Conference Table Project Plans MORE CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS BUILD NOTES MATERIALS Looking for a big new project? How about building your own conference table? Our plan will show you how to create a table that wouldn’t be out of place in the boardroom, but can easily be created in your garage. • • • • • • • Think you’re up to the task? Let’s get started. (6) 3/4” 4’x8’ sheets Birch Plywood (10) 1”x3”x10’ Maple stock Wood filler Sandpaper Stain Lacquer Nails, screws and glue TOOLS • • • • • • • • • • • • • • • CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS Circular Saw Miter Saw Table Saw Drill/driver Impact driver 16 and 18 gauge nailer Compressor and hose Random Orbit Sander Belt sander Staining tools (rags, rollers, brushes) Sprayer for lacquering Pencil Framing square Tape measure Safety glasses page 2. THE FRAME 122 1/4” Q R Q B M A 6 1/8” H 11 1/2” F R Q J M C M J F H CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS B 26 1/4” A 10 1/4” 34 1/2” M 19” 34 1/2” H 11 1/2” page 3. THE LEGS Let’s start by building the legs. They’re essentially four pieces of birch ply nailed together with additional smaller pieces used for support nailed in at the top and bottom. There is also some maple trim added at the bottom for decoration. 36” E B D E B C A E 36” B C F H 11 1/2” A D F E B H 34 1/2” CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS 18” 34 1/2” 11 1/2” page 4. CUT LIST BIRCH PLY A A A A A A 28.5” X 30” 28.5” X 30” 28.5” X 30” 28.5” X 30” 28.5” X 30” 28.5” X 30” B 28.5” X 10” B 28.5” X 10” D D B 28.5” X 10” D D B 28.5” X 10” C 28.5” X 16.5” C 28.5” X 16.5” 5” X 15” 11.5” X 3.5” F F 11.5” X 3.5” F F H H H E E E E E E E E F F G 18” X 3.5” G MAPLE STOCK H 11.5” X 3.5” CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS page 5. 5” X 8.5” 3. 1. D E B E B C Cut 45° angles on the long ends of pieces A, B and C using a table saw. This will allow for a perfect miter joint on the edges of the legs. 2. Use wood glue and a 16 gauge nailer to attach each piece. CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS Add in support pieces D and E at the top and bottom using wood glue and a nailer. page 6. 4. Fill all of the holes with wood putty before you move on. 5. Add on the decorative maple trim around the bottoms. Join them together with miter cut each end. CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS page 7. THE BRACES Now that the legs are built, create the braces. They have essentially the same construction process as the legs. Aside from size, the only major differences are the additional supports inside and maple trim on both ends. L I L L M K L K K M J M K M CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS page 8. CUT LIST 36” X 10” I 36” X 23.75” I 36” X 23.75” I 36” X 23.75” 11.5” X 8.5” I 36” X 23.75” J J J 36” X 10” 36” X 10” K K K 22.25” X 8.5” 22.25” X 8.5” 22.25” X 8.5” K K 22.25” X 8.5” 22.25” X 8.5” M L L J MAPLE STOCK K 22.25” X 8.5” 22.25” X 8.5” BIRCH PLY M L L M M L L M 11.5” X 8.5” M L L M M CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS page 9. 8. 6. I K K J J I K J Take pieces I and J and make a 45° angle cut along the sides. Just like the legs, this will allow the edges to be mitered together. I 7. Attach the last I piece using using glue and your nailer. K J J 9. I Assemble one I piece and two J pieces, then screw in support pieces K in the middle. CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS Add on the maple trim on either side. Same process as before: Miter joint, attach with glue and screws. page 10. THE TABLETOP Now that the legs and braces are built you can focus on the tabletop. Q R P N Q O N Q R P Q S CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS page 11. CUT LIST N O 60” X 48” 36” X 48” BIRCH PLY N P 60” X 48” P 18” X 48” Q Q R 3.5” X 49.5” R CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS 3.5” X 122” S 75” X 48” MAPLE STOCK page 12. 10. 12. Connect the tabletop together. Attach an N piece to an O and a P piece with screws from the bottom. Then attach piece S, a 3/4” maple stock, with glue and a nailer to the O and N piece. This will provide a nice seam in the middle. S N R P N O Q P R Q Now attach the other N and P piece together. Finally, attach piece N to O and you’ve got your self a tabletop. Remember to screw in everything from the bottom. Sand the outer edges to insure a consistent smooth surface. 13. 11. R Now add trim pieces R to the sides of the birch ply. This will give the edge a nice smooth finish. CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS Stain every surface twice. page 13. 14. Now add on the lacquer. Use a sprayer and compressor to apply three coats evenly. Lighting sand the surface with steel wool between each coat. This helps smooth out any bumps without removing the lacquer. CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS page 14. The final step! Here’s how everything should fit together: CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS page 15. 15. Screw support pieces K on the braces into the sides of the legs. 16. Now attach the tabletop to the legs using glue and screws. The easiest way to go about this is attaching everything with the table upside down. Screw support pieces D and E on the legs to pieces P and O on the tabletop. CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS page 16. We’d love to see what you came up with in constructing your very own conference table. Log on to Facebook.com/Craftsman and show us what you’ve got! CRAFTSMAN PROJECT PLANS WWW.CRAFTSMAN.COM/PROJECTS page 17.