Selection Guide Chemical Seal Connections DMS Series Confidential Information Direct Mount Seal System and Diaphragm Seals Yokogawa Corporation of America 2 Dart Road Newnan, Georgia U.S.A. 30265 Tel: 1-800-258-2552 Fax: 1-770-254-0928 SGFP-01A ©Copyright Jan. 1, 2002 1st Edition 5/23/02 1M 2 ■ INTRODUCTION The second refers to remote mounted diaphragm seal process connections that have a capillary between the chemical seal and the DPharp transmitter. The major benefits are: 1. A Diaphragm Seal Mounting System specifically designed for the DPharp Pressure Transmitter 2. A "seamless" and rugged connection which maintains structural integrity a) 250 lbs. Shear load b) Minimized fill volume for better thermal characteristics 3) Flexible to adapt to a multitude of seals a) Single flange which welds to upper housing ■ ■ This sales guide describes the chemical seal process connections available from Yokogawa Corporation of America. There are two distinct types of chemical seal process connections. The first is the Direct Mount Seal system (DMS) with the chemical seal attached as an integral (close coupled) part of the DPharp body. DMS The Direct Mount Seal system, DMS, is a connection system to mount various types of diaphragm seals directly to the DPharp Pressure Transmitter. It was originally designed to incorporate sanitary type seals, and has been expanded to include flanged and extended flanged diaphragm seals. These options have allowed us to broaden our flangemounted (Level) transmitters with various fill fluids and wetted-materials not currently available on the EJA210A & 220A series. This also provides Yokogawa the ability to offer custom type (not currently listed in the price book) seals with varying barrel diameters, diaphragm materials and connection sizes. The DMS mounting flange maintains the same profile as the DPharp flange, so the same bolt pattern and mounting designs are used. This provides a "one piece" design solution that insures the integrity of the DPharp by maintaining maximum shear load capability. The DMS also allows us to keep the fill fluid volume minimized through the design, thereby reducing overall temperature effect due to fluid expansion. This allwelded construction adds to the aesthetic as well as the structural presentation of the product. ADVANTAGES nA Diaphragm Seal Mounting System specifically designed for the DPharp Pressure Transmitter n Provides a "seamless" and rugged connection which maintains structural integrity 250 lbs. Shear load Minimized fill fluid volume for better thermal characteristics n Flexible to adapt to a multitude of seals Single flange which welds to the seals’ upper housing n Majority of Applications in Level Measurement n Requires close connection to Tank Limits fill fluid volume Limits temperature effect n Secondary Applications for Gauge Pressure Close coupling when diaphragm seal is required Easier mounting - No bracket required n Sanitary Applications Capillaries are not recommended n Flexibility in applications n No requirements for tokuchus n Special wetted parts available Monel Tantalum Titanium Etc. n Versatility of various different fill fluids DMS vs. EJA210A/220A Included with this release is an overview on the use of diaphragm seals. Price sheets for these seals are located on the YCA Electronic Price Book. Benefits: The obvious advantage to using a direct mount system is the elimination of capillaries. This helps with the overall temperature effect and necessity to mount and care for the capillaries. Some of the other benefits of the direct mount system are structural integrity and ease of installation and removal and replacement. A graphic representation of the DMS is referenced to the right. Please keep in mind that this DMS "flange" uses the same bolt pattern as the existing DP Harp series transmitters. GS 33G6E22-01E DMS Direct Mount +Comprehensive seal offering (flush, extended, sanitary, etc.) +Versatility for materials and fill fluids +Improved delivery on custom jobs (No tokuchu) –Not compensated to temperature –Accuracy will depend on application EJA210A/220A +Factory temperature compensation +Stated accuracy on GS +Instrument is complete Yokogawa product –Limited offering –Specials require tokuchu 3 ■ REMOTE DIAPHRAGM SEALS n Shorter Overview Remote diaphragm seals offer a cost-effective means of preventing the process medium from coming in contact with a pressure-sensing element. However, adding remote seals to pressure sensing elements can have a negative overall effect on system performance. Temperature, thermal expansion coefficient of the fill fluid, diaphragm size, spring constant, capillary length and capillary diameter can all cause errors in measurement and response time if not properly selected. Operation ■ The system to be considered consists of a diaphragm seal, a pressure transmitter, a capillary connection between the seal and transmitter, and a fill fluid. This diaphragm, capillary and fill fluid act as a medium to relay the process pressures to the sensor in the transmitter. n High temperature applications where the process fluid temperature is beyond the acceptable specifications of the transmitter sensing element n Corrosive service where the requirements for materials of construction is cost prohibitive n To isolate the process for safety reasons n Prevention of suspended solids from entering the cell body or the impulse lines which could become plugged and solidification may occur n Requirement for sanitary connections n Replacement of wet legs n Ease of cleaning between batches to avoid contamination Seal Selection Careful selection of seal size, capillary diameter, capillary length and fill fluid must be considered to optimize the total system performance, minimize the effects of temperature and thermal expansion, and to meet the process requirements. Overall variables to be considered are: n Larger diameter seals typically minimize temperature effects A B C D E F G H J K Fill Fluid DC200-10 Fill Fluid When selecting fill fluid consider four criteria 1. Do the temperature limits of the fill fluid cover the process and ambient ranges? 2. Is this a sanitary application (food grade fill)? 3. Is the process Oxygen service (inert fill)? Temp Range ° F [Pabs<15psi] Glycerin -40 to 250° F [ - 4 0 / 1 2 0 ° C] 78 to 280° F [ 2 6 / 1 4 8 ° C] -40 to 176° F [ - 4 0 / 8 0 ° C] -10 to 200° F [ - 2 3 / 9 3 ° C] N/A Ethylene Glycol N/A Hi Temp 14 to 392° C [ - 1 0 / 2 0 0 ° C] -130 to 176° F [ - 9 0 / 8 0 ° C] N/A DC704 Inert (Halocarbon) Neobee M20 Low Temp (Silicone Based) DC200-350 Vegetable Oil REMOTE DIAPHRAGM SEAL APPLICATIONS When to use a remote seal A pressure is sensed by deflection of the thin film diaphragm at the process connection. This deflection causes a compression or expansion of the fill fluid, which then is sensed at the transmitter by displacing the transmitter element. This displacement is proportional to the measured variable and is converted to a 4-20 mA and/or digital output. Model Code capillary lengths and smaller capillary ID help reduce thermal expansion effects and response time n When using a two seal system, diaphragm size, capillary length and fill fluid should be the same for both sides n To reduce response time, select shorter capillary lengths, larger capillary ID and less viscous fill fluid n For vacuum service in level applications, the seal should be mounted at or below the lower tap. Also a fill fluid that is mixed with water should never be used in a vacuum application n Fill fluid should be selected to meet the most extreme process variables and one which will not cause contamination to the process in the event of seal failure 14 to 200° F [ - 1 0 / 9 3 ° C] Temp Range ° F S p e c i f i c T h e r m a l V i s c o s i t y [ P a b s ≤ 1 5 p s i ] G r a v i t y Expansion (cSt) -40 to 400° F [ - 4 0 / 2 0 5 ° C] 30 to 500° F [ - 1 / 2 6 0 ° C] -40 to 347° F [ - 4 0 / 1 7 5 ° C] -10 to 400° F [ - 2 3 / 2 0 4 ° C] 60 to 462° F [ 1 6 / 2 3 9 ° C] -30 to 300° F [ - 3 4 / 1 4 9 ° C] -4 to 750° F [ - 2 0 / 3 9 9 ° C] -130 to 356° F [ - 9 0 / 1 8 0 ° C] 0 to 572° F [ - 1 7 / 3 0 0 ° C] 14 to 400° F [ - 1 0 / 2 0 4 ° C] 0.934 0.0006 10 1.07 0.0008 39 1.97 0.00084 14 0.92 0.00101 9.5 1.26 0.0005 1110 1.12 0.00062 30 1.07 0.0008 39 0.91 0.00108 4 0.97 0.00096 350 0.94 0.00082 66 Notes Standard Fill Vacuum High Temp Oxygen and Chlorine Service Food Grade (FDA) Food Grade (FDA) High Temp and Vacuum Low Temp and Vacuum Food Grade (FDA) Food Grade GS 33G6E22-01E 4 The pressure head created by the fill fluid causes a preloading effect on the transmitter; therefore, the calibration of zero must be elevated. The capillary system in a level transmitter must be treated as a wet leg where a negative pressure is created. This preloading effect is proportional to the height and specific gravity of the fill fluid. Example: If a DP transmitter with a full scale range of 400" H2O (which has a zero elevation limit of 400" H2O) were to be used in a wet leg application and the wet leg has a specific gravity of 0.9, the maximum height of the wet leg would be 444" H2O. This applies to filled capillary systems: Diaphragm Size The error induced in a system can be greatly affected by differential temperature (between the process and the fill fluid) and by the spring constant on the diaphragm used. An error in a filled capillary system can be calculated by the following equation: Error ("H2O) = (DT) (Et) (Rs) (Vt) ∆T Et Rs Vt The differential temperature change The coefficient of thermal expansion of the fill fluid The diaphragm spring constant The volume of the fill fluid subjected to temperature change Dmax = Zmax S.G. Dmax Maximum vertical distance between diaphragm seals Zmax Maximum zero elevation of the transmitter S.G. Specific gravity of the fill fluid The following graph shows the comparison of two different diaphragm sizes and their effect on total error induced. Error vs. Temperature Vertical Distance vs. Zero Evaluation 25 450 20 Silicone200 2.5"Seal 4.0"Seal 10 5 0 0 10 20 30 40 50 60 70 80 90 100 Differential Temperature This does not necessarily mean that a bigger diaphragm is required. When a gauge pressure transmitter is being used at pressures higher than 100 psig, a smaller diaphragm can be used. Also, if a system has a large ƒT between the process and ambient temperature but the system is stable, such that this temperature difference is constant, the two legs of the system will compensate and the error can be zeroed out of the system. The following is a quick pick chart for reference. Transmitter Span Suggested Diaphragm Size 10 » 100 "H2 O ≥3 . 0 " 100 » 1000 "H2 O ≥2 . 4 " 30 » 200 "H2 O ≥2 . 0 " 200 » 10000 "H2 O ≥1 . 0 " Vertical Distance ( “H2O) Error “H2O Silicone704 400 15 350 EthyleneGlycol Halocarbon 300 250 200 150 100 50 0 200 250 300 350 400 Maximum Zero Elevation (“H2O) Example A DP Cell is being used to measure level in a closed tank. The range of the transmitter being used is 400" H2O. Four inch diaphragm seals are being used with a volume of 0.42, a spring constant of 40, and are placed 5’ apart with the transmitter being positioned 3’ below the upper seal. The fill fluid is Silicone 200-10. Each capillary has a volume of 0.053. The volume of the transmitter cavity is 0.351. Ambient and Process temperatures are shown. Error= (∆T) (Et) (Rs) (Vt) Capillary Length Capillary length becomes a factor when using remote seals on closed tank level applications. The pressure generated by the vertical height of the fill fluid has an effect on the zero suppression or elevation of the transmitter. Force equals mass times acceleration, which can be stated in the following manner when specific gravity and vertical height of a fluid are known. Pressure = (Ht) (Sg) Ht The vertical height of the fill fluid in the capillary Sg The specific gravity of the fill fluid GS 33G6E22-01E 160°F LOW 5’ Capillary 95°F 5’ Capillary HIGH 220°F 5 Verify that the distance between the seals is not outside the range of the transmitter. Dmax = Zmax S.G. Dmax = 400"/0.96 = 416.66" WC Calculate the total thermal error introduced into the system. ErrorH = (220-95)(0.0006)(40)(0.42+0.053+0.351) ErrorH = 2.472" WC for the high leg ErrorL = (160-95)(0.0006)(40)(0.42+0.053+0.351) ErrorL = 1.285" WC for the low leg which produces a total differential error of +1.187" WC NOTE: A 2.4" diaphragm with spring constant of 800 produces a total error of 23.73" WC. Also, the two diaphragms are not located equal vertical distances from the transmitter. Therefore the zero has to be suppressed (5’)(12")(0.93) = 55.80" WC. ■ SUMMARY In order to select an appropriate seal and capillary combination, process conditions, installation requirements and overall system performance must be considered. The following is a list of questions in order to take all effects into account. There is not a serve all solution. Sometimes conditions occur which will require sacrifice of one parameter in order to limit the effects on the others. For instance, if there is a large temperature change requiring smaller capillary ID, this will have a greater effect on response time than a larger capillary ID would. 2. Verify that the maximum vertical distance when compensated with the specific gravity of the fill fluid does not extend beyond the range of the transmitter What is the highest temperature and lowest pressure expected? If the combination of temperature and pressure on the fill fluid exceed the vapor pressure point, accuracy will become unpredictable. Remember that as pressure decreases, the temperature limits of the fill fluids are lowered. Is the process under vacuum? Vacuum affects both the fill fluid selection and mounting position of the transmitter. The temperature limits of the fill fluid are lowered when exposed to a vacuum. Also if the transmitter is not seeing positive pressure, vaporization of the fill fluid is possible. 1. Verify that the fill fluid will operate at the highest temperature and lowest pressure 2. Mount the transmitter at or below the lowest tap to ensure a positive pressure on the measuring system at all times What is the measurement span? Any error introduced into a system is greater when the span is smaller. When the span is under 50" H2O, more scrutiny should be placed on the selection criteria. Remember on tank level applications, not to extend beyond the maximum working range of the transmitter when you compensate for the maximum vertical distance of the fill fluid. Make sure that the temperature effect is not a large percentage of span. Questions to Ask and Points to Consider What are the maximum process and ambient temperature changes? Temperature changes introduce errors in the system through fill fluid expansion and from the diaphragm spring constant. If this is a major factor, the following should be chosen: 1. Larger diameter diaphragm with a lower spring constant 2. Fill fluid with lower expansion rate 3. Shorter capillaries with smaller ID How fast will the measured variable change? Seals automatically introduce a delay in the system reading. In a rapid changing process, the following should be considered: 1. Shorter capillaries and/or larger ID 2. Less viscous fill fluid Where will the transmitter be installed? The longer the capillary the longer the response time and a larger increase in error due to thermal effects. Always mount the transmitter as close as is practical. Always remember: 1. Compensate for the effect of vertical height on the capillary fill fluid What are the maximum pressure limits on the system? Maximum pressure is limited to the connection parameters. Flange ratings can be verified from ANSI specifications. Threaded connections typically handle higher pressures. Is the process connection cleaned? With what type solution? Verify that the fill fluid will withstand the exposed temperature (Sometimes a process tank or pipe is cleaned at a higher temperature than the normal process generates) and that the diaphragm material of construction can withstand any corrosive exposure to the introduced solution. What are the maximum pressure limits on the system? Maximum pressure is limited to the connection parameters. Flange ratings can be verified from ANSI specifications. Threaded connections typically handle higher pressures. GS 33G6E22-01E 6 Is the process connection cleaned? With what type solution? Verify that the fill fluid will withstand the exposed temperature (Sometimes a process tank or pipe is cleaned at a higher temperature than the normal process generates) and that the diaphragm material of construction can withstand any corrosive exposure to the introduced solution. ■ NEW PART NUMBERING SYSTEM Direct Mount Seals Field 1: FLD, FXD, STD, FBD -The letter "D" must appear in the third model string character to designate direct mount. Field 10: 000 -Zeros must be placed in this field for no capillary length (describing a direct mount configuration). CCC -Close coupled connection (no capillary) for use on Direct-mount transmitters, EJA530A & 510A. Field 11: HGP, HDP -High Side Gauge or High Side D/P must be chosen. Depending upon the application and a Gauge/Absolute pressure or a Differential Pressure transmitter has been selected. DGP -Direct Gauge Pressure, should be for use with EJA530A/510A. All Remote Diaphragm Seals (seals utilizing capillaries) Field 11: D/P Transmitter attach - Specify either HDP or LDP for attachment of one seal and capillary. Specify DDP for attachment of two identical seal and capillaries (one line item with qty. in multiples of 2) OR Specify both HDP and LDP for attachment of two different seals on one transmitter (two separate line items) G/P Transmitter attach -Specify either HGP or DGP, depending on type of Gauge/Absolute unit specified, for attachment of one seal with capillary. GS 33G6E22-01E 7 ■ PART NUMBERS AND DESCRIPTIONS Pancake Diaphragm Seals (ACS 9905) Sometimes referred to as "paddle" or "pancake", these types of seals are mounted between two flanges and connected to the transmitter by a capillary. These diaphragm seals cannot be direct mounted. Field1:ProcessConnection Code Description PNK PancakeSeal Field2:ConnectionSize Code -20 -30 Description 2.0" 3.0" Field3:ConnectionRating Code Description 0 NoBackupFlange 1 ANSI 150# 3 ANSI 300# Field4: Code N Field8:FlushingConnection Code Description 0 NoLowerHousing 1 Single 1/4" 2 Dual1/4" 3 4 Field9:FillFluid Code Description A SiliconeDC200 B SiliconeDC704 C Inert Fill (Halocarbon) D Neobee M20 G H Description Always Field 5: Upper Housing/Wetted Upper Housing/Diaphragm Code Description Single 1/2" Dual1/2 HighTemperatureFill(-4to740Deg.F) LowTemperatureFill(-130to356Deg.F) Field10:CapillaryLength Code Description 05A 5feetArmouredCapillary 10A 10feetArmouredCapillary SSS HHC 316SS/316SS/316L 316SS/HastC-276/HastC-276 15A 20A 15feetArmouredCapillary 20feetArmouredCapillary SHC STA SMM STI 316SS/316SS/HastC-276 316SS/Tantalum/Tantalum 316SS/Monel/Monel 316SS/Titanium/Titanium 25A 30A 05P 10P 15P 20P 25feetArmouredCapillary 30feetArmouredCapillary 5feetPVCCoatedCapillary 10feetPVCCoatedCapillary 15feetPVCCoatedCapillary 20feetPVCCoatedCapillary 25P 30P 25feetPVCCoatedCapillary 30feetPVCCoatedCapillary Field6: BackupFlange Code N C S Description NoneRequired CarbonSteel 316StainlessSteel Field7: LowerHousing(FlushingRing) Code Description 0 NoLowerHousing S H M T 316SS HastelloyC-276 Monel TantalumPlated316SS E Titanium Field11:Attachment Code Description HGP HighsideGP HDP HighsideD/P DDP BothsidesD/P(requires2seals) LDP DGP Low Side D/P DirectGaugePressure(EJA510/EJA530) Field12:Options Code /S /K /M /C Description ThreadedCapillaryConnections Degreased(usew/InertfillforO2service) MillCert.forwettedpartsmat’l Calibration/NISTCert. /T /SD Teflon(PTFE)lineddiaphragm Stepshapeddiaphragm 2" Pressure Rating 150 to 2500 3" 150 to 2500 Size A B C D E 4 2.32 0.78 4 0.629 5.28 3.5 0.78 4 0.629 GS 33G6E22-01E 8 Flush Flanged Diaphragm Seals (ACS 9904) [DMS Capable] These diaphragm seals provide a direct flange connection to the process, with the diaphragm welded directly to the sealing surface. The capillary connection is from the back and does not require a backup flange. These seals are available for direct mounting to the EJA transmitters. Field1:ProcessConnection Code Description FLG FlushFlanged FGD FlushFlangedDirectMount Field2:ConnectionSize Code Description -20 2.0" -30 3.0" -40 4.0" Field3:ConnectionRating Code Description 1 3 6 Field4: Code N ANSI 150# ANSI 300# ANSI 600# Description Always Field 5: Upper Housing/Wetted Upper Housing/Diaphragm Code Description SSS HHC SHC STA SMM STI Field6: Code N Field8:FlushingConnection Code Description 0 None 1 Single 1/4" 2 3 4 Dual1/4" Single 1/2" Dual1/2" Field9:FillFluid Code Description A SiliconeDC200 B SiliconeDC704 C Inert Fill (Halocarbon) D E G H Neobee M20 Glycerin(FGDonly) HighTemperatureFill(-4to750Deg.F) LowTemperatureFill(-130to356Deg.F) Field10:CapillaryLength Code Description 000 DirectMount (FGDonly) 05A 10A 5feetArmouredCapillary 10feetArmouredCapillary 316SS/316SS/316L 316SS/HastC-276/HastC-276 316SS/316SS/HastC-276 316SS/Tantalum/Tantalum 316SS/Monel/Monel 316SS/Titanium/Titanium 15A 20A 25A 30A 05P 10P 15feetArmouredCapillary 20feetArmouredCapillary 25feetArmouredCapillary 30feetArmouredCapillary 5feetPVCCoatedCapillary 10feetPVCCoatedCapillary Description 15P 20P 25P 15feetPVCCoatedCapillary 20feetPVCCoatedCapillary 25feetPVCCoatedCapillary 30P CCC 30feetPVCCoatedCapillary CloseCoupledConnection(forEJA510/530) Always Field7: LowerHousing(FlushingRing) Code Description 0 None Field11:Attachment Code Description S H M T 316SS HastelloyC-276 Monel TantalumPlated316SS HGP HDP DDP LDP HighsideGP HighsideD/P BothsidesD/P(requires2seals) Low Side D/P E Titanium DGP DirectGaugePressure(forEJA510/530) Field12:Options Code Description /S /K ThreadedCapillaryConnections Degreased(usew/InertfillforO2service) /M /C MillCert.forwettedpartsmat’l Calibration/NISTCert. /T /SD Teflon(PTFE)lineddiaphragm Step-shapeddiaphragm Size FlangeRating A B 150# 5.9 4.74 6.5 5.0 C D E F G 0.77 0.625 2" 300# 3.62 2.32 600# 150# 0.89 1.26 7.48 6.0 8.27 6.63 0.79 0.25 0.94 0.79 0.625 3" 300# 5.0 3.5 0.91 600# 4" GS 33G6E22-01E 1.14 1.51 150# 9.06 7.5 300# 10.04 7.87 600# 10.83 8.5 0.25 0.94 6.22 3.5 0.79 0.625 1.26 2.00 0.91 0.25 1.02 9 Extended Flanged Diaphragm Seals (ACS 9906) [DMS Capable] These are similar to the flanged diaphragm seals, but also provide an extended barrel for insertion of the diaphragm into "jacketed" tanks. These have a standard barrel diameter of 2.85" (3" 150#) and 3.7" (4" 150#). These seals can be direct mounted to the EJA transmitters. Field1:ProcessConnection Code Description FLX ExtendedFlange FXD ExtendedFlange-Direct Field8: Code 0 Description Always Field9:FillFluid Field2:ConnectionSize Code Code Description Description A SiliconeDC200 -30 3.0" B SiliconeDC704 -40 4.0" C Inert Fill (Halocarbon) Field3:ConnectionRating Code Description 1 ANSI 150# 3 ANSI 300# 6 ANSI 600# Field4:ExtensionLength Code Description 2 2.0"Extension(50mm) 4 4.0"Extension(100mm) 6 6.0"Extension(150mm) Field5:Wetted,Extension/Diaphragm Code Description SSS 316SS/316L HHC AllHastelloyC-276 SHC 316SS/HastelloyC-276 MMM Monel/Monel STA 316SS/Tantalum STA 316SS/Tantalum Field6: Code N Description Always Field7: Code 0 Description Always D Neobee E G H Glycerin(FXDonly) HighTemperatureFill(-4to750Deg.F) LowTemperatureFill(-130to356Deg.F) Field10:CapillaryLength Code Description 000 DirectMount 05A 5feetArmouredCapillary 10A 10feetArmouredCapillary 15A 15feetArmouredCapillary 20A 20feetArmouredCapillary 25A 25feetArmouredCapillary 30A 30feetArmouredCapillary 05P 5feetPVCCoatedCapillary 10P 10feetPVCCoatedCapillary 15P 15feetPVCCoatedCapillary 20P 20feetPVCCoatedCapillary 25P 25feetPVCCoatedCapillary 30P 30feetPVCCoatedCapillary CCC CloseCoupledConnection(forEJA510/530) Field11:Attachment Code Description HGP HighsideGP HDP HighsideD/P DDP BothsidesD/P(requires2seals) LDP Low Side D/P DGP DirectGaugePressure(forEJA510/530) Field12:Options Code Description /S ThreadedCapillaryConnections /K Degreased(usew/InertfillforO2service) /M MillCert.forwettedpartsmat’l /C Calibration/NISTCert. Size FlangeRating A B C D E F G 150# 7.48 6.01 5.0 2.99 2.83 0.94 0.06 300# 8.27 6.63 5.0 2.99 2.83 1.14 0.06 3" 4" 150# 9.06 7.5 6.22 3.7 3.5 0.94 0.06 300# 10.04 7.87 6.22 3.7 3.5 1.26 0.06 L 2 4 6 2 4 6 GS 33G6E22-01E 10 Remote Flanged Diaphragm Seals (ACS 9901b) Remote flanged seals use a 2.4" diaphragm and have a lower housing which acts as a reducer to the process connection. This lower housing can also act as a flushing ring. These seals utilize a filled capillary system and are not available for direct mounting to transmitters. Field1:ProcessConnection Code Description FLR RemoteFlanged FRD RemoteFlangeDirectMount Field2:ConnectionSize Code Description -05 0.5" -10 1.0" -15 1.5" -20 2.0 -30 3.0" -40 4.0" Field3:ConnectionRating Code Description 1 ANSI 150# 3 ANSI 300# 6 ANSI 600# Field4: Code N Field8:FlushingConnection Code Description 0 None 1 Single 1/4" 2 Dual1/4 Field9:FillFluid Code Description A SiliconeDC200 B SiliconeDC704 C Inert Fill (Halocarbon) D Neobee M20 G HighTemperatureFill(-4to750Deg.F) H LowTemperatureFill(-130to356Deg.F) Field10:CapillaryLength Code Description 05A 5feetArmouredCapillary 10A 10feetArmouredCapillary 15A 15feetArmouredCapillary 20A 20feetArmouredCapillary Description None 25A 05P 25feetArmouredCapillary 5feetPVCCoatedCapillary Field 5: Upper Housing/Diaphragm Code Description CSS CarbonSteel/316L SSS 316SS/316L SST 316SS/PTFElined316LSS 10P 15P 20P 25P 30P CCC 10feetPVCCoatedCapillary 15feetPVCCoatedCapillary 20feetPVCCoatedCapillary 25feetPVCCoatedCapillary 30feetPVCCoatedCapillary CloseCoupledConnection(forEJA510/530) HHC SHC STA AllHastelloyC-276 316SS/HastC-276 316SS/Tantalum SMM STI 316SS/Monel400 316SS/Titanium Field6: Code N Description HGP HDP DDP LDP DGP HighsideGP HighsideD/P BothsidesD/P(requires2seals) Low Side D/P DirectGaugePressure(forEJA510/530) Always Field 7: Lower Housing Code Description S H M T E Field11:Attachment Code Description 316SS HastelloyC-276 Monel Tantalumlined316SS Titanium Field12:Options Code Description /S ThreadedCapillaryConnections /K /M /C /T Degreased(usew/InertfillforO2service) MillCert.forwettedpartsmat’l Calibration/NISTCert. Teflon(PTFE)lineddiaphragm G2 Process Connection PressureRating D 150# 1" 300# D1 H G3 4.25 1.66 4 x .5 — 13 UNC 4.88 1.79 4 x .5 — 11 UNC 3.74 600# 150# 5.00 4 x .5 — 13 UNC 1.7 1.5" 300# 3.74 6.12 600# 2" 300# 600# GS 33G6E22-01E 4 x .75 — 10 UNC 2.1 150# 3.74 6.00 1.85 ----- 6.50 1.98 ----- 6.50 2.1 ----- 11 Threaded Connection Diaphragm Seals (ACS9901a) These are similar to the remote flange seals utilizing a 2.4" diaphragm; however, the process connection is a Female NPT thread. These seals cannot be direct mounted to transmitters. Field1:ProcessConnection Code Description THR ThreadedConnection TRD ThreadedConnectionDirectMount Field8:FlushingConnection Code Description 0 None 1 Single 1/4" 2 Field2:ConnectionSize Code Description - TA 1/2" - TB 3/4" - TC 1" Field3:ConnectionRating Code Description T M Field4: Code N Threaded NPT - Female Threaded NPT - Male Description Always Field 5: Upper Housing/Diaphragm Dual1/4" Field9:FillFluid Code Description A SiliconeDC200 B SiliconeDC704 C Inert Fill D Neobee M20 G HighTemperatureFill H LowTemperatureFill Field10:CapillaryLength Code Description 05A 5feetArmouredCapillary 10A 10feetArmouredCapillary 15A 15feetArmouredCapillary 20A 20feetArmouredCapillary Code CSS Description CarbonSteel/316L 25A 30A 25feetArmouredCapillary 30feetArmouredCapillary SSS SST HHC SHC STA SMM 316SS/316L 316SS/PTFELined316L AllHastelloyC-276 316SS/HastelloyC-276 316SS/Tantalum 316SS/Monel 05P 10P 15P 20P 25P 30P 5feetPVCCoatedCapillary 10feetPVCCoatedCapillary 15feetPVCCoatedCapillary 20feetPVCCoatedCapillary 25feetPVCCoatedCapillary 30feetPVCCoatedCapillary Titanium/Titanium CCC CloseCoupledConnection(forEJA510/530) TTI Field6: Code N Field11:Attachment Description Always Field 7: Lower Housing Code Description S H M T 316SS HastelloyC-276 Monel Tantalumplate316SS E Titanium Code HGP HDP DDP LDP Description HighsideGP HighsideD/P BothsidesD/P Low Side D/P DGP DirectGaugePressure(forEJA510/530) Field12:Options Code Description /S /K /M /C ThreadedCapillaryConnections Degreased(usew/InertfillforO2service) MillCert.forwettedpartsmat’l Calibration/NISTCert. /T Teflon(PTFE)lineddiaphragm G2 Process Connection .5" .75" 1" D 3.74 D1 H 1.18 2.2 1.41 2.36 1.77 3.46 GS 33G6E22-01E 12 Sanitary Diaphragm Seals (ACS 9908) (DMS Capable) Sanitary seals provide a connection that allows for quick disconnects from the process for ease of cleaning and eliminates areas where bacterial growth can occur. The sanitary In-line style seal provides a flow through diaphragm seal for gauge pressure measurement. The In-line is the only member of the sanitary family which cannot be direct mounted to the transmitters. Field1:ProcessConnection Code Description STC SanitaryTriClamp CBI CherryBurrel I Line CBQ CherryBurrel"Q"Line SNL TSP ASP APC GCH SanitaryInLineTriClamp TankSpud(4"Only) Aseptic Connection APC Quick Connect GC "H" Line STD CID CQD SanitaryTriClampDirectMount CherryBurrel I LineDirectMount CherryBurrel"Q"LineDirectMount TSD TankSpud(4"Only)DirectMount ASD APD GHD AsepticConnectionDirectMount APCQuickConnectDirectMount GC"H"LineDirectMount Field2:ConnectionSize Code Description Field6: Code N Description Always Field7: TankSpudSleeve Code 0 2 6 Field8: Code 0 Description NOTankSpudSleeve(forAllothers) 2 Ext. Tank Spud Sleeve (TSP & TSD Only) 6 Ext. Tank Spud Sleeve (TSP & TSD Only) Description Always Field9:FillFluid Code D E J K Description Neobee M20 Glycerine(Directmountonly) DC200-350(FoodGrade) Vegetable Oil - TB -TC 3/4"(SanitaryIn-LineOnly) 1"(SanitaryIn-LineOnly) -TD -TE -TF -TG -15 -20 1.5"(SanitaryIn-LineOnly) 2"(SanitaryIn-LineOnly) 3"(SanitaryIn-LineOnly) 4"(SanitaryIn-LineOnly) 1.5" 2.0" 000 05A 10A 15A 20A 25A None-DirectMount 5feetArmouredCapillary 10feetArmouredCapillary 15feetArmouredCapillary 20feetArmouredCapillary 25feetArmouredCapillary -25 -30 -40 2.5" 3.0" 4.0" 30A CCC 30feetArmouredCapillary CloseCoupledConnection(forEJA510/530) Field3:ConnectionRating Code Description S Sanitary F Sanitary—20RAFinish(electro-polish) L SanitaryIn-Line-20RAFinish Field4:ExtensionLength Code Description N None 2 2.0"Extension(TSP&TSDonly) 6 6.0"Extension(TSP&TSDonly) Field10:CapillaryLength Code Description Field11:Attachment Code Description HGP HighsideGP HDP HighsideD/P DDP BothsidesD/P LDP DGP LowsideD/P DirectGaugePressure(forEJA510/530) Field12:Options Code Description /S ThreadedCapillaryConnections /M MillCert.forwettedpartsmat’l /C Calibration/NISTCert. Field 5: Upper Housing/Diaphragm Code SSS Description 316SS/316L HHC AllHastelloy(N/AonSanitaryIn-Line) GS 33G6E22-01E Size Weight A C D E 1.5" 1.33lbs 1.5 1.71 1.97 1.38 2" 1.67lbs 1.5 2.22 2.52 1.38 3" 2.00lbs 2.52 2.78 3.05 1.38 13 Low-Range Diaphragm Seals (ACS 9901b) These seals are designed for applications requiring smaller measurement spans, (< 150"w.c.). An expanded lower housing is used to accommodate a 3.6" diaphragm. This lower housing also functions as the flushing ring when the appropriate flushing connection is selected. The seals are offered in remote, threaded, and/or direct mount configurations. Field1:ProcessConnection Code Description FBD Flanged-DirectMount FBR RemoteFlange FBT RemoteFlange-Threaded Field8:FlushingConnection Code Description 0 None 1 Single 1/4" 2 Dual1/4" 3 4 Field2:ConnectionSize Code Description -TA 1/2" (FBD,FBT) -TB 3/4" (FBD,FBT) -TC 1.0" (FBD,FBT) -TD 11/2"(FBD,FBT) -TE 2.0" (FBD,FBT) -05 1/2" (FBD,FBR) Field9:FillFluid Code Description A SiliconeDC200 B SiliconeDC704 C Inert Fill (Halocarbon) D Neobee M20 -07 3/4" (FBD,FBR) E Glycerin(FBDonly) -10 -15 -20 -30 -40 1.0" (FBD,FBR) 11/2" (FBD,FBR) 2.0" (FBD,FBR) 3.0" (FBD,FBR) 4.0" (FBD,FBR) G H HighTemperatureFill(-4to750DegreesF) LowTemperatureFill(-130to356DegreesF) Field10:CapillaryLength Code Description 000 DirectMount(FBDonly) Field3:ConnectionRating Code Description T M 1 3 6 Field4: Code N Threaded NPT Female Threaded NPT Male ANSI 150# ANSI 300# ANSI 600# Description Always Field5:UpperHousing/Diaphragm(wetted) Code Description SSS 316SS/316L HHC AllHastelloyC-276 SHC STA SMM STI Field6: Code N 05A 10A 5feetArmouredCapillary 10feetArmouredCapillary 15A 20A 25A 30A 05P 10P 15feetArmouredCapillary 20feetArmouredCapillary 25feetArmouredCapillary 30feetArmouredCapillary 5feetPVCCoatedCapillary 10feetPVCCoatedCapillary 15P 20P 25P 15feetPVCCoatedCapillary 20feetPVCCoatedCapillary 25feetPVCCoatedCapillary 30P CCC 30feetPVCCoatedCapillary CloseCoupledConnection(forEJA510/530) Field11:Attachment Code Description 316SS/HastelloyC-276 316SS/Tantalum 316SS/Monel 316SS/Titanium HGP HDP DDP LDP DGP Description Always S H 316SS HastelloyC-276 M T E Monel Tantalumlined316 Titanium PressureRating D 150# 1" 300# HighsideGauge HighsideD/P BothsidesD/P Low Side D/P DirectGaugePressure(forEJA510/530) Field12:Options Code Description /S ThreadedCapillaryConnections Field7: LowerHousing(wetted) Code Description G2 Process Connection Single 1/2" Dual1/2 D1 H G3 4.25 1.66 4 x .5" — 13 UNC 4.4lbs 4.88 1.79 4 x .5" — 11 UNC 8.5lbs /K /M Degreased(usew/InertfillforO2service) MillCert.forwettedpartsmat’l /C /T Calibration/NISTCert. Teflon(PTFE)lineddiaphragm Weight 3.74 600# 150# 1.5" 300# 600# 5.00 1.7 4 x .5" — 13 UNC 6.12 2.1 4 x .75" — 10 UNC 3.74 6.9lbs 10.8lbs 11.5lbs GS 33G6E22-01E 14 Flushing Rings Flushing Rings, or calibration rings, are used when a process connection requires cleaning without removal of the diaphragm seal. The standard flushing rings are made from 316 Stainless Steel and come with single and dual 1/4" and 1/2" NPT connections. These are selectable in the model configuration of most seals or available as a separate item. Flushing Rings For Use with EJA210A and Remote Seals Part Number M1244CD-1 M1244CD-2 M1244CE-1 M1244CE-2 M1244CF-1 M1244CF-2 M1244CG-1 M1244CG-2 GS 33G6E22-01E Size 2 inch 2 inch 2 inch 2 inch 3 inch 3 inch 3 inch 3 inch Pressure 150# to 150# to 150# to 150# to 150# to 150# to 150# to 150# to Rating 2500# 2500# 2500# 2500# 2500# 2500# 2500# 2500# Flushing Connection Single 1/4" NPT Single 1/2" NPT Dual 1/4" NPT Dual 1/2" NPT Single 1/4" NPT Single 1/2" NPT Dual 1/4" NPT Dual 1/2" NPT 15 GS 33G6E22-01E SG DMS ©Copyright Jan. 1, 2002 1st Edition 5/23/02 1M