‘Anti-Collision Device (ACD) Network’ - A Train Collision Prevention System (TCPS) Ajaykumar A. Bhatt, IRSSE Chief Signal & Telecommunication Engineer M. Tech. (Communications Engg, IIT Bombay), PG Diploma in Operations Management (PGDOM), FIETE, MIRSTE, MCSI ABSTRACT Safety violations due to ‘human errors or limitations’ and ‘equipment failures’ occasionally result in Train collisions. Patented by Konkan Railway Corporation, ‘Anti-Collision Device Network’ (also called ‘Raksha KavachTM’, meaning ‘A Train Safety Shield’) is an on-board train collision prevention system. Designed as a ‘non-signal’ system, it provides ‘non-vital’ ‘safety enhancement’ layer over the existing safety systems of train operations. ‘ACD Network’ therefore fills up ‘safety gaps’ left out due to limitations of existing ‘signal’ based train protection systems. ‘ACD Network’ consists of mobile ACDs (on Locomotives and Guard’s Brake Vans) and track-side ACDs (at Stations, Level Crossings, Locosheds, Sensors based and Repeaters, en-route). Mobile ACDs take inputs from GPS satellite system for position updates and network with track-side ACDs located within a radius of Three Kms (using UHF radio modems); to activate brake(s) with the help of on-board Loco ACD(s) through their Automatic Braking Units (ABUs), whenever a collision-like situation is ‘perceived’. ‘ACD Network’ is likely to prevent ‘head-on’ and ‘rear-end’ collisions in mid-sections, collisions at ‘high speed’ in ‘station area’, ‘side collisions’ with derailed vehicles obstructing adjacent line, collisions due to ‘train parting / jumbling’ and collisions with ‘road vehicles’ at level crossing through ‘Train Approach’ warning and detection of ‘Gate Open’. Loco ACDs also give ‘Station Approach’ warning to drivers. Moreover, using Manual ‘SOS’ buttons on their ACDs, Drivers, Guards and Station Masters can also ‘stop’ trains when any unusual is detected. A ‘pilot’ project of provision of ACDs on 1736 Kms of Broad Gauge route of Northeast Frontier Rly zone of Indian Railways has been declared as commissioned by Ministry of Railways (Railway Board) in June 2007. Author is closely associated with development and field implementation of this ‘Anti-Collision Device’ (ACD) project of Konkan Railway Corporation Limited (KRCL), since its beginning in August 1999. 1. EVOLUTION OF ‘ACD NETWORK’ – A BRIEF STORY Serious head-on collision between two passenger trains on 2 nd August 1999 at Gaisal station of Indian Railways, prompted Konkan Railway Corporation Limited to seek and design a cost effective indigenous solution to prevent dangerous train collisions, without replacing the existing signalling system. -1- KRCL demonstrated the first working proto type of ACDs to Hon’ble Minister for Railways in December 1999 on Konkan Rly’s double lines section between Madgaon and Majorda stations. Subsequently, Ministry of Railways (Railway Board) in January 2000 referred following TEN Train Collisions to KRCL for defining the ‘Scope’ of ACD system: ‘Gaisal’ Accident on 02.08.1999 in Northeast Frontier Rly – Head-on collision at Station (one train sent on ‘wrong’ track from ‘previous’ station) ‘Gwalior’ Accident on 05.07.1998 in Central Rly – Head-on Collision at Station (after passing two home signals at ‘Red’) ‘Karna’ Accident on 05.01.1998 in Northern Rly – Rear-end Collision in midsection (due to subsequent train passing advanced starter signal at ‘Red’) ‘Faridabad’ Accident on 27.07.1997 in Central Rly – Rear-end Collision at Station (after passing home signal at ‘Red’) ‘Firozabad’ Accident on 20.08.1995 in Northern Rly – Rear-end Collision at Station (after passing home signal at ‘Green’) ‘Hodal’ Accident on 20.11.1997 in Central Rly – Rear-end Collision in midsection (due to driver of the train in rear not following the procedure for passing Automatic Signal at ‘Red’) ‘Panskura’ Accident on 25.03.1999 in South Eastern Rly – Side-Collision at Station (diesel ‘light’ locomotive standing on crossover portion, infringing the ‘fouling mark’) ‘Khanna’ Accident on 26.11.1998 in Northern Rly – Side Collision in mid-section (with derailed back portion of a train, already ‘parted’ in ‘mid-section’) ‘Level Crossing’ Accident on 31.12.1995 in Central Rly – Collision with road vehicle at Non-interlocked Manned LC Gate (due to road truck forcibly entering on the track portion of Level Crossing gate) ‘Level Crossing’ Accident on 25.12.1998 in Eastern Rly – Collision with road vehicle at Non-interlocked Manned LC Gate (due to road bus stranded on the railway track portion of Level Crossing gate) Based on KRCL’s presentation on ACD concept in Rly Board, a work of ‘Provision of Anti-Collision Devices on Northeast Frontier Rly’ was sanctioned by Ministry of Railways as a pilot project on 25th February 2000. Further, the Functional Requirements of this ‘Train Collision Prevention System’ (TCPS) using ‘ACD Network’ was formalized with the help of RDSO and Rly Bd after analyzing the 128 collisions that occurred between April 1997 to Jan 2002 on Indian Railways, wherein it was concluded that about 105 (82%) train collisions were preventable had ACD Network been in place and rest 23 (18%) were non-preventable, even with any other available train protection systems. ‘ACD Network’ – A Train Collision Prevention System (TCPS) -2- 2. INTRODUCTION TO ‘ACD NETWORK’ ACD is ‘self-acting’ microprocessor-based data communication equipment patented by KRCL that works ‘round-the-clock’. Different variants of ACDs when installed on Locomotives (along with their Auto-Braking Units), Guard Vans/SLRs, Stations and at Level Crossings (both manned as well as un-manned), form an ‘ACD Network’. ACD units (train bound as well as those fixed on ground) that are within a radial range of 3000 metres, communicate with each other, and based on train working rules programmed in them, take decisions automatically, without any input from their users, triggering automatic brake applications (through Loco ACDs) if two units are deemed to be at ‘risk of collision’, thereby preventing ‘dangerous’ collisions or minimizing the extent of damages that may be caused by collisions in mid-sections and station areas resulting in saving the lives of human beings. Further, added responsibilities have also been assigned to ACD Network in the form of ‘administrative’ requirements namely, Loco ACD to ‘alert’ Driver on ‘Station Approach’ and also to trigger ‘Train Approach’ warning at Level crossings for the road users. For their operations, various ACDs derive inputs from locomotives, selfpropelled vehicles, existing signalling systems, speedometers, devices that provide ‘open’/‘closed’ status of Level Crossing Gates etc. Users of ACDs, namely Drivers, Guards, Station Masters and Gatemen neither depend on it while performing their normal duties related to ‘Train operations’ and ‘Train passing’ nor give any ‘Manual inputs’ to ACDs for their ‘operations’. ‘ACD Network’ – A Train Collision Prevention System (TCPS) -3- ACDs however empower Drivers, Guards and Station Masters to ‘stop’ trains by pressing of ‘Twin SOS’ buttons provided on their respective consoles, in case they perceive ANY type of danger in train operations. This ‘Train Collision Prevention System’ (TCPS) thus ‘enhances safety’ in train operations by providing a ‘NON-SIGNAL’ additional ‘safety overlay’ over the existing signalling system, without replacing any of them and nowhere affects the vital functioning of the present safety systems deployed for train operations. 3. PRE - REQUISITES FOR ‘PROPER’ WORKING OF ‘ACD NETWORK’ Surveying of ACD routes for availability of both GPS reception and inter-ACD radio communication range of 3000 metres to identify the ‘GPS reception shadow zones’ and to work out the requirements of ACD repeaters en-route (where continuous inter-ACD radio communication for a distance of more than 200 meters is not available), respectively. Mapping of locations of Stations (along with their yard layouts, including Locosheds if any), Level Crossings, ACD Repeaters and other fixed ACDs en-route, during the ACD survey, to decide locations for fixing of these permanent ACDs and also storing this information in the memory of train bound ACDs as well as concerned Station ACDs. 'Adequate' brake power is available in trains, fitted with Loco ACDs. 'Adequate' braking distance is available for a train fitted with ACDs, whenever ACD Network perceives a ‘collision-like’ situation. Only ‘working’ (both Loco as well as Guard) ACDs fitted trains ply inside the ACD territory. 4. FUNCTIONING OF ‘ACD NETWORK’: TRAIN COLLISON PREVENTION UNDER ‘VARIOUS’ TRAIN WORKING SCENARIOS 4.1. PREVENTION OF ‘HEAD-ON’ COLLISION Loco ACD of a train applies brakes to bring it to a stop using its ‘Intelligent Braking Logic’ (IBL) when it approaches a Loco ACD of another train on the same track, which is approaching it from opposite direction or waiting and/or stationary. When a train is waiting and/or stationary on a main line at a station, the Loco ACD of a train approaching this station will only reduce its speed to ‘maximum speed permissible over mainline turnout’, in case route for it is not set to main line, thereby fulfilling the dual requirements namely, of reception in loop line (for which the route might have been set and signal cleared) as well as to reduce the impact of collision in case driver enters an ‘occupied’ loop line, may be after ‘Passing a Signal showing ON aspect’ OR ‘Passing a Defective signal showing OFF aspect’. ‘ACD Network’ – A Train Collision Prevention System (TCPS) -4- 4.2. PREVENTION OF ‘REAR-END’ COLLISION Loco ACD of a train applies brakes using its IBL for maintaining safe distance from the Guard ACD of a train ahead on the same track, moving away from it or waiting and/or stationary. 4.3. PREVENTION OF ‘SIDE COLLISION’ IN BLOCK SECTION Loco ACD of a train applies brakes using its IBL for reducing its speed to 15 Km/hr when it approaches a Loco ACD of another train that had already stopped in the block section but the driver of that stopped train did not press ‘CANCEL’ push button (on Driver’s console) to indicate that his train is ‘NOT INFRINGING’ the adjacent track. In such cases, the train will be able to resume its ‘NORMAL’ speed only after crossing the stopped train in block section. In case of multiple lines sections, the trains that are operating on ‘adjacent’ tracks and approaching the stopped train will only be affected. 4.4. PREVENTION OF COLLISION DUE TO TRAIN ‘PARTING’/‘JUMBLING’ Guard ACD of a train detects train parting / jumbling when its train length exceeds / reduces by 100 metres from the ‘pre-deduced’ train length, respectively. Guard ACD of a train detects train parting / jumbling, irrespective of whether it takes place when the train is in motion or after it comes to a stop. Subsequently, both Loco and Guard ACD of the parted / jumbled train radiate the train parting / jumbling, till such time its driver presses ‘CANCEL’ button in ‘train stopped’ condition OR ‘original train length is restored’. Loco ACD of any train that approaches this parted / jumbled train applies brakes using its IBL to bring it to a STOP, thereby preventing side collision due to train parting / jumbling. Guard ACD also detects ‘train parting’ of a train in Station area, provided ‘after the train comes to a stop and its Guard ACD is not switched off’, prior to detaching its Loco. This ‘unwarranted’ generation of ‘Train parting’ condition can however be avoided, if Guard ACD is switched off prior to detaching the Loco from this train. 4.5. PREVENTION OF COLLISION DUE TO ‘FOULING’ OF LINES IN ‘STATION AREA’ While approaching a station, Loco ACD of a train applies brakes using its IBL to bring it to a STOP if it detects Loco ACD/Guard ACD of another train radiating fouling of the track in the station area, on which it is approaching. This also applies to the lines that have been fouled simultaneously by a train including ‘intermediate two lines’ that are neither occupied by the Locomotive nor the Guard van of the train at that time. ‘ACD Network’ – A Train Collision Prevention System (TCPS) -5- 4.6. PREVENTION OF COLLISIONS AT A STATION – 4.6.1. While approaching a Station, Loco ACD of a train gives an ‘ALERT’ to the Driver through a continuous audio-visual warning from the location when it is about 1600 metres away from the First Stop Signal (FSS) of the Station. Whereas Audio warning stops automatically after 10 seconds, the visual warning disappears after crossing the FSS. This ‘ALERT’ of ‘STATION APPROACH’ helps the driver in ‘foggy’ season or in weather conditions that do not permit ‘clear visibility’, while approaching a Station. 4.6.2. While approaching a Station, if Loco ACD of a train does not receive any communication from a Station ACD; it will display ‘NO COMMUNICATION’ (from Station ACD) message and give audio warning till such time it is acknowledged. In case Driver does not acknowledge this warning manually by pressing of ‘CANCEL’ button (on Driver’s console), Loco ACD will apply brakes after 10 seconds to bring the train to a STOP prior to reaching the FSS. 4.6.3. While approaching a Station if Loco ACD does not receive any communication from the Station ACD but receives communication directly from a Loco ACD (or Guard ACD) of a ‘STATIONARY’ train on the ‘MAIN LINE’, it reduces its speed to ‘Maximum speed permissible over first main line turnout’ before it reaches the same. This is done in order to permit signaled reception of the train on a loop line when ‘MAIN LINE IS OCCUPIED’ (MLO). 4.6.4. While approaching a Station if Loco ACD receives a communication from Station ACD stating that ‘ROUTE IS NOT SET TO MAIN LINE’(RNSML), it reduces its speed to maximum speed permissible over first main line turnout before it reaches the same. This is done in order to prevent dangerous collision with a train on a ‘LOOP LINE’, for which the route has been set, ‘erroneously’ (irrespective of fact whether main line at that time is occupied or not). 4.6.5. While approaching a Station on ‘MAIN LINE’ if a Loco ACD of the train receives a communication from Station ACD that a ‘stabled load’ or a ‘train not fitted with ACD’ has occupied the main line that is track circuited, it applies brakes to bring its train to a STOP short of first facing point on approach of that main line. 4.6.6. Where the ‘MAIN LINE’ is not track circuited, the Station ACD declares main line as ‘OCCUPIED’ as and when an ACD Train / ACD fitted Locomotive STOPS on that ‘MAIN LINE’, thereby taking care of ‘STABLED LOADS’ getting formed out of such ACD train. ‘ACD Network’ – A Train Collision Prevention System (TCPS) -6- 4.7. PREVENTION OF COLLISIONS AT ‘DANGEROUS’ SPEEDS WHEN ‘CORRECT’ TID IS NOT KNOWN Loco ACD of a train carrying TID-FS (Track-ID ‘Fail Safe’ mode) status imposes a speed limit of 25 Km/hr on self as well as on another train that approaches it (through its Loco ACD, irrespective of the fact whether the other train carries TID-FS status or not). The speed limit imposition is removed once these trains cross each other. ‘Self-correction’ of TID-FS of the train in ‘DOUBLE LINE’ sections takes place ‘automatically’ after it crosses the other train that is carrying a valid TID of the section. TID-FS status does not get corrected if both trains carry TID-FS. 4.8. PREVENTION OF COLLISIONS WITH ‘ROAD VEHICLES’ AT LEVEL CROSSINGS (LCs) 4.8.1. Loco ACD of a train activates audio-visual ‘TRAIN APPROACH’ warning for Road users at MANNED and UNMANNED LEVEL CROSSINGS when it is 2000 metres away from it. This warning stops if train stops on approach (but again reactivates when it starts) or finally crosses the Level Crossing. VISUAL warning changes from ‘NO LIGHT’ to ‘FLASHING RED’ (continuous visibility of 400 metres except on curves) and AUDIO warning is in the form of a ‘HOOTER’ (audibility up to a distance of not less than 30 metres in a direction where the sound waves are not obstructed on a clear day, with the wind velocity and the extraneous noises being negligible). 4.8.2. Loco ACD imposes speed limit of 30 Km/hr while approaching a MANNED (NON-INTERLOCKED) LC gate when it detects it in 'OPEN' condition through its Gate ACD. This restriction however is removed either when locomotive crosses the LC gate or it receives the 'GATE CLOSED' information from the Gate ACD, whichever is earlier. 4.8.3. Suitable ‘DISCLAIMER’ BOARDS (in Regional, Hindi & English languages) for the information of Road users are provided at UN-MANNED Level Crossings (one each on either side of tracks) to protect the Railway's legal right of way. 4.9. PREVENTION OF ‘UNUSUAL’ THROUGH ‘MANUAL’ SOS SENT BY ACD USERS Loco ACD applies emergency brakes to bring the train to a STOP when the ‘Twin SOS’ buttons provided in Loco (self or other) or Guard or Station ACD that is within the radial distance of 3000 metres from it, are pressed simultaneously. After stopping, Loco ACD permits movement of the train at a speed not exceeding 15 Km/hr after driver presses ‘CANCEL’ push button. This speed restriction however continues till such time either the source (that has generated SOS) cancels ‘SOS’ or the Loco ACD moves away from the source (that generated SOS) by more than 3000 metres, whichever is earlier. ‘ACD Network’ – A Train Collision Prevention System (TCPS) -7- This is a useful feature of ACD that empowers its USERS (Driver, Guard and Station Master) to stop train(s) in their vicinity (within a radius of 3000 metres) when any of them detect any dangerous situation affecting ‘safety’ of train operations like FIRE, DERAILMENT, ‘ROLLING STOCK DEFECT’ etc. 5. ACD PROJECT: MILESTONES ACHIEVED 5.1. IMPLEMENTATION OF ACD PROJECT ON INDIAN RAILWAYS (IR) Ministry of Railways included provision of ACD system on its Broad Gauge routes in the CORPORATE SAFETY PLAN OF INDIAN RLYS (2003-2013) as under: ACD works already sanctioned on 3419 Route Kms, to be completed by 2007-08. ACD works included for covering 52600 Route Kms, to be completed by 2013-14. 5.1.1. ACD SURVEY COMPLETED BY 30th SEPT 2003 Covering 3455 Route Kms having 398 Stations of nominated BG routes of Northern Rly, South Central Rly, Southern Rly, South Western Rly and Northeast Frontier Rly. Ministry of Railways (Railway Board) has also sanctioned ACD Survey over additional 10000 Route Kms of Indian Railways. The same will be undertaken after the Composite Field Trails of ACDs in suburban section of Western Railway are completed. 5.1.2. IMPLEMENTATION OF ‘PILOT ACD PROJECT’ OF ‘NF RLY’ National project of implementing ACD Network launched by Hon’ble Minister for Railways on 20th January 2004 at Kishanganj station in Katihar Division of Northeast Frontier Rly, covering 1736 Route Kms. Ministry of Railways (Rly Bd) declared this ‘ACD Network’ as ‘COMMISSIONED’ on 25th June 2007. 5.2. IMPLEMENTATION OF ‘ACD PROJECT’ OF ‘KONKAN RAILWAY’ Sanctioned by Rly Bd on 17th December 2003 under the Corporate Safety Plan of KRCL. ACD Survey covering 760 Route Kms (BG) having 53 stations, completed on 19th December 2003. ACD Network will get commissioned (after carrying out Site Acceptance Test), in September 2007. ‘ACD Network’ – A Train Collision Prevention System (TCPS) -8- 6. SUMMARY 6.1. ‘ACD Network’ is NOT a Signalling System and hence does not cater for any ‘safety critical’ functions that are being performed by existing Signalling system and the staff involved in ‘train running’ and ‘train passing’ duties on Railways. It actually acts as an ‘ADDITIONAL SAFETY OVERLAY’ with the prime objective of preventing dangerous train collisions that normally results in heavy loss of human lives. 6.2. While at stations adequate signaling systems that permit safe train movements by Station Masters are already in place so long as all the interlocking circuits are in position - the same cannot be said of the Drivers. ‘ACD Network’ steps in to convert the ‘SIGNALLED’ system to a ‘CONTROLLED’ system - giving Drivers also a continuous protection against the unusually behaving accident-prone train, ‘approaching’ or ‘ahead’ or ‘infringing’ its track (may be after derailing and parting), including fouling and occupation of the main lines at stations. Thus evolution of this ‘ACD Network’ - is a watershed, filling the void by ‘enhancing’ the safety in train operations. 6.3. At Level crossings too – ‘ACD Network’ provides the ‘TRAIN APPROACH’ warning to Road users and regulates the train speed ‘automatically’ if Loco ACD receives ‘Gate Open’ message from Gate ACD of a ‘Non-interlocked’ Manned LC gate. 6.4. ACD system, though being a ‘NON-SIGNAL’ system also helps in a limited manner to prevent dangerous collisions with ‘stabled load’ (not fitted with ACD or a non-ACD fitted train) occupying the ‘MAIN LINE’ and with a train standing on loop line if ‘ROUTE IS NOT SET TO MAIN LINE’, provided Station ACD passes on such information in advance to Loco ACD of an approaching train to enable it to reduce the speed prior to reaching the first point of the station. Thus this ‘ACD Network’ ‘bridges’ gaps in ‘safety’ of train operations caused ‘occasionally’ by ‘human errors or limitations’ and ‘equipment failures’, while performing the ‘train operations’ and ‘train passing’ duties and also by road users while crossing the level crossings. Advent of this microprocessor based ‘knowledge embedded’ Train Collision Prevention System (called ‘TCPS’, ‘ACD Network’ or ‘Raksha Kavach TM’), has now opened a new chapter of introspection in Railways’ perspective and understanding of ‘Safety’ in Train Operations. -oOo- ‘ACD Network’ – A Train Collision Prevention System (TCPS) -9-