BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications PART J – ELECTRICAL J.1 GENERAL PROVISIONS J.1.1 General Description The work to be done under this Division of the specifications consists of the fabrication, complete in all details, of the Electrical Work, at the subject premises, and all work and materials incidental to the proper completion of the installation, except those portions of the work which are expressly stated to be done by others. All work shall be in accordance with the governing Codes and Regulations and with the Specifications, except where same shall conflict with such codes, etc., in which case, latter shall then govern. The requirements in regard to materials and workmanship specify the required standards for the furnishing of all labor, materials and appliances necessary for the complete installation of the work specified herein and indicated on the drawings. These specifications are intended to provide a broad outline of the required installation, but are not intended to include all details of design and construction. 1.1 Definitions. J.1.2 Definitions The following definitions are deemed to apply: The “Employer” shall mean: Fort Bonifacio Development Corporation The “Engineer” shall mean: United Technologies Incorporated The “Supervisor” shall mean: Those persons appointed by the Employer/Lead Consultant/Main Consultant to supervise the execution of the MEP Services Contract Works on behalf of the aforementioned. The “Main Contractor” shall mean: The Company appointed to carry out the building of the project. The “Contractor” shall mean: The Company appointed to carry out the supply and installation of the MEP Services, the subject of this Specification and as stated in the Letter of Invitation to Tender. The Contractor shall also mean the Tenderer as referred to within this specifications. The “Main Contract” shall mean: The Contract between the Main Contractor and the Employer. The “Contract Documents” shall mean: The Form of Tender, this Specifications, the drawings relating to the Works, other documents included in the Invitation to Tender and the Letter accepting the Tender. The “Site” shall mean: Bonifacio Triangle All necessary Equipment, apparatus, materials, machinery, appliances, accessories and associated sundries required to make a complete installation. Bases Conversion Development Authority J-1 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications The “Contract Works” shall mean: The subject of this Specification, Schedules and associated drawings, including the supply of Equipment, its transport to Site, unloading, putting into store, unpacking, assembly, handling, location, installation, connection, testing, setting to work and repair of defects, etc, all as set out in the Main Contract. The provision of skilled and unskilled labor, the supply of all necessary tools, appliances, etc. necessary for the installation of Equipment and execution of the Contract, the removal from the Site, from time to time of all surplus material and garbage caused by the site. The word “Indicated” shall mean: Indicated as used in “as indicated”, “where indicated”, unless otherwise indicated and like phrases shall mean indicated elsewhere in the Contract Documents. J.1.3 Work Included Under this Division of the Specifications, provide all materials and equipment and perform all the work necessary for the complete execution of all the Electrical works as shown on the electrical drawings, and on the general construction drawings, as herein specified, or both, except as otherwise excluded, and which without excluding the generality of the foregoing, shall include but not be limited to the following principal items of work: a. Supply and installation of proposed panelboard located at 9th St., 38th St. , 11th Avenue. b. Low voltage power distribution ductworks serving lamp posts. Included are the ductworks in concrete encasement that traverse across roadways. c. Supply and installation of all handholes and manholes d. Supply and installation of lamppost including lamps as per approved by BCDA. e. A complete grounding system as per plan f. Complete testing of all electrical system f.1 Megger Testing f.2 Ground Resistance Test g. Optional items of work. h. Painting of lampost. i. Where materials are furnished and supplied by the Owner, the contractor shall receive, unload, handle transport, assemble, and install complete. This contractor shall be responsible for breakages, pilferage, etc. of such equipment from the time he accepts delivery until the Owner accepts the installation. j. Coordination with companies/offices including handling of all matters related to power service, telephone services & permits. k. Supply and installation on site the padmount transformer as per Meralco standard. l. Supply and installation of wires and cables. Bases Conversion Development Authority J-2 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 J.1.4 Section VI Technical Specifications Codes, Inspection, Permits and Fees a. The work in this contract is to be installed according to the latest requirements of the following: Philippine National Building Code Philippine Electrical Code MERALCO Latest requirements/Standards set by BCDA Nothing contained in these specifications or shown on the drawings shall be construed as to conflict with National and Local ordinances or laws governing the installation of electrical work, and all such laws and ordinances are hereby made part of these specifications. The Contractor is required to meet the requirements thereof. b. Codes and standards of following specifications other than mentioned above are referenced in this Division: 1. 2. 3. 4. 5. 6. 7. Certified Ballast manufacturers (CBM) Electrical Testing Laboratory (ETL) Insulated Power Cable Engineers Association (IPCEA) National Fire Protection Association, National Electrical Code (NEC) National Electrical Manufacturers Association (NEMA) Underwriters Laboratories , Inc. (UL) Illuminating Engineering Society (IES) c. All construction permits required for this work shall be obtained by the Contractor fees shall be for the Owner’s account. The Contractor shall furnish the Architect, the Engineers and the Owner final certificates of inspection and approval from the proper government authorities after the completion of the work. The Contractor shall prepare all shop or working drawings, as-built plans and all other paperwork required by the approving authorities. d. Approval from authorities of all plans for construction shall be secured by the Contractor. J.1.5 Record Drawings a. The Contractor shall, during the progress of the work, keep a record of all deviations of the actual installation from that shown on the Contract drawings. b. The Engineers will furnish the contractor at cost a complete set of blue prints on which he shall indicate all changes and revisions. Copies of these blue prints, indicating such changes as revisions shall be submitted to the Engineers. c. Upon completion of work, the Contractor shall submit two (2) copies of the As-built drawings, indicating the work as actually and finally installed, including new information not originally shown in Contract Drawings, to the Engineers for approval as to conformance with the design concepts and compliance with pertinent Code provisions. e. Approval of the As-built drawings by the Engineers shall be a requirement for final acceptance of the completed works and for final payment. Bases Conversion Development Authority J-3 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 J.1.6 Section VI Technical Specifications Shop Drawings, Samples and Other Submittals a. Contractor shall prepare and submit to Engineers for approval the following: 1. Complete connection, schematic wiring, and riser diagrams for all the auxiliary systems installed. 2. Manufacturer’s catalog sheets with complete technical data, marked as necessary to indicate materials, devices and equipment being furnished. 3. Samples and/or manufacturer’s catalog sheets of the following: 3.1 Bare copper wire 3.2 Cut segment of ground rods 3.3 Sample of circuit breaker and panelboard enclosure (to sent at site office). 3.4 Sample board of wires and conduits 3.5 Samples of metal weld using contractor’s proposed exothermic process. 3.6 Samples of lamp and its corresponding lamp ballasts 4. Detailed shop drawings for installation and mounting of panelboards, hand holes, manholes, concrete encasements, grounding detail, lamp post installation detail. 5. Field test reports for the following: a. Insulation resistance tests b. Ground resistance test 6. List of miscellaneous materials proposed, including conduits, conductors and manhole accessories, identifying manufacturer and type. 7. Such other shop drawings as indicated on the plans or as the Engineers may require. b. All drawings should be signed and dry sealed by the Contractor’s Registered Professional Electrical Engineer. c. All drawings, etc. shall be submitted sufficiently one month in advance of field requirements to allow ample time for checking and no extension of the contract time will be granted this contractor, by reason of his failure in this respect. All submittals shall be complete and shall contain all information. J.1.7 required and detailed Coordination a. Coordinate timing of installation with work of other trades and with local utility company Meralco, the local government of Taguig and BCDA b. Systems provided shall be complete and operable, and shall include required accessories, fastenings, and supports. Bases Conversion Development Authority J-4 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications c. Determine required location, arrangement and quantities of equipment and materials from drawings, schedules and specifications. d. All equipment shall recommendations. be installed in strict accordance with manufacturer’s e. Where certain items of equipment specified in other contracts require electrical connections, the Contractor shall provide such connections as required. J. 1.8 Minor Modifications The plans as drawn are based upon architectural plans and details and show conditions as accurately as it is possible to indicate them in scale. The plans are diagrammatical and do not necessarily show all fittings, etc., necessary to fit the building conditions. The locations of outlets, apparatus and equipment shown on the plans are approximate. This contractor shall be responsible for the proper location in order to make them fit with architectural details and instructions from Engineer’s representative at the site. J. 1.9 Guarantee a. This Electrical Contractor shall guarantee that the Electrical system is free from all grounds and from all defective workmanship and materials and will remain so for a period of one year from date of acceptance of the work. Any defects, appearing within the aforesaid period, shall be remedied by this Contractor at his own expense. b. The Electrical Contractor shall indemnify and save harmless the Owner, the architect and the engineers from and against all liability for damages arising from injuries or disabilities to persons or damage to property occasioned by any fact or omissions of the Contractor or any of his Sub-contractors, including any all expenses, legal or otherwise which may be incurred by the Owner, the Architect or the Engineers, in the defense of any claim, action or suit. J.1.10 Approvals, Substitutions Etc. Whenever hereinafter the words “for approval”, or “approved” (make, type, size, arrangement, etc.) are used especially in regard to manufactured specialties, etc., or wherever it is desired to substitute a different make or type of apparatus for that specified, all information pertinent to the adequacy and adaptability of the proposed apparatus, shall be submitted to the Engineers, and their approval secured before the apparatus is ordered or installed. Bases Conversion Development Authority J-5 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications J.1.11 Acceptance Tests Field tests and adjustments as laid out in Section 16100 shall be performed prior to the approval of work. J.1.12 Subcontracts, Etc. This Contractor shall be held fully responsible for the work of any Subcontractor or manufacturer performing work for or supplying materials from, as it is intended that the entire Electrical work, when finally delivered to the Owner, shall be ready in every respect for satisfactory and efficient operation. J.1.13 Workmanship The work throughout shall be executed in the best and most thorough manner to the satisfaction of the architect and the engineers, who will jointly interpret the meaning of the drawings and specifications and shall have power to reject any work and materials which in their judgment, are not in full accordance therewith. This Contractor shall assume unit responsibility and shall provide the service of a qualified Engineer to supervise the complete installation of equipment and systems and who shall be available for conducting the final acceptance tests. J.2 BASIC MATERIALS AND METHODS J.2.1 General a. Furnish and install all conduits and wires and miscellaneous materials required for wiring, as specified herein and shown on drawings. b. Perform tests and adjustments and submit reports as specified herein. J.2.2 Polyvinylchloride (PVC) Conduit a. General : standard trade sizes, heavy wall, manufactured to NEMA TC-2 type 40 - rated for 90 degree celcius cable. Atlanta, Crown Asia brands or approved equal. b. Material : polyvinylchloride, extruded. c. Nominal Size: 20 mm. dia. minimum. d. Couplings and Fittings : standard joint by solvent weld process. e. Uses: 1. Main feeder conduit connecting manhole to manhole. 2. Equipment feeder conduit connecting hand hole to lamppost. Bases Conversion Development Authority J-6 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 f. J.2.3 Section VI Technical Specifications Pulling Hardwares : flat fish tape with ball and flexible leader or polyethylene or Manila rope. Use of steel pulling cable not permitted. Conduit Installation a. General: install in accordance with applicable codes and recognized standards of good practice. b. Location: approximately as shown on drawings; actual routing subject to approval. 1. If parallel to the roadway – conduits shall be placed in 50mm sand bed before covering it with earth. 2. If it shall traverse in roadways – conduits shall be concrete encased, see details on section of concrete encasement. c. Bends: not more than equivalent of three 90 degree bends between pulling points. J2.4 Conductor a. Material: copper, annealed. b. Stranding: standard stranding for conductors 8.0 mm. sq. and above. c. Minimum sizes: 3.5 mm for lighting wiring and power; 1,6 mm for control wiring. d. Color Code: 1. Identified ground conductor: any shades of green or green with yellow stripes 2. Identified live conductor: Line 1 – Red, Line 2- Black, Line 3 -Blue e. 600-Volt class conductors: 1. Insulation: a. Feeders, 3.5 mm or larger: THWN insulation, Phelps Dodge, Columbia and Amercian Wire. b. Fixture wires: in accordance with the code. J.2.5 Conductor Installation a. Place all wiring, in raceway of type or types indicated. Provide all required and indicated accessories for proper installation of all wiring. b. Bending radii: not less than permitted by the code. c. Supports in vertical runs: as prescribed by the code. d. Splicing: 1. Permissible only in junction boxes or similar accessible locations. Number of supplies held to absolute minimum. 2. Splicing of cables: in accordance with cable manufacturer’s recommendations. 3. Use solderless pressure type connectors whose screw does not bear directly on wire. e. Insulation of splices or taps: 1. Three layers 20 mm wide 3M Company “Scotch No. 33” or “Scotch # 88” or approved equal, electrical tape, half lapped. Bases Conversion Development Authority J-7 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications 2. Use filler compound, “Scotchfill,” or approved equal, at sharp edges to provide smooth surface before taping. f. Wires and Small Cable pulling: 1. Reels: firmly mount on portable stand and secure against displacement. 2. Use pulling grips. 3. Lubrication: powdered soapstone or commercial wire lubricant; use of solution not permitted. soap and g. Marking: mark ea. end of every power or control cable with a plastic tag securely fastened to it bearing circuit use identification. Also mark cables in pull or junction boxes. h. Connections: 1. Apparatus lugs: solderless pressure-type lugs thoroughly clean lug and conductor and coat with suitable oxidation inhibiting compound prior to connection. 2. Terminal blocks: use retaining cup washers where solid wire is used. Use pressure type terminal lugs where stranded wire is used. NAMEPLATES a. General : Provide and install nameplates wherever indicated as required in these specifications. Wording shall be approved prior to purchase of nameplates. b. Material : Red Bakelite engraving stock, white core. c. Lettering: engraved, approximately 3/16” high. Wording shall identify function of device to which nameplate is attached, or identify equipment served by device. d. Installation (except for factory installed nameplates): attached with sheet metal screws after painting of equipment is completed. J.2.6. Field Tests And Adjustments a. Test reports: typewritten, listing equipment used, person or persons performing the tests, date tested, circuits tested, and results of tests. b. Insulation resistance tests, general: 1. Perform insulation resistance tests on equipment and cables listed herein. 2. Test equipment: furnished by Contractor; equal to “Megger” as manufactured by James G. Biddle Company, motor-driven or rectifier type with ranges of 500, 1,000 and 2,500 volts d-c. 3. Resistance measured: line-to-ground and line to line. 4. Disconnect all solid state equipment before making wire or cable tests. Contractor is responsible for damage to any such equipment caused by these tests. c. Continuity test: test all socket outlet and control circuits to determine continuity of wiring and connections. Submit written statement that this test has been performed. d. Phase relationship: 1. Check connections to all equipment for proper phase relationship. Determine motor rotation. Correct connections as required. 2. Disconnect, prior to check any device which could be damaged by application of voltage of reversed phase sequence. Bases Conversion Development Authority J-8 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications 3. Test report: written statement that this check has been made. e. Correction of defects: 1. If tests disclose any unsatisfactory workmanship, wiring or equipment furnished under this Contract, Contractor shall repair or replace at his expense, such defects in an approved manner. 2. If any wiring or equipment is damaged by tests, Contractor shall repair or replace, at his expense, such wiring or equipment in an approved manner. J.3 UNDERGROUND ELECTRICAL WORK J.3.1 References The publications listed below from a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only. AMERICAN NATIONAL STANDARDS INSTITUTE INC (ANSI) ANSI C2 National Electric Safety Code NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA) NEMA WC7 Cross linked Thermosetting Polyethylene insulated Wire and Cable for the transmission and Distribution of Electric Energy UNDERWRITER’S LABORATORIES INC. (UL) UL 83 Thermoplastic Insulated Wires and Cables UL 467 Grounding and Bonding Equipment UL 514B Fittings for Conduit J.3.2 Submittals Manufacturer’s Catalogue Data Conduit Cables Tape Connector and Terminals Ground Rod Grounding Conductor Thermite welds Field Test Reports 600 volt cable tests Grounding electrodes and system tests Identify ea. cable for 600-volt test. When testing grounding electrodes and systems identify ea. electrode and system for ea. test. Bases Conversion Development Authority J-9 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 J.3.3 Section VI Technical Specifications Products Materials and Equipment a. Conduit PVC material conforming to the specifications of the Bureau of Product Standards PNS 14:1983 b. Fittings PVC material conforming to the specifications of the Bureau of Product Standards PNS 14:1983 c. Tape UL 510, plastic insulating tape, capable of performing in a continuous temperature environment of 80 degrees C. d. Power Wire and Cable As designated by American Wire Gauge (AWG). Insulated conductors shall bear the data of manufacture imprinted on the wire insulation with other identification. Do not use wire and cable manufactured more than 6 months before delivery to the job site. Provide conductor identification within ea. closure where a tap, splice or termination is made. e. 600 Volt Wires and Cables Conductors within conduits and cable ducts shall be of Type THWN/THHN unless otherwise indicated on the drawings. f. 600 Volt Wire Connector and Terminals UL 486A g. Grounding and Bonding Equipment UL 467 h. Manhole Manhole shall be cast-in-place concrete of the size and details indicated in the drawings. Non-traffic type shall be provided with steel cover conforming to AASHTO M 105 with the size and dimension as indicated in the drawings. i. Drain pipes Polyvinyl Chloride (PVC) ASTM D 1784 Execution Installation NFPA 70 and ANSI C2 a. Concrete Concrete works shall conform to the requirements of DPWH Specifications b. Earthwork Excavation, backfilling shall conform to the requirements under “Excavation, Backfilling and Compacting” Bases Conversion Development Authority J-10 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications c. Underground Duct with Concrete Encasement Construct underground duct lines of PVC conduits encased in concrete. The concrete encasement surrounding the bank shall be rectangular in cross section and shall provide at least 3 inches of concrete cover for ducts. - Under paved areas, encase ducts in concrete. Extend the concrete encasement at least 5 feet beyond the edges pf paved areas and roads. Where conduit runs under existing roads, cut and patch the pavement as indicated. - The top of the concrete encasement shall not be less than 24 inches below grade, unless otherwise indicated. d. Duct and conduit Placement Duct lines shall have a continuous slope downward toward manholes and with a pitch of not less than 3 inches in 100 feet. Except at conduit risers, accomplish changes in direction of runs exceeding a total of 10 degrees, either vertical or horizontal, by long sweep bends having a radius of curvature. Sweep bends may be made up of one or more curved or straight sections or combinations thereof. Manufacture bends shall have a minimum radius of 18 inches for use with conduits of less than 3 inches in diameter and a minimum radius of 36 inches for ducts of 3 inches in diameter and larger. e. Termination of Conduit Terminate conduits in end-bells where duct lines enter manholes. f. Cable Pulling Pull cables down grade with the feed-in point at the manhole. Use flexible cable feeds to convey cables through manhole where space permits by training cables around the interior to form one complete loop. Maintain minimum allowable bending radii in forming such loops. g. Cable Lubricants Use lubricants that are specifically recommended by the cable manufacturer for assisting in pulling jacketed cables. Cable lubricants shall be soapstone, graphite or talc for rubber or plastic jacketed cables. Lubricant shall not be deleterious to the cable sheath, jacket or outer coverings. h. Cable Pulling Tensions Tensions shall not exceed the maximum pulling tension recommended by the cable manufacturer. i. Cable Terminating Protect terminations of insulated lighting cables from accidental contact, deterioration of coverings and moisture by providing terminating devices and materials. Install terminations of insulated cables in accordance with the manufacturer’s requirements. Make terminations with materials and methods specified herein or as designated by the written instructions of the cable manufacturer and termination kit manufacturer. j. Splices for 600 Volt Class Cables Splice in underground systems is not allowed. k. Grounding Noncurrent carrying metallic parts associated with electrical equipment shall have a maximum resistance to solid “earth” ground not exceeding 10 ohms, unless specified otherwise by the Engineer. Bases Conversion Development Authority J-11 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 l. Section VI Technical Specifications Grounding Connections by Exothermite Type Process Make grounding connections, which are buried or otherwise normally inaccessible, excepting specifically those connections for which access for periodic testing is required by exothermite type process. Make thermite welds strictly in accordance with the weld manufacturer’s written recommendations. Welds which have puffed up or which show convex surfaces indicating improper cleaning are not acceptable. Mechanical connectors are not required at thermite welds. m. Grounding Conductors Bare coil-drawn copper wire of the size indicated in the drawings. J.3.5 Field Quality Control As an exception to requirements that may be stated elsewhere in the contract, notify the Engineer, 5 working days prior to the test. Distribution Conductors 600 Volt Class Test 600-volt class conductors to verify that no short circuits or accidental grounds exist. Make tests using an instrument, which applies a voltage of approximately 500 volts to provide a direct reading in resistance. Ground Rods Test ground rods for ground resistance value before connecting wires. Use a portable ground testing megger to test ea. ground or group of grounds. The instrument shall be equipped with a meter reading directly in ohms or fractions thereof to indicate the ground value of the ground electrode under test. Provide one copy of the megger manufacturer’s directions for use of the ground megger indicating the method to be used. J.4 PANELBOARDS J.4.1 General Furnish and install panelboards as listed in the “Load Schedule”. Manufacturer’s shop drawings, samples and catalogs shall be submitted for approval by the Engineer prior to manufacture. J.4.2 Types and Ratings a. NEMA 3R type enclosure, free standing, circuit breaker protection, 230 V, 3 phase 3 wire, Cuttler Hammer, G.E. or Square D. b. All panelboards shall contain a single brand of circuit breakers, manufactured by G.E. , Cuttler Hammer, or Square D. c. Breakers: “Bolt-on” type molded case, thermal magnetic protective, quick-make, quick break, trip free from handle, trip indicating, number and size as shown in load schedule. Internal common trip for 2 and 3 pole breakers. Bases Conversion Development Authority J-12 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications d. Breaker minimum interrupting capacities; based on NEMA and UL test procedures: 220 volt breakers: 10,000 rms symmetrical amperes J.4.3 Quantity and Identification As shown in Panelboard schedule. Where “space” is indicated in the schedule, this shall mean that complete bus, insulators, etc., shall be included ready to accept future circuit breakers. J.4.4 Panel and Box B.I. box, gauge 12 minimum, plain steel front, complete with hinged door, polished metal catch and lock. All panels keyed alike. Powder coated glossy finish. Repair any damage to finish in manner acceptable to Engineer. Panelboards shall be as Manufactured by KC Industrial, Soy Mei, LJ Industrial and Asiaphil. a. Free Standing type. b. NEMA 3R type testing. c. Nameplate: required ea. panel J.4.5 Warranty A warranty for a period of one (1) year shall be provided against failure of components resulting from normal use and/or factory defects. J.5 GROUNDING J.5.1 General Furnish all materials and labor required to ground motor controls, panelboards, transformer nuetrals and cases, motor frames, conduit systems, and all other electrical equipment. J.5.2 Materials a. Ground rods: 1. Type: copper-clad 2. Size: 20 mm. x 3 m. detail as shown on drawings. b. Ground wire and taps: 1. Material: stranded soft-drawn bare copper wire. i. Main bare copper wire: 100mm sq. BCW ii. Lamp post ground wire: 3.5 mm sq. BCW c. Insulators and miscellaneous installation materials as shown on drawings. J.5.3 Installation a. Raceway grounding: 1. Ground all conduit systems: use double locknuts at panelboards; use bonding jumpers if conduits are installed in concentric knockouts. Bases Conversion Development Authority J-13 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications 2. Parallel all flexible steel conduits with copper jumper, sized in accordance with the Code. Securely fasten one end of jumper to rigid metallic conduit or connector, other end to device served. b. Equipment Grounding: Ground all lamp post separately. c. Use “Exothermic” process for all bonding connections to the grounding loop and as indicated on drawings. d. Ground Rods: 1. Locate ground rods at approximate locations shown. 2. Install in firm soil and drive top of rod to depth below grade as shown on the plans. e. Ground resistance shall not be more than 5 ohms. f. J.5.4 Brand: Cadweld, Thermoweld, Furseweld or approved equal. Tests a. Ground rod-resistance test: 1. Test ea. ground rod by single-test. “Megger” method, in accordance with the code requirement. 2. Test equipment: Furnished by Contractor, equal to “Megger”, by James G. Biddle Company. b. Test report: submit typewritten report, listing equipment used, person or persons performing tests, date tested, circuit or equipment tested, and results of tests. J.6 STREET LIGHTING SYSTEM J.6.1 Description This item shall consist of furnishing and installing the street lighting system as required by the Plans and as described in this Specification. The work shall include the following: a. Electrical services, including all conduits, junction boxes, and wiring from the MERALCO supply and meter to the lighting and contactor panel boards, and light poles with luminaries. b. Lighting and contactor panels c. Complete street luminaries d. Steel poles and foundations e. Photocontrols f. Grounding system for luminaries Bases Conversion Development Authority J-14 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 J.6.2 Section VI Technical Specifications Materials / Products General Requirements General All materials and equipment to be used and to be installed hereunder shall be new and of the approved type, bearing the stamp of approval of the Underwriters Laboratories, Inc. Fungus Control. No substitute will be accepted, unless the materials and equipment specified herein are not available. Locally manufactured and/or any other substitute materials and equipment may be accepted, provided that they are better or the full equivalent in design, quality and size of materials and workmanship, and provided further, that they carry the written approval of the Engineer before they are installed. All electrical equipment and materials, except otherwise specified, shall be treated to resist moisture and fungus. Electrical components such as switches, breakers, fuses, contacts, and heater elements shall not be treated. Other materials and components that are inherently fungusresistant or protected by hermetically sealing need not be treated. All other circuit elements that have a temperature rise of not more than 24ºC when operating at full load shall be coated with a fungus-resistant varnish. Circuit elements include but are not limited to cables, wires, contactors, panels, terminals, and terminals junction blocks, capacitors and coils. Corrosion Protection Fasteners, hardwares, conduit clamps, bolts, nuts, washers and similar materials used for the assembly of electrical equipment and for the support of conduit and equipment shall be either of non-ferrous metal or coated steel. J.6.3 Lighting Contractor Panel Lighting Contractor Panel shall be designed and fabricated for pole mounting as indicated on the Plans. Enclosures shall be fabricated in accordance with NEMA requirements and shall be waterweight and dust tight stainless, suitable for outdoor installation and for 220 volts, 1-phase, 60 hertz application. The enclosure shall be cleaned and shop prime coated on all surfaces with red lead primer. The interior and exterior of the cabinet shall be given two coats of the manufacturer’s standard paint, which shall be light gray in color. Circuit Breakers The molded case circuit breakers shall be of the thermal-magnetic type having inverse-time tripping characteristic on overload and instantaneous trip on short circuits, shall be equipped with arch quenchers, shall have quick-make and quick-break toggle mechanism, and shall have trip-free operating handles. Ea. multi-pole breaker shall have a common trip so that an overload on one pole will automatically cause all poles of the breakers to open. The circuit breakers shall have an interrupting rating of not less than 10,000 symmetrical amperes at 220 volts. Solderless-type connectors shall be furnished on the loadside of breakers for conductor’s size 30 square mm and smaller. Lighting Contractor NEMA ICS 2, electrically held contractor rated as indicated. Provide as conforming to NEMA ICS 6. Contractor shall have silver alloy double-break contacts and coil clearing contacts and Bases Conversion Development Authority J-15 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications shall require no arcing contacts. Provide contractor with hand-off automatic selector switch. Contractor shall be hermetically sealed and shall be rated as specified in the Plans. Terminal Blocks Terminal blocks for wiring shall be rated at least 600 volts and 25 amperes for control and 50 amperes for power and shall be molded – block type to accommodate ring tugs, furnished with biding head or washer – head screws having serrated or grooved contact surfaces, having lockwashers and insulating barriers between terminals. Each terminal blocks shall have removable cover and marking strip. Arrangement and location of the block shall be such that incoming and outgoing cables can be supported. Grommets shall be provided at all holes furnished for wires and cables. Adjacent rows of terminal block shall be separated at least 150 mm edge to edge. When wires are terminated at terminal blocks, circuit designation, as shown on the schematic and wiring diagrams, shall be machine lettered, stamped, engraved, or neatly marked with permanent ink on one side of the terminal block marking strips. One spare blank marking strip shall be furnished with ea. terminal block. The terminal arrangement shall group the conductors in ea. cable. Conductors shall be marked at ea. end with clip-on marking sleeves. J.6.3 Street Lighting Poles Poles Provide steel poles designed for wind loading of 145 kilometers per hour determined in accordance with AASHTO LTS-2 while supporting luminaires having effective projected areas indicated. Poles shall be anchor-based type designed for use with underground supply conductors. Provide hot-dipped galvanized steel poles having minimum 8 mm-thick steel with minimum yield strength of 227 MPa and iron oxide primed factory finished. Provide a pole grounding connection designed to prevent electrolysis when used with copper ground wire. Provide anchor bases with galvanized steel anchor bolts, threaded at the top end and bent 90 degrees at the bottom end. Provide galvanized nuts, washers and ornamental covers for anchor bolts. Galvanizing shall be in accordance with the requirement of ASTM A120 for the poles and A153 for the fittings. Anchor Base Assemblies Anchor bolts shall be steel rod having minimum yield strength of 345 MPa; the top 300 mm of the bolt shall be galvanized per ASTM A153. Anchor bases for steel poles shall be structural quality hot rolled carbon steel pole having minimum yield strength of 248 MPa. High Pressure Sodium Street Lighting Luminaries This specification covers requirements for horizontally mounted high-pressure sodium luminaires used for street lighting on a 230-volt AC, 60-hertz system voltage. As referred to in this specification, the word “luminaire” shall mean a complete lighting apparatus consisting of the housing and all integral parts necessary for its mounting, optical assembly, control gears and wiring assembly, but excluding the lamp. Bases Conversion Development Authority J-16 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications Standards All luminaries furnished under this specification shall meet applicable design and testing requirements of either ANSI/IES or IEC/CIE standards, except as maybe provided herein. If other equivalent internationally accepted standards are used, these standards and other supplementary standards, if applicable, shall be explicitly stated in the proposal. Electrical Rating The luminaire shall be designed to operate at 230 volts AC, 60 hertz, and single phase. The standard wattage rating could either be for 70 watts, 150 watts, or 250 watts, whichever may be specified/ shown in the drawings. Design and Construction Features Housing. The housing of the luminaire shall be made of heat-treated, die-cast aluminum alloy and shall be painted with an electrocoat gray paint finish. Hardwares such as hinges, latches, springs, nuts, screws, washers, pins, etc. shall be made of materials compatible to the housing material and shall be inherently corrosion-proof or have been protected by finishes approved for corrosion resistance. However, those exposed the elements shall be made of high-grade stainless steel. The luminaire shall be used for horizontal mounting on a mast arm. The mounting shall be designed using a clamping plate with four (4) – 9.5 mm minimum diameter hexagonal head clamping bolts to mechanically clamp the luminaire to a 1 ¼” (32mm) to 2” (50mm) nominal diameter metal pipe end of the mast arm and adjust it to the required position. The mast arm is designed to provide a 5-degree tilting angle to the luminaire. All clamps, hinges, and latches shall withstand high vibrations and wind pressure of up to 26 psf. A shoulder or stop shall be provided to limit the insertion of the pipe end of the mast arm during installation. The open area surrounding the insertion shall be guarded against entry of birds or other wildlife. The luminaire housing shall be as a nameplate or other type of indelible marking that shall identify it as to type, rating, manufacturer, catalog number, etc. A wattage marking in accordance with ANSI C136.15, latest revision, shall be provided on the underside of housing using black-colored numerals 50.8 mm. (2 in.) minimum height with gold-colored square background 76.2 mm (3 in.) minimum dimensions of the side. The marking shall be visible from an observer on the ground and shall be designed to endure the life of the luminaire. The luminaire housing shall be provided with a receptacle for three-prong, twist-lock type photocontrol, unless otherwise specified. The luminaire surfaces, joints and rim shall be smooth and free of bur’s and sharp edges that could cause injury to the workman. Bases Conversion Development Authority J-17 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications Optical Assembly The reflector shall be made from approved material and shall be capable of efficiently directing the light in the required directions while reducing it in directions where it might cause glare discomfort. The refractor shall be prismatic type made from heat/impact-resistant glass. It shall be held in place in such a manner as to allow for its expansion and contraction. The design of the optical system shall be based on the use of a clear, ovoid/elliptical lamp. The lamp socket shall be designed for high-pressure sodium lamp with E27/27 base for 70Watt or E40/45 base for 150-Watt and 250-Watt applications. It shall be of 600-Volt classification, made from glazed porcelain with one-piece rolled threads and stationary socket lead connectors that will not move during lamp insertion and removal. The screw shall be constructed of nickel-plated material. The center contact inside the socket shall be springloaded to provide lamp-gripping action. The refractor-housing and socket-reflector junctions shall be adequately sealed or gasketted against entry of moisture, rainwater, dust and insects, with provisions for thermal breathing and air filtering. The luminaire light distribution shall be IES Type III, medium distribution, semi-cutoff classification or equivalent, unless otherwise specified. The manufacturer shall submit photometric data consisting of the isolux and isocandela diagrams showing the projection of maximum candle power and half-maximum isocandela trace on the roadway for various mounting heights (i.e., 6, 7, 8, 9, 10 and 12 meters), utilization data, and the luminaire distribution of luminous intensity at intervals of 1.5 degrees and 4.5 degrees vertical and lateral angles, respectively. Control Gears and Wiring The ballast shall be high power factor (PF 90 %), reactor type. The manufacturer shall determine the correct rating of the capacitor to be installed to achieve the desired power factor. The ballast shall be designed to have an expected average life of 10 years (minimum) under the condition of a maximum permissible winding temperature of 130ºC. The ballast shall be designed to operate high sodium vapor lamps with the following ratings whichever may be specified. Lamp Wattage (Watts) 70 Nominal Lamp Voltage(Volts) 90 Nominal Lamp Current (Amperes) 1.0 150 100 1.8 250 100 3.0 The ballast shall be corrosion and moisture-resistant and shall satisfy the design and testing requirements of either ANSI or IEC standard, latest revision. All ballast shall be complete with electrically matched starter/ignitor component. Bases Conversion Development Authority J-18 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications The starter/ignitor component shall be a solid-state device capable of withstanding an ambient temperature of 100ºC. It shall provide timed pulsing with sufficient follow through current to completely ionize and start all lamps that meet published ANSI or IEC standards. The starter/ignitor circuit board shall be treated in an approved manner to provide moisture resistant coating. The ballast, starter/ignitor, and capacitor shall be field replaceable with no adjustment necessary for proper operation. They shall have push-on type electrical terminations to provide good electrical and mechanical integrity and ease of replacement. The starting circuit-ballast combination shall be designed to consistently provide the following parameters: a) Lamp wattage must be maintained with the trapezoid recommended by lamp manufacturers within the full rated input voltage range. b) Pulse characteristics shall conform to ANSI or IEC specifications. The ballast, starter/ignitor and capacitor shall ea. bear a nameplate or other type of indelible marking complete with information the same as those specified for the luminaire housing. The photocontrol receptacle, when provided, shall conform to ANSI C136.10, latest revision or equivalent. All components shall be securely fastened to the housing gear compartments and completely pre-wired using a terminal block a wiring diagram shall be provided, legible and permanently affixed inside the luminaire. The diagram shall indicate the ballast, capacitor, lamp socket, photocontrol receptacle, starter/ignition circuit, and coded terminal block connections. All circuitry wirings shall be insulated to a minimum temperature rating of 125ºC. Wire connections shall be made with quick connect push-on brass terminal block by means of screwon type connections. Tests and Inspections All tests on the luminaire and its components shall be performed in accordance with applicable testing procedures and acceptance criteria of either ANSI or IEC standard, latest revision. Certified test reports for all types of test conducted shall be submitted prior to shipment of the luminaries. The Engineer reserves the right to conduct an acceptance testing to ensure that the manufacturer/supplier complies with the specification. Any item found not to be in writing by the Engineer should be rejected and replaced at no extra cost to the Employer. Inspection by the Engineer does not relieve the manufacturers/supplier from complying with the specification or release him from warranty. BCDA Approval Prior to Delivery Prior to the delivery, the following information regarding the offered luminaire shall be submitted for approval of BCDA: a) Complete description. b) Preliminary dimensional drawings and design specification of each component. Bases Conversion Development Authority J-19 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications c) Technical bulletins and descriptive literatures concerning the offered luminaire. d) Copies of reference standards used in manufacturing and testing (e.g. ANSI or IEC). e) Photometric data consisting of the isolux and isocandela diagrams, utilization data, and the luminaire distribution of luminous intensity at intervals of 15 degrees and 4.5 degrees vertical and lateral angles, respectively, as specified. f) Ballast characteristic curve. g) Specific lamp types/brands recommended for use in the offered luminaire. h) Packaging and transportation details. i) Certification to the effect that the manufacturer/supplier has already manufactured and sold a maximum of (state quantity) luminaires being offered with satisfactory performance record. j) List of previous purchases of luminaires offered including addresses and quantities ordered. k) Copy of certified test reports of similar luminaires supplied to previous purchasers. l) Extent of manufacturing facilities and quality control procedures. High Pressure Sodium Lamps This specification covers requirements for high-pressure sodium lamps used for street lighting on a 230-Volt AC, 60-Hertz system voltage. Standards All lamps furnished under this specification shall meet applicable design and testing requirements of either ANSI or IEC standard, except as may be provided herein. If other equivalent internationally accepted standards are used, these standards and other supplementary standards, if applicable shall be explicitly stated in the proposal. Electrical Rating Lamps shall be designed based on the following nominal ratings: 70 Nominal Lamp Voltage (Volts) 90 Nominal Lamp Current (Amperes) 1.0 Mean Lumen Output (Lumens, min.) 5400 150 100 1.8 13500 250 100 3.0 24750 Lamp Wattage (Watts) The required lamp rating shall be specified in the Inquiry or Purchase Order. Design and Construction Features a) Lamp shall have clear, ovoid/elliptical glass envelopes. b) Lamp dimensions shall conform to the requirements of either ANSI or IEC standard, latest version. c) Screw caps (bases) shall be E27/27 for 70-Watt and E40/45 for 150-Watt and 250-Watt high-pressure sodium lamps. d) All lamps shall be extremely ignited and designated to operate in a universal burning position. i. Mark of origin in the form of trademark of the manufacturer’s mark. ii. Rated wattage and voltage. Bases Conversion Development Authority J-20 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications Tests and Inspection All tests on lamps shall be performed in accordance with applicable procedures and acceptance criteria of either ANSI or IEC standard, latest revision. Certified test reports for all types of test. conducted shall be submitted prior to shipment of the lamps. The Engineer reserves the right to conduct an acceptance testing to ensure that the manufacturer/supplier complies with the specification. Any item found not be in accordance with the specification, unless otherwise approved in writing by the Engineer shall be rejected and replaced at no extra cost to the Employer. Inspection by the Engineer does not relieve the manufacturer/supplier from complying with the specification or release him from the warranty. Bid Data The following information regarding the offered lamp shall be submitted with or stated in the proposal: a. Complete description. b. Preliminary dimensional drawings and design specification of the offered lamp. c. Technical bulletins and descriptive literatures concerning the offered lamp. d. Copies of reference standard used in manufacturing and testing (e.g. ANSI or IEC) e. Lamp’s operating (voltage-wattage) trapezoid. f. Lamp’s spectral distribution curve of chromaticity coordinates/color triangle. g. List of specific types of luminaries of other known brands where offered lamp is compatible. h. Packaging and transportation details. i. Certification to the effect that the manufacturer/supplier has already manufactured and sold a maximum number of (state quantity) lamps being offered with satisfactory performance record. j. List of previous purchasers of lamps offered including addresses and quantities ordered. k. Copies of certified test reports of similar lamps supplied to previous purchasers. l. Extent of manufacturing facilities and quality control procedures. Undercarriage Luminaires Luminaries under the overpass structures shall be surface mounted 250-Watt high-pressure sodium fixture. The housing shall be aluminum and with low brightness refractor. The luminaires shall be similar to low mount General Electric Tunnel Guard 250. The ballast shall be high power factor type. Bases Conversion Development Authority J-21 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications Photocontrols This specification covers requirements for photocontrols rated 240-Volt AC, 60 Hertz used primarily for switching high-pressure sodium vapor lamps in street lighting application. Standards Unless otherwise specified, all photocontrols furnished under this specification shall meet the design and testing requirements of the latest applicable ANSI standards. If equivalent internationally accepted standards are used, these standards and other supplementary standards, if applicable, shall be explicably stated in the proposal. Service Conditions Physical Conditions. The photocontrols shall provide reliable switching of high-pressure sodium vapor lamps under the following environmental conditions: Ambient Temp. Range Moisture Level Specific Corrosive Contaminants at Site - 10ºC to 50ºC 90% Relative Humidity @ 40ºC salt water, excessive dust, fume and/or soot Operating Conditions. The photocontrol shall turn on at a nominal light level setting of 10.76 lux (1.0 footcandle), which is within the limits of 5.38 to 21.52 lux (0.5 to 2.0 footcandles) at rated voltage of 240 Volts, AC, and 60 Hertz. It shall be adaptable for calibration up to 107.64 lux (10 footcandles). The ratio of the turn-off to the turn-on light level shall not exceed 5. The photocontrol shall be designed with a fail-on failure mode. Electrical Features Rated Voltage. The photocontrol shall be rated at 240 Volts AC, 60 Hertz. Rated Load. The photocontrol shall have a minimum load rating of both 1000-Watts incandescent lamp load and 1800 Volt-Amperes load. The volt-ampere load consists of lamp wattage, ballast losses, and reactive volt-amperes, and may be at a power factor as low as 0.5. Dielectric Withstand. The electric insulation of the photocontrol shall withstand for one minute a 60-Hertz. Dielectric Withstand Test of 2.5 kV ms minimum (dry) between current-carrying components and any metallic portion of the enclosure or accepted or receptacle with its mounting. Surge Protection. The photocontrol shall be provided with an MOV arrester capable of at least 160 Joules energy dissipation and a clamping voltage of not greater than 1000 Volts. Power Consumption. The power consumption of the photocontrol shall not exceed 3 VA at either daytime or nighttime operation. Bases Conversion Development Authority J-22 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications Construction Features General Conditions. The photocontrol shall be mechanically robust to withstand reasonable abuses of handling and shall be designed and constructed to minimize the effects of moisture in the atmosphere. The photocontrol shall be designed as follows: a. The photocontrol skirt shall have a minimum diameter of 76.4 mm (3 inches). b. Any condensation falling on it will be led away from the terminals. c. There are no cavities on the exterior where moisture can collect. The three-terminal locking type plug of the photocontrol shall be inaccordance with ANSI C136.10. It shall fit correctly and snugly into its corresponding ANSI C136.10 twist-lock type receptacle. Housing and Sealing. The housing shall be made of high impact strength and flame retardant material preferably fastened to its base by screws. The housing shall be sealed tight, preventing penetration of moisture, dust, and other contaminants inside the photocontrol. The light source window for the photocell shall be of a clear, UV-stabilized acrylic material designed for maximum protection against weather and life shortening effects of direct sunrays. A compressible gasket or sealing means shall be provided as part of the photocontrol to form a weatherproof seal on the “required seat” of the receptacle. All non current carrying metal parts shall be protected from corrosion. Photocell. The cadmium sulfide shall be hermitically sealed. It shall be encased in an enclosure with an internal cavity that absolutely prohibits the passage of moisture, air, gas, and contaminants through its envelope. Hermeticity of the photocell sealing shall be determined by Method C of ASTM F98-72 (Standard Recommended Practices for Determining Hermeticity of Electron Devices by a Bubble Test) or equivalent standard of testing hermeticity of electron devices. The following types of photocell are not recognized equivalent to the required hermetically sealed photocell: a. Chemically sealed. b. Surface passivated. c. Laminated, coated, or dipped with polyurethane, epoxy resin or any other type of plastics. Switching Device. The photocontrol shall be equipped with an electromagnetic relay as a means of switching the load. The relay contacts shall be sufficient current capacity and shall make an break its load by a snap action. The relay contacts shall have a low contact resistance to prevent heating. Bases Conversion Development Authority J-23 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications Current-carrying Components. All current-carrying metal parts shall be of good conductor quality and shall be corrosion resistant. Teminals. The three-terminal locking type plug of the photocontrol shall be rigidly connected to the base without possibility of being displaced from the base. Terminals necessary for installation shall be readily accessible and clearly identified. Tests and Inspection Sampling a. The Engineer shall conduct test and visual inspection on delivery samples picked at random from a lot. Sample size shall depend upon the quatity delivered. b. For new model/brand submitted by the supplier/manufacturer for acceptable or accreditation, at least six (6) samples shall be required. Test Environment. Ambient condition during response testing shall be at a temperature of 25ºC + 5ºC and relative humidity at 70% + 10%. Sequence of Test. Test shall be performed in the order presented below: a. b. c. d. e. f. Drop Test Operating Characteristic Test Impulse Withstand Test Dielectric Withstand Test Operating Characteristic Test (after impulse withstand test) Power Consumption Test “Aging test” shall be added to the above test sequence for accepting or accrediting a new model/brand. Rejection. In case of sample failure in any of the test sequences, no further test shall be conducted. Inspection. The Engineer reserves the right to inspect all phases in the manufacture of these photocontrols and to witness the tests to be done to ensure that the manufacturer/supplier complies with the specification. Any item found no to be in accordance with the specification will be rejected and replaced with an acceptable item at not extra cost to the Employer. Inspection by the Engineer does not relieve the manufacturer/supplier from complying with the specification or release him from warranty. Drop Test. The photocontrol must be capable of withstanding a one (1) meter drop to a concrete floor without damage to the housing or changing its operating characteristics. Operating Characteristic Test. The photocontrol shall meet the light level requirements for supply voltages of 210 V, 240 V, and 260 V operated for 5 minutes. Impulse Withstand Test (Surge Test). The open-circuit surge voltage shall have 6000-Volt peak amplitude and a 1.2 microsecond x 50-microsecond waveshape. The short-circuit surge current shall have 3000-Ampere peak amplitude and an 8-microsecond x 20 microsecong waveshape. The maximum available follow current shall be 1000 Amperes rms. Bases Conversion Development Authority J-24 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications The photocontrol shall be inserted into the test receptacle and shall be placed in darkness. Three (3) surges shall be applied between the line and neutral terminal in the photocontrol. These three (3) surges shall be repeated with the photocontrol illuminated to a minimum of 322.9 lux (30 footcandles). The minimum time between surges shall be 15 minutes. 60-Hz Dielectric Withstand Test. A voltage of 2.5 kV rms shall be applied for 1 minute (dry) between all current-carrying metal parts joined and any metallic portion of the control-device enclosure or receptacle with its mounting. The electrical insulation shall not be damaged. Power Consumption Test. The power consumption of the photocontrol shall be based on the wattmeter readings at rated 240 Volts AC for full daylight and full darkness operation. Average yearly consumption shall be computed from the wattmeter readings based on a twelve (12) hours “ON” and twelve (12) hours “OFF” operation. Aging Test. A new set of three (3) or more photocontrol samples shall be installed outdoor and energized for a period of six (6) months. The photocontrol should not fail to turn-on and turnoff its load during the six (6) month period. The photocontrol should not show any sign of corrosion on any metallic portion, and the cover’s discoloration should be minimal. Bid Data The following information with regard to the offered photocontrol shall be submitted with or stated in the proposal: a. b. c. d. e. f. g. Complete description Electrical and Mechanical Specification Schematic and Wiring diagram Description and detailed drawings of photocell MOV arrester’s joule rating and clamping voltage Turn-on illumination level range. Dimensional drawings with the numerical data furnished in the meter-kilogram-second (metric) system of measurement and the equivalent in foot-pound-second (English) system indicated in parenthesis. h. Technical bulletins and descriptive literatures concerning the offered photocontrol. i. Copies of manufacturing j. Packaging and transportation details Conduit Rigid Steel Conduit. Rigid steel conduits shall be galvanized and shall conform to ANSI Standard C-80. Fittings of types approved by the Engineer shall be provided as required for connection to junction, to pull and outlet boxes, and to equipment. PVC. Plastic duct for concrete encased burial shall be PVC and shall conform to NEMA TC6 type. EB Fittings shall conform to NEMA TC9. Outlet Bodies Outlet bodies for pull boxes, and convenience outlets shall be cast or malleable iron for exposed locations and stamped galvanized steel where embedded in concrete. Bases Conversion Development Authority J-25 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications Insulated Conductors Conductors in raceways shall be of copper with moisture and heat-resistant rubber or thermoplastic insulation. Wires and cables shall be type THW nylon jacket for all wires. All types shall be PSA approved and shall conform to NEMA Standard Rubber Insulated. Wire and Cable for the Transmission and Distribution of Electrical Energy. Phelps Dodge brand or approved equal shall be used. Grounding Installation All street lighting poles and panel boards shall be effectively grounded. Conductor and ground wires shall be bare copper as shown and sizes as indicated on the Plans. All connections shall be mechanically and electrically sound and secured by insulating tape of approved type. Grounding wire shall be made of bare copper strand; soft drawn wire shall be installed in one continuous length without splices or joints. Ground rods shall be made of copper-clad steel and shall be driven full length into the earth, sizes of which shall be as indicated on the Plans for grounding details. Light Pole Concrete Footings All electrical light poles shall be of reinforced concrete with dimensions as indicated on the Plans. Concrete shall be Class A and together with the reinforcing steel shall conform to the requirements of the DPWH Standard Specifications. CONSTRUCTION METHODS Codes and Regulations All works shall be done in accordance with the requirements of the latest edition of the PHILIPPINE ELECTRICAL CODE and the NATIONAL SAFETY CODE, with the applicable ordinances of the local government, and with the requirements of the local power company that will eventually furnish the service. Nothing contained herein or shown on the Plans shall be constructed as to conflict with the requirements of these codes, which are hereby made part of the work of this item. Contractor’s Submittals The Contractor shall be required to submit shop drawings which shall include outline dimensions, mounting connections and clearances, ratings, elementary wiring diagrams, together with catalogs and descriptive data for the following: a. b. c. d. Lighting and control panels Streetlights, including light poles, mast arms to light poles Photocontrols Manufacturer’s Data. When data that describes more the one type, size, model, or item is submitted, clearly mark the data to indicate which type, size, model, or item is being provided. i. Luminaires ii. Poles and Brackets iii. Photocontrols iv. Lighting Contractors and Relays Bases Conversion Development Authority J-26 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications Data shall be sufficient to show conformance to specified requirements. e. Shop Drawings Luminaires. Include dimensions, accessories and installation and construction details. Photometric data, including Zonal lumen data, average and minimum ratio aiming diagram and computerized candlepower distribution data shall accompany shop drawings. Poles. Include dimensions, wind load determined in accordance with AASHTO LTS-1, pole deflection, pole class, and other applicable information, including pole design calculations. f. Certified Test Reports: Luminaires 1. Computerized horizontal illumination levels in footcandles or Lux at ground level, taken every 3 meters. Include average maintained footcandle level and maximum ratio. 2. distribution data according to IES classification type of M-S-III as defined in IES Lighting Handbook. Luminaires not conforming to this standard are not acceptable. Test and Guarantee When the installation is reported as completed and ready for acceptance, tests as directed shall be made by the Contractor, at his own expense, in the presence of the Engineer. The Contractor shall at once remedy all defects and any part of the work not satisfactory to the Engineer, free of cost to the Employer. The Contractor shall supply all apparatus, materials, and labor required for making the tests. The Contractor shall furnish a guarantee covering all labor and materials for a period of one year from the date of final acceptance of his work. He shall agree to repair and make good at his expense any and all defects that may develop during that time, if in the opinion of the Owner such defects shall arise from detective workmanship or materials. Service Entrance The service entrance posts, the control panels and the concrete foundations shall be constructed as shown in the Plans or as required by MERALCO, and as directed by the Electrical Engineer. The rigid steel conduit with THW conductors shall run down the utility line and into the box. Electrical components shall be mounted to the back panels or control panels with machine screws and wires as shown on the Plans or directed. Forms for the footings shall not be removed until the concrete has hardened properly and not less than 24 hours after the concrete has been placed. Installations Lighting Control Panels. The Contractor shall install the panel boards at the locations indicated on the Plans. Electrical components shall be installed in the enclosures in proper position and shall be completely wired and ready for operation. All power and control wires and cables shall enter the control equipment enclosure through conduits. Bases Conversion Development Authority J-27 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications Conduits. Electrical conduits and fittings shall be installed in their correct positions and locations as shown on the Plans. Conduit and fittings to be embedded in concrete shall be held securely in position while the concrete is being placed. All threaded conduit connections shall be painted with red lead-sealing compound or glyptical varnish. All conduit bends shall be of standard radii bent without heating and shall be free form kinks, indentions, or other deformations that reduce the cross-sectional area. Burrs and sharp edges at the end of ea. piece of conduit shall be removed with a tape reamer. Bushings shall be installed on the ends of the conduits at boxes of cabinets to protect conductors from abrasion, and lock nuts and bond nuts shall be installed to provide tight-grounded connections between conduits and boxes. Conduits emerging from concrete surfaces shall be terminated with conduit couplings and pipe plugs. During construction, ends of conduits shall be plugged at all outlets, or boxes, to keep the conduits dry and to prevent the entrance of foreign matter into the conduits. Locknuts and bondnuts shall be installed to provide tight ground connections between conduits and boxes, control board and cabinets. The end of conduits terminating at cabinets, control boards or outdoor boxes shall be sealed with an approved sealing material to prevent air circulation from the conduit into the cabinet and control board boxes. Conduit Under Roadway. Installation shall be such as to avoid pocket in the conduit run. All run shall be straight as possible and shall be installed in a neat and workmanlike manner. Conduits under roadway shall be encased in reinforced concrete. Electrical Conductors and Grounding. Electrical conductors and ground wires shall be furnished and installed by the Contractor. All insulating tape and compounds, solder, flux and connectors for making grounding connections shall be made with approved type solderless connectors, and all connections shall be mechanically and electrically tight and secure. The Contractor shall furnish all grounding connectors. The Contractor shall install electrical conductors and shall make all required connections as shown on wiring diagrams to be furnished or as directed by the Engineer. The conductors shall be installed such that there will be no cuts or abrasions in the insulations or protective covering of the conductor. No splices shall be made in conductors, except at boxes, outlets or cabinets. J.7 MEASUREMENT AND BASIS OF PAYMENT The following items will be measured and paid, which price and payment shall be full compensation for furnishing and placing all materials and for all labor, equipment, tools and incidentals to complete these items. Bases Conversion Development Authority J-28 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications Payment will be made under: Item No. Description/Particulars Unit of Measurement A. STREET LIGHTING SYSTEM 900 Street Lighting and Fixtures 900(1) Street Lighting and Fixtures, Type A1-B ea. 900(2) Street Lighting and Fixtures, Type B2-B ea. 900(3) Street Lighting and Fixtures, Type C1-B ea. 900(4) Street Lighting and Fixtures, Type C1-C ea. 901 Conduits and Fittings 901(1)a - 50mmØ PVC Pipe (including Concrete Spacer, Excav. & Backfill) m. 901(2)a - 50mmØ PVC Coupling ea. 901(3)a - 50mmØ PVC End Bell ea. 901(4)a - 50mmØ PVC Adaptor ea. 901(5)a - 50mmØ PVC Elbow ea. 901(6)a - 50mmØ Locknut and Bushing ea. 902 902(1) 903 903(1) 904 Copper Ground Rod - 20mmØ x 3000mm Ground Rod ea. PVC Drain Pipe PVC Drain Pipe, 50mmØ PVC, 2.0m. Depth m. Pole Foundation 904(1) Pole Foundation, Type A1-B ea. 904(2) Pole Foundation, Type B2-B ea. 904(3) Pole Foundation, Type C1-B ea. 904(4) Pole Foundation, Type C1-C ea. 905 Concrete Handhole (including Frame and Cover) ea. 906 Wires and Cables 906(1)a - 3.5mm² TW m. 906(1)b - 8.0mm² TW m. 906(2)a - 3.5mm² THHN m. 906(2)b - 8.0mm² THHN m. 906(2)c - 50.0mm² THHN m. 906(3)a - 3.5mm² THW m. 906(3)b - 50.0mm² THW m. 906(6) - 100.0mm² Bare Copper Wire (BCW) m. Bases Conversion Development Authority J-29 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Item No. Description/Particulars 907(1) Thermoweld Connector 907(2) 75mm Warning Tape Section VI Technical Specifications Unit of Measurement ea. roll C. UNDERGROUND POWER (34.5KV) 901 901(1)c - 110mmØ PVC Pipe (including Concrete Spacer, Excav. and Backfill) m. 901(2)c - 110mmØ PVC Coupling ea. 901(3)c - 110mmØ PVC End Bell ea. 901(7)c - 110mmØ PVC End Caps ea. 902(1) 20mmØ x 300mm Ground Rod ea. 907(1) Thermoweld Connector ea. 907(2) 750mm Warning Tape Roll 908(1) 3-Way Manhole (Incl. Frame, Cover, Excav. and Backfill) ea. 908(2) 4-Way Manhole (Incl. Frame, Cover, Excav. and Backfill) ea. 908(3) Switch Gear Manhole (Incl. Frame, Cover, Excav. and Backfill) ea. 908(4) Pump Manhole (Incl. Frame, Cover, Excav. and Backfill) ea. 909 J.8 Conduits and Fittings Concrete Encasement for Ducts cu. m. OUTSIDE ELECTRICAL DISTRIBUTION SYSTEM (34.5KV LINE) The work under this Section shall be subject to the requirements of the General Conditions which shall be included as part of this Specification and which shall apply all work performed for the construction of underground distribution facilities. This section is intended to provide a broad outline of all the required facilities but are not intended to include all details of the design and construction. J.8.1 General Conditions The construction of overhead and underground distribution facilities shall meet the requirement of the National Electrical Safety Code, The National Electrical Code and the Philippine Electrical Code. It must conform also the existing rules and regulations of the local power company as well as of the locality concerned. Local Authorities having jurisdiction should be consulted prior to the construction. The work under this Section shall furnish all the skilled manpower, laborers, engineering supervision, approved standard materials/supplies, proper tools and equipment required to complete this project as specified in the approved drawing plans duly signed by the Professional Electrical Engineer. Bases Conversion Development Authority J-30 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications J.8.2 Work Included Under this section of the Specifications, provide all materials and equipment and perform all the work necessary for the complete execution of all the electrical work as shown on the electrical drawings as herein specified except as otherwise excluded, and which without excluding the generality of the foregoing, shall include but not limited to the following principal items of work: 1. 2. 3. Furnish and install a raceway system for the underground power distribution system including concrete pedestal, concrete manholes or handholes and necessary wiring gutters and boxes. Furnish and install a complete wiring, complete lighting fixtures as per required and raceway system for the street lighting system including necessary wiring gutters and boxes. Furnish and install all street lighting panelboard, main air circuit breakers, branch air circuit breakers in individual enclosures and disconnect switches. 4. Furnish and install a complete grounding system. 5. Perform terminations for all electrical systems. 6. Complete testing of all electrical systems. 7. Furnish and install safety sign boards in electrical equipment and panels for proper information. 8. Painting and/or retouching of electrical equipment or device enclosures. 9. Application of electric power service connections including preparation of all necessary plans, forms and related documents, payment of government fees and charges and coordination with power companies and other authorities or persons involved in the procedure. 10. Preparation of “As-Built” plan. 11. If any item of work or material has been omitted which are necessary for the completion of the Electrical Work as outlined herein before, then such items shall be and hereby included in this section of work. J.8.3 Work Under Other Trades The following principal items of work will be supplied under the other sections of this specifications. Respective works to be done and specific materials to be supplied and/or installed by other trades. 1. Furnishing and/or installation of other electrical equipment and related accessories specifically stated on the plans or other section of this specifications to be furnished and installed by other trades. Bases Conversion Development Authority J-31 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications J.8.4 Codes, Inspections, Permits and Fees 1. 2. The work under this Contract shall be in accordance with he provisions of the latest edition of the Philippine Electrical Code, the rules and regulations of the local authorities and the requirements of the local power company. Nothing contained in these Specifications or shown on the Drawings shall be construed as to conflict with National and Local Ordinances or Laws governing the installation of electrical works, and all such laws and ordinances are hereby made part of these Specifications. The Contractor shall comply with the requirement thereof. All permits and electrical fees required for this work shall be obtained by and at the expense of the Contractor. The Contractor shall furnish Owner the final certificates of electrical inspection and approval from the proper government authorities after completion of the work. The Contractor shall prepare all asbuilt drawings and all forms documents required by the approving authorities. J.8.5 Record Drawings The contractor shall, during the progress of the work, keep a careful record of all changes were the actual installation differs from that shown on the Contract Drawings. Upon completion, the Contractor shall, in a neat and accurate manner, finalize “AsBuilt” Drawings on the tracing paper. These Drawings shall be submitted to the Owner/Engineer for notation. J.8.6 Shop Drawings and Samples 1. Prepare and submit shop drawings cuts of all equipment, and copies of fixtures furnished. After final approval by the Owner/Engineer, a sufficient number of copies as directed shall be furnished for distribution. Fixtures and device cuts and/or catalogues shall be clearly marked to indicate the items furnished. 2. Submit to the Owner/Engineer for approval samples of conduits, wires, wiring devices, fixtures, plates and any other items as may be required by the Owner/Engineer. J.8.7 Coordination The Contractor shall prepare such detailed drawings of the equipment of shelves, inserts and support locations as may be required for coordination of all phases of work. Upon demand, the Contractor shall furnish these drawings in adequate number for the information of all parties concerned, and shall coordinate the preparation of these drawings by consultation with said concerned parties before submitting them. The approval of such Drawings will not relieve the Contractor in any way from the responsibility of properly location and coordination his work. J.8.8 Minor Modification The Drawings as drawn are based upon the development plans and details and show conditions are accurately as it is possible to indicate them in scale. The plans are Bases Conversion Development Authority J-32 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications diagrammatical and do not necessarily show all fittings. The location of apparatus and fixtures shown on them are approximate. The Contractor shall be responsible for the proper location in order to make them fir with architectural details and instructions from the Owner/Engineer at the site. J.8.9 Subcontractors The Contractor shall be fully responsible for the work of any subcontractor or manufacturer performing work of supplying materials and ascertain that the Electrical Work, when finally delivered to the Owner, shall be ready in every respect for satisfactorily efficient operation. J.8.10 Guarantees The Contractor shall guarantee that the electrical systems are free from all grounds and from all defective workmanship and materials and will remain so for a period of one (1) year from the date of acceptance of the work. Any defects appearing within the aforesaid period, shall be remedied by the Contractor at his own expense. J.8.11 Approval, Substitution, Etc. 1. Wherever, hereinafter, the words “for approval” “approved” or “equal” are used, especially in regard to manufacture specialties, etc. or wherever it is desired to substitute a different make or type of apparatus for the specified, all information pertinent to the adequacy and adaptability of the proposed apparatus, shall be submitted to the Owner/Engineer, and their approval be secured before the apparatus is ordered or installed. 2. Expenses incurred for tests required by the Owner/Engineer to ascertain the equivalence of substitutes to specified materials or equipment shall be for the account of the Contractor without prejudice to their approval or disapproval. J.8.12 Workmanship 1. The work throughout shall be executed in the best and most thorough manner. The Owner/Engineer shall have the authority to reject any work and materials which in their judgement, are not in full accordance or disapproval. 2. The Contractor shall have on file, for ready access and reference, a set of drawing indicating all work as actually installed incorporating in same all changes and additions. Upon the termination of the Contract, the Contractor shall prepare a set of tracings indicating there on the Electrical Work as actually and finally installed. J.8.13 Standard of Materials 1. All materials and equipment shall be new and shall conform to the respective specifications and standards of the PSA, ANSI, UL, NEMA, ASTM, IEEE, Bases Conversion Development Authority J-33 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications ASTM, CBM, FAA and ICEA in every case where such standards has been established for the particular type of material in question. 2. All materials on all system shall comply with the following specifications, unless specifically accepted and all materials where not specified shall be of the best of their respective kind. 3. Samples of any materials shall be submitted for approval as required by the Owner/Engineer. J.8.14 Installation Requirements 4.1 Ground Test The entire installation shall be free from improper grounds and from short circuit. Test shall be made in the presence of the authorized representative of the Owner/Engineer. In no case shall the insulation resistance be less than that allowed by the Philippine Electrical Code-Volume I (PEC-I). Failures shall be corrected in a manner satisfactory to the Owner/Engineer. 4.2 Performance Test It shall be the responsibility of the Contractor to test all systems of the entire electrical installation for proper operating conditions. 4.3 Cutting and Fitting The Contractor shall do all cutting and fitting required for the installation of the work and to make the several parts joint and coordinate with other works in accordance with the drawings and in a manner satisfactory to the Owner/Engineer. J.8.15 Manholes and Handholes/Pull Boxes 1. All manhole shall be constructed as shown in the plans. The ultimate compressive strength and the soil bearing capacity shall be 9764 kg/m2 (200 PSF) minimum. 2. Floor slab shall have 1% slope towards drain pit to provide positive drain and connect the drain pipe to drainage system. 3. All construction joint to next pouring shall be provided within water stop sealer. 4. Pulling-in iron shall be mounted on the wall opposite to conduit entrance and in line with the ducts & installed not higher than the centerlines of the lower most ductsat the opposite conduit entrance. Bases Conversion Development Authority J-34 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications 5. Clean conduit entrance from reinforcing bars, Bend or Coop around group of ducts as field conditions may require. 6. All edges of concrete slab opening shall be reinforced accordingly. 7. PVC electrical duct used in the construction of primary conduit system may be used on drain pipe. 8. Cast-in-place concrete manholes shall have a smooth trowel finish for floors and horizontal surfaces. 9. Concrete shall conform to the code requirements and top, walls and bottom shall consist of reinforced concrete, however, walls and bottom shall be monolithic concrete construction. 10. Duct entrances shall be located in the plan. J.8.16 Pull Cord 1. Pull cord shall be nylon or equivalent having a minimum tensile strength of 95 kgs. in each empty duct. 2. Minimum 600mm of slack shall be left at each end of pull cords. J.8.17 Conduits 1. Plastic conduit shall be Polyvinyl Chloride Conduit (PVC) type, electrical grade, Schedule 40 PVC conduits shall be buried at a minimum of 0.60 m depth and adequately protected against damage per Code requirements. 2. No conduit shall be used in any system smaller than 15.0 mm (1/2 inch) diameter electric trade size, nor shall have more than four (90 degree) bends in any one run and where necessary pull boxes shall be provided as directed. 3. Connections of all conduits shall have proper water/liquid tight fitted. J.8.18 Grounding All metallic conduits and equipment shall be properly grounded and bonded by means of copper straps. The conduits of each system shall grounded by connecting to the main grounding system. All ground connections shall have clean contact surfaces and shall be tinned and sweated while bolting. Unless otherwise specified exposed ground cables shall be installed in conduits and connections made readily accessible for inspection. Connections shall not be made under ground as concealed in floor or walls. Bases Conversion Development Authority J-35 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications J.8.19 Execution 1. 2. 3. 4. Concrete: Concrete for electrical requirements shall be at least 2500 psi concrete with one-inch maximum aggregate conforming to code requirements or as indicated in the plan. Earthwork: Excavation, backfilling, and pavement repairs for electrical requirements shall conform to Standard Code Requirements. Underground Duct with Concrete Encasement: Construct underground duct lines of individual conduits encased in concrete. Conduit shall be of Schedule 40PVC. Ducts shall no be smaller than 100mm in diameter unless otherwise indicated. The concrete encasement surrounding the bank shall be rectangular in cross-section and shall provide at least 75 mm of concrete cover for ducts. Separate conduits by a minimum concrete thickness of 75 mm, unless otherwise indicated. 3.1 The top of the concrete envelope not be less than 600 mm below grade. 3.2 Duct lines shall have a continuous slope downward toward manholes with a pitch of not less than 75 mm inches in 30 meters. Except at conduit risers, accomplish changes in direction of runs exceeding a total of 10 degrees, either vertical or horizontal, curvature of 7620 mm. Sweep bends may be made up of one or more curved or straight sections or combinations thereof. Manufactured bends shall have a minimum radius of 460 mm for use with conduits of less than 75 mm in diameter and a minimum radius of 915 mm for ducts of 75 mm in diameter and larger. 3.3 Terminate conduits in end-bells where duct lines enter manholes. Separators shall be of precast concrete of high impact polystyrene or any combination of these. Stagger the joints of the conduits by rows and layers so as to provide a duct line having the maximum strength. During construction, protect partially completed duct lines from the entrance of debris such as mud, sand and dirt by means of suitable conduit plugs. As each section of a duct line is completed from manhole to manhole, draw a brush through having the diameter of the duct, and having stiff bristles until the conduit is clear of all particles of earth, sand, and gravel; then immediately install conduit plugs. 3.4 Remove existing ducts as indicated. Cap portions of ducts to be abandoned. Seal abandoned duct with grout in nearest manhole. Cast-In-Place Manholes: Provide cast-in-place reinforced concrete manholes as indicated. 3.5 In each electric manhole, at a point close to the wall as indicated, a ¾ inch (20mm) by 10 foot copper-clad steel ground rod shall be driven into the earth before the floor is poured so that approximately 4 inches (100 Bases Conversion Development Authority J-36 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications mm) of the ground rod will extend above the manhole floor. Ground rod shall be sectional type. 3.6 5. Manhole Grounding: Ground rods installed in electrical-distributionsystem manholes shall be properly connected to the cable shielding at each cable joint or splice by means of No. 4 AWG or equivalent braided tinned copper wire. Connections to cable shielding shall be means of tinned terminals soldered to ground wire cares shall be taken in soldering not to damage cable shields. Ground rods shall be protected with a double wrapping of pressure-sensitive plastic tape for a distance of 2 inches above and 6 inches below concrete penetrations. Ground wires shall be neatly and firmly attached to manhole walls and the amount of exposed bare wire shall be held to minimum. Grounding in Manholes: Non-current carrying metallic parts associated with electrical equipment shall have a maximum resistance to solid “earth” ground not exceeding the following values. Grounds in manholes 10 ohms When work in addition to that indicated of specified is directed in order to obtained the specified ground resistance, the provisions of the contract covering “Changes” shall apply. 5.1 Grounding electrodes shall be cone pointed driven. 5.2 Make grounding connections by exothermite type process. Make thermit welds strictly in accordance with the weld manufacturer’s written recommendations. Weld which have “puffed up” or which show convex surfaces indicating improper cleaning are not acceptable. No mechanical connector is required at thermit weldments. 5.3 In lieu of an exothermic type process, a compression ground grid connector for a type which uses hydraulic compression tool to provide the correct circumferential pressure may be used. Tools and dies shall be as recommended by the manufacturer. An embossing die code or other standard method shall provide visible indication that a connector has been adequately compressed on the ground wire. Connector shall be of high conductivity copper. 5.4 Grounding conductors shall be bare soft-drawn copper wire No.4 AWG minimum unless otherwise indicated or specified. 5.5 Connect copper-clad steel ground rods only to insulated THW or RHW copper ground conductor and weld the connection. Insulate the entire area of the rod in the vicinity of the weld and the connecting wire and seal against moisture penetration. Bases Conversion Development Authority J-37 BCDA Remaining Infrastructure Works inside Bonifacio Global City, Package 2 Section VI Technical Specifications 5.6 Provide all empty conduits with a plastic rope having a breaking strength of at least 200 lbs. Leave 24 inches of spare at each end of the pull-cord. 5.7 Ground Rods: test ground rods for ground resistance value before any wire is connected. Use a portable ground testing megger to test each ground or group of grounds. The instrument shall be equipped with a meter reading directly in ohms or fractions thereof to indicate the ground value of the ground electrode under test. Provide on ecopy of the megger manufacturer’s directions for use of the ground megger indicating the method to be used. 5.8 Test Report: 600 volt cables (identify each cable and test result) High voltage cables (identify electrodes and systems, each test) Grounding Electrodes and Systems (identify electrodes and systems, each test). 6. Conduits: Conduits shall be polyvinyl chloride (schedule 40) and shall be encased in concrete. Each conduit run shall not include more than two (2) 90 degrees bends. Where conduits shall run under areas used for vehicular traffic, a minimum depth of 1000 mm. Below existing ground level shall be maintained. Conduits shall be separated from power conduits by not less than 50 mm of concrete or 300 mm of well tamped earth. Conduits shall be internally dry and free from foreign matters. 7. Serve Box: Serve boxes that is to be constructed shall be made of concrete with its cover provided with galvanized steel lifting bar. Each service box shall be provided with a 3000 mm long ground rod. J.8.20 Testing and Commissioning After the installation is completed, and at such time as the Engineer may direct, at he Contractor shall conduct operating test for approval. The equivalent shall be demonstrated to operate in accordance with the requirements of this specifications. The test shall be performed in the presence of the Owner or his authorized representative. The contractor shall furnish the instruments and personnel required for the test, and the local utilities will furnish the necessary power. Bases Conversion Development Authority J-38