PART F - DETAILED SPECIFICATIONS DIVISION F17 – LINE TRUCK SERVICE BODY – ITEMS 6, AND 7 1. General: The body dimensions for Item adjusted to compensate for the layout of the chassis design of the compartment for the Compressed Natural storage tanks. The body furnished shall comply with Number FE11322 and the following: 7 shall be and the Gas (CNG) Drawing a. Type: Shall be a line truck service body with storage compartments and accessories fitted to a “Freightliner” 114 SD chassis. b. Back-of-Cab to Front-of-Service Body: Distance to be determined by Contractor to provide proper weight distribution, 75 percent rear and 25 percent front, nominal. Sufficient space shall be maintained for the engine and the front outriggers. Weight distribution and body dimensions on CNG units may differ. c. Overall Body Width: d. Overall Body Length: 96 inches, nominal. 196 inches, nominal. e. Deck Width Between Side-Box Compartments: inches, nominal. 54 f. Bottom-of-Deck to Top-of-Side-Box Compartments: 30 inches, nominal. g. Personnel Access to the Deck Area: Access for personnel to the deck area shall be located between the first vertical and the horizontal cabinets located on the curbside. The access opening shall be not less than 24 inches wide and shall have chrome plated “Eberhard” 4300 series grab handles on each of the outside corners of the cabinets and shall be positioned to provide three points of hand and foot contact at each location where personnel may access the platform or body area. Grab handles shall provide adequate clearance from the cabinet doors. Each tread step shall be fabricated from heavyduty grip strut material. The bottom step shall be no more than 18 inches from the ground with an open back, and shall provide a minimum of 3 inches of overhang from the second step. The remaining steps shall maintain not less than 2.5 inches of overhang and provide not less than 6 inches of tread depth. The underside of the top step shall provide for storage of the auxiliary batteries. A storage box shall include a drop down lid with stainless steel recessed 3-point twist type latch, “Perfection” Model WP008 KSH. Dimensions and inclination angle of the steps shall be approved by the Contract Administrator prior to installation. h. Outrigger Pad Storage: Four pad storage areas shall be nominal 25 inches by 25 inches. Two storage areas shall be located on the streetside and two storage areas shall be located on the curbside of the truck. A locking bar shall be installed to prevent the outrigger pads from falling out. Exact location shall be approved by the Contract Administrator. i. Wheel Chock Block Holder Storage: Holders shall be fabricated to store chock blocks and shall be located above and behind the rear wheels on the outside of the utility body, one located on each side. A locking bar shall be installed to prevent the wheel chock block from falling out. j. Rear Departure Angle: Not less than 15 degrees, measured from centerline of rearmost tire at the point of contact with the ground to lowest point under rear of the truck. k. Front Approach Angle: Not less than 15 degrees, measured from centerline of front tire at the point of contact with the ground to lowest point under front of the truck. l. Grab Handles: Body entrance grab handles shall be chrome plated “Eberhard” 4300 Series, 12-inch overall length with 2 inches of handle rise and shall provide three points of hand and foot contact at each location where personnel may enter the body area. Exact location shall be approved by the Contract Administrator. m. Guards for Rear-Mounted Controls, Rear Window, Glad Hands, and Rear Strobe Light (1) Cab Rear Glass: Install expanded metal screen in a metal frame to protect the entire cab rear glass. (2) Rear Strobe Light: Install full cover of expanded metal to protect rear strobe light. (3) Controls and Glad Hands: Controls and glad hands shall be protected by metal guards. No part of the controls or glad hands shall protrude past the guards when viewed from the top. Guards shall not impede the ability to operate the controls or connecting and disconnecting of the glad hands. n. Tailshelf: The tailshelf shall be 41 inches, nominal and shall extend just beyond the boom when the platform is stowed. The tailshelf shall include steps at the left rear. The tailshelf shall be shaped to accommodate a pintle hook and trailer connections. 2. Body Installation: Body shall be mounted on the sub-frame and in accordance with Article 14 of Division F2. 3. Body Construction and Materials: Cabinets and boxes shall be constructed to resist entrance of water from rain and when body is washed. All cabinets, shelves, and boxes shall have not less than four weep holes approximately 3/8-inch in diameter in each corner. Drip molding above doors shall be long enough to prevent water from draining into hinges and locks. Access holes with removable covers, properly located and large enough to allow removal and replacement of spring shackles, shall be provided if required. To facilitate removal for repair, all door hinges and body hardware, except lock cases, shall be attached with machine screws or bolts. Either self-locking nuts or lock washers shall be used. If tapped metal is steel, 14-gauge or heavier selftapping screws with machine-screw threads, “Parker-Kalon” Type F, may be used. Hinges shall be fastened so that bolt or screw heads or nuts will not project on outside of body. All sharp corners and raw edges shall be smoothed and rounded. Any projecting screws or bolts liable to cause damage or injury shall be clipped and ground smooth. Sheet metal work shall be smooth and free from dents, ripples, and cans. Body construction and material shall comply with the following: a. Body material: Body shall be made of A-60 grade electro-galvanized steel. All compartment tops, load surfaces, and tailshelf shall be covered with high strength steel tread plate. All walking surfaces and compartment tops shall be coated with black non-skid coating. (1) minimum. Side Box Compartments: 16-gauge steel, (2) Shelves: 14-gauge steel with hemmed top edges capable of supporting a 500-pound load. (3) Dividers: (4) Deck: 18-gauge steel with hemmed top edges. Shall be 12-gauge steel diamond tread plate. b. Body Construction: (1) Doors: Shall be 18-gauge steel, double panel type with automotive weather stripping mechanically locked to inner panel of door jamb. Gas springs on all doors. Gas springs shall keep door in positive open or closed position. Dual gas springs, over center opening, shall be used on all horizontal doors. (2) Drip Molding: Full length above all doors. (3) Cabinet Locks: Stainless steel recessed 3point twist type latches, “Perfection” Model WP008 KSH with stainless steel handles. All locks shall be keyed alike. Barrel type keys will not be accepted. (4) Locking Bars: be installed on both sides. Internal locking bars shall (5) Drawers: Drawer units shall be fabricated with 16-gauge steel. Drawer glides shall be “Accuride” Model 9301 with 200 pounds capacity each, and shall have spring loaded latches to secure drawers in the closed position. All latches shall clear door frames and the cabinet doors. (6) Hinges: Hinges shall be full length piano hinges equipped with not less than 3/16-inch diameter stainless steel pins. (7) Wheel Well Side Curtain Protection: Wheel well side curtain edges shall have chrome plated split tubing installed. (8) Flag Standard Box: Shall be 10 inches by 20 inches by 66 inches shall be bolted to underbody after rear axle. Shall include drop down door with piano hinge, drop down flap with handle. Installation bolts shall be accessible to allow removal of box for maintenance. (9) Shovel Box: Shall be 64 inches by 8 inches by 16 inches shall be bolted under tailshelf with streetside access. (10) E-Track: E-Track channels shall be furnished and installed on both the streetside and curbside vertical body panels facing the inside of truck bed. Each Etrack shall include four E-track loops and ten E-Track hooks. The final installation locations shall be approved by the Contract Administrator. (11) Tie Down Anchors: Eight recessed “Eberhard” Model 172-SS D-Rings with backing plates shall be furnished and installed. Six shall be located on the deck area between the cabinets and two shall be located on the tailshelf. The final installation locations shall be approved by the Contract Administrator. (12) Bed Area: Install 3/4-inch diameter pipe rail, approximately 80 inches long, along inside of the curbside and streetside of the bed area. Location shall be just below the top inside flange of the body compartments. (13) Material and Coatings for Walking and Loading Surfaces and Top of Compartments: Top of compartments, shall be covered with high strength steel tread plate. Tailshelf construction, load surfaces, all walking surfaces, and top of compartments shall be coated with black non-skid coating. Underside of entire body shall be undercoated. c. Curbside Body Compartments: All dimensions are approximate. All curbside cabinets shall have not less than 20 inches minimum depth and shall be lined with 5/8-inch plywood. (1) First Vertical: Cabinet shall be nominal 48 inches wide by 48 inches high with double folding doors. The vertical sides and the back side walls will be lined with 5/8inch plywood. The left vertical hand side shall have three drawers, two drawers with a 3-inch nominal height, and one drawer with a 4-inch nominal height. The right hand side shall have on row of two drawers, each 12 inches high. The inside right door opening shall have two shelves, one with 16 inches by 5 inches by 5 inches deep and one with 16 inches by 3 inches by 3 inches deep. Additionally, there shall be locations for a GFI AC power receptacle, exact locations will be determined after award of contract. The inside of the left door opening shall have hooks for a sixty drill bit rack and accommodations for a carpenter’s square and 100-foot tape measure. Drill bit rack shall measure 5 inches by 5 inches x 16 inches with 3/4-inch diameter bit holes. The exact location will be determined after award of the contract. (2) Horizontal: Cabinet size shall be nominal 56 inches wide by 24 inches high with accommodations for five drawers. The top row shall contain two drawers, 4 inches high and the bottom row shall contain three drawers, 4 inches high. (3) Third Vertical: Cabinet size shall be nominal 24 inches wide by 48 inches high. Top shelf shall have two rows of open compartments 4 inches high by 8 inches wide. Lower compartment shall consist of open space on the right side with a 1-inch pipe rack, 5 inches down from the top. The left side shall have three swing and lock hooks, 5 inches from the top. The back shall be furnished with two swing and lock hooks midway from the top. * For items with meter drawers: Meter drawers in the third vertical shall have three drawers that will hold four meters, holes shall be 6 inches in diameter with rubber around the edge of the hole. Drawers shall measure 16 inches by 16 inches and shall slide out. (4) Top Mounted Horizontal Box: Cabinet size shall be nominal 80 inches by 20 inches by 14 inches with two interior compartments shall be furnished and installed on the curbside. The largest compartment shall be 73 inches by 20 inches by 14 inches. The location of the divider shall be determined after award. The box shall have a top opening with hasp and four 3/8-inch drain holes with tube which is routed to underbody through a protected channel. The box shall be mounted to body on 3/4-inch nominal square stock between box and body. d. Streetside Body Compartments: All dimensions are approximate. All streetside cabinets shall have not less than 20 inches minimum depth and shall be lined with 5/8-inch plywood. (1) First Vertical: Cabinet size shall be nominal 36 inches wide by 48 inches high with pipe hoist hanger on left and right and three adjustable hook brackets on the rear. Each bracket shall have four hooks. Cabinet shall have double folding doors. (2) Second Vertical: Cabinet size shall be nominal 36 inches wide by 48 inches high with double folding doors and have through compartment from rear body access door. Top of bin shall have through shelf from rear body door access, 9 inches from the top. Underneath space shall be divided by vertical divider. Left side shall have three shelves slanted down toward the rear. The right side shall have open space at 9 inches below the top with pipe hoist hanger and lined with 5/8-inch plywood. (3) Horizontal: Cabinet size shall be nominal 24 inches high by 80 inches wide, with one permanent shelf at mid height through compartment with rear door entry. Top shall have access from rear door and pass through horizontal and 2nd and 3rd vertical. Lower space shall have one shelf with hemmed dividers of three drawers, 3-inches high with “bolt” shelf over drawer. (4) Lower Rear Vertical: Cabinet size shall be nominal 24 inches wide by 24 inches high. Top shall have a through shelf from rear. Bottom of cabinet shall have a power inverted mounted. Both back and door shall be lined with 5/8inch plywood. e. Bull Line Reel (Rope Reel): Capacity is 500 feet by 5/8-inch diameter “Sampson” 12 braid Spectron II line, with 16-gauge steel cover closed on 3 sides. Open to streetside, and braced on top. f. Sub-base Tool Storage (Possum Belly): Shall be a minimum of 8 inches high by 32 inches wide, nominal. The actual length and width shall be the maximum allowed by the chassis frame rail dimensions. Storage shall include a single divider to provide two sections, one section shall be 9 inches wide and the second 23 inches wide, nominal. Shall be completely sealed and furnished with locked rear door and hinged at the bottom. The exact dimensions and location will be determined after award of the contract. g. Pipe Storage Rack: Rack shall be located on the top of the streetside utility cabinets below the ladder rack. Box shall measure 20 inches wide by 14 inches tall by 132 inches long and shall be made from expanded metal for clear visibility into the rack area. Rack sides shall be 6 inches tall with the area to the bottom of the ladder rack open for the removal of miscellaneous lengths of pipe. Vertical bracing shall be installed to support the ladder rack mounted above. A fold down door shall be mounted on the front for access into the rack. Door shall have a latch to hold in the closed position and shall be strong enough to support against shifting pipe stored in the rack during transportation. h. Ladder Rack: Ladder rack shall be located on the top of the streetside utility cabinets above the pipe storage rack. Box shall measure 20 inches wide by 12 inches tall by 132 inches long and shall be securely attached to the PVC storage rack below. Ladder rack shall include a roller on the front opening and a retainer chain to secure the ladder. 4. Undercoating: Heavy-duty automotive grade undercoating shall be applied to the under-structure. 5. Lighting: a. Compartment: Cabinets shall be furnished with 12-volt, “Whelen”, Fluorent Series, F27P super LED (round) strip lights to illuminate the cabinet shelves. The strip lights shall be installed inside the lip of the door opening. The lights for each cabinet shall be installed on the sides and top and shall shut off automatically when the door is closed. Wiring in the cabinets that are subject to damage from tools and equipment shall be protected by metal conduit. A master switch with indicator light shall be located in truck cab to allow all compartment lights to be turned off during daytime use. Power for lighting system shall be supplied from the trucks auxiliary batteries. b. Light Bar and Traffic Advisor: Shall be a “Whelen” FW Series, Model FW2AAAA, Freedom Super-LED, 60 inches long with amber lenses except over the alley lights. Light bar shall be mounted on the cab roof and wired in accordance with Drawing GS 11152-A. (1) Traffic Advisor: One “Whelen” Model FLTALN6L traffic advisors on the front face. Available flashing patterns shall include arrow left and right, center out, and alternating flash. (2) Alley Lights: Two “Whelen” Model FXALF1D alley lights, one facing towards the streetside and one towards the curbside. (3) Light Control: One “Whelen” Model WCC9SUB WeCan light bar controller in the cab at a location on the dashboard within easy reach of driver with LED display showing the flash pattern. Exact location of controls shall be approved by the Contract Administrator prior to installation. (4) Installation: extruded aluminum I-beam platform. shall be properly weatherproofed. Shall be installed on an Holes made through body c. Warning Lights: Install two, “Whelen” Model L31HAF, 360-degree Super LED amber warning light with “Whelen” Model L360BGB branch guard, one located on the streetside of the top ladder box, and one on the curbside cabinet. Control switch shall operated all lights and shall be located on the truck cab dash convenient for the driver. d. Worklights: Four each, “Whelen” Pioneer Plus Model PSP1P1 mounted on “Whelen” Pioneer PBAPEDD pedestals shall be located on all four corners of the utility bed. Exact mounting locations shall be approved by the Contract Administrator. e. Spotlight/Floodlight: “Golight” Radioray Series Model 7900, wireless remote-controlled. Shall be rated at 500,000 candlepower and include 370 degrees of rotation and 135 degrees of up and down movement. Shall include a wireless remote controller, 15-foot 12-volt power cord, and a magnetic shoe base. 6. Inverter/Charger: An Inverter/Charger, “Xantrex” Freedom SW Model 3000W shall be furnished and installed. The Inverter/Charger shall be capable of 3,000 watts of continuous AC power. Inverter to be supplied with low/high battery shutoff, shore power connection, and cab mounted remote system start. Installation shall be in accordance with the manufacturer's instructions and installed in a box with weatherproof protection. The box shall be installed in a location approved by the Contract Administrator. a. DC Over-Current Protection: The DC circuits from the batteries to the inverter shall be equipped with an over-current protection device shall be located within 15 inches of the auxiliary batteries and the inverter/charger. b. DC Wiring: DC wiring from the batteries to the inverter shall be 12-AWG (American Wire Gauge) stranded wire and shall be a continuous run. Total voltage drop shall be no greater than .5 volts. DC inverter grounding shall be directly to the truck chassis. c. AC Wiring: AC wiring from the inverter to the main panel and the outlets shall be 6-AWG minimum and shall be continuous run. d. Circuit Breaker Panel: Push button, reset type, set to cut off power when inverter output exceeds the rated amperage. Location and mounting of circuit breaker shall be approved by the Contract Administrator. e. 110-V AC Receptacles: Three “Hubbell” Model 60W47H 110-volt 20-amp, dual G.F.C.I receptacles with weatherproof hinged covers will be furnished and installed. Outlets shall be located on the front of the utility bed, one on the curbside and one on the streetside. A third outlet shall be wired in to the truck cab and located behind the passenger side seat. Receptacles shall be hardwired to inverter AC output and energized whenever the inverter is running. The inverter shall also have wiring to the electrical reel located on the rear tailshelf. Exact location of the receptacles shall be approved by the Contract Administrator prior to installation. f. Electric Power Cord Reel: Shall be a “Conductix-Wampfler” 1200 Series with 50 feet of 14 AWG three conductor cord with a NEMA-2 molded plug. Reel shall be spring loaded, self-winding type. Exact mounting location under the tailshelf to be approved by the Contract Administrator. g. Auxiliary Batteries: Two “Odyssey” Absorbed Glass Mat (AGM) deep cycle batteries of not less than 1500 Cold Cranking Ampere (CCA) with a 135 minutes reserve capacity at 25 amps each. An isolator shall be furnished and installed in accordance with Drawing GS 11152-A. The batteries shall be located under the curbside access steps into the bed area and shall be accessible through a side mounted door. Exact location shall be approved by the Contract Administrator. h. Battery Isolator: Shall be a “Sure Power” Model 3104 rated at 300 amps continuous and shall be installed in accordance with Drawing GS 11152-A. 7. Rear Vision Monitor and Camera System: A rear view and right side view monitoring system shall be installed on each vehicle. The system shall be 12-volt DC. The system shall consist of a dash-mounted, dual-input, color LCD monitor; a camera mounted at the rear of the vehicle, a camera mounted on the right side of the vehicle and all the necessary cabling. The monitor shall automatically display the image from the rear view camera when the transmission is in reverse. The monitor shall automatically display the image from the right side camera when the turn indicator is activated. The cameras shall have guards for protection from damage. The video cables shall be secured to the body or frame and protected from damage. The exact location and installation of the equipment shall be approved by the Contract Administrator. a. Monitor: Shall be a “AWT 3rd Eye” Model AWT7MLED monitor and shall be a minimum 7-inch diagonal screen with sun visor, LCD color, 336,960 pixels minimum resolution, LED backlight, onscreen displays and controls, and shall be shock and vibration resistance to 7G. Monitor shall have a waterproof rating of IP66 and shall be installed in a shock and vibration resistant bracket and mounted inside the truck cab. Exact mounting location shall be determined by the Contract Administrator. b. Rear and Side Cameras: Install two “AWT 3rd Eye” Model 1020T color cameras, one on the curbside door of the cab and one at the rear of the tailshelf. Camera lens shall be 1/3-inch high density CCD Interline Transfer (IT) pickup with a minimum of 320 lines of horizontal resolution and 350 lines of vertical resolution. Cameras shall include an automatic gain control for clear images under various light conditions with a minimum illumination of 0.5 LUX. Cameras shall be certified to a shock and vibration rating of 9.0G at 0-2000 CPM, and a waterproof rating of IP68. Camera shall be low profile and shall not protrude out from the side more than 2-1/2 inches and shall be mounted in watertight, black anodized aluminum housings with a sealed cable end to prevent water intrusion. Tailshelf mounted camera shall include a heavy-duty protective metal mount to prevent damage from falling objects. Cameras shall provide a viewing angle of 120 degrees horizontal by 90 degrees vertical and shall include auto-sense illumination to adjust for various light conditions. Camera cables shall be polyurethane jacketed with a minimum wall thickness of .05 inches and rated at 80 degrees Celsius. c. Cabling: Multi part cables shall be used for the cab mounted camera, and cable to rear mounted camera shall be a continuous run through the utility body and shall be installed in rigid conduit and shielded from heat sources. Cables shall use 6P mini DIN threaded waterproof connectors. 8. Backup Sensor: A “Preco” Model SPV 2020 Standard PreView, electronic proximity alarm system shall be provided and installed. Sensor shall be fully integrated with the Rear Vision Camera System. 9. Vise and Support: Furnish and install on the rear streetside of the body. Vise shall be a “Wilton” Model 1755 combination vise with 5-inch jaws. Details shall be as shown on Drawing FE 11233-A. 10. Hot Stick Tubes: Install three, sealed Poly Vinyl Chloride (PVC) hot stick tubes between the truck cab and the front of the utility body. Tubes shall have all aluminum latching lids and shall measure 5 inches in diameter by 96 inches long with the openings of the tubes facing the curbside. Mounting for the tubes shall be bolted to the utility body bulkhead with aluminum saddles and heavy-duty aluminum clamps. 11. Flag Stand Holder: Install one PVC flag stand tube holder between the truck cab and the front of the utility body. Tube shall be mounted at a slight angle and shall include a drain hole in the bottom end to prevent moisture buildup, and a retainer chain on the top. Tube shall be 5 inches in diameter and 72 inches long. Tube shall be located below the hot stick tubes and shall be bolted to the utility body bulkhead with aluminum saddles and heavy-duty aluminum clamps. 12. Deck Mounted Components: a. Wire Rack: Shall be a bicycle type wire rack bolted to the floor for removable for maintenance. Rack shall be 38 inches wide by 32 inches tall and shall have four sections with each section approximately 8 inches wide. Rack shall be made from 3/4-inch round pipe. b. Hydraulic Hose Reel: “Hannay” Model N617-2526B mounted on body and furnished with 50 feet of duplex (supply and return) hose, each 1/2-inch I.D. and rated at not less than 3000 pounds per square inch working pressure. A hose stop shall be furnished and installed. Couplers shall be “Burnning” NS-371 and NS-372 and shall include dust covers. The exact location shall be approved by the Contract Administrator prior to installation. c. Expandable Payout Reels: Shall be two side by side mounted “Hogg & Davis” payout reels Model 81620-2, mounted on a common stand and shall have 360-degreee of side rotation. A locking mechanism shall be installed to prevent continuous side to side rotation. The mounting of the reels shall be on the rear curbside of the tailshelf. Exact location shall be approved by the Contract Administrator. d. Exterior Mounted Radio Speakers: Furnish two, “Atlas Sound” speakers, model RCMR-15 no exceptions. Speakers shall be rated at 8 Ohms/15 watts, and mounted on a single vertical pole securely attached to the forward bulkhead on the curbside. Pole shall be 1/8 inch by 1-inch square tubing. Speaker bases shall be fully gusseted to the mounting pole to prevent vibration damage during transport. Exact height and location shall be approved by the Contract Administrator. Wiring shall be a continuous run, one per speaker, 14-gauge jacketed stranded copper wire free of splices and routed through automotive split loom and routed through the center of the mounting pole. Wiring into the cab shall be secured along the frame rail away from any heat source, and enter through the cab floor using properly sized grommets. Wiring shall be routed under the floor mat up to the dash board and shall include four extra feet of wire for installation use. e. Water Jug Bracket Stand: Design and location shall be approved by the Contract Administrator. f. Metal Paper Cup Display Box: 18-inches high by 12-inches wide by 8 inches deep, with quick detach for emptying. g. 4-Step Ladder Brackets: Two sets shall be furnished. Location shall be approved by the Contract Administrator. h. Ground Rod Driver Brackets: Two each shall be installed, 12-gauge steel, mounted below "A" frame. Two loops of nylon straps to secure ground rod driver shall be furnished. i. Steps for Platform Entry: Size and configuration shall be approved by the Contract Administrator. Location shall be for optimum accessibility to the platform. A minimum of two shall be furnished. j. Gas Detector Holder: Shall be furnished and installed per Drawing FE 11220-A. A 3-prong plug, “Switchcraft”, shall be included. Location shall be approved by the Contract Administrator. END OF DIVISION