PUBLIC SERVICE BOARD MEETING
AGENDA ITEM
REGULAR MEETING
Wednesday, October 14, 2015
SUBJECT
Roberto R. Bustamante Wastewater Treatment Plant Direct Control Unit 5 (DCU-5) and Supervisory Control and
Data Acquisition (SCADA) System Upgrade
BACKGROUND
The automated process control for the Bustamante Plant headworks equipment is monitored by an ABB DCU-5
system that was installed in 2004. As a means of addressing equipment corrosion, low availability of replacement
parts and improving the SCADA system, Information Services recommends a DCU-5 and SCADA system upgrade.
EVALUATION PROCESS
Having successfully completed the Haskell Street Wastewater Treatment Plant DCU’s and SCADA system
upgrade, a proposal for the Roberto R. Bustamante Wastewater Treatment Plant project was requested from Prime
Controls. Quote number EPWU072914TGC Rev. 4 was received with buy board pricing through U.S. General
Administration Services (GSA) Schedule Contract Number: GS-35F-0455W. The price offered through the GSA
contract was reviewed and determined to be reasonable.
FINANCIAL IMPLICATIONS
Sufficient funds are available in account number 1915-005 and the funding source is the Improvement Fund.
PROPOSED ACTION REQUESTED
Approve the DCU-5 and SCADA system upgrade quoted by Prime Controls with buy board pricing through GSA
Schedule Contract Number: GS-35F-0455W in the amount of $799,880.
SUPPORTING DOCUMENTATION PROVIDED:

Prime Controls Quote No. EPWU072914TGC Rev. 4
Bustamante WWTP DCU – 5 & SCADA System Update
Page 1 of 1
Roberto R. Bustamante Wastewater Treatment Plant
SCADA Upgrade
El Paso Water Utilities
Prime Controls Quote No. EPWU072914TGC Rev. 4
October 3, 2015
Corporate Office
1725 LAKEPOINTE DRIVE
LEWISVILLE, TX 75057
TELE: 972.221.4849 FAX: 972.420.4842
WWW.PRIME-CONTROLS.COM
Branch Offices
Prime Controls-New Orleans
3013 Harvard Ave
Metairie, LA 70006
Phone: 504-301-3631
Fax: 504-301-3686
Prime Controls-Southeast Texas
10400 Westoffice, Ste. 105
Houston, TX 77042
Phone: 713-244-9747
Fax: 713-244-9717
Prime Controls-South Texas
144 Windy Meadows
Schertz, TX 78154
Phone: 210-718-0040
Fax: 210-319-5410
Prime Controls-Oklahoma
th
9428 South 68 East Avenue
Tulsa, OK 74133
Phone: 918-496-2606
Fax: 918-496-8837
Prime Controls-West Texas
4136 Business Park Drive
Amarillo Texas 79110
Phone: 806-553-7880
Fax: 972-420-4842
Prime Controls-Midland
13020 Highway 191 West
Suite C
Midland, TX 79707
Phone: 210-718-0040
Fax: 210-319-5410
Prime Controls-Central Texas
11500-4 Metric Boulevard
Ste. 470
Austin, TX 78758
Phone: 512-375-3580
Fax: 972-420-4842
Prime Controls Proposal
EPWU Bustamante WWTP
I.
II.
EXECUTIVE SUMMARY ............................................................................................................... 2
PRIME CONTROLS OVERVIEW .................................................................................................. 3
1.
2.
3.
4.
5.
6.
7.
III.
1.
2.
3.
IV.
1.
2.
3.
4.
5.
V.
Company History .............................................................................................................................. 3
Customer Partnership ........................................................................................................................ 3
Company Organization ..................................................................................................................... 4
Company Name ................................................................................................................................ 4
Company Size ................................................................................................................................... 4
Company Financials.......................................................................................................................... 5
Professional Services ........................................................................................................................ 5
EXPERIENCE AND REFERENCES .............................................................................................. 8
Project Experience .......................................................................................................................... 11
Project Team ................................................................................................................................... 21
Resumes .......................................................................................................................................... 23
PROJECT PLAN ............................................................................................................................ 29
Project Management ....................................................................................................................... 29
Scope of Work ................................................................................................................................ 32
Project Execution Process ............................................................................................................... 32
Schedule .......................................................................................................................................... 35
Follow-on Support .......................................................................................................................... 35
PROPOSAL PRICING ................................................................................................................... 36
1.
2.
3.
VI.
Pricing Clarifications ...................................................................................................................... 36
Terms and Conditions ..................................................................................................................... 36
Proposed Price ................................................................................................................................ 38
APPENDIX A-SCOPE PRESENTATION..................................................................................... 44
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I.
EXECUTIVE SUMMARY
Prime Controls, LP of Lewisville, Texas herein presents our proposal to El Paso Water Utilities to
upgrade the SCADA system at the Roberto R. Bustamante Wastewater Treatment Plant. This proposal is
offered on a fixed-price basis under our GSA Schedule 70 contract that includes Cooperative Purchasing
provisions. These provisions allow municipalities in Texas to use GSA Schedules as an alternate
procurement method.
The features of our proposed design are:
•
•
•
•
•
•
Allen Bradley ControlLogix Programmable Logic Controllers
Allen Bradley FactoryTalk SCADA Software
No Change to Current Plant Control Logic
Use Existing Equipment Where Possible
Provide a Fully-Functional SCADA System using the Latest Technology
Provide for Future Expansion
Prime Controls has established a reputation for delivering the highest quality control systems. This
reputation is the direct result of our Quality Assurance Program. We will use this program to generate a
site-specific Quality Assurance Program which will include a Software Quality Program.
Prime Controls has assembled a highly-experienced project team to execute this project. The team has
performed recent, relevant work for such customers as El Paso Water Utilities, Las Cruces, Dallas,
Houston, Sugar Land, Trinity River Authority, and North Texas Municipal Water District.
Prime Controls has the resources to staff this project to meet the schedule requirements. The company
uses a matrix organization that allows us to rapidly deploy trained and qualified employees to meet
schedule demands. Prime Controls is one of the largest System Integrators in the Industrial Automation
sector. This size is a key factor in reducing schedule risk on the project.
Prime Controls has the financial resources to execute this project. With sales in 2014 exceeding
$78,000,000, Prime Controls can incorporate this project into our backlog without impacting our financial
structure.
Prime Controls is a true “System Integrator” offering complete Control System design, fabrication,
installation, commissioning, and maintenance. This complete offering reduces risk to EPWU with an
integrated and stream-lined project team.
Prime Controls is a Rockwell Automation Solutions Partner. This elite designation gives us enhanced
support for Allen Bradley hardware and software products.
We invite El Paso Water Utilities to thoroughly examine the information in this proposal. We believe
Prime Controls is the best, lowest risk, complete solution for the Roberto R. Bustamante Wastewater
Treatment Plant Upgrade project.
Total System Responsibility
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II.
PRIME CONTROLS OVERVIEW
1. Company History
Prime Controls was established in 1991 to provide customers a sole source solution for Industrial
Automation services and products. Experience includes Water and Wastewater, Canals, Dams,
Hydroelectric Power, Oil and Gas, Semiconductor, Food and Beverage, Pharmaceutical, Cosmetic,
Aggregate, Building Products, Electric Utilities, and Energy Management applications. As a dedicated
System Integrator and I&C Construction firm, Prime Controls is professionally staffed to supply the
customer with all aspects of their Automation and Control needs. Utilizing our vast experience and
relationships with multiple manufacturers, Prime Controls works closely with the Customer from project
design to post project maintenance. As a certified Systems Integrator for both hardware and software
product manufacturers, Prime Controls has access to all required resources including Factory support
services.
Prime Controls’ only business is process automation and industrial controls. Currently, the company
employs approximately 300 individuals of which about 120 perform engineering functions. The size of
our company is such that we have the resources of a mid-size business coupled with the fast response of a
small business. Our size and expertise has allowed us to deliver successful projects in recent years from
China to New York to Hawaii.
Prime Controls is registered with the Texas Board of Professional Engineers to provide engineering
services in the State of Texas. Our registration number is F-9697. Prime Controls is also registered with
the State of Texas Department of Licensing and Regulation as an Electrical Contractor, License Number
2350. As an I&C Construction Firm, coupled with our expertise in Industrial Automation, SCADA, and
Control applications, Prime Controls has earned the reputation as the premiere “true turnkey” System
Integrator in the Southwest and is recognized nationally as one of the largest Systems Integrators in the
United States.
Prime Controls is a licensed Instrumentation & Electrical contractor. With this professional service
offering, coupled with our expertise in Industrial Automation, SCADA, and Control applications, Prime
Controls has earned the reputation as the premiere “true turnkey” System Integrator in the Southwest and
is recognized nationally as one of the largest Systems Integrators in the United States.
2. Customer Partnership
Prime Controls has a proven history of executing and performing work in a true partnership and teaming
environment. Many of our projects are based on the design/build concept that requires all members of the
team to work together in an open and honest atmosphere that allows all parties to have a successful end
result. The process begins and ends with Prime Controls’ willingness to accept stewardship responsibility
for the performance of our scope and the ability to contribute to the success of others. This “Win/Win”
attitude requires each to not only excel in their particular discipline but also requires each party to assist
other participants to be successful as well. Projects of this nature require an extra effort for the
establishment and retention of trust, effective and open communications and a demonstrated willingness
to do what is required to insure success by all. Prime Controls’ history of repeat business with our
municipal customers, clearly demonstrates our ability to be a key and contributing team member in many
similar applications.
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3. Company Organization
Prime Controls is a true matrix organization. The company establishes project teams from the various
functional departments. These teams are led by an Account Manager. The Account Manager is
responsible for all activities associated with a particular customer. The Project Managers report to the
assigned Account Manager. Depending upon customer requirements, more than one Project Manager
may be assigned to a specific project. The Project Engineers, Field Engineers/Programmers, Designers,
and Technicians are assigned to the Project Manager who directs their efforts on the project. This timeproven approach allows Prime Controls to meet the requirements of multiple projects for multiple
customers simultaneously.
4. Company Name
Prime Controls is a limited partnership. The firm began operations as I&C Sales, Inc. in June 1991. The
Company name was changed March 2004 from I&C Sales, Inc. to Prime Controls, LP. The Company is a
registered Texas entity and has been in continuous operation under the same ownership/management
since 1991. Corporate facilities are located at 1725 Lakepointe Drive in Lewisville, Texas. In addition,
the company has branch offices located in Schertz, Longview, Amarillo, and Houston, Texas; Metairie,
Louisiana; and Tulsa, Oklahoma.
5. Company Size
The company employs approximately 300 full time personnel.
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The trades that the company performs with its own forces are: Design, Engineering, Software
Development, Panel Assembly, Calibration, Start-Up Services, and Electrical and Mechanical Control
Installation work. The trades that the company normally subcontracts are: Electrical power and building
services and electrical control installation work.
Company Revenue History:
Year
2010
2011
2012
2013
2014
Revenue
$37,774,900
$50,287,669
$65,235,302
$73,016,008*
$78,000,000
*In August 2014, the magazine Control Engineering ranked Prime Controls fifth on their list The
100 Largest System Integrators in the Industrial Automation Business.
6. Company Financials
Prime Controls has more than adequate financial resources to successfully execute and complete this
project. Required resources are derived from our internal working capital and supplemented by our
$2,000,000.00 line of credit. Our bonding capacity is $25,000,000.00 for an individual project and
$50,000,000.00 in aggregate.
Year-end financial statements prepared by our independent accounting firm and interim statements
prepared in-house are available upon request.
7. Professional Services
Project Management
Prime Controls maintains a staff of professional Project Managers who execute our customer’s
projects. Project Managers have available a comprehensive package of computer-based
management tools to assist with scheduling, budgeting, document control, and personnel
allocation. As the key customer contact on the project, the Project Manager is given the tools and
authority to ensure complete customer satisfaction.
Control System Engineering
Prime Controls has a large staff of engineering personnel completely dedicated to process control
and industrial automation. This staff includes eleven licensed Professional Engineers, seventyseven Control Specialist which includes degreed engineers and highly experienced technical
specialists. We have staffed our Engineering Department with experienced talent from a wide
range of industries. The vast majority of these engineers have extensive experience with water
and wastewater processing. This pool of experience means there are few, if any, issues our
people have not solved.
In response to current issues with the security of PLC based control systems, Prime Controls has
established within our Enterprise Solutions department a group of credentialed professionals to
assist our customers with their security needs. Currently, Prime Controls IT professionals are
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participating on DHS committees to address these issues in a proactive manner. We were
recently awarded a task order to increase the security of controls system for the US Army Corps
of Engineers in New Orleans. This expertise is available as requirements develop.
HMI/PLC/RTU Software Development and Implementation
Prime Controls employs programmers with vast experience with most major manufactures of
PLC/RTU and HMI products. Current factory certifications include Emerson Delta V, Allen
Bradley, Modicon, Siemens, GE, SCADAPack and Motorola PLC/RTUs and RSView,
WonderWare, iFix, Citect, Iconics, Cimplicity and Siemens WinCC HMI products. Prime
Controls is recognized as the following:
-
Rockwell Automation Solution Partner
Siemens Solution Partner
GE Fanuc PSP
-
Schneider Electric Alliance Partner
ICONICs Gold Systems Integrator
Wonderware Archestra
All software development shall be supervised by the corporate engineering Manager, Tim
Shepherdson, PE, who is a licensed professional software engineer.
UL/Custom Control Panel Design & Assembly
Prime Controls is a certified UL 508 panel shop; we offer both UL certified and non-rated custom
panel fabrication. All panel assembly is accomplished via our in-house QA/QC documented
process to ensure complete compliance with Government specifications.
OEM/VAR Equipment Procurement
Prime Controls purposely does not represent any single manufacturer. This allows Prime Controls
the flexibility to procure and furnish the products best suited for each application. Prime Controls
is a certified “Solution Provider / System Integrator” for the following major hardware and
software product manufacturers:
•
•
•
•
•
•
•
•
Intellution software products including iFix and iHistorian products
GE PLC and software products
Siemens PLC and software products
Rockwell/Allen Bradley PLC and software products
Wonderware software products
Iconics software products
Control Microsystems/SCADAPack RTU and software products
Motorola RTU and software products
Schneider/Modicon PLC and software products
Electrical & Mechanical Control Installation
Prime Controls maintains a staff of fully trained electrical control technicians. These highly
skilled employees install, troubleshoot and commission control systems. Mechanical control
installation services are performed by factory trained tubing specialists. All work is performed via
our in-house QA/QC process and standards to ensure full compliance with local, state and
customer requirements.
Communications/RF/Fiber Optic System Analysis, Installation and Certification
On-site communications/RF path analysis is performed utilizing state of the art equipment by
factory trained professionals. Off-site analysis is also available via the use of software packages
specifically developed for same. Fiber Optic installation, terminations, testing and certifications
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are performed by our employees that are factory trained and certified. State of the art equipment
includes Corning X77 Micro Fusion Splicer and Optivisor 400 OTDR. OTDR provides test
results and trace files in electronic format.
Calibration and Start-up Services
Services are performed by degreed and factory trained technicians. Prime Controls maintains a
professional growth program which encourages employees to continually enhance their technical
skills via ISA certification, factory training, and continued education. All work is performed and
documented via our in-house QA/QC process which incorporates industry accepted ISA
standards (calibration, loop check, system commissioning, etc). Customer specific requirements
are incorporated as needed.
Operations and Maintenance Training
Services are custom tailored to meet or exceed customer expectations. Great care is taken to
clearly define customer requirements and then properly prepare course agenda and content.
Services are performed by Prime Controls professionals and factory personnel as needed.
Services can be performed at our facility, on-site, or by video.
Customized Maintenance Services Including 24/7
Prime Controls maintains a fully staffed service department specifically structured to provide
preventive and corrective maintenance services. This service includes scheduled maintenance
programs as well as 24/7 emergency services. A toll free number is maintained (1-86699SCADA) for after hours and weekend response. Maintenance and Service Agreements are
customized to meet specific requirements including budgetary constraints. All work is performed
by on-staff technicians and engineers.
Accountability from “Start to Finish”
Prime Controls takes complete responsibility for all provided services and products. This
commitment continues beyond standard warranties and ensures long term relationships with our
Customers.
TOTAL SYSTEM RESPONSIBILITY
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III.
EXPERIENCE AND REFERENCES
Prime Controls has extensive experience in SCADA systems for water and wastewater treatment facilities
for municipalities. This experience includes system design, programming, integration, training and
implementation services. Many of our municipal customers have retained our services for multiple
projects spanning ten or more years. Large, recent municipal customers include:
Customer
Arlington Water Utility
Dallas Water Utility
Guadalupe-Blanco River Authority
Georgetown, Texas
Houston
Oklahoma City
Pasadena, Texas
Pine Bluff, Arkansas
Sugar Land, Texas
Trinity River Authority, Water
Project Description
Water Distribution SCADA
Water Distribution SCADA
Hydroelectric Power SCADA
Water/Wastewater SCADA
Wastewater Collection/Treatment SCADA
Water Distribution SCADA
Water/Wastewater SCADA
Water Distribution SCADA
Water Distribution SCADA
Water/Wastewater SCADA
In the past five years, Prime Controls has averaged $39.2M per year in revenue exclusively from systems
integration of PLC based controls. During that time, our Lewisville office Water and Wastewater group
has completed 58 Municipal Water and Wastewater SCADA projects totaling more than $19M.
Company-wide, our Water and Wastewater group has approximately 73 projects underway with a
combined contract value of more than $48M. Included in this total are ten Municipal Water and
Wastewater SCADA projects which are each valued at more than $1M. These ten projects are shown in
the following table.
After the table, we have included ten detailed project references that address the requirements of the
solicitation.
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PROJECT
Wylie WTP Ozonation
Upgrade
LOCATION
Wylie, TX
OWNER
NTMWD
Wylie, TX
C. Fain Butler
972-442-5405
TRA Central On-Site Storage
Dallas, TX
TRA Network Switch
Replacement
Grand Prairie,
TX
TRA Central
WWTP
Grand Prairie, TX
Mike Querry
817-366-9043
Trinity River
Authority
Grand Prairie, TX
Mike Querry
817-366-9043
DWU Eastside WTP Filter To
W&E
Dallas, TX
Elm Fork WTP Chlorine
Rehab
Dallas Water
Utilities
Dallas, TX
Dallas Water
Utilities
Dallas, TX
ENGINEER
Black & Veatch
PRIME
CONTROLS'
CUSTOMER
FSG
Chad Morris
214-570-7018
Freese and Nichols
Jason Crawley
817-735-7300
Joey
Valladarez
214-357-5697
Eagle
Contracting
Roy Ewen
817-379-1897
Trinity River
Authority
CDM Smith
Christopher Minich
214-775-3211
Black & Veatch
Norm Jagels
214-570-7033
Malcolm
Pirnie/ARCADIS-US
Inc.
Mike Querry
817-366-9043
AUI
Contractors
San Angelo Hickory WS
City of San Angelo
San Angelo,
TX
FSG
Joey
Valladarez
214-357-5697
System
Controls &
Instrumentation
Ltd.
San Angelo, TX
Jenn Minton, PE
972-239-9949
Laredo South WWTP
CDM Smith
Jake Blount
210-275-6849
System
Controls &
Instrumentation
Ltd.
Amar Hedge
214-346-2800
Jerry Mata
210-275-0794
City of Laredo
Utility Department
Laredo, TX
Laredo, TX
10/03/2015
I&C,
Programming,
Custom Panels
ORIGINAL
AMOUNT
FINAL
AMOUNT
START
DATE
Complete
89%
$3,016,650.00
$3,663,078.00
1/7/2011
$1,012,000.00
$1,056,271.00
9/20/2011
$1,129,000.00
$1,295,894.00
5/11/2012
Instrumentation
Modify Control
Panels
$1,119,100.00
$1,121,625.00
10/17/2012
I&C,
Programming,
Custom Panels,
Computer
Network, CCTV
$1,622,000.00
$1,622,000.00
1/24/2013
I&C,
Programming,
Custom Panels,
Computer
Network, Data
Radios and
Towers
$1,994,646.00
$1,994,646.00
10/3/2012
I&C, Custom
Panels, SCADA
Network
SCADA
Networking,
PLC/HMI
Programming,
Fiber Optics,
Network Security
97%
83%
62%
Philip Bennett
817-926-4377
Dallas, TX
Soren Zomorodi
972-934-3711
Carollo
SCOPE OF
WORK
EPWU072914TGC Rev. 4
I&C,
Programming,
Custom Panels,
Computer
Network, CCTV
34%
95%
11%
$1,224,828.00
$1,224,828.00
6/25/2013
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PROJECT
NTMWD SCADA Upgrades
205
Wylie WTP Project #268-In
Plant
LOCATION
NTMWD
Wylie, TX
Wylie, TX
PRIME
CONTROLS'
CUSTOMER
EMA
NTMWD
Philip Garberdiel
704-771-5910
Robert
Williams
972-442-5405
Freese and Nichols
FSG
Wylie, TX
City of Dallas
Dallas, TX
ENGINEER
Wylie, TX
NTMWD
DWU SCADA
10/03/2015
OWNER
John Manning
817-735-7300
None
Prime Controls
performed Engineering
Joey
Valladarez
214-357-5697
Dallas Water
Utilities
Dallas, TX
Darrell
Engelbrecht
214-948-4572
EPWU072914TGC Rev. 4
SCOPE OF
WORK
ORIGINAL
AMOUNT
Programming,
Custom Panels,
Computer Network
$2,714,732.00
$2,739,471.00
2/21/2013
62%
I&C,
Programming,
Custom Panels,
Computer
Network, Data
Radios
Complete SCADA
System including
programming,
installation,
networking, and
security
$2,400,000.00
$2,427,331.00
3/19/2013
34%
$6,381,079.00
FINAL
AMOUNT
$6,381,079.00
START
DATE
Complete
6/28/2010
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1. Project Experience
The following project references are representative of the projects we have performed for the listed
municipal customers. These projects include all of the services required by the Scope of Work.
Project:
Owner:
Owner’s Representative:
Phone Number:
Email:
Completion:
Contract Amount:
Project Description:
Haskell R. Street Wastewater Treatment Plant SCADA
El Paso Water Utilities
Armando Renteria, CIO
915-594-5632
arrenteria@epwu.org
2014
$1,776,000.00
Prime Controls designed, installed, and commissioned a Rockwell
Automation (Allen Bradley) PlantPAx industrial control system. This
upgrade to the existing system used the same control logic, but upgraded
the hardware, software, and communications.
Major Equipment: Control Panels
Allen Bradley ControlLogix Workstations
Radio Communications
PLCs
FactoryTalk Historian
System Includes: Headworks
Mixed Sludge
Digesters
Blowers
Grit Removal
Chemical Feed
Belt Press
Services Provided: Prime Controls provided a turn-key Control system. Specific services
included:
• Prime and Subcontractor Responsibility
• Conceptual and Detailed Design for Complete Project Application
Engineering
• PLC/HMI Software Development and Implementation
• Custom Trend Development and Implementation
• Custom Panel Fabrication & Assembly
• Hardware / Instrumentation Product Procurement
• Instrumentation Installation and Calibration
• Computer Network Installation
• Factory and On-Site System Testing
• Startup and System Commissioning
• Project Documentation
• Operator and Engineer Hardware and Software Training
• Warranty and On-Going Support Services
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Project: Wilson Creek Regional Wastewater Treatment Plant- RWWTP Expansion and
Advanced Treatment Improvements Project
Owner: North Texas Municipal Water District
Owner's Representative:
Antuione Bargains (SCADA Manager)
Brian Campbell (Project Manager)
Phone Number:
(972) 442-5405
Year Completed:
2012
Contract Amount:
$613,589.00
Project Description:
Replacement and upgrade of existing plant-wide instrumentation and legacy SCADA systems. Work
included: interfacing with and integration of existing and newly provided packaged control systems;
integration of existing PLC hardware with newly provided PLC hardware and control systems software;
integration of sixteen remote lift station sites with new plant control systems; installation and
configuration of a plant-wide self-healing fiber optic network; integration of existing network hardware
with newly provided network equipment; and, installation of CCTV and access control systems. Major
products for this project included: Rockwell Automation FactoryTalk Site Edition Server Software,
FactoryTalk Historian Site Edition, FactoryTalk View Studio, RS Logix 5000, KepServer, Dell Computer
Hardware including servers and client workstations, UPS systems, and Endress & Hauser electromagnetic
flow meters, differential pressure and level instrumentation.
Services Provided:
-
10/03/2015
Instrumentation installation and calibration services.
Integration of pre-packaged control systems with common SCADA system.
Access Control and CCTV systems installation and configuration.
PLC programming and implementation
Fiber optic network configuration, terminations, and testing.
HMI Software development and implementation
Custom production reporting and trending
SCADA and instrumentation product procurement
Custom panel fabrication and assembly
Factory and on-site system testing
Startup and system commissioning
Project documentation (submittals, as built drawings, and O&M manuals)
Operator and engineer hardware and software training
Warranty and on-going support services
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Project: Design/Build Contract for City Wide Water Distribution SCADA Computer
System Replacement
Owner: Dallas Water Utilities (DWU)
Owner's Representative: Darrell Engelbrecht (DWU Project Manager)
Phone Number:
214-948-4572
Year Completed: In Progress
Contract Amount: $6,381,079.00
Project Description: Design/Build prime contract with DWU to provide a computer based SCADA
system to replace City’s legacy computer system for monitoring and control of the City’s water
distribution system. Major products provided include Telvent and OSI software, Dell computer hardware,
UPS systems, specialty Network, CCTV and various RTU upgrade products. Major systems monitored
and controlled include:
- Central computer system located at White Rock Lake Pump Station with redundant computer
system located at Dallas City Hall
- Twenty seven (27) Water Pump Stations
- Thirty six (36) Water Meter and/or Valve Sites
Services Provided:
- Prime Contractor Responsibility (Project Management, Schedule, Admin, Etc.)
- Building Renovation Subcontractor Supervision/Coordination/Accountability
- Coordination/supervision of communications upgrades for remote sites.
- System Design and Application Engineering
- Computer Network Design and Installation
- HMI Software Development and Implementation
- Custom Report and Enterprise Application Development and Implementation
- SCADA and Instrumentation Product Procurement
- Custom Panel Fabrication and Assembly
- Factory and On-Site System Testing
- Startup and System Commissioning
- Project Documentation (Submittals, As Built and O&M Manuals)
- Operator and Engineer Hardware and Software Training
- Warranty and On-Going Support Services
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Project: City of Georgetown – Water, Wastewater & Electrical Distribution SCADA
System
Owner:
City of Georgetown, TX
Owner's Representative:
Walter Koopmann
Phone Number:
512-930-2580
Year Completed:
Multiple Projects as Subcontractor and Prime Contractor
From 1996 to Present Day
Contract Amount:
Multiple Contracts from $50,000 to $550,000 ($3.4M to date)
Project Description: Computer based SCADA system utilizing ALLEN BRADLEY PLCS,
MOTOROLA MOSCAD RTUs, MOTOROLA and MDS radios and Wonderware HMI software to
provide remote monitoring and automation of the following:
- (6) Central Computer Station Sites
- (3) Water Treatment Plants
- (10) Well Sites
- (4) Pump Stations
- (4) Elevated Tanks
- (3) Waste Water Treatment Plants
- (20) Lift Stations
- (5) Electrical Substation Sites
Services Provided: Prime Controls provided a “turn-key” SCADA system for the City’s Water Plants
and Water Distribution System, Wastewater Plants and Collection System and Electrical Substation sites
in multiple phases from 1996 to present day. Specific services include the following:
- Prime and Subcontractor Responsibility
- Electrical Subcontractor Supervision/Coordination/Accountability
- System Design and Application Engineering
- PLC/RTU/HMI Software Development and Implementation
- Custom Report Development and Implementation
- SCADA and Instrumentation Product Procurement
- Custom Panel Fabrication and Assembly
- Radio / RF / Tower Equipment Installation
- Instrument Installation and Calibration
- Computer Network Design and Implementation
- Factory and On-Site System Testing
- Startup and System Commissioning
- Project Documentation (Submittals, As Builts and O&M Manuals)
- Operator and Engineer Hardware and Software Training
- Warranty and On-Going Support Services
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Project: City of Houston - Wastewater SCADA System
Owner: City of Houston, TX
Owner's Representative:
Nat Iyer
Phone Number:
(832) 395-2367
Year Completed: September, 2010
Contract Amount: Prime Contract - $3,350,876.22
Project Description:
Computer based SCADA system utilizing GE iFIX HMI software to provide remote monitoring and
automation of the following:
- 2 Control room Station Sites
- 42 Wastewater Treatment Plants
Services Provided:
Prime Controls provided a SCADA system for the City’s Wastewater Plants. Specific services included
the following:
- Prime and Subcontractor Responsibility (Schedule, Admin, Etc.)
- Electrical Subcontractor Supervision/Coordination/Accountability
- SCADA Computer and Network Product Procurement
- Custom Panel Fabrication and Assembly
- Computer Network Installation
- Factory and On-Site System Testing
- Startup and System Commissioning
- Project Documentation (Submittals, As Builts and O&M Manuals)
- Operator and Engineer Hardware and Software Training
- Warranty and On-Going Support Services
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Project: City of Sugar Land Groundwater Plant Upgrades
Owner: City of Sugar Land, TX
Client/ Owner’s Representative: Howard Christian
Phone Number: (281) 275-2456
Contracted To:
LEM Construction Company, Inc.
Contact Info:
Hal Myrah, Phone Number: (281) 495-9550
Year Completed: Started January 2012 and Currently Ongoing
Contract Amount: $ 1,278,500.00
Project Description:
Control System Includes Allen Bradley PLCs and GE iFix platforms. Controls Upgrades at Seven (7)
Ground Water Plants and Associated Remote Sites, which include PLC and HMI replacement,
Engineering, Software Development, Control Panels, Instrumentation, Installation, Testing and Start-up.
Sites Included:
- (7) Ground Water Plants
- (4) Elevated Tanks
- (8) Remote Water Wells
Services Provided:
Prime Controls provided a “turn-key” SCADA system for the City’s Water System. Specific services
included the following:
- Prime Responsibility (Schedule, Admin, Etc)
- System Design and Application Engineering
- RTU/PLC/HMI Software Development and Implementation
- Custom Report Development and Implementation
- SCADA and Instrumentation Product Procurement
- Custom Panel Design, Fabrication and Assembly
- Instrument Installation and Calibration
- Computer Network Installation
- Factory and On-Site System Testing
- Startup and System Commissioning
- Project Documentation (Submittals, As Builts and O&M Manuals)
- Operator and Engineer Hardware and Software Training
- Warranty and On-Going Support Services
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Project: City of Sugar Land Surface Water Plant Upgrades
Owner: City of Sugar Land
Client/ Owner’s Representative: Howard Christian
Phone Number: 281-275-2456
Contracted To: CH2M HILL / WBG
Contact Info: Michael Fox, Phone Number: (281) 565-9294
Year Completed: Project Started January 2012 and Currently Ongoing
Contract Amount: $ 356,000.00
Project Description: Control System Includes Allen Bradley PLC’s and GE IFix platforms. PLC and
HMI Development of New Surface Water Treatment Plant. Testing and Start-up.
Sites Included:
- (1) New Surface Water Treatment Plant
System Includes 850 I/O Points
Services Provided:
Prime Controls provided a SCADA system for the City’s Water Treatment Plant. Specific services
included the following:
- Contractors Responsibility (Schedule, Admin, Etc)
- Application and Integrations Engineering
- RTU/PLC/HMI Software Development and Implementation
- Custom Report Development and Implementation
- Factory and On-Site System Testing
- Startup and System Commissioning
- Project Documentation (Submittals, As Builts and O&M Manuals)
- Operator and Engineer Hardware and Software Training
- Warranty and On-Going Support Services
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Project: Trinity River Authority – Tarrant County Water Supply Project, Multiple
Projects
Owner: Trinity River Authority
Client or Owner's Representative: Sid McCain
Phone Number: 817-267-4226
Year Completed: 1996-Present
Contract Amount: $160,000 to $1,220,000.00 (aggregate to date $2,786,000)
Project Description: Computer based SCADA system utilizing Motorola MOSCAD RTUs, IFIX HMI
software, & MDS Radios to provide in-plant & remote monitoring and automation of the following:
- (2) Computer Station Sites
- (1) Water Plant
- (8) Elevated Tanks
- (5) Water Pump Stations
- (7) Metering Stations
Services Provided: Prime Controls provided a “turn-key” Control system for the Mossier Valley Water
Treatment Plant. Specific services included the following:
- Subcontractor Responsibility (Schedule, Admin, Etc.)
- System Design and Application Engineering
- PLC / RTU/HMI Software Development and Implementation
- Custom Report Development and Implementation
- SCADA and Instrumentation Product Procurement
- Custom Panel Fabrication and Assembly
- Radio / RF Equipment Installation
- Instrument Installation and Calibration
- Computer / PLC Network Installation
- Factory and On-Site System Testing
- Startup and System Commissioning
- Project Documentation (Submittals, As Builts and O&M Manuals)
- Operator and Engineer Hardware and Software Training
- Warranty and On-Going Support Services
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Project: Trinity River Authority – Multiple Wastewater Treatment Plant Expansions or
Upgrades
Owner: Trinity River Authority
Owner's Representative: Mike Querry
Phone Number: 817-366-9043
Year Completed: 2001-Present
Contract Amount: $150,000.00-$2,500,000 (aggregate amount to date $13,288,000)
Project Description: Computer based SCADA system utilizing Motorola MOSCAD RTUs, and IFIX
HMI software to provide in-plant monitoring and automation of the following:
- Clarifiers
- Belt Presses
- RAS/WAS
- UV Disinfection
- Power Monitoring
- Screening Presses
- Aeration Motors
- Lift Pumps
- Digesters
- Mixers
Services Provided: Prime Controls provided a “turn-key” Control system for the Mountain Creek
Regional Wastewater Treatment Plant. Specific services included the following:
- Subcontractor Responsibility (Schedule, Admin, Etc.)
- RTU/HMI Software Development and Implementation
- Custom Report Development and Implementation
- SCADA and Instrumentation Product Procurement
- Custom Panel Fabrication and Assembly
- Instrument Installation and Calibration
- Computer / PLC Network Installation
- Factory and On-Site System Testing
- Startup and System Commissioning
- Project Documentation (Submittals, As Builts and O&M Manuals)
- Operator and Engineer Hardware and Software Training
- Warranty and On-Going Support Services
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Project:
City of Las Cruces, NM – East Mesa Water Reclamation Facility
Owner:
City of Las Cruces, NM
Client or Owner's Representative:
Eric Lopez
Phone Number:
575-528-3515
Year Completed:
2010
Contract Amount:
$413,113.00
Project Description: This is a satellite facility that treats wastewater to produce high quality irrigation
water for use on golf courses, parks and other landscaped areas. The intent of this plant is to conserve
potable water by reusing treated wastewater for irrigation. Plant operations are controlled locally by
Modicon PLC’s and monitored locally on iFIX HMI software as well as remote radio link to the Jacob A.
Hands Wastewater Treatment Facility which has 24 hour staff coverage. The facility also is equipped with
a local call out for alarm notifications.
The plant is the Aero-Mod Design for activated sludge treatment, including the SEQUOX biological
nutrient removal process for wastewater. Transport of raw sewage through the collection system is by
both gravity and via a forced main. The raw sewage enters the treatment works through a mechanical fine
screen drum with ¼ inch pass through screening. An automatic spray washes the screen with treated
water. Screenings are collected in a hopper/dumpster for disposal at the land fill after passing the paint
filter test. The plant has two trains (east and west). The east train is filled with treated water to protect the
mechanisms from the effects of exposure to the sun and weather. From the influent drum screen, the flow
is to the primary selector basins were the wastewater can be directed to either of the two trains. The
aeration and digester basins have wall mounted aerators supplied by a total of five air
compressors/blowers. After the filter basin, effluent passes over six pipe weirs then through an enclosed
channel to Ultra Violet (UV) disinfection. This stage of the process is entirely contained, allowing no
exposure to sun light that could cause excessive algal growth. A diesel generator is used for backup power
and is exercised every Thursday. After disinfection, the flow is split to two trains either, the 2 million
gallon holding tank for reuse followed by the golf course pond or to the NPDES outfall 001 at the arroyo.
At the plant, there are two effluent flow meters, one for the discharge to the first side of the split to the
holding tank/ golf course pond and one for the discharge to outfall 001.
Services Provided:
Prime Controls provided a “turn-key” Control system for the East Mesa Water Reclamation Facility.
Specific services included the following:
- Subcontractor Responsibility (Schedule, Admin, Etc)
- System Design and Application Engineering
- PLC / HMI Software Development and Implementation
- Custom Report Development and Implementation
- SCADA and Instrumentation Product Procurement
- Custom Panel Fabrication and Assembly
- Instrument Installation and Calibration
- Computer / PLC Network Installation
- Factory and On-Site System Testing
- Startup and System Commissioning
- Project Documentation (Submittals, As Builts and O&M Manuals)
- Operator and Engineer Hardware and Software Training
- Warranty and On-Going Support Services
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Other municipal water and wastewater customers include:
Addison, TX
Amarillo, TX
Aquilla Water Supply
Arlington, TX
Austin, TX
Balch Springs, TX
Bartlesville, TX
Baton Rouge, LA
Beaumont, TX
Belton, TX
Blanchard, LA
Boerne, TX
Burleson, TX
Canadian River Authority
Carrollton, TX
Clear Lake, TX
Cleburne, TX
Clute, TX
Coppell, TX
Dallas County Water
Decatur, TX
Del Rio, TX
Denton, TX
Euless, TX
Flower Mound, TX
Frisco, TX
Ft. Worth, TX
Garland, TX
Granbury, TX
Grapevine, TX
Greenbelt Water Authority
Guadalupe-Blanco River
Highland Village, TX
Hurst, TX
Jefferson Parish, LA
Killeen, TX
Kyle, TX
Lake Cities, TX
Lancaster, TX
Laredo, TX
Las Cruces, NM
League City, TX
Lewisville, TX
Little Elm, TX
Lorena, TX
Lower Colorado River Authority
McKinney, TX
Mesquite, TX
Mineral Wells, TX
Midland, TX
Midlothian, TX
Natchez, MS
NTMWD-Wylie, TX
Oklahoma City, OK
Park Cities, TX
Pasadena, TX
Roanoke, TX
Round Rock, TX
San Angelo, TX
San Antonio River Authority
San Antonio Water Authority
Schertz, TX
Shavano Park, TX
Shreveport, LA
Southlake, TX
Sweetwater, TX
Taylor, TX
Temple, TX
Terrell, TX
Texas City, TX
The Colony, TX
Travis County Water
Tulsa, OK
United Water
Uvalde, TX
2. Project Team
Prime Controls has assigned an experienced, highly capable project team to this effort. The Account
Manager is Trinidad Cruz. As the manager of the Prime Controls offices in San Antonio and Amarillo,
Trinidad has at his disposal a highly-skilled workforce that he will allocate as required. In addition to the
local assets, Trinidad will draw on a pool of Professional Engineers and Automation Specialists from our
Lewisville, Texas headquarters, as well as more localized Prime Controls resources in the Midland –
Odessa area. Trinidad obtains resources from Lewisville through Brian Poarch, Water/Wastewater
Division Manager. Brian will be personally involved with the oversight of this project bringing executive
level attention to this critical effort.
The dedicated Project Manager will be Scott Carter. Scott is a highly-accomplished project manager who
has recently been managing large projects for San Antonio Water System and El Paso Water Utilities.
These projects, which use the same hardware and software proposed for EPWU, have been extremely
successful giving Scott the depth of experience required for this project. Scott will be the primary contact
for El Paso Water Utilities.
The Automation Specialist is Lance Wright. His responsibilities include design, programming, oversight
of the installation process, and documentation. He will be assisted in the design and programming tasks
by personnel in the Lewisville, and San Antonio locations. Lance will be the point of contact for all
technical issues. Overseeing the design and programming will be Tim Shepherdson, P.E. Tim is the
Engineering Manager for Prime Controls. It is his responsibility to ensure the design meets customer,
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industry, and Prime Controls standards. Tim’s staff includes Professional Engineers licensed in Texas
who will assist in the design.
The following Project Organizational Chart illustrates this matrix approach.
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3. Resumes
Brian Poarch
Water/Wastewater Division
Manager
Professional Experience:
Senior Executive responsible for all Water and Wastewater projects at Prime Controls. Through
teams of Project Managers, oversees dozens of projects per year that combine to produce
approximately $25M in yearly revenue for the company.
Over 18 Years of Experience in the following industries:
Industries
Relevant Skills
•
•
•
•
•
•
•
•
•
•
Water/Wastewater
Food & Beverage
Semiconductor Manufacturing
Pharmaceutical
Government Projects
Power Plants
•
•
Project Management
Construction Management
Safety Supervision
Instrumentation / Valve Specification /
Implementation
Civil Construction
Startup Supervision / Implementation
Project Experience:
•
•
•
Hundreds of Municipal
Water/Wastewater Projects
Semiconductor Fabs (TI)
Pharmaceutical (Mary Kay, Alcon,
Abbott Labs)
•
Food & Beverage (Frito-Lay, Pace
Foods, Miller Brewing)
Previous Employers:
•
Team Controls
•
GE Automation Services
Education:
•
2 Years North Lake Community College – Electrical Technology
Training:
• Various PLC Manufacture Training Programs (Modicon, Siemens, Allen Bradley, Motorola,
etc.)
• Various HMI Manufacture Training Programs (Wonderware, Intellution, Lookout, etc.)
• Various Instrument Manufacture Training Programs
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Trinidad Cruz
Regional Manager
Professional Experience:
Senior-level Business Unit Manager and project management professional with more than 25
years’ experience exceeding client expectations through instrumentation and control systems
design and build of onshore control room and offshore platform auxiliary systems. Design,
construct, and deliver major projects, building client trust and developing new revenue streams.
Specialized training program development and delivery for engineering and technical oil and
gas industry professionals. Successfully managing multiple, large-scale projects and budgets.
Industries
Relevant Skills
•
•
•
•
•
•
•
Oil and Gas
Semiconductor HVAC and UltraPure Water
Anhydrous Ammonia
Carbon Black
Chemical
Water/Wastewater
•
•
•
Automation Off-Shore Platforms
Fire and Gas Safety System
Emergency Shutdown System
•
•
•
•
Director of Oil and Gas Latin
America
• Programming various PLC’s and
HMI’s
• Life Cycle Engineering Project
execution
• Design Control System
• Startup and Maintenance Support
Project Experience:
Semiconductor Ultra-Pure Water
Semiconductor HVAC
Saudi Aramco Sr. Instructor
Waste Water Treatment
Previous Employers:
•
•
Tegron Latin America
Saudi Aramco
•
•
•
Advanced System Integration
Terra International
J.M. Huber Corporation
Education:
•
•
Electronic Engineering Technology, Albuquerque Tech Albuquerque, New Mexico
PMP Certification
Training:
•
Fisher Provox Maintenance &
Certification
10/03/2015
•
VMS Administration Digital Corporation
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Scott Carter
Project Manager
Professional Experience:
Project Manager with over 10 years of Experience in Municipal Water & Waste Water Treatment
Infrastructure Projects
Industries
Relevant Skills
•
•
•
Water / Waste Water
•
Project Team Leadership
Developing Good Working Relationships
with Owners, Engineers, and Contractors
to Ensure Quality Driven Projects
Value Engineering
Project Experience:
•
•
•
•
•
•
•
Bluebonnet Water Supply Corporation,
Temple, TX - RDA Water Treatment Plant
Improvements
City of Winters, TX - Water Treatment
Plant Improvements
Bell County WCI&D No.1 - Water
Treatment Plant Expansion
Texas Department of Transportation Waco,
TX - I-35 Lift Station Project
City of Waco, TX - Riverside Water
Treatment Plant Rehab
White River Municipal Water District, Spur,
TX - Water Treatment Plant Modifications
Aquilla Water Supply District, Hillsboro, TX
- Water Treatment Plant Expansion
•
•
•
•
•
•
•
City of Killeen, TX - Lift Station No.2
Project
Millersview-Doole Water Supply
Corporation, Millersview, TX - Raw Water
Intake Structure Project
City of Brady, TX - Water Treatment Plant
Project
City of Hamlin, TX - Pump Station Project
City of Abilene, TX - Buck Creek Grit
Removal System
City of Waco, TX - TSTC Ground Storage
Tank, Pump Station, & Chemical Building
Project
Possum Kingdom Water Supply
Corporation, Graford, TX - Water
Treatment Plant Phase II and III Pump
Stations
Previous Employers:
•
•
•
Purcell Contracting, Ltd.
Abilene Electrical Contractors
General Engineering
•
•
•
Universal Technical Institute, Houston, TX – HVAC/R
Trac-N-Trol
Weldon Contractors
Education:
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Tim Shepardson, PE
Engineering Manager
Professional Experience:
Ten years of Industrial Process Control experience. Currently corporate Engineering Manager
responsible for overseeing and supervising all engineering tasks and software development.
Industries
Relevant Skills
•
•
•
•
•
•
•
•
•
•
•
•
•
Data Centers
Oil & Gas
Power
Food & Beverage
General Manufacturing
Water & Wastewater
Critical Infrastructure
Control System Design
Electrical Design
Network Design
PLC Programming
HMI Development
Multivariate control systems design and
implementation
Recent Project Experience:
•
•
•
Natural Gas Storage Facilities (ETC,
PAA Natural Gas Storage)
Multiple Natural Gas Compressors
(ETC, Enbridge, BP)
Water & Wastewater Applications
•
•
•
•
Natural Gas Processing (ETC, DCP)
Multiple Food & Beverage (Frito-Lay)
Multiple General Manufacturing (TXI,
GAF)
Data Centers (Bank Of America)
Previous Employers:
•
•
Cates Control Systems (I2R)
Alcatel, USA
Education:
•
BSEE University of Missouri – Rolla, 1998
Training:
•
•
•
•
•
•
•
Licensed Professional Control Engineer, Texas
Licensed Professional Software Engineer, Texas
Various PLC Manufacture Training Programs & Certifications
Various HMI Manufacture Training Programs & Certifications
Various Enterprise Solutions Training Programs & Certifications
TCP-IP Training
Advanced Process Control (APC) Multivariate control system
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Lance Wright
Automation Specialist II
Professional Experience:
Automation Specialist with over 6 Years of Design, Application, and System Start-up and Commissioning
Experience
Industries
Relevant Skills
•
•
•
•
•
•
•
•
•
•
•
•
Water and Wastewater
Semiconductor Manufacturing
Oil & Gas
Food & Beverage
General Manufacturing
Pharmaceutical
Government Projects
Power Monitoring & Controls
Mission Critical Facilities
•
•
•
Project Team Leadership
System Design / Panel Layout & Drafting
Instrumentation / Valve Specification /
Implementation
Technical Supervision
Startup Supervision / Implementation
Project Documentation
Project Experience:
•
•
•
Semiconductor Fabs (Samsung, Intel, AMD)
General Industries (Saint Gobain, Eviroquip,
CEMEX, U.S. Steel, Pactiv, Michelin,
Granite, )
Multiple Mission Critical Facilities
(Confidential Data Centers, Central Utility
Plants, Cogeneration, SBS Injection, FGD
Upgrades)
•
•
•
•
•
Pharmaceutical (DPT Labs)
Multiple Oil/Gas (Pemex, NOV, Citgo, BP,
Chesapeake, XTO)
Food & Beverage (Sara Lee, Pioneer,
Roeslein)
Government (Cavalier AFS, Pantex)
Power Monitoring / SCADA (USAA, SLAC,
NREL)
Previous Employers:
•
•
Tegron, LP
Glenmount Global Solutions (Previously
Tegron, LP)
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•
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Rodrigo Rivera
Electrical Supervisor
Professional Experience:
Over 16 Years Experience in the following industries:
Industries
Relevant Skills
•
•
•
•
•
•
•
•
•
•
Water/Wastewater
Semiconductor Manufacturing
Power Plants
Pharmaceutical
General Manufacturing
Technical Supervision
Instrumentation
Startup Supervision
Startup Engineer
Field Engineer
Project Experience:
•
•
•
Multiple Water / Wastewater
Multiple Semiconductor Fabs (TI, Motorola,
)
Pharmaceutical (Mary Kay, Alcon )
•
ST Microelectronics
Previous Employers:
•
•
•
•
•
Team Controls
GE Automation Services
CBA Automations
Texas Systek
Industry Services Group
Education:
•
•
Attended Devry Institute of Technology
Completed basic Electronics courses
Training:
•
•
•
Various PLC Manufacture Training Programs (Seimens, Allen Bradley, etc)
Various Manufactures Instrumentation Training Programs
Certified in fiber optic installation and termination
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IV.
PROJECT PLAN
1. Project Management
A.
General
This project will be managed and executed from our office in Schertz, Texas with support from personnel
in Lewisville and Midland-Odessa.
Our Project Management approach is based on continuous communication with the Owner. We will
deliver a complete project that conforms to all requirements. Further, we commit to providing a solution
that delivers functionality in the method that most closely matches the operational realities of the Owner’s
mission. To accomplish these objectives, we will seek Owner input on each aspect of the design.
A solid project management philosophy is key to a successful implementation of any project. Prime
Controls has established a project management philosophy, called the Project Life Cycle that is central to
every project effort undertaken. This methodology includes a set of common tools and techniques that
have proven to be vital in the execution of a successful project. By implementing a standardized
approach to project execution, consistent communication and more satisfying deliverables can be more
routinely delivered to the client.
Prime Controls has a number of tools used in managing a project. Some of these include:
Microsoft Office
Microsoft Project
Timberline Integrated Project Management and Job Cost Accounting System
The use of these tools gives a standard approach to project management and helps ensure schedule
adherence, cost tracking, and ultimately Customer satisfaction. Microsoft Office Tools and Timberline
are used to track project communications (transmittals, submittals, RFIs, meeting minutes action lists,
etc.) as well as the project change log (both those approved as well as those not yet approved). Microsoft
Project will be the tool used to track the project schedule and to keep the Customer apprised of changes to
the schedule. Timberline is utilized to provide detail Job Cost accounting and related project reports.
B.
Project Control
Project Digitization--Prime Controls conducts much of its business across the Internet. This will include
the posting of files for submittals and documentation on to Internet for remote access. Our communication
network and our file sharing site are continuously monitored and updated by our IT department in order to
maintain the strictest security.
Remote Meetings--Prime Controls will conduct some design review meetings regularly across the
Internet. This technology allows the Customer and Prime Controls to share PC-based applications at the
same time without having to transfer large files or load expensive software licenses on various machines.
Quality Plan--Prime Controls practices continuous improvement via the implementation of a proven
QA/QC process. This process includes procedures for all in-house as well as for on-site tasks. Prime
Controls’ complete QA/QC Manual is available upon request.
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C.
Construction Safety Program
Prime Controls is committed to construction safety. Within his overall responsibility for safety, Trinidad
Cruz, Account Manager, is specifically responsible for Health and Safety Leadership and Accountability.
The Account Manager will ensure participation by all team members. The Account Manager will
incorporate the EPWU Safety Program requirements into a project specific Health and Safety Plan.
The Project Manager will inform other contractors of our Health and Safety requirements and will be
responsible to ensure any violations are immediately reported.
Prime Controls has a formal safety manual, entitled Environmental, Safety, and Health (ES&H) Policy.
This manual contains all the detailed procedures and processes by which Prime Controls conducts our
safety program. The manual consists of more than 500 pages and is too large to include in this proposal.
It is available upon request.
Prime Controls has addressed the following Key Issues:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
On-Site Safety Supervisor—This role will be filled by the Prime Controls Project Superintendent
Trained Employees—Prime Controls maintains an extensive training program both in OSHA
training and job functional training.
Materials—Material Safety Data Sheets will be on-site for all material.
Signage—Prime Controls employees are instructed to strictly follow on-site signage.
Lockout/Tagout—Prime Controls employees are thoroughly instructed in lockout/tagout
procedures and have extensive experience performing work in accordance with those procedures.
Confined Spaces—Prime Controls employees are trained to recognize Confined Spaces. We do
not expect to perform confined space work on this project.
Hot Work Permits—Prime Controls employees are trained to obtain Hot Work Permits as
required.
Accident/Near Miss Reporting—The On-Site Safety Supervisor has the specific duty to conform
to these requirements.
Excavation Permit—Prime Controls employees are trained to recognize when excavation permits
are required. We do not expect to perform excavation work, nor any work inside an excavation,
on this project.
Job Hazard Analysis—Prime Controls employees are trained to perform Job Hazard Analysis for
each portion of their work. Job Hazard Analysis forms are maintained on-site and will be
provided as required.
PPE—Prime Controls employees are trained in the use of PPE. All PPE is provided by Prime
Controls for our employees and must meet applicable standards.
New Employee Orientation—Prime Controls has an extensive New Employee Orientation as
described in our EH&S Policy.
Regular Safety Meetings/Training—Prime Controls participates in OSHA 10 and OSHA 30 as
described in our EH&S Policy.
Tracking—Prime Controls EH&S Manager maintains records of Safety Meetings and Training.
These records may be submitted as required.
Emergency Plan—These plans are a part of the site-specific Safety Plan.
Emergency Medical Services—Prime Controls employees are trained to contact emergency
medical services in accordance with on-site procedures.
Accident Investigation—Prime Controls has an extensive, thorough accident investigation
procedure contained in our EH&S Policy.
Chemical Hazards—In addition to the MSDS provisions above, Prime Controls will remove all
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•
•
•
•
•
designated materials at the conclusion of work.
Fall Protection—Prime Controls employees are trained in fall protection procedures and
equipment. The company provides fall protection PPE as required.
Respiratory Protection—Prime Controls recognizes that respiratory protection PPE requires
special training and record keeping and is covered in our EH&S Policy. Prime Controls does not
expect to require its employees to need respiratory protection PPE on this project.
Grounding—Prime Controls employees are trained in the proper use of GFCIS.
Mobile Equipment/Crane Operator—Should this equipment be required, Prime Controls will
supply licensed and trained operators. We do not expect to need this equipment for this project.
Toolbox Meetings—Prime Controls conducts Toolbox Meetings to review timely safety
information pertaining to a particular job.
Specific responsibilities of the On-Site Safety Supervisor include, but are not limited to:
•
•
•
•
•
•
D.
Daily Work Site Inspections
Documented Safety Inspections
Documented Safety Orientation
Accident/Injury/Near Miss Investigations
Safety Records
Enforcement
Project Manager
Our project management team structure places Prime Controls, L.P. in a unique position to execute
projects with the Customer’s best interest in mind. We offer the benefits of medium size company
resources with the small company capabilities, flexibility, and effectiveness. Utilizing a classical
organization matrix, department managers make project assignments from a pool of highly qualified
technical resources, which results in a project team of dedicated personnel with the required skills,
experience, and dedication. A highly skilled Project Manager who has experience in managing complex
control system projects for industrial projects leads the team. This management structure ensures
competence and ability to respond to our Customer’s needs.
The Project Manager has the overall responsibility for the execution of a project from its inception
through the system acceptance by the Customer. The Project Manager is the Customer’s primary point of
contact and provides total project visibility throughout the execution phase. The Project Manager
participates in the sales and proposal activities related to a project during the proposal phase. The Project
Manager develops the Project Schedule, and submits to the Customer for review and approval. The
Project Manager attends all project meetings specified by the Customer and arranges special meetings as
required to resolve specific issues. The Project Manager oversees the timely execution of all engineering
activities concerning the project, including design and drafting, submittals, factory acceptance test,
installation of equipment, final acceptance test, and final documentation. The Project Manager
communicates any special quality control requirements specified for the project to the QA Manager. The
Project Manager participates in the system tests performed prior to Customer witness tests and arranges
and conducts the factory field acceptance tests with the Customer. Throughout the execution of the
project, the Project Manager defines tasks and objectives to members of the Project Team, and monitors
the progress of all tasks. The Project Manager prepares monthly status, billings, and cost project reports.
The Project Manager also oversees the establishment and maintenance of a project’s technical files.
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E.
Project Superintendent
Project specific responsibilities include:
•
•
•
•
•
•
Ensures that technical activities within and between the disciplines are coordinated and all
appropriate documentation is included in the project file
Plans and formulates installation program and organizes project staff according to project
requirements
Establishes, with Project Manager, project schedule and manpower requirements
Assigns discipline personnel to specific phases or aspect of projects such as technical studies,
preparation of specifications, preparation of technical plans, and product testing
Interfaces with customer and subcontractors on technical issues
Coordinates activities concerned with technical developments, scheduling, and resolving
problems.
2. Scope of Work
The basic Scope of Work is for Prime Controls to procure, install, and commission a new SCADA system
that will improve the reliability and efficiency of the existing Roberto R. Bustamante Wastewater
Treatment Plant. This effort will not change any of the control methodologies currently in use. It will
allow for future expansion should the capacity of the plant need to be increased. The new SCADA
system will use existing equipment where practical. New equipment will include the latest Rockwell
Automation (Allen Bradley) ControlLogix PLCs and FactoryTalk software. The system will include new
personal computers for monitoring, control, alarming, data analysis, reporting, and historical
recordkeeping. At the end of the project, Prime Controls will deliver to the El Paso Water Utilities a
complete design documentation package describing in detail every feature of the SCADA system.
Prime Controls will design the system, provide PLC and SCADA programming, procure the materials
and equipment, fabricate control panels, perform factory and site testing, install the equipment, and
commission the system. Prime Controls will also provide warranty services for a period of one year after
acceptance by EPWU including two preventative maintenance visits during the year.
Each phase of the project will require extensive reporting and submittals. Prime Controls will work with
the Owner to tailor the list of reports and submittals. Prime Controls will provide progress reports at least
monthly with weekly progress reports during the Integration phase. Progress Meetings are planned
throughout the duration of the effort to keep the Owner informed as to the status of the various tasks. In
addition to items on the meeting agenda, Prime Controls will be responsible for minutes, progress reports,
and schedules. Prime Controls will submit to the Owner monthly invoices covering the activity described
by each progress report.
Our understanding of the Scope of Work is based upon our visits to the plant and discussions with EPWU
personnel. A summary of the work by PLC and/or location is shown in Appendix A.
3. Project Execution Process
The following two charts illustrate our Project Execution Process. This process is divided in two phases.
The first phase is hardware and software configuration which includes design, procurement,
programming, factory testing, and the other steps necessary to prepare the system for delivery to the job
site. The second phase is commissioning which includes all work required to install the system.
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4. Schedule
The schedule will be finalized and submitted immediately after the Pre-Construction Meeting. The
Project Manager will maintain this schedule and provide timely updates to EPWU.
Assuming a contract award in May 2015, Prime Controls expects to complete the project by the end of the
year.
5. Follow-on Support
Prime Controls will work with the Customer prior to completion of the project to finalize the details of
the sustaining portion of the contract. These include but are not limited to:
•
•
•
•
•
•
Establishment of communications processes
Authority levels to initiate actions
Response times
Documentation requirements
Spares and storage thereof
Corrective action plans
A formal document detailing each of the above and other requirements will be delivered to ensure proper
service response.
Prime Controls has recently opened an office in Midland, Texas. The office address is:
13020 Highway 191 West
Suite C
Midland, TX 79707
From this office, Prime Controls will provide six hour response time for emergencies.
During the
performance of the project, EPWU will be provided with contact numbers for key people who are familiar
with the project and available to respond in case of an outage. In addition, as discussed above, Prime
Controls maintains a toll free number staffed 24/7 for emergency contacts. This number is 1-86699SCADA (1-866-997-2232).
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V.
PROPOSAL PRICING
1. Pricing Clarifications
A.
Design Parameters
Our proposed price is based upon our visits to the plant and discussions with EPWU personnel
In this proposal, we have presented a preliminary, conceptual design in order to produce a price quote.
Because this is a fixed-price proposal, there have to be some limits on the design parameters. However,
these design limits are negotiable in order to provide EPWU with the best system for the money available.
Following are the design parameters we used to produce our proposed price.
•
•
•
•
•
B.
Rockwell Automation (Allen Bradley) PLC System
Rockwell Automation SCADA Software
New Workstations, Servers, and Remote Computers
Reuse of Existing Equipment where practical
No Change to Control Logic without substantial justification
GSA
This proposal is offered as a fixed-price quote under our GSA Schedule which is a Schedule 70 contract
and includes Cooperative Purchasing. Our GSA Contract Number is GS-35F-0455W. In accordance
with GSA’s Cooperative Purchasing requirements, this contract number must be contained in the
purchase order for this procurement.
GSA requires material or equipment to be purchased from GSA Schedule holders if possible. For
municipalities in Texas, this means that the supplier must hold a Schedule 70 contract that includes the
Cooperative Purchasing provisions. Prime Controls was prepared to assist EPWU with purchasing the
Rockwell Automation from their GSA Schedule. However, Rockwell Automation no longer participates
in the GSA Schedule program. Therefore, the Rockwell Automation equipment will be purchased under
open market rules.
These rules also apply to the other material. We have not found the anticipated equipment on the GSA
Schedules. However, should material or equipment that is listed on a GSA Schedule be required for this
project, Prime Controls will assist EPWU in purchasing said material directly from the GSA Schedule
holder and provide an equitable adjustment in our price. This provision only applies if the material or
equipment is available on a Schedule 70 contract that includes Cooperative Purchasing.
2. Terms and Conditions
The terms and conditions proposed for this project are found in Prime Controls’ Authorized Information
Technology Schedule Pricelist General Purpose Commercial Information Technology Equipment,
Software and Services which is GSA Schedule Contract Number GS-35F-0455W and is attached.
These terms and conditions are typical for a federal government acquisition. EPWU may negotiate or
require any other terms which do not violate our GSA contract. Following is a summary of the Terms and
Conditions:
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1. Scope—Information Technology Professional Services
2. Performance Incentives—Not Applicable
3. Order—The form of the order can be contract, purchase order, or task order.
4. Performance of Services—
a.
b.
c.
d.
Start on the Start Date
Work during normal hours unless otherwise agreed
Services completed in a good and workmanlike manner
Comply with Federal Travel Regulation (not applicable to fixed price)
5. Stop Work Order—EPWU may cancel the order upon written notice
6. Inspection of Services—EPWU may inspect our work
7. Responsibilities of the Contractor—Prime Controls must follow applicable laws and regulations
8. Responsibilities of the Ordering Activity—EPWU will allow Prime Controls access to all
facilities necessary to perform the work.
9. Independent Contractor—Prime Controls is not an agent or employee of EPWU
10. Organizational Conflicts of Interest—Prime Controls agrees to be bound by restrictions that avoid
conflicts of interest.
11. Invoices—Progress payments are allowed.
12. Payments—EPWU will pay upon submission of proper invoices subject to agreed terms
13. Resumes—Prime Controls will furnish resumes upon request (included in proposal)
14. Incidental Support Costs—Not applicable, fixed price quote.
15. Approval of Subcontractors—EPWU has the right to approve subcontractors.
16. Description of IT Services and Pricing
•
•
•
•
Industrial Process Control System Design
SCADA System Installation
Control System Troubleshooting
This quote is fixed price. Work outside the scope of this quote may be procured using the
following hourly rates:
Labor Category
Account Manager
Project Manager
Project Engineer Level 2
Project Engineer Level 1
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GSA Rate
$ 164.00
$ 103.77
$ 100.75
$ 84.63
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Sr. Technician
Technician
CAD Designer
$ 84.63
$ 64.48
$ 64.48
3. Proposed Price
Prime Controls is pleased to offer this quote for the controls system upgrade associated with the
referenced Roberto R. Bustamante Wastewater Treatment Plant project as described hereafter.
The offering is complete with the exception of those items specifically excluded within the “Exclusions”
section of this proposal.
A.
Scope of Work
Labor Services
• Programming and Testing Services
• Utilize Rockwell Plant PAX objects to standardize logic and graphics
programming
• Hardware Factory Acceptance Testing with Customer with approved
documentation.
• Software Factory Acceptance Testing with Customer approved
documentation.
• Onsite Loop Checks and Commissioning with Customer approved
documentation
• Training on utilization of Factory Talk Studio and RSLOGIX 5000
• Design services
• All design drawings will be generated in AutoCAD Electrical
• All AutoCAD DWG and PDF as-built drawings will be provided
• Technician Services
• Tag all I/O field wiring
• Hardware Cutover Support from ABB to AB ControlLogix
• Test all spare Fiber Optic Cables with OTDR and provide reports
• Panel Build and QA/QC services
• Panel hardware will be installed by qualified personnel in certified
UL-508 panel shop.
• All installation shall be verified and tested by QA/QC personnel
SCADA System
• Hardware Software Provided
• Provide (6) FactoryTalk View SE clients License and Workstations.
• Provide Redundant FactoryTalk Server SE with unlimited License and
Servers.
• Provide Factory Talk Historian with 5000 point license and Servers
• Provide Vantage Point Trending and Report Generation for 3 users.
• Provide RSLOGIX 5000 for programing PLC Controls System
• Provide FactoryTalk Studio for programming graphics
• Provide Factory Talk Asset Centre
• An Engineering Workstation PC will be provided.
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•
DCU-5
• Provide Console furniture for Control Room Workstations
• Provide New Reports Printer
• Provide Network Enclosure For Servers
• Provide Redundant UPS for Servers
• Provide Switches and Routers for SCADA communications
Software installation
• Installation and configuration of server OS and VM’s
• Installation of FactoryTalk SE Redundant Server Software and License
• Installation of (6) FactoryTalk Workstation Software and License
• Installation of FactoryTalk Historian 5000 Tag Server Software and
License
• Installation of Vantage point Software for 3 users.
• Installation of RSLOGIX 5000 and Factory Talk Studio
• Installation of Rockwell Asset Centre
•
•
•
•
•
•
•
•
•
•
•
•
Replace ABB processor with Redundant Control Logix Processors
which will be installed in control room
Replace Enclosure with NEMA 4 Enclosure
Add additional NEMA 4 enclosure to house IO Modules
Pour Concrete for new enclosure
Install All New Panel Accessories
Seal All Conduits Coming Into Enclosure
Install Internal Fan For Circulation Only
Install 1756 IO Modules with IFM Termination panels/cables
Install Fiber Patch Panels For Fiber Cables SCADA network
Install SCADA Network Switch
Install New Factory Talk Se Client with Workstation
Installation of 24VDC Redundant Power Supplies
•
•
•
•
•
•
•
•
•
(1) L75 Processor
(1) 10 Slot Chassis
(1) Chassis Power Supply
(1) 24VDC Discrete Input Module
(1) 24VDC Discrete Output Module
(1) 16 Channel Analog Input Module
(1) 8 Channel Analog Output Module
(1) SCADA IO Ethernet Module
(1) PLC IO network Ethernet Module
Spare Parts
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B.
Detailed Bill of Materials
Item
1
2
3
4
5
6
7
8
9
Qty
Redundant ControlLogix L75 Chassis - DCU 5
2
ControlLogix 4 Slot Chassis
2
SCADA Ethernet Module
2
IO Ethernet Module
2
L75 ControlLogix Processor
2
Redundant IO Chassis Power Supply
2
ControlLogix Redundancy Module
1
Redundancy Module Fiber Cable
1
10 Port Stratix SCADA Network Switch
2
Fiber Optic Modules
Remote IO Chassis #1 - DCU 5
10
11
12
13
14
15
16
17
18
19
3
Analog Input Termination Cables
3
Analog Output Termination Cables
3
Analog Input Termination Module
3
Analog Output Termination Module
1
10 Slot ControlLogix Chassis
1
IO Ethernet Module
3
Analog Input 16 Point Module
3
Slot Filler
3
Analog Output 8 Point Module
1
ControlLogix IO Chassis Redundant Power Supply
Remote IO Chassis #2 - DCU 5
20
21
22
23
24
25
12
Discrete Input Termination Cable
12
Discrete Input Fused Termination Module
1
13 Slot ControlLogix IO Chassis
1
IO Ethernet Module
12
Discrete Input Termination Module
1
ControlLogix IO Chassis Redundant Power Supply
Remote IO Chassis #3 - DCU 5
26
27
28
29
30
31
32
7
Discrete Output Termination Cable
7
Discrete Output Relay Termination Module
1
10 Slot ControlLogix Chassis
1
IO Ethernet Module
2
Slot Filler
7
Discrete Output 16 Channel Module
1
ControlLogix IO Chassis Redundant Power Supply
Spare Parts
33
34
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1
SCADA Ethernet Module
1
IO Ethernet Module
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35
36
37
38
39
40
1
L75 ControlLogix Processor
1
Discrete Input Termination Module
7
Discrete Output 16 Channel Module
1
Analog Input 16 Point Module
1
Analog Output 8 Point Module
1
10 Slot ControlLogix Chassis
Misc. Equipment/Software
41
3
42
43
44
45
46
47
48
49
50
51
52
7
Dell R520 Servers with Windows Server Software
Dell Optiplex Workstations with Windows Operating
System
1
Reports Printer
2
Advantech Industrial PC's
1
Networking Equipment and Server Rack
2
FactoryTalk Server SE Software
1
FactoryTalk Historian Server 5K Tag Software
1
Asset Centre with Disaster Recovery Software
1
RSLogix 5000 Professional Software
1
Console Furniture
1
Vantage Point 5 User Software
1
FactoryTalk Studio ME
The listed items will be procured using Open Market guidelines.
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Additional Services to be provided by Prime Controls include the following major items:
ITEM
1.
2.
3.
4.
C.
SERVICES
System Responsibility
Submittals
Operations and Maintenance Documentation
Warranty -One Year Warranty on Parts and Services
PROPOSAL EXCLUSIONS
The following items are not included in our pricing and shall be the responsibility of others:
ITEM EXCLUSIONS
Furnishing and installation of all electrical power and specialty panels/products including
1. switchgear, MCCs, distribution panels, AFD’s/VFD’s, disconnects, heat tracing, power monitor
devices, etc.
All “Civil” work including building and vessel modifications, asphalt demolition/patching,
2.
concrete foundations/piers, etc.
D.
PROPOSAL PRICING
Labor, PLC Hardware and Software, Installation and Materials……………..$799,880.00
Breakout of GSA and Open Market Items to be Provided Upon Request
E.
PROJECT PHASES AND BILLING MILESTONES
Phase I encompasses the critical infrastructure necessary to maintain safe, effective plant operations.
Within this phase, Prime Controls intends to install the SCADA system for the plant. This system will
have all of the functionality required for the complete project. This effort needs to be done first because it
is the system that integrates all of the subsystems in the plant.
Phase I also includes the new control system for DCU-5. This replacement is necessary in order to keep
this portion of the plant operational as the existing equipment is obsolete.
SCADA/DCU (Phase I)
Billing Milestones
1
Project Award
$37,900
2
Design Documentation
$75,125
3
Upon Completion of Design and Procurement of Material
$192,475
4
Hardware FAT
$216,100
5
Software FAT
$117,400
6
PLC Spare Parts
$37,380
7
Preliminary Field Network Installation
$84,525
8
Commissioning & Start-Up
$38,975
Total
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$799,880.00
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We sincerely appreciate this opportunity and look forward to being of service for this work.
Thanks again and please feel free to call if there are any questions.
Sincerely,
Prime Controls, LP
Trinidad Cruz
Regional Account Manager
210-718-0040
t.cruz@prime-controls.com
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APPENDIX A-SCOPE PRESENTATION
EL PASO BUSTAMANTE WWTP SCADA UPGRADE DCU#5
El Paso Water Utilities has requested the upgrade of the existing Waste Water Plant from ABB to an Allen Bradley
ControlLogix PLC Controls System. The existing ABB HMI will be upgraded to Rockwell FactoryTalk SE Plant PAX.
A walk-thru has been performed and scope of work documented in this presentation. A Redundant ControlLogix L75
processor will be installed in each of the process areas.
1. DCU-5
2. 1 Client Workstation
3. Redundant PLC Processors
1
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EL PASO BUSTAMANTE WWTP SCADA UPGRADE DCU#5
DCU-5
DCU-5 IFM Enclosure
1. Replace Enclosure with NEMA 4 enclosure
2. New Enclosure MAX Dimensions are
D = 29” , W = 9’, H = 7’
3. The Enclosure will be isolated with the installation
of seals and isolation from existing Chase which is
currently where gases enter existing enclosure.
4. Allen Bradley Interface Modules will be installed
in the enclosure.
5. All Cables will be tagged with Heat Shrink Labels
DCU-5
Point Type
Existing Module # of Modules Total Count CLX IO MODs
Analog Input
AI 8 Channel
3
24
2
Analog Output AO 4 Channel
3
12
2
Discrete Input
DI 16 Channel
12
192
12
Discrete Output DO 8 Channel
13
104
7
Total IO
332
2
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EL PASO BUSTAMANTE WWTP SCADA UPGRADE DCU#5
DCU-5
1. A NEMA 4 enclosure will be installed which will house DCU-5 IO
Modules only. Seals will be installed on conduit entering the
enclosure. Installation of Fiber Patch Panel and Ethernet Switch
DCU-5 IO MODULES
2. The Redundant Processors will be installed in DCU-1 and DCU-2
enclosures. This allows increase of life cycle of the AB Processors
to prevent potential exposure to gases.
3. Existing Multimode Fiber Cable will be utilized to establish
Device Level Ring. This topology support is additional reliability
of the IO network.
4. IFM Cables and tray will be installed between IFM and IO
enclosures
5. An Advantech Industrial PC will be installed in the front of the
new IO enclosure to provide protection from the environment.
The Industrial PC will be utilized in lieu of a desktop which will
be a Factory Talk Client for operations to Monitor/Control
equipment..
3
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EL PASO BUSTAMANTE WWTP SCADA UPGRADE
El Paso Water Utilities has requested the upgrade of the existing Waste Water Plant from ABB to an Allen Bradley
ControlLogix PLC Controls System. The existing ABB HMI will be upgraded to Rockwell FactoryTalk SE Plant PAX.
A walk-thru has been performed and scope of work documented in this presentation. A Redundant ControlLogix L75
processor will be installed in each of the process areas.
1.
2.
3.
4.
5.
Redundant HMI Servers
(1) 5K Tag Historian Server
(6) Clients
(1) Engineering Workstation
Asset Centre
a. Audit Trail
b. Version Control
c. Disaster Recovery
8. Spare AB Hardware
1
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EL PASO BUSTAMANTE WWTP SCADA UPGRADE
1. Replace Existing Workstations with Factory Talk SE
Clients
2. Replace Existing Furniture with new Console Style
3. Provide new Reports Printer
4. Installation of Redundant Factory Server
5. Installation (1) 5K Tag Historian Server
6. Provide Network Enclosure for Servers
7. Provide Redundant UPS for Servers
8. Installation of Engineering Workstation with
RSLOGIX 5000 and FactoryTalk Studio.
9. Installation of Vantage Point 5 User license to
generate reports and trending.
10. Installation of ASSET Centre Software
a. Asset Centre Server
b. Audit Trail
c. Version Control
d. Disaster Recovery
11. The following Spares will be provided
a.
b.
c.
d.
e.
f.
g.
h.
i.
L75 Processor
10 Slot Chassis
Chassis Power Supply
24VDC Discrete Input Module
24 VDC Discrete Output Module
16 Channel Analog Input Module
8 Channel Analog Output Module
SCADA Network Ethernet Module
PLC IO network Ethernet Module
2
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EL PASO BUSTAMANTE WWTP SCADA UPGRADE
1. Installation of (2) FactoryTalk Clients in admin building.
2. Installation of a Network Enclosure in room specified during walk-thru
The enclosure will house the servers and network switches.
3
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