Strucure evolution in AlN/InN multilayer structures during decomposition of InN layers by annealing G.Z.Radnóczi, L.Kótis, and B. Pecz Research Institute for Technical Physics and Materials Science (MFA) H-1121 Budapest Konkoly-Thege M.u. 29-33. Abstract Structures of thin InN and AlN films were grown on c-plane sapphire substrate by reactive DC magnetron sputtering and annealed above the decomposition temperature of InN. The as grown and annealed structures were characterized by transmission electron microscopy, X-ray diffraction, and Auger depth profiling. TEM investigations show substantial improvement in the morphology during annealing, while revealing epitaxial orientation for both as grown and annealed structures. XRD pole figures recorded for classification of the misoriented grains in the epitaxial structure reveal a few degrees deviation from the epitaxial orientation. AES depth profiles distorted by the surface roughness show a small amount of In left after annealing. According to XRD pole figures recorded for In{101} epitaxial metallic indium is present in these structures. Introduction While the purpose of most research efforts related to III-nitride material were to achieve good quality GaN or III-nitride alloy substrates or layers, some results were also published on exotic structures (a few of them obtained unintentionally) grown from III-nitride material. [nanograss][airgap][spinodal decompAlInN] In this study we attempt growing epitaxial layers that are very weakly bonded to the substrate or to the neighboring layer. Such a structure was reported [airgap] earlier as a so called “airgap structure”. The air-gap structure is produced by the following steps: a.) deposition of an epitaxial InN layer b.) deposition of an epitaxial AlN layer and finally c.) heat treating the films to decompose the InN layer. The AlN layer should remain intact after loosing the connection (i.e the InN layer) to the substrate. In contrast to experiments described in [airgap] we tried using magnetron sputtering which is known to produce films with by far higher defect densities than CVD or MBE grown films. The films obtained with our growth method have a relatively high defect density, and a columnar structure with column widths ranging from 20nm to 100 nm, and low angle grain boundaries or even free surfaces (pores) between the columns. This means that diffusion of species originating from the InN layer decomposition will be much quicker through the diffusion channels than it could be in the case of a good quality AlN film. As a consequence In is expected to diffuse very quickly into the AlN layer and influence its recrystallization during annealing. In multilayer structures additional questions arise about the relation of the separate AlN layers after annealing. These questions were also addressed by growing several thin InN/AlN pairs in a multilayer stack. *break down of InN *evaporating In Experimental The growth experiments were carried out in a custom built UHV sputtering chamber pumped by a 500 l/s turbomolecular pump achieving a background pressure less than 8×10-8mbar (measured by a cold cathode Penning gauge). The sample holder is heated by the radiation of two 1,5 kW lamps, its temperature is measured indirectly by a K-type thermocouple and regulated by a PID controller. The substrates were mechanically clamped onto the sample holder. The difference between the sample temperature and temperature readout is assumed to be less than 50˚C in steady state. Two off normal 2” DC magnetron sources are installed in the growth chamber with elemental metal Al (99,9995%) and In(99,995%) targets. The sputtering gas was 99,999% N2 at a constant pressure of 1×10-2mbar for all experiments. The source parameters were 1A & 300V and 0.009A & 400V in current control mode for the Al and In source respectively. Substrate bias was floating, varying between 11..14V for AlN deposition and 0.7..0.9V for InN deposition. Deposition rates were 6.25 nm/min for AlN and 1.5 nm/min for InN. Two different structures were grown and characterized. Both structures were grown twice for producing one as grown and one annealed film, the growth temperature was 300˚C. Annealing was carried out directly after growth by heating up the sample to 800˚C at a rate of 20˚C/min, keeping it there for 10 min than cooling it down at the same rate it was heated up. The short annealing time was chosen to prevent In from fully evaporating from the surface of the sample. This way we could observe where In was accommodated after the InN broke down. The structures were built from InN and AlN layer pairs (InN is closer to the substrate), the first one consisting of one pair of 50 nm layers and the second one consisting of eight pairs of 10 nm layers as shown in figure 1. For convenience the structures will be identified as follows: 1p and 1pa for the one pair as grown and annealed samples respectively and 8p and 8pa for multilayer structures following the same scheme. The growth experiments are summarized in table 1. Figure 1. InN and AlN layer sequences grown in the experiments. Sample name Layer sequence Annealing 1p 1pa 8p AlN 50 nm InN 50 nm AlN 10 nm InN 10 nm substrate substrate substrate no yes no 8pa 8× yes Table 1. Growth sequences and annealing of the samples. TEM investigations were carried out using a Philips CM20 microscope operating at 200 kV. Bright field and dark field images were taken with an objective apperture of 20 μm. Diffraction patterns were recorded from areas measuring 3-4 times the film thickness in diameter. TEM sample preparation was carried out using high energy (13 kV) Ar+ ion milling [20kV gun] and 500eV Ar+ cleaning to remove the surface amorphized layer from the sample. XRD pole figures were taken using a Bruker D8 Discovery diffractometer equipped with a 2D detector. Pole figures were recorded for the following reflections: {10-12} for AlN at 2ϴ=49.8˚ and {10-11} for InN at 2ϴ=33.1˚. {101} reflections of metallic indium also appeared on the InN pole figures due to their scattering angle of 2ϴ=32.96˚ being very close to that of InN{10-11}. Auger electron spectra were recorded in counting mode and differentiated numerically. Samples were irradiated with 5keV electrons from a microfocus (30 μm) electron gun, Auger electrons were collected by a pre-retarded CMA. The atomic concentration of the elements were calculated from Auger electron peak-to-peak amplitudes by method of relative sensitivity factors. Results and discussion First all structures were characterized by X-ray diffraction. ϴ-2ϴ scans confirmed that practically no alloying of the AlN and InN phase occurred during growth or annealing, only (0002) reflections of AlN and InN were observed and in addition (101) reflection of the tetragonal In phase in the case of the annealed multilayer structure. This indicates that a small amount of In was still present in the structure after annealing. Furthermore the (101) plane of the In phase proved to be parallel to the c plane of the wurtzit structure suggesting that (most of) the In is epitaxial to the AlN layers. Luckily the scattering angle of the (101)In planes is very close to that of (10-11)InN planes, hence pole figure data for In and InN could be acquired in one run. Pole figures for InN and In show epitaxial InN in the structures before annealing. After annealing no In or InN reflections were observed in the one pair structure in contrast to the multilayer structure in which (101) In reflections were recorded. The reflections appeared at χ=****** which is close to the angle between (101)In and (10-1)In. Pole figures for AlN {10-12} reflections were recorded showing that all layers have a texture very close to the epitaxial orientation. Comparing AlN pole figures of annealed and as grown samples we observe a small improvement in quality indicated by the FWHM of the phi vs intensity peaks. ******* The morphology of the films was investigated with TEM bright field images. As grown films exhibit a columnar structure as usual for sputtered films. The typical column width is 35 nm, 25 nm for films 1p, and 8p respectively. Column boundaries are determined by the first InN layer nucleation, column widths do not change significantly throughout the structures. Figure 2. Overview TEM micrographs of the as grown structures: one pair (left) and 8 pairs (right). Micrographs taken on annealed films (Figure 3.) show that InN decomposed during annealing while the AlN layers remained intact. In the case of the one pair structure a gap is clearly visible between the AlN film and the sapphire substrate. No traces of remaining InN or In can be seen on the micrograph. The film itself has a better crystalline quality as revealed from both electron- and X-ray diffraction data and also a smoother surface than in the case of the as grown film shown on figure 2. Figure 3. Micrographs of one pair (left) and 8pair (right) annealed structures. *AES results Conclusion *no alloying of InN and AlN during heat treatment *improved AlN layer quality after annealing in the single layer structure, no quality improvement on the multilayer structure in contrast to the expectations. References [nanograss] Radnoczi, GZ; Seppanen, T; Pecz, B; Hultman, L; Birch, J: Growth of highly curved Al1xInxN nanocrystals phys. stat. sol. (a) 202 (7):R76-R78 2005 [airgap] A. Yamamoto*, Y. Hamano, T. Tanikawa, Bablu K. Ghosh, and A. Hashimoto: Formation of “air-gap” structure at a GaN epilayer/substrate interface by using an InN interlayer , phys. stat. sol. (c) 0, No. 7, 2826 – 2829 (2003) / DOI 10.1002/pssc.200303424 [spinodal decompAlInN] Lin Zhou, David J. Smith, and Martha R. McCartney, D. S. Katzer and D. F. Storm: Observation of vertical honeycomb structure in InAlN/ GaN heterostructures due to lateral phase separation , APPLIED PHYSICS LETTERS 90, 081917 (2007) [20kV gun]