Tracking-Free Spherical Solar Collector - A Design Concept S. M. Situmbeko and K.L. Kumar Department of Industrial Design and Technology, University of Botswana, Gaborone, Botswana situmbeko@mopipi.ub.bw, kumarkl@mopipi.ub.bw Abstract Most of the existing solar collector systems require tracking with respect to the ‘daily path of the sun’ which is different at all the places on the earth and varies every day between the two extremes in local winter and summer. For example, at Gaborone in Botswana, the mid-winter sunrise occurs at 58o NE and sunset at 58o NW whereas the mid-summer sunrise and sunset occur at 112 o SE and 112o SW respectively. The tracking mechanism required for a conventional flat-plate, parabolic or paraboloid solar collector must be threedimensional and controlled to track synchronously with the path of the sun. Some recent developments suggest ‘optimum orientation’ of the collectors mounted on ground supports or installed on slanting roofs but these are very limited success stories. The concept of optimum orientation is useful to the design of buildings, workshops, laboratories, solar farms, etc. but not for design of efficient solar collectors. The authors have proposed a design of universal spherical convex solar collectors which have the maximum possible thermoconversion efficiency. This paper presents a conceptual framework of a spherical convex surface studded with photoelectric solar cells. It may also be manifested as a dome-shaped roof of a building installed with a large number of solar cells. The idea behind the proposal is that the parallel rays of the sun incident at any angle and at any place on the earth will be harnessed to operate the photoelectric cells which receive the rays. The proposed spherical convex solar collector needs no tracking and it is suitable at any place on the earth. Keywords solar collector, tracking, spherical convex, thermo-conversion efficiency 1. Introduction Most of the existing solar collector systems require continuous tracking with respect to the ‘daily path of the sun’ which is different at all the places on the earth and varies every day between the two extremes in local winter and summer. For example, at Gaborone in Botswana, the mid-winter sunrise occurs at 58o NE and sunset at 58o NW whereas the midsummer sunrise and sunset occur at 112o SE and 112o SW respectively. This is shown in Fig.1. The tracking mechanism required for a conventional flat-plate, parabolic or paraboloid solar collector must, therefore, be three-dimensional and controlled to track synchronously with the path of the sun. Some recent developments suggest ‘optimum orientation’ of the collectors mounted on ground supports or installed on slanting roofs but these are very limited success stories. The concept of optimum orientation may be useful to the design of fixed structures, e.g., residential and office buildings, workshops, laboratories, solar farms, etc. but not in general as it does not represent a design improvement. Figure 1 Sun-path in Gaborone in Summer and Winter The authors have proposed a novel design of universal spherical convex solar collectors which should have the maximum conversion efficiency. possible thermo- 2. Literature Survey 1. Available Wattage per unit Projected Area The solar intensity I varies from sunrise to sunset at any given place. At a time t, referred to sunrise, when the sun subtends an angle θ with the horizon, i.e. sunrays arrive at an angle θ with the horizontal. The projected area at which the sunrays fall normal, as shown in Fig.2 is given by: The authors undertook a comprehensive literature survey but did not find anything close to what they have conceived themselves. This concept is inspired by the ‘shape of the universe’, i.e., common shape of galactic bodies including our own planet earth as well as the sun. Different shapes and types of solar collectors are currently in use. The shape in most cases being influenced by the type of application. Common solar collector shapes are planar and parabolic. Some of them are reviewed as follows: A "flat plate collector" contains an absorber plate that uses solar radiation to heat a "carrier fluid," like oil or water, or air. Because these collectors can heat carrier fluids to around 80o C, they are suited for residential applications. Figure 2 Projected Area D 2 4 Figure 3 A Flat Plate Collector Cos (1) Solar power at that instant is given by PI whence, P D 2 D 2 4 Cos (2) I Cos 4 The solar energy, E, collected per unit projected area from sunrise at T1 to sunset at T2 is given by T2 E I Cos (3) T1 where I = f(t) must be looked up from the tables. Average solar power, i.e. wattage per unit projected area will then be Pav E T T 2 1 T2 I Cos T1 T T (4) 2 1 The integrand consists of I and θ, both of which vary with time t. Concentrating collectors are intended for larger-scale applications such as furnaces and air conditioning, where larger heating potential is required. The rays of the sun from a relatively wide area are focused into a small area by means of reflective mirrors, and thus the heat energy is concentrated. This method has the potential to heat liquids to a much higher temperature than flat plate collectors can alone. The heat from the concentrating collectors can be used to boil water. This is reflected in application of concentrating collectors for solar cooking. [1] Figure 4 Solar Cooker based on a Concentrating Collector (Photo: courtesy of STC Consultants, Zambia) The concept of spherical and cylindrical solar collector is being applied in solar cookers where the external side of the black coated pot exposed to the sun acts as a direct collector whilst the other side that is shielded is supplied by solar energy reflected off the parabolic collector surface. For solar photovoltaic applications, the planar solar collector surface has so far been the commonest. [2] Figure 6 A 2 MW utility scale photovoltaic with a total output of 354 MW (photo: courtesy Kramer Junction Operating Co.) 3. Tracking Mechanisms Solar trackers may be active or passive. Some trackers only have one axis for adjusting while others are adjustable on two axes. There are two main ways to make the solar cells more efficient, one is to develop the solar cell material and make the panels even more efficient and another way is to optimise the output by installing the solar panels on a tracking base that follows the sun. The end-users generally prefer the tracking solution rather than a fixed ground system to increase their earnings because: The efficiency increases by 30-40% The space requirement for a solar park is reduced, and they keep the same output The return of the investment timeline is reduced The tracking system amortises itself within 4 years (on average) Figure 5 One of nine solar electric energy generating systems at Kramer Junction, California, power plant near Sacremento, California (photo: courtesy DOE/NREL, Warren Gretz) Tracking the sun from east in the morning to west in the evening is believed to increase the efficiency of the solar panel by 20-62% depending on whom you ask and where you are in the world. Nearer the equator, higher the benefit of tracking the sun. Increased efficiency will give the owner of the solar panel (producer of energy) more money as the payment is based on how much energy you can produce. 4.1 Single axis tracking systems As the name says, a single axis tracking system is a system that moves over one axis. Single axis solar trackers can either have a horizontal or a vertical axle. The horizontal type is used in tropical regions where the sun gets very high at noon, but the days are short. The vertical type is used in high latitudes (such as in the UK) where the sun does not get very high, but summer days can be very long. Figure 7 A Single Axis Tracking System sun, the efficiency of the solar panels can be increased by 30-40%. Double axis solar trackers have both a horizontal and a vertical axle and so can track the Sun's apparent motion exactly anywhere in the World. This type of system is used to control astronomical telescopes, and so there is plenty of software available to automatically predict and track the motion of the sun across the sky. However, the same tends to be expensive particularly when we are attempting to use ‘free’ solar energy around us. The dual axis tracking system is also used for concentrating a solar reflector toward the concentrator on heliostat systems. [3] Figure 9 Dual axis tracking used to orient a mirror. Figure 8 Solar panels with single axis Tracking The panels can for instance be fixed in an angle towards south. As the sun rises from the east and goes down in the west, the panels adjust accordingly to increase the efficiency of the panels. The single axis tracking system is the simplest solution and the most common one used. 4.2 Dual axis tracking systems A dual axis tracking system is a system that follows the sun in multiple angles ensuring that the sunbeam angle is 100% correct on the panel. By tracking the Figure 10 A Vertical Axis Solar Tracker [4] Authors have seen a comprehensive tracking system at RIIC Kanye. It was under repair when seen last. In fact, it was this huge and complicated tracking system which led us to think to get rid of it! A simplified schematic diagram of a vertical-axis solar tracker fitted to a solar panel located in the UK (high latitude Northern Hemisphere) is shown in figure 10. A pair of sensors (typically a type of cadmium sulphide photoresistors are used) point to the East and West of the location of the Sun. The light detected by the Eastward-facing sensor is at a lower intensity to that detected by the Westwardfacing sensor. Therefore, the solar panel must be turned westwards (by the motor controlled by the solar tracker circuit) until the levels of light detected by both the East and the West sensors are equal. At that point the solar panel will be directly facing the sun and generated electricity optimally. Obviously, real world solar trackers (such as the one pictured above) are neither simple nor cheap. A solar tracker must be able to reset itself at sunset so it is ready for sunrise, it must cope with all weather conditions like dust storms, hailstorms and rain. It must work reliably 365 days a year. In addition the mount for the solar panel must be strong enough to cope with the winds. in Figure 12. [5] The Sphelar® cell captures light from all directions, which means it can catch reflected light and diffused light. In addition, there is no need for the superfluous operation of tracking the sun. The spherical light-receiving surfaces achieve unprecedented high generation efficiency. 4. Concept Design of Spherical Convex Surface Figure 12 Existing Solar Cell Collectors 5. Suggested Concept for Design Figure 11 Designs to Capture Reflected Light The reason why a room does not become dark even if it does not receive direct sunlight is because it receives a variety of reflected and diffused light. However, conventional flat solar cells are unable to effectively harness this indirect light. In addition, the sun takes on many different positions according to the season and time of day, so in order to obtain a continuous operation, there is a need to change the orientation of the solar cell by constantly following the sun. Two existing solar cell collectors are shown Based on the structure of a C60 Carbon molecule consisting of 12 pentagons and 20 hexagons – an almost perfect sphere, also commonly known as a Buckminsterfulerene or Buckyball [6], it would be possible to use flat pieces of base material on which conventional flat solar cells would be laminated thus reducing the cost of developing solar cells fitting a perfectly spherical form. The inclusion of a back spherically-shaped reflective surface is also proposed in order to harness most of the light which would otherwise escape. Figure 15 Upper 150 Degrees of the Hemisphere Figure 13 Buckyball structure The design is ‘universal’ in the sense that it can be used at any place on the earth and it can employ any method of harnessing solar energy regardless of its location. The collector can be installed on top of a roof of a building or in an open space, say in a field. The lower part, including the 15 degrees peripheral base can be used to reinforce the shell structure and serve to mount the collector. In doing so, the collector would capture a large fraction of the available wattage thoughout the day at any place on the earth. From the foregoing expression for average wattage per unit area W, T 2 I Cos E Pav T1 T 2 T 1 T 2 T 1 Figure 14 Soccer ball solar array Fortunately for us, the sun rises above the horizon due East and it sets down the horizon due West regardless of the place on the earth. This fact reduces the shape of the tracking-free collector to a hemisphere. Further, sun rays are very weak in the early hours and they also lose heat before the sunset. It enables us to cut out the first 15 degrees and the last 15 degrees above the base of the hemisphere, i.e., limited to 150 degrees as shown in Figure 15. The convex surface of the hollow spherical shell can be used to instal photoelectric solar cells all over it. Alternatively, small size solar collector panels can be installed on it so that the rays are concentrated at a desired point inside the shell. One is, therefore, free to use the technology of heat collection or thermo electric devices on the spherical surface. (5) the energy ‘E’ collected by the collector with a diameter ‘D’ and projected area ‘A’ over a ‘H’ hour day becomes E=WxAxH (6) in appropriate units. 6. Summary/ Conclusion The authors have thus proposed a design concept of a tracking-free hemispherical solar collector, providing liberty of employing panels of lenses or any type of solar cells on the upper curved convex surface. The design allows greater effectiveness at all places on the earth throughout the year and it can be operated under all weather conditions. Literature survey was useful in understanding the complexity of the tracking systems, which led the authors to propose a more practical but, perhaps, a more expensive system which does not need any tracking mechanism. References [1] Situmbeko, S.M., Solar Thermal Applications – Solar Energy Workshop, University of Botswana, 13 December 2000, Gaborone, Botswana [2]http://www.powerfromthesun.net/chapter1/Chapte r1.htm; April 2008 [3] http://www.solar-tracking.com/; 2008 [4] http://www.reuk.co.uk/Solar-Tracker.htm; 2008 [5]http://www.kyosemi.co.jp/product/pro_ene_sun_e 1.html; May 2008 [6] Baxter M, Product Design, Stanely Thornes (Publishers) Ltd¸Chtenham, UK, 1999 ISBN 0 7487416 p 66