Thursday, July 7th, 2005 Conclusions of the Field Quality Working Group on the Strategy for cold measurements of the corrector magnets S. Fartoukh, J.P. Koutchouk, A. Lombardi, V. Remondino, W. Venturini-Delsolaro, R. Wolf Summary and Recommendations While the harmonic content of the corrector magnetic fields seems under control (from warm measurements in industry), a sufficiently precise knowledge of the transfer function is required to efficiently control the machine. An issue more specific to LHC is the very low corrector excitation at the injection level (a few percent or less). This requires some knowledge of the hysteresis at low excitation and of the reproducibility after cycling. Initial observations already show some complexity. Several feedback systems are anticipated (beam position at several critical places, tunes, chromaticities, coupling). The hysteresis and magnetic history at any field level may matter there. The FQWG recommends the cold measurements programmes given in Table 1 (SM18) and in Table 2 (Block4) with 3 priority levels that appear appropriate both for the machine commissioning and initial running and for the measurement capabilities. Nominal performance may require refined hysteresis models that can be studied after commissioning. 1. Position of the problem There are 7624 magnetic correctors in LHC made of 24 distinct different types. For each type, the number of cold magnetic measurements was specified in the Functional Specification; however the description of the measurements was not specified. Today a large fraction of the correctors is produced. The remaining cold measurements are not anymore useful for the production steering, except for the MQTL’s, and should be oriented towards preparing the commissioning and operation of the LHC. The demand from MEL is to settle on a precise strategy for cold measurements to measure the calibration curves and resolve corrector-specific issues related to their frequent use at low or very low excitation levels (persistent current effects and the consequence of the iron yoke very close to the coils producing hysteresis and saturation). The required feedback loops for LHC operation (orbits at collimators and aperture limits, tunes and later chromaticity and coupling) makes this knowledge critical for some correctors. The proposed cold measurement programme is presented in section 2. The present status of the knowledge of the corrector characteristics and the justification from beam dynamics are presented in the following sections. 2. Proposed Cold Measurement Programme 2.1. Goals and priorities 1. Construct calibration curves for all correction circuits. The number of magnets and of points on the load lines should be such that the required accuracy (see section 3) is achieved at any point of the calibration curve. 2. Establish the warm-to-cold correlation to allow a full use of the wealth of warm measurements available (both transfer function and harmonics). 3. Characterize the hysteresis and its reproducibility with priority for the magnets in feedback loops: All types of orbit correctors [1], MQT, (MS, MQS). 4. Investigate degaussing cycles to reduce the remnant fields at the level required for machine reproducibility. 5. Measure the MQTL’s to be used as Q6 in IR3 and IR7. 6. Investigate the possible crosstalk between channels (e.g. MQTL at high field) and between layers for multi-layer correctors. 2.2. Measurements in SM18 In order to minimize the number of detailed cold measurements discussed in the former section, it is important to establish the size of the smallest significant sample. For that purpose, systematic simplified measurements should be carried out in SM18 to i) to identify the spread, mostly for the transfer function, ii) to ascertain that a warm-to-cold correlation holds. This should be carried out for all correctors whenever a cryomagnet is magnetically measured at cold. The measurement cycle is defined to be: {0,INJ,NOM/2,NOM,NOM/2,INJ,0,-INJ,-NOM/2,-NOM,-NOM/2,-INJ,0} following a standard pre-cycle. INJ is defined for each corrector type in Table 1. Given the very low excitation at injection and the saturation at nominal excitation, the NOM/2 level will be useful to qualify the spread. Table 1: Series measurements in SM18 Corrector # of INJ Priority magnets [% of (estimate) nominal field] SSS MS 10 1 1 MS skew 3 6 1 MSCBH 10 6 1 MSCBV 10 6 1 MO 10 6 1 MQT 10 1 1 MQS 3 6 1 MB MCS 50 6 1 MCD 25 25 1 MCO 25 6 1 5.3. Extended Measurements in Block 4 The programme which fulfils the goals presented in section 2.1 is given in Table 2 . The number of magnets to be measured is an estimate that will be adjusted depending on the SM18 series measurements. It already takes into account some optimization of the efficiency of Block 4 measurements. Table 2: Extended reference programme in Block 4 Corrector type Measurement programme description MCS Calibration curve B(I) Accuracy of snap-back compensation MCD Calibration curve B(I) Accuracy of snap-back compensation Cross-talk with MCO MCO Calibration curve B(I) Cross-talk with MCD MS Calibration curve B(I) Reproducibility of INJ level after cycling Hysteresis and effect of magnetic history MO Degaussing cycle Calibration curve B(I) MQT/MQS Calibration curve B(I) Hysteresis and effect of magnetic history Reproducibility of INJ level after cycling MCB, MCBC, Calibration curve B(I) MCBY Hysteresis and effect of magnetic history Reproducibility of INJ level after cycling MCBX Calibration curve B(I) Hysteresis and effect of magnetic history Reproducibility of INJ level after cycling Cross-talk between layers MQTL Calibration curve B(I) Cross-talk between apertures at high field Priority # of magnets 12 3 6 3 3 6 (3) 6 6 6 4 4 4/1 6/2 6 6 of each type done done 2 2 6 1 1 2 1 2 3 3 3 1 2 2 2 3 1 2 2 1 2 2 1 2 2 3 1 3 Definition of priorities: 1. required for commissioning 2. could improve significantly commissioning efficiency 3. can be done after commissioning on spare magnets In addition, the expected absence of decay should be verified on the four types of super-conducting cables. 3. Beam requirements for the correctors 3.1. Method for the definition of tolerances To establish beam requirements for corrector magnets, correction strategies must have been defined. There is generally a range of possibilities that cannot be explored at this stage. The following requirements are based on the most straightforward correction strategies which are simplest for machine operation. If some requirements cannot be reasonably met, the correction strategy will be reconsidered. Three tolerance parameters are defined: Btrue Bdemanded (1 tol) resolution reproducib ility The precision, expressed as a maximum relative error on the demanded increment of field (tol), valid for any increment amplitudeBdemanded in a range defined in column 2 of Table 3. This tolerance is loosened whenever a correction can reasonably assume an iterative process combined with beam measurements. The value acceptable for commissioning is estimated. Operations will be more efficient (less iterations) if a better precision can be reached. The resolution of the correction system, taken as the tolerance on hysteresis (columns 4 and 5 of Table 3). The reproducibility after machine cycling which ideally should reach the resolution on the long term and initially can be between 1 and 5 times the resolution. 3.2. SSS correctors The injection is the most critical phase for the use of the SSS correctors. The requirements on the transfer function and hysteresis are given in Table 3 [2] [3]. These estimates are consistent with the beam requirements at commissioning and assume a gain by an order of magnitude is possible by beam measurements on the way to higher performance. If magnetic measurements can be more accurate than specified, a gain in machine operations efficiency can be anticipated. The alignment tolerance of the magnetic axis with respect to the reference orbit is estimated to be about 0.2 mm rms. The tolerances for the harmonics follow the “10% principle” and are given in the FQWG minutes of the 4-3-2004 and 16-11-2004. They are not recalled here as they do not appear critical and have thus no impact on the cold measurements at CERN. Table 3: Beam requirements for SSS correctors Corrector Operational range at injection [% of nominal] TF relative accuracy for commissioning (tol) MQT MQS MS <5 % 5% <5 % MCB 0 0.5-1 06 1.1/1.9 for MSF/MSD 06 Hysteresis at injection [field integral @ 17 mm] [10-3 Tm] relevant if larger than … (resolution) 0.032 0.128 0.074 <5 % 0.193 MO 0 10 % 0.096 Impact of the hysteresis at 450 GeV Qx ~ Qy ~ 10-3 c- | ~ 0.5×10-3 Q’x/y ~ 1.2/0.7 x ~ y ~ 0.015 per MCB, i.e. 0.2for 200 correctors Q(6) = 5×10-4 3.3. MB correctors The alignment tolerance of the magnetic axis with respect to the MB geometrical axis is estimated to be around 0.4 mm rms. The tolerances for the harmonics are given in [4] with an update in April 2005[5]. Table 4: Beam requirements for the MB correctors Corrector Operational range at injection [% of nominal] TF relative accuracy for commissioning MCS MCO MCD 1.5 9 08 16 33 <5 % 10 % 5% Hysteresis at injection [field integral @ 17 mm] [10-3 Tm] relevant if larger than … (resolution) .011 .026 .092 Impact of the hysteresis at 450 GeV Q’x ~ Q’y ~ 0.7 Q(6) = 5×10-4 Q(6, =10-3) = 5×10-4 3.4. SSSS correctors Table 5: Beam requirements for the SSSS correctors Corrector Operational range at injection [% of nominal] MCBC 06 MCBC 0.11 3.5 MCBY 06 MCBY 0.09 7.3 TF relative Hysteresis at injection accuracy for [field integral @ 17 commissioning mm] [10-3 Tm] relevant if larger than … (resolution) <5 % 0.27 Impact of the hysteresis at 45 GeV From Q10 to Q7 similar to correctors in SSS In Q6 to Q5 used for cross scheme In IR4 and IR6 used for correction. x ~ y ~ 0.03 ( MCBY) In IR1, IR2, IR5, IR8 (in Q5, Q used for crossing scheme 3.5. Triplet correctors The measured field quality of the triplet quadrupoles is such as to make the multipole correctors unnecessary. Their field quality is thus uncritical [6]. The field quality of the orbit correctors remains an important issue. Table 3: beam requirements for triplet correctors Corrector TF relative accuracy for commissioning MQSX (a2) MCSX (b3) ~ 10 % Operational range [% of Hysteresis at injection nominal field] and in collision[field integral @ 17 mm] 450 GeV 7 TeV [10-3 Tm] (injection (collision relevant if larger than optics) optics) (1) (1) 1 6 20 100 ≤ 0.45(3) 0 5(2) 0 70(2) Impact of the hysteresis at injection and in collision. c- | ~ 10-3 per IR(3) c- | ~ 10-3 per IR(4) ≤0.86(4) (equivalent to 10 % of the allowed b3 in D1 in collision, i.e. 2 units) MCTX (b6) MCSSX (a3) MCOX (b4) MCOSX (a4) 0 0 50 0 0 60 0 0 100 (5) 1) At injection, integrated strength ~0.12 corresponding ~0.26/0.16 (5) ~0.07/0.34 (5) to the specified systematic b6/a3/b4/a4 in MQs (i.e. 2/4/1/1 units respectively) 2) In collision, integrated strength equivalent to 10% of the one sigma 0 0 40 level of b6/a3/b4/a4 in one Q3 ~0.07(5) (that is 10 % of 0.4/ 0.6/ 1.5/ 0.3 units respectively) : assuming roll angle errors of 0.2 mrad 1 mrad in MQX’s. : taking into account the recent update of the MCSX nominal current from 50 to 90A. (3) : both at 450 GeV with injection optics (*=10 m) and 7 TeV with collision optics (*=0.5m) (4) : mainly for IR1 and IR2 with V-crossing (~200rad) both at 450 GeV with injection optics (*=10 m) and 7 TeV with collision optics (*=0.5m) (5) : Requested reproducibility (in particular hysteresis width) at injection/collision. These targets contain a comfortable margin, especially at injection and may be reevaluated if needed. (1) (2) 4. Summary of the warm measurements[7] Warm magnetic measurements are done on each magnet module in industry. The rms spread of the magnetic parameters measured at 1 A is summarized in Table 6. Corrector module # modules measured Table 6: Summary of warm measurements TF B spread Alignment Tilt Harmonics spread rms @ (H/V, mm mrad rms @ Imax rms) rms Large values Out of 1A [10-3Tm] tolerance within module MO MS 289 441 0.27% 0.33% 0.26 1.55 0.037/0.033 0.048/0.049 1.015 1.895 MQT MCB MCS MCD MCO 88 397 2185 975 944 0.23% 0.33% 0.39% 0.48% 0.40% 1.54 6.15 0.055/0.054 1.715 c1, c2 c1: sys & rnd, b5: rnd×1.3 c9: sys c2 .15±.1.2 .47±.91 .38±1.7 The field harmonics are measured in the same conditions and reported in [5]. It should be noted that for MO’s and spool pieces, an ambiguity on the reference frame was detected lately. Until it is resolved, the c-values ( a 2 b 2 ) should be considered as a worst case for a’s or b’s.. Whenever beam dynamics tolerances are specified for harmonics, their warm values are found in general within tolerance. The last column of Table 6 gives those multipoles out of tolerance with their relative value with respect to tolerance. It should be noted that tolerances are not specified for some harmonics that appear high. In comparing measured warm harmonics to cold tolerances, one assumes a high warm-cold correlation. Beam dynamics studies are being done to assess the exact consequence of some multipoles with large values. It should be noted that the alignment and angles quoted in Table 6 are relative to the module frame and thus are to be compared to the manufacturing tolerances and not to the beam requirements. 5. Summary on the cold measurements [8] 5.1. Baseline Measurement Plan The baseline specifies the number of magnet modules to be measured at cold. It does not specify the types and conditions for the magnetic measurements. So far, cold magnetic measurements have followed the following scenario: measurement at zero, +nominal and – nominal excitation in SM18, while more extended measurements have been done in Block4. Table 7: Cold series measurements Plan (from magnet functional specs) Corrector type Planned (assemblies, single or twin apertures) MCS 50 MCDO 50 MQT 10 MO 8 MSCB 10 Achieved 05/2005 0 0 4 8 6 MCBC 6 1 MQTL 3 0 MCBX + MCBXA ? 20 MQSX + MCSOX 9 9 Besides the spool pieces and the MQTL’s, the number of measurements is on good tracks to satisfy the baseline demand. 5.2. Results of the cold measurement program The detailed results are given in [6]. The uncertainty on the absolute calibration is of the order of 1% (diff SM18/B4). The transfer function at nominal excitation seems to be 3 to 5% off as compared to magnetic calculations. The transfer function spread and hysteresis are summarized in Table 8. The hysteresis quoted is the full width of the hysteresis curve expressed in integrated field at zero excitation. The hysteresis effect is in general NOT negligible with respect to beam optics requirements (in particular for the orbit corrector MCBM, MCBC and MCBX). The full measurement of the transfer function carried out on some magnets shows a significant saturation effect. Table 8: Summary of cold measurements (FQWG, 4/5/2005) Corrector # modules TF spread Field spread # modules Hysteresis module measured rms @ Imax rms @ Imax measured [10-3 Tm] -3 [10 Tm] MO 21 0.45% 0.44 4 0.23→ 0.46 MS 33 0.73% 3.4 1 1 MQT 8 0.55% 3.7 4 0.2 MCB 16 0.75% 14.0 4 1 MQTL 1 0.8 MCBC 1 1.3 MCBX 20 6 MCS 10 0.06 MCD 10 0.01 MCO 10 0.1 The harmonics are not analyzed yet in detail. There seems to be overall consistency with the warm measurements. A large spread in hysteresis and remnant field is observed on the two octupoles measured. The remnant field can be decreased by a factor of 5 by an appropriate degaussing cycle down to a value compatible with beam dynamics tolerances References [1] J. Wenninger, private communication, June 2005. [2] A. Lombardi in FQWG meeting 3/05/2005 http://fqwg.web.cern.ch/fqwg/050503/050503.html [3] S. Fartoukh, M. Giovannozzi, A. Lombardi, F. Schmidt, Transfer function accuracy for the LHC corrector magnets, Memorandum to the FQWG, 22/06/2005. [4] S. Fartoukh in FQWG meeting 2/03/2004 http://fqwg.web.cern.ch/fqwg/040302/040302.html [5] S. Fartoukh, private communication. [6] F. Schmidt, private communication, 2004. [7] V. Remondino in FQWG meeting 3/05/2005 http://fqwg.web.cern.ch/fqwg/050503/050503.html [8] W. Venturini-Delsolaro in FQWG meeting 3/05/2005 http://fqwg.web.cern.ch/fqwg/050503/050503.html Additional relevant references: W. Venturini-Delsolaro in FQWG meeting 16/11/2004 http://fqwg.web.cern.ch/fqwg/041116/041116.html W. Venturini-Delsolaro, R. Wolf, Magnetic behaviour of LHC superconducting correctors, Proc. of the LHC Project Workshop Chamonix XIV, CERN-AB-2005-014, p 244, 2005.