FLUID POWER FORMULAS WEIGHT OF. ONEFCUBIC flUID . - FOOT - _ OF F THEORETICAl TOROUE TO ORIVE GRAVITY lllPUT HORSEPO'NER FORCE (fXJUnds) 231 ACTUAl TOROUE TO DRIVE flOW (GPM) \JSPECIFIC INTERNAl AREA (Square Inches){GPMJ UNIT TIME (Minute) AREA (Square Inches) THEORETICAl FLOW RATE OUTPUT "VOLUME NEVI SPEED {RPM} 250,000 lapprox.) (PSI) FLOW (GPM) .3208 flOW RATE THROUGH 1.0. (GPM) 1714 EFFICIE/ICY (Ov-r:raU) RPM xRATE DISPlACEMENT (Cu. In.lRev.) = 1714 U/IIT FlO'N RATE OUTPUT (GFM) x OF PRESSURE 0 ==~ .32080 1xpSI TElf 231 AOf 4 8M ADDITIONAL A62.4283 SUS 4.635 =!!k~ 100 OUTPUT HORSEPOWER 100 .2253xSUS-~ SUS pv •• Approximately = .2193 VOLUMETRIC xx PUMP SUS flOW Elf. _ xxR.I,TEOUTPUT MECHANICAL (GPMJ Elf x(psi) 100 A 1714 712 1714E1f m HP" (psi) VOLUME Oil UNDER PRESSURE = 2!!.§. PRESSURE .!:.x XACTUAL DIAMETER' RADIUS> (psi) (Inches) xxx134.6 (Inches) NET (Square Inct.es) rPRESSURE Elf", F =psixAorF=PA EIf,'CL xx OF EIf.EOt TACT. O",ro A EIf.EO! =xAREA TTHED r[» orASUS =_ _.78S[» VOLUME FORCE PRESSURE P V AREA SPECIAC GRAVITY BULK MODULUS THE FLUID =~(Gallons) CElITISTOKES OVERAll EFACIENCY SG = _W_ CEIITISTOKES CS = .2253 0c.s VA= 25O,ooolapprox.) _O_P or194.4 GPM \/2% x psi Per 1000 psi x 100 CIP) = VELOCITY HORSEPOWER MECHANICAL EFFICIENCY INPUT HP flOW VOLUMETRIC EFFICIENCY .2193 134.6 CENTISTOKES SUS VALVE --1- FACTOR (e., X ) 100 Elfa, EIf~. c., = a VSG AREA = = WORD FORMULA FORMULA: B HOURS OF BEARING LIFE flEW PRESSURE (PSI) =A FORMULA: ===Y.. lETTER FORMULA = IfiP= = RPMM PH = BASIC· FORMULAS 8'0 = RATEDHAS. x RPM, x = RATED PUMP LIFE HOURS x RATEDSPEED (RPM) x ( RATEDPRESSUREf-;:i (PSI) J \ FORMULAS J 3 FLUID POWER FORMULAS ACTUATOR FORMULAS . FORMULA - CONTINUED WORD FORMULA FOR: CYLINDER VELOCITY or SPEED LETTER FORMULA = VELOCITY CYLINDER VOLUME CAPACITY = VOLUME x x 231 12 In FeetJSerond x 60 flOW RATE r X RADiUS' (Inches) 231 In Gallons of Fluid = IIET AREA (GP!.1) = y x STROKE (Inches) x STROKE (Inches) RATE flOW _ R~TE 12 x x 60 VELOCITY (FeevSec) flUID MOTOR TOROUE = TOROUE x PRESSURE (psi) o = 720vA 231 231 NET AREA (Square InCl1es) or Length 01 Slroke 0 = 3.117yA F.M. DISPLACEMENT (Cu. In.lRev.) 2r In Inch Pounds flUID x I= =~ 231 In Gallons Per Minute A v 231 CYlINDER flOW .32080 I = rf' v 221 (Slrwe Inches) = 2310 ory 72M IIET AREA (Square Inches) MOTOR TOROUE/100 psi = HORSEPOWER RPM = FLOW RATE (GPM) = TOROUE/loo psi - In Inch Pounds FLUID MOTOR SPEED FLUID MOTOR POWER HORSEPOWER 63025 x PRESSURE (psi) RPM x 36.77 n HP T,= F.M. DISPLACEMENT (Cu. Inches/RevotuDon) .0628 _ SPEED In RevoIulions/Minule x T = 63025 HP n T = -- 36.770P or T = 36.770psi n n =-d-63025 d = .0628 Tn 2310 231 flOW RATE (GPM) - F.M. DISPLACEMENT (Cu. Inches/Revolution) = TORQUE OUTPUT (Inch Pounds) 63025 In Horsepower Output THERMAL x RPM FORMULAS NOTE: ONE BRITISH THERMAL UNIT (BTU) IS THE AMOUNT OF HEAT REOUIREDTO RAISE THE TEMPERATURE OF ONE POUND OF WATER OIlE OEGREEF.AHRENHBT.ONE HORSEPOWER = 2545 BTU/HR. RESERVOIR COOUNG CAPACITY HEAT (BTU/HR) = 2 x TEMPERATURE OJFFERENCEBffi'/EEN RESERVOIRWAlLS AND AIR (oF) x AREA OF RESERVOIR(SO. Ft) BASED ON ADEQUATE HEAT IN HYDRAULIC OIL (approx.) DUE TO SYSTEM BTUIHR = 2.0 BTU/HR = 0 x 210 x AT BTU/HR = 0 x 500 x AT x x AT A AIR CIRCULATION INEFFICIENCY (SG = I .89 HEAT (BTU/HR) = Fl(J.'I1WE (GPM) x 210 x TEMPERATURE DIFFERENCE(oF) = FLOW RATE (GPAt) x 500 x TEMPERATURE DIFFERENCE(OF) - .92) HEAT IN FRESH WATER (approx.) tHEAT (BTU/HR) PRESSURE DROP FORMULAS NOTE: SEE PAGES 79 THROUGH 84 FOR INFORMATION ACCUMULATOR· FORMULAS NOTE: SEE PAGES 130 AND 131 FORADDITIONAL INFORMATION FORMULA FOR: PRESSURE OR VOLUME . w/Constant PRESSURE "r Where UP" = psia(ABSOLUTf} x psig (GAUGE PRESSURE) lETTER WORD FORMULA: ORlGIIIAL PRESSURE = ORIGINAL VOLUME =. FIfIAL 14.7 psi FORMULA: FINAL VOLUME P, V, = X ORIG. TEMPERATURE P, T, = P, T, lsochoric ORIGINAL TEMPERATURE V, T, = x PRESSURE + P, V, lsothermic (Temperature) OR TEMPERATURE . ORIGIIW: PRESSURE x FIIJAi. m,IPERATURE ;; FlllAlPRESSURE w/ Constant "V" (Volume) VOLUME OR TEMPERATURE ORIGII/AL VOLUME X AI/AL TEI,IPERATURE = FINAL VOLUME x V, T, Isobaric w/Constant "P" (Pressure) PRESSURE OR VOLUME ORIGINAL PRESSURE x ORIGIIIAL VOLUME" ...= FINAL PRESSURE x FINAL VOLUME" w/Tempetalure Change Due - To Heat of Compression FINAL TEMP. TEMP. ORIG. U.S. 1 .037037 .0005787 .00002143 i,48052 28.317 .004329 .016384 146.656 1728 1.119825 .0160184 .004951 201.974 764.56 .001308 1.20032 .0353145 .160459 .264170 1.133681 4.54374 13.78543 27 .453592 2277.274 31 27.6798 61.0234 .0005929 .0059429 Liters ~~ .> .....•.•.•... i;,; ORIG. FIlIAL VOLUME\ VOLUMFj l'" ",:,eINAL ORIS. PRESSURE PRESSURE Gar:u.1S VOLUME&CAPACITY EQUIVALENTS Water at Max. Oensity 39.2° F 4° C ~rams . -\y.;;-. .0036065 6.23210 168.266 I ·of-Water .0163872 .0361275 62.4283 1685.56 28.3170 764.559 .220083 2.20462 1 .833111 8.34545 3.78543 1 .0998281 10.0172 1 4.54373 .453593 To Convert cms Into ... 0.06102 0.001 0.02832 Liters 28.317 .0036065 feet meters .OF. Cms/sec 31.5 7.48052 448,83 0.01639 35,31 14.50 6.23210 7.481 28.32 264.2 0.5080 .00003521 .000001 .0002642 .0005787 .00001639 .004329 16.39 Fahrenheit Gallons/min Cu cms/min Gallons Liters/min inches 10,200 28,320 28,317 61,023 Pounds/sq in...liquid) Imperial 1,728 1,000,000 1,000 gallons Multiply by Gallons Kgs/sq =9.5) (tmeter (U.S. 32)/1.8 tDegree DC Celsius (COx +32 Gallons/min Liters Liters/min FeeVmin Imperial Kilograms/sq Pascal Pounds/sq U.S, U.S. gallons (Pa) gallons inch cm meter To Convert Into ... 277.274 4.54374 0.0353145 61.0234 0.001 3785 231 ,160459 ,00009807 .220083 1000 .069 .133681 .3785 Bar Gallons/min Bars cms meters 703.1 3.785 0.264170 3,785 .1337 1,20032 14.22 ,001422 .035 .264 ,00001 .000145 .83267 feet Meters/min Liters Cu feeVmin inches cm 0.3048 Liters/min cms/min 2,048 3,785.412 6,895 1,000 Pounds/sq Kgs/sq meter Multiply byftin...liquid) U.S. gallons Gallons Imperial (U.S. gallons Pascal (Pa) TABLE 6-E. CONVERSION BETWEEN ENGLISH UNITS AND SI UNITS The "SI" (International Standards) units shown below are adopted for use by the International munity, and should be used on documents prepared for international circulation. Conversion Quantity SI Unit for Fluid Power "Customary" Length . Pressure* Pressure** Flow*** Flowt Force Mass . Time ... Volume*.**. Temperature Torque . Power Shaft Speed Frequency . Displacement Kinematic viscosity Velocity. millimeter (mm) . bar (bar, g or bar, a) . mm of mercury (mm Hg) liters per minute (I/min) cubic decimeters/see (dm3/sec) Newton (N) kilogram (Kg) second (see) liter (I) . degrees Celcius (oC) Newton-meters (Nm) kilowat (kw) revolutions per minute (rpm) Hertz (Hz) . millileters/revolution (ml/rev) centistokes (cSt) . meter per second (m/s) inch (in). Ibs/sq in (psig or psia) . inches of mercury (in Hg) U.S. gallons per minute (U.S. GPM) . cubic feet per minute (cfm) pound(f) or Ib(f) (force) . pound(m) or Ib(m) (mass). second (see) gallon (U.S. gal) . degrees Fahrenheit (0 F) pounds(f)-inches Ibs(f)-in horsepower (HP) . revolutions per minute (rpm) cycles per second (cps) . cubic inches per revolution (cipr). Saybolt Universal Seconds (SUS) feet per second (fps) . NOTES: *Pressure above atmospheric 1 Horsepower Gallon = 1.2 U.S. Gallons 7.48 Gallons = 1728 Cubic Inches = Approx. 14.5 PSI (Approx.l Atmos.) 33.8 Foot Water Column 42 Foot Oil Column II 29.92 Hg. VzPSI Decrease Each 1000 Ft. Altitude APPROXIMATE 1 1 1 1 1 1 - 32) 1 Hz = 1 cps ·lml/rev = 0.061 cipr cSt = (4.635)(SUS)tt 1 m/s = 3.28 fps tGas 33,000 Ft. Lbs. per Minute 2545 BTU per Hour 746 Watts, or 0.746 Kilowatts 2.04161'Hg 27.71 "Water Foot Column of Oil 1 Cubic Foot of Water Weighs 62.4 Pounds = (OF 1 Nm = 8.88 Ib(f)-in 1 kw = 1.34 HP Foot Column of Water = 1 Bar at Sea Level 1 U.S. gal = 3.791 °C = 5/9 550 Ft. Lbs. per Second 42.4 BTU per Minute lPSI= 1 Liter = 0.2642 U.S. Gallons 1 Cubic Foot 1 in = 25.4 mm 1 bar = 14.5 psi 1 in Hg = 25.4 mm Hg 1 U.S. GPM = 3.79 I/min 1 dm3 /sec = 2.12 cfm 1 Ib(f) - 4.44N 1 Kg = 2.20 Ib(m) ***Liquid 4 Quarts; or 8 Pints 8.3356 Pounds 3.785 Liters 1 Imperial Factor MEASUREMENTS 231 Cu bic Inches 1 U.S. Ga lion U.S. Unit **Pressure below atmospheric tt@38°C; Factor is 4.667 @ 99°C EQUIVALENT Fluid Power Com- Pint = 2 cups = 16 fluid ounces = 1 pound Pint = 96 teaspoons = 32 tablespoons = 16 fluid ounces Quart = 4 cups = 2 pints = 32 fluid ounces = 2 pounds Quart = 192 teaspoons = 64 tablespoons = 32 fl. oz. Gallon = 16 cups = 4 quarts = 8 pints Gallon = 768 teaspoons = 256 tablespoons = 128 oz. 1 "Hg = = = 0.433 PSI = 0.390 PSI 0.491 PSI 1.132 Ft. Water 1 Barrel Oil = 42 Gallons 1 Micro-meter 25 Micro-meters 1 Millionth of a Meter (Micron) = 1 Thousandth of a Meter = 0.00004 Inch = = 0.001 Inch MEASUREMENTS 1 Gallon = 231 cubic inches = 76,800 drops 1 Cup = 16 tablespoons = 48 teaspoons 1 Tablespoon = 3 teaspoons 2 Tablespoons = 1 fluid ounce 1 Fluid ounce (volume) = 600 drops (hydraulic 1 Cubic inch = 330 drops oil) TABLE 6-F. EQUIVALENT VALUES To convert units appearing in Column 1 into equivalent values of units in Column 2, multiply by factor Example: To convert 7 gallons into cubic inches, multiply 7 x 231 = 1617 cubic inches. To convert units appearing in Column 2 into equivalent values of units in Column 1, divide by factor Example: To convert 25 horsepower into BTU per minute, divide 25 by 0.02356 = 1061 BTU per minute. . Column 33.9 1 Column Column 1per 144 745.7 0.01136 0.0005787 Column Column Feet Column of Water 3Centimeters 2.Water 32per Pounds of Water. 0.001341 Watts .1.8+32 ·Atmospheres 550 .231 0.1337 Seconds 2.036 2.307 88 0.25 0.01745 0.004329 Gallons Watts Cubic Foot Fahrenheit 2.54 0.04167 1000 Inches. 0.005952 Hou Hours 0.02356 1728 0.2931 Cubic rs lbs. .nds .of . 7000 16 Pounds 0.6818 Inches. U.S. 1.133 Inches 0.001 0.3937 Gallons Meters 0.5 0.0001894 0.3048 2000 42.44 8.3453 Pou 29.92 Radians 5280 Quarts 0.001818 Feet 453.5924 0.00004 0.2642 1.467 liters 0.0000303 00.8826 oCx 778.3 0.4335 7.48052 Weeks. Watts 14.7 Centimeters Ounces Grains. Grams. .001286 Inches. Miles liters 0.0625 1.805 0.4912 0.03342 Pints 0.0002642 Pounds Quarts Feet .of of Inches. 0.5555 Tons (U.SJ 86,400 Water 0.06804 Micro-meter Inches. (Micron) 0.03613 Ounces 0.0295 (Fluid) BTU Horsepower per Minute. .Second (Statute) Horsepower .Sq.(MPH) 33,000 Foot Square lbs. Inches per Minute Horsepower U.S.Galions Miles Inches per of Hour{MPH) Hour Minute Mercury .Sq. ...In.) Inches Gallons Days per Hour Mercury (U.S. liquid liquid) In) ("Hg) PSI (lbs. Sq. Temperature (oC) (oF) - 32 Feet .(Bars)*. PSI PSI Feet (lbs. (lbs.perSq.ln). (lbs. per per Second. In) Inches Atmospheres of (Weight) Mercury .in) ("Hg) InJ (Bars)*. Please read instructions in Column 3, in Column 3. above TABLE 6-G. PSI GAUGE PRESSURE CONVERTED TO METRIC PRESSURE UNITS This table is calculated PSI Bars on the basis of 1 bar = 14.5 PSI, or, 1 PSI = .069 bar • 10 ••.....0.69 50 3.45 100 6.90 250 17.2 500 34.5 750 51.7 1000 69.0 1500 103.4 2000 137.9 2500 172.4 3000 206.9 5000 344.8 TABLE 6-H. GPM OIL FLOW CONVERTED TO METRIC UNITS This table GPM .5 Liters/min~18.95 is calculated on the basis of 1 U.S. GPM = 3.79 liters per min. (liquid) 8 30.32 12 45.48 15 56.85 20 75.80 25 94.75 30 113.7 35 132.7 or, 1 liter per min. = 0.2638 40 151.6 50 189.5 75 284.3 GPM. 100 379.0 TABLE 6-1. SCFM AIR FLOW CONVERTED TO METRIC UNITS This table SCFM ~5 Dm3/sec~2.358 is calculated on the basis of 1 SCFM = 0.4716 10 4.716 15 7.074 25 11.79 50 23.58 cubic decimeters 75 35.37 100 47.16 per second, 150 70.74 200 94.32 or 1 dm3/sec. 250 117.9 = 2.12 SCFM. 300 141.5 350 165.1