Odour formation on Polyester Caroline Amberg, Daniel Faeh Swissatest testmaterials ag, St. Gallen, Schweiz Fulda, 16. October Sepawa Congress 2015 October 2015 Swissatest Testmaterialien AG, Mövenstrasse 12, CH-9015 St. Gallen, swissatest.ch 1 Odour formation on textiles: What’s the problem? • Known problem on synthetic fibers (‘sweat odour’) • Washing does not help to remove textile malodour • Malodour accumulation ‘ old sweat maldour’ on textiles Daily life comport is reduced Lifecycle of the textile is decreased Higher costs and use of resources October 2015 Swissatest Testmaterialien AG, Mövenstrasse 12, CH-9015 St. Gallen, swissatest.ch 2 Background: Malodour formation in the Axilla Source: James, AG et al., 2013, FEMS Microbiol Ecol, 83, 527-540. Key compounds (short chain and unusual medium chain Fatty acids, thioalcohols, androstenone): • • • • • October 2015 • Significant relation between malodour and number of total aerobes respectively total aerobic Coryneforms (James, Casey, Hyliands and Mycock, 2004) • Key microorganism is Corynebacterium sp. subgroup A, beside Staphylococcus sp. and Micrococcus sp. 3-methyl-2-hexenoic acid (3M2H) 3-methylobutanoic acid (Isolvaleric acid) 3-hydroxy-3-methylhexanoic acid Thioalcohol Androstenone Swissatest Testmaterialien AG, Mövenstrasse 12, CH-9015 St. Gallen, swissatest.ch 3 Sources of Malodour: Sweat and Sebum Apocrin Sweat and Sebum: Primary odourless and sterile, contains 1E+07 microorganisms/ml; is transformed into odorous substances mainly by some Staphylococcus sp., aerobic Corynebacteria, and Micrococci Other Sources: Dirty Laundry, Washing process, Detergent, Softener, Drying proczess October 2015 Microbial transfer Adsorption of volatiles Microbial transfer from skin / sweat to textile, attachment / biofilm formation and growth on textile, transformation of sweat / sebum in odorous substances Microorganisms on the skin produce volatile substances those were adsorbed on the textile fibers and release Microbial transfer and / or adsorption of volatiles Swissatest Testmaterialien AG, Mövenstrasse 12, CH-9015 St. Gallen, swissatest.ch 4 Complexity of Odour accumulation soil Wear Wash Staphylococcus sp. and Micrococcus sp. transform sweat, sebum and soil into short chain / branched chain fatty acids MALODOUR soil fragrances soil Microorganisms from washing machine / other laundry items soil Removed during washing process (pH -, Tdependent) fragrances soil fragrances Chemical adsorption and release over time October 2015 soil Washing machine malodour / detergent components / Perfums Swissatest Testmaterialien AG, Mövenstrasse 12, CH-9015 St. Gallen, swissatest.ch fragrances 5 Complexity of odour accumulation Wear (second time) Interaction of microorganisms originating from sweat, skin, washing machine, air, dirty and wet laundry, soil with each other fragrances fragrances soil fragrances fragrances October 2015 Interaction of volatile compounds from sweat, detergent and softener residues, fragrance, washing machine, dirty laundry, air with each other Interactions with the fiber, dye, soil residues Swissatest Testmaterialien AG, Mövenstrasse 12, CH-9015 St. Gallen, swissatest.ch 6 Microbial attachment and biofilm formation on textiles Comparable microbial numbers Higher survival rate on wool • Higher adhesion on hydrophobic, non-polar surfaces (Fletcher, M. (1996) Bacterial adhesion. WileyLiss, USA) • Lower growth of Staphylococcus sp. (JIS 1902) on hydrophilic fibers compared to hydrophobic fibers (Teufel and Redl, 2006. Lenzinger Berichte) • Comparable microbial numbers on wool, cotton and Polyester (McQueen et al., 2007) • Higher survival rate of Microorganisms on wool than on Polyester even though malodour intensity is lower on wool (McQueen et Higher odour intensity on Polyester al., 2007) Source : McQueen et al. (2007). Odour intensity on apparel Fabrics and the link with bacterial populations. Textile Research Journal, 77, 449-456. October 2015 Swissatest Testmaterialien AG, Mövenstrasse 12, CH-9015 St. Gallen, swissatest.ch 7 Uptake and release of volatiles by fiber types • Polyester take up and release more fatty acids and aromatic compounds whereas Cotton, Viscose and Wool take up more Aldehydes (Prada et al., 2011) Source: Prada et al.(2011): The Evaluation of Human Hand Odor Volatiles on Various Textiles. Journal of Forensic Science, 56 (4), 866-881. October 2015 Swissatest Testmaterialien AG, Mövenstrasse 12, CH-9015 St. Gallen, swissatest.ch 8 Impact of washing process on textile malodour • • • • • Fabric softener seems to enhance the odour problem on Polyester (Laitala et al.,2012) Lipase in detergents may have an impact on odour formation (Munk et al., 2000) Volatile substances (carboxylic acids) are faster removed in a washing process than microorganisms (Chung and Seok, 2012) Volatile substances are easier removed on Cotton than on Polyester (McQueen et al., 2013) Volatiles from washing machine contribute to laundry malodour (Stapleton at al., 2013) Source: Laitala et al. (2012). Troubles with the Solution: Fabric softeners and Odour Properties. Tenside Surf. Det. 49 (5), 362-368. October 2015 Swissatest Testmaterialien AG, Mövenstrasse 12, CH-9015 St. Gallen, swissatest.ch 9 Project: Development of novel non-biocidal textiles coatings reducing sweat odour accumulation (Cooperation with EMPA and Sanitized) The aim of the study is, beside the development of new coatings, to understand the impact of micro-organisms and adsorption of volatile sweat compounds on textiles Preliminary Field study: • 30 Probands wearing a half coated / half uncoated shirt during a one hour sport session Coated side reference October 2015 • Odour accumulation was investigated over 10 wash&wear cycles • Odour formation and quality was assessed by a panel of sniffers before and after washing • Microbial load and microbial spectrum were determined before and after washing Antiadhesive coating has an odour-reducing effect Swissatest Testmaterialien AG, Mövenstrasse 12, CH-9015 St. Gallen, swissatest.ch 10 Conclusions and open questions • The relation between odour intensity and microbial numbers / spectrum on textiles is still unclear • • • 16s-rDNA Analysis of the microbial community on the textiles would bring a more comprehensive view than the identification of the culturable microorganisms Linda Teufel et al. (2010), Rachel McQueen et al (2007, 2012), Xu et al. (2013) stated that microbial numbers do not necessarily correlate with the odour intensity (still unclear if the assessment of culturable bacteria is senseful and reliable) Caellewaert et al. (2014) stated that odour differences my be a result of a selective enrichment of certain odour forming bacteria • However, no bacteria in the textile lead to a lower odour intensity • The coating increases hydrophilicity of the polyester: • Less microbial adhesion • Less adsorption of volatile compounds generated in the axilla? • Less / Higher retention of volatile compounds? • Remaining open questions: • Role of microorganisms in odour formation / role of microbial spectrum • Impact of spinning oil / production residues on odour formation • Antimicrobial coatings and their correlation with odour prevention October 2015 Swissatest Testmaterialien AG, Mövenstrasse 12, CH-9015 St. Gallen, swissatest.ch 11 Thank you for your attention Meet us on booth No. 352 CTI-Project 16190.1 PFNM-NM, Cooperation with Laboratory for Biointerfaces, Swiss Federal Laboratories for Material Testing and Research, St. Gallen, Switzerland Sanitized ag, Burgdorf, Switzerland Dr. Peter Stutte Dr. Philipp Stiefel Dr. David Chaperon Dr. Sabrina Schmidt-Emmrich Dr. Roland Harbig Swissatest Testmaterialien AG, Mövenstrasse 12, CH-9015 St. Gallen, swissatest.ch 12