ION EXTRACTION Pierre Bauduin and Luc Girard, ICSM UMR5257 CEA/CNRS/UM2/ENSCM, BP 17171 CEA Marcoule, 30207 Bagnols-sur-Cèze, France Pierre.Bauduin@cea.fr Definition The term ion extraction refers to the process of extracting one or several ions from a liquid phase, usually an aqueous phase, to another phase that can be either solid or liquid. The general aim is to separate ions from a native solution or to concentrate ions in order to handle smaller volumes. When several ions need to be recovered from each other, i.e. performing a selective extraction of each ion, the term ion separation is used. During the last decades the market for metal resources has been greatly stimulated by the emergence of the new technologies and by the world population increase. On the other hand, the limited metal resources as well as fossil fuels will constraint governments to set up restriction measures and will undoubtedly lead to limit export and raise the price. Moreover the extraction of metal ions from ores leads to toxic wastes whose disposal is now becoming expensive because of increasingly environmental protection regulations. Most of these wastes are classified as hazardous and toxic mainly due to the presence of different metals such as cadmium, chromium, lead, arsenic whose extraction will be required in the future. As a consequence there will be a growing need for the development of new efficient and eco-friendly recycling systems based on ion extraction process in order to avoid future mining of underground resources. The recovery of metals from ores and recycled or residual materials is usually performed by the use of aqueous chemistry. The overall process is covered by the field of hydrometallurgy and is typically divided in three general parts: (1) leaching, which converts metals into soluble salts in aqueous media, (2) solution concentration and purification, which are performed by the use of ion extraction techniques and (3) metal recovery from the purified solution for example by electrolysis. An attempt is made here to give a brief description of important ion extraction methods: solvent extraction, ion exchange, ion flotation, cloud point extraction, precipitation and membrane separation. All these techniques are based on the more or less specific recognition of ions with chemical/physical sites. Depending on the technique this recognition can originate from (i) electrostatics including ion-pairing properties, surface effects e.g. charge density, polarizabilities of the species… and/or (ii) physical effects i.e. size and shape recognition, steric hindrance in a porous structure may strongly influence ion selectivity. Moreover the bulk physico-chemical properties of the ions in water may play an important role in the ion extraction/separation process. To give an example, ion hydration, which is characterized by hydration entropy and enthalpy, is known to be involved in many specific ion effect in solution. Solvent Extraction Solvent extraction is the general term referring to the distribution of a solute between two immiscible liquid phases in contact, usually water and oil (organic solvent) also called “diluent” in hydrometallurgy [1]. When coexisting solutes (metal ions) have different distribution ratios (D), defined as the ratio between the solute concentration in the organic phase and its concentration in the aqueous phase see Eq. 1, separation of these solutes can be obtained. D depends on the thermodynamic properties of the system, like temperature, 2 – 5 pages (1,200 – 3,000 words or 8,000 – 20,000 characters with spaces) concentration, pressure, and so on and can be related to the Gibbs free energy of the extraction process (ΔG). DM [ M ]t ,org [ M ]t ,aq ; G RT ln DM (1) with [M]t being the sum of the concentrations of the metal species in its aqueous medium or in its complexed organic form (denoted with horizontal bar). Turbulent stirring of the two liquid phases is usually employed to increase surface contact between oil and water so as to reach rapid distribution of the solute. This emulsification process is then followed by the settling of the two liquid phases which has to be fast and efficient for industrial applications. The extraction process is performed in the presence of hydrophobic extractant molecules that aim to enable the solute transfer from the water phase to the organic phase, see Fig.1. Hydrophobic extractants are constituted by a polar complexing part and a hydrophobic part. Extractants are designed to achieve selectivity for ion separation. Fig.1: Scheme of an ion extraction system in the water/oil interface region. Ions in the aqueous phase are transferred in extractant reverse micelles present in the organic phase. (Courtesy Philippe Guilbaud CEA Marcoule, France) Owing to their amphiphilic structures extractant molecules show self-assembly properties in the organic phase. Extractants form spontaneously small reverse micelles having low aggregation numbers less than ten molecules, see Fig. 1 in the organic phase. The core of the aggregate is less than 0.5 nm, therefore complexing agents are always in first or second coordination spheres of the extracted ions. Therefore metal ions are usually completely dehydrated in the extractant reverse micelles. Different types of ion extractant are available and they could be classified according to their extraction mechanism as follows [2]: 1- extraction by cation exchange e.g. with acidic function like in HDEHP (bis (ethylhexyl) phosphoric acid) 2- extraction by solvation e.g. with a neutral function like in TBP (tri-n-butyl phosphate), TOPO (trioctyl phosphine oxide) 3- extraction by formation of ion pairs 2 – 5 pages (1,200 – 3,000 words or 8,000 – 20,000 characters with spaces) e.g. amine salts like TOA (tri-n-octylamine) 4- extraction by complex synergistic effects e.g. enhanced U(IV) extraction by coupling of an acidic extractant with a neutral one (HDEHP-TOPO) The chemical behaviour of these four classes of extractant molecules in solution gives the mechanism of transfer of the ion into the organic phase: 1 and 3 are based more on the ionisability of the molecule and though roughly on the electrostatic interaction with the metal ion whereas 2 is based on the competition of the extractant with the first solvation shell of the metal ion which once replaced facilitates the transfer of the so hydrophobic ion complex into an organic phase; 4 combines both mechanisms. Ion exchange Ion exchange is, with solvent extraction, the most used process for ion extraction. It is based on the competitive adsorption process between two ions at a charged solid surface. This process is reversible, the ion exchanger can be regenerated or loaded by washing with the appropriate ions [3, 4]. The materials used as ion exchangers can have different chemical nature: functionalized porous or gel polymer known as ion exchange resins, zeolites, clays (montmorillonite), and soil humus. Ion exchangers are anionic, cationic or amphoteric respectively when cations, anions or both have to be separated from the solution. However the amphoteric exchange can be more efficiently performed in mixed beds containing a mixture of anion and cation exchanger, or passing the treated solution through several different ion exchange materials. Zeolites are all-inorganic microporous materials and are widely used in ion extraction [3]. They are aluminosilicate minerals with a porous structure that can accommodate a wide variety of cations and shows ion selectivity according to the cation and pore sizes. Ion exchange resins are porous support structures, usually small beads (1-2mm), made of an insoluble organic polymer substrate (most of them based on crosslinked polystyrene). The pores on the surface are used to easily trap and release ions. The trapping of ions takes place only with the simultaneous release of other ions. The four main types of ion exchange resins differ in their functional groups: strongly acidic (typically, sulfonic acid groups, e.g. sodium polystyrene sulfonate or polyAMPS), strongly basic, (quaternary amino groups, for example, trimethylammonium groups, e.g. polyAPTAC), weakly acidic (mostly, carboxylic acid groups) and weakly basic (primary, secondary, and/or ternary amino groups, e.g. polyethylene amine). There are also specialised resin types containing chelating moieties (iminodiacetic acid, thiourea, and many others). Depending on the nature of the functional group, ion exchangers can be non ion-specific or can have binding specificity for certain ions or classes of ions [4]. The active groups can be introduced after polymerization, or substituted monomers can be added during the polymerisation process. Ion exchange resins are not only designed as bead-shaped materials but are also produced as membranes (see the section Membrane separation). Ion flotation Ion flotation (or foam fractionation) is an extraction/separation process used to concentrate ionic species present in a dilute aqueous solution [5]. This is a simple and cost effective technique that can be used for the concentration of valuable materials or removal of toxic materials from very large volumes of very dilute solutions, an ideal proposition for waste-water treatment [6]. Ion flotation is a sub-category of the more general flotation process also called froth flotation. Froth flotation is a process for separating solid minerals from gangue by taking advantage of differences in their hydrophobicity. Hydrophobicity differences between 2 – 5 pages (1,200 – 3,000 words or 8,000 – 20,000 characters with spaces) valuable minerals and waste gangue are increased through the use of surfactants that adsorb on the mineral surface. The selective separation of the minerals makes processing complex ores economically feasible. Ion flotation involves the addition of an ionic surfactant (collector) to a solution containing ions of opposite charge (colligend). Gas is then bubbling into the solution. As the bubbles rise, the surfactant molecule, which consists of a hydrophobic tail and a charged hydrophilic head group, adsorb at the surface of the bubble, and the bubble surface becomes charged. Ions in the solution adsorb then at the bubble surface by an ion exchange process with the surfactant counter ion: Y aqu. X int Y int erface X aqu. erface Fig.2: Schematic representation of an ion flotation lab setup. (Courtesy Caroline Bauer MedesisPharma, France) Owing to the foam’s large surface area over liquid volume ratio, the liquid that results upon collapse of the foam is manifold enriched in the ion compared to the initial solution. The ion extraction and separation largely depends on the selectivity of the charged surfactant interface for the ion in the presence of competing counterions. Cloud point extraction Cloud point extraction (CPE) is an analytical tool sometimes presented as a solvent-free alternative to liquidliquid extraction. CPE is based on the property of many non-ionic surfactants, mainly poly-ethoxylated surfactants, in aqueous solutions to form micelles and to undergo liquid-liquid phase separation when heated to a certain temperature called “cloud point” [7]. For analytical purpose CPE is useful as pre-concentration method that has many advantages, such as low cost, safety, simple procedure, rapid and high capacity to concentrate a wide variety of analytes. Any species that interacts with the micellar system may be extracted from the initial solution. In order to extract ions the addition of a suitable hydrophobic ligand or extractant, that is solubilised in the non-ionic surfactant micelles, is needed. An approach based on the use of a surfactant functionalized by a complexing part has been recently proposed [8]. The use of such a surfactant enables to increase the extraction effectiveness and the ion separation factor compared to the system when the surfactant is simply mixed with the ligand. The process of CPE is divided in three steps: (1) solubilisation of the analytes in the micellar aggregates, (2) clouding by increasing temperature and (3) phase separation. Above the cloud point of the surfactant, the solution separates into two distinct phases: one water-rich phase containing the surfactant at a concentration below, or equal to, its critical micelle concentration and the other one a surfactant-rich phase containing the ion-extractant complex. Precipitation Chemical precipitation is widely used for heavy metal removal from inorganic effluent [9]. The main principle is based on adjusting pH to basic conditions (pH >9), in order to change the dissolved metal ion speciation and to convert the metal ions into an insoluble solid phase via a chemical reaction with a precipitant agent such as lime. Typically, the metal precipitates from the solution in its hydroxide form with a general reaction described by the following equation: n M (OH ) M aqu. nOH aqu. n (2) 2 – 5 pages (1,200 – 3,000 words or 8,000 – 20,000 characters with spaces) where Mn+ and OH− represent the dissolved metal ions and the precipitant, respectively, while M(OH)n is the insoluble metal hydroxide. Selective metal ion precipitation from acidic aqueous waste solutions (liquid-solid extraction) was also proposed for example as a simple way to separate actinides by using cationic surfactant as precipitant [10]. This approach has some interesting advantages over solvent extraction, because several steps are omitted like stripping of the extracted species or solvent washing. Moreover, the amount of waste is decreased considerably since no contaminated organic solvent is produced. Membrane Membrane filtration is capable of removing not only suspended solid or organic compounds, but also inorganic compounds such as heavy metal ions. Depending on the nature of the inorganic compound three different processes can be employed: ultrafiltration (UF) nanofiltration (NF) and reverse osmosys (RO) [11]. UF uses permeable membranes with membrane weight of separating compounds of 1000 to 100,000Da and a pore size of 5 to 20nm allowing the passage of water and low molecular weight solids, while retaining the macromolecules which have a size larger than the pore size. The membranes are made of cellulose acetate, polyamide or silica and alumina. The ion separation concern several ions such as Co(II), Ni(II), Zn(II), Cr(III) and Cd(II). Depending on the membrane characteristics it can achieves more than 90% of removal efficiency with metal concentration from 10 to 112mg/L. The separation could be enhanced by using a surfactant such as sodium dodecyl sulphate (SDS) to form micelles or a water born polymer such as chitosan to complex ions. The membrane fouling problems have hindered this technique from a wider industrial waste water treatment. NF involves steric and electrical (Donnan) effect. The interest of this membrane lies in its small pore (~1nm) and surface charge, which allows charged solutes smaller than the membrane pores to be rejected along with the bigger neutral solutes and salts. The membranes can be organic or inorganic, e.g. polyvinyl alcohol or TiO2. NF can be assisted by chelating agents such as DTPA, EDTA, HEDTA for example in the actinides(III)/lanthanides(III) separation [12]. Although NF is able to treat inorganic effluents with a metal concentration of 2g/L in a rather wide pH range (3-8) at pressure of 3-4 bars, it is less intensively investigated than UF and RO for heavy metal removal. In RO process, water can pass through the membrane, while heavy metal is retained. By applying a greater hydrostatic pressure than the osmotic pressure of the feeding solution, cationic compounds can be removed from water. RO is the most effective membrane separation technique for metal ions removal from inorganic solution with 97% of rejection percentage with a metal concentration ranging from 21 to 200mg/L. RO works (depending on the characteristic of the membrane) in a wide pH range (3-11) at 4.5-15bar of pressure. The membranes are made of polyamide or sulfonated polysulfone. There are many advantages of the RO: the metal removal efficiency is tuned by the pressure, the high flux rate, the chemical, thermal, biological stability of the membrane. The main limitations of RO are the fouling of the small pores which might be irreversible and the high energy consumption. Apart from these techniques electrodialysis (ED) is also considered as a membrane or an electrochemical technique [13]. It is used to transport ions from one solution through ion-exchange membrane to another solution under the influence of an applied electric potential. The membranes are made of thin sheets of polymer materials with cationic or anionic properties. ED is performed in an electrodialysis cell consisting of a feed and a concentrate compartment formed by an anion and a cation exchange membrane placed between two electrodes. For electrodialysis processes, multiple electrodialysis cells are arranged together with alternating anion and cation exchange membranes to form an ED stack. The anions/cations pass in the diluate stream and migrate toward the anode/cathode through the positively/negatively charged anion/cation 2 – 5 pages (1,200 – 3,000 words or 8,000 – 20,000 characters with spaces) exchange membranes, but are prevented from further migration toward the anode/cathode by the negatively/positively charged exchange membrane and therefore stay in the concentrate stream. The major applications of ED are the desalination of brackish water or seawater and the production of pure and ultrapure water by electro-deionization. Cross-References [Please enter your text here …] References [1] Rydberg J, Musikas C, Choppin GR (1992) Principles and Practices of Solvent Extraction. Marcel Dekker Inc, New York. [2] Danesi PR, Chiariza R, Coleman CF (1980) The kinetics of metal solvent extraction. CRC Cr Rev Anal Chem. 10(1): 1-126. [3] Auerbach SM, Carrado KA, Dutta PK (2003) Handbook of Zeolite Science and Technology. Marcel Dekker Inc, New York. [4] Korkisch J (1989) Handbook of ion exchange resins: their application to inorganic analytical chemistry. CRC Press, Florida. [5] Sebba F (1962) Ion flotation. Elsevier Publishing Company, Amsterdam. [6] Zabel T, (1984) Flotation in water treatment, in: K.J. Ives (Ed.), The Scientific Basis of Flotation, Springer, The Hague, pp. 349–378. [7] Almeida Bezerra M, Zezze Arruda M, Costa Ferreira SL (2005) Cloud Point Extraction as a Procedure of Separation and Pre-Concentration for Metal Determination Using Spectroanalytical Techniques: A Review. Appl Spectrosc Rev 40(4): 269-299. Silva MF, Cerutti ES, Martinez LD (2006) Microchim Acta 155: 349-364. [8] Larpent C, Prevost S, Berthon L., Zemb Th, Testard, F (2007) Nonionic metal-chelating surfactants mediated solvent-free thermo-induced separation of uranyl. New J. Chem. 31(8): 1424-1428. [9] Benefield LD, Morgan JM (1999) Chemical precipitation, in: R.D. Letterman (Ed.), Water Quality and Treatment, McGraw-Hill Inc., New York. [10] Strnad J, Heckmann, K (1992) Separation of actinides with alkylpyridinium salts. J Radioanal Nucl Chem. 163: 47–57. [11] Kurniawan TA, Chan GYS, Lo WH, Babel S. (2006) Physico-chemical treatment techniques for wastewater laden with heavy metals. Chem Eng J. 118: 83-98. [12] Borrini J, Bernier G, Pellet-Rostaing S, Favre-Reguillon A, Lemaire M (2010) Separation of lanthanides(III) by inorganic nanofiltration membranes using a water soluble complexing agent. J Membrane Sci. 348: 41-46. [13] Davis TA (1990) Electrodialysis, in Handbook of Industrial Membrane Technology, M.C. Porter, ed., Noyes Publications, New Jersey. 2 – 5 pages (1,200 – 3,000 words or 8,000 – 20,000 characters with spaces)