Einbauanweisung Installation instructions Notice de montage Istruzioni di montaggio Instrucciones de montaje Montagehandleiding Monteringsvejledning Monteringsanvisning Monteringshåndbok Asennusohje Instrukcja montażu Návod k instalaci Beépítési utasítás Инструкция по монтажу 09/2009 Telestart T91 / T100 HTM Improper installation or repair of Webasto heating and cooling systems can cause fire or the leakage of deadly carbon monoxide leading to serious injury or death. To install and repair Webasto heating and cooling systems you need to have completed a Webasto training course and have the appropriate technical documentation, special tools and special equipment. NEVER try to install or repair Webasto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you do not have the technical documentation, tools and equipment available to ensure that you can complete the installation and repair work properly. ALWAYS carefully follow Webasto installation and repair instructions and heed all WARNINGS. Webasto rejects any liability for problems and damage caused by the system being installed by untrained personnel. Telestart T91 / T100 HTM Inhalt Content Index Einbauanweisung .......................................................1 Allgemein .................................................................1 Zertifizierung ............................................................1 Schalteingang für analoge Anbindung der Bedienelemente .....................................................2 Vorwahluhr .........................................................2 Taster ..................................................................2 Umstellung Schalteingang von „Vorwahluhr“ auf „Taster“ ...................................................2 Umstellung Schalteingang von „Taster“ auf „Vorwahluhr“ ..........................................2 Lieferumfänge .............................................................3 Lieferumfang T91 ................................................3 Lieferumfang T100 HTM ......................................3 D-Netz Telefonkit (Option) ...................................3 Einbau ..........................................................................4 Einbau Telestart-Empfänger .................................4 Einbau Antenne ...................................................4 Einbau D-Netz Telefonkit (Option) ........................5 Einbau ESVT-Adapter (am Beispiel Thermo Top C) ............................5 Telestart T91 / T100 HTM Nachrüstung .....................6 In Verbindung mit bestehender oder neu zu verbauender Vorwahluhr .................................6 In Verbindung mit Taster ..........................................7 Telestart T80 mit Vorwahluhr vorhanden ..................7 Option Lüften bei analoger Anbindung .....................8 Sommer-/Winterschalter vorhanden (Option Lüften aktivieren) ...............................8 Sommer-/Winterschalter vorhanden (Option Lüften deaktivieren) ...........................8 Sommer-/Winterschalter neu installieren (Option Lüften aktivieren) ...............................8 Einbau Temperatursensor (nur bei T100 HTM) .............................................9 Grundeinstellungen der Komfortstufe .......................9 Technische Daten ......................................................10 Anlagen ....................................................................11 Installation Instructions ........................................... 15 General information ............................................... 15 Certification ........................................................... 15 Switching input for analogue connection of heater controls ................................................................. 16 Digital timer ...................................................... 16 Pushbutton switch ............................................. 16 Changeover of switching input from "digital timer" to "pushbutton switch" ........ 16 Changeover of switching input from "pushbutton switch" to "digital timer" ........ 16 Scope of delivery ...................................................... 17 Scope of delivery for T91 ................................... 17 Scope of delivery for T100 HTM ........................ 17 D network telephone kit (option) ....................... 17 Installation ................................................................ 18 Installation of Telestart receiver ......................... 18 Installation of aerial ........................................... 18 Installation of D network telephone kit (option) . 19 Installation of ESVT adapter (using example of Thermo Top C) ................. 19 Telestart T91/T100 HTM retrofit .............................. 20 In conjunction with existing or new digital timer to be installed ................................................... 20 In conjunction with pushbutton .............................. 21 Telestart T80 with digital timer installed .................. 21 Ventilation option with analogue connection .......... 22 Summer/winter switch installed (activate ventilation option) .......................... 22 Summer/winter switch installed (deactivate ventilation option) ...................... 22 Install new summer/winter switch (activate ventilation option) .......................... 22 Temperature sensor installation (only with T100 HTM) ........................................ 23 Default settings of comfort level ............................. 23 Technical data .......................................................... 24 Appendices ............................................................... 25 Notice de montage ................................................... 29 Informations générales ........................................... 29 Certification ........................................................... 29 Entrée de couplage pour la connexion analogique des éléments de commande ............................... 30 Horloge de programmation ............................... 30 Bouton-poussoir ................................................ 30 Passage de l'entrée de couplage de « horloge de programmation » à « bouton-poussoir » ...... 30 Passage de l'entrée de couplage de « bouton-poussoir » à «horloge de programmation ............ 30 Compositions de la fourniture ................................ 31 Composition de la fourniture T91 ...................... 31 Composition de la fourniture T100 HTM ........... 31 Kit téléphone réseau D (en option) .................... 31 Montage .................................................................... 32 Montage du récepteur Telestart ........................ 32 Montage de l'antenne ....................................... 32 Montage du kit téléphone réseau D (en option) 33 Montage de l'adaptateur ESVT (à l'exemple du Thermo Top C) .................... 33 Telestart T91/T100 HTM de deuxième monte ........ 34 En combinaison avec une horloge de programmation déjà existante ou devant encore être montée .... 34 En combinaison avec le bouton-poussoir ................ 35 Telestart T80 avec horloge de programmation déjà existant ...................................................... 35 Option ventilation en cas de connexion analogique 36 Interrupteur été/hiver déjà existant (activation de l'option ventilation) ................ 36 Interrupteur été/hiver déjà existant (désactivation de l'option ventilation) ........... 36 Interrupteur été/hiver devant encore être installé (activation de l'option ventilation) ................ 36 Montage du capteur de température (uniquement sur le T100 HTM) .......................... 37 Réglages de base du niveau de confort .................. 37 Caractéristiques techniques .................................... 38 Annexes ................................................................... 39 I Telestart T91 / T100 HTM Installation Instructions General information Certification The Webasto heaters of the Thermo Top series can be retrofitted with the Webasto Telestart T91 and T100 HTM. The CE mark is visible when the battery compartment cover is open. The e1 mark is located on the Telestart receiver. The D network telephone kit (option) enables the Telestart receiver to be connected to any existing D network aerial. 15 Telestart T91 / T100 HTM Switching input for analogue connection of heater controls In addition to the Telestart, a digital timer or a pushbutton switch can be installed. Caution: The digital timer and the pushbutton switch transmit differing signals to the Telestart receiver! The signal input must be adapted to the appropriate heater control! By default, the signal input of the Telestart receiver is tuned to the digital timer! The included ESVT adapter must be adapted to the existing installation situation (heater controls and heaters) accordingly by "pinning it in". See Kapitel "Appendices". 16 Digital timer When the heater is activated (by pressing the instant heat button or by the start of a preset heater operating time) the Telestart receives a continuous plus signal from the digital timer during the entire operating time. Upon deactivation of the heater (by pressing the instant heat button or when the end of the operating time preset on the digital timer is reached), the positive signal is cut off and the heater is switched off. Pushbutton switch Upon switching on or off using the pushbutton switch, the Telestart receiver receives a short plus signal. For the Telestart to be able to recognise this signal, the switching input needs to be set to "pushbutton switch". The heater does not switch on if the switching input is not changed over to "pushbutton switch". Instead, it enters the postoperation stage and then switches off. Changeover of switching input from "digital timer" to "pushbutton switch" - Remove fuse 1A (black) from the heater's fuse holder (voltage interruption). - Wait at least 5 seconds - Install fuse in heater's fuse holder and briefly actuate the pushbutton switch 1x within 5 seconds - Changeover is terminated Changeover of switching input from "pushbutton switch" to "digital timer" - Remove fuse 1A (black) from the heater's fuse holder (voltage interruption). - Wait at least 5 seconds - Install fuse in heater's fuse holder and briefly actuate the instant heat button on the digital timer within 5 seconds (display back lighting is illuminated) - After 10 seconds briefly actuate the instant heat button (display back lighting is extinguished) - Changeover is terminated Telestart T91 / T100 HTM Scope of delivery Scope of delivery for T91 1 2 Scope of delivery for T100 HTM 3 1 2 3 4 D network telephone kit (option) 1 2 4 7 5 5 6 1 2 3 4 5 6 6 T91 transmitter 3 V battery Mounting bracket T91/T100 HTM receiver ESVT adapter Aerial 1 2 3 4 5 6 7 T100 HTM transmitter 6 V battery Mounting bracket T91/T100 HTM receiver ESVT adapter Aerial Temperature sensor 1 Duplexer GSM/Telestart 2 HF-adapter cable (190 mm) 17 Telestart T91 / T100 HTM Installation The installation of the Telestart T91/T100 HTM may only be performed by an authorised Webasto dealer. - Secure the mounting bracket using sheet-metal screws - Fit receiver into the mounting bracket Installation of Telestart receiver Installation of aerial Caution: The Telestart receiver must be installed in the interior of the vehicle! The preferred installation position is with the plug-in connectors pointing downward, with a maximum permissible deviation from the perpendicular of <45° in either direction. Note: Preferably, the aerial should be installed in the interior of the vehicle, at the top in the centre of the windshield or the rear window. If installed in other locations, the range is likely to be diminished. Mounting bracket For an optimal reception, a distance of 20 +/- 5 mm from the windshield edge is to be maintained (see Fig.). Depending on the installation location of the aerial, the cable is routed either under the vehicle roof trim and then to the right or left to the strut or directly downward under the instrument panel. Note: If there is insufficient space available, the aerial may be installed up to 150 mm off-centre. - Clean windshield using grease-dissolving cleaner (e.g. methylated spirits) - Peel off protective film from aerial and fix aerial into place Note: Do not shorten aerial cable nor bend it sharply. Smallest winding diameter is 50 mm. Aerial max. 300 Receiver max. 25 Receiver - Define the installation location of the receiver in the interior of the vehicle (preferably near the digital timer in the case of retrofits) 18 Additional installation location - Route aerial cable to the receiver and connect it to the receiver Telestart T91 / T100 HTM Installation of D network telephone kit (option) Installation of ESVT adapter (using example of Thermo Top C) Connect duplexer GSM/Telestart into the existing D network aerial feeder line. Receiver Receiver - Route 4-pin connector of digital timer of heater wiring harness into vehicle interior - Connect ESVT adapter to 4-pin connector of digital timer - Connect ESVT adapter to Telestart receiver - Connect ESVT adapter to temperature sensor (only with Telestart T100 HTM) GSM duplexer Adapter line - Connect existing D network aerial feeder line to the input of the GSM duplexer - Connect adapter line (length:190 mm) to the Telestart output of the GSM duplexer and to the Telestart receiver - Connect the telephone line to the telephone output of the GSM duplexer ESVT adapter Connector of Digital timer Temperature sensor (only with T100 HTM) Pinning in cables on ESVT adapter: see - Appendice 1 for analogue control - Appendice 3 for W-bus control 19 Telestart T91 / T100 HTM Telestart T91/T100 HTM retrofit In conjunction with existing or new digital timer to be installed Receiver 25A 15A 1A Connector of Digital timer 1 2 3 ESVT adapter Digital timer Note: Do not pull at the cables! Temperature sensor (only with T100 HTM) Connector of Digital timer 3 1 - Disconnect 4-pole connector from digital timer 20 2 Digital timer Pinning in cables on ESVT adapter: see - Appendice 1 for analogue control - Appendice 3 for W-bus control - Connect ESVT adapter to 4-pin connector of digital timer - Connect ESVT adapter to Telestart receiver - Connect ESVT adapter to temperature sensor (only with T100 HTM) - Connect ESVT adapter to digital timer Telestart T91 / T100 HTM In conjunction with pushbutton Receiver - Connect ESVT adapter to 4-pin connector of digital timer - Connect ESVT adapter to Telestart receiver - Connect ESVT adapter to temperature sensor (only with Telestart T100 HTM) - Drill hole (16 mm dia.) in location agreed upon with customer. - Install pushbutton switch ESVT adapter Temperature sensor (only with T100 HTM) Digital timer connector Pushbutton Switch Note: When inserting the contacts into the receptacle housing of the pushbutton switch, ensure that the colour coding matches that of the ESVT adapter. - Insert contacts into receptacle housing of the pushbutton switch - Connect the ESVT adapter to the connector on the pushbutton switch. Telestart T80 with digital timer installed - Remove Telestart T80 receiver - Install Telestart T91/T100 HTM receiver as described in installation instructions Note: The bracket of the T80 can be used to install the T91/T100 HTM receiver. - Remove Y-adapter and replace with ESVT adapter Pinning in cables on ESVT adapter: see - Appendice 1 for analogue control - Appendice 3 for W-bus control Caution: The default setting of the signal input must be changed from digital timer to pushbutton switch. See page 16. Pinning in cables on ESVT adapter: see - Appendice 2 for analogue control - Appendice 4 for W-bus control 21 Telestart T91 / T100 HTM Ventilation option with analogue connection ESVT adapter Summer/winter switch installed (activate ventilation option) - Remove the existing Y-cable and/or the existing ESV adapter - Connect the ESVT adapter as described in these installation instructions - The summer/winter switch (2) remains mounted - The heating or ventilation function is determined by the summer/winter switch, independent of the setting on the transmitter or digital timer 1 1 vi br 2 Summer/winter switch installed (deactivate ventilation option) - Remove the existing Y-cable and/or the existing ESV adapter - Connect the ESVT adapter as described in these installation instructions - Disconnect the brown (br) and violet (vi) connection cable from the summer/ winter switch (2). - Insulate and tie back the cable ends - The summer/winter switch is now inoperative and can be removed if desired. The ventilation function has now been deactivated 22 Install new summer/winter switch (activate ventilation option) - Expose the brown (br) and violet (vi) connection cable from the heater wiring harness (1). - Mount and connect the summer/winter switch (2) at the desired installation location - The heating or ventilation function is determined by the summer/winter switch, independent of the setting on the transmitter or digital timer Telestart T91 / T100 HTM Temperature sensor installation (only with T100 HTM) The supplied temperature sensor should be arranged in the vehicle so it takes a representative measurement of the temperature inside the vehicle. - Define the installation location of the temperature sensor inside the vehicle (check how much cable is available) - Attach the temperature sensor with a 3.5 mm self-tapping screw (max. torque 1 Nm) Teach-in the Telestart T100 HTM as described in the operating and servicing manual. We recommend the default settings in accordance with Table 1 depending on the vehicle type and the heater used. The temperature sensor should be fitted: - Where it is not exposed to direct sunlight - Where it is not close to the vehicle heating nozzles Note: These settings can be optimised to suit the customer's individual comfort requirements. Table 1 T100 HTM temperature sensor Default settings of comfort level Default settings of comfort level Max. heat flow of heater 4 kW 5 kW 5 kW (with circulation pump cycling) Compact car C3 C2 C1 Mid-size car, mini van, sedan C4 C3 C2 - C4 C3 Full-size car, van, SUV 23 Telestart T91 / T100 HTM Technical data Transmitter Size L/W/H [mm] Telestart T91 Telestart T100 HTM approx. 54 x 32 x 16 approx. 70 x 37 x 18 Weight [g] 16 45 Transmitter power [mW] 25 25 868,3 868,3 3 (recommended: DL 1/3N Duracell battery) 6 (recommended: PX28L Duracell battery) Transmitter frequency [MHz] Battery [V] Display Operating/storage temperature (without batteries) [ºC] Multicolour LED LCD display 0 to +50/-40 to +85 0 to +50/-20 to +70 Receiver Current consumption [mA] < 1 (bias current) Size L/W/H [mm] approx. 85 x 65 x 16 Receiver sensitivity [dBm] -110 Aerial connection FAKRA aerial connector, Coding I Connectors MQS 6-pin socket housing, Tyco 1-1241370-3 Operating/storage temperature [ºC] -40 to +85 (also applies to temperature sensor) System Standard functions ON, OFF, heating, ventilation (only with W-bus control), HTM (only with Telestart T100 HTM) No. of transmitters Range [m] up to 4 transmitters can be programmed typical: optimal: 600 1,000 in the open and from an elevated location, hold transmitter vertically 24 Telestart T91 / T100 HTM Appendices Telestart Digital timer View of cable side View of cable side not equipped: ge, sw br brown ge: yellow gr: grey rt: red sw: black T-sensor optional for HTM Heater View of cable side not equipped: ge Appendice 1 Heater with analogue control; Telestart without additional heater control or with 1533 or 1530 digital timer 25 Telestart T91 / T100 HTM Telestart Pushbutton Switch 1 6 1 rt 2 ge 3 sw 4 gr 5 --- 6 br View of cable side 4 3 2 1 1 2 3 4 View of cable side T-sensor optional for HTM 1 sw 2 gr 1 ge 3 rt 2 --- 4 br 3 rt 4 br not equipped: ge br brown Heater View of cable side ge: yellow -- gr: grey sw rt: red rt sw: black br not equipped: ge Appendice 2 Heater with analogue control; Telestart additional pushbutton 26 Telestart T91 / T100 HTM Telestart Digital timer 1 6 1 rt 2 ge 3 sw 4 gr 5 --- 6 br View of cable side 4 3 2 1 1 2 3 4 View of cable side T-sensor optional for HTM 1 ge 2 -- 1 ge 3 rt 2 --- 4 br 3 rt 4 br not equipped: gr, sw br brown ge: yellow gr: grey rt: red sw: black Heater ge View of cable side -rt br not equipped: sw Appendice 3 Heater with W-bus control; Telestart without additional heater control or with 1533 digital timer 27 Telestart T91 / T100 HTM Telestart Pushbutton Switch 1 6 1 rt 2 ge 3 sw 4 gr 5 --- 6 br View of cable side 4 3 2 1 1 2 3 4 View of cable side 1 sw 2 gr 3 rt 4 T-sensor optional for HTM 1 br not equipped: ge br brown Heater View of cable side ge: yellow ge gr: grey -- rt: red rt sw: black br not equipped: sw Appendice 4 Heater with W-bus control; Telestart additional pushbutton 28 ge 2 --- 3 rt 4 br In multilingual versions the German language is binding. Dans le cas d'une version rédigée en plusieurs langues, l'allemand est alors la langue qui fait foi. Nel caso di una versione plurilingue il tedesco è vincolante. Este manual esta traducido en varios idiomas, le informamos que sólo la versión en alemán será vinculante. Bij een meertalige versie is de Duitse versie bindend. Webasto AG Postfach 80 D - 82131 Stockdorf Germany I tilfælde af en flersproget udgave er den tyske version gældende. Om det förekommer en flerspråkig version är den tyska bindande. Hvis det finnes en flerspråklig versjon, er det den tyske som har forrang. Useampikielisten versioiden yhteydessä saksankielinen on sitova. W przypadku wersji kilkujęzyčznej wiążący jest tekst w języku niemieckim. V případě vícejazycné verze je závazná němčina. Többnyelvű változat esetén a német nyelvűt is kötelezően tartalmaznia kell. Для изданий на нескольких языках обязательным является немецкий вариант. National: Hotline: 01805 93 22 78 (€ 0,14 aus dem deutschen Festnetz) Hotfax: 0395 5592 353 Hotmail: hotline@webasto.de www.webasto.de International: www.webasto.com http://dealers.webasto.com Ident-Nr. 1314652A • 09/09 • Änderungen und Irrtümer vorbehalten • Gedruckt in Deutschland • © Webasto AG, GCS 2009 Im Fall einer mehrsprachigen Version ist Deutsch verbindlich.