HUNAN CDM PROJECT SERVICE CENTER ——Utilization of waste gas and heat in Changde Shengli chemical engineering Co.,Ltd. PROJECT IDEA NOTE A. Project description, type, location and schedule Name of Project: Utilization of waste gas and heat in Changde Shengli chemical engineering Co.,Ltd._ Technical summary of the project Objective of the project Project description and proposed activities Date submitted: 2005.12.14 The project aims to recovery waste heat for power generation , extract and flare(burnt) CH4 from waste gas to generate heat, reduce fuel consumption, reduce greenhouse gas emissions and promote sustainable development. Changde Shengli Chemical Industry Co.Ltd has annual production capacity of synthetic ammonia 60,000 tons. There are currently parts of residual heat in convension-gas system processes and water-gas creation system processes have not been used because of low-value heat grade. High-pressure steam produced in Fluid Bed Boilers that was sent into water-gas generator through the pressure-release (pressure-reducing) valve did not make use of the residua pressure. Part of the methane from the synthetic ammonia tail gas directly platoon in the air without gas collection ,too. The project plan to set up a hot network among production switched systems, creates gas systems and boiler system to make use of the residual heat and pressure respective, which have not been used currently in Changde Shengli Chemical Industry Co.Ltd, by heating to the soft water and power generation with synthetic ammonia tail gas recovery and combustion of methane in the heat provision for the post-construction section. Through the implementation of project activities, fuel consumption and greenhouse gas emissions can be reduced. Overall the project activities include three aspects : (1), Heat exchangers and thermal conversion system between soft water and converted gas system processes .Soft water heated continues to water-gas heating system; Residual heat from watergas processes and their co-heating systems control system Technology will be used continually to further heat exchange of soft water. Temperature of soft water will be up to 95 degrees and then be sent to the boiler as a water supply for the production of steam. The technology has been widely adopted. (2), The use of cogeneration technologies: using thermal heating network soft water as a water supply for production 3.82Mpa steam and power generation.The generation of low pressure steam sending water-gas stove for gas production. The technology has been used widely in Russia, the US, Japan and other countries. 1 HUNAN CDM PROJECT SERVICE CENTER ——Utilization of waste gas and heat in Changde Shengli chemical engineering Co.,Ltd. (3), Burning the methane gas extracted form synthetic ammonia tail gas for steam production to provide heat for postproduction processes section. The technology has been widely used in industrial production. Technology to be employed Water heating boilers used for heat exchangers, co-generation technology using high-pressure stream, molecular sieve CH4 gas collection form synthetic ammoniatail gas and CH4 fuel for the boiler heat production were used in this project. These technologies are mature commercial viable technology,which has been widely applied in industry. Project developer Name of the project developer Changde Shengli Chemical Co.Ltd. Organizational category d. Private company Other function(s) of the project b. b. Operational Entity under the CDM developer in the project Summary of the relevant The company has the relevant construction and quality control experience of the project experience of analogical project. developer Address 425700 Changde Shengli Chemical Co.,Ltd. Bazi Road, Zhangjiang Town, Taoyuan County, Hunan Province, China Contact person Cai dayun Telephone / fax 0086-0-13907420076;0086-0736-6678956 E-mail and web address, if any ZHL4912@yahoo.com.cn Project sponsors (List and provide the following information for all project sponsors) Name of the project sponsor Changde Shengli Chemical Co.,Ltd. Organizational category d. Private company Address (include web address, if any) Main activities Summary of the financials Type of the project Greenhouse gases targeted Type of activities Field of activities a. Energy supply d. Waste management Location of the project Region Country City Brief description of the location of the project 425700 Changde Shengli Chemical Co.,Ltd. Bazi Road, Zhangjiang Town, Taoyuan County, Hunan Province, China Provide the financing of project construction Self-financing fund of US$1.296 million of the project is obtained at the end of the year of 2005. Another US$0.64 million will be ready before June, 2006. Fund of US$3.42 million altogether including financing from the bank will be available before June, 2006. CO2 , CH4 Abatement / CO2 Sequestration cogeneration utilization of waste and wastewater emissions East Asia & Pacific Area China Taoyuan County, Changde City, Hunan Province ,China The project is located in the Changde Shengli Chemical Co.,Ltd. Bazi Road, Zhangjiang Town, Taoyuan County, Hunan Province, 2 HUNAN CDM PROJECT SERVICE CENTER ——Utilization of waste gas and heat in Changde Shengli chemical engineering Co.,Ltd. China Expected schedule Earliest project start date Estimate of time required before becoming operational after approval of the PIN Expected first year of verified Emission Reduction or CER / ERU delivery Project lifetime Current status or phase of the project Current status of the acceptance of the Host Country The position of the Host Country with regard to the Kyoto Protocol Year 2006 Time required for construction: 6 months Year 2006 30 years Feasibility study finished The feasibility study report has been approved by Taoyuan County Development and Reform Commission The Host Country has signed and approved the Kyoto Protocol B. Expected environmental and social benefits Estimate of Greenhouse Gases Annual: 84307 tCO2-equivalent abated / CO2 Sequestered (in Up to and including 2012: 505 842 tCO2-equivalent metric tons of CO2-equivalent) Up to a period of 10 years: 843 070 tCO2-equivalent Up to a period of 7 years: 590 149 tCO2-equivalent Up to a period of 14 years: 1 180 298 tCO2-equivalent Baseline scenario CDM/JI projects must result in GHG emissions being lower than “business-as-usual” in the Host Country. At the PIN stage questions to be answered are at least: Which emissions is the proposed Clean Development Mechanism (CDM)/Joint Implementation (JI) project displacing? The proposed CDM activities use residual heat in convensiongas system processes and water-gas creation system processes for heating system boiler water and high pressure stream to achieve cogeneration.The project will reduce CO2 emission through reduction in fuel consumption and power generation. The proposed CDM activities use CH4 contained in synthetic ammonia tail gas for combustion and heating, thereby realizing CH4 emission reduction. What would the future look like without the proposed CDM/JI project? Chinese government did not clearly define limits on CO2 emissions and emissions of CH4 in synthetic ammonia indusry .The CDM projects mainly rely on the enterprise conscious and voluntary act. The main aim of enterprises always focused on economic efficiency. In order to carry out CDM activities, the additional input project activity funds and personnel is needed .If no carbon financing, there will be a loss of about 46,700 US dollars annually. Staff input into CDM activities, if put into production, research and development, enterprises will increase their economic efficiency. Therefore, 3 HUNAN CDM PROJECT SERVICE CENTER ——Utilization of waste gas and heat in Changde Shengli chemical engineering Co.,Ltd. enterprises probably would not undertake such activities. CDM project could help China enterprises overcome projects commercial risks, thereby bringing additional emission reductions. What would the estimated total greenhouse gas (GHG) reduction be? The proposed CDM project activities bring emission reductions from three parts:(1) to reduce fuel consumption for soft water heating and ( 2 ) to reduce fuel consumption the power generation and (3) CH4 emissions reduction in synthetic ammonia tail gas emission for heating . In accordance with calculation of AM0002, AM0018 and ACM0004, the total emission reductions air is 84,307 tCO2-eq/a. For sequestration projects only: Existing vegetation and land use Specific global & local environmental benefits Which guidelines will be applied? Local benefits Global benefits NA The Environmental Protection Law (1989) Standards for comprehensive air pollutants discharge (GB162971996) Grade 2. Standards for comprehensive wastewater discharge (GB89781996) Table 4-Grade I. No significant adverse environment impacts are likely to be caused by the project. Characteristics of the Project activities and its environment friendly technologies will not permit a negative damage to the ecosystem. Moreover, it will allow the project to conserve the biodiversity of this particular zone and therefore be conducive to the protection of the local ecological and tourism resource development. The abatement of these chemicals has local benefits for the habitants who are living closely to the company. Project activities the recovery of the production process CH4 gas for the production of heat, the residual heat and pressure arising from production processes to reduce consumption, while reducing fuel of greenhouse gases emissions. The utilization of waste heat and exhaust reduced emissions by the use of other fuel consumption and consequent emission of harmful substances such as SO2,NOx, thus conducive to the surrounding population's health. The project will abate GHG emissions, through displacement of thermoelectric generation. Through the implementation of project activities, it will reduce approximately 50852.3tCO2 equivalent per year, in favors of easing global warming trend and contributing to mitigate the Climate Change. Socio-economic aspects The implementation of project activities which will help reduce the What social and economic effects fuel consumption of factories to reduce greenhouse gas emissions, 4 HUNAN CDM PROJECT SERVICE CENTER ——Utilization of waste gas and heat in Changde Shengli chemical engineering Co.,Ltd. can be attributed to the project and which would not have occurred in a comparable situation without that project? Indicate the communities and the number of people that will benefit from this project. Which guidelines will be applied? will help to improve the local environment and the protection of local tourist resources, and promote local tourism development .economic and social improvements brought by the project will enhance the net environmental benefiting from the project. Therefore the project will contribute to the overall sustainable development attributes. Direct & Indirect employment is going to be generated during the construction phase and during all of its lifespan. This effect permits the community to improve incomes and standards of living. The project will comply with rules and requirements regarding to social impacts and community participation. In analyzing socioeconomic effects, some important programs and plan are referred: The 10th Five-year Plan of Hunan province. The 10th Five-year economic and development Plan of Taoyuan county. What are the possible direct effects (e.g., employment creation, capital required, foreign exchange effects)? During the project construction, there is a peak labor force of 46 and during the operation and maintenance period, there are about 5 permanent project staffs, which will create a corresponding increase in the size of employment services and commodities markets. The situation improved as a result of cheaper electricity and less fuel consumption, the situation will be improved enterprise production; can produce hours, improve economic efficiency. Project participants Changde Shengli Chemical Industry Co.,.Ltd. will pay a certain proportion of local government revenue for education, including poverty and other various uses. The increasing incomes and improving standards of living, play a role in promoting the region economic development. What are the possible other effects? For example: The project is a demonstration performance according to the Commercial and general international rules for developing a CDM capacity building in numerous small and medium nitrogen plant waste heat, exhaust management and development of similar situation in Hunan and other places in China. Environmental strategy/ priorities of the Host Country To pay much more attention to environmental protection in a high growth rate of economic development is one of the PRC government's fundamental environmental strategies. And, to protect and improve air quality, development of clean energy to reduce pollutant emissions is one of the effective options. Development of cleaner production, reduce pollution emissions, protect and improve the air quality is an important measure for the Chinese government. Project activities are consistent with the Chinese government current thrust to reduce energy consumption, environmental protection existing policy. C. Finance Total project cost estimate Development costs 1.3739 US$ million 5 HUNAN CDM PROJECT SERVICE CENTER ——Utilization of waste gas and heat in Changde Shengli chemical engineering Co.,Ltd. Installed costs Other costs Total project costs Sources of finance to be sought or already identified Equity Debt – Long-term Debt - Short term Not identified Carbon finance contribution sought Carbon finance contribution in advance payments. (The quantum of upfront payment will depend on the assessed risk of the project by the World Bank.) Sources of carbon finance Indicative CER/ERU or vER Price (subject to negotiation ) Total Emission Reduction Purchase Agreement (ERPA) Value A period until 2012 (end of the first budget period) A period of 10 years A period of 7 years A period of 14 years (2 * 7 years) 1.8608 US$ million 0.2043 US$ million 3.439 US$ million Annual: 84307 tCO2-equivalent Up to and including 2012: 505 842 tCO2-equivalent Up to a period of 10 years: 843 070 tCO2-equivalent Up to a period of 7 years: 590 149 tCO2-equivalent Up to a period of 14 years: 1 180 298 tCO2-equivalent Changde Shengli Chemical Co.,Ltd. (in 1.95 US$ million) Bank loan (in 1.49 US$ million) None None None None Not identified 7US$/tCO2-eq 3 540 894 US$ 5 901 490 US$ 4 131 043 US$ 8 262 086 US$ If financial analysis is available for NA. the proposed CDM activity, provide the forecast financial internal rate of return for the project with and without the CER revenues. Provide the financial rate of return at the expected CER price above and US$3/ tCO2e. DO NOT assume any up-front payment from the PCF in the financial analysis that includes PCF revenue stream. 6