FORM AND POUR “CP”
Highly Flowable Repair Mortar
FORM and POUR “CP” is a flowable mortar, suitable for pumping or pouring into areas, such as voids and cores
in concrete masonry units requiring complete filling. Formulated with a with a very low volumetric resistivity to
be compatible with cathodic protection devices, such as sacrificial galvanic anodes used to protect the steel
within concrete structures.
Primary Applications
• Compatible with cathodic protection systems
• Structural galvanic jacket anodes used to protect bridge piers
• Filling cores in concrete masonry units
• Filling voids
• Bridge repairs
• Beams
Horizontal Repair
Description
Features/Benefits
• Appropriate permeability, volumetric resistivity in range for use with galvanic jacket anodes
• Long working time
•Can be hand applied or mechanically pumped
•Does not contain microsilica, fly ash, slag or chlorides
Technical Information
The following results were developed under
laboratory conditions:
Compressive Strength (ASTM C 1019)
1 day......................................3,000 psi (20.7 MPa)
7 days....................................4,200 psi (29.0 MPa)
28 days..................................5,560 psi (38.3 MPa)
Compressive Strength @ 0.84 gal/50 lb bag
(3.18 L/22.7 kg) ASTM C 109 2” (50 mm) cubes
1 day........................................2,000 psi (13.8 MPa)
7 days......................................6,000 psi (41.4 MPa)
28 days....................................7,500 psi (51.7 MPa)
Flexural Strength ASTM C 348
7 days...........................................700 psi (4.8 MPa)
28 days......................................1,000 psi (6.9 MPa)
Rapid Chloride Permeability ASTM C 1202
28 days......................................3,000+ coulombs
FORM AND POUR “CP”
Typical Engineering Data
Unit Weight....approx. 135.36 lb/ft³ (2,168.26 kg/m³)
Volumetric Resistivity....................4,840 ohm/cm
Appearance: FORM and POUR “CP” is a free-flowing powder designed to be mixed with water.
Packaging
FORM and POUR “CP” is packaged in 50 lb (22.7 kg) bags
Specification/Compliances
FORM AND POUR “CP” meets the 28 day strength requirement of ASTM C 476. FORM AND POUR “CP”
also meets the proportional requirements of ASTM C 476 as a “fine” grout when used as supplied, and as a
“coarse” grout when mixed with an additional 25 lbs (11.3 kg) of 3/8” (9.5 mm) pea gravel.
The Euclid Chemical Company
19218 Redwood Rd. • Cleveland, OH 44110
Phone: [216] 531-9222 • Toll-free: [800] 321-7628 • Fax: [216] 531-9596
www.euclidchemical.com
03 01 30.71
2 years in original, unopened package
Master Format #:
Shelf Life
Coverage/Yield
When mixed with 0.84 gal (3.18 L) of water, the unit yields 0.40 ft³ (0.011m³) per bag. A unit of FORM AND POUR
“CP” may be extended with up to 25 lbs (11.4 kg) of 3/8” (9.5 mm) pea gravel which will yield 0.57 ft³(0.016 m³).
This may alter certain engineering properties.
Directions for Use
Surface Preparation: Concrete surfaces must be structurally sound, free of loose or deteriorated concrete
and free of dust, dirt, paint, efflorescence, oil and all other contaminants. Mechanically abrade the surface to
achieve a surface profile equal to CSP 6 - 8 in accordance with ICRI Guideline 310.2. Properly clean profiled
area. Priming: Clean and prime exposed steel using a spray or brush coat of DURALPREP AC. The primer coat
of DURALPREP AC must be allowed to thoroughly dry prior to the application of the repair mortar. Alternately, a
Saturated Surface Dry (SSD) concrete surface can be primed with a scrub coat of FORM AND POUR “CP”. The
repair must be made before the scrub coat dries out.
Mixing: Single bags may be mixed with a drill and “jiffy” mixer. Use a paddle type mortar mixer for large jobs. All
materials should be in the proper temperature range of 60oF (15oC) - 90oF (32oC). Add the appropriate amount
of water for the batch size and then add the dry product. Mix for 3 minutes. If placement is over 2” (5 cm) deep,
add the necessary pea gravel and mix an additional 2-3 minutes. The mixed product should be transported to
the repair area and placed immediately. Place material in a continuous pour to avoid cold joints.
Placement: Discharge material from mixer and place by pouring or pumping into form.
Curing and Sealing: To prevent surface cracking, cure FORM AND POUR “CP” with an appropriate curing
compound from The Euclid Chemical Company. If a curing compound is not desired, wet cure for a minimum
of three days.
Clean-Up
Clean tools and equipment with warm, soapy water before material hardens.
Precautions/Limitations
• Not designed to be an expansive or non-shrink form and pour.
• Do not use material at temperatures below 45°F (7°C).
• Keep repair from freezing until a minimum strength of 1,000 psi (6.9 MPa) is reached.
• In all cases, consult the product’s material safety data sheet before use.
Rev. 06.11
WARRANTY: The Euclid Chemical Company (“Euclid”) solely and expressly warrants that its products shall be free from defects in materials and workmanship for one (1) year from the date of purchase. Unless authorized
in writing by an officer of Euclid, no other representations or statements made by Euclid or its representatives, in writing or orally, shall alter this warranty. EUCLID MAKES NO WARRANTIES, IMPLIED OR OTHERWISE,
AS TO THE MERCHANTABILITY OR FITNESS FOR ORDINARY OR PARTICULAR PURPOSES OF ITS PRODUCTS AND EXCLUDES THE SAME. If any Euclid product fails to conform with this warranty, Euclid will replace the
product at no cost to Buyer. Replacement of any product shall be the sole and exclusive remedy available and buyer shall have no claim for incidental or consequential damages. Any warranty claim must be made within
one (1) year from the date of the claimed breach. Euclid does not authorize anyone on its behalf to make any written or oral statements which in any way alter Euclid’s installation information or instructions in its product
literature or on its packaging labels. Any installation of Euclid products which fails to conform with such installation information or instructions shall void this warranty. Product demonstrations, if any, are done for illustrative
purposes only and do not constitute a warranty or warranty alteration of any kind. Buyer shall be solely responsible for determining the suitability of Euclid’s products for the Buyer’s intended purposes.