BMR for SIC 3471 and 3479

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METRO WASTEWATER RECLAMATION DISTRICT
PRETREATMENT/INDUSTRIAL WASTE CONTROL PROGRAM
BASELINE MONITORING REPORT (BMR)
1.
IDENTIFYING INFORMATION
FACILITY NAME_______________________________________________________
MAILING ADDRESS____________________________________________________
Street
City
State
Zip
PLANT LOCATION_____________________________________________________
Street
City
State
Zip
FACILITY OWNER______________________________________________________
FACILITY OPERATOR___________________________________________________
INDIVIDUAL RESPONSIBLE FOR FACILITY OPERATION:
____________________________ _________________ _______________________
Name
Title
Phone Number
INDIVIDUAL PROVIDING INFORMATION:
____________________________ _________________ _______________________
Name
Title
Phone Number
2.
ENVIRONMENTAL CONTROL PERMITS
List any environmental control permits held by or for the facility:
PERMIT TYPE
EFFECTIVE DATE
________________________________________ ____________________________
________________________________________ ____________________________
3.
STANDARD INDUSTRIAL CLASSIFICATION SYSTEM
Based on previously gathered information, your facility has been classified under the
Standard Industrial Classification system as follows (see Attachment 1):
INDUSTRY TYPE
SIC CODE
Electroplating, Plating, Polishing, Anodizing, And Coloring
3471
Metal Finishing
3479
Page 1
4.
INDIVIDUAL PROCESS DESCRIPTIONS
The following processes have been identified at your facility which discharge or may
discharge wastewater to the sanitary sewer system:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
o.
p.
q.
r.
s.
t.
u.
v.
w.
x.
Funaces and Cooling System
Metal Injection Molding
Machining (EDM)
Machining (CNC, Die Fabrication)
Formed Tube and Bands
Welding and Brazing
Tumbling
Band Tumbling
Parts Washers
Electropolishing
[including all cleaning and rinse steps]
Electro-Scrib (Etching)
[including all cleaning and rinse steps]
Chem Lab Scrubber
[including all cleaning and rinse steps]
Chem Lab Sink
[including all cleaning and rinse steps]
Chem Lab Tank 1
[including all cleaning and rinse steps]
Passivation - Heated Chem Lab Tank 2
[including all cleaning and rinse steps]
Cleaning - Chem Lab Heated Tank 3
[including all cleaning and rinse steps]
Chemical Brightening - Chem Lab Tank 4
[including all cleaning and rinse steps]
Pickling
[including all cleaning and rinse steps]
Pickling Prior to Heat Treating
[including all cleaning and rinse steps]
Branson Ultrasonic Cleaning
[including all cleaning and rinse steps]
Corrosion Testing Clean Up
[including all cleaning and rinse steps]
Flux
[including all cleaning and rinse steps]
Sonication
[including all cleaning and rinse steps]
Any other(s) not listed above
Attachment 2 to this BMR must contain a description of the operations carried out at this
facility along with a schematic diagram showing the processes and indicating the fate and
method of treatment of the wastestreams produced, including the points of discharge of
process wastewater to the sanitary sewer system.
Page 2
5.
WASTEWATER FLOW RATES
Provide the following flow measurement information, including a statement of "no
discharge," if applicable, for the processes identified in Section 4 above. Indicate how the
flow rates were determined. Reasonable and verifiable estimates of process flows are
acceptable. Appendix A, which follows the attachments, provides information on flow
measurement.
Process
Average
Daily Flow
Rate
(Gallons per
day)
Maximum
Daily Flow
Rate
(Gallons per
day)
Minimum
Flow Rate
(Gallons per
minute)
Maximum
Flow Rate
(Gallons per
minute)
a.
Furnaces & Cooling
System
b.
Metal Injection
Molding
c.
Machining (EDM)
d.
Machining
(CNC, Die
Fabrication)
e.
Formed Tube &
Bands
f.
Welding & Brazing
g.
Tumbling
[including all cleaning
& rinse steps
h.
Band Tumbling
i.
Party Washers
j.
Electropolishing
[including all cleaning
& rinse steps]
k.
Electro-Scrib
(Etching)
[including all cleaning
& rinse steps]
l.
Chem Lab Scrubber
[including all cleaning
& rinse steps]
m.
Chem Lab Sink
[including all cleaning
& rinse steps]
n.
Chem Lab Sink 1
[including all cleaning
& rinse steps
Page 3
Number of
Hours
Discharged
(per day)
Days of
Discharge
(per week)
Batch or
Continuous
(Indicate one
or the other)
Estimated
or
Measured
(Indicate
one or the
other)
o.
Passivation - Heated
Chem Lab Tank 2
[including all cleaning
& rinse steps]
p.
Cleaning – Chem
Lab Heated Tank 3
[including all cleaning
& rinse steps]
q.
Chemical Brightening
- Chem Lab Tank 4
[including all cleaning
& rinse steps]
r.
Pickling
[including all cleaning
& rinse steps]
s.
Pickling Prior to Heat
Treating
[including all cleaning
& rinse steps]
t.
Branson Ultrasonic
Cleaning
[including all cleaning
& rinse steps]
u.
Corrosion Testing
Clean Up
[including all cleaning
& rinse steps]
v.
Flux
[including all cleaning
& rinse steps
w.
Sonicatiion
[including all cleaning
& rinse steps]
x.
Page 4
6.
PRODUCTION RATE
Indicate the average daily rate of production for each of the primary finished product(s)
manufactured or processed at this facility, in appropriate units (pieces, gallons, pounds,
linear feet, etc.):
AVERAGE PRODUCTION RATE __________________________________________
_____________________________________________________________________
7.
MEASUREMENT OF POLLUTANTS
Report or attach the results of sampling and analyses, including any historical data
available, of the process wastestreams identified in Sections 4 and 5 above for the
chemical parameters listed below. Appendix B, which follows the attachments, provides
additional information on wastestream sampling and analyses. Each sample must be
collected immediately downstream from the discharging process, if no pretreatment exists,
or immediately downstream of the pretreatment system. For each sampling event include
the sample date, wastestream identifier or process description, sample time, name of the
person collecting the sample, sample type (flow composite, time composite, or grab),
method of sample preservation and handling, sample location, analytical results and units
of measurement, date of analysis, name of the laboratory performing the analysis, and the
analytical method or technique used.
REQUIRED CHEMICAL ANALYSES
Arsenic (total)
Cadmium (total)
Chromium (total)
Copper (total)
Cyanide (total)
Lead (total)
Mercury (total)
Molybdenum (total)
Nickel (total)
Selenium (total)
Silver (total)
Zinc (total)
pH (units)
Total Toxic Organics
CHEMICAL ABBREVIATION
As
Cd
Cr
Cu
CNPb
Hg
Mo
Ni
Se
Ag
Zn
pH
TTO
Page 5
8.
METHODS OF ANALYSES
The industry shall submit a statement from the analytical laboratory specifying that EPA
approved methods were used for sample analyses. Appendix C contains a blank
certification statement and list of EPA approved sample preservation and analytical
methods. This information should be submitted to the analytical laboratory along with the
samples to be analyzed. The certification statement must be signed by a laboratory
representative and included as Attachment 3 to this report.
9.
STATEMENT OF COMPLIANCE/COMPLIANCE SCHEDULE
Pretreatment standards for this facility are
consistent basis.
are not
(check one box) being met on a
Additional operation and maintenance, including the option of "no discharge," required to
ensure consistent compliance will be as follows:
Additional pretreatment required to meet standards and ensure consistent compliance will
be as follows:
If pretreatment standards are not presently being met on a consistent basis, a compliance
schedule will need to be completed and submitted. A compliance schedule specifies the
additional operation and maintenance (O & M) and/or additional pretreatment needed to
meet Pretreatment Standards and Requirements and the shortest schedule by which the
industry will provide such additional O & M and/or pretreatment. You will be notified in
writing of the requirement to submit a compliance schedule, if necessary.
Page 6
NOTE TO SIGNING OFFICIAL: In accordance with Title 40 of the Code of Federal Regulations, Part
403, Section 403.14, effluent data provided in this document shall be available to the public without
restriction. Any other information provided may be claimed as confidential by the submitter. Such claim must
be asserted at the time of submission by stamping the words “Confidential Business Information” on each
page containing confidential data or information, or similarly identifying the information claimed as
confidential. Requests for confidential treatment of information shall be governed by procedures specified in
40 CFR Part 2.
10.
CERTIFICATION
I have personally examined and am familiar with the information submitted in this document
and attachments. Based upon my inquiry of those individuals immediately responsible for
obtaining the information reported herein, I believe that the information submitted is true,
accurate and complete and that sampling and analysis is representative of normal work
cycles, production rates and expected pollutant discharges to the sanitary sewer. I am
aware that there are significant penalties for submitting false information, including the
possibility of fine and imprisonment.
__________________________________________________
Name (please print or type)
__________________________________________________
Signature of Authorized Representative
_________________
Date
__________________________________________________
Name (please print or type)
__________________________________________________
Signature of Environmental Professional
_________________
Date
Qualification as an Environmental Professional:_____________________________________
___________________________________________________________________________
Page 7
ATTACHMENT 1
STANDARD INDUSTRIAL CLASSIFICATION
The following description(s) has been taken from the Standard Industrial Classification Manual
published by the U.S. Office of Management and Budget. If this description(s) adequately
describes your primary business activity, sign in the space provided below.
Group Industry
No.
No.
COATING, ENGRAVING, AND ALLIED SERVICES
347
3471
Electroplating, Plating, Polishing, Anodizing, and Coloring
Establishments primarily engaged in all types of electroplating, plating, anodizing, coloring,
and finishing of metals and formed products for the trade. Also included in this industry are
establishments which perform these types of activities, on their own account, on purchased
metals or formed products. Establishments that both manufacture and finish products are
classified according to the products.
Anodizing of metals and formed products, for the trade
Buffing, for the trade
Chromium plating of metals and formed
products, for the trade
Cleaning and descaling metal products,
for the trade
Coloring and finishing of aluminum and
formed products, for the trade
Decontaminating and cleaning of missile
and satellite parts, for the trade
Decorative plating and finishing of
formed products, for the trade
Depolishing metal, for the trade
Electrolizing steel, for the trade
Electroplating of metals and formed
products, for the trade
Finishing metal products and formed
products, for the trade
Gold plating, for the trade
Plating of metals and formed products,
for the trade
Polishing of metals and formed products, for the trade
Rechroming auto bumpers, for the trade
Sandblasting of metal parts, for the
trade
Tumbling (cleaning and polishing) of
machine parts, for the trade
________________________________________
Name (type or print)
____________________________
Title
________________________________________
Signature
____________________________
Date
Page 8
ATTACHMENT 1
STANDARD INDUSTRIAL CLASSIFICATION
The following description(s) has been taken from the Standard Industrial Classification Manual
published by the U.S. Office of Management and Budget. If this description(s) adequately
describes your primary business activity, sign in the space provided below.
Group
No.
Industry
No.
COATING, ENGRAVING, AND ALLIED SERVICES
347
3479
Coating, Engraving, and Allied Services, Not Elsewhere Classified
Establishments primarily engaged in performing the following types of services on metals, for
the trade: (1) enameling, lacquering, and varnishing metal products; (2) hot dip galvanizing
of mill sheets, plates and bars, castings, and formed products fabricated of iron and steel; hot
dip coating such items with aluminum, lead, or zinc; retinning cans and utensils; (3)
engraving, chasing and etching jewelry, silverware, notarial and other seals, and other metal
products for purposes other than printing; and (4) other metal services, not elsewhere
classified. Also included in this industry are establishments which perform these types of
activities on their own account on purchased metals or formed products. Establishments that
both manufacture and finish products are classified according to the products.
Bonderizing of metal and metal prodcuts, for the trade
Chasing on metals for the trade, for
purposes other than printing
Coating (hot dipping) of metals and
formed products, for the trade
Coating and wrapping steel pipe
Coating of metals with plastics and
resins, for the trade
Coating of metals with silicon, for the
trade
Coating, rust preventive
Dipping metal in plastics solution as a
preservative, for the trade
Enameling (including porcelain) of
metal products, for the trade
Engraving jewelry, silverware, and
metal for the trade; except printing
Etching on metals for purposes other
than printing
Etching: photochemical, for the trade
Galvanizing of iron and steel and end
formed products, for the trade
Japanning of metal
Jewelry enameling, for the trade
Lacquering of metal products, for the
trade
Name plates: engraved and etched
Painting (enameling and varnishing) of
metal products, for the trade
Pan glazing, for the trade
Parkerizing, for the trade
Phosphate coating of metal and metal
products, for the trade
Retinning of cans and utensils, not
done in rolling mills
Rust proofing (hot dipping) of metals
and formed products, for the trade
Sherardizing of metals and metal products, for the trade
Varnishing of metal products, for the
trade
Indicate additional SIC Codes, if applicable.________________________________________
________________________________________
Name (type or print)
____________________________
Title
________________________________________
Signature
____________________________
Date
Page 9
ATTACHMENT 2
INDUSTRIAL PROCESSES AND SCHEMATIC DIAGRAMS
I have reviewed the attached process descriptions and schematic diagrams. These attachments
correctly describe the processes used by this facility and the wastestreams generated.
________________________________________
Name (type or print)
________________________
Title
________________________________________
Signature
________________________
Date
Page 10
ATTACHMENT 3
LABORATORY CERTIFICATION STATEMENT
(Attach the signed Laboratory Certification Statement contained in Appendix C of the Baseline
Monitoring Report)
Page 11
APPENDIX A
FLOW MEASUREMENT
Flow measurements (see Section 5) are required for each of your facility's regulated processes
and as identified in Section 4 of the BMR. The schematic diagrams in Attachment 2 must indicate
where these measurements were made. If you are unsure of exactly where flow monitoring is
required, contact the agency listed in the cover letter to this BMR.
Wastewater is generally discharged in two ways; via continuous or batch operations. Continuous
operations discharge wastewater whenever the manufacturing process is operating. Typically,
continuous processes use overflow weirs or a continuous inflow of new water. Because no
specific actions are required by the plant operators, continuous wastewater discharge is the most
common type of industrial discharge.
Batch discharges, on the other hand, occur when a tank containing wastewaters or spent solvents
is opened and allowed to drain into the sewer. Thus, batch discharges are released all at one
time. Typically, a drain or valve must be opened or a plug removed to start a batch discharge.
Many facilities use both continuous and batch discharges. For example, rinse waters are often
discharged on a continuous basis, and chemical baths are discharged on a (more infrequent)
batch basis. The type of discharge(s) (batch or continuous) used at your facility will determine
how flow measurements must be made. The measurements required for each of these types of
discharges are discussed below.
Batch Discharges
Flows for batch discharges are estimated by determining (1) the volume discharged by each batch
process, and (2) the frequency of discharge (i.e., once a day, once a week, once a month, etc.).
Continuous Discharges
Industries discharging wastewater on a continuous basis must report the average daily flow rate
and maximum daily flow rate of wastewaters discharged from each regulated process.
In instances where no significant water loss or addition takes place during industrial processing,
waters entering the process can be metered in lieu of metering process wastewater directly.
Metering these incoming waters can be done with a standard water meter. This type of meter is
suitable only for waters under pressure. It measures the velocity of the flow and converts it to
volume. Metering incoming water is usually less expensive than metering wastewater. However,
in many instances, the metering of water entering the process will be inconvenient or
unrepresentative of wastewater volume flows. In these instances, direct measurement of the
wastewater flow will need to be made.
Unlike incoming process waters, which generally come in under pressure, wastewaters originating
from most industrial processes flow through a partially filled pipe or channel. To measure these
flows, the surface of the flow must be visible and there must be adequate room to install flow
measurement devices. The most commonly used device for measuring open channel flow are
weirs or flumes. These devices raise the water level to varying heights depending upon the
Page 12
amount of flow going past. The water level is measured by a probe or other device and
transmitted to a meter which converts height to flow rate and provides a continuous record.
There are a number of manufacturers of flow metering equipment who can advise you of the types
of metering systems that will work best for your application. When selecting equipment, the
following points should be kept in mind:

Flow metering equipment usually will have to be used in conjunction with automatic
sampling equipment (see Appendix B). Both should be compatible and selected at the
same time.

Flow metering will be needed not only for the Baseline Monitoring Report, but will most
likely be a continuing regulatory obligation. The equipment selected should satisfy your
long-term as well as your short-term needs.

Flow meters should totalize the flow; that is, the meter should provide a continuous record
of the total volume of water that has flowed past the metering point.

Flow meters should have sufficient range to handle both peak and minimum flow rates.

Certain characteristics of industrial wastewaters, such as high oil and grease, high
temperature, corrosiveness, high solids, or surface foaming, may make some types of flow
meters unusable. Consider the characteristics of the wastewater when selecting flow
measurement instruments.

Installation of flow meters should allow for future plant expansions or changes in operation
which may affect monitoring points.

Flow meters should be installed downstream of any existing pretreatment facilities or
downstream from the location of any future pretreatment facilities.
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APPENDIX B
SAMPLING
The following information should be useful in planning your wastewater sampling effort.
However, before proceeding, you must determine if your industry uses "batch" or "continuous"
wastewater discharges. If you are unsure of what these terms mean please refer to the discussion
in Appendix A.
Where is sampling required?
The points where samples will be collected must be shown on the schematic diagram in
Attachment 2 and are also listed in Sections 4 and 5 of the Baseline Monitoring Report form.
Samples from batch processes are collected directly from the tank containing the liquid to be
discharged. This sample must be representative of the wastewater just before it would be
discharged. Wastestreams from continuous processes should be sampled at the point(s) shown
in Attachment 2.
Sample Collection Types

A "grab" sample is defined as an individual sample collected over a period of time not to
exceed 15 minutes and collected so as to be representative of the wastewater at the
moment of sampling and of the parameter being monitored.

A "time composite" sample is defined as a single sample composited from a minimum of
four (4) grab samples of equal volume, collected at equally spaced intervals over a 24 hour
period of discharge, or a minimum of four successive samples collected over a 24 hour
period of discharge by an automatic sampler set in the time-proportioned mode.

A "flow composite" sample is defined as a single sample composited from a minimum of
four (4) grab samples collected at equally spaced intervals over a 24 hour period of
discharge and proportioned according to flow, or a minimum of four successive samples
collected over a 24 hour period of discharge by an automatic sampler set in the flowproportioned mode and run in conjunction with a continuously monitoring flow meter.

For continuous process discharges only, a "cyanide" sample is defined as a single sample
composited from a minimum of four (4) grab samples of equal volume collected at equal
intervals over a 24 hour period of discharge. Each grab sample must be preserved
according to 40 CFR 136 (see Appendix C).

pH samples must be analyzed in the field or by a qualified laboratory within 15 minutes of
the time of sample collection.
What type and how many samples must be collected?
BATCH: The following samples must be collected from each batch process discharge:
Page 14




One grab sample for metals analysis.
One grab sample for cyanide analysis.
One grab sample for pH analysis.
One sample for the organic pollutants listed in Appendix D, reasonably expected to be present
in the discharge. A list of pollutants “reasonably expected to be present,” and the supporting
documentation for the determination (e.g., material inventory, engineering study, process mass
balance, etc.) must be submitted to the Metro District for approval. Otherwise, one sample
must be collected for all the organic pollutants listed in Appendix D.
(Note:
If this Baseline Monitoring Report does not contain
D, organic sampling and analysis is not applicable to your facility.)
CONTINUOUS:
discharge:




an
Appendix
The following samples must be collected from each continuous process
One flow- or time-proportioned composite sample for metals analysis.
One cyanide sample as defined on the previous page of this Appendix B.
Four pH grab samples over the period of a single daily discharge.
One sample, as defined in Appendix D, for the organic pollutants listed in Appendix D,
reasonably expected to be present in the discharge. A list of pollutants “reasonably expected to
be present,” and the supporting documentation for the determination (e.g., material inventory,
engineering study, process mass balance, etc.) must be submitted to the Metro District for
approval. Otherwise, one sample, as defined in Appendix D, must be collected for all the
organic pollutants listed in Appendix D.
(Note:
If this Baseline Monitoring Report does not contain
D, organic sampling and analysis is not applicable to your facility.)
an
Appendix
What analyses are needed?
The chemical analyses which must be performed on the samples are shown in Section 6 of the
BMR form.
How will the samples be collected?
There are three issues to be considered: (1) Should manual or automated sample collection be
used? (2) What type of sampling equipment is needed? (3) How do you sample for total toxic
organics (TTOs)?
1)
The sewerage agency does not care if you collect the samples manually or use automated
sampling equipment. Manual sampling of continuous flows will generally require an
individual to spend much of his or her time collecting samples and making flow
measurements. Automated sampling requires more money for purchase or rental of the
equipment but, once installed, will use less manpower. In making the choice between
manual and automated methods, you should be aware that, in the future, your company will
probably be issued a wastewater contribution permit which will require you to perform
sampling and flow measurement on a regular basis. Thus, over the long-term, automated
sampling may be less expensive and less labor-intensive than manual sampling. In
addition, many analytical laboratories and consultants also perform automatic sampling as
a part of their services.
Page 15
2)
Grab sampling requires little equipment. Generally a ladle made of stainless steel, "hard"
plastic, or glass can be used to collect samples. Automated sampling equipment is sold by
a number of local distributors. Keep in mind that automated sampling equipment and
automated flow measuring devices must be compatible.
3)
The specialized sampling techniques required for total toxic organics (TTOs) are discussed
in Appendix D.
(Note:
If this Baseline Monitoring
Appendix D, organic (TTO) sampling
to your facility.)
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Report does not contain an
and analysis is not applicable
APPENDIX C
LABORATORY CERTIFICATION STATEMENT
(To be signed by a representative of the laboratory performing the analyses on samples collected
for the Baseline Monitoring Report and submitted as Attachment 3 to the BMR)
“I have reviewed the attached lists and tables of EPA approved test procedures. All analyses done
by our laboratory for this report were performed in accordance with the techniques prescribed in
40 CFR 136, as amended.”
___________________________________________________________
Name of Analytical Laboratory
__________________________________________________
Signature of Laboratory Representative
_______________________
Date
__________________________________________________
Name (please print or type)
_______________________
Title
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Page 17
APPENDIX D
SAMPLE COLLECTION PROCEDURES
FOR TOTAL TOXIC ORGANICS (TTOs)
and
LIST OF TTOs
Collecting wastewater samples for total toxic organic (TTO) analyses requires the use of sampling
techniques different from those normally acceptable for other types of wastewater samples. This
is because:

TTO analysis is done at much greater sensitivity than most other analyses. When looking
for toxic organics, we are looking at concentrations 100 to 1000 times less than most other
pollutants.

Materials commonly used for sampling and the cleaning of equipment, such as distilled
water and cleaning solvents, contain organic materials which can contaminate the sample.

Certain toxic organics are extremely volatile and will be lost or inadvertently added if the
sample is incorrectly collected or stored.

The high cost of analysis makes resampling expensive.
Before collecting any samples for TTO analysis, you must first identify a laboratory to do
the analyses. Because the laboratory must process the samples immediately, you may
have to adjust your sampling schedule to a time suitable to the laboratory. The laboratory
which agrees to do your analyses can also supply you with the specially prepared sample
bottles needed to collect TTOs.
The following points must be kept in mind when collecting samples for TTO analyses:

Don’t rinse or open the bottles prior to sample collection. Rinsing them or needlessly exposing
them to air may contaminate them.

Don’t use plastic or Tygon materials to do your sampling. Most automatic sampling equipment
contain these materials and should not be used. Specially designed automatic sampling
equipment constructed with Teflon tubing, glass, and stainless steel parts are available for use
in sampling for organics. Manual sampling can be done using glass or stainless steel
containers.

For continuously discharging processes, a minimum of four grab samples must be collected for
each type of organic sample (volatile and non-volatile). These samples shall be collected at
equally spaced intervals over the period of discharge. For batch processes or where 24-hour
sampling is not feasible, a single grab sample representative of the wastewater just before
discharge should be taken.
Two types of bottles are required to collect samples for TTO analysis. Manual grab samples to be
analyzed for volatile organics (VOA) are generally collected in small vials. These vials have a
Page 18
screw cap with an often loose, Teflon liner. These bottles must be filled manually, in a manner
that prevents air bubbles from passing through the sample as the bottle is being filled. Once filled
and sealed, no air or air bubbles should remain in the bottle.
The best way to collect a sample manually, without air bubbles, is to: (1) fill the sample bottle to
overflowing by submerging the bottle, (2) slowly raise the bottle straight up so as to retain a dome
of liquid (convex meniscus) atop the bottle, and (3) while holding the bottle straight up, slowly
screw on the cap with its Teflon liner. Inverting the sealed bottle and tapping its side will indicate if
any air bubbles are present.
If more than one manual grab is collected, portions of the VOA vials cannot be mixed to do
compositing (flow or time). The whole vial of solution must be used. A flow proportioned VOA
sample is obtained based on the flow throughout the day. For example, a new vial would be filled
every time 500 gallons of process wastewater had discharged to the sanitary sewer. A time
proportioned VOA sample is collected at equally spaced intervals over the period of discharge.
After proper collection (flow or time proportioned) of the VOA sample, the vials must be taken to a
laboratory for compositing the individual samples into a single sample. Do not attempt to
composite VOA samples yourself. Alternately, each VOA sample may be analyzed separately and
the results reported as an arithmetic mean (i.e., a single value, just as for a composited VOA
sample).
Non-volatile organics are also collected in specially prepared bottles. However, larger bottles are
used (one to two liter capacity), and some head space should be left in the bottle. Samples to be
analyzed for non-volatile organics can be collected like any other composite (flow or time) sample,
keeping the previously mentioned points for TTO sampling in mind.
The samples must be kept cooled to 4°C after sampling using an ice water bath. During storage
and shipment, the samples should be maintained at 4°C. The screw caps must be retightened
after the samples are chilled to prevent leaking.
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APPENDIX D
REGULATED TOXIC ORGANICS
FOR ELECTROPLATING AND METAL FINISHING INDUSTRIES
Acenaphthene
Acrolein
Acrylonitrile
Benzene
Benzidine
Carbon tetrachloride
(tetrachloromethane)
Chlorobenzene
1,2,4-Trichlorobenzene
Hexachlorobenzene
1,2-Dichloroethane
1,1,1-Trichloroethane
Hexachloroethane
1,1-Dichloroethane
1,1,2-Trichloroethane
1,1,2,2-Tetrachloroethane
Chloroethane
Bis (2-chloroethyl) ether
2-Chloroethyl vinyl ether (mixed)
2-Chloronaphthalene
2,4,6-Trichlorophenol
Parachlorometa cresol
Chloroform (trichloromethane)
2-Chlorophenol
1,2-Dichlorobenzene
1,3-Dichlorobenzene
1,4-Dichlorobenzene
3,3-Dichlorobenzidine
1,1-Dichloroethylene
1,2-Trans-dichloroethylene
2,4-Dichlorophenol
1,2-Dichloropropane
1,3-Dichloropropylene (1,3dichloropropene)
2,4-Dimethylphenol
2,4-Dinitrotoluene
2,6-Dinitrotoluene
1,2-Diphenylhydrazine
Ethylbenzene
Fluoranthene
4-Chlorophenyl phenyl ether
4-Bromophenyl phenyl ether
Bis (2-chloroisopropyl) ether
Bis (2-chloroethoxy) methane
Methylene chloride (dichloromethane)
Methyl chloride (chloromethane)
Methyl bromide (bromomethane)
Bromoform (tribromomethane)
Dichlorobromomethane
Chlorodibromomethane
Hexachlorobutadiene
Hexachlorocyclopentadiene
Isophorone
Naphthalene
Nitrobenzene
2-Nitrophenol
4-Nitrophenol
2,4-Dinitrophenol
4,6-Dinitro-o-cresol
N-nitrosodimethylamine
N-nitrosodiphenylamine
N-nitrosodi-n-propylamine
Pentachlorophenol
Phenol
Bis (2-ethylhexyl) phthalate
Butyl benzyl phthalate
Di-n-butyl phthalate
Di-n-octyl phthalate
Diethyl phthalate
Dimethyl phthalate
1,2-Benzanthracene
(benzo(a)anthracene)
Benzo(a)pyrene (3,4-benzopyrene)
3,4-Benzofluoranthene
(benzo(b)fluoranthene)
11,12-Benzofluoranthene
(benzo(k)fluoranthene)
Chrysene
Acenaphthylene
Anthracene
1,12-Benzoperylene
(benzo(ghi)perylene)
Fluorene
Phenanthrene
1,2,5,6-Dibenzanthracene
(dibenzo(a,h)anthracene)
Indeno(1,2,3-cd) pyrene (2,3-ophenylene pyrene)
Pyrene
Tetrachloroethylene
Toluene
Trichloroethylene
Vinyl chloride (chloroethylene)
Aldrin
Dieldrin
Page 20
Chlordane (technical
mixture and metabolites)
4,4-DDT
4,4-DDE (p,p-DDX)
4,4-DDD (p,p-TDE)
Alpha-endosulfan
Beta-endosulfan
Endosulfan sulfate
Endrin
Endrin aldehyde
Heptachlor
Heptachlor epoxide
(BHC-hexachlorocyclohexane)
Alpha-BHC
Beta-BHC
Gamma-BHC
Delta-BHC
(PCB-polychlorinated
biphenyls)
PCB-1242 (Arochlor 1242)
PCB-1254 (Arochlor 1254)
PCB-1221 (Arochlor 1221)
PCB-1232 (Arochlor 1232)
PCB-1248 (Arochlor 1248)
PCB-1260 (Arochlor 1260)
PCB-1016 (Arochlor 1016)
Toxaphene
2,3,7,8-Tetrachlorodibenzo-p-dioxin (TCDD)
METRO WASTEWATER RECLAMATION DISTRICT
Alternatives to Baseline Monitoring Report (BMR) for
Categorical Industrial Users
The following are required of a Categorical Industrial User (CIU) seeking an alternative to the
submittal of a BMR:
1.
2.
To cease categorical process(es):
a.
Eliminate the categorical process(es) being performed on site, or
b.
Eliminate the use and on-site storage of products that contain ingredients that may
plate, etch, coat, anodize or convert a metal surface.
To achieve zero discharge of regulated process wastewater(s):
a.
Cease all discharges from regulated process(es) to the sanitary sewer system.
b.
Eliminate all potential to accidentally spill or discharge regulated wastewater to the
sanitary sewer system.
c.
Seal, cap securely, or sever from the sanitary sewer system all wastewater
connections (i.e., floor drains, sinks, emergency bypass hookups, overflows, or any
other open waste or vent lines) in the regulated process areas.
d.
Certify annually that no discharge of regulated wastewater to the sanitary sewer
system has occurred.
e.
Submit to annual inspection verifying continued zero discharge status.
M:\PRETREAT\BMRALTER.doc
ZERO DISCHARGE COMPLIANCE REPORT AND CERTIFICATION
FOR INDUSTRIES WITH CATEGORICAL PROCESSES
(PLEASE COMPLETE ONLY ONE OF THE STATEMENTS BELOW )
1.
I certify under penalty of law that, _______________________________(facility name) located at
_____________________________________________ (facility address) has not discharged any
regulated process wastewater to the sanitary sewer system, from any category regulated pursuant to
Section 307 (b) and (c) of the Clean Water Act since the last certification statement dated
_______________________.
I understand that discharge of regulated process wastewater to the sanitary sewer system is
prohibited without a wastewater permit and that the local sanitation district and the Metro Wastewater
Reclamation District, located at 6450 York Street, Denver, Colorado 80229, must be notified in
writing, at least 90 days prior to any changes in process operation(s) which would result in a
discharge to the sanitary sewer system.
I further certify that there are no significant and/or regulated industrial process operations being
conducted at this facility which discharge wastewater to the local sanitation district and the Metro
District. Based on my inquiry of the person or persons who manage the facility, or those persons
directly responsible for gathering the information, the information in this Zero Discharge Compliance
Report and Certification is, to the best of my knowledge and belief, true, accurate and complete. I am
aware that there are significant penalties for submitting false information, including the possibility of
fine and imprisonment for knowing violations.
_________________________________________
Signature of Authorized Representative
________________________________
Date
_________________________________________
Name (please type or print)
________________________________
Position or Title
**OR**
2.
I certify under penalty of law that, _____________________________________ (facility name)
located at__________________________________________________ (facility address) has not
consistently complied with the certification statement above.
_________________________________________
Signature of Authorized Representative
________________________________
Date
_________________________________________
Name (please type or print)
________________________________
Position or Title
Attachments included with this BMR:
PART 136 GUIDELINES ESTABLISHING TEST PROCEDURES FOR
THE ANALYSIS OF POLLUTANTS
PART 413-METAL FINISHING POINT SOURCE CATEGORY
PART 433-METAL FINISHING POINT SOURCE CATEGORY
Metro District's Rules and Regulations
(Sections 6.17 [6.13, 6.14] and 6.18)
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