IHC Offshore Tools IHC Hydrohammer Piling hammers Noise Mitigation Systems IHC Handling Systems Internal/external lifting tools leveling tools Gripper & Guiding tools Upending tools IHC Seasteel Piling templates Fast Frame TiNS & TiS Version: 04-2014 2.916 piles installed for wind foundations in 59 projects 2.205 Mono-Piles - 667 Jacket Piles - 30 Power Station Piles - 14 Metmast Piles IHC Hydrohammer equipment IHC Handling Systems equipment Realized with Noise Mitigation Under construction with Noise Mitigation IHC Sea Steel Template Solution Reliable pile driving & handling equipment • • • • • • Pile diameters from 1.52 m up to 6.50 m Hammer Types SC-150 up to S-2000 Water depths 0 up to 45 m Internal Lifting Tools ILT Up-End Systems Levelling Systems The piling innovator expected 2014 expected 2014 Noise Mitigation System S2000 S2000 Research - Test – Commercial projects 6,0m 6,5m 23m 30m S1800 6,5m S800 Hammer kilo Joule er Pile Diameter H2O S800 S30 0,3m S90 3m 1,2m S300 4m 2,2m 8m 3,5m 30m 3,5m 30m 30m Variations: • • • • • • • • • • • • Water depth Location Sea floor conditions Weather conditions Diameter pile Hammer size/force Running/fixed pile Temperature Sea level (waves) Salt percentage Vessel type ……….….. Indications • Back ground noise North Sea 100 - 110 dB • Total noise with vessel stand-by on side 130 - 140 dB • Rain increases the back ground level 10 - 15 dB IHC-NMS is a two systems integrated solution Air isolated barrier and a contained bubble screen mitigating respectively low/high frequencies Air Isolated Barrier, using different medium & materials • • • • Outer screen Air gap between inner/outer screen Inner screen Isolated inner & outer screen Contained Bubble Screen • Multi level bubble injection system (water depth compensated) • Multi size bubble injection (water depth compensated Extra features • • • • • • • Adjustable Upper Guiding Fixed Lower Guiding Rotation Tool Inclination Tool Global Positioning System Preservation protection system Modular system NMS – awarded projects execution 2014 Riffgrund NMS-6000 Butendiek NMS-6500 Riffgrund NMS-6000 OWF Riffgrund started 01-2014 NMS-6000/34 Hammer S2000 - Hs 2,0 m - Current 0,8 m/s - 80 Mono-Piles Repair Axial supports 12 axial cushioning supports – 12 radial cushinoning supports (total 24) NMS-6000 Riffgrund project Axial rubber cushioning top NMS-6000 Riffgrund project double set of radial rubber cushioning @ top section Performed Tests: FEM analyses NMS design Engineering estimation of “Eigen” Frequency NMS Performed Tests - Acceleration tests on inner and outer screen tests: after assembly – during piling – after refurbishing – during piling NMS-6000 Riffgrund project Axial stiffening middle section Eemshaven acceleration Tune Test NMS-6000 Riffgrund project Noise Results Pile 01 40 blows per 25 cm – SEL 163 dB – 1400 kJ NMS-6000 Riffgrund project Noise Results Pile 15 Adaptive pile driving @ reduced energy max 59 blows/min NMS-6000 Riffgrund project Noise Results Pile 16 Adaptive pile driving @ reduced energy max 59 blows/min NMS-6000 Riffgrund Muller-BBM Report Independent report based on measurements Baker Consultancy With NMS With NMS Without NMS With NMS With NMS Without NMS NMS-6000 Riffgrund Muller-BBM Report Independent report based on measurements Baker Consultancy Environmental situation before NMS No preventive measures were used without NMS 160 Background noise level Pingers & Seal and soft blows The equipment scares away harbor porpoises to prevent harm without NMS 160 Background noise level Questioning: are Pingers & Seal scarers necessary? Is this equipment improving or deteriorating the conditions 160 Background noise level with NMS Questioning: are Pingers & Seal scarers necessary? Is this equipment improving or deteriorating the conditions 160 Background noise level with NMS NMS – awarded projects execution 2014 Butendiek NMS-6500 Butendiek NMS-6500 OWF Butendiek started 30-03-2014 Noise Mitigation by NMS-6500 – Piling equipment S2000 Variations on SEL values by: • • • • • • • • • • • • Water depth Location Sea floor conditions Weather conditions Diameter pile Hammer size/force Penetration speed Running/fixed pile Temperature Sea level (waves) Salt percentage ………….….. Noise level indications North Sea: • • • North Sea with back ground noise 100 - 110 dB Total noise with vessel stand-by on side 130 - 140 dB Rain increases the back ground level 10 - 15 dB NMS air systems Water removing from annulus by pressurized air and contained bubble curtain NMS = 360° current and wave independent mitigation Diameter 1500 m circular protection all directions covered area = 442 m2 Current NMS Benfits: • • • bubbles emerge @ the release point Limited air supply: 20 m3/min = 130 kW Less CO2 emission (vessel & compressors) Air bubbles rise with 0.25 m/s Air released @ 30 m water depth will take 120 s to reach the surface With a current of 1 m/s the bubbles emerge @ 120 m from the release point IHC Piling Methods High Frequency - Low Energy Increased Blow Rate approx. 90 blows per minute (standard = 40 / min) Increased Blow Count of approx. 60 blows per 25 cm Resulting in lower impact energy and a lower noise emission Advantages • Decreased pile stress = reduced fatigue • Reduced load on piling equipment • Minimum influence in piling time depending on soil • Lower noise level 3-6 dB SEL Disadvantages • Hard & Software improvements required IHC Piling Methods Smart Pile Driving - programmed SPD Expected 2015+ Pile driving with real-time monitoring • Pile penetration per 10 blows • Noise level per blow @ 750 meter • Impact energy • Blow count Advantages • Immediate intervention if the noise requirements are exceeded • Optimization of piling time (energy/frequency) • Decreased pile stress resulting in reduced fatigue damage • Less restrictions on pile design • Reduced load on piling equipment • Primary or back-up noise mitigation measure • “SMART” piling by “smart IHC operators” available Disadvantages • Hard & Software improvements in development “Efficient Pile Driving” EPD a new way of piling Reducing of the piling energy = reducing the impact on the environment Possible future piling campaign Increased Blow Rate approx. 80-90 blows per minute Increased Blow Count of approx. max 100 blows per 25 cm After reaching 100 blows /min energy will be increased gradually Challenges: • the data processing 30 sec – 60 sec • using a near field array (testing) Benefits: • Less noise • Less CO2 emission • Less fatigue in pile • Less fatigue on equipment Challenges for the next generation NMS-8000 Past performance is no guarantee for the future. Realizing the noise mitigation performance regardless of: • Hammer energy and size • Mono Pile dimensions • Water depths & Soil conditions • Future legislation • Legislation in different countries Methods: • Modifications to air gap and bubble injection systems • HiLo, Smart Pile Driving, Efficient Pile Driving • Introduction of a 3th mitigation system • R&D analyses of data, FEM prediction, factory tuning. • R&D ground born noise research, it’s time to make a change Special thanks for corporation & sharing information! Collaboration is the key to innovation Thank you for your attention Henk van Vessem GSM +31653149031 h.vanvessem@ihcmerwede.com