ASIA CAN TECH - BANGKOK
SYSTEM SOLUTIONS FOR THE CAN MAKING INDUSTRY
Marcel Schoumacker - Benny Liu
26- 28th October 2015
TRADITION IN INNOVATION
SPECIALISTS IN THE METALFORMING INDUSTRY
Founded in 1839
in Göppingen
The more you know
about the past, the
better prepared you
are for the future
(Theodore Roosevelt)
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2
THE DNA OF SCHULER
INNOVATION, QUALITY, PERFORMANCE, COST-EFFICIENCY,
SERVICE/SUPPORT
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Servo Technology
3
SCHULER AT A GLANCE
Facts and figures
Schuler Group 2014
Technological and global market leader in the metal
forming industry
Sales
€ 1,178.5 million
Founded 1839 in Göppingen, Germany
New orders
€ 1,193.7 million
Member of the ANDRITZ Group since 2012
Products: Cutting-edge presses, automation, dies, process
know-how, and services for the entire metal forming
industry, including the metal packaging industry
Top-tier customers:
Car manufacturers and their suppliers, packaging,
household equipment, aerospace, minting
EBITA
EBITA margin
€ 104.1 million
8.8 %
Group profit
€ 66.9 million
Employees inc.
apprentices1
5,423
Innovation by technology: Key to our success
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SCHULER CORPORATE PRESENTATION
1
as of Dec. 31, 2014
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GLOBAL CUSTOMER BASE
Automotive OEM Tier 0.5
Tier 1-3
Drives & Generators
Minting
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Appliance
PACKAGING
Railway
Aerospace
Industrial Applications
Large Pipes
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SCHULER WORLDWIDE
GLOBAL SOLUTION AND LOCAL SUPPORT
USA
Canton, MI
Germany
Great Britain
Walsall
USA
Hastings, MI
Spain
Barcelona
Poland
Kędzierzyn-Koźle
Slovakia
Dubnica nad Váhom
China
Beijing, Jinan, Tianjin
Thailand
Bangkok
China
Shanghai, Dalian
France
Strasbourg
Switzerland
Gettnau
Italy
Turin
Russia
Moscow
Mexico
Puebla, Saltillo
India
Mumbai, Pune
Brazil
São Paulo
Production & Service
Service
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PRODUCTION- AND SERVICE LOCATION SCHULER DALIAN
COUNTRY-SPECIFIC PRODUCTION AND PROXIMITY TO THE CUSTOMERS
HIGHLIGHTS
2006
company
Establishment as a 100% affiliated
of Müller Weingarten AG
2007
Start of business activities, takeover of
Müller Weingarten Dalian by Schuler
AG
2012
Majority takeover by Andritz Group
2013
area
Plant expansion of threefold workshop
with 200t crane capacity
2014
Installation of a state-of-the-art boring
machine for precision of manufacture
Location Schuler Dalian
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CORPORATE PRESENTATION SCHULER DALIAN
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DETAILS OF THE ASSEMBLY PROCESSES – PHASE 2
IN-HOUSE MANUFACTURE OF MAIN ASSEMBLY PARTS
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CORPORATE PRESENTATION SCHULER DALIAN
8
SCHULER CHINA – SERVICE ASSOCIATION
HAND IN HAND FOR THE SATISFACTION OF OUR CUSTOMERS
CURRENT SERVICE-SITUATION IN CHINA
Changchun
More than 1000 units since 1989
•More than 230 customers, located in 300 cities
•Services in all technology fields
•34 Service-Engineers in permanent use
•
Beijing
Dalian
Tianjin
Jinan
Chengdu
PLANNED SERVICE EXPANSION
Shanghai
Chongqing
Chengdu
•Wuhan
•Guangzhou
•Changchun
•Chongqing
•additional 58 Service-Engineers
CORPORATE PRESENTATION SCHULER DALIAN
Wuhan
•
11/4/2015
Guangzhou
Service
Service-Expansion
Engineers / Consultants
Manufacturing
Shopfloor
Spare part stock
Hotline
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Schuler AG, Konzernzentrale Göppingen
SCHULER IN GERMANY
Gräbener Pressensysteme, Netphen
Schuler Pressen, Erfurt
UmformCenter Erfurt, Erfurt
Schuler Automation, Heßdorf
Schuler SMG, Waghäusel
Schuler Automation, Gemmingen
Schuler Pressen,
Göppingen
Schuler Pressen, Weingarten
W P O G N A B M S K
Q A
J
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P K O L M Y W J
E N E W U K M X C P D
S G E
S V H O T
V F O R M I
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R Y
N G S B E
C V B T E A M P A S D
W M A C H
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S X A
S F H U X L Q A F J P
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CUPFORMER @ 300spm – SERVO CUPFORMER - BODYFORMER – LIDS FORMER
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WE HAVE ALSO INVESTED IN PEOPLE
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Metal Forming EXPERTISE + Can Making `` SAVOIR FAIRE ´´
Guarantee of success for your project
Savoir faire= know how – awareness – experience - background
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KNOWLEDGE IS THE RAW MATERIAL FOR INNOVATION
LEARN FROM THE PAST - LIVE IN THE PRESENT - PREPARE THE FUTURE
competence
Market needs
Supplier
Competition
Science
Knowledge
Technology
ideas
Cu
sto
m
corporate
culture
er
innovation
resources
Best practice
strategy
Customer feedback
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INNOVATION IS SCHULER DNA
BETTER SOLUTION FOR THE CAN MAKERS IS OUR OBJECTIVE
Lower life Cycle Cost
competence
innovation
ideas
High level of quality and performance
Cu
sto
me
r
corporate
culture
strategy
resources
New Can Making Solutions
We believe and teach people that each failure is a step along the road to success.
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SCHULER SOLUTIONS FOR THE CANMAKING INDUSTRY
CUP – FORMER: 300SPM – 4500 CPM
Conversion
press
Shell press
Good cups made Good cans
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CUP FORMER 4500
BELGRADE – TEHERAN – ROSSLYN – LUANDA – PUTIAN – ZIYANG – HESHAN – DA NANG – BEHAI……..
Best cost-effective solution in the market
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CUP FORMER 4500
FEATURES
Dynamic Counter- Balance
No Special foundations
Spring Damper
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No vibrations
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SCHULER DESIGN USED SINCE 15YEARS ON HIGH SPEED PRESSES
UNIQUE DESIGN :
PLAY-FREE, FIRM, RIGID PILLAR GUIDANCE
No wear
No maintenance
No vibrations
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SUMMARY OF CUP FORMER 4500 BENEFITS
PERFORMANCE – QUALITY AND REDUCED OWNERSHIP COST
MAINTENANCE FREE
main shaft and
slides guidances
+ 30% TOOL LIFE
& die sets guides pin
3examples
CUPFORMER WITH SERVO TECHNOLOGY
DWI BOTTLE CAN LINE OR MINI LINE UP TO 1200 CANS / MN
•
NO BRAKE – NO CLUTCHES
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ENERGY-EFFICIENT
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REVERSE DRAW DIE SET CAPABILITIES
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PROGRAMMABLE: STROKE & PHASE SHIFT
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DESIGNED FOR STD HALF COIL WIDTH
PROVEN TECHNOLOGY
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SCHULER SOLUTIONS FOR THE CANMAKING INDUSTRY
NEW MACHINES IN OUR PORTFOLIO
Conversion
press
Shell press
BODY FORMER
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SCHULER BODYFORMER
HYPOCYCLOID TRANSMISSION UP TO 400 CANS PER MINUTE
Proven technology:
Under license of Universal Can, optimized by Schuler
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NEW SCHULER BODYFORMER
QUALITY – RELIABILITY – ACCURACY - PERFORMANCE
HYPOCYCLOID Transmission
Dynamic balance: Less vibration
Linear Transmission: less ram drop
The invention concerns a mechanism operating
Machine design: Low maintenance costs
according to the principle which states that each point
in a circle, running in a circle which is 2 times bigger,
describes a rectilinear hypocycloid
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THE NEW SCHULER BODYFORMER - ECONOMICAL PRODUCTION
BEVERAGE CANS, ALUMINUM BOTTLES, AND FOOD PACKAGING
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SCHULER Hypocycloid Body Former
Best performance – Lower Lyfe Cycle Cost
Ironing die life = 2.5 million cans
Best performance on existing bodymakers
1 to 1.5 million cnas
Seal pack : change every 6 month
Best performance on existing bodymakers
2 to 3 month
Tear off rate : average < 5ppm
Best performance on existing bodymakers
10 to 15ppm
Oil consumption 0,007l/1000
maintenance cost : 5000 $ / year
Best performance on existing bodymakers
oil : 0,014l / 1000 cans
maitenance cost : 10 to 15000 $ / year
SUMMARY OF SCHULER BODYMAKER
RELIABILITY – ACCURACY – PERFORMANCE
Maximum Production OUTPUT
Low level of Tear offs + Superior Machine reliability
High Quality level
Precise and accurate body wall thickness
Lower running costs
Longer tool life – less oil consumption
low maintenance costs
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SCHULER SOLUTIONS FOR THE CANMAKING INDUSTRY
SCHULER NECKFORMER
NeckFormer
LidFormer
ShellFormer
Body
F
CupFormer
or m e
r
Continuous NeckFormer
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SCHULER NECKFORMER
NECKING AND FLANGING
In preparation
Under license of universal can
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SCHULER SOLUTIONS FOR THE CANMAKING INDUSTRY
SHELLFORMER AND LIDFORMER
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TECHNICAL DATA
SHELL PRESS
AND CONVERSION
PRESS
SHELL
PRESS
The Smartline SA-S combines sustainability with improved quality at maximum output while offering excellent value for money.
LIDFORMER 3400
FASTEST CONVERSION PRESS AVAILABLE - 850SPM
11/4/2015
shell and conversion presses
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SPECIAL FEATURES for HIGH SPEED PRESSES
Multi-piece cast frame and press frame braced with
four tie rods for optimum stress distribution
Oil chamber in table and uprights for
even thermal expansion.
Eccentric shaft running in anti-friction bearings.
for increased damping of vibrations occuring during
the blanking process.
COMPARISON OF SLIDE GUIDING SYSTEMS
SCHULER SLIDE GUIDING FOR HIGHEST PRECISION
Schuler
Slide
Slideguiding
guidingabove
feed
level
above
feed level
Slide
Slide guiding
guidingatatfeed
level
feed level
Slide guiding
guiding above
Slide
above and
and at
at
feed level
level
feed
Comparison of slide guiding systems
Horizontal vibration amplitude with different
slide-guidings
between slide and bed in BDC
SCHULER SERVICE: TECHNICAL CUSTOMER SUPPORT
OUR SERVICES FOR OUR CUSTOMERS –WORLDWIDE
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Technical Customer Support
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Machine inspections
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Safety inspections
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Preventive maintenance
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Repair
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Repair welding
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Production support
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Components and Accessories
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Project Business
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Special Services
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Used Machinery
Beispielbild –
passendes Bild einfügen
Technical Customer Support
37
SCHULER PRODUCT RANGE FOR THE BEVERAGE INDUSTRIE
FORMING THE FUTURE WITH SCHULER
CUPFORMER
HIGH QUALITY CUP
PRODUCTION
NECKFORMER
NECKING AND FLANGING
BODYFORMER
ECONOMICAL PRODUCTION
OF CAN BODIES
LINE INTEGRATION
COMPLETE SYSTEMS
SERVO CUPFORMER
UP TO 1200 CPM
SCHULER SERVICE
SHELLFORMER AND
LIDFORMER
MANUFACTURING OF CAN ENDS
BROADEST
PORTFOLIO OF
FORMING
MACHINES
WORLDWIDE
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CONCLUSION
YESTERDAY: THE PAST – TOMORROW: THE FUTURE
BUT TODAY IS A GIFT
THAT´S WHY IT IS CALLED THE PRESENT
IT WAS A GIFT FOR US TO BE WITH YOU TODAY
HOPE TO SEE YOU VERY SOON AND WORK
TOGETHER IN FORMING THE FUTURE
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Thank you for your attention
We welcome your questions
MARCEL SCHOUMACKER
Sales Director Beverage Packaging
tel: 00 49 1520 1624 603
marcel.schoumacker@schulergroup.com
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