Material alternatives Tubing & Tube Fittings Knut Marker SVAFAS - Swagelok Tubing and Tube Fittings • • • • • • Includes all Instrument lines More than 40 000m tubing Eldfisk 2/7 S Topside Module More than 23 000 Tube Fittings Low CAPEX value High OPEX value «New» materials Eldfisk 2/7 Sierra Topside Module at Kværner Stord, May 2014 Tubing and Tube Fittings History • • • • • Worlds first Twin-Ferrule Tube Fittings founded in 1947 by Crawford Fitting Company Patended for 25 years. NOT made to international standard. Each manufactor have their own design More than 40 different «twin-ferrule» Twin-Ferrule Tube Fitting Design Front Ferrule Nut Back Ferrule Body Tube Wall Tube Fitting Materials Material Grade Prefix Barstock ASTM Forging ASTM 316 SS A276, A479 A182 20 C20 B473 B462 400 M B164 B564 600 INC B166 B564 625 625 B446 B564 825 825 B425 C-276 HC 2507 Material Grade Prefix Barstock ASTM Forging ASTM 304L 304L A479 A182 321 321 A479 A182 347 347 A479 A182 316L 316L A479 A182 B564 6MO/254 254 A479 A182 B574 B564 B-2 HB B335 B335 2507 A479 A182 Nickel NI B160 B564 Carbon steel S A108 n/a Tantalum TA B365 n/a Brass B B16, B453 B283 ZR B550 B493 Aluminum A B211 B247 Zircalloy 702 Titanium Gr.4 TI B348 B381 ZR2 B351 n/a Nylon NY D4066 n/a Zircalloy 802 PFA PFA n/a D3307, I PTFE T D1710 D3294 Long term use of 316SS tubing ExxonMobil Jotun A Pitting and Crevice corrosion occurs under the Tube Supports in seawater environment. Shell Prelude Project FLNG Tubing Materials Nominal Chemical Composition Material Grade Cromium (Cr) % Nikkel (Ni) % Molybden (Mo) % Copper (Cu) % Nitrogen (N) % PREN Value 316/316L* 16 – 18 10 – 14 2,6 254 SMO® 20 18 6,1 0,7 0,2 43 AL-X6N® 24 20 6,3 0,1 0,2 45 SAF2507™ 25 7 4 - 0,3 42,5 C-276 16 57 16 - - 68 Titanium Gr.2 23 – 28 99 % pure Titanium - PREN = 1 x %Cr + 3.3 x %Mo + 16 x %N * 316/316L Cr/Ni/Mo content may differentiate by Tube Fitting Manufacture *316 Stainless Steel Cr and Ni content 316 / 316L ASTM Ranges 16 to 18% Cr 316 / 316L ASTM Ranges 10 to 14% Ni To be specified by each Tube Fitting Manufacture Tubing data for Swagelok Tube Fittings 316SS • High-quality, fully annealed (Type 304, 304/304L, 316, 316/316L, 317, 317/317L) • Tubing to be in accordance to ASTM A269 or EN ISO 1127 • All pressures calculated from ASME B31.3, Process Piping • Allows for pressure testing to 1,5 times working pressure • OD Tolerance ± 0,13 mm (0,005”) / Wall Thickness ± 10 % • Rating based on repeated pressure testing of the Swagelok tube fitting with a 4:1 design factor based upon hydraulic fluid leakage Tubing data for Swagelok Tube Fittings 316SS Tubing data for Swagelok Tube Fittings 254/6MO Suggested Ordering Information: • High-quality, fully annealed seamless or welded and drawn alloy 254 hydraulic tubing, ASTM A269 or ASTM A213, or equivalent. • Hardness not to exceed 96 HRB. Tubing to be free of scratches, suitable for bending and flaring. 316SS Tube Fittings combined with 6MO/254 Tubing Suggested Tubing Ordering Information: • Fully annealed, high-quality (seamless or welded and drawn) alloy 254 hydraulic tubing, ASTM A269 or A213, or equivalent. • Hardness 96 HRB or less. • Tubing to be free of scratches, suitable for bending and flaring Swagelok Tube Fittings in SAF 2507 Suggested Ordering Information • High-quality, fully annealed SAF 2507 super duplex tubing, ASTM A789 or equivalent. Hardness not to exceed 32 HRC. • Tubing to be free of scratches, suitable for bending and flaring. Mechanical Properties of Alloys NORSOK I-001, Edition 4, Jan 2010 4.8.3 Off-line instruments Instrument process wetted parts, tubing, tube fittings and bulk material are given in Table 1. Table 1, NOTE: As a general rule the same material on tubing and fittings. For 6MO tubing SS Type 316 fittings may be used. In the event that the materials are different, it must be ensured that the compression tube fitting material is hardest and in accordance with supplier recommendations. Flow Conditions, Circulation or Stagnant Temperature limitations may be adjusted due to Flow Conditions. Offline components may have a higher temperature rating in Stagnant applications compared with Circulation applications. NORSOK M-630, Edition 5, September 2010 This NORSOK standard includes material requirement in a collection of MDSs for use in piping/tubing systems Grade MDS 316/316L S01 6MO/254 R18 SAF 2507 D58 Hastelloy C-276 N/A Titan Gr2 T01 NORSOK M-650, Edition 4, September 2011 This NORSOK standard establishes a set of qualification requirements to verify that the manufacturer has sufficient competence and experience of the relevant material grades, and necessary facilities and equipment to manufacture these in the required shapes and sizes with acceptable properties. Grade MDS M-630 QTR M-650 316/316L S01 NO 6MO/254 R18 YES SAF 2507 D58 YES Hastelloy C-276 N/A N/A* Titan Gr2 T01 N/A* Time for Questions The Swagelok Tube Fitting Advantage Thank you !