 1-8 Volume 2 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Figure CS 1-5: Process Flow of a Cement Plant with Rotary Furnace (Source: ökobau.dat from http://www.nachhaltigesbauen.de/baustoff-und-gebaeudedaten/oekobaudat.html) ACP is currently able to produce three different types of clinker for products: sulfate-resisting Portland cement, ordinary Portland cement, and Portland pozzolanic cement. It is a common dry cement production process. Generally, the former established wet processes from the 1970s are not in use anymore, and the proportion of grate preheater systems in Germany declined from 30 percent to 14 percent. 1.3.4 Energy Supply and Consumption The largest amount of energy is used for grinding purposes and for the furnace. The cement factory needs 450 tons/d HFO. Tanks for 20 days’ reserve are installed. The power plant consumes 150 tons/d HFO from the ACP plant, and reserve tanks exist locally, with a capacity of 2 days. The daily consumption does not affect the reserve. Based on the ACP monthly consumption rate shown in Table CS 1-2, the monthly consumption is presented in Figure CS 1-6 as a percentage of the yearly consumption rate of ACP. The power is supplied by a power plant in the same area. The operator is W-Company Power Contracting Co. Ltd., and the owner is ACP. As the contractor, W-Company is responsible for electrical power, operation, and maintenance. It does not order fuel (HFO). Volume 2 CS 1-9 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Figure CS 1-6: Relative Consumption Rate 2012, ACP Five W-Company engines, each with 9.4 MW of electrical power, are installed and shown in Figure CS 1-7. Three to four motors are in operation. The fifth engine is reserved for emergencies. The peak load is between 30 and 34 MW, and the specific power production is about 4 kWh per liter. The fuel source is HFO, which contains about 9.65 kWh per liter. This means that the COP is 41.45 percent. Figure CS 1-7: CS 1-10 The Engine Room Containing Five W-Company Motors Volume 2 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia The power plant feeds into an 11-kV grid with 131.22-A and generates a 400-V/3608.44-A basis grid for the plant. Substations exist for local transformation. The balance of the grid is described by cos phi = 0.8, and the power factor is 0.96. About 7 percent of the produced electrical energy is self-demand, which is too high in comparison with other power plants. Heating the fuel requires 1 percent to 2 percent of this 7 percent. For better illustration, a Sankey diagram is shown in Figure CS 1-8. Figure CS 1-8: Sankey Diagram of Energy Production Normally, the percentage of auxiliary energy consumption ranges between 2 percent and 3 percent. The generator refrigerant output temperature is about 85 °C. This refrigerant is recovered by air chillers down to 40 °C (assuming that the average outside temperature is 35 °C [no shadow]). There are 30 ventilators for each generator (150 total). Thus, a heat recovery potential of 45 K remains unused. This could be a source for absorption chillers if a large application for cooling is possible (see also Section 1.4.3). The self-generated power by HFO grants it independence from the utility in KSA, and the fifth block is free for preventing blackouts. The purification process in the power plant has not yet been investigated. 1.3.5 Existing Meters and Data Basis The local utility (W-Company) provides three transformers for three phases with 11 kV/400 V and 131.22/3608.44 A. One main meter is on the cement plant side, and the 15-minute load curve on total electrical consumption was pending delivery. Meters for consumer groups are in the substations but not for single consumers. ACP has already provided load curves in 15-minute .csv format for HFO (rotary kiln and cc burner). Regarding electricity consumption, ACP delivered the three biggest consumers (raw mill, cement mill 1 [CM1], and CM2). See Figure CS 1-9. Volume 2 CS 1-11 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Figure CS 1-9: One of the Three Main Transformers The power plant delivered a daily file from 2012 for HFO consumption and electricity generation. After import into the JEVis Monitoring System, it shows the graphs presented in Figure CS 1-10 for the past year for each of the five generators. Single consumers are measured via the programmable logic controller (PLC). The data are available in seconds, minutes, hours, etc. The PLC still requires 15-minute values from more significant consumers, at least over 1-month periods (the readouts can be done every day separately or all in a row). In the control room, a SCADA system (real-time process values) is installed (Figure CS 1-11). This system is designed for real-time process control. It has no ability to generate monthly reports or to store all retrieved raw data in a database for future purposes, such as EnPI development and control. To implement a data monitoring system, it is recommended that a detailed overview for the existing metering concept be obtained. The meter plan, including the submeters, is still pending. CS 1-12 Volume 2 Figure CS 1-10: Power Plant 2012 Daily HFO Consumption (Below) and Power Generation (Above) CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Volume 2 CS 1-13 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Figure CS 1-11: The Control Room 1.3.6 Energy Costs and Consumption The main energy consumers for ACP of HFO are: • • Calcination burner: 11,080.00 kg/h Kiln burner: 8,300.00 kg/h. Costs for HFO are taken from the following factsheet: The ACP HFO consumption can be seen in the diagram for 2012, shown in Figure CS 1-12. Therefore, the kiln and cc burners’ consumption for the last month recorded looks like the load curve in Figure CS 1-13 (based on the 15-minute data provided). The main electricity consumers for ACP (see also energy monitoring system) are: • • Fans: 150–440 kW Mill drives: 912–5300 kW. See Figure CS 1-14 to Figure CS 1-17. CS 1-14 Volume 2 Volume 2 Figure CS 1-13: Kiln Consumption in Liters/Hour Figure CS 1-12: HFO Consumption by ACP in Tons/Month CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia CS 1-15 CS 1-16 Figure CS 1-15: Raw Mill Consumption in kWh Figure CS 1-14: cc Burner Consumption in Liters/Hour CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Volume 2 Volume 2 Figure CS 1-17: CM1 Consumption in kWh Figure CS 1-16: CM2 Consumption in kWh CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia CS 1-17 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia The large raw mill has a 5 MW motor, like CM1 and CM2, but there is no VSD or continuous operation because of a fixed milling frequency and continuous material input. The large ventilators and pumps have VSD. A hard copy (screenshot) with consumption data is printed out manually three times a day. The data of big consumers are available in the PLC. We obtained 15-minute data from all three big mills in the plant. Other data (e.g., for fans and big drives) were not obtained. The PLC runs with seven large Siemens controllers at ACP. The energy costs for electrical power have been calculated for 2012 because no monthly data has been delivered (Table CS 1-6). The price used was obtained by phone interviews with locally employed staff. It may be that the W-Company power plant has different prices for power consumption or has no invoices because the power is self-produced from HFO. Table CS 1-6: Price List for All Media Used at ACP According to monthly consumption (see Table CS 1-7), a sum of 15.97 million Saudi Ryal has been calculated. Table CS 1-7: Monthly Costs According to Staff Interviews The waste heat of the power plant is not used, although it could be used for absorption chillers (see Chapter 1 on page 1-28 for details). We recommend checking the economics for installing additional absorption chillers, perhaps via the contractor. Figure CS 1-18 demonstrates the monthly electricity demand for 2012. CS 1-18 Volume 2 Figure CS 1-18: Electricity Consumption at ACP in kWh/Month CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Volume 2 CS 1-19 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia 1.3.7 Water Supply Consumption and Costs The company is supplied by a water network and water tanks. The tanks are inside the ACP premises. The hot water supply is generated via gas or electric boilers. The total consumption is 1300–1500 m³/d. These values have been confirmed by the controls in place but would mean that about 45 deliveries of 30 tons/d arrive via trucks. The daily water consumption is about 700 tons/d for spraying into the exhaust gas (312.650 Nm³/h) that comes from the preheating process and cools it from 310 °C down to 160 °C for further limestone powder treatment. Table CS 1-8 shows all other water usage and the saving potential if ORC technology (Chapter 1 on page 1-27) was used. Table CS 1-8: Water Usage at ACP One m³ of water delivered by trucks costs about 10 Saudi Ryal (=€2/m³, €0.002/l). With these values, the following consumption costs have been calculated: The delivery of monthly ACP data from 2012 shows the water consumption profile, presented in Figure CS 1-19. 1.3.8 Greenhouse Gas Emission Factors The factors for electricity are calculated and estimated from official institutions. The following factors for electricity are published at theclimateregistry.org: • • • • 2009: 757 g of carbon dioxide (CO2)/kWh (Source: http://www.theclimateregistry.org) 2010: Data not available 2011: Data not available 2012: Data not available. For this report, we use the value from 2009. With these values, the following CO2 emissions resulted in 2012: • Electricity consumption in 2012 was 159.7 GWh = 159,687,000 kWh, which caused 120,883 tons of CO2. Other energy media with CO2 emissions are HFO, light fuel oil, and lube oil. CS 1-20 Volume 2 Figure CS 1-19: Monthly Water Consumption in Tons, 2012 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Volume 2 CS 1-21 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia 1.3.9 Former Activities Regarding Energy Efficiency The following technologies should be analyzed because they minimize the list of new EE technologies required in future implementations. ACP’s technical standard is good. The plant has been equipped with a four-cyclone preheating system, moved four years ago to the current production area. It is equipped with a calciner and tertiary air duct grate cooler. The cyclone preheating requires a smaller kiln and, therefore, can be more cheaply operated. The slightly lower energy losses in this construction result from the lower heat dissipation of the rotary kiln. With the same number of cyclone stages, increased gas losses will result. The calciner enables smoother kiln operation—an important prerequisite for low fuel consumption— and contributes at the same time to an integrated reduction of emissions. ISO 50001 is not implemented (in contrast to ISO 9001) and not yet planned but is recommended (see Section 1.4.11). 1.3.10 Planned Activities Regarding EE Issues The process engineers of ACP have planned the following activities. 1.3.10.1 Precalcination with Alternative Fuel At the beginning of 2014, the existing precalcination step was planned whereby so-called alternative fuels (e.g., solid waste, tires as pellets or cut-ups) will be used as feed. Burning untreated tires is not recommended because of less specific surfaces for the burning process and its dynamics. Therefore, it is recommended that Incineration Directive 2000/76/EC, “Central Europe,” for emissions (http://www.central2013.eu/fileadmin/user_upload/Downloads/Document_Centre/OP_Resources/Incin eration_Directive_2000_76.pdf) be followed. The use of alternative fuels offers two advantages over other recycling methods. First, these materials become dried in the process of being integrated into the rotary kiln. Second, all chemical components can be used for cement production. Figure CS 1-20 shows the components of tires. Figure CS 1-20: Tire Components (Source: VDZ Germany, 2013) Other Plans The process engineer is also thinking about optimizing the quarrying operation by raw mill feed improvement with the kiln and clinker cooler to increase cement production capacity. However, these activities should be investigated in detail with regard to their influences on EE issues. More data and details need to be made available for each step. CS 1-22 Volume 2 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia 1.3.11 Who Benefits from EE? One important question is which parties participate in consuming less energy. In the following section, key aspects will be discussed. Of course, the reality is a bit more complex. The generators belong to the contractor, W-Company. The contractor also takes care of the maintenance. The more operating hours the generators are running, the more maintenance is necessary and the more HFO the generators consume. Therefore, the contractor has little interest in saving energy. This means that initially, the areas and building sectors that belong to ACP should be analyzed. A model must be developed in which both parties—the cement plant and the contractor—have advantages. For example, when the contractor, through lower energy consumption, has fewer maintenance costs, it can pass a part of these savings on to ACP. The cement plant can, in turn, pass a part of its savings on to the pricing of its products to achieve greater competitiveness. 1.4 Results In the following sections, the possibilities for saving energy are described in more detail. 1.4.1 Raw Mill Replacement by Vertical Mill Four types of milling exist in the cement industry: ball mills, vertical mills, roll mills, and horizontal mills. Ball mills demand the most electrical energy and are increasingly being replaced by other technologies. One method could be to replace the ball mill with a combination of two mills: one common roll mill and a smaller ball mill for refining the particle size. Replacing the original raw mill could result in an energysavings potential ranging from 7 percent to 15 percent. The preferred method here is to use a vertical mill instead of the ball mill, because it is the most frequently installed technology worldwide for new cement plant technology (42 percent for cement milling and 34 percent for raw milling; Source: www.zkg.de). Vertical mills can be mass-flow controlled from 100 percent down to 30 percent and, in comparison with ball mills, have an electrical energysaving potential up to 16 percent 1 or more, depending on the material used (e.g., medium hardness of the raw material and medium milling of 12 percent; R = 0.09 mm). Therefore, the calculations in Table CS 1-9 have been combined with a load factor of 80 percent. The amortization rate of this technology cannot be implemented from an economic point of view at ACP. It can only remain a recommendation for future cement plants planned in KSA because of the high investment cost of €7.5 million per device (according to interviews with company staff) and the low price for electricity. 1 Calculation made by installed raw mill (4900 kWh/410t) in comparison to 100 kWh/t cement for vertical mills, Source: www.zkg.de Volume 2 CS 1-23 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Table CS 1-9: 1.4.2 Ball Mill Replacement Only for Raw Mill and All Mills New Bag Filters Combined with VSD New bag-filter products (e.g., Viledon, www.freudenberg-filter.de) provide an electrical-energy savings of 30 percent compared with common needle-felt bag filters (Source: interview with the original equipment manufacturer [OEM]) by reducing the pressure loss up to 200 Pa, decreasing the pressured cleaning air from the existing 4.5 bars to 3.5 bars, and using a VSD for the fans behind the two filters. This new filter technology is also able to reduce significantly the cleaning cycles for the installed tubes. All designated savings are based on rough assumptions by the OEM, because the OEM needs detailed data for a more accurate product proposal. The Microsoft Excel spreadsheet with the requested data was delivered to ACP for completion with the needed data but did not make it into this study because of time constraints. Table CS 1-10 shows the potential savings for bag-filter implementation. Table CS 1-10: Bag Filter and VSD Replacement Effects The payback time for implementation of bag filters and VSDs should not be long, but because the real price for the filters is unavailable (the assumption has been made for using filters made in China plus VSD installation costs), it is just an indication of what is possible. Nevertheless, employing such technology would be a good cost-effective measure, especially for new cement plants, in KSA. Furthermore, it should be mentioned that the existing drives do not run steadily. They will adjust automatically by adjusting the bumper. So, the effect of implementing VSDs will not be that high. CS 1-24 Volume 2 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia 1.4.3 Cooling and Waste Heat Technology In ACP, the cooling processes can be divided into building cooling/climate conditioning and production plant cooling systems. Table CS 1-11 shows the average temperature in Jeddah and the estimated corresponding consumption of the cooling devices per month. The humidity ranges between 40 percent and 45 percent. Table CS 1-11: Climate Data for Jeddah, 1961–1990 (Source: National Oceanic and Atmospheric Administration [NOAA]) To estimate the necessary average consumption for cooling the offices, the daily mean temperatures from Table CS 1-11 are used in Table CS 1-12. Table CS 1-12: Average Temperatures and Corresponding Estimated Percentage of Cooling Consumption (Source: NOAA) No composite cooling system has been installed, because complete cooling is realized with single devices. In all of ACP, about 180 split units are installed. Two types of split units are installed on site. Calculating with a demand for type 01 of 2.85 kW and 2.1 kW for type 02, the results can be seen in Figure CS 1-21. This would entail a daily demand of 3.000 kWh of electrical energy; 498 kW of power demand of all split units correlates with only about 0.82 percent of the maximum power generation of the power plant. All in all, a cooling demand of 4,601,520.00 kWh/a can be estimated from the previous assumptions, resulting in an electrical demand of 1,314,720 kWh/a (Table CS 1-13). Volume 2 CS 1-25 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Figure CS 1-21: Average Temperatures and Corresponding Estimated Percentage of Cooling Consumption Table CS 1-13: Assumption for Cooling Capacity of Split Units at ACP CS 1-26 Volume 2 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia The cooling demand depends on the number of occupied offices. The advantages of independent split cooling units are: • • Easy and flexible to install Easily expandable. The disadvantages of independent split cooling units are: • • • No economic possibility for using heat recovery Higher losses than a single combined device Higher maintenance requirements. A composite cooling system results in saving potentials from 15 percent to 20 percent compared with single cooling devices. A replacement by absorption chillers is discussed in Chapter 2. The cooling units have no heat recovery systems. With modern cooling devices, at least 50 percent and typically more of the input energy can be recovered as heat energy. In a warm country, such as Saudi Arabia, there is normally not much need for heating energy. 1.4.3.1 Process Cooling The optimization of the clinker cooler serves to better use waste heat from the hot clinker, because it leads to better preheated combustion air. The newest technology will achieve COPs of up to 75 percent for cooling purposes. This percentage is equal to heating savings for the precombustion air and means less HFO consumption. For future projects, it has to be verified what cooling technology in which technical state has already been implemented. Most of the energy contained in the exhaust gases is used for drying raw materials or other materials such as blast furnace slag. This is the most efficient way to use waste heat. If more heat is available despite the measure mentioned, it could be used to generate process steam, if it is practical for the neighborhood. 1.4.3.2 ORC Waste Heat Usage In 2012, the first cement plant using the ORC process was successfully built in Germany; it implemented waste heat recovery for generating power by using the ORC process principle, which has led to electrical-energy savings of up to one-third of the total power demand (http://www.ingenieur.de/ Themen/Energieeffizienz/Abhitzekraftwerk-Stromkosten-um-30-Prozent-senken). Germany is one of the latest countries to combine ORC with waste heat in cement plants; more than 500 plants around the world have already been equipped with that technology. Normally, exhaust air, like in this plant, is completely cooled down from 310 °C to 160 °C. This is a high amount of energy waste that can be used for power generation. Furthermore, part of the air emitted from the grate cooler could be used for this purpose. Figure CS 1-22 shows the principle of waste heat use. Volume 2 CS 1-27 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Figure CS 1-22: Waste Heat Use via ORC: A Simple Description ACP has limestone with a water-mass fraction of 1 percent. This is nearly perfect for using the ORC technology, because the material does not need to dry. Water-mass fractions above 5 percent would not be economical for that EE measure. The thermal COP would be around 20 percent and could replace 30 percent of the power plant’s total electrical-energy consumption. As Table CS 1-14 shows, the low costs of electricity hinder the investment. It would take more than 32 years to pay back. For “next-generation cement plants,” it is strongly recommended that ORC be installed to reduce electricalenergy demand of power plants in a sustainable way. Table CS 1-14: ACP Calculation Example for Implementing ORC into Cement Plants 1.4.3.3 Absorption Chiller with Waste Heat ACSs use the physical-absorption process to get cooling-power waste heat from another process to regenerate absorptive capacity. Thus, the necessary energy to produce cold is, in principle, free of charge if waste heat is available. CS 1-28 Volume 2 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia The currently used split devices are working with electrical energy. We assume that the electrical power for complete cooling is about 0.82 percent of the total electrical consumption of ACP. Absorption chillers need less electrical power for pumping the necessary liquids in the absorption process. Therefore, the operating costs are low if an ACS can be operated with waste heat. Unfortunately, absorption chillers are expensive, and the reconstruction of the existing devices would not be economical. Therefore, we recommend keeping this issue in mind for reconstruction work and new acquisitions. One possibility for operating ACSs would be to use the 85 °C waste heat from the power plant generators. If it is possible to replace all existing chillers with absorption chillers and operate them with the waste heat of a mass-flow fraction of one big power plant generator, the theoretical savings potential would be about 94 percent of the electricity costs for cooling (Table CS 1-15). Table CS 1-15: Cooling Demand Assumption from Chapter 5 Using the assumption that four 440-kW absorption chillers can supply 100 percent of the ACP cooling demand (1,743 kW; see Table CS 1-15) in the yearly average, the calculation in Table CS 1-16 has been conducted. Table CS 1-16: Estimated Savings by Using Absorption Chillers In general, absorption chillers are expensive, and this technology will not be applicable for ACP. Nevertheless, the payback rate mainly depends on the price for resources, and this measure should be observed for the future in KSA, especially if the demand for cooling increases and possibilities exist to Volume 2 CS 1-29 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia provide it to the neighborhood. A further measure would be to provide process steam to industrial neighbors. According to information from ACP management, ACP plans to implement a prototype of an adsorption desalination cooling system in cooperation with KAUST and King Abdullah Scientific Center. 1.4.3.4 Increase the Internal Target Temperature In some areas of the ACP offices, it is quite cold—almost too cold compared with European practice. In warm countries like Saudi Arabia, it is often common to cool the building intensively. In Europe, to save energy, buildings are not that extremely air conditioned. Because each degree Celsius less of cooling saves about 7 percent of energy, it becomes clear that some savings potential is to be had. The calculation in Table CS 1-17 shows the amount of savings for electricity to meet cooling demands if the temperature were increased by 1 °C inside the whole building complex. This measure would be amortized immediately, because no investment is required. Table CS 1-17: Savings Attained by Increasing the Temperature 1.4.4 Lighting Compared with other power demands, new lamp technology will be negligible in ACP. Replacement would be undertaken only for image. Well-lit offices make workspaces more comfortable. However, energy consumption depends mainly on the type of lamps used. Modern light-emitting diode (LED) lamps, for example, offer light as good as halogen lamps but consume significantly less energy. Using lighting on a demand basis also saves energy. In addition, energy-efficient lamps save on additional cooling energy because the more energy-intensive a lamp, the more heat emission it causes. In ACP, no LED lamps are installed. These should be considered when reconstructions take place, because LED lamps save up to 50 percent. 1.4.5 Water Consumption In principle, the water in the ground has a temperature of about 28 °C, which would be warm enough for hand washing. But because of Legionella, the water must be heated regularly. Therefore, different water heaters are integrated into the system. It is important to find possibilities for heating the water with waste heat (e.g., from large air conditioning devices or the waste heat from kilns or generators). Currently, how much energy is needed to heat the water is not known; therefore, no savings potential could be calculated. CS 1-30 Volume 2 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia 1.4.6 1.4.6.1 Optimization of Electrical Machines Using Energy-Efficient Drives Generally, the EE class should be kept in mind when purchasing new drives. If a motor has a high power input or many operating hours, replacement can be economical. Replacing standard motors with highefficiency motors is economical, especially for devices that have long running times. A note about this should be added to the specifications for procuring equipment. Ventilation systems, exhaust systems, and pumps especially tend to operate for more hours, and the use of high-efficiency motors in these devices is economical. The heat loss from electric motors can be reduced by using high-quality materials and low manufacturing tolerances. Today, manufacturers typically install EFF2 motors. Older devices usually represent only the EFF3 standard. An EFF1 motor is especially recommended for installations that have more than 3,000 operating hours annually. Energy-efficient motors usually offer a 5 percent to 7 percent higher efficiency factor. The price is 20 percent to 30 percent higher than for standard drives. In combination with long operating hours, this leads to significant energy reduction and cost savings. The following EE classes are available: • • • • IE1 = Standard efficiency (>90 percent) IE2 = High efficiency (>94 percent) IE3 = Premium efficiency (>96 percent) IE4 = Super premium efficiency (>97 percent). Because of the lower temperature and better manufacturing quality, the lifetime of the motors is also increased. Further positive aspects of energy-efficient motors are: • • • • Increased reliability Decreased maintenance costs Increased power factor Reduced noise levels. The sample calculation in Table CS 1-18 shows that because of low electricity prices, the payback period is long. The larger the engine and the more hours it is in operation, the shorter the payback time. Table CS 1-18: Savings by Energy-Efficient Drives Volume 2 CS 1-31 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia 1.4.6.2 Using VSDs A motor usually has one or two fixed-speed levels, which causes the motor to consume 50 percent or 100 percent electrical power. In combination with a VSD controller (also called a VSC), a motor saves considerable energy. With such a controller, the motor speed can be controlled exactly according to the demand (e.g., 35 percent, 63 percent, or 75 percent). If, for example, the demand were for 60-percent power, a two-step engine must run at 100-percent speed. In combination with a VSD, the motor can be regulated to 60-percent speed, theoretically resulting in a 40-percent savings. In practice, the saving is less because of losses and the energy consumption of the VSC, but on average, a VSD can save 30 percent in energy. Because of their high cost, VSDs are only economical for bigger drives. The calculation in Table CS 1-19 and Table CS 1-20 list examples for all known drives (10 devices) at ACP that have no VSC, an average power demand of 323 kW, and an assumed 8,064 operating hours. Table CS 1-19: Average Power Demand of Known Drives and Fans without VSDs The larger the engine and the more hours it is in operation, the shorter the payback period. The list in Table CS 1-20 was provided by ACP, which is not yet equipped with VSD technology. This means that there could be a dedicated potential to save energy by applying only the VSD, but this should be investigated further, because some motors cannot be upgraded or do not have a designated frequency for providing the same quality. CS 1-32 Volume 2 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Table CS 1-20: Savings from Using VSDs 1.4.6.3 Maintenance of Drives Many types of motors need regular maintenance to maintain their EE. Measurements show that up to 5 percent of energy costs can be saved through better maintenance of drives. Of course, good maintenance also increases the reliability and lifetime of the mechanism. 1.4.7 Reduction of Pressured Air for Bag-Filter Cleaning and VSD Implementing compressors for VSC after they have already run for 5 years (such as at ACP) could incur more costs than buying a new machine that has been designed for VSC use. Most screw compressors that have not been designed for that purpose crash a short time after VSC implementation, because the bearing cannot hold back the pressure while changing the frequency. ACP has seven compressors for the bag-filter cleaning system. Four of them run full time for the CM area, and three of them run full time in the raw mill area, but the same target pressure is designated for all compressors in their grid (see Figure CS 1-23). This means that all of the same grids start and stop at the same time depending on the system state in each grid (see Figure CS 1-24). Volume 2 CS 1-33 Figure CS 1-23: Compressor Rooms CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia CS 1-34 Volume 2 Figure CS 1-24: Start and Stop Times for All Grids CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Volume 2 CS 1-35 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia It has been decided that only one compressor should be replaced by a VSD-driven Atlas Copco machine plus storage, and the other three compressors will keep running full time. Table CS 1-21 shows the results. Reducing the pressured air grid by 1 bar will result in about a 7 percent savings for the electricity demand. In combination with new bag filters, the cleaning pressure can be reduced by 1 bar minimum. Table CS 1-21: Effect of Pressured Air Reduction and a New VSD-Driven Compressor The payback time is too high for a VSD in this case, but implementing a parent pneumatic control system would be an appropriate solution for preventing many uploads and unloads (see Table CS 1-22). The estimated cost would be €10,000 for each pressure grid plus installation costs; the payback time would be less than 2 years. Table CS 1-22: Parent Pneumatic Control 1.4.8 Development and Implementation of an Energy-Monitoring System To get a good overview of energy flows, an energy-monitoring system is needed. This system can be implemented quite easily after conducting a metering-point concept. CS 1-36 Volume 2 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Through continuous energy-data control, a high transparency for energy consumption processes is achieved. This allows management to identify errors and non-optimized processes quickly to prevent unnecessary energy consumption and high costs over a long period. A control system helps to reduce energy costs significantly by using different analyzing functions, such as reporting tools, visualization tools, benchmarking tools, and alarm management. An energy-monitoring system for the management and evaluation of energy consumption should cover the following points: • • • • • • • Automatic periodic or continuous readouts of the energy and process data of the connected systems Automatic monitoring, analyzing, calculating, and visualizing of these data Alarms for critical or unusual events (e.g., exceeding limit values), with escalation and prioritization of alarms The possibility of comparing energy and process data from different sources Long-term achievement of all data and a possible export to other systems A report tool for providing a short summary of relevant data (e.g., to top management, energy managers) Visualization of the individually developed performance indicators of the organization. At every design step, the requirements of ISO 50001 should be considered. The first step is to conduct a measurement-point concept. 1.4.8.1 Measurement-Point Concept An essential prerequisite for the development of an effective energy-monitoring system is good preparation. This includes a measurement-point concept for the analyses of which company locations should install or expand measurement actions. The main reason for conducting this analysis is to ensure a maximum of transparency with the lowest possible investment. In general, the principle of measurement design is from rough to fine. This means first of all that the essential consumers or areas should be recognized in the concept; the second step (if necessary) can be planned for several areas, additional meters, or measuring techniques. Thus, a measurement concept occurs in three intensity levels: 1. Connect the meters of major consumers or areas to the system 2. Connect the remaining meters, which are already available 3. Install additional meters at important areas. The main components of an energy-monitoring system for collection, storage, and analysis of the significant energy data are: • • • • • • Different meters for different types of media Current transformers for electricity meters, if necessary Additional input/output (I/O) modules, with several digital or analog inputs, if necessary Data logger for collecting all data and for temporarily storing it Database for archiving all long-term data Energy monitoring software for analysis, visualization, alarms, and more. In smaller properties, single points can be measured and read out individually with independent data loggers, and the results then collected from the energy-monitoring system. But in a large system, linking all measurement points by using a bus system is usually the better choice. A bus system has the significant advantages of easy expandability, bundling of different functions in one network, easier cabling in larger networks, lower installation costs, and lower communication costs. Volume 2 CS 1-37 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Within a measuring-point concept, an individual-system solution for the needs of the organization should be created according to the following dimensions: • • • • • • • • Determination of the key measurement points and further interesting data points Significant and necessary measurement intervals and best methods of measurement Optimal installation locations, meter types, protocols, etc. Minimal wiring and installation effort Optimal integration of the solution into the existing infrastructure Definition of data transfer and interfaces according to the existing infrastructure Consideration of modular extensibility Consideration of the requirements of the ISO 50001 standard. When buying new equipment, it should be kept in mind that the equipment needs to be set with the appropriate interfaces or measurement technology. 1.4.8.2 Assessment of Investment and Savings The overall cost of an energy-monitoring system varies considerably. The cost depends predominantly on the number and type of measured points, but the installation costs and the cost of the software also have to be considered. For the software, free, open source solutions are available. If the infrastructure (e.g., cables, routers, and switches) is already present, the installation costs are lower. An existing rule of thumb roughly estimates an overall price of about €800 (4,000 Saudi Ryal) for each new measurement point. However, the existing meter structure at ACP is, in principle, good. Every unit has its own meter, and most of the meters have digital outputs. They can be read at any time. Therefore, the costs are much lower, because many of the existing meters can be used further. But the use of the currently collected data is for real-time observation only. There are no plans to use these data, for instance, to increase the transparency of monthly energy invoices. The engineers normally only take care of the current load and not the consumption details, although this would be possible with an energy-monitoring system. Currently, only a SCADA system is in operation. The higher the consumption of energy in a medium, division, department, or a plant, the more accurate and more frequently the data should be recorded. In low-energy areas, a weekly manual reading may be sufficient, but in high-consumption areas, continuous recording and monitoring are mandatory. Implementing an energy-monitoring system and effectively working with the resulting energy data could result in a potential savings of 5 percent to 15 percent of the annual energy costs of the organization. Because ACP already has a good meter structure, it is possible with a modern energymonitoring system to achieve a conservative estimate of 3 percent savings of the total energy consumption in combination with an EnMS (Chapter 1-39). However, these savings cannot be compared with the other potentials mentioned, because the energymonitoring system is not saving “active” use. It simply shows the potential for savings. Energymanagement software helps to implement the measures identified and control its success. It helps also to identify further potentials and find new failures faster. A well-placed alarm can especially avoid many unnecessary costs. To share costs over several years, an energy monitoring system can be established in different steps, for example: 1. Short-Term Measure. Establish an energy-monitoring system for the main meters, and substitute only the important meters with digital meters for readout. CS 1-38 Volume 2 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia 2. Middle-Term Measure. Expand the measurement concept to a deeper, reasonable level, and establish an optimized building automation system in combination with the energy monitoring system. 3. Long-Term Measure. Extend these systems for all ACP process and building units. 1.4.9 Load-Management System A load-management system for peak-load limitation is meaningful when an extra price for the peak load has to be paid (or when the load peaks cause other problems). The current situation at ACP is not affected by those circumstances, because the system is working automatically. The power plant will turn on or off additional motors manually, if needed. 1.4.10 Base-Load Reduction A base-load analysis is an investigation of the continuous load of a branch. Often, machines or devices consume electricity continuously and unnecessarily. These consumers will be detected by a base-load analysis. To estimate whether a base-load analysis is meaningful, the detailed load curves are necessary. 1.4.11 Implementation of an EnMS Analogous to the management systems for quality (ISO 9001) and environmental standards (ISO 14001) for the energy sector, the international standard DIN EN ISO 50001 for energy management has been adopted. The main objective of an EnMS is to assist organizations in building sustainable systems and processes to improve their EE. Systematic energy management leads to reduction of energy consumption, energy costs, and greenhouse gas emissions. An EnMS in an organization is a process of continuous improvement and thus an important component for achieving the ambitious international climate targets of the future. To create an incentive for the implementation of an EnMS, funding programs have been set up in many countries. In some countries, implementation in large companies is even required by law or connected with tax relief. See Figure CS 1-25. Figure CS 1-25: The Plan-Do-Check-Act Circle of an EnMS Volume 2 CS 1-39 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia However, an EnMS not only should be a duty for a company but also should be used for planning the reduction of energy consumption and therefore energy costs. It can also be used effectively to convey a positive image of the company to the public. It is important that an EnMS be a “living” system and that the employees work with it. Otherwise, the desired goals and successes are difficult to reach. In contrast to ISO 9001 and ISO 14001, an EnMS finances itself through its continuous improvement process. This means that the savings normally exceed the costs of implementing the system. The following items are necessary to implement a sustainable EnMS: • • • • • • • • • • • • • • • Define the energy policy and objectives of the organization Form an energy management team Prepare project plans, resource plans, schedules, budget plans, and so forth Analyze EnMS-relevant functions, processes, consumers, and energy flows Develop individual energy performance indicators Conduct EE analyses and measure-point concepts Install adequate measurement technology Implement and maintain an energy-monitoring system Train the staff involved in parallel with the implementation of the EnMS Develop individual energy evaluations and specific energy reports Conduct internal audits and consult with management Regularly conduct management reviews Support the continuous improvement process Conduct a precertification according to DIN EN ISO 50001 Gain certification by accredited certifiers. A well-implemented and “living” EnMS will lead to further savings over time. It can reduce energy costs by 5 percent to 20 percent, depending on the type of company and its current status in EE. To estimate the savings potential of an EnMS, we calculated with savings of 3 percent only through a living EnMS, shown in Table CS 1-23. So, the results can be compared with implementing a monitoring system. The costs for the implementation of an EnMS at ACP are difficult to predict. Too many factors play a role. Key issues are the current status and the amount of work the company can afford by itself. For example, if the company has already implemented an environmental-management system according to ISO 14001, the implementation of an EnMS will be easier to realize and will be less expensive because of similar documentation structures. Many activities for implementing an EnMS can be handled by the company’s personnel rather than by external consultants. However, company personnel also incur costs; if experienced external experts work twice as efficiently, this also can be profitable. The main costs of EnMS implementation are driven by the: • • • • Effort involved in creating the documentation Effort needed to conduct the EE analysis Hardware and software for the energy controlling system Certification. A rough estimate for the complete cost of implementing an EnMS at ACP is €30,000–50,000 (150,000– 250,000 Saudi Ryal). For the calculation, the middle range has been used. CS 1-40 Volume 2 CASE STUDY 1: Alsafwa Cement Plant, Jeddah, Saudi Arabia Table CS 1-23: Estimated Cost Savings from Implementing an EnMS at ACP 1.4.12 Specification for the Purchase of Machinery and Equipment The EE of new machinery and equipment should be included in the purchase decision. The differences in the power consumption can reach up to 50 percent. Thus, less expensive equipment can be significantly more expensive over the years than energy-efficient equipment. Often, the fuel consumption and maintenance costs over the lifetime of a machine are significantly higher than the machine’s cost. In general, for every purchase, more efficient alternatives should be investigated, such as: • • • • • Energy-saving PCs instead of conventional desktop PCs LED lighting instead of standard lamps, halogen lamps, or energy-saving lamps Energy-efficient electric drives instead of pneumatic drives Natural ventilation instead of air conditioning or electrical ventilation Hot water heating systems with heat recovery instead of electrical heating. 1.4.13 Sensitization of Employees Employees who work consciously with energy and pay attention to EE can significantly contribute to savings. Employees should understand the company’s energy goals and know the contribution that each individual can make. Employees should be motivated according to the motto, “We can achieve something together.” Information about the current energy consumption and the progress and successes of previous efficiency measures are important for this. To further increase the motivation of employees on EE, they could participate in the savings. Part of the savings could be an “energy-saving bonus,” or an event for employees (possibly CO2-neutral) could be organized with the money. Idea competitions in which good ideas for EE are awarded are a good way to motivate employees. Employees should be informed about energy-efficient behavior at their workplaces. The target should be the creation of a culture of energy-efficient behavior in the company. Volume 2 CS 1-41 Case Study 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia CASE STUDY 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia Case Study 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia: A Traditional Middle-Class Family Restaurant in the Riyadh City Center 2.1 Introduction The Riyadh branch of the Al-Shurfa Restaurant is a highly regarded middle-class, traditional Saudi service facility with approximately 400 seats in the dining rooms and 15 separate apartments for guests (Figure CS 2-1). It offers approximately 16 hours of service per day. Figure CS 2-1: Front View of the Al-Shurfa Restaurant, Riyadh The restaurant has been in operation since 2005. It opened just before the publication of the new Saudi Building Energy Code (SBC), which defined minimum standards for heating and cooling insulation and efficient operation of new private and public construction. The estimated cooling demand of the restaurant, in accordance with the SBC, was 4,200 cooling degree days (CDD). To adapt the expected savings results as close as possible to international consumption standards, the following ISO standards were followed: ISO 9000 for sound management organization, ISO 14000 for environmental preparedness, and ISO 50001 for sound energy management. Best available technologies (BAT) were applied for alternative energy efficiency (EE) proposals in the monitored client facility only. Volume 2 CS 2-1 CASE STUDY 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia 2.1.1 Technical Assessment The estimate of the thermal cooling demand of the restaurant, in accordance with the SBC monitoring procedures, used 3,800 CDDs for the specific climate demand (calculated to be approximately 9.2 MWhth annually), corresponding to an occupied building volume of the three main service floors of approximately 11,200 m3 (Table CS 2-1). Table CS 2-1: Basic Technical Fact Sheet and References for the Al-Shurfa Restaurant, Riyadh Item Type of restaurant Technical size Power consumption, 2012 Specific power consumption Water consumption, 2012 Specific water consumption HW preparation Guests/mo Description Area/Volume m2/m3 Characterization Multi-facility restaurant 1 main building, 2 floors, massive construction, uninsulated walls + roof 2.463 Maximum 400 seats Midsize 9,600 m2 ~110 employees in 2 11,200 m3 shifts MWh/yr 510 kWh/m2/yr 4,920 m3/yr 50 l/guest-days Own water wells, normal consumption Exclusively from power 5,000 (summer) and 4,000 (winter) 76%/bed-days Occupancy rate ~40% above mean EU level The described technical-economic production and consumption patterns characterize the Al-Shurfa Restaurant as a well-positioned and active market player in the restaurant service business. It is an energy- and water-intensive facility. The specific electric power consumption for restaurant services has been estimated at approximately 510 kWh/m2 per year and reported specific water consumption is approximately 0.350 m3/seat per day on average. These figures highlight those restaurant services that have the highest specific consumption levels and would benefit the most from EE analysis. 2.1.2 Energy Efficiency Optimization Measures Seven pilot EE measures were analyzed, all in the electricity consumption sector. Electricity makes up approximately 95 percent of the restaurant’s energy demand (Table CS 2-2). The main benefits of implementing EE measures were detected in the electricity consumption sector of the restaurant (Figure CS 2-2). An increased specific demand for cooling, ventilation, hot water (HW) preparation, and lighting had been analyzed in previous years. The biggest savings, with a rather short payback time, for the power factor compensation measures could be achieved when assuming a tariff for reactive power by 50 percent from active power. The identified savings proposals may result in a technically more efficient restaurant operation, as well as an increase in business due to reduced service costs and increased services in the restaurant and apartments. To adapt the expected savings results as closely as possible to international consumption standards, the following ISO standards were followed: ISO 9000 for sound management organization, ISO 14000 for environmental preparedness, and ISO 50001 for sound energy management. Also, BATs were applied for alternative EE proposals in the monitored client facility only. CS 2-2 Volume 2 CASE STUDY 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia Table CS 2-2: Proposed EE Measures for the Al-Shurfa Restaurant, Riyadh Considered Consumption Sector electricity 1 2 3 4 5 6 7 Exchange ICB lamps for energy-saving LED lamps (100 ICB by 60W w LED by 10W) AC package (9x30 kW) operation better adapted to outside temperature and hospital occupation Installation of PF compensation for achieving cosphi >0.9 (existing cosphi assumed to be 0.76) VSD inverter load regulation of all big (water pump) motors, example for 8 pumping motors by 2.5 kW Solar-thermal roof or window shading HW collectors for sanitary HW preparation PV roof (and/or) wall-shading installation with direct HVAC feeding of specification AC units per building Install trigeneration unit by 50 kW-el/55 kWth to replace SEC-power import and 10 electric HW boilers (2.5 kW-3l) with usage of a new heat buffer (1000I) for permanent HW supplies TOTAL EE Measure Replace old ICBs with new LED lamps Physical Savings Cost Savings Payback kWh/a EUR/a Years 12500 562.5 2.1 263250 11.846 1.1 353000 15.405 1.15 29000 1220 2.15 Install at min 20 m2 collectors by 2 sqm 24000 960 5.2 Install at min 40 m2 PV panels by 1 sqm 10000 420 8.3 472500 15800 4.43 AC optimization via PLC programming tool per main feeder PF compensation with condenser unit (87,6 kVA-r) installation at main SEC cable feeder VSD installations at motor supply board Install a pilot 50 kW-el trigeneration and connect to HW and AC supplies MWh-el 1.101 Figure CS 2-2: Main Benefits of Implementing EE Proposals for the Al-Shurfa Restaurant, Riyadh Volume 2 CS 2-3 CASE STUDY 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia 2.1.3 Energy Efficiency Assessment In the case of the midsize Al-Shurfa Restaurant, the KICP team expects to receive technologically comparable results from different restaurant sites at three main economic regions in Saudi Arabia and ideas about which sectors could be best investigated for future EE proposals. The Al-Shurfa Restaurant has 400 seats in three main guest rooms and 15 separate apartments, a maximum of approximately 350 guest-days, and an approximately 4,800 m2 restaurant/restaurant service area. It represents a typical small-to-medium-sized restaurant for KSA. There are, at minimum, 50 to 60 similar restaurants (by size and business structure) in Riyadh and more than 150 throughout the country. It is hoped that an internationally based comparative efficiency analysis will provide a more complete picture of KSA average restaurant service standards compared with international and regional restaurant business standards and identify which sectors could be improved by organizational or technological efficiency proposals. The dissemination of this assessment may have an impact in KSA via replication of the Al-Shurfa management experience from EE investment implementation. 2.2 Business Description The Al-Shurfa Restaurant is located in the city–region of Riyadh on Makkah Road close to the King Khalid Library. It is a neighbor of the FIAT and car dealerships. The restaurant was founded in 2005. Construction of the two-story restaurant (three main rooms, with a maximum of 400 seats) started in 2005, and the restaurant has been operational since 2006. With a reported annual occupancy rate of 76 percent on average over approximately 2 years, the restaurant runs efficiently and has a well-known reputation throughout Riyadh and KSA. 2.2.1 Al-Shurfa Restaurant Site Specifications The restaurant covers approximately 2,250 m2 (on average, 50 x 45 qm) per floor and needs to be airconditioned to a client-regulated temperature level between 20 °C to 25 °C by means of existing one- or two-room apartment-connected air conditioners, established at the side walls (splitting units) and on the roof of the restaurant (AC packages) (See Figure CS 2-3). The restaurant has a reception lobby. The main floors, kitchen, and stairways are climatized (water cooled) via two main air chillers on top of the restaurant roof, which feeds cooled air via air blowers and suitable water circulation at the base of the big water reserve tank in the restaurant’s ground floor (90 m3 by approximately 16 grdC). The restaurant was constructed with a brick-filled concrete skeleton that holds the static loads of each floor area. There seems to be suitable outside heat insulation at the outside walls fixed under the plastic surface cover plates. No specific noise insulation was included. The restaurant provides shade from outside walls that slope down to ground level by approximately 5 percent to 7 percent. The reported heat (sun) protection of the flat restaurant roof (outside the extra water tank housing) seems to be of a poor insulation standard and could be easily improved using a suitable modern mineral insulation material. The restaurant has three main guest dinner rooms (approximately 250 m2 each) and 15 apartments (90 m2 each) for families. Each guest dinner room and apartment is equipped with a separate power switchboard and is supplied by a separate analogous power meter. The main feed-in points have a digital ADDAD-2 meter in parallel, probably for Saudi Electricity Company (SEC) online metering and power factor (PF) analysis. CS 2-4 Volume 2 CASE STUDY 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia Figure CS 2-3: Schematic of the Al-Shurfa Restaurant, Riyadh Each guest dinner room and apartment has a separate lavatory and is equipped with one or two air conditioners (AC splitting units) for cooling, mainly supplied from Fuji-Thailand (1 kW fan, 4.3 kW compressor) and installed on the flat roof of the restaurant. The air conditioners are connected to the rooms via two main concrete pipes (riser-cable connectors) that also house water supply pipes and electric feeding cables. The water supply for each room and apartment has been similarly arranged using two temporary water storage tanks on the roof, each at 4 m3 and placed inside a separate roof housing. The water is pumped up to the roof tanks from a 50 m3 underground tank, which is supplied partly by central water pipes from NWC Riyadh and partly by water tank trucks. The electricity supply for each restaurant room is wired with main feeding cables through the riserconnectors. The electricity supply is based on the ground floor, where the two main grid transformers (13.8 kV/0.4 kV, 1 MVA capacity) have been installed in a separate SS unit room to feed each room by separate cable through a respective switchboard and an analog metering unit. For emergency purposes, a diesel generator of 70 kVA capacity serves the main consumers (e.g., elevator motors, lighting, and water pumps) in case of grid supply problems to guarantee the operation of the main water tank (300 m3) emergency pump with a 30 kW capacity for a limited time. The restaurant has a main kitchen on each floor, which mainly uses liquid petroleum gas (LPG) in 20 kg metal bottles. There is no on-site laundry service; all used textiles and service staff clothing are given to an outside laundry service. This water and energy demand consumes an average of 3 l of water per kilogram of linen and approximately 5 kWh of electricity per kilogram of linen, the (virtual) energy demand used in this report. Volume 2 CS 2-5 CASE STUDY 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia The Al-Shurfa Restaurant employs approximately 110 staff members. There are 93 staff members who work in the restaurant and provide room service in two shifts. Restaurant administration makes up the remaining 17 staff members, which is approximately 15 percent of the total staff. The restaurant management reports an average monthly occupation rate during service hours (11:00 a.m. to 12:00 midnight) of 70 percent–80 percent for all available rooms during the past two years, corresponding to approximately 15,000–20,000 guests per year. The restaurant management has reported generally positive business growth during the past 3 to 4 years, with only a small impact from the international financial crisis during 2008–2009. This reflects good marketing and the sound reputation of the restaurant’s services throughout the country. 2.2.2 Estimated Climate Impact: Temperature and Humidity The reported annual outside temperature schedule and the humidity data have the biggest impact on the typical cooling demand for residential and commercial buildings inside Riyadh. The usual target temperature in KSA is 18 °C to 20 °C, whereas the SBC recommends a regional and season-dependent target temperature above 20 °C. As seen in Figure CS 2-4, data from Riyadh Airport, which is geographically and meteorologically representative of the Al-Shurfa Restaurant, shows a strong correlation between the outside temperature and the cooling demand for this type of commercial building in Riyadh, especially during March and September. Figure CS 2-4: Metered Temperature Band and Humidity Data from Riyadh Airport, September 2012 to September 2013 The existing outside wall construction of the restaurant seems to be sufficient to reach and guarantee a rather stable inside temperature of a minimum of 22 °C during autumn and winter (November through March) without extra heating. The existing outside roof insulation seems to be insufficient in relation to SBC requirements but could be compensated for by overestimated operation times of the existing air chillers, especially in the lobby and floor areas. The humidity impact is mainly during winter, when it reaches approximately 60 percent. It may be more precisely controlled by considering the respective dew points for classic air conditioning during spring and summer. 2.2.3 Building Construction Analysis The construction of the Al-Shurfa Restaurant (by date of foundation) should have followed the new SBC 601 standard from 2007, but the design had been made and approved some years before this standard was in force. CS 2-6 Volume 2 CASE STUDY 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia In Table CS 2-3, a very rough model of the restaurant’s physical cooling demand has been used to calculate a model energy demand for cooling on the basis of CDDs, using given construction figures and estimated U values. The cooling demand for the restaurant, with 3,800 CDDs (for a target temperature of 18 °C) in Riyadh, was likely estimated to be approximately 9.2 MWh-th annually. Table CS 2-3: Summary of Cooling Demand for the Al-Shurfa Restaurant with 3,800 CDDs for Riyadh, Likely Estimated to Be Approximately 9.2 MWh-th Construction item Concrete (frame) skeleton Brick filling of nonstatic walls Roof construction, flat without cooling insulation Slow-insulated outside walls and concrete roof construction Windows and balcony doors Floors and corridors, stairways per floor Diff. group sizes for restaurant single rooms (40 qm), smaller (90 qm) + bigger apartments Two main riser canals for cables, AC connection, and water supplies (ca 1 m Ø) Kitchen operation impact Lobby reception—simple glass roof impact Two restaurants, 180 m2 Workshop + warehouse services out of the restaurant 2 air chiller units on roof with circulating water pumps 35 AC units on roof, 30 kBTU 18 AC units on roof 2.6 kBTU Transformer station with switchboard and 7 main meters TOTAL Est. volume (m3/m2) Section cooling demand (kWh-th/yr) U value (W/m2*K) % 2000.0 m 19600.0 m3 2,400 m2 2,100 m2 2.20 1.32 2.6 1.15 100% 100% 90% 90% 1.464 2.722 860 m2 (24%) 970 m2 3 floors, 2,200 m2 2.1 78% 0.800 2.1 78% 2.200 (base ground) 2 floors, approximately 5 m length 140 m2 260 m2 380 m2 2.9 100% 0.500 2.3 2.8 2.1 100% 100% 50% 100% 1.100 1.000 1.400 0.500 3 20 kW 95% Technical losses 95% 95% 100% 2.1 Summarized restaurant cooling demand 1.200 9.20 MWh-th/a The model used is a simplified balancing procedure for the cooling demand resulting from the normalized (averaged) CDD demand in temperatures and duration for the existing construction frame without considering inner energy gains impacts. This roughly corresponds to an AC power consumption share of approximately 58 percent, estimated from the total restaurant electricity demand by 2.4 MWhel reported for 2012. It clearly indicates high building energy losses (roof and walls) and low performance efficiencies of the cooling units. 2.3 Occupancy Rates, Power Consumption, and Outside Temperature Analysis The occupancy rates, the monthly average outside temperatures, and the average monthly power and water consumption values for Al-Shurfa Restaurant for 2012 were calculated from reported business figures and are presented in Figure CS 2-5. The figure shows the reported relationship between the Volume 2 CS 2-7 CASE STUDY 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia restaurant occupancy rates and the average outside temperatures as demand drivers and the reported monthly power and water consumption as supply values for the restaurant. Figure CS 2-5: Business Data, Outside Temperature, and Monthly Power/Water Consumption for the Al-Shurfa Restaurant, Riyadh, 2012 The reported average restaurant occupancy rate (used rooms) was 76 percent during 2012. There seems to be no strong or clear impact of restaurant occupancy rates on the monthly power and water demand. However, there is a strong direct correlation between the average outside temperature and the monthly power consumption values. This means that during times of no occupation, the AC target temperature in the restaurant rooms/apartment units could be switched off. A better option would be to set minimum target temperatures in the rooms in relation to their daily sun-side exposure duration through a centralized EMS system. 2.3.1 Modeling of the Electricity Demand The modeling for the power demand is in accordance with capacity values observed during the site visit and discussed with the maintenance department, but it could not be finished due to incomplete information. The reported total and specific electricity consumption of the Al-Shurfa Restaurant of 2,449 MWh/yr (246 kWh/m2/yr) corresponds to the upper band of the international specific restaurant energy consumption level with comparable climate conditions and occupancy rates. From the consumption model/reporting in Table CS 2-4, the main shares for electricity consumption can be derived (Figure CS 2-6). Figure CS 2-6 clearly shows a dominant consumption impact for AC of approximately 58 percent from total electricity consumed for the restaurant during 2012. Consequently, the greatest opportunity for energy savings is in AC electricity consumption, partly through upgrading the generation capacities (COP ratio) and partly through changed AC operation modes, depending on the outside and inside target temperatures and on the occupation rates of the rooms and apartments in the restaurant. The internal power distribution flows (Figure CS 2-7) also show the dominant share of the AC consumption. CS 2-8 Volume 2 CASE STUDY 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia Table CS 2-4: Load Modeling for the Al-Shurfa Restaurant Power Demand by Sector and Load Analysis Consumption model of energy-electricity relevant equipment for Al-Shurfa restaurant Riyadh Year 2012 Electric Demand Sector Electricity Consumer Op Op. Annual Max Days/ Hours/a Unit Capacity Capacity Week Hours/ Cap. (Installed Consumption Number kW/kVA 75,0% occ.-rate Day Factor load) kWh AC splitting units 10 AC big package units 9 Ground floor restaurant Air chillers main restaurant 4 Exhaust fans main restaurant 2 Lighting main restaurant 150 15 m2 Water pump deep well 2 Water pumping tanks 8 Water pumping em pump 1 Ground floor kitchen Kitchen lighting 45 Kitchen heater+steam 12 Electric cooking devices 12 Refrigerator units 10 Kitchen ventilation 10 Kitchen bakery 2 HW service boilers 5 First floor premises Central LUD lighting 100 5 extra VIP rooms AC fans per room unit 5 Refrigerator units 10 Electric HW boilers 5 Lamps-bulbs rooms 120 LEDs lobby + stair + floors 80 VIP+ family rooms Extra services ACs 5 Extra kitchen services 5 Extra refrigerator units 5 Service room fans 10 Extra kitchen services 5 HW service boilers 5 Outside parking Outside parking lighting 30 Garden/tent lighting 20 Garden tent ACs 3 Garden tent refrigerators 2 Prov. model total Reported av. total Year 2012 3,5 37,4 5,5 1,5 0,1 26,3 252,5 22 3 1,5 7 7 7 7 7 14 14 16 16 23 0,85 0,95 0,95 0,95 0,95 4,332 4,841 5,533 5,533 7,953 113.704,5 1.222.160,9 121.721,6 16.598,4 11.930,1 25 1,2 20 0,1 2,5 6,5 1,4 1,5 4,5 1,8 0,1 3,5 1,4 1,5 0,1 0,02 3,5 5,5 1,6 1,2 6,5 2,5 0,1 0,1 4,5 1,6 37,5 9,6 20 4,5 30 78 14 15 9 9 10 13,1 14,0 5,63 12 1,6 17,5 19,3 8 12 32,5 12,5 3 2 13,5 2,2 7 7 1 7 7 7 7 7 7 7 7 7 7 7 7 7 5 5 7 7 7 7 7 7 3 7 kW kW 16 12 12 16 16 16 22 16 8 16 24 16 24 16 16 22 16 16 24 12 18 22 24 20 12 2,1 0,95 0,9 0,9 0,9 0,9 0,85 0,9 0,9 0,95 0,9 0,95 0,9 0,5 0,8 0,9 0,9 0,9 0,9 0,85 0,9 0,9 0,95 0,8 0,8 0,6 0,25 5320 3780 4536 4536 4536 4284 6237 4536 2394 4536 7182 4536 4368 3185,3 4536 7207,2 3240 3240 6426 3402 5108 7315 20160 5824 1080 7140 199.500,0 36.288,0 10.800,0 20.412,0 11.340.0 27.846,0 8.731,8 6.804,0 10.773,0 40.824,0 71.820,0 15.876,0 6.115,2 17.917,2 54.432,0 11.531,5 11.340,0 17.820,0 10.281,6 4.082,4 33.169,5 18.287,5 60.480,0 11.648,0 14.580,0 22.818,0 2.432.502 2449.474 235,5 306,9 8000 spec cons: trafo/cable losses total VAC total w-pumping total cooking+bakery total lightning A/C-cons.-share ~ 63% HW preparation refrigerators Total cons.: 2 449 MWh Figure CS 2-6: Power Consumption Shares for the Al-Shurfa Restaurant in Riyadh Volume 2 CS 2-9 CS 2-10 Figure CS 2-7: Power Distribution Shares for the Al-Shurfa Restaurant in Riyadh air conditioning system kitchen refrigerator CASE STUDY 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia Volume 2 CASE STUDY 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia 2.4 Proposed Energy Efficiency Measures 2.4.1 • • • • • Instruct all restaurant room service staff about the possibilities and prospects of saving energy and water. Draft and regularly update a small brochure for staff and guests that reports expected and achieved energy and water savings. Turn down or turn off AC in empty rooms or apartments. Turn down or turn off all lights in empty conference and service rooms. Emphasize awareness and collection of EE proposals from restaurant staff and guests. 2.4.2 • • • • • • • • • Medium-Term Measures Exchange all original bulbs for EE savings lamps, preferably LEDs (with an approximately 70 percent expected savings). Exchange single-glass doors/windows for double-glass doors/windows (as has been done on the ground floor, street side). Replace unregulated motors with VSD-regulated motors or install suitable VSD units on existing motors. Explore options for suitable building energy management via a centralized temperature control for all rooms, connected to the reception computer. Establish suitable heat insulation on the flat roof during the next renovation phase. Analyze the inductive load in the restaurant, control existing cos(phi) (especially if below 0.85), and draft measures to reduce inductive restaurant load onto a cos(phi) value by approximately 0.95. Increase the power import capacity via SEC cables and avoid future penalty payments set by the Electricity and Cogeneration Regulatory Authority (ECRA) and requested by SEC. 2.4.3 • Short-Term Measures Long-Term Measures Install a suitable CHP-MG Genset of, at minimum, 50 kW and, at maximum, 70 kW of electrical capacity (payback 3.6–4 years). Upgrade the CHP-Genset for absorption cooling via intelligent heat usage (HW) and absorption cooling management for climatization of the central lobby and floor space (approximately 1300 m3 cooling space). Upgrade the quality (specific energy consumption as investment target) of any new energyconsuming restaurant equipment such as AC splitting units, HW boilers, refrigerators, and lamps. Explore options for suitable building energy management, via centralized temperature control in all rooms and decreased cooling demand in unoccupied rooms, by 60 percent with potential simple payback in 3–4 years. 2.4.4 Cost-Benefit Analysis of EE Measures The predictable payback times for EE proposals from Group A will be between 6 months and 2.5 years. The proposal may achieve values in 2 to 3 years for EE measures in Group B and 3 to 8 years in Group C, depending on the restaurant’s commitment during implementation and opportunity cost for the saved energy resources. Extra benefits from CO2 abatement could be integrated via existing (and predicted) costs for CO2 reduction but at the moment have rather weak economic support because of international CO2 trading market rules and an oversupply of CO2 certificates. Volume 2 CS 2-11 CASE STUDY 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia Table CS 2-5 shows the list of commonly selected and agreed-on priority EE proposals identified for the Al-Shurfa Restaurant in Riyadh. Table CS 2-5: EE Proposals Identified for the Al-Shurfa Restaurant in Riyadh Consumption Sector: Electricity 1 Exchange ICB lamps with energy-saving LED lamps: 100 ICB 60 W with LED 10 W 2 AC package (9 x 30 kW) operation better adapted to outside temperature and restaurant service occupation 3 Installation of PF compensation for achieving cos(phi) >0,9 (existing cos[phi] assumed to be 0.76) 4 5 6 7 EE Measure Replace old ICBs with new LED lamps AC optimization via specific PLC programming tool per main feeder PF compensation with condenser unit (87.6 kVA-r) installation at main SEC cable feeder VSD inverter load regulation of all big (water VSD installations at pump) motors; example for 8 pumping motors motor supply board by 2.5 kW Solar-thermal roof or window shading HW Install, at minimum, collectors for sanitary HW preparation 20 m2 collectors by 2 m2 PV roof (and/or) wall-shading installation with install, at minimum, direct HVAC feeding of spec AC units per 40 m2 PV panels by 1 m2 building Install a co-generation unit of 50 kW-el/55 kW- Install a 50 kW-el Trith to replace SEC power import and 10 electric generation unit and HW boilers (2.5 kW-el) with use of a new heat connect to HW and AC buffer (1,000 l) for permanent HW supply supplies TOTAL MWh-el Physical Savings Cost Savings Expected Payback kWh/yr EUR Years 12,200 512 0.9 122,200 3.888 3.1 149,000+ 680,000 7.960 1.15 29,000 1,220 2.15 24,000 960 5.2 10,000 420 8.3 225 + 175 MWh-el 9,450 + 6,350 4.4 1.12 2.5 EE Legislation and Health and Safety Policy Issues The following institutional regulations were identified as potentially having an impact on a planned EE investment or refurbishment for the Al-Shurfa Restaurant (as a pilot example for KSA), as well as having institutional and management consequences on an expansion of similar EE refurbishments: • • • • • • Construction licensing (by MoH) needed for construction of new houses or significant extension into existing building frames; checking of sufficient SBC climate insulation standards SEC regulation on installation and operation of own power Gensets (for emergency cases) in production facilities ECRA regulation of PF determination and respective SEC compensation inquiries resulting from client size and specific load situation Saudi Standard Organization regulation of specific energy consumption and certified determination of commercial EE labels for new energy equipment KSA emission control regulations for flue-gas monitoring, water handling, and waste management for the Al-Shurfa Restaurant Acceptance of EU ISO 14000 and ISO 50001 certificates with respect to international EMS targets and for respective health and safety norms. CS 2-12 Volume 2 CASE STUDY 2: Al-Shurfa Restaurant, Riyadh, Saudi Arabia 2.6 Impact Analysis on the Country’s Economy The following analyses of economic sectors in KSA are considered suitable for the promotion of the next EE interest and dissemination of successful experiences: • • • • • • Analysis of existing midsize family restaurants in KSA with reference to city regions with similar energy and water demand and supply structures Definition of EE proposals by comparison of existing specific sector demand with international benchmarks Filing a list of the most suitable EE investments analyzed from the typical pilot restaurant clients Collection of information (listings) of existing or planned medical centers of healthcare units to be contacted for dissemination of EE results achieved by KICP-2013 Employment issues seen in restaurant market development in KSA Demand for secondary legislation to support EE and RE markets in KSA. A provisional list of approximately 50 midsize restaurants similar to the Al-Shurfa pilot restaurant has been analyzed regionally along with approximately 150 comparable restaurants for the total KSA market. The achievable savings could be approximately 40–50 GWh-el for the regional level and approximately 150 GWh-el on the national KSA level when taking the existing pilot annual electricity demand by approximately 2.5 MWh as a sizing demand benchmark. These EE potentials should create a basis for starting operational work on external EE service facilities, such as energy service companies operating successfully in the European Union, in CEE states, and in U.S. cities (e.g., New York City). To assist in a sound implementation and monitoring of the identified EE measures, it is recommended that energy managers be established by law or specific regulation in those private companies and public utilities that have a power consumption above 10 MWh annually (at minimum). This means that when existing fuel prices are increased for any reason, the consumption tariffs will have to be adapted through the national tariff regulation accordingly. As a final consideration, a correlation list of needed EE equipment for implementation of the proposed EE measures in the monitored restaurant and restaurant service sector group against a similar list of management improvements or technical energy efficiency service equipment could be created. Volume 2 CS 2-13 Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia 3.1 Introduction In the case of the Enmar Hotel, Jeddah, the GIZ project team expects to receive technologically comparable results from similar selected medium-size hotel sites in three different key economic regions in the Kingdom of Saudi Arabia (KSA) (east, west, center); these results may generate replicable proposals regarding which sectors could be best investigated for future Energy Efficiency (EE) proposals in KSA's regions and which EE equipment could be recommended for further EE promotion. An internationally based comparative efficiency analysis will give the team a more comprehensive figure as to where the average KSA hotel service standard stands compared with international and regional hotel businesses. This energy audit provides a first assessment for EE of the Enmar Hotel. The objective is to identify the areas and technical devices in which savings are suspected or already present. A very detailed review of technical details is not possible within this audit. For that purpose, we would need to contact specialist companies (e.g., the maintenance company of the air conditioning [AC] units), and we would require extensive documentation. However, for analysis of the essential savings potential for the Enmar Hotel, this energy audit is sufficient. As energy costs of the Enmar Hotel are largely determined by the cost of electricity, the focus of this energy audit is on the potential savings in this area. During several on-site inspections, the main technical installations were inspected and analyzed (as far as access to them was granted), and their operations were analyzed along with several documents provided by Enmar Hotel management. 3.2 Enmar Hotel Business When comparing energy consumption of international hotels, energy performance indicators (EPI) can be very different. In international comparisons, energy consumption, according to various studies, ranges from 200 to 600 kWh/m². The location of the hotel has less influence than the construction type, the year built, and the type of guests. The Jeddah branch of Enmar Hotel represents a well-presented mid-class, four-star service facility of about 154 single rooms and 19 apartments for accommodating guests. It has two restaurants and continuously provides services for about 18,000 guests annually, including medium-size business trainings, workshops, and conferences. The hotel has been in operation since 2008, after the new Saudi Building Energy Code (SBC) was published and introduced. This code defines minimum standards for heat and cooling insulation and efficient operation of new private and public construction. Because of the absence of secondary legislation, there were no obligations for the investor to fully follow this standard. The estimated cooling demand of the hotel was in accordance with a detailed consumption model of around 4,168 MWh-th/a. To adapt the expected savings results as closely as possible to international consumption standards, the following ISO standards were respected: ISO 9001 for sound management organization, ISO 14001 for environmental preparedness, and ISO 50001 for sound energy management. Best available technology was also applied to alternative EE proposals in the monitored client facility. Volume 2 CS 3-1 CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia 3.2.1 Proposed Energy Efficiency Measures Table CS 3-1 provides an overview of potential savings. Table CS 3-1: Proposed EE improvementmeasure in sector El. power consumption El. power consumption El. power consumption El. power consumption* El. power consumption El. power consumption El. power consumption [kVArh/a] Sum Sum Overview of Potential Savings Consumption Consumption with EE Potential in baseline improvemen savings situation t project (physical) Description of EE measures for/cost est. [kWh/a] [kWh/a] [kWh/a] Absorption chillers for air chiller replacement Electric boiler replacement LED Technology instead of Halogen lights Implementation of an EnMS Increase the target temperature by 1 °C VSD for large drives Reduction of reactive power Potential savings (Cost) [SR/a] Expected payback [a] 4,168,021 344,731 3,823,291 988,321 5.9535336 647,281 647,281 167,322 2.9882481 19,790 7.4153027 86,566 10,008 76,558 5,786,271 5,496,958 289,314 74,788 3.341089 4,168,021 3,876,260 291,761 75,420 0.013259 5,786,271 5,688,003 98,268 25,402 1.8207038 4,948,023 2,802,484 2,145,539 5,226,472 1,045,294 184,874 2.7045454 1,351,043 SR 270,209 EUR * Assumption is 5 percent savings and includes additional water savings for payback calculation The measure for air chiller replacement covers the whole air-conditioned part of the hotel. Figure CS 3-1 illustrates the results for better comparison. Figure CS 3-1: Saving Potentials in SR However, savings are only one side of the equation; investment costs and payback time also need to be considered. In particular, the complexity of implementation plays an important role. To illustrate this, Figure CS 3-2 shows the impact of savings and complexity of implementation. EE measures with short payback time and low complexity are of the most interest. For measures with a short- to mid-term payback time and higher complexity, a detailed analysis is recommended. CS 3-2 Volume 2 CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia The indicated savings often cannot be simply calculated because conflicting factors influence the value. For example, a reduced operating time of lighting reduces the overall savings because it requires more frequent replacement of the lamps. (The details of the savings potential follow in Section 3.2.3.) Considering the age of the hotel, it can be estimated that the elevator drives are already efficient. Without detailed information, it must be estimated that the implementation of an absorption chiller system and the electric boiler replacement are too complex for the existing infrastructure. This conservative approach for this infrastructure does not mean that these measures should not be considered in other projects; these technologies have a comparatively short payback time in combination with waste heat. In the end, it is recommended to implement LED and an energy management system (EnMS) and to increase the target temperature where feasible. All implementable measures, in sum, lead to a realistic savings potential of 11.4 percent for the hotel, as Table CS 3-2 shows. Figure CS 3-2: Short-Term and Long-Term Measures, Savings, and Complexity of Implementation Table CS 3-2: Savings Potential Consumption in baseline situation [MWh/a] All the considered measures (excluding power factor) Implementable measures (LED, EnMS, incr. target temperature) Potential savings (physical) [MWh/a] Potential savings [%] 5,786.27 5,226.47 90.3% 5,786.27 657.63 11.4% In general, it must be noted that most of the data have been acquired via interview by phone and on a short on-site visit to the Enmar Hotel. Further information was not available. The Enmar Hotel is one the largest clients of at a Mall in Jeddah, KSA. Thus, after signing an NDA with at a Mall in Jeddah, KSA, it was possible to obtain digital data directly from the mall. No photos were allowed inside the Enmar Hotel. In this report, pictures from a Mall in Jeddah, KSA are used to enable concept illustration and are comparable to existing technology at the Enmar Hotel. Volume 2 CS 3-3 CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia 3.2.1.1 Short-Term Measures The internal temperature of the hotel should be checked in all zones. In some areas, the temperature is quite cold. From a European point of view, temperatures could be slightly increased in most areas. Reducing reactive power is the next important measure to implement. A possibility to save cooling power is to control the inside temperature in accordance with the outside temperature. If the outside temperature is very hot, the inside temperature can be set higher because the perceived temperature difference is still high. Teaching all hotel room service staff about the benefits of saving energy and water raises awareness of energy-related issues. Regularly sending a small company leaflet reporting expected and achieved energy and water savings to staff and guests increases conservation awareness and is helpful in conveying a positive image. EE proposals from staff and guests should be considered. All unused AC units in empty rooms or apartments should be switched down or off. The same is recommended for all unused lights in empty rooms, including conference and service rooms. All larger drives should be investigated to determine whether an upgrade with frequency converters (variable speed drive [VSD]) is possible and economical (e.g., existing pump and elevator motors). The lack of detailed information and inability to undertake further investigation meant only assumptions could be made regarding existing engines. These measures should be considered in future hotel projects. According to ISO 50001, an EnMS for main power and gas feeders is a first step for introducing an integrated EnMS into the existing standards for the environment (ISO 14000 and ISO 9000). It has not been confirmed what kind of building management system or monitoring system is already present. This should be investigated in the future. 3.2.1.2 Mid-Term Measures The energy monitoring system recommended under short-term measures should be a part of an EnMS (the estimated payback is approximately three years and four months) with additional consumers and units to increase the transparency of consumption further and ensure EE progress every year. • • • • • • • The building automation system should also be adapted and expanded along with the energy monitoring system. For example, ensure that a demand-oriented and energy-efficient control of cooling and lighting is part of the building automation system and centralize the system for responsible staff. Further savings can be achieved with intelligent lighting that controls dimming according to individual demand in several zones. Exchange all original electric bulbs for EE lamps, preferably LED (more than 80 percent expected real savings; see Section 3.2.3.2). An energy-saving concept should be developed with all involved parties (e.g., contractor, mall, clients) to clarify how everyone can benefit from the energy savings and ensure that they are all motivated to achieve these savings. The purchase of electricity required by the utility (in addition to the electricity produced by generators) should be minimized. This minimization can be achieved by a peak-load management system, which limits the peak loads by intelligently shifting consumption. The replacement of existing single-glass doors and windows with double-glass ones (as done for the ground floor, street side) provides better insulation, decreasing the cooling load. Suitable heat insulation should be established on the flat roof during the next rehabilitation phase. Inductive load in the hotel should be analyzed. Control existing cos(phi), especially if it is below 0.85, and draft measures to reduce the inductive hotel load to a cos(phi) value by about 0.95. By such measures, import capacity via Saudi Electric Company (SEC) cables would increase, thus reducing losses and avoiding future penalty payments to SEC. CS 3-4 Volume 2 CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia • Replacing the centralized hot water (HW) generation with waste heat usage would be a further step to decreasing electrical power demand for the hotel. 3.2.1.3 Long-Term Measures Long-term EE measures involved installation of suitable hotel building energy management, including cooling and ventilation demand, lighting, and HW supplies for all 190 rooms and apartments. The energy monitoring system should be extended to all major consumers and all units. Outdoor lighting should also be converted to LED lamps. For building surfaces that are exposed directly to sunlight, a passive shading system could be economical. On the southern walls and roof surfaces particularly, the heat load can be reduced with shading systems (passive and active). Long term, it might also be economical to increase the roof insulation. Upgrading one of a Mall in Jeddah, KSA Gen-sets (gate 4 site) for absorption cooling via intelligent and efficient air ventilation, fuel and heat usage for AC, and HW supplies in all hotel rooms/apartments and for the kitchen area via specific heat exchangers and chillers will enable a centralized ventilation, heating, and AC regimen to be implemented for all central HW supplies and for the main lobby and floor space (around 1,100 m³). All major operation-intensive engines should be replaced with EE ones. 3.2.1.4 Cost and Benefit Analysis of EE Measures The predictable payback times for EE proposals will range from less than 1 month to 2.5 years; values may be achieved in 2 to 4 years for EE measures from Section 3.1.1 and 5 to 8 years for EE measures from Section 3.1.3, depending on internal hotel commitment during implementation (see Figure CS 3-2). Extra benefits from CO2 abatement (e.g., Clean Development Mechanism certificates) could be integrated via existing and predicted costs for CO2 reduction, but at the moment, they deliver rather weak economic support because of international CO2 trading rules. 3.2.1.5 Health and Safety Policy To support any EE construction, the following legal requirements would have to be respected: • • • Saudi Standard Organization—EE consumption standards for normative new electric equipment such as lamps, room refrigerators, AC units, and kitchen processing equipment with the highest star level are recommended SBC—The Saudi Building Energy Code from 2007 International HSR certificates existing at Enmar Hotel, Jeddah: − ISO 9001, existing certificate − ISO 14001, under development since 2010. Volume 2 CS 3-5 CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia 3.2.2 3.2.2.1 Existing Status Fact Sheet for Enmar Hotel Name of customer: Address: Occupied construction ground square and service space: Number of floors: Occupied floor squares (all floors): Number of single rooms: Number of family (double-room) apartments: Maximum number of beds: Sport gym service area: Restaurant area: Wedding rooms: Office space on ground floor: Electricity consumption in 2012: Enmar Hotel (part of a Mall in Jeddah, KSA) Jeddah, Saudi Arabia 2,300 m² 7 10,225 m² 154 × 24 m² 19 × 56 m² 340 1 × 600 m² 2 × 700 m² 2 x 900 m² 5 x 250 m² 5.79 GWh (316 kWh/m²) Business Description This section details a technical introduction on the existing hotel business as well as a general business description, KICP-2013 background, site inspection notes, business and consumption data received, and EE proposals recorded for the Enmar Hotel, Jeddah. The Enmar Hotel is located in the northwest region of Jeddah city, close to the King Abdulaziz International Airport and in the direct neighborhood of a Mall in Jeddah, KSA business area. The hotel company was legally established as a business partner of a Mall in Jeddah, KSA Jeddah Corporation in 2006; the construction of the hotel started in 2007 and was finished in mid-2008. The architecture is a half-circle frame intended for businessmen, private clients, and family tourists. With a reported average occupancy rate of 65 percent annually, recorded over a 4-year period, the hotel appears to be operating efficiently, is a well-established business, and has a good quality of service reputation within the region and KSA overall. Hotel Location and Specification The hotel covers about 2,300 m² square ground (on average 90 × 25 qm) per floor. This area needs to be air conditioned to a client-regulated target temperature of between 20 °C and 25 °C by means of existing one- or two-room/apartment-connected ACs, housed on the roof of the hotel. The hotel reception lobby, main floors, and staircases are conditioned via two main water-cooled air chillers on top of the hotel roof that feed cooled air via air blowers and suitable water circulation to the base of the big water reserve tank in the hotel ground floor (100 m³ to around 16 °C) The hotel was constructed with a brick-filled concrete skeleton that takes the static loads of each floor area. There appears to be suitable heat insulation on the outside walls below the plastic Enmar Hotel cover, but no specific noise insulation has been installed specifically for the hotel floor construction. There is a specific shading effect from the outside walls sloping to ground level by about 5 to 7 percent. The reported heat and sun protection of the flat hotel roof (outside the extra water tank housing) seems to be of a poor insulation standard and could be improved easily during any further rehabilitation via a suitable modern mineral insulation material. As previously mentioned, the hotel covers about 2,300 m² and comprises 154 single rooms (approximately 24 m² each) and about 19 apartments (approximately 56 m² each) intended for business traveler and family purposes (see Figure CS 3-3). Each room and apartment is equipped with a separate switchboard and is supplied by a separate analogous power meter. CS 3-6 Volume 2 CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia Each room or apartment is equipped with one to two AC units for cooling purposes, mainly supplied from Fuji-Thailand (1 kW fan, 4.5 kW compressor) and installed on the flat roof of the hotel. The units are jointly connected to the rooms via two main concrete pipes (riser-cable connectors) along with the water supply pipes and electric feeding cables. The water supply of each room/apartment has been arranged by the same principle, using two temporary water storage tanks on the roof, each tank by two units, 4 m³ inside a separate roof housing. The water is pumped to the roof tanks from a central 50 m³ underground tank, which is supplied partly by central water pipes from Nation Saudi Water Company in Jeddah and partly by water tank trucks. Hot water is produced by electricity and centralized for all consumers. The electricity supply for each hotel room has been wired with main feeding cables through the riser connectors and starts from the ground floor, where the two main supply cables (0.4 kV, 2 × 1.5 MVA capacity) have been installed in a separate SS unit room. This room feeds each corridor group with a separate feeder cable through a respective switchboard and a digital metering unit. For emergency purposes, a diesel generator of 60 kVA capacity serves the main consumers (e.g., elevator motors, lighting, water pumps) in case of grid supply problems. This generator guarantees the operation of the main water tank’s (300 m³) emergency pump by 20 kW capacity, but only for a limited time. The hotel kitchen is operated with liquid petroleum gas (LPG) using a 10 m³ LPG tank outside the hotel building. There is no laundry service in operation, and all used bed linen and service staff clothing is reportedly given to an external laundry service. Figure CS 3-3: Volume 2 Basic Ground Scheme of the Enmar Hotel, Jeddah, Provided by Management CS 3-7 CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia The hotel employs about 115 staff, 97 people for restaurant/hotel and room services on two regular shifts and 18 people who work in hotel administration and represent about 15 percent of personnel. Hotel management has reported an occupation rate for the Enmar Hotel of 70 to 80 percent monthly for all available rooms during the past 2 years. This number corresponds to about 15,000 to 20,000 guests per year. A remarkable decline in power demand appeared during Ramadan in August 2012. Hotel management has reported a generally positive business development during the past 3 to 4 years, with only a small impact from the international financial crisis during 2008 and 2009. This value reflects rather good marketing activity and a sound client reputation for general hotel services throughout the country and the region. 3.2.2.2 Energy Supply and Consumption Occupancy Rates, Power Consumption, Water Consumption, and Outside Temperature Analysis Figure CS 3-4 presents a clear relationship between the monthly hotel power demand and the outside temperature dynamics according to the monthly occupation rate reported for the Enmar Hotel during 2012. There seems to be a strong impact from the outside temperature on the hotel power demand, probably because of the associated AC demand. However, no direct correlation exists between the occupancy rate and monthly power consumption at the Enmar Hotel in 2012. Water consumption is correlated with the occupancy rate and outside temperature. There is a proportional behavior to observe (e.g., from June to October) but not overall (see March). This behavior suggests that there must be other influences on the data, but the lack of information hindered further investigation of this point. Figure CS 3-4: Monthly Relative Outside Temperature, Occupancy Rate, Power Consumption, and Water Consumption at Enmar Hotel, Jeddah, for the Year 2012; Consumption Data from a Mall in Jeddah, KSA Reporting and from a Respective Mall in Jeddah, KSA Staff Interviews CS 3-8 Volume 2 CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia Modeling Electricity Demand at Enmar Hotel, Jeddah Power demand modeling has been drafted in accordance with capacity values seen during the site visit and discussed with hotel management provisionally. However, modeling could not be finished because of the absence of expected comments from the maintenance department on potentially missing consumer and respective consumption dynamics. The model has been applied to the real consumption data (5,786,271.44 kWh) of Enmar Hotel according to the consumption list provided by a Mall in Jeddah, KSA. The reported specific electricity consumption of the Enmar Hotel of 348 kWh/m²a (by provided data with 316 kWh/m² validated) corresponds to the upper band of specific international hotel energy consumption levels with comparable climate conditions and occupancy rates. Table CS 3-3: Result of Modeling for Enmar Hotel Power Demand by Sector and Time-Load Analysis, Sorted by Percentage Electric consumers Air conditioning Air conditioning pack Electric boiler Transformer cable (1 out of 2) Air chillers lobby Water pumping Extra services conf Extra services ACs Service pumps 2/3 elevator motors Emergency water pump HW service boilers Central Halogen lighting Service rooms AC fans per unit 2/3 Outside parking lights Garden tent ACs Refrigerator Kitchen ventilation Garden lighting Kitchen lighting Lamps bulb rooms Halogen lights Realistic Part of consumption based consumption on invoice [kWh] 36.92% 26.27% 11.19% 5.55% 4.64% 3.07% 1.98% 1.75% 1.42% 1.23% 1.07% 1.05% 0.84% 0.78% 0.48% 0.44% 0.38% 0.38% 0.36% 0.15% 0.06% 0.00% 0.00% Provided model total [kWh] Reported av. Total (year 2012)[kWh] Real consumption data [kWh] Volume 2 2,136,334.29 1,519,921.63 647,280.91 320,935.83 268,700.43 177,768.61 114,279.82 101,015.20 82,281.47 71,310.61 61,711.10 60,949.24 48,854.62 44,997.68 27,770.00 25,712.96 22,039.68 21,838.87 20,570.37 8,570.99 3,291.26 102.85 33.01 Cost [SR] (0,25858 SR/kWh) Cost [€] 552,413.32 393,021.33 167,373.90 82,987.59 69,480.56 45,967.41 29,550.48 26,120.51 21,276.34 18,439.50 15,957.26 15,760.25 12,632.83 11,635.50 7,180.77 6,648.86 5,699.02 5,647.10 5,319.09 2,216.29 851.05 26.60 8.54 110,482.66 78,604.27 33,474.78 16,597.52 13,896.11 9,193.48 5,910.10 5,224.10 4,255.27 3,687.90 3,191.45 3,152.05 2,526.57 2,327.10 1,436.15 1,329.77 1,139.80 1,129.42 1,063.82 443.26 170.21 5.32 1.71 6,379,693.20 6,682,200.00 5,786,271.44 CS 3-9 CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia Electrical Supply The transformer capacity of a Mall in Jeddah, KSA is 3 × 12 MVA (36 MVA). It transforms the voltage from 13.8 to 0.4 kV. In 2013, 18 new 1 MW generators for an independent power supply were installed. The generators should cover more than 95 percent of electrical consumption. The maximum peak is about 20 MW. Electrical consumption of the Enmar Hotel has been about 8 percent of the total demand in 2012. Figure CS 3-5 shows the main feeder for the hotel. Figure CS 3-5: Enmar Hotel Main Feeder Currently, a Mall in Jeddah, KSA is not able to obtain detailed load curves from the generators, but hourly values are available. Meter and software implementations for acquiring load curves are in progress. Figure CS 3-6 shows the running times of the generators over a period of 13 days (more details can be read in a Mall in Jeddah, KSA Case Study 5). CS 3-10 Volume 2 Figure CS 3-6: Power Generation a Mall in Jeddah, KSA (Hourly Values) CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia Volume 2 CS 3-11 CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia Existing Meters and Database As mentioned in the previous section, the Enmar Hotel power distribution, located under the roof of the hotel, comes from a Mall in Jeddah, KSA. The meters installed there have a read-out connection, but there was no agreement by the owner for access to that connection. Thus, all data could be received only via a Mall in Jeddah, KSA (more details can be read in a Mall in Jeddah, KSA Case Study 5). Energy Consumption For the calculations in this report, 2012 energy consumption values for Enmar Hotel were considered. However, consumption will increase in future years and has deviated from previous consumption data of 2010 and 2011. In general, consumption depends on the number of visitors and the rising number of clients for a Mall in Jeddah, KSA. The possibility for more guests is made apparent by this fact: In 2012, about 12 million visitors came to a Mall in Jeddah, KSA, or about 1 million per month. In 2014, possibly 14 million visitors will come. Consumption values provided in Table CS 3-5, Table CS 3-6, and Table CS 3-7 regarding the Enmar Hotel have been considered, and calculations are based on the price table shown in Table CS 3-4. Table CS 3-4: Official Prices for Electrical Energy Price calculation in Saudi Ryal 0 - 4000 kWh 4000 - 8000 kWh > 8000 kWh 0.18 SR/kWh 0.20 SR/kWh 0.26 SR/kWh Furthermore, the following pages give an overview of the structure of a Mall in Jeddah, KSA concept and the implementations at the Enmar Hotel itself. According to a Mall in Jeddah, KSA report, the distribution of consumption leads to the following Sankey diagrams and includes the Enmar Hotel, which represents 8 percent of the total electricity consumption of a Mall in Jeddah, KSA. CS 3-12 Volume 2 CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia Table CS 3-5: Month debit total contains 4.000 kWh a 0,18 SR contains 4.000 kWh a 0,20 SR remaining cost price/kWh for remaining consumption kWh for remaining cost total kWh January 2010 February 2010 27,884 SR 720 SR 800 SR 26,364 SR 0.26 SR 44,571 SR 720 SR 800 SR 43,051 SR 0.26 SR March 2010 April 2010 May 2010 71,476 SR 720 SR 800 SR 69,956 SR 0.26 SR 70,848 SR 720 SR 800 SR 69,328 SR 0.26 SR 77,932 SR 720 SR 800 SR 76,412 SR 0.26 SR debit total contains 4.000 kWh a 0,18 SR contains 4.000 kWh a 0,20 SR remaining cost price/kWh for remaining consumption kWh for remaining cost total kWh January 2011 February 2011 93,360 SR 720 SR 800 SR 91,840 SR 0.26 SR 121,529 SR 720 SR 800 SR 120,009 SR 0.26 SR July 2010 153,055 SR 720 SR 800 SR 151,535 SR 0.26 SR August 2010 133,707 SR 720 SR 800 SR 132,187 SR 0.26 SR September 2010 115,636 SR 720 SR 800 SR 114,116 SR 0.26 SR October 2010 117,038 SR 720 SR 800 SR 115,518 SR 0.26 SR November 2010 88,345 SR 720 SR 800 SR 86,825 SR 0.26 SR December 2010 76,342 SR 720 SR 800 SR 74,822 SR 0.26 SR Total 2010 1,098,363 SR 8,640 SR 9,600 SR 1,080,123 SR 91,530 SR 720 SR 800 SR 90,010 SR 0.26 SR 76,003 SR 720 SR 800 SR 74,483 SR 0.26 SR March 2011 April 2011 79,915 SR 720 SR 800 SR 78,395 SR 0.26 SR 80,937 SR 720 SR 800 SR 79,417 SR 0.26 SR Electricity Consumption and Cost of Enmar Hotel in 2011 May 2011 101,989 SR 720 SR 800 SR 100,469 SR 0.26 SR June 2011 120,198 SR 720 SR 800 SR 118,678 SR 0.26 SR July 2011 147,799 SR 720 SR 800 SR 146,279 SR 0.26 SR August 2011 155,781 SR 720 SR 800 SR 154,261 SR 0.26 SR September 2011 120,639 SR 720 SR 800 SR 119,119 SR 0.26 SR October 2011 112,645 SR 720 SR 800 SR 111,125 SR 0.26 SR November 2011 119,479 SR 720 SR 800 SR 117,959 SR 0.26 SR December 2011 120,680 SR 720 SR 800 SR 119,160 SR 0.26 SR Total 2011 1,329,425 SR 8,640 SR 9,600 SR 1,311,185 SR Average 2011 110,785 SR 720 SR 800 SR 109,265 SR 0.26 SR January 2012 Electricity Consumption and Cost of Enmar Hotel in 2012, and a Whole Mall in Jeddah, KSA for Comparison February 2012 March 2012 April 2012 May 2012 June 2012 July 2012 August 2012 September 2012 October 2012 November 2012 December 2012 Total 2012 Note: The Islamic calendar differs in the length of the months and the total length of the year from the European calendar. To make the consumption of each month comparable, all months were normalized to 30 days Debit for Islamic month 105,879.00 91,735.00 SR 109,894.00 113,452.00 132,637.00 137,794.00 147,781.00 145,491.00 139,311.00 SR 135,545.00 113,876.00 SR 105,542.00 1,478,937.00 SR SR SR SR SR SR SR SR SR SR Contains 4,000 kWh a 0.18 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 8,640.00 SR Contains 4,000 kWh a 0.20 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 9,600.00 SR Remaining cost 104,359.00 90,215.00 SR 108,374.00 111,932.00 131,117.00 136,274.00 146,261.00 143,971.00 137,791.00 SR 134,025.00 112,356.00 SR 104,022.00 1,460,697.00 SR SR SR SR SR SR SR SR SR SR Price/kWh for remaining 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR consumption kWh for remaining cost 401,381 kWh 346,981 kWh 416,823 kWh 430,508 kWh 504,296 kWh 524,131 kWh 562,542 kWh 553,735 kWh 529,965 kWh 515,481 kWh 432,138 kWh 400,085 kWh 5,618,065 kWh Total kWh 409,381 kWh 354,981 kWh 424,823 kWh 438,508 kWh 512,296 kWh 532,131 kWh 570,542 kWh 561,735 kWh 537,965 kWh 523,481 kWh 440,138 kWh 408,085 kWh 5,714,065 kWh Average price per kWh 0.2586 SR 0.2584 SR 0.2587 SR 0.2587 SR 0.2589 SR 0.2589 SR 0.2590 SR 0.2590 SR 0.2590 SR 0.2589 SR 0.2587 SR 0.2586 SR Days considered in the debit (see 29 29 33 28 32 29 31 29 29 29 29 29 356 below) Normalized days for comparison 30 30 30 30 30 30 30 30 30 30 30 30 360 Consumption with normalized 423,497 kWh 367,221 kWh 386,203 kWh 469,830 kWh 480,278 kWh 550,480 kWh 552,138 kWh 581,105 kWh 556,516 kWh 541,532 kWh 455,316 kWh 422,156 kWh 5,786,271 kWh days Volume 2 Average 2010 353,231 kWh 286,473 kWh 301,519 kWh 305,450 kWh 386,419 kWh 456,454 kWh 562,612 kWh 593,312 kWh 458,150 kWh 427,404 kWh 453,688 kWh 458,308 kWh 5,043,019 kWh 420,252 kWh 361,231 kWh 294,473 kWh 309,519 kWh 313,450 kWh 394,419 kWh 464,454 kWh 570,612 kWh 601,312 kWh 466,150 kWh 435,404 kWh 461,688 kWh 466,308 kWh 5,139,019 kWh 428,252 kWh Table CS 3-7: Month June 2010 101,400 kWh 165,581 kWh 269,062 kWh 266,646 kWh 293,892 kWh 461,573 kWh 582,827 kWh 508,412 kWh 438,908 kWh 444,300 kWh 333,942 kWh 287,777 kWh 4,154,319 kWh 346,193 kWh 109,400 kWh 173,581 kWh 277,062 kWh 274,646 kWh 301,892 kWh 469,573 kWh 590,827 kWh 516,412 kWh 446,908 kWh 452,300 kWh 341,942 kWh 295,777 kWh 4,250,319 kWh 354,193 kWh Table CS 3-6: Month Electricity Consumption and Cost of Enmar Hotel in 2010 Average 2012 123,244.75 SR 720.00 SR 800.00 SR 121,724.75 SR 0.26 SR 468,172 kWh 476,172 kWh 0.2588 SR 29.66666667 30 482,189 kWh CS 3-13 Figure CS 3-7: Energy Balance of the Year 2012 for a Mall in Jeddah, KSA and the Distribution of about 8 Percent to the Enmar Hotel CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia CS 3-14 Volume 2 CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia Based on the following consumption model and resulting energy use, distribution inside the Enmar Hotel can be visualized for electric power consumption (see Table CS 3-8). It shows that the main consumers are connected to the AC system. They represent more than 70 percent of the total consumption. Thus, they hold the main potential for EE measures to be investigated. Table CS 3-8: Electric consumers Unit number Capacity kW/kVA Air conditioning Air conditioning pack Electric boiler Transformer cable (1 out of 2) Air chillers lobby Water pumping Extra services conf Extra services ACs Service pumps 2/3 elevator motors Emergency water pump HW service boilers Central Halogen lighting Service rooms AC fans per unit 2/3 Outside parking lights Garden tent ACs Refrigerator Kitchen ventilation Garden lighting Kitchen lighting Lamps bulb rooms Halogen lights 1 28 1 1 3 2 30 5 10 3 1 5 150 35 2 20 3 156 10 25 20 624 167 385 9 177 1500 15 20 40 27.5 20 22.5 30 10 7.5 17.5 9 10 15 0.07 5 2.5 0.8 0.025 0.05 Enmar Hotel Consumption Model 2012, Sorted by Percentage Single demand correction after interview [kW] 1.33 5.50 2.00 7.50 2.00 0.05 0.50 4.50 0.50 5.00 0.50 0.10 0.04 Part of consumption 36.92% 26.27% 11.19% 5.55% 4.64% 3.07% 1.98% 1.75% 1.42% 1.23% 1.07% 1.05% 0.84% 0.78% 0.48% 0.44% 0.38% 0.38% 0.36% 0.15% 0.06% 0.00% 0.00% Realistic consumption based on invoice [kWh] Cost [SR] (0,25858 SR/kWh) Cost [€] 2,136,334.29 1,519,921.63 647,280.91 320,935.83 268,700.43 177,768.61 114,279.82 101,015.20 82,281.47 71,310.61 61,711.10 60,949.24 48,854.62 44,997.68 27,770.00 25,712.96 22,039.68 21,838.87 20,570.37 8,570.99 3,291.26 102.85 33.01 552,413.32 393,021.33 167,373.90 82,987.59 69,480.56 45,967.41 29,550.48 26,120.51 21,276.34 18,439.50 15,957.26 15,760.25 12,632.83 11,635.50 7,180.77 6,648.86 5,699.02 5,647.10 5,319.09 2,216.29 851.05 26.60 8.54 110,482.66 78,604.27 33,474.78 16,597.52 13,896.11 9,193.48 5,910.10 5,224.10 4,255.27 3,687.90 3,191.45 3,152.05 2,526.57 2,327.10 1,436.15 1,329.77 1,139.80 1,129.42 1,063.82 443.26 170.21 5.32 1.71 Real consumption data [kWh] Volume 2 CS 3-15 Figure CS 3-8: Electrical Consumption in Percentage for 2012 for Enmar Hotel CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia CS 3-16 Volume 2 CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia Figure CS 3-9: Monthly Electricity Consumption of Enmar Hotel in 2012, Starting September 1, 2012 (Left), Ending August 2013 (Right) Monthly consumption shows seasonal dependencies because of necessary cooling energy in the summer (see Figure CS 3-9). We assume that the yearly peak in January results from the yearly additional payments because consumption is calculated from the costs. Volume 2 CS 3-17 CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia Energy Cost Electrical consumption of the complete hotel is about 5.8 GWh/a. Table CS 3-9 shows the prices for a kWh in KSA. Table CS 3-9: Prices for Electricity in KSA Price calculation in Saudi Ryal 0 - 4000 kWh 4000 - 8000 kWh > 8000 kWh 0.18 SR/kWh 0.20 SR/kWh 0.26 SR/kWh For cost reduction calculations, we use an average price of 0.2585 Saudi Ryal per kWh. 3.2.2.3 Greenhouse Gas Emission Factors The factors for electricity are calculated and estimated from official institutions. The following factors for electricity are published on theclimateregistry.org: • • • • 2009: 757 g CO2/kWh (Source: http://www.theclimateregistry.org) 2010: Data not available 2011: Data not available 2012: Data not available. For this report, we use the value from 2009. With these values, the following CO2 emissions resulted in 2012: The electricity consumption in 2012 was 5,786,271 kWh, which caused 4,380 tons CO2. LPG is only consumed in small amounts in the kitchen area and buffet, so it has not been considered further. 3.2.3 Results In the following sections, energy-saving possibilities are described in more detail. 3.2.3.1 Cooling Technology Cooling the Enmar Hotel is the most energy-consuming process. Given deviations from the consumption model, it can be estimated that cooling needs consume about 72 percent of the electrical power. These data support the idea of replacing all installed equipment with absorption chillers to decrease electrical consumption and using waste heat from the diesel generators instead. Figure CS 3-10 shows average temperatures in Jeddah and the estimated corresponding consumption by cooling devices per month. Figure CS 3-10: Climate Data for Jeddah 1961–1990, Source: NOAA CS 3-18 Volume 2 CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia To estimate the necessary average consumption for cooling the hotel, the daily mean temperatures from Figure CS 3-10 were used in Table CS 3-10. Table CS 3-10: Average Temperatures and Corresponding Estimated Percentage of Cooling Consumption, Source: NOAA Month January February March April May June July August September October November December Year Average temperature Estimated consumption for cooling Estimated consumption for cooling 25.0 °C 23.5 °C 25.1 °C 27.6 °C 29.6 °C 30.3 °C 32.4 °C 32.1 °C 30.7 °C 29.1 °C 27.0 °C 24.7 °C 28.1 °C 5.00% 3.50% 5.00% 8.00% 10.00% 11.00% 12.00% 12.00% 11.00% 10.00% 8.00% 4.50% 100.00% 208,401 kWh/a 145,881 kWh/a 208,401 kWh/a 333,442 kWh/a 416,802 kWh/a 458,482 kWh/a 500,163 kWh/a 500,163 kWh/a 458,482 kWh/a 416,802 kWh/a 333,442 kWh/a 187,561 kWh/a 4,168,021 kWh/a The amount of 4,168,021 kWh/a consumption for cooling has been delivered by the model for the reported consumers in the first interview. This represents about 72 percent of the total energy demand. The diagrams in Figure CS 3-11 illustrate the corresponding calculation. Figure CS 3-11: Average Temperatures and Corresponding Estimated Percentage of Cooling Consumption Volume 2 CS 3-19 CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia The complete cooling is partly run with big, single devices. There is no composite cooling system for all applications installed. One big unit for 154 rooms and additionally 28 + 3 larger cooling packages are implemented, plus additional small devices for ventilation. The air chiller system for the 154 single rooms consumes about 385 kW electrical power. Calculating with a coefficient of performance of 3.5, the cooling power would be 1,347.5 kW per device. Cooling demand depends on the number of visitors. The occupation rate is not strictly bound to a higher rate on weekends. It is connected to the type of guests the Enmar Hotel mainly attracts; to this end, no information was provided by hotel management. To make estimations on the internal hotel conditioning (e.g., cooling demand), the reported annual outside temperature schedule and investigated humidity data were considered to have the biggest impact on typical cooling demands for residential and commercial buildings inside Jeddah city. The target temperature in KSA is 20 °C, whereas the SBC announces regional and season-dependent target temperatures above 20 °C. Figure CS 3-5 and Figure CS 3-12, which can be considered geographically and meteorologically representative of the Enmar Hotel, provide evidence that there is most likely a strong impact on cooling demand for these types of commercial buildings in Jeddah based on the outside temperature, especially during the months of April and September. Figure CS 3-12: Comparative Type of Larger Cooling Packages on the Roof of a Mall in Jeddah, KSA The existing outside wall insulation of the Enmar Hotel seems to be sufficient to reach and guarantee a stable inside temperature at a minimum of 22 °C without extra heating during the regional autumn/wintertime between October and March. CS 3-20 Volume 2 CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia The existing outside roof insulation of the Enmar Hotel appears to be insufficient with relation to actual SBC requirements. Currently, this insufficiency is compensated for by overestimated operation of the existing air chillers, especially for the lobby and floor areas. The humidity impact, with reference to specific Jeddah conditions, remains an important aspect of the housing climate mainly during winter, when it still reaches about 60 percent of inside humidity values, but is slightly decreased compared with outside values. Such is particularly the case when considering the respective dew point for classic AC compressors during the spring/summer seasons. With a composite cooling system, there is savings potential from 15 to 20 percent compared with single cooling devices. Using the estimation modeled determination that about 72 percent of electrical power is for cooling purposes, the savings potential would range from 5.2 GWh to 6.9 GWh per year. The current cooling units have no heat recovery systems. With modern cooling devices, at least 50 percent of the input energy can be recovered as heat energy, and normally even more. In a warm country such as Saudi Arabia, there is usually not much need for heating energy, but the heat can be used, for example, in absorption chillers. Absorption Chiller with Waste Heat Waste heat exists during every burning process. The caloric potential of this heat determines if it is worthwhile to use. The Enmar Hotel receives power from a Mall in Jeddah, KSA, which is the contractor (see also a Mall in Jeddah, KSA Case Study 5). Absorption chillers use the physical absorption process to gain cooling power from the heat brought in. Thus, the necessary energy to produce cold is, in principle, free of charge if waste heat is available. The use of this source and its benefits should be considered with the power contractor, as they are the owners of the power distribution. The currently used cooling packages consume considerable electrical power. Given the model in Table CS 3-6, it is assumed that electrical power for complete cooling is about 72 percent of electrical consumption of the Enmar Hotel. Absorption chillers need less electrical power for pumping the necessary liquids in the absorption process. Table CS 3-11: Air Chiller Types and Small Devices for the Enmar Hotel Comment Number of units Electrical demand [kW] Total el. demand [kW] COP Total cooling capacity [kW] Consumption [kWh/a] Sum cooling capacity [kW] Sum el. Energy Consumption [kWh/a] [%] of total cooling demand Sum cooling Energy [kWh/a] Air conditioning Type 01 Air conditioning Type 02 1 385.00 385 3.5 1347.5 2,136,334.29 28 9.00 252 3.5 882 1,519,921.63 Air conditioning type 03 3 15.00 45 3.5 157.5 268,700.43 Rest consumers, lower than 2% of total 37 3.78 139.7777778 3.5 489.2222222 243,065.02 2,876 4,168,021 100.00% 14,588,075 In the example for calculating the number of necessary engines, a fraction of power per cooling capacity of 2.36 percent is used (Table CS 3-12). Therefore, operating costs are very low if an absorption cooling device can be operated with waste heat. One absorption chiller needs about 178 percent of waste heat to provide 1,440 kW cooling capacity. Thus, including HW generation, more than one-fifth of the waste heat of a Mall in Jeddah, KSA can be used for the investigated hotel alone. Volume 2 CS 3-21 CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia Table CS 3-12: Calculated Number of Absorption Chillers for the Enmar Hotel and Cumulated Waste Heat Demand from a Mall in Jeddah, KSA for Chillers and HW Production Absorption chiller capacity for cooling the hotel Values Sum of hotel cooling demand [kW] Cooling capacity of one Abs Chiller [kW] Waste heat demand of one Abs Chiller [%] Waste heat demand of one Abs Chiller [kW] El. power/cooling capacity [%] Power demand [kW] New power cooling demand (compared to 2012) Price one unit [SR] Price one unit [EUR] Number of units 2,876.22 1,440.00 178.57% 2,571.43 2.36% 67.97 8.27% 2,942,000 SR 588,400.00 € 2 Annual waste heat demand Values Provided waste heat (exhaust) of a Mall in Jeddah, KSA [kWh/a] Waste heat demand per year for absorption chillers Waste heat demand hotel from a Mall in Jeddah, KSA, HW [kWh/a] Sum of used waste heat [kWh/a] Sum of used waste heat [%] 119,766,818 kWh/a 26,084,349 kWh/a 799,392 kWh/a 26,883,741 kWh/a 22.45% Absorption chillers are expensive, and the reconstruction of the existing devices would not be economical in the short term. Therefore, we recommend keeping this solution in mind during reconstruction works and new acquisitions, particularly if the providing technology has to be changed, for instance, from cool air distribution to cooling ceilings technology. Table CS 3-13: Estimated Savings by Using Absorption Chillers Absorption chillers with waste heat usage of generators Price for electricity €/kWh Price for electricity SR/kWh Electricity consumption per year Percentage of cooling after consumption model Thereof used by absorption cooling Savings potential Electricity consumption per year for cooling Waste heat demand per year for absorption chillers Savings potential (el.) kWh / year Savings potential €/year Savings potential SR/year Savings potential CO2/year Estimated cost for all absorption chillers, a 1440 KW cooling power, including reconstruction measures Payback period Before After 0.0517 €/kWh 0.2585 SR/kWh 5,786,271 kWh/a 72.03% 0.00% 0.0517 €/kWh 0.2585 SR/kWh 5,786,271 kWh/a 72.03% 8.27% 4,168,021 kWh/a 344,731 kWh/a 26,084,349 kWh/a 3,823,291 kWh/a 197,664 €/a 988,321 SR/a 2,894,231 kg/a 5,884,000 SR 5.95 years If it were possible to replace all existing cooling devices with absorption chillers and operate them with the waste heat of a Mall in Jeddah, KSA generators, the theoretical savings potential would be about 92 percent of the electricity consumption for cooling because the new power demand would be only CS 3-22 Volume 2 CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia about 8 percent. This measure is not realistic in practice, but for future hotel buildings, it is strongly recommended that this technology, in combination with self-generated power, be considered. The approximate 6 years of payback will be more or less the minimum for implementation of such a measure because installation costs cannot be accurately estimated with the data provided. It can also be assumed that the implementation is too complex for the Enmar Hotel’s current configuration. Increase the Internal Target Temperature The hotel should be investigated relative to areas that do not need that much cooling. In warm countries like Saudi Arabia, it is common to cool the building very intensively. If one considers that each degree Celsius increase in internal temperature saves about 7 percent energy, it becomes clear that there are significant savings from increasing the internal target temperature. The calculations illustrated in Table CS 3-14 show the amount of savings potentially realized if the target temperature was increased by 1 °C inside the whole building complex. Table CS 3-14: Savings by Increasing the Target Temperature Increase the internal temperature Price for electricity €/kWh Price for electricity SR/kWh Electricity consumption per year Estimated percentage of cooling Savings potential when increasing the temperature by 1 °C Electricity consumption per year for cooling Savings potential (el.) kWh/year Savings potential €/year Savings potential SR/year Savings potential CO2/year Estimated cost for checking which zones can be increased Payback period Before 0.0517 €/kWh 0.2585 SR/kWh 5,786,271 kWh/a 72.03% 0.00% 4,168,021 kWh/a After 0.0517 €/kWh 0.2585 SR/kWh 5,786,271 kWh/a 72.03% 7.00% 3,876,260 kWh/a 291,761 kWh/a 15,084 €/a 75,420 SR/a 220,863 kg/a 1,000 SR 0.01 years Another possibility for saving cooling power is to control the inside temperature in accordance with the outside temperature. If the outside temperature is very hot, the inside temperature can be set higher because the perceived temperature difference is still high. 3.2.3.2 Lighting In hotels, many lamps are usually installed to give a welcoming appearance. Although extensive lighting can be acceptable, we are not able to assess whether the savings from less lighting would be higher than the possibly lower revenues caused by less extensive lighting. However, energy consumption depends strongly on the type of lamps used. Modern LED lamps, for example, offer light comparable to halogen lamps, but LED lamps consume significantly less energy. The Enmar Hotel has a lot of halogen technology installed, but the amortization time of about 7.5 years to replace that technology with LED lamps is very long because the sockets of the lamps are not the same, and therefore complex reconstructions would be necessary. We recommend that if reconstruction measures are applied in some areas of the hotel, the profitability of using LED lamps should be calculated. See Table CS 3-15 and Table Table CS 3-16 for these calculations. In addition, the significantly longer lifetime of LED lamps results in lower maintenance costs. Volume 2 CS 3-23 CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia Table CS 3-15: Lighting Replacement by LED Lighting Central Halogen lighting Outside parking lights Garden lighting Kitchen lighting Lamps bulb rooms Halogen lights Sum Unit number Power demand [kW]P 150 20 25 20 624 167 0.05 0.5 2.5 0.8 0.025 0.05 Consumption 2012 [kWh/a] Percent of total Enmar Hotel power consumption after model Consumption after LED replacement [%] 48,854.62 25,712.96 8,570.99 3,291.26 102.85 33.01 86,566 kWh/a 0.84% 0.44% 0.15% 0.06% 0.00% 0.00% 1.50% 11% 12% 12% 15% 22% 11% 10,008 kWh/a Table CS 3-16: Savings Potential for Lighting LED types for replacing current lighting Price for electricity €/kWh LED 01 [kW] for 0.05kW Halogen replacement Cost LED 01 [SR] LED 02 [kW] for 0.5kW Halogen replacement Cost LED 02 [SR] 5 x LED 02 [kW] for 2.5kW Halogen replacement Cost 5 x LED 02 [SR] 2 x LED 02 [kW] for 0.8kW Halogen replacement Cost 2x LED 02 [SR] 1 x LED 01 [kW] for 0.03kW Halogen replacement Cost LED 01 [SR] Consumption by LED in future Consumption 2012 Savings potential per year [kWh] Savings potential per year [€] Savings potential per year [SR] Savings potential per year CO2 Estimated cost for LED technology [SR] Payback period LED 0.0517 €/kW 0.0055 37.50 SR 0.06 602.50 SR 0.3 3,012.50 SR 0.12 1,205.00 SR 0.0055 37.50 SR 10,008 kWh/a 86,566 kWh/a Part sum cost 11,887.50 SR 12,050.00 SR 75,312.50 SR 24,100.00 SR 23,400.00 SR 76,558 kWh/a 3,958 €/a 19,790.16 SR 57,954 kg/a 146,750.00 SR 7.42 years The second aspect to saving energy in the range of lighting is to ensure it is demand oriented. With an intelligent lighting control in place, individual areas can be precisely adjusted to the desired light intensity. Compared with the existing on-off option, an intelligent lighting control can save 15 to 25 percent of energy costs. It might be economical to retrofit an existing intelligent lighting control. This determination depends on the type of control that is currently in use. Another point is the lamps’ heat emission. The more energy-intensive a lamp, the more heat it emits. Thus, EE lamps save additional cooling energy. 3.2.3.3 Water Consumption The hotel consumes, on average, 1,533.750 m³/month. The relative water distribution over the year can be seen in Figure CS 3-4. CS 3-24 Volume 2 CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia Domestic Hot Water In principle, groundwater has a temperature of about 28 °C, which is warm enough for hand washing. To protect against Legionella, water must be heated on a regular basis. Therefore, water is heated in the central boiler system by electrical power. The hotel needs, in total, about 18,401.4 m³ water per year, but the HW demand has not been reported by hotel management. To reduce the necessary power for heating, it could be a useful measure to replace the boiler with a waste-heat–using system from the generators’ exhaust air running at a Mall in Jeddah, KSA. The exhaust air itself reaches 200 °C, measured at the pipe without insulation on the outside wall. See Table CS 3-17. Table CS 3-17: Electric Boiler Replacement for HW Electric boiler replacement Price for electricity €/kWh at utility Electricity cons. Electric boiler [kWh/a] Total water consumption [t/a] Heat loss to environment Exchanged heat [kWh/a] Average HW consumption (1/3) [t/a] Heat capacity water [kJ/kg/K] Average delta T over year [K] Average temp. groundwater [°C] Average temp. HW °C Exchange losses Waste heat demand for hotel HW [kWh/a] Energy savings potential Savings potential Savings potential CO2 Savings potential in € Savings potential in SR Estimated cost for heat exchanger and installation cost Payback period Waste heat percentage of a Mall in Jeddah, KSA 2012 for Enmar Hotel HW Water data 0.0517 €/kWh 647,281 18,405 5% 614,917 6,135 4.18 24 20 43.97869563 30% 799,392 100% 647,280.91 kWh/a 489,991.65 kg/a 33464.42 €/a 167,322.12 SR/a 500,000.00 SR 2.99 years Value Diesel input for generation (= 95% of total) [kWh/a] Power provided by diesel generators Electrical power distribution (95%) by Diesel Gen [kWh/a] Assumed COP diesel power generator Waste heat a Mall in Jeddah, KSA (air cooling) Waste heat a Mall in Jeddah, KSA (exhaust) 217,757,851 95.00% 65,327,355 30.00% 15.00% 55.00% Provided waste heat (exhaust) of the a Mall in Jeddah, KSA [kWh/a] Waste heat demand hotel from a Mall in Jeddah, KSA, HW [kWh/a] Waste heat demand hotel from a Mall in Jeddah, KSA [%] 119,766,818 799,392 0.67% For calculating this measure, it has been estimated that the needed HW mass stream consists of one-third of the available cold water. Figure CS 3-13 gives an overview of the new energy flows after implementing absorption chillers and heat exchangers for HW. Volume 2 CS 3-25 Figure CS 3-13: A Mall in Jeddah, KSA and Enmar Hotel Using Waste Heat for HW and Absorption Chillers CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia CS 3-26 Volume 2 CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia 3.2.3.4 Optimization of Electrical Machines Using EE Drives Generally, the EE class should be kept in mind when purchasing new drives. If a motor has a high-power input or long operating hours, replacing the motor can be economical. Replacing standard motors with high-efficiency motors is economical, especially for devices with high running times (more than 3,000 hours per year). The use of high-efficiency motors is economical, especially for ventilation systems, exhaust systems, and pumps, which usually operate for long hours. The heat loss of electric motors can be reduced by using high-quality materials and low manufacturing tolerances. Today, EFF2 motors are usually installed by manufacturers. Electric motors in older devices usually represent only the EFF3 standard. An EFF1 motor is especially recommended for installations with more than 3,000 operating hours in a year. EE motors usually offer a 5 to 7 percent higher efficiency factor than older devices’ motors. The price is 20 to 30 percent higher than for standard drives. In combination with high operating hours, this leads to significant energy reduction and cost savings. The following EE classes are available: • • • • IE1 = Standard efficiency (more than 90 percent) IE2 = High efficiency (more than 94 percent) IE3 = Premium efficiency (more than 96 percent) IE4 = Super Premium efficiency (more than 97 percent) In addition, because of the lower temperature and better manufacturing quality, the lifetime of the motors increases. Further positive aspects of EE motors are: • • • • Increased reliability Decreased maintenance costs Increased power factor Decreased noise level Using VSD A motor usually has one or two fixed speeds, which consume 50 or 100 percent of electrical power. In combination with a VSD controller (also named variable frequency controller), a motor can save considerable energy. With such a controller, the motor speed can be controlled exactly in accordance with demand (e.g., 35 percent, 63 percent, or 75 percent). If, for example, the demand is 60-percent power, a two-step engine must run on 100-percent speed. In combination with a VSD, the two-step engine can be regulated to 60-percent speed. Theoretically, in this example, this measure causes a 40-percent savings. In practice, the energy savings is less because of losses and the energy consumption of the VSD; however, on average, a VSD can save 30 percent of energy. Because of the cost of a VSD, it is only economical for large drives with long operating hours. The savings calculation in Table CS 3-18 is an example of installing a VSD at the large drives of the Enmar Hotel. It concerns mostly water pumps and elevator motors (according to the consumption model of 2012), and upgrade costs have been assumed to be 100 EUR/kW. The larger the engine and the more hours it is in operation, the shorter the payback period. Maintenance of Drives Many types of motors need regular maintenance to maintain their EE. Measurements show that as much as 5 percent of energy costs can be saved through better maintenance of drives. Good maintenance also increases the reliability and the lifetime of the motor. Volume 2 CS 3-27 CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia Table CS 3-18: Savings by Using VSDs Saving potential for variable speed controller at the large drives Price for electricity €/kWh Price for electricity SR/kWh Electricity consumption per year Estimated percentage of electrical consumption for drives by model Savings potential through VSD at the large drives Without VSD With VSD 0.0517 €/kWh 0.2585 SR/kWh 5,786,271 kWh/a 6.79% - 0.0517 €/kWh 0.2585 SR/kWh 5,786,271 kWh/a 6.79% 25.00% - 98,268 kWh/a 5,080 €/a 25,402 SR/a 74,389 kg/a Savings potential (el.) kWh/year Savings potential €/year Savings potential SR/year Savings potential CO2/year Estimated cost for VSD for the large drives including installation costs Payback period 3.2.3.5 46,250.00 SR 1.82 years Development and Implementation of an Energy Monitoring System To get a good overview of energy flow, an energy monitoring system is needed. This system can be implemented quite easily after generating a measurement point concept. By continuously controlling energy data, a high transparency of the energy-consuming processes is achieved. This transparency allows monitors to quickly identify errors and non-optimized processes to prevent unnecessary energy consumption and higher costs over a long period. A controlling system helps to reduce energy costs significantly by using different analyzing functions, such as reporting tools, visualization tools, benchmarking tools, and alarm management. An energy monitoring system for the purpose of managing and evaluating energy consumption should cover the following points: • • • • • • • Automatic periodic or continuous readouts of energy and process data of the connected systems Automatic monitoring, analysis, calculation, and visualization of these data Alarms for critical or unusual events, such as exceeding limit values, with escalation and prioritization of alarms Ability to compare energy and process data from different sources Long-term archiving of all data and ability to export to other systems A reporting tool for a short summary of relevant data (for top management, energy managers, etc.) Visualization of the individually developed performance indicators of the organization. At every system design step, the requirements of ISO 50001 should be considered. The first step is to conduct a measurement point concept. Measurement Point Concept An essential prerequisite for the development of an effective energy monitoring system is good preparation. This step includes generating a measurement point concept for determining at which locations of the company measurement actions should be installed or expanded. The main principle in conducting this step is to ensure maximum transparency with the lowest possible investment. In general, the principle of measurement point planning is from rough to fine. This means that the essential consumers or areas should be recognized in the concept; in the second step (if necessary), additional meters or measuring techniques can be planned for several areas. A measurement point concept occurs at three intensity levels: • • • Connection of the meters of major consumers or areas to the system Connection of the remaining meters, which are already available Installation of additional meters at “interesting” areas. CS 3-28 Volume 2 CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia The main components of an energy monitoring system for collection, storage, and analysis of significant energy data are: • • • • • • Different meters for different types of mediums If necessary, current transformers for electricity meters If necessary, additional I/O modules with several digital or analog inputs Data logger for collecting and temporarily storing all data A database for long-term archiving of all data Energy monitoring software for analysis, visualization, alarms, and more. In smaller properties, single measured points can be measured and read out individually with independent data loggers; the results are then collected from the energy monitoring system. But in large systems, linking all measurement points with a bus system is usually the better choice. A bus system has the significant advantages of easy expandability, bundling of different functions into one network, easier cabling in larger networks, lower installation costs, and lower communication costs. Within a measurement concept, an individual system solution for the requirements of the organization should be created according to the following points: • • • • • • • • Determination of the key measurement points and further interesting data points Meaningful and necessary measurement intervals and best methods of measurement Best-suited installation locations, meter types, protocols, etc. Minimal wiring and installation effort Optimal integration of the solution into the existing infrastructure Definition of data transfer and interfaces according to the existing infrastructure Consideration of modular extensibility Consideration of the requirements of the ISO 50001 standard. When buying new equipment, it should be kept in mind whether the potential purchase is equipped with the appropriate interfaces and/or measurement technology. Assessment of Investment and Savings The overall cost of an energy monitoring system varies considerably and depends heavily on the number and type of measured points. The installation and the costs for the software also have to be considered. For the software, free, open-source solutions are available. If the infrastructure (e.g., cables, routers, switches) is already present, the installation costs are lower. There is an existing rule of thumb that roughly estimates an overall price of about €800 (4,000 Saudi Ryal) for each new measurement point. Although the existing meter structure at Enmar Hotel has not been communicated, according to the age of the hotel and its standard, it may be in a good position to implement changes. It is assumed that every unit has its own meter and the meters have digital outputs. They can be read out at any time. Therefore, the costs are much lower to implement an energy monitoring system because many of the existing meters can be used. The currently collected data are, according to a Mall in Jeddah, KSA, for billing only. That means that no one monitors load curves and consumption details, which would be possible with an energy monitoring system. The higher the consumption of energy in a medium, division, department, or plant, the more accurate and more frequently the data should be recorded. In low-energy areas, a weekly manual reading may be sufficient; in high-consumption areas, a continuous recording and monitoring system is mandatory. The implementation of an energy monitoring system and the effective work with the resulting energy data reveals that the organization’s potential savings ranges from 5 to 15 percent of annual energy costs. This result derives from the assumption that it is possible, with the insights of a modern energy monitoring system, to achieve a 5 percent savings of the total consumption. Volume 2 CS 3-29 CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia However, these savings cannot be compared with the other potential savings mentioned because the energy monitoring system is not saving “active” use but simply showing the potential for savings. Energy management software helps to implement the measures identified and control their success. The software also helps to identify further potential for savings and find new failures faster. With a wellplaced alarm system, this software can avoid many unnecessary costs. To share costs over several years, an energy monitoring system can be established in steps: 1. Short-term measure: Establish an energy monitoring system for the main meters and clients. 2. Mid-term measure: Establish an optimized building automation system in combination with the energy monitoring system. 3. Long-term measure: Extend these systems for all clients and all buildings in a Mall in Jeddah, KSA. 3.2.3.6 Base Load Reduction A base load analysis is an investigation of the continuous load of a branch. Often there are machines or devices that continuously consume electricity unnecessarily. These consumers will be detected by a base load analysis. To estimate whether a base load analysis is useful, the detailed load curves of the hotel are necessary; however, hotel management has not provided these details. 3.2.3.7 Reactive Power Reduction A huge number of cooling machines causes an inductive load for the internal grid and the reduction of reactive power; this issue is necessary to consider because of the cos(phi) value. At the Enmar Hotel, an investment into this technology would have a payback time of approximately 2 years and 7 months, and thus, is recommended. The savings for that measure are presented in Table CS 3-19. Because of the missing regulations, it has been assumed that the price for saving reactive power has a factor of about one-third compared with active power. Table CS 3-19: Reactive Power Reduction Savings by compensation of reactive power Price for active electrical work €/kWh Price for active electrical work SR/kWh Estimated price for reactive electrical work €/kWh (third of active price) Price for reactive electrical work SR/kWh (third of active price) Electricity consumption per year Estimated maximum active power load Full load hours Voltage level Power Factor (cos[phi]) Degrees sin phi Maximum current (P / (U * cos[phi])) Reactive power (U * I * sin phi) Reactive electrical work (U * I * sin phi * full load hours) Savings through compensation Without compensation With compensation 0.0517 €/kWh 0.0517 €/kWh 0.2585 SR/kWh 0.2585 SR/kWh 0.0172 €/kWh 0.0172 €/kWh 0.0862 SR/kWh 0.0862 SR/kWh 5,786,271 kWh/a 5,786,271 kWh/a 700 kW 700 kW 8,266 h 8,266 h 400 V 400 V 0.7600 0.9000 40.53 ° 25.84 ° 0.6499 0.4359 2,303 A 1,944 A 599 kVAr 339 kVAr 4,948,023 kVArh 2,802,484 kVArh 2,145,539 kVArh Savings potential per year [kWh] Savings potential per year [€] Savings potential per year [SR] Savings potential per year CO2 2,145,539 kVArh 36,975 €/a 184,874 SR/a 1,624,173 kg/a Estimated cost for an compensation system Payback period 500,000.00 SR 2.70 years CS 3-30 Volume 2 CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia 3.2.3.8 Implementation of an EnMS Analogous to the management systems for quality (ISO 9001) and environmental standard (ISO 14001) for the energy sector, the international standard DIN EN ISO 50001 for energy management has been adopted. The main objective of an EnMS is to assist organizations in building sustainable systems and processes to improve their EE. Systematic energy management leads to the reduction of energy consumption, energy costs, and greenhouse gas emissions. An EnMS in an organization involves a continuous improvement process (see Figure CS 3-14). An EnMS is thus an important component to achieve the ambitious international climate targets of the coming years. Many countries have set up funding programs to create an incentive for the implementation of EnMS. In some countries, the implementation of the standards in large companies is even required by law or is connected with tax relief. Figure CS 3-14: The Plan-Do-Check-Act Circle of an EnMS An EnMS should not only be a company’s duty but also a way to plan for the reduction of energy consumption and energy costs. It can also be used effectively to convey a positive image of the company. It is important that an EnMS is a “living” system and that employees work with it; otherwise, the desired goals and successes will be difficult to attain. In contrast to ISO 9001 and ISO 14001 systems, an EnMS is financed through its continuous improvement process; thus, the savings normally exceed the costs of implementing the system. The following items are necessary for implementing a sustainable EnMS: • • • Defining the energy policy and objectives of the organization Forming an energy management team Preparing project plans, resource plans, schedules, and budget plans Volume 2 CS 3-31 CASE STUDY 3: Enmar Hotel, Jeddah, Saudi Arabia • • • • • • • • • • • • Analyzing EnMS-relevant functions, processes, consumers, and energy flows Developing individual EPI Conducting EE analyses and measuring point concepts Installing the most adequate measurement technology Implementing and maintaining an energy monitoring system Training staff involved in parallel to the implementation of the EnMS Developing individual energy evaluations and specific energy reports Conducting internal audits and consultations with management Regularly conducting management reviews Supporting the continuous improvement process Conducting a pre-certification according to DIN EN ISO 50001 Acquiring certification by accredited certifiers. A well-implemented and “living” EnMS will lead to continuous further savings. It is able to reduce energy costs by 5 to 20 percent, depending on the type of company and its EE current status. To estimate the amount of savings involved in an EnMS, we calculate savings of 5 percent through a “living” EnMS. Table CS 3-20 highlights the savings. Table CS 3-20: Savings Potential by Implementing an EnMS, Including Monitoring Saving potential by implementation of an energy management system (EnMS) Price for electricity €/kWh Price for electricity SR/kWh Electricity consumption per year Assumed savings potential 5% Assumed savings potential in Euro Assumed savings potential in Saudi Ryal Assumed savings potential in CO2 Price for water €/m³ Water consumption per year Assumed savings potential 5% Assumed savings potential in Euro Savings potential kWh/year Savings potential m³/year Savings potential €/year Savings potential SR/year Savings potential CO2/year Estimated cost for implementing an EnMS payback period Before After 0.0517 €/kWh 0.2585 SR/kWh 5,786,271 kWh/a 0.01 €/m³ 18,405 m³/a - 0.0517 €/kWh 0.2585 SR/kWh 5,496,958 kWh/a 289,314 kWh/a 14,958 €/a 74,788 SR/a 219,010 kg/a 0.01 €/m³ 18,405 m³/a 920 m³/a 8 €/a 289,314 kWh/a 920 m³/a 14,965 €/a 74,826 SR/a 219,010 kg/a 250,000.00 SR 3.34 years The costs for the implementation of an EnMS at Enmar Hotel are difficult to predict. Too many factors play a role. In essence, the current status of the company and the amount of work the company can afford will be key issues. For example, if the company has already implemented an Environmental Management System according to ISO 14001, the implementation of an EnMS can be realized more easily because of the similarity of existing structures and documentation. CS 3-32 Volume 2 CASE STUDY 3: Case Study 3: Enmar Hotel, Jeddah, Saudi Arabia Many activities for implementing an EnMS can also be handled by personnel and should not be handled by external consultants. However, personnel also incur costs, and if experienced external experts can work twice as efficiently, this approach can be profitable. The main costs of implementing an EnMS are caused by: • • • • Effort of creating the documentation Effort of conducting the EE analysis Hardware and software for the energy controlling system Certification. A rough estimate for the complete cost of implementing an EnMS at the Enmar Hotel, including monitoring, is 250,000 to 300,000 Saudi Ryal. 3.2.3.9 Sensitization of Employees Employees who work consciously with energy and pay attention to EE can significantly contribute to savings. Teach your employees the company’s energy goals and show them the impact one individual can have. Motivate your employees according to the motto: “We can achieve something together.” Information about current energy consumption and the progress and success of previous efficiency measures is also important. To further increase employee motivation on EE, rewards from savings may be possible. Part of the savings could be paid out as an “energy-saving bonus,” or an event for employees (possibly CO2-neutral) could be organized with the money saved. Holding competitions that reward good EE ideas is another way to motivate employees. Informing and training employees about EE behavior in the workplace creates a culture of EE behavior in the company. 3.2.3.10 Optimizing the Building Envelope The Enmar Hotel building is relatively new and can be compared with a Mall in Jeddah, KSA (also built in 2007). Therefore, it can be assumed that the building envelope basically corresponds to the current state of the art. However, we did not receive any data about the building’s construction. A purely visual impression suggests that the roof is not optimally insulated. The large glass areas at the front allow considerable heat input into the building, which increases the need for AC. However, this setup saves energy for lighting. It is recommended that this part of the building be investigated in the future in more detail. 3.2.3.11 Shading at Southern-Side Windows For the building surfaces that are exposed directly to sunlight, a passive shading system could be economical. The heat load can be reduced significantly with shading measures at the southern walls and roof surfaces primarily. This measure could save 20 to 30 percent cooling energy. 3.2.3.12 Establish Increased Roof Insulation Generally, measures related to the building’s envelope, such as better insulation or better heat protection glazing, will save energy, but these measures have long payback periods. Volume 2 CS 3-33 Case Study 4: M-Hotel, Riyadh, Saudi Arabia CASE STUDY 4: M-Hotel, Riyadh, Saudi Arabia Case Study 4: Case Study 4: M-Hotel, Riyadh, Saudi Arabia 4.1 Introduction The Riyadh branch of M-Hotel represents a highly promoted mid-class, four-star service facility with 89 rooms and apartments, two restaurants, and about 12 conference rooms for medium-size business trainings, workshops, and conferences. The hotel began operation in 2007, just before the publication of the new Saudi Building Code (SBC), which defines minimum standards for heating and cooling insulation and efficient operation of new private and public construction. The estimated cooling demand of the hotel was calculated at 4,100 cooling degree days (CDD) for the specific climate-cooling demand at M-Hotel, Riyadh, in accordance with the SBC monitoring procedure. To adapt the expected savings results as close as possible to international consumption standards, the following International Organization for Standardization (ISO) standards were employed: ISO 9000 for sound management organization, ISO 14000 for environmental preparedness, and ISO 50001 for sound energy management. Best-available technologies (BATs) were applied for alternative energy-efficiency (EE) proposals in the monitored client facility only. 4.2 Technical Fact Sheet The estimated thermal-cooling demand of the hotel was calculated in accordance with the SBC monitoring procedure and used 4,100 CDDs for the specific climate demand. The demand was calculated to be about 12.326 GWh-MWh-th/a, corresponding to an occupied building volume of around 16,000 m3, encompassing the three main service floors. Table CS 4-1 presents the basic technical facts and references of the M-Hotel. Table CS 4-1: Basic Technical Fact Sheet and References of the Considered M-Hotel, Riyadh Item Type of hotel Technical size Power consumption, 2012 Specific power consumption Water consumption, 2012 Specific water consumption HW preparation Guests/month Cited References: ISI Fraunhofer Jeffrey Howard HVAC Handbook BINE Study Prof M. Kubessa HTWK-Leipzig World Bank/IFC EC OPET-CS Network Volume 2 Description Area/Volume m2 /m3 Characterization Hotel/conferences/gym One main building, four floors, massive construction, insulated walls 3.963 410 16,089 348 Exclusively from power 5,000 (summer) 4,000 (winter) 89 bedrooms 9,600 m2 16,200 m3 76%/bed*days Occupancy rate Commercial Facilities Energy Demand How to Make an Energy Audit Recknagel-Sprenger-Schramek Energy Efficiency in Hotels BINE Karlsruhe edition 2010 Stanford University Oldenburgverlag Web-search analysis Collected Commercial-Industrial Energy Benchmarks Handbook on Energy Efficiency Benchmarks Collected Public-CommercialIndustrial Energy Benchmarks BEA Energy Agency Publication No. 1289/2001 Publication of John Wiley and Sons Publication of EC DG TREN/OPET network 2009 2008 edition Karlsruhe, 2010 edition 2006 edition MWh/annually kWh/m2*annually m3/annually liters/guest*day Medium-size 120 employees in three shifts ~40% above mean EU level Seems oversized 2009 edition; updated in 2011, 2013 1999 edition; updated in 2005, 2010 CS 4-1 CASE STUDY 4: M-Hotel, Riyadh, Saudi Arabia The described technical-economical production and consumption patterns characterize the M-Hotel in Riyadh as a well-positioned and active market player in the hotel and restaurant service business, representing an energy- and water-intensive facility with locally high specific energy and water consumption. The investigated specific power consumption has been estimated to be about 420 kWh-el/m2*year for hotel services and 500 kWh-th/seat*year for restaurant services with an average reported specific water consumption of about 0.350 m3/bed*day. These figures relate to the hotel services that would have the highest specific consumption levels and, consequently, the biggest demand for EE analysis. 4.2.1 Proposed Energy Efficiency Measures In Figure CS 4-1, three groups have been analyzed for application of seven pilot EE measures, all in the electricity-consumption sector; electricity makes up about 95 percent of the hotel energy demand. Considered Consumption Sector Electricity 1 Exchange ICB lamps for energysaving LED lamps with same lighting 2 AC operation better adapted to outside temperature and hospital occupation 3 Installation of PF suitable PF compensation unit by 136 kVA-4 for achieving cosphi >0.95 4 VSD inverter load regulation for all big (elevator+ pump) motors, pilot for 3 elevator motors by 3.5 kW 5 a) Energy Management System (EnMS) for main hotel building 6 b) EnMS for new AC package units 6 Solar thermal roof or window shading HW collectors for repl electr. sanitary HW preparation 7 Install trigeneration unit by 50–70 kW-el/55, 45-80 kW-th TOTAL Figure CS 4-1: Physical Cost CO2-red Payback Savings Savings ton EE Measure Replace 200 ICB with cap 60W by 10W LED lamps AC optimization via PLC programming tool per main AC unit PF compensation via new condenser bank VSD installations at four elevator motor drives MWh/a EUR/a CO2/a Years 25.000 1,100 18 4.55 78.000 3432 55 3.50 1,060.8 11668,8 750 1.20 11.200 493 8 1.70 204.8 9009 145 1.55 144.0 6336 102 2.21 56.0 2464 40 8.1 Install a pilot 50 kW-el, 45 kWth 570.0 trigeneration system for power generation, HW, and for cooling MWh 2,149.8 25080 403 10.4 59,583 1.520 35% savable by optimized system Replace 30 splitting AC by four central AC-chillers Install at min 40 m2 collectors/bdg by 2 sqm List of Proposed EE Measures for the M-Hotel, Riyadh The electricity consumption sector of the hotel/restaurant operation would benefit the most from implemented EE measures. Because of the existing main supply structure for electricity applications and because an increased specific demand for cooling, ventilation, hot water (HW) preparation, and lighting had been analyzed at the hotel in previous years, some reasons for implementing EE measures could be identified during several site visits and inspections. The biggest potential savings with rather short payback time could be achieved for the power factor compensation measures when assuming a target-cosphi by 0.95 and a tariff for reactive power by 50 percent from active power. CS 4-2 Volume 2 CASE STUDY 4: M-Hotel, Riyadh, Saudi Arabia The identified savings proposals may assist in more efficient hotel operations and/or an increase in guests and business because of reduced service costs and increased services in the hotel/restaurant premises and apartments. Figure CS 4-2 illustrates the main benefits from the EE proposals. To adapt the expected savings results as close as possible to international consumption standards, the following ISO standards were employed: ISO 9000 for sound management organization, ISO 14000 for environmental preparedness, and ISO 50001 for sound energy management. BATs were applied for alternative EE proposals in the monitored client facility only. Figure CS 4-2: 4.2.2 Main Benefits from EE Proposals for the M-Hotel, Riyadh Hotel Aspect and Opportunities The M-Hotel in Riyadh, with its 89 rooms and apartments, maximum 250 beds, and about 9,800 m2 hotel/restaurant service area, represents a typical small- to medium-sized hotel category for KSA. An internationally based comparative efficiency analysis should be able to give a more complete picture of how the KSA average hotel service standard compares with international and regional hotel business and what sectors could be improved by which organizational or technological efficiency proposal. After calculating specific hotel consumption figures and comparing them with regional and international consumption levels for similar business situations, several proposals for EE savings could be made. They may lead to a reasonable dissemination impact in KSA via replication of the M-Hotel EE investment implementation experience. 4.3 Business Description The M-Hotel in Riyadh, located in the northeast region of Riyadh near the international airport and wellknown Granada mall, was founded in 2006. Construction (as a very unusual ship frame) of the fourstory, 89-room, maximum 250-bed hotel started in the same year, and the hotel has been operational since 2007. The first-floor layout is shown in Figure CS 4-3. With a reported annual occupancy rate of 60 percent over about 4 years, the hotel could be considered to be operated efficiently and to have a respected business reputation and service quality in KSA. Volume 2 CS 4-3 CASE STUDY 4: M-Hotel, Riyadh, Saudi Arabia Figure CS 4-3: 4.3.1 Basic Ground Scheme of the M-Hotel, Riyadh Location and Specifications The hotel covers a ground square of about 2,300 m2 (in average 100x25 qm) per floor, which needs to be air conditioned to a client-regulated temperature level between 20 and 25 °C by means of existing one- or two-room/apartment connected air conditioners (AC), established on the roof of the hotel. The hotel reception lobby, main floors, and staircases are acclimatized via two main ACs (water cooled) on the hotel roof, which feed cooled air via air blowers and suitable water circulation on the base of the big water reserve tank in the hotel ground floor (100 m3 by around 16 °C). The hotel was constructed with a brick-filled concrete skeleton that takes the static loads of each floor area. There seems to be suitable outside heat insulation at the outer walls fixed under plastic surface cover plates, but no specific noise insulation was included, especially for the hotel floor construction. A shading effect occurs at the hotel by a slope of the outside walls down to ground level by about 5 percent to 7 percent. The reported heat (sun) protection of the flat hotel roof (outside the extra water-tank housing) seems to be poorly insulated and could be improved easily during the next rehabilitation by using a suitable modern mineral insulation material. The hotel covers a ground square of about 2,300 m2 per floor and comprises about 30 single rooms (40 m2) and 60 apartments (90 m2) for families. Each room and apartment was equipped with a separate switchboard and is supplied by a separate analogous power meter. Each room or apartment is between 40 and 90 m2 and is equipped with one or two ACs for cooling, mainly supplied from Fuji-Thailand (1-kW fan, 4.3-kW compressor) and installed on the flat roof of the CS 4-4 Volume 2 CASE STUDY 4: M-Hotel, Riyadh, Saudi Arabia hotel. They are connected to the rooms via two main concrete pipes (so-called riser-cable connectors) jointly with water-supply pipes and electric-feeding cables. The water supply of each room/apartment has been arranged by the same principle, temporarily using two water-storage tanks on the roof, each by two units a 4 m3 inside a separate roof housing. The water is pumped up to the roof tanks from a 50 m3 underground tank, which is supplied partly by central water pipes from the National Saudi Water Company Riyadh and partly by water-tank trucks. The electricity supply for each hotel room has been wired again with main feeding cables through the riser connectors, but starting from the ground floor, where the two main grid transformers (13.8 kV/0.4 kV, 1 MVA capacity) have been installed in a separate SS unit room to feed each room by separate cable through a respective switchboard and an analogue metering unit. For emergencies, there is a diesel generator of 70 kVA capacity serving the main consumers (elevator motors, lighting, water pumps) in case of grid-supply problems, to guarantee especially the operation of the main water-tank (300 m3) emergency pump by 30 kW capacity for a limited time only. The hotel kitchen is operated with liquid petroleum gas (LPG) using a 10 m3 LPG tank outside the hotel building. There is no laundry service in operation; all used bed linens and service staff clothing was reported to be given to an outside laundry service. For the respective water and energy demand, an average consumption of 3 liters of water per kg/linen and about 5 kWh electricity per kg/linen as (virtual) energy demand was used in this report. The hotel employs about 100 people (93 for restaurant/hotel and room services in two shifts, regularly), and 17 people work in the hotel administration, about 15 percent of employees. Hotel management has reported an occupation rate for the M-Hotel, Riyadh, of 70 percent to 80 percent monthly from all available rooms during the past 2 years, corresponding to about 15,000 to 20,000 guests annually. Hotel management has reported generally positive business development during the past 3 to 4 years, with only a small impact from the international financial crisis during 2008 and 2009. This value reflects rather good marketing and a sound reputation of the general hotel services throughout the country. 4.3.2 Climate Impact—Temperature and Humidity To make estimates on the internal hotel acclimatization (e.g., cooling demand), the reported annual outside temperature and the humidity data were considered to have the biggest impacts on typical cooling demand for residential and commercial buildings in Riyadh. The usual target temperature in KSA is 20 °C, whereas the SBC recommends a regional and seasondependent target temperature above 20 °C. As seen in Figure CS 4-4, which could be considered geographically and meteorologically representative for the M-Hotel, Riyadh, the outside temperature probably has a major impact on the cooling demand for this type of commercial building in Riyadh, especially from March to September. The existing outer wall insulation of the hotel seems to be sufficient to reach and guarantee a rather stable inside temperature of 22 °C at a minimum during the regional autumn/winter time (November to March) without extra heating. The existing outside roof insulation of the hotel seems to be insufficient in relation to SBC requirements, but could be compensated for by additional AC operation times, especially for the lobby and floor areas. The humidity remains an impact for the housing climate mainly during the winter months, reaching about 60 percent, but may be higher by considering the respective dew points for the classic AC on the compressor bases during the spring/summer seasons. Volume 2 CS 4-5 CASE STUDY 4: M-Hotel, Riyadh, Saudi Arabia Figure CS 4-4: 4.3.3 Metered Temperature Band and Humidity Data at Riyadh Airport, September 2012 to September 2013 EE Construction Analysis The construction of the hotel with international standards from the late 1990s normally should have followed the new SBC 601 standard in KSA from 2007, but the hotel had been designed and approved some years before. Table CS 4-2, a very rough model for the physical cooling demand at M-Hotel, Riyadh has been used to calculate a model energy demand for cooling based on normalized CDDs, using given construction figures, and applying estimated U values as shown in Table CS 4-2. Table CS 4-2: Summarized Cooling Demand for the M-Hotel With 3,800 CDDs for Riyadh Construction item Concrete (frame) skeleton Brick filling of non-static walls Roof construction (flat without cooling insulation) Plast-insulated outside sloping walls with shading effect Windows and balcony doors Floors and corridors, staircases per floor Different group sizes for hotel single rooms (40 qm), smaller (90 qm) and bigger apartments Two main riser canals for cables, AC connection and water supplies (ca 1m Ø) Kitchen-operation impact Lobby simple glass-roof impact Two restaurants by 160 m2 Two AC units on roof with circulating water pumps 135 AC units on roof 2.8 kBTU 38 AC units on roof 30 kBTU Transformer station with switchboard and 89 meters TOTAL CS 4-6 Estimated Volume/Area (m3/m2) 2,800 m3 9,600 m3 2,400 m2 U value (W/m2*K) A/?? 2.20 100% 1.32 100% 2.6 90% 2.264 3,300 m2 1.15 90% 2.922 860 m2 (24%) 970 m2 Three floors by 2,300 m2 All five floors, about 15 m length 140 m2 360 m2 360 m2 20 kW 2.1 78% 1.200 2.1 78% 2.9 100% 2.100 (base ground) 0.600 2.3 2.8 2.1 100% 100% 50% 95% COP (nom) COP (nom) Technical losses 2.8 3.1 95% 95% 100% Summarized hotel cooling demand Section cooling demand (MWh-th/a) 2.340 0.500 1.500 0.400 12.326 MWhth/a Volume 2 CASE STUDY 4: M-Hotel, Riyadh, Saudi Arabia The model used is a simplified balancing procedure for the cooling demand resulting from the normalized (averaged) CDD demand in temperatures and duration for the existing construction frame, not taking into account inner energy gain impacts. The summarized model cooling demand for the considered M-Hotel, Riyadh with 3,800 average CDDs (design temperature 18 °C) for Riyadh has been roughly estimated to be around 12.3 MWh-th annually. This roughly corresponds to an AC power consumption share of about 65 percent, estimated from the total hotel electricity demand of 3.96 MWh-el reported for 2012. 4.3.4 Occupancy Rates, Power Consumption, and Outside Temperatures Analysis Average hotel occupancy rates and monthly average outside temperatures against the average monthly power and water consumption values at M-Hotel, Riyadh, for 2012 are presented in Figure CS 4-5. as share of average value for the M-Hotel, Riyadh 2012 Figure CS 4-5: Relative Business Data, Outside Temperature and Monthly Power/Water Consumption for the M-Hotel, Riyadh 2012 Figure CS 4-5 shows the reported and expected co-relationship between hotel occupancy rates and average outside temperatures as demand drivers and the reported monthly power and water consumption as supply values for the M-Hotel, Riyadh during 2012. The reported average hotel occupancy rate (used rooms/beds) was a nearly constant 76 percent during 2012. On one side, there seems to be no strong or clear impact of hotel occupancy rates on the monthly hotel power and water demand, but on the other side, a strong direct correlation has been analyzed between the average outside temperature and monthly power consumption values at the M-Hotel during 2012. This means that during times of nonoccupation, hotel rooms’ target temperature for the ACs operating per room/apartment unit could be lowered. Volume 2 CS 4-7 CASE STUDY 4: M-Hotel, Riyadh, Saudi Arabia Even better would be the (inside) temperature-dependent AC operation regulation of minimum target temperatures in the rooms, controlled through a centralized EMS system, in relation to their daily sunside expenditure duration. 4.3.5 Modeling of the Electricity Demand Modeling for the power demand has been drafted in accordance with capacity values seen during the site visit and provisionally discussed with the maintenance department, but could not be finished because of still-expected comments from the maintenance department on potentially missing consumers and respective consumption dynamics. The reported total and specific electricity consumption of the M-Hotel by 3,963 MWh/a (404 kWh/m2*a) corresponds to the upper band of international specific hotel energy consumption levels with comparable climate conditions and occupancy rates. From consumption model/reporting in Table CS 4-3, the following main shares for electricity consumption could be derived. Table CS 4-3: Load Modeling for the M-Hotel Power Demand by Sector and Load Grouping Consumption Model of Energy-Electricity Relevant Equipment for M-Hotel Year 2012 Electric Demand Sector Common hotel 2 main chillers Kitchen 3 elevator motors Lobby, floors, stairs 8 AC unit offices Conference rooms Workshops Electricity Consumer Transformers/PF AC splitting units AC package units Air cooling lobby Exhaust fans lobby Water pumping Em water pump Kitchen lighting Kitchen heating+steam Kitchen ventilation Kitchen cooking Kitchen refrigerator Elevator operation Central LED lighting AC fans per office Refrigerator Electric boilers Lamps-bulbs room LEDs lobby+stair+floors Extra services ACs Extra services lights Outside parking lighting Service rooms+refrigerator Service pumps HW service boilers Garden tent AC prov. model total reported av. total Op Max Op. Days/ Occ. Hours/a Annual Capacity Capacity Week Hours/ Cap. Rate (Installed Consumption Unit Number kW/kVA 75,0% occ.-rate Day Factor 79% load) kWh 1 out of 2 60 29 2 2 2 1 20 12 6 4 6 3 150 8 89 60+29 89 267 5 35 20 35 10 5 3 1000 4,5 6,3 7,5 2,5 20 30 0,04 2,5 1,5 5,5 1,4 7,5 0,015 3,5 0,07 148 0,72 0,05 4,5 0,1 0,3 0,3 2 2 1,5 252,395 year 2012 477,4 7 213,3 144,3 15 5 9 0,8 30 9 17,4 8,4 17,8 2,3 28 6,23 116,92 50,6 10,5 22,5 3,5 6 10,5 15,8 7 10 3,6 7 7 7 7 1 7 7 7 6 7 7 7 7 7 7 7 7 4 5 7 7 7 2 kW kW 24 22 22 23 23 20 12 16 16 16 10 20 20 24 12 14 14 16 4 20 20 12 10 16 16 12 0,03 0,85 0,85 0,95 0,95 0,95 0,9 0,9 0,9 0,9 0,9 0,9 0,6 0,95 0,9 0,5 0,8 0,9 0,9 0,9 0,9 0,9 0,9 0,9 0,8 0,6 262,1 6.807 6.807 7.953 7.953 6650 486 4536 4536 4536 2430 5670 4368 7182 3402 2205 2469,6 4536 1310,4 3240 4050 3402 2835 4536 4480 720 8300 262.080,0 1.451.890,4 982.445,9 119.301,0 39.767,0 59.850,0 14.580,0 3.628,8 11.340,0 6.804,0 42.233,4 47.628,0 77.641,2 16.159,5 95.256,0 13.737,2 288.745,6 229,626,8 13.820,1 14580,0 14.175,0 20.412,0 29.767,5 71.668,8 8.960,0 2.559,6 3.943.489 3.962.468 Figure CS 4-6 clearly shows AC dominant consumption by about 63 percent from total electricity consumed for the M-Hotel, Riyadh during 2012. Consequently, the biggest chances for energy savings should be inside the AC electricity consumption share, partly through possible upgrading of generation capacities (coefficient of performance [COP] ratio) and partly through changed AC operation modes, depending on the outside and inside target temperature and occupation rates of the rooms and apartments at the hotel. CS 4-8 Volume 2 CASE STUDY 4: M-Hotel, Riyadh, Saudi Arabia Figure CS 4-6: Power Consumption Shares for the M-Hotel, Riyadh The internal power distribution flows shown in Figure CS 4-7 for the M-Hotel give an understanding of the dominant share of the AC consumption. 4.3.6 Short-Term Measures The following are short-term measures that could be instituted to save energy: • Instruct all hotel room service staff about possibilities and prospects of saving energy and water • Regularly draft and update a small company leaflet reporting expected and achieved energy and water savings to staff and guests • Turn down (or off) by target temperature all non-used ACs in empty rooms or apartments • Turn down (or off) all nonused lights in empty conference and service rooms • Emphasize awareness of and collection of EE proposals from hotel staff and guests 4.3.6.1 Medium-Term Measures The following are medium-term measures that could be instituted to save energy: • Replace all original incandescent bulbs with energy-saving lamps, preferably LED (with about 70 percent expected savings) • Replace single-glass doors/windows with double-glass doors/windows (as done on the street side of the ground floor) • Replace unregulated motors with variable speed drive- (VSD) regulated ones or install suitable VSD units at existing motors • Seek and find possibilities for suitable building energy management via a centralized temperature control for all rooms, connected to the reception computer • Establish suitable heat insulation on the flat roof during the next rehabilitation phase • Analyze the inductive load in the hotel, control existing cosphi (especially if below 0.85), and draft measures to reduce inductive hotel load onto a cosphi value by about 0.95 • Increase by that measure the own power import capacity via Saudi Electric Company (SEC) cables and avoid future penalty payments set by the Electricity and Cogeneration Regulatory Authority (ECRA) and requested by SEC Volume 2 CS 4-9 Figure CS 4-7: Power Distribution Shares for the M-Hotel, Riyadh CASE STUDY 4: M-Hotel, Riyadh, Saudi Arabia CS 4-10 Volume 2 CASE STUDY 4: M-Hotel, Riyadh, Saudi Arabia 4.3.6.2 Long-Term Measures The following are long-term measures that could be instituted to save energy: • Install a suitable combined heat and power–generating motor (CHP) generator by at a minimum 50 kW and at a maximum 70 kW electrical capacity (payback by approximately 3.5 to 4 years) • Upgrade the CHP generator for absorption cooling via intelligent heat usage and absorption cooling management for acclimatization of the central lobby and floor space (around 1,300 m3 cooling space) • Upgrade the quality (specific energy consumption as investment target) for any new energyconsuming hotel equipment such as AC splitting units, HW boilers, refrigerators, and lamps • Seek and find possibilities for suitable building-energy management via a centralized temperature control in all rooms and decreasing the cooling demand in non-used rooms by 60 percent with potential simple payback in 3 to 4 years 4.3.6.3 Cost and Benefit Analysis of EE Measures The predictable payback times for EE proposals for short-term solutions will be between 6 months and 2.5 years, for mid-term solutions between 2 to 3 years, and for long-term solutions between 3 to 8 years, depending on internal hotel commitment during implementation and considering opportunity cost for the saved energy resources. Extra benefits from carbon dioxide (CO2) abatement could be integrated via existing (and predicted) cost for CO2 reduction but at the moment deliver rather weak economic support because of international CO2 trading market rules and an over-supply of CO2 certificates. Table CS 4-4 shows the concluded list of commonly selected and agreed-upon priority EE proposals identified for the M-Hotel in Riyadh. Extra benefits achievable from CO2 abatement could be integrated in a potential project financing concept via existing (and predicted) cost for CO2 reduction. At the moment, these abatements may deliver only rather weak economic support because of actual (over-balanced) international CO2 trading rules. 4.3.7 EE Health and Safety Policy Issues The following institutional regulations were identified for potentially having an impact on a planned EE investment or refurbishment for the M-Hotel (as a pilot example for KSA) plus for institutional and management consequences on a planned respective widening of similar EE refurbishments: • • • • • • Consider construction licensing (by MoH) needed for construction of new houses or making significant extension in/to the existing building frame; checking of sufficient SBC climate insulation standard Consider SEC regulation on installation and operation of power generators (for emergency cases) in production facilities Consider ECRA regulation on PF determination and respective SEC compensation inquiries resulting from client size and specific load situation Consider Saudi Standard Organization (SASO) regulation on specific energy consumption and certified determination of commercial EE labels for new energy equipment Consider KSA emission control regulations for flue-gas monitoring, water handling, and waste management to be followed by M-Hotel Riyadh hotel management Confirm acceptance for EU ISO 14000 and ISO 50001 certificates with respect to international EMS targets, plus for respective health and safety norms Volume 2 CS 4-11 CASE STUDY 4: M-Hotel, Riyadh, Saudi Arabia Table CS 4-4: EE Proposals Identified for the M-Hotel in Riyadh Considered consumption sector: electricity 1 2 3 4 5 6 7 Exchange incandescent bulbs with energy-saving LED lamps (here for 200 bulbs by 60W with LED by 10W) AC package (2x25 kW) operation for hotel lobby better adapted to outside temperature and hotel service occupation Installation of PF compensation for achieving cosphi >0.9 (existing cosphi assumed to be 0.76); explanation seen in Annex VSD inverter load regulation for all big (elevator and pump) motors (here for three elevator motors by 3.5 kW capacity each) a) EMS for total hotel building b) EMS for replaced AC splitting units Solar-thermal roof or window shading HW collectors for sanitary HW preparation Install a co-generation unit by 50 kW-el/55 kW-th to replace SEC power import and 10 electric HW boilers (2.5 kW-el) and use new heat buffers (2x3000 l) for permanent HW supplies and solar heat TOTAL 4.3.8 Detailed EE measures Physical savings (MWh-el/a) Cost savings (EUR) Expected payback (years) Replace incandescent bulbs with new LED lamps 25.0 1,100 4.30 AC optimization via specific PLC programming tool per main feeder 78.0 1,890 3.20 PF compensation with installation of a condenser unit (136 kVA-r) at main SEC cable feeder VSD installations at motor supply board 1,060.8 7,886 1.20 29.0 1,220 2.15 PLC for hotel EMS optimization 35 new ACM packages Install at minimum 20 m2 collectors by 2 m2 204.8 144.0 24.0 9,800 6,300 960 1.55 2.21 8.10 9,450 + 6,350 9.80 225.0 + Install a 50kW-el tri-generation unit and connect to HW and AC 250.0 supplies (MWh-th) MWh-el 2,149.8 EE Recommendations The following economic sectors in KSA were considered as suitable areas of promotion of next regional EE interest and dissemination of successful implementation experience: • • • • • • Analyze existing medium-size family hotels in KSA with reference to considered similar city regions and comparable energy and water demand and supply structures Define EE proposals by comparison of existing specific sector demand with international benchmarks File a list of most suitable EE investments analyzed from typical pilot restaurant clients Collect information (listing) of existing or planned medical centers of healthcare units to be contacted for dissemination Define employment issues seen in case of further hotel market development in KSA Specify demand for secondary legislation to support EE and renewable energy (RE) markets in KSA A provisional list of at a minimum 10 regional hotels and about 80 to 90 hotels throughout KSA by comparable size and similar service structure as M-Hotel has been analyzed for the total KSA EE market. The achievable savings could be about 22 GWh-el for the regional level and about 204 GWh-el on the national KSA level when taking the existing pilot’s annual electricity demand of about 3.96-5 MWh as a benchmark. CS 4-12 Volume 2 CASE STUDY 4: M-Hotel, Riyadh, Saudi Arabia As final consequence, a correlation list of needed EE equipment for implementation of the proposed EE measures in the considered hotel and restaurant service sector group against a similar list of management improvement or technical EE service equipment to be provided by KICP sponsors could be created. These EE potential solutions should create a basis for starting operational work of external EE service facilities like Energy Services Companies (ESCOs) operating successfully in Europe (EU), in Central and Eastern European (CEE) states, and in U.S. cities (New York City), too. To assist a sound implementation and monitoring of the identified EE measures, it is strongly recommended that energy managers be established in private companies and public utilities that have a power consumption above 10 MWh annually by law or specific regulation. This means when consideration is given to increasing fuel prices for any reason, the consumption tariffs will have to be adapted through the national tariff regulation accordingly. Volume 2 CS 4-13 Case Study 5: A Mall, Jeddah, Saudi Arabia CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Case Study 5: A Mall, Jeddah, Saudi Arabia 5.1 Introduction When comparing the energy consumption of shopping centers internationally, it is remarkable how the energy performance indicators are very different. According to various studies, the energy consumption ranges from 200 to 600 kWh/m2. The location of the shopping center has less influence than the construction type, the year it was built, and the type of clients. Scandinavian shopping centers, for example, are in the same range as Turkish or Indian shopping centers (200–400 kWh/m2). The heat energy demand in northern countries corresponds roughly to the cooling energy demand in southern countries. In Southeast Asia, the consumption is usually higher because the entertainment areas play a very important role there. High-performance cinemas or large aquariums with high energy consumption are nearly standard there. Because of the very different construction of shopping centers, comparisons are difficult. According to several studies, an energy-efficient shopping center has a yearly consumption in the range of 200–250 kWh/m2. One common energy efficiency (EE) objective among several studies on modern shopping centers in Europe and India is to reach the target of 150 kWh/m2. A Mall in Jeddah, KSA, with annual energy consumption of 284 kWh/m2, is still reasonably energy efficient, although there is room for improvement, as this report will show. The comparative figures originate from the following studies: • • • • • • Evaluating performance indices of a shopping center and implementing HVAC control principles to minimize energy usage [2003]. Authors: (a) Caglar Selcuk Canbay, Energy Engineering Program, Izmir Institute of Technology, Gulbahce Koyu, Urla, 35437 Izmir, Turkey; (b) Arif Hepbasli, Faculty of Engineering, Mechanical Engineering Department, Ege University, Bornova, 35100 Izmir, Turkey; (c) Gulden Gokcen, Faculty of Engineering, Mechanical Engineering Department, Izmir Institute of Technology, Gulbahce Koyu, Urla, 35437 Izmir, Turkey Energy efficiency in shopping malls. Energy use and indoor climate. University dissertation from Chalmers University of Technology [2010]. Author: Sofia Stensson, Chalmers Tekniska Högskola, Chalmers University of Technology Energy Conservation in Commercial Complexes, Reference Book: Electrical India, Vol. 47 No. 10, October 2007 Energy Conservation of Commercial Facilities (Department Stores, General Merchandise Stores, and Shopping Centers). The Energy Conservation Center, Japan Road Map for Enhancing Energy Efficiency in New Buildings, Shabnam Bassi, Bureau of Energy Efficiency Government of India Green Shopping, C&A Eco-Store, Altmannshofer, Robert. The energy consumption of a Mall in Jeddah, KSA is slightly below the international average, mainly because the mall is relatively new. A Mall in Jeddah, KSA was built in 2007 and the building envelope is still state of the art. For the main consumers of energy, air conditioning and lighting, more energy-efficient technologies are available. However, they are more expensive than those in a Mall in Jeddah, KSA. In the area of lighting, light-emitting diode (LED) lamps have become quite technically and economically mature. In the area of cooling, the use of absorption chillers (operated with waste heat) and a composite cooling system, instead of the installed separate cooling packages, would be more energy efficient. When installing the new generators in the last year, the combination with absorption chillers would have been a good choice. Volume 2 CS 5-1 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia This energy audit provides a first assessment of the EE of a Mall in Jeddah, KSA. The objective is to identify the areas and technical devices in which savings are believed to be present or are obviously present. A very extensive review of technical details is not feasible within this energy audit. This would require contacting the specialist companies (e.g., the maintenance company of the refrigeration units) to compile extensive documentation. For the purpose of analyzing the essential savings potential of a Mall in Jeddah, KSA, this energy audit is sufficient. Because the energy cost of a Mall in Jeddah, KSA is largely determined by the cost of electricity, the focus of this energy audit is on the potential savings in this area. During several on-site inspections, the main technical installations were analyzed (as far as access was granted), as were mall operations and several documents that were provided by a Mall in Jeddah, KSA’s management. 5.1.1 Energy Efficiency Optimization Measures Table CS 5-1, Figure CS 5-1, and Figure CS 5-2 provide an overview of the potential savings. Table CS 5-1: Measure Short-term measures Energy monitoring system (complete) Energy management system according to ISO 50001 Energy-saving concept for all involved parties Intelligent lighting controlling system Increasing internal temperature (in zones or complete) Controlling inside temperature in dependence on the outside temperature Peak load management system Overview of the Potential Savings Possible energy savings in the respective area Estimated Estimated average average savings in savings in SR tons CO2 7.50% 100.00% 5,157,423 1,333,194 3,904 7.50% 100.00% 5,157,423 1,333,194 3,904 7.50% 100.00% 5,157,423 1,333,194 3,904 20.00% 30.00% 4,125,938 1,066,555 3,123 7.00% 50.00% 2,406,797 622,157 1,822 5.50% 50.00% 1,891,055 488,838 1,432 0.00% 0.00% 0,000 200,000 0 40.00% 1.00% 275,063 71,104 208 4.00% 7.50% 206,297 53,328 156 17.50% 50.00% 6,016,993 1,555,393 4,555 17.50% 50.00% 6,016,993 1,555,393 4,555 25.00% 7.50% 1,289,356 333,298 976 30%–50% of lighting 40.00% 30.00% 8,251,876 energy Increasing the roof insulation 5%–15% of cooling 10.00% 50.00% 3,438,282 energy Changing inefficient drives 5%–10% of energy for 7.50% 7.50% 386,807 the drives CO2 = carbon dioxide; ISO = International Organization for Standardization; SR = Saudi Ryal 2,133,110 6,247 888,796 2,603 99,990 293 Glass doors at refrigerated shelves in supermarket Periodic maintenance of the drives Medium-term measures Absorption chillers working with waste heat Shadowing for sunlightexposed parts of the building Frequency converters at the large drives Long-term measures Changing lamps to LED CS 5-2 5%–10% of overall energy 5%–10% of overall energy 5%–10% of overall energy 15%–25% of lighting energy 5%–10% of cooling energy 4%–7% of cooling energy Estimated part of Estimated Savings the identified area average used for at the total energy savings in calculation consumption kWh none (saves only costs) 30%–50% of cooling energy of refrigerator shelves 3%–5% of energy for the drives 10%–25% of cooling energy 10%–25% of cooling energy 20%–30% of energy for the drives Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Savings are just half of the equation; the investment costs and the payback time are another matter. In particular, the complexity of implementation plays an important role. Table CS 5-2 shows the roughly estimated economic figures. Table CS 5-2: Measure Economic Figures of Measures Possible energy Savings Estimated Investment savings in the used for average savings costs (CAPEX) respective area calculation in SR/year SR Operative costs (OPEX) (Difference to Payback existing technology) Time, SR year Short-term measures Energy monitoring system (complete) Energy management system according to ISO 50001 Energy-saving concept for all involved parties 5%–10% of overall energy 5%–10% of overall energy 5%–10% of overall energy 7.50% 1,333,194 400,000 20,000 0.32 7.50% 1,333,194 250,000 25,000 0.21 7.50% 1,333,194 200,000 15,000 0.16 Intelligent lighting controlling system 15%–25% of lighting energy 20.00% 1,066,555 250,000 2,500 0.24 Increasing internal temperature (in zones or complete) Controlling inside temperature in dependence on the outside temperature Peak load management system 5%–10% of cooling energy 4%–7% of cooling energy 7.00% 622,157 1,000 0 0.00 5.50% 488,838 25,000 0 0.05 0.00% 200,000 200,000 15,000 1.08 40.00% 71,104 100,000 5,000 1.48 4.00% 53,328 0 100,000 1.88 10%–25% of cooling energy 10%–25% of cooling energy 20%–30% of energy for the drives 17.50% 1,555,393 8,000,000 0 5.14 17.50% 1,555,393 10,000,000 20,000 6.44 25.00% 333,298 2,000,000 0 6.00 30%–50% of lighting energy 5%–15% of cooling energy 5%–10% of energy for the drives 40.00% 2,133,110 15,000,000 0 7.03 10.00% 888,796 7,500,000 0 8.44 7.50% 99,990 2,000,000 0 20.00 Glass doors at refrigerated shelves in supermarket Periodical maintenance of the drives Medium-term measures Absorption chillers working with waste heat Shadowing for sunlight-exposed parts of the building Frequency converters at the large drives Long-term measures Changing lamps to LED Increasing the roof insulation Changing inefficient drives none (saves only costs) 30%–50% of cooling energy of refrigerator shelves 3%–5% of energy for the drives The complexity of implementation and the payback times of the short-term measures is shown in Figure CS 5-1. Volume 2 CS 5-3 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Figure CS 5-1: Short-Term Measures, Savings, and Complexity of Implementation The complexity of implementation and the payback times of the long-term measures are illustrated in Figure CS 5-2. The measures with short payback time and low complexity are the most interesting. For measures with short to medium payback time and higher complexity, a detailed analysis is recommended. All mentioned savings cannot be added simply, because they influence each other. For example, a reduced operating time of lighting reduces the savings by replacing the lamps. Details of the savings potential are found in Section 5.3. Figure CS 5-2: CS 5-4 Long-Term Measures, Savings, and Complexity of Implementation Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia 5.1.1.1 Short-Term Measures The internal temperature should be checked in all zones. Some areas are quite cold, so the temperatures can be increased slightly there. Another possibility for saving cooling power would be to control the inside temperature in relation to the outside temperature. If the outside temperature is very hot, the inside temperature can be set higher, because the perceived temperature difference is still high. Currently, there is little transparency in the energy consumption. Irregularities and increased energy consumption will not be noticed. The read-out of the meters is not questioned regarding EE. Therefore, it is highly recommended that an energy monitoring system be installed that integrates the meters of the main energy consumers. A detailed measurement and analysis of the operation of the generators revealed that they should be adjusted optimally to their running time and mode of operation. Furthermore, an investigation should assess whether it is economical to install absorption chillers and use the waste heat from the generators for them, as well as for which areas these absorption chillers can be used. An energy management system (EnMS), according to International Organization for Standardization (ISO) 50001, should be implemented. This will ensure optimization potentials because the EE of all essential consumers must be investigated during this implementation. During the implementation of an EnMS, employees can be sensitized to the importance of saving energy to ensure further savings. The sensitization of employees also can be attained with appropriate training. Glass doors should be installed at the refrigerated shelves in the supermarket to prevent high cooling losses. 5.1.1.2 Medium-Term Measures The energy monitoring system recommended under the short-term measures should be expanded with additional consumers and units to increase the transparency of consumption further. The building automation system should be adapted and expanded along with the energy monitoring system, for example, by ensuring a demand-oriented and energy-efficient control of cooling and lighting within the building’s automation system. With intelligent lighting controlling light dimming according to individual demand in several zones, further savings can be achieved. An energy-saving concept should be developed together with all involved parties (contractor, mall management, and clients) to clarify how all parties can benefit from the energy savings, so all are motivated to achieve these savings. All larger drives should be investigated to determine whether an upgrade with frequency converters is economically possible. The required purchase of electricity by the utility (in addition to the produced electricity by the generators) should be minimized. This can be achieved by a peak load management system, which limits the peak loads by intelligently shifting the consumption. When Saudi Arabia implements a penalty rule for consuming too much reactive power, reactive power compensation equipment should be installed. 5.1.1.3 Long-Term Measures In the long term, the energy monitoring system should be extended to all major consumers and all units. Existing lamps should be changed to LED lamps step by step, especially when converting individual areas. Outdoor lighting also should be converted to LED lamps. Volume 2 CS 5-5 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia All major engines that consume high amounts of energy in operation should be replaced with energyefficient ones. For the building surfaces that are exposed directly to sunlight, shadowing can be economical. The heat load can be reduced with shadowing primarily on the southern walls and roof surfaces. Increasing the roof insulation also can be economical in the long term. 5.2 Existing Status 5.2.1 Description and Specifications Location Jeddah, Saudi Arabia Total area (built area) 242,200 m2 Total area (including parking lots) 384,000 m2 Area of occupied construction ground 80,666 m2 Building type Concrete base with steel-supported roof glass construction Number of floors 3 Number of internal tenants 450 Number of large internal tenants 5 Number of small internal tenants 445 Number of parking spaces 4,000 Customers per month in 2012 1,000,000 Expected customers in 2014 14,000,000 Open hours (daily) 10:00 a.m.–12:00 a.m. Open hours (weekend) 10:00 a.m.–01:00 a.m. Electricity consumption in 2012 68.8 GWh (284 kWh/m2) Electricity costs in 2012 17.7 million Saudi Ryal 5.2.2 5.2.2.1 Energy Supply and Consumption Electrical Supply The transformer capacity of a Mall in Jeddah, KSA is 3 x 12 MVA (36 MVA). It transforms the voltage from 13.8 to 0.4 kV. Figure CS 5-3 depicts the three 12-MVA transformers. In 2013, 18 new 1-MW generators for an independent power supply were installed. The generators should cover >90 percent of the electrical consumption. The maximum peak demand of the center is approximately 20 MW. With the 18 generators, 18 MW can be guaranteed and additional power is necessary only during peak times. These generators are contracted, and all maintenance costs, including the diesel costs, are paid by the contractor. Each generator has a power factor of 0.8. The transformers are arranged in two clusters of nine generators each, gen set 4 and gen set 9 (Figure CS 5-4). The self-generated power by diesel is cheaper, is more independent from the electric grid, and prevents blackouts. This technology is connected in parallel and is synchronized to the power grid of the utility. CS 5-6 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Figure CS 5-3: Figure CS 5-4: Volume 2 The Three 12-MVA Transformers One of the Two Generator Rooms Containing Nine Generators CS 5-7 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia From an ecological standpoint, this solution causes a little more carbon dioxide (CO2) emissions than receiving the power directly from the utility, because of a usually higher performance factor by generating electrical power in large plants. Table CS 5-3 shows the CO2 emissions before and after the installation of the generators, by considering the emission factors for electricity in Saudi Arabia. Table CS 5-3: Comparison of CO2 Emissions with and without Generators Consumption in 2012 CO2 emission electricity mix in Saudi Arabia Contingent CO2 equivalent diesel Performance factor generators CO2 emission electricity with performance factor Contingent CO2 emissions CO2 emissions without generators CO2 emissions with generators 68,765,637 kWh/y 0.757 kg/kWh 100.00% 0.314 kg/kWh 0.00% 52,056 tons/y 68,765,637 kWh/y 0.757 kg/kWh 10.00% 0.314 kg/kWh 40.00% 0.785 kg/kWh 90.00% 53,788 tons/y Based on the existing data, we cannot estimate whether the dimensions of the generators are correct or whether they are overdimensioned. Another possibility would have been to use owned generators for base load only and buy peak load on demand. However, because blackouts sometimes occur in Saudi Arabia, the decision was to use the 18-MW construction. The waste heat from the generators is not being used currently, though it could be used for absorption chillers. We recommend investigating the installation of additional absorption chillers for economic feasibility, perhaps through the contractor of the generators. The 18 generators are arranged on six ring main units (RMU) with three generators each. In these six clusters, one to three generators are always running, depending on the needed power. Figure CS 5-5 illustrates the technical specifications of the generators. Currently, the mall is not able to get detailed load curves from the generators, but hourly values are available. Figure CS 5-6 and Figure CS 5-7 show the running times of the 18 generators over 13 days. Figure CS 5-8 shows the sum of the generators in detail. Here, the daily peaks are easily seen. The daily demand is between 8 MW and 9 MW. However, the generators do not currently provide the complete electricity of the mall. CS 5-8 Figure CS 5-5: Technical Specifications of the Generators Volume 2 Figure CS 5-6: Generators in Generator Station 9, Its Sum, and the Overall Sum of All 18 Generators (Hourly Values) CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Volume 2 CS 5-9 Figure CS 5-7: Generators in Generator Station 4 and Its Sum CASE STUDY 5: A Mall, Jeddah, Saudi Arabia CS 5-10 Volume 2 Figure CS 5-8: Sum of All Generators from Gate 4 and Gate 9 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Volume 2 CS 5-11 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia To estimate how much the total demand of the mall would be, Table CS 5-4 compares the mean values of the 2012 annual consumption and the averages of daily consumption shown in Figure CS 5-8. Table CS 5-4: Estimation of the Power Demand of the Entire Mall Determining the required number of generators Electricity consumption 2012 Hours per year Average consumption per hour Average of the consumption of all generators Percentage of the consumption of all generators Daily peak load Daily peak load if generators supply a complete Mall in Jeddah, KSA Number of generators that have to operate simultaneously 68,765,637 kWh/y 8,760 h 7,850 kWh 5,270 kWh 67.13% 8,000 kW 11,916 kW 12 Extrapolated to the total consumption of the mall, these data result in a maximum daily load of approximately 12 MW. This demand may be even higher on some days, but with seven generators per gate (14 MW), there should be sufficient power available. Therefore, two generators are currently available as reserve at each gate. After the RMU, the distribution continues to the (approximately 20) main distribution points (MDP). After the MDP, the secondary distribution points continue and feed into the units. One shop in the center can have one or more units. The office tower, the supermarket, and the hotel have units, too. They have several feed-ins. The peak load of the center is approximately 20 MW; theoretically, external power from the utility is necessary only for the difference between 18 MW (maximum power of the generators) and the 20-MW peak demand. The electricity consumption is approximately 69 GWh/y. The area is 242,000 m2 (382,000 m2, including parking areas), which equates to approximately 284 kWh/m2/y. This is the international average and comparable to other big shopping centers. The high electricity consumption results primarily from the large number of cooling devices. 5.2.2.2 Existing Meters and Data Basis Meters from the utility are installed at the three transformers. At the next level, for each RMU, one meter is installed, as shown in Figure CS 5-9. These meters have a pulse output that is currently not used. At the MDPs, every distribution station has one or more meters (ABB DIN rail meters with pulse output) for one or more distribution points (approximately 40 to 50) (Figure CS 5-10). At the unit level, every unit also has one meter (ABB DIN rail meters with pulse output) (Figure CS 5-11). The existing meter structure at a Mall in Jeddah, KSA is principally good. Every unit has its own meter, and all meters have digital pulse outputs. A Mall in Jeddah, KSA theoretically is able to read the digital meters in up to 5-minute intervals to provide suitable load curves. However, currently, the employees read the meters once a month for billing purposes only. In principle, it should be possible to export the 15-minute values through a .csv file into the energy monitoring system, JEVis. However, the readout did not work when we were on site. CS 5-12 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Figure CS 5-9: Utility Meter in One of the RMUs Figure CS 5-10: One of the MDP Meters with Pulse Outputs Volume 2 CS 5-13 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia No meters are available to determine the electricity consumption of the mall. The consumption of the mall will be determined by subtracting all client meters from the overall consumption. Figure CS 5-11: Feed-In into the Units, Also with Meters with Pulse Outputs 5.2.2.3 New Prepaid Meters in 2014 The mall administration will install 450 prepaid meters in 2014. The meters should calculate when the prepaid money is used up and issue an alarm for the client a few days earlier. We strongly recommend using this opportunity to consider a measurement point concept and an energy monitoring system (see Section 5.3) for getting more transparency when reading the new meters. 5.2.2.4 Energy Consumption For the calculations in this report, the energy consumption from 2012 will be considered. However, it should be noted that the consumption will increase in the following years, depending on the number of visitors. In 2012, approximately 12 million people visited a Mall in Jeddah, KSA, which is about 1 million per month. This year, 13 million visitors are expected, increasing to 14 million visitors in 2014. The consumption numbers for the whole mall and the four biggest clients are shown in Table CS 5-5, Table CS 5-6, Table CS 5-7, Table CS 5-8, and in Figure CS 5-12, Figure CS 5-14, and Figure CS 5-15. Figure CS 5-13 illustrates the energy balance of a Mall in Jeddah, KSA for 2012. CS 5-14 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Table CS 5-5: Large client 1: Office building Month Electricity Consumption and Cost of Three Large Clients in 2012 Reference Year: 2012 (monthly values from January 2009 to September 2013 available) January 2012 February 2012 March 2012 April 2012 May 2012 June 2012 July 2012 August 2012 September 2012 October 2012 November 2012 December 2012 Total 2012 Note: The Islamic calendar differs in the length of the months and the total length of the year from the European calendar. To make the consumption of each month comparable, all months were normalized to 30 days. 100,184.00 85,675.00 SR 84,465.00 SR 88,788.00 SR 102,037.00 98,619.00 SR 101,058.00 96,296.00 SR 1,079,712.00 Debit for Islamic month 75,536.00 SR 79,076.00 SR 79,939.00 SR 88,039.00 SR SR SR SR SR Contains 4,000 kWh/y 0.18 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 8,640.00 SR Contains 4,000 kWh/y 0.20 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 9,600.00 SR 100,517.00 97,099.00 SR 99,538.00 SR 94,776.00 SR 1,061,472.00 Remaining cost 74,016.00 SR 77,556.00 SR 78,419.00 SR 86,519.00 SR 98,664.00 SR 84,155.00 SR 82,945.00 SR 87,268.00 SR SR SR Price/kWh for remaining 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR consumption 4,082,585 kWh for remaining cost 284,677 kWh 298,292 kWh 301,612 kWh 332,765 kWh 379,477 kWh 323,673 kWh 319,019 kWh 335,646 kWh 386,604 kWh 373,458 kWh 382,838 kWh 364,523 kWh kWh 4,178,585 Total kWh 292,677 kWh 306,292 kWh 309,612 kWh 340,765 kWh 387,477 kWh 331,673 kWh 327,019 kWh 343,646 kWh 394,604 kWh 381,458 kWh 390,838 kWh 372,523 kWh kWh Average price per kWh 0.2581 SR 0.2582 SR 0.2582 SR 0.2584 SR 0.2586 SR 0.2583 SR 0.2583 SR 0.2584 SR 0.2586 SR 0.2585 SR 0.2586 SR 0.2585 SR Days considered in the debit 29 29 33 28 32 29 31 29 29 29 29 29 356 (see below) Normalized days for comparison 30 30 30 30 30 30 30 30 30 30 30 30 360 Consumption with normalized 4,237,037 302,769 kWh 316,854 kWh 281,465 kWh 365,106 kWh 363,260 kWh 343,110 kWh 316,470 kWh 355,496 kWh 408,211 kWh 394,611 kWh 404,316 kWh 385,369 kWh days kWh Large client 2: Hotel Month 89,976.00 SR 720.00 SR 800.00 SR 88,456.00 SR 0.26 SR 340,215 kWh 348,215 kWh 0.2584 SR 29.66666667 30 353,086 kWh Reference Year: 2012 (monthly values from January 2009 to September 2013 available) January 2012 February 2012 March 2012 April 2012 May 2012 June 2012 July 2012 August 2012 September 2012 October 2012 November 2012 December 2012 Total 2012 Note: The Islamic calendar differs in the length of the months and the total length of the year from the European calendar. To make the consumption of each month comparable, all months were normalized to 30 days. 105,879.00 91,735.00 SR 109,894.00 113,452.00 132,637.00 137,794.00 147,781.00 145,491.00 139,311.00 135,545.00 113,876.00 105,542.00 1,478,937.00 Debit for Islamic month SR SR SR SR SR SR SR SR SR SR SR SR Contains 4,000 kWh/y 0.18 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 8,640.00 SR Contains 4,000 kWh/y 0.20 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 9,600.00 SR 104,359.00 90,215.00 SR 108,374.00 111,932.00 131,117.00 136,274.00 146,261.00 143,971.00 137,791.00 134,025.00 112,356.00 104,022.00 1,460,697.00 Remaining cost SR SR SR SR SR SR SR SR SR SR SR SR Price/kWh for remaining 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR consumption 5,618,065 kWh for remaining cost 401,381 kWh 346,981 kWh 416,823 kWh 430,508 kWh 504,296 kWh 524,131 kWh 562,542 kWh 553,735 kWh 529,965 kWh 515,481 kWh 432,138 kWh 400,085 kWh kWh 5,714,065 Total kWh 409,381 kWh 354,981 kWh 424,823 kWh 438,508 kWh 512,296 kWh 532,131 kWh 570,542 kWh 561,735 kWh 537,965 kWh 523,481 kWh 440,138 kWh 408,085 kWh kWh Average price per kWh 0.2586 SR 0.2584 SR 0.2587 SR 0.2587 SR 0.2589 SR 0.2589 SR 0.2590 SR 0.2590 SR 0.2590 SR 0.2589 SR 0.2587 SR 0.2586 SR Days considered in the debit 29 29 33 28 32 29 31 29 29 29 29 29 356 (see below) Normalized days for comparison 30 30 30 30 30 30 30 30 30 30 30 30 360 Consumption with normalized 5,786,271 423,497 kWh 367,221 kWh 386,203 kWh 469,830 kWh 480,278 kWh 550,480 kWh 552,138 kWh 581,105 kWh 556,516 kWh 541,532 kWh 455,316 kWh 422,156 kWh days kWh Volume 2 Average 2012 Average 2012 123,244.75 SR 720.00 SR 800.00 SR 121,724.75 SR 0.26 SR 468,172 kWh 476,172 kWh 0.2588 SR 29.66666667 30 482,189 kWh CS 5-15 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Large client 3: Supermarket Month Reference Year: 2012 (monthly values from January 2009 to September 2013 available) January 2012 February 2012 March 2012 April 2012 May 2012 June 2012 July 2012 August 2012 September 2012 October 2012 November 2012 December 2012 Total 2012 Average 2012 Note: The Islamic calendar differs in the length of the months and the total length of the year from the European calendar. To make the consumption of each month comparable, all months were normalized to 30 days. 220,255.00 238,672.00 241,757.00 261,973.00 232,471.00 261,973.00 275,191.00 272,069.00 284,208.00 259,491.00 244,282.00 3,182,898.18 265,241.5153 Debit for Islamic month 390,556 kWh SR SR SR SR SR SR SR SR SR SR SR SR Contains 4,000 kWh/y 0.18 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 8,640.00 SR 720.00 SR Contains 4,000 kWh/y 0.20 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 9,600.00 SR 800.00 SR 389,036.18 218,735.00 237,152.00 240,237.00 260,453.00 230,951.00 260,453.00 273,671.00 270,549.00 282,688.00 257,971.00 242,762.00 3,164,658.18 263,721.52 Remaining cost SR SR SR SR SR SR SR SR SR SR SR SR SR SR Price/kWh for remaining 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR consumption 1,496,293 841,288 kWh 912,123 kWh 923,988 kWh 1,001,742 888,273 kWh 1,001,742 1,052,581 1,040,573 1,087,262 992,196 kWh 933,700 kWh 12,171,762 1,014,314 kWh for remaining cost kWh kWh kWh kWh kWh kWh kWh kWh 1,504,293 849,288 kWh 920,123 kWh 931,988 kWh 1,009,742 896,273 kWh 1,009,742 1,060,581 1,048,573 1,095,262 1,000,196 941,700 kWh 12,267,762 1,022,314 Total kWh kWh kWh kWh kWh kWh kWh kWh kWh kWh Average price per kWh 0.2596 SR 0.2593 SR 0.2594 SR 0.2594 SR 0.2594 SR 0.2594 SR 0.2594 SR 0.2595 SR 0.2595 SR 0.2595 SR 0.2594 SR 0.2594 SR 0.2594 SR Days considered in the debit 29 29 33 28 32 29 31 29 29 29 29 29 356 29.66666667 (see below) Normalized days for comparison 30 30 30 30 30 30 30 30 30 30 30 30 360 30 Consumption with normalized 1,556,165 878,574 kWh 836,476 kWh 998,559 kWh 946,633 kWh 927,179 kWh 977,170 kWh 1,097,153 1,084,731 1,133,029 1,034,686 974,172 kWh 12,444,527 1,037,044 days kWh kWh kWh kWh kWh kWh kWh CS 5-16 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Table CS 5-6: Large client 4: Entertainment area Electricity Consumption of Large Client No. 4 and Calculations for Total Consumption in 2012 Reference Year: 2012 (monthly values from January 2009 to September 2013 available) January February March April May June July August September October November December Total 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 Month Note: The Islamic calendar differs in the length of the months and the total length of the year from the European calendar. To make the consumption of each month comparable, all months were normalized to 30 days. Debit for Islamic month 47,600.00 SR 48,365.00 SR 50,995.00 SR 55,194.00 SR 59,600.00 SR 66,529.00 SR 74,661.00 SR 78,473.00 SR 70,512.00 SR 75,783.00 SR 60,332.00 SR 56,301.00 SR 744,345.00 SR Contains 4,000 kWh/y 0.18 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 720.00 SR 8,640.00 SR Contains 4,000 kWh/y 0.20 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 800.00 SR 9,600.00 SR Remaining cost 46,080.00 SR 46,845.00 SR 49,475.00 SR 53,674.00 SR 58,080.00 SR 65,009.00 SR 73,141.00 SR 76,953.00 SR 68,992.00 SR 74,263.00 SR 58,812.00 SR 54,781.00 SR 726,105.00 SR Price/kWh for remaining 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR consumption kWh for remaining cost 177,231 kWh 180,173 kWh 190,288 kWh 206,438 kWh 223,385 kWh 250,035 kWh 281,312 kWh 295,973 kWh 265,354 kWh 285,627 kWh 226,200 kWh 210,696 kWh 2,792,712 kWh Total kWh 185,231 kWh 188,173 kWh 198,288 kWh 214,438 kWh 231,385 kWh 258,035 kWh 289,312 kWh 303,973 kWh 273,354 kWh 293,627 kWh 234,200 kWh 218,696 kWh 2,888,712 kWh Average price per kWh 0.2570 SR 0.2570 SR 0.2572 SR 0.2574 SR 0.2576 SR 0.2578 SR 0.2581 SR 0.2582 SR 0.2580 SR 0.2581 SR 0.2576 SR 0.2574 SR Days considered in the debit 29 29 33 28 32 29 31 29 29 29 29 29 356 (see below) Normalized days for comparison 30 30 30 30 30 30 30 30 30 30 30 30 360 Consumption with normalized days 191,618 kWh 194,662 kWh 180,262 kWh 229,755 kWh 216,923 kWh 266,932 kWh 279,979 kWh 314,455 kWh 282,780 kWh 303,752 kWh 242,276 kWh 226,237 kWh 2,929,632 kWh Sum consumption of the four large consumers Average 2012 62,028.75 SR 720.00 SR 800.00 SR 60,508.75 SR 0.26 SR 232,726 kWh 240,726 kWh 0.2576 SR 29.66666667 30 244,136 kWh Reference Year: 2012 (monthly values from January 2009 to September 2013 available) January February March 2012 2012 2012 Month Sum consumption with normalized 2,474,050 1,757,312 1,684,406 days kWh kWh kWh Average price per kWh 0.2583 SR 0.2582 SR 0.2584 SR Total consumption of a Mall in 5,000,000 4,930,361 5,832,129 Jeddah, KSA kWh kWh kWh Remaining consumption for mall 2,525,950 3,173,049 4,147,723 and shops kWh kWh kWh pink marked values are estimated !!! April 2012 2,063,250 kWh 0.2585 SR 4,992,085 kWh 2,928,835 kWh May 2012 2,007,094 kWh 0.2586 SR 5,984,180 kWh 3,977,086 kWh June 2012 2,087,702 kWh 0.2586 SR 5,886,324 kWh 3,798,622 kWh July 2012 2,125,757 kWh 0.2587 SR 6,640,558 kWh 4,514,801 kWh August September October November 2012 2012 2012 2012 2,348,208 2,332,237 2,372,924 2,136,593 kWh kWh kWh kWh 0.2588 SR 0.2587 SR 0.2588 SR 0.2586 SR 6,500,000 6,000,000 6,000,000 5,500,000 kWh kWh kWh kWh 4,151,792 3,667,763 3,627,076 3,363,407 kWh kWh kWh kWh pink marked values are estimated !!! December 2012 2,007,935 kWh 0.2585 SR 5,500,000 kWh 3,492,065 kWh Total 2012 25,397,467 kWh 68,765,637 kWh 43,368,170 kWh Average 2012 2,116,456 kWh 0.2586 SR 5,730,470 kWh 3,614,014 kWh Schedule of billings for the client: Month From 19/12/11 To 17/01/12 Days 29 February March April May June July August September October November December Islamic calendar contains 354 days 18/01/12 17/02/12 22/03/12 20/04/12 23/05/12 22/06/12 entry missing entry missing entry missing entry missing entry missing 16/02/12 21/03/12 19/04/12 22/05/12 21/06/12 23/07/12 entry missing entry missing entry missing entry missing entry missing 29 33 28 32 29 31 29 29 29 29 29 356 January Volume 2 Based on our on-site visit with personnel, we estimate that the mall area consumes about 30% of the whole consumption. This value makes the following separations possible: Consumer Total consumption of a Mall in Jeddah, KSA Losses Consumption mall area Consumption office building Consumption hotel Consumption supermarket Consumption entertainment area Than remains for the rest of shops % 100.00% Total 2012 68,765,637 kWh 3.00% 30.00% 6.16% 8.41% 18.10% 4.26% 30.07% 2,062,969 kWh 20,629,691 kWh 4,237,037 kWh 5,786,271 kWh 12,444,527 kWh 2,929,632 kWh 20,675,510 kWh CS 5-17 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia The considered prices per kWh/y are as presented in Figure CS 5-12. 0.18 SR/kWh 0.20 SR/kWh 0.26 SR/kWh Figure CS 5-12: Electricity Consumption of the Large Clients, Other Clients, and Sum of a Mall in Jeddah, KSA in 2012 0–4,000 kWh 4,000–8,000 kWh > 8,000 kWh CS 5-18 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Figure CS 5-13: Energy Balance of the Year 2012 for a Mall in Jeddah, KSA This distribution of consumption leads to the following Sankey diagram (Figure CS 5-13). Volume 2 CS 5-19 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Table CS 5-7: Electricity Consumption of Four Large Clients in 2010 Large client 1: SEDCO office building Month Debit total January 2010 February 2010 March 2010 April 2010 May 2010 June 2010 July 2010 August 2010 September 2010 October 2010 November 2010 December 2010 Total 2010 Average 2010 74,324 SR 85,198 SR 85,964 SR 88,564 SR 97,420 SR 116,873 SR 129,762 SR 129,660 SR 106,962 SR 119,599 SR 97,635 SR 87,951 SR 1,219,912 SR 101,659 SR Contains 4,000 kWh/y 0.18 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 8,640 SR 720 SR Contains 4,000 kWh/y 0.20 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 9,600 SR 800 SR 72,804 SR 83,678 SR 84,444 SR 87,044 SR 95,900 SR 115,353 SR 128,242 SR 128,140 SR 105,442 SR 118,079 SR 96,115 SR 86,431 SR 1,201,672 SR 100,139 SR Price/kWh for remaining consumption 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR kWh for remaining cost 280,015 321,838 kWh 324,785 kWh 334,785 kWh 368,846 kWh 443,665 kWh 493,238 kWh 492,846 kWh kWh 405,546 kWh 454,150 kWh 369,673 kWh 332,427 kWh 4,621,815 kWh 385,151 kWh Total kWh 288,015 329,838 kWh 332,785 kWh 342,785 kWh 376,846 kWh 451,665 kWh 501,238 kWh 500,846 kWh kWh 413,546 kWh 462,150 kWh 377,673 kWh 340,427 kWh 4,717,815 kWh 393,151 kWh Remaining cost 0.26 SR Large client 2: Enmar Hotel Month Debit total January 2010 February 2010 March 2010 April 2010 May 2010 June 2010 July 2010 August 2010 September 2010 October 2010 November 2010 December 2010 Total 2010 Average 2010 27,884 SR 44,571 SR 71,476 SR 70,848 SR 77,932 SR 121,529 SR 153,055 SR 133,707 SR 115,636 SR 117,038 SR 88,345 SR 76,342 SR 1,098,363 SR 91,530 SR Contains 4,000 kWh/y 0.18 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 8,640 SR 720 SR Contains 4,000 kWh/y 0.20 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 9,600 SR 800 SR 26,364 SR 43,051 SR 69,956 SR 69,328 SR 76,412 SR 120,009 SR 151,535 SR 132,187 SR 114,116 SR 115,518 SR 86,825 SR 74,822 SR 1,080,123 SR 90,010 SR Price/kWh for remaining consumption 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR kWh for remaining cost 101,400 165,581 kWh 269,062 kWh 266,646 kWh 293,892 kWh 461,573 kWh 582,827 kWh 508,412 kWh kWh 438,908 kWh 444,300 kWh 333,942 kWh 287,777 kWh 4,154,319 kWh 346,193 kWh Total kWh 109,400 173,581 kWh 277,062 kWh 274,646 kWh 301,892 kWh 469,573 kWh 590,827 kWh 516,412 kWh kWh 446,908 kWh 452,300 kWh 341,942 kWh 295,777 kWh 4,250,319 kWh 354,193 kWh Remaining cost 0.26 SR Large client 3: DANUBE supermarket Month Debit total January 2010 February 2010 March 2010 April 2010 May 2010 June 2010 July 2010 August 2010 September 2010 October 2010 November 2010 December 2010 Total 2010 Average 2010 209,031 SR 197,884 SR 192,357 SR 190,537 SR 209,591 SR 250,834 SR 278,475 SR 256,810 SR 217,325 SR 249,022 SR 223,452 SR 222,012 SR 2,697,330 SR 224,778 SR Contains 4,000 kWh/y 0.18 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 8,640 SR 720 SR Contains 4,000 kWh/y 0.20 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 9,600 SR 800 SR 207,511 SR 196,364 SR 190,837 SR 189,017 SR 208,071 SR 249,314 SR 276,955 SR 255,290 SR 215,805 SR 247,502 SR 221,932 SR 220,492 SR 2,679,090 SR 223,258 SR Price/kWh for remaining consumption 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR kWh for remaining cost 798,119 755,246 kWh 733,988 kWh 726,988 kWh 800,273 kWh 958,900 kWh kWh 1,065,212 981,885 kWh kWh 830,019 kWh 951,931 kWh 853,585 kWh 848,046 kWh 10,304,192 858,683 kWh kWh Total kWh 806,119 763,246 kWh 741,988 kWh 734,988 kWh 808,273 kWh 966,900 kWh kWh 1,073,212 989,885 kWh kWh 838,019 kWh 959,931 kWh 861,585 kWh 856,046 kWh 10,400,192 866,683 kWh kWh Remaining cost CS 5-20 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Large client 4: OCEANICA kid’s entertainment Month Debit total January 2010 February 2010 March 2010 April 2010 May 2010 June 2010 July 2010 August 2010 September 2010 October 2010 November 2010 December 2010 Total 2010 Average 2010 45,712 SR 56,877 SR 54,872 SR 52,792 SR 58,071 SR 80,415 SR 94,635 SR 84,243 SR 87,122 SR 65,500 SR 58,255 SR 46,807 SR 785,301 SR 65,442 SR Contains 4,000 kWh/y 0.18 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 8,640 SR 720 SR Contains 4,000 kWh/y 0.20 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 9,600 SR 800 SR 44,192 SR 55,357 SR 53,352 SR 51,272 SR 56,551 SR 78,895 SR 93,115 SR 82,723 SR 85,602 SR 63,980 SR 56,735 SR 45,287 SR 767,061 SR 63,922 SR Price/kWh for remaining consumption 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR kWh for remaining cost 169,969 212,912 kWh 205,200 kWh 197,200 kWh 217,504 kWh 303,442 kWh 358,135 kWh 318,165 kWh kWh 329,238 kWh 246,077 kWh 218,212 kWh 174,181 kWh 2,950,235 kWh 245,853 kWh Total kWh 177,969 220,912 kWh 213,200 kWh 205,200 kWh 225,504 kWh 311,442 kWh 366,135 kWh 326,165 kWh kWh 337,238 kWh 254,077 kWh 226,212 kWh 182,181 kWh 3,046,235 kWh 253,853 kWh Remaining cost 0.26 SR Sum consumption of the four large consumers Month Sum consumption Volume 2 January 2010 1,381,504 kWh February 2010 1,487,577 kWh March 2010 April 2010 May 2010 June 2010 July 2010 August 2010 1,565,035 kWh 1,557,619 kWh 1,712,515 kWh 2,199,581 kWh 2,531,412 kWh 2,333,308 kWh September 2010 2,035,712 kWh October 2010 2,128,458 kWh November 2010 1,807,412 kWh December 2010 1,674,431 kWh Total 2010 22,414,562 kWh Average 2010 1,867,880 kWh CS 5-21 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Table CS 5-8: Electricity Consumption of Four Large Clients in 2011 Large client 1: Office building Month Debit total January 2011 February 2011 March 2011 April 2011 May 2011 June 2011 July 2011 August 2011 September 2011 October 2011 November 2011 December 2011 Total 2011 Average 2011 120,992 SR 81,829 SR 87,837 SR 89,239 SR 92,859 SR 98,550 SR 103,462 SR 89,240 SR 95,407 SR 100,796 SR 74,253 SR 84,424 SR 1,118,888 SR 93,241 SR Contains 4,000 kWh/y 0.18 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 8,640 SR 720 SR Contains 4,000 kWh/y 0.20 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 9,600 SR 800 SR 119,472 SR 80,309 SR 86,317 SR 87,719 SR 91,339 SR 97,030 SR 101,942 SR 87,720 SR 93,887 SR 99,276 SR 72,733 SR 82,904 SR 1,100,648 SR 91,721 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 4,233,262 kWh 352,772 kWh Remaining cost Price/kWh for remaining consumption kWh for remaining cost 459,508 kWh 308,881 kWh 331,988 kWh 337,381 kWh 351,304 kWh 373,192 kWh 392,085 kWh 337,385 kWh 361,104 kWh 381,831 kWh 279,742 kWh 318,862 kWh Total kWh 467,508 kWh 316,881 kWh 339,988 kWh 345,381 kWh 359,304 kWh 381,192 kWh 400,085 kWh 345,385 kWh 369,104 kWh 389,831 kWh 287,742 kWh 326,862 kWh 4,329,262 kWh 360,772 kWh September 2011 November 2011 Large client 2: Hotel Month January 2011 Debit total February 2011 March 2011 April 2011 May 2011 June 2011 July 2011 August 2011 October 2011 December 2011 Total 2011 Average 2011 93,360 SR 76,003 SR 79,915 SR 80,937 SR 101,989 SR 120,198 SR 147,799 SR 155,781 SR 120,639 SR 112,645 SR 119,479 SR 120,680 SR 1,329,425 SR 110,785 SR Contains 4,000 kWh/y 0.18 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 8,640 SR 720 SR Contains 4,000 kWh/y 0.20 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 9,600 SR 800 SR 91,840 SR 74,483 SR 78,395 SR 79,417 SR 100,469 SR 118,678 SR 146,279 SR 154,261 SR 119,119 SR 111,125 SR 117,959 SR 119,160 SR 1,311,185 SR 109,265 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 5,043,019 kWh 420,252 kWh Remaining cost Price/kWh for remaining consumption kWh for remaining cost 353,231 kWh 286,473 kWh 301,519 kWh 305,450 kWh 386,419 kWh 456,454 kWh 562,612 kWh 593,312 kWh 458,150 kWh 427,404 kWh 453,688 kWh 458,308 kWh Total kWh 361,231 kWh 294,473 kWh 309,519 kWh 313,450 kWh 394,419 kWh 464,454 kWh 570,612 kWh 601,312 kWh 466,150 kWh 435,404 kWh 461,688 kWh 466,308 kWh 5,139,019 kWh 428,252 kWh September 2011 November 2011 Large client 3: Supermarket Month Debit total January 2011 February 2011 March 2011 April 2011 May 2011 June 2011 July 2011 August 2011 October 2011 December 2011 Total 2011 Average 2011 346,844 SR 242,565 SR 267,475 SR 271,568 SR 259,932 SR 271,776 SR 286,559 SR 269,675 SR 260,142 SR 260,828 SR 246,593 SR 249,969 SR 3,233,926 SR 269,494 SR Contains 4,000 kWh/y 0.18 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 8,640 SR 720 SR Contains 4,000 kWh/y 0.20 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 9,600 SR 800 SR 345,324 SR 241,045 SR 265,955 SR 270,048 SR 258,412 SR 270,256 SR 285,039 SR 268,155 SR 258,622 SR 259,308 SR 245,073 SR 248,449 SR 3,215,686 SR 267,974 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR kWh for remaining cost 1,328,169 927,096 kWh kWh 1,022,904 kWh 1,038,646 993,892 kWh kWh 1,039,446 kWh 1,096,304 kWh 1,031,365 kWh Total kWh 1,336,169 935,096 kWh kWh 1,030,904 kWh 1,046,646 kWh 1,047,446 kWh 1,104,304 kWh 1,039,365 1,002,700 kWh kWh Remaining cost Price/kWh for remaining consumption CS 5-22 1,001,892 kWh 994,700 kWh 997,338 kWh 1,005,338 kWh 0.26 SR 942,588 kWh 955,573 kWh 12,368,023 kWh 1,030,669 kWh 950,588 kWh 963,573 kWh 12,464,023 kWh 1,038,669 kWh Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Large client 4: Entertainment area Month Debit total January 2011 February 2011 March 2011 April 2011 May 2011 June 2011 July 2011 August 2011 September 2011 October 2011 November 2011 December 2011 Total 2011 Average 2011 55,549 SR 43,522 SR 46,249 SR 46,209 SR 53,373 SR 62,233 SR 66,861 SR 67,164 SR 74,869 SR 66,286 SR 48,580 SR 52,462 SR 683,357 SR 56,946 SR Contains 4,000 kWh/y 0.18 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 8,640 SR 720 SR Contains 4,000 kWh/y 0.20 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 9,600 SR 800 SR 54,029 SR 42,002 SR 44,729 SR 44,689 SR 51,853 SR 60,713 SR 65,341 SR 65,644 SR 73,349 SR 64,766 SR 47,060 SR 50,942 SR 665,117 SR 55,426 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 2,558,142 kWh 213,179 kWh Remaining cost Price/kWh for remaining consumption kWh for remaining cost 207,804 kWh 161,546 kWh 172,035 kWh 171,881 kWh 199,435 kWh 233,512 kWh 251,312 kWh 252,477 kWh 282,112 kWh 249,100 kWh 181,000 kWh 195,931 kWh Total kWh 215,804 kWh 169,546 kWh 180,035 kWh 179,881 kWh 207,435 kWh 241,512 kWh 259,312 kWh 260,477 kWh 290,112 kWh 257,100 kWh 189,000 kWh 203,931 kWh 2,654,142 kWh 221,179 kWh September 2011 November 2011 Total consumption of the four large consumers Month Total consumption Volume 2 January 2011 2,380,712 kWh February 2011 1,715,996 kWh March 2011 April 2011 May 2011 June 2011 July 2011 August 2011 1,860,446 kWh 1,885,358 kWh 1,963,050 kWh 2,134,604 kWh 2,334,312 kWh 2,246,538 kWh 2,128,065 kWh October 2011 2,087,673 kWh 1,889,019 kWh December 2011 1,960,673 kWh Total 2011 24,586,446 kWh Average 2011 2,048,871 kWh CS 5-23 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Table CS 5-9: Electricity Consumption of Four Large Clients in 2013 Large client 1: Office building Month Debit total January 2013 February 2013 March 2013 April 2013 May 2013 June 2013 July 2013 August 2013 September 2013 October 2013 November 2013 December 2013 Total 2013 Average 2013 88,093 SR 93,517 SR 147,623 SR 89,773 SR 111,812 SR 114,878 SR 127,505 SR 109,398 SR 110,325 SR Contains 4,000 kWh/y 0.18 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR Contains 4,000 kWh/y 0.20 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 86,573 SR 91,997 SR 146,103 SR 88,253 SR 110,292 SR 113,358 SR 125,985 SR 107,878 SR 108,805 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR Remaining cost Price/kWh for remaining consumption kWh for remaining cost 332,973 kWh 353,835 kWh 561,935 kWh 339,435 kWh 424,200 kWh 435,992 kWh 484,558 kWh 414,915 kWh 418,480 kWh Total kWh 340,973 kWh 361,835 kWh 569,935 kWh 347,435 kWh 432,200 kWh 443,992 kWh 492,558 kWh 422,915 kWh 426,480 kWh Large client 2: Hotel Month Debit total January 2013 February 2013 March 2013 April 2013 May 2013 June 2013 July 2013 August 2013 September 2013 October 2013 November 2013 December 2013 Total 2013 Average 2013 103,332 SR 95,122 SR 122,259 SR 110,676 SR 134,102 SR 134,327 SR 151,866 SR 151,510 SR 125,399 SR Contains 4,000 kWh/y 0.18 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR Contains 4,000 kWh/y 0.20 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 101,812 SR 93,602 SR 120,739 SR 109,156 SR 132,582 SR 132,807 SR 150,346 SR 149,990 SR 123,879 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR Remaining cost Price/kWh for remaining consumption kWh for remaining cost 391,585 kWh 360,008 kWh 464,381 kWh 419,831 kWh 509,931 kWh 510,796 kWh 578,254 kWh 576,885 kWh 476,459 kWh Total kWh 399,585 kWh 368,008 kWh 472,381 kWh 427,831 kWh 517,931 kWh 518,796 kWh 586,254 kWh 584,885 kWh 484,459 kWh Large client 3: Supermarket Month Debit total January 2013 February 2013 March 2013 April 2013 May 2013 June 2013 July 2013 August 2013 September 2013 October 2013 November 2013 December 2013 Total 2013 Average 2013 179,503 SR 268,482 SR 345,174 SR 200,926 SR 277,146 SR 274,450 SR 277,761 SR 251,527 SR 259,371 SR Contains 4,000 kWh/y 0.18 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR Contains 4,000 kWh/y 0.20 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 177,983 SR 266,962 SR 343,654 SR 199,406 SR 275,626 SR 272,930 SR 276,241 SR 250,007 SR 257,851 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR kWh for remaining cost 684,550 kWh 1,026,777 kWh 1,321,746 766,946 kWh kWh 1,060,100 kWh 1,049,731 kWh 1,062,465 961,565 kWh kWh 991,735 kWh Total kWh 692,550 kWh 1,034,777 kWh 1,329,746 774,946 kWh kWh 1,068,100 kWh 1,057,731 kWh 1,070,465 969,565 kWh kWh 999,735 kWh Remaining cost Price/kWh for remaining consumption CS 5-24 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Large client 4: Entertainment area Month Debit total January 2013 February 2013 March 2013 April 2013 May 2013 June 2013 July 2013 August 2013 September 2013 October 2013 November 2013 December 2013 Total 2013 Average 2013 52,111 SR 48,918 SR 60,309 SR 45,607 SR 60,472 SR 82,468 SR 71,279 SR 75,674 SR 62,105 SR Contains 4,000 kWh/y 0.18 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR 720 SR Contains 4,000 kWh/y 0.20 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 800 SR 50,591 SR 47,398 SR 58,789 SR 44,087 SR 58,952 SR 80,948 SR 69,759 SR 74,154 SR 60,585 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR 0.26 SR Remaining cost Price/kWh for remaining consumption kWh for remaining cost 194,581 kWh 182,300 kWh 226,112 kWh 169,565 kWh 226,738 kWh 311,338 kWh 268,304 kWh 285,208 kWh 233,018 kWh Total kWh 202,581 kWh 190,300 kWh 234,112 kWh 177,565 kWh 234,738 kWh 319,338 kWh 276,304 kWh 293,208 kWh 241,018 kWh Total consumption of the four large consumers Month Total consumption Volume 2 January 2013 1,635,688 kWh February 2013 1,954,919 kWh March 2013 April 2013 May 2013 June 2013 July 2013 August 2013 2,606,173 kWh 1,727,777 kWh 2,252,969 kWh 2,339,858 kWh 2,425,581 kWh 2,270,573 kWh September 2013 October 2013 November 2013 December 2013 Total 2013 Average 2013 2,151,692 kWh CS 5-25 Figure CS 5-14: Electricity Consumption of Four Large Clients in the Last 3.5 Years CASE STUDY 5: A Mall, Jeddah, Saudi Arabia CS 5-26 Volume 2 Figure CS 5-15: Total Electricity Consumption of All Four Large Clients (Top, Stacked; Bottom, Percentage Portions) CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Volume 2 CS 5-27 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia The monthly consumptions show the seasonal dependencies resulting from the cooling energy in summer. We assume the yearly peaks in January result from the yearly additional payments, because the consumption is calculated from the costs. 5.2.2.5 Energy Cost The yearly energy cost for electrical power without the rented generators is approximately 17.7 million Saudi Ryal. The expected cost after substituting with the 18 new generators would be approximately 12 million Saudi Ryal. The electrical consumption of the entire mall is approximately 69 GWh/y. The prices per kWh/y are as follows: 0–4,000 kWh 4,000–8,000 kWh > 8,000 kWh 0.18 SR/kWh 0.20 SR/kWh 0.26 SR/kWh To calculate the cost reduction, we used an average price of 0.2585 SR/kWh. 5.2.3 Greenhouse Gas Emission Factors The factors for electricity will be calculated and estimated from official institutions. The following factors for electricity are from The Climate Registry (www.theclimateregistry.org): • • • • 2009: 757 g CO2/kWh 2010: Data not available 2011: Data not available 2012: Data not available. For this report, we used the value from 2009. Using these values, the electricity consumption in 2012 was 68,765,637 kWh, which created 52,055 tons of CO2. 5.2.4 Who Benefits from Energy Efficiency? One important question is: Which party benefits from less energy consumption? The generators belong to the contractor. The contractor takes care of the maintenance and sells the diesel. The more hours the generators are running, the more maintenance is necessary and the more diesel is consumed. Therefore, the contractor has no interest in saving energy. The shops, including the office tower and the hotel, have no short-term benefit from the mall reducing its energy consumption. Only when the shops participate in the energy cost reduction of the mall (e.g., through lower energy prices) could there be a win-win situation. However, this would be a long-term process. First, the areas and building sectors that belong to a Mall in Jeddah, KSA should be analyzed. Later, if the identified optimization measures are successfully implemented, the shops possibly may reduce their energy costs, too. Then it would be much easier to find a common solution for all participants. The mall’s costs are lower if it consumes less energy, according Saudi Arabia law. Therefore, a model must be developed that allows the three parties—the mall, the clients, and the contractor—to benefit. For example, when the contractor incurs less cost through less energy consumption, part of these savings can be passed along to the mall. The mall can then pass along part of their savings to the clients. CS 5-28 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia 5.3 Results In the following sections, the possibilities for saving energy are described in more detail. 5.3.1 Cooling Technology Cooling of the mall is probably the most energy-consuming process at a Mall in Jeddah, KSA. We have no detailed information about its consumption, but we estimate that the cooling consumes approximately 50 percent of the electrical power. Table CS 5-10 shows the average temperature in Jeddah and the estimated corresponding consumption of the cooling devices per month. Table CS 5-10: Climate Data for Jeddah, 1961–1990a (Source: NOAA, via Wikipedia) a Source: U.S. National Oceanographic and Atmospheric Association, via Wikipedia. To estimate the necessary average consumption for cooling the mall, the daily mean temperatures from Table CS 5-10 are used in Table CS 5-11 and illustrated in Figure CS 5-16. Table CS 5-11: Average Temperatures and Corresponding Estimated Percentages of Cooling Consumptiona Month Average temperature Estimated consumption for cooling January 25.0 °C 5.00% February 23.5 °C 3.50% March 25.1 °C 5.00% April 27.6 °C 8.00% May 29.6 °C 10.00% June 30.3 °C 11.00% July 32.4 °C 12.00% August 32.1 °C 12.00% September 30.7 °C 11.00% October 29.1 °C 10.00% November 27.0 °C 8.00% December 24.7 °C 4.50% Year 28.1 °C 100.00% a Source: U.S. National Oceanographic and Atmospheric Association, via Wikipedia. Volume 2 Estimated consumption for cooling 2,100,000 kWh/a 1,470,000 kWh/a 2,100,000 kWh/a 3,360,000 kWh/a 4,200,000 kWh/a 4,620,000 kWh/a 5,040,000 kWh/a 5,040,000 kWh/a 4,620,000 kWh/a 4,200,000 kWh/a 3,360,000 kWh/a 1,890,000 kWh/a 42,000,000 kWh/a CS 5-29 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Figure CS 5-16: Average Temperatures and Corresponding Estimated Percentages of Cooling Consumption There is no combined cooling system installed; the complete cooling is realized using single devices. In an entire Mall in Jeddah, KSA, approximately 2,000 split units and 234 additional larger cooling packages are installed, as shown in Figure CS 5-17 and Figure CS 5-18. The split devices have an average cooling capacity of approximately 2.5 American tons (12,000) = 30 KBTU/h. This corresponds to 8.8 kW of cooling power. Calculating with a coefficient of performance of 3.5, the electrical power would be approximately 2.5 kW. The cooling demand depends on the number of visitors. During the weekend, when more visitors are inside the mall, the cooling demand is higher. The advantages of independent split cooling units are as follows: • • Easy and flexible to install Easily expandable The disadvantages of independent split cooling units are as follows: • • • No economic possibility for using heat recovery Higher losses than one large, single combined device Higher maintenance effort Using the estimation that 50 percent of the electrical power is used for cooling purposes, this would result in a savings potential of between 5.2 GWh and 6.9 GWh per year. CS 5-30 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Figure CS 5-17: Larger Cooling Packages on the Roof Figure CS 5-18: Smaller Split Devices on the Roof Volume 2 CS 5-31 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia A combined cooling system results in a savings potential of 15 percent to 20 percent, compared with single cooling devices. The cooling units have no heat recovery systems. With modern cooling devices, at least 50 percent of the input energy can be recovered as heat energy; normally, even more can be recovered. In a warm country such as Saudi Arabia, there usually is not much need for heating energy, but the heat can be used, for example, in absorption chillers. 5.3.1.1 Absorption Chiller with Waste Heat Usage Absorption chillers use the physical absorption process to get cooling power from the brought-in heat, (e.g., waste heat from another process). Thus, the necessary energy to produce cold is free, in principle, if waste heat is available. Because the split devices and cooling packages currently used work with electrical energy, we assume that the electrical power for the complete cooling is approximately 50 percent of the electrical consumption of a Mall in Jeddah, KSA. Absorption chillers require less electrical power for the pumps in the absorption process. Therefore, the operating costs are very low if an absorption cooling device can be operated with waste heat. One possibility for operating absorption chillers would be to use the waste heat of the rented generators. If it were possible to replace all existing chillers with absorption chillers and operate them with the waste heat of the 18 generators, the theoretical savings potential would be approximately 50 percent of the electricity costs. This is not realistic in practice, but it may be possible to install two absorption chillers in each of the two generator rooms for the cooling of some areas of the mall. Under the assumption that four absorption chillers with 440 kW cooling power each can supply 20 percent of a Mall in Jeddah, KSA’s cooling demand in the yearly average, the savings shown in Table CS 5-12 were estimated. Table CS 5-12: Estimated Savings by Using Absorption Chillers Absorption cooling machine with waste heat usage of generators Price for electricity €/kWh Price for electricity SR/kWh Electricity consumption per year Estimated percentage of cooling Thereof realized with absorption cooling Savings potential Electricity consumption per year for cooling Savings potential kWh/year Savings potential €/year Savings potential SR/year Savings potential CO2/year Estimated cost for four absorption cooling machine, 440 KW cooling power, including reconstruction measures Payback period Before After 0.0517 €/kWh 0.2585 SR/kWh 68,765,637 kWh/a 50.00% 0.00% 0.0517 €/kWh 0.2585 SR/kWh 68,765,637 kWh/a 50.00% 20.00% 17.50% 28,365,825 kWh/a 34,382,819 kWh/a 6,016,993 kWh/a 311,079 €/a 1,555,393 SR/a 4,554,864 kg/a 8,000,000.00 SR 5.14 years For the small shops, a reconstruction of the cooling systems would be difficult; for large units, such as the supermarket or the hotel, it could be useful. Alternatives to absorption chillers are trigeneration units, which produce electricity, heat, and cooling power in one device. CS 5-32 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia We recommend the following procedure: • • • • Analyze the maximum power demand and whether seven generators in each gate are sufficient for supplying the mall. Analyze the possible consumers for the cooling of four absorption chillers or trigeneration units. Calculate the reconstruction costs for replacing two generators with two absorption chillers or trigeneration units in each gate. Calculate the payback time. It also would be useful if the contractor were to operate the absorption chillers or trigeneration units. 5.3.1.2 Increasing the Internal Temperature In some areas of the mall (and in some shops), it is quite cold. In comparison, buildings are not as strongly air-conditioned in Europe, for energy-saving reasons. Considering that for each degree Celsius that could be cooled less, approximately 7 percent of energy consumption would be saved, there are significant savings by following this practice. Table CS 5-13 presents a calculation showing the amount of savings by increasing the temperature by 1 °C inside the whole building complex. Table CS 5-13: Savings by Increasing the Temperature Increasing the internal temperature Price for electricity €/kWh Price for electricity SR/kWh Electricity consumption per year Estimated percentage of cooling Savings potential when increasing the temperature by 1 °C Electricity consumption per year for cooling Savings potential kWh/year Savings potential €/year Savings potential SR/year Savings potential CO2/year Estimated cost for checking which zones can be increased Payback period Before After 0.0517 €/kWh 0.2585 SR/kWh 68,765,637 kWh/a 50.00% 0.00% 34,382,819 kWh/a 0.0517 €/kWh 0.2585 SR/kWh 68,765,637 kWh/a 50.00% 7.00% 31,976,021 kWh/a 2,406,797 kWh/a 124,431 €/a 622,157 SR/a 1,821,946 kg/a 1,000.00 SR 0.00 years Another possibility to save cooling power would be to control the inside temperature relative to the outside temperature. If the outside temperature is very hot, the inside temperature can be set higher, because the perceived temperature difference is still high. 5.3.1.3 Using Cold Night Air in Winter In the winter months, the building should be cooled by fresh outside air as much as possible. During the nights, the building can be precooled with fresh outside air without using the chillers. 5.3.1.4 Refrigerated Shelves The refrigerated shelves in the supermarket do not have glass doors, so the cold air can escape easily into the sales area, resulting in high energy losses. Glass doors on the refrigerated shelves would save up to 50 percent in energy (depending on the cooling temperature and the opening intervals). Volume 2 CS 5-33 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia 5.3.1.5 Temperatures in Refrigerated Shelves and Freezers The temperature readouts from the installed thermometers on the different cooling devices indicate that the devices will not be operated at levels that are too cold, which occurs frequently. The temperature of the freezers was about −18 °C, and the refrigerated shelves were between 4 and 7 °C. 5.3.2 Lighting In shopping malls, usually many lamps are installed. This is primarily the result of marketing. Well-lit shops and walkways invite shopping more than dark ones. Therefore, because good lighting is necessary, we were not able to assess whether the savings from less lighting would outweigh the possible lower revenues by using too little lighting. However, the energy consumption depends strongly on the type of lamps: Modern LED lamps, for example, offer as much light as halogen lamps, yet consume significantly less energy. The second aspect to saving energy in the area of lighting is to use it on an on-demand basis. Another issue to consider is the heat emission by the lamps. The more energy intensive a lamp is, the more heat it usually emits. This means that energy-efficient lamps save, additionally, on cooling energy. 5.3.2.1 Lighting in the Mall Within the mall area, the lighting is operated based on demand (e.g., during daylight, the lighting is turned on only in the darker areas). This is accomplished by the use of light sensors. However, there are only “on” and “off” switches; dimming the lighting is not performed, even though most lamps can be dimmed. With intelligent lighting control, the lighting of individual areas can be dimmed precisely to the desired light intensity. Compared with the existing on/off switches, this can save 15 percent to 25 percent in energy costs, as shown in Table CS 5-14. Table CS 5-14: Savings by Using Intelligent Light Controlling Savings through intelligent light controlling Price for electricity €/kWh Price for electricity SR/kWh Electricity consumption per year Estimated percentage of electricity for lighting Savings potential through intelligent light controlling Savings potential kWh/year Savings potential €/year Savings potential SR/year Savings potential CO2 / year Estimated cost for an intelligent lighting controlling system Payback period 0.0517 €/kWh 0.2585 SR/kWh 68,765,637 kWh/a 30.00% 20.00% 4,125,938 kWh/a 213,311 €/a 1,066,555 SR/a 3,123,335 kg/a 250,000.00 SR 0.23 years It may also be economically feasible to retrofit an existing intelligent lighting control, depending on the control type that is currently in use. Most of the lighting in the mall is provided by halogen lamps (Figure CS 5-19), which were state of the art at the time of construction. Meanwhile, LED lamps are well engineered, produce a pleasant light, and can be used in many areas. With LED lamps, savings of up to 50 percent compared with halogen lamps can be realized. The significantly longer lifetime of LED lamps also saves on maintenance costs. CS 5-34 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Figure CS 5-19: Halogen Lamps in the Mall Replacing the existing lamps would be expensive because the lamp sockets are not the same; therefore, complex reconstruction would be necessary. The payback time for this measure would be >5 years. We recommend calculating the profitability of using LED lamps if, for any reason, reconstruction occurs in some areas of the mall. 5.3.2.2 Lighting in the Supermarket The lighting in the supermarket is especially intensive, as shown in Figure CS 5-20. Here, a great number of lamps are installed, and compared with European supermarkets, it is very bright in some areas. We assume that 20 percent to 30 percent of the lamps can be switched off in the supermarket without any negative effect on the clients’ behavior. Switching off 20 percent of the lamps would save 20 percent of energy. Another possibility would be to dim the lighting in some areas, which could also save up to 20 percent of energy. LED lamps are not currently installed in the supermarket. Replacing the current lighting with LED lamps should be considered when reconstructions occur, because LED lamps save up to 50 percent of energy. Volume 2 CS 5-35 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Figure CS 5-20: Intensive Lighting in the Supermarket 5.3.2.3 Lighting in Smaller Stores In the many smaller shops, the installed lighting is (as usual) individual and usually dictated by the parent company. For this reason, possible savings here depend primarily on the marketing concept of the parent company. The most important recommendation for the smaller shops would be to use the existing lamps on a demand basis as much as possible and use energy-efficient lamps if available. 5.3.3 Water Consumption Two 600-m3 water tanks and one 400-m3 tank exist on site. The 1,600-m3 water tanks are necessary for the fire-fighting system, which uses the same tanks. 5.3.3.1 Domestic Water In general, the groundwater temperature is approximately 28 °C, which is sufficient for washing hands. However, because of the risk of Legionella contamination, the water must be heated regularly. Therefore, different water heaters are integrated into the system. The restaurants, as well as the hotel, have their own domestic water connection and heaters. The hotel needs warm water for 255 rooms. In general, a Mall in Jeddah, KSA has high water consumption for routine cleanliness. It would be very useful to find possibilities for heating the water with waste heat (e.g., using the waste heat of the generators or from some large air-conditioning devices). The current energy necessary for heating the water is not known; therefore, no savings potential could be calculated. CS 5-36 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia 5.3.4 5.3.4.1 Optimization of Electrical Machines Using Energy-Efficient Drives In general, the energy-efficiency class should be considered when purchasing new drives. If a motor has a high power input or many operating hours, replacing the motor can be economical. Replacing standard motors with high-efficiency motors is economical, especially for devices with high operating hours (>3,000 h/y). Ventilation systems, exhaust systems, and pumps usually have many operating hours, so using high-efficiency motors would be economical for these. The heat losses from electric motors can be reduced by using high-quality materials and low manufacturing tolerances. Today, EFF2 (i.e., improved efficiency) motors are usually installed by the manufacturers. Electric motors in older devices usually represent only the EFF3 standard (i.e., standard efficiency). An EFF1 motor is recommended especially for installations with >3,000 operating hours per year. Energy-efficient motors usually offer a 5 percent to 7 percent higher efficiency factor. The price is 20 percent to 30 percent higher than for standard drives. In combination with high operating hours, this leads to significant energy reduction and cost savings, as shown in Table CS 5-15. The following EE classes are available: • • • • IE1 = Standard efficiency (>90 percent) IE2 = High efficiency (>94 percent IE3 = Premium efficiency (>96 percent) IE4 = Super premium efficiency (>97 percent) In addition, because of the lower temperature and better manufacturing quality, the lifetime of the motors increases. Other positive reasons for using energy-efficient motors are as follows: • • • • The reliability increases. The maintenance costs decrease. The power factor increases. The noise level decreases. Table CS 5-15: Savings from Energy-Efficient Drives Using energy-efficient drives Standard motors Price for electricity €/kWh Price for electricity SR/kWh Electricity consumption per year Estimated percentage of electrical consumption for drives Savings potential through an efficient motor 0.0517 €/kWh 0.0517 €/kWh 0.2585 SR/kWh 0.2585 SR/kWh 68,765,637 kWh/a 68,765,637 kWh/a 7.50% 7.50% 7.50% Savings potential kWh/year Savings potential €/year Savings potential SR/year Savings potential CO2/year Estimated cost for efficient drives Payback period Volume 2 Efficient motors - 386,807 kWh/a 19,998 €/a 99,990 SR/a 292,813 kg/a 2,000,000.00 SR 20.00 years CS 5-37 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia The sample calculation shows that, because of the low electricity cost, the payback period is relatively long. The payback period for different drives depends primarily on its operation times and the size of the drive. 5.3.4.2 Using Variable-Speed Drives A motor usually has one or two fixed speeds, which generate either 100 percent or 50 percent consumption of electrical power. Combined with a variable-speed drive (VSD) controller (also called a variable frequency controller), a motor can save much energy. Using such a controller, the motor speed can be controlled exactly to the demand (e.g., 35 percent, 63 percent, or 75 percent). If, for example, the demand is 60-percent power, a two-step engine must run at 100-percent speed. In combination with a VSD, it can be regulated to 60-percent speed. This creates, theoretically, a savings of 40 percent. In practice, it is less because of losses and the energy consumption of the VSD. However, on average, a VSD can save 30 percent in energy. Because of the high cost of a VSD, it is only economical for large drives with many operating hours. The calculation in Table CS 5-16 is an example of installing a VSD on a large drive. Table CS 5-16: Savings from Using Variable-Speed Drives Savings potential for variable speed controller at the large drives Price for electricity €/kWh Price for electricity SR/kWh Electricity consumption per year Estimated percentage of electrical consumption for drives Savings potential through VSD at the large drives Savings potential kWh/year Savings potential €/year Savings potential SR/year Savings potential CO2/year Estimated cost for VSD for the large drives, including installation costs Payback period Without VSD With VSD 0.0517 €/kWh 0.0517 €/kWh 0.2585 SR/kWh 0.2585 SR/kWh 68,765,637 kWh/a 68,765,637 kWh/a 7.50% 7.50% 25.00% - 1,289,356 kWh/a 66,660 €/a 333,298 SR/a 976,042 kg/a 2,000,000.00 SR 6.00 years The larger the engine and the more operating hours, the shorter the payback period will be. 5.3.4.3 Maintenance of Drives Many types of motors need regular maintenance to keep their EE. Measurements show that up to 5 percent in energy costs can be saved through better maintenance of drives. Of course, good maintenance also increases the reliability and the lifetime of the drives. 5.3.5 Development and Implementation of an Energy Monitoring System To get a good overview of the energy flows, an energy monitoring system is needed. This system can be implemented quite easily after a metering point concept is implemented. By continuously controlling the energy data, a good understanding of the energy-consuming processes is achieved. This way, errors and nonoptimized processes can be identified quickly to prevent unnecessary energy consumption and high costs over a long time. With different analyzing functions, such as reporting tools, visualization tools, benchmarking tools, and alarm management, a controlling system helps reduce energy costs significantly. CS 5-38 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia For the purpose of managing and evaluating energy consumption, an energy monitoring system should cover the following points: • • • • • • • Automatic (periodic, or continuous) readout of the energy and process data from the connected systems Automatic monitoring, analysis, calculation, and visualization of the data Alarms for critical or unusual events, exceeding limit values, and so forth, with escalation and prioritization of alarms Comparisons of energy and process data from different sources Long-term archiving of all data and possible export to other systems Report tool that summarizes all relevant data (for the management, energy managers, and so forth) Visualization of the individually developed performance indicators of the organization. At every system design step, the requirements of the ISO 50001 standard should be considered. The first step is to conduct a measurement point concept. 5.3.5.1 Measurement Point Concept One essential prerequisite for the development of an effective energy monitoring system is good preparation. This includes a measuring point concept for analyses of locations at the company where measurement actions should be installed or expanded. The main benefit would be to achieve maximum transparency of energy flows with the lowest possible investment. In general, the principle of measurement point planning ranges from rough to fine. First, the essential consumers or areas are determined; if necessary, the second step is planning for additional meters in several areas, or measuring techniques can be conducted. Thus, a measurement concept occurs at three intensity levels: • • • Connecting the meters of major consumers or areas to the system Connecting the remaining meters, which are already available Installing additional meters at areas of interest. The main components of an energy monitoring system for collection, storage, and analysis of the significant energy data are as follows: • • • • • • Different meters for different types of media If necessary, current transformers for electricity meters If necessary, additional input/output modules with several digital or analog inputs Data logger for collecting all data and for temporary storage Database for long-term archiving of all data Energy monitoring software for analyzing, visualization, alarming, and so forth. In smaller properties, single points can be measured and read individually with independent data loggers; the results can be collected from the energy monitoring system. However, in a large system, the linking of all measurement points with a bus system is usually the better choice. A bus system has the significant advantages of easy expandability, bundling of different functions in one network, easier cabling in larger networks, lower installation costs, and lower communication costs. Within a measuring point concept, an individual system solution for the requirements of the organization should be created under the following parameters: • • • Determination of the key measurement points and further interesting data points Useful and necessary measurement intervals and best methods of measurement Best-suited installation locations, meter types, protocols, and so forth Volume 2 CS 5-39 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia • • • • • Minimal wiring and installation effort Optimal integration of the solution into the existing infrastructure Definition of data transfer and interfaces according to the existing infrastructure Consideration of modular extensibility Consideration of the requirements of the ISO 50001 standard. When buying new equipment, it is important also to consider being equipped with the appropriate interfaces and/or measurement technology. 5.3.5.2 Assessment of Investment and Savings The overall cost of an energy monitoring system varies, including the cost of installation and software. The costs depend heavily on the number and type of measurement points. Free (open source) software solutions are available. If the infrastructure (cables, routers, switches) is already present, the installation costs are lower. A very rough estimate is an overall price of approximately €800 (4,000 Saudi Ryal) for each new measurement point. The existing meter structure at a Mall in Jeddah, KSA is good: Every unit has its own meter, and the meters have digital outputs that can be read at any time. Therefore, the costs are much lower because many of the existing meters can still be used. However, currently, the collected data are used for billing purposes only; each shop is billed monthly. Load curve and consumption details, which currently are not considered, would be available with a respective energy monitoring system. The higher the energy consumption of the division, department, or plant, the more accurately and frequently the data should be recorded. In low-energy areas, a weekly manual reading may be sufficient, but in high-consumption areas, continuous recording and monitoring are mandatory. The implementation of an energy monitoring system and the effective work with the resulting energy data indicate that an organization could save 5 percent to 15 percent in its annual energy costs. Assuming that it is possible, with the insights from a modern energy monitoring system, to achieve a 7.5-percent savings in total consumption, the reductions shown in Table CS 5-17 result. However, these savings cannot be compared with the mentioned potentials, because the energy monitoring system is not “actively” saving, but shows, instead, the potential for savings. Energy management software provides information to implement the identified measures and control their success. It also helps identify further potentials and find new failures faster. Well-placed alarms can avoid many unnecessary costs. To share the cost over several years, an energy monitoring system can be implemented in different stages, such as the three following stages: 1. Short-term measure: Establish an energy monitoring system for the main meters and the clients. 2. Middle-term measure: Establish an optimized building automation system in combination with the energy monitoring system. 3. Long-term measure: Extend these systems for all clients and all buildings in a Mall in Jeddah, KSA. CS 5-40 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Table CS 5-17: Savings Potential by Implementing an Energy Monitoring Syste Savings potential by implementing of an energy monitoring system Price for electricity €/kWh Price for electricity SR/kWh Electricity consumption per year Assumed savings potential 7.5% Assumed savings potential in Euro Assumed savings potential in SR Assumed savings potential in CO2 Price for water €/m³ Water consumption per year Assumed savings potential 7.5% Assumed savings potential in Euro Savings potential kWh/year Savings potential m³/year Savings potential €/year Savings potential SR/year Savings potential CO2/year Estimated cost for a complete energy monitoring system Payback period 5.3.6 Before After 0.0517 €/kWh 0.2585 SR/kWh 68,765,637 kWh/a unknown unknown unknown unknown 0.0517 €/kWh 0.2585 SR/kWh 63,608,214 kWh/a 5,157,423 kWh/a 266,639 €/a 1,333,194 SR/a 3,904,169 kg/a unknown unknown unknown unknown - 5,157,423 kWh/a unknown 266,639 €/a 1,333,194 SR/a 3,904,169 kg/a 400,000.00 SR 0.30 years Peak Load Management System A load management system for peak load limitation is meaningful when an additional price for the peak load has to be paid (or when the load peaks cause other problems). At a Mall in Jeddah, KSA, when more electrical load is necessary and the generators are able to deliver, the electricity from the utility has to be paid, which is more expensive. Therefore, a load management system seems useful for a Mall in Jeddah, KSA. Figure CS 5-21, Figure CS 5-22, and Figure CS 5-23 show a sample (from another shopping mall) of how to analyze the possible peak load limitation. To assess whether a peak load management system is economical, the following assumptions must be made: 1. 2. 3. 4. Volume 2 The contracted generators cover 90 percent of the electricity demand. The remaining 10 percent must be purchased from the utility. The price for electricity from the contractor is 25 percent lower that from the utility. With a peak load management system, only 4 percent of the electricity demand must be purchased from the utility (which is probably relatively easy by a short-term limitation of the cooling and ventilation systems). CS 5-41 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia CS 5-42 Figure CS 5-22: Sample Graphic of Peak Power Reduction Figure CS 5-21: Sample Load Curve Using threshold lines to analyze possible reductions, we find the following results: Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Figure CS 5-23: Sample Graph of Peak Power Reduction (Magnified) After magnifying the graph (Figure CS 5-23), checking the duration of peaks is easy; peaks up to 30 minutes can usually be shifted. Volume 2 CS 5-43 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Table CS 5-18 shows the savings that result, keeping these assumptions in mind. Table CS 5-18: Savings Potential by Implementing a Peak Load Management System Savings potential by implementing a peak load management system Price for electricity €/kWh/yt utility Price for electricity SRA/kWh/yt utility Price for electricity €/kWh/yt contractor (-25%) Price for electricity SRA/kWh/yt contractor (-25%) Electricity consumption per year Electricity consumption from contractor (90%) Electricity consumption from utility (10%) Electricity consumption from contractor (96%) Electricity consumption from utility (4%) Electricity costs in € Electricity costs in SR Before After 0.0517 €/kWh 0.2585 SR/kWh 0.0414 €/kWh 0.2068 SR/kWh 0.0517 €/kWh 0.2585 SR/kWh 0.0414 €/kWh 0.2068 SR/kWh 68,765,637 kWh/a 61,889,073 kWh/a 6,876,564 kWh/a 68,765,637 kWh/a 2,915,250 €/a 14,576,252 SR/a 66,015,012 kWh/a 2,750,625 kWh/a 2,872,588 €/a 14,362,941 SR/a Savings potential in Euro Savings potential in SR 42,662 €/a 213,311 SR/a Estimated cost for implementing a peak load management system Payback period 200,000.00 SR 0.94 years Our recommendation is to consider the previous assumptions. If the savings are approximately 200,000 Saudi Ryal, a peak load management system will be economical. The cost for such a system depends strongly on the number of devices to be controlled. A typical price is about 200,000 Saudi Ryal. 5.3.7 Base Load Reduction A base load analysis is an investigation of the continuous load of a branch. Often there are machines or devices that unnecessarily consume electricity continuously. These consumers would be detected by a base load analysis. To estimate whether a base load analysis is useful, the detailed load curves are necessary. 5.3.8 Improvement of the Power Factor We estimate the current power factor of a Mall in Jeddah, KSA to be 0.76. To avoid excessive reactive power, it would be useful to shift the power factor to 0.9. For this purpose, the reactive power can be reduced with banks of capacitors. Currently in Saudi Arabia, there is no penalty rule for consuming too much reactive power, but this is expected in the future. When the reactive power costs money, too, savings can be achieved by compensation of reactive power. If the power factor of 0.9 would be reached by compensation equipment, the savings shown in Table CS 5-19 could be reached. Because currently there is no penalty rule for consuming too much reactive power, the savings are not considered in the overview. CS 5-44 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Table CS 5-19: Savings by Compensation of Reactive Power Savings by compensation of reactive power Price for active electrical work €/kWh Price for active electrical work SR/kWh Estimated price for reactive electrical work €/kWh (third of active price) Price for reactive electrical work SR/kWh (third of active price) Electricity consumption per year Estimated maximum active power load Full load hours Voltage level Power factor (cos phi) Degrees sin phi Maximum current (P / (U * cos phi)) Reactive power (U * I * sin phi) Reactive electrical work (U * I * sin phi * full load hours) Savings through compensation Without compensation 0.0517 €/kWh 0.2585 SR/kWh 0.0172 €/kWh 0.0517 €/kWh 0.2585 SR/kWh 0.0172 €/kWh 0.0862 SR/kWh 68,765,637 kWh/a 12,000 kW 5,730 h 400 V 0.7600 40.53 ° 0.6499 39,474 A 10,262 kVAr 58,803,668 kVArh 0.0862 SR/kWh 68,765,637 kWh/a 12,000 kW 5,730 h 400 V 0.9000 25.84 ° 0.4359 33,333 A 5,812 kVAr 33,305,490 kVArh 25,498,178 kVArh Savings potential kVArh/year Savings potential €/year Savings potential SR/year Savings potential CO2/year Estimated cost for a compensation system Payback period 5.3.9 With compensation 25,498,178 kVArh 439,419 €/a 2,197,093 SR/a 19,302,120 kg/a 2,000,000.00 SR 0.91 years Implementation of an Energy Management System Analogous to the management systems for quality (ISO 9001) and environment (ISO 14001) for the energy sector, the ISO 50001 for energy management is adopted. The main objective of an EnMS, shown in Figure CS 5-24, is to assist organizations in building sustainable systems and processes to improve their EE. Systematic energy management leads to reduction of energy consumption, energy costs, and greenhouse gas emissions. An EnMS in an organization is a continuous improvement process and, thus, is an important component in achieving the ambitious international climate targets in the coming years. To create an incentive for implementing EnMSs, many countries are setting up funding programs. In some countries, the implementation in large companies is even required by law or is connected with tax relief. An EnMS should not only be a duty for a company, however, but also be used for planning the reduction of the energy consumption and, therefore, the energy costs. It also can be used effectively for a positive public image of the company. It is important that an EnMS be a “living” system that the employees work with; otherwise, the desired goals and successes are difficult to reach. In comparison to the ISO 9001 and ISO 14001 systems, an EnMS is financed by the continuous improvement process itself, which means that the amount of savings normally exceeds the costs of implementing the system. Volume 2 CS 5-45 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Figure CS 5-24: The Plan-Do-Check-Act Circle of an Energy Management System The following items are necessary to implement a sustainable EnMS: • • • • • • • • • • • • • • • Definition of the energy policy and objectives of the organization Formation of an energy management team Preparation of project plans, resource plans, schedules, budget plans, and so forth Analysis of EnMS-relevant functions, processes, consumers, and energy flows Development of individual energy performance indicators Analysis of EE and measurement of point concepts Installation of the most adequate measurement technology Implementation and maintenance of an energy monitoring system Training of staff involved in parallel with the implementation of the EnMS Development of individual energy evaluations and specific energy reports Internal audits and consultation with management Regular management reviews Support for the continuous improvement process Precertification according to ISO 50001 Certification by accredited certifiers. A well-implemented and “living” ENMS will lead to continuous savings. It will reduce energy costs by 5 percent to 20 percent, depending on the type of company and its current EE status. To estimate the amount of savings by an EnMS, we calculated the following example (Table CS 5-20), with a savings of 5 percent through a “living” EnMS. CS 5-46 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Table CS 5-20: Savings Potential by Implementing an Energy Management System Savings potential by implementing an energy management system Price for electricity €/kWh Price for electricity SR/kWh Electricity consumption per year Assumed savings potential 7.5% Assumed savings potential in Euro Assumed savings potential in SR Assumed savings potential in CO2 Price for water €/m³ Water consumption per year Assumed savings potential 7.5% Assumed savings potential in Euro Before After 0.0517 €/kWh 0.2585 SR/kWh 68,765,637 kWh/a unknown unknown unknown unknown 0.0517 €/kWh 0.2585 SR/kWh 63,608,214 kWh/a 5,157,423 kWh/a 266,639 €/a 1,333,194 SR/a 3,904,169 kg/a unknown unknown unknown unknown - 5,157,423 kWh/a unknown 266,639 €/a 1,333,194 SR/a 3,904,169 kg/a Savings potential kWh/year Savings potential m³/year Savings potential €/year Savings potential SR/year Savings potential CO2/year Estimated cost for implementing an EnMS Payback period 250,000.00 SR 0.19 years The cost of implementing an EnMS at a Mall in Jeddah, KSA is difficult to predict. Too many factors are involved, such as the current status of the company and the amount of work the company can do without external help. For example, if the company has already implemented an EnMS according to ISO 14001, the implementation of an EnMS would be easier and cheaper to realize because of similar existing structures. Many activities for implementing an EnMS also can be handled by the company’s own personnel and must not be handled by external consultants. However, using the company’s own personnel incurs cost, and if experienced external experts can work twice as efficiently, this can be profitable as well. The main costs of implementing an EnMS are caused by the following: • • • • The effort in creating the documentation The effort in conducting the EE analysis The hardware and software for the energy controlling system The certification. A rough estimate for the complete cost of implementing an EnMS at a Mall in Jeddah, KSA is 200,000– 300,000 Saudi Ryal. 5.3.10 Specification for the Purchase of Machinery and Equipment The EE of new machinery and equipment should be included in the purchase decision. The differences in the power consumption can reach 50 percent. Therefore, cheaper equipment can be significantly more expensive than energy-efficient equipment over the years. Often, the fuel consumption and maintenance costs over the lifetime of a machine are significantly higher than their actual cost. In general, whether more efficient alternatives are available should be considered with every purchase, such as the following: Volume 2 CS 5-47 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia • • • • • Energy-saving personal computers instead of conventional desktop computers LED lighting instead of standard lamps, halogen lamps, or energy-saving lamps Energy-efficient electric drives instead of pneumatic drives Natural ventilation instead of air conditioning or electrical ventilation Water heating system with heat-recovery heat instead of electrical heating. 5.3.11 Sensitization of Employees Employees who work consciously with regard to energy use and pay attention to EE can contribute significantly to savings. Teaching employees about the company’s energy goals and showing them the contribution by each individual can motivate them according to the motto: “We can achieve something together.” Information about current energy consumption and the progress and success of previous efficiency measures is important. To further increase the motivation of employees regarding EE, perhaps a participation in the savings is possible. Part of the savings could be paid as “energy-saving bonuses” or be used to organize an event for employees. Idea competitions, in which good ideas for EE are awarded, is another good way to motivate a company’s employees. Informing and training employees about energy-efficient behavior in the workplace is a crucial target for creating a culture of energy-efficient behavior in a company. A Mall in Jeddah, KSA also can spread EE advice within its regular monthly leaflet. 5.3.12 Optimizing the Building Envelope Because the building is relatively new (built in 2007), it can be assumed that the building envelope is the current state of the art. However, data are lacking on the building construction. A purely visual impression reveals that the roof is not insulated optimally, as shown in Figure CS 5-25. The large glass areas on the roof allow much heat input to the building, which increases the need for air conditioning; on the other hand, this saves energy for lighting. 5.3.12.1 Shadowing at Southern Wall Windows and at Specific Southern Roof Areas For the building surfaces that are exposed directly to sunlight, shadowing could be economical. The heat load at the southern walls and roof surfaces can be reduced significantly with shadowing measures, saving 20 percent to 30 percent in cooling energy in the concerned areas. CS 5-48 Volume 2 CASE STUDY 5: A Mall, Jeddah, Saudi Arabia Figure CS 5-25: Thin Roof Insulation 5.3.12.2 Increasing Roof Insulation In general, measures implemented on the building envelope, such as better insulation or better heat protection glazing, will save energy, but these measures have long payback periods. Volume 2 CS 5-49 Case Study 6: Pilot Hospital, Jeddah, Saudi Arabia CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia Case Study 6: Case Study 6: Pilot Hospital, Jeddah, Saudi Arabia: Midsize, Traditional Clinics and Hospital in the City-Coast Area, Jeddah 6.1 Introduction The selected pilot hospital in Jeddah represents a typical and traditional midsize and high-class medical service facility with about 100 patient rooms (approximately 300 beds) and several service facilities, such as a blood bank, laundry service, several operation facilities, and specific treatment facilities including an X-ray station and magnetic resonance tomography diagnostics. The Jeddah hospital is a private medical service entity and has been in operation since 1978. It was established during the first prospering phase of the economy of KSA and is in line with the Saudi healthcare standard, which defines minimum norms for healthcare and regional city clinic services. Table CS 6-1: Technical Fact Sheet of the Pilot Hospital, Jeddah Item Type of hospital Technical size Power consumption 2012 Specific power consumption Water consumption 2012 Specific water consumption Hot water preparation Clinic patients per month Cited references: Howard, Jeffrey HVAC handbook UBA study Prof. M. Kubessa HTWK-Leipzig Worldbank/IFC EC OPET-CS Network Description Volume Characterization Clinics/hospital/college/gym Three buildings, five to seven floors, massive construction, noninsulated roof 36,571 90 bedrooms, 300 beds 36,800 m2 79,000 m3 Midsize About 600 employees 50,000 kWh/bed/y 96,800 m3/y 161 m3/bed/y Appears to be significant Exclusively from power 50,000 (summer) 60,000 (winter) 55,000/mo = 1,800/d Occupancy rate How to make an energy audit Recknagel-Sprenger-Schramek Energy efficiency in hospitals Collected commercial and industrial energy benchmarks Handbook on energy efficiency benchmarks Collected public, commercial, and industrial energy benchmarks Stanford University Oldenburgverlag Web search analysis BEA Energy Agency Publication No 1289/2001 Publication of John Wiley & Sons Publication of EC DG TREN/OPET network 2009 2008 edition 2009 edition 2006 edition MWh ~50% above total EU level 2009 edition, updates in 2011, 2013 1999 edition, updated in 2005 and 2010 EU = European Union; HVAC = heating, ventilation, and air conditioning; UBA = Umweltbundesamt; Federal Environment Agency; BEA = Berlin Energy Agency; IFC = International Finance Corporation; TREN/OPET = Transport and Energy/Organizations for the Promotion of Energy Technologies. The hospital comprises three main buildings that were erected, or refurbished, in three main phases beginning in 1978, continued in 1985, and, in the interim, completed in 2004/2005. The latest modernization (reconstruction) was completed in 2005, just before the implementation of the Saudi Building Code (SBC), SBC-601. This code is aimed at regionally adapted construction and defines climate protection and energy efficiency (EE) standards for building, including minimum levels of heating/cooling insulation and efficient operation of new private and public buildings in KSA. Volume 2 CS 6-1 CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia The estimated thermal cooling demand of the hospital was, in accordance with the SBC monitoring procedure and using 3,900 cooling degree days (CDD) for the specific climate demand, calculated to be about 155 MWh-th annually, corresponding to an occupied building volume of the three main buildings at around 80,000 m3. To adapt the expected savings results as close as possible to international consumption standards, the following International Organization for Standardization (ISO) standards were respected: ISO 9000 for sound management organization, ISO 14000 for environmental preparedness, and ISO 50001 for sound energy management. In addition, best available technology (BAT) was applied for alternative EE proposals in the monitored client facility only. Table CS 6-2: Proposed EE Measures at Pilot Hospital, Jeddah EE Proposals Identified for the Pilot Hospital in Jeddah Physical Cost Considered consumption sector savings savings CO2 red Payback electricity EE measure kWh/a EUR/a ton CO2/a years 1 Exchange ICB lamps by energyReplace 500 ICB w cap 62,500 2.750 44 1.82 saving LED lamps 60W by 10W LED 2 AC operation better adapted to AC-optimization via PLC 330.000 13,200 233 0.91 outside temperature and hospital pogr tool p main AC unit occupation 3 Upgrade of existing PF PF optimization via PLC 555,600 22,224 393 0.63 compensation for achieving tool for four main feeders cosphi >0.9 in Building B 4 VSD inverter load regulation of all VSD installations at 71.456 2.858 51 2.13 big (elevator and pump) motors, motor-drive supply board expl of 29 elevator motors by 3.5 kW 5 a) EMS for internal Pediatric Analysis and design of 227,500 9,100 161 1.32 Building (B) temperature regime hospital sector-specific useful (18K design temp) demand b) EMS for main old building (A) 35% savable by 341,250 13,650 241 1.03 seems useful optimizing system c) EMS for new Building C (sister Replace 40 splitting AC by 252,000 10,080 178 1.39 home, gym) seems useful four central AC chillers 6 Solar-thermal roof or windowInstall at min 40 m2 56,000 2,240 40 8.9 shading HW collectors for repl collectors/building by 2 electric sanitary HW preparation m2 7 PV roof (and/or wall shading) Install at min 40 m2 PV 10,000 400 7 9.0 installation w direct HVAC feeding panels by 1 m2 (4 kW) per building 8 Install trigeneration unit by 200– Install a pilot 250 kW-el 3,420,000 136,800 2.418 1.9 300 kW-el trigeneration system of power generation, HW, cooling TOTAL 5.326.306 213.302 3.766 CO2 = carbon dioxide; ICB = incandescent bulb; PLC = programmable logic controller; PF = power factor; VSD = variable speed drive; HW = hot water; PV = photovoltaic The described technical production and consumption patterns characterize the Jeddah pilot hospital as a well-positioned and active market player in the medical service business, as well as an energy- and water-intensive facility with locally high levels of specific energy and water consumption. The investigated specific power consumption for medical services has been estimated to be 14,000 kWh/patient/y; for hospital services, 27,000 kWh/bed/y; and for college boarding, 9,000 kWh/bed/y. CS 6-2 Volume 2 CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia The reported specific water consumption was about 2.7 m3/bed/y. Compared with international consumption levels with those hospitals of roughly similar size and climate conditions, these values are nearly double the consumption values of southern European Union (EU) medical facilities. The main benefits achievable from implemented EE measures (see Figure CS 6-1) were detected in the electricity consumption sector of hospital operation. Due to the existing main supply structure for electricity applications, an increased specific demand for cooling, ventilation, hot water (HW) preparation, and lighting had been analyzed at the pilot hospital in Jeddah during site visits. The identified savings proposals might assist in a technically more efficient hospital operation and/or an increased number of treated patients, due to reduced service times in hospital premises and apartments. Figure CS 6-1: Main Benefits from EE Proposals for the Jeddah Pilot Hospital 6.1.1 Jeddah Hospital: Local Service Component In the case of the selected Jeddah hospital, the KICP team expects to receive, technologically and through consumption dynamics, comparable results for a typical midsize hospital site in a key economic region of KSA. In addition, it expects information about which sectors could be best investigated for future EE proposals throughout the medical service sector in the country. An internationally based, comparative efficiency analysis will give a more complete picture of where KSA average hospital service standards stand compared with international and regional hospital businesses. The organization scheme (see Figure CS 6-2) describes a rather simple but efficiently organized service facility covering four key medical service areas and offering two clinical service areas, including a medical education and training center (college building) with a specialized gym and physical-training area, as well as medical nursery sectors for urgent medical cases such as a blood bank and an emergency operation center that has the necessary supplies to operate in all possible circumstances according to internationally requested norms and standards. The Jeddah pilot hospital management has obtained several certificates from different national and international organizations proving the medical service quality. The hospital and clinic services are achieved by a sound and up-to-date division for data collection and clinic information dissemination for interested patients and commercial clients. Volume 2 CS 6-3 CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia There is a specific facility service division that organizes and guarantees all technical supplies needed for smooth hospital operation. The existing collaboration between these technical facility services and the business-reporting department could be complemented by a hospital energy manager who coordinates the collected accountant data with physical (online) metering at the hospital. This setup would enable the hospital management to control and compare all detailed consumption patterns by technical (temperature) and business management drivers (number of patients) on a day-to-day basis. The respective Saudi Electric Company (SEC) metering for monthly energy billing is done by online metering at the main feed-in distribution points. 6.2 Business Description The Jeddah pilot hospital represents a typical, private, midsize Saudi medical service facility that offers diagnostic clinical and in-depth medical treatment services, combined with hospital and specialized service rooms dedicated to specific diseases diagnosed by the hospital staff. The existing hospital business comprises different medical and clinical service and informational aspects and has a strong reputation for quality in the region. The hospital uses three main, connected buildings for execution of different polydiagnostics, and four main, selected medical treatment service areas: a general clinic, and maternity, pediatrics, and cancer treatment units. A physical therapy area is available for patients to use in cases of muscle or back conditions. 6.2.1 Hospital Data Table CS 6-3 Technical Fact Sheet for the Pilot Jeddah Hospital Unit Area/Volume m2/m3 Available total service area in three buildings 36,800 m2 Occupied construction ground square buildings 12,300 m2 Estimated construction volume of the main buildings 85000.0 m3 Three existing six-floor massive buildings with ground floor and flat roof construction Existing hospital beds, no. 300 rooms Max. 600 Beds Reported clinic patients, average no. 1,800 to 2,000 Patients per day Reported consumed electricity in 2012 All buildings 36,571 MWhel Installed transformer capacity 12 MVA 8 feeders Latest reported power peak load SCECO-SEC ~7 MW 0.4 kV Latest reported average annual power load MVA 4.5 Biggest energy clients HVAC services, HW services, radiography department, kitchen, laundry, blood bank, MRS/CT imaging Installed emergency diesel power generator sets 7 0.4–0.6 MVA Perkins/Cum mins Description of hospital/clinics area Capacity Building name Unit Total m2 Building A m2 14,400 Original service clinics building having four main medical Six floors service departments Building B m2 12,800 Specialized service clinics for maternity and pediatric Seven treatment and respective medical diagnosis departments floors m2 11,400 Six floors Building C Service building for specific medical treatment by different medical diagnosis services departments (MRT, CT, radiography, blood bank) Gym and training college and medical boarding school Five floors Building D m2 10,600 Operational Description Max = maximum; SCECO = Saudi Consolidated Electric Company; HVAC = heating, ventilation, and air conditioning; HW = hot water; MRS = magnetic resonance spectroscopy; CT = computed tomography; MRT = magnetic resonance tomography; CT = computed tomography CS 6-4 Volume 2 CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia The selected and assessed Jeddah pilot hospital is located in the central harbor region of Jeddah city near the Corniche area and is a direct neighbor to KSA and U.S. government institutions. The midsize, traditional, family hospital is well known in the city for its excellent medical services. Founded in 1978, extensions for an increased number of service beds and more specific surgery (pediatric services and medical-sister college education and boarding center) were made in 1985 and 1999, respectively. The hospital construction as a combination of two main, interconnected, quadric building blocks six to seven stories high follows international structuring. The clinics and hospital currently serve between 1,800 and 2,000 patients per day, using the services of more than 100 doctors and 300 patient rooms with a maximum of 600 beds at 25 medical service sectors. The hospital services comprise a clinic area, mainly located in Building A, and a hospital area, mainly dedicated to the maternity and pediatric hospital at Building B. Building C comprises an education and accommodation center for training of medical service students, and Building D mainly is a sports and gym center. With a reported occupancy rate of 90 percent annually, which is an average over about 4 years, the hospital operates efficiently and has a reputation for quality service in KSA. 6.2.2 Location and Construction Specifications The hospital buildings cover a total square ground of about 4,000 m2 (average, 70 × 57 m2) per floor, and a total business construction volume of about 67,000 m3, which needs to be air conditioned to a client-regulated temperature between 20 and 25 °C by existing one- or two-room/apartment connected splitting air conditioner (AC) units, established mainly on the roof of the hospital. The hospital reception lobby and the main floors and stair wells are air conditioned via two main air chillers (water cooled) on the hospital roof, feeding cooled air via air blowers and suitable water circulation at the base of the big, water reserve tank in the hospital ground floor (100 m3 at around 16 °C). The hospital was constructed with a brick-filled concrete skeleton taking the static loads of each floor area. There seems to be minimum outside heat insulation at the Jeddah hospital outside walls below the plate cover, but no specific window noise insulation, particularly not for the hospital floor and balcony areas. There are specific sun-reflecting and -shading effects found at the hospital construction by edging the outside walls against windows by a specific angle to avoid high sun impact. The reported heat (sun) protection of the flat hospital roof (Building B outside the extra water-tank housing) seems to be of a poor insulation standard and could be improved easily during any next renovation with a suitable, modern, mineral insulation material. The hospital covers about 3,200 m2 for the three key buildings and comprises about 90 patient rooms with a maximum of 300 beds plus 20 extra patient apartments (about 25 m2) for specific family-service purposes. Each hospital patient room (with two to six beds) is connected to a central AC package unit via cooling pipes (for bigger rooms) or has been equipped alternatively with a split AC unit to enable completely separate, situation-adapted temperature regulation. Each service room normally is equipped with or connected to (package) AC for cooling purposes, mainly supplied with Fuji-Thailand (1.5-kW fan, 40-kW package compressors) that are installed on the flat roof of the hospital. They are connected to the rooms via several canals (so-called riser-connectors) jointly with pipes for water supply and electric feeding cables. The water supply of each room/apartment has been arranged by the same connection canals, using three water-storage tanks on the roof, two units of 4 m3 each, inside a separate roof housing. The water Volume 2 CS 6-5 CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia is pumped up to the roof tanks from a 100-m3 underground tank, which is supplied partly by central water pipes from the National Saudi Water Company (NWC), Riyadh, and partly by water-tank lorries. The electricity supply for each hospital room has been wired with the main feeding cables through the riser-connectors that start from the ground floor. There, the two main grid transformers (13.8 kV/0.4 kV, 1 MVA capacity) are installed in a separate substation unit room to feed each room by separate cable through a respective switchboard and analog metering unit. For emergency purposes, there are four diesel generator sets (Perkins Power Corp., Orange Park, Florida, United States) with capacity of 400 kVA (old Building A serving the main consumers: operating center, elevator motors, lighting, water pumps) in case of grid supply problems. This generator set guarantees the operation of the main water-tank (300 m3), three emergency pumps (30 kW capacity each) for a limited time. The hospital kitchen is operated with liquid petroleum gas (LPG) using a 10-m3 tank outside the hospital building. A small laundry service is used for bed linen. For internal cleaning, the respective laundry water and energy demand an average consumption of 3 L water per kilogram of linen and about 5 kWh electricity per kilogram of linen, as (virtual) energy demand has been used in this report. The hospital employs about 600 service staff (93 for the restaurant/hospital and room services, in three shifts; about 350 for medical and treatment services; 80 fulfill the technical facility operation; and about 70, or approximately 12 percent, work in the hospital administration). The hospital management has reported a patient occupation rate for clinic services at 90 percent of total capacity and at 70 percent to 80 percent monthly from all available service beds during the past 2 years, corresponding to about 18,000 to 20,000 patients annually. The hospital management has reported a generally positive business development during the past 3 to 4 years, with only a small impact from the international financial crisis during the years 2008/2009. This value reflects effective marketing and a sound client reputation of the general hospital services throughout the country. 6.2.3 Climate Impact, Temperature, and Humidity Analysis To make estimations on the internal hospital AC (for example, cooling demand), the reported annual outside temperature schedule and the investigated humidity data were considered to have the biggest impact on the typical cooling demand for residential and commercial buildings inside Jeddah city. The inside target temperature in KSA is usually <20 °C, whereas the SBC announces regional and seasonal dependent target temperatures >20–25 °C. As Figure CS 6-2 shows, and which could be considered geographically and methodologically representative for the pilot hospital in Jeddah, there is probably, in both cases, a strong impact of the outside temperature (and humidity) on the cooling demand for this type of commercial service building, especially during the months of May and September. The existing outside wall insulation of the pilot hospital was reported to be sufficient to reach and guarantee a stable inside temperature of 22 °C during the regional autumn/winter without extra heating, and the same for the time between October and March. The existing outside roof insulation of the pilot hospital (all buildings) has been identified as insufficient with regard to SBC requirements, and could only be compensated for with overestimated operation times of the existing air chillers, especially for the lobby and floor areas. The humidity effect remains a factor for the housing climate in KSA, mainly during the winter, reaching 60 percent and higher values, and may be further specified by considering the respective dewing points for the classic AC on base of compressors during the spring/summer seasons. CS 6-6 Volume 2 CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia Temperatures Humidity Figure CS 6-2: Metered Temperatures and Humidity Data at Jeddah Airport, September 2012 Through September 2013 6.2.4 Existing Supply Structure and Metering Main ACs at Roof Building A 3 Water Reserve Drums (10 m ) on Roof Emergency Generators, 400 kVA Unregulated Elevator Motor, 15 kW Elevator Traction Machine (29 in total) SEC Feeding Load Meter in Ground Floor Installed Data Logger at Main AC Feeder Pilot Hospital, Building B Pilot Hospital, Building B Figure CS 6-3: Existing Supply Structure and Metering Volume 2 CS 6-7 CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia The main power supply for the main buildings at the pilot hospital Jeddah Building A is realized via four key cable connections, 0.4 kV, fed from respective SEC outside transformers (15/0.4 kV, each with a capacity of 1.5 MVA) and alternatively via five emergency generators with a capacity of 400 kVA, located in the hospital basement (Figure CS 6-3). The power supply for the main buildings, at Building B, is realized via three (plus one) main connection cables, with a voltage of 0.4 kV and fed from respective SEC outside transformers (each with a capacity of 2 MVA) and, alternatively, via three emergency diesel generators with a capacity of 400 kVA. A similar power grid connection appears to have been established for Building A. 6.2.5 EE Building Construction Analysis The construction of all the main buildings is based on concrete skeleton frames filled with suitable brick tiles. The roofs of the three main buildings are constructed with different concrete plates and insulated against sun radiation with ceramic pearl layers between the plates and a protecting cover layer. The facades of the three main buildings are covered with glass windows of different sizes, which make up approximately 28 percent of the building surface area. The supplies’ connection for all main media is installed via main riser canals inside the hospital building (parallel to the elevator pipes) for power cables, information technology, AC connections, and water supplies. The interconnection of the buildings has been established mainly via underground tunnels from each basement floor. There have been no recognized or only small shadow-creation design activities at the facades and on the roofs of the pilot hospital, probably leading to slightly overestimated AC operation times and capacity demand. The latest reconstruction of the pilot hospital within the years 2004–2005 should have already followed the new SBC construction standard from 2006, but the design and approval for these investments were made years before. Table CS 6-4 shows a very rough model calculation of the heat insulation for the existing building structure and a consequent draft calculation of the resulting cooling demand, using estimates for the heat resistance u-values and the standard CDD for Jeddah city (Jeddah airport). The summarized model of cooling demand for the total pilot hospital, using 3,900 CDD and 18 oC as inside target temperature for Jeddah city (per SBC-601), has been estimated at 115.8 GWh-th annually. This figure roughly corresponds with the reported total cooling capacity at 15.4 MW-th, which had been generated through several (package and split) AC units with a share of 70 percent and with air chillers at 30 percent. The demonstrated technical consumption-model analysis of the main three buildings of the pilot hospital in Jeddah presents a construction-based demand analysis using available construction data and estimated u-values of the buildings’ heat insulation quality. Finally, 3,900 CDD has been applied as the value for the temperature/time dependence of the local building cooling demand, with consideration of separate business areas with their own cooling demand/load dynamics. CS 6-8 Volume 2 CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia Table CS 6-4: The Summarized Cooling Demand for the Pilot Hospital with 3,900 CDD for Jeddah City Has Been Estimated at Around 115.8 GWh-th Annually Rough Cooling Demand Analysis According to Construction Terms Concrete (frame) skeleton Brick filling of nonstatic walls Roof construction, flat without cooling insulation Outside edging walls Windows and balcony doors Floors, balconies, corridors, and stair wells Different group sizes for hospital singlerooms (40 m2) and smaller (90 m2) and bigger apartments Four main riser canals for cables, AC connection, and water supplies (~1.5 m Ø) Kitchen (n = 3) operation square Laundry operational impact Five restaurants at 120 m2 each Conference room on sixth floor Six air-chiller units on roof with circulating water pumps 135 AC units on roof, 30 kBTU each Transformer station with switchboard and seven emergency generators Total Estimated Area/Volume m2/m3 u-value, W/m2/K Usage, % 32000.0 m3 29600 m3 7800 m2 2.40 1.32 2.6 100 100 90 17,800 13,072 14,264 13700 m2 2,600 m2 (34%) 5,970 m2 3 floors by 2,600 m2 1.15 2.2 1.9 2.1 90 78 78 19,722 6,800 7,200 9,200 (basement) All 6 floors, about 25 m length 340 m2 360 m2 600 m2 140 m2 30 kW 2.9 100 1,500 2.3 2.8 2.1 100 100 50 100 95 4,500 4,800 4,400 1,500 6,500 3.5 kW Technical losses 95 100 4,500 Summarized hospital cooling demand MWhth/y Section Model Cooling Demand, MWh-th/y 115,758 6.3 Occupancy Rates, Power Consumption, and Outside Temperature Analysis To analyze the main drivers of the growing electricity demand at the pilot hospital premises in Jeddah city, the following analytical approach was used to estimate the potential impact of patient occupancy rates and outside temperature on the existing reported power consumption in the pilot hospital buildings. Figure CS 6-4 demonstrates the relationship between the monthly power demand and the temperature dynamics in relation to the monthly average outside temperature and to the average number of patients treated within the pilot hospital in Jeddah during 2012. There seems to be no direct correlation between the patient occupancy rate (fluctuation by 10 percent to 15 percent between summer and winter) and the monthly power consumption at the pilot hospital during 2012. In contrast, a clear impact from the outside temperature could be recognized, mainly explainable through the high AC share (about 60 percent) from the total hospital electricity consumption pattern. Volume 2 CS 6-9 CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia Figure CS 6-4: Analytical Comparison of Relative Outside Temperature, Occupancy Rate, and Monthly Power Consumption at the Pilot Hospital in Jeddah for 2012 (36.571 MWhel Total) The analyzed specific consumption patterns (about 6.500 kWh/bed/y) were determined to be reasonable when considering the specific cooling techniques applied in the pilot hospital and considering their existing coefficient of performance efficiencies. 6.4 Modeling (LP Analysis) of the Electricity Demand The modeling for the power demand in the pilot hospital in Jeddah has been drafted in accordance with capacity values and load factors seen and understood during the site visits (Table CS 6-5). Some deficits, specifically for the daily and weekly AC and HW operation dynamics, are due to missing data. The reported total annual electricity consumption of the pilot hospital of 36.371 MWh/y (542 kWh/m2/y) corresponds to the upper band of international, specific, hospital energy consumption with comparable climate conditions and occupancy rates. Due to the specific climate conditions, AC supplies play a dominant role (about 60 percent of the total), as it represents the easiest way to reach a nearly constant living climate inside the clinics and hospital in accordance with the SBC-601 normative. Possibilities for savings exist in implementation of more-efficient AC equipment, in demand-adapted decreased AC operation for non-nursery areas (target temperature), and in replacement or extension of AC processes by alternative, more-efficient chiller technologies (lobby areas), allowing the integration of waste heat from trigeneration generator sets via sound-absorption cooling technology for air cooling purposes. Two other important possibilities for energy savings were identified: optimized power factor (PF) operation and additional power factor compensation (PFC) installations where necessary, and via the replacement of electricity for “fuelling” HW boilers with waste heat from running new trigeneration generator sets. CS 6-10 Volume 2 CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia Table CS 6-5: Modeling of the Annual Power Demand at Pilot Hospital by Sector, Capacity, and Time Consumption Model of Energy-Electricity Relevant Equipment for Pilot Hospital in Jeddah Electric Demand Unit Sector Electricity Consumer Number Common hospital Building 1 90 hospital rooms ACS lobby Water pumps Lightning Refrigerators Lobby, floors, stairs 29-elevator motors Lighting supplies Hospital rooms Blood bank MRT, CT, X-Raydepartments Conference rooms Outside parking Capacity kW/unit kW/ kVA 1000 5000 25 375 4,5 324 35 420 9,5 570 7,5 300 23,5 470 30 90 Transformers/PF AC packages AC splitting units Air chillers lobby ACs board houses ACs guest houses Water pumping Emergency water pumps Kitchen lighting Kitchen refrigerators Kitchen cooking Kitchen ventilation 5 15 90 12 60 40 20 3 55 12 12 10 0,04 0,8 5,5 F-hospital elevators 29 Central LED lightning AC fans per unit Refrigerator units Electric boilers 90 rooms HW central boilers Lamps-bulbs rooms LED lights 12 refrigerators Extra drives and supplies Extra services conf Hours/ Day Cap. Factor Year 2012 Occup Rate 80% Op Annual Hours/a Consumption (Installed load) kWh 314,5 2.572.480,0 6930 2.598.750,0 6930 2.245.320,0 7980 3.351.600,0 7315 4.169.550,0 7315 2.194.500,0 5040 2.368.800,0 952 85.680,0 7 7 7 7 7 7 7 2 24 22 22 24 22 22 18 16 0,036 0,9 0,9 0,95 0,95 0,95 0,8 0,85 2,2 9,6 66 5 7 7 7 7 16 22 16 16 0,9 0,9 0,9 0,9 4536 6237 4536 4536 9.979,2 59.875,2 299.376,0 22.680,0 6,5 188,5 7 16 0,6 3494,4 1.354.681,6 650 90 90 60+29 3,5 1,6 32,5 315 144 177 7 7 7 7 24 12 22 16 0,95 0,9 0,5 0,8 7182 3402 3465 4032 233.415,0 1.459.270,0 498.960,0 713.664,0 200 720 267 12 21 2 0,04 0,05 3,6 12,5 400 28,8 13,35 43,2 262.5 7 7 7 7 6 20 16 18 22 20 0,8 0,9 0,9 0,9 0,9 5600 4536 5896,8 7207,2 4860 2.240.000,0 130.636,8 78.722,3 311.351,0 862.440,0 40 6 20 0,5 2700 108.000,0 Outside parking lighting Maint. workshop Service rooms Service pumps HW service boilers Garden lightning Garden tent ACs Garden refrigerators Prov. model total Reported av. total 2012 30 50 0,5 25 7 10 0,9 2835 70.875,0 35 10 5 25 3 5 0,5 2 2 0,1 5 1,6 17,5 20 10 2,5 15 25 3891,15 kW 4.382,0 kW 7 7 7 7 2 7 10 16 24 12 18 22 0,9 0,9 0,8 0,9 0,9 0,9 2835 4536 6720 3780 1458 6237 49.612,5 90.720,0 67.200,0 9.450,0 21.870,0 155.925,0 36.350.785 36.370.946 The analyzed sector electricity consumption based on demand modeling has been compared with and validated through collected sample load data (Figure CS 6-5). The drafted, provisional, daily load curve at the pilot hospital in Jeddah shows a single maximum per weekday (maybe with two peaks at weekend) and a rather high share of inductive load, due to different heavy motor operations, to be compensated by PFC. Volume 2 Days/ Week Op hours 8300 Electricity consumption shares hospital 2012 with in total 36,4 GWH 4,6% 3,7% 2,8% 4,3% 5,8% 5,4% 58,6% 9,2% 3,7% Figure CS 6-5: Analyzing the Annual Power Consumption Shares for the Pilot Hospital in Jeddah, 2012 CS 6-11 Figure CS 6-6: Analyzing the Daily/Weekly Power Consumption at the Pilot Hospital, Jeddah CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia CS 6-12 Volume 2 CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia 6.5 Proposed Energy Efficiency Measures 6.5.1 • • • • • Instruct all hospital room service staff about possibilities and prospects of saving energy and water without technological constraints Regularly draft and update a small company leaflet reporting expected and achieved energy and water savings to staff and guests Switch down (or off) all nonused ACs in empty rooms or apartments Switch down (or off) all nonused lights in empty (conference and service) rooms Emphasize collection of EE proposals from staff and guests 6.5.2 • • • • • • • • Medium-Term Measures Exchange (all) original bulbs with EE savings (best would be LED) lamps (with about 70 percent expected savings) Exchange single-glass doors and windows with double-glass (as done on ground floor, street side) Replace unregulated motors by VSD-regulated ones or install suitable VSD units at existing motors Seek possibilities for suitable building energy management via a centralized temperature control for all rooms, connected to the reception computer Establish suitable heat insulation on the flat roof during the next rehabilitation phase Analyze the inductive load in the hospital, control existing cosphi, especially if <0.85, and draft measures to reduce inductive hospital load onto a cosphi value by about 0.95. Increase by that measures own import capacity via SEC cables and avoid future penalty payments to SEC 6.5.3 • Short-Term Measures Long-Term Measures Install a suitable combined heat and power-generating (CHP) unit with, at minimum, 250 kW and, at maximum, 300 kW electrical capacity (payback of about 5 years) Upgrade the CHP generator set for absorption cooling via an intelligent heat usage (e.g., HW) and absorption-cooling management for AC of the central lobby and floor space (around 1,000 m3) Seek possibilities for suitable building energy management via a centralized temperature control in all rooms, decreasing the cooling demand in non-used rooms by 60 percent with potential simple payback of 3 to 4 years 6.5.4 Cost and Benefit Analysis for the EE Measures A simplified cost-benefit calculation was made, due to uncertain primary cost values, using actual electricity tariffs. Opportunity cost values were used for saved fuel and power from renewable energy applications only. The predictable payback times for EE proposals from short-term measures will be between 6 months and 2.5 years; may achieve values by 2 to 4 years for EE measures from medium-term measures, and 3 to 8 years for EE measures from long-term measures, depending on the internal hospital commitment during implementation and when considering opportunity costs for the saved energy resources. Extra benefits from carbon dioxide (CO2) abatement could have been integrated into any payback assessment via existing (and predicted) costs for CO2 reduction. Currently, this would deliver only rather weak additional economic support, due to decreased, actual, international CO2 trading rules. The summarized potential EE benefits achievable at the pilot hospital in Jeddah have been estimated to be equal to 5,326.3 MWhel/y, corresponding to 3,975 tons of reduced CO2 emissions. 6.6 Environmental Impact and Health and Safety Policy The following institutional regulations have been identified to potentially have an impact on any planned EE investment or refurbishment (and institutional/management consequences): Volume 2 CS 6-13 CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia • • • • • • Construction licensing (following the SBC rules) needed for construction of new houses or making a significant extension in an existing building frame SEC regulation on installation of own generator sets (for emergency cases) in production facilities Electricity and Cogeneration Regulatory Authority (ECRA) regulation on PF determination and inquiries resulting from client size KSA regulation for controlling emissions and monitoring flue gases, water handling, and waste management, adapted by pilot hospital management U.S. Joint Commission International Accreditation (JCIA) of medical health and safety standards adapted to KSA condition KSA gender regulation and female employment standards Table CS 6-6: EE Proposals Identified and Benefits Achievable for the Pilot Hospital in Jeddah Considered Consumption Sector: Electricity 1 Exchange ICB lamps for energy-saving LED lamps ( 500 60-W ICB with 10-W LED) 2 AC-package operation better adapted to outside temperature and hospital service occupation 3 Upgrade existing PFC for achieving cosphi >0.9 (existing cosphi assumed to be 0.75) EE Measure Replace old ICBs with new LED lamps AC optimization via PLC programming tool per main feeder PF optimization (and automation) using a specific PLC tool per main SEC cable feeder 4 VSD inverter load regulation of all big (elevator VSD installations at motor and pump) motors (e.g., 29 3.5-kW elevator supply board motors) 5 a) Energy Management System (EnMS) for Detailed analysis of sectorinternal pediatric Building B temperature specific demand regimen to improve the sector AC efficiency b) EnMS for main old Building A to improve Design of a suitable EMS the sector VAC AC efficiency logistics adapted to specific building functions c) EnMS for new Building C useful to combine Supply and install adapted and harmonize different building demands remote EnMS control system 6 Solar-thermal roof or window shading with Install at minimum 20 m2 solar panel collectors for sanitary HW collectors by 2 m2 preparation 7 PV roof (and/or) wall-shading installation with Install at minimum 40 m2 direct HVAC feeding of specification AC units PV panels by 1 m2 per building 8 Install a 250–300 kWel trigeneration unit to Install a 250-kWel replace two electric HW boilers (2 × 150 kWel) trigeneration unit and used as a heat buffer and one bigger 300-kW- connect to HW and AC th AC package unit by absorption cooling supplies (efficiency very design-dependent) for permanent lobby AC Total savings ICB = incandescent bulb; PLC = programmable logic controller; PV = photovoltaic Physical Savings Cost Savings Payback MWh/y € Years 62.500 2,625 0.7 330.000 13,300 1.24 650.000 27,300 0.5 81.200 3410.4 1.49 750.000 31,500 1.43 24.000 per building 10.000 960 5.2 420 8.3 1,500+ 1,975 MWh-el 63,000 + 82,950 4.5 5,326.3 Nearly 50 percent of the pilot hospital’s service staff is women; this gives a clear, positive picture of this internal employment policy. CS 6-14 Volume 2 CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia The management from the pilot hospital applied for and acquired three major accreditations in the field of hospital quality from 2005 to 2010. Existing certificates at the pilot hospital include: • • • Central Board of Accreditation for Healthcare International in KSA; previously managed by the Makkah Region Quality Program. Accredited in May 2005. The U.S.-based JCIA was given on July 27, 2006. JCIA is a comprehensive assessment for hospitals and encompasses 14 standards, including assessment of patients, how medical care is delivered to patients, quality and patient safety, governance and leadership, facility management and safety, and how hospitals control infections. This hospital was the first facility in the private sector in the Western region of KSA to receive JCIA and was re-accredited in 2009. The hospital is now in the process of being re-accredited by JCI (www.jointcommissioninternational.org). The Australian Council for Healthcare Standards International (ACHSI) accreditation was given on May 8, 2008. It is the belief of the pilot hospital that multiple accreditations will increase performance credibility and will ensure that the best standards of care are met in a more comprehensive manner. The Evaluation and Quality Improvement Program (EQuIP) was developed and is conducted by the ACHSI. By working within the EQuIP framework, members create a quality improvement culture within which to implement, monitor, and continually improve medical service processes and systems. The pilot hospital was in the process of being re-accredited by ACHSI in 2013 (www.achs.org.au/ACHSI). 6.7 Replication Case Basis Seen for Similar Hospital Service Clients in KSA The following economic sectors in KSA are envisaged as suitable areas for promotion of the next EE interest and dissemination of successful experience: • • Analysis of existing mid-age KSA hospitals and medical service centers in the Jeddah region and for KSA via Internet search by similar or bigger size with reference to considered region and business with comparable energy and water demand and supply structure. From that search, a respective replication client list could be drafted: − In Jeddah: about 11 similar hospitals exist − In total KSA: about 80 to 90 similar hospitals exist Filing a list of the EE investments analyzed as most suitable for the typical, identified pilot-hospital clients, using a simple comparative prioritization mechanism 6.8 Conclusion and Recommendation The identified possible savings need a more practical organizational and technical support for regional dissemination, respecting local institutional/organizational, medical service quality, and climate and geographic conditions. Promotion at the central and regional level of efficient dissemination of KICP study results is necessary (specifically industrial/commercial information supporters such as hospital associations, chambers of commerce, and trade associations) using all forms of information exchange, organization transfer, and professional networking inside and outside the KICP member board in KSA. A minimum of 10 regional hospitals and about 80 to 90 hospitals in different regions of KSA were analyzed by comparable size and working with a similar service structure. The estimated total savings potential in KSA, based on the investigated savings at a pilot hospital in Jeddah, would amount to 53 GWhel at the regional level and about 450 GWhel at the national KSA level, when taking the existing pilot annual electricity demand of about 36 GWh as a size-based benchmark for the investigated hospital. Volume 2 CS 6-15 CASE STUDY 6: Pilot Hospital, Jeddah, Saudi Arabia These EE potential savings should create a certain basis for starting operational work on external EE service facilities such as Energy Services Companies (ESCOs) operating successfully in Europe and in U.S. cities (e.g., New York City). To assist sound implementation and monitoring of the identified EE measures, it is strongly recommended that energy managers be established in private companies and public utilities with power consumption >10 MWh annually, by law or by specific regulation. Most of the proposed savings measures show a reasonable payback when applying current fuel prices and energy tariffs in KSA. Thus, when the existing fuel prices are increased, the consumption tariffs will have to be adapted accordingly. This legislative process should be accompanied and strengthened by a specific EE department in the premises of the state regulator, ECRA. CS 6-16 Volume 2 Through Inspiration, Discovery An Economic Development Publication