Italian National Agency for Railway Safety 1. ------IND- 2013 0691 I-- EN- ------ 20140121 --- --- PROJET DECREE NO XX/2014 Revision of railway vehicle technical standards Design, installation, validation and maintenance of fire detection and fire extinguishing systems for railway vehicles – general principles THE DIRECTOR OF THE ITALIAN NATIONAL AGENCY FOR RAILWAY SAFETY Having regard to Presidential Decree No 753 of 11 July 1980, laying down new regulations on the policing, safety and regular operation of railways and other transport services, and any subsequent amendments or additions; Having regard to Legislative Decree No 188 of 8 July 2003 transposing Directives 2001/12/EC, 2001/13/EC and 2001/14/EC on railways; Having regard to Legislative Decree No 162 of 10 August 2007, transposing Directives 2004/49/EC and 2004/51/EC on the safety and development of the Community's railways, with particular reference to Article 6(2)(a), which requires the Agency to establish a regulatory framework on safety, proposing the necessary regulatory reorganisation to enact technical and safety standards and ensure their application; Having regard to Legislative Decree No 191 of 8 October 2010 on the transposition of Directive 2008/57/EC on the interoperability of the rail system within the Community; Having regard to Legislative Decree No 43 of 24 March 2011 on the transposition of Directive 2008/110/EC of the European Parliament and of the Council of 16 December 2008 amending Directive 2004/49/EC on safety of the Community's railways and amending Legislative Decree No 162 of 10 August 2007, on the transposition of Directives 2004/49/EC and 2004/51/EC concerning the safety and the development of the Community's railways; Having regard to the Ministerial Decree of 28 October 2005, on safety in railway tunnels; Having regard to Decree No 4/2012 of 9 August 2012 of the Director of the Agency on its powers concerning the safety of railway traffic; Having regard to the note of 21/11/2010 from the Agency for the Unification of Railway and Tramway Rolling Stock (UNIFER), whereby, at ANSF's request, a working group, also including representatives of the Ministry of Transport, rolling stock manufacturers, railway operators, Independent Safety Inspectors, fire extinguishing system vendors and testing laboratories, was formed to draft a technical standard for automatic fire extinguishing systems on board rolling stock; Having regard to the note from this Agency ref. 004825/2013, dated 28/06/2013 with which the draft technical standard, "Design, installation, validation and maintenance of fire detection and fire extinguishing systems for railway vehicles - general principles" was sent to the Ministry of Infrastructure and Transport, UNIFER and to rail operators; Taking into account the comments received from various railway operators and UNIFER; Considering, that in the forthcoming Technical Specifications for Interoperability (TSI) relating to the “Rolling Stock — Locomotives and passenger rolling stock” subsystem, voted at the RISC, 68th meeting – on 23 and 24 October 2013 and which will enter into force on 1 July 2014, there is a specific case for Italy, which provides for compliance with additional fire extinguishing specifications, for all vehicles that shall operate in existing Italian tunnels, specifically, the presence of fire detection and fire extinguishing systems which shall be assessed pursuant to the notified national reference regulations; Decree XX/2014 - Regulatory revision of the technical standards for railway vehicles - Design, installation, validation and maintenance of fire detection and fire extinguishing systems for railway vehicles - general principles Page 1 of 2 Italian National Agency for Railway Safety Considering the need to lay down technical specifications for the design, installation, validation and maintenance of fire detection and fire extinguishing systems on board rail vehicles operating in Italy, where they are non-existent to this date; Having carried out the procedure for the provision of information pursuant to Directive 98/34/EC, as amended by Directive 98/48/EC; For the purpose of regulating the design, installation, validation and maintenance of fire detection and fire extinguishing systems for rail vehicles; issues the following Decree No XX/2014 Revision of railway vehicle technical standards Design, installation, validation and maintenance of fire detection and fire extinguishing systems for railway vehicles – general principles Article 1 Enacting the new technical standard for railway vehicles The technical standard for the "Design, installation, validation and maintenance of fire detection and fire extinguishing systems for railway vehicles – general principles" is hereby enacted as set out in the annex to this decree. Article 2 Application of the technical standard Fire-detection and fire extinguishing systems for railway vehicles operating on the railway network in Italy, in compliance with the deadlines set out by Ministerial Decree 28 October 2005, shall comply with the requirements set out in the annexed technical standard. Article 3 Final provisions, publication and entry into effect This decree has been published on the Agency Internet site (www.ansf.it) and shall enter into effect on the day after its enactment. Florence, XX XXXXXXXXXX 2014 THE DIRECTOR Mr Alberto Chiovelli Decree XX/2014 - Regulatory revision of the technical standards for railway vehicles - Design, installation, validation and maintenance of fire detection and fire extinguishing systems for railway vehicles - general principles Page 2 of 2 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES DRAFT TECHNICAL STANDARDS RAILWAY VEHICLES DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES. GENERAL PRINCIPLES 1 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES CONTENTS 1 Purpose and field of application 6 2 Reference documents 7 3 4 5 6 2.1 UNI reference standards 7 2.2 Other reference standards 8 2.3 Bibliographic references 9 Terms and definitions 10 3.1 Catering services compartment 10 3.2 Driver's cab 10 3.3 Fire extinguishing system 10 3.4 Underbody 10 3.5 Multifunction spaces 10 Purpose of the System and Fire Scenarios 11 4.1 General information 11 4.2 Purpose of the fire protection system for rail vehicles 11 Identification of areas to be protected 12 5.1 Passenger areas 5.1.1 Fire Detection System 5.1.2 Fire protection system 12 12 12 5.2 Driver's cabs 13 5.3 Common conditions for all vehicles 13 5.4 Equipment compartments 13 Fire Protection Requirements for Vehicles 15 6.1 General operating requirements 6.1.1 Passenger areas 6.1.2 Equipment compartments 15 15 16 6.2 Alarm and pre-alarm alerts 6.2.1 Alerts in passenger areas 6.2.1.1 Specific conditions for sleeping cars 6.2.2 Alerts in equipment areas 16 16 16 16 6.3 17 System performance (passenger areas) 6.4 Non-functional requirements 6.4.1 Reliability 6.4.2 Availability 6.4.3 Maintainability 6.4.4 Safety 17 18 18 18 18 2 RAILWAY VEHICLES DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES ANSF Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 6.4.5 7 Supplied Documentation Specific Requirements for Installation Components and Subsystems 19 20 7.1 Detection system components 7.1.1 Fire detectors 7.1.2 Electrical cables and connections 20 20 21 7.2 Fire-Protection System Components 7.2.1 Extinguishing fluid 7.2.2 Fire extinguishing agent pipelines 21 21 21 8 Design Criteria 8.1 Fire Detection and Alarm Generation Systems 22 22 8.2 Fire Protection System 8.2.1 Time of discharge 8.2.2 Power conditions during discharge 8.2.3 Extinguishing fluid 8.2.3.1 Extinguishing fluid characteristics 8.2.3.2 Extinguishing fluid supply 8.2.3.3 Quantity of extinguishing fluid 8.2.4 Antifreeze protection criteria 8.2.5 Fire extinguishing fluid nozzles 8.2.6 Extinguisher fluid distribution lines 8.2.6.1 Location and attachment details 8.2.6.2 Accessibility 8.2.7 Fire-protection system control unit 8.2.7.1 Supervision of system functions 8.2.7.2 Management of system functions 8.2.7.3 Interface with the in-vehicle system 8.2.8 Interlocks 8.2.8.1 Interlocks for passenger areas 8.2.8.2 Interlocks for technical areas 22 22 22 22 22 22 23 23 23 23 23 23 23 24 24 24 24 24 25 Fire Protection System Maintenance Criteria 26 9 9.1 Maintenance operations 26 9.2 Verification operations 26 9.3 Components subject to functional expiry 26 10 Fire Protection Systems Validation Criteria 27 10.1 Purpose 27 10.2 Validation of fire detection and extinguishing systems 27 10.3 Validation of the fire detection system 10.3.1 Detection systems for passenger areas 10.3.2 Detection systems for technical areas 27 27 28 10.4 Protection/Extinguishing System Validation 10.4.1 Fire protection/extinguishing system for passenger areas 10.4.1.1 Place of performance of the tests 10.4.1.2 Test methods 28 28 28 28 3 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 10.4.2 10.5 11 Fire protection/extinguishing system for technical areas Use of validated models 29 29 (Regulatory) Annex A - Detection systems testing procedures 30 Smoke detector positioning and architecture test procedure 30 11.2 Test pass conditions and outcome acceptance requirements 11.2.1 Vehicle parameters 11.2.2 System parameters 30 30 30 11.3 Preparation and performance of the test 11.3.1 Test report 31 31 11.4 Example of the smoke detection test report format 32 11.5 Example of a specific report format for documentation of the smoke-detection test 33 11.6 Minimum prerequisites to perform smoke detection system test 34 11.7 Source of smoke requirements 34 11.8 Acceptability criteria 35 11.1 12 (Regulatory) Annex B — Protection/extinguishing systems tests 12.1 B1: Extinguishing system tests in passenger areas 12.1.1 General information 12.1.2 Field of Application 12.1.3 PREREQUISITES FOR PERFORMANCE OF THE TESTS 12.1.3.1 System parameters 12.1.4 Test set up 12.1.5 Test environment 12.1.5.1 Minimum dimensions 12.1.5.2 Environmental characteristics 12.1.6 THE RAILWAY VEHICLE MOCK-UP 12.1.6.1 Standard passenger compartment 12.1.6.2 Standard double-decker coach 12.1.6.3 Standard compartment 12.1.7 The combustible material 12.1.7.1 Configuration of test with IMO cushions 12.1.7.2 Test configuration with "luggage" 12.1.8 Conditions for performance of the test 12.1.8.1 Ignition source 12.1.8.2 The fire extinguishing system 12.1.8.3 Nozzle spacing 12.1.8.4 Activation time 12.1.8.5 Instrumentation 12.1.8.6 Measurements 12.1.8.7 Visibility test 12.1.9 TEST PROCEDURE 12.1.9.1 Free combustion test 12.1.9.2 Test schedule 12.1.10 RESULTS 12.1.10.1 Collection of results 12.1.10.2 Results assessment 12.1.11 Test report 36 36 36 36 37 37 37 37 37 37 38 38 41 43 43 43 45 47 47 48 48 49 49 50 50 51 51 51 52 52 52 53 4 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES (Information) Annex C - Examples of operational logic 54 13 57 (Information) Annex D - fire modelling 13.1 Preface 57 13.2 Modelling sources of ignition 57 13.3 Modelling of the rolling stock and the surrounding environment 57 13.4 Representation of the surrounding and operating conditions of the transport system 57 13.5 Numerical simulations for the characterisation/analysis of the "standardised" ignition sources 57 13.6 Numerical modelling of fire detection and fire extinguishing devices 58 13.7 Numerical simulations of the complete system 58 13.8 Numerical simulation validation procedures and codes 58 5 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 1 Purpose and field of application The purpose of this standard is to set out the criteria for the design, installation, validation and maintenance of fixed fire detection and fire extinguishing systems for installation on railway vehicles as well as their applicable technical and performance requirements. This standard applies, where required by the legislation in force, to rail vehicles covered by standard EN 45545, and specifically to: Passenger coaches Locomotives Articulated trains Based on existing requirements, the content of this document may also be applied to several types of tramway vehicles for passenger transport, such as metropolitan tram vehicles, lightduty vehicles, etc. This standard applies to new vehicles covered by contracts concluded after its publication date and to existing vehicles subject to renewal or overhaul as provided for by Article 19 of Legislative Decree No 191 of 8 October 2010 or for upgrading as provided for by national regulations in force. If the fire protection systems on existing vehicles have already been upgraded to the requirements of their national legislation in force prior to the publication of these standards, compliance with these requirements shall be required in the event of overhaul or upgrading. New vehicles, contracted before the publication of these standards and put into service after their entry into force, with fire protection systems not in compliance with these requirements, shall be required to comply therewith in the event of overhaul or upgrading. 6 RAILWAY VEHICLES DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES ANSF Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 2 Reference documents This standard incorporates, through dated and non-dated references, provisions contained in other publications. References to these published regulations are mentioned in precise positions in the text as listed below. Subsequent amendments or revisions to any of those publications containing dated references shall apply only if included in these standards as an update or revision. For non-dated references, only the most recent edition of the publication to which it refers (including amendments) shall apply. In addition, several bibliographic references, such as non-legislative technical standards and/or testing and evaluation documents issued by international organisations shall also be noted, with the aim of providing the most comprehensive view as possible of the issue. 2.1 UNI reference standards UNI EN 54-1 Fire detection and fire alarm systems – Introduction. UNI EN 54-5 Fire detection and fire alarm systems – Heat detectors Point detectors. UNI EN 54-7 Fire detection and fire alarm systems – Smoke detector – Point detectors using scattered light, transmitted light or ionisation. UNI EN 54-11 Fire detection and fire alarm systems – Manual call point. UNI EN 54-20 Fire detection and fire alarm systems – Part 20 Aspirating smoke detectors. UNI CEN/TS 14972 Fixed firefighting systems – Water Mist systems - Design and installation. UNI EN 12845 Fixed firefighting systems - Automatic sprinkler systems Design, installation and maintenance. UNI EN 15004 series Fixed firefighting systems - Gas extinguishing systems UNI EN ISO 15540 Ships and marine technology - Fire resistance of hose assemblies - Test methods. UNI 11170 series Guidelines for railway vehicle fire protection for tramways and with guided rail. UNI 11174 Rolling stock for tramway and light rail systems - General requirements and performance. UNI 11378 Metropolitan Railways - Rolling stock for metropolitan railways - General requirements and performance. UNI 9994 Fire extinguishing equipment - Fire extinguishers – maintenance 7 RAILWAY VEHICLES DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES ANSF Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 2.2 Other reference standards EN 45545-1: Railway applications - Fire protection of railway vehicles – Part 1: General. EN 45545-2: Railway applications - Fire protection of railway vehicles – Part 2: Requirements for fire behavior of materials and components. EN 45545-3 Railway applications - Fire protection on railway vehicles – Part 3: Fire resistance requirements for fire barriers. EN 45545-4: Railway applications - Fire protection on railway vehicles - Part 4: Fire safety requirements for railway rolling stock design. EN 45545-5: Railway applications - Fire protection on railway vehicles - Part 5: Fire safety requirements for electrical equipment including that of trolley buses, track guided buses and magnetic levitation vehicles. EN 45545-6: Railway applications - Fire protection on railway vehicles - Part 6: Fire control and management systems. EN 45545-7: Railway applications - Fire protection on railway vehicles - Part 7: Fire safety requirements for flammable liquid and flammable gas installations. ISO 15779 Condensed aerosol fire extinguishing systems -Requirements and test methods for components and system design, installation and maintenance -- General requirements EN 50553 Railway applications – Requirements for running capability in case of fire on board of rolling stock. IMO Res. A. 800(19) Fire test procedures for equivalent sprinkler systems in accommodation, public space and service areas on passenger ships. Min. Dec. Infr. and Transp. 28 October 2005 (O.J. 8.4.06 No 83) Ministerial Decree "Safety in Railway Tunnels" – Italian Ministry for Infrastructure and Transport. CEI EN 50121 series Railway applications, underground trains, trams and LRVs (light rail vehicles) - Electromagnetic compatibility. EN 50125-1: Railway applications - Environmental conditions for equipment CEI EN 50126 series Railway Applications - The Specification and Demonstration of Reliability, Availability, Maintainability and Safety (RAMS) UNI EN 50128 Railway Applications - Communications, signaling and processing systems. Software for railway control and protection systems 8 RAILWAY VEHICLES DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES ANSF Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 2.3 UNI EN 50153 Railway applications, underground trains, trams and LRVs - Rolling stock - Protection measures against hazards of electrical origin. UNI EN 50155 Railway applications, underground trains, trams and LRVs - electronic equipment used on rolling stock. EN 50200 Method of test for resistance to fire of unprotected small cables for use in emergency circuits UNI EN 61373 Railway applications, underground trains, trams and LRVs - Rolling stock - Impact and vibration tests. EN 3-7: Portable fire extinguishers. Characteristics, performance requirements and test methods EN 3-8: Portable fire extinguishers. Additional requirements to EN 3-7 for the construction, resistance to pressure and mechanical tests for extinguishers with a maximum allowable pressure equal to or lower than 30 bar ISO 6183 Fire protection equipment – Carbon dioxide extinguishing systems for use on premises – Design and installation EN 3-9: Portable fire extinguishers. Additional requirements to EN 3-7 for pressure resistance of CO2 extinguishers EN 3-10: Portable fire extinguishers. Provisions for evaluating the conformity of a portable fire extinguisher to EN 3-7 CEI EN 60068 series Environmental tests Bibliographic references NFPA 750 Standard on Water Mist Fire Protection Systems ARGE-Guideline “Fire detection in Rail vehicles” Function Identification Guide for positioning of Fire Detectors in Rooms Accessible to Persons, Electric Switch Cabinets and Areas of Internal Combustion Engines” ARGE-Guideline “Firefighting in Railway Vehicles” Functional Verification Process Proving the Effectiveness of Firefighting Equipment in Rooms Accessible to Persons, Electric Switch Cabinets and Areas of Internal Combustion Engines” ARGE-Guideline “Functionality of Fire Protection Systems in Railway Vehicles” Functional Verification Management of Alerting and Control System Functions 9 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 3 Terms and definitions Please note that, when reading and interpreting the contents of this document, the meaning of the terms and abbreviations used herein are the same as those assigned to them in part 1 of EN 45545 standard. For convenience below is a list of key terms and definitions used in the text, and not as set out in EN 45545-1. 3.1 Catering services compartment Location in a railway car designed for passenger food service, including restaurant and self service areas. This may include areas accessible to the public and/or areas for restaurant staff for the service, preparation and storage of food. 3.2 Driver's cab Zone of a railway vehicle dedicated to the train driver. 3.3 Fire extinguishing system Fire extinguishing system that passes the fire protection systems acceptance tests on board the rolling stock specified in these regulations. 3.4 Underbody Area under the body of rolling stock where equipment for the operation of the coach or the entire train may be housed in open spaces or enclosed by fairings. 3.5 Multifunction spaces Areas normally available to passengers and/or personnel set up for different uses, e.g., carriage of bicycles, devices for disabled persons, luggage and other equipment carried by passengers, etc. 10 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 4 Purpose of the System and Fire Scenarios 4.1 General information A fire protection system for rail vehicles is defined as a system capable of performing the following functions: Detection of potential outbreaks of fire on board vehicles (detection); Implementation of specific actions to prevent fire and/or to reduce its effects (protection) 4.2 Purpose of the fire protection system for rail vehicles The fire detection and protection system has the purpose of detecting the start of any fire as quickly as possible and to act toward the suppression of that fire automatically pursuant to what is provided for by the contents of this document. The operational objective of the system is that of, in the event of fire, enabling passengers and personnel to evacuate the areas involved by the fire and reach a safe place, while at the same time ensuring the possibility for the vehicle to continue its journey pursuant to the current provisions of the "Running Capability in the Case of Fire" standard. Fire scenarios to be used for the validation of the systems, and the environment to be taken into consideration when defining the operation of the system are specified in more detail below. 11 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 5 Identification of areas to be protected This chapter seeks to propose criteria for the definition of the areas to be protected by means of a fire detection and protection system on board rolling stock. 5.1 Passenger areas For the purposes of fire protection in passenger areas, what is detailed below shall apply. Corridors in locomotives are not considered to be passenger areas. 5.1.1 Fire Detection System Notwithstanding what is provided for by standard EN45545, an automatic fire detection system shall be part of the equipment in all areas accessible to passengers and/or personnel, and in particular: compartments and lounges in passenger coaches sleeping car compartments toilets restaurant cars service compartments for on-board personnel gangways and corridors in general inaccessible baggage compartments locomotive driver's cabs multifunctional spaces Areas accessible only to authorised personnel, which do not contain any equipment requiring protection as specified in paragraph Error! Reference source not found., separated from areas accessible to passengers by doors locked by key or by alarm with electrical contacts, may be without a detection system on the basis of a specific analysis of the risk involved. 5.1.2 Fire protection system Notwithstanding what is provided for by standard EN45545, an automatic fire extinguishing system shall be part of the equipment in all of the following areas: compartments and lounges in passenger coaches sleeping car compartments toilets restaurant cars service compartments for on-board personnel gangways and corridors in general inaccessible baggage compartments and multifunctional spaces 12 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES driver's cabs, as detailed below in point Error! Reference source not found. below Notwithstanding what is provided for by this standard, on-board portable fire extinguisher equipment requirements provided for in current legislation still apply. Areas accessible only to authorised personnel, which do not contain any equipment requiring protection as specified in paragraph Error! Reference source not found., separated from areas accessible to passengers by doors locked by key or by alarm with electrical contacts, may be without a fire extinguishing system. 5.2 Driver's cabs a) Driver's cabs in traction vehicles (locomotives) shall be equipped with the minimum required fire detection system. Driver's cabs shall in any event be equipped with manual fire extinguishers of the type and number as provided for by the regulations in force. b) If there are automatic fire extinguishing devices in the driver's cabs, these shall be linked to the control desk activation logic so that fire extinguishing is inhibited with the desk enabled. Equipment compartments with dedicated automatic fire extinguishing systems may nevertheless be permitted in driver's cabs, even if the activation of the control desk disables them, provided that they are separated from the main driver's cabin area. c) Driver's cabs intended for remote control of vehicles and control cars, which are contiguous with passenger areas, shall be equipped with both automatic fire detection and automatic fire extinguishing installations to be activated only in the event the cab is not manned. If between the driver's cab and the passenger area there is a fire barrier partition and/or an area protected by an automatic fire extinguishing installation, the driver's cabs on these vehicles shall be equipped with the minimum required fire detection system. 5.3 Common conditions for all vehicles a) Fire detection and/or extinguishing systems (as required) in activated and unmanned driver's cabs that are a part of the train as a whole shall always remain active. Fire detection and/or extinguishing systems (as required) in rear cabs not used for remote control shall always remain active. b) The fire detection system in driver's cab vehicles not active in the train as a whole shall be disabled. 5.4 Equipment compartments Notwithstanding what is already provided for by the purpose of standard EN 45545, automatic fire detection and extinguishing systems shall be installed in all equipment compartments of vehicles as set out in Chapter 1. For the purposes of equipment compartment fire protection, the following shall apply: a) Equipment compartments containing electrical or electronic equipment, connected to the main or secondary transformer vehicle power supply line, shall be equipped with automatic fire detection and extinguishing systems. 13 RAILWAY VEHICLES DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES ANSF Rev 4 OF 12/11/2013 GENERAL PRINCIPLES b) Equipment compartments containing electric motors or heating appliances using liquid or gaseous fuels shall be equipped with automatic fire detection and extinguishing systems. c) Equipment compartments containing electric or electronic equipment powered by band III voltage as in standard EN 50153, not greater than 400 VAC and 600 VDC, may be exempted from the need for specific fire protection if a suitable risk analysis shows that the consequences of a possible fault would not result in fire scenarios classified as "Type 2 or Type 3" according to EN 50553, taking into account the real installation situations and the actual possibility of the outbreak of fire. In all other cases, the compartments shall be protected by an automatic fire detection and extinguishing system. d) The following do not require the protection from fire detection and extinguishing systems: o Transformers o Rheostats o Inductors/capacitors o Equipment operating at voltages from band-I to band-III, as in standard EN 50153, located in isolated positions on the vehicle, up to a rated 400 V (switches, power sockets, push buttons, lighting fixtures, various automatic systems, ringing devices, kitchen appliances, etc.) o Devices that intentionally transform electricity into heat, as long as fitted with two independent temperature monitoring devices, acting on the power supplies and capable of disconnecting these automatically: the device acting at the higher temperature shall ensure permanent disconnection and may be reset only with maintenance operations. o Electric traction and auxiliary motors o Compartments/channels containing only cables, without any exposed live parts o Electrical equipment contained in closed metal casings or terminal boxes in general with an IP55 or higher protection grade o Battery powered electronic converters with band III output voltage pursuant to EN 50153 NOTE: References to the corresponding voltage bands are intended to correspond to Article 4.1, table 1 of EN 50153. 14 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 6 Fire Protection Requirements for Vehicles 6.1 General operating requirements The operational logic of the installation shall be such as to ensure its automatic intervention in the event that potential outbreaks of fire are detected, while at the same time ensuring the least number of false alarms and unnecessary interventions by the extinguishing system as possible. Below are some indications to be followed for the definition of fire extinguishing system intervention logic on board rolling stock. Information Annex C contains two example illustrations of the operational logic considered acceptable for fire protection equipment on board rolling stock, for areas where passengers have access and for technical areas, respectively. 6.1.1 Passenger areas Fire protection systems for passenger and train personnel areas shall contain a detection system that incorporates the report of an "alert or a pre-alarm" condition, enabling personnel to establish that there is an actual outbreak of fire and to block compartment ventilation, and an "alarm" that activates the fire extinguishing system. The manufacturer shall describe the criteria for activation of the "alert or pre-alarm" and the "alarm" conditions, and shall define the system logic in such a way as to ensure in any event that the fire extinguishing system will intervene automatically whenever the "alert or pre-alarm" conditions evolve to the "alarm" condition, as defined by the manufacturer. All fixed, automatic fire extinguishing systems should include provision for manual override and reset using a control not accessible to passengers, in the event of false alarm. If the "alert or pre-alarm" condition does not evolve towards an "alarm" condition and persists over time, the system shall provide for its being manually reset by authorised train personnel, who will return it to its original efficiency, as indicated in the previous paragraph. If the "alert or pre-alarm" condition does not evolve towards an "alarm" condition, the system may be automatically reset only if conditions that brought about the event have been resolved. The automatic system reset logic, as defined by the manufacturer, shall be described in the authorisation technical file. System reset operations shall be clearly indicated in the system user manuals. The system shall also manage "fault and/or out-of-order" conditions, which will differ systematically from the "alert or pre-alarm" conditions. The system reset, whether manual or automatic, referred to in paragraph 1 may only be carried out after the "fault and/or out-of-order" conditions have been restored or after the faulty component has been replaced. After any recovery, the system shall be returned to its initial condition of effectiveness. In the event of "alert or pre-alarm" or "fault and/or out-of-order" system conditions that cannot be reset, causing a situation of deterioration, the manufacturer shall provide information on what conditions are acceptable for the system to again be efficient and operational. 15 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES In any case, the system shall store any "alert or pre-alarm" or "fault and/or out-of-order" report notifications in its on-board diagnostics "event log". 6.1.2 Equipment compartments Unlike in passenger areas, equipment compartments do not require "pre-alarm" and "alarm" conditions to be signalled, notwithstanding the fact that the manufacturer may still provide for these in the event that the particular characteristics of the system permit it. 6.2 Alarm and pre-alarm alerts 6.2.1 Alerts in passenger areas Without prejudice to standard EN 45545, pre-alarm alerts in passenger areas should not generally be perceivable by passengers. Inside the toilets there shall be an acoustic alarm and a lighted optical alarm outside, activated by pre-alarm conditions. In order to facilitate the verification of any false alarms, on-board personnel shall receive the pre-alarm alert. On-board and driver personnel shall receive all alarm condition alerts. 6.2.1.1 Specific conditions for sleeping cars On-board and attendant personnel in the involved sleeping car and in the adjoining coaches shall receive pre-alarm condition alerts (see paragraph Error! Reference source not found. above). An acoustic alarm, loud enough to awaken the passengers, and an optical alarm shall be activated in the involved sleeping car. (The optical alarm signal shall be repeated outside the compartment). The alarm signal shall be activated for the entire sleeping car. An optical alarm and an acoustic alarm, loud enough to awaken all the passengers in the sleeping car shall be activated and repeated in adjoining staff and attendant compartments and coaches. In the event of false alarms, the acoustic signal shall be able to be shut off and reset by onboard personnel. The possibility of automatic reset, as set out in Paragraph 6.1.1 above, shall not apply to sleeping cars. In sleeping compartments, there shall be sensor duplication to such a degree that any one sensor fault can be excluded without compromising system function. 6.2.2 Alerts in equipment areas As a minimum, driver personnel shall receive alerts from the fire protection systems installed in equipment compartments. 16 RAILWAY VEHICLES DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES ANSF Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 6.3 System performance (passenger areas) The fire extinguishing system shall intervene without any programmed delay when the "alarm" conditions occur as set out in the definition in paragraph Error! Reference source not found. above. The fire protection system, whether for detection or extinguishing, shall successfully undergo and pass the performance criteria tests set out in these standards. 6.4 Non-functional requirements The definition, design and implementation of the fire protection system shall provide for the definition of the system perimeter, i.e. the limitations for applying the RAMS (Reliability, Availability, Maintainability, Safety) assessment indices, with corresponding documentary evidence, in compliance with standard EN 50126 and definitions contained therein. The items excluded from this assessment shall be chosen or designed pursuant to RAMS requirements and to the relevant specifications, as set out in compliance with applicable legislation. The main parameters for system reliability analysis are in the table below: Parameter Description MTBF The average time between the occurrence of two failures, and the type of failure from Table 2. MTTR Average repair time: MTTR includes the time necessary for fault search, repair or replacement, and subsequent testing. Table 1: - Reliability Parameter Definitions The RAMS parameters values shall be defined based on the type of associated fault, which shall be classified according to the effects it produces on the operation of the fire protection system, as described in Table 2. Type of fault System fault mode Effect on the system Severe Total failure The failure has a severe impact on all system functions, causing the need for a backup or to go ahead without the protection of the system subject to certain conditions Major Critical function failure The fault has partial impact on function causing the need to continue with partial protection by the system 17 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES Minor Noncritical/negligible function failure The fault affects function without causing undue disturbances (loss of duplications or non-essential features for fulfilment of the function e.g. diagnostic information) Table 2- Fault type For faults in the "Severe" and "Major" categories, the system requires prompt diagnostics to alert vehicle personnel of the failure. For faults in the "Minor" category, it is sufficient that the system record the event for maintenance staff follow-up. The system manufacturer shall indicate the different classifications of anticipated system fault conditions, as indicated in the table above, in the proposed system's Operations Manual. 6.4.1 Reliability Based on the different identifiable failure modes (and their fault rate), the fire protection system shall be assigned an appropriate MTBF (Mean Time Between Failures) level. 6.4.2 Availability The fire protection system implementation criteria shall be such as to ensure the availability specified for the system. 6.4.3 Maintainability The criteria for the creation of the fire protection system shall meet the requirements for rapid and simple maintenance, inspection, overhaul, disconnection, removal and replacement. The LRUs for each system shall be set out for fault tracking in compliance with the maintainability requirements provided for. The applicable preventive and corrective maintenance policy and its impact on MTTR (Mean Time To Repair) shall be described for each individual LRU (Lowest Replaceable Units) in the documentation supplied with the system (including any indication for logistical support). In order to enable application of appropriate maintenance policy, each system installation, or each module, in the case of modular architecture, shall provide for appropriate system diagnostics and/or fault warning instrumentation. 6.4.4 Safety The safety requirements for the fire detection and fire extinguishing systems are as follows: It shall be proved that the probability of random failure of the fire detection and fire extinguishing technical systems, limited to the detection system control unit and the extinguishing activation system, respectively, shall be less than or equal to 10 -6 for each hour of service. For systematic type faults, CENELEC standard EN 50126 for safety integrity level 2 shall apply. The definition of the safety requirements for the logic for the systems controlling fire extinguishing, automatic reset, exclusion after unrecoverable faults and deteriorated conditions management, shall be based on a risk analysis, to be included in the rolling stock subsystem authorisation technical file, used to obtain authorisation of the vehicle for service. 18 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 6.4.5 Supplied Documentation The vendor shall submit commissioning instructions, a blank initial test form and an operational manual (use and maintenance) for the system. 19 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 7 Specific Requirements for Installation Components and Subsystems The technical specifications and the minimum functions that the basic components shall meet are defined in the paragraphs below: The fire detection and extinguishing systems' electrical and electronic components shall comply with standard EN 50155 and other relevant standards, where applicable. 7.1 Detection system components The fire detection system's components shall comply with the requirements set by the EN 54 series of standards, where applicable. Fire detection systems based on principles other than those recognised by EN 54 shall be accepted and considered equivalent if: - A risk analysis has been carried out arising from the introduction of these new components in the fire detection system and any safety requirements have been set out; - The new components are shown to comply with the functional requirements set by the EN 54 series of standards; - There are component testing procedures that demonstrate, in any event, that the parameters to be monitored have been properly verified; - The system's ability to pass the validation tests specified in § 11, Regulatory Annex A “Detection systems test methods” is proven by way of real-life testing. Evidence of the above shall be evaluated by an independent body recognised in the field of rail transport. Specifically, the source of fire to be used for validation testing is indicated in §11.7 (et seq.). Also, for this control unit and its power supply, where applicable, the EN 54 series of standards shall apply only for functional requirements. 7.1.1 Fire detectors In passenger areas, a system that detects the presence of smoke in the environment shall be used. Systems based on principles other than those recognised by the EN 54 series of standards may be used for this purpose, as long as they meet the conditions set out in the previous paragraph. Heat detectors may be installed in toilets in combination with smoke detectors to reach alarm condition. Temperature detectors or other temperature sensitive devices able to activate the discharge of the extinguishing agent automatically shall be used in equipment compartments. Other technologies in addition to temperature detectors may be acceptable. Whenever possible, detectors shall be placed in locations where they can be easily inspected. 20 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 7.1.2 Electrical cables and connections Detection system wiring and interconnection cables, equipped with suitable connectors and terminals, shall generally be resistant to fire for at least 30 minutes pursuant to standard EN 50200, where applicable. 7.2 Fire-Protection System Components Fire-protection system components shall comply with all requisites set out by the relevant applicable technical standards. In particular: - Components for gas extinguishing agent systems shall comply with the requirements set out by the EN 12094 series of standards, where applicable; - Components for aerosol extinguishing systems shall comply with the requirements set out by UNI/ISO standards 15779, where applicable; - Components for “water mist” type systems shall comply with the requirements set out by the 14972 series of standards, where applicable; - Fire-protection system wiring, equipped with suitable connectors and terminals, shall be resistant to fire for at least 30 minutes pursuant to standard EN 50200, where applicable. 7.2.1 Extinguishing fluid In areas where people are present, water shall be used as the extinguishing agent. Where additives are mixed with water special attention to the choice of additives should be paid with particular reference to its being non-toxic for people. For equipment compartments or locations where the presence of persons is not foreseen, fluids compatible with the materials and installations in the area to be protected may be used. In the case of gaseous extinguishing agents, only those agents specified in standard EN 15004 or approved for the area of intended use shall be permitted. Extinguishing agents used in equipment compartments with live electrical equipment shall pose no specific compatibility issues with the equipment. Any extinguishing agent used in equipment compartments shall not be permitted to spread to passenger areas in concentrations that are hazardous to human health. 7.2.2 Fire extinguishing agent pipelines Fire extinguishing agent pipelines used for the fire extinguishing system shall be made of nonoxidising materials and compatible with the fluid used. The pipes shall be of a type and size approved by the manufacturer of the extinguishing system. The pipe support brackets shall be of a type approved by the manufacturer of the system. Any hoses used in the extinguisher fluid distribution network shall be resistant to flame for at least 15 minutes as set out in standard EN ISO 15540. 21 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 8 Design Criteria The design of the system and all of its components shall comply with all railway industry standards applicable to the fire protection system including all electrical and electronic systems and mechanical components. 8.1 Fire Detection and Alarm Generation Systems The number of detectors and/or sampling points and the system architecture shall be suitable for the size and characteristics of the areas protected, in relation to the characteristics of the sensors and complying with the maximum spaces specified in the system validation test. 8.2 Fire Protection System 8.2.1 Time of discharge The time for water mist system discharge shall be that used in the performance of the system acceptance tests set out in Annex B and entered in the test report. For all other extinguishing systems used, the discharge time shall be that specified by the relevant standards for the individual fire extinguishing system. 8.2.2 Power conditions during discharge The system shall be sized in view of the actual power supply conditions of the compartment to be protected during an intervention of the installation. Reference may be made to discharge conditions for "de-energised" systems only when the primary power supply interlock has been activated for the compartment to be protected. 8.2.3 Extinguishing fluid 8.2.3.1 Extinguishing fluid characteristics Only use fluids with characteristics that comply with the provisions contained in paragraph Error! Reference source not found. 8.2.3.2 Extinguishing fluid supply Supply of extinguishing agent may be either local or centralised, individual or duplicated. Individual supply shall be able to ensure the supply of the system for the minimum time set out in point Error! Reference source not found. above. 22 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 8.2.3.3 Quantity of extinguishing fluid The amount of extinguishing fluid shall be equal to the amount used during the system test, correlated to the number of nozzles operating simultaneously with respect to the size of the nozzles in the installation subjected to the test, notwithstanding their type. The amount so determined shall be increased by 10%. In the case of closed-head systems, the amount of fluid used shall be determined by how much extinguisher fluid is used during the test. The amount so determined shall be correlated to the smallest nominal apertures in three nozzles and increased based on a 10% safety factor. 8.2.4 Antifreeze protection criteria The supply of fire extinguishing agent shall include the use of any active or passive thermal protection devices required to avoid the freezing of the fluid under all design operating conditions. The system manufacturer shall indicate the system freeze-time limit at the minimum design temperature and operational conditions required for the purpose. 8.2.5 Fire extinguishing fluid nozzles The fire extinguishing agent nozzles shall be placed evenly and continuously inside the protected area, so as to cover the whole area. Spacing and specific installation conditions shall comply with the results of the validation tests specifically carried out and the official installation manual drawn up by the manufacturer of those devices. 8.2.6 Extinguisher fluid distribution lines 8.2.6.1 Location and attachment details System components shall be fixed in compliance with the appropriate reference technical standards for the fire protection system used and in compliance with the requirements imposed by the vehicle's construction and operational conditions. Except for isolated and unavoidable exceptions, all piping shall be secured, to a fixed structure on the vehicle or to a surface directly attached to a fixed structure. 8.2.6.2 Accessibility Any equipment used to monitor important system parameters (level switches, manometers, etc.) shall be located so as to be fully legible without any special operations, or the relevant measurement shall be displayed in a legible location. 8.2.7 Fire-protection system control unit Each installation shall be provided with a control unit where the main functions of the system and its basic operational parameters can be accessed. A single control unit may be shared by more than one installation. 23 RAILWAY VEHICLES DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES ANSF Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 8.2.7.1 Supervision of system functions The control unit shall carry out the following functions as a minimum: o Identification of pre-alarm conditions o Identification of alarm conditions o Supervision of the detection system o Supervision of the extinguishing system o Gathering of system diagnostics data 8.2.7.2 Management of system functions The control unit shall automatically perform the following functions as a minimum: o Management of extinguishing system operations, where applicable o Management of installation deterioration conditions o Management of faults (cf. Error! Reference source not found.) o Management of periodic system tests o Management of system start-up tests o Management of duplications, where applicable 8.2.7.3 Interface with the in-vehicle system The fire protection system control unit shall be able to report any anomaly (fault), pre-alarm, where applicable, and (fire) alarm to on board personnel and drivers 8.2.8 Interlocks The control unit shall include a series of interlock functions connected to the other installations installed on the vehicle, with functions distinguished by the areas protected, pursuant to EN 45545-6 paragraph 5.4. 8.2.8.1 Interlocks for passenger areas The fire protection system control unit shall perform the following functions: Pre-alarm conditions: o Stop compartment ventilation Alarm conditions: o Permanence of stopped compartment ventilation o Closing the inter-circulation doors to act as fire barriers when these are the "normally open" type 24 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 8.2.8.2 Interlocks for technical areas The fire protection system control unit shall perform the following functions: Pre-alarm conditions, as required: o Stop ventilation, as required Alarm conditions: o Permanence of stopped ventilation, as required o Disconnection of the power supply to the involved compartment, when operationally feasible o Fuel supply cut-off in compartments with internal combustion engines 25 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 9 Fire Protection System Maintenance Criteria The fire protection equipment referred to in this document is to be maintained following this scheme: o Surveillance operations o Scheduled maintenance o Verification or "ad hoc repair" operations 9.1 Maintenance operations System maintenance operations, whether in terms of frequency or performance characteristics, shall be at least in compliance with the applicable system technical standards. Maintenance operations are to be performed pursuant to the documentation (checklist) especially prepared by the supplier of the fire protection system and then shall be recorded to document the operations completed. 9.2 Verification operations Verification of the fire protection system, meaning extraordinary maintenance or "ad hoc repair" of the system, includes all operations specified by relevant legislation, applicable to the system in question and which are a result of system start-up or initial testing operations (commissioning). Verification operations are to be carried out subsequent to the intervention of the system and/or to an act of vandalism that has damaged significant parts of the system causing its deterioration as compared to original design conditions and, in any event, if the vehicle has been out of service for a significant period of time. 9.3 Components subject to functional expiry System components subject to periodic expiry based on specific standards applicable to those same components, shall be overhauled pursuant to the applicable regulatory procedures. Any scheduled or operational expiry of certain system components not governed by specific regulations shall be stated by the manufacturer. Said components shall be overhauled or replaced pursuant to the instructions provided by their manufacturer. 26 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 10 Fire Protection Systems Validation Criteria 10.1 Purpose The purpose of this chapter is to unequivocally define the criteria to be used to demonstrate the suitability of the fire protection systems installed on board rolling stock. Validation may occur with tests in the laboratory using “full scale fire tests” and/or simulation codes for the detection and extinguishing systems and virtual design procedures, based on what is described in more detail below. 10.2 Validation of fire detection and extinguishing systems With reference to EN 50553, it has been confirmed that it is possible to demonstrate the compliance of the fire detection and extinguishing systems to the established requirements by: - Compliance demonstrated by real-life testing - Compliance, restricted only to the detection system, demonstrated by a system "assessment" based on fire modelling using the specifications set forth in the paragraphs below. 10.3 Validation of the fire detection system Validation activities of the fire detection and alarm alert subsystem shall be aimed at verifying the proper installation of fire sensors inside protected areas (sensors for flame, smoke, heat, gas or other environmental parameters directly related to the presence of a potential outbreak of fire), in order to ensure the active detection of a potential outbreak of fire within specific periods of time, depending on the type of threat in question. The type and sensitivity of the detectors installed in a given environment shall be suited to the function of that specific environment and the type of scenario considered (e.g., the use of only smoke detectors in equipment compartments containing diesel or liquid fuel is not considered adequate), and the type of test performed shall be representative of that standard type of threat. The demonstration of compliance of the detection system by "assessment" using CFD modelling is also acceptable, provided that this method is validated as further specified below. 10.3.1 Detection systems for passenger areas Validation testing of the subsystem shall take place within the real environment under running conditions with the ventilation and air conditioning systems active to simulate real operational conditions. Therefore, tests should be performed on the first example of the vehicle or, alternatively, in pre-series or prototype vehicles, when available, or on vehicles with similar dimensions and environmental characteristics and internal systems, so as to ensure a realistic appraisal of the actual performance of the installation. 27 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES The smoke detection system in passenger areas and accessible to staff as defined in Chapter Error! Reference source not found. shall be able to detect the outbreak of fire, in an alarm condition within 1 minute from the start of the creation of smoke, under every conceivable operating condition. Non-exhaustive examples of different operating conditions are: - Air conditioning switched on or off - Doors or windows open or closed (where applicable) - Air conditioning in heating/recirculation/cooling A large number of single tests may be omitted where specific circumstances and conditions permit the application of another more restrictive test. If results generated by the model simulations validated according to the definition in paragraph Error! Reference source not found. below are available, the manufacturer may carry out the above tests only under the conditions identified on the basis of the results of the most critical simulations. Performance of the validation test procedure of the fire detection system for the passenger areas is provided in Regulatory Annex A. 10.3.2 Detection systems for technical areas The functions of the detectors to be installed in technical areas shall be in compliance with the EN 54 series of standards, at least as concerns their fire detection capabilities. 10.4 Protection/Extinguishing System Validation 10.4.1 Fire protection/extinguishing system for passenger areas The fire extinguishing system shall be tested in a "mock up" representing the real situation found on board the railway vehicle to be protected as set out in in Regulatory Annex B. Once the extinguishing system and its design parameters have been set out, as a result of real fire tests carried out on mock-ups, testing shall be repeated on a prototype of the railway vehicle, subject of protection, in the absence of fire. This second test is to ensure that all significant operational parameters, including for example, discharge pressure, nozzle spacing, discharge duration and others that may have been defined in the real-fire tests, for the real case of the railway vehicle to be protected, are actually replicated. 10.4.1.1 Place of performance of the tests Tests shall be carried out in a laboratory accredited pursuant to ISO 17025 or recognised in compliance with the cited legislation by a third agency certified by the competent safety authority pursuant to current legislation. 28 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 10.4.1.2 Test methods Annexes A and B provide the testing procedures that underpin the fire protection systems acceptance procedures covered by this standard. The procedures set out in the Annexes are those considered representative based on the current state of knowledge and the regulations to date published. Other methods (e.g. using simulation models) may be developed in the future if considered acceptable by the responsible authority. 10.4.2 Fire protection/extinguishing system for technical areas The fire extinguishing system for technical areas shall comply with current regulations; this includes, by way of non-exhaustive examples, the following technical standards concerning the most commonly used systems: "Clean agent" gas systems: UNI EN 15004 Aerosol systems: ISO 15779 CO2 systems: ISO 6183 Water mist systems: CEN/TS 14972 Any other extinguishing systems, not covered by current regulations, require for their potential validation that their pre-engineering and pre-design stages be tested and validated by a competent third party agency. 10.5 Use of validated models The validation process may make use of predictive simulation models, provided that these models have been developed and validated by real testing as described in this chapter. In this case, the manufacturer shall provide evidence of the validation carried out, indicating the third party agency that carried it out, the capacity of the models used to track the fire's real characteristic parameter trends (temperature, air speed, smoke density, etc.) in appropriate example cases attributable to actual situations of the railway vehicles in question. In any event, the formal qualification of an installation shall take place through the performance of at least one real-life test of the fire detection and alarm system, to be carried out as specified in paragraph 10.3 above, and one real-life test of the fire extinguishing/suppression system, to be carried out as specified in paragraph 10.4 above. Validated simulation models may be used to identify, among all the possible operational configurations and conditions where outbreak of fire is likely to initiate, those deemed most critical for the operation of the installation, on which real-life tests will be ensured for the formal certification. In the absence of validated simulation models that enable identification of the most critical conditions for the outbreak of a possible fire, the manufacturer must be able to provide evidence that the system is capable of effectively counteracting the onset of a fire with the characteristics described in chapter 4 above, whether accidental or arson, exclusively by carrying out real-life tests. 29 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 11 (Regulatory) Annex A - Detection systems testing procedures 11.1 Smoke detector positioning and architecture test procedure This test procedure is to ensure that the detection system installed and tested is capable of detecting a fire pursuant to the specifications. 11.2 Test pass conditions and outcome acceptance requirements As general prerequisites, the general documentation and specifications listed in the subparagraphs below shall be made available. For acceptance of the test results, evidence of the functional verification of the system pursuant to the requirements set out in these technical specifications shall also be provided as well as the appropriate applicability of the technologies proposed in the specific railway application, and of the current state of the art. 11.2.1 Vehicle parameters For the planning and performance of the test, the following information is required about the vehicle or its area to be subjected to the test: o Description of the vehicle or its composition (in the case of a train as a whole) and specifically on the environmental operating conditions. o Vehicle/train air conditioning/air treatment (ventilation, heating, air conditioning, etc.) architecture and operational and regulation logic along with air movement inside the area being tested (input and outlet channel architecture, dynamic or static analyses and CFD simulations) o Information about door and window architecture (doors: closed or open under normal conditions; and windows: whether freely opened or by key or if fixed) The state of the vehicle and its condition at the time of the test (prototype, pre-series, dynamic or static test …) shall be documented. Possible differences between the vehicle being tested and the final vehicle in service (different air conditioning, doors, design, etc.) shall be identified and assessed for their potential impact on the test. In the event of unacceptable differences, the test cannot be carried out and shall be repeated under more representative conditions. 11.2.2 System parameters For the planning and performance of the test, the following information is required about the detection system being tested: o Description of the fire detection system and its operational logic (simple functions, duplication, operational logic) o Description of the type(s) of detection equipment used and its anticipated placement in the vehicle in the area affected by the test o Evidence of compliance with applicable railway industry requirements, as set out in paragraph 11.6. Any further specific environmental design requirements shall be taken into account in this case 30 RAILWAY VEHICLES DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES ANSF Rev 4 OF 12/11/2013 GENERAL PRINCIPLES o Definition of the pre-alarm and alarm conditions that the manufacturer wishes to demonstrate 11.3 Preparation and performance of the test Performance of the test shall be defined on the basis of possible fire sources. In passenger areas, the fire source should be located taking into account possible ignition locations due to vandalism or negligence; therefore, this position may potentially be in any location in or on the vehicle. For this reason, the location of the smoke source shall be identified in those places that: (a) Are the most problematic for prompt fire detection b) Are likely places for hidden ignition c) Are provided or may be used to leave luggage or other objects carried by passengers In the event that the source of smoke is located in areas likely to jeopardise the integrity of any part of the rolling stock, appropriate protection measures shall be taken. 11.3.1 Test report A standard form as indicated in Paragraphs 11.4 and 11.5 shall be used for preparation of the test reports. Appropriate documentation (photographs, drawings) shall be included, specifically with regard to the absolute and relative position of smoke detectors and smoke source. 31 RAILWAY VEHICLES DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES ANSF Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 11.4 Example of the smoke detection test report format Project/order number or name: Document number: Annex: x (where 1 is the first test and N is the last) Parameters Vehicle type Single car example Vehicle identification number (serial, registration, etc.) GC Salone example Vehicle number : xxxxx Installation name Example manufacturer series/commercial name Type of detector Example name/series/code Confirmation of the calibration characteristics of the test equipment/Confirmation of compliance of the foam sample with the specifications supplied Example reference to paragraphs 11.7.1.1 or 11.7.2 name/product Remarks/problems encountered Requirements met? Additional tests required? Yes Test date: in part No Name/signature: Rolling stock manufacturer manager Smoke detection system manufacturer manager Expert/technical consultant: 32 RAILWAY VEHICLES DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES ANSF Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 11.5 Example of a specific report format for documentation of the smoke-detection test Project/order number or name: Document number: Test number: Example test No 1 Start time Example time zero at 17:15 Test purpose Example pre-analysis of existing vehicle or final assessment of prototype Surrounding conditions Static Dynamic Vehicle diagram (plan view) with location of smoke detectors and smoke source Example illustration Test objective Example smoke-detection verification in 2 class zone Detector type Example General report ref. Detector positions Example refer to diagram above detectors in pos. 1, 2 and 3 Location of smoke source Example position indicated in the diagram above Conditions of the air conditioning, windows, doors, etc. Example air conditioning max. heat, open doors, etc. Test duration Comments/results 33 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 11.6 Minimum prerequisites to perform smoke detection system test 1. Technical description of the installation, the functional and safety features shall comply with the applicable requirements of these standards 2. Description of the parts, technical data sheets, wiring diagrams, system architecture, use and maintenance manuals of the installation 3. Evidence of the system's compliance (declaration of conformity or test report by a recognised third party agency in the railway industry) with generic fire protection standards and specifically, where applicable: - EN 54 "Fire detection and fire alarm systems" Part 1: Introduction; Part 7: Smoke detectors – Point detectors using scattered light, transmitted light or ionisation; Part 12: Smoke detectors – Line detectors using an optical light beam; Part 15: Point detectors using a combination of detected fire phenomena (not published in Italian); Part 20: Aspirating smoke detector; Part 27: Duct smoke detectors (not published in Italian); Evidence of passing the validation tests from the general requirements set out in the EN 54 series of standards for that function type of sensors, or compliance with the standard technical specifications cited in point 7.1 and evidence of passing the specific validation tests provided for by those same specifications. 4. Evidence of suitability for (declaration of conformity or test report by a recognised third party agency in the railway industry) railway applications, specifically: - CEI EN 50121 Part 3-2. Railway applications, underground trains, trams and LRVs Electromagnetic compatibility CEI EN 50153: Railway applications, underground trains, trams and LRVs - Rolling Stock - Protective Provisions Relating To Electrical Hazards CEI EN 50155: Railway applications, underground trains, trams and LRVs - Electronic equipment used on rolling stock; CEI EN 61373: Railway applications, underground trains, trams and LRVs - Rolling stock equipment –. Shock and vibration tests CEI EN 60068: Environmental Testing 11.7 Source of smoke requirements The use of a TF4 polyurethane foam system is suggested as a source of smoke, as described in chapter 11.7.1 below. Alternatively, a smoke generator machine with heating device may be used, calibrated and operated pursuant to standard EN 50553. 11.7.1 TF4 Polyurethane foam system 34 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES The polyurethane foam system consists of: A 300 × 300 × 40 mm sample of hetero-phase polyolefin based, non-fireproof, Type TF4 polyurethane foam with a density of 20 kg/m 3; A 400 x 400 x 20 mm metal container to hold the sample. 11.7.1.1 Ignition of the sample The foam sample shall be ignited sequentially at its four corners along the entire thickness of the corner. The test time shall start from the moment that the final corner is ignited. 11.7.2.2 Preparation of the sample The sample shall be conditioned to a balanced temperature and humidity respectively at 232°C and R.H. of 505% and transported in a sealed polyethylene bag. 11.8 Acceptability criteria The detection system shall reach an alarm condition within the maximum time limit specified in paragraph 10.3.1. The pre-alarm condition alert shall precede the alarm. The detection system shall be subjected to static tests, which are prerequisite to the dynamic tests. The acceptability criteria of these tests consist of 2 out of 5 non-consecutive positive outcomes, which are to be confirmed by 2 out of 4 consecutive positive outcomes under dynamic conditions. If the system does not undergo prior static tests, acceptability criteria under dynamic running conditions may be summarised in 3 out of 6 consecutive tests carried out. 35 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 12 (Regulatory) Annex B — Protection/extinguishing systems tests 12.1 B1: Extinguishing system tests in passenger areas 12.1.1 General information This test protocol, with several full scale real-life fire tests, is intended to assess the performance of fixed fire protection systems on board passenger trains. The test protocol applies to all systems based on water, whether designed with open nozzles and a water mist action, or with closed, heat-sensitive, sprinkler-type nozzles. The evaluation procedure is aimed at systems performance assessment in areas reserved for passengers. It therefore has as its first objective fire extinguishing from the outset, and the maintenance of “survivability” (tenability in international phrasing) conditions for passengers during the entire period specified. This test procedure is based on a “survivability” time of at least 15 minutes from the moment the system takes action, while however measuring performance parameters for a period of 20 minutes after ignition. Two main material samples were ignited for use in this protocol: cushions as set out in other testing procedures such as the IMO the Joint European document on water mist systems CEN/TS tends to schematically replicate the contents of a standard piece potentially repeatable. a package of expanded foam Res. MSC 256 (84), and also 14972 and a package which of luggage, and which is thus In reality, it is well known that furnishing materials in modern passenger trains are qualitatively rather advanced with reaction to fire characteristics that are certainly advantageous in terms of fire danger. However, there still remains the threat from all of the materials and/or luggage that may be brought on board by passengers. The specification of a scenario with IMO cushions, like the scenario with simulated ordinary luggage, both constitute, also according to accepted international practice, a suitable system for the representation of a worst case scenario, which could reasonably be expected to be taken into account in assessing the effectiveness of a fire protection system, however, without including situations that are not realistically foreseeable. 12.1.2 Field of Application The protocol below applies to fire protection systems for rail vehicles under the conditions and limitations contained in the different cases. In general the tests carried out according to the protocol described below apply to environments with dimensions less than or equal to those used in the tests. Any extension to a larger scale than is implied in the test protocol shall be assessed from time to time, according to the guidelines provided by the responsible agency for the approval of the systems. 36 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 12.1.3 PREREQUISITES FOR PERFORMANCE OF THE TESTS As a general prerequisite, the general and specific documentation listed in the paragraphs below shall be made available. Acceptance of the test results is also subject to the provision of evidence of the functional verification of the system pursuant to the requirements set out in these technical specifications. 12.1.3.1 System parameters For the planning and performance of the test, the following information is required about the detection system being tested: o Description of the system o Evidence of system compliance with the essential requirements set out in CEN/TS standard 14972. 12.1.4 Test set up Below are all conditions that shall be met for the performance of the tests. In particular, this will involve the test environment, in the broadest sense, of the mock-up to be used for the simulation of the train, both in a single level and a double-decker version, and of specific materials to be set on fire in the various tests. In general, except where otherwise specified, a general tolerance criterion of +/- 5 % shall apply to the quantities indicated below. 12.1.5 Test environment Testing shall be conducted in a closed environment, with the following features 12.1.5.1 Minimum dimensions The minimum geometrical dimensions shall be: a) In plan view dimensions the ends of the test mock-up shall be at least 1.5 m away from the perimeter walls of the test area. b) Minimum height: 5 m c) Natural ventilation enabling maintenance of the oxygen concentration levels measured at the start of the test with a fluctuation of no more than 0.5%. NOTE: in any event if the observed oxygen concentration before the beginning of the test is less than 20.5 %, the test will not be carried out. 12.1.5.2 Environmental characteristics The environmental conditions shall be as follows: a) Ambient temperature between 10 and 30° C b) Relative humidity between 40 and 70% Note: the tests described in this document shall be carried out indoors, as described above, for the purposes of formal certification of the fire extinguishing system. 37 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES Any tests not performed in this environment shall therefore only be considered for the purposes of research and development. Nevertheless, compliance with the environmental standards listed above is suggested for said tests. In addition, during any informal tests performed outside, wind speed should not be greater than 5 m/second. 12.1.6 THE RAILWAY VEHICLE MOCK-UP The passenger train to be equipped with the protection systems shall be simulated in the tests, with a mock-up, built of non-combustible materials and located inside the test environment set out initially. The test volume will be different depending on whether it will be testing an area of a standard passenger compartment, a standard double-decker carriage or a standard compartment that is smaller than the passenger compartment above. Below are the characteristics of each mock-up test volume. 12.1.6.1 Standard passenger compartment 12.1.6.1.1 Dimensions The standard passenger compartment will be represented by a volume with the following internal dimensions a) Length 12 m b) Width 2.9 m or as specified by the fire extinguishing system sponsor, with a minimum width of 2.6 m. c) Height 2.5 m 12.1.6.1.2 Natural ventilation openings The standard passenger compartment area will be entirely open at its ends. Basic furnishings The test area shall be equipped with the following elements made of non-combustible materials, which shall represent furnishings found on railway cars and which shall hold the combustible materials to be tested. a) Site-plan 400 x 400 mm mock-up seats made of 30 x 30 length metal profiles with a height of 450 mm for the seat surface and 1200 mm for the seat back. (See fig. 1) 38 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES FIG.1 – THE SEAT b) The seat shall have ITS profiles placed in SUCH a way that it creates small "tub", which will be finished in 1 mm thick sheet steel. c) The upper part of the "seat back" shall also be closed in 1 mm thick sheet steel over its entire height starting from the top. d) The seats shall be coupled, two by two to make a "pair" of seats with free space of 100 mm between them e) On the test side at least 4 pairs of facing seats shall be provided with 1600 mm between their centrelines (see fig. 2) f) On the other side of the test volume there should be at least two pairs of facing seats provided, making a central corridor at least 500 mm wide available. g) The seats shall be located at least 50 mm from the side walls h) The side wall, on the ignition side shall be covered with 3 mm (three-layer) plywood panelling for its entire height and at a width of 3.2 m centred on the location of the central pair of seats. The plywood shall comply with standard EN 636-1 G, with a density of 550-700 Kg/m3 and shall have been stored for not less than 72 hours at 20 ± 5° C and at a relative humidity of 50% +/- 10%. To verify the suitability of the aforementioned plywood for the set up in question, its ignition time should not exceed 5 seconds and the time that the flame reaches the line at 350 mm shall not exceed 100 seconds (parameters measured pursuant to IMO Res.A.653 (16)). i) The central pair of seats shall be positioned so that the axis of the central seats, at the seat back, is at the centre of the volume. 39 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES FIG. 2 – THE TEST VOLUME 12.1.6.1.3 Luggage rack Above the seats, on both sides, a luggage rack shall be built of 15 mm long metal or iron tubes at the dimensions given (see fig. 3): a) Width 0.60 m b) Located at 1.90 m above the floor c) Length 3.2 m (like the plywood panel) d) Cross bar spacing: 200 mm FIG. 3 – LUGGAGE RACK 40 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 12.1.6.2 Standard double-decker coach 12.1.6.2.1 Dimensions The standard double-decker coach area will be represented by a mock-up having the following internal dimensions a) Length 12 m b) Width 2.9 m or as specified by the fire extinguishing system sponsor, with a minimum width of 2.6 m. c) Internal height 1.9 m for the lower deck and for the upper deck, with the thickness of the intermediate floor of not more than 100 mm and a total not exceeding 4 m FIG. 4 – DOUBLE-DECKER COMPARTMENT The upper and lower decks are connected by an opening in the separation floor with the following characteristics: d) Length 2.5 m e) Distance from perimeter walls not more than 100 mm 12.1.6.2.2 Partially closed on the lower level Adjoining the opening that links the two floors, there shall be a vertical wall, at the lower level, completely closing off the lower level span, leaving a passage with these dimensions: a) Width 1 m b) Height equal to the height of the lower deck ceiling 41 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 12.1.6.2.3 Natural ventilation openings The double-decker coach area shall have its end adjacent to the opening of the connection to the upper deck completely closed with the opposite end completely open. 12.1.6.2.4 Furnishings The furnishings are identical to those set out for the standard passenger compartment above with the single exception that the seats are positioned starting from the partially closed vertical wall of the lower deck and are set out in a row (fig. 5). FIG.5 The side wall on the side closed by the vertical panel will also be clad in 3 mm thick plywood for a length of 2 m from the vertical panel for its entire height. 12.1.6.2.5 Luggage rack Above the seats, on both sides of the side walls, a luggage rack shall be built of 15 mm long metal or iron tubes at the dimensions given e) Width 0.40 m f) Located at 1.70 m above the floor g) Length 2 m (like the plywood panel) h) Cross bar spacing: 200 mm 42 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 12.1.6.3 Standard compartment 12.1.6.3.1 Dimensions The standard compartment will be represented by a mock-up with the following dimensions: a. Length 2.5 m b. Width 2.5 m c. Height 2.5 m 12.1.6.3.2 Natural ventilation openings The standard compartment will have just one 2 x 0.8 m service door to be kept open during the tests. 12.1.7 The combustible material Below are the quantities and characteristics of the combustible materials to be used for the tests. 12.1.7.1 Configuration of test with IMO cushions The configuration of combustible materials used for all the test scenarios shall be as follows, depending on the test configuration 12.1.7.1.1 Standard passenger compartment configuration In this case, the furnishings materials shall be distributed as follows: a) The combustible material to be used for these tests is composed of standard polyester foam cushions (“IMO foam”), which shall meet the specifications and be qualified prior to the tests as described in IMO RES.A.800 (19). b) All of the cushions shall be 0.40 x 0.40 × 0.1 m. c) The cushions shall be placed on the mock-up seat surfaces and as backrests. d) The seat to be set on fire will have an additional cushion on the seat for a total of 3 cushions. (fig. 6) e) Cushions shall be placed on the luggage rack as on the seats, with a space of 0.4 m between them and 50 mm from the side wall on the axis of the central seats to be set on fire (fig. 7) f) All materials used shall be conditioned for at least 72 hours at 20 ± 5° C and relative humidity of 50% ± 10% for at least 72 hours prior to the test. g) All mock-up seats shall be provided with cushions on the seats and the seat backs. 43 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES FIG.6 – SEATS TO BE SET ON FIRE FIG.7 12.1.7.1.2 Double-decker configuration In the case of double-decker configuration, the same points above apply except for the load on the luggage rack, which shall be made up of 0.4 x 0.2 x 0.1 m "half-cushions" arranged on the rack lengthwise 0.4 m apart and centred on the seat back to be set on fire and 50 mm from the wall. 44 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 12.1.7.1.3 Standard compartment configuration In the case of the standard compartment, the manufacturer may specify the type of configuration to test by choosing between: - Configuration with seats Configuration with bunk beds The system tested in the bed configuration is also valid for the seating configuration. Toilets are within the "seat" scenario. The seating configuration provides for a row of three seats, along each side of the compartment, using the same seating as set out in the passenger compartment configuration. The facing seats shall be placed in the direction of the wall at 100 mm from the side wall where the door is inserted. Luggage racks shall be installed above the seats in the same manner as set out in the passenger compartment configuration. The bunk bed configuration shall be equipped with three beds on each side of the compartment. The beds will be 2.0 × 0.7 m and will be made in the same way as the seating used in the passenger compartment configuration. The beds shall be placed on 10 cm thick mattresses with characteristics as in IMO A 800 12.1.7.2 Test configuration with "luggage" In this case, it is necessary to distinguish the combustible material that makes up the furnishings from the materials making up the test package. 12.1.7.2.1 Furnishings materials a) The combustible material to be used for testing with simulated luggage shall be made up of standard railway industry furnishings, pursuant to standard UNI 11170, as described in the table below: Main sub- Individual assembly component Product characteristics Positioning Wall Wall covering Wall Ceiling Light fixtures Curtain Curtain 2 mm plastic laminate Compliant with standard UNI CEI 11170 PART 3. Proposed risk level - LR2 2 mm polycarbonate Compliant with standard UNI CEI 11170 PART 3. Proposed risk level - LR2 100 % Polyester (decide whether to indicate g/m2) Compliant with standard UNI CEI 11170 PART 3. Risk level LR2 Ceiling Vertical, suspended – spread out to cover glass 45 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES Floor Seat NOTE Rubber covering Thickness 3 mm Compliant with standard UNI CEI 11170 PART 3. Risk level LR2 Structure made of nonUNI CEI 11170 part 3 point combustible material, as 5.3.1 defined above. Seat upholstery consisting of only 0.4 x 0.4 x 0.1m Supported on the ground Resting on the rubber covering Standard UNI/CEI 11170 will be replaced by the recently published standard EN 45545-2. b) In this configuration, there is no material on the luggage racks, which will be covered by 40 x 40 cm metal plates, 40 cm apart from each other c) In this configuration, only the two seats being ignited will have the cushions in compliance with the guidelines referred to above, while on the other seats it will be possible to leave out the cushions, or use different ones. 12.1.7.2.2 Test material package The combustible material representing luggage consists of a 5-sided metal container, open on top, containing standard materials capable of reproducing the essential characteristics of ordinary luggage. Its main characteristics are: (fig. 8) a) Dimensions: 0.55 x 0.35 x 0.30 m b) Materials used: 28 x 6 mm nominal diagonal size rhomboid metal mesh, reinforced with 20 mm metal corners c) Four internal compartments (three vertical partitions for it entire height) made of the same aforementioned wire FIG. 8 COT. CARTA COTTON PAPER 46 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES POLIAMMIDE POLYAMIDE d) 20 mm metal feet e) Total content weight 4 kg, including: 1.5 Kg of newspaper, 2.5 kg of standard cotton fabric (weight 0.2 g/m2), 0.2 kg of standard polyamide fabric, arranged so that the polyamide and paper are in the two central sectors and the cotton is at both ends. The newspaper shall be placed in a vertical position. f) The mock-up luggage shall be placed under the test seat, aligned with the outside wall of the test volume extending towards the adjacent seat. (fig. 9) FIG.9 dettaglio Detail 12.1.8 Conditions for performance of the test The tests shall be performed with the fire protection system installed in compliance with the manufacturer's Design and Installation Manual provided for that specific system, which shall be referred to in the test report, which will set the system installation parameters and operating conditions. 12.1.8.1 Ignition source Ignition shall always occur using industrial strength ethyl alcohol. 47 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES a) 50 ml of this, poured into their centres, shall be used for the ignition of IMO cushions. b) 100 ml shall be used for the ignition of the mock-up luggage, pouring it evenly on its contents. 12.1.8.2 The fire extinguishing system The fire extinguishing system shall be fully configured. a) Water mist systems shall be installed in compliance with the manufacturer's instructions so that all the required nozzles are in that area. b) Systems with automatic heat-activated nozzles (sprinkler-type) shall be installed so that all the required sprinkler heads are in that area. The fire protection system shall be installed as specified by the manufacturer. The manufacturer shall provide a comprehensive diagram of the system to be tested including its dimensions and features and the specific components to be used in the test. 12.1.8.3 Nozzle spacing Nozzle spacing shall be at the maximum specified by the manufacturer with the nozzles set out as follows, under the conditions of at least two sub-tests: with one "under a nozzle" and one "between two nozzles". a) Nozzle spacing at P is to be centred on the seat back to be tested in the event that the nozzles are in a central position; b) Nozzles are to be positioned so that the seat back to be tested is ¼ P from the closest nozzle and ¾ P from the most distant nozzle for the side-nozzle configuration. In such cases, the P-spacing is understood as the maximum distance between two nozzles on the same side. The manufacturer may choose the test with the reference distance taken on the same side as the seat to be ignited or on the opposite side. However, this reference side shall remain the same for the first and the second tests. c) The test shall be repeated for each configuration, having shifted all the nozzles by ½ P For the compartment configuration, where only one nozzle is used, the conditions above do not apply. 48 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES FIG.10 FIG.11 12.1.8.4 Activation time The system activation time shall be set uniquely for each test a) Activation time of 60 seconds from ignition for water mist activation systems b) Pre-activation time of 60 seconds from ignition with automatic heat-activation sprinkler systems 12.1.8.5 Instrumentation The following measuring apparatus shall be set up to record the data during each test: a) Thermocouples to measure the temperature at both the ceiling level and at 1.6 metres from the floor and at least 4 type-K thermocouples spaced 1 m horizontally from the point of ignition, on both sides – the thermocouples shall be protected from direct contact with the water b) Pressure transducers at the delivery system, with at least one pressure transducer near the most hydraulically distant nozzle 49 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES c) Sampling point for gas sampling to measure O 2 concentrations at 1.6 metres above the floor and 1 m away horizontally from the point of ignition d) Sampling point for sampling of other gases (CO, CO2 and HCN) to measure their concentration at 1.6 metres above the floor and 2 m away horizontally from the point of ignition The sampled gas shall be routed to: an FT-IR spectrophotometer for determination of CO2, CO and HCN In the case of a double-decker coach, the measurements shall be extended to the upper part of the mock-up carriage, by placing a second gas sampling point for the spectrophotometer, in a central position 1.6 metres above the floor of the upper deck and approximately 1 m from the connection space between the lower and upper parts. 12.1.8.6 Measurements The parameters measured shall be recorded for the whole duration of the test, set at 20 minutes. a) The fire source shall be ignited 60 seconds after the start of the data recording to determine baseline levels. b) Temperature levels shall be recorded at 1 second intervals; each group of 10 readings is averaged to provide a final temperature reading (to prevent measurement fluctuation peaks). c) Gas concentrations shall be read every 15 seconds. d) Visibility levels are read every 30 seconds 12.1.8.7 Visibility test Below is a summary of the main points of the proposed smoke opacity testing method. Method: Optical path set up Distance from fire Height of the point of measurement Measurement equipment Acceptability threshold value Instrumental method The Cross-axis path has a nominal length of 3 m 5m 1.6 m Pursuant to EN 61034 -1/2 Not less than 70% transmittance for the entire test 50 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES Measuring device: 5m Position the fire of Visibility measurement: standard conditions 12.1.9 TEST PROCEDURE The tests shall be carried out independently of the type of system installed. Ignition shall be achieved by alcohol ignition, and the system will be activated after the specified activation time. 12.1.9.1 Free combustion test For each test configuration, at least one free combustion test shall be carried out recording all the parameters, in order to characterise the laboratory and the measurement system. 12.1.9.2 Test schedule For each configuration tested at least two tests shall be conducted: one defined as a test fire "under a nozzle" and one defined as a test fire “between two nozzles” with spacing as indicated above. 51 RAILWAY VEHICLES DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES ANSF Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 12.1.10 RESULTS The results are to be collected and evaluated as follows: 12.1.10.1 Collection of results During the tests, the following levels are to be recorded: Parameter T - max Time for T - max CO max. Time for CO max CO2 max Time for CO2 max HCN max. Time for HCN max. O2 min Time for O2 min "Heat" test X X N/A N/A N/A N/A N/A N/A X X "Baggage" test X X X X X X X X X X Where X means that the level is to be measured and N/A that the measurement is not required. 12.1.10.2 Results assessment From a qualitative point of view, the main objective of the fire protection system is to stop the fire from spreading and to reduce it as far as possible (suppression). The temperatures and parameters measured during the test shall remain within survivability limits (“tenability”) within the test volume for the entire duration of the test. During the entire test, the following parameters shall be complied with: Parameter T - max CO max. CO2 max HCN max. O2 min "Heat" test 65 °C N/A N/A N/A 15% Vol. "Baggage" test 65 °C 1400 ppm 6% Vol. 55 mg/m3 15% Vol. where X means that the level is to be measured and N/A that the measurement is not required. Proofs of extinguishing, as indicated in point 12.1.9.2, are unique and shall confirm that all recorded parameters remain within the levels in the table above. 52 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 12.1.11 Test report After the tests have been completed, the assigned laboratory shall draft a test report, summarising all the tests performed and their results. The test report shall refer to the system that the manufacturer brought to the test and the characteristics of its components and its functions. The test report shall contain a clear assessment of the capacity of the system to achieve the acceptability criteria as described above. 53 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES (Information) Annex C - Examples of operational logic Examples of operational logic considered acceptable for fire protection systems for use on board rolling stock. 54 RAILWAY VEHICLES DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES ANSF Rev 4 OF 12/11/2013 GENERAL PRINCIPLES Fire-protection equipment in STANDBY mode Was the pre-alarm threshold exceeded? NO Local forced ventilation blocked Local ventilation blocked (via TCMS?) YES system in PREALARM alert YES PRE-ALARM alert to onboard personnel Note 1: in the event that there are no on-board personnel, the system can remain in this state until the train reaches a maintenance station Note 2: in the event that the same sensor gives repeated false alarms, the system can automatically disconnect it until arrival at the next maintenance station Was the prealarm condition resolved? NO Was the alarm threshold exceeded? NO HVAC and POWER blocked, emergency lamps on YES System in ALARM state Intercommunication doors closed "ALARM" alerted to drivers and on-board personnel Option 1: "water mist" system Water mist discharge system (“Water mist” fire extinguishing technology) Option 2: “sprinkler” system Does the localised heat break a sprinkler bulb? NO activation of water mist fire extinguishing system YES Example 1 Flow chart of fire protection system intervention logic in passenger areas 55 RAILWAY VEHICLES DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES ANSF Rev 4 OF 12/11/2013 GENERAL PRINCIPLES Fire-protection equipment in STANDBY mode Was the alarm threshold exceeded? N Y Block POWER system in ALARM status Intercommunication doors closed "ALARM" alerted to drivers and on-board personnel Fire-protection system discharge in the technical area Example 2 Flow chart of fire protection system intervention logic in equipment compartments 56 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 13 (Information) Annex D - fire modelling 13.1 Preface This sets out the numerical simulation process for the design and validation of fire detection systems and fire extinguishing systems installed on board rolling stock using "standardised" fire sources. It is especially necessary that a particular simulation model be considered "validated" before it is used as a tool for the design and validation of a given system installed on board. 13.2 Modelling sources of ignition Purpose: Development of a simulation process enabling the creation of a prediction model, based on analytical models and/or numerical and/or other methods, that ensure the representation of the geometric/physical behaviour of "standardised" fire sources in relation to: a. Position of the ignition b. Ignition power (i.e., effect/efficacy on/of nearby materials/components on the basis of their intrinsic energy); c. detection of the ignition source (detection capability, expressed in terms of time required to detect the geometric point ) d. Interaction with the external system (i.e. geometric/physical interaction with the system/structure components nearby the ignition point) The modelling of sources of ignition shall be developed in order to study and analyse the process of detection and subsequent extinguishing of "standardised" ignition sources by systems specified for the purpose from their very design and validation stages. 13.3 Modelling of the environment rolling stock and the surrounding Purpose: Creation of a representative model of the standard geometries, layout and airconditioning of railway and tramway rolling stock using a digital fire simulation code capable of numerically simulating the environment where the fire breaks out (e.g. tunnel, station, etc.) 13.4 Representation of the surrounding and operating conditions of the transport system Purpose: Implementation of representative models of the surrounding and operating conditions (e.g. presence of forced ventilation, speed of the vehicle, presence of air-conditioning systems, etc.) in the CFD numerical code selected for digital simulation 13.5 Numerical simulations for the characterisation/analysis of the "standardised" ignition sources Purpose: Determination, by numerical simulation, of the level of criticality for the detection of each individual "standardised" ignition source based on their positions, their power and intrinsic energy (fire load) and their hazard ratings, etc. 57 RAILWAY VEHICLES ANSF DESIGN, INSTALLATION, VALIDATION AND MAINTENANCE OF FIRE DETECTION AND FIRE EXTINGUISHING SYSTEMS FOR RAILWAY VEHICLES Rev 4 OF 12/11/2013 GENERAL PRINCIPLES 13.6 Numerical modelling of fire detection and fire extinguishing devices Purpose: Implementation of representative models of fire detection and fire extinguishing systems used on railway vehicles in the CFD numerical code selected for digital simulation of the development and evolution of the fire in question, representative of the "standardised" ignition source studied. 13.7 Numerical simulations of the complete system Purpose: Numerical simulations of the complete "vehicle + fire detection and fire extinguishing devices" system under the fire scenario conditions defined by the specific "standardised" ignition source developed for analysis of the effectiveness of the devices and of the risk reduction. The numerical model of the complete system shall contain a detailed representation of both the physical system and the surrounding environmental conditions, to correctly represent the dynamics of all of the heat transfer mechanisms, bearing upon a specific fire phenomenon of caused by one of the specific "standardised" ignition sources. The calculation domain shall be set out and assessed based on the ability of the model to contain and therefore represent all of the significant phenomena of the problem in terms of the specific case and describe the results in relation to the outcomes due to the presence of fire detection and extinguishing devices. For example, in the case of heat detection systems, the calculated temperature distributions must be determined based on the position of those same systems, in order to verify their possible activation and as a result, the time interval between the ignition of the source and the actual moment of their activation. 13.8 Numerical simulation validation procedures and codes Purpose: Validation, through laboratory tests at different dimension scales (from small to full scale), of the code, simulation models, detection and extinguishing systems and virtual design procedures. The validation of calculation models and simulation procedures has the purpose of ensuring the reliability of the results obtained to enable design choices to be carried out, in relation to the design, installation, validation and maintenance of the fire detection and fire extinguishing systems for railway vehicles, to be assessed in terms of effectiveness and results. Numerical simulation of fire phenomena on board rolling stock, in response to "standardised" ignition sources, shall provide reliable quantitative and qualitative information to enable the estimation of the effectiveness and the assessment of the degree of reliability of fire detection and fire extinguishing systems installed, as well as a compliance assessment as a "full scale" pilot test. 58