Supplementary Material Optimization of a Miniaturized Fluid Array Device for Cell-Free Protein Synthesis Kirsten Jackson1, Shouguang Jin2, and Z. Hugh Fan1,3,4* 1 J. Crayton Pruitt Family Department of Biomedical Engineering, University of Florida, P.O. Box 116131, Gainesville, FL 32611, USA 2 Department of Molecular Genetics and Microbiology, University of Florida, P.O. Box 100266, Gainesville, FL 32610, USA 3 Interdisciplinary Microsystems Group, Department of Mechanical and Aerospace Engineering, University of Florida, P.O. Box 116250, Gainesville, FL, 32611, USA 4 Department of Chemistry, University of Florida, P.O. Box 117200, Gainesville, FL 32611, USA *Author to whom correspondence should be addressed at hfan@ufl.edu. Supplementary Material S1: Vertically-Oriented µFAD Fabrication In short, the 12 reaction chamber pieces and 13 feeding chamber pieces were milled from a 6.35 mm thick sheet of black polycarbonate (McMaster-Carr, Atlanta, GA, USA). Note that the µFAD used for luciferase expression was fabricated with white polycarbonate to reflect light and enhance luminescent signal output. Dialysis membranes with a molecular weight cutoff of 6-8 kilo Daltons (kDa) (Spectrum Labs, Rancho Dominguez, CA, USA) were cut using a cutting plotter (Craft ROBO Pro, Graphtec, Irvine, CA, USA) and adhered to the polycarbonate pieces using polydimethylsiloxane (PDMS) (Sylgard 184, Dow Corning, Midland, MI, USA) through a microstamping technique (Chueh et al., 2007). The polycarbonate pieces and dialysis membranes were assembled such that the reaction chamber pieces were sandwiched by dialysis membranes in a clamping frame. The assembled device was then placed in a 70°C oven for four hours to cure the PDMS and then left at room temperature overnight. Finally, the device was removed from the clamping frame and placed in a device holder made from milled black polycarbonate. Supplementary Material S2: Wheat Germ Lysate Reaction and Feeding Solution Compositions The reaction solution was prepared by combining 15 µl of wheat germ lysate, 15 µl reaction mix, 4 µl of amino acids, and 1 µl of methionine with 15 µl of the DNA vector (2 µg) in nuclease-free water. The feeding solution was prepared by mixing 900 µl of feeding mix with 80 µl of amino acids and 20 µl of methionine. Supplementary Material S3: PURE System Reaction and Feeding Solution Reagent Concentrations The reaction solution consists of the published reagents concentrations of 2.7 μM IF1, 0.40 μM IF2, 1.5 μM IF3, 0.26 μM EF-G, 0.92 μM EF-Tu, 0.66 μM EF-Ts, 0.25 μM RF1, 0.24 μM RF2, 0.17 μM RF3, 0.50 μM RRF, 1900 U/ml AlaRS, 2500 U/ml ArgRS, 20 mg/ml AsnRs, 2500 U/ml AspRs, 630 U/ml CysRs, 1300 U/ml GlnRs, 1900 U/ml GluRs, 5000 U/ml GlyRs, 630 U/ml HisRs, 2500 U/ml IleRS, 3800 U/ml LeuRS, 3800 U/ml LysRS, 6300 U/ml MetRS, 1300 U/ml of PheRS, 1300 U/ml ProRS, 1900 U/ml SerRS, 1300 U/ml ThrRS, 630 U/ml TrpRS, 630 U/ml TyrRS, 3100 U/ml ValRS, 4500 U/ml MTF, 1.2 μM ribosomes, 4.0 μg/ml creatine kinase, 3.0 μg/ml myokinase, 1.1 μg/ml nucleoside-diphosphate kinase, 2.0 units/ml pyrophosphatase, 10 μg/ml T7 RNA polymerase, 2 mM ATP, 2 mM GTP, 1 mM CTP, 1 mM UTP, 20 mM creatine phosphate, 50 mM Hepes-KOH (pH 7.6), 100 mM potassium glutamate, 13 mM magnesium acetate, 2 mM spermidine, 1 mM dithiothreitol (DTT), 0.3 mM 20 amino acids, 10 µg/ml 10-formyl-5,6,7,8-tetrahydrofolic acid, 56 A260/ml tRNA mix, and 10 ng/µl DNA vector (Shimizu et al., 2005; Shimizu and Ueda, 2010). The feeding solution has the previously optimized reagent concentrations of 4 mM ATP, 4 mM GTP, 1 mM CTP, 1 mM UTP, 20 mM creatine phosphate, 50 mM Hepes-KOH (pH 7.6), 100 mM potassium glutamate, 17 mM magnesium acetate, 2 mM spermidine, 1 mM DTT, 0.5 mM 20 amino acids, and 10 µg/ml 10formyl-5,6,7,8-tetrahydrofolic acid (Jackson et al., 2014; Shimizu et al., 2005; Shimizu and Ueda, 2010). Supplementary Material S4: pIVEX 2.4d-tPA Vector Design and Construction The primer sequences for PCR are 5’AGGGAGCGGCCGCATGTCTTACCAAGTGATCTGCAGAGATG-3’ and 5’TCGTTCGGATCCTCACGGTCGCATGTTGTCACGAATCC-3’ (Integrated DNA Technologies, Coralville, IA, USA). The PCR product was cloned into the pIVEX 2.4d vector (5 Prime) using the Not1 and BamH1 restriction enzyme sites. The tPA vector was verified through restriction enzyme digestion and agarose gel electrophoresis, and the tPA gene sequence was confirmed by Sanger Sequencing. The gene for tPA consists of 1581 base pairs and codes for the complete 527 amino acid tPA protein. Supplementary Material S5: Materials and Experimental Conditions for Studies on Experimental Parameters For studies on the effects of experimental parameters on protein expression, control experiments involved the µFAD being placed in room temperature (20°C) for four hours. With feeding solution stirring, micro magnetic stirring bars with a length of 2 mm and a width of 2 mm (Flea Micro Spinbar Magnetic Stirring Bars, Bel-Art Scienceware, Wayne, NJ, USA) were placed in the feeding solution chambers, and the device was placed on a stirring plate with a stirring speed of 150 RPM. To achieve an ambient temperature of 37°C for studying temperature effects, the device was placed in an incubator for the entire incubation time. Supplementary Material S6: Protein Detection in the Microplate Reader GUS was detected by adding 30 µl of 100 µM 4-methylumbelliferyl-ß-D-glucuronide (MUGIcU, Marker Gene Technologies, Eugene, OR), followed by 15 min of incubation and fluorescence measurement using excitation and emission filters of 355 and 460 nm, respectively. Expressed luciferase was detected by injecting 30 µl of luciferase assay reagent (LAR, Promega) using the microplate reader, shaking the device for 2 sec, and measuring luminescence for 10 sec. GFP was detected fluorescently using excitation and emission filters of 485 and 535 nm, respectively. The presence of LacZ was determined by adding 30 µl of 200 µM fluorescein mono-ß-Dgalactopyranoside (FMGal) (Marker Gene Technologies), incubating for 15 minutes, and measuring the resulting fluorescence signal with excitation and emission filters of 485 and 535 nm, respectively. tPA was detected using a fluorescent functional activity kit by adding 30 µl of tPA substrate (SensoLyte AMC tPA Activity Assay Kit, AnaSpec, Fremont, CA, USA), incubating for 10 min, and measuring the fluorescence signal with excitation and emission filters of 355 and 460 nm, respectively. Additionally, expressed tPA was confirmed by His-tag purification (His-Spin Protein Miniprep, Zymo Research, Irvine, CA, USA) according to the manufacturer’s instructions and sodium dodecyl sulfate polyacrylamide gel electrophoresis (SDS-PAGE). Supplementary Figure 1. Change in detected GFP concentration within the reaction and feeding (inset) solutions over time. At each time point, the fluorescence signal of the reaction and feeding solutions were monitored by removing 10 µl of each solution. The solutions were replenished with an equal volume of 112.5 µg/ml of GFP for the reaction solution and nucleasefree water for the feeding solution to maintain chamber volumes. The detected GFP concentrations at each time point were adjusted according to the serial dilutions. Supplementary Figure 2. Schematic of the microstamping technique utilized towards the assembly of the µFAD. In the first (1) step, PDMS is prepared according to the manufacturer’s instructions and spun onto a flat, sacrificial layer in a spin coater. Next (2), a thin layer of PDMS is transferred to the feeding chamber device piece by stamping the surface into the PDMS. The feeding chamber piece is then removed, and one of the surfaces of the reaction chamber device piece is brought into contact with the PDMS layer (3). Finally (4), the feeding and reaction chamber pieces are assembled by sandwiching a dialysis membrane between the pieces with the PDMS-covered surfaces interfacing with the dialysis membrane. Supplementary Figure 3. Calibration curve and trendline for purified recombinant GUS. A simple linear regression was then performed to determine the equation of the trendline and coefficient of determination (R2 value) for the resulting data. Supplementary Figure 4. Calibration curve and trendline for purified recombinant tPA. A simple linear regression was then performed to determine the equation of the trendline and coefficient of determination (R2 value) for the resulting data. Supplementary Figure 5. SDS-PAGE results for cell-free synthesized tPA. The three lanes include a molecular weight ladder (L) with weight units of kDA, the negative control (-) consisting of the CFPS solution devoid of tPA following His-tag purification, and the positive control (+) of tPA from the CFPS system following His-tag purification. For this gel, 300 µl of reaction solution was purified to 100 µl. The band for the expressed tPA is identified by the red arrow.