Rachelle White Leading Change in Organizations Final Project 12-15-11 Toyota Rachelle White Page |2 Abstract This paper will explore the corporation of Toyota and the factors that make it successful throughout their longstanding years and, more currently, in these tough economic times. This will include talking about their culture, strategies, vision, values, change processes, and leadership. In addition, I will include information on change processes, strategic initiatives, and vision within this industry, a broader scope nationally, and a very narrow look within my own change processes. Toyota Rachelle White Page |3 Toyota The economy has wreaked havoc on many companies and governments within the last few years. Very few have been exempt from this and yet it also has been an opportunity to really see who appears to be managing their operations and strategies better than others. In doing my due diligence, I looked at many companies that I thought have done a good job getting through the transitions needed during these bad economic times. But upon reflection and further evaluation, I thought about what company I really thought best personified what we have learned in this course and I realized that Toyota was the perfect choice. In looking at their success, you would assume that they are forerunners in most everything they do. In fact, a lot of the strategy, products, and innovations they utilize have been done before. So what makes Toyota excel while others struggle? I chose Toyota because they are great at stability, strategy, and operations. But I also chose them for several unique reasons that incorporated my own learning process as well as looking beyond them to the industry and competitors they compete against. Many years before their appearance in the U.S., Toyota started its existence. Toyota was originally started in 1924 under the name Toyoda Automatic Loom Company by Sakichi Toyoda, a brilliant inventor (“History of Toyota”, 2011). One of his inventions was licensed to a British concern for 1 million yen and this helped found Toyota Motor Company. The Japanese government helped support this new company because, at the time, they were relying on foreign companies to produce vehicles for the war in Manchuria and money was starting to become scarce. If they could create the same vehicles domestically, they could reduce costs considerably. Toyota Rachelle White Page |4 In 1929, Sakichi traveled to the United States and Europe to investigate Automobiles and by 1930 Kiichiro Toyoda, Sakichi’s son, started experimenting with engines and eventually took charge alongside his father. They first experimented with two cylinder engines but ended up copying the Chevrolet 65-horsepower straight-six, using the same chassis and gearbox with styling copied from the Chrysler Airflow (“Toyota Corporate History, 2011). In 1936, Toyota produced the model AA and in 1937 the Toyota we know was established. From 1936 to 1945 they saw only mild success with only 1,757 cars and while they saw a little more success building trucks, but they were a long way from where they are today. In 1945, the war was declared over and the Toyota Motor Corporation received permission to start production of buses and trucks again working side by side with Americans in an effort to rebuild the island nation’s economy. In 1940, the U.S. War Department had instituted the Training Within Industry (TWI) program to provide process improvement consulting and employee development services to warrelated industries. Although the War Department abandoned the TWI program in 1945, its methods were introduced in Japan and subsequently Toyota. Taiichi Ohno, father of the famed Toyota Production System, used TWI to help form the basis of kaisen culture and lean manufacturing. Years later, a Toyota trainer allegedly shared on old TWI manual with someone from America to prove that their production methods could work in the United States (Melito, 2006, Para. 2). In 1957, Toyota opened its first Dealership in Hollywood, CA. Two vehicles were imported to sell in the United States, the Land Cruiser and the Toyopet. Neither vehicle sold well. The Toyopet was an incredibly reliable vehicle that was popular in Japan. In American it failed miserably for being underpowered and overpriced. It was taken off the market completely and in 1965 the Corona was introduced. This car took off as well as most of the subsequent Toyota Rachelle White Page |5 models. Toyota was extremely small from the start and had progressed to the 93rd largest nonAmerican corporation in the world by 1963. In 1966 they had already jumped to 47th and were establishing themselves as one of the big auto manufacturers in the world (“Toyota Corporate History, 2011). After reviewing the history of Toyota it appears that there really is nothing special about their company and the question arises, “How did they get to be such a superpower?” They are known for their innovativeness and yet their first attempts were similar technology as Chrysler and GM. They are certainly known and famous for their lean processes and yet it appears they also took note and borrowed initiatives that the United States Government implemented in the 1940’s. So what has Toyota done differently? The reason is long term planning coupled with continuous feedback sought from its customers on how to improve its products (Lifton, 2008, Para. 1). They are not so arrogant that they believe that they know what the public wants to see. They spend an excessive amount of time researching and finding out what people want before making their product. In addition, they have created a culture within their company that doesn’t chase new ideas every other year to stay ahead. Instead of responding to trends, fads, and quarterly numbers, Toyota looks far ahead, and develops products resonating for a long time (“The Rise of Toyota”, 2009) As stated by Beach (2006), Leaders six prime responsibilities are: Assessment Culture Vision Plans Implementation Toyota Rachelle White Page |6 Follow-Through (Beach, 2006, p. xviii) Assessment Toyota has spent more than their share of Assessing the market, from Sakichi Toyoda’s first visit to Europe and American to research engine’s, to re-assessing what American’s wanted when they failed in offering the Toyopet for a different culture of people. Toyota has continuously worked to assess their environment and their customers to determine what was wanted and needed in the industry. A large part of Toyota’s continued success has come from sensing changing market needs and adapting its business model as customer tastes change. Toyota spends a lot of effort to understand what customers want and what they will buy (Stanley, et al., 2006, p. 7). Another great example of their assessment is the Prius. California produced a law that by 1999 any company wanting to sell passenger vehicles in California would need to sell a minimum of 2% of zero emission vehicles. Due to this government initiative both GM and Toyota researched and attempted to meet this challenge. GM came up with the EV1 that was a battery powered, 4 passenger car that ran 100 miles on a charge at a top speed of 60 mph (Lifton, 2008, Para. 2). In 1997-8, the state of California repealed the law and GM immediately asked the 1000 lessees of the EV1 to return the cars that they absolutely loved because they did not feel the need to continue working on this technology without the government mandate. Toyota correctly saw the California change of heart as temporary only and assumed that the industry had been only given a reprieve and not a pass and decided to start selling its hybrid Prius with no competition (Lifton, 2008, Para. 5). Culture Toyota Rachelle White Page |7 Their culture is what I truly think Toyota excels at above everyone else in the industry. Their website states “We use the Toyota Way to continuously improve our processes and products, to listen and build trust, and to respect and empower the individual and the team. (www.Toyota.com). There two values are in “continuous improvement” and “respect for people”. They have five practices that they rely on to build their business: Challenge: To build a long-term vision and meet challenges with courage and creativity. Kaizen: To continuously improve our business operations, always striving for innovation and evolution. Genchi Genbutsu: To always go to the source to find the facts and make correct decisions; to build consensus and expeditiously achieve our goals. Respect: To respect others and the environment, to build trust, and to take responsibility. Teamwork: To stimulate personal and professional growth, maximize individual and team performance. (www.Toyota.com) In creating this culture, they have made their team part of the solution and they are certainly up to the challenge. Toyota’s production principles include changing a work culture to welcome problems as opportunities for improvement rather than reason for blame (Mamula, 2011, Para. 4). Vision In April 2002, Toyota adopted the 2010 Global Vision, a vision for meeting mobility needs in a way that respects the environment and all people. Four key themes based on trends seen as developing from 2020 to around 2030 are: Toyota Rachelle White Page |8 Toward a recycle-oriented society Toward the age of IT and ubiquitous networks Toward a mature society (the decline of nationalism and war) Toward motorization on a global scale (societies with little private transport gaining more) These are linked to the pursuit of a new global image for Toyota with four key components: kind to the earth, comfort of life, excitement for the world, and respect for all people. (“Toyota Corporate History”, 2011) Their vision has always been their lead and their stability in the market and as you can see in their 2010 vision, they aren’t looking 3-5 yrs out but closer to 1020 yrs into the future. Plans Many people believe that Toyota’s success is in their innovation, customer research, and lean methods. Those same people have also found that it is very difficult to replicate. In reality, Toyota's success derives largely from its planning and execution system, says lean consultant and author Pascal Dennis, a former manager at Toyota Motor Manufacturing Canada. Called hoshin kanri (or hoshin planning), the management system (which was not invented by Toyota) helps Toyota remain competitive year after year by keeping the entire organization's eyes and actions focused on achieving the same goals (Jusko, 2007, Para. 3) Seldom does a vision contain very fine detail about the future, that will be spelled out in the plans that derive from the vision (Beach, 2006, p. 52) Vision is an extraordinary thing to have but without the planning and implementation it is just a dream. Implementation Toyota Rachelle White Page |9 I think their numbers alone speak well to their implementation. Prius sales worldwide have topped over 2 million. They are introducing several different and new versions in the very near future and continue to look to improve upon a model that has been widely successful. When they were first introduced into the American market they did so with very little success. Instead of going back to the market where they were doing well, they regrouped, researched, planned and implemented to introduce a new car that was successful. Follow Through Lean advocates talk about Toyota with a respect bordering on awe. “We still tend to talk about making improvements in final assembly, in trying to cut a day of flow,” says Steve Westby, vice president of manufacturing at Boeing Commercial Airplanes. “When you listen to the Toyota guys, they’re trying to figure out how to cut half a second.” (Laurenzo, 2005, p. 34) They are not content to find new and better solutions. They have a culture within their programs that will continue to improve upon every innovation and idea because they ASSUME it can be improved upon. Another great example of their follow through is during the recent tough times they have had with their recalls. It was very humbling for a company known for their quality to have issues. They stood behind their products and did what they do best. They analyzed what the problem was and realized that they were growing so fast that they were not training everyone on the “The Toyota Way” like they needed to. They chose to slow production, back up, and work through the steps again so they could ensure they got it done correctly. Toyota Rachelle White P a g e | 10 Conclusion I wrote about Toyota because they truly have an enviable culture where everyone is respected and held accountable for quality. The expectation is one of adaptability and change and they have made an extremely successful company out of their ability not to be complacent. I also wrote about Toyota because the industry in general reminded me a great deal of what we are currently reading about. Revolutionary change tends to be far more difficult for existing leadership than for new leadership. This is because the existing leadership often has itself absorbed the organization’s culture and has difficulty conceiving of anything but minor modifications of the status quo as solutions to the organization’s problems (Beach, 2006, p.41). In not picking on one specific leader, I think this statement is perfect for the leadership within the industry of Auto Manufacturers. Collectively, they were all doing well and I think each, in their own way, were struggling to be strategic because they had absorbed their superior culture for so long it was hard for them to imagine they really needed to make big changes. It was fascinating that when I read about change I could immediately envision not the great ones, but the ones who struggled with the concept. The auto industry was the first but there were many others I thought of when reading through our assignments. The one thing I perceived all of them had in common was that they were all on the top at one point and struggled to believe that they needed to make changes BECAUSE they were at the top. Kodak was a household name. They had everything going for them and everyone could see that film was going away and digital was coming in, but they refused to make that switch and hurt themselves heavily. And lastly, I can certainly add our own government. I have to smile when I realize that we gave up procedures back in the 1940’s for process improvement and employee development that could Toyota Rachelle White P a g e | 11 have been utilized all along in eliminated excesses and overruns that are so notorious in our government procedures. I am most interested, however, in my own industry which I see in the middle of this same transition. I am in HealthCare and, through many factors; we are in the need of major changes. I hear a lot more of the comments like “We will affect patient care if we try to do more with less” than “What can we do differently to make this work”. Already we are seeing corporations and ministries band together to improve efficiencies where once small hospitals stood alone. We are on the cusp of dramatic changes and I hope the revolutionary and mostly unwanted changes will bring about amazing innovations and initiatives. Lastly, I would like to talk about my own personal transition to changing my mind. Ultimately, leaders cannot be effective-and cannot call for sacrifice-unless their stories and their persons strike a resonant chord with their audience (Gardner, 2004, p. 75). I believed that my job was to support America. I strongly supported the troops, kept my money in stocks during 911 and bought American cars. The American Auto Industry had a wonderful campaign that truly struck a chord with me when they appealed to “buy American”. As a young adult I truly wanted to be patriotic and the thought of someone coming in and taking away our jobs was very upsetting. I vowed to do my part and always buy “American made cars”. The tarnish wore off the star a little bit when I found out that “foreign” cars were being built in America and some of the American cars were being built abroad. I felt a little duped but wanted to continue to support those people who desperately needed jobs. There were multiple small revelations through the years that had me question things until I finally realized that I was not only naïve, but an enabler in their process. Because they appealed to the innocent, hardworking, blue collar industry and Toyota Rachelle White P a g e | 12 we responded, the Auto Industry really didn’t have to make changes. We allowed them to place themselves in the role of victim instead of competitors in a market. I now see the government bail-outs, programs, and agencies throughout the United States that companies utilize and need to survive, and I am not sure if we have really taught anyone that change is needed for survival. Toyota Rachelle White P a g e | 13 References Advanced Business Consulting. (2009). The Rise of Toyota. Retrieved Dec 6th. From: http://www.advancebusinessconsulting.com/advance!/strategic-alignment/strategicalignment-business-cases/the-rise-of-toyota.aspx Beach, L. R. (2006). Leadership and the art of change: a practical guide to organization transformation. Thousand Oaks: Sage Publications Gardner, H. (2004). Changing minds: the art of science of changing our own and other people’s minds. Boston, Mass: Harvard Business School Press: Jusko, J. (2007, Nov 1). Strategic Deployment: How to Think Like Toyota . Industry Week. Retrieved Dec 7th, from http://www.industryweek.com/articles/strategic_deployment_how_to_think_like_toyota_ 15151.aspx Laurenzo, R., (2005, June). Leaning on Lean Solutions. Aerospace America Lifton, J. (2008). Toyota's Business Model is The Reason That Detroit Should Not be Bailed Out. G+.com. Retrieved Dec 6th from https://www.gplus.com/mining/insight/toyotas-businessmodel-is-the-reason-that-detroit-should-not-be-bailed-out-29852 Melito, S. (2006). Toyota Resumes Production. GlobalSpec.com Mamula, K., (2011, March 25). Manufacturing a Better Hospital. Pittsburg Business Times. Stanley, B., Ban, L., Koppinger, P., & Henderson, A. (2006). Changing Lanes for Success.. IBM Global Business Services. Retrieved from: http://www935.ibm.com/services/us/gbs/bus/pdf/g510-6308-00-changing-lanes.pdf Toyoland. (2011). Toyota Corporate History. Retrieved Dec 11, 2011, from http://www.toyoland.com/history.html Toyota Global. (2011). History of Toyota. Retrieved Dec 11, 2011, from: http://www.toyotaglobal.com/company/history_of_toyota/1867-1939.html