Circuit Mismatch Influence on Performance of Paralleling Silicon Carbide MOSFETs Helong Li, Stig Munk-Nielsen, Cam Pham, Szymon Bęczkowski Department of Energy Technology Aalborg University Aalborg, Denmark E-Mail: {hel, smn, cph, sbe}@et.aau.dk URL: http://www.iepe.et.aau.dk Keywords «Wide bandgap devices)», «Silicon Carbide (SiC)», «MOSFET», «Parallel operation» Abstract This paper focuses on circuit mismatch influence on performance of paralleling SiC MOSFETs. Power circuit mismatch and gate driver mismatch influences are analyzed in detail. Simulation and experiment results show the influence of circuit mismatch and verify the analysis. This paper aims to give suggestions on paralleling discrete SiC MOSFETs and designing layout of power modules with paralleled SiC MOSFETs dies. Introduction SiC devices have been undergoing a rapid growth over the last decade, thanks to its high breakdown voltage, fast switching speed capability and good thermal conductivity. A wide spread use of SiC devices can be envisaged in many application field, e.g. photovoltaic inverters (PV)[1-3], wind turbines[4-6], variable speed drives[7, 8], and electric vehicles[9, 10]. Among SiC devices, SiC MOSFETs are considered as a potential alternative of Si IGBT, whereas the current rating capability of SiC MOSFET limits its application in high current and high power applications. To increase the current rating of SiC MOSFETs, either building multichip power module or paralleling discrete SiC MOSFETs, both of which require a fully understanding of the paralleling performance of SiC MOSFETs. There are some reported research works about paralleling SiC MOSFETs, which focuses on current unbalance by the device mismatch or reducing current unbalance by active control [11, 12]. Few research works about circuit mismatch impact on paralleling SiC MOSFETs are reported. This paper focuses on circuit mismatch impact on paralleling SiC MOSFETs. First, the paralleling SiC MOSFETs model is analyzed with an inductive clamped circuit. Circuit mismatch impact on the performance of paralleling SiC MOSFETs is analyzed in detail, including power circuit mismatch and gate driver circuit mismatch. Simulation results are shown and help to verify the analysis. According to the analysis, hardware circuits with circuit mismatches are designed, including switching loop stray inductance mismatch and common source stray inductance mismatch. The experiment results show the circuit mismatch influence on the performance of paralleling SiC MOSFETs. Finally, paralleling SiC MOSFETs circuit design suggestions and guidelines are given in the conclusion. Paralleling SiC MOSFETs Circuit Model and Mismatches Impact An inductive clamped circuit, as shown in Fig.1, is employed to evaluate the circuit mismatch impact on performance of paralleling SiC MOSFETs. Paralleling circuit model with power parasitic parameters (red color) is shown. Ld1 and Ld2 are switching loop stray inductance to SiC MOSFETs Q1 and Q2. Ls1 and Ls2 are the parasitic common source inductance. Cp is the sum of parasitic paralleling capacitance of the load inductor and diode junction capacitance. Fig. 1: Paralleling SiC MOSFETs model with power circuit parasitics This paper mainly focuses on circuit mismatches between Ld1 and Ld2, Ls1 and Ls. Gate driver mismatch is also analyzed and simulated. Fig.2 shows simulation waveforms without circuit mismatches (Ld1=Ld2=100nH, Ls1=Ls2=5nH). Two SiC MOSFETs has no current unbalance and voltage difference. Fig. 2: Simulation results without circuit mismatch Ld mismatch influence As during switching transient, the SiC MOSFETs current (iD) is determined by gate source voltage (VGS). And the final current value is determined by the load current. Therefore, Ld has little influence on ID during switching transient, which can be verified by the simulation results in Fig.3 (Ld1=50nH, Ld2 =150nH). However, Ld has an impact on the drain-source voltage (VDS). Because of Ld, VDS has a dip during turn on and an overshoot during turn off. As shown in Fig.3, larger Ld causes larger VDS dip and overshoot. Fig. 3: Simulation results with Ld imbalance During on state, it is always considered that the current is constant. However, there are many cases that the SiC MOSFETs see an inductive load current and iD still changes. During on state period, the equivalent power circuit is shown as Fig.4. Fig. 4: On state equivalent circuit of paralleling two SiC MOSFETs The current calculation is shown as (1). In condition of Ron1=Ron2 and diD1/dt=diD2/dt (determined by load), the current difference of iD1 and iD2 can be determined as (2), which means different Ld lead to different on state current. Larger Ld results smaller on state current. A simulation is made to verify the above analysis. The only difference to the paralleled SiC MOSFETs is that Ld1=50nH and Ld2 =150nH. L=800μH, uDC=600V, Ron=80mΩ. Fig.3 shows the simulation results. During on state period, there is a small difference between these two MOSFETs current. ⎧ ⎪iD1 + iD 2 = i ⎪⎪ di ⎨ L + uao = uDC ⎪ dt diD 2 ⎪ diD1 ⎪⎩ L1 dt + Ron1iD1 = L2 dt + Ron 2iD 2 iD1 − iD2 ≈ L2 − L1 uDC 2 Ron (1) (2) L Ls mismatch influence Ls has a large impact on the transient current sharing performance by its negative feedback effect to the gate-source voltage, as calculated in (3). In saturation region, a linear transfer characteristic is assumed as (4). With (3) and (4), the difference of iD could be roughly calculated as (5). Ls makes SiC MOSFET turn on and turn off slow. Different Ls leads to different current rise time and fall time, which results current unbalance during switching transient. Simulation results with different Ls are shown in Fig.5, Ls1=5nH, Ls2=10nH. di uGS = udriver − iG RG − Ls s (3) dt iD = g s (uGS − VT ) (4) iD1 − iD 2 = g s ( Ls 2 − Ls1 ) di L (5) 2dt Fig. 5: Simulation results with Ls imbalance Gate driver mismatch influence Different gate drivers may have some delay between each other, which could lead to current unbalance of paralleled SiC MOSFETs. The delay may come from gate driver propagation difference. During saturation region, the gate charge effect could be treated as a RC circuit. According to (3) and (4), the current difference could be as (6). Simulation results with a 5ns gate driver delay are shown in Fig.6. iD1 − iD2 = gs ( e − t2 RC −e − t1 RC ) (6) In real applications, it is strongly recommended that all paralleled SiC MOSFETs are driven by one gate driver. Fig. 6: Simulation results with gate driver imbalance Hardware design and Experiment results For the circuit mismatch research study, it is necessary to make sure that the paralleled MOSFETs do not have large device parameters mismatches. Among device parameters, on-resistance Ron and threshold voltage Vth have significant influence on the performance of paralleling SiC MOSFETs. 8 SiC MOSFETs are tested regarding Ron and Vth. The test results are shown in Fig.7. In this study, the test condition is different from that in the datasheet. However, the purpose is to find two SiC MOSFETs with close Ron and Vth. According to Fig.7, M1 and M4 have close Ron and Vth. Therefore, M1 and M4 are chosen to study the circuit mismatch influence and are renamed as Q1 and Q2. The hardware setup is shown in Fig.8. 0.2 VGS=20V T=25°C 400 Id/mA Ron/Ohm 0.25 500 M1 M2 M3 M4 M5 M6 M7 M8 300 200 M1 M2 M3 M4 M5 M6 M7 M8 VDS=2V T=25°C 0.15 100 0.1 0 2 4 6 8 10 Id/A (a)Ron Fig. 7: SiC MOSFETs Ron and Vth testing results 0 0 1 2 3 4 5 6 VGS/V (b)Vth Fig. 8: Hardware setup Experiment of Ld mismatch influence The experiment results with different switching loop stray inductance are shown in Fig.9-11. Fig.9 and Fig.10 show the transient current sharing performance and drain-source voltage comparison. Fig.11 shows the on state current sharing performance. According to Fig.9, with different Ld, two paralleled SiC MOSFETs current does not have current mismatch during transient switching period. After turn on and turn off, the SiC MOSFETs currents have different oscillations due to LC resonant. The SiC MOSFET with larger Ld has larger amplitude current oscillations. Fig.10 shows the Ld mismatch influence on drain-source voltage. During turn on, SiC MOSFET with larger Ld has more voltage dip while during turn off has more voltage overshoot, which leads to larger voltage stress on the device. Fig.11 shows the on state current sharing performance of paralleled SiC MOSFETs with different Ld. SiC MOSFET with a larger Ld has a lower current than the other SiC MOSFETs. The switching loss and voltage overshoot analysis is shown in Fig.12. It verifies the analysis in part II. With larger Ld, the corresponding SiC MOSFET has smaller turn on loss but larger turn off loss. Totally, SiC MOSFET with larger Ld has a smaller switching loss than that with smaller Ld. According to Fig.12 (b), the SiC MOSFET suffers higher VDS overshoot with larger Ld. 20 10 Ld1=30nH 0 Ld2=30nH 50 100 150 Ld2=30nH 0 -10 0 200 30 30 20 20 10 Ld1=30nH 0 Ld2=96nH -10 0 50 100 150 20 50 100 t/ns 150 200 50 100 150 200 L1=30nH L2=170nH 10 0 Ld2=170nH -10 0 200 0 20 0 150 L2=96nH 30 Ld1=30nH 100 L1=30nH -10 0 200 50 10 30 10 Ld1=30nH 10 Current/A Current/A Current/A 20 -10 0 Current/A Drain Current 30 Current/A Current/A Drain Current 30 -10 0 50 Fig. 9: Transient current sharing performance with different Ld Drain Source Voltage 100 t/ns 150 200 Drain Source Voltage 600 Voltage/V Voltage/V 800 L1=30nH 400 L2=30nH 200 0 0 800 600 400 Ld1=30nH 200 Ld2=30nH 0 50 100 150 200 0 50 100 150 200 600 Voltage/V Voltage/V 800 L1=30nH 400 L2=96nH 200 0 0 800 600 400 Ld1=30nH 200 Ld2=96nH 0 50 100 150 200 0 50 100 150 200 600 L1=30nH 400 L2=170nH 200 0 0 50 100 t/ns 150 200 Fig. 10: Transient VDS performance with different Ld Voltage/V Voltage/V 800 800 600 400 Ld1=30nH 200 0 0 Ld2=170nH 50 100 t/ns 150 200 Drain Current Current/A 20 L1=30nH 10 L2=30nH 0 0 2 4 6 8 10 Current/A 20 L1=30nH 10 L2=96nH 0 0 2 4 6 8 10 Current/A 20 L1=30nH 10 L2=170nH 0 0 2 4 6 8 10 t/us Fig. 11: On state current sharing performance with different Ld 300 250 250 Voltage Overshoot/V 300 Loss/uJ 200 150 100 150 100 50 50 0 200 0 66 (Ld2-Ld1)/nH 140 0 0 50 100 Ld/nH 150 (a)Switching loss analysis (b) VDS overshoot analysis Fig. 12: Switching loss and voltage overshoot analysis with different Ld Experiment of Ls mismatch influence The study with different common source inductance is realized by connecting different source pin length d1 for Q1 and d2 for Q2. Three different cases are tested, which are d1=d2=6mm, d1=6mm and d2=10mm, d1=6mm and d2=16mm. The experiment results are shown in Fig.13. According to the experiment results of case d1=d2=6mm, it can also be seen that the device parameters have very small mismatch in Ron and Vth. The switching loss analysis and current overshoot analysis is shown in Fig.14 (a) and Fig.14 (b). According to Fig.13, Ls mismatch leads to current mismatch both in turn on and turn off transient. During turn on transient, SiC MOSFET Q2 with larger Ls turns on slower as the negative feedback effect of Ls. As the total current is determined by the circuit parameters and is fixed, the other SiC MOSFET Q1 switches faster and takes a higher current during turn on. During turn off, Q2 takes more current and turns off slower while Q1 takes smaller current and turns off faster. As a result of that, with the increase of Ls difference, Q2 turn on loss decreases and turn off loss increases while Q1 turn on loss increases and turn off loss decreases, as shown in Fig.14 (a). Q2 has a smaller switching loss than Q1. With the increase of Ls difference, the switching loss difference increases. The total switching loss keeps in a similar level. According to Fig.14 (b), the current overshoot of Q1 increases with the Ls difference increases. The SiC MOSFET with smaller Ls suffers more current stress. Drain Current 20 20 10 d1=6mm 0 d2=6mm 50 100 150 -10 0 200 30 20 20 d1=6mm 0 50 100 150 30 20 20 d1=6mm 0 50 100 t/ns 150 200 200 d2=10mm 50 100 150 200 d1=6mm d2=16mm 10 0 d2=16mm -10 0 150 d1=6mm -10 0 200 100 0 30 10 50 10 d2=10mm -10 0 d2=6mm 0 30 10 d1=6mm 10 Current/A Current/A -10 0 Current/A Current/A 30 Current/A Current/A Drain Current 30 -10 0 50 Fig. 13: Experiment results with different common source inductance 100 t/ns 150 200 350 10 Current Overshoot/A 300 Loss/uJ 250 200 150 100 6 4 2 50 0 -2 8 0 2 4 6 (d2-d1)/mm 8 10 12 (a)Switching loss analysis Fig. 14: Switching loss and current overshoot analysis 0 0 2 4 6 (d2-d1)/mm 8 10 (b) iD overshoot analysis Conclusion Performance of paralleling SiC MOSFETs under circuit mismatch is analyzed and evaluated in this paper. With the simulation and experiment results, the analysis is verified. Switching loop stray inductance Ld mismatch has an impact on drain source voltage VDS during switching transient, which leads to switching loss mismatch. The SiC MOSFET with larger Ld suffers higher voltage stress. Besides that, mismatch of Ld also influence the on state current sharing in case the load current still changes during on state. Common source inductance Ls mismatch has a big influence on the gatesource voltage, which affects the switching transient current sharing performance of SiC MOSFETs. For the paralleled MOSFETs, larger Ls results slower turn on and turn off process, which leads to smaller turn on loss and higher turn off loss. The SiC MOSFET with smaller Ls suffers higher current overshoot during turn on. One gate driver for the paralleled SiC MOSFETs is recommended, since gate driver delay could result current imbalance and oscillations. 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