Introduction to Operations Management Syllabus for MAN 6501(CRN 10165) Lutgert College of Business Florida Gulf Coast University Professor David A. Collier SPRING SEMESTER 2010 Office/Phone: Lutgert Hall, Room 3332, Phone 590-7348, e-mail: dcollier@fgcu.edu Class time/Room: Thursday, 6:30 pm--9:15 pm, Lutgert Hall, Room 2202 Course Materials OM2, by David A. Collier and James R. Evans, Publisher is South-Western, a Required: division of Cengage Learning, 2nd Edition, ISBN-13: #978-0-538-74556-7 and ISBN-10: #0-538-74556-8 . OM2 means this book. Course Content We are in the Service and Information Age where information-, entertainment-, and servicecontent are increasingly dominating or complementing goods-content. Service industries account for 82% of the jobs in the U.S. economy. Goods-producing industries (all of manufacturing, construction, fishing, forestry, mining, and agriculture) account for the remaining 18% but 50% of those jobs are also in service processes. Therefore, 91% of the jobs in the U.S. economy involve designing and managing service-, information-, or entertainment-intensive processes. Therefore, the emphasis in operations management is on value chains and associated processes in a wide variety of industries with special emphasis on services. The unifying theme of operations management is that value chains and associated processes create and deliver value to customers by transforming a set of inputs via a process into outputs. All functional areas create outputs and outcomes through processes. Outputs/outcomes can be in the form of a manufactured good, information, service, and entertainment. In general, processes can be categorized into (1) primary processes such as the production process to build cell phones or the reservation process for a hotel room and (2) supporting processes such as an organization’s human resource management hiring process or accounting and billing process. All functional areas such as engineering, accounting, information systems, marketing and finance use operations skills to design and manage their processes. We also use business cases and team based assignments to help you understand the interdisciplinary nature of operations management and mimic real world team situations. Objectives of the Course 1. Develop a broad understanding of value chains and operations management applicable to both goods-producing and service-providing organizations. 2. To understand the interdependence of the operating system with other key functional areas of the firm. 3. To learn the terminology, concepts, and methods of operations management. 4. To become adept at structuring and analyzing practical problems, identifying information needs and sources, defining objectives and strategies, identifying key qualitative and quantitative decision criteria, arriving at a decision, and selling your final recommendations to your boss, client, or peers via the analysis of business case studies. 5. To practice and improve your written and verbal communication skills, and therefore, enhance your ability to communicate in business situations, and create an environment where you learn to work in teams. MAN 6501 Spring 2010 D.A. Collier Exams • The exams are closed book, closed notes. • Formula sheets are provided for the exams. • The exam could be based on anything covered in the lecture, text, case discussions, homework, other assigned readings, videos, or guest presentations. Taking good class notes are a key to doing well on the exams. • Each student must bring their own calculator and writing instruments. Sharing of materials including calculators and other electronic devices are prohibited. Electronic devices of any kind must be turned off during the exam. • No make-up, late or early exams are given. A comprehensive make-up exam is given at the end of the semester for any exam(s) you miss. Business related absences are not excused. Students should make arrangements now to avoid time conflicts. Class Participation, Attendance & Attentiveness Good managers can communicate their ideas and analysis in a management meeting and to their peer group. Think of coming to our class meetings as coming to a management meeting and "practice" your communication skills. Relax and tell us what you think! Let's learn from each other! Consistent, aggressive, and quality class participation is expected. All points of view should enter the class discussion. After most classes, I review our class discussion and assign "each of you" a score of +5 (you present a sound, insightful, and articulate analysis of the case and we all can go home early!) to -5 (you were unprepared and wasted everyone's valuable time!). At times I will call on you directly to discuss or explain a topic to the class. If you miss any class due to illness, interviews, etc., please write a one to two page analysis of the case/class/homework (follow detailed text and syllabus assignment questions) you missed and hand in to me at our next class. A poor attendance record will reduce your final course grade by as much as one full letter grade, so please communicate with me on attendance policy. I occasionally pass around a class attendance sign up sheet so please attend class. Major Team Case Management Report (read this carefully) A team of no more than five people must analyze and write one major management report for either the Gambo, DSS or Hilton case studies. The case management report must be handed-in on the date the case is discussed in class. After your team has done a preliminary analysis of the case, I would encourage your team to meet with me, and let's make sure you are headed in the right direction. The major team case write-up should be in the form of a management or consultant report. It should be typed, single or double spaced, and should not exceed fifteen pages including all exhibits, computer printouts, Excel worksheets, flowcharts, tables, etc are considered part of the exhibits. You must decide the exact content, analysis, and presentation format. An "A" report would be of sufficient high quality to use as an outside consultant's report or as a top-level management's internal document. You will be writing such reports in your new job and this component of the course is intended to give you some practice at problem analysis and report writing. Plan ahead and get an early start! Just like in the real world, no late case management reports will be accepted. A team management report grading sheet is attached to this syllabus so review the criteria before you begin to write. You will also be making a short presentation of your report to the class but the presentation will not be graded. Organize your analysis so you clearly define the issues and problem(s) to solve in the case, make sure you have a section in the report "base lining" current process design and performance, and then other sections documenting you analysis. A good management report usually includes an executive summary, a logical sequence of topics with ample use of headings and subheadings to 2 MAN 6501 Spring 2010 D.A. Collier "guide the reader" through the analysis, easy to follow exhibits with "example computations", all assumptions clearly stated, a final/summary set of recommendations with summary numerical support if appropriate, and so on. Poor report organization and/or writing can defeat a good analysis, so spend some time on this part of the assignment. The reader (your boss or client someday) should be able to smoothly move through the report without being confused. Mini-case write-ups and hand-ins do not need to follow the major consultant management report format describe above. Your team can simply answer the mini-case questions in a Q and A format. Grading and Course Performance You grade is determined with 55% weight on individual performance and 45% on team assignment performance as follows: Individual Class Participation, Attendance & Attentiveness Individual Performance on Two Exams @ 22.5 % each Team Hand-in Assignments (50 homework problems and 6 mini-cases) Major Team Case Mgt Report on Sof-Optics or UHS: Walk-in-Clinic - 10 % 45 % 30 % 15 % Your “team” is responsible for helping “all team members” understand the concepts and methods of the course—teach and help one another! Given our limited time and class format we will not discuss every chapter concept and method in class. However, we will go over all hand-in material during class. The homework is graded for completeness and effort (50 problems @ 2 points each) and the six mini-cases are worth 15 points each for a total of 190 points for team hand-in assignments. Disability Accommodation If you need an accommodation based on the impact of a disability, please arrange an appointment with me as soon as possible and contact the FGCU Office of Adaptive Services in Howard Hall 137. Their telephone number is 590-7956. Academic Misconduct Any material submitted for course credit must be your own work if it is an individual-based assignment or the work of your team if it is a group-based assignment. Students are not permitted to discuss, read, etc. the work, thoughts, and ideas regarding the case or exams with other students (or another team for case work). If outside references are used, they must be properly referenced. Also, with the case work, it is recommended that you take action to protect your work, such as collecting your materials from the lab printers and disposing of rough drafts at home. Case write-ups that are similar to current or past case write-ups or similar to on-line materials may initiate serious disciplinary action, so please do your own work as an individual or, when required, as a team. Suspected cases of academic misconduct will be reported to the appropriate university departments. Typical penalties include an E in the course, disciplinary probation and/or possible dismissal from the university. Academic misconduct is a serious threat to the integrity and value of your degree and all that we do. Employers expect you to know the body of knowledge that is documented in your academic transcripts. The FGCU Student Code of Conduct documents the policies related to academic misconduct and honesty so please read these materials. 3 MAN 6501 Spring 2010 D.A. Collier General Topic/Assignment (See Detailed Assignment Questions Attached) Class No./Date/Day I. 1 Thur/Jan 7 Introduction & Value Chains - Read: Chapters 1 & 2 (OM2) - Read: Zappos Case (OM2, p. 18) In class discussion of case, nothing to hand-in. II. 2 Thur/Jan 14 III. 3 Thur/Jan 21 - Read: Chapter 3 (OM2) - Team Hand-in Homework Assignment: Chapter 1, Problems #5 (p. 17); Chapter 2, Problems #6, #7, #8 (p. 37); Chapter 3, Problems #2, #7, #8 (p. 57); and– a total of 7 problems to hand-in. Clearly identify each chapter and problem number. - Team Mini-Case Hand-in: TuneMan Case, (Chapter 2, p. 38), Max of five page write-up by simply answering the four case questions in a Q and A format. Operations Strategy & Goods and Service Design - Read: Chapters 4 and 6 (OM2) - Team Hand-in Homework Assignment: Chapter 4, #1, #3, and #10 (p. 75) Chapter 6, Problems #1, #2, #4, and #9 (p. 112). - Team Mini-Case Hand-in: Lawn Care Case, Chapter 2, (p. 76), Max of five page write-up by simply answering the six case questions in a Q and A format. IV. 4 Thur/Jan 28 Performance Measurement Process Design and Management - Read: Chapter 7 (OM2) - Team Hand-in Homework Assignment: Chapter 7 (OM2), Problems #1, #2, #4, #5, #8, #9 and #10, (pp. 131-132). - Begin Chapter 10 discussion (OM2) V. 5 Thur/Feb 4 Capacity Management - Read: Chapter 10 (OM2) - Team Hand-in Homework Assignment: Chapter 10, Problems # 1, #2, #5, and #7, (pp. 188-189) - Class Exercise: Paper Puppet Process Design In-Class Exercise. We will set up during class—What are the process design lessons we discovered? No prior preparation required. Take good notes since there will be Exam #2 questions! Debrief next class. 4 MAN 6501 Spring 2010 D.A. Collier General Topic/Assignment (See Detailed Assignment Questions Attached) Class No./Date/Day VI. 6 Process and Capacity Design & Analysis Thur/Feb. 11 - Continue Debrief of Paper Puppet In-Class Exercise. - Exam # 1 over classes 1, 2, 3, 4, 5 and 6 materials at the end of class. VII. How to Organize Work? (Assembly Line Balancing) 7 Thur/Feb 18 - Read: Chapter 8 (OM2). - Class Exercise: How to Best Organize Work? (a handout I’ll give you inclass) - Team Hand-in Homework Assignment: Chapter 8, Problems #6, #7, #8 and #10, (pp. 150-151). - Hand back exam and go over - Begin discussion of Chapter 9 using power points. VIII. Supply Chain and Inventory Management 8 Thur/Feb 25 - Read: Chapters 9 and 12 (OM2) - Team Mini-Case Hand-in: BankUSA: Nike’s Supply Chain Case (p. 172), Max of five page write-up by simply answering the four case questions in a Q and A format. - Team Hand-in Homework Assignment: Chapter 9, Problems #4, #7 and #9 (pp. 170-171); Chapter 12, (OM2), Problems # 4, #5, #6, #7, #8, (pp. 233-34) – a total of eight problems. Spring Break IX. Quality Management 9 Thur/Mar 11 - Read: Chapter 15 (OM2) - Team Hand-in Homework Assignment: Chapter 15, Problems #3, #4, #7 and #9 (p. 296). - Team Mini-Case Hand-in: Sunshine Enterprises Case (p. 297-298), Max of five page write-up by simply answering the four case questions in a Q and A format. 10 Thur/Mar 18 - Read: Chapter 16 - Team Hand-in Homework Assignment: Chapter 16, Problems # 4, #6, #7, #8, #9, and #10 (pp. 316-17) 5 MAN 6501 Spring 2010 D.A. Collier General Topic/Assignment (See Detailed Assignment Questions Attached) Class No./Date/Day X. Lean Operating Systems 11 Thur/Mar 25 - Read: Chapter 17 (OM2) - Team Mini-Case Hand-in: Community Medical Associates Case (pp. 334-335), Max of five page write-up by simply answering the four case questions in a Q and A format. - Exam # 2 over classes 7, 8, 9, 10 and 11 materials at the end of class. 12 Thur/April 1 XI. X. 13 Thur/April 8 Project Management - Read: Chapter 18 (OM2) - Team Hand-in Homework Problems #6, #7, and #9 (pp. 356-57) - Team Mini-Case Hand-in: University Medical Center Case (pp. 358), Max of five page write-up by simply answering the three case questions in a Q and A format. - Hand back exam and go over Major Team Case Report & Presentations - Prepare: New Orleans Hilton & Hilton Towers Case (ICP) 1) Define your strategy and booking procedure (i.e., steps 1, 2, etc.) for booking hotel capacity (rooms) and the economics of booking hotel groups. Is booking hotel capacity a marketing or operations function? Define the servicescape for this hotel site. 2) Develop a feasible bookings (capacity) plan for weeks 32 and 33 for Hilton Hotels. Use Case Exhibits C.5.7 and C.5.8 to work out your plan. What groups in Case Exhibit C.5.14 will you offer a "special deal" to first, second, third, and last? Why? Is your booking policy and rules clear enough to place them in a hotel training manual? - Prepare: William T. Gambo, DDS (ICP) 1) Using the data in the case exhibits, calculate Dr. Gambo’s revenue for the week. If Dr. Gambo works a maximum schedule, what is his revenue capacity? If Dr. Gambo works a realistic schedule, what is his revenue capacity? Can he attain his revenue goals? (You must define maximum and realistic work schedules). 2) What actions can Dr. Gambo take to improve his revenue? How do these actions fit with the nature of his practice (i.e., flowshop, jobshop, standardized or customized services, pricing strategy, etc.). 3) How would you measure quality in a professional dental practice? 4) What are your final recommendations? 14 Thur/April 15 - Finish up team case management reports and presentations; compare Professional Service Organizations (PSOs) to Routine Service Organizations (RSOs). - Summary Thoughts on OM THE END! ENJOY YOUR SUMMER! 6 MAN 6501 Spring 2010 D.A. Collier Team Management Report & Case Grading Sheet – Professor Collier Team Number: ________ Case Title:__________________________________________ Team Member Names:__________________________________________________________ Team Member Names: __________________________________________________________ Poor Good Excellent Clarity: Does the management report present the facts, data analysis, decision(s) to be made, options, assumptions, computations, etc. in a clear and concise way? 1 2 3 4 5 6 7 8 9 Writing Style: Is the management report well-written or is it distracting, confusing, grammar problems, and so on? 1 2 3 4 5 6 7 8 9 Report Organization: Is the report well organized, easy 1 2 3 to follow, uses subheadings, and readable? Executive summary and body of report. (read syllabus w/r to management reports) 4 5 6 7 8 9 Clarity, Writing Style & Report Organization An excellent management report would be one that your boss or client reads and he or she clearly understands everything you wrote and has no questions about the assumptions, numbers, text, tables, figures, computations, content and recommendations because it is so well written, clear, and beautifully organized! In other words, they will give you a big salary increase, promote you and/or pay the consulting bill! Content & Analysis Core Issues Identified & Analyzed: Does the management report clearly identify the key problems/issues or are some problems/issues missing or vaguely identified and analyzed. 1 2 3 4 5 6 7 8 9 Analysis: Quantitative and qualitative analyses are well 1 2 3 done and insightful or vague, incomplete or of limited value? The focus is on content and your depth of understanding. 4 5 6 7 8 9 Clarity, Writing Style & Organization Grade: ____________ Content & Analysis Grade: ___________ Final Management Report Team Grade: _____________ OPTIONAL PEER TEAM EVALUATION 7 MAN 6501 Spring 2010 D.A. Collier TEAM MANAGEMENT CASE REPORTS & HOMEWORK ASSIGNMENTS Your team has been given $100 to allocate to team members as a bonus consulting fee. Divide the money among your team based on the quality and effort of each team member’s contribution. The objective of this information is to document individual team members who are outliners (high or low percentage of total management report effort). If, in your opinion, everyone contributed to the management reports in different ways "roughly" equally, there is no need to hand in this optional evaluation. It is assumed, unless the instructor is told otherwise by handing in this form, that all members of the team participated and contributed about equally to the development and preparation of the homework and mini- and major team case management reports. Please explain your response in a professional manner. This evaluation is due to the instructor by the last regular class and is optional. Team Name & Number You estimate of percent (%) of work by each team member (1) Your name: (2) Other names: (3) (4) (5) (6) (7) $100 or 100% Discussion/Comments: 8